q173 Manual
q173 Manual
q173 Manual
Motion Controller
User's Manual
-Q172CPU
-Q173CPU
-Q172CPUN
-Q173CPUN
SAFETY PRECAUTIONS
(Read these precautions before using.)
When using this equipment, thoroughly read this manual and the associated manuals introduced in this
manual. Also pay careful attention to safety and handle the module properly.
These precautions apply only to this equipment. Refer to the Users manual of the QCPU module to use
for a description of the PLC system safety precautions.
These SAFETY PRECAUTIONS classify the safety precautions into two categories: "DANGER" and
"CAUTION".
Store this manual in a safe place so that you can take it out and read it whenever necessary. Always
forward it to the end user.
A-1
For Safe Operations
1. Prevention of electric shocks
! DANGER
Never open the front case or terminal covers while the power is ON or the unit is running, as
this may lead to electric shocks.
Never run the unit with the front case or terminal cover removed. The high voltage terminal and
charged sections will be exposed and may lead to electric shocks.
Never open the front case or terminal cover at times other than wiring work or periodic
inspections even if the power is OFF. The insides of the Motion controller and servo amplifier
are charged and may lead to electric shocks.
When performing wiring work or inspections, turn the power OFF, wait at least ten minutes, and
then check the voltage with a tester, etc.. Failing to do so may lead to electric shocks.
Be sure to ground the Motion controller, servo amplifier and servomotor. (Ground resistance :
100 or less) Do not ground commonly with other devices.
The wiring work and inspections must be done by a qualified technician.
Wire the units after installing the Motion controller, servo amplifier and servomotor. Failing to do
so may lead to electric shocks or damage.
Never operate the switches with wet hands, as this may lead to electric shocks.
Do not damage, apply excessive stress, place heavy things on or sandwich the cables, as this
may lead to electric shocks.
Do not touch the Motion controller, servo amplifier or servomotor terminal blocks while the
power is ON, as this may lead to electric shocks.
Do not touch the built-in power supply, built-in grounding or signal wires of the Motion controller
and servo amplifier, as this may lead to electric shocks.
A-2
3. For injury prevention
! CAUTION
Do not apply a voltage other than that specified in the instruction manual on any terminal.
Doing so may lead to destruction or damage.
Do not mistake the terminal connections, as this may lead to destruction or damage.
Do not mistake the polarity ( + / - ), as this may lead to destruction or damage.
Do not touch the servo amplifier's heat radiating fins, regenerative resistor and servomotor, etc.,
while the power is ON and for a short time after the power is turned OFF. In this timing, these
parts become very hot and may lead to burns.
Always turn the power OFF before touching the servomotor shaft or coupled machines, as
these parts may lead to injuries.
Do not go near the machine during test operations or during operations such as teaching.
Doing so may lead to injuries.
4. Various precautions
Strictly observe the following precautions.
Mistaken handling of the unit may lead to faults, injuries or electric shocks.
(1) System structure
! CAUTION
Always install a leakage breaker on the Motion controller and servo amplifier power source.
If installation of an electromagnetic contactor for power shut off during an error, etc., is specified
in the instruction manual for the servo amplifier, etc., always install the electromagnetic
contactor.
Install the emergency stop circuit externally so that the operation can be stopped immediately
and the power shut off.
Use the Motion controller, servo amplifier, servomotor and regenerative resistor with the combi-
nations listed in the instruction manual. Other combinations may lead to fire or faults.
If safety standards (ex., robot safety rules, etc.,) apply to the system using the Motion controller,
servo amplifier and servomotor, make sure that the safety standards are satisfied.
Construct a safety circuit externally of the Motion controller or servo amplifier if the abnormal
operation of the Motion controller or servo amplifier differ from the safety directive operation in
the system.
In systems where coasting of the servomotor will be a problem during the forced stop,
emergency stop, servo OFF or power supply OFF, use dynamic brakes.
Make sure that the system considers the coasting amount even when using dynamic brakes.
A-3
! CAUTION
In systems where perpendicular shaft dropping may be a problem during the forced stop,
emergency stop, servo OFF or power supply OFF, use both dynamic brakes and
electromagnetic brakes.
The dynamic brakes must be used only on errors that cause the forced stop, emergency stop,
or servo OFF. These brakes must not be used for normal braking.
The brakes (electromagnetic brakes) assembled into the servomotor are for holding
applications, and must not be used for normal braking.
The system must have a mechanical allowance so that the machine itself can stop even if the
stroke limits switch is passed through at the max. speed.
Use wires and cables that have a wire diameter, heat resistance and bending resistance
compatible with the system.
Use wires and cables within the length of the range described in the instruction manual.
The ratings and characteristics of the parts (other than Motion controller, servo amplifier and
servomotor) used in a system must be compatible with the Motion controller, servo amplifier
and servomotor.
Install a cover on the shaft so that the rotary parts of the servomotor are not touched during
operation.
There may be some cases where holding by the electromagnetic brakes is not possible due to
the life or mechanical structure (when the ball screw and servomotor are connected with a
timing belt, etc.). Install a stopping device to ensure safety on the machine side.
A-4
! CAUTION
Set the servomotor encoder type (increment, absolute position type, etc.) parameter to a value
that is compatible with the system application. The protective functions may not function if the
setting is incorrect.
Set the servomotor capacity and type (standard, low-inertia, flat, etc.) parameter to values that
are compatible with the system application. The protective functions may not function if the
settings are incorrect.
Set the servo amplifier capacity and type parameters to values that are compatible with the
system application. The protective functions may not function if the settings are incorrect.
Use the program commands for the program with the conditions specified in the instruction
manual.
Set the sequence function program capacity setting, device capacity, latch validity range, I/O
assignment setting, and validity of continuous operation during error detection to values that are
compatible with the system application. The protective functions may not function if the settings
are incorrect.
Some devices used in the program have fixed applications, so use these with the conditions
specified in the instruction manual.
The input devices and data registers assigned to the link will hold the data previous to when
communication is terminated by an error, etc. Thus, an error correspondence interlock program
specified in the instruction manual must be used.
Use the interlock program specified in the special function module's instruction manual for the
program corresponding to the special function module.
A-5
! CAUTION
Do not get on or place heavy objects on the product.
Always observe the installation direction.
Keep the designated clearance between the Motion controller or servo amplifier and control
panel inner surface or the Motion controller and servo amplifier, Motion controller or servo
amplifier and other devices.
Do not install or operate Motion controller, servo amplifiers or servomotors that are damaged or
that have missing parts.
Do not block the intake/outtake ports of the servomotor with cooling fan.
Do not allow conductive matter such as screw or cutting chips or combustible matter such as oil
enter the Motion controller, servo amplifier or servomotor.
The Motion controller, servo amplifier and servomotor are precision machines, so do not drop
or apply strong impacts on them.
Securely fix the Motion controller and servo amplifier to the machine according to the instruction
manual. If the fixing is insufficient, these may come off during operation.
Always install the servomotor with reduction gears in the designated direction. Failing to do so
may lead to oil leaks.
Store and use the unit in the following environmental conditions.
Conditions
Environment
Motion controller/Servo amplifier Servomotor
Ambient 0°C to +40°C (With no freezing)
According to each instruction manual.
temperature (32°F to +104°F)
80% RH or less
Ambient humidity According to each instruction manual.
(With no dew condensation)
Storage -20°C to +65°C
According to each instruction manual.
temperature (-4°F to +149°F)
Indoors (where not subject to direct sunlight).
Atmosphere
No corrosive gases, flammable gases, oil mist or dust must exist
Altitude 1000m (3280.84ft.) or less above sea level
Vibration According to each instruction manual
When coupling with the synchronization encoder or servomotor shaft end, do not apply impact
such as by hitting with a hammer. Doing so may lead to detector damage.
Do not apply a load larger than the tolerable load onto the servomotor shaft. Doing so may lead
to shaft breakage.
When not using the module for a long time, disconnect the power line from the Motion controller
or servo amplifier.
Place the Motion controller and servo amplifier in static electricity preventing vinyl bags and
store.
When storing for a long time, please contact with our sales representative.
A-6
(4) Wiring
! CAUTION
Correctly and securely wire the wires. Reconfirm the connections for mistakes and the terminal
screws for tightness after wiring. Failing to do so may lead to run away of the
servomotor.
After wiring, install the protective covers such as the terminal covers to the original positions.
Do not install a phase advancing capacitor, surge absorber or radio noise filter (option FR-BIF)
on the output side of the servo amplifier.
Correctly connect the output side (terminals U, V, W). Incorrect connections will lead the
servomotor to operate abnormally.
Do not connect a commercial power supply to the servomotor, as this may lead to trouble.
Do not mistake the direction of the surge absorbing diode
installed on the DC relay for the control signal output of Servo amplifier
A-7
(6) Usage methods
! CAUTION
Immediately turn OFF the power if smoke, abnormal sounds or odors are emitted from the
Motion controller, servo amplifier or servomotor.
Always execute a test operation before starting actual operations after the program or
parameters have been changed or after maintenance and inspection.
The units must be disassembled and repaired by a qualified technician.
Do not make any modifications to the unit.
Keep the effect or electromagnetic obstacles to a minimum by installing a noise filter or by using
wire shields, etc. Electromagnetic obstacles may affect the electronic devices used near the
Motion controller or servo amplifier.
When using the CE Mark-compliant equipment, refer to the "EMC Installation Guidelines"
(data number IB(NA)-67339) for the Motion controllers and refer to the corresponding EMC
guideline information for the servo amplifiers, inverters and other equipment.
Use the units with the following conditions.
Conditions
Item
Q61P-A1 Q61P-A2 Q62P Q63P Q64P
+10% +10% +10% +30% +10%
100 to 120VAC 200 to 240VAC 100 to 240VAC 24VDC 100 to 120VAC /
-15% -15% -15% -35% -15%
+10%
Input power 200 to 240VAC
-15%
(85 to 132VAC) (170 to 264VAC) (85 to 264VAC) (15.6 to 31.2VDC) (85 to 132VAC/
170 to 264VAC)
Input frequency 50/60Hz ±5%
Tolerable
momentary 20ms or less
power failure
Servomotor
RA1 EMG
Electro-
magnetic 24VDC
brakes
A-8
! CAUTION
If an error occurs, remove the cause, secure the safety and then resume operation after alarm
release.
The unit may suddenly resume operation after a power failure is restored, so do not go near the
machine. (Design the machine so that personal safety can be ensured even if the machine
restarts suddenly.)
A-9
(9) About processing of waste
When you discard Motion controller, servo amplifier, a battery (primary battery) and other option articles,
please follow the law of each country (area).
! CAUTION
This product is not designed or manufactured to be used in equipment or systems in situations
that can affect or endanger human life.
When considering this product for operation in special applications such as machinery or
systems used in passenger transportation, medical, aerospace, atomic power, electric power, or
submarine repeating applications, please contact your nearest Mitsubishi sales representative.
Although this product was manufactured under conditions of strict quality control, you are
strongly advised to install safety devices to forestall serious accidents when it is used in facilities
where a breakdown in the product is likely to cause a serious accident.
A - 10
REVISIONS
The manual number is given on the bottom left of the back cover.
Print Date Manual Number Revision
Nov., 2001 IB(NA)-0300040-A First edition
May., 2002 IB(NA)-0300040-B [Addition model]
Q173CPUN/Q172CPUN, MR-J2M-B, A10BD-PCF
[Addition function]
• For Windows2000
• ROM operation
•MODE LED Installation mode/ROM writing mode
•BOOT LED Installation mode/ROM writing mode
[Partial correction]
Sep., 2003 IB(NA)-0300040-C [Addition model]
Q173CPUN-T/Q172CPUN-T, A31TU-D3K13/A31TU-DNK13,
Q172EX-S1, Q173PX-S1, Q64AD, Q68ADV, Q68ADI, Q62DA, Q64DA,
Q68DAV, Q68DAI, A6TBXY36, A6TBXY54, A6TBX70,
Q170TUD3CBL3M, Q170TUDNCBL3M, Q170TUDNCBL03M-A,
Q170TUTM, A31TUD3TM, FR-V5 0- , Software for SV43
[Addition function]
For WindowsXP, Home position return function
[Additional correction/partial correction]
Safety precautions, About processing of waste, Discard of internal
rechargeable battery, Instructions for installation of operation system
software, Troubleshooting, Precautions for air transportation of battery,
etc,
Mar., 2006 IB(NA)-0300040-D [Addition model]
Q62P, Q172EX-S2, Q172EX-S3, Q170ENC
[Additional correction/partial correction]
Safety precautions, Operating environment of personal computer, System
design circuit example, Operating system software installation procedure,
Warranty, Model code(1CT780 1XB780), etc.
This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent
licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property
rights which may occur as a result of using the contents noted in this manual.
CONTENTS
1. OVERVIEW 1- 1 to 1- 2
1.1 Overview................................................................................................................................................... 1- 1
3. DESIGN 3- 1 to 3-20
A - 12
4. INSTALLATION AND WIRING 4- 1 to 4-20
A - 13
APPENDICES App- 1 to App-37
APPENDIX 1 Cables..................................................................................................................................App- 1
APPENDIX 1.1 SSCNET cables............................................................................................................App- 1
APPENDIX 1.2 Serial absolute synchronous encoder cable................................................................App-11
APPENDIX 1.3 Cable for the teaching unit ...........................................................................................App-14
APPENDIX 2 Exterior Dimensions ............................................................................................................App-20
APPENDIX 2.1 CPU module .................................................................................................................App-20
APPENDIX 2.2 Servo external signals interface module (Q172LX) ....................................................App-24
APPENDIX 2.3 Serial absolute synchronous encoder interface module
(Q172EX/Q172EX-S1/Q172EX-S2/Q172EX-S3).......................................................App-24
APPENDIX 2.4 Manual pulse generator interface module (Q173PX/Q173PX-S1).............................App-25
APPENDIX 2.5 Power supply module (Q61P-A1, Q61P-A2, Q62P, Q63P, Q64P) ............................App-26
APPENDIX 2.6 Dividing unit (Q173DV), Battery unit (Q170BAT) ........................................................App-27
APPENDIX 2.7 Connector .....................................................................................................................App-28
APPENDIX 2.8 Manual pulse generator (MR-HDP01) .........................................................................App-33
APPENDIX 2.9 Serial absolute synchronous encoder (MR-HENC/Q170ENC) ..................................App-34
APPENDIX 2.10 Teaching unit (A31TU-D3 /A31TU-DN ) ..............................................................App-35
APPENDIX 2.11 Cooling fan unit (Q170FAN) (Q173CPU/Q172CPU only) ........................................App-36
A - 14
About Manuals
Related Manuals
A - 15
(2) PLC
Manual Number
Manual Name
(Model Code)
QCPU User's Manual (Hardware Design, Maintenance and Inspection)
This manual explains the specifications of the QCPU modules, power supply modules, base modules, SH-080483ENG
extension cables, memory card battery and others. (13JR73)
(Optional)
A - 16
1 OVERVIEW
1. OVERVIEW
1.1 Overview 1
This User's Manual describes the hardware specifications and handling methods of the
Motion Controller's Model Q173CPU(N)/Q172CPU(N) for the Q series PLC Multiple
CPU system.
The Manual also describes those items related to the specifications of the option
module for the Motion controller, Manual pulse generator, Synchronous encoder,
Teaching unit and cables.
In this manual, the following abbreviations are used.
Generic term/Abbreviation Description
Q173CPU(N)/Q172CPU(N), Q173CPUN/Q172CPUN/Q173CPUN-T/Q172CPUN-T/Q173CPU/Q172CPU
Motion CPU or Motion CPU module Motion CPU module
Q172LX Servo external signals interface module/
Q172LX/Q172EX/Q173PX (Note-1)
Q172EX(-S1/-S2/-S3) Serial absolute synchronous encoder interface module /
or Motion module
Q173PX(-S1) Manual pulse generator interface module
MR-H-BN Servo amplifier model MR-H BN
MR-J2-B Servo amplifier model MR-J2S- B/MR-J2M-B/MR-J2- B/MR-J2-03B5
General name for "Servo amplifier model MR-H BN/MR-J2S- B/MR-J2M-B/
AMP or Servo amplifier
MR-J2- B/MR-J2-03B5, Vector inverter FREQROL-V500 series"
QCPU, PLC CPU
Qn(H)CPU
or PLC CPU module
Multiple CPU system
Abbreviation for "Multiple PLC system of the Q series"
or Motion system
Abbreviation for "CPU No.n (n= 1 to 4) of the CPU module for the Multiple CPU
CPUn
system"
Programming software package General name for "MT Developer" and "GX Developer"
Operating system software General name for "SW RN-SV Q "
Operating system software for conveyor assembly use (Motion SFC) :
SV13
SW6RN-SV13Q
Operating system software for automatic machinery use (Motion SFC) :
SV22
SW6RN-SV22Q
SV43 Operating system software for machine tool peripheral use: SW5RN-SV43Q
MT Developer Abbreviation for Integrated start-up support software package "MT Developer"
Abbreviation for MELSEC PLC programming software package "GX Developer
GX Developer
(Version 6 or later)"
Manual pulse generator
Abbreviation for "Manual pulse generator (MR-HDP01)"
or MR-HDP01
Serial absolute synchronous encoder
Abbreviation for "Serial absolute synchronous encoder (MR-HENC/Q170ENC)"
or MR-HENC/Q170ENC
(Note-2)
SSCNET High speed serial communication between Motion controller and servo amplifier
General name for "System using the servomotor and servo amplifier for absolute
Absolute position system
position"
Cooling fan unit Cooling fan unit (Q170FAN)
1-1
1 OVERVIEW
REMARK
For information about the each module, design method for program and parameter,
refer to the following manuals relevant to each module.
Item Reference Manual
PLC CPU, peripheral devices for PLC program design, I/O modules
Manual relevant to each module
and intelligent function module
Operation method for MT Developer Help of each software
• Multiple CPU system configuration
• Performance specification Q173CPU(N)/Q172CPU(N) Motion controller
• Design method for common parameter (SV13/SV22) Programming Manual (Motion SFC)
SV13/SV22 • Auxiliary and applied functions
• Design method for positioning control program in
Q173CPU(N)/Q172CPU(N) Motion controller
the real mode
(SV13/SV22) Programming Manual (REAL MODE)
• Design method for positioning control parameter
SV22 Q173CPU(N)/Q172CPU(N) Motion controller
• Design method for mechanical system program
(Virtual mode) (SV22) Programming Manual (VIRTUAL MODE)
1-2
2 SYSTEM CONFIGURATION
2. SYSTEM CONFIGURATION
This section describes the Q173CPU(N)/Q172CPU(N) system configuration,
precautions on use of system and configured equipments.
NO
(Note)
Is this system Refer to equipment configuration of "(a) When using
continuously power off for 1000 YES
the Dividing unit/external battery".
hours or more running?
Note : Set the battery (A6BAT/MR-BAT) to the Dividing
unit (Q173DV).
NO
NO
YES
NO
NO
(Note) : Continuous power failure time which can be backed up on the internal rechargeable battery
is different depending on the charge time. It is possible to continuously power off for 1100
hours because of charge of 40 hours. Refer to the section 2.4.1(8) for details.
2-1
2 SYSTEM CONFIGURATION
Motion module CPU base unit Extension cable Q6 B extension base unit
(Q172LX, Q172EX, Q173PX) (Q33B, Q35B, Q38B, Q312B) (QC B) (Q63B, Q65B, Q68B, Q612B)
(Note-5) (Note-2)
S VO ON
(Note-1)
(Note-4)
2-2
2 SYSTEM CONFIGURATION
Motion module CPU base unit Extension cable Q6 B extension base unit
(Q172LX, Q172EX, Q173PX) (Q33B, Q35B, Q38B, Q312B) (QC B) (Q63B, Q65B, Q68B, Q612B)
(Note-4) (Note-1)
SV O ON
(Note-3)
MITSUBISHI
2-3
2 SYSTEM CONFIGURATION
YES
Is the teaching unit used? Use a Q172CPUN-T.
NO
NO
(Note) : Continuous power off time which can be backed up on the internal
rechargeable battery is different depending on the charge time. It is
possible to continuously power off for 1100 hours because of charge of
40 hours. Refer to the section 2.4.1 (8) for details.
2-4
2 SYSTEM CONFIGURATION
Motion module CPU base unit Extension cable Q6 B extension base unit
(Q172LX, Q172EX, Q173PX) (Q33B, Q35B, Q38B, Q312B) (QC B) (Q63B, Q65B, Q68B, Q612B)
(Note-5) (Note-2)
BAT
MITSUBISHI S VO ON
LITHIUM BATTERY
CPU
Q17BAT
PASSED
DATE
(Note-4)
MITSUBISHI
MITSUBISHI
LITHIUM BATTERY
2-5
2 SYSTEM CONFIGURATION
Motion module CPU base unit Extension cable Q6 B extension base unit
(Q172LX, Q172EX, Q173PX) (Q33B, Q35B, Q38B, Q312B) (QC B) (Q63B, Q65B, Q68B, Q612B)
(Note-4) (Note-1)
SVO ON
SSCNET cable SSCNET cable Cable for the teaching unit Teaching unit
for MR-H-BN for MR-J2 -B
(Q170TUD CBL M(-A)) (A31TU-D3 , A31TU-DN )
(Q172HBCBL M) (Q172J2BCBL M)
(Note-3)
MITSUBISHI
2-6
2 SYSTEM CONFIGURATION
MITSUBISHI
SSCNET
CARD
A30CD-PCF
Personal computer
(Note) : For information about GPP functions of PLC CPU, refer to the operating
manual of PLC. Also, refer to the programming manual of the operating
system for information about creating Motion programs, and refer to the help
of each software for information about operation of each programming
software package.
2-7
2 SYSTEM CONFIGURATION
interface module
interface module
interface module
Servo external
Manual pulse
Synchronous
generator
encoder
signals
CPU base
unit PLC CPU/
(Q3 B) Motion CPU
100/200VAC (Note-2)
Analogue input/output
Extension
cable
module
2-8
2 SYSTEM CONFIGURATION
CAUTION
Construct a safety circuit externally of the Motion controller or servo amplifier if the abnormal
operation of the Motion controller or servo amplifier differ from the safety directive operation in the
system.
The ratings and characteristics of the parts (other than Motion controller, servo amplifier and
servomotor) used in a system must be compatible with the Motion controller, servo amplifier and
servomotor.
Set the parameter values to those that are compatible with the Motion controller, servo amplifier,
servomotor and regenerative resistor model and the system application. The protective functions may
not function if the settings are incorrect.
When a teaching unit is used, the cable for the teaching unit is necessary between the Motion CPU
(Q173CPUN-T/Q172CPUN-T) and teaching unit. And, connect the short-circuit connector for teaching
unit, after removing the teaching unit or when not using it.
2-9
2 SYSTEM CONFIGURATION
interface module
interface module
interface module
Servo external
Manual pulse
Synchronous
generator
encoder
signals
CPU base
unit PLC CPU/
(Q3 B) Motion CPU
100/200VAC (Note-2)
Analogue input/output
Battery unit
(Q170BAT)
MITSUBISHI
Input/output (Up to 256 points)
LITHIUM BATTERY
d1 d2 d3 d8
SSC I/F Card/Board SSCNET SYSTEM1
(A30CD-PCF/A 0BD-PCF)
M M M M
Panel Personal Computer E E E E
(WinNT/Win98/Win2000/WinXP)
Computer link SSC
MR-H BN/MR-J2S- B/MR-J2M-B/MR-J2- B/
MR-J2-03B5 model Servo amplifier,
Extension base unit Vector inverter(FR-V500), Up to 8 axes
(Q6 B)
Power supply
Extension
cable
module
2 - 10
2 SYSTEM CONFIGURATION
CAUTION
Construct a safety circuit externally of the Motion controller or servo amplifier if the abnormal
operation of the Motion controller or servo amplifier differ from the safety directive operation in the
system.
The ratings and characteristics of the parts (other than Motion controller, servo amplifier and
servomotor) used in a system must be compatible with the Motion controller, servo amplifier and
servomotor.
Set the parameter values to those that are compatible with the Motion controller, servo amplifier,
servomotor and regenerative resistor model and the system application. The protective functions may
not function if the settings are incorrect.
When a teaching unit is used, the cable for the teaching unit is necessary between the Motion CPU
(Q173CPUN-T/Q172CPUN-T) and teaching unit. And, connect the short-circuit connector for teaching
unit, after removing the teaching unit or when not using it.
2 - 11
2 SYSTEM CONFIGURATION
(1) Up to 32 axes servo amplifiers per 4 systems (up to 8 axes per 1 system) can be
used in Q173CPU(N). Up to 8 axes servo amplifiers per 1 system can be used in
Q172CPU(N).
(2) It is possible to set the program which synchronized with the motion operation
cycle and executed at fixed cycle (0.88[ms], 1.77[ms], 3.55[ms], 7.11[ms],
14.2[ms]).
(5) It is possible to use the signals such as stroke limit signals and synchronous
encoder connected to various Motion modules for motion control by setting the
Q173CPU(N)/Q172CPU(N) as the control CPU of various motion modules
(Q172LX/Q172EX, etc.).
(6) It is possible to execute not only servo control but also DI/O input/output control
according to programs described in Motion SFC program by setting the
Q173CPU(N)/Q172CPU(N) as the control CPU of Q series PLC I/O modules
(When the Motion SFC is used as the operating system software.).
(Refer to Section 2.2 (2) for Q series PLC I/O modules that can be controlled by
Motion CPU.)
(7) It is possible to exchange a data among CPUs such as automatic refresh, as the
Q series PLC Multiple CPU system.
2 - 12
2 SYSTEM CONFIGURATION
(1) It is not allowed to use the Motion CPU as the control CPU of a module installed
on the QA1S6 B extension base unit. PLC CPU must be used as the control
CPU.
(2) The connector for installation of memory card on the Motion CPU module is for
future function expansion.
(3) Motion CPU module cannot be used as standalone module. It must always be
used in combination with the PLC CPU module (version that supports Multiple
CPU systems). Moreover, it must be installed on the right side of PLC CPU
module. PLC CPU module cannot be installed in a position to the right of Motion
CPU module.
(4) Personal computer CPU unit must be installed on the right side of Motion CPU
module. Motion CPU module cannot be installed in a position to the right of
personal computer CPU unit.
(5) Make sure to use the PLC CPU module in "Q mode".
(6) Motion CPU module cannot be set as the control CPU of intelligent function
module or Graphic Operation Terminal (GOT).
(7) SSCNET cable which connects the Motion CPU and servo amplifier, and the
teaching unit connecting cable which connects the Motion CPU and A31TU-
(Note-1)
D3 /A31TU-DN are pulled from the bottom part of unit. Make sure to
secure sufficient space for pulling out the cable when designing the control panel.
(8) Motion CPU module is one module element of Q series multiple PLC system. It
must be set the parameters of Q series multiple PLC system for each PLC CPU.
Motion CPU module must also be set to support the Multiple CPU system in the
system settings.
(9) Make sure to use the Motion CPU as the control CPU of motion modules
(Note-2)
dedicated for Motion CPU (Q172LX, Q172EX , Q173PX, etc.). They will not
operate correctly if PLC CPU is set and installed as the control CPU by mistake.
Motion CPU is treated as a 32-point intelligent module by PLC CPU of other CPU.
It cannot be accessed from other CPU.
(10) When a Multiple CPU system is configured, make sure to configure the modules
so that the total current consumption of individual modules on the CPU base does
not exceed the 5VDC output capacity of power supply module.
(Refer to Section 2.4.2 (3), (4) "Selection of the power supply module".)
(Note-2)
(11) Installation position of the Q172EX-S2/S3 is only CPU base unit.
(Note-1) : Teaching unit can be used in SV13. It cannot be used in SV22/SV43.
(Note-2) : Q172EX can be used in SV22. It cannot be used in SV13/SV43.
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2 SYSTEM CONFIGURATION
Ambient temperature
of the Motion CPU 0 to 40°C Over 40 to 55°C
(32 to 104°F) (Over 104 to 131°F)
Number of the Motion CPU
1 module Removable Not removable
2 modules or more Not removable
(13) When the backup time (when it is charged for 40 hours) for internal rechargeable
battery of Motion CPU is 1100 hours (Guaranteed time)/4300 hours (Actual time).
Set the external battery if the power failure time exceeds guaranteed time.
(Refer to Section 2.4.10 External battery)
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2 SYSTEM CONFIGURATION
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2 SYSTEM CONFIGURATION
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2 SYSTEM CONFIGURATION
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2 SYSTEM CONFIGURATION
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2 SYSTEM CONFIGURATION
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2 SYSTEM CONFIGURATION
(a) MR-H BN
Part name Model name Description
MR-H series MR-H BN
Refer to catalogue of the servo amplifier.
servo amplifier MR-H KBN
Battery MR-BAT Back-up for the absolute position detection
Terminal connector MR-TM Connected to the last servo amplifier (MR-H BN) by SSCNET.
MR-H BN MR-H BN
MR-HBUS M
0.5m(1.64ft.), 1m(3.28ft.), 5m(16.40ft.)
• Q173DV MR-H BN
SSCNET cable MR-J2HBUS M-A • MR-H BN MR-J2 -B (Note-1)
0.5m(1.64ft.), 1m(3.28ft.), 5m(16.40ft.)
MR-H BN FR-V5NS (Note-2)
Q172HBCBL M
0.5m(1.64ft.), 1m(3.28ft.), 5m(16.40ft.)
MR-HSCBL M HA-LH K, HC-SF/RF/UF(2000r/min) series motor MR-H BN
MR-EN1CBL M-H 2m(6.56ft.), 5m(16.40ft.), 10m(32.81ft.), 20m(65.62ft.), 30m(98.43ft.)
Encoder cable
MR-JCCBL M-L
HA-FF, HC-MF/UF(3000r/min) MR-H BN
MR-JCCBL M-H
MR-JSCNS Servo amplifier side connector for HA-LH K, HC-SF/RF/UF(2000r/min) series motor,
Encoder connector set
MR-EN1CNS Encoder side connector set
(Note-1) : MR-J2S- B/MR-J2M-B/MR-J2- B/MR-J2-03B5 type servo amplifier
(Note-2) : SSCNET communication option for vector inverter
When the vector inverter (FR-V5 0- ) is connected, fix the ferrite core to the SSCNET cable.
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2 SYSTEM CONFIGURATION
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2 SYSTEM CONFIGURATION
(c) FR-V5 0-
Part name Model name Description
FR-V500 series vector FR-V520- K
Refer to catalogue of the vector inverter.
inverter FR-V540- K
• MR-J2 -B (Note-1) FR-V5NS (Note-2)
Q172J2BCBL M
0.5m(1.64ft.), 1m(3.28ft.), 5m(16.40ft.)
SSCNET cable • Q172CPU(N) FR-V5NS (Note-2)
(Note-2)
FR-V5NSCBL • FR-V5NS FR-V5NS (Note-2)
0.5m(1.64ft.), 1m(3.28ft.), 5m(16.40ft.), 10m(32.81ft.), 20m(65.62ft.)
(Note-1) : MR-J2S- B/MR-J2M-B/MR-J2- B/MR-J2-03B5 type servo amplifier
(Note-2) : SSCNET communication option for vector inverter
When the vector inverter (FR-V5 0- ) is connected, fix the ferrite core to the SSCNET cable.
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2 SYSTEM CONFIGURATION
GX Developer SW D5C-GPPW-E
(Note) : =used "6" or later.
POINTS
(1) When the operation of Windows is not unclear in the operation of this software,
refer to the manual of Windows or guide-book from the other supplier.
(2) The screen might not be correctly displayed depending on the system font size
of WindowsNT 4.0/Windows 98/Windows 2000/ Windows XP.
R R R R
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2 SYSTEM CONFIGURATION
Item Specification
Operating ambient
5 to 95% RH, non-condensing
humidity
Storage ambient
5 to 95% RH, non-condensing
humidity
Under 0.075mm
10 to 57Hz ——
intermittent (0.003inch)
10 times each
2
Vibration resistance Conforming vibration 57 to 150Hz 9.8m/s —— in X, Y, Z
JIS B 3501,
0.035mm directions
IEC 61131-2 Under 10 to 57Hz ——
(0.001inch) (For 80 min.)
continuous
2
vibration 57 to 150Hz 4.9m/s ——
2
Shock resistance Conforming to JIS B 3501, IEC 61131-2(147m/s , 3 times in each of 3 directions X, Y, Z)
Overvoltage category
II or less
(Note-1)
(Note-1) : This indicates the section of the power supply to which the equipment is assumed to be connected between the
public electrical power distribution network and the machinery within premises.
Category II applies to equipment for which electrical power is supplied from fixed facilities.
The surge voltage withstand level for up to the rated voltage of 300V is 2500V.
(Note-2) : This index indicates the degree to which conductive material is generated in terms of the environment in which
the equipment is used.
Pollution level 2 is when only non-conductive pollution occurs. A temporary conductivity caused by condensing
must be expected occasionally.
(Note-3) : Do not use or store the Motion CPU module under pressure higher than the atmospheric pressure of altitude 0m.
Doing so can cause an operation failure. When using the PLC under pressure, please contact your sales
representative.
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2 SYSTEM CONFIGURATION
! CAUTION
The Motion controller must be stored and used under the conditions listed in the table of
specifications above.
When not using the module for a long time, disconnect the power line from the Motion controller
or servo amplifier.
Place the Motion controller and servo amplifier in static electricity preventing vinyl bags and store.
When storing for a long time, please contact with our sales representative.
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2 SYSTEM CONFIGURATION
(1) Q173CPUN(-T)/Q172CPUN(-T)
Front face With front cover open
Q17 CPUN T
MODE 2) MODE
RUN 9) RUN
ERR.
M.RUN
3) ERR.
M.RUN
BAT. BAT.
BOOT 4) BOOT
ON SW
5) 1
2
6) 3 13)
10) 4
FRONT 5
SSCNET 7) STOP RUN
CN2 14)
TU
RESET L CLR
USB
11)
RS-232 12)
20)
8)
19) 19)
18)
17)
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2 SYSTEM CONFIGURATION
(2) Q173CPU/Q172CPU
Front face With front cover open
Q17 CPU
MODE 2) MODE
RUN 9) RUN
ERR.
M.RUN
3) ERR.
M.RUN
BAT. BAT.
BOOT 4) BOOT
ON SW
5) 1
2
6) 3 13)
FRONT
10) 4
5
SSCNET 7)
STOP RUN
CN2 14)
RESET L CLR
PULL CN1 15)
USB
11)
RS-232 12)
8)
19) 19)
18) 18)
17)
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2 SYSTEM CONFIGURATION
9) Memory card EJECT button • Used to eject the memory card from the Motion CPU.
• Connector used to connect the memory card to the Motion CPU. (The Motion CPU make use
10) Memory card loading connector
of the memory card by operating system software package.)
• Connector for connection with USB-compatible peripheral device. (Connector type B)
11) USB connector (Note)
• It can be connected by USB-dedicated cable.
• Connector for connection with a peripheral device.
12) RS-232 connector (Note)
• It can be connected by RS-232 connection cable (QC30R2)
(Note) : When normally connecting a cable to the USB or RS-232 connector, clamp the cable to prevent it from coming off due to the
dangling, moving or careless pulling of the cable. Q6HLD-R2 type RS-232C connector disconnection prevention holder is
available as a clamp for RS-232 connector.
CPU module
Q6HLD-R2
RS-232 cable
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2 SYSTEM CONFIGURATION
RESET : Set the switch to the "RESET" position once to reset the hardware.
Applies a reset after an operation error and initialized the operation.
L.CLR : Clear the latch area all data which set with the parameters.
(LATCH CLEAR also clears data outside the latch area at this time.)
RESET/L.CLR switch (Note-1) Latch clear operating method
15)
(Momentary switch) 1) Set the "RUN/STOP" switch to "STOP".
2) Move the "RESET/L.CLR" switch to "L.CLR" several times until the "M. RUN LED"
flickers.
("M. RUN LED" flickers : Latch clear completed. )
3) Move the "RESET/L.CLR" switch to "L.CLR" once more. ("M. RUN LED" turn off.)
16) Module fixing screw hole Hole for the screw used to fix to the base unit. (M3×12 screw : Purchase from the other supplier)
17) Module fixing hook Hook used to fix to the base unit
18) CN1 connector (Note-2) Connector connect between Motion CPU module and servo amplifier
19) CN2 connector Connector connect between personal computer via SSCNET
20) TU connector (Note-3)(Note-4) Connector connect between Motion CPU module and teaching unit
21) Cooling fan connector (Note-5) Connector connect between Motion CPU module and Cooling fan unit (Q170 FAN)
22) Cooling fan unit (Note-5) Cooling fan unit(Q170 FAN) designed exclusively for Motion CPU module
(Note-1) : It is not possible to reset the Multiple CPU system by each of the PLC CPU/Motion CPU No.2 to 4.
If it is reset, other CPU occurred to stop of the overall Multiple CPU system where “MULTI CPU DOWN (Error code : 7000).
The overall Multiple CPU system reset is resetting the CPU No.1 of PLC CPU.
(Note-2) : For example of the Q173CPU(N), the connector CN1 divide signals allocated each of SSCNET SYSTEM 1 to 4.
The Dividing unit (Q173DV) or the Dividing cable (Q173J2B CBL M/Q173HB CBL M) between the Motion CPU and
servo amplifiers divide signals allocated in CN1 of the Q173CPU(N) into each of the four systems.
(Note-3) : Q173CPUN-T/Q172CPUN-T only. Teaching unit corresponds to only Japanese.
(Note-4) : When connecting the teaching unit, be sure to use the cable which adjusts to the model name of teaching unit.
(Note-5) : Q173CPU/Q172CPU only. Teaching unit corresponds to only Japanese.
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2 SYSTEM CONFIGURATION
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2 SYSTEM CONFIGURATION
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2 SYSTEM CONFIGURATION
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2 SYSTEM CONFIGURATION
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2 SYSTEM CONFIGURATION
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2 SYSTEM CONFIGURATION
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2 SYSTEM CONFIGURATION
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2 SYSTEM CONFIGURATION
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2 SYSTEM CONFIGURATION
POINTS
(Note-1) : Overcurrent protection
The overcurrent protection device shuts off the 5VDC or 24VDC circuit
and stops the system if the current flowing in the circuit exceeds the
specified value. When this device is activated, the power supply module
LED is switched OFF or dimly lit. If this happens, eliminate the cause of
the overcurrent and start up the system again.
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2 SYSTEM CONFIGURATION
Q61P-A1 Q61P-A2
9) 1)
9) 1)
POWER 8)
Q61P-A2 POWER 8)
INPUT
100-120VAC INPUT
10) 7)
Q61P-A2
10) 7)
Q62P Q63P
9) 1) 9) 1)
INPUT INPUT
100-240VAC 100-120/200-240VAC
50/60Hz 105VA 50/60Hz 160VA
OUTPUT 5VDC 3A 24VDC 0.6A OUTPUT 5VDC 8.5A
6) ERR.
+24V 2) ERR. 2)
L L
24G
+ - 24VDC 0.5A + -
24VDC 0.5A
(FG) 3) (FG) 3)
(LG) 4) (LG) 4)
INPUT N 5) INPUT N 5)
100-240VAC 100-120/200-240VAC
L L
Q62P Q61P
4 -A2
10) 7) 10) 7)
Q64P
9) 1)
Q61P-A2
4 POWER 8)
INPUT
100-120/200-240VAC
50/60Hz 160VA
OUTPUT 5VDC 8.5A
ERR. 2)
L
24VDC 0.5A + -
(FG) 3)
(LG) 4)
INPUT N 5)
100-120/200-240VAC
L
4 -A2
Q61P
10) 7)
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2 SYSTEM CONFIGURATION
POINTS
(1) The Q61P-A1 is dedicated for inputting a voltage of 100VAC. Do not input a
voltage of 200VAC into it or trouble may occur on the Q61P-A1.
Power Supply power voltage
module type 100VAC 200VAC
Q61P-A1 Operates normally. Power module causes trouble.
Power module does not
Q61P-A2 cause trouble. Operates normally.
CPU cannot be operated.
(2) The Q63P is dedicated for inputting a voltage of 24VDC. Do not input a voltage of
except 24VDC into it or trouble may occur on the Q63P.
(3) Be sure to ground the earth terminal LG and FG. (Ground resistance: 100 or
less)
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2 SYSTEM CONFIGURATION
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2 SYSTEM CONFIGURATION
A31TU-D3K13 MR-HDP01
MR-HDP01
MR-HENC
(Note) : Configure the system in such a way that the total current
consumption at 5VDC of all the modules is less than the allowable
value.
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2 SYSTEM CONFIGURATION
This section describes the specifications of the extension cables for the base units
(CPU base unit or extension base unit) used in the system, and the specification
standards of the extension base unit.
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2 SYSTEM CONFIGURATION
Type
QC05B QC06B QC12B QC30B QC50B QC100B
Item
Cable length[m(ft.)] 0.45(1.48) 0.6(1.97) 1.2(3.94) 3.0(9.84) 5.0(16.40) 10.0(32.8)
Connection between the CPU base unit and extension base unit, or connection between the
Application
extension base units.
Mass [kg] 0.15 0.16 0.22 0.40 0.60 1.11
POINT
When the extension cables are used in combination, limit the overall length of the
combined cable to 13.2m (43.31ft.).
5) 4)
1)
5V
56
2) POWER CPU I/00 I/01 I/02 I/03 I/04 I/05 I/06 I/07 I/08 I/09 I/10 I/11
F6 0358
3) 6)
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2 SYSTEM CONFIGURATION
I/O Allocations
0 1 2 3 4 5 6 7 8 9
Power supply
Q25H Q25H Q173 QX41 QY41 QY41 Q172LX QX41 QY41 QY41
CPU CPU CPU(N)
module
O
X0 to X1F Y20 to Y3F Y40 to Y5F Intelligent PX0 to PX1F PY20 to PY3F YC0 to YDF
U 32 points
T
(X60 to X7F) (Y80 to Y9F) (YA0 to YBF)
CPU No.1 CPU No.2 CPU No.3 Module of Module of Module of Module of Module of Module of Module of
control control control control control control control
CPU No.1 CPU No.1 CPU No.2 CPU No.3 CPU No.3 CPU No.3 CPU No.1
Refer to the Programming Manual of the operating system software about the I/O
allocation setting method,.
Refer to the QCPU User's Manual(Function Explanation, Program Fundamentals)
about the I/O allocation setting method of the Qn(H)CPU.
POINT
I/O device of the Motion CPU can be set in the range PX/PY000 to PX/PYFFF.
The real I/O points must be 256 points or less. (As for the I/O No., it is possible not
to continue.)
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2 SYSTEM CONFIGURATION
Q172LX receives external signals (servo external signals) required for positioning
control.
1)
5) Q172LX
2)
3)
CTRL
6) Q172LX
4)
POINT
Mode judging LED turns ON at the following conditions.
(1) DOG/CHANGE
(a) Q172LX is set on the system setting display of SW6RN-GSV P.
(b) DOG/CHANGE signal is input.
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2 SYSTEM CONFIGURATION
(b) Input
Item Specifications
Servo external signals : 32 points
(Upper stroke limit, Lower stroke limit, Stop input,
Number of input points
Proximity dog/Speed-position switching signal)
(4 points 8 axes)
Input method Sink/Source type
Isolation method Photocoupler
Rated input voltage 12/24VDC
Rated input current 12VDC 2mA/24VDC 4mA
10.2 to 26.4VDC
Operating voltage range
(12/24VDC +10/ -15%, ripple ratio 5% or less)
ON voltage/current 10VDC or more/2.0mA or more
OFF voltage/current 1.8VDC or less/0.18mA or less
Input resistance Approx. 5.6K
Response time of the OFF to ON
Upper/Lower stroke limit and 1ms
STOP signal ON to OFF
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2 SYSTEM CONFIGURATION
Number of points
Servo external signal Application
on one Q172LX
Upper stroke limit input (FLS)
For detection of upper and lower stroke limits.
Lower stroke limit input (RLS)
Stop signal input (STOP) For stopping under speed or positioning control. 32 points
Proximity dog/ For detection of proximity dog at proximity dog or count (4 points/8 axes)
Speed-position switching input type home position return of for switching from speed to
(DOG/CHANGE) position switching control.
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2 SYSTEM CONFIGURATION
B8 FLS4 A8 FLS8
B7 RLS4 A7 RLS8
4 8
B6 STOP4 A6 STOP8
B5 DOG4/CHANGE4 A5 DOG8/CHANGE8
B4 No connect A4 No connect
B3 No connect A3 No connect
B2 COM A2 No connect
B1 COM A1 No connect
DOG/CHANGE, STOP, RLS, FLS functions of each axis(1 to 8) For information about
signal details, refer to
DOG/CHANGE Proximity dog/Speed-position
the programming manual.
switching signal
STOP Stop signal
RLS Lower stroke limit
FLS Upper stroke limit
POINT
Signal No. 1 to 8 can be assigned to the specified axis. To make assignment, make
the system settings of the positioning software package.
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2 SYSTEM CONFIGURATION
(Note): As for the connection to power line (B1, B2), both "+" and "–" are possible.
CAUTION
Always use a shield cable for connection of the CTRL connector and external equipment, and
avoid running it close to or bundling it with the power and main circuit cables to minimize the
influence of electromagnetic interface. (Separate them more than 200mm (0.66ft.) away.)
Connect the shield wire of the connection cable to the FG terminal of the external equipment.
Make parameter setting correctly. Incorrect setting may disable the protective functions such as
stroke limit protection.
Always wire the cables when power is off. Not doing so may damage the circuit of modules.
Wire the cable correctly. Wrong wiring may damage the internal circuit.
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2 SYSTEM CONFIGURATION
Q172EX receive external signals required for serial absolute synchronous encoder.
1)
5) Q172EX
SY.ENC TREN
1 1 2)
2 2
SY.ENC1 3)
8)
LITHIUM BATTERY
MITSUBISHI
SY.ENC2
6) Q172EX
9) 7) 4)
LED Details
Indicates to display the signal input status of
2) Mode judging LED SY.ENC each serial absolute synchronous encoder.
1, 2 (When the serial absolute synchronous encoder
cable connected property, LED is turned on.)
TREN Indicates to display the signal status of tracking
1, 2 enable.
3) SY. ENC connector Input connector of the serial absolute synchronous encoder.
4) Module loading lever Used to install the module to the base unit.
Module fixing screw Hole for the screw used to fix to the base unit
5)
hole (M3×12 screw : Purchase from the other supplier)
6) Module fixing hook Hook used to fix to the base unit.
7) Battery connector For connection of battery lead wire.
8) Battery holder Used to the Install the Battery (A6BAT/MR-BAT) to the holder.
Battery
9) For Serial absolute synchronous encoder battery backup.
(A6BAT/MR-BAT)
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2 SYSTEM CONFIGURATION
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2 SYSTEM CONFIGURATION
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2 SYSTEM CONFIGURATION
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2 SYSTEM CONFIGURATION
SY.ENC connector
Signal Signal Applicable connector
Pin No. Pin No. model names
name name
10120-3000VE connector
1 LG 11 LG 10320-52F0-008 connector cover
2 LG 12 LG (3M make)
3 LG 13 No connect
4 TREN 14 TREN.CO
5 No connect 15 No connect
6 MD 16 MDR
7 MR 17 MRR
8 No connect 18 P5
9 BAT 19 P5
10 P5 20 P5
SY.ENC connector
2 - 55
2 SYSTEM CONFIGURATION
P5 10 18 19 20
5VDC
LG 1 2 3 11 12
Input Battery
BAT 9
(Note)
TREN 4 5.6K
(Note)
TREN.
14
COM 12VDC to 24VDC
SD plate
(Note) : As for the connection to power line (TREN, TREN.COM), both "+" and "–" are possible.
CAUTION
Always use a shield cable for connection of the SY.ENC connector and external equipment, and
avoid running it close to or bundling it with the power and main circuit cables to minimize the
influence of electromagnetic interface. (Separate them more than 200mm (0.66 ft.) away.)
Connect the shield wire of the connection cable to the FG terminal of the external equipment.
When increasing the cable length, use the cable 30m(98.43ft.) or less. Note that the cable should
be run in the shortest possible distance to avoid induced noise.
Always wire the cables when power is off. Not doing so may damage the circuit of modules.
Wire the cable correctly. Wrong wiring may damage the internal circuit.
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2 SYSTEM CONFIGURATION
P5 19 S P5 19 S
LG 11 LG 11
P5 20 P5 20
LG 12 R LG 12
MR 7 C P5 18
MRR 17 D LG 3
P5 10
LG 2 R
MR 7 C
MRR 17 D
BT 9 F BT 9 F
LG 1 G LG 1 G
SD Plate SD Plate
N N
(Note-5)
2) When using tracking enable signal
Synchronous Synchronous
SY.ENC side encoder side SY.ENC side encoder side
connector connector connector connector
10120-3000VE MS3106B20-29S 10120-3000VE MS3106B20-29S
P5 19 S P5 19 S
LG 11 LG 11
P5 20 P5 20
LG 12 R LG 12
MR 7 C P5 18
MRR 17 D LG 3
P5 10
LG 2 R
MR 7 C
MRR 17 D
9 F BT 9 F
BT G
G LG 1
LG 1
SD Plate N SD Plate N
TREN 4 TREN 4
TREN.COM 14 TREN.COM 14
24VDC 24VDC
:Twisted pair cable :Twisted pair cable
(Note-3)
Cable length 10m (32.81ft.) Cable length 10 to 30m (32.81 to 98.43ft.) (Note-4)
Model name for encoder connector set (MR-J2CNS) (Note-2)
(Note-1) : Encoder cables are the same as HC-SFS/HC-RFS/HC-UFS(2000r/min) series motor cable.
(Note-2) : Encoder connector sets are the same as HC-SFS/HC-RFS/HC-UFS(2000r/min) series motor encoder connector set.
(Note-3) : Be sure to use a wire model name AWG#24.
(Note-4) : Be sure to use a wire model name AWG#22.
(Note-5) : When using tracking enable signal, fabricate the encoder cable by customer side.
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2 SYSTEM CONFIGURATION
(b) Q172EX-S2/Q172EX-S3
(Note-1)
1) When not using tracking enable signal
SY.ENC side connector Synchronous encoder side connector(plug)
10120-3000VE (connector)
10320-52F0-008(connector case) MS3106B22-14S(cable clump)
P5 19 S
LG 11 R
P5 20
LG 12
P5 18
LG 2
BAT 9 E
LG 1
MR 7 K
MRR 17 L
MD 6 H
MDR 16 J
SDplate N
P5 19 S
LG 11 R
P5 20
LG 12
P5 18
LG 2
BAT 9 E
LG 1
MR 7 K
MRR 17 L
MD 6 H
MDR 16 J
SDplate
TREN 4 N
TREN.COM 14
24VDC
:Twisted pair cable
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2 SYSTEM CONFIGURATION
(a) Specifications
The specifications of the battery for memory back-up are shown in the table
below.
Battery Specifications
Model name
A6BAT/MR-BAT
Item
Classification Manganese dioxide lithium primary battery
Normal voltage[V] 3.6
Battery discharge capacity [mAh] 1600
Battery warranty period 5 years
Lithium content [g] 0.48
For backup absolute positioning data of the serial absolute
Applications
synchronous encoder (MR-HENC/Q170ENC)
Exterior dimensions[mm(inch)] 16(0.63) × 30(1.18)
(Note) : The 44th Edition of the IATA (International Air Transportation Association) Dangerous Goods Regulations
was effected in January 1st, 2003 and administered immediately.
In this edition, the provisions relating to lithium and lithium ion batteries have been revised to strengthen
regulations on the air transportation of battery.
This battery is not dangerous goods (not class 9). Therefore, these batteries of 24 units or less are not
subject to the regulations.
These batteries more than 24 units require packing based on Packing Instruction 903.
If you need the self-certification form for the battery safety test, contact Mitsubishi.
For more information, contact Mitsubishi.
A6BAT
LITHIUM BATTERY
/MR-BAT
MITSUBISHI
2 - 59
2 SYSTEM CONFIGURATION
CAUTION
Do not short a battery.
Do not charge a battery.
Do not disassemble a battery.
Do not burn a battery.
Do not overheat a battery.
Do not solder the battery terminals.
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2 SYSTEM CONFIGURATION
Q173PX receive external signals required for Manual pulse generator and Incremental
synchronous encoder (Voltage-output/Open collector type/Differential-output type).
PULSER
3)
ON
1 2 3 4 5 6
6)
KSD06S
7) Q173PX
4)
LED Details
Input signal status of the Manual pulse
PLS.A 1 to 3
2) Mode judging LED generator/Incremental synchronous
PLS.B 1 to 3
encoder phases A and B
TREN 1 to 3 Tracking enable signal
This LED is not turned on if it is not set the Q173PX in
the system settings.
Input connector of the Manual pulse generator/Incremental
3) PULSER connector
synchronous encoder.
4) Module loading lever Used to load the module to the base unit.
Module fixing screw Hole for the screw used to fix to the base unit
5)
hole (M3×12 screw : Purchase from the other supplier)
2 - 61
2 SYSTEM CONFIGURATION
POINTS
The lighting condition of input display LED is shown below.
(1) PLS.A 1 to 3, PLS.B 1 to 3
• Q173PX is set on the system setting display of SW6RN-GSV P.
• All axes servo ON command (M2042) turned on.
• Manual pulse generator enable flag (M2051, M2052, M2053) turned on.
• Manual pulse generator signal is input.
(2) TREN 1 to 3
• Q173PX is set on the system setting display of SW6RN-GSV P.
• Tracking signal is input.
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2 SYSTEM CONFIGURATION
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2 SYSTEM CONFIGURATION
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2 SYSTEM CONFIGURATION
Q173CPU(N) Up to 3 modules
Q172CPU(N) ( Up to 1 module )
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2 SYSTEM CONFIGURATION
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2 SYSTEM CONFIGURATION
Phase A
Select type
(Note-2) Phase B
signal A18 A13 A8 2.5 s or
more
HPSEL (1) Positioning address
increases if Phase A
leads Phase B.
(Note-1) Power supply (2) Positioning address
P5 B18 B13 B8 5VDC decreases if Phase B
5V leads Phase A.
Power
supply SG
A19 A14 A9
SG
B19 B14 B9
(Note-1) : The 5V(P5)DC power supply from the Q173PX must not be connected if a separated power
supply is used as the Manual pulse generator/Incremental synchronous encoder power supply.
Use a 5V stabilized power supply as a separated power supply. Any other power supply may
cause a failure.
(Note-2) : Connect HPSEL to the SG terminal if the manual pulse generator (differential output type)
/incremental synchronous encoder is used.
2 - 67
2 SYSTEM CONFIGURATION
(Note) : The 5V(P5)DC power supply from the Q173PX must not be connected if a separated power
supply is used as the Manual pulse generator/Incremental synchronous encoder power supply.
Use a 5V stabilized power supply as a separated power supply. Any other power supply
may cause a failure.
(Note) : As for the connection to tracking enable (TREN+, TREN–), both "+" and "–" are possible.
2 - 68
2 SYSTEM CONFIGURATION
(Note-1) : The 5V(P5)DC power supply from the Q173PX must not be connected if a separated
power supply is used as the Manual pulse generator/Incremental synchronous
encoder power supply.
Use a 5V stabilized power supply as a separated power supply. Any other power supply
may cause a failure.
(Note-2) : Connect HPSEL to the SG terminal if the manual pulse generator (differential output
type/incremental synchronous encoder is used.
CAUTION
If a separate power supply is used as the manual pulse generator/incremental synchronous
encoder power supply, use a 5V stabilized power supply. Any other power supply may cause a
failure.
2 - 69
2 SYSTEM CONFIGURATION
2 - 70
2 SYSTEM CONFIGURATION
(Note-1)
Permitted speed at power OFF 500r/min
2 - 71
2 SYSTEM CONFIGURATION
Teaching unit A31TU-D3 /A31TU-DN can be easily set the teaching of positioning
point, each parameter settings, creation of servo program, servo monitor, servo test,
and so on without the peripheral devices. (Motion CPU module Q173CPUN-T/
Q172CPUN-T is usable only. Refer to the A31TU-D Teaching Unit Operating Manual
for the usable operating system software and version.)
Provided
(Emergency stop switch × 2,
Terminal for external safety circuit ——
Deadman switch × 2,
Emergency stop input to Motion CPU × 1)
Connect to the external safety circuit. Connect directly the emergency stop
(Normally closed contact input) switch of A31TU-DN .
The emergency stop state of Motion CPU (Normally closed contact input)
Emergency stop input to Motion CPU
occurs by releasing the normally closed The emergency stop state of Motion CPU
contact of external safety circuit. occurs by pushing the emergency stop
switch of A31TU-DN .
Q170TUDNCBL3M
Q170TUD3CBL3M
(Control panel connecting type)
Connecting cable with Motion CPU (Control panel connecting type)
Q170TUDNCBL03M-A
(Direct connecting type)
2 - 72
2 SYSTEM CONFIGURATION
REMARK
External safety circuit
Construct the circuit (power supply OFF of servomotor, etc.) of parts which may
occur machine breakdown and accidents due to abnormal operations outside of the
Motion CPU in a fail-safe viewpoint, to avoid abnormal operations of whole system.
! CAUTION
If the teaching unit A31TU-D3 is released during operation, the emergency stop state of Motion
CPU occurs, and the servomotor becomes coasting state.
2 - 73
2 SYSTEM CONFIGURATION
5) 1)
DISABLE ENABLE
A31TU
2)
7)
DATA PROGRAM MONITOR TEST
STOP 3)
INSTRUCTION
ITEM CLEAR EMG.STOP
; # SP
7 8 9
OVERRIDE
WRITE DELETE INDIRECT
D E F
4 5 6
STEP -
STORE
1
A
2
B
3
C 4)
FUNCTION
MDI
-
STEP +
6)
. 0
RETURN
SHIFT ERROR
RESET CAN
AXIS GO
JOG - JOG +
NO.
The emergency stop signal is input to the Motion CPU by the external
safety circuit.
3-position deadman switch The Motion CPU will be in the state which can be operated by holding the
6)
(A31TU-D3 only) middle position of enable switch.
The emergency stop state of Motion CPU occurs by gripping or releasing
this switch, and the servomotor stops and becomes coasting state.
Buzzer sounds at the operation key input or any alarm occurrence.
7) Internal buzzer
(It is possible to switch off the buzzer at the key input by setting.)
2 - 74
2 SYSTEM CONFIGURATION
Specifications
Items
A31TU-D3 A31TU-DN
Language Japanese
Tact switch 28 keys for SV
ENABLE/DISABLE switch Operation enable/disable
Operation
Emergency stop switch Push lock return reset type
Deadman switch 3-position switch None
Contrast adjusting switch Shade/light
Display method 4 lines × 16 characters LCD display
Interface Conforming RS-422
Protective construction IP54 equivalent
Ambient temperature 0 to 40°C (32 to 104°F)
5VDC power supply Supplied from Motion CPU
5VDC consumption current [A] 0.26
Mass [kg] 1.74 (Including cable 5m (16.40ft.))
POINTS
(1) The total extended distance of cable between the Motion CPU and teaching
unit is within [30m(98.43ft.)] including the A31TU-D3 /A31TU-DN cable
[5m(16.40ft.)]
(2) The teaching unit is shipped, a protection sheet is attached in the surface of
the display and operation key to prevent the crack for conveyance. Remove a
protection sheet to use. Operation and display check without removing a
protection sheet are possible, however adhesives may remain in a teaching
unit by secular change.
(3) When the servomotor is operated by the JOG feed, etc. using the teaching unit
(A31TU-D3 ) with deadman switch, operate it pushing the deadman switch at
middle position. The emergency stop state of Motion CPU occurs by gripping
or releasing this switch, and the servomotor stops and becomes coasting
state.
4) When the teaching unit (A31TU-D3 ) is not used, connect the short-
circuit connector for teaching unit (A31TUD3TM) to the control panel
side connector of the cable for teaching unit (Q170TUD3CBL3M).
Connection example between the cable for teaching unit (Q170TUD3CBL3M) and
external safety circuit is shown below.
A31TU-D3
Control panel Q173CPUN-T/Q172CPUN-T
DISABLE ENABLE
A31TU
INSTRUCTION EMG.STOP
ITEM CLEAR
; # SP
FRONT
7 8 9
SY.ENC1 OVERRIDE
SSCNET
INDIRECT
WRITE DELETE
C N2 D E F
TU 4 5 6
PULSER STEP -
PULL PULLC N1 STOR E
A B C
1 2 3
STEP +
PULL USB USB MDI
FUNCTION
-
. 0
SY.ENC2 RETURN
SHIFT ERROR
CAN
RESET
RS-232 RS-232
AXIS GO
Q173PX JOG - JOG +
Q172EX NO.
Q170TUD3CBL3M
Deadman switch
Emergency stop input Deadman
contact point
Emergency stop A31TUD3TM
Servo amplifier contact point
MITSUBISHI
MITSUBISHI
Main circuit
power supply
External safety circuit
(Relay, MC, etc.)
! CAUTION
Do not use it in the combination of the teaching unit without deadman switch (A31TU-DN ) and
cable for teaching unit with deadman switch (Q170TUD3CBL3M). The protective function stops
working.
When the teaching unit (A31TU-D3 ) is not used in the Motion CPU (Q173CPUN-T/
Q172CPUN-T), connect the short-circuit connector for teaching unit (A31TUD3TM) to the control
panel side connector of the cable for teaching unit (Q170TUD3CBL3M). If it is not connected,
the emergency stop state of Motion CPU occurs, and the servomotor becomes coasting state.
2 - 76
2 SYSTEM CONFIGURATION
2 - 77
2 SYSTEM CONFIGURATION
A31TU-DN
Control panel Q173CPUN-T/Q172CPUN-T
DISABLE ENABLE
A31TU
INSTRUCTION EMG.STOP
ITEM CLEAR
; # SP
7 8 9
FRONT
SY.ENC1 OVERRIDE
SSC NET INDIRECT
WRITE DELETE
D E F
CN2
TU 4 5 6
STEP -
PULSER
PULL PULL CN1 STORE
A B C
1 2 3
STEP +
PULL USB USB FUNCTION
MDI
-
. 0
SY.ENC2 RETURN
SHIFT ERROR
CAN
RESET
RS-232 RS-232
AXIS GO
Q173PX
JOG - JOG +
Q172EX NO.
Q170TUDNCBL3M
No deadman switch
Servo amplifier
MITSUBISHI
MITSUBISHI
A31TUD3TM
! CAUTION
Do not use it in the combination of the teaching unit with deadman switch (A31TU-D3 ) and cable for
teaching unit without deadman switch (Q170TUDNCBL3M). The protective function stops working.
When the teaching unit (A31TU-DN ) is not used in the Motion CPU (Q173CPUN-T/
Q172CPUN-T), connect the short-circuit connector for teaching unit (A31TUD3TM) to the control
panel side connector of the cable for teaching unit (Q170TUDNCBL3M). If it is not connected, the
emergency stop state of Motion CPU occurs, and the servomotor becomes coasting state.
2 - 78
2 SYSTEM CONFIGURATION
A31TU-DN
Control panel Q173CPUN-T/Q172CPUN-T
DISABLE ENABLE
A31TU
MELSEC
Q02HCPU Q173C PUN-T QX40 Q172EX Q173PX-S1
Q61P- A1 0 12 3 45 6 7 SY.ENC TREN PLS.A PLS.B TREN
POWER MOD E MODE 1 1 1
1 1
RUN RUN 8 9A B C D E F 2 2 2
2 2
ERR . ERR. 3 3 3
PROGRAM MONITOR
USER M.RUN DATA TEST
BAT. BAT. STOP
BOOT BOOT
INSTRUCTION EMG.STOP
ITEM CLEAR
; # SP
7 8 9
FRONT
SY.ENC1 OVERRIDE
SSC NET
WRITE DELETE INDIRECT
CN2 D E F
TU 4 5 6
PULSER STEP -
CN1 STOR E
PULL PULL A B C
1 2 3
STEP +
PULL
USB USB FUNCTION
MDI
-
. 0
SY.ENC2 RETURN
SHIFT ERROR
RESET CAN
RS-232 RS-232
AXIS GO
Q173PX JOG - JOG +
Q172EX NO.
Q170TUDNCBL03M-A
Q170TUTM
When the A31TU-DN No deadman switch
is not used.
Servo amplifier
MITSUBISHI
MITSUBISHI
Main circuit
power supply
2 - 79
2 SYSTEM CONFIGURATION
! CAUTION
Do not connect the A31TU-D3 to the cable for teaching unit (Q170TUDNCBL03M-A). The protective
function stops working.
Be sure to fix the relay portion of a connector which has connected the cable for teaching unit
(Q170TUDNCBL03M-A) with teaching unit (A31TU-DN ) so that impossible power is not applied
for the connector of Motion CPU (Q173CPUN-T/Q172CPUN-T). A connector may be damaged.
Do not pull a teaching unit (A31TU-DN ). A connector may be damaged.
When a teaching unit (A31TU-DN ) is removed, first be sure to remove a TU connector of Motion
CPU (Q173CPUN-T/Q172CPUN-T) so that impossible power is not applied for the connector.
If a connector of teaching unit (A31TU-DN ) is removed connecting a TU connector of Motion
CPU (Q173CPUN-T/Q172CPUN-T), a TU connector of Motion CPU (Q173CPUN-T/
Q172CPUN-T) may be damaged.
When the teaching unit (A31TU-DN ) is not used in the Motion CPU (Q173CPUN-T/
Q172CPUN-T), connect the short-circuit connector for teaching unit (Q170TUTM) after removing
a TU connector of cable for teaching unit (Q170TUDNCBL03M-A) from a TU connector of Motion
CPU (Q173CPUN-T/Q172CPUN-T). If it is not connected, the emergency stop state of Motion
CPU occurs, and the servomotor becomes coasting state.
2 - 80
2 SYSTEM CONFIGURATION
MELSEC
Q02HCPU Q173C PUN-T QX40 Q172EX Q173PX-S1
Q61P- A1 0 12 3 45 6 7 SY.ENC TREN PLS.A PLS.B TREN
POWER MOD E MODE 1 1 1
1 1
R UN RUN 8 9A B C D E F 2 2 2
2 2 3 3 3
ERR. ERR.
USER M.R UN
BAT. BAT.
BOOT BOOT
FRONT
SY.ENC1
SSC NET
CN2
TU
PULSER
PULL PULL CN1
PULL
USB USB
SY.ENC2
RS-232 RS-232
Q172EX Q173PX
Q170TUTM
When the A31TU-D3 /
A31TU-DN is not used.
Servo amplifier
MITSUBISHI
MITSUBISHI
Main circuit
power supply
! CAUTION
When the teaching unit (A31TU-D3 /A31TU-DN ) is not used in the Motion CPU (Q173CPUN-T/
Q172CPUN-T), connect the short-circuit connector for teaching unit (Q170TUTM) to a TU connector
of Motion CPU (Q173CPUN-T/Q172CPUN-T). If it is not connected, the emergency stop state of
Motion CPU occurs, and the servomotor becomes coasting state.
2 - 81
2 SYSTEM CONFIGURATION
This section describes how to connect between the Motion CPU module and servo
amplifiers.
Between the Motion CPU module and servo amplifiers is connected by SSCNET
cable. When using the Q172CPU(N), only 1 SSCNET cable for connection to servo
amplifier can be used. (Connect to CN1.) When using the Q173CPU(N), up to 4
SSCNET cables for connection to servo amplifier can be used. (Connect to CN1.)
Up to 8 servo amplifies can be connected to 1 SSCNET cable.
Also, SSCNET cables or terminal connector are different depending on the servo
amplifiers.
Q173CPU(N)
Motion
CPU module
CN1
SSCNET SYSTEM1
MITSUBISHI MITSUBISHI
1)
3) 3) 4)
(Q173DV)
SSCNET CN1 SSCNET CN3
MITSUBISHI
LITHIUM BATTERY
Q173CPU
SSCNET SYSTEM2
MITSUBISHI MITSUBISHI
3) 3) 4)
2 - 82
2 SYSTEM CONFIGURATION
CN1
SSCNET SYSTEM1
MITSUBISHI MITSUBISHI
2)
3) 4)
SSCNET SYSTEM2
MITSUBISHI MITSUBISHI
3) 4)
2 - 83
2 SYSTEM CONFIGURATION
Q173CPU(N)
1) Motion CPU Dividing unit Q173DVCBL M 0.5m(1.64ft.), 1m(3.28ft.)
Dividing unit (Q173DV)
0.5m(1.64ft.), 1m(3.28ft.),
FR-V5NSCBL 5m(16.40ft.), 10m(32.81ft.), FR-V5NS (Note-4) FR-V5NS (Note-4)
20m(65.62ft.)
(Note-1) : Branch from a connector on the Q173CPU(N) side according to the number of systems.
(Note-2) : =cable length
(Note-3) : =SSCNET SYSTEM No.(none(SYSTEM 1), 2(SYSTEM 1/2), 4(SYSTEM 1/2/3/4))
(Note-4) : SSCNET communication option for vector inverter
2 - 84
2 SYSTEM CONFIGURATION
CN1
SSCNET SYSTEM1
MITSUBISHI MITSUBISHI
1)
3) 4)
CPU
CN1
MITSUBISHI MITSUBISHI
2) 3) 4)
2 - 85
2 SYSTEM CONFIGURATION
0.5m(1.64ft.), 1m(3.28ft.),
Q172J2BCBL M Q172CPU(N) Servo amplifier (MR-J2 -B)
5m(16.40ft.)
0.5m(1.64ft.), 1m(3.28ft.),
Q172HBCBL M Servo amplifier (MR-H-BN) FR-V5NS (Note-2)
5m(16.40ft.)
0.5m(1.64ft.), 1m(3.28ft.),
FR-V5NSCBL 5m(16.40ft.), 10m(32.81ft.), FR-V5NS (Note-2) FR-V5NS (Note-2)
20m(65.62ft.)
2 - 86
2 SYSTEM CONFIGURATION
(e) Q173DVCBL M
Model name
Q173DVCBL05M Q173DVCBL1M
Item
Cable length [m(ft.)] 0.5(1.64) 1(3.28)
(f) MR-HBUS M
Model name
MR-HBUS05M MR-HBUS1M MR-HBUS5M
Item
Cable length [m(ft.)] 0.5(1.64) 1(3.28) 5(16.40)
2 - 87
2 SYSTEM CONFIGURATION
(h) FR-V5NSCBL
Model name
FR-V5NSCBL005 FR-V5NSCBL01 FR-V5NSCBL05 FR-V5NSCBL10 FR-V5NSCBL20
Item
Cable length [m(ft.)] 0.5(1.64) 1(3.28) 5(16.40) 10(32.81) 20(65.62)
MR-HBUS M
MR-J2HBUS M
FR-V5NSCBL
Q173HB CBL M/
Q172HBCBL M(-B)
Motion CPU to servo amplifier
SSCNET cable
Q173J2B CBL M/
Q172J2BCBL M(-B)
MR-TM
Terminal connector
MR-A-TM
2 - 88
2 SYSTEM CONFIGURATION
Q173CPU(N) Terminal
/Q172CPU(N) connector
Q173CPU(N) Terminal
/Q172CPU(N) connector
Motion
CPU module MR-H-BN MR-J2 -B MR-H-BN
Q173CPU(N) Terminal
/Q172CPU(N) connector
Motion
CPU module MR-J2 -B MR-H-BN MR-J2 -B
Q173CPU(N) Terminal
/Q172CPU(N) connector
2 - 89
2 SYSTEM CONFIGURATION
Q172CPU(N) Terminal
connector
SSCNET Battery
communication
MR-BAT,
option
FR-V5NS A6BAT
Q172J2BCBL M
Q172CPU(N) Terminal
connector
SSCNET Battery
communication
MR-BAT,
option
FR-V5NS A6BAT
Q172HBCBL M
Q172J2BCBL M
Q172CPU(N) configuration : Q172J2BCBL M
Q173CPU(N) configuration : Q173J2B CBL M
2 - 90
2 SYSTEM CONFIGURATION
Q172HBCBL M
Q172CPU(N) configuration : Q172HBCBL M
Q173CPU(N) configuration : Q173HB CBL M
1) Example of Q173CPU(N)
• MR-H-BN + MR-J2 -B + MR-H-BN configuration
Q173DVCBL M
Motion
CPU module Q173DV MR-H-BN MR-J2 -B MR-H-BN
Q173CPU(N) Terminal
Battery
connector
MR-BAT,
A6BAT
Battery Battery Battery
MR-BAT, MR-BAT, MR-BAT,
A6BAT A6BAT A6BAT
Q173CPU(N) Terminal
Battery
connector
MR-BAT,
A6BAT
Battery Battery Battery
MR-BAT, MR-BAT, MR-BAT,
A6BAT A6BAT A6BAT
Q172J2BCBL M
2 - 91
2 SYSTEM CONFIGURATION
Q172J2BCBL M
Q172J2BCBL M Q172HBCBL M
Q172J2BCBL M
Q172HBCBL M
2 - 92
2 SYSTEM CONFIGURATION
2) Example of Q172CPU(N)
• MR-H-BN + MR-J2 -B + MR-H-BN configuration
Q172HBCBL M-B
Motion
CPU module MR-H-BN MR-J2 -B MR-H-BN
Q172CPU(N) Terminal
connector
Q170BAT
MR-BAT,
A6BAT
Battery
Q172CPU(N) Terminal
connector
Q170BAT
MR-BAT,
A6BAT
Battery
2 - 93
2 SYSTEM CONFIGURATION
(5) Setting of the axis No. and axis select switch of servo amplifier
Axis No. is used to set the axis numbers of servo amplifiers connected to
SSCNET connector(CN ) in the program.
Axis No. of 1 to 32 can be set for Q173CPU(N), and axis No. of 1 to 8 can be set
for Q172CPU(N).
Axis No. is set for each system of SSCNET in the system setting of programming
software. Axis No. (Q173CPU(N):1 to 32/Q172CPU(N):1 to 8) is allocated and
set for the setting axis number (d01 to d8) of servo amplifier.
Since the axis number (d01 to d8) of servo amplifier on the system setting screen
corresponds to axis select switch (0 to 7) of servo amplifier, set the axis select
switch referring to the table of next page.
• System setting (Allocation of axis No.) • Axis select switch (Servo amplifier)
7 8 9
3 4 5 6
A
B C DE
2
F 0 1
(Note) : Correspondence between dno. and axis select switch of servo amplifiers is shown in the next
page.
2 - 94
2 SYSTEM CONFIGURATION
2 - 95
2 SYSTEM CONFIGURATION
This section describes the battery specifications used in the Motion CPU, handling
precautions and equipments.
2 - 96
2 SYSTEM CONFIGURATION
CAUTION
Do not short a battery.
Do not charge a battery.
Do not disassemble a battery.
Do not burn a battery.
Do not overheat a battery.
Do not solder the battery terminal.
When using the external battery, be sure to select "the external battery use" in the system
settings. If not setting the external battery, the back-up data of Motion CPU may not back up,
since the battery voltage detection error is not detected.
CN1
Q173CPU(N) Dividing unit(Q173DV)
Q173DVCBL M MITSUBISHI
Servo amplifier
BAT
Q173CPU
2 - 97
2 SYSTEM CONFIGURATION
CN1
Battery unit
Servo amplifier(MR-J2 -B) 500
m (Q170BAT)
Q172J2BCBL M-B (1.6 m
4ft.)
BAT MITSUBISHI
Servo amplifier(MR-H-BN) LITHIUM BATTERY
CN1A CN1B
Servo amplifier
2 - 98
2 SYSTEM CONFIGURATION
This section explains the specifications of the Cooling fan unit (Q170FAN) used for the
Motion CPU module.
Ambient temperature
of the Motion CPU 0 to 40°C Over 40 to 55°C
(32 to 104°F) (Over 104 to 131°F)
Number of the Motion CPU
1 module Removable Not removable
2 modules or more Not removable
2 - 99
2 SYSTEM CONFIGURATION
Motion CPU
PLC CPU
2 - 100
3 DESIGN
3. DESIGN
Design the system which uses the Multiple CPU system in the following procedure.
Select Q173PX, Q172EX and design according to whether manual Refer to section 2.4.5
pulse generators and synchronous encoders are required or not. Refer to section 2.4.6
Select I/O modules according to the specifications of the external Refer to MELSEC-Q
equipment to be controlled. series manual.
Select the CPU base unit, extension base units, extension power Refer to section 2.4.4
supply module and extension cables, and make I/O assignment Refer to section 2.4.5
according to necessary number of Q172LX's, Q172EX's, Q173PX's, Refer to section 2.4.6
QX 's, QY P's and the number of I/O modules.
Select the servo amplifier and servo motor according to the motor Refer to the servo
capacity and number of revolution from the machine mechanism to be amplifier manual.
controlled each axis.
3-1
3 DESIGN
Design the power supply circuit which supplies power to such system Refer to section 3.2.1
components as the Motion controller, I/O equipment and servo
amplifiers, etc., taking into consideration the protective coordination
and noise suppression techniques.
Design the operation-ready circuit which stops the system at Refer to section 3.2.2
occurrence of any alarm such as a Motion controller or servo amplifier
alarm or the emergency stop, the circuit which avoids a malfunction
while power is unstable at power-on, and the electromagnetic brake
circuit for servomotors.
Layout design based on the design environment such as temperatures Refer to section 3.3
and vibrations in consideration of heat generated from modules and
handling of module installation.
! CAUTION
Provide appropriate circuits external to the Motion CPU to prevent cases where danger may result from
abnormal operation of the overall system in the event of an external power supply fault or Motion CPU
failure.
Install the Motion controller, servo amplifier, servomotor, and regenerative resistor on inflammable
material. Direct installation on flammable material or near flammable material may lead to fire.
If a fault occurs in the Motion controller or servo amplifier, shut the power OFF at the servo amplifier’s
power source. If a large current continues to flow, fire may occur.
When using a regenerative resistor, shut the power OFF with an error signal. The regenerative
resistor may abnormally overheat due to a fault in the regenerative transistor, etc., and may lead to
fire.
Always take heat measures such as flame proofing for the inside of the control panel where the servo
amplifier or regenerative resistor is installed and for the wires used. Failing to do so may lead to fire.
Do not apply a voltage other than that specified in the instruction manual on any terminal.
Doing so may lead to destruction or damage.
Do not mistake the polarity ( + / - ), as this may lead to destruction or damage.
3-2
3 DESIGN
! CAUTION
Do not touch the servo amplifier's heat radiating fins, regenerative resistor and servomotor, etc.
while the power is ON and for a short time after the power is turned OFF. In this timing, these
parts become very hot and may lead to burns.
Always turn the power OFF before touching the servomotor shaft or coupled machines, as these parts
may lead to injuries.
Do not go near the machine during test operations or during operations such as teaching.
Doing so may lead to injuries.
Always install a leakage breaker on the Motion controller and servo amplifier power source.
If installation of an electromagnetic contactor for power shut off during an error, etc., is specified in the
instruction manual for the servo amplifier, etc., always install the electromagnetic contactor.
Install an emergency stop circuit externally so that the operation can be stopped immediately and the
power shut off.
Use the Motion controller, servo amplifier, servomotor and regenerative resistor with the combinations
listed in the instruction manual. Other combinations may lead to fire or faults.
If safety standards (ex., robot safety rules, etc.,) apply to the system using the Motion controller,
servo amplifier and servomotor, make sure that the safety standards are satisfied.
Construct a safety circuit externally of the Motion controller or servo amplifier if the abnormal
operation of the Motion controller or servo amplifier differ from the safety directive operation in
the system.
In systems where coasting of the servomotor will be a problem during the forced stop, the emergency
stop, servo OFF or when the power is shut OFF, use dynamic brakes.
Make sure that the system considers the coasting amount even when using dynamic brakes.
In systems where perpendicular shaft dropping may be a problem during the forced stop, the emergency
stop, servo OFF or when the power is shut OFF, use both dynamic brakes and electromagnetic brakes.
The dynamic brakes must be used only during the forced stop, the emergency stop and errors where
servo OFF occurs. These brakes must not be used for normal braking.
The brakes (electromagnetic brakes) assembled into the servomotor are for holding applications, and
must not be used for normal braking.
The system must have a mechanical allowance so that the machine itself can stop even if the
stroke limits switch is passed through at the max. speed.
Use wires and cables that have a wire diameter, heat resistance and bending resistance compatible
with the system.
Use wires and cables within the length of the range described in the instruction manual.
The ratings and characteristics of the parts (other than Motion controller, servo amplifier, servomotor)
used in a system must be compatible with the Motion controller, servo amplifier and servomotor.
Install a cover on the shaft so that the rotary parts of the servomotor are not touched during operation.
There may be some cases where holding by the electromagnetic brakes is not possible due to the
service life time or mechanical structure (when the ball screw and servomotor are connected with a
timing belt, etc.). Install a stopping device to ensure safety on the machine side.
3-3
3 DESIGN
As to the ways to design the external circuits of the Motion system, this section
explains the method and instructions for designing the power supply circuits and
safety circuits, etc.
(1) Sample system circuit design for motion control 1
3-phase
200/220VAC
Power Supply PLC CPU Motion CPU Servo external Input module Output module
signals interface
Q61P-A2 Qn(H)CPU Q173CPU(N)/ module QX40 QY10
NFB
Q172CPU(N) Q172LX
R S T CP1
200VAC
FLS1
200VAC Forced stop PYm
Xn
DOG8/ Ra1
CHANGE8
Servo normal output
COM (Servo normal:ON
Alarm:OFF)
FG
LG
COM G24
FLS1
Number of inputs:
8 axes/module DOG8/
CHANGE8
CP2 EMG
24VDC 24V
Power
supply 24G
Emergency Stop
EMG
Operation Ready
CP3 OFF ON
Ra1
MC
MC
SK
3-4
3 DESIGN
MBR Ra2
EM1
EM2
(Note-3)
MBR Ra3
EM1
SG
(Note-3) 24VDC
MBR Ra4
EM1
SG
(Note-3) 24VDC
Ra1 E
EM1 Ground
B1
Electro-
B2 magnetic
brake
+24V 24G
(Note-2)
24VDC
Power
supply
3-5
3 DESIGN
3-phase
200/220VAC
Power Supply PLC CPU Motion CPU Servo external Input module Output module
signals interface
Q61P-A2 Qn(H)CPU Q173CPUN-T/ module QX40 QY10
NFB
Q172CPUN-T
R S T CP1 Q172LX
200VAC
FLS1
200VAC Forced stop PYm
Xn
DOG8/ Ra1
CHANGE8
Servo normal output
(Internal connection) COM (Servo normal:ON
Alarm:OFF)
FG EMG
LG SG
G24
COM
Q170TUDNCBL3M
Number of inputs:
8 axes/module FLS1
DOG8/
CHANGE8
CP2 EMG
24VDC +24V
Power
supply 24G
Emergency Stop
EMG
Operation Ready
CP3 OFF ON
Ra1
MC
MC
SK
3-6
3 DESIGN
teaching unit
A31TUD3TM(A31TU-D3 /
A31TU-DN not use) DATA PROGRAM MONITOR TEST
STOP
INSTRUCTION
ITEM CLEAR EMG.STOP
; # SP
7 8 9
A31TUD3TM
OVERRIDE
WRITE DELETE INDIRECT
D E F
4 5 6
STEP -
STORE
A B C
1 2 3
STEP +
MDI
FUNCTION -
. 0
RETURN
SHIFT ERROR
RESET CAN
AXIS GO
JOG - JOG +
NO.
MBR Ra2
EM1
EM2
(Note-3)
MBR Ra3
EM1
SG
(Note-3) 24VDC
(Note-4) U
R FR-V520- U
V
S V IM (Note-6)
MC W
T W
CP6
(Note-4)
R1 Ground
S1
3-7
3 DESIGN
3-phase
200/220VAC
Power Supply PLC CPU Motion CPU Servo external Input module Output module
Qn(H)CPU signals interface
Q61P-A2 Q173CPUN-T/
NFB module QX40 QY10
Q172CPUN-T
R S T CP1 Q172LX
200VAC
FLS1
200VAC Forced stop PYm
Xn
DOG8/ Ra4
CHANGE8
Servo normal output
(Servo normal:ON
(Internal connection) COM Alarm:OFF)
FG EMG
LG SG
COM G24
Q170TUD3CBL3M
EMG1
DC24VE
DED1
Number of inputs:
DC24VD
8 axes/module FLS1 EMG
SG
DOG8/
CHANGE8
CP2 Ra1
24VDC +24V
Power
supply
24G
Emergency stop
EMG
Ra2 Ra3
Ra1
A31TU-D3 Internal circuit SK
Emergency stop switch
DC24VE EMG1
Ra2
(Cable) (Cable)
SK
Dead-man switch
DC24VD DED1
Ra3
(Cable) (Cable)
SK
Operation Ready
CP3 OFF ON
Ra1 Ra2 Ra3 Ra4
MC
Ra2 Ra3 MC
EMG SG SK
(Cable) (Cable)
3-8
3 DESIGN
teaching unit
A31TUD3TM(A31TU-D3 /
A31TU-DN not use) DATA PROGRAM MONITOR TEST
STOP
7 8 9
OVERRIDE
WRITE DELETE INDIRECT
D E F
4 5 6
STEP -
STORE
A B C
1 2 3
STEP +
MDI
FUNCTION -
. 0
RETURN
SHIFT ERROR
RESET CAN
AXIS GO
JOG - JOG +
NO.
MBR Ra5
EM1
EM2
(Note-3)
MBR Ra6
EM1
SG
(Note-3) 24VDC
(Note-4) U
R FR-V520- U
V
S V IM (Note-6)
W
T W
MC CP6
(Note-4)
R1 Ground
S1
3-9
3 DESIGN
Alarm output
MC Output module
(lamp or buzzer)
Output module
Ym
MC Turns output equipment L RA1 switched
power off when STOP ON by SM403
Yn
occurs. RA1
on emergency stop,
MC2
on stop at upper/lower
MC1
limit switch Output module
MC MC
MC1 Interlock circuits as necessary.
MC2
Provide external interlock Turns output
circuits for conflicting equipment
operations, such as forward power off when
MC2 STOP occurs
rotation and reverse rotation,
MC1
and for parts that could on emergency
damage the machine or MC1 stop, on stop at
MC2
cause accidents if no upper/lower limit
interlock were used. switch
Power supply
Using AC and DC
Transformer Transformer
DC power supply
established signal input Fuse Fuse
CPU
SM52 DC power
START/STOP circuit supply
Ym
Starting possible
SM403 (-) (+)
when the PLC RUN
Yn Fuse
output RA1 is ON
XM
Set TM to time
TM
to establish
N0 TM DC input signal
MC1 N0 M10
M10
Start Stop Program
switch switch
RA1 RA3
MC
MC
RA2
A voltage relay
is recommended
Input module
RA2 XM
output module
Ym Alarm output
L
(lamp or buzzer)
Yn
RA1
RA3 switched
Power supply module ERR OFF by ERR
RA3
output module MC MC
Interlock circuits as
Turns output equipment
necessary. Provide
power off when ERR
external interlock
switch OFF
circuits for conflicting
MC2 on emergency stop,
operations, such as
MC1 on stop at upper/lower
forward rotation and
MC1 limit switch
reverse rotation,
MC2
and for parts that could
damage the machine or
cause accident if no
interlock were used.
This section describes the protective coordination and noise suppression techniques of
the power supply circuit.
(1) Separation and protective coordination (leakage current protection,
over current protection) of power supply systems
When wiring, separate the lines of Multiple CPU system power supplies from
those of the I/O equipment and servo amplifier as shown below.
When there is much noise, connect an insulation transformer.
Insulation
Main power PLC power
transformer
supply supply
Multiple CPU
100/200VAC
NFB CP system
I/O power
T1
supply
I/O devices
CP
Main circuit
power supply
Main circuit device
CP
Servo amplifier
power supply
200VAC Servo amplifier
NFB
(2) Grounding
The Motion system may malfunction as it is affected by various noises such as
electric path noises from the power supply systems, radiated and induced noises
from other equipment, servo amplifiers and their cables, and electromagnetic
noises from conductors. To avoid such troubles, connect the earthing ground of
each equipment and the shield grounds of the shielded cables to the earth.
Also use ferrite cores (ex., ZCAT3035-1330(TDK make)) to prevent the sneak
noises from the SSCNET.
For grounding, use the exclusive ground terminal wire of each equipment or a
single-point earth method to avoid grounding by common wiring, where
possible, since noises may sneak from other equipment due to common
impedances.
Panel personal
computer
Ferrite cores
SSCNET
(Note): Be sure to ground the line noise filter, Multiple CPU system, servo
amplifier and servomotor. (Ground resistance : 100 or less)
3 - 12
3 DESIGN
circuit
TB16
TB17
100VAC
3 - 13
3 DESIGN
(b) It is also possible to use the forced stop signal of the servo amplifier.
Refer to manual of the servo amplifier about servomotor capacity.
Operation status of the emergency stop and the forced stop are as follows.
Operation of
Item Remark
the signal ON
Shut off the power supply to the external servo amplifier by
Emergency stop
external circuit, make the servomotor stopped.
Servo OFF
The servomotor is stopped according to the stop instruction
Forced stop
from Motion controller to the servo amplifier.
3 - 14
3 DESIGN
Q173CPU/Q172CPU
Number of Q173CPUN(-T)/
With Cooling fan unit
the Motion CPU Q172CPUN(-T) Without Cooling fan unit
(Shipped from the factory)
1 0 to 40°C (32 to 104°F)
0 to 55°C (32 to 131 °F) (Note-1)
2 or more —
(Note-1) : It is need to install the Cooling fan unit(Q170FAN).
(5) There must not be a lot of conductible dust, iron filings, oil mist, or salt, organic
solvents.
3 - 15
3 DESIGN
! CAUTION
Due to ventilation problems, do not install the base units vertically or horizontally.
Install the base units on a flat surface. Unevenness or warping of the surface can apply undue
force to printed circuit boards and lead to operation failures.
Avoid installing the base units close to a vibration source, such as a large electromagnetic
contactor or no-fuse breaker. Install them on a separate panel or at a safe distance.
To limit the effects of reflected noise and heat, leave 100mm(3.94inch) or more clearance to
instruments fitted in front of the Motion controller (on the rear of the door).
Similarly, leave 50mm(1.97inch) or more clearance between instruments and the left and right sides of
the base units.
3 - 16
3 DESIGN
The ambient temperature inside the control panel storing the Motion controller must be
suppressed to a Motion controller operating ambient temperature of 55°C(131°F).
It is possible to remove the Cooling fan unit(Q170FAN) depending on the number of
CPU modules or operating ambient temperature conditions.(Refer to section 2.4.11
Cooling fan unit (Q170FAN).)
For the design of radiation from the storing panel, it is necessary to know the average
power consumption (heating value) of the devices and instruments stored in the control
panel. Here the method of obtaining the average power consumption of Q173CPU(N)/
Q172CPU(N) system is described. From the power consumption, calculate a rise in
ambient temperature inside the control panel.
The power consuming parts of the Motion controller are roughly classified into six
blocks as shown below.
The total of the power consumption values calculated for each block becomes
the power consumption of the overall Motion system.
W = W PW + W 5V + W 24V + WOUT + W IN + W S [W]
From this overall power consumption (W), calculate the heating value and a rise
in ambient temperature inside the control panel.
The outline of the calculation formula for a rise in ambient temperature inside the
control panel is shown below.
W
T= [C]
UA
W : Power consumption of overall Motion system (value obtained above)
2
A : Surface area inside the control panel[m ]
U : When the ambient temperature inside the control panel
is uniformed by a fan................................................................................. 6
When air inside the control panel is not circulated.................................. 4
POINT
When a rise in ambient temperature inside the control panel exceeds the specified
limit, it is recommended that you install a heat exchanger in the control panel to
lower the ambient temperature inside the control panel.
If a normal ventilating fan is used, dust will be sucked into the Motion controller
together with the external air, and it may affect the performance of the Motion
controller.
Q172EX
Q173PX
Q172LX
QX40
QX40
QY10
QY10
3 - 18
3 DESIGN
(f) Average power consumption due to voltage drop in the output section of the
output module
WOUT = 0 [W]
(g) Average power consumption of the input section of the input module
WIN = 0.004 24 32 1 = 3.07 [W]
(h) Power consumption of the power supply section of the intelligent function
module.
WS = 0 [W]
3 - 19
3 DESIGN
At the worksite, copy the following table for use as a check sheet.
3 - 20
4 INSTALLATION AND WIRING
! CAUTION
Use the Motion controller in an environment that meets the general specifications contained in this
manual. Using this Motion controller in an environment outside the range of the general specifications
could result in electric shock, fire, operation failure, and damage to or deterioration of the product.
Hold down the module loading lever at the module bottom, and securely install the module fixing hook
into the fixing hole in the base unit. Incorrect loading of the module can cause an operation failure,
failure or drop. When using the Motion controller in the environment of much vibration, tighten the
module with a screw. 4
Tighten the screw in the specified torque range. Under tightening may cause a drop, short circuit
or operation failure. Over tightening may cause a drop, short circuit or operation failure due to
damage to the screw or module.
Be sure to install the extension cable to connectors of the base unit correctly. After installation, check
them for looseness. Poor connections could cause an input or output failure.
Completely turn off all lines of power supply externally before loading or unloading the module. Not
doing so could result in electric shock or damage to the product.
Do not directly touch the module's conductive parts. Touching the conductive parts could cause an
operation failure or give damage to the module.
This section describes instructions for handling the CPU modules, I/O modules,
intelligent function modules, power supply modules and base units, etc.
(1) Do not drop or apply strong impact on the CPU modules, I/O modules, intelligent
function modules, power supply modules, base units and memory card, etc.
(2) Do not remove modules printed circuit boards from the case in order to avoid
failure.
(3) The module fixing screws and terminal block screws within the tightening torque
range specified below.
Location of screw Tightening torque range
Module fixing screw (M3 12 screw) 0.36 to 0.48 N•m
I/O module terminal block screw (M3 screw) 0.42 to 0.58 N•m
I/O module terminal block fixing screw (M3.5 screw) 0.66 to 0.89 N•m
Power supply module terminal screw (M3.5 screw) 0.66 to 0.89 N•m
(4) Make sure to install the power supply module on the CPU base unit and extension
base unit. When the power supply module is not installed and if the I/O modules
and intelligent function module installed on the base units are light load type, the
modules may be operated. In this case, because a voltage becomes unstable,
we cannot guarantee the operation.
4-1
4 INSTALLATION AND WIRING
(5) When an extension cable is used, do not bind the cable together with the main
circuit (high voltage, heavy current) line or lay them close to each other.
(6) Install the CPU base unit (by screwing) in the following procedure.
1) Fit the two fixing screws for top of the CPU base unit to the panel.
Panel
2) Place the right-hand side notch of the CPU base unit onto the right-hand side
screw.
Panel
3) Place the left-hand side pear-shaped hole of the CPU base unit onto the left-
hand side screw.
Panel
4) Fit the fixing screws into the fixing screw holes in the CPU base unit bottom and
re-tighten the four fixing screws.
(Note) : Install the CPU base unit to a panel, with no module installed in the
rightmost slot.
Remove the CPU base unit after unloading the module from the rightmost
slot.
4-2
4 INSTALLATION AND WIRING
Install the Motion controller module to a panel, etc. , considering enough about
operability, maintainability and environmental resistance.
5V
56
H
Hs
POWER CPU I/00 I/01 I/02 I/03 I/04 I/05 I/06 I/07 I/08 I/09 I/10 I/11
F6 0358
Ws
W
30mm (Note-2)
The wind blows lies Motion
20mm (1.18inch)
(0.79inch) or more controller
Control Door
panel
100mm
(3.94inch)
Motion CPU module 100mm or more
(3.94inch)
98mm (Note-3)
or more
(3.86inch)
(Note-1) : When the extension cable is connected without removing the adjacent module: 20mm (0.79 inch) or more.
(Note-2) : Q173CPU/Q172CPU : 50mm (1.97 inch) or more
Q173CPUN(-T)/Q172CPUN(-T)(Height of a wiring duct is 50mm (1.97 inch) or more) :
40mm (1.57 inch) or more
(Note-3) : Q173CPUN(-T)/Q172CPUN(-T) : 123mm (4.84 inch)
4-3
4 INSTALLATION AND WIRING
Vertical Flat
50mm(1.97inch)
or more
100mm(3.94inch) 50mm(1.97inch)
or more or more
4-4
4 INSTALLATION AND WIRING
This section explains how to install and remove a power supply module, PLC CPU
module, Motion CPU module, Motion module, I/O module, intelligent function module
or another module to and from the base unit.
Base unit
Module
Insert the module fixing hook connector
into the module fixing hole of
Module loading
the base unit.
lever
Module
Module fixing hook fixing hook
Module fixing hole
Push the module in the
direction of arrow to install it Module fixing hole
into the base unit.
Completion
POINTS
(1) Always insert the module fixing hook of the module into the module fixing hole.
Forcing the hook into the hole will damage the module connector and module.
(2) When using the modules in a place where there is large vibration or impact,
screw the module to the base unit.
Module fixing screw : M3 12 (purchase from the other supplier)
4-5
4 INSTALLATION AND WIRING
Completion
POINT
When the module fixing screw is used, always remove the module by removing the
module fixing screw and then taking the module fixing hook off the module fixing
hole of the base unit.
Forcibly removal the module will damage the module.
4-6
4 INSTALLATION AND WIRING
Motion CPU
module
CN1 CN2
POINT
Forcibly removal the SSCNET cable from the Motion CPU module will damage the
Motion CPU modules and SSCNET cables.
4-7
4 INSTALLATION AND WIRING
Motion CPU
module
PC connector
POINT
Forcibly removal the SSC I/F communication cable from the Motion CPU module
will damage the Motion CPU modules and SSC I/F communication cables.
4-8
4 INSTALLATION AND WIRING
Battery cable
CPU/BAT connector
Battery unit
(Q170BAT)
POINT
Forcibly removal the battery cable from the dividing unit/battery unit will damage the
dividing unit/battery unit and battery cable.
4-9
4 INSTALLATION AND WIRING
TU connector
POINTS
(1) Forcibly removal the cable for teaching unit from the Motion CPU module will
damage the Motion CPU modules and the cable for teaching unit.
(2) When the cable for teaching unit or short-circuit connector is connected to the
connector for teaching unit, screw them to the connector for teaching unit.
Under tightening can cause a drop, short circuit or operation failure.
4 - 10
4 INSTALLATION AND WIRING
! CAUTION
When a teaching unit is removed, the emergency stop and servomotor become coasting state. In
systems where coasting of the servomotor will be a problem, use dynamic brakes.
Do not connect the Motion CPU module side connector of the cable for teaching unit
(Q170TUD CBL(-A)) and the connecting cable for SSCNET dividing unit (Q173DVCBL) each other.
The Motion CPU and servo amplifier are damaged.
Q173CPUN-T side Q173CPUN-T side
Q173DV
TU
A31TU-D K13 side
side
4 - 11
4 INSTALLATION AND WIRING
This section described instructions for handling the Serial absolute synchronous
encoder (MR-HENC/Q170ENC).
(1) If the serial absolute synchronous encoder is linked to a chain, timing belt, or
gears, the machine rotating shaft should be supported by a separate bearing
and connected to MR-HENC/Q170ENC through a coupling. Ensure that excessive
force
(greater than the permitted shaft load) is not applied to the shaft of MR-HENC/
Q170ENC.
(2) Large errors in eccentricity and angle of deviation during installation can apply
an excessive force to the MR-HENC/Q170ENC shaft, which can cause
deterioration in
performance drastically reduce encoder service time.
Minimize loads applied to the shaft such that they lie within the permitted shaft
load range.
4 - 12
4 INSTALLATION AND WIRING
! CAUTION
The MR-HENC/Q170ENC contains a glass disk and precision mechanism. Take care when handling
it. The encoder performance may deteriorate if it is dropped or subjected to shocks or vibration
exceeding the prescribed limits.
Do not connect the shaft of MR-HENC/Q170ENC directly to machine side rotary shaft. Always after
connecting the shaft of MR-HENC/Q170ENC to another bearing once, connect the shaft of MR-
HENC/Q170ENC through a flexible coupling.
Gear
Bearing
MR-HENC/Q170ENC
Coupling
Fig 4.2 Connecting the shaft of MR-HENC/Q170ENC to a machine side rotary shaft.
Never hit the end of the MR-HENC/Q170ENC coupling shaft with a hammer when connecting the
coupling to it.
The large loads applied to MR-HENC/Q170ENC will damage it.
The MR-HENC/Q170ENC uses optical parts. Install it in an atmosphere where there are extremely
few water drops and little oil and dust.
In any place where the MR-HENC/Q170ENC is exposed to water and/or oil, provide protection from
oil and water, e.g. install a cover. In addition, run the cable downward to prevent oil and/or water from
running on the cable into the MR-HENC/Q170ENC. When it is inevitable to install the MR-HENC/
Q170ENC vertically or obliquely, trap for the cable.
Use the MR-HENC/Q170ENC within the specified temperature range (-5 to 55°C (23 to 131°F) ).
4 - 13
4 INSTALLATION AND WIRING
Completion
Connector
Make sure that the connector
correctly connected in the
connector of the Motion CPU.
Completion
! CAUTION
Forcibly installation or removal the cooling fan unit will damage the cover or printed circuit board of
modules.
When install the cooling fan unit, do not pinch the wire.
4 - 14
4 INSTALLATION AND WIRING
4.5 Wiring
! DANGER
Completely turn off the all lines of the power supply externally before wiring. Not completely turning off
all power could result in electric shock or damage to the product.
When turning on the power supply or operating the module after wiring, be sure that the module's
terminal covers are correctly attached. Not attaching the terminal cover could result in electric
shock.
! CAUTION
Be sure to ground of the earth terminal FG and LG. Not doing so could result in electric shock or
operation failure. (Ground resistance: 100 or less)
When wiring in the Motion controller, be sure that it is done correctly by checking the product's rated
voltage and the terminal layout. Connecting a power supply that is different from the rating or
incorrectly wiring the product could result in fire or damage.
External connections shall be crimped or pressure welded with the specified tools, or correctly
soldered. Imperfect connections could result in short circuit, fire, or operation failure.
Tighten the terminal screws within the specified torque range. If the terminal screws are loose, it could result in
short circuit, fire, or operation failure. Tightening the terminal screws too far may cause damages to the screws
and/or the module, resulting in drop, short circuit, or operation failure.
Be sure there are no foreign matters such as sawdust or wiring debris inside the module. Such debris
could cause fire, damage, or operation failure.
The module has an ingress prevention label on its top to prevent foreign matter, such as wiring
debris, from entering the module during wiring.
Do not remove this label during wiring.
Before starting system operation, be sure to remove this label because of heat dissipation.
This section described instructions for the wiring of the power supply.
(1) Power supply wiring
(a) 100VAC, 200VAC and 24VDC wires should be twisted as dense as possible
respectively. Connect the modules with the shortest distance.
Also, to reduce the voltage drop to the minimum, use the thickest wires
possible.
Use the wires of the following core size for wiring.
Application Recommended core size
100VAC, 200VAC, 24VDC wires 2.0mm2 or less
I/O equipment 0.75mm2(0.75 to 1.5mm2 usable)
Ground wire 2.0mm2 or more
4 - 15
4 INSTALLATION AND WIRING
(b) Do not bunch or lay them closely the main circuit (high voltage, large
current) cables of the 100VAC and 24VDC with the I/O signal cables. If
possible, separate them 100mm (3.94inch) or more away.
Multiple CPU
AC
system
E2
POINTS
(1) Separate the ground of the surge absorber for thunder (E1) from that of the
PLC (E2).
(2) Select a surge absorber for thunder whose power supply voltage does not
exceed the maximum allowable circuit voltage even if at the time of maximum
power supply voltage elevation.
(b) The wires used for connection to the terminal block should be 0.3 to
2
0.75mm in core and 2.8mm (0.11inch) or less in outside diameter.
(c) Run the input and output lines away from each other.
(d) When the wiring cannot be run away from the main circuit and power lines,
use a batch-shielded cable and ground it on the Motion controller side.
In some cases, ground it in the opposite side.
Multiple CPU system
Shielded cable
Input
RA
Output Shield
DC
(e) Where wiring runs through piping, ground the piping without fail.
(f) Run the 24VDC input line away from the 100VAC and 200VAC lines.
4 - 16
4 INSTALLATION AND WIRING
(g) Wiring of 200m (656.17ft.) or more distance will give rise to leakage currents
due to the wiring capacity, resulting in a fault.
Refer to the troubleshooting chapter of the I/O Module User's Manual.
(3) Grounding
To ground the cable, follow the steps (a) to (c) shown below.
(a) Use the dedicated grounding as independent as possible.
(Ground resistance: 100 or less)
(b) When the Multiple CPU system and the another equipment cannot be
departed to ground the cable each other, use (2) Common Grounding
shown below.
grounding grounding
(1) Independent grounding.....Best (2) Common grounding.....Good (3) Joint grounding.....Not allowed
2
(c) Use the grounding cable of 2 mm or more.
Position the ground-contact point as nearly to the Multiple CPU system as
possible, and use the total length of the grounding cable as short as
possible.
4 - 17
4 INSTALLATION AND WIRING
The following diagram shows the wiring example of power lines, grounding lines, etc.
to the CPU and extension base units.
Fuse
ERR
AC
DC FG
24VDC
LG
INPUT
100-120VAC
ERR
100VAC FG
LG
INPUT
100-120VAC
Ground wire
Grounding
POINT
2
(1) Use the thickest possible (up to 2 mm ) wires for the 100/200 VAC and 24
VDC power cables. Be sure to twist these wires starting at the connection
terminals. To prevent a short circuit should any screws loosen, use crimping
terminals with insulation sleeves.
(2) When the LG terminals and FG terminals are connected, be sure to ground the
wires. If LG terminals and FG terminals are connected without grounding the
wires, the Motion controller may be susceptible to noise. In addition, since the
LG terminals have potential of ½ input voltage, the operator may receive an
electric shock when touching terminal parts.
4 - 18
4 INSTALLATION AND WIRING
At the worksite, copy the following table for use as a check sheet.
Item Sub Item Installation/wiring confirmation Check
Check for looseness, rattling or distorted installation.
Installation of
Check that the fixing screw tightening torque is as specified.
base unit
Check the unit for damage.
Check that the installation module model names are correct.
Check that the Q173CPU(N)/Q172CPU(N) and PLC CPU are
Installation of installed to the Motion CPU slots/PLC CPU slots.
modules to Check that the Q172LX/Q172EX and Q173PX are installed to the
base unit Motion CPU control slots.
Check for looseness, rattling or distorted installation.
Check that the module fixing screw tightening torque is as specified.
Check that the combination Q173CPU(N) and Dividing unit are
Installation of correct.
dividing unit Check for looseness, rattling or distorted installation.
Installation Check that the module fixing screw tightening torque is as specified.
of module Check that the combination Q172CPU(N) and the Battery unit are
Installation of correct.
battery unit Check for looseness, rattling or distorted installation.
Check that the module fixing screw tightening torque is as specified.
Check that the amplitude, eccentricity and axial displacement
relative to the machine side rotary shaft are within the permissible
values.
Installation of
Check that a flexible coupling is used for coupling with the machine
synchronous encoder
side rotary shaft.
Check the module for damage.
Check that excessive impact was not given during installation.
Check the teaching unit for damage.
Installation of
Check that the combination of teaching unit and the connecting
teaching unit
cable are correct.
Check that the 100VAC, 200VAC and 24VDC wires are twisted as
closely as possible respectively and run in the shortest distance.
Check that the 100VAC, 200VAC and 24VDC wires are not bind the
Wiring of power cable together with and run close to the power and I/O wires.
Wiring supply modules and
Check that each wiring is of the specified wire size.
I/O modules wires
Check for looseness of terminal block screw.
Check that the terminal block screw tightening torque is as specified.
Check that grounding of the earth terminal FG and LG.
4 - 19
4 INSTALLATION AND WIRING
At the worksite, copy the following table for use as a check sheet. (Continued)
Item Sub Item Installation/wiring confirmation Check
When using Q173DV, check that the Q173CPU(N) and Q173DV are
connected to the SSCNET cable.
When using the external battery, check that the Q172CPU(N) and
Q170BAT are connected to the SSCNET cable.
Check that SSCNET cable model names for connection between
Wiring of
Q173CPU(N)/Q172CPU(N) and servo amplifier (when using the
SSCNET cable
Dividing cable)/Q173DV and servo amplifier (when using Q173DV)/
Wiring servo amplifier and servo amplifier are correct.
Check for looseness, rattling or distorted connector and connective.
Check that the ferrite core is connected to wiring of the SSCNET
cable from FR-V5NS.
Check that impossible power does not apply to the relay portion of
Wiring of teaching cable attached teaching unit and cable connects CPU.
unit cable Check that impossible power does not apply to the TU connector of
Q173CPUN-T/Q172CPUN-T.
4 - 20
5 TRIAL OPERATION AND ADJUSTMENT
5-1
5 TRIAL OPERATION AND ADJUSTMENT
1)
5-2
5 TRIAL OPERATION AND ADJUSTMENT
1)
CAUTION
I/O module
Do not install a phase advancing capacitor,
Check the I/O module wiring. surge absorber or radio noise filter (option FR-
BIF) on the output side of the servo amplifier.
Correctly connect the output side (terminal U, V,
[Servo data setting W). Incorrect connections will lead the
mode] servomotor to operate abnormally.
Positioning parameters setting
Set the following positioning parameters CAUTION
by the peripheral device.
(1) Fixed parameters Set parameter values to those that are
compatible with the Motion controller, servo
(2) Servo parameters
amplifier, servomotor and regenerative resistor
(3) Home position return data model name and the system name application.
(4) Limit switch The protective functions may not function if the
settings are incorrect.
2)
5-3
5 TRIAL OPERATION AND ADJUSTMENT
2)
DANGER
[Programming mode]
Never open the front case or terminal cover at
Create Motion programs
times other than wiring work or periodic
Motion CPU
Create the Motion programs by GSV P. inspections even if the power is OFF. The
insides of the Motion controller and servo
amplifier are charged and may lead to electric
[Parameter setting shocks.
mode]
PLC parameter setting When performing wiring work or inspections,
turn the power OFF, wait at least ten minutes,
Set the parameter setting and system setting by and then check the voltage with a tester, etc..
the peripheral device with the GX Developer. Failing to do so may lead to electric shocks.
Write Motion programs Some devices used in the program have fixed
applications, so use these with the conditions
Write the positioning data and Motion programs specified in the programming manual.
Motion CPU created by the peripheral device to the Motion
CPU module.
CAUTION
Turn ON power supply again If safety standards (ex., robot safety rules, etc., )
apply to the system using the Motion controller,
Turn ON again the power supply or reset of servo amplifier and servomotor, make sure that
Multiple CPU system. the safety standards are satisfied.
Construct a safety circuit externally of the
Motion controller or servo amplifier if the
Turn ON servo amplifiers power supply abnormal operation of the Motion controller or
Check the emergency stop ON and forced stop servo amplifier differ from the safety directive
ON, and turn ON the power supply of servo operation in the system.
amplifiers and servomotors.
3)
5-4
5 TRIAL OPERATION AND ADJUSTMENT
[Test mode 3)
servo start-up
(Initial check) ]
Check servo amplifier Axis No. and error description of servo amplifier which
detected errors are displayed on initial check screen.
Check that the installed servo amplifiers
operate correctly.
[Test mode
servo start-up
(Model name check) ]
Check servo amplifier communication Compare the set servomotor and servo amplifier
model names with the displayed model names.
Read and displays the servo amplifier and
servomotor model names from the servo
amplifier after they have been transferred to
the servo amplifier during initial
communications with it.
[Test mode
servo start-up
(Motor rotation
Motion CPU direction check) ]
Check servomotor rotation directions Release brake on motor with brake.
If an error occurs, reset the emergency stop
Check that motor rotation directions are
and forced stop in a status where the emergency
correct for increased addresses and forward stop and forced stop can be applied.
JOG operation.
[Test mode
servo start-up
(Upper/lower stroke
limit check) ]
Check upper/lower stroke limits
Check that the upper/lower stroke limits
operate correctly.
[Test mode
servo start-up
(Motor speed check) ]
Check motor speed
Check that motor does not exceed rated
speed at maximum commanded. number of
revolution.
[Test mode
JOG operation ]
Check machine operation CAUTION
Check the followings by making the machine The system must have a mechanical allowance so
operate with the JOG operation of peripheral that the machine itself can stop even if the stroke
device.
limits switch is passed through at the max. speed.
(1) Machine operates correctly
(no vibration, hunting, etc. )
(2) Stroke limits operate correctly
(3) Machine stops by the emergency
stop or forced stop.
4)
5-5
5 TRIAL OPERATION AND ADJUSTMENT
4)
[Test mode
home position return ]
Check home position return
Check the followings by executing the home
position return.
(1) Home position return direction
(2) Home position return data
(3) Proximity dog position
Motion CPU
[Programming mode]
Check Motion program
Set the RUN/STOP key of PLC/Motion CPU
module to RUN, and check that all positioning
controls by Motion programs are correct.
[Monitor mode]
Check by automatic operation
PLC CPU Check the sequence operation by executing
the PLC program using an actual external
input.
End
POINTS
(1) Make note of motor module names before the motor is installed on a machine.
The motor name plate may not be visible after the motor is installed.
(2) When the servo amplifier, servomotor is first turned on, check the operation
before the servomotor is installed on a machine to avoid an unexpected
accidents such as machine breakage.
5-6
5 TRIAL OPERATION AND ADJUSTMENT
The operating system software must be installed to the Motion CPU module by using
the peripheral device and programming software package.
Start installation
Turn ON the Motion CPU power supply. RUN/STOP key switch is ignored.
End
POINTS
(1) The operating system software was not installed at the time of Motion CPU
module purchase. Be sure to install the operating system software to be used
before a system start.
(2) Even if the operating system software is installed, the positioning data and
servo programs written in the Motion CPU module does not be rewritten.
(3) Do not turn off the power supply during installation. The Motion CPU module
may break down.
(4) When the operating system software is installed at set the Multiple not installed
Motion CPU modules in one base unit, be sure to turn ON the install switches
of all not installed Motion CPU modules to install.
(Note): If the power supply is turned ON in the state of the install switch OFF
of all not installed Motion CPU modules, it does not operate normally.
Be sure to install the operating system software after system start.
5-7
5 TRIAL OPERATION AND ADJUSTMENT
At the worksite, copy the following table for use as a check sheet.
Work Step Item Trial Operation and Adjustment Confirmation Check
Check that the each module is installed correctly.
Check that the each connector is connected correctly.
Check the each terminal screw for looseness.
Installation of Check that the earth wires of power supply module or servo amplifiers, etc.
Before power supply
unit/module are correct.
ON
and basic wiring Check that the servomotor wiring is correct.
Check that the regenerative option wiring are correct.
Check that the circuit of emergency stop and forced stop are correct.
Check that the wiring of each power supply and I/O are correct.
OS installation Check that the operating system software is compatible.
System setting Check that the system setting is correct.
Power supply ON/ Check that the upper/lower stroke limit inputs are correct.
Q172LX external Check that the STOP signal input is correct.
Motion CPU module signals Check that the proximity dog and speed/position switching signal inputs are
in STOP status/ correct.
Program/positioni Check that the Motion program, PLC program and positioning data are stored
PLC CPU module in ng data in the PLC/Motion CPU module correctly.
STOP status Check the communications with servo amplifiers.
Check that the rotation direction for JOG operation is correct.
Check that the upper/lower limit switches operate correctly.
Basic axis Check that the rotation at maximum command speed is motor rating or less.
Motion CPU module in
operations Check that the machine operates correctly by the JOG operation.
RUN status/
(Check each axis) Check that the machine stops by the upper/lower stroke limit.
Check that the machine stops by the emergency stop or forced stop.
PLC CPU module in
Check that the home position return is executed correctly.
STOP status
Check that each positioning control of Motion program is operates correctly.
Check the each operation in manual operation mode of system during Motion program
execution.
Check that the machine operation stops immediately by the emergency stop
or forced stop.
Manual operation Check the operation of each actuator and confirmation limit switch.
Check that the emergency stop, forced stop and equipment alarm signals are
correct.
Checks in compliance with control specifications specific to system and
Motion CPU module in equipment.
RUN status/ Check the each operation in manual operation mode of system during Motion program
execution.
PLC CPU module in Check that the automatic operation motions.
RUN status Check that the machine operation stops immediately by the emergency stop
Automatic or forced stop.
operation Check that the module or equipment alarm causes an immediate stop or cycle
stop.
Check that the restoring operation can be performed after an alarm stop.
Make other checks in compliance with control specifications specific to system
and equipment.
Check that the acceleration/deceleration torque is maximum torque or less.
Torque check
Check that the continuous effective load torque is rated torque or less.
5-8
6 INSPECTION AND MAINTENANCE
! DANGER
Do not touch the terminals while power is on. Doing so could cause electric shock.
Correctly connect the battery. Also, do not charge, disassemble, heat, place in fire, short circuit, or
solder the battery.
Mishandling of a battery may cause overheating, cracks or ignition which could result in injury and
fire.
Turn off the all lines of the power supply externally when cleaning the module, tightening the terminal
screws or module fixing screws. Not doing so could result in electric shocks.
Under tightening the terminal screws may cause a drop, short circuit or operation failure. Over
tightening may cause a drop, short circuit or operation failure due to damage to the screw or module.
! CAUTION
Read the manual carefully and pay careful attention to safety for the on-line operation (especially
program change, forced stop or operation change) performed by connecting peripheral devices to
the CPU module during operation.
Erroneous operation may cause machine breakage or accident.
Never try to disassemble or modify module. It may cause product failure, operation failure, injury or
fire. 6
When using cellular phone, keep them away from the Motion controller 25 cm (9.84 inch) or more. It
may cause an operation failure.
Turn off the all lines of the power supply externally when installing or removing the modules. Not doing
so could damage the module or result in operation failure.
In order that you can use the Motion controller in normal and optimal condition at all
times, this section describes those items that must be maintained or inspected daily or
at regular intervals.
6-1
6 INSPECTION AND MAINTENANCE
In order that can use the Motion controller in safety and normal, those items that must
be inspected list below.
! CAUTION
Never open the front case or terminal covers while the power is ON or the unit is running, as this
may lead to electric shocks.
Never run the unit with the front case or terminal cover removed. The high voltage terminal and
charged sections will be exposed and may lead to electric shocks.
Never remove the front case or terminal cover at times other than wiring work or periodic inspections
even if the power is OFF. The insides of the Motion controller and servo amplifier are charged and may
lead to electric shocks.
When performing wiring work or inspections, turn the power OFF, wait at least ten minutes, and then
check the voltage with a tester, etc.. Failing to do so may lead to electric shocks.
Be sure to ground the Motion controller, servo amplifier and servomotor. Do not ground commonly with
other devices. (Ground resistance : 100 or less)
The wiring work and inspections must be done by a qualified technician.
Wire the units after installing the Motion controller, servo amplifier and servomotor. Failing to do so may
lead to electric shocks or damage.
Never operate the switches with wet hands, as this may lead to electric shocks.
Do not damage, apply excessive stress, place heavy things on or sandwich the cables, as this may
lead to electric shocks.
Do not touch the Motion controller, servo amplifier or servomotor terminal blocks while the power is ON,
as this may lead to electric shocks.
Do not touch the built-in power supply, built-in grounding or signal wires of the Motion controller and
servo amplifier, as this may lead to electric shocks.
Perform the daily and periodic inspections according to the instruction manual.
Perform maintenance and inspection after backing up the program and parameters for the Motion
controller and servo amplifier.
Do not place fingers or hands in the clearance when opening or closing any opening.
Periodically replace consumable parts such as batteries according to the instruction manual.
Do not touch the lead sections such as ICs or the connector contacts.
Do not place the Motion controller or servo amplifier on metal that may cause a power leakage or
wood, plastic or vinyl that may cause static electricity buildup.
Do not perform a megger test (insulation resistance measurement) during inspection.
When replacing the Motion controller or servo amplifier, always set the new unit settings correctly.
After maintenance and inspections are completed, confirm that the position detection of the
absolute position detector function is correct.
6-2
6 INSPECTION AND MAINTENANCE
! CAUTION
Do not short circuit, charge, overheat, incinerate or disassemble the batteries.
The electrolytic capacitor will generate gas during a fault, so do not place your face near the Motion
controller or servo amplifier.
The electrolytic capacitor and fan will deteriorate. Periodically change these to prevent secondary
damage from faults. Replacements can be made by our sales representative.
If an error occurs in the self diagnosis of the Motion controller or servo amplifier, confirm the check
details according to the instruction manual, and restore the operation.
If a dangerous state is predicted in case of a power failure or product failure, in order to prevent that
state, use a servomotor with electromagnetic brakes for maintenance or install a brake mechanism
externally.
Use a double circuit construction so that the electromagnetic brake operation circuit can be operated
by emergency stop signals set externally.
Shut off with the
Shut off with servo ON signal OFF, emergency stop
alarm, electromagnetic brake signal. signal(EMG).
Servomotor
RA1 EMG
Electro-
magnetic 24VDC
brakes
If an error occurs, remove the cause, secure the safety and then resume operation after alarm release.
The unit may suddenly restart after a power failure is restored, so do not go near the machine. (Design
the machine so that personal safety can be ensured even if the machine restarts suddenly.)
Confirm and adjust the program and each parameter before operation. Unpredictable movements may
occur depending on the machine.
Extreme adjustments and changes may lead to unstable operation, so never make them.
Do not apply a voltage other than that specified in the instruction manual on any terminal.
Doing so may lead to destruction or damage.
Do not mistake the terminal connections, as this may lead to destruction or damage.
Do not mistake the polarity ( + / - ), as this may lead to destruction or damage.
Do not touch the servo amplifier's heat radiating fins, regenerative resistor and servomotor, etc., while
the power is ON and for a short time after the power is turned OFF. In this timing, these parts become
very hot and may lead to burns.
Always turn the power OFF before touching the servomotor shaft or coupled machines, as these parts
may lead to injuries.
Do not go near the machine during test operations or during operations such as teaching. Doing so
may lead to injuries.
Do not bunch the control wires or communication cables with the main circuit or power wires, or lay
them closely. They should be installed 100 mm (3.94 inch) or more from each other.
Trying to bunch or install could result in noise that would cause operation failure.
6-3
6 INSPECTION AND MAINTENANCE
Refer to
CPU Check that the LED is ON The LED must be ON. "QCPU User's
[RUN] LED in RUN state. (Abnormal if the LED is OFF.) Manual
CPU The LED must be OFF. (Function
Check that the LED is OFF.
[ERR.] LED (Abnormal if the LED is ON or flickers.) Explanation
PLC CPU module
/Program
CPU The LED must be ON in the detection of CHK
Check that the LED is ON. Fundamentals)".
[USER] LED instruction or annunciator [F] is ON.
Module indication LED
CPU
Check that the LED is ON. The LED must be ON.
[RUN] LED (Abnormal if the LED is OFF.) Refer to Section
CPU The LED must be OFF. 2.4.1
Check that the LED is OFF.
[ERR.] LED (Abnormal if the LED is ON or flickers.)
The LED must be ON during operation in
CPU Check that the LED is ON
motion control.
[M.RUN] LED in RUN state.
(Abnormal if the LED is OFF.)
CPU
Check that the LED is OFF. The LED must be OFF.
[BAT.] LED (Abnormal if the LED is ON.)
6-4
6 INSPECTION AND MAINTENANCE
Daily Inspection(continued)
Item Inspection item Inspection Criterion Action
Check that the LED is The LED must be OFF at input signal OFF.
Input LED ON/OFF. (Abnormal if the LED does not turn ON or Refer to
I/O module
6-5
6 INSPECTION AND MAINTENANCE
The items that must be inspected one or two times every 6 months to 1 year are listed
below. When the equipment is moved or modified, or layout of the wiring is changed,
also implement this inspection.
Ambient
Ambient environment
with screws.
3
Adhesion of dirt and Dirt and foreign matter must
Check visually. Remove and clean.
foreign matter not be present.
6-6
6 INSPECTION AND MAINTENANCE
The special relays (M9006, M9007) turn ON due to the Motion CPU program or the
decrease in voltage of memory back-up battery.
Even if these special relays turn ON, the program and the contents of memory back-up
are not erased immediately.
However, if these relays are overlooked, the contents may be erased.
While a total of the memory back-up time after the M9006, M9007 turn ON is within a
specified time, replace the battery with a new one.
POINT
M9007 turns ON due to the decrease in voltage of battery. Even if M9007 turns ON,
it holds the data within a specified time.
However, for safety, replace the battery with a new one as soon as possible.
When the external battery voltage is lowered, the M9006 and M9007 turn ON.
M9006 always detects the battery decrease, and it turns ON when the battery voltage
becomes normal.
M9007 detects the battery decrease, and it holds an alarm until the power supply is
turned ON again or reset even if the battery voltage becomes normal.
Set the available/not available of external battery in the system settings.
6-7
6 INSPECTION AND MAINTENANCE
(Note-1)
Battery service life time (Total power failure time) [h]
Type Classification Guaranteed time Actual time After the battery
(MIN) (TYP) decrease
Charging time:
Internal 200 500
8 hours or more No battery decrease
rechargeable
Q173CPU(N)/ (Note-3) Charging time: detection
battery 1100 4300
Q172CPU(N) 40 hours or more
External battery 120
(Note-2) 60000 240000
(A6BAT/MR-BAT) (After M9006, M9007 on)
MR-HENC 1 10000 30000
(Note-1) : The actual time in use means the averaged time, and the guaranteed time means the minimum time.
(Note-2) : The external battery for Q173CPU(N) is installed to the Dividing unit(Q173DV).
The external battery for Q172CPU(N) is installed to the Battery unit(Q170BAT).
(Note-3) : The internal rechargeable battery for Q173CPU(N)/Q172CPU(N) can not be replaced.
6-8
6 INSPECTION AND MAINTENANCE
Replacing Battery
Encoder cable
Install the Q172EX into the base unit.
Battery Connector
(A6BAT/MR-BAT)
Connect the encoder cable to the Q172EX.
End
6-9
6 INSPECTION AND MAINTENANCE
POINTS
Replace the battery taking care of the following.
(1) Start the replacement operation after backing up the data to the personal
computer which is installed the GSV P.
(2) Firstly back up the data stored in the Motion CPU to the personal computer
which is installed the GSV P then replace the battery with a new one. After
installation the battery in the Dividing unit or Battery unit, verify the backing up
the data to the personal computer which is installed the GSV P and the data
in the Motion CPU module, confirm the data is not changing.
Replacing Battery
MITSUBISHI
Install a new battery into the holder in the LITHIUM BATTERY
correct direction.
BAT
Q173CPU
Turn on the power supply of the power
supply module.
MITSUBISHI
BAT LITHIUM BATTERY
6 - 10
6 INSPECTION AND MAINTENANCE
Discard procedure
1)
2) 3)
1)
1) 2) Push in 4 hooks of the Motion CPU module 3) Take out a printed circuit board from a case.
side and remove a front cover.
4)
5)
Lithium battery
Cut
4) Turn up a printed circuit board which has install 6) Check that the internal rechargeable battery is
the memory card socket, and then remove 6 set on a surface of printed circuit board which
fixing screws (M3) from circuit board. has install the memory card socket, and cut
5) Separate printed circuit boards. lead sections of internal rechargeable battery.
7) When you discard an internal rechargeable
battery, please follow the law of each country
(area).
6 - 11
6 INSPECTION AND MAINTENANCE
! CAUTION
Do not disassemble the modules except the time of discard.
Do not short circuit, charge, overheat, incinerate or disassemble the batteries.
6 - 12
6 INSPECTION AND MAINTENANCE
6.6 Troubleshooting
This section describes the various types of trouble that occur when the system is
operated, and causes and corrective actions of these troubles.
In order to increase the reliability of the system, not only highly reliable devices are
used but also the speedy startup of the system after the occurrence of trouble
becomes an important factor.
To start up the system speedily, the cause of the trouble must be located and
eliminated correctly.
The basic three points that must be followed in the troubleshooting are as follows.
After confirming items (a) to (g), Motion CPU module connect the SW6RN-GSV
P, PLC CPU module connect the GX Developer and check the operating
conditions of the servomotors and the error code.
6 - 13
6 INSPECTION AND MAINTENANCE
This section describes the contents of troubles for the error codes and corrective
actions of the troubles.
As for troubleshooting of PLC CPU, refer to the QCPU User's Manual (Function
Explanation, Program Fundamentals) of their respective modules.
POINT
Check that the operating system software is installed at the time of Motion CPU
module start.
(c)
"RUN" LED is OFF
"Flowchart for when "RUN" LED is turned off."
(d)
"ERR." LED is ON/ flickers "Flowchart for when "ERR." LED is turned on/
flickered."
(e)
「M. RUN」LED
"M.RUN" LED is OFF
が点灯している
"Flowchart for when "M.RUN" LED is turned off."
(g)
I/O module is not operating correctly "Flowchart for when output load of output module
is not turned on."
(h)
The peripheral devices cannot
"Flowchart for when the peripheral device cannot
communicate to the Motion CPU.
communicate to the Motion CPU."
(i)
The power supply of teaching unit "Flowchart for when the power supply of teaching
is not turned on. unit is not turned on."
6 - 14
6 INSPECTION AND MAINTENANCE
NO
Is there a power supply? Supply power supply.
YES
NO Is "POWER"LED YES
turned on?
Is the wiring/
terminal block screws NO Connect the wiring/terminal block
connection correct? screws correctly.
YES
NO Is "POWER"LED YES
turned on?
Is the power
supply voltage reaching 85 to NO The supply voltage should be within
132VAC or 170 to 264VAC? the rated range.
YES
NO Is "POWER"LED YES
turned on?
YES
NO Is "POWER"LED YES
turned on?
NO Is "POWER"LED YES
turned on?
6 - 15
6 INSPECTION AND MAINTENANCE
Is the power
supply for all the power
NO Check the wiring and turn on the
supplies modules turned on?
Is the wiring of the power supply all power supplies.
module correct?
Is the LED of
NO Replace the power supply module,
power supply
and check that the LED is ON.
module turned on?
YES
NO Is "MODE" LED YES
turned on?
Is the
connecting direction of
extension cable correctly? NO
(Isn't IN- IN or OUT-OUT
Connect the extension cable correctly.
connection?)
YES
NO Is "MODE" LED YES
turned on?
Is the
CPU module of the No.1 "RESET" position
and corresponding CPU module Set the RESET/ L.CLR switch in the
RESET/L.CLR switch in the
neutral position.
neutral position?
Neutral position
6 - 16
6 INSPECTION AND MAINTENANCE
(d)
Is "ERR." LED YES
"Flowchart for when "ERR." LED
turned on/flickered? is turned on/flickered."
NO
"RUN" LED
Reset the PLC CPU module turned on 1) Motion CPU parts/connection
of the CPU No.1 with RESET/ L.CLR fault
switch. 2) By excessive noise
"RUN" LED turned off
For the case of 1) For the case of 2)
Set the RUN/STOP switch to STOP Explain the error symptom and get
and write the servo setting data to the advice from our sales representative.
Motion CPU module with the GSV P.
NO Is "RUN" LED
turned on?
YES
Completion
6 - 17
6 INSPECTION AND MAINTENANCE
Is the"ERR." LED NO
Explain the error symptom and get
advice from our sales representative. turned off?
YES
Completion
6 - 18
6 INSPECTION AND MAINTENANCE
NO
RESET position
Is the RESET/L.CLR
switch of the CPU module in Set the RESET/L.CLR switch to
the neutral position? the neutral position.
When started the latch clear,
"M.RUN" LED is flickered.(Note-1)
Neutral position
NO Is "M.RUN" LED YES
turned on?
OFF
Is M2000 turned on? M2000 is turned on.
ON YES
NO Is "M.RUN" LED
turned on?
H/W error
Explain the error symptom and get
advice from our sales representative .
Completion
REMARK
(Note-1) : When the RUN/STOP switch is stop position and the RESET/L.CLR is
tilted to L.CLR several times for latch clear operation, the "M.RUN" LED
flashes to indicate that the latch clear processing is under operation.
When the RESET/L.CLR switch is further tilted to L.CLR while the
"M.RUN" LED flickers, "M.RUN" LED turned off and terminates the latch
clear processing.
6 - 19
6 INSPECTION AND MAINTENANCE
Is the "used
the external battery" NO
Reset by the RESET/ L.CLR switch.
in the system settings?
Is the voltage of NO
the external battery correct ? Replace the external battery.
H/W error
Explain the error symptom and get
advice from our sales representative.
Completion
6 - 20
6 INSPECTION AND MAINTENANCE
(g) Flowchart for when output load of output module is not turned
on.
The following shows the flowchart when the output load of the output
module is not turned on during operation.
Is voltage for the Are the output NO Voltage measurement among the
NO
power supply load conditions completed or the output
modules input and COM terminals.
added? programs executed?
0V
YES YES
Is it reaching the
supply voltage ON
value? OK
Confirm rush current when the load Confirm input-signal off to the Check the external wiring and
is at the maximum simultaneous on. monitor mode of the GSV P. external input devices.
NG
(Monitor signal off)
Input-signal
turned on.
NG
POINT
For information about input signal of the input module is not turned off, refer to
section 6.6.3 I/O modules troubleshooting.
6 - 21
6 INSPECTION AND MAINTENANCE
Is the
operating system software NO
installed to the Motion
CPU module?
YES
Turn the installation switch ON.
NO
Is the Is the
connection type YES NO
connecting setting The connecting setting is SSCNET.
SSCNET? correct?
NO YES
NO Can the CPU YES
communicate with
the GSV P?
Is the
connection type USB
1)
USB or RS-232?
Explain the error symptom and get
advice from our sales representative.
RS-232
Is the connecting NO
setting correct? The connecting setting is RS-232.
YES
NO Can the CPU YES
communicate with
the GSV P?
6 - 22
6 INSPECTION AND MAINTENANCE
1)
YES
NO
Is the
USB driver installed NO Install the USB driver into the
in the personal computer with
personal computer.
Win 98/2000/XP?
YES
NO
Completion
Explain the error symptom and get
advice from our sales representative.
6 - 23
6 INSPECTION AND MAINTENANCE
(i) Flowchart for when the power supply of teaching unit is not
turned on.
The following shows the flowchart when the power supply of teaching unit
is not turned on during the power supply of Motion CPU ON.
The power supply of teaching
unit is not turned on.
Does
the current
consumption of the system YES
added teaching unit exceed the rated Review the system.
output current of power
supply module?
NO
YES NO YES
Is the power supply of
teaching unit turned on?
YES
NO Is the power supply of YES
teaching unit turned on?
If the
connecting cable is
Is the connecting YES replaced or the wiring is corrected, YES
cable made by the user? is the power supply of teaching
unit turned on?
NO
NO
If the
connecting cable is
Connecting cable error
replaced or the wiring is corrected, YES
Explain the error symptom and get
is the power supply of teaching
advice from our sales representative.
unit turned on?
NO
NO
NO
H/W error
Explain the error symptom and get
advice from our sales representative. Completion
6 - 24
6 INSPECTION AND MAINTENANCE
This section describes troubleshooting with I/O circuits and their corrective actions.
Leakage AC input
is not Input module
current
turned
OFF. Input module
Power supply
circuit.
is not
turned Leakage Input module
current
OFF.
Power supply
• Leakage current due to wiring capacity of • Same as Example 1.
wiring cable. • However, leakage current is not generated
(Wiring capacity C of twisted pair wire is when the power supply is located in the input
Input signal approx. 100 PF/m). equipment side as shown below.
Example 3
is not
Leakage
turned current Resistor
Input module Input module
OFF.
6 - 25
6 INSPECTION AND MAINTENANCE
Input signal
does not
E1 E2 Input module
turn OFF.
E1 E2 Input module
E1 >E2
Depending on short response time setting, noise Change response time setting.
Example 6
Leakage
Motion CPU
current 4mA
module
3.6K
24VDC
(a) The 0.18 mA OFF current of the Q172LX is not satisfied. Connect a resistor as
shown below.
Q172LX
4mA
Iz=0.18mA
R<264 .
Assuming that resistor R is 220 , the power capacity W of resistor R is:
2 2
W = (Input voltage) ÷ R = 26.4 ÷ 220 = 3.168 [W]
(c) The power capacity of the resistor selected is 3 to 5 times greater than the actual
current consumption. 220 [ ], 10 to 15 [W] resistor may therefore be connected to
the terminal in question.
6 - 26
6 INSPECTION AND MAINTENANCE
applied to Load
Resistor
load when
output turns 2)
OFF
• With polarity of power supply 1), C is charged.
With polarity 2),the C charge voltage plus the Load
Load
fluctuates internally.
when load is Leakage current Resistor
a CR timer
(Triac output)
CR
Calculate resistor
timer
constant from load.
6 - 27
6 INSPECTION AND MAINTENANCE
When an error occurs, the error code and error message can be read by the personal
computer(IBM PC/AT) installation of the SW6RN-GSV P.
The procedure for reading error codes by the SW6RN-GSV P is as follows.
6 - 28
APPENDICES
APPENDICES
APPENDIX 1 Cables
In this cable connection diagram, maker names of connectors are omitted. Refer to
"APPENDIX 2.7 Connector" for maker names of connectors.
Generally use the SSCNET cables available as our options. If the required length is
not found in our options, fabricate the cable on the customer side.
(1) Selection
The following table indicates the SSCNET cables used with each Motion
controller and the servo amplifiers. Make selection according to your operating
conditions.
Table 1 SSCNET cables
Type (Note-1) Length [m(ft.)] Description
• Q172CPU(N) MR-J2 -B
(Note-2)
Q172J2BCBL M • MR-J2 -B FR-V5NS
(Note-2)
• Q173DV FR-V5NS
Q172J2BCBL M-B 0.5(1.64), 1(3.28), 5(16.40) • Q172CPU(N) MR-J2 -B + Q170BAT
• Q172CPU(N) MR-H-BN
Q172HBCBL M (Note-2)
• MR-H-BN FR-V5NS
Q172HBCBL M-B • Q172CPU(N) MR-H-BN + Q170BAT
Q173DVCBL M 0.5(1.64), 1(3.28) • Q173CPU(N) Q173DV
Q173J2B CBL M • Q173CPU(N) MR-J2 -B App.
Q173HB CBL M • Q173CPU(N) MR-H-BN
• MR-J2 -B MR-J2 -B
MR-J2HBUS M
0.5(1.64), 1(3.28), 5(16.40) • Q173DV MR-J2 -B
• MR-H-BN MR-J2 -B
MR-J2HBUS M-A
• Q173DV MR-H-BN
MR-HBUS M • MR-H-BN MR-H-BN
(Note-2)
0.5(1.64), 1(3.28), 5(16.40), • Q172CPU(N) FR-V5NS
FR-V5NSCBL (Note-2) (Note-2)
10(32.81), 20(65.62) • FR-V5NS FR-V5NS
(Note-1) : = Number of systems (none: 1 SYSTEM, 2: 2 SYSTEMS, 4: 4 SYSTEMS)
= Cable length (05: 0.5m(1.64ft.), 1: 1m(3.28ft.), 5: 5m(16.40ft.), 10: 10m(32.81ft.),
20: 20m(65.62ft.))
(Note-2) : SSCNET communication option for vector inverter
App - 1
APPENDICES
Use the following or equivalent twisted pair cables as the SSCNET cables.
Table 2 Wire models
Type Length [m(ft.)] Wire model
Q172J2BCBL M(-B)
0.5(1.64), 1(3.28), 5(16.40) UL20276 AWG#28 7pair(CREAM)
Q172HBCBL M(-B)
Q173DVCBL M 0.5(1.64), 1(3.28) UL20276 AWG#28 13pair(CREAM)
Q173J2B CBL M
UL20276 AWG#28 7pair(CREAM)
Q173HB CBL M
MR-J2HBUS M 0.5(1.64), 1(3.28), 5(16.40)
UL20276 AWG#28 10pair(CREAM)
MR-J2HBUS M-A
MR-HBUS M A14B2343 6P
UL20276 AWG#28 7pair(CREAM) 0.08 14(7 pairs) 7/0.127 222 or less 0.38 5.5
UL20276 AWG#28 10pair(CREAM) 0.08 20(10 pairs) 7/0.127 222 or less 0.38 6.1
UL20276 AWG#28 13pair(CREAM) 0.08 26(13 pairs) 7/0.127 222 or less 0.38 6.5
A14B2343 6P 0.2 12(6 pairs) 40/0.08 105 or less 0.88 7.2
Insulation sheath
Conductor
! CAUTION
When fabricating the bus cable, do not make incorrect connection. Wrong connection will cause
runaway or explosion.
App - 2
APPENDICES
2) Connection diagram
When fabricating a cable, use the recommended wire given on
APPENDIX 1.1, and make the cable as show in the following
connection diagram. The overall distance of SSCNET cables is
30m(98.43ft.) .
• Q172J2BCBL M
Q172J2BCBL M
HDR-E14MG1 (connector) 10120-6000EL (connector)
HDR-E14-LPA5 (connector case) 10320-3210-000 (shell kit)
TD1 1 2 RD
TD1* 8 12 RD*
LG 2 1 LG
LG 9 11 LG
RD 3 4 TD
RD* 10 14 TD*
LG 6 5 LG
BT 13 9 BT
EMG 4 7 EMG
EMG* 11 17 EMG*
SD shell shell SD
:Twisted pair cable
• Q172J2BCBL M-B
Q172J2BCBL M-B
HDR-E14MG1 (connector) 10120-6000EL (connector)
HDR-E14-LPA5 (connector case) 10320-3210-000 (shell kit)
TD1 1 2 RD
TD1* 8 12 RD*
LG 2 1 LG
LG 9 11 LG
RD 3 4 TD
RD* 10 14 TD*
LG 6 5 LG
BT 13 9 BT
EMG 4 7 EMG
EMG* 11 17 EMG*
SD shell shell SD
:Twisted pair cable
BAT 1
LG 2 HNC2-2.5S-2 (socket)
HNC2-2.5S-D-B (terminal block)
App - 3
APPENDICES
2) Connection diagram
When fabricating a cable, use the recommended wire given on
APPENDIX 1.1, and make the cable as show in the following
connection diagram. The overall distance of SSCNET cables is
30m(98.43ft.) .
• Q172HBCBL M
Q172HBCBL M
HDR-E14MG1 (connector) PCR-S20FS (connector)
HDR-E14-LPA5 (connector case) PCR-LS20LA1 (connector case)
TD1 1 2 RD
TD1* 8 12 RD*
LG 2 1 LG
LG 9 11 LG
RD1 3 4 TD
RD1* 10 14 TD*
LG 6 5 LG
BT 13 9 BT
EMG 4 6 EMG
EMG* 11 16 EMG*
SD shell 20 SD
• Q172HBCBL M-B
Q172HBCBL M-B
HDR-E14MG1 (connector) PCR-S20FS (connector)
HDR-E14-LPA5 (connector case) PCR-LS20LA1 (connector case)
TD1 1 2 RD
TD1* 8 12 RD*
LG 2 1 LG
LG 9 11 LG
RD1 3 4 TD
RD1* 10 14 TD*
LG 6 5 LG
BT 13 9 BT
EMG 4 6 EMG
EMG* 11 16 EMG*
SD shell 20 SD
:Twisted pair cable
BAT 1
LG 2 HNC2-2.5S-2 (socket)
HNC2-2.5S-D-B (terminal block)
App - 4
APPENDICES
(c) Q173DVCBL M
1) Model explanation
Type: Q173DVCBL M
2) Connection diagram
When fabricating a cable, use the recommended wire given on
APPENDIX 1.1, and make the cable as show in the following
connection diagram. The overall distance of SSCNET cables is
30m(98.43ft.) .
Q173DVCBL M
HDR-E26MG1 (connector) 10126-6000EL (connector)
HDR-E26-LPA5 (connector case) 10326-3210-000 (connector case)
TD1 1 1 TD1
TD1* 14 14 TD1*
LG 3 3 LG
LG 16 16 LG
RD1 2 2 RD1
RD1* 15 15 RD1*
LG 13 13 LG
BT 26 26 BT
EMG12 6 6 EMG12
EMG12* 19 19 EMG12*
TD2 4 4 TD2
TD2* 17 17 TD2*
RD2 5 5 RD2
RD2* 18 18 RD2*
TD3 7 7 TD3
TD3* 20 20 TD3*
LG 9 9 LG
LG 22 22 LG
RD3 8 8 RD3
RD3* 21 21 RD3*
EMG34 12 12 EMG34
EMG34* 25 25 EMG34*
TD4 10 10 TD4
TD4* 23 23 TD4*
RD4 11 11 RD4
RD4* 24 24 RD4*
SD shell shell SD
App - 5
APPENDICES
2) Connection diagram
When fabricating a cable, use the recommended wire given on
APPENDIX 1.1, and make the cable as show in the following
connection diagram. The overall distance of SSCNET cables is
30m(98.43ft.) .
Q173J2B CBL M Example: =4
HDR-E26MG1 (connector) 10120-6000EL (connector)
HDR-E26-LPA5 (connector case) 10320-3210-000 (connector case)
SSCNET SYSTEM1
TD1 1 2 RD
TD1* 14 12 RD*
LG 3 1 LG
LG 16 11 LG
RD1 2 4 TD = none
RD1* 15 14 TD*
LG 13 5 LG
BT 26 9 BT
EMG12 6 7 EMG
EMG12* 19 17 EMG*
shell SD
SSCNET SYSTEM2
=2
TD2 4 2 RD
TD2* 17 12 RD*
1 LG
11 LG
RD2 5 4 TD
RD2* 18 14 TD*
5 LG
9 BT
7 EMG
17 EMG*
shell SD
SSCNET SYSTEM3
TD3 7 2 RD
TD3* 20 12 RD* =3
LG 9 1 LG
LG 22 11 LG
RD3 8 4 TD
RD3* 21 14 TD*
5 LG
9 BT
EMG34 12 7 EMG
EMG34* 25 17 EMG*
shell SD
SSCNET SYSTEM4
TD4 10 2 RD
12 RD* =4
TD4* 23
1 LG
11 LG
RD4 11 4 TD
RD4* 24 14 TD*
5 LG
9 BT
7 EMG
17 EMG*
SD shell shell SD
App - 6
APPENDICES
2) Connection diagram
When fabricating a cable, use the recommended wire given on
APPENDIX 1.1, and make the cable as show in the following
connection diagram. The overall distance of SSCNET cables is
30m(98.43ft.) .
Q173HB CBL M Example: =4
HDR-E26MG1 (connector) PCR-S20FS (connector)
HDR-E26-LPA5 (connector case) PCR-LS20LA1 (connector case)
SSCNET SYSTEM1
TD1 1 2 RD
TD1* 14 12 RD*
LG 3 1 LG
LG 16 11 LG
RX1 2 4 TD = none
RX1* 15 14 TD*
LG 13 5 LG
BT 26 9 BT
EMG12 6 6 EMG
EMG12* 19 16 EMG*
shell SD
SSCNET SYSTEM2
=2
TX2 4 2 RD
TX2* 17 12 RD*
LG 9 1 LG
11 LG
RX2 5 4 TD
RX2* 18 14 TD*
5 LG
9 BT
6 EMG
16 EMG*
shell SD
SSCNET SYSTEM3
TD3 7 2 RD
TD3* 20 12 RD* =3
LG 9 1 LG
LG 22 11 LG
RD3 8 4 TD
RD3* 14 TD*
21
5 LG
9 BT
EMG34 12 6 EMG
EMG34* 25 16 EMG*
shell SD
SSCNET SYSTEM4
TD4 10 2 RD
=4
TD4* 23 12 RD*
LG 22 1 LG
11 LG
RD4 11 4 TD
RD4* 24 14 TD*
5 LG
9 BT
6 EMG
16 EMG*
SD plate shell SD
App - 7
APPENDICES
(f) MR-J2HBUS M
1) Model explanation
Type: MR-J2HBUS M
2) Connection diagram
When fabricating a cable, use the recommended wire given on
APPENDIX 1.1, and make the cable as show in the following
connection diagram. The overall distance of SSCNET cables is
30m(98.43ft.) .
MR-J2HBUS M
10120-6000EL (connector) 10120-6000EL (connector)
10320-3210-000 (shell kit) 10320-3210-000 (shell kit)
LG 1 1 LG
LG 11 11 LG
RD 2 2 RD
RD* 12 12 RD*
3 3
13 13
TD 4 4 TD
TD* 14 14 TD*
LG 5 5 LG
LG 15 15 LG
6 6
16 16
EMG 7 7 EMG
EMG* 17 17 EMG*
8 8
18 18
BT 9 9 BT
19 19
10 10
20 20
SD shell shell SD
App - 8
APPENDICES
2) Connection diagram
When fabricating a cable, use the recommended wire given on
APPENDIX 1.1, and make the cable as show in the following
connection diagram. The overall distance of SSCNET cables is
30m(98.43ft.) .
MR-J2HBUS M-A
PCR-S20FS (connector) 10120-6000EL (connector)
PCR-LS20LA1 (connector case) 10320-3210-000 (shell kit)
LG 1 1 LG
LG 11 11 LG
RD 2 2 RD
RD* 12 12 RD*
TD 4 4 TD
TD* 14 14 TD*
LG 5 5 LG
LG 15 15 LG
EMG 6 7 EMG
EMG* 16 17 EMG*
SD 20 shell SD
:Twisted pair cable
App - 9
APPENDICES
(h) MR-HBUS M
1) Model explanation
Type: MR-HBUS M
2) Connection diagram
When fabricating a cable, use the recommended wire given on
APPENDIX 1.1, and make the cable as show in the following
connection diagram. The overall distance of SSCNET cables is
30m(98.43ft.).
MR-HBUS M
LG 1 1 LG
LG 11 11 LG
RD 2 2 RD
RD* 12 12 RD*
TD 4 4 TD
TD* 14 14 TD*
LG 5 5 LG
LG 15 15 LG
EMG 6 6 EMG
EMG* 16 16 EMG*
BT 9 9 BT
SD 20 20 SD
App - 10
APPENDICES
Generally use the serial absolute synchronous encoder cables available as our
options. If the required length is not found in our options, fabricate the cable on the
customer side.
(1) Selection
The following table indicates the serial absolute synchronous encoder cables
used with the serial absolute synchronous encoder.
Connector sets are also available for your fabrication.
Table 4 Wire models
Type Length [m(ft.)] Wire model Application
2(6.56), 5(16.40) UL20276 AWG#28 4pair(BLACK)
MR-JHSCBL M-L
10(32.81), 20(65.62), 30(98.43) UL20276 AWG#22 6pair(BLACK)
MR-HENC
2(6.56), 5(16.40) A14B2339 4P
MR-JHSCBL M-H
10(32.81), 20(65.62), 30(98.43) A14B2343 6P
2(6.56), 5(16.40), 10(32.81),
Q170ENCCBL M M14B0023 12pair(BLACK) Q170ENC
20(65.62), 30(98.43), 50(164.04)
Use the following or equivalent twisted pair cables as the serial absolute
synchronous encoder cables.
Table 5 Connector sets
Connector sets type Description Application
MR-J2CNS • Connector shell kits MR-JHSCBL M-L, H
Q170ENCCNS • Plug cable clump Q170ENCCBL M
UL20276 AWG#28 4pair(BLACK) 0.08 8(4 pairs) 4/0.127 222 or less 0.38 4.7
MR-JHSCBL M-L
UL20276 AWG#22 6pair(BLACK) 0.3 12(6 pairs) 12/0.127 62 or less 1.2 8.2
A14B2339 4P 0.2 8(4 pairs) 40/0.08 105 or less 0.88 6.5
MR-JHSCBL M-H
A14B2343 6P 0.2 12(6 pairs) 40/0.08 105 or less 0.88 7.2
M14B0023 12pair(BLACK) 0.2 24(12 pairs) 40/0.08 105 or less 0.88 11.0 Q170ENCCBL M
Insulation sheath
Conductor
! CAUTION
When fabricating the encoder cable, do not make incorrect connection. Wrong connection will cause
runaway or explosion.
App - 11
APPENDICES
P5 19 S P5 19 S P5 19 S
LG 11 LG 11 LG 11
P5 20 P5 20 P5 20
LG 12 R LG 12 LG 12
MR 7 C P5 18 P5 18
MRR 17 D LG 2 LG 2
P5 18
LG 2 R R
BAT 9 MR 7 C MR 7 C
F
LG 1 MRR 17 D MRR 17 D
G
SD shell N
BAT 9 F BAT 9 F
(Note) LG 1 G LG 1 G
AWG24 used
(for less than 10[m](32.81[ft.]))
SD shell N shell
(Note) : AWG28 can be used for 5m(16.40[ft.]) or less. SD N
App - 12
APPENDICES
(3) Q170ENCCBL M
(a) Model explanation
Type: Q170ENCCBL M
P5 19 S
LG 11 R
P5 20
LG 12
P5 18
LG 2
BAT 9 E
LG 1
MR 7 K
MRR 17 L
MD 6 H
MDR 16 J
SD plate N
:Twisted pair cable
App - 13
APPENDICES
Generally use the cables for the teaching unit available as our options. If the required
length is not found in our options, fabricate the cable on the customer side.
(1) Selection
The following table indicates the cables used with the cable for the teaching unit.
Make selection according to your operating conditions.
Table 7 Wire models
Type Length [m(ft.)] Wire model
Q170TUD3CBL3M
3(9.84)
Q170TUDNCBL3M UL20276 AWG#28 13pair(CREAM)
Q170TUDNCBL03M-A 0.3(0.98)
(Note)
A31TU-D extended cable —— UL20276 AWG#24 18pair(CREAM)
(Note) : The cable overall distance between the Motion CPU and teaching unit is
within 30m (98.43ft.) include the A31TU-D cable (5m(16.40ft.)).
Use the following cables or equivalent twisted pair cables as the cables for the
teaching unit.
App - 14
APPENDICES
UL20276 AWG#28 13pair(CREAM) 0.08 26(13 pairs) 7/0.127 222 or less 0.38 6.5
UL20276 AWG#24 18pair(CREAM) 0.08 36(18 pairs) 7/0.203 92.3 or less 0.85 15.5
Insulation sheath
Conductor
! CAUTION
When fabricating the cable for teaching unit, do not make incorrect connection. The protective function
stops working.
App - 15
APPENDICES
(2) Q170TUD3CBL3M
(a) Connection diagram
When fabricating a cable, use the recommended wire and connector
given on APPENDIX 1.3, and make the cable as show in the following
connection diagram. Make the cable within 3m(9.84ft.).
Q170TUD3CBL3M
HDR-E26FG1 (connector) DB-25SF-N (connector)
HDR-E26-LPA5(connector case) DB-20962 (cover)
BB 1 2 BB
BBL 14 15 BBL
BA 2 3 BA
BAL 15 16 BAL
CB 4 4 CB
CBL 17 17 CBL
CA 5 5 CA
CAL 18 18 CAL
5V 6 12 5V
SG 3 7 SG
5V 7 13 5V
SG 9 8 SG
5V 8 25 5V
SG 10 20 SG
5V 19 24 5V
SG 16
5V 20
SG 22
5V 21
SG 23
AB 11 21 AB
EMG 25
FG 13 1 FG
SD shell
(Red)
EMG
(White)
SG
(Red) 19 EMG2 (Note)
EMG2
(White) 23 DC24GE (Note)
DC24GE
(Red)
EMG1 22 EMG1
(White)
DC24VE 9 DC24VE
(Red)
DED2 6 DED2 (Note)
DC24GD (White) 14 DC24GD (Note)
(Red) 10
DED1 DED1
DC24VD
(White) 11 DC24VD
shell SD
:Twisted pair cable
(Note) : These terminals are used to construct a double circuit by external safety circuit.
Please contact your nearest Mitsubishi sales representative for a double circuit.
App - 16
APPENDICES
(3) Q170TUDNCBL3M
(a) Connection diagram
When fabricating a cable, use the recommended wire and connector
given on APPENDIX 1.3, and make the cable as show in the following
connection diagram. Make the cable within 3m(9.84ft.).
Q170TUDNCBL3M
HDR-E26FG1 (connector) DB-25SF-N (connector)
HDR-E26-LPA5 (connector case) DB-20962 (cover)
BB 1 2 BB
BBL 14 15 BBL
BA 2 3 BA
BAL 15 16 BAL
CB 4 4 CB
CBL 17 17 CBL
CA 5 5 CA
CAL 18 18 CAL
5V 6 12 5V
SG 3 7 SG
5V 7 13 5V
SG 9 8 SG
5V 8 25 5V
SG 10 20 SG
5V 19 24 5V
SG 16
5V 20
SG 22
5V 21
SG 23
AB 11 21 AB
EMG 25
FG 13 1 FG
22 EMG1
SD shell 9 DC24VE
6 DED2
14 DC24GD
shell SD
App - 17
APPENDICES
(4) Q170TUDNCBL03M-A
(a) Connection diagram
When fabricating a cable, use the recommended wire and connector
given on APPENDIX 1.3, and make the cable as show in the following
connection diagram. Make the cable within 3m(9.84ft.).
Q170TUDNCBL03M-A
HDR-E26FG1 (connector) 17JE-13250-02(D8A) (connector)
HDR-E26-LPA5 (connector case)
BB 1 2 BB
BBL 14 15 BBL
BA 2 3 BA
BAL 15 16 BAL
CB 4 4 CB
CBL 17 17 CBL
CA 5 5 CA
CAL 18 18 CAL
5V 6 12 5V
SG 3 7 SG
5V 7 13 5V
SG 9 8 SG
5V 8 25 5V
SG 10 20 SG
5V 19 24 5V
SG 16
5V 20
SG 22
5V 21
SG 23
AB 11 21 AB
EMG 25
FG 13 1 FG
22 EMG1
SD shell 9 DC24VE
6 DED2
14 DC24GD
shell SD
App - 18
APPENDICES
BB 2 2 BB
BBL 15 15 BBL
BA 3 3 BA
BAL 16 16 BAL
CB 4 4 CB
CBL 17 17 CBL
CA 5 5 CA
CAL 18 18 CAL
5V 12 12 5V
SG 7 7 SG
5V 13 13 5V
5V 24 24 5V
SG 8 8 SG
5V 25 25 5V
FG 1 1 FG
EMG1 22 22 EMG1
DC24VE 9 9 DC24VE
EMG2 19 19 EMG2
DC24GE 23 23 DC24GE
DED1 10 10 DED1
DC24VD 11 11 DC24VD
DED2 6 6 DED2
DC24GD 14 14 DC24GD
AB 21 21 AB
SG 20 20 SG
shell shell
:Twisted pair cable
App - 19
APPENDICES
MODE
RUN
ERR.
M.RUN
BAT.
BOOT
FRONT
98(3.86)
SSCNET
CN2
PULL CN1
USB
RS-232
17.5 27.4(1.08)
(0.69) 79.5(3.13)
114.3(4.50)
MODE
RUN
ERR.
M.RUN
BAT.
BOOT
FRONT
SSCNET
98(3.86)
CN2
CN1
PULL
USB
RS-232
46(1.81)
79.5(3.13) 27.4(1.08)
114.3(4.50)
App - 20
APPENDICES
98(3.86)
FRONT
SSCNET
TU
CN2
PULL CN1
USB
RS-232
17.5(0.69)
27.4(1.08)
46(1.81)
79.5(3.13)
114.3(4.50)
FRONT
SSCNET
CN2
TU
CN1
PULL
USB
RS-232
46(1.81)
79.5(3.13) 27.4(1.08)
114.3(4.50)
App - 21
APPENDICES
(0.79)
20
26(1.02)
Q172CPU
MODE
RUN
ERR.
M.RUN
BAT.
BOOT
FRONT
SSCNET
98(3.86)
CN2
PULL CN1
USB
RS-232
17.5
27.4(1.08)
(0.69)
48.5(1.91)
89.3(3.52)
26(1.02)
Q173CPU
MODE
RUN
ERR.
M.RUN
BAT.
BOOT
FRONT
SSCNET
98(3.86)
CN2
CN1
PULL
USB
RS-232
17.5 27.4(1.08)
(0.69)
48.5(1.91)
89.3(3.52)
App - 22
APPENDICES
98(3.86)
FRONT
SSCNET
CN2
CN1
PULL
USB
RS-232
100(3.94)
SSCNET cable
27.4(1.08)
114.3(4.50)
26(1.02)
Q173CPU
MODE
RUN
Q173CPU/ ERR.
Q172CPU M.RUN
BAT.
Motion module BOOT
FRONT
SSCNET
98(3.86)
CN2
CN1
PULL
USB
RS-232
100(3.94)
SSCNET cable
27.4(1.08)
89.3(3.52)
App - 23
APPENDICES
[Unit: mm (inch)]
Q172LX
98(3.86)
CTRL
Q172LX
[Unit: mm (inch)]
Q172EX
SY.ENC TREN
1 1
2 2
SY.ENC1
98(3.86)
LITHIUM BATTERY
MITSUBISHI
SY.ENC2
Q172EX
4.2(0.17)
90(3.54) 39.0(1.54) 27.4(1.08)
App - 24
APPENDICES
(1) Q173PX
[Unit: mm (inch)]
Q173PX
PLS.A PLS.B TREN
1 1 1
2 2 2
3 3 3
98(3.86)
PULSER
Q173PX
(2) Q173PX-S1
[Unit: mm (inch)]
Q173PX-S1
PLS.A PLS.B TREN
1 1 1
2 2 2
3 3 3
98(3.86)
PULSER
ON
1 2 3 4 5 6
KSD06S
Q173PX
App - 25
APPENDICES
APPENDIX 2.5 Power supply module (Q61P-A1, Q61P-A2, Q62P, Q63P, Q64P)
[Unit: mm (inch)]
(1) Q61P-A1, Q61P-A2, Q62P, Q63P
Q61P-A1
POWER
98(3.86)
PULL
90(3.54) 55.2(2.17)
(2) Q64P
[Unit: mm (inch)]
Q64P
POWER
98(3.86)
PULL
115(4.53) 55.2(2.17)
App - 26
APPENDICES
45(1.77)
60(2.36)
SSCNET CN2 SSCNET CN4
Q173CPU
Q173DV
PASSED
DATE
125(4.92) 7.5
140(5.51) (0.30)
(0.77)
19.5
(0.39)
10
BAT
CPU
Q170BAT
PASSED
DATE
(0.30)
7.5
40(1.57)
80(3.15)
(0.39) (0.65)
10 16.5
App - 27
APPENDICES
10
10
(0.98)
(0.98)
25
25
21 25.8
(0.83) (1.02)
(0.31)
(0.31)
8.0
8.0
App - 28
APPENDICES
A 14.0
(0.55)
39.0(1.54)
23.8(0.94)
Number of pins A B
20 pin 22.0(0.87) 33.3(1.31)
B 12.7 26 pin 25.8(1.02) 37.2(1.46)
(0.50)
App - 29
APPENDICES
10.0(0.39)
12.0(0.47)
C
14.0(0.55)
A
23.8(0.94)
39.0(1.54)
Number of pins A B C
20 pin 22.0(0.87) 33.3(1.31) 27.4(1.08)
26 pin 25.8(1.02) 37.2(1.46) 31.3(1.23)
B 12.7
(0.22)
5.7
(0.50)
Number of pins A B C D
C
6.0
(0.24)
15.2(0.60)
12.5(0.49)
12.4(0.49) 4.5
(0.18)
App - 30
APPENDICES
24.0(0.94)
5.0(0.20)
(0
R2
2-
12.0(0.47)
(0.50)
12.6
6.1 1.6(0.06)
(0.24) 35.9(1.41)
Hole
53.0(2.09)
47.04(1.85) 2- 3.05 0.13(0.12 0.01)
38.3(1.51)
1.2(0.05)
(0.50)
12.6
App - 31
APPENDICES
(6) A31TUD3TM
Type Connector : 17JE-23250-02(D8A) (Maker : DDK)
[Unit: mm (inch)]
(0.59)
15.0
Cable outside diameter 9(0.35) or less
35.0(1.38)
(0.75)
19.0
(0.75)
19.0
A31TUD3TM
54.0(2.13)
6.1
(0.24)
App - 32
APPENDICES
[Unit: mm (inch)]
NP
50(1.97)
70(2.76)
80(3.15) 1
60(2.36) 0.5
20
80
5 to
12V 0V A B
30
70
60
40
50
M3 6
Space
4) 2
-0
4
(2.
72(2.8
3)
62
0.2
App - 33
APPENDICES
(1) MR-HENC
[Unit: mm (inch)]
14.3(0.56) -0.11
-0.006
-0.017
14.3(0.56) -0.11
0
0
68(2.68)
15(0.59)
16(0.63)
56(2.20)
N.P
-0.009
50(1.97) -0.025
56(2.20)
67(2.64)
68(2.68)
68(2.68)
B
20 +0.14
1.15(0.05) 0 91(3.58)
(0.79) 4- 5.4(0.21)
2(0.08)
19.5 Effective dimension
1.15(0.05)+0.14
0 20(0.79) 5(0.20) -0.042
-0.012
(0.77) 21(0.83)
2(0.08) 28(1.10)
3(0.12) +0.1
0
5(0.20) 3(0.12)
102(4.02) 33(1.30)
135(5.31) Shaft cross-section Cross-section B-B
Keyway Dimensional Diagram
(2) Q170ENC
[Unit: mm (inch)]
84(3.31) 58.5(2.30)
70.7(2.78) 28(1.10) 30(1.18)
45
7(0.28) 2(0.08)
40(1.57)
14(0.55)
8.72(0.34)
9.52(0.37)
75(2.95)
A
70.7(2.78)
(0.34)
8.72
122.5(4.82)
4- 5.5(0.22)
22.5(0.89)
40(1.57) 36.5(1.44)
App - 34
APPENDICES
[Unit: mm (inch)]
153(6.02)
DISABLE ENABLE
A31TU
203(7.99)
DATA PROGRAM MONITOR TEST
STOP
INSTRUCTION
ITEM CLEAR EMG.STOP
; # SP
7 8 9
OVERRIDE
D E F
4 5 6
STEP -
STORE
A B C
1 2 3
STEP +
MDI
FUNCTION -
. 0
RETURN
SHIFT ERROR
RESET CAN
AXIS GO
JOG - JOG +
NO.
136(5.35)
<Side face>
34
68(2.68)
(19(0.75))
<Bottom>
App - 35
APPENDICES
[Unit: mm (inch)]
25
(0.98)
(0.98 0.02)
25 0.5
(0.39 0.02)
10 0.5
18
(0.71)
(0.12) (0.08) (0.31)
8
3 2
1 6
(0.04) (0.24)
App - 36
APPENDICES
MEMO
App - 37
WARRANTY
Please confirm the following product warranty details before using this product.
Since the above services are limited to Japan, diagnosis of failures, etc. are not performed abroad.
If you desire the after service abroad, please register with Mitsubishi. For details, consult us in advance.
4. Delivery Term
In regard to the standard product, Mitsubishi shall deliver the standard product without application settings or
adjustments to the customer and Mitsubishi is not liable for on site adjustment or test run of the product.
HEAD OFFICE : TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
NAGOYA WORKS : 1-14 , YADA-MINAMI 5-CHOME , HIGASHI-KU, NAGOYA , JAPAN
When exported from Japan, this manual does not require application to the
Ministry of Economy, Trade and Industry for service transaction permission.