Transformer Bushings, Type GOH: Installation and Maintenance Guide
Transformer Bushings, Type GOH: Installation and Maintenance Guide
Transformer Bushings, Type GOH: Installation and Maintenance Guide
DANGER
Immediate hazard which will result in severe personal injury, death, or property dam-
age.
WARNING
Hazard or unsafe practice which could result in severe personal injury, death, or property
damage.
CAUTION: Hazard or unsafe practice which could result in minor personal injury, or
property damage.
Contents
1. Description____________________________________________________________ 6
1.1 Design_______________________________________________________________ 6
1.2 Operating conditions___________________________________________________ 8
1.3 Mechanical loading_ ___________________________________________________ 8
1.4 Spare parts___________________________________________________________ 8
2. Installation_____________________________________________________________ 9
2.1 Tools_ _______________________________________________________________ 9
2.2 Consumables_________________________________________________________ 9
2.3 Transport and handling_________________________________________________ 9
2.4 Lifting from the box____________________________________________________ 9
2.5 Mounting_____________________________________________________________ 10
2.5.1 Vertical mounting_ ___________________________________________________ 10
2.5.2 Horizontal mounting__________________________________________________ 11
2.5.3 Inclined mounting____________________________________________________ 12
2.5.4 Oil-filling without vacuum (inclined and horizontally mounted)________________ 12
2.5.5 Dismantling_________________________________________________________ 12
2.5.6 Connections_ _______________________________________________________ 12
2.6 Flange earthing________________________________________________________ 14
2.7 Waiting time before energizing___________________________________________ 14
2.8 Recommended tests before energizing____________________________________ 14
2.8.1 Tightness test between transformer and bushing flange____________________ 14
2.8.2 Measurement of capacitance and tan δ__________________________________ 15
2.8.3 Check of through resistance___________________________________________ 16
3. Maintenance___________________________________________________________ 17
3.1 Recommended maintenance and supervision______________________________ 17
3.1.1 Cleaning of insulator surface___________________________________________ 17
3.1.2 Measurement of capacitance and tan δ__________________________________ 17
3.1.3 Thermovision (infrared camera) check for local overheating on connectors____ 17
3.1.4 Check for leakage____________________________________________________ 17
3.1.5 Checking and adjustment of the oil level_________________________________ 17
3.2 Disposal after end of service life__________________________________________ 18
1. Description
1. Description
1.1 Design
The GOH bushings are of the capacitance graded oil-impegnated paper type. The conduc-
tor consists of a solid aluminium cylinder with cooling flanges at the oil side.
The design and dimensions of bushings type GOH are given in the Technical Guide,
1ZSE 2750-107. The design principle is also shown in Figs 1a-b. The air-side terminal plates
and the oil-side connections surfaces are, as standard, plated with a tin-zink alloy, called
firinite. Both sides of the terminal plates at the air-side, are plated and can be used for con-
nection. All GOH bushings are equipped with a test tap, see Fig. 2, connected to the outer
layer of the condenser core. The test tap can be used for checking of the bushing insulation
by capacitance and dissipation factor measurements. The maximum test voltage for the test
tap is 2 kV, one minute at 50 to 60 Hz. It serves as a test tap, and in connection with an ex-
ternal capacitance it can be used as a voltage tap. The operation voltage is limited to 600 V.
For connection of the test cable an adapter, according to Fig. 3, should be used. An adapter
is available for permanent connection to measuring circuits, see Fig. 4.
goh_0001
gob_0018
goh_0007
goh_0018
2. Installation
2.1 Tools
■■ Soft slings
■■ Torque wrench key for hexagon head screws, head width 18 mm (M12)
■■ Key for hexagon socket head cap screw 6 mm. (Only for previous design of test tap
cover)
2.2 Consumables
■■ Water free vaseline, Mobilgrease 28 or other lubricant not harmful to the transformer oil,
to lubricate screws that come into contact with the transformer oil.
■■ Mobilgrease 28 or other suitable grease to lubricate and protect the earthing screw.
CAUTION: The bushing shall be transported and stored vertically, with the top end up-
wards. Keep the bushings dry and clean and protected against mechanical damage.
Keep the bushings protected from penetrating water when stored outdoors. This
means that the case must not be stored in areas where it can be foreseen that the
ground will be wet and muddy during heavy rains. Shelter the case from rain and
snow with a tarpaulin or roofing.
Carefully inspect the bushing on receiving with regard to shipping damage. Please note that
the bushing has been routine tested in oil and some oil may be left, especially in the narrow
opening between porcelain and flange.
The bushings are normally delivered from ABB in wooden boxes. The boxes are marked
with "Top End". All terminal contact surfaces are greased with vaseline before delivery.
WARNING
For lifting the bushing from the box, apply a clean lifting sling in the lifting eye as shown in
the figure below. Lifting lugs placed in the terminal holes are not permitted because the
terminal surfaces might be damaged.
goh_0002
2.5 Mounting
WARNING
Lift the bushing to vertical or horizontal position according to the figures below. Use a soft
bedding under the bottom end of the bushing, e.g. a rubber mat.
The mass of the bushing is stated on the marking plate. Carefully clean and inspect the oil
end of the bushing before mounting on the transformer. The contact surfaces of the bush-
ing are plated, as standard, with tin-zink alloy and no special treatment of the surface is
required.
F
Soft sling
Lifting lug
Sling of textile material
goh_0002 goh_0003
Fig. 6. Mounting.
Rope for position adjustment
If the heat run has been performed with the bushing sealed and unexpected bubbles and
partial discharges appear at dielectric tests, the bushing can be opened at this stage. GOH
bushings are filled with degassed oil and sealed with a gas cushion at atmospheric pressure
in the top expansion space. During transport and handling, some of the gas molecules are
dissolved into the oil and the bushing operates at a pressure below atmospheric. Ventilating
the bushing at transformer dielectric tests will increase the pressure to atmospheric and thus
instantly diminish the oversaturation.
GOH bushings mounted horizontally or inclined do not generate gas bubbles because the
connection to the transformer oil system keeps the bushing oil pressure at a stable level.
A detailed explanation of the gas bubble evolution phenomenon is given in product informa-
tion 1ZBC000001C2704, "Gas bubble evolution in oil impregnated bushings".
To ventilate the bushing during the heat run and dielectric tests, loosen the oil filling plug
(Fig. 1a, Pos. 2) so that the bushing can breathe. When testing is completed, tighten the
plug at atmospheric pressure at a bushing temperature between +5 °C and +35 °C. Tight-
ening torque 20 Nm. It is not necessary to pressurize the bushing with nitrogen when it is
sealed.
CAUTION: It is important that the bushing is properly sealed when the testing is com-
pleted.
goh_0005
goh_0004
2.5.5 Dismantling
Storing a bushing completely oil filled without expansion space could result in a high internal
pressure. For bushings mounted vertically no special precautions are needed after removal,
because the bushings are sealed.
For bushings mounted horizontally or inclined, the oil side hole at the flange (Fig. 7, Pos. 2)
must be plugged after removal of the bushing. Then place the bushing vertically and adjust
the oil level according to Fig. 1 and Table 3. Correct expansion space is important to avoid
high excess pressure during storage and transportation.
2.5.6 Connections
Do not use screw of stainless steel or screw with a coating at the oil side terminal.
For the long term stability, it is an advantage to limit the number of materials in the contact.
The GOH bushings have contact surfaces of aluminium with a coating of tin and zinc. To get
an optimal contact, use aluminium contacts with tin coating. It is not recommended to use
bare aluminium because the tin layer does not break through the aluminium oxide. If bare
aluminium is used, be sure to remove the oxide as described below. Connections may also
be made of copper or copper with tin coating. Silver coating on aluminium or copper may
also be used if the adhesion to the substrate can be guaranteed in the actual environment.
Surface treatment method for uncoated surfaces: Use abrasive cloth, type scotch‑brite
(brown) (first choice) or a stainless steel brush. Apply contact grease (vaseline) on the entire
surface and rub (or brush) the surface in two directions until the entire surface has been
treated. Remove all the contaminated grease and apply new contact grease on the surface
and remove the excess.
The GOH terminal is provided with many bolt holes for the connection to create a number
of distinct areas with defined and relatively high pressure. We recommend a thickness of the
opposite contact that is less than the radius of the plain washer. We recommend a flatness
deviation not exceeding 0.1 mm and a relatively high surface roughness (Ra 6.3).
Electrical joint compound: For use at the air side we recommend penetrox A (Burndy) or
Nikkei S ‑200 or equal. For use at the terminal inside the transformer, we recommend only
unfilled vaseline.
The total contact pressure shall be at least 10 Newton/Ampere. For the M12 screws, we
recommend a tightening torque of 60 Nm. All screws shall be lubricated before tightening.
We recommend the use of a torque wrench. Use only grease not harmful to the transformer
oil.
The oil side terminal bolt holes are furnished with thread inserts the length of the screw must
be minimum 18 and maximum 30 mm below the contact surfaces, see
Fig. 9. Use only untreated black screw of steel (property class 8.8) at the oil side terminal.
In order to maintain a sufficient permanent contact pressure, every screw at the terminal
shall be furnished with spring washers. At the air side, use spring washers on both sides of
the terminal plate. Every spring washer shall be placed on a flat washer with larger diameter,
see Fig. 9.
goh_0006
Fig. 9. Connections
a) Air side b) Oil side
1) Flexible connector
2) Terminal plate
3) Screw M12 or 1/2"
4) Nut
5) Flat washer 13 x 34 x 3
6) Spring washer 13 x 29 x 3 (34100 N)
7) Screw M12, K = min. 18, max. 30
WARNING
The test tap is earthed by the cover.
Since C2 usually is relatively small, the test tap must never be open‑circuited (cover re-
moved) when applying a voltage to the bushing. It shall always be earthed or connected to
an external impedance. Without connection, the bushing may be destroyed.
CAUTION: When not measuring, always make sure that the cap nut is properly tight-
ened with the gasket in place. This is to prevent dust and water from coming in to the
test tap.
After mounting, a capacitance measurement is recommended. Connect a measuring bridge
between the outer terminal and the test tap by using a ø 4 mm lead coupler or ABB's test
tap adapter 2749 510-U. This is possible without removing the bushing as the bushing
has an insulated test tap, see Fig. 10. More details can be found in the product information
2750 515-142, "Bushing diagnostics and conditioning".
goh_0009
With the transformer de‑energized and the bushing outer terminal disconnected, the test tap
cover is removed. The measuring equipment is connected to the test tap and the measuring
voltage source to the bushing terminal.
The capacitances C1 between the center conductor and the tap, and the capacitance C2,
between the test tap and earth are marked on the marking plate. The nominal capacitances
C1 of the different bushing types are listed in Table 2. C2 is highly dependent on the sur-
rounding parts inside the transformer and it is not possible to give a nominal value valid for
all service conditions.
The dissipation factor varies with the temperature of the bushing core, and the measured
value should thus be multiplied with the correction factor (multiplier) given in Table 3.
3. Maintenance
The GOH bushings are maintenance-free.
DANGER
No work at all can be performed on the bushing while it is energised or not earthed.
Normally we do not recommend taking oil samples or opening our bushings. The
bushing is sealed and tightness tested at the time of manufacturing. An oil sampling
means that the bushing has to be opened. Thus, there is also a risk of improper seal-
ing after the sampling is finished. However, when a problem is known, for example
high power factor over C1 or visible leakage, there might be a need for oil sampling
and gas analysis or oil level check. In this case, ask for product information 2750 515-
142 "Bushing diagnostics and conditioning".
The oil level in bushings may be checked through the oil filling hole at the top end. A dry and
clean dipstick should be used. Correct oil level is shown in Table 4. If the oil level is too high,
oil can be sucked out by means of a narrow hose. If the oil level is too low, clean and dry
transformer oil must be added. Adjustment of oil level is allowed only when the temperature
of the bushing is +5 °C to +35 °C. It is recommended that the sealing plug be provided with
a new gasket after the check. The sealing plug is to be tightened with 20 Nm. For further
information on oil sampling, see product information 2750 515-142.
For topping-up of the bushing, any clean and dry transformer oil available at site may be
used.
ABB AB
© Copyright 2011 ABB, All rights reserved. 2750 515-85 en, Rev. 9, 2011-05-15
Components
SE-771 80 Ludvika, Sweden
Phone: +46 240 78 20 00
Fax: +46 240 121 57
E-Mail: sales@se.abb.com
www.abb.com/electricalcomponents