MR590I - Manual - Neha Refu
MR590I - Manual - Neha Refu
MR590I - Manual - Neha Refu
User Manual
“FIRST RELEASE”
* We reserve the right to modify the software or the manual without notice.
Foreword
Thank you for using the MR590I series of high-performance vector inverter.
New MR590I series is a general current vector control inverter integrated with the
performance and features in a high degree.
MR590I with industry-leading drive performance and functionality control, using unique
current vector control algorithm can efficiently drive induction motor to achieve high
accuracy, high torque and high-performance control.
Customer success, Market Service!MR590I in terms of performance and control are
worthy of trust!
This guide explains how to properly use MR590I series inverter. Before using
(installation, operation, maintenance, inspection, etc.), be sure to carefully read the
instructions. Understanding of product safety precautions before using this product.
General notes
This manual due to product improvement, specifications change, as well as to
the instructions of their ease of use will be appropriate changes. We will update
the information number of instructions, issued a revised edition.
Due to damage to or loss need to order the manual, please contact MACTROL
or MACTROL agents to order it as per the information number on the cover.
This icon in the instructions with the products you ordered may be different,
please refer to the specific documentation for products supplied.
2
Definition of security
In this manual, safety issues the following two categories:
Warning: Due to the dangers posed against the required operation, may result
Caution: Due to the dangers posed against the required operation, may lead to
3
Safety precautions
Before Installation
Warning
Do not install inverter finding the control system with water in, or inverter with missing parts
or damaged parts.
Please do not install inverter when the packing list is not consistent with the physical name.
Warning
During Installation
Warning
Mount the inverter on incombustible surface like metal, and keep away from flammable
substances. Otherwise it may cause fire.
Do not twist the mounting bolt of the equipment, especially the screw bolt marked in RED.
Prohibit the use in the dangerous environment where inflammable or combustible or
explosive gas, liquid or solid exists. Or it may cause electric shock or fire.
Caution
Do not drop the conducting wire stub or screw into the inverter. Otherwise ,it may cause
damage to the inverter.
Please install the inverter at the place of less direct sunlight and vibration.
Please mind the location of its installation when more than two inverters are installed in one
cabinet, so that radiation effect is promised.
During Wiring
Warning
Warning
Please don't put the power line and the signal line from the same pipeline,when operating
wiring, please make power line and signal line apart above 30cm.
The encoder must use shielded cable, and the shield must ensure that a single side of a
reliable ground!
Do not connect the input power cable to the output terminals(U、V、W).Attention to the
terminals of the mark and do not make wrong connection. Otherwise it may damage the
inverter.
The brake resistor must be connected between the terminals (P+)、 (PB). and never
connect to DC bus terminals (P+)、(P-) , otherwise it may cause fire.
Ensure the wiring meet the EMC requirements and the local safety standard.
The wire size shall be determined according to the manual. Otherwise, accident may be
caused!
Before Power-on:
Caution
Any part of the inverter need not to carry on pressure test,which has been done before
leaving factory.Or accident may be caused.
Please confirm whether the power voltage class is consistent with the rated voltage of the
inverter and the Input terminal (R、S、T) and Output terminal(U、V、W)cable connecting
positions are correct, and check whether the external circuit is short circuited and whether
the connecting line is firm,otherwise it may damage the inverter.
Do not frequently turn ON/OFF power .If continuously ON/OFF power is needed, please
make sure the time interval more than 1 minute.
Caution
The cover must be well closed prior to the inverter power-on. Otherwise electric shock may
be caused!
All the external fittings must be connected correctly in accordance with the circuit provided in
5
this manual.Or accident may occur.
Upon Power-on
Warning
Do not open the cover of the inverter upon power-on.Otherwise there will be danger of
electric shock!
Do not touch the inverter and its surrounding circuit with wet hand. Otherwise there will be
danger of electric shock.
Do not touch the inverter terminals (including control terminal). Otherwise there will be
danger of electric shock.
At power-on, the inverter will perform the security check of the external strong-current circuit
automatically. Thus, at this time please do not touch the terminals U、V、W, or the terminals
of motor, otherwise there will be danger of electric shock.
If the parameter identification is required, pay attention to the danger of injury arising from
the rotating motor. Otherwise accident may occur.
Do not change the factory settings at will. Otherwise it may damage the equipment.
Warning
Do not touch the fan, heat sink or discharge resistor to sense the temperature. Otherwise,
you may get burnt.
Detection of signals during the operation shall only be conducted by qualified technician.
Otherwise, personal injury or equipment damage may be caused.
Cautions
Maintenance
Warning
Do not carry out repairs and maintenance of equipment with power on. Otherwise, there is a
risk of electric shock!
No specially trained personnel can not make inverter implementation of repairs and
6
maintenance. Otherwise, personal injury or equipment damage may be caused!
Make sure the inverter when the inverter voltage is lower than AC36V implementation of the
maintenance and repair, five minutes after power prevail. Otherwise, the residual charge on
the capacitor will cause damage!
Make the inverter parameter settings, only with all pluggable plug in and out in the case of
power outages!
7
Precautions
●Motor Insulation Inspection
Motor in use for the first time, placed a long time before re-use and periodic inspection
should be done, the motor insulation should be checked, to prevent the motor winding
insulation failure and damage to the inverter. To motor insulation check connection separate
from the inverter, 500V megger is recommended, should ensure that the measured insulation
resistance of not less than 5MΩ.
●The output side with the pressure-sensitive devices or to improve the power factor capacitor
Since the inverter output is PWM wave, the output side if installed with capacitors to
improve the power factor or lightning varistors. Easily lead to the inverter instantaneous
overcurrent or even damage the drive, do not use.
●Switching Devices like Contactors Used at the Input and Output terminal
If a contactor is installed between the power supply and the input terminal of the inverter,
it is not allowed to use the contactor to control the startup/stop of the inverter. Necessarily
need to use the contactor control inverter start and stop of not less than an hour. Frequent
charge and discharge will reduce the service life of the capacitor inside the inverter. If
switching devices like contactor are installed between the output terminal and the motor,
8
should ensure that the inverter output off operation, otherwise easily lead to the inverter
module damage.
●Adaptable Motor
1) The standard adaptable motor is four-pole squirrel-cage asynchronous induction motor. If
such motor is not available, be sure to select adaptable motors in according to the rated
current of the motor.
2) The cooling fan and the rotor shaft of the non-frequency-conversion motor adopt coaxial
connection. When the rotating speed is reduced, the heat sink cooling effect will be reuduced.
Therefore, overheating occasions should be retrofitted with a strong exhaust fan or replace the
variable frequency motor.
3) Since the inverter has built-in standard parameters of the adaptable motors, it is necessary
to perform motor parameter identification or modify the default values so as to comply with the
actual values as much as possible, or it may affect the performance and protective properties.
4)Since short circuit cable or internal circuit of motor may cause alarm,or even machine
explosion,please do insulation and short circuit test before the initial use as well as daily
maintenance.Note:be sure to do this test, inverter and tested parts must be all separated!
9
EMC Guidance
According to the national standard of GB/T12668.3, MR590I comply with the requirements
for electromagnetic interference and anti-electromagnetic interference.
MR590I series inverter meet international standard as below,the products have passed
CE certification.
IEC/EN 61800-5-1:2003 Safety Regulation Commissionable Electric Drive System
IEC/EN 61800-3:2004 Commissionable Electric Drive System
To obtain good electromagnetic compatibility in general industrial environment, please
refer to the following instruction:
Installation of EMC guidance:
1) Ground wire of inverter and other electrical products should be well grounded.
2) Try not set parallel arrangement for inverter input/output power line and weak
electric signal lines, set vertical arrangement if possible.
3) The inverter output power line is recommended to use shielded cable, or steel
shielded power line, and shielding layer should be reliable grounded. Twisted pair
shielded control cable is recommended for wiring of interference device.
4) If the distance between the inverter and the motor exceeds 100 meters, output filter
or reactor shall be installed.
1) Note:The filters should strictly be used according to the rated value. As filter belongs
to class I appliances, filter metal shell ground shold be large area well connected to
installation cabinet metal gound, and good conductive continuity is required. Otherwise
there will be risk of electric shock and serious impact on the EMC effect.
2) EMC test proves, filter and PE end must be connected to the same public ground,
otherwise it will seriously affect the EMC effect.
3) Filter should be installed as close as possible to the inverter power supply input.
10
Section I. Product Information ........................................................................................15
11
3.2 Mounting hole dimension ............................................................................................ 38
12
5-7 Output terminal:P5.00-P5.22.................................................................................... 73
13
6-2 Common fault and solutions ......................................................................................137
14
Section I. Product Information
MACTROL-REFU frequency inverters have been tested and inspected before leaving the
manufacturer. Before unpacking the product, please check product packaging for shipping
damage caused by careless transportation and whether the specifications and type of the
product complies with the order. If any questions, please contact the supplier of MACTROL-
REFU products, or directly contact the company.
※ Inspect that the contents are complete (one unit of MR590I frequency inverter, one
operation manual).
※ Check the nameplate on the side of the frequency inverter to ensure that the product you
have received is right the one you ordered.
1.1 Nameplate specification
1.2 Model specification
MR590I –00750 G 3
15
type.
Though inverter hardware of GP unification is different, there are some optimization of
software parameters for different load types .
P type model is only suitable for pump, fan etc light load models, can not work at the
rated current or more than the rated frequency for a long time.
Motor adapter
Inverter model Rated input A Rated output A
kW HP
MR590I-00110G2 11 15 49.8 45
MR590I-01500G2 15 20 65.4 60
MR590I-02200G2 22 30 97.7 90
16
MR590I-01800G3 18.5 25 38.0 37
MR590I-02200G3 22 30 46.0 45
MR590I-03000G3 30 40 62.0 60
MR590I-03700G3 37 50 76.0 75
MR590I-04500G3 45 60 92.0 91
MR590I-02200G4 22 30 46.0 45
MR590I-03000G4 30 40 62.0 60
MR590I-03700G4 37 50 76.0 75
MR590I-04500G4 45 60 92.0 91
17
MR590I-01600G4 160 210 307.0 304
MR590I−00075G1~MR590I−00220G1、MR590I−00075G2~MR590I−00220G2、
MR590I−00075G3~ MR590I-02200G3
MR590I−03000G3~MR590I-09000G3 class
18
MR590I−01100G3~MR590I-03150G3 class
MR590I−03550G3~MR590I-05000G3 class
19
20
Fig.1−4 Product outline and mounting dimension
Shape dimension
Installation dimension(mm)
(mm)
Shape DIM
W H D W1 H1 D1 Hole
MR590I-00075G1
MR590I-00150G1
MR590I-00220G1
MR590I-00400G2
MR590I-00075G2
MR590I-00150G2
MR590I-00220G2 16
118 185 106 175 156 M4
4
MR590I−00075G3
MR590I-00150G3
MR590I-00220G3
MR590I-00400G3
MR590I-00550G3
MR590I-00750G3/00110P3
MR590I-00110G3/01500P3
19
160 247 148 235 182 M5
0
MR590I-01500G3/01800P3
MR590I-01800G3/02200P3
21
MR590I-02200G3/03000P3 220 320 205 306 202 M5
0
MR590I-03000G3/03700P3
24
MR590I-03700G3/04500P3 250 400 230 380 232 M7
4
21
MR590I-04500G3/05500P3
MR590I-05500G3/07500P3 29
280 583 200 562 150 M10
MR590I-07500G3/09000P3 0
MR590I-09000G3/01100P3 34
300 688 200 667 —— M10
MR590I-01100G3/01320P3 0
MR590I-01320G3/01600P3 Wall
MR590I−02000G3/02200P3
MR590I−02200G3/02500P3 Wall
22
1.5 Standard specification
Item Specifications
There are 7 digital input terminals, DI5 can be used as100kHz high-
Input terminal speed input pulse.
Two analog input terminals, AI1 can be used as 0-10V voltage input,
and AI2 can be used 0-10V voltage input or 0-20mA current input.
Standard:
2 digital output terminals, FM is high-speed pulse output terminal (can
be chosen as open circuit collector type), support 0~100kHz square
Output terminal wave signal;
2 relay output terminal;
1 analog output terminals, support 0~20mA output current or 0~10V
output voltage;
LED display Realize parameter setting,status monitoring function
Keyboard potentiometer Equipped with keyboard potentiometer.
Keyboard operation
Table:1-5.1
24
Section II. Installation &Wiring
2.1 Use of the environment
1) Ambient temperature-10℃~50℃.
2) Avoid electromagnetic interference and keep the unit away from the source of interference.
3) Prevent dropping water, steam, dust powder, cotton fiber or fine metal powder from invasion.
4) Prevent oil, salt and corrosive gas from entering it.
5) Avoid vibration. Vibration should be less than 0.6G. Keep away from punching machine etc.
6) Avoid high temperature, moisture or being wet due to raining, with the humidity below
95%RH (non-condensing).
7) Prohibit the use in the dangerous environment where inflammable or combustible or explosive
gas, liquid or solid exists.
※ When transporting inverter, right lifting tools are required to prevent inverter from
damaging.
※ The number of stacked box of the inverter are not permitted higher than the limit.
※ Please don’t run the inverter if there is damage or lacking of components.
※ Do not place heavy objects on the frequency inverter.
※ Please prevent screw, cable pieces or other conductive objects or oil etc inflammable
objects invading the frequency inverter.
※ Do not make it fall or have a strong impact.
※ Confirm if the installation location and object could withstand the weight of the
inverter. The frequency inverter must be installed by wall hooking、indoor room with
adequate ventilation, with enough space left between it and the adjacent objects or
retaining board (walls) around, as shown in the picture below:
Hz
确 认
编 程 移 位
运 行 多功能 停止/复位
Fig. 2-2.1
Heat dissipation problems should be concerned when doing mechanical installation, please
mind rules belows:
1) Mounting space is shown in 2-2.1, which could ensure the heat sinking space of the
inverter. However, the heat sinking of other devices in the cabinet shall also be considered.
2) Install the inverter vertically so that the heat may be expelled from the top.However, the
equipment cannot be installed upside down. If there are multiple inverters in the cabinet,
parallel installation is better.
3) Installing support must be flame retardant materials.
4) It is suggested that cooling cabinet be put outside at places where powder dust exists.
Space inside the sealed cabinet shall be large as much as possible.
26
2.4 Wiring
The wiring of frequency inverter includes two parts: main circuit and control circuit. Users
must ensure correct connections according to the following connection diagram.
0.4kW-22kW 30kW-400kW
Brake resistor Brake resistor
Brake unit
Breaker P- P+ PB P- P+
L1 R U
Three phase AC
power supply L2 S V
L3 T W
Power grounding
Main circult
T/C2
Relay output2
T/B2 250V AC/1A
30V DC/1A
T/A2
+10V
0-10V
AI1
10kΩ 485 terminal resistor
selecting switch 485+
Modbus
0-20mA communication
AI2 Jumper J8 Jumper J1
100Ω nothing 485- RS485
I V
GND
GND
Fig. 2-4.1
27
2.5 Main circuit terminals (G type)
2.5.1 MR590I main circuit terminals
PE Earth terminal
The main circuit terminals are located on the front and bottom of the inverter. The small-capacity model is
placed directly on the main circuit printed circuit board, and the medium and large-capacity models are fixed on
the chassis. The number of terminals and their arrangement positions vary depending on function and capacity.
See below for details:
MR590I-R75G3~022G3/030P3:
MR590I-030G3/037P3~037G3/045P3:
MR590I-045G3/055P3~055G3/075P3:
MR590I-075G3/090P3~315G3/355P3:
28
MR590I-355G3/400P3~560G3/630P3:
The input terminal for the input power supply is above the cabinet, as shown below:
The output terminals of the inverter are below the cabinet, as shown below:
29
When the motor cable is too long, due to the influence of distributed capacitance, it is
easy to generate electrical resonance, which may cause motor insulation damage or
generate large leakage current to protect the inverter from overcurrent. When the motor
cable length is greater than 100m, an AC output reactor must be installed near the
inverter.
5)Ground terminal PE
The terminals must be reliably grounded and the ground wire resistance must be less
than 10Ω. Failure to do so may result in abnormal or even damage to the equipment.
Do not share the ground terminal with the power supply neutral N terminal.
The impedance of the protective earthing conductor must be such as to withstand the
large short-circuit currents that may occur in the event of a fault.
The protective earthing conductor must be a yellow-green cable.
6) Requirements for the pre-protection device:
Appropriate protection devices should be installed on the input distribution line to
protect the device from overcurrent protection, short circuit protection and isolation
protection.
Factors such as power cable current capacity, system overload capability requirements,
and short-circuit capability of the pre-stage power distribution of the equipment should
be considered when selecting the protection device;
485+485- GND DI1 DI2 DI3 DI4 DI5 DI6 DI7 COM T/A1 T/B1T/C1
+10V AI1 AI2 GND AO1 DO1 FM CME COM OP +24V T/A2 T/B2T/C2
2.6.2 Control circuit terminals description
Terminal Terminal
Type Function Description
sign Name
Provide +10V power supply for external units, with
maximum output current of 10mA.
It is generally used as the operating power supply for
Power +10V- External terminal of
the external potentiometer.
supply GND 10V power supply
The potentiometer resistance range is 1kΩ to 5kΩ.
30
Provide +24V power supply for external units. It is
+24V- External terminal of generally used as the operating power supply for
COM 24V power supply digital input/output terminal and the external sensor.
Maximum output current: 200mA
When using external signal to drive DI1~DI7 ,OP
External power
OP should be connected to external power supply,
input terminals
connection with +24V(J9) as factory default.
Analog input
AI1-GND Input voltage range: DC 0V to 10V
terminal 1
1.Input range:DC 0V~10V/4mA~20mA,chosen by
Analog input
Analog input jumper J8 on control board
AI2-GND
terminal 2 2.Input impedance:22kΩ of voltage input, 500Ω of
current input.
DI1-OP Digital Input 1
1. Optical coupling isolation,bipolar input.
DI2-OP Digital Input 2
2. Input impedance:4.7kΩ.
DI3-OP Digital Input 3
3. Electrical level input range:9V~30V.
DI4-OP Digital Input 4
Digital DI5-OP Digital Input 5 1. Input impedance:2.4 kΩ.
Input DI6-OP Digital Input 6 Same as DI1
DI7-OP Digital Input 7 Same as DI1
High-speed
HDI DI5 can be used as high-speed pulse input channel.
pulse input
DI5-OP Maximum input frequency:100kHz.
terminal
The voltage or current output is determined by
jumper J5 on the control panel.
Analog output AO1-GND Analog output 1
Output voltage range: 0V to 10V Output current
range: 0mA to 20mA.
Optical coupling isolation,dual polarity open collector
Digital output 1 output.
DO1-CME
Output voltage range:0V to 24V Output current
range:0mA to 50mA
Digital Output
High-speed pulse output , maximum frequency can
High-speed reach 100kHz. Function code P5.00 as constraints.
FM-COM
pulse output As open collector output, the function is same as
DO1.
TA1-TB1 Normally closed
Relay output 1 Contact driving capacity:AC250V,3A,COSø=0.4
TA1-TC1 Normally open
TA2-TB2 Normally closed
Relay output 2 Contact driving capacity:AC250V,3A,COSø=0.4
TA2-TC2 Normally open
communication 485+ 485- MODBUS MODBUS port, non isolation
31
2.6.3 Description of wiring of control terminals
+10V
AI1
GND
PE
32
2) Digital input terminal
It needs to employ shielded cable generally, with wiring distance of no longer than 20
meters. When valid driving is adopted, necessary filtering measures shall be taken to prevent
the interference to the power supply.
It is recommended to use the contact control mode.
a) DI terminal wiring method (The drain wiring mode)
+24V
+VCC +24V
SP
Signal
DI1 4.7K
NPN
3.3Ω
DI5
4.7K
0V COM
External controller Inverter control board
+24V
+VCC +24V
PNP
Signal
SP
DI5
4.7K
0V COM
External controller
Inverter control board
+24V
MR590I Relay
DO Diode
CM
Fig. 2-7.1
34
Section III. Fittings
3.1 Connection with peripheral devices
3.1.1 Connection of the Product and Peripheral Devices
Power supply
Circuit breaker or
leakage circuit breaker
Contactor
Input AC reactor
Inverter
Grounding
Output AC reactor
Motor
35
3.1.2 Peripheral Electric Parts of MR590I
The front-end of the input Disconnect the power supply in case of downstream
Circuit breaker
circuit equipment is over current
Power-on and power-off of the inverter.Frequent
Between the circuit breaker
Contactor power-on/power-off operation(at least once per
and the inverter input side
minute) on the inverter should be avoided
Improve the power factor of the input side:
1.Eliminate the high order harmonics of the input
side effectively, and prevent other equipment from
AC input reactor Input side of the inverter
damaging due to voltage waveform deformation.
2.Eliminate the unbalanced input current due to
the unbalanced power phases.
1.Reduce the external conduction and radiation
interference of the inverter;
2.Reduce the conduction interference flowing from
thepower end to the inverter, thus improving the
anti-interference capacity of the inverter.
3.The common size of 3-phase EMI noise filter is
shown as following: confirm the power supply is
3-phase three lines or 3-phase four lines or single
EMC input filter Input side of the inverter phase. Grounding wire is as short as possible, try
to place the filter near the converter.
Please choose EMI filter when the inverter is used
in residential area, commercial area, science area
as well as situations where higher demand to
prevent radio interference is needed or meeting
CE、UL、CSA standard but existing equipment that
anti-interference ability is not sufficient.
If needing the filter, please connect with the company.
Improve the power factor of the input side:
1.Improve the overall efficiency and thermal stability
MR590I series can adopt
2.Effectively reduce the influence of high order
DC reactor external DC reactor
harmonics at the input side on the inverter and
according to the need.
reduce the external conduction and radiation
interference.
The inverter output side generally has higher
harmonic.When the motor is far from the inverter,
Between the inverter output since there are many capacitors in the circuit,
side and the motor,close to certain harmonics will cause resonance in the circuit
AC output reactor
the inverter and bring in the following results:
1. Degrade the motor insulation performance and
damage the motor for the long run
36
2.Generate large leakage current and cause frequent
inverter protection action
3.In general, if the distance between the inverter
and the motor exceeds 100 meters, output AC
reactor should be installed
Between the inverter output
The fittings can restrain the disturbance noise and
Output EMI filter side and the motor, close to
lead line leak current produced in the output side.
the inverter
Table:3-1.1
37
3.2 Mounting hole dimension
When customers choose the type with braking,there will be braking unit inside the inverter,
maximum braking torque is 50%.Please refer to the table below and choose the matched braking
resistance separately.
Braking unit
Braking
Shape DIM Quanti Braking moment %
unit Braking
ty
MR590I−00075G1/G2 100W 300Ω 1 220
MR590I−00150G1/G2 120W 200Ω 1 125
MR590I−00220G1/G2 300W 100Ω 1 125
MR590I−00075G3 300W 70Ω 1 120
MR590I−00150G3 100W 300Ω 1 130
MR590I−00220G3 200W 300Ω 1 125
MR590I−00370G3 Standard 200W 200Ω 1 135
MR590I−00550G3 built-in 400W 150Ω 1 135
MR590I−00750G3 500W 100Ω 1 135
MR590I−00110G3 800W 75Ω 1 130
MR590I−01500G3 1040W 50Ω 1 135
MR590I−01800G3 1560W 40Ω 1 125
MR590I−02200G3 4800W 32Ω 1 125
MR590I−03000G3 4800W 27.2Ω 1 125
MR590I−03700G3 6000W 20Ω 1 125
MR590I−04500G3 9600W 16Ω 1 125
MR590I−05500G3 outlay 9600W 13.6Ω 1 125
MR590I−07500G3 6000W 20Ω 2 135
9600W 13.6Ω 2 145
Table:3-2.1
If you need accessories in the table,please declare in order.
For larger built-in braking torque,please use the MACTROL braking unit.do ou can refer to
MACTROL braking unit manual for details.
Other large power models do not contain a built-in braking.If large power model need to be
equipped with braking function,please choose MACTROL braking unit.
External DC reactor installation:
For MR590I series inverter, external DC reactor can be ordered according to your
needs.When installation,you should tear down copper platoon between P+ and P1 of inverter
main circuit.And then add reactor between P+ and P1,wiring between reactor terminals and
inverter terminals P+ and P1 have no polarity. After installation of dc reactor,short circuit copper
platoon between P+ and P1 is no more used.
38
3.2.2 Specifications of circuit breaker、cable and contactors
Terminal screwPE
R、S、T、⊕、B、Ө、U、V、W
breaker contactor
Shape DIM Fastening Wire Fastening Wire
(A) (A) Terminal Terminal
Moment standard Moment standard(
screw screw
(N·m) (mm2) (N·m) mm2)
MR590I−00075G1/G2 25 16 M4 1.2~1.5 2.5 M4 1.2~1.5 2.5
MR590I−00150G1/G2 32 25 M4 1.2~1.5 4 M4 1.2~1.5 2.5
MR590I−00220G1/G2 40 32 M4 1.2~1.5 6 M4 1.2~1.5 4
MR590I−00075G3 10 10 M4 1.2~1.5 2.5 M4 1.2~1.5 2.5
MR590I−00150G3 16 10 M4 1.2~1.5 2.5 M4 1.2~1.5 2.5
MR590I−00220G3 16 10 M4 1.2~1.5 2.5 M4 1.2~1.5 2.5
MR590I−00370G3 25 16 M4 1.2~1.5 4 M4 1.2~1.5 4
MR590I−00550G3 32 25 M4 1.2~1.5 6 M4 1.2~1.5 6
MR590I−00750G3 40 32 M4 1.2~1.5 6 M4 1.2~1.5 6
MR590I−00110G3 63 40 M5 2.5~3.0 6 M5 2.5~3.0 6
MR590I−01500G3 63 63 M5 2.5~3.0 6 M5 2.5~3.0 6
MR590I−01800G3 100 63 M6 4.0~5.0 10 M6 4.0~5.0 10
MR590I−02200G3 100 100 M6 4.0~5.0 16 M6 4.0~5.0 16
MR590I−03000G3 125 100 M6 4.0~5.0 25 M6 4.0~5.0 16
MR590I−03700G3 160 100 M8 9.0~10.0 25 M8 9.0~10.0 16
MR590I−04500G3 200 125 M8 9.0~10.0 35 M8 9.0~10.0 16
MR590I−05500G3 315 250 M10 17.6~22.5 50 M10 14.0~15.0 25
MR590I−07500G3 350 330 M10 17.6~22.5 60 M10 14.0~15.0 35
MR590I−09000G3 315 250 M10 17.6~22.5 70 M10 14.0~15.0 35
MR590I−01100G3 350 330 M10 17.6~22.5 100 M10 14.0~15.0 50
MR590I−01320G3 400 330 M12 31.4~39.2 150 M12 17.6~22.5 75
MR590I−01600G3 500 400 M12 31.4~39.2 185 M12 17.6~22.5 50×2
MR590I−02000G3 630 500 M12 48.6~59.4 240 M12 31.4~39.2 60×2
MR590I−22000G3 800 630 M12 48.6~59.4 150×2 M12 31.4~39.2 75×2
MR590I−02800G3 1000 630 M12 48.6~59.4 185×2 M12 31.4~39.2 100×2
MR590I−031500G3 1000 800 M14 48.6~59.4 250×2 M14 31.4~39.2 125×2
MR590I−035500G3 1200 800 M14 48.6~59.4 325×2 M14 31.4~39.2 150×2
MR590I−04000G3 1500 1000 M14 48.6~59.4 325×2 M14 31.4~39.2 150×2
Table:3-2.3
39
Section IV. Keyboard Operation
4.1 Keyboard size
Hz
RPM
A
%
V
FWD/REV TUNE/TC
RUN LOCAL/REMOT
Fig. 4-1.1
Fig. 4-1.2
40
4.2 Display Interface
Hz
%
A Data display
V
FWD/REV TUNE/TC
RUN LOCAL/REMOT Function light
Fig. 4-2.1
41
Digital display area
Digital display *5-bit LED display,monitor set frequency,output frequency,various monitoring
data,alarm code etc.
PRG+>>/SHIFT=QUIC Menu mode selection code,shift different menu mode according to the value
K of PP.03 (Function parameter mode as default)
Programming key
PRG
*Primary menu enter or exit
Shift key
*On the stop display interface or running display interface, it can be used to
>>/SHIFT
circularly select the display parameters. When modifying the parameters, it
can be used to select the bits of parameter for modification
Confirmation key
ENTER
*Gradually step into the menu screen,set parameters confirmation
Increase key
∧
*Increase of the data or function code
Decrease key
∨
*Decrease of the data or function code
Multi-function selection key
MF/REV
*It is used as functions witching selection according to P7-01.
Potentiometer
Potentiometer
* P0.03 is set to 4 as default;
Running key
RUN
* It is used to start the running of the inverter under keyboard control mode
Stop/reset
* In running status,it can stop the running by pressing this key. In alarm
STOP/RESET
status,it can reset operation with this key. The characteristics of this key
are limited by function code P7.02.
Table 4-2.1
42
4.3 Examples for parameter setting
The operation panel of MR590I inverter adopts three-level menu structure to perform
parameter setting.The three-level menu includes:function parameter group(level1menu)→
function code(level 2 menu)→setting value of function code(level 3 menu).The operation
process is as shown in Figure below.
Parameter set Function parameter Function parameter
modification choice modification value modification
PRG ENTER ENTER
Table 4-3.1
Caution: When operating on level 3 menu, press PRG key or ENTER key to return to level
2 menu. The difference between ENTER and PRG keys is that pressing ENTER KEY will
save the setup parameter and return to level 2 menu and then automatically shift to the next
function code, while pressing PRG key will directly return to level 2 menu without saving the
parameter, and it will return to the current function code.
ENTER
PRG
Table 4-3.2
In level 3 menu, if the parameter has no flashing bit, it indicates that the function code
cannot be modified. The possible reasons include:
1) The function code is an unchangeable parameter, such as actual detection parameter,
running record parameter, etc.
2) The function code cannot be modified in running status but can be modified after the
unit is stopped.
43
User modify parameter mode Inconsistent with factory default parameters
Table 4-3.1
44
Relevant function parameters PP.02, set as below:
Parameters display mode Default
11
attributes value
1bit U group display selection
0 No display
PP.02
1 Display
Set range
10bit A group display selection
0 No display
1 Display
Table 4-3.2
When the inverter is in stop or running status, multiple status parameters can be displayed.
It can select if this parameter is to be displayed in binary bit with the function codes P7.03
(running parameter1) , P7.04 (running parameter2) and P7.05 (stop parameter).
In stop status, there are 4 running state parameter:set frequency, bus voltage,analog input
voltage AI1, analog input voltage AI2 which of them are of default display.Other display
parameters respectively:DI input state,DO output state,analog input voltage AI3, actual count
value, actual length value, PLC running steps, load speed display, PID set, PULSE input pulse
frequency and 3 reserved parameters (whether to display or not is determined by function code
P7.05 binary bit choice). Selected parameter are switched in sequence order.
In running status, there are a total of 5 running status parameters, including:setup
frequency, running frequency, bus voltage,output voltage,output current ,which of them are of
default display. Other display parameters respectively :output power, output torque, DI input
state,DO output state, analog input voltage AI1, analog input voltage AI2, analog input voltage
AI3, actual count value, actual length value, linear velocity, PID set, PID feedback etc. Whether
to display or not is determined by function code P7.03、P7.04 binary bit choice. Selected
parameter are switched in sequence order.
When inverter power on after powered off , the display parameter is the one that chosen
before power off as default.
The inverter provides user password protection function. When PP.00 is set to non-zero
value, it is user password and enabled after exiting the function code editing status. When the
user presses the PRG key again, “-----“will be displayed to require the user to enter user
password, or the user cannot enter the general menu.
To cancel the password protection function, the user needs to enter the relevant interface
through password, and change the PP.00 setting to 0.
45
4.3.6 Motor parameter automatic tuning
Vector control running mode:before running, user must accurately input motor nameplate
parameters. MR590I series inverter will be matching standard motor parameter according to this
nameplate. Vector control methods are very much dependent on motor parameters, to get good
control performance, accurate control motor parameters must be acquired.
Motor parameter auto tuning procedure is as follows:
Firstly, select command source (P0.02) as operation panel command channel.Secondly,
input parameters below in accordance with motor actual parameter:
Motor selection Parameter
Table 4-3.4
E.g:Asynchronous motor parameter tuning
If motor and the load can be totally separated, please select P1.37 (Motor 2 as A2.37) to 2
(Asynchronous machine complete tuning), then press RUN key on keyboard panel, inverter will
automatically calculate the motor of the following parameters:
Motor selection Parameter
Table4-3.5
If motor and the load can not be totally separated, please select P1.37(Motor 2 as A2) to
1(Asynchronous machine static tuning), then press RUN key on keyboard panel.
46
4.4 Test running
P0.03 4 AI3(Potentiometer)
Users set motor parameters P1.00~P1.05 to correct values, after parameters auto tuning,
motor operation can be directly controlled through keyboard, while frequency can be set through
keyboard potentiometer.
47
Section V. Parameter Function Table
Caution:
“★”:indicates that the parameter setup value cannot be modified when the inverter is in the
running status.
“●”:indicates that the parameter value is the actual detection record and cannot be modified.
“☆”:indicates that the parameter setup value can be modified when the inverter is in stop
status and running status.
“▲”:indicates that the parameter is “Factory default parameter” and can be set only by the
manufacturer, and the user is forbidden to perform any operation.
“-”:indicates that the parameter factory value is relevant to power or model, for specifications
please refer to corresponding parameter description.
When PP.0 is set to non-zero value, it means that the parameter protection password is set
and only when correct password is input can the user enter the parameter menu. To cancel the
password, PP.00should be set to 0.
In the user set parameter mode , parameter menu is not protected by password protection.
P group, A group are of basic function parameters, U group is the monitor function group.
40
U0.05 The output power(kW) 0.1kW
1 Valid
14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
VDI5 DI1
VDI4 DI2
VDI3 DI3
VDI2 DI4
VDI1 DI5
DI10 DI6
DI9 DI7
DI8
0 Invalid
1 Valid
29 28 27 26 25 24 23 22 21 20
9 8 7 6 5 4 3 2 1 0
VDO5 FM
VDO4 TA1-TB1-TC1
R
VDO3 TA2-TB2-TC2
VDO2 DO1
VDO1 DO2
41
U0.11 AI3 voltage(V) 0.01V
AI1 voltage before correction ,used for AC function group parameter AC.00~AC.03 to correct AI1 voltage
AI2 voltage before correction ,used for AC function group parameter AC.04~AC.07 to correct AI2 voltage
AI3 voltage before correction ,used for AC function group parameter AC.08~AC.11 to correct AI3 voltage
42
Communication set value
Target torque setup.In torque control mode, it is used to check the set target torque.
Display DI input status intuitively, offer DI input information more detailed than U0.07, advanced
display function.
U0.42 DO output status intuitive display -
43
Display DO output status intuitively, offer DO output information more detailed than U0.08, advanced
display function.
U0.43 DI function status intuitive display1 1
U0.46 Reserved -
U0.47 Reserved -
U0.48 Reserved -
-100.00%~100.00%
-100.00%~100.00%
44
5-2 Basic function group:P0.00-P0.28
Factory Change
Code Description/Display Setting Range
Setting Limit
G type(constant torque load type) 1
P0.00 GP type display - ●
P type(draught fan,pump load type) 2
This parameter is only for the use of viewing the factory model. It is can not be modified.
1:It is applicable to the constant torque load of specified rated parameter
2:It is applicable to the variable torque load of specified rated parameter(draught fan,pump load type)
Speed sensorless vector control(SVC) 0
V/F control 2
0:Speed sensorless vector control
It refers to the open-loop vector control that is generally applied to high performance control field. One
inverter can only drive one motor. E.g:machine tool, centrifugal machine, fiber drawing machine, injection
molding machine’ load etc.
1:Speed sensor vector control
It refers to the closed-loop vector control and encoder must be added to the motor end.Inverter must
be matching with the same type PG card of the encoder. This control mode is suitable for high precision
speed control and torque control field. One inverter can only drive one motor. E.g:high speed paper
making machinery , hoisting machinery , elevator’ load etc.
2:V/F control
V/F control mode is suitable for fields that load demand is not high or one inverter can drive multiple
motors. E.g:draught fan, pump’ load etc.
Tips:Motor parameters must be identified before choosing vector control mode.Only accurate motor
parameters can play the advantage of vector control mode. Users can get better performance by adjusting
speed regulator group P2 parameters (motor 2 respectively for group A2)
Operation panel command channel(LED
0
off)
P0.02 Command source selection Terminal command channel(LED on) 1 0 ☆
Serial port communication command
2
channel(LED flashing)
Inverter control commands include: run, stop, forward rotation (FWD), Reserved rotation (REV),
forward jog (FJOG), Reserved jog (RJOG), etc.
0: Operation panel command channel (“LOCAL/REMOT” LED off);
Perform running command control with RUN, MF.K and STOP/RESET keyson the operation panel.
1: Terminal command channel (“LOCAL/REMOT” LED on);
Perform running command control with multifunctional input terminals such as FWD, REV, FJOG,
RJOG, and so on.
2:Serial port communication command channel (“LOCAL/REMOT” LED flashing).
The running command is given by the host computer via the communication mode. For the
communication protocol, please refer to “PD group communication parameters”and supplementary
explanation of corresponding communication card for details.
45
Digital setup(Preset frequency P0.08,
UP/DOWN can be modified, power off 0
without memory)
Digital setup(Preset frequency P0.08,
UP/DOWN can be modified, power off 1
with memory)
AI1 2
Pulse setup(DI5) 5
MS command 6
Simple PLC 7
PID setup 8
Communicaton setup 9
This parameter is used to select the main reference frequency input channel. Totally 10 main reference
frequency channels:
0:Digital setup(power off without memory)
Initial value of set frequency equals to P0.08 “preset frequency”.User can change inverter set
frequency value through keyboard ∧ key and ∨ key ( or multi-function input terminal UP,DOWN).
Inverter power on after powered off, frequency set value restored to P0.08 “Preset frequency”.
1:Digital setup(power off with memory)
Initial value of set frequency equals to P0.08 “preset frequency”. User can change inverter set
frequency value through keyboard ∧ key and ∨ key ( or multi-function input terminal UP,DOWN).
Inverter power on after powered off, frequency set value restored to the value that equals to setup of
last power off time. Correction is memorized through keyboard ∧ key and ∨ key or terminal UP,DOWN.
What needs to be reminded is, P0.23 is “ Digital setup frequency memory selection”. P0.23 is used to
select correction whether to be memorized or cleared and is relevant to stop, irrelevant to power off
memory, please pay attention during operation.
2:AI1
3:AI2
4:AI3(Potentiometer)
Frequency is determined by analog input terminal. MR590I series control board offers 2 analog input
terminal(AI1,AI2), optional device TZ5PC1 card can offer 1 isolated analog input terminal(AI3x).
AI1,AI2 can be chosen as 0V~10V voltage input as well as 0mA~20mA current input by the jumper
J3,J4 on control board.
AI1、AI2 input voltage value has a corresponding relationship with target frequency, users can choose
them at will. MR590I offers 5 groups of corresponding relation curve, which 3 of them are linear
relationship(2-point correspondence), 2 of them are 4-point correspondence(any curve among them). User
can set through P4 group or A6 function code.
Function code P4.33 is used to set AI1~AI22-channel analog input. Choose 1 curve among the 5
respectively. For specific correspondence please refer to P4、A6 groups.
5:Pulse setup(DI5)
Pulse setup is set through terminal pulse. Signal standard:voltage range 9V~30V, frequency range
0kHz~100kHz. Set pulse can be only input through multi-function input terminal DI5.
Relationship between DI5 input pulse frequency and corresponding settings is set through P4.28~P4.31.
It is linear relationship(2-point correspondence). Pulse input 100.0% refers to the percentage of P0.10 .
6:MS command
46
MS command running mode is set through different combination mode of digital input DI terminal.
There are 4 MS command terminals with 16 status of MR590I series. PC group function codes correspond
to 16 “MS command”. “MS command” is percentage relative to P0.10( maximum frequency).
When digital input terminal DI is used as MS command terminal, user should set through P4 group.For
specifications please refer to P4 group.
7:Simple PLC
When frequency source is set to 7, running frequency source can be switched to any frequency
command during 1~16.
User can set frequency command retention time and acceleration/deceleration time respectively.For
specifications please refer to PC group .
8:PID
Running frequency is the output of PID control process. Generally used for field process closed-loop
control.
When PID is chosen, user should set relevant parameters of PA group “PID function”.
9:Communication setup
Communication setup refers to main frequency source that setting through communication method of
position machine.
Digital setup(preset frequency P0.08,
UP/DOWN adjustable, power off without 0
memory)
Digital setup(preset frequency P0.08,
UP/DOWN adjustable, power off with 1
memory)
AI1 2
MS command 6
Simple PLC 7
PIDsetup 8
Communication setup 9
When the auxiliary frequency source is used as independent frequency reference channel (i.e.
frequency source switching from X to Y), it is used in the same way as the relative specifications of P0.03.
When the auxiliary frequency source is used as overlap reference (i.e. frequency source selection
switching from X plus Y or X to X plus Y), it has special points as follows:
1. When the auxiliary frequency source is digital reference, the preset frequency (P0.08) is
nonsensical, and it needs to adjust the main reference frequency through the keys “∧”and “∨” of the
keyboard (or UP and DOWN of multifunctional input terminals).
2. When the auxiliary frequency source is analog input reference (AI1、AI2、AI3) or pulse input
reference, 100% of input setup is relative to the auxiliary frequency source range,and can be set through
P0.05 and P0.06.
3. When the frequency source is pulse input reference, it is similar to the analog value.
Prompt: There is difference between the auxiliary frequency source Y selection and the main
frequency source X setup value. That is to say, P0.03 and P0.04 cannot use the same frequency reference
channel.
P0.05 Auxiliary frequency source Relative to maximum frequency 0 0 ☆
47
Y range selection Relative to frequency source X 1
Main-auxiliary 1
MAX(main frequency source X, auxiliary
2
frequency source Y)
MIN(main frequency source X, auxiliary
3
frequency source Y)
This parameter is used to select frequency setup channel, and of realizing frequency setup through the
compound of main frequency X and auxiliary frequency Y.
1bit :Frequency source selection
0:Main frequency source X
Main frequency source X is the target frequency.
1:Main /auxiliary operation result is target frequency,operation relationship see “10 bit” for details.
2:Switching between main frequency source X and auxiliary frequency source Y
When terminal 18 (frequency switching) is invalid, main frequency X is target frequency. On the
contrary, auxiliary frequency Y is the target frequency.
3:Switching between main frequency X and main /auxiliary operation result
When terminal 18 (frequency switching) is invalid, main frequency X is target frequency. On the
contrary, auxiliary frequency Y is the target frequency.
4:Switching between auxiliary frequency Y and main /auxiliary operation result
When terminal 18 (frequency switching) is invalid, auxiliary frequency Y is the target frequency. On the
contrary, main frequency X is target frequency.
10bit :Relationship between main/auxiliary frequency source
0:Main frequency source + auxiliary frequency source Y
Operation result of main + auxiliary is target frequency. It realizes frequency stacking set function.
1:Main frequency source - auxiliary frequency source Y
Operation result of main - auxiliary is target frequency.
2:MAX(main frequency source X, auxiliary frequency source Y)
Choose bigger absolute value of the two as target frequency
3:MIN(main frequency source X, auxiliary frequency source Y)
Choose smaller absolute value of the two as target frequency.
Besides, when frequency source is main& auxiliary operation,users can set offset frequency through
48
P0.21.By stacking offset frequency on main& auxiliary operation result,it could flexible cope with all
kinds of needs.
0.00Hz to maximum frequency(It is only valid
P0.08 Preset frequency 50.00Hz ☆
when frequency source is set to “digital setting”)
When set the frequency source to “digital setting” or “terminal UP/DOWN”, the parameter value is the
initial value of the inverter frequency digital setting.
Consistent direction 0
P0.09 Running direction 0 ☆
Reserved direction 1
Modification of this parameter can change the rotary direction of the motor without changing any other
parameters, which is equivalent to the role of switching the rotary direction through adjusting any two lines
of the motor (U, V and W).
When needing to change the rotary direction of the motor, users can modify this parameter rather than
adjust the wiring of the motor.
Caution: When the function code is restored to the factory default value, this parameter value is
restored to 0, which should be used prudently in the applications where the motor rotary direction is not
allowed to change.
P0.10 Maximum frequency 50.00Hz~500.00Hz 50.00Hz ★
When analog input, pulse input(DI5), MS command etc are used as frequency source, their respective
100% are relatively calibrated through P0.10..
P0.12 setup 0
AI1 1
AI2 2
P0.11 Frequency source upper limit 0 ★
AI3(Potentiometer) 3
PULSE setup 4
Communication setup 5
It defines the source of frequency upper limit. Frequency upper limit comes from digital setup (P0.12)
or analog input channel. When upper limit is set through analog input, 100% of analog input corresponds to
P0.12.
E.g : When winding control field is in the torque control mode, to avoid material break
phenomenon,users can set upper limit frequency through analog value. When running frequency reaches
value of upper limit , inverter maintains operation at the upper limit frequency.
Frequency lower limit(P0.14) to maximum
P0.12 Frequency upper limit 50.00Hz ☆
frequency(P0.10)
P0.13 Frequency upper limit offset 0.00Hz~maximum frequency P0.10 0.00Hz ☆
When upper limit is set through analog value or PULSE setup, P0.13 will be used as analog
valueoffset. The addition of offset frequency and analog setup value of frequency upper limit is used as
the final setup value of frequency upper limit.
P0.14 Frequency lower limit 0.00Hz to frequency upper limit P0.12 0.00Hz ☆
When the running frequency of the inverter is lower than the frequency lower limit, it can select to
run at frequency lower limit or stop the inverter. Refer to P8.14 function code for details.
P0.15 Carrier frequency 0.8kHz~8.0kHz - ☆
This function is used to adjust the carrier frequency of the inverter. By adjusting the carrier
frequency, the motor noise can be reduced, the resonance of the mechanical system can be avoided, so
that the leakage current to the ground and the interference of the inverter can be reduced.
When the carrier wave frequency is low, the output current higher harmonic component will be
49
increased, the motor loss will be increased, and the motor temperature rise will also be increased.
When the carrier wave frequency is high, the motor loss is reduced, and the motor temperature
rise is reduced, but the inverter loss and inverter temperature rise will be increased, and thus the
interference will be increased.
The adjustment of carrier frequency will influence the following items on the performance:
Carrier frequency low→ high
Motor noise big→ small
Output current waveform poor→ well
Motor temperature rise high→ low
Inverter temperature rise low→ high
Leakage current small→ large
Radiation interference small→ big
Different power of inverter is set with different carrier frequency by the factory. Though user could
modify it , attention should be paid:if carrier frequency is set higher than the factory set valule, it will
lead to inverter radiator temperature rise increasing. User should take inverter derating use, or there
will be danger of overheating alarm.
Output frequency
Hz
Acceleraion/deceleration
reference frequency
Setting frequency
50
GROUP 2:P8.03、P8.04;
GROUP 3:P8.05、P8.06;
GROUP 4:P8.07、P8.08.
1second 0
0.01 seconds 2
MR590I offers 3 kinds of speed-up /speed down time unit to meet the need of all kinds of
scene.Respectively for 1 second、0.1 seconds and 0.01 seconds.
Caution:Decimal places as well as corresponding acceleration/deceleration time of the 4 groups may
be changed when modifying this function parameter,special attention should be paid in the process of
application.
Auxiliary frequency source
P0.21 0.00Hz~Maximum frequencyP0.10 0.00Hz ☆
offset frequency
It is valid only at the time of main/auxiliary operation is chosen.
When frequency source is main / auxiliary operation(P0.21 as offset frequency) ,it could make
frequency set more flexible by stacking offset frequency on main& auxiliary operation as the final frequency
set value.
Frequency command
P0.22 0.01Hz 2 2 ★
resolution
This parameter is used to determine all the function code resolution which is relevant to frequency;
Motor 1 0
P0.24 Motor selection 0 ★
Motor 2 1
MR590I support applications that driving 2 motors in time-sharing. 2 motors can be set motor
nameplate parameters, independent parameter tuning, control mode, parameters relating to operation
performance respectively.
Motor 1 corresponding function groups are P1 group and P2 group. Motor 2, corresponding groups
are A2 group;
Users select current motor through P0.24 function code as well as digital input terminal DI. When
function code selection conflicting with terminal DI selection, DI terminal selection is priority.
Maximum frequency(P0.10) 0
Acceleration / deceleration
P0.25 Set frequency 1 0 ★
reference frequency
100Hz 2
Acceleration / deceleration time means the time needed for the inverter varying from 0Hz to the
frequency ofP0.25, Fig5.1 is acceleration / deceleration time schematic diagram.
51
When P0.25 is chosen to 1, acceleration / deceleration time is connected with set frequency.If set
frequency change frequently, the motor acceleration will change,attention should be paid in applications.
AI1 2
AI2 3
AI3(Potentiometer) 4
MS command 6
Simple PLC 7
PID 8
Communication setup 9
AI1 2
AI2 3
AI3(Potentiometer) 4
MS command 6
Simple PLC 7
PID 8
Communication setup 9
AI1 2
AI2 3
52
AI3(Potentiometer) 4
MS command 6
Simple PLC 7
PID 8
Communication setup 9
It defines bound combination between 3 running command channels and 9 frequency set up
channels, which is easy to achieve synchronous switching.
Frequency setup channels above have the same definition with P0.03 “main frequency source X
selection”, please refer to P0.03 for details. Different running command channels can bind the same
frequency setup channel. When the command source is valid during command source & frequency
source binding, set frequency source of P0.03~P0.07 is invalid.
P0.28 Reserved Reserved 0 0 ☆
0.01A~655.35A(Inverter power≦55kW)
P1.03 Rated current - ★
0.1A~6553.5A(Inverter power >55kW)
P1.04 Rated frequency 0.01Hz~maximum frequency - ★
53
(P1.06~P1.08) can be get through “ asynchronous motor static tuning”, while all the 5 parameters as well
as encoder phase ,current loop PI etc can be get through“asynchronous motor complete tuning”. When
change the motor rated power (P1.01) or motor rated voltage (P1.02), inverter would automatically
modify the P1.06~P1.10 parameter value and restore them to common standard of Y series motor
parameter.
If the asynchronous motor is unable to be tuned, users could input above parameters with factory
offeredmotor value.
P1.27 Encoder pulses number 1~65535 2500 ★
To set ABZ or UVW incremental encoder pulse number per revolution.
In the speed sensor vector control mode, P1.27 must be set accurately.Or motor would not normally
operate.
Reserved 1
Reserved 3
Reserved 4
MR590I support multiple encoder types. Different encoder should be equipped with different PG
card. For specifications please refer to Appendix IV. All the encoders are suitable for synchronous motor,
while only ABZ incremental encoder and rotary transformer are suitable for asynchronous motor.
After installing the PG card, make sure that P1.28 is accurate according to actual situation.
Without operation 0
54
Action description:Set P1.37 to 1 and then press RUN button, inverter will carry out asynchronous
static tuning.
2:Asynchronous complete tuning
Asynchronous complete tuning can guarantee inverter dynamic control performance. Motor and the
load should be disconnected to keep motor complete status.
In the process of asynchronous complete tuning , asynchronous complete tuning is taken first, and
then accelerate to 80% of motor rated frequency according to P0.17. After keeping the state for a period
of time, then decelerate to stop according to P0.18 and stop tuning.
Before asynchronous complete tuning , users should set motor type and motor nameplate
parameters P1.00~P1.05 as well as encoder type and encoder pulse numbers P1.27、P1.28.
Inverter can get 5 motor parameters P1.06~P1.10 as well as AB phase sequence P1.30, vector
control current loop PI parameter P2.13~P2.16 from tuning.
Action description:Set P1.37 to 2 and then press RUN button, inverter will carry out asynchronous
complete tuning.
3:Asynchronous motor static tuning
It is used for no encoder
PI parameter
P2.00
P2.01
P2.03
P2.04
55
dynamic response.But excessive proportional gain or insufficient integration time may led to system
oscillation.
Suggestions for regulating method:
If the factory parameters can not meet the requirements, users can fine-tuning it on the basis of factory
value parameters. First increase the proportional gain to restrain system oscillation,then reduce integration
time so that system has fast response characteristic and smaller overshoot.
Notice:Improper PI parameter setting may lead to excessive speed overshoot , even voltage fault
during overshoot drop.
P2.06 Vector control slip gain 50%~200% 100% ☆
This parameter is used to adjust motor steady speed precision for zero-speed sensor vector control
mode. Please turn up the parameter value when with load motor running in low speed. On the contrary,
when the with load motor running in high speed, please turn down the parameter value.
This parameter is also used to adjust the output current value with the same load for speed sensor
vector control.
P2.07 Speed-loop filter time 0.000s~0.100s 0.015s ☆
In vector control mode, speed-loop regulator outputs torque current command. P2.07 is used to filter
the torque command.
Generally speaking, the parameter needs not to be modified. Users could properly increase the
filtering time when speed fluctuation is relatively big, and decrease the value when motor oscillation occurs.
If filtering time is small, inverter output torque might fluctuate greatly, but response speed will be fast.
P2.10 0
AI1 1
AI2 2
AI3(Potentiometer) 3
Torque upper limit source in
P2.09 0 ☆
speed control mode PULSE setup 4
Communication setup 5
Min(AI1,AI2) 6
Max(AI1,AI2) 7
AI1 1
Torque upper limit source in
P2.11 speed control mode AI2 2 0 ☆
(regenerative)
AI3(Potentiometer) 3
PULSE setup 4
56
Communication setup 5
Min(AI1,AI2) 6
Max(AI1,AI2) 7
Excitation regulation
P2.13 0~20000 2000 ☆
proportional gain
Excitation regulation
P2.14 0~20000 1300 ☆
integration gain
Torque regulation
P2.15 0~20000 2000 ☆
proportional gain
Disable 0
Regenerative power limit
P2.22 0 ☆
selection enable 1
Mode
P2.23 Regenerative power limit 0.0~200.0% ☆
dependent
Beeline V/F 0
57
VF semi separation mode 11
This parameter defines the V/F setup mode so as to meet the requirements of various load characteristics.
0:Beeline V/F
It is suitable for the ordinary constant torque load.
1:Multi-point V/F
It is suitable for special loads such as dehydrator and centrifugal machine. It can be self -defined.
Refer to the description of functional codes of Group F1-07 to F1-12 for details.
2~9:Reserved
10:VF complete separation mode
Inverter output frequency and output voltage are mutually independent. Output frequency is decided
by frequency source,while output voltage is decided by P3.13(VF separation voltage source).
VF complete separation mode is generally applied in induction heating, inverter power supply, torque
motor control fields etc.
11:VF semi separation mode
In this case, V is proportional to F. Proportional relationship can be set by the voltage source
P3.13. The relationship between V&F is connected with P1 group(motor rated voltage and rated
frequency).
Suppose that voltage source input is X (X from 0~100%), the V,F relationship is:
V/F=2*X*(Motor rated voltage)/(Motor rated frequency)
P3.01 Torque boost value 0.0%~30% - ★
Output voltage
Vb
V1
f1 fb Output frequency
V1:Manual torque boost voltage Vb:Maximum output voltage
f1:Cutt-off frequency of torque boost fb:Rated running frequency
Fig. 5-3 Manual torque boost schematic diagram
To compensate the low frequency torque characteristics of V/F control, boost compensation should be
made to inverter low frequency output voltage.
Torque hoist: it will be set according to the percentage of input rated voltage to the inverter. Below
are explanations of setting torque increase:
1) When the torque hoist is set as 0.0%, the inverter will aYpt auto torque hoist.
2) This parameter can be properly hoisted for small motor, while for large motor; the parameter can be
properly decreased.
3) If the torque hoist is set to be too large, the motor may be overheated, and the inverter may be
over-current.
Torque hoist cut-off frequency: As shown in Fig. 5.3, the torque hoist is valid when the cutoff
frequency below this setting. Otherwise, the torque hoist will be invalid.
58
Multi-point V/F voltage point
P3.04 0.0%~100.0% 0.0% ★
V1
V3
V2
V1
F1 F2 F3 Fb Frequency %
V1-V3:MS speed V/F 1~3 segment F1-F3:MS speed V/F 1~3 segment
voltage proportion frequency proportion
Vb:Rated motor frequency Fb:Rated motor running frequency
59
In the applications where over-voltage alarm easily occurs, it needs to improve the over-excitation
gain. Excessive over-excitation gain easily lead to increasing of output current .Users should keep the
balance during operation.
In the applications where the inertia is very low, the over excitation gain is set to 0, while in the
applications where there is brake resistor ,the over excitation gain is set to 0 as well.
VF oscillation suppression
P3.11 0~100 - ☆
gain
When the motor has no oscillation, please select this gain to 0. Only when the motor has obvious
oscillation and Yes not run normally can the gain be properly increased. The bigger the gain is, the better
oscillation suppression result will be.
The gain shall be set as small as possible under the condition that the oscillation is suppressed
effectively so as to avoid high influences on the V/F operation.
Accurate motor rated current and no-load current parameters are required during using oscillation
suppression function, or VF oscillation suppression effect will not be excellent.
Digital setup(P3.14) 0
AI1 1
AI2 2
AI3(Potentiometer) 3
Simple PLC 6
PID 7
Communication setup 8
60
P4 group and PC group.
6: Simple PLC
When voltage source is simple PLC, output voltage is set through PC group parameters.
7: PID
Output voltage through PID closed loop.For specifications please refer to PA group for PID detailed
description.
8:Communication setup
Communication setup refers to voltage that set by position machine through communicati on mode.
When the above voltage source selection is 1~8, 0~100% corresponds to output voltage 0V~motor
rated voltage.
VF separation voltage
P3.16 0.0s~1000.0s 0.0s ☆
decline time
P3.15 refers to the time that needed for output voltage varying from 0V to motor rated voltage.As
shown in fig.5-5.
Output voltage V
Disable 0
P3.19 Current limit selection 1 ★
Enable 1
Compensation factor of
P3.21 Speed multiplying current 50~200% 50% ★
limit
Disable 0
P3.23 voltage limit selection 1 ★
Enable 1
61
Frequency gain for voltage
P3.24 0~100 30 ☆
limit
These parameters are used to set digital multi-function input terminals, as shown in the table below:
Setting Function Specification explanation
Set useless terminals to “no function”, in order to prevent
0 No- function
misoperation.
1 Forward command (FWD)
The forward jog and Reserved jog of the inverter are
Reserved command controlled via the external terminals.
2
(REV)
Set inverter running mode as three line control mode.For
3 Three line running control details please refer to function code P4.11(Terminal
command mode).
FWD JOG FJOG refers to jog forward running, RJOG refers to jog
4
command(FJOG) Reserved running. For jog running frequency, jog
REV JOG acc./dec. time please refer to P8.00、P8.01、P8.02 for
5
command(RJOG) details.
62
6 Up command When command source is set as “Digital Setup”, the
increase or decrease of the set frequency is implemented
7 DOWN command through the external terminal.
When this terminal command is valid, meaning that the
8 Free stop inverter locks the output, the load will free stop according
to the mechanical inertia.this way is the same withP6.10
When this terminal command is valid, inverter’s fault can
9 Fault reset(RESET) be reset. It has the same function with RESET key on the
keyboard.This function can realize remote fault reset.
Inverter decelerates to stop, but all operation parameters
are memorized. E.g : PLC parameter, swing frequency
10 Operation suspended
parameter, PID parameter. When this terminal signal
disappeared, inverter restored to running status as before.
When the inverter detects that the signal occurs , it will
External default normally report “15=Err15” fault, and handle the fault according to
11
open input the fault protection action mode.(Please refer to P9.47 for
details).
12 Multi-stage speed terminal1
13 Multi-stage speed terminal2 The setting of 16-segment speeds can be realized by the
combinations of the terminal status when the frequency
14 Multi-stage speed terminal3
source is “MS Speed”. Refer to schedule 1 for details.
15 Multi-stage speed terminal4
Acc./dec.time selection
16 It can realize 4 kinds of acc./dec. selection mode by 4
terminal 1
combination status of this 2 terminals.For details please
Acc./dec.time selection
17 refer to schedule2.
terminal 2
It is used to switch to choose different frequency sources.
18 Frequency source switching It realizes switching between 2 kinds of frequency
sources according to the setup of P0.07.
When the frequency source is given as “Digital Setup”
UP/DOWN setup and the terminal command is valid, it can clear the
19 reset(terminal and frequency values changed through keyboard or terminals
keyboard) UP/DOWN and restore the reference frequency to the
setup value of “Preset Frequency"( P0.08).
When command source is set to terminal control
(P0.02=1), the terminal could realize switching between
Running command terminal control and keyboard control.
20
switching terminal When command source is set to communication
control(P0.02=2), the terminal could realize switching
between communication control and keyboard control.
When this terminal command is valid, it can maintain the
21 Acc./dec forbidden
current frequency output while stopping.
PID temporary invalid, the inverter maintains the current
22 PID pause frequency output and no longer taking PID adjustment of
frequency source.
When this terminal command is valid, it clears the
23 PLC status reset memorized PLC running phase and running time, and
restores to the initial status of PLC running.
63
When this terminal command is valid, the inverter maintains
24 Swing frequency pause the frequency output of the swing frequency center, and the
swing frequency pauses.
25 Counter input It is used as input terminal of the counting pulse.
47 Emergency stop Inverter stops at the fastest speed when the terminal is
64
valid. Current is set to the current upper limit during this
stop process. This function is used for inverter fast stop ,
which can meet the stop need in system emergency.
This terminal can be used to stopthe inverter in any
circumstances (panel control ,terminal control and
48 External stop terminal 2
communication control). Deceleration time is fixed to
deceleration time 4.
If it is valid, inverter first decelerates to stop DC braking
49 Deceleration DC braking
start frequency and then switches to DC braking state.
Inverter running time of this time is cleared if the terminal is
50 Running time reset
valid. It operates with the use of P8.42 and P8.53.
Two wire/three wire mode
51 Two wire//three wire switcher
switcher
Reverse frequency
52 If it is valid,the inverter can not output reverse frequency
forbidden
65
Corresponding
Terminal2 Terminal1 Acc./dec. selection
parameter
OFF OFF Acc./dec. time 1 P0.17、P0.18
Corresponding
Terminal2 Terminal1 Acc./dec. selection
parameter
ON ON Motor 4 A4 group
If the digital input terminal malfunction because it is vulnerable to interference , users could increase
the parameter value to enhance the interference immunity. However, this operation may cause reduced
sensitivity of the DI terminal.
Two-line mode 1 0
Two-line mode 2 1
P4.11 Terminal command mode
Three-line mode1 2
Three-line mode2 3
This parameter defines four different ways to control the operation of the converter through
external terminals.
0:Two-line mode 1:
This mode is the most commonly used forward/Reserved rotation control mode. The forward/Reserved
rotation of the motor is decided by the Di1, DI2 terminal commands. The descriptions on the terminal
running command are as shown as below:
Terminal Set value Description
DI1 1 Forward(FWD)
DI2 2 Reserved(REV)
Among them ,DI1、DI2 are DI1~DI10 muti-function input terminal, level valid.
0 invalid,1 valid
K1 K2 Command
0 0 Stop
0 1 Reserved(REV)
1 0 Forward(FWD)
1 1 Stop
66
MR590I
K1
DIx (FWD)
K2
DIy (REV)
COM
MR590I
K1
DI1 (FWD)
K2
DI2
(REV)
COM
67
DI2、DI3 are multi-function input terminal of DI1~DI10. DI1,DI2 are of pulse valid, while DI3 level valid.
0 invalid. 1 valid. X arbitrarily
SB1 SB2 SB3 Command
0 X X Stop
1 1 0 Forward(FWD)
1 0 1 Reserved(REV)
1 1 0->1 Reserved(REV)
1 0->1 1 Forward(FWD)
MR590I
SB2
DI1 (FWD)
SB1
DI3 3-line running
SB3
control
DI2 (REV)
COM
68
SB2
DI1 (FWD)
SB1
DI3 3-line running control
DI2
K
(REV)
COM
Corresponding setting
(frequency,torque)
100%
A1
0V(0mA) 10V(20mA)
69
Corresponding setting
(frequency,torque)
100%
A1
0V(0mA) 10V(20mA)
-100%
70
P4.25 Reserved Reserved - ☆
This group of parameters are used to set relationship between DI5 pulse frequency and it’s
corresponding settings.
Pulse frequency can be only input to the inverter through DI5 channel. This function group’s
applications are similar to curve 1,please refer to the description of curve 1.
1bit AI1 curve selection
100bit Reserved
Reserved 1
Reserved 2
Reserved 3
Reserved 4
Reserved 5
The 1bit, 10bit, 100bit of the function code are used to choose the set curve of analog input AI1、
AI2、AI3 respectively.
3 analog input can choose any curve of the 5 types.
71
Curve1, curve 2, curve 3 are 2 points curve that set through P4 group function codes, while curve 4,
curve 5 are 4 points curve that set through A8 group function codes.
MR590I standard unit offers 3-channel analog input terminals. Multi-function I/O expansion card is
needed in the use of AI3x.
AI1 below minimum input setup
1bit
selection
Minimum input setup 0
0.0% 1
0.0% 1
This function code is used to determine analog quantity corresponding setup when analog input
voltage below the setup of minimum input.
The 1bit, 10bit, 100bit of the function code are corresponding to the analog input AI1、AI2、AI3
respectively. If the bit is set to 0 and AI is below the minimum setup , the analog input setup is the curve
“minimum input corresponding setup”(P4.14、P4.19、P4.24) . If the bit is set to 0 and AI is below the
minimum setup , the analog quantity corresponding setup is 0.0%.
P4.35 DI1 delay time 0.0s~3600.0s 0.0s ★
Only DI1, DI2, DI3 are able to set equipment delay time.
They are used to set delay time to inverter DI terminal state change.
1bit DI1 terminal valid state setup
72
High level valid 0
1000
DI5 terminal valid state setup
0bit
1000
DI9 terminal valid state setup
bit
1000
DI10 terminal valid state setup
0bit
MR590I series inverter provides two multifunctional analog terminal output selections,two
multifunctional relay output terminal, two DO terminal (FM can be used as high speed pulse
output terminal as well as open collector switching output).
Description/ Factory Change
Code Setting Range
Keyboard Display Setting Limite
Pulse output(FMP) 0
FM terminal output mode
P5.00 1 ☆
selection Switch output(FMR) 1
Y1 is programmable multiplex terminal, which can be used as high speed pulse output terminal (FMP)
or open collector switching output terminal (FMR).
When P5.00 is set to 0, maximum output frequency can reach 10kHz , please refer to P5.06 for details
73
FMR selection (open
P5.01 0-41 0 ☆
collector output terminal)
74
it outputs ON signal.
21 Reserved Reserved
22 Reserved Reserved
Null speed operation 2(Stop with When inverter output 0Hz , ON signal is output.
23
output) When inverter is in stop status, ON signal is output.
When accumulated power-on time(P7.13) exceeds
24 Total power-on time arrival
P8.16 set value, it outputs ON signal.
25 Inspection level of FDT2 frequency Please refer to function code P8.28、P8.29 for details.
26 Frequency 1 arrival output Please refer to function code P8.30、P8.31 for details.
27 Frequency 2 arrival output Please refer to function code P8.32、P8.33 for details.
28 Current 1 arrival output Please refer to function code P8.38、P8.39 for details.
29 Current 2 arrival output Please refer to function code P8.40、P8.41 for details.
When inverter running time reaches the set timming
30 Timing arrival output
(P8.42 valid), it outputs ON signal.
When analog input value AI1 is bigger than P8.46 (AI1
31 AI1excessive input input protection upper limit) or smaller than P8.45(AI1
input protection lower limit), it outpus ON signal.
32 Load off Inverter in load off status, it outpus ON signal.
Inverter in Reserved running mode, it outputs ON
33 Reserved running
signal.
34 Zero current state Please refer to function code P8.28、P8.29 for details.
When module radiator temperature(P7.07) reaches the
35 Module temperature arrival
set value of P8.47, it outputs ON signal.
36 Software excessive current Please refer to function code P8.36、P8.37 for details.
When running frequency reaches frequency lower limit,
Frequency lower limit arrival(stop
37 it outputs ON signal.When in stop status ,it outputs ON
with output)
signal too.
75
When inverter fault with processing mode of continue
38 Alarm output
running, it outputs alarm signal.
When motor temperature reaches set value of P9.58 , it
39 Motor over temperature alarm outputs ON signal.(temperature can be viewed through
U0.34)
When the running time exceeds the set value of P8.53 ,
40 The running time arrival
it outputs ON signal.
When inverter fault with processing mode of continue
41 Alarm output running(uninclude under voltage fault), it outputs alarm
signal.
FMP terminal output pulse frequency range:0.01kHz~P5.09(FMP maximum frequency output), P5.09
could vary from 0.01kHz to 100.00kHz.
AO1, AO2 output ranges from 0V to 10V, or 0mA to 20mA.
The corresponding value range is shown in the table below:
Setup
Function Range
value
0 Running frequency 0~maximum output frequency
7 AI1 0V~10V
9 AI3 0V~10V
76
FMP maximum output
P5.09 0.01kHz~100.00kHz 50.00kHz ☆
frequency
When the multifunctional terminal output function selects FMP pulse output, it can set the maximum
frequency value of output pulse.
P5.10 AO1 zero offset -100.0%~+100.0% 0.0% ☆
Function codes above are generally used to modify the zero drift of the analog output and also be
used to define required AO output curves.
If b represents zero offset, k represents gain, Y represents actual output, and X represents standard
output, the actual output is calculated as follows: Y=kX+b
AO1, AO2 zero offset coefficient 100% corresponds to 10V (20mA).
For example, if the analog output is the running frequency, and it is expected to output 8V (16mA)
when the frequency is 0, and output 3V (6mA) at the maximum frequency, the standard output 0V to 10V
shall be modified to 8V to 3V output. As per the above formula, AO zero offset coefficient shall be set to
“80%”, while A0 gain shall be set to “-0.50”.
P5.17 FMR output delay time 0.0s~3600.0s 0.0s ☆
Set output terminal FMR, relay 1, relay 2, DO1 and DO2 delay time that begins from status changing
to real output changing.
1bit FMR valid state selection
Positive logic 0
Negative logic 1
Positive logic 0
Positive logic 0
Negative logic 1
1000
DO1 terminal valid state setup
bit
Positive logic 0
77
Negative logic 1
10000
DO2 terminal valid state setup
bit
Positive logic 0
Negative logic 1
Direct startup 0
78
0: Track downward from the frequency at the time of stop, which is generally selected at first.
1: Track upward from zero frequency, which is used when the inverter is restarted upon long period of
power shutdown
2: Track downward from the maximum frequency, which is generally used for power generating load.
Revolving speed tracking
P6.02 1~100 20 ☆
speed
In the mode of revolving speed tracking startup, it is used to select the speed of rotation tracking. The
higher the parameter value is, the faster the tracking velocity is, but too higher value may cause unreliable
tracking.
P6.03 Start frequency 0.00Hz~10.00Hz 0.00Hz ☆
To ensure the torque at the time of startup, proper startup frequency shall be set. In addition, in order
to set up magnetic flux when waiting for the startup of the motor, the startup frequency shall remain for a
certain period of time before accelerating to the setup frequency.
Start frequency P6.03 is not affected by the lower frequency limit.If the frequency reference value
(frequency source) is lower than the startup frequency, the inverter cannot start and will be in standby
status.
In positive&negative switching process, startup frequency retention time Yes not work.Startup
frequency retention time is not included in the acceleration time,but included in the simple PLC running
time.
Example 1:
P0.03=0 means the frequency source is digital reference.
P0.08=2.00Hz means the digital setup frequency is 2.00Hz.
P6.03=5.00Hz means the startup frequency is 5.00Hz.
P6.04=2.0s means that the startup frequency retention time is 2.0s.
In this case, the inverter will be in the standby status and its output frequency is 0Hz.
Example 2:
P0.03=0 means the frequency source is digital reference.
P0.08=10.00Hz means the digital setup frequency is 10.00Hz.
P6.03=5.00Hz means the startup frequency is 5.00Hz.
P6.04=2.0s means that the startup frequency retention time is 2.0s.
In this case, the inverter accelerates to 5.00 Hz and remains for 2 seconds, and then accelerates to
the setup frequency 10Hz.
Start dc braking current
P6.05 0%~100% 0% ★
/pre-excitation current
79
Straight acc. /dec. 0
Acceleration/ deceleration
P6.07 S curve acc. /dec. mode A 1 0 ★
mode
S curve acc. /dec. mode B 2
It is used to select the frequency change mode during the inverter start and stop process.
0: Straight acceleration/ deceleration
The output frequency increases or decreases along the straight line. MR590I series inverter provides 4
types of acceleration/deceleration time.It can select acceleration/ deceleration time via the multifunctional
digital input terminals.
1:S-curve acceleration/ deceleration mode A
The output frequency increases or decreases along the straight line. S curve is generally used in the
applications where start and stop processes are relatively gentle, such as elevator and conveyor belt.The
acceleration/ deceleration time is consistent with the straight acceleration/ deceleration time.Function
codes of P6.08 and P6.09 can be respectively definedthe time proportion of starting-segment and finishing-
segment for S-curve acceleration/ deceleration.
2: S curve acceleration and deceleration BIn this S-curve acceleration/deceleration B, the motor rated
frequency fb is always the inflection point of the S-curve. It is generally used in applications where rapid
acceleration and deceleration are required in high-speed areas above the rated frequency.The function
codes P6-08 and P6-09 respectively define the time ratio of the start and end segments of the S-curve
acceleration/deceleration.
Initial-segment time
P6.08 0.0%~(100.0%.P6.09) 30.0% ★
proportion of S-curve
Finishing-segment time
P6.09 0.0%~(100.0%.P6.08) 30.0% ★
proportion of S-curve
Function code of P6.08 and P6.09 can be respectively defined the time proportion between the S-
curve initial-segment and finishing-segment for S-curve acceleration/ deceleration A. They are required to
meet the standard of P6.08+P6.09≤100.0%.
t1 in the Fig.5-11 is the parameters defined by P6.08, in this period of time which the changing slope
of output frequency is becoming larger and larger. t2 is defined by parameter P6.09, in this period of time
which the changing slope of output frequency change to zero. The changing slope of output frequency is
fixing within the time of t1 and t2.
Output frequency Hz
Setting frequency f
t1 t2 t1 t2
Speed-down to stop 0
P6.10 Stop mode 0 ☆
Free stop 1
0:Deceleration to stop
80
When the stop command is valid, the inverter will decelerate to stop according to the setup
deceleration time.
1: Free stop
When the stop command is valid, the inverter will terminate the output immediately and the load will
coast to stop according to the mechanical inertia.
DC brake initial frequency at stop: During the process of decelerating to stop, when the running
frequency at stop reaches this frequency, it will start the process of DC brake.
DC brake waiting time at stop: Prior to the beginning of DC brake at stop, the inverter will terminate
the output, and then start DC brake after this delay time. It is used to prevent over current fault due to DC
brake which starts at the time of higher velocity.
DC brake current at stop: The DC brake quantity added shall be set according to the percentage
setting of the rated current of the inverter. The higher the brake current is, more powerful the brake effect is.
DC brake time at stop: It refers to the continuous DC brake time. If this DC brake time is set to 0, it
indicates that there is no DC brake process, and the inverter will stop according to the setting process of
decelerating to stop.
The process of DC brake at stop is as shown in Figure below.
81
Output frequency
Hz
P6.11
P6.12
P6.14
Running command
Fig.5-13DC brake schematic diagram
P6.15 Brake utilization ratio 0%~100% 100% ☆
Model
P6.21 Demagnetization time for svc 0.00-5.00s ☆
dependent
Disable 0
P6.23 Over excitation selection Enable during deceleration 1 0 ☆
Enable in whole process 2
82
5-9 Keyboard and display:P7.00-P7.14
Description/ Factory Change
Code Setting Range
Keyboard Display Setting Limit
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
If the above parameters need to be displayed during the operation, users can set their corresponding
positions to 1 and then convert this binary number into decimal number and set it to P7.03.
LED running display
P7.04 0000~FFFF 0 ☆
parameter 2
83
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
If the above parameters need to be displayed during the operation, users can set their corresponding
positions to 1 and then convert this binary number into decimal number and set it to P7.04.
Running display parameter is used to set parameters which can be seen under inverter running state.
32 state parameters can be checked at most,you could choose the needed state parameter through
P7.03、P7.04 binary digit,display sequence starts from P7.03 lowest digit order.
P7.05 LED stop display parameter 0000~FFFF 33 ☆
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Reserved Counter
If the above parameters need to be displayed at the time of stop, it can set their corresponding
positions to 1 and then convert this binary number into decimal number and set it to P7.05.
P7.06 Load speed coefficient 0.0001~6.5000 1.0000 ☆
When display of the load speed is necessary, P7.06 is used to adjust the corresponding relationship
between inverter frequency output and load speed. For details please refer to P7.12.
It is used to display the accumulated running time of the inverter. When the accumulated running time
reaches P8.17 setup running time, the multifunctional digital output terminal(12) will output ON signal.
Performance version
P7.10 Display performance version number - ●
number
84
digits One decimal place 1
Decimal point position: It is used to set the number of decimal places of the load speed.
For example, if the Load speed display coefficient P7.06 is 2.000,load speed display decimal digits is
2(Two decimal places),when inverter running frequency is 40.00Hz,the load speed will be :
40.00*2.000=80.00(2 decimal digit display)
If the inverter is in stopped state, then load speed displays as corresponding set frequency speed.Take
set frequency of 50.00Hz as an example,the stop state load speed is: 50.00*2.000=100.00(Two decimal
places)
P7.13 Accumulative power-on time 0h~65535h - ●
It defines the reference frequency and acc. / dec. time of the inverter at the time of jogging.
The jog process is started and stopped according to direct startup mode(P6.00=0)and decelerate to
stop mode(P6.10=0).
P8.03 Acceleration time 2 0.0s~6500.0s 10.0s ☆
85
Output frequency
Hz
When set frequency is within the range of hopping frequency,the actual running frequency will run
close to the set frequency of hopping frequency. Inverter can avoid load mechanical resonance by setting
hopping frequency.
MR590I can set 2 hopping frequency points,if both of them are set to 0,then the hopping frequency
function is canceled.Hopping frequency and hopping frequency amplitude schematic is shown in Fig5-14.
Forward
Reverse
Dead zone time
Fig.5-15Rotation dead zone time schematic diagram
It is used to set if the inverter could run in Reserved rotation state. If Reserved rotation is not
permitted, P8.13 should be set to 1.
It is used to select the running status of the inverter when the set frequency is lower than the
frequency lower limit. MR590I offers 3 kinds of running mode to meet all kins of applications.
86
P8.15 Droop control 0.00Hz~10.00Hz 0.00Hz ☆
It is used for load distribution when multiple motors drive the same load.
Droop control refers to inverter output frequency decreasing with added load. In this way, motor with
heavy load output frequency decrease more, which could decrease the motor load to realize multiple motor
load uniformity .
This parameter is the output frequency declining value with rated output load.
Frequency detection
P8.19 0.00Hz~maximum frequency 50.00Hz ☆
value(FDT1)
Frequency detection
P8.20 0.0%~100.0%(FDT1level) 5.0% ☆
hysteresis value(FDT1)
87
Output frequency
Hz
FDT level
FDT hysteresis value
=P8.19*P8.20
Frequency arrival
detection signal
(DO,relay)
ON
When the running frequency is higher than the frequency detection value,multi-function terminal DO
output ON signal.On the contrary,ON signal is canceled if running frequency is less than a certain value of
the detection valule.
It is used to set the detection value of the output frequency and the hysteresis value upon release of
the output action.P8.20 is the hysteresis frequency percentage relating to P8.19 frequency detection value.
88
Output frequency
Hz
Set frequency
Detection amplitude
Frequency arrival
detection signal
ON ON
89
During acceleration process, if running frequency is less than P8.25 ,then choose acc. time2. If
running frequency is greater than P8.25, choose acc. time 1.
During deceleration process, if running frequency is greater than P8.26, then choose dec. time 1. If
running frequency is less than P8.26 , choose dec. time 2.
Output frequency
Hz
Setting frequency
P8.25
P8.26
Invalid 0
P8.27 Terminal jog priority 0 ☆
Valid 1
Frequency detection
P8.28 0.00Hz~Maximum frequency 50.00Hz ☆
value(FDT2)
Frequency detection
P8.29 0.0%~100.0%(FDT2 level) 5.0% ☆
hysteresis value(FDT2)
This frequency detection function and FDT1 function are exactly the same, for details please refer to
FDT1 , namely function codes P8.19, P8.20 description.
90
Running frequency
ON ON
Random frequency arrival
detection signal or relay OFF OFF OFF
When inverter output current is less than or equals to zero-current detection level, and the lasting
time exceeds zero-current detection delay time,inverter multi-function terminal DO output DO signal.
Fig.5-21 is schematic diagram of zero-current detection.
Output current
P8.34
Zero current
detection signal
ON
P8.35
91
0.0%(No detection)
P8.36 Output current over limit value 200.0% ☆
0.1%~300.0%(Motor rated current)
Output current
P8.36
ON
P8.37
When inverter output current is larger than output current over limit value(P8.36) ,and lasting time
exceeds the software over limit detection delay time ,inverter multi-function terminal DO output ON signal,
fig.5-22 is schematic diagram of output current over limit detection.
P8.38 Random current arrival 1 0.0%~300.0%(Motor rated current) 100.0% ☆
When inverter output current is within the positive & negative detection range of Random arrival
current value , multi-funtion terminal DO output ON signal.
MR590I offers two groups of Random current arrival range detection parameters ,as shown in fig. 5-
23.
92
Output current
ON ON ON
Random current arrival
detection signal or relay
OFF OFF OFF
Invalid 0
P8.42 Timing function selection 0 ☆
Valid 1
P8.44 setup 0
AI1 1
P8.43 Running time timing selection 0 ☆
AI2 2
AI3(Potentiometer) 3
Inverter multi-function terminal DO outputs “module temperature arrival” ON signal when inverter
radiator temperature arrived the set value of P8.47.
Cooling fan runs at motor operation 0
P8.48 Cooling fan control 0 ☆
Cooling fan runs after power-on 1
It is used to select cooling fan action mode.
P8.48=0:Cooling fan operates when inverter in running status or radiator temperature over 40℃ in
inverter stop status.the fan does not operate when inverter in stopping status and radiator temperature
93
below 40℃
P8.48=1:Cooling fan is always running after power-on.
Sleep frequency(P8.51) ~maximum frequency
P8.49 Wake up frequency 0.00Hz ☆
(P0.10)
P8.50 Wake up delay time 0.0s~6500.0s 0.0s ☆
This group of function codes are used to realize sleep and wake up function.
During operation:when set frequency is less than or equals to sleep frequency(P8.51), inverter would
step into sleep state and stop after sleep delay time(P8.52).
If inverter is in sleep state and current running command is valid, when set frequency is no less than
P8.49 wake-up frequency, inverter will start to run after P8.50 wake-up delay time.
Generally, please set wake-up frequency no less than sleep frequency. Sleep function and wake-up
function are valid when both wake-up frequency and sleep frequency are set to 0.00 Hz.
When enabling sleep function(frequency source :PID) , PID calculation selection in sleep state is
influenced by function code PA.28(PA.28=1).
P8.53 The running time arrival 0.0Min~6500.0Min 0.0Min ☆
When the running time reached the P8.53 set value, inverter multi-function DO output “Then running
time arrival” ON signal.
94
protection. The higher the value,the shorter the warning timing will be.
When the inverter output current is accumulated more than the product of inverse time limit curve with
P9.02, multi-function terminal DO output “Motor overload pre-alarm”ON signal.
P9.03 Over-voltage stall gain 0(no over-voltage stall)~100 30 ☆
When the dc bus voltage is higher than P9.08, the internal braking of inverter unit works.
If inverter has been set of fault auto reset function , P9.10 is used to set if FAULT DO actions or not
during fault auto reset time.
The waiting time of the inverter from the fault alarm to auto reset.
Forbidden 0
Forbidden 0
Allowed 1
95
10bit:Contactor attracting protection
MR590I series inverter above 132kW (type G) has input phase fault protection function.For the inverter
below 132kW (type P), the input phase fault protection function is invalid at any setup.
It records the latest 3 fault types for the inverter: 0 means no fault and 1 to 99 correspond to refer to
Chapter 6 for the details.
Table of fault type :
No. Fault display Fault type
0 Reserved No fault
1 1=Err01 Reserved
2 2= Err02 Acceleration over current
3 3= Err03 Deceleration over current
4 4=Err04 Constant speed over current
5 5=Err05 Acceleration over voltage
6 6= Err06 Deceleration over voltage
7 7=Err07 Constant speed over voltage
8 8=Err08 Control power supply fault
9 9=Err09 Under voltage fault
10 10=Err10 Inverter overload
11 11= Err11 Motor overload
12 12= Err12 Input phase lack
13 13= Err13 Output phase lack
14 14= Err14 Module overheating
15 15= Err15 External equipment fault
16 16= Err16 Communication fault
17 17=Err17 Contactor fault
18 18= Err18 Current inspection fault
19 19= Err19 Motor tuning fault
20 20= Err20 Encoder /PG card fault
21 21= Err21 EEPROM read & write fault
22 22= Err22 Inverter hardware fault
23 23= Err23 Short circuit to ground fault
24 Reserved Reserved
25 Reserved Reserved
26 26= Err26 Total running time arrival fault
96
27 27= Err27 User-defined fault 1
28 28=Err28 User-defined fault 2
29 29=Err29 Total power-on time arrival fault
30 30= Err30 Load off fault
31 31= Err31 PID feedback loss during operation fault
40 40= Err40 Each wave current limiting fault
41 41=Err41 Motor switching fault
42 42= Err42 Excessive speed deviation fault
43 43= Err43 Motor over speed fault
45 45=Err45 Motor over temperature fault
51 51= Err51 Initial position fault
P9.19 Third fault bus voltage The latest fault bus voltage ●
BIT9 BIT8 BIT7 BIT6 BIT5 BIT4 BIT3 BIT2 BIT1 BIT0
DI0 DI9 DI8 DI7 DI6 DI5 DI4 DI3 DI2 DI1
P9.20 Third fault input terminal ●
When input terminal status is ON, it’s corresponding
binary digit is 1. OFF corresponds to 0. All DI status are
converted to decimal display.
P9.21 Third fault output terminal DO2 DO1 REL2 REL1 FMP ●
P9.23 Third fault power-on time The latest fault power-on time ●
P9.24 Third fault running time The latest fault running time ●
P9.29 Second fault bus voltage The latest fault bus voltage ●
97
BIT9 BIT8 BIT7 BIT6 BIT5 BIT4 BIT3 BIT2 BIT1 BIT0
DI0 DI9 DI8 DI7 DI6 DI5 DI4 DI3 DI2 DI1
P9.31 Second fault output terminal DO2 DO1 REL2 REL1 FMP ●
P9.33 Second fault power-on time The latest fault power-on time ●
P9.34 Second fault running time The latest fault running time ●
P9.39 First fault bus voltage The latest fault bus voltage ●
BIT9 BIT8 BIT7 BIT6 BIT5 BIT4 BIT3 BIT2 BIT1 BIT0
P9.40 First fault input terminal DI0 DI9 DI8 DI7 DI6 DI5 DI4 DI3 DI2 DI1 ●
P9.41 First fault output terminal DO2 DO1 REL2 REL1 FMP ●
P9.43 First fault power-on time The latest fault power-on time ●
P9.44 First fault running time The latest fault running time ●
98
1bit Motor overload(Fault No.11= Err11)
Free stop 0
Keep on running 2
Free stop 0
Free stop 0
Switch to VF, stop according to stop
1
mode
Switch to VF, keep on running 2
Abnormal communication(Fault
10bit
Fault protection action No.21=Err21)
P9.48 00000 ☆
selection 2 Free stop 0
100bit Reserved
1000 Motor overheating(Fault No.45= Err45)
bit (Same with P9.47 1 bit)
10000 Running time arrival(Fault No.26= Err26)
bit (Same with P9.47 1 bit)
User-defined fault 1(Fault No.27= Err27)
1bit
(Same with P9.47 1 bit)
User-defined fault 2(Fault No.28= Err28)
10bit
Fault protection action (Same with P9.47 1 bit)
P9.49 00000 ☆
selection 3 Power-on time arrival(Fault No.29= Err29)
100bit
(Same with P9.47 1 bit)
1000
Load off(Fault No.30= Err30)
bit
99
Free stop 0
Invalid 0
Deceleration to stop 2
100
recovery judgment time
P9.61
Bus voltage
P9.62
P9.60 (P9.59=1:Deceleration)
Deceleration time4
P9.60
The function defines when instant outage or voltage suddenly drops, inverter compensating dc bus
voltage decrease by load feedback energy through decreasing output revolving speed, which maintaining
inverter running.
P9.59=1:When instant outage or voltage suddenly drops, inverter decelerates. Inverter normally
accelerates to the set running frequency until bus voltage came to normal. Bus voltage has restored to
normal is based on normal bus voltage duration time. If the time exceeds P9.61 set value , bus voltage is
normal.
P9.59=2:When instant outage or voltage suddenly drops, inverter decelerates to stop.
Invalid 0
P9.63 Load-off protection selection 0 ☆
Valid 1
101
P9.65 Load-off detection time 0.0s~60.0s 1.0s ☆
When the protection function is valid and inverter output current is less than load-off detection level
P9.64(duration time >P9.65), inverter output frequency automatically decreased to 7% of the rated
frequency. In the load-off protection period, if the load restored, the inverter automatically restore to the set
running frequency.
P9.67 Over speed detection value 0.0%~50.0%(Maximum frequency) 20.0% ☆
PID control is a common method used in process control. Through the proportional,
integration and differential calculation on the difference between feedback signal and target signal
of the controlled parameter, PID control adjusts the output frequency of the inverter and forms
negative feedback system, making the controlled parameter stabilized on the target parameter.
PID control is applied to several process controls such as flow control, pressure control and
temperature control.The schematic diagram for control is as shown in Fig. 5-25.
1 1
Ti S
PID output control quantity
+
Td*s+1 P
Target quantity -
Feedback quantity
Fig.5-25PID process schematic diagram
Description/ Factory Change
Code Setting Range
Keyboard Display Setting Limit
PA.01 setup 0
AI2 2
102
AI3(Potentiometer) 3
PULSE(DI5) 4
Communication 5
MS command 6
AI2 1
AI3(Potentiometer) 2
AI1-AI2 3
Communication 5
AI1+AI2 6
MAX(|AI1|,|AI2|) 7
MIN(|AI1|,|AI2|) 8
It is used to select the feedback channel of PID
Feedback value of process PID is a relative value, set range is 0.0%~100.0%.
Positive action 0
PA.03 PID action direction 0 ☆
Negative action 1
Positive action: If the feedback signal is smaller than the PID reference signal, it is required to boost
the output frequency of the inverter to make PID reach balance. The winding tension PID control is such a
case.
Negative action: If the feedback signal is smaller than the PID reference signal, it is required to
decrease the output frequency of the inverter to make PID reach balance.The unwinding tension PID
control is such a case.
This function is influenced by function 35,please pay attention during operation.
PA.04 PID reference feedback range 0~65535 1000 ☆
PID reference feedback range is a dimensionless unit which is used to display U0.15 PID setup and
U0.16 PID feedback.
PID reference feedback related to the value 100.0%, corresponding to a given feedback range PA.04.If
PA.40 is set to 2000,PID is set to 100.0%,PID given display U0.15 is 2000.
PA.05 Proportional gain Kp1 0.0~100.0 20.0 ☆
Proportional gain Kp1: the parameter determines the adjustable strength of PID regulator. The larger
P is, the greater the adjustable strength will be.When the parameter is set to 100.0, it means that when the
deviation between PID feedback value and reference value is 100.0%, the range for the PID regulator to
regulate the output frequency commands is the maximum frequency (integration effect and differential
103
effect are omitted).
Integration time Ti1:determines the strength of PID integration regulation. The shorter the integration
time , the greater adjustable strength will be.Integration time means that when the deviation between PID
feedback value and reference value is 100%, the adjustment by the integration regulator (proportional
effect and differential effect are omitted) after continuous adjustment in this period reaches the maximum
frequency.
Differential time Td1 : determines the degree of adjustment that PID regulator performs on the
derivation between PID feedback value and reference value.Differential time means that if the feedback
value changes100% within this time, the adjustment by the differential regulator (proportional effect and
differential effect are omitted) will reach the maximum frequency.The longer differential time is, the higher
the degree of adjustment will be.
In some cases, only when the frequency of the PID output is negative (i.e., frequency inversion ) could
PID put the reference and feedback to the same state. High inversion frequency is not allowed in some
certain cases, PA.08 is used to determine Reserved frequency upper limit.
It is used to set the maximum allowable deviation between the system feedback value and reference
value. When the deviation between the PID feedback and reference is within this range, the PID stops
adjustment. The deviation limit is calculated according to the percentage of the PID setup source (or
feedback source).When deviation between reference value and the feedback value is small,output
frequency is stability constant.It’s especially effective for some closed loop control occasions.
PID reference changes according to this parameter value, which corresponds to the time taken for the
PID reference to change from 0% to 100%.
When PID reference changed,PID given value linear changes in accordance with given time,which can
reduce system adverse effect caused by given mutation.
PA.12 PID feedback filter time 0.00s~60.00s 0.00s ☆
PA.12 is used for filtering of PID feedback. The filtering helps to reduce the influence of the feedback
interference, but brings response performance of process closed-loop system.
PA.13 is used for filtering of PID output frequency. The filtering helps to reduce the mutations of the
output frequency, but brings response performance of process closed-loop system.
PA.14 Reserved - - -
104
condition Switching through DI terminal 1
Switching through deviation 2
PI parameter
PID parameter1
PA.05、PA.06、PA.07
PID parameter2
PA.15、PA.16、PA.17
105
Output frequency
Hz
PA.21
PA.22
Fig.5-27 PID initial function schematic diagram
This function is used to limit difference between the PID output two beat (2ms/ beat ), which
suppressing rapid change of PID output, so that the inverter operation tends to be stable.
Invalid 0
Valid 1
PA.25 PID integration attribute 00 ☆
Whether stop integration when reaching
10bit
output limit
Continue integration 0
Stop integration 1
1bit :Integration separation
If integration separation valid, then when the multi-function digital DI integration suspended (function
22) effective, the PID integration stop operation, and only proportion and differential function effectively.
If integration separation invalid, regardless of validity of multi-function digital DI ,integration separation
is invalid.
10bit :Whether stop integration when reaching output limit
When PID operation output reaches the maximum or minimum value, user could choose whether to
stop integration or not.
If you choose to stop integration, then the PID integration stops calculation, which may contribute to
the reduction of PID overshoot.
106
This function is used to judge if PID feedback has been lost.
When PID feedback value is less than PA.26 set value, and lasted for more than PA.27 set value,
inverter fault alarm. Fault No. 31= Err31.
Stop without operation 0
PA.28 PID stop operation 0 ☆
Stop with operation 1
It is used to select if PID keeping operation under PID stop status. Generally PA.28=0 in stop status.
+Aw
Swing frequency upper limit
Central frequency Fset
-Aw
Swing frequency lower limit
Textile hopping frequency
=Aw*Pb.02
Running command
The three parameters such as setup length, actual length and number of pulses per meter are mainly
used for fixed-length control.
Length information needs to be collected through multi-function digit input terminal,you can get Pb.06
actual length by division of terminal sampling pulse number and Pb.06.When actual length is longer than
reference length Pb.05,multi-function digit terminal DO output “length arrival” ON signal.
During the process of fixed-length control,length reset operation(by multi-function terminal DI)is
permitted(choose DI function selection as 28),for specifications please refer to P4.00~P4.09.
Set corresponded input terminal function to “length counting input”(function 27).When pulse frequency
is high,only DI5 port can be used.
107
Pb.08 Counting value setup 1~65535 1000 ☆
Counting value should be collected through multi-function digital input terminal. Corresponding input
terminal should be set to the function of “counter input”(function 25) in application. DI5 terminal should be
used when pulse frequency is high.
When counting value reaches Pb.08 set value, multi-function digital output “setup counting value
arrival” ON signal, then stop counting.
When counting value reaches Pb.09 set value, multi-function digital output “designated counting value
arrival”ON signal, then continues to count until reaching “setup counting value”.
Specified counting value should not be greater than setup counting value Pb.08.
1 2 3 4 5 6 7 8 9
Pulse counting
DI5
Set counting
DO1
Designated counting
relay
108
PC.08 MS command 8 -100.0%~100.0% 0.0% ☆
109
PC.19
Running direction
PC.21
PC.14
PC.02
PC.15
PC.00
PC.01
DO or RELAY output
250ms pulse
110
PC.25 PLC 3segment acc./dec. time 0~3 0 ☆
S(second) 0
PC.50 Running time unit 0 ☆
H(hour) 1
Function code PC.00 reference 0
AI1 1
AI2 2
MS command 0 reference AI3(Potentiometer) 3
PC.51 0 ☆
mode PULSE 4
PID 5
Preset frequency(P0.08) reference,
6
UP/DOWN can be modified
It is used to select the reference channel of MS speed 0.
111
Besides choosing PC.00, MS command 0 has many other options, which is convenient for switching
between MS command and other set modes.
Both MS command and simple PLC used as frequency source can easily realize switching between
the two frequency sources.
1bit MODBUS
300BPS 0
600BPS 1
1200BPS 2
2400BPS 3
4800BPS 4
9600BPS 5
19200BPS 6
38400BPS 7
Pd.00 Baud rate 57600BPS 8 6005 ☆
115200BPS 9
10bit Reserved
Reserved 0
Reserved 1
Reserved 2
Reserved 3
100
Reserved
bit
1000
Reserved
bit
Without calibration (8-N-2) 0
8-N-1 3
112
Excessive communication
Pd.04 0.0(invalid), 0.1s-60.0s 0.0 ☆
time
1bit MODBUS
10
Profibus-DP
bit
Pd.05 Data transform selection 31 ☆
PPO1 format 0
PPO2 format 1
PPO3 format 2
PPO5 format 3
0.01A 0
Communication read
Pd.06 0 ☆
current resolution 0.1A 1
113
PE.17 User function code 17 P0.00~PP.xx,A0.00~Ax.xx,U0.xx P0.00 ☆
The password set function is used to prohibit the unauthorized person from viewing and modifying
the parameters.
When the parameter is set to any non-zero number, the password protection function is enabled. If
no password is needed, change the parameter value to 00000.
After the user password is set and takes effect, when entering the password setting state, if the
user password is incorrect, you cannot view and modify the parameter. You can only view the operation
display parameters and stop displaying parameters.
Please keep your password in mind. If you set the password mistakenly or forget the password,
please contact the manufacturer.
No function 0
Restore to factory default value,motor
PP.01 Parameter initialization 1 0 ★
parameter not included
Clear memory 2
114
Restore factory parameters, Including
3
motor parameters
Backup user current parameter 4
No display 0
Display 1
PP.02 Parameter display attribute 11 ★
10bit A group display selection
No display 0
Display 1
No display 0
No display 0
Display 1
The establishment of parameter display selection is basically convenient for the users viewing the
different arrangement forms of function parameters according to the actual needs. Three display
methods are offered as below:
Name Description
Sequence display inverter function parameters, respectively
Function parameter mode
P0~PF、A0~AF、U0~UF.
User customization display of specified function
User customization parameter
parameters(32 at most). The display parameters is
mode
determined through PE group.
115
User change parameter mode Parameters which are different from factory default.
When existing display for PP.03, user could switch into different display mode through QUICK key.
Function parameter display mode as default.
Parameter display mode Display
Can be modified 0
Function codes modification
PP.04 0 ☆
attribute Can not be modified 1
This function is used to prevent misoperation of the function parameters.
PP.04=0:All the function codes can be modified.
PP.04=1:All the function codes can only be viewed, but not modified.
Digital setup(A0.03) 0
AI1 1
AI2 2
Torque setup source selection
A0.01 AI3(Potentiometer) 3 0 ★
in torque control mode
PULSE 4
Communication setup 5
MIN(AI1,AI2) 6
116
MAX(AI1,AI2) 7
Torque digital setup in torque
A0.03 -200.0%~200.0% 150% ☆
control mode
A0.01 is used to select torque set source. There are totally 8 kinds of torque set m ode.
Torque set is a relative value, which 100% corresponding to inverter rated torque. Set range :
200.0%~200.0%.Maximum torque is 2 times that of inverter rated torque
When the torque is set by selection 1~7, 100% of communication ,analog input, pulse input
corresponding to A0.03.
Torque control forward
A0.05 0.00Hz~Maximum frequency(P0.10) 50.00Hz ☆
maximum frequency
Torque control Reserved
A0.06 0.00Hz~Maximum frequency(P0.10) 50.00Hz ☆
maximum frequency
A0.05, A0.06 are used to set forward or Reserved maximum running frequency in torque control mode.
In inverter toque control mode, if load torque is less than motor output toque, the motor revolving
speed would speed up. In case of galloping or other accidents of mechanical system , motor maximum
revolving speed must be limited.
In torque control mode , rate of speed change of motor and load is decided by the difference
between motor output toque and load torque. Therefore, motor speed may change fast, causing noise
or excessive mechanical stress problems. By setting the torque control acc./dec. time, can make the
motor speed changes smoothly.
A0.07 and A0.08 should be set to 0.00s in situations where torque rapid response is needed.
E.g:Two motors drive the same load, to make sure of load uniform distribution , one is set as host
inverter(speed control mode) and another is the slave one(torque control mode). Actual output torque of
the host inverter is the torque command of the slave, and slave torque is required to quickly follow the
host torque, then torque control acc./dec. time is set to 0.00s for the slave inverter.
117
VDI is effective
100
Virtual VDI3
bit
State of virtual VDOx decides whether
0
VDI is effective
1000
Virtual VDI4
bit
State of virtual VDOx decides whether
0
VDI is effective
10000
Virtual VDI5
bit
State of virtual VDOx decides whether
0
VDI is effective
Invalid 0
Valid 1
Invalid 0
Valid 1
A1.06 Virtual VD1 terminal state 00000 ★
100bit Virtual VDI3
Invalid 0
Valid 1
1000
Virtual VDI4
bit
Invalid 0
Valid 1
118
10000
Virtual VDI5
bit
Invalid 0
Valid 1
State of virtual VDI terminal can be set through 2 setting methods, which is different from common
digit input terminals, and select through A1.05.
When choosing the corresponding VDO state as the decision of VDI state , valid state of VDI is
depending on VDO output as valid or not. VDIx only binding VDOx( x :1~5).
Binary bits of function code A1.06 decide vitual input terminal states respectively.
The following example illustrates the method of using virtual VDI.
E.g1:When choosing VDO state deciding VDI state, to complete “AI1 input exceeding limit,
inverter fault alarm and stop”:
Set VDI1 to “ user-defined fault 1”(A1.00=44);
Set VDO1 (A1.05=xxx0) to decide VDI1 terminal valid state;
Set VDO1 output function to “AI1 excessive input”(A1.11=31);
When AI1 exceeding the upper / lower limit , VDO1 output ON signal, VDI1 input terminal state is
valid, VDI1 receives “ user-defined fault 1”, and inverter fault alarm and stop , fault No. 27= E.USt1.
E.g2:When choosing function code A1.06 deciding VDI state, to complete “ Auto into running
state after power-on ”:
Set VDI1 to “Forward command FWD”(A1.00=1);
Set function code (A1.05=xxx1) to decide VDI1 terminal valid state;
Set VDI1 terminal to valid state(A1.06=xxx1);
Set command source to “Terminal control”(P0.02=1);
Set startup protection selection to invalid state.( P8.18=0);
After inverter power-on and the initialization, VDI1 is detected as valid, the terminal corresponding
to forward running, which is equivalent to inverter receiving a forward running command, and then start
forward running.
1bit AI1
100bit AI2
1000
AI3(Potentiometer)
bit
119
Low level valid 1
AI is used as DI for this function group. AI input voltage is greater than 7V, corresponding AI terminal
state is high level. AI input voltage is less than 3V, corresponding AI terminal state is low level. 3V~7V for
hysteresis loop .
Whether AI (as DI) high level valid or low level valid is determined through function code A1.10. For
AI(as DI) function settings, they are same with common DI settings, for details please refer to P4 group .
Fig. 5-31 takes AI input voltage as an example, explains the relationship between AI input voltage and
corresponding DI state:
AI input voltage
DC7V
DC3V
ON ON
OFF
AI terminal status
120
A1.18 VDO3 output delay time 0.0s~3600.0s 0.0s ☆
1bit VDO1
Positive logic 0
Negative logic 1
10bit VDO2
Positive logic 0
Negative logic 1
100bit VDO3
Positive logic 0
VDO output terminal valid
A1.21 00000 ☆
state selection Negative logic 1
1000
VDO4
bit
Positive logic 0
Negative logic 1
10000
VDO5
bit
Positive logic 0
Negative logic 1
Virtual digit output function , which is similar with control board DO output function , can be used to
cooperate with virtual digit input VDIx, to realize some simple logic control.
When virtual VDOx output function selecting 0, VDO1~VDO5 output states is determined by input
states of DI1~DI5 on the keyboard.VDOx and DIx one-to-one corresponding.
When virtual VDOx output function selecting non-zero digits, VDOx function setting and use
method are same with P5 group DO output relevant parameters, for details please refer to P5 group.
Similarly, VDOx output valid state can choose positive or negative logic, and set through A1.21.
For VDOx use reference , please refer to applications for VDIx use .
121
Description/ Factory Change
Code Setting Range
Keyboard Display Setting Limit
Sine/cosine encoder 3
UVW encoder 4
Local PG 0
Forward 0
A2.32 UVW phase sequence 0 ★
Reserved 1
122
No action 0.0s
A2.36 PG dropped inspection time 0.0s ★
0.1s~10.0s 0.1s
No operation 0
A2.48 setup 0
AI1 1
AI2 2
Communication setup 5
MIN(AI1,AI2) 6
MAX(AI1,AI2) 7
Excitation regulation
A2.51 0~60000 2000 ☆
proportional gain
Excitation regulation
A2.52 0~60000 1300 ☆
integration gain
Torque requlation
A2.53 0~60000 2000 ☆
proportional gain
Torque regulation
A2.54 0~60000 1300 ☆
integration gain
123
Valid 1
V/F control 2
Acceleration time1 1
Motor 2 acc./dec. time
A2.62 Acceleration time 2 2 0 ☆
selection
Acceleration time 3 3
Acceleration time 4 4
Motor 2 oscillation
A2.65 0~100 - ☆
suppression gain
124
Random PWM invalid 0
A5.03 Random PWM depth 0 ☆
PWM carrier frequency random depth 1~10
Set the random PWM, monotonous and harsh electromagnetic noise can be changed to the
heterogeneous and soft, the external electromagnetic interference can be effectively reduced. 0
indicates that the PWM is invalid. Different random PWM depth represents different regulation effect.
Invalid 0
A5.04 Rapid current-limiting enable 1 ☆
Valid 1
Enable the rapid current-limiting function so as to minimize inverter overcurrent protection fault and
make the inverter work normally.
If the inverter long time continuous staying in rapid current-limiting state, it may occur overheating
fault, which is not allowed during operation. Fault alarm of long time rapid current-limiting is 40= Err40 ,
which refers to inverter overload and necessary stop.
A5.09 is over voltage point set through software, which is not related to hardware over voltage point.
Dc injection braking
A5.11 0.00~5.00hz 0.30hz ☆
threshold at low speed
125
AI curve 4 maximum input
A6.07 -100.0%~100.0% 100.0% ☆
corresponding setup
A6.08 AI curve 4 minimum input -10.00V~A6.10 -10.00V ☆
AI curve 5 minimum input
A6.09 -100.0%~100.0% -100.0% ☆
corresponding setup
AI curve 5 inflection point 1
A6.10 A6.08~A6.12 -3.00V ☆
input
AI curve 5 inflection point 1
A6.11 -100.0%~100.0% -30.0% ☆
input corresponding setup
AI curve 5 inflection point 2
A6.12 A6.10~A6.14 3.00V ☆
input
AI curve 5 inflection point 2
A6.13 -100.0%~100.0% 30.0% ☆
input corresponding setup
A6.14 AI curve 5 maximum input A6.12~10.00V 10.00V ☆
AI maximum input
corresponding setting
AI inflection point 1
corresponding setting
AI input voltage
AI inflection point 2
0V(0mA) AI inflection point 1
10V(20mA)
AI inflection point 2
corresponding setting
AI minimum input
corresponding setting -100%
126
Analog input AI1~AI3 of MR590I are all provided with hopping function for set value.
Hopping frequency refers to fixing of analog corresponding setup to the value of hopping point
when analog corresponding setting varies within jump point upper/lower limit.
E.g:
Voltage of analog input AI1 is in 5.00V fluctuation, which range is 4.90V~5.10V. Minimum input
0.00V corresponding to 0.0%, while maximum input 10.00V corresponding to 100.%.The corresponding
setting of AI1 fluctuates between 49.0%~51.0%.
Set A5.16 to 50.0% and A5.17 to 1.0%, after hopping function processing, AI1 is fixed as 50.0%. In
this way, AI1 is converted into a stable input, and fluctuation is eliminated.
5-23 A7 Reserved
Invalid 0
Master slave control
A8.00 0 ☆
function selection Valid 1
Master 0
A8.01 Master slave selection 0 ☆
slave 1
127
frequency
A8.10 Reserved -
128
Factory
AC.08 AI3 measured voltage 1 -9.999V~10.000V ☆
calibration
Factory
AC.09 AI3 display voltage 1 -9.999V~10.000V ☆
calibration
Factory
AC.10 AI3 measured voltage 2 -9.999V~10.000V ☆
calibration
Factory
AC.11 AI3 display voltage 2 -9.999V~10.000V ☆
calibration
This group of function codes are used for calibration of analog input AI , which could eliminate AI
input bias and gain influence. Generally , there is no need of calibration in application, for it has been
calibrated in factory. When restoring the factory value, the parameter would be restored to the default
value of factory calibration.
Measured voltage refers to the actual voltage that has been measured through measuring
instrument such as multimeter. Display voltage refers to the display value that has been sampled by the
inverter. See U0 group (U0.21、U0.22、U0.23) display.
During calibration, put the multimeter measurement value and the U0 value respectively into the
function codes above, inverter would automatically calibrate the AI zero off and gain.
Factory
AC.12 A01 target voltage 1 0.500V~4.000V ☆
calibration
Factory
AC.13 A01 measured voltage 1 0.500V~4.000V ☆
calibration
Factory
AC.14 A01 target voltage 2 6.000V~9.999V ☆
calibration
Factory
AC.15 A01 measured voltage 2 6.000V~9.999V ☆
calibration
Factory
AC.16 A02 target voltage 1 0.500V~4.000V ☆
calibration
Factory
AC.17 A02 measured voltage 1 0.500V~4.000V ☆
calibration
Factory
AC.18 A02 target voltage 2 6.000V~9.999V ☆
calibration
Factory
AC.19 A02 measured voltage 2 6.000V~9.999V ☆
calibration
This group of function codes are used for calibration of analog output AO. Generally , there is no
need of calibration in application, for it has been calibrated in factory. When restoring the factory value,
the parameter would be auto restored to the default value of factory calibration.
Target voltage refers to inverter theoretical output voltage, while measured voltage refers to the
actual voltage that has been measured through measuring instrument such as multimeter.
129
Section VI. Fault Diagnosis & Solutions
MR590I is able to make full use of the device performance, while implementing effective
protection. You may encounter following fault tips during operation, please control the following
table analysis the possible causes, and rule out the fault.
MR590I series can not only make full use of equipment performance but also implement
effective protection. MR590I series has 51 alarming information and protection function.Once
fault occurs, protection function acts,output stops, inverter fault relay contact starts,and fault
code is been displayed on the display panel. Before consulting the service department, the user
can perform self-check according to the prompts of this chapter, analyze the fault cause and find
out t solution. If the fault is caused by the reasons as described in the dotted frame, please
consult the agents or our company directly.
Among the 51 items of warning information:
Fault no.22= Err22refers to hardware over-current or over-voltage signal.In most cases
hardware over-voltage fault led to fault no.22= Err22 alarming.
Fault name Inverter unit protection
Panel display Fault No.1= Err01
1、Inverter output loop short circuit
2、Two long wiring between motor and inverter.
3、Module overheating
Fault investigation 4、Inverter internal wiring loose
5、Main control board anomalies
6、Drive board anomalies
7、Inverter module anomalies
1、Eliminate external faults
2、Add reactor or output filter
Fault
3、Check air duct, fan and eliminate existing problems.
countermeasures
4、Insert all connecting wires
5、For technical support
130
3、Adjust voltage to normal range
4、Eliminate external faults
5、Parameter identification
6、Select speed tracking start or restart after motor stop
7、Cancel sudden added load
8、Choose inverter of greater power level
131
Fault name Deceleration over voltage
Panel display Fault No.6= Err06
1、High input voltage
2、External force drive motor operation during deceleration process
Fault investigation
3、Deceleration time too short
4、No braking unit and brake resistence installed
1、Adjust voltage to normal range
Fault 2、Cancel external force or install brake resistence
countermeasures 3、Increase deceleration time
4、Install braking unit and brake resistence
countermeasures 2、Reduce the load and check the motor and mechanical condition
132
Fault name Motor overload
Panel display Fault No.11= Err11
1、Small type selection of inverter
Fault investigation 2、Improper setup of P9.01
3、Overload or motor stall
1、Choose inverter of greater power level
Fault
2、Set P9.01 correctly
countermeasures
3、Reduce the load and check the motor and mechanical condition
133
2、Input external fault signal through IO
Fault
1、Reset operation
countermeasures
134
4、Eliminate circuit faults
135
Fault
1、Clear record information using parameter initialization function
countermeasures
136
3、Set inspection parameters properly according to actual situation
137
control board, driven board
fault
Wrongly set inverter Check and reset the P4relevant
parameters, wrong external parameters,reconnect cables, reconfirm
7 DI terminal invalid
signal, SP and +24V jumper PLC and +24V jumper, consult the
loosening, control board fault manufacturer.
Encoder fault; PG card fault;
Closed loop vector control,
drive board fault; encoder Replace encoder&reconfirm connections;
8 motor speed cannot
wrong connection or poor replace PG card; consult manufacturer.
ascend
contact
The inverter frequently Motor wrongly set Reset motor parameters or motor tuning,
9 reports over current fault & parameters,improper set proper acc./dec.time,consult
over voltage fault acc./dec. time, load fluctuation manufacturer.
Caution:
※ After power off and within 5 minutes of charging indicator light(!CHARGE)out , please
not touch any spare parts inside the machine. The operator must use instrument to confirm
capacitor discharge is completed, then could implement machine operation, or there may
be electric shock risk!
※ Please do not touch the printed circuit board and IGBT etc internal device without
electrostatic prevention measures. Or it could lead to the damage of components
138
Section VII. Inspection & Maintenance
7-1 Inspection and Maintenance
Under normal working conditions, in addition to daily inspection, the frequency converter
should be subject to regular inspection (for example inspection for overhaul or as specified but
at an interval of at most six months). Please refer to the following table in order to prevent faults.
LED display If any abnormal display Visual check As per use state
√
Input output If any abnormal input, output Measure R, S, T and As per standard
√
voltage voltage U, V, W terminals specifications
Electrolytic
If any abnormal appearance Check visually No anomalies
√ capacitor
Current-conducting
√ Loose or not Check visually No anomalies
leads or blocks
147
7-2 Regular replacement of the device
In order to ensure the operation reliability of the frequency converter, in addition to regular
maintenance and inspection, all the parts suffering long-term mechanical wear should be
replaced at a regular interval, which includes all cooling fans and the filtering capacitors of main
circuits for energy buffer and interchange and PCBs. For continuous use under normal
conditions, these parts can be replaced according to the following table and the operating
environment, loads and the current state of frequency converter.
PCB
5~8 years
(printed circuit board)
7-3 Storage
The following actions must be taken if the frequency converter is not put into use
immediately after delivery to the user and need to keep well for the time being or stored for a
long time:
※ Stored in a dry and adequately-ventilated place without dust and metal powder at the
temperature specified in the specifications.
※ If the frequency converter is not put into use after one year, a charge test should be made,
so as to resume the performance of the filtering capacitor of main circuit in it. For charging,
a voltage regulator should be used to slowly increase the input voltage of the frequency
converter until it reaches the rating, and the charge should last more than 1~2 hours. This
test should be made at least once a year.
※ Don’t perform breakdown test at Random, for this test will cause shorter life of the
frequency converter. The insulation test must be performed after the insulation resistance is
measured with a 500-volt mega ohm and this value must not be less than 4MΩ.
148
Appendix I RS485Communication Protocol
149
messages tothe lower machine. For separate access to the host query / com mand, the
slave should return a message (called the response), and for broadcast information issued
by host machine , feedback needs not to be responded to the host.
Communication data structure MR590I series inverter Modbus protocol communication
data format is as follows: using RTU mode, messages are sent at least at interval of 3.5
bytes times pause. In a variety of bytes in the network baud rate of time, this could be most
easily achieved (see below T1-T2-T3-T4 shown). The transmission of a do main is the
device address.
Transmission characters are hexadecimal 0...9, A...F. Network equipment continue to
detect the network bus, including a pause interval of time. When the first field (the address
field) is received, each device decodes it to determine whether sent to their own. At least
3.5 bytes times pause after the last transmitted character, a calibration of the end of the
message. A new message may start after this pause.
The entire message frame must be used as a continuous stream. If the pause time
frame prior to the completion of more than 1.5 byte times, the receiving device will refresh
the incomplete message and assumes that the next byte will be the address field of a new
message. Similarly, if a new message starts in less than 3.5 bytes times following the
previous message, the receiving device will consider it a continuation of the previous
message. This will set an error, as the value in the final CRC field will not be valid for the
combined messages.A typical message frame is shown below.
RTU frame format:
DATA(N-1)
DATA(N-2)
Function code parameter address,function code parameter
……………………… number,function code parameter value,etc.
DATA0
150
Register number low order 02H
CRC CHK low order
CRC CHK values to be calculated
CRC CHK high order
Slave response
PD.05=0:
ADR 01H
CMD 03H
Byte number high order 00H
Byte number low order 04H
Data P002H high order 00H
Data P002H low order 00H
Data P003H high order 01H
CRC CHK low order
CRC CHK values to be calculated
CRC CHK high order
PD.05=1:
ADR 01H
CMD 03H
Byte number 04H
Data F002H high order 00H
Data F002H low order 00H
Data F003H high order 00H
Data F003H low order 01H
CRC CHK low order
CRC CHK values to be calculated
CRC CHK high order
For example: Write 5000(1388H) into F00AH which slave address is 02H.
Slave response
ADR 02H
CMD 06H
Data address high order F0H
Data address low order 0AH
151
Data content high order 13H
Data content low order 88H
CRC CHK low order
CRC CHK values to be calculated
CRC CHK high order
152
I-4 Cyclical Redundancy Check:
Cyclical Redundancy Check—CRC mode:CRC(Cyclical Redundancy Check) is in RTU
frame format, message contains an error-checking field that is based on a CRC method. The
CRC field checks the contents of the entire message. The CRC field is two bytes, containing a
16-bit binary value. The CRC value is calculated by the transmitting device, which appends the
CRC to the message. The receiving device recalculates a CRC during receipt of the message,
and compares the calculated value to the actual value it received in the CRC field. If the two
values are not equal, an error results. The CRC is started by 0xFFFF. Then a process begins of
applying successive 8-bit bytes of the message to the current contents of the register. Only the
eight bits of data in each character are used for generating the CRC. Start and stop bits, and the
parity bit, DO not apply to the CRC.
During generation of the CRC, each eight-bit character is exclusive XOR with the register
contents. Then the result is shifted in the direction of the least significant bit (LSB), with a ZERO
filled into the most significant bit (MSB) position. The LSB extracted and examined. If the LSB
was 1, the register then exclusive XOR with a preset, fixed value. If the LSB was 0, no exclusive
XOR takes place. This process is repeated until 8 shifts have been performed. After the last (8)
shift, the next eight-bit byte is exclusive XOR with the register’s current value, and the process
repeats for 8 more shifts as described above. The final contents of the register, after all the
bytes of the message have been applied, is the CRC value.
When CRC appended to the message, the low byte is appended first, and then the high
byte.
CRC calculation program:
while(length--)
crc_result^=*data++;
for(i=0;i<8;i++)
if(crc_result&0x01)
crc_result=(crc_result>>1)^0xa001;
else
crc_result=crc_result>>1;
crc_result=((crc_result&0xff)<<8)|(crc_result>>8);
return(crc_result);
153
I-5 Communication parameter address
The chapter is about communication contents, it’s used to control the inverter operation, the
status of the inverter and related parameter setup. Read and write function code parameters
(Some function codes are not able to be changed, only for the manufacturer use.). The mark
rules of function code parameters address:
The group number and mark of function codes are parameter address for indication rules.
High byte:F0~FF(P group), A0~AF(A group), 70~F(U group)Low byte:00~FF
For example: P3.12, the address indicates F30C
Caution:
Group PF: Parameters could not be read or be modified.
Group U: Parameters could be read but not be modified.
Some parameters can not be changed during operation, some parameters regardless of
the kind of state the inverter in, the parameters can not be changed. Change the function code
parameters, pay attention to the scope of the parameters, units, and relative instructions.
Besides, if EEPROM is frequently stored, it will reduce the service life of EEPROM. In some
communication mode, function code needn’t to be stored as long as changing the RAM value.
Group P: to achieve this function, change high order F of the function code address into 0.
Group A: to achieve this function, change high order A of the function code address to be 4.
Corresponding function code address are indicated below:
High byte: 00~0F(P group), 40~4F(A group)Low byte: 00~FF
For example:
Function code P3.12 can not be stored into EEPROM, address indicates to be
030C,function code A0-05 can not be stored in EEPROM, address indicates to be 4005;This
address can only act writing RAM, it can not act reading, when act reading, it is invalid address.
For all parameters, command code 07H can be used to achieve this function.
Stop/running parameter:
Parameter addr. Parameter description
100A AI1voltage
154
100C AI3 voltage
Caution:
The communication setup value is percentage of the relative value, 10000 corresponds
to 100.00% , -10000 corresponds to -100.00%.For data of dimensional frequency,the
percentage value is the percentage of the maximum frequency.For data of dimensional
torque, the percentage is P2.10, A2.48, A3.48, A4.48 (Torque upper digital setup,
corresponding to the first, second, third, fourth motor).
Control command input to the inverter (write-only)
Command word address Command function
0001:Forward operation
0002:Reserved operation
0003:Forward jog
2000 0004:Reserved jog
0005:Free stop
0006:Speed-Down stop
0007:Fault reset
155
Read inverter status:(read-only)
Status word address Status word function
0001:Forward operation
3000 0002:Reserved operation
0003:Stop
Parameters lock password check:(if the return is the 8888H, it indicates the password
checksum pass)
1F00 *****
156
0004:Constant speed over current
0005:Speed-up over voltage
0006:Speed-DOWN over voltage
0007:Constant speed over voltage
0008:Buffer resistance overload fault
0009:Under-voltage fault
000A:Inverter overload
000B:Motor overload
000C:Input phase lost
000D:Output phase lost
000E:Module overheating
000F:External fault
0010:Communication fault
0011:Contactor fault
0012:Current detection fault
0013:Motor tuning fault
0014:Encoder/PG card fault
0015:Parameter read and write fault
0016:Inverter hardware fault
0017:Motor earthing short-circuit fault
0018:Reserved
0019:Reserved
001A:Running time arrive fault
001B:User defined fault 1
001C:User defined fault 2
001D:Power on time arrive fault
001E:Load off
001F:PID feedback lost during operation
0028:Fast current limit timeout fault
0029:Motor shifting fault during operation
002A:Excessive speed deviation
002B:Motor over speed
002D:Motor over-temperature
005A:Encoder line number setup fault
005B:Encoder not connected
005C:Initial position error
005E:Speed feedback fault
157
This parameter is used to set the data transfer rate between the host computer and the
inverter. Caution:The baud rate of the position machine and the inverter must be consistent.
Or,communication is impossible.The higher the baud rate is,the faster the communi cation is.
Data format Factory default value 0
The data format of the position machine and the inverter setup must be consistent,
Otherwise communication is impossible.
When the local address is set to 0, that is the broadcast address, achieve position
machine’s broadcast function. The local address is unique (except for the broadcast address),
which is the basis for the position machine and the inverter point to point communication.
Response delay: It refers to the interval time from the inverter finishes receiving data to
sending data to the position machine. If the response delay is less than the system processing
time, then the response based on the time delay of the system processing time. If the response
delay is more than the system processing time, after the system process the data, it should be
delayed to wait until the response delay time is up, then sending data to host machine.
Communication
Factory default value 0.0 s
Pd.04 Overtime
0.0 s (Invalid)
Setup range
0.1~60.0s
When the function set to 0.0s, the communication overtime parameter is invalid.
When the function code is set to valid value, if the interval time between one
communication with the next communication exceeded the communications overtime, the
system will report communication fault error (fault serial 16= E.CoF1) . Under normal
circumstances, it will be set to invalid value. If the system of continuous communication, setting
parameters, you can monitor the communication status.
Communication
Factory default value 0
protocol selection
Pd.05
0:Non standard Modbus protocol
Setup range
1:Standard Modbus protocol
158
Pd.05=1:Select Standard Modbus protocol.
Pd.05=0:Reading command, the slave returns the number of bytes which has one more byte
than the standard Modbus protocol, for specific please refer to the protocol, the part of the "5
communication data structure”.
Communication
read the current Factory default value 0
Pd.06 resolution
0:0.01A
Setup range
1:0.1A
To determine when the communication reads the output current, what the output current
value unit is.
159
Appendix II Parameter Settings List
Parameters factory default values are shown as below:
U0.4
Reserved -
6
U0.4
Reserved -
7
U0.4
Reserved -
8
U0.5
Z signal counter -
8
U0.5
Set frequency 0.01%
9
U0.6
Running frequency 0.01%
0
U0.6
Inverter status 1
1
U0.6
Current fault code 1
2
U0.6
Point to point communication 0.01%
3
U0.6
number of Slave 1
4
U0.6
Torque limit 0.01%
5
P0.00 GP type display -
P2.10 Torque upper limit digital setup in speed control mode 150.0%
P7.08 product ID
P8.25 Acc. time1 & acc. time 2 frequency switching point 0.00Hz
P8.26 Dec. time1 & dec. time 2 frequency switching point 0.00Hz
P8.46 6.80V
AI1 input voltage protection value upper limit
PA.14 Reserved -
A2.48 Torque upper limit digital setup in speed control mode 150.0%
A8.10 Reserved
A9.00 Reserved 0
A9.01 Reserved 0
A9.02 Reserved 0
A9.03 Reserved 0
A9.04 Reserved 0
A9.05 Reserved 0
A9.06 Reserved 0
A9.07 Reserved 0
A9.08 Reserved 0
A9.09 Reserved 0
1. The warranty period of the product is 18 months (refer to the barcode on the equipment) provided that
the product fails or is damaged under the condition of normal use by following the instructions.
2. Within the warranty period, maintenance will be charged for the damages caused by the
following reasons:
d. Improper operation
3. If there is any failure or damage to the product, please correctly fill out the Product Warranty
Card in detail.
4. The maintenance fee is charged according to the latest Maintenance Price List.
5. The Product Warranty Card is not re-issued. Please keep the card and present it to the
6. If there is any problem during the service, contact Mactrol’s agent or return the product to