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VDF KD100 Manual
VDF KD100 Manual
User Guide
KD100 AC Drive
Mini Series Open Vector Series
KD100 SERIES
Mini Vector Series
Version: A01
Safety Information and Precautions
This guide is packaged together with the product for KD100 AC Drive. It contains basic
information for quick start of the drive.
■ Electrical Safety
Extreme care must be taken at all times when working with the AC Drive or within the
area of the AC Drive. The voltages used in the AC Drive can cause severe electrical shock
or burns and is potentially lethal. Only authorized and qualified personnel should be
allowed to work on AC Drives.
The AC Drive uses high voltages and currents (including DC), carries a high level of
stored electrical energy in the DC bus capacitors even after power OFF. These high
voltages are potentially lethal.
The AC Drive is NOT intended to be used for safety related applications/functions. The
electronic “STOP &START” control circuits within the AC Drive must not be relied upon
for the safety of personnel. Such control circuits do not isolate mains power voltages
from the output of the AC Drive. The mains power supply must be disconnected by an
electrical safety isolation device before accessing the internal parts of the AC Drive.
Safety risk assessments of the machine or process system which uses an AC Drive must
be undertaken by the user and or by their systems integrator/designer. In particular the
safety assessment/design must take into consideration the consequences of the AC
Drive PAiling or tripping out during normal operation and whether this leads to a safe
stop position without damaging machine, adjacent equipment and machine operators/
users. This responsibility lies with the user or their machine/process system integrator.
The system integrator/designer must ensure the complete system is safe and designed
according to the relevant safety standards. Inovance Technology and Authorized
Distributors can provide recommendations related to the AC drive to ensure long term
safe operation.
Mains power supply isolation switch should be fitted to the AC Drive. The mains power
supply must be disconnected via the isolation switch before any cover of the AC Drive
can be removed or before any servicing work is undertaken stored charge in the DC
bus capacitors of the PWM AC Drive is potentially lethal after the AC supply has been
disconnected. The AC supply must be isolated at least 10 minutes before any work can
be undertaken as the stored charge will have been discharged through the internal
bleed resistor fitted across the DC bus capacitors.
Whenever possible, it is good practice to check the DC bus voltage with a VDC meter
before accessing the AC Drive bridge. Where the AC Drive input is connected to the
mains supply with a plug and socket, then upon disconnecting the plug and socket,
be aware that the plug pins may be exposed and internally connected to the DC bus
capacitors (via the internal bridge rectifier in reversed bias). Wait 10 minutes to allow
stored charge in the DC bus capacitors to be dissipated by the bleed resistors before
commencing work on the AC Drive.
When using an earth leakage circuit breaker, use a residual current operated protective
device (RCD) of type B (breaker which can detect both AC and DC). Leakage current can
cause unprotected components to operate incorrectly. If this is a problem, lower the
carrier frequency, replace the components in question with parts protected against
harmonic current, or increase the sensitivity amperage of the leakage breaker to at least
100 mA per drive.
■ Approvals
Certification marks on the product nameplate indicate compliance with the
corresponding certificates and standards.
TUV - EN 61800-5-1
- UL508C/UL61800-5-1
UL
C22.2 No.14-13
◆ The above EMC directives are complied with only when the EMC electric
installation requirements are strictly observed.
NOTE
◆ Machines and devices used in combination with this drive must also be CE
certified and marked. The integrator who integrates the drive with the CE
mark into other devices has the responsibility of ensuring compliance with
CE standards and verifying that conditions meet European standards.
◆ The installer of the drive is responsible for complying with all relevant
regulations for wiring, circuit fuse protection, earthing, accident
prevention and electromagnetic (EMC regulations). In particular PAult
discrimination for preventing fire risk and solid earthing practices must be
adhered to for electrical safety (also for good EMC practice).
1 Product Information
1.1 Nameplate
Nameplate
Certificates
Model MODEL: KD100-4T-0.75G
Rated output OUTPUT: 3PH 0-440 VAC, 2.1 A, 0-500 Hz, 0.75 kW
Made in China
KD100 - 2S - 0.7G
1 2 34
1.9 3.4 5.0 5.8 10.5 14.6 20.5 26.0 35.0 38.5
[A]
Rated input
50/60 Hz, ±5%
frequency
Applicable [kW] 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5
Motor [HP] 0.5 1 2 3 5 7.5 10 15 20 25
Output Current, [A] 1.5 2.1 3.8 5.1 9.0 13.0 17.0 25.0 32.0 37
Drive Output
Power Capacity,
1.0 1.5 3.0 4.0 5.9 8.9 11.0 17.0 21.0 24.0
[kVA]
[2]
Overload Capacity 120% for 1 hour & 150% for 60 Sec & 180% for 2 Sec
Max. output voltage Three-phase 380 VAC (proportional to input voltage)
Max. output
300 Hz for SVC control, 500 Hz for V/F control
frequency
Recommended ≥
≥ 0.15 ≥ 0.15 ≥ 0.25 ≥ 0.30 ≥ 0.40 ≥ 0.50 ≥ 0.80 ≥ 1.00 ≥ 1.30
Resistor
Braking
Recommended
≥ 300 ≥ 300 ≥ 220 ≥ 200 ≥ 130 ≥ 90 ≥ 65 ≥ 43 ≥ 32 ≥ 25
Resistance, min. [Ω]
Typical Wiring
■ Wiring of Three-phase 380 VAC Power Supply
MCCB
R (-) P(+) BR U
V
Power supply
Three-phase 380 V
50/60 Hz
S
T
KD100 W
OP +24V
OP is connected to +24V in dePAult,
J7
485-
Multi -reference terminal 1 DI4 RS485
S1 485+
Multi -reference terminal 2
DI5
FM
COM Open collector 1
(High-speed pulse output )
+10V COM Multi -function
open -collector output
AI1 DO1
Analog inputs
(Frequency sources) Open collector 2
AI2 J4 (Running state )
GND I2 V2 CME
T/ C
InterPAce for the external keypad J1
T/ B Multi -function relay output
Extension card interPAce J3 (PAult output )
T/ A
2 Wiring
2.2 Terminals
■ Terminals of Main Circuit
Table 2-1 Main circuit terminals of three-phase
RUN!
LED
display
Indicators
Increment
key
Programming Confirm
key key
Decrement key
■ Indicators
FWD/REV: It indicates forward or reverse rotation.
OFF indicates forward rotation and ON indicates reverse rotation.
TUNE/TC : ON indicates torque control mode, blinking slowly indicates auto-tuning
state, blinking quickly indicates PAult state.
REMOTE: It indicates whether the AC drive is operated by means of keypad, terminals
or communication.
OFF indicates keypad control, ON indicates terminal control, and blinking
indicates communication control.
RUN/ERR : It indicates the state of the AC drive.
OFF indicates the stop state, ON (green) indicates the running state, and ON
(red) indicates the PAulty state.
■ LED Display
The 5-digit LED display is able to display the frequency reference, output frequency,
monitoring data and PAult codes.
■ Keys On Keypad
Para.
Para. Name Setting Range Unit DePAult Commission
No.
0: MF.K key disabled
1: Switchover from remote control
(terminal or communication) to keypad
MF.K key control
P7-01 function 2: Switchover between forward rotation N.A. 0
selection and reverse rotation
3: Forward jog
4: Reverse jog
5: Individualized parameter display
0: STOP/RESET key enabled only in
STOP/
keypad control
P7-02 RESET key N.A. 1
1: STOP/RESET key enabled in any
function
operation mode
■ Keypad Operation
P0
U0
AC
…
A2
A1
PP P0 27
…
AC
…
P0 02
A2
A1
PP
…
P1 PRG
P0
Preset
P0-08 0.00 to max frequency Hz 50.00
frequency
P0-07
Calculation
Unit 's result
digit
Main
P4-00 to P4-09 = 18
3 Easy Setup
P0-02
Command source
selection
DI
AI1
Terminal
Serial I/O control
Operating panel
(keypad & display) communication
Terminal command
P4-11
mode
COM COM
COM COM
■ DI Setting
■ DO Setting
Para. Para.
Setting Range Unit DePAult Commission
No. Name
FM
terminal 0: Pulse output (FMP)
P5-00 N.A. 0
output 1: Switch signal output (FMR)
mode
3 Easy Setup
Para. Para.
Setting Range Unit DePAult Commission
No. Name
FMR 0: No output
function 1: AC drive running
(open- 2: PAult output
0
P5-01 collector 3: Frequency-level detection PDT1 output N.A.
No output
output 4: Frequency reached
terminal) 5: Zero-speed running (no output at stop)
selection 6: Motor overload pre-warning
Relay 7: AC drive overload pre-warning
function 8: Set count value reached 2
P5-02 (T/A-T/ 9: Designated count value reached N.A. PAult
B-T/C) 10: Length reached output
selection 11: PLC cycle completed
12: Accumulative running time reached
13: Frequency limited
Extension 14: Torque limited
card relay 15: Ready for RUN
function 16: Reserved 0
P5-03 N.A.
(P/A-P/ 17: Frequency upper limit reached No output
B-P/C) 18: Frequency lower limit reached (no
selection output at stop)
19: Undervoltage state output
20: Communication setting
21: Reserved
22: Reserved
23: Zero-speed running 2 (having output
DO1
at stop)
function
24: Accumulative power-on time reached
selection 1
25: Frequency level detection PDT2
P5-04 (open- N.A. AC drive
output
collector running
26: Frequency 1 reached
output
27: Frequency 2 reached
terminal)
28: Current 1 reached
29: Current 2 reached
30: Timing duration reached
31: AI1 input limit exceeded
32: Load lost
33: Reverse running
34: Zero current state
35: IGBT temperature reached
Extension
36: Output current limit exceeded 4
card DO2
P5-05 37: Frequency lower limit reached (having N.A. Frequency
function
output at stop) reached
selection
38: Alarm output
39: Reserved
40: Current running time reached
41: PAult output (no output at
undervoltage)
3 Easy Setup
0: Positive logic
1: Negative logic
DO active
DO2 active mode
P5-22 mode N.A. 00000
DO1 active mode
selection
Relay 2 active mode
◆ Positive logic means that, DO output terminal is normally the dePAult state.
◆ Negative logic means the opposite situation.
NOTE
◆ Only when P6-00 = 2, parameters P6-05 and P6-06 are related to pre-
excitation.
NOTE
3 Easy Setup
4 Troubleshooting
Control power The input voltage exceeds the allowed Adjust the input voltage to
Err08
PAult range. within the allowed range.
1. Instantaneous power PAilure occurs.
2. The input voltage exceeds the allowed
1: Reset the PAult.
range
2: Adjust the input voltage
3. The DC bus voltage is too low.
Err09 Undervoltage to within the allowed range.
4. The rectifier bridge and buffer resistor
3 to 6: Seek for
are PAulty.
maintenance.
5. The drive board is PAulty.
6. The control board is PAulty.
1: Reduce the load, or
check the motor, or check
1. The load is too heavy or the rotor is
the machine whether it is
Err10 Drive overload locked.
locking the rotor.
2. The drive is of too small power class.
2: Select a drive of higher
power class.
1: Set P9-01 correctly.
2: Reduce the load, or
1. P9-01 is too small.
check the motor, or check
2. The load is too heavy or the rotor is
Err11 Motor overload the machine whether it is
locked.
locking the rotor.
3. The drive is of too small power class.
3: Select a drive of larger
power class.
1. The three-phase power supply is
abnormal. 1: Check the power supply.
Power input 2. The drive board is PAulty. 2 to 4: Seek for
Err12
phase loss 3. The lightening protection board is maintenance.
PAulty.
4. The control board is PAulty.
1. The cable between drive and motor is 1: Check the cable.
PAulty. 2: Check the motor
Power output 2. The drive's three-phase output is windings.
Err13
phase loss unbalanced when the motor is running. 3 to 4: Seek for
3. The drive board is PAulty maintenance.
4. The IGBT is PAulty.
1. The ambient temperature is too high. 1: Reduce the ambient
2. The air filter is blocked. temperature.
3. The cooling PAn is damaged. 2: Clean the air filter.
Err14 IGBT overheat
4. The thermal sensor of IGBT is 3 to 5: Seek for
damaged. maintenance.
5.The IGBT is damaged.
4 Troubleshooting
5 Parameter Table
Setting
Para. No. Para. Name Unit DePAult Commission
Range
Number of decimal
Number of decimal places for U0-19/U0-29
1: 1 decimal place
P7-12 places for load speed 2: 2 decimal places
N.A. 21
display
Number of decimal
places for U0-14
0: 0 decimal place
1: 1 decimal place
2: 2 decimal places
3: 3 decimal places
Accumulative power-
P7-13 0 to 65535 h N.A.
on time
Accumulative power
P7-14 0 to 65535 kWh N.A.
consumption
Temporary
P7-15 performance software N.A. N.A. N.A.
version
Temporary functional
P7-16 N.A. N.A. N.A.
software version
5 Parameter Table
Forward/Reverse rotation
P8-12 0.0 to 3000.0 s 0.0
dead-zone time
0: Enabled
P8-13 Reverse control N.A. 0
1: Disabled
0: Run at frequency
Running mode when set
lower limit
P8-14 frequency lower than N.A. 0
1: Stop
frequency lower limit
2: Run at zero speed
P8-15 Droop control 0.00 to 10.00 Hz 0.00
Accumulative power-on
P8-16 0 to 65000 h 0
time threshold
Accumulative running time
P8-17 0 to 65000 h 0
threshold
0: No
P8-18 Startup protection N.A. 0
1: Yes
Frequency detection value
P8-19 0.00 to max frequency Hz 50.00
(PDT1)
Frequency detection 0.0 to 100.0 (PDT1
P8-20 % 5.0
hysteresis (PDT1 hysteresis) level)
Detection range of 0.00 to 100 (max
P8-21 % 0.0
frequency reached frequency)
5 Parameter Table
Acceleration time in
A0-07 0.00 to 650.00 s 0.00
torque control
Deceleration time in
A0-08 0.00 to 650.00 s 0.00
torque control
Para.
Para. Name Setting Range Unit DePAult Commission
No.
0: Common
asynchronous motor
A2-00 Motor type selection N.A. 0
1: Variable frequency
asynchronous motor
Model
A2-01 Rated motor power 0.1 to 30.0 kW
dependent
Model
A2-02 Rated motor voltage 1 to 1000 V
dependent
Model
A2-03 Rated motor current 0.01 to 655.35 A
dependent
Model
A2-04 Rated motor frequency 0.01 to max frequency Hz
dependent
Model
A2-05 Rated motor speed 1 to 65535 RPM
dependent
0.001 to 65.535 Model
A2-06 Stator resistance Ω
0.0001 to 6.5535 dependent
Model
A2-07 Rotor resistance 0.001 to 65.535 Ω
dependent
Model
A2-08 Leakage inductive reactance 0.01 to 655.35 mH
dependent
Model
A2-09 Mutual inductive reactance 0.1 to 6553.5 mH
dependent
Model
A2-10 No-load current 0.01 to A2-03 A
dependent
0: No auto-tuning
1: Static auto-tuning 1
A2-37 Auto-tuning selection N.A. 0
2: Complete auto-tuning
3: Static auto-tuning 2
Speed loop proportional gain
A2-38 1 to 100 N.A. 30
1
A2-39 Speed loop integral time 1 0.01 to 10.00 s 0.50
A2-40 Switchover frequency 1 0.00 to A2-43 Hz 5.00
Speed loop proportional gain
A2-41 1 to 100 N.A. 20
2
A2-42 Speed loop integral time 2 0.01 to 10.00 s 1.00
A2-40 to max output
A2-43 Switchover frequency 2 Hz 10.00
frequency
A2-44 Vector control slip gain 50 to 200 % 100
Time constant of speed loop
A2-45 0.000 to 1.000 s 0.050
filter
5 Parameter Table
Para.
Para. Name Setting Range Unit DePAult Commission
No.
Vector control over-excitation
A2-46 0 to 200 N.A. 0
gain
Torque upper limit source in
A2-47 0 to 7 N.A. 0
speed control mode
Digital setting of torque upper
A2-48 0.0 to 200.0 % 150.0
limit in speed control mode
Selection of torque upper
limit reference setting channel
A2-49 0 to 8 N.A. 0
in speed control mode
(regenerative)
Digital setting of torque upper
A2-50 limit in speed control mode 0.0 to 200.0 % 150.0
(regenerative)
Excitation adjustment
A2-51 0 to 60000 N.A. 10
proportional gain
Excitation adjustment integral
A2-52 0 to 60000 N.A. 10
gain
Torque adjustment
A2-53 0 to 60000 N.A. 10
proportional gain
Torque adjustment integral
A2-54 0 to 60000 N.A. 10
gain
A2-55 Speed loop property 00 to 11 N.A. 00
A2-56 Torque feedforward gain 20 to 100 N.A. 80
Max. torque coe翿 cient in field
A2-59 50 to 200 % 80
weakening area
0.0: Not limited
A2-60 Regenerative power limit % 0.0
0.1% to 200.0
0: Sensorless vector
control (SVC )
A2-61 Motor 2 control mode N.A. 2
2: Voltage/Frequency (V/
F) control
0: Same as motor 1
1: Acceleration/
Deceleration time 1
2: Acceleration/
Motor 2 acceleration/
A2-62 Deceleration time 2 N.A. 0
deceleration time
3: Acceleration/
Deceleration time 3
4: Acceleration/
Deceleration time 4
0.0: Fixed torque boost, Model
A2-63 Motor 2 torque boost %
0.1 to 30 dependent
Motor 2 oscillation Model
A2-65 0 to 100 N.A.
suppression gain dependent
5 Parameter Table
Corresponding setting of AI
A6-11 -100.0 to 100.0 % 30.0
curve 5 inflexion 1 input
A6-12 AI curve 5 inflexion 1 input A6-10 to A6-14 V 6.00
Corresponding setting of AI
A6-13 -100.0 to 100.0 % 60.0
curve 5 inflexion 1 input
A6-14 AI curve 5 max input A6-14 to 10.00 V 10.00
Corresponding setting of AI
A6-15 -100.0 to 100.0 % 100.0
curve 5 max input
Jump point of AI1 input
A6-24 -100.0 to 100.0 % 0.0
corresponding setting
Jump amplitude of AI1 input
A6-25 0.0 to 100.0 % 0.5
corresponding setting
Jump point of AI2 input
A6-26 -100.0 to +100.0 % 0.0
corresponding setting
Jump amplitude of AI2 input
A6-27 0.0 to 100.0 % 0.5
corresponding setting
Jump point of AI3 input
A6-28 -100.0 to +100.0 % 0.0
corresponding setting
Jump amplitude of AI3 input
A6-29 0.0 to 100.0 % 0.5
corresponding setting