Instruction Manual: FVR-E11S-7EN FVR-E11S-4EN
Instruction Manual: FVR-E11S-7EN FVR-E11S-4EN
Instruction Manual: FVR-E11S-7EN FVR-E11S-4EN
Caution
Thank you for purchasing our FVR-E11S series inverter.
• This product is designed to drive a three-phase induction motor. Read through this
instruction manual and be familiar with the handling method for correct use.
• Improper handling blocks correct operation or causes a short life or failure.
• Have this manual delivered to the final user of the product. Keep this manual in a
safe place until the inverter is discarded.
• For the usage of optional equipment, refer to the manuals for optional equipment.
! CAUTION
• Do not hold the cover during transportation.
Otherwise the inverter may drop and cause injuries.
• Do not allow lint, paper, wood chips, dust, metallic chips or other foreign matter in the inverter or do
not allow them attached to the heat sink.
Otherwise fire or an accident could occur.
• Do not install or operate an inverter which is damaged or lacking parts.
Otherwise fire, an accident or injuries could occur.
Wiring
! WARNING
• When connecting the inverter to the power supply, add a circuit breaker for circuit protection and
earth leakage breaker in the path of power supply.
Otherwise fire could occur.
• Be sure to connect the grounding cable without fail.
Otherwise electric shock or fire could occur.
• Both screws of grounding terminals of FVR5.5/7.5E11S-4EN has to be tightened up securely even
if one grounding terminal is not used.
Otherwise electric shock or fire could occur.
• Qualified electricians should carry out wiring.
Otherwise electric shock could occur.
• Perform wiring after checking that the power supply is turned off.
Otherwise electric shock could occur.
• Be sure to perform wiring after installing the main body of the inverter.
Otherwise electric shock or injuries could occur.
i
! CAUTION
• Check that the number of phases and the rated voltage of the product agree with the number of
phases and the voltage of the AC power supply.
Otherwise fire or an accident could occur.
• Do not connect the AC power cables to the output terminals (U, V, W).
Otherwise fire or an accident could occur.
• Do not connect a braking resistor directly to the DC terminals (P (+), N (-)).
Otherwise fire or an accident could occur.
• The inverter, motor and wiring generate electric noise. Take care of malfunction of the nearby
sensors and devices.
Otherwise an accident could occur.
Operation
! WARNING
• Be sure to install the terminal cover before turning the power on. Do not remove the cover during
power application.
Otherwise electric shock could occur.
• Do not operate switches with wet hands.
Otherwise electric shock could occur.
• If the retry function has been selected, the inverter may automatically restart according to some
causes after tripping.
(Design the machine so that human safety is ensured after restarting.)
Otherwise an accident could occur.
• If the torque limit function has been selected, the inverter may operate at an
acceleration/deceleration time or speed different from the set ones. Design the machine so that
safety is ensured even in such cases.
Otherwise an accident could occur.
• The STOP key is only effective when function setting has been established to make the STOP key
enable. Prepare an emergency stop switch separately.
Otherwise an accident could occur.
• If an alarm reset is made with the operation signal turned on, a sudden start will occur. Check that
the operation signal is turned off in advance.
Otherwise an accident could occur.
• Do not touch the inverter terminals during power applies to the inverter even if the inverter stops.
Otherwise electric shock could occur.
! CAUTION
• Do not turn the main circuit power on or off to start or stop inverter operation.
Otherwise failure could occur.
• Do not touch the heat sink and braking resistor because they become very hot.
Otherwise burns could occur.
• Setting the inverter to high speeds is easy. Check the performance of the motor and machines
before changing the setting.
Otherwise injuries could occur.
• The brake function of the inverter does not provide mechanical holding means.
Injuries could occur.
ii
Maintenance and inspection and parts replacement
! WARNING
• Turn the power off and wait for at least five minutes before starting inspection.
(Further, check that the charge lamp is unlit, and check the DC voltage across the P (+) and N (-)
terminals to be lower than 25Vdc.)
Otherwise electric shock could occur.
• Maintenance and inspection and parts replacement should be made only by qualified persons.
(Take off the watch, rings and other metallic matter before starting work.)
(Use insulated tools.)
Otherwise electric shock or injuries could occur.
Disposal
! CAUTION
• Handle the inverter as an industrial waste when disposing of it.
Otherwise injuries could occur.
Others
! WARNING
• Never remodel.
Otherwise electric shock or injuries could occur.
GENERAL PRECAUTIONS
Drawings in this manual may be illustrated without covers or safety shields for explanation of detail
parts. Restore the covers and shields in the original state and observe the description in the manual
before starting operation.
iii
Conformity to Low Voltage Directive in EU
[Available only for the products with CE or TÜV mark]
! CAUTION
1. Safe separation for control interface of this inverter is provided when this inverter is installed
in overvoltage category II. PELV(Protective Extra Low Voltage) circuit or SELV(Safety Extra
Low Voltage) circuit from external controller is connected to the interface directly.
2. Basic insulation for control interface of this inverter is provided when this inverter is installed
in overvoltage category III. An insulation transformer has to be installed between power
supply mains and this inverter when SELV circuit from external controller is connected to this
inverter directly. Otherwise supplementary insulation between control interface of this inverter
and environment must be provided.
3. The ground terminal G should always be connected to the ground. Don't use only RCD as
the sole method of electric shock protection.
Dimensions of external PE conductor should be same as dimensions of input phase
conductor and capable for possible fault.
4. Use MCCB or MC that conforms to EN or IEC standard.
5. Where RCD (Residual-current-operated protective device) is used for protection in case of
direct or indirect contact, only RCD of type B is allowed on the supply side of this EE
(Electric equipment). Otherwise another protective measure shall be applied such as
separation of the EE from the environment by double or reinforced insulation or isolation of
EE and supply system by the transformer.
6. The inverter has to be installed in environment of pollution degree 2. If the environment is
pollution degree 3 or 4, the inverter has to be installed in a cabinet of IP54 or higher.
7. Use a prescribed wire according to the EN60204 Appendix C.
8. Install the inverter, AC or DC reactor, input or output filter in an enclosure that meets the
following requirement, to prevent a human body from touching directly to these equipment.
1) When a person can touch easily on each connecting terminal or live parts, install the
inverter, AC or DC reactor, output filter in an enclosure with minimum degree of
protection of IP4X.
2) When a person can not touch easily on each connecting terminal or live parts, install
the inverter, AC or DC reactor, output filter in an enclosure with a minimum degree of
protection of IP2X.
9. It is necessary to install the inverter in appropriate method using an appropriate RFI filter to
conform to the EMC directive. It is customer's responsibility to check whether the
equipment ,the inverter is installed in, conforms to EMC directive.
10. Do not connect copper wire to grounding terminal directly. Use cramp terminal with tin or
equivalent plating to reduce electrochemical potential.
11. Do not remove the keypad panel before disconnecting power and do not insert/remove the
extension cable for keypad panel remote operation while power is on. Confirm that the
extension cable is securely latched to keypad panel and inverter before power is on.
A supplementary isolation is required for the extension cable when the inverter is installed in
overvoltage category III.
12. Basic insulation for control interface of this inverter is provided when the inverter is used at
altitude over 2000m. The use at altitude over 3000m is not permitted.
13. The supply mains neutral has to be earthed for FVR-E11S-4EN.
iv
Caution for UL/cUL requirement [Available only for the products with UL/cUL mark]
! CAUTION
1. [WARNING] Take care of electric shock. Be sure to turn the inverter off before starting work.
2. [CAUTION] When the charge lamp is lit, the inverter is still charged at a dangerous voltage.
3. [WARNING] There are two or more live parts inside the inverter.
4. The inverter is approved as a part used inside a panel. Install it inside a panel.
5. Perform wiring to the input, output and control terminals of the inverter, referring to the table
below. Use UL certified round crimp terminal to the input and output terminals with insulation
cover or covered with reduced tube to obtain the insulation distance. Use a crimping tool
recommended by the terminal manufacturer when fabricating crimp terminals.
6. Install a fuse or circuit breaker between the power supply and the inverter, referring to the
table below.
Applicable wire
Tightening torque
diameter
[N·m]
[AWG] (mm2) 1)
[A]
Fuse 2) [A]
L1/R,L2/S,
L1/R,L2/S,
L3/T
Breaker
Inverter type L3/T
L1/L, L2/N
L1/L, L2/N Control Control
G
P1,P(+) section section
P1,P(+)
DB,N(-)
DB,N(-)
U, V, W
U, V, W
FVR0.1E11S-7EN 6 5
FVR0.2E11S-7EN 1.2 6 5
14 (2.1)
FVR0.4E11S-7EN 20 10 10
0.4
FVR0.75E11S-7EN (0.5) 15 15
FVR1.5E11S-7EN 1.8 12 (3.3) 30 30
FVR2.2E11S-7EN 10 (5.3) 40 40
FVR0.4E11S-4EN
6 5
FVR0.75E11S-4EN
FVR1.5E11S-4EN 1.8 14 (2.1) 10 10
20
FVR2.2E11S-4EN 0.4 15 15
(0.5)
FVR4.0E11S-4EN 20 20
FVR5.5E11S-4EN 12 (3.3) 30 30
3.5
FVR7.5E11S-4EN 10 (5.3) 40 40
7. The inverters FVR0.1 to 2.2E11S-7 are suitable for use on a circuit capable or delivering not
more than 20,000 rms symmetrical amperes, 240V maximum.
8. The inverters FVR0.4 to 7.5E11S-4 are suitable for use on a circuit capable or delivering not
more than the following symmetrical amperes, 480V maximum.
When the fuse is installed : 20,000A
When the circuit breaker is installed : 5000A
9. FVR-E11S-EN is an open type inverter.
10. A class 2 circuit wired with class 1 wire.
v
Contents
5-2 Detail Description of Each Function ・ 5-11 9-4-9 Communication Error Code ・・・・・・・9-19
Keypad panel
Ratings nameplate
Intermediate cover
1-1
(1-2) Overall view (5.5,7.5kW)
Keypad panel
Intermediate cover
Ratings nameplate
A barrier is provided in the main circuit terminal block cover for the P1, P (+), DB and N (-) cable port.
Cut the barrier using nippers or the like before wiring.
1-2
(2-2) View of wiring part(5.5,7.5kW)
U, V, W cable port
Cable cover
A barrier is provided in the cable cover for the P1, P (+), DB and N (-) cable port. Cut the barrier
using nippers or the like before wiring.
1-3
(2) Removing the main circuit terminal block cover(4.0kW or below)
While lightly pushing the sides of the main circuit terminal block cover at the catches, slide toward
you in the procedure shown in Fig. 1-3-2 to remove it.
screws
② ②
① ①
1-4
(4) Removing the keypad panel
Loosen the keypad panel mounting screws and remove the keypad panel in the procedure shown in
Fig. 1-3-4. During the procedure, slowly remove the keypad panel right toward the top. If the keypad
panel is handled abruptly, the connector will be broken.
Mounting screw (M3)
Reverse the procedures to mount the terminal block cover and keypad panel.
1-5
1-4 Transportation
Always hold the main unit when carrying the inverter.
If covers or parts are held, the inverter may be broken or it may drop.
1-5 Storage
To store temporarily
Store the inverter in an environment described in Table 1-5-1.
Table 1-5-1 Storage environment
Item Specifications
Ambient temperature -10~+50 degree C
Places not subjected to abrupt temperature changes
Storage temperature (Note 1) -25~+65 degree C
or condensation or freezing
Relative humidity 5~95%Note 2
Atmosphere
The product must not be exposed to dust, direct sunlight, corrosive or
flammable gases, oil mist, vapor, water drops or vibration. There must be
little salt in the atmosphere.
86~106kPa (During storage)
Atmospheric pressure
70~106kPa (During transportation)
Note 1: The storage temperature is for a short time during transportation or the like.
Note 2: Even if the humidity is within the requirements of the specifications, places with abrupt
temperature changes are subject to condensation or freezing. Avoid storing the inverter in
such places.
(1) Do not place the inverter directly on the floor.
(2) If the ambient atmosphere is adverse, wrap the inverter in a vinyl sheet or the like when storing.
(3) If humidity may give an ill effect, add a drying agent (such as silica gel) in the package prepared
as described in item (2).
To store for a long time
The long-term storage method of the inverter varies largely according to the environment of the
storage site. General storage methods are described below.
(1) The storage site must satisfy the requirements of specifications for temporary storage.
However, for storage exceeding three months, the upper limit of the ambient temperature shall
not exceed 30 °C. This is for the prevention of deterioration of electrolytic capacitors left turned
off.
(2) The package must be air tight so that moisture will not enter. Add a drying agent inside the
package to contain the relative humidity inside the package within 70%.
(3) The inverter installed on a unit or control panel and left is likely to be exposed to moisture and
dust. If this is the case, remove the inverter and move it to a preferable environment.
(4) Electrolytic capacitors left turned off for an extended period of time deteriorate. Do not store for
one year or more without turning the power on.
1-6
2. Installation and Connection
2-1 Operating Environment
Install the inverter in an environment described in Table 2-1-1.
Table 2-1-1 Operating environment
Item Specifications
Site Indoors Table 2-1-2 Output attenuation ratio
Ambient temperature -10 to +50 degree C
in relation to altitude
Relative humidity 5 to 95% (without condensation)
Output current
Atmosphere The inverter must not be exposed to dust, Altitude
attenuation ratio
direct sunlight, corrosive gases, oil mist,
vapor or water drops. 1000 m or 1.00
There must be little salt.
less
No condensation occurs due to abrupt
temperature changes. 1000-1500m 0.97
Altitude 1,000 m max. (Refer to Table 2-1-2 for
1500-2000m 0.95
altitudes exceeding 1000 m.)
Atmospheric pressure 2000-2500m 0.91
86 to 106 kPa
Vibration 3mm 2 to 9 Hz 2500-3000m 0.88
2
9.8m/s 9 to 20 Hz
2m/s2 20 to 55 Hz
1m/s2 55 to 200 Hz
(4) When installing the inverter inside a control panel or the like, take full consideration for
ventilation so that the ambient temperature of the inverter does not exceed the specification
requirements. Do not install the inverter in a poorly ventilated small enclosure.
(5) When storing multiple inverters inside a single unit or inside a control panel, horizontal
installation is recommended to reduce mutual temperature effects. When an vertical layout is
adopted for an unavoidable reason, install a partition plate or the like between inverters to isolate
the heat of the lower inverter.
Do not allow lint, paper, wood chips, dust, metallic chips or other foreign matter in
! the inverter or do not allow them attached to the heat sink.
CAUTION Otherwise fire or an accident could occur.
2-1
2-3 Connection
Remove the control terminal block cover to connect the control terminal block. Remove the main
circuit terminal block cover to connect the main circuit terminal block. Correctly connect cables
taking care of the following precautions.
2-2
■ Basic connection diagram
Electric cabinet
G G Armoured
or
Grounding Grounding screened
EFL-E11-7 terminal
terminal cable
<CMC>
X4
X5 <Y1E>
CM
<Y2E>
CM
(P24) (THR) CM
FVR-E11S-EN
2-3
2-3-2 Connection of Main Circuit and Grounding Terminal
Table2-3-1 Connection of Main Circuit and Grounding Terminal
Symbol Name of terminal Description
Main circuit power Connects a 3-phase power supply.
L1/R,L2/S,L3/T
input
Main circuit power Connects a 1-phase power supply.
L1/L,L2/N
input
U,V,W Inverter output Connects a 3-phase induction motor.
P1,P(+) For DC reactor Connects an optional DC reactor.
P(+),DB For external braking Connects an optional external braking resistor.
resistor
P(+),N(-) DC link circuit terminal Connected to DC link circuit.
grounding Grounding terminal of the inverter chassis (housing).
G
Connect to the protective ground.
2-4
(3) DC reactor connecting terminals (P1, P (+))
a. Use this terminal to connect a DC reactor (option).
Remove the jumper connected in the factory before
connecting the DC reactor.
b. Do not remove the jumper if no DC reactor is used.
Cut the barrier in the main circuit terminal block cover
for the P1, P (+), DB and N (-) cable port using nippers
or the like when connecting wiring.
• Check that the number of phases and the rated voltage of the product agrees with
the number of phases and the voltage of the AC power supply.
! • Do not connect the AC power cables to the output terminals (U, V, W).
CAUTION Otherwise injuries could occur.
• Do not connect a braking resistor directly to the DC terminals (P (+), N (-)).
Otherwise fire could occur.
2-5
2-3-3 Connection of Control Terminal
Table 2-3-2 shows the functions of the control circuit terminals. The method of connecting control
function terminals varies according to the function setting. Refer to the connection method for the
function.
Table 2-3-2 Functions of control circuit terminals
Classifica- Terminal Terminal name Description of function
tion symbol
13 Potentiometer power +10 Vdc power supply for frequency setting POT.
supply (POT: 1 to 5 kohm).
12 Voltage input (1) The frequency is set according to the external analog
input voltage command.
• 0 to +10 Vdc / 0 to 100%
• Reversible operation using +/- signal: 0 to +/-10 Vdc / 0
to 100%
• Inverse mode operation: +10 to 0 Vdc / 0 to 100%
Analog (2) The PID control feedback signal is input.
input
* Input resistance: 22 kohm
C1 Current input (1) The frequency is set according to the analog input
current command.
• 4 to 20 mAdc / 0 to 100%
• Inverse mode operation: 20 to 4 mAdc / 0 to 100%
(2) The PID control feedback signal is input.
* Input resistance 250 ohm
11 Common Common for analog signals
FWD Forward operation Forward operation with FWD-P24 ON and deceleration
command and stop with FWD-P24 OFF.
REV Reverse operation Reverse operation with REV-P24 ON and
command deceleration-stop with REV-P24 OFF.
X1 Digital input 1 A coast-to-stop command from an external device,
X2 Digital input 2 external alarm, alarm reset, multi-step frequency selection
X3 Digital input 3 and other functions can be assigned to the X1 through X5
X4 Digital input 4 terminals. Refer to the terminal function E01 to 05 setting
method in section 5-2 Detail Description of Each
X5 Digital input 5
Function.
<Digital input circuit specification>
Item min. typ. Max.
Operation Level OFF 0V - 2V
voltage Level ON 22V 24V 27V
Operation current at ON - 4.2mA 6mA
Allowable leakage current at - - 0.5mA
Digital
OFF
input
+24
V
P24
FWD,REV, 4.7kohm
X1 to X5
CM
2-6
Classifica- Terminal
tion Terminal name Description of function
symbol
FM (11: Analog monitor The monitor signal for analog DC voltage (0 to +10 Vdc) is
Common output. The signal description can be selected from the
terminal) following.
• Output frequency1 (before slip compensation)
• Output frequency2 (after slip compensation)
• Output current • Output voltage
Analog • Output torque • Load factor
output / • Input power • PID feedback value
pulse • DC link circuit voltage
output * Allowable connection impedance: min. 5 k ohm
Pulse rate monitor The monitor signal is output according to the pulse voltage.
The signal description is the same as the FMA signal.
* Allowable connection impedance: min. 5 k ohm
Use SW1 on the control board and function code F29 to
change between the analog monitor and Pulse rate monitor.
(FMA: analog monitor, FMP: Pulse rate monitor)
Y1E Transistor output 1 The RUN signal, frequency equivalence signal, overload
early warning signal and other signals are output to arbitrary
Y2E Transistor output 2 ports at a transistor output. Refer to terminal function E20 to
21 setting methods in section 5-2 Detail Description of Each
Function.
<Transistor output circuit specification>
Transistor
output
Operation
Voltage
Current
CMC Common Common for transistor output signal. Isolated from terminals
(Transistor output) CM and 11.
P24 DC voltage supply Power supply for transistor output load. (24 Vdc 50 mAdc
(CM: Max.) (When using P24, short the CMC and P24 terminals.) (If
common the P24 terminal is overloaded or connected with the CM
terminal) terminal, the inverter trips with Er3 indication. To reset,
remove external causes and, after several minutes, turn the
inverter on again.)
30A,30 Alarm relay output When the inverter is stopped with an alarm, a relay contact
B,30C output (1C) is issued.
Relay Contact capacity: 48 Vdc 0.5 A
(When complying with UL/cUL:42Vdc 0.5A)
output
Selection between excitation upon an alarm or excitation
during normal operation is allowed.
2-7
(1) Analog input terminals (13, 12, C1, 11)
a. Because weak analog signals are handled, these signals are especially susceptible to the
external noise effects. Route the wiring as short as possible (within 20 m) and use shielded
cables. In principle, ground the shield of the shielded cable; if effects of external inductive
noises are considerable, connection to terminal 11 may be effective.
b. Use twin contacts relay for weak signals if relay is used in the circuit. Do not add a contact to
terminal 11.
c. When the inverter is connected with an external device outputting the analog signal, a
malfunction may be caused by electric noise generated by the inverter according to some
type of the circuit of the device. If this happens, connect a ferrite core or capacitor to the
device outputting the analog signal.
(4) Others
a. Route the wiring of the control terminals as far from the wiring of the main circuit as
possible. Otherwise electric noise may cause malfunctions.
b. Fix the control cables inside the inverter to keep them away from the live parts of the main
circuit (such as the terminal block of the main circuit).
If the control cables touch the live part of the main circuit, the insulation sheath of the
control cable, insulation of which is not reinforced, may be broken to cause a high
! WARNING voltage of the main circuit to be fed to the control signal. This is banned in the low
voltage directive models for Europe.
Electric shock could occur.
Electric noise may be generated by the inverter, motor or wiring. Take care of
! malfunctions of the nearby sensors and devices.
CAUTION An accident could occur.
2-8
2-3-4 Terminal Layout
(1) Main circuit terminal block
Inverter type Main circuit terminal drawing
DB P1 P(+) N(-)
DB P1 P(+) N(-)
G G
FVR0.75E11S-7EN L1/L L2/N U V W
Screw size : M4
Tightening torque : 1.8N⋅⋅m
DB P1 P(+) N(-)
FVR0.4E11S-4EN G G
FVR0.75E11S-4EN L1/R L2/S L3/T U V W
FVR1.5E11S-4EN
FVR2.2E11S-4EN Screw size : M4
Tightening torque : 1.8N⋅⋅m
Screw size : M4
Tightening torque : 1.8N⋅⋅m
FVR4.0E11S-4EN G G
Screw size : M4
Tightening torque : 1.8N⋅⋅m
2-9
(1) Main circuit terminal block(Continued)
Inverter type Main circuit terminal drawing
FVR5.5E11S-4EN
FVR7.5E11S-4EN G G
Screw size : M5
Tightening torque : 3.5N⋅⋅m
2-10
2-3-5 Applicable Devices and Cable Sizes for Main Circuit
*1 The applicable frame and series of the model of the molded case circuit breaker (MCCB) and
earth leakage breaker (ELCB) vary according to the capacity of the transformer of the equipment.
For details of selection, refer to the concerning technical documents.
*2 The recommended cable size for the main circuit is the case for the use of the PVC cable at
ambient temperature 40 degree C specified in Appendix C of EN 60204
*3 The power supply impedance without a reactor is considered to be the equivalent of 0.1% of the
inverter capacity, with 10% current unbalance accompanied by the voltage unbalance.
*4 Up to crimp terminal (JIS C2805) RAV2-3.5 with max. 7.4 mm width (including tolerance) can be
used.
*5 Up to crimp terminal (JIS C2805) RAV5.5-4 with max. 9.8 mm width (including tolerance) can be
used.
*6 Use crimp terminals with an insulating cover.
2-11
3. Operation
3-1 Inspection and Preparation Before Operation Inverter
Check the following before starting operation. (L1/L) (L2/N)
(1) Check if connection is correct. G L1/R L2/S L3/T U V W G
Especially check if the power cables are connected to
inverter output terminals U, V and W and that the
grounding cable is grounded without fail.
Motor
supply
Power
(2) Check for short circuits between terminals and exposed
live parts and ground faults.
(3) Check for loose terminals, connectors and screws. Fig. 3-1-1
(4) Check if the motor is separated from mechanical equipment. Inverter connection diagram
(5) Turn the switches off so that the inverter does not start or operate erroneously at power-on.
(6) After the power is turned on, check the following.
a. Check if the keypad panel shows an alarm.
b. Check if the fan built in the inverter rotates. (1.5 kW or above)
• Be sure to install the terminal cover before turning the power on.
Do not remove the cover during power application.
! WARNING
• Do not operate switches with wet hands.
Otherwise electric shock could occur.
3-2 Operation Method
There are various operation methods. Refer to chapter 4 "Keypad Panel" and chapter 5 "Selecting
Functions" to select the method most suitable for the purpose and operation specification. Table
3-2-1 shows general operation methods.
3-3 Test Operation
Table 3-2-1 General operation methods
After checking for errors in section 3-1, perform a
test operation. Operation Frequency Operation
In the factory shipment state, the inverter is in the method setting command
keypad panel operation mode. Operation Keypad Keypad panel
(1) Turn the power on and check that the LED using keypad panel keys keys
panel
blinks while indicating the 0.00 Hz frequency.
RUN STOP
(2) Using the key, set the frequency to a , ,
low frequency such as 5 Hz. Operation Contact input
using external (switch),
(3) To turn forward: F02 = 2 signal terminal , terminals
To reverse: F02 = 3 Potentiometer FWD-P24,
After setting the above, press the RUN key to or analog terminals
voltage, REV-P24
start operation. To stop, press the key. current or
STOP
multistep
(4) Check the following points. speed
operation
a. Check if the direction of rotation is correct.
b. Check for smooth rotation without motor humming or excessive vibration.
c. Check for smooth acceleration and deceleration.
(5) Referring to function code P04 Motor 1 (auto tuning), tune the motor constant.
When no abnormality is found, raise the operation frequency to check.
After checking for correct operation during the above test operation, start normal operation.
Caution 1: If any abnormality is found to the inverter or motor, immediately stop operation and
determine the cause referring to chapter 7 Troubleshooting.
Caution 2: If voltage is applied to the L1/R, L2/S and L3/T or L1/L and L2/N main circuit power
supply terminals even after the inverter stops, the inverter output terminals U, V and W
are live and you will be hit by electric shock when touching the terminals. As well, the
smoothing capacity is not discharged immediately after the power is turned off and it
takes time for the capacitor to be discharged.
To touch the electric circuit after turning the power off, check that the charge lamp is unlit
and check for safe voltage using a multimeter.
3-1
4. Keypad Panel
The keypad panel is provided with various functions such as operation (frequency setting and
start/stop commands) from the keypad panel, monitor and alteration of function code data, and
various confirmation functions.
Be familiar with the operation method of each function before starting operation.
☆STOP key
Press this key to stop operation. When
data code F 0 2 =
6 0. 0 0 1. 2 0 2 0 0 1 0 0 0
Line speed *2
1 0 0 0
*1: In the PID control mode (when function H20 is at "1" or "2"), the value is in the percent display
and the dot at the least significant digit always lights up.
4-1
Example: 10%: 1 0. 0. ., 100%: 1 0 0. 0.
*2: Press the , key during display of these data to display the frequency setting.
4-2
(2) Stopping operation
When F 0 2 is other than 1 press RUN to start operation or press STOP to
CM ON
F 0 2 = 2 :Forward rotation (Inputs at the FWD and REV terminals are
ignored.)
F 0 2 = 3 :Reverse rotation (Inputs at the FWD and REV terminals are
ignored.)
(3) Changing the frequency
When F 0 1 is at 0 , press the key to increase the frequency or
press the key to decrease the frequency. Press and hold the or key and press the
Note) Do not turn the power off for five seconds after performing a monitor change or
function setting. Otherwise Er1 will be caused.
(4) Function setting method
Description of operation Operation procedure Display result
Initial state 6 0. 0 0
4-3
4-4
(5) Changing the function code
The function code consists of an alphabetic character and a numeral. The alphabetic character
is defined for each of the function groups.
Table 4-1-1 Major groups of function codes
Function code Function
F00~F42 Fundamental functions
E01~E41 Extension terminal functions
C01~C33 Control functions of frequency
P01~P10 Motor parameters
H01~H46 High performance functions
A01~A19 Alternative motor parameters
The function code changes each time the or key is pressed. (Press and hold the
While pressing and holding the or key during function code change, press the
key to change to the next group with another alphabetic character. (Press the and keys
to jump to the top of the F, E, C, P, H or A code, or press the and key to jump to the last
of the F, E, C, P, H or A code.)
Changing example:
+
F 0 0 F 0 1 F 0 2 E 0 1
+
C 3 3 C 3 2 C 3 1 E 4 2
frequency setting, and the data increases or decreases in the unit of the least increment first. While
the or key is held down, the changing digit moves to the upper order for fast changes.
Further, while pressing and holding down the or key, press the key to increase the
changing speed further. No special operation is necessary to store the new frequency setting. The
setting is automatically stored when the inverter is turned off.
4-5
5. Selecting Functions
5-1 Function Selection List
Table 5-1-1 Function selection list
F: Fundamental functions
Function code
User setting
Change during
operation
Min. RS485
Factory
Name Setting range unit Data
setting
format
5-1
Function code
User setting
Change during
operation
Min. RS485
Factory
Name Setting range unit Data
setting
format
0: Inactive
1: Active (for external braking resistor
Electronic thermal DB__-2C/4C)
F13 overload relay
2: Active (for external braking resistor 1 0 X 0
(for braking resistor)
TK80W : 0.1 to 2.2E11S-7
DB__-4C : 0.4 to 7.5E11S-4)
0: Inactive (The inverter immediately
trips upon power failure.)
1: Inactive (The inverter trips after the
Restart mode after
power failure is recovered.)
momentary power
F14 2: Active (The inverter restarts at the 1 0 X 0
failure
frequency effective at the time of
power failure.)
3: Active (The inverter restarts at the
starting frequency.)
Frequency limiter
F15 70 0
(High) 0 to 400 Hz 1Hz
F16 (Low) 0 0
Gain
F17 (For frequency setting 0.0 to 200.0% 0.1% 100.0 2
signal)
F18 Bias frequency -400 to +400Hz 1Hz 0 1
DC brake
F20 0.0 to 60.0Hz 0.1Hz 0.0 2
(Starting frequency)
F21 (Braking level) 0 to 100% 1% 0 0
0.0 s (Inactive)
F22 (Braking time) 0.1s 0.0 2
0.1 to 30.0s
Starting frequency
F23 0.1 to 60.0Hz 0.1Hz 0.5 X 2
(Freq.)
F24 (Holding time) 0.0 to 10.0s 0.1s 0.0 X 2
F25 Stop frequency 0.1 to 6.0Hz 0.1Hz 0.2 X 2
Motor sound
F26 0.75,1 to 15kHz 1kHz 15 0
(Carrier frequency)
F27 (Sound tone) 0 to 3 1 0 0
: The data changed by the or key takes effect on the inverter operation. However, press the
key to store the new data.
: Press the or key to change the data. The new data takes effect after the key is pressed to
store the data.
X: The data can be changed only while the inverter is stopped.
5-2
Function code
User setting
Change during
operation
Min. RS485
Factory
Name Setting range unit Data
setting
format
5-3
E: Extension terminal functions
Change during
Function
operation
Min. RS485
setting
User
code
Factory
Name Setting range unit Data
setting
format
Frequency level
E29 0.01 to 10.0s 0.01s 0.1 6
detection delay
FAR function signal
E30 0.0 to 10.0Hz 0.1Hz 2.5 2
(Hysteresis)
FDT function signal
E31 0 to 400Hz 1Hz 50 0
(Level)
E32 (Hysteresis)0.0 to 30.0Hz 0.1Hz 1.0 2
OL function signal 0: Electronic thermal overload relay
E33 1 0 0
(Mode select) 1: Output current
Fuji’s rated
E34 (Level) 20 to 200% of the rated inverter current 0.01A motor 6
current
E35 (Timer ) 0.0 to 60.0s 0.1s 10.0 2
Display coefficient
E40 0.00 to 200.0 0.01 0.01 6
A
E41 B 0.00 to 200.0 0.01 0.00 6
E42 LED display filter 0.0 to 5.0s 0.1s 0.5 2
5-4
C: Control functions of frequency
Function code
User setting
Change during
operation
Min. RS485
Factory
Name Setting range unit Data
setting
format
Jump frequency
C01 0 0
(Jump freq. 1)
0 to 400Hz 1Hz
C02 (Jump freq. 2) 0 0
C03 (Jump freq. 3) 0 0
C04 (Hysteresis) 0 to 30Hz 1Hz 3 0
Multistep frequency
C05 0.00 4
setting (Freq. 1)
C06 (Freq. 2) 0.00 4
C07 (Freq. 3) 0.00 4
C08 (Freq. 4) 0.00 4
C09 (Freq. 5) 0.00 4
C10 (Freq. 6) 0.00 4
C11 (Freq. 7) 0.00 4
0.00 to 400.0Hz 0.01Hz
C12 (Freq. 8) 0.00 4
C13 (Freq. 9) 0.00 4
C14 (Freq. 10) 0.00 4
C15 (Freq. 11) 0.00 4
C16 (Freq. 12) 0.00 4
C17 (Freq. 13) 0.00 4
C18 (Freq. 14) 0.00 4
C19 (Freq. 15) 0.00 4
0: Inactive
C21 Timer operation 1 0 X 0
1: Active
C22 Stage 1 0.00 to 3600s 0.01s 0.00 6
C30 Frequency command 2 0 to 8 (Same as F01) 1 2 X 0
Analog setting signal
C31 offset adjustment -5.0 to +5.0% 0.1% 0.0 3
(Terminal 12)
C32 (Terminal C1) -5.0 to +5.0% 0.1% 0.0 3
Analog setting
C33 0.00 to 5.00s 0.01s 0.05 4
signal filter
Description of change during operation
: The data changed by the or key takes effect on the inverter operation. However, press the
key to store the new data.
: Press the or key to change the data. The new data takes effect after the key is pressed to
store the data.
X: The data can be changed only while the inverter is stopped.
5-5
P: Motor parameters
Function code
User setting
Change during
operation
Min. RS485
Factory
Name Setting range unit Data
setting
format
Number of motor 1
P01 2 to 14 2 4 X 0
poles
Nominal
0.01 to 5.5kW (4.0kW or less)
P02 Motor1 (Capacity) 0.01kW applied X 4
0.01 to 11.00kW(5.5/7.5kW) motor kW
Fuji's
P03 (Rated current) 0.00 to 99.9A 0.01A standard X 6
rating
0: Inactive
P04 (Tuning) 1: Active (%R1, %X) 1 0 X 12
2: Active (%R1, %X, Io)
0: Inactive
P05 (Online tuning) 1 0 X 0
1: Active
Fuji's
P06 (No-load current) 0.00 to 99.9A 0.01A standard X 6
rating
Fuji's
P07 (%R1 setting) 0.00 to 50.00% 0.01% standard 4
rating
Fuji's
P08 (%X setting) 0.00 to 50.00% 0.01% standard 4
rating
(Slip compensation
P09 0.00 to 15.00Hz 0.01Hz 0.00 4
control 1)
(Slip compensation
P10 0.01 to 10.00s 0.01s 0.50 4
response time 1)
Description of change during operation
: The data changed by the or key takes effect on the inverter operation. However, press the
key to store the new data.
: Press the or key to change the data. The new data takes effect after the key is pressed to
store the data.
X: The data can be changed only while the inverter is stopped.
5-6
H: High performance functions
Function code
User setting
Change during
operation
Min. RS485
Factory
Name Setting range unit Data
setting
format
5-7
Function code
User setting
Change during
operation
Min. RS485
Factory
Name Setting range unit Data
setting
format
5-8
A: Alternative motor parameters
Function code
User setting
Change during
operation
Min. RS485
Factory
Name Setting range unit Data
setting
format
5-9
o: Optional functions
Function code
User setting
Change during
operation
Min. RS485
Factory
Name Setting range unit Data
setting
format
0: Option inactive
o00 Optional selection 1: Option active - 0 0
Set 0 when optional card is not used.
Description of change during operation
: The data changed by the or key takes effect on the inverter operation. However, press the
key to store the new data.
: Press the or key to change the data. The new data takes effect after the key is pressed to
store the data.
X: The data can be changed only while the inverter is stopped.
5-10
5-2 Detail Description of Each Function Description of forward and reverse operation
Normal mode
Forward operation
operation
Frequency setting
F: Fundamental functions (setting: 1, 3, 4)
5-11
[LE]
[12] #1,#4
Frequency setting signal
prevention
operation
#2
Forward/
[C1] F17 F18 Operation
Reverse
Negative
H20
polarity
selection
Reverse #6
+ operation H22 Propotion
+ #3 #1,#2,#3,#6,#7
H23 Integration
[SS2]
command
[SS4]
[SS8]
[Hz2/PID]
5-12
F03 Maximum frequency 1 F07 Acceleration time 1
This is the maximum frequency which is output F08 Deceleration time 1
by the inverter of motor 1.
Setting range: 50 to 400 Hz These are the acceleration time taken for the
If a value larger than the rating of the driven unit output frequency to reach the maximum
is set, the motor or machine may be broken. Set frequency from the start, and the deceleration
a value suitable for the driven unit. time taken to stop from the maximum output
frequency.
F04 Base frequency 1 Setting range: Acceleration time 1: 0.01 to
This is the maximum output frequency in the 3600 s
constant torque zone of motor 1, that is, the Deceleration time 1: 0.01 to
output frequency at the rated output voltage. 3600 s
Set the rating of the motor. The number of significant digits of the
Setting range: 25 to 400 Hz acceleration and deceleration time is three.
Note) If the setting of base frequency 1 is larger Therefore the uppermost three digits can be
than the setting of maximum frequency 1, the set.
output frequency is limited by the maximum The acceleration time and deceleration time are
frequency and the output voltage does not rise set based on the maximum frequency. The
to the rated voltage. relationship between the frequency setting and
Output voltage the acceleration/deceleration time is as shown
Constant torque zone
below.
F06 Maximum output
Output frequency
voltage 1 Maximum output
F05 Rated voltage 1 frequency
Set
frequency
Output
frequency
5-13
F09 Torque boost 1
This function is for motor 1. The following F12 Electronic thermal overload relay 1
options can be selected. (Thermal time constant)
- Selection of load characteristics such as The electronic thermal overload relay watches the
automatic torque boost, square reduction output frequency, output current and operation
torque load, proportional torque load and time of the inverter to prevent the motor from
constant torque load. overheat. The protective function becomes active
- Correction of magnetic flux shortage of motor when 150% of the set amperage flows for the time
in accordance with the voltage drop in low set at F12 (thermal time constant).
frequency zone, and torque boost during low F10
speed operation (boosting of V/f
characteristics). Selection between active and inactive operation of
Setting range Description of selection
the electronic thermal overload relay and selection
of the target motor are made. When the general
0 Automatic torque boost characteristics
purpose motor is selected, the operation level is
where the torque boost value of the
low at low revolution speeds according to the
constant torque load is automatically
cooling characteristics of the motor.
adjusted (refer to function code P04
Setting: 0 Inactive
"Motor 1 (“(Tuning)").
1 Active (for general purpose motor)
1 Square reduction torque characteristics
2 Active (for forced-ventilated motor)
for fan and pump loads
2 Proportional torque characteristics for F11
intermediate load between the square The operation level of the electronic thermal
reduction torque and torque overload relay is set in amperage. Enter the
characteristics. value 1.0 to 1.1 times rated current of the motor.
3 to 31 Constant torque characteristics The setting range is 20 to 135% of the rated
Torque characteristics inverter current.
<Square reduction torque characteristics> (%) When F10 is 2
<Proportional torque characteristics> 100
90
Operation level current(%)
Output voltage V
Rated voltage 1 69
100%
(W hen F10 is 1)
fe= fb (fb<60Hz)
60Hz (fb≧60Hz)
2 fb: Base frequency
Base
1 frequency 1
fe×0.33 fe
0 Output frequency f0 (Hz)
Output frequency f
Graph of relationship between operation
level current and output frequency
<Constant torque characteristics>
Output voltage V F12
Rated voltage 1 Set the time since 150% of the operation level
100% current flows continuously until the electronic
thermal overload relay functions.
Setting range: 0.5 to 10.0 min.
31
T ypical current - operation tim e
3 Base characteristics
19% frequency 1 20
0
Output frequency f
15
Operation time (min.)
5-15
F13 Electronic thermal overload relay (for External braking resistor)
This function controls the operation frequency of the braking resistor and the continuous operation
hours to prevent the braking resistor from being overheated.
Setting
0: Inactive
1: Active (For external braking resistor DB -2C/4C)
2: Active (For external braking resistor TK80W120Ω) [0.1 to 2.2E11S-7]
Active (For external braking resistor DB -4C) [0.4 to 7.5E11S-4]
F14 Restart mode after momentary power failure
Select the operation to be taken by the inverter upon momentary power failure.
You can select between protective operation (alarm output, alarm display, and inverter output shutoff)
upon detection of power failure to be taken against an undervoltage and restart after momentary power
failure where the coasting motor is not stopped but automatically restarted after the source voltage is
recovered.
Setting range: 0 to 3 (Refer to the table below for details of the function.)
Setting
Function codes used for the restart after momentary power failure include H13 and H14. Refer to the
description of these codes, too. As well, a rotating motor pickup function can be selected as a
starting method after a momentary power failure. (Refer to function code H09 for details of setting.)
When the pickup function is used, the speed of the coasting motor is detected and the motor is
started without a shock. Because a speed detection time is necessary if the pickup function is made
effective, the pickup function should be made ineffective and restart should be made at the frequency
effective before the power failure in a system with a large inertia to restore the original frequency, to
make the most of the small decrease in the speed of the coasting motor.
The effective range of the pickup function is 5 to 120 Hz. If the detected speed is out of the effective
range, the inverter restarts according to the regular function of restart after momentary power failure.
5-16
Power failure Power restoration Power failure Power restoration
Setting: 2
Setting: 0
Main Main
circuit DC Undervoltage
circuit DC Undervoltage voltage
voltage
Time
Protective
function Output
frequency H13:Wait time
5-17
F15 Frequency limiter (High) F18 Bias frequency
F16 Frequency limiter (Low) This function obtains the frequency setting from
addition of the frequency setting in relation to
Set the upper and lower limits of the frequency the analog input and a bias frequency. The
setting. operation is as shown in the figure below.
Setting range: 0 to 400 Hz However, if the bias frequency is larger
(smaller) than the maximum frequency (-
Frequency setting
maximum frequency), the limit is set at the
+ Maximum frequency maximum output frequency (- maximum output
frequency).
Frequency setting Bias frequency
Upper limit value (positive)
Lower limit Frequency
Frequency
-100% value setting
setting
Maximum output
Lower limit +100% frequency
value
Upper limit
value
Analog input
-10[v] 0 +10[V] Terminal【12】
4 20[mA] Terminal【C1】
5-18
F23 Starting frequency(Frequency) motor torque by about 15%. When a large value
is set, the inverter loss increases, raising the
F24 Starting frequency (Holding time) inverter temperature.
F25 Stop frequency F27 Motor sound (Sound tone)
The starting frequency can be set to insure the The sound tone of the motor noise can be
torque during start of operation. Holding time for changed when the carrier frequency is 7 kHz or
at the starting frequency before acceleration lower. Use the function according to preference.
can be set to wait for establishment of the Setting range: 0, 1, 2, 3
magnetic flux of the motor during start of F29 FMA and FMP terminals (Select)
operation. Select the operation method of the FM terminal.
F23 0: Analog output (FMA function)
Frequency: Set the starting frequency. 1: Pulse output (FMP function)
Setting range: 0.1 to 60.0 Hz F30 FMA (Voltage adjust)
F24 F31 FMA (Function)
Holding time: Set the time for continuing the The output frequency, output current and other
starting frequency during start of operation. monitor data can be output to the FM terminal in a
Setting range: 0.0 to 10.0 s DC voltage. The amplitude can be adjusted.
*The Holding time is not placed during changeover Note) To use the FM terminal for analog outputs,
between forward and reverse rotation. set F29 at "0" and set SW1 on the control
*The Holding time is not included in the board to FMA.
acceleration time.
*The function is effective even when C21 Timer F30
operation is selected; the time is included in the Adjust the voltage corresponding to 100 [%] of
timer value. the monitoring amount of the monitoring item
F25 selected at F31 in a range from 0 to 200 [%] (in
an increment of 1 [%]).
Set the stop frequency.
Setting range: 0 to 200 [%]
Setting range: 0.1 to 6.0 Hz
10V or above
O u tp u t fre q u e n c y 10V F30:100%
Forward rotation
FMA terminal output
Continuation
time
voltage
S ta r tin g fr e q u e n c y 5V F30:50%
S to p p in g fr e q u e n c y
T im e
F34
gg
T
(Pulse period)
5-20
F40 Torque limiter 1 (Driving)
F41 Torque limiter 1 (Braking)
◆ The torque limiting operation calculates the motor torque from the output voltage, current, resistance of
the primary winding of the motor and other data to control the frequency so that the calculated value
does not exceed the control value. This operation insures inverter operation without tripping upon
abrupt changes in the load torque while the limit value is maintained.
◆ Select the limit values of the driving torque and braking torque.
◆ The acceleration/deceleration operation time during activation of this function becomes longer than the
set acceleration/deceleration time. When the driving torque is limited during constant speed operation,
the frequency is lowered to reduce the load torque. (When the braking torque is limited, the contrary
occurs.)
Setting range: 20 to 200,999%
Set "999" to inactivate the torque limiter.
Set only the braking torque to "0" to automatically avoid OU tripping caused by power
regeneration.
• If the torque limiter has been selected, the inverter may operate at an
acceleration/deceleration time or speed different from the set ones. Design the
! WARNING machine so that safety is ensured even in such cases.
Otherwise an accident could occur.
F42 Torque vector control 1
◆ The torque vector control calculates the torque suitable for the load to make the most of the motor
torque, and controls the voltage and current vectors to optimum ones according to the calculated value.
Setting State of operation
0 Inactive
1 Active
◆ When "1" (active) is selected, the settings of the following function codes become different from the
written ones.
1) F09 "Torque boost 1"
Works as "0" value (automatic torque boost).
2) P09 "Slip compensation control"
Slip compensation is automatically activated.
When "0" is set, the slip compensation amount of a Fuji's standard three-phase motor is assumed.
When the setting is other than "0", the written setting is applied.
Use the torque vector control function under the following conditions.
1) A single motor
If two or more motors are connected, accurate control is difficult.
2) The data of function codes of motor 1 (P03 "Rated current", P06 "No-load current", P07 "%R1" and P08
"%X") must be accurate.
If the standard three-phase motor made by Fuji is used, the above data is automatically input when
function code P02 "Capacity" is set. When another motor is used, perform auto tuning.
3) The rated motor current must not be too smaller than the rated inverter current. Though it depends on
the model, the one smaller by two ranks than the standard applicable motor of the inverter is the
allowable smallest motor.
4) The wiring distance between the inverter and motor must be up to 50 m. Too long a wiring distance
disables accurate control due to the leakage current flowing through the static capacity between the
cable and the ground.
5) When a reactor is connected between the inverter and the motor or when the wiring impedance is large
enough to be overlooked, change the data using P04 "Auto tuning".
If these conditions cannot be satisfied, change the setting to "0" (inactive).
5-21
(E:Extension Terminal Functions) Multistep frequency selection
Combination of input
E01 X1 terminal function signals
Selected frequency
E02 X2 terminal function 3 2 1 0
[SS8] [SS4] [SS2] [SS1]
E03 X3 terminal function off off off off Selected by F01 or C30
E04 X4 terminal function off off off on C05 Multistep frequency 1
off off on off C06 Multistep frequency 2
E05 X5 terminal function off off on on C07 Multistep frequency 3
The function of each digital input terminal X1 to off on off off C08 Multistep frequency 4
X5 can be set arbitrarily using a code. off on off on C09 Multistep frequency 5
Setting Function off on on off C10 Multistep frequency 6
0,1,2,3 Multistep frequency selection (1 to 15 off on on on C11 Multistep frequency 7
steps) on off off off C12 Multistep frequency 8
4 Acceleration/deceleration selection (1 on off off on C13 Multistep frequency 9
step) on off on off C14 Multistep frequency 10
5 Self holding selection [HLD] on off on on C15 Multistep frequency 11
6 Coast-to-stop command [BX] on on off off C16 Multistep frequency 12
7 Error reset [RST] on on off on C17 Multistep frequency 13
8 External alarm [THR] on on on off C18 Multistep frequency 14
9 Frequency setting 2 / frequency setting on on on on C19 Multistep frequency 15
1 [Hz2 / Hz1]
10 Motor 2 / motor 1 [M2 / M1] Acceleration/deceleration time selection
11 DC brake command [DCBRK] Acceleration/deceleration time set to function
12 Torque limit 2 / torque limit 1 [TL2 / codes E10 and E11 can be selected according to
TL1] external digital input signal switching.
13 UP command [UP] Input signal Selected
4[RT1] acceleration/deceleration time
14 DOWN command [DOWN]
15 Write enable for keypad (data change F07 Acceleration time 1
off
allowed) [WE-KP] F08 Deceleration time 1
16 PID control cancel [Hz / PID] E10 Acceleration time 2
17 Forward/reverse operation switch on
E11 Deceleration time 2
(terminal 12 and terminal C1) [IVS]
18 Link operation selection 3-wire operation stopcommand [HLD]
(RS485 standard, BUS Option) [LE] Used for three-wire operation. When HLD-P24 is
Note) The data numbers not assigned to E01 ON, the FWD or REV signal is maintained, and
through E05 are considered to be inactive. when it is OFF, the signal is reset.
frequency
Multistep frequency
Output
REV-CM
P24 ON ON
HLD-CMP24 ON ON
5-21
Coast-to-stop command [BX] DC brake command [DCBRK]
When the BX terminal is connected to the P24 When the external digital input signal is ON, DC
terminal, the inverter output is immediately shut off braking starts and continues as far as the signal
and the motor coasts to stop. No alarm signal is remains turned on after the operation command is
output. This signal is not maintained. turned off (or, the STOP key is pressed in the
When the operation command (FWD or REV) is keypad panel operation mode or both the FWD
ON and the BX terminal is disconnected from the and REV terminals are turned on or turned off in
P24 terminal, the motor starts at the starting the terminal block operation mode) and the
frequency. inverter frequency drops below the frequency set
at F20. In this case, the longer time between the
frequency
5-22
PID control cancel [Hz/PID] E16 Torque limiter 2 (Driving)
An external digital input signal can disable PID
control. E17 Torque limiter 2 (Braking)
Input ◆ Use these functions to switch the torque limiter
signal levels set at F40 and F41 using an external
Selected function
16 control signal. The external signal is supplied to
[Hz/PID] an arbitrary control terminal among X1 through
off PID control valid X5, the function of which is set to torque control
PID control invalid 2 / torque control 1 (data 12) at E01 to E05.
on (frequency setting through keypad E20 Y1 terminal function
panel)
Inverse mode changeover(Terminal 12 and E21 Y2 terminal function
C1) [IVS] ◆ A part of control and monitor signals can be
An external digital input signal switches between output at the Y1 and Y2 terminals.
the forward and reverse operations of analog
Setting
inputs (terminals 12 and C1).
Output signal
Input signal
Selected function
17[IVS]
0 Inverter running [RUN]
When forward operation is set
→forward operation 1 Frequency equivalence [FAR]
off 2 Frequency level detection [FDT]
When reverse operation is set
→reverse operation 3 Undervoltage detection signal [LV]
When forward operation is set 4 Torque polarity [B/D]
→reverse operation 5 Torque limiting [TL]
on 6 Auto restarting [IPF]
When reverse operation is set
→forward operation 7 Overload early warning [OL]
Link enable (RS485) [LE] 8 Life time alarm [LIFE]
An external digital input signal is switched to 9 Frequency level detection 2 [FAR2]
validate or invalidate the frequency command and
Inverter running [RUN]
operation command from the link. The source of
"Inverter running" means that the inverter outputs
the command can be set at H30 Link function.
a frequency as a speed signal. At this time, an ON
Input signal signal is output. However, if the DC braking
Selected function
18[LE] function is active, the signal is turned off.
off Link command invalid Frequency equivalence [FAR]
on Link command valid Refer to the description for function code E30
Frequency equivalence (detection width).
E10 Acceleration time 2
Frequency level detection [FDT]
E11 Deceleration time 2 Refer to the description for function codes E31
◆ Additional acceleration and deceleration time and E32 Frequency level detection.
can be selected besides F07 "Acceleration time Undervoltage detection signal [LV]
1" and F08 "Deceleration time 1". When the undervoltage protection function is
◆ The operation and setting range are the same active, that is, when the main circuit DC voltage is
as those for F07 "Acceleration time 1" and F08 below the undervoltage detection level, an ON
"Deceleration time 1". Refer to these functions. signal is output. After the voltage is restored to
◆ To switch between the acceleration and become higher than the undervoltage detection
deceleration time, select any terminal from level, the signal is turned off. The ON signal is
among E01 "X1 terminal (Function selection)" output also during activation of the undervoltage
through E05 "X5 terminal (Function selection)" protection function.
as a switching signal input terminal. Set the Undervoltage detection level: Approx 200 Vdc
selected terminal to "4" (200V class)
(acceleration/deceleration time selection) and : Approx 400Vdc
supply a signal to the terminal to switch. (400V class)
Switching is effective during acceleration,
during deceleration or during constant speed
operation.
5-23
Torque polarity [B/D] E29 Frequency level detection delay
The polarity of the torque calculated inside the
inverter is judged and the driving/braking torque E30 FAR function signal (Hysteresis)
discrimination signal is output. Adjust the hysteresis and signal output delay for
When the calculated torque is the driving torque, achievement of the output frequency to the set
an OFF signal is output, and when it is the braking frequency (operation frequency).
torque, an ON signal is output. The delay is valid only for FAR2 and it can be
Torque limiting [TL] adjusted between 0.01 and 10.0 seconds. The
When the torque limit is set, a stall prevention hysteresis can be adjusted in a range of 0 to
function automatically functions to change the +/-10 Hz of the output frequency.
output frequency automatically; the torque limiting The output frequency changes according to the
signal is output externally to reduce the load or to torque limiting operation. When the frequency
indicate an excessive load at the monitor. exceeds the setting range (width), the signal is
The ON signal is output during torque limit, turned off in a mode (FAR: E20, 21 set to "1") or
regeneration avoidance operation and current it is not turned off in another mode (FAR2: E20,
limit. 21 set to "9").
Auto restarting [IPF] E29: Setting range: 0.01 to 10.0 s
An event of momentary power failure, start-up of E30: Setting range: 0.0 to 10.0 Hz
restart mode after momentary power failure, and An ON signal can be output from the terminal
automatic synchronization and recovery are within the detection range (width).
reported to the outside.
When the power is recovered and synchronization
Output frequency
starts after a momentary power failure, an ON + Detection width
signal is output, and the signal changes to the Set frequency
OFF signal after the frequency before the
momentary power failure is achieved. - Detection + Detection
width
In the startup at the starting frequency mode, width
completion of restart is assumed at the time of Set frequency
power recovery, and the signal is turned off in this
- Detection
timing. (Refer to the description for F14.) width
Overload early warning [OL] Time
Cancellation level
Time
Frequency
detection
signal ON
5-24
E33 OL function signal (Mode select) E40 Display coefficient A
The OL function signal includes two variations: E41 Display coefficient B
"overload forecast by means of the function of
the electronic thermal overload relay" and Use these functions as conversion coefficients
"overload forecast by means of output current". for determining the display value (process
Setting: 0 Electronic thermal overload relay amount) of the load speed, line speed and
1 Output current target value and feedback amount of the PID
Setting Function Outline adjuster.
Overload forecast using the Setting range
characteristics of the electronic Display coefficient A: 0.00 to 200.0
thermal overload relay which Display coefficient B: 0.00 to 200.0
Electronic thermal overload relay
5-25
C: Control Functions of Frequency
C01 Jump frequency 1
C02 Jump frequency 2
C03 Jump frequency 3
C04 Jump frequency hysteresis
These functions jump the inverter output frequency at the set frequencies to avoid mechanical
resonance with the load.
Three jump frequencies can be set.
This function is inactive when all the jump frequencies 1 through 3 are set at 0 Hz.
The frequencies are not jumped during acceleration or deceleration.
If the setting ranges of jump frequencies overlap, the sum of the setting ranges is jumped.
C01 C02 C03
Setting range: 0 to 400 Hz
Minimum unit: 1 Hz
C04
Setting range: 0 to 30 Hz
Minimum unit: 1 Hz
Jump frequency 3
Jump frequency
width
Jump frequency 2
Jump frequency 1
Actual jump
width
Jump
frequency
width
Jump frequency 2
Jump frequency 1
5-26
C05 Multistep frequency 1 through C19 Multistep frequency 15
Terminal functions SS1, SS2, SS4 and SS8 are turned on or off to switch multistep frequencies 1
through 15. (Refer to E01 through E05 for the definition of the terminal function.)
Undefined terminals among terminal functions SS1, SS2, SS4 and SS8 are assumed to be turned off.
Setting range: 0.00 to 400.0 Hz
Minimum unit: 0.01 Hz
C13
C12 C14
Output frequency (Hz)
C11 C15
C10 C16
C09 C17
C08 C18
C07 C19
C06
C05
0
Time
FWD-CM
P24 ON
SS1-CM
P24 ON ON ON ON ON ON ON ON
SS2-CM
P24 ON ON ON ON
SS4-CM
P24 ON ON
SS8-CM
P24 ON
5-27
C21 Timer operation Frequency setting
Maximum
C22 Stage 1 output
An operation pattern from the start of frequency
operation to automatic stop can be created.
+ 5%
C21
-10V
Select active or inactive timer operation.
0: Inactive timer operation +10V
Frequency setting
1: Active timer operation -5% voltage input
C22
Set the time from the start of operation to
automatic stop.
Setting range: 0.00 to 3600 s Terminal【 12】
Note) If the power is turned off or the inverter is
stopped or trips during timer operation, the
counted time is reset. Frequency setting
Maximum
C30 Frequency command 2 output
frequency
Select the frequency setting method.
For the selectable frequency setting methods,
refer to the description of F01. + 5%
C31 Analog setting signal offset
adjustment (Terminal 12) 0 20mA
20mA
C32 Analog setting signal offset 4mA Frequency setting
-5% current input
adjustment (Terminal C1)
Set the offset of the analog input (terminal [12],
Terminal【 C1】
terminal [C1]).
The offset can be set in the range between -5.0 C33 Analog setting signal filter
[%] and + 5.0 [%] of the maximum output The analog signal supplied to control terminal
frequency (in 0.1 [%] step). 12 or C1 sometimes includes electric noise.
Electric noise make the control unstable. Adjust
the time constant of the input filter to remove
the effects of electric noise.
Setting range: 0.00 to 5.00 s
With a large time constant (setting), the control
becomes stable but there is a delay in the
control response. With a small time constant,
the response is quick but the control becomes
unstable.
If the setting is not clear, change the setting
when the control is unstable or the response is
slow.
Note) The function applies to both terminals [12]
and [C1] (in common). However, when a
PID feedback signal is input, H25 "PID
control feedback filter" is applied.
5-28
P: Motor parameters Perform a tuning when the P06, P07 and P08
P01 Number of motor 1 poles data written in the inverter in advance differs
from the actual motor data, that is, in the
◆ This parameter is the number of poles of driven following cases. Improvement in the control and
motor 1. Write a value to display correct motor calculation accuracy is expected.
speeds (synchronized speeds) at the LED. ・ When a motor other than the Fuji's standard
Setting range: 2, 4, 6, 8, 10, 12 or 14 three-phase motor (4 poles) is used.
P02 Motor 1 (Capacity) ・ When the impedance on the output side cannot
◆ A standard applicable motor capacity is set be ignored due to a long wiring length between
before shipment from the factory. Change the the inverter and the motor or connection of a
setting to drive a motor rated at other than the reactor.
standard applicable motor capacity. ・ When %R1 or %X is unknown due to a
Setting range:0.01 to 5.50 kW(3.7kW or smaller) nonstandard motor or a special motor.
0.01 to 11.00kW (5.5,7.5kW) ・
Tuning procedure
Set the standard applicable motor capacity
specified in section 9-1 "Standard 1. Adjust the voltage and frequency according to
Specifications". The setting range should be the characteristics of the motor. Adjust "F03",
between the rank higher by one rank or lower by "F04", "F05" and "F06".
two ranks from the standard applicable motor 2. Enter the motor constants which cannot be
capacity. If the range is exceeded, accurate tuned. P02 "Capacity", P03 "Rated current",
control may not be possible. If a value between P06 "No-load current" (The no-load current is
the standard applicable motor capacity and the not necessary in Dynamic tuning.)
capacity of another rank is set, the data of the 3. To tune the no-load current, too, disconnect the
lower capacity is automatically written for the motor from the mechanical units and check that
data of the related functions. no danger occurs even if the motor turns.
◆ After the setting of this function is changed, the 4. Set P04 "Tuning" to "1" (motor stop) or "2"
settings of the following related functions (motor rotation) and press the FUNC/DATA key
change to the data for the Fuji's three-phase to write the data, then issue an operation
standard motor. command (press the RUN key or turn the FWD
P03 "Motor 1 (Rated current)" or REV terminal on) to start tuning. Tuning
P06 "Motor 1 (No-load current)" takes several seconds to several tens of
P07 "Motor 1 (%R1)" seconds. (When the setting is "2", the motor
P08 "Motor 1 (%X)" accelerates to a half of the base frequency in
Note) The settings of Fuji's three-phase standard the set acceleration/deceleration time to tune
motor are the data for 3-phase 200V or 400V the no-load current, then decelerates. Therefore
/ 50 Hz. the time necessary for tuning varies according
to the set acceleration/deceleration time.)
P03 Motor 1 (Rated current) 5. During tuning, the set data ("1" or "2") blinks
◆This parameter is the rated current of motor 1. rapidly and, upon the end of tuning, the next
Setting range: 0.00 to 99.9 A function code (P05) is displayed. When the
P04 Motor 1 (Tuning) FWD or REV terminal is connected to start
tuning, disconnect the terminal.
◆ The motor data is measured and the data is Note) Turn the BX and RST terminals off before
automatically written. starting tuning.
Setting State of operation • If auto tuning is set at "2", the
0 Inactive motor turns at a half of the base
1 The primary resistance (%R1) of the frequency. Make sure that the
motor and the leakage reactance (%X) ! motor is disconnected from the
of the base frequency are measured WARNING mechanical units and that no
while the motor is stopped, and the data danger results from the rotation.
is automatically written to P07 and Otherwise injuries could occur.
P08.(Static tuning)
2 The primary resistance (%R1) of the
motor and the leakage reactance (%X)
of the base frequency are measured
while the motor is stopped, then the
no-load current (Io) is measured while
the motor turns, and P06, P07 and
P08 are automatically written.(Dynamic
tuning)
5-29
P05 Motor 1 (Online tuning) P09 Motor 1 (Slip compensation control 1)
◆ The motor temperature changes after operation ◆ When the load torque changes, the motor slip
for a long time, changing the motor speed. Use changes and the motor speed fluctuates. With
online tuning to reduce the speed fluctuation the slip compensation control, a frequency
caused by temperature changes of the motor. proportional to the motor torque is added to the
Setting State of operation output frequency of the inverter to minimize the
0 Inactive fluctuation of the motor speed caused by torque
1 Active changes.
Setting range: 0.00 to 15.00 Hz
P06 Motor 1 (No-load current)
This parameter is the no-load current (exciting ◆ Calculate the slip compensation data in the
current) of motor 1. following formula.
Setting range: 0.00 to 99.9 A Slip compensation amount =
5-30
H:High Performance Functions initialization is completed, the setting automatically
H01 Total operation time returns to "0".
The total power-on time of the inverter is H04 Auto-reset(Times)
displayed. H05 Auto-reset (Reset interval)
A number between 0 and 6500 is displayed,
indicating 0 to 65000 hours. (The time is When the protective function of the inverter which
displayed in ten hours, though the inverter starts the retry function is activated, operation of
counts each hour. The time shorter than one the inverter protective function is canceled to
hour is not counted.) restart the inverter automatically instead of an
alarm and output stop.
H02 Trip history
H04
A history of the latest four events of activation of
protective functions is stored in memory. To call Set the number of resetting cycles of the
protective function.
up each event, press the key. Press the Setting range: 0 to 10 (0: retry inactive)
or key to confirm the history. H05
Set the wait time from activation of a protective
Procedure Display Remarks
function to resetting.
example
Setting range: 2 to 20 s
1 Call up H 0 Inverter protective functions for retry and start
H 0 2 OC1,OC2,OC3 Overcurrent
2
OU1,OU2,OU3 Overvoltage
2 1. O U The latest
OH1 Overheated heat sink
protective
↓ ↑ 2 dbH Overheated braking
operation is
displayed. resistor
OL1 Overloaded motor 1
3 2. O H The protective
operation OL2 Overloaded motor 2
↓ ↑ 1 before the OLU Overloaded inverter
previous one is When the data of H04 Retry (Times) is set to 1
displayed. to 10, retry operation starts and the time set at
4 The protective H05 "Retry (Reset interval)" elapses, then an
3. O C inverter start command is automatically input. If
operation
↓ ↑ 1 before the two the cause of the alarm has been removed, the
previous ones inverter starts without entering the alarm mode.
is displayed. If the cause of the alarm remains, the protective
5 The protective function is activated again to wait for the time
4. - - set at H05 "Retry (Times)". If the cause of the
operation
↓ ↑ - before the alarm is not removed after the number of
three previous repetition cycles set at H04 "Retry (Reset
ones is interval)", the inverter enters the alarm mode.
displayed. If the retry function has been
6 ↑ selected, the inverter may
E n automatically restart according to
↓ d ! some causes after tripping. (Design
→ WARNING the machine so that human safety is
The new record of protective operation is stored in ensured after restarting.)
the latest protective operation memory, and the Otherwise an accident could
previous records are shifted one by one, and the occur.
record of protective operation before the four
previous ones is deleted.
H03 Data initializing(Data reset)
This function restores (initializes) the factory
data over alterations made by the user.
Setting 0: Disabled
1: Initialize
Press the STOP and keys simultaneously
Protective 0.1S
function H05 Wait time
α
automatic
reset
command Retry count
Start clear
Output
frequency
α
5 minutes
0 t[s]
βacc βacc βdec βdec
5-32
H09 Start mode (Rotating motor pickup) H11 Dec mode
This function smoothly starts a motor coasting Select the stopping method of the inverter after
due to an external force or the like after a stop command.
momentary power failure. Setting 0: Normal
The speed of the motor is detected upon power (Deceleration to stop based on data of
recovery or restart and the same frequency as H07 "ACC/DEC pattern")
that for the motor speed is output. Therefore the 1: Coast-to-stop
motor starts smoothly without a shock. However, Note) This function is not activated when the set
when the coasting speed of the motor frequency is lowered to stop. The function is
converted in the inverter frequency exceeds 120 activated only when a stop command is
Hz, setting of F03 "Maximum frequency 1" or input.
setting of F15 "Frequency limiter (High)", the H12 Instantaneous overcurrent limiting
regular starting method is adopted.
When the motor load abruptly changes to cause
Setting Regular starting Restarting after
a current exceeding the protective level of the
momentary
inverter to flow, the inverter trips due to the
power failure
overcurrent. The Instantaneous overcurrent
0 Inactive Inactive limiting function controls the inverter output
1 Inactive Active within the protective level even upon an
2 Active Active excessive load.
Description of setting The operation level of the Instantaneous
1:This function is effective when the setting of F14 overcurrent limiting cannot be adjusted. Use the
"Restart after momentary power failure torque limit function to set on output limitation.
(Operation selection)" is "2" or "3". The torque generated by the motor may
Starting is made at the same frequency as that become low in a Instantaneous overcurrent
for the coasting speed. limiting state. Therefore deactivate the
2:Upon restart after momentary power failure, momentary overcurrent limit function for
operation command ON and other starting applications such as the elevator where the
methods, the speed of the coasting motor is torque generated by the motor must not be low.
detected and starting is made at the same In this case, because the inverter trips due to an
frequency as that for the coasting speed. overcurrent when a current exceeding the
Note) When this function is used, use the protective level of the inverter flows, use forcible
following setting to detect the accurate stopping measures by a mechanical brake or
rotation speed of the motor. other protective measures.
When a motor other than the one made by Fuji Setting 0: Inactive
Electric is used or when the wiring length is long, 1: Active
perform P04 Tuning. H13 Auto-restart (Restart time)
H10 Energy-saving operation When the power supply to a running motor is
When the output frequency for a small load is shut off or power failure occurs and the power
constant (constant speed operation) and the supply is quickly switched to another system,
setting of F09 "Torque boost 1" is other than "0", the phase of the voltage of the new system
the output voltage is automatically lowered to deviates from the phase of the voltage
minimize the product (power) of the voltage and remaining in the motor and electrical or
the current. mechanical trouble may be developed. When
Setting 0: Inactive switching the power supply system in a short
1: Active time, write the time for attenuation of the
Notes) remaining voltage from the motor after power
1. Use this function for fans, pumps or other shutoff. The setting is effective during restart
square reduction torque loads. If this function is after momentary power failure.
applied to a constant torque load or to an Setting range: 0.1 to 5.0 s
application with a rapidly changing load, there is If the duration of momentary power failure is
a delay in the control response. shorter than the wait time data, restart is made
2. The energy-saving operation is automatically after this time. If the duration of momentary
canceled to resume regular operation during power failure is longer than the wait time data,
acceleration or deceleration or when the torque restart is made after completion of operation
limiter function is activated. preparation of the inverter (about 0.2 to 0.5 s).
5-33
H14 Auto-restart(Frequency fall rate)
Because forward and reverse operation can be
This function determines the drop ratio of the selected for the output of the PID controller, the
output frequency for the synchronization rpm of the motor can be increased or
between the output frequency of the inverter decreased in relation to the output of the PID
and the motor speed, that is, the speed of controller.
synchronization. This function is also used to
drop the frequency as a stall prevention function H20
for an excessive load during regular operation. Setting 0: Inactive
Setting range: 0.00, 0.01 to 100.0 Hz/s 1: Normal operation
Set "0.00" to drop according to the currently 2: Inverse operation
selected deceleration time. Inverter output
frequency
Note) A large frequency drop ratio may cause
temporary increase in the regeneration Maximum
energy from the load, activating the frequency
at
ion
p er
overvoltage protection function. On the a lo
rm
contrary, a small frequency drop ratio may No
Inv
cause long operation time of the current er
se
op
limit function, activating the inverter er
at
io n
overload protection function. 0
H20 PID control (Mode select) 0% 100%
PID output
to
The reference value can be given at F01
H25 PID control (Feedback filter)
"Frequency command 1" or directly input from
The PID control detects a control amount the keypad panel.
(feedback value) from the sensor of the Select an arbitrary terminal from E01 "X1
controlled object and compares it with the terminal (Function selection)" through E05 "X5
reference value (set temperature, etc.). Upon (Function selection), and set data "9" (frequency
difference between them, an action is taken to command 2 / frequency command 1).
reduce the difference. That is, this control To obtain the reference value from F01
method makes the feedback value become "Frequency command 1", input an OFF signal
consistent with the reference value. This to the selected terminal. When inputting directly
method can be applied to flow control, pressure from the keypad panel, turn the selected
control, temperature control and other process terminal on.
controls. The process amount of the reference value and
+ + Driving Target of feedback value can be displayed based on the
P
- part control setting at E40 "Display coefficient A" and E41
Reference
+ + "Display coefficient B".
I
Display coefficient A
D
Feedback value
Display coefficient B
0 100%
100% reference value
feedback value
5-34
H21 PID control (Feedback signal) Note) The feedback value of the PID control can
be input only in the positive polarity. The
Select the feedback value input terminal and negative polarity (0 to -10 Vdc, -10 to 0 Vdc,
electrical specification of the terminal. Select etc.) cannot be input. Therefore the control
one from the table below according to the cannot be applied to reversible operation
specifications of the sensor. using the analog signal.
Setting Selection item Feedback value
Control terminal 12, normal operation
0
(voltage input 0 to +10V)
Control terminal C1, normal operation 100%
n
1 ra
t io
(current input 4 to 20 mA) op
e
al
Control terminal 12, inverse operation No
rm
2
(voltage input +10 to 0V) Inv
er
se
Control terminal C1, inverse operation op
er
3 ati
(current input 20 to 4 mA) on
0%
0V 10V
4mA Input 20mA
Terminal 12
#0
Process amount setting #9 + PID Forward #1
at keypad panel calculator operation
- #2 Signal
Reverse #2 reverse
operation Terminal C1
#1
Devi-
ation
Time
Amount
of
opera-
tion
5-35
H23 PID control (I (integral time))
PI control
I action Deviation remains with P action only. To
An operation where the speed of the change in eliminate the remaining deviation, I action is
the amount of operation is proportional to the added and P + I control is generally adopted.
deviation is called I action. Therefore the I The PI control functions to always eliminate
action outputs an operation amount obtained deviation in spite of changes in the reference
from integration of the deviation. For this reason, value and stationary disturbances. However,
the I action is effective to converge the control when the I action is strong, response to the
amount to the reference value. However, deviation with abrupt changes is slow.
response is slow to the deviation with abrupt P action only can be used for loads with an
changes. integral factor.
PD control
Devia-
Upon deviation, the PD control generates an
tion operation amount larger than that obtained by D
action only, to reduce the increase of the
Time
Amount
deviation. When deviation is reduced to small,
of the function of the P action is made smaller.
opera-
tion
For a load including integral factors to be
controlled, the P action alone can cause hunting
in the response due to the action of the integral
factors. The PD control is used in such cases to
Setting range: 0.0 Inactive, 0.1 to 3600 s decrease hunting of the P action to stabilize.
To determine the effect of the I action, That is, this control method is applied to loads
I: integral time is used as a parameter. With a having no braking in the process itself.
long integral time, the response is slow and
◆PID control
reaction to an external force is small. With a
The function of the I action to reduce the
small integral time, the response is quick. When
deviation and the function of the D action to
the integral time is too small, there is hunting.
suppress hunting are combined with the P
H24 PID control (D (Differential time)) action. Accurate responses without deviation
D action are obtained.
An operation where the amount of operation is This control method is effective to loads which
proportional to the differential value of the take time from generation of deviation to
deviation is called D action. Therefore, the D development of a response.
action outputs an operation amount obtained H25 PID control (Feedback filter)
from the differentiation of the deviation and the
This function provides a filter for the feedback
response to abrupt changes is quick.
signal input at control terminal 12 or C1. The
filter makes the operation of the PID control
Devia- system stable. However, an excessively large
tion setting causes a poor response.
Time
Setting range: 0.0 to 60.0 s
Amount
of
opera-
tion
5-36
H26 PTC thermistor (Mode select) range.
RP1 < RP < RP2
Select this function for a motor equipped with a To determine RP simply, calculate the following
PTC thermistor for overheat protection. equation.
Setting 0: Inactive
Rp1 + Rp 2
1: Active Rp = [Ω]
Connect the PTC thermistor as shown in the 22
figure. The protective operation is common with
H28 Droop operation
the external alarm input. Therefore the
protective function operates at the "external ◆ To drive one machine with two or more motors,
alarm". a larger load is exerted on the motor with a
larger speed. The droop control attributes
13 DC10V drooping characteristics to the speed during
Resistor load fluctuation to balance the load.
1000Ω
Resistor250Ω External ◆ The drooping amount is calculated in the
alarm following formula.
C1 Com-
para- Drooping amount = Base frequency
PTC thermistor tor
H27 Drooping content of speed at rated torque [r / min]
X [Hz]
11 Synchronized speed [r / min]
(Operation level)
OV
Setting range: - 9.9 Hz to 0.0 Hz
H27 PTC thermistor (Level) Motor characteristics
Droop operation Droop operation inactive
The voltage input at terminal [C1] is compared
Torque
with the set voltage and, when the input voltage
at terminal [C1] is larger than the set voltage
Rated torque
(operation level), H26 "PTC thermistor
(Operation selection)" is activated.
Setting range: 0.00 to 5.00 V 0 Synchronized Speed
speed
(The setting smaller than 0.10 is handled as
0.10.)
The alarm temperature is determined by the
PTC thermistor and the internal resistance of
the PTC thermistor changes largely at the alarm H30 Serial link (Function select)
temperature. Set the operation (voltage) level RS485 (standard accessory) can be connected
using this change of resistance. as a link function (communication function).
As a link function, the following items are
/PTC thermistor internal resistance
possible.
1) Monitoring (monitoring of various data,
Rp2
confirmation of function code data)
2) Frequency setting
3) Operation command (FWD, REV and
other commands set for digital input)
Rp1 4) Function code data writing
Setting range: 0 to 3
Alarm temperature Temperature
5-37
The validity of communication can be switched by H34 RS485 (Baud rate)
a digital input. Set the link functions available
through communications. Set the transmission speed.
Setting Frequency Operation Setting Transmission speed
setting command 0 19200 bit/s
0 Invalid Invalid 1 9600 bit/s
1 Valid Invalid 2 4800 bit/s
2 Invalid Valid 3 2400 bit/s
3 Valid Valid 4 1200 bit/s
The monitor function and function code data H35 RS485 (Data length)
writing function are always valid. When the
Set the data length.
communication is disabled by means of a digital
Setting Data length
input, a state similar to setting "0" is obtained.
0 8 bits
H31 RS485 (address)
1 7 bits
to
H36 RS485 (Parity check)
H39 RS485 (Response interval)
Set the parity bit.
Set the various conditions of RS485 Setting Parity bit
communication. Set according to the
0 None
specifications of the host unit. Refer to section
9-4 for protocol and other specifications. 1 Even
2 Odd
H31
Set the station address of RS485. H37 RS485 (Stop bits)
Setting range: 1 to 31 Set the stop bit.
H32 RS485 (Mode select on no response error) Setting Stop bit
0 2bits
Set the communication error handling process
and the error handling timer value. 1 1bit
Setting range: 0 to 3 H38 RS485 (No response error detection
Setting Communication error handling process time)
0 Immediate Er 8 trip (coast to stop) In a system where there is always an access to
Operation continues until the timer time the station at certain intervals, no access
1
elapses, then Er 8 trip. caused by broken wire or other errors is
Operation continues and retry is made detected and the inverter trips in Er8.
until the timer time elapses, then Er 8 Setting range: 0 to 60 s
2 trip upon a communication error or 0: No detection
continuation of operation upon no H39 RS485 (Response interval)
communication error.
3 Operation continues. Set the time taken until a response is sent back
to the host unit upon a request.
H33 RS485 (Timer) Setting range: 0.00 to 1.00 s
Set the error handling timer value.
Setting range: 0.0 to 60. 0 s
5-38
H40 Maximum temperature of heat sink A: Alternative motor parameters
The maximum value in each hour is displayed A01 Maximum frequency 2
in degree C. The maximum frequency output by the inverter for
H41 Maximum effective current motor 2. This parameter functions in the same way
as F03 "Maximum output frequency 1". For the
The maximum value in each hour is displayed description, refer to F03 "Maximum output
in A. frequency 1".
H42 Main circuit capacitor life A02 Base frequency 2
The capacity of the capacitor in the main circuit The maximum output frequency in the constant
is displayed in %. For the measuring conditions, torque zone of motor 2, that is, the output
refer to section 8-2 (1) "Measurement of frequency at the rated output voltage. This
capacitance of capacitor in main circuit". parameter functions in the same way as F04
H43 Cooling fan operation time "Base frequency 1". For the description, refer to
Integral hours is displayed. The displayed time F04 "Base frequency 1".
is 0 to 6500, indicating 0 to 65000 hours. A03 Rated voltage 2 (at base frequency 2)
(Though the displayed value is in ten hours, the The rated output voltage supplied to motor 2. This
inverter adds each hour. Operation shorter than parameter functions in the same way as F04
one hour is not counted.) "Rated voltage 1". For the description, refer to F05
H44 Inverter ROM version "Rated voltage 1".
The version of the software of the inverter is A04 Maximum voltage 2 (at maximum
displayed. frequency 2)
H45 Keypad panel ROM version The maximum output voltage of the inverter for
The version of the software of the keypad panel motor 2. This parameter functions in the same way
is displayed. as F06 "Maximum voltage 1". For the description,
refer to F06 "Maximum voltage 1".
H46 Option ROM version
A05 Torque boost 2
For inverters with optional equipment, the
version of the optional software is displayed. The torque boost function of motor 2. This
parameter functions in the same way as F09
"Torque boost 1". For the description, refer to F09
"Torque boost 1".
A06 Electronic thermal overload relay for
motor 2 (Select)
A07 Electronic thermal overload relay for
motor 2 (Level)
A08 Electronic thermal overload relay for
motor 2 (Thermal time constant)
The electronic thermal overload relay functions of
motor 2. These parameters function in the same
way as F10 through F12 Electronic thermal
overload relay for motor 1. For the description,
refer to F10 through F12.
A09 Torque vector control 2
The torque vector function of motor 2. This
parameter functions in the same way as F42
"Torque vector control 1". For the description, refer
to F42 "Torque vector control 1".
A10 Number of motor 2 poles
The number of poles of driven motor 2. This
parameter functions in the same way as P01
"Number of motor 1 poles". For the description,
refer to P01 "Number of motor 1 poles)".
5-39
A11 Motor 2 (Capacity) o: Optional functions
The capacity of motor 2. This parameter functions o00 Option selection
in the same way as P02 "Motor 1 (Capacity)". For 0: Option inactive
the description, refer to P02 "Motor 1 (Capacity)". 1: Option active
However, the function of related motor data Set 0 when option card is used.
changes to A12 "Motor 2 (Rated current)", A15 Refer to the instruction manual of option card
"Motor 2 (No-load current)", A16 "Motor 2 (%R1 for detail of optional functions.
setting)" and A17 "Motor 2 (%X setting)".
A12 Motor 2 (Rated current)
The rated current of motor 2. This parameter
functions in the same way as P03 "Motor 1 (Rated
current)". For the description, refer to P03 "Motor
1(Rated current)".
A13 Motor 2 (Tuning)
Tuning of motor 2. This parameter functions in the
same way as P04 "Motor 1 (Tuning)". For the
description, refer to P04 "Motor 1 (Tuning)".
A14 Motor 2 (Online turning)
Online tuning of motor 2. This parameter functions
in the same way as P05 "Motor 1 (Online tuning)".
For the description, refer to P05 "Motor 1 (Online
turning)".
A15 Motor 2 (No-load current)
The no-load current of motor 2. This parameter
functions in the same way as P06 "Motor 1
(No-load current)". For the description, refer to
P06 "Motor 1 (No-load current)".
A16 Motor 2 (%R1 setting)
A17 Motor 2 (%X setting)
%R1 and %X of motor 2. These parameters
function in the same way as P07 "Motor 1 (%R1
setting)" and P08 "Motor 1 (%X setting)". For the
description, refer to P07 and P08.
A18 Motor 2 (Slip compensation control 2)
The slip compensation control of motor 2. This
parameter functions in the same way as P09
"Motor 1 (Slip compensation control 1)". For the
description, refer to P09 "Motor 1 (Slip
compensation control 1)".
A19 Motor 2 (Slip compensation response
time 2)
Set the response time for slip compensation of
motor 2. This parameter functions in the same way
as P10 "Motor 1 (Slip compensation response
time)". For the description, refer to P10 "Motor 1
(Slip compensation response time)".
5-40
6. Protective Operation
6-1 List of Protective Operations
When an error occurs to the inverter, a protective function is activated to trip the inverter immediately,
displaying the name of the alarm at the LED and allowing the motor to coast to stop.
Table 6-1-1 List of alarm display and protective operations
Name of alarm Display Description of operation
OC1 During The protective function is activated when an overcurrent flowing
acceleration in the motor or a short circuit or ground fault in the output circuit
Overcurrent OC2 During causes the instantaneous inverter output current to exceed the
protection deceleration overcurrent detection level.
OC3 During constant
speed operation
OU1 During The protective function is activated when the regenerative power
acceleration from the motor increases to cause the DC link voltage of the
Overvoltage OU2 During main circuit to exceed the overvoltage detection level (Approx.
protection deceleration 400 Vdc for 200V class, Approx. 800V for 400V class). When an
OU3 During constant excessive voltage is added to the source voltage, the inverter
speed operation trips due to the overvoltage, but inverter protection against the
overvoltage is impossible.
Undervoltage LU The protective function is activated when the source voltage drops to cause the DC
protection link voltage in the main circuit to become lower than the undervoltage detection level
(Approx. 200 Vdc for 200V class, Approx. 400V for 400V class). If F14 Restart after
momentary power failure has been selected, no alarm display is given. If the voltage
drops below the control power maintenance level, no alarm is displayed.
Input phase Lin When the inverter is operated while one of the three phases of the power supply
loss connected to the main power supply input terminals L1/R, L2/S and L3/T of the main
protection circuit is missing or there is an unbalance among the three-phase voltages, the
rectifying diode or smoothing capacitor of the main circuit may be broken. The
inverter is stopped upon an alarm in these cases.
Heat sink OH1 The protective function is activated when the temperature of the heat sink of the
overheat inverter is high because of a broken cooling fan or for other reasons.
External alarm OH2 The protective function is activated by a contact signal from an alarm contact of the
input external device such as the braking unit, braking resistor, and external thermal
overload relay connected to the control circuit terminal (THR). Or an overheat
protective function is activated by the PTC thermistor.
Braking dbH If the electronic thermal overload relay (for braking resistor) has been selected for
resistor function code F13, the protective function is activated upon a high operation
overheat frequency of the braking resistor to prevent the resistor from being burned due to the
temperature rise.
Motor 1 OL1 If electronic thermal overload relay 1 has been selected for function code F10, the
overload protective function is activated by a motor current exceeding the set operation level.
Motor 2 OL2 If motor 2 has been selected and driven and electronic thermal overload relay 2 has
overload been selected for function code A06, the protective function is activated by the
current in motor 2 exceeding the set operation level.
Inverter OLU The protective function is activated by an output current exceeding the overload
overload current rating to protect the semiconductor elements in the main circuit of the
inverter from high temperatures.
Memory error Er1 The protective function is activated by a data writing error or other errors in the
memory.
Keypad panel Er2 The protective function is activated when a data transmission error or transmission
communication stoppage is detected between the keypad panel and the control section in the
error keypad panel operation mode.
CPU error Er3 The protective function is activated by electric noise or other errors developed in the
CPU, or if P24 is overloaded.
Option error Er4 Error during operation of option
Er5
Output phase Er7 The protective function is activated during auto tuning when there is a broken wire or
loss no connection in the inverter output circuit.
RS485 Er8 The protective function is activated when a communication error occurs during
communication communication through RS485.
error
6-1
6-2 Alarm Reset
When the inverter trips, remove the cause then press the PRG/RESET key on the keypad panel or input
a reset command from the RST control terminal to reset the tripping state. Because the reset command
is activated by an edge, supply the command in an OFF - ON - OFF sequence as shown in Fig. 6-2-1.
When resetting the tripping state, deactivate the operation command. If the operation command is left
turned on, the inverter starts operation immediately after the error is reset.
10 ms or longer
Trip
Figure 6-2-1
If an alarm reset is made with the operation signal turned on, a sudden start will occur.
! WARNING Check that the operation signal is turned off in advance.
Otherwise an accident could occur.
6-2
7. Troubleshooting
7-1 When Protective Function Goes Active
(1) Overcurrent
Overcurrent during
Overcurrent during Overcurrent during constant speed operation
acceleration OC1 deceleration OC2 OC3
Remove a short circuit or YES Check if the motor connection terminal (U, V, W) circuit includes a
the part including a
short circuit or ground fault.
ground fault.
NO NO NO
7-1
(2) Overvoltage
(3) Undervoltage
Check if power failure YES Reset and
Undervoltage restart
(including momentary one)
LU has occurred. operation. Failure of the inverter
control circuit or
NO malfunction due to
electric noise or other
NO Check if there is failure of a YES Replace the cause is probable.
device or poor contact in defective device Contact Fuji Electric.
the power supply circuit. or repair the
connection error.
YES
Check if the Check if Check if the current
source voltage operation is (across P and N)
Check if there is a load
is within the YES requiring a large starting observed when and the voltage of
NO the circuit NO
range specified current in the same power the main circuit are
in the supply system. breaker and above the detection
specifications. electromagnetic level specified in
YES contactor are Table 6-1-1.
NO turned on.
NO
YES
Examine the power
supply system so that Check if the power supply Failure of the
YES
the specification transformer capacity is inverter is
values are satisfied. proper. probable. Contact
Fuji Electric.
7-2
(4) Inverter inside overheat or heat sink overheat (5) Eternal alarm input
Check if the he detection circuit Check if the PTC is YES A problem in the
temperature of the YES in the printed circuit load or cooling
activated.
heat sink is -10 ゜C board is faulty. system of the motor
or lower. Contact Fuji NO is probable. Check
Electric. the motor.
NO
Check if the load Check if the
YES NO Change to a proper
exceeds the Reduce the load. operation level
value.
allowable limit. (H27) is set at the
NO proper value.
NO
YES
Check if the YES
NO Replace the cooling
cooling fan fan. Check if the external NO Change to the
rotates. circuit (including correct external
YES
NO constants) is proper. circuit.
Check if the path YES YES
of cooling wind is Remove obstacles.
blocked. Failure of the inverter or
NO malfunction due to
electric noise or other
Check if the Failure of the cause is probable.
ambient YES inverter or Contact Fuji Electric.
temperature is malfunction due to
within the electric noise or
specification limits. other cause is
NO probable. Contact Check if control terminal
Fuji Electric. function THR is
Improve the ambient assigned to X1 to X5 Check if the alarm
temperature to within and an alarm signal of NO
YES function of the
the specification limits. the external device is connected external
connected between the device is activated.
terminal and the CM
(6)
(6) Inverter overload,motor
Inverter overload, motoroverload
overload terminal.
NO
Inverter o verload Motor o verload
OLU OL1, OL2 NO Remove the cause
Connect the alarm of activation of the
signal contact. alarm function.
Check if the YES
characteristics of the
electronic thermal NO Connect an Failure of the inverter or
overload relay and the external thermal malfunction due to
overload characteristics overload relay. electric noise or other
of the motor are in cause is probable.
harmony. Contact Fuji Electric.
YES
Check if the electronic NO Set to the proper
thermal overload relay level.
is properly set.
YES
Check if the load is NO Failure of the inverter or malfunction
excessive. due to electric noise or other cause is
probable. Contact Fuji Electric.
YES
7-3
(7) Memory error Er1, keypad panel communication (8) Output wiring error
error Er2, CPU error Er3
7-4
7-2 When Motor rotates Incorrectly
(1) The motor does not rotate.
Check if the charge Check if the circuit
lamp (CRG) is lit and NO breaker and NO
The motor does not electromagnetic Turn them on.
rotate. that the keypad panel
displays something. contactor of the power
supply are turned on.
YES YES Check for voltage
drop, phase lack,
Remove the cause of Check if the alarm Check if the voltage connection errors,
the alarm, reset the YES at the power supply NO
mode screen is poor contact and
alarm then start displayed. terminal (R/L1, S/L2, other problems and
operation. T/L3) is correct. take necessary
NO
YES actions.
Check if the operation Check if a jumper or
commands are input DC reactor is NO
through the keypad Connect.
connected across
panel or through the terminals P1 and P (+).
control terminals.
Continue operation if Keypad Control
YES Failure of the inverter
no error is found. panel terminal is probable. Contact
Fuji Electric.
YES Check if the external
Check if the forward circuit wiring across YES The switch or relay is
Check if the motor NO NO
rotates when the or reverse operation control terminals FWD and faulty; replace the
command is input. REV and the P24CM terminal faulty parts.
RUN key is pressed.
is connected correctly.
NO YES YES
NO
The motor does not start when a coast-to-stop command or DC braking command is being input.
7-5
(2) The motor rotates but the speed does not change.
NO YES
Keypad panel Check if the speed
operation changes when the up NO
Check if the frequency
setting method is or down key is
YES keypad panel pressed.
operation, analog
Check if the timer
time is too long. signal, multistep
frequency, or UP/ Check if the
Analog signal YES
DOWN method. Check frequency setting
NO Pattern
operation if the operation method signal (0 to +/-10 V, 4
is pattern operation. to 20 mA) changes.
YES Check if the end Multistep frequency
of the pattern is or UP/DOWN
reached.
Check if the wiring or Check if the wiring of
NO
the external circuits the external circuits
NO NO
across control with control
YES Check if the Correct the wiring.
terminals X1 through terminals 13, 12, 11
acceleration time
X5 and the P24
CM and C1 are correct.
and deceleration
time are identical. terminal are correct. YES
YES
NO
The change in the rotation speed of the motor is also small in the following cases.
— ”F01 "Frequency command 1" and C30 "Frequency command 2" are set at "3" and a signal is input from both
of control terminals 12 and C1, and there is no change in the sum of them.
— The load is excessively large and the torque limit and current limit functions are activated.
7-6
(3) The motor loses speed during acceleration.
NO
7-7
8. Maintenance and Inspection
Perform daily and periodic inspection to avoid trouble and keep reliable operation for a long time. Take
care of the following items during work.
8-1 Daily Inspection
Visually inspect errors in the state of operation from the outside without removing covers while the
inverter operates or while it is turned on.
1) Check if the expected performance (satisfying the standard specification) is obtained.
2) Check if the surrounding environment satisfies the standard specification.
3) Check that the display of the keypad panel is free from errors.
4) Check for abnormal noise, excessive vibration and bad smell.
5) Check for traces of overheat, discoloration and other defects.
8-2 Periodic Inspection
After stopping the operation, turn the power off and remove the front cover to perform periodic inspection.
The smoothing capacitor at the DC section of the main circuit takes time to be discharged after the power
is turned off. After checking that the charge lamp (CRG) is unlit, check that the DC voltage is lower than
the safety level (25 VDC) using a multimeter or the like before starting work.
• Turn the power off and wait for at least five minutes before starting inspection.
(Further, check that the charge lamp is unlit and measure the DC voltage across the
P (+) and N (-) terminals to check that it is lower than 25V.)
Otherwise electric shock could occur.
• Maintenance and inspection and parts replacement should be made only by
! WARNING appointed persons.
(Take off the watch, rings and other metallic matter before starting work.)
(Use insulated tools.)
• Never remodel.
Otherwise electric shock or injuries could occur.
Table 8-2-1 List of periodic inspection
Check part Check item How to inspect Evaluation criteria
Environment 1)Check the ambient temperature, 1) Check visually 1) The standard
humidity, vibration and atmosphere or measure specification
(dust, gas, oil mist, water drops). using must be
2)Check if tools or other foreign matter apparatus. satisfied.
or dangerous objects are left around 2) Visual 2) No foreign or
the equipment. inspection dangerous
objects are left.
Voltage Check if the voltages of the main circuit Measure using a The standard
and control circuit are correct. multimeter or the specification must
like. be satisfied.
Keypad panel 1) Check if the display is clear. 1), 2) Visual 1, 2) The display
2) Check if there is missing parts in the inspection can be read
characters. and there is
no fault.
Structure such as 1) Abnormal noise and excessive 1) Visual or 1),2),3),4),5)
frame and cover vibration hearing No abnormalities
2) Loose bolts (tightened parts) inspection
3) Deformation and breakage 2) Retighten.
4) Discoloration and deformation 3), 4), 5) Visual
caused by overheat inspection
5) Stains and dust
8-1
Common 1) Check if bolts and screws are tight 1), 2), 3) No
1) Retighten.
and not missing. abnormalities
2), 3) Visual
2) Check the devices and insulators for
inspection
deformation, cracks, breakage and
discoloration caused by overheat and
deterioration.
3) Check for foulness and dust.
Conductor 1) Check the conductor for discoloration 1), 2) Visual 1), 2) No
Main circuit
under
disconnection of
one lead
Transformer Check for abnormal roaring noise and Hearing, visual No abnormalities
odor. and smelling
inspection
Relay 1) Check for chatters during operation. 1) Hearing 1),2)
2) Check for rough contacts. inspection No abnormalities
2) Visual
inspection
Control 1) Check for loose screws and 1) Retighten. 1),2),3),4)
Control circuit
8-2
*Judgment of life using maintenance data
The maintenance data of function codes H42 and H43 can be used to display data for the judgment of the
capacitance of the capacitor in the main circuit and the life of the cooling fan to obtain a measure for the
judgment of parts replacement. The capacitor life forecast signal is issued at the Y1 and Y2 terminals
according to the measured capacitance after the capacitance of the capacity reaches 85%.
(1) Measurement of capacitance of capacitor in main circuit
This inverter is provided with a function where the capacitance of the main circuit capacitor is
automatically measured upon shutoff of the inverter under certain conditions and it is displayed on
the keypad panel upon power-up.
The capacitance of the capacitor is displayed in the reduction ratio (% display) of the initial value
stored inside the inverter before shipment.
Procedure of measurement of capacitor capacitance
1. Remove the optional card from the inverter if it is mounted. Disconnect the braking unit or direct
current bus to another inverter from the P (+) and N (-) terminals of the main circuit if there is any.
The power factor improving reactor (DC reactor) may not be disconnected.
2. Turn the digital inputs (FWD, REV, X1-X5) at the control terminals off. Disconnect the RS 485
communication terminal if it is connected.
3. Turn the main power supply on. Check that the cooling fan rotates. Check that the inverter is
stopped. (The "OH2 external alarm" caused by deactivated digital input terminals does not cause a
problem.)
4. Turn the main power supply off.
5. After the charge lamp is unlit completely, turn the main power supply on again.
6. Monitor function code H42 to check the capacitor capacitance (%).
8-3
8-3 Measurement of Electrical Amounts in Main Circuit
Because the voltage and current of the power supply (input) of the main circuit of the inverter and the
output (motor) include harmonic components, the indicated value varies according to the type of the
meter. Use meters indicated in Table 8-3-1 when measuring with meters for commercial frequencies.
Marketed power factor meters measuring phase difference between the voltage and current cannot
measure the power factor. To obtain the power factor, measure the power, voltage and current on each
of the input and output sides and calculate in the following formula.
Rectifier or Digital
meter
Note) When the output voltage is measured by a rectifier type, an error may be included. To increase the
accuracy, use a digital AC power meter.
(L1/L)
(L2/N)
Fig. 8-3-1
Connection of meters
8-4
8-4 Insulation Test
Because an insulation test is made in the factory before shipment, avoid a Megger test. If a Megger test is
unavoidable, follow the procedure below. Because a wrong test procedure will cause breakage of the
inverter, take sufficient care.
A withstand voltage test will cause breakage of the inverter similarly to the Megger test if the test
procedure is wrong. When the withstand voltage test is necessary, contact your dealer or nearest Fuji
Electric's branch.
(1) Megger test of main circuit
1) Use a 500 VDC Megger and shut off the main power supply without fail during measurement.
2) If the test voltage leaks to the control circuit due to the wiring, disconnect all the control wiring.
3) Connect the main circuit terminals with a common cable as shown in Fig. 8-4-1.
4) The Megger test must be limited to across the common line of the main circuit and the ground terminal
( G).
5) M Ω or a larger value displayed at the Megger indicates a correct state. (The value is for a discrete
inverter.)
(L1/L) (L2/N)
Fig. 8-4-1
Megger test
(2) Do not perform a Megger test or withstand voltage test to the insulation test control circuit of the control
circuit. Prepare a high resistance range tester for the control circuit.
1) Disconnect all the external wiring from the control circuit terminals.
2) Perform a continuity test to the ground. 1 M Ω or a larger measurement indicates a correct state.
(3) External main circuit and sequence control circuit
Disconnect all the inverter terminals so that the test voltage is not applied.
8-5 Replacement Parts
The life of the part is determined by the type of the part. The life of the part varies according to the
environment and operating conditions, and replacement according to Table 8-5-1 is recommended.
8-6 Inquiries about Product and Guarantee Table 8-5-1 Replacement parts
(1) When making an inquiry Standard Replacement
Upon breakage of the product, uncertainties, Name of part replacement method and others
failure or inquiries, report the following years
information to your dealer or nearest Fuji Cooling fan Replace with a new
3 years
Electric's branch. part.
a) Inverter type Smoothing Replace with a new
b) SER NO. (serial number of equipment) capacitor 5 years part. (Replace after
c) Date of purchase inspection.)
d) Inquiries (for example, point and extent of Electrolytic Replace with new
breakage, uncertainties, failure phenomena, capacitors on circuit board.
7 years
and other circumstances) printed circuit (Replace after
board inspection.)
Other parts Determine after
-
(2) Guarantee of the product inspection.
The product guarantee term is one year after the purchase or 24 months from the month and year of
production specified on the nameplate, whichever comes first. However, the product will not be
repaired free of charge in the following cases, even if the guarantee term has not expired.
a) The cause includes incorrect usage or inappropriate repairs or remodeling.
b) The product is used outside the standard specified range.
c) The failure is caused by dropping, damage or breakage during transportation after the purchase.
d) The cause is earthquake, fire, storm or flood, lightening, excessive voltage, or other types of act of God
or secondary disasters.
8-5
9. Specifications
9-1 Standard Specifications
(1) Single-phase 200V input
Item Detail specifications
Inverter type
0.1 0.2 0.4 0.75 1.5 2.2
FVR___E11S-7EN
Nominal applied motor *1 0.1 0.2 0.4 0.75 1.5 2.2
[kW]
Rated capacity *2 [kVA] 0.31 0.59 1.1 1.9 3.1 4.3
Output ratings
Rated voltage *3 [V] Three-phase 200V / 50 Hz, 200V, 220V, 230V / 60 Hz (with AVR function)
Rated current *4 [A] 0.8 1.5 3.0 5.0 8.0 11
(0.7) (1.4) (2.5) (4.0) (7.0) (10)
150% of rated output current for 1 min.
Overload capability
200% of rated output current for 0.5 s
Rated frequency [Hz] 50, 60Hz
Phases, Voltage
Single-phase 200 to 240 V / 50 to 60 Hz *10
, Frequency
Voltage/frequency Voltage : +10 to -10%
fluctuation Frequency : +5 to -5%
Input ratings
Momentary voltage dip Operation continues at 165V or higher voltage. When the input voltage
capability *5 drops below 165V from the rated voltage, operation continues for 15 ms.
Rated current [A]
1.2 2.0 3.5 6.5 11.8 17.7
(With DCR)
(Without DCR) *9 2.3 3.9 6.4 11.4 19.8 28.5
Required power supply
0.3 0.4 0.7 1.3 2.4 3.6
capacity *6 [kVA]
Braking torque *7 [%] 100 70 40
Braking
*1 The applicable standard motor indicates the case for a 4P standard motor made by Fuji Electric.
*2 The rated capacity indicates the case for 230V output voltage.
*3 Voltages larger than the source voltage cannot be output.
*4 Amperage values in parentheses () are applicable to operation with 4 kHz or higher carrier
frequencies (F26 = 4 or more) or ambient temperatures exceeding 40 degree C.
*5 Tests at standard load condition (85% load)
*6 Indicates the value when using a DC reactor (DCR).
*7 Indicates the average braking torque for decelerating and stopping a discrete motor from 60 Hz.
(Varies according to the efficiency of the motor.)
*8 Indicates the value with an external braking resistor (option).
*9 Calculated on assumption that the inverter is connected to 500kVA power supply.
*10 Safe separation for control interface of this inverter is provided when this inverter is installed in
overvoltage category II. Basic insulation for control interface of this inverter is provided when this
inverter is installed in overvoltage category III.
9-1
(2) Three-phase 400V input
Item Detail specifications
Inverter type
0.4 0.75 1.5 2.2 4.0 5.5 7.5
FVR___E11S-4EN
Nominal applied motor *1
0.4 0.75 1.5 2.2 4.0 5.5 7.5
[kW]
*2
Rated capacity [kVA] 1.0 1.7 2.6 3.9 6.4 9.3 12
Three-phase 380,400,415V/50Hz, 380,400,440,460V/60Hz
Output ratings
Momentary voltage dip Operation continues at 300V or higher voltage. When the input voltage
capability *5 drops below 300V from the rated voltage, operation continues for 15 ms.
Rated current [A]
0.82 1.5 2.9 4.2 7.1 10.0 13.5
(With DCR)
(Without DCR) *9 1.8 3.5 6.2 9.2 14.9 21.5 27.9
Required power supply
0.6 1.1 2.1 3.0 5.0 7.0 9.4
capacity *6 [kVA]
Braking torque *7 [%] 70 40 20
Braking
*1 The applicable standard motor indicates the case for a 4P standard motor made by Fuji Electric.
*2 The rated capacity indicates the case for 415V output voltage.
*3 Voltages larger than the source voltage cannot be output.
*4 Amperage values in parentheses () are applicable to operation with 4 kHz or higher carrier
frequencies (F26 = 4 or more) or ambient temperatures exceeding 40 degree C.
*5 Tests at standard load condition (85% load)
*6 Indicates the value when using a DC reactor (DCR).
*7 Indicates the average braking torque for decelerating and stopping a discrete motor from 60 Hz.
(Varies according to the efficiency of the motor.)
*8 Indicates the value with an external braking resistor (option).
*9 Calculated on assumption that the inverter is connected to 500kVA power supply.
*10 Refer to IEC61800-3 5.2.3.
*11 Safe separation for control interface of this inverter is provided when this inverter is installed in
overvoltage category II. Basic insulation for control interface of this inverter is provided when this
inverter is installed in overvoltage category III.
9-2
9-2 Common Specifications
Item Detail specifications
Maximum
50 to 400 Hz variable
frequency
Adjustment
Base
25 to 400 Hz variable
frequency
Starting
Output frequency
Control method Sinusoidal PWM (Dynamic torque vector control) with "current vibration
suppression function" and "dead time compensation function"
Operation Keypad operation: starting and stopping with RUN and STOP keys.
method
(Keypad panel)
Digital input signal: forward (reverse) operation, stop command (3-wire operation
possible), coast-to-stop command, external alarm, error
reset, etc.
Link operation : RS485 (Standard)
Profibus-DP,Interbus-S,DeviceNet,Modbus Plus,
CAN open (Option)
9-3
Item Detail specifications
Frequency Keypad operation: key and key.
setting
Setting with potentiometer (external potentiometer: 1 to 5 kΩ 1/2 W)
Setting with 0 to ± 5 Vdc.
Setting with 0 to ± 10 Vdc.
Setting with 4 to 20 mAdc.
0 to +10 Vdc / 0 to 100% can be switched to +10 to 0 Vdc / 0 to 100% externally.
4 to 20 mAdc / 0 to 100% can be switched to 20 to 4 mAdc / 0 to 100% externally.
(UP/DOWN An external signal can be used to control the UP or DOWN command.
control)
(Multistep Up to 16 different frequencies can be selected by digital input signals.
frequency)
(Link operation) Link operation : RS485 (Standard)
Profibus-DP,Interbus-S,DeviceNet,Modbus Plus,
CAN open (Option)
Acceleration / Variable setting in 0.01 to 3600s range. (2 sets of time can be set internally for
deceleration time each of acceleration and deceleration.)
(Mode select) Linear, S-curve (weak,strong), Non-linear available.
Frequency limiter The high and low frequency limits can be set variably in a 0 to 100% range in Hz.
Control
9-4
Item Detail specifications
This function can control flowrate, pressure, etc. with analog feedback signal.
The reference and feedback values are displayed in %.
Reference signal
Keypad operation key and key. : 0.0 to 100%
Voltage input (Terminal 12) : 0 to 10Vdc
PID control Current input (Terminal C1) : 4 to 20mAdc
Multistep frequency setting : Setting freq./Max. freq.x100%
RS485 : Setting freq./Max. freq.x100%
Control
Feedback signal
Terminal 12 (0 to +10Vdc or +10 to 0Vdc)
Terminal C1(4 to 20mAdc or 20 to 4mAdc)
The V/f pattern of the second motor can be internally set for selection by means
of an external signal.
Second motor’s The constant of the second motor can be internally set for selection by means of
setting an external signal.
The electronic thermal overload relay of the second motor can be internally set
for selection by means of an external signal.
Energy saving Weak magnetic flux can be set for small loads for operation with an increased
operation motor efficiency.
During The keypad panel can be extended. (Optional 5m extension cable is available.)
operation/stop 7-segment LED display items
• Set frequency • Output frequency • PID setting/feedback value
• Output current • Motor r/min
• Output voltage • Line speed
(A soft filter is provided to attenuate the fluctuation in the displayed value.)
A charge lamp indicates power supply.
When setting The function code and data code are displayed.
When tripping [The cause of tripping is displayed.]
• OC1 (overcurrent: during acceleration)
• OC2 (overcurrent: during deceleration)
• OC3 (overcurrent: during constant speed operation)
• OU1 (overvoltage: during acceleration)
• OU2 (overvoltage: during deceleration)
• OU3 (overvoltage: during constant speed operation)
Display
• LU (undervoltage)
• Lin (input phase loss) (for 3-phase inverter)
• dbH (external damping resistor overheat (thermal overload relay))
• OH1 (overheat: heat sink)
• OH2 (overheat: external thermal overload relay)
• OL1 (overload: motor 1)
• OL2 (overload: motor 2)
• OLU (overload: inverter)
• Er1 (memory error)
• Er2 (keypad panel communication error)
• Er3 (CPU error)
• Er4 (option error)
• Er5 (option error)
• Er7 (output wiring error) (impedance imbalance)
• Er8 (RS485 communication error)
During operation, The latest four records of trip history are stored and displayed.
when tripping
9-5
Item Detail specifications
Overload Inverter protection electronic thermal overload relay
protection
Overvoltage An excess in the DC link circuit voltage (approx. 400 Vdc for 200V class, approx.
protection 800Vdc for 400V class) is detected for inverter protection.
Overcurrent The inverter is protected against an overcurrent caused by an overload on the
protection output side.
Surge The inverter is protected against a surge voltage penetrating between the power
protection supply cable of the main circuit and the ground.
Undervoltage Voltage drop (approx. 200 Vdc for 200V class, approx. 400Vdc for 400V class ) in
protection the DC link circuit voltage is detected to stop the inverter.
Overheat The inverter is protected against failure and overload of the cooling fan.
protection
Short-circuit The inverter is protected against an overcurrent caused by a short-circuit on the
protection output side.
The inverter is protected against an overcurrent caused by ground fault in the
Ground fault
output wiring.
Protection
protection
* Detection when starting
Motor protection Electronic thermal overload relays protect general purpose motors and Fuji's
inverter motor.
The thermal time constant can be adjusted to 0.5 to 10.0 min.
Second electronic thermal overload relay can be provided. (Switching with external
signal)
Braking resistor Upon an overheat of the damping resistor (external unit), discharging operation
protection and inverter operation stop
Stall prevention • When the output current exceeds the limit during acceleration, the frequency
(simple torque change is stopped to avoid overcurrent stop.
limit) • When the output current exceeds the setting during constant speed operation,
the frequency is decreased to maintain an almost constant torque.
• When the DC voltage exceeds the limit during deceleration, the frequency
change is stopped to avoid overvoltage stop.
Input phase loss The inverter is protected against phase loss in the input voltage.
protection
Output phase loss An unbalance in the impedance of the output circuit is detected to output an alarm.
protection (Error during tuning only)
Auto reset The number of retries and wait time can be set for the alarm stop.
Installation • Indoors
location • Places without corrosive gases, flammable gases or dust
(degree of pollution: 2)
• Places without direct sunlight
Ambient -10 to +50 °C
temperature
Environment
9-6
9-3 External Dimensions
FVR0.1E11S-7EN 0.1 96 85 38 10
FVR0.2E11S-7EN 0.2 101 90 43 15
9-7
Installation screw size : M4 (4 pcs)
9-8
Installation screw size : M4 (4 pcs)
9-9
Installation screw :size : M5 (4pcs)
FVR5.5E11S-4EN
FVR7.5E11S-4EN
9-10
9-4 RS485 Communication
Remove the keypad panel of the inverter referring to section 1-3 (3) and use the connector having been
connected with the keypad panel to connect up to 31 inverters in a line to perform the following
operations.
• Frequency setting, forward/reverse rotation, stop, coast to stop, alarm reset and other
operations
• Monitoring of output frequency, output current, operation state, alarm description, and so
on
• Setting of function code data (function code data, command data and monitor data)
The transmission frame is character data having a fixed length of 16 bytes, so that development of
programs for the host controller is easy. The operation and frequency setting command requiring fast
speeds can be in a short frame for shorter communication time. The functions of the serial communication
connector are shown in Table 9-4-1.
GND Terminator
8
SW2
Connector for
Keypad panel
RS485/
RS232C Branch Branch FVR-E11S
Personal
converter adapter adapter
computer
Remark Remark
FVR-E11S FVR-E11S
9-11
9-4-1 Connector and Communication Cable
Use marketed products for the connector, the communication cable and branch adapter. Table 9-4-2
shows the specification of each of them.
Table 9-4-2 Connector and cable specification
Item Specification
Connector RJ45 connector
Cable Cable complying with EIA568 (for 10BASE-T Straight connection)
(Max. wiring length: 500m)
Branch adapter MS8-BA-JJJ (SK KOHKI CO., LTD or equivalent.)
Local or H30 = 0, 1
Operation
command
RUN/STOP key
ON: Remote /FWD,REV
OFF: Local
LE
P24
When X1 through X5 terminals are assigned with BX, THR and RST functions, the BX, THR and
RST functions are activated even in the remote mode according to the inputs to the terminals. RS485
can not make THR ON/OFF.
9-12
9-4-4 Communication Protocol
(1) Serial communication specification
Table 9-4-3 Serial communication specification
Physical level Compliance with EIA RS-485 (2-wire type)
Number of connected Host x 1 unit, inverter x 31 units (Station address 1 to 31)
stations
Transmission speed 19200, 9600, 4800, 2400, 1200[bit/s]
Synchronization method Start-stop
Transmission method Half duplex
Transmission protocol Polling/selecting, broadcast
Character type ASCII 7 bits
Character length Selection between 7 and 8 bits
Transmission distance Max. 500 m
Stop bit Selection between 1 and 2 bits
Frame length Standard frame: fixed to 16 bytes, short frame: 8 or 12 bytes
Parity Selection from none, even and odd
Error check method Checksum, parity, framing error
・ Polling/selecting
・ Broadcast
10 msec or longer
9-13
(3) Transmission procedure
1) Set communication functions H30 through H39.
2) Make communication according to transmission frames.
3) If no response returns for one second from the inverter upon a frame from the host, retry
communication. Several retries indicate certain errors. Make investigation.
4) If no communication is received from the host for 30 seconds after the first operation command is
received, the inverter judges a transmission breakdown error and shuts down the inverter output,
leaving the motor to coast to stop.
5) After consecutive eight communication errors, the inverter output is shut down and the motor coasts to
stop.
9-14
9-4-5 Standard Frame
The ASCII code character method is employed. A standard frame has a fixed length of 16 bytes.
Using optional frames (12 bytes or 8 bytes), the transmission speed can be increased.
HostInverter frame
Note: Numbers with "H" at the end indicate hexadecimals.
7(6) 0
0 Start-of-heading character (SOH) ← Fixed to 01H.
1 Tens digit of station address (ASCII) Designate a station address of the destination
2 Units digit of station address (ASCII) inverter with 01 to 31 or 99. (ASCII designation
of each digit)
3 Enquiry character (ENQ) ←Fixed to 05H.
←E: Reset command, R: Polling (reading), W:
4 Command type character (ASCII)
Selecting (writing)
5 Function type character (ASCII) ← "S", "M", "F", "E", "C", "P", "H" or "A" is
designated.
6 Tens digit of function number (ASCII) Designate a function number using a two-digit
7 Units digit of function number (ASCII) number. (Designate each digit of 00 to 46 in
ASCII.)
8 Space (ASCII) ←Fixed to 20H
9 First character of data (ASCII)
The data corresponding to the function is
10 Second character of data (ASCII)
converted into a 4-digit hexadecimal, and
11 Third character of data (ASCII)
each digit is designated in ASCII.
12 Fourth character of data (ASCII)
13 End-of-text character (ETX) ← Fixed to 03H
14 Upper digit of checksum (ASCII) From tens digit of the station address to ETX
are added in a binary and the lower two digits
15 Lower digit of checksum (ASCII) of it in hexadecimal notation are stored in
ASCII as a checksum.
InverterHost frame
7(6) 0
0 Start-of-heading character (SOH) ← Fixed to 01H
1 Tens digit of station address (ASCII) Station address of responding inverter (01 to
2 Units digit of station address (ASCII) 31) (ASCII designation of each digit)
3 Response character (ACK/NAK) ← 06H: Normal response (ACK), 15H: Faulty
response (NAK)
← E: Reset command, R: Polling (reading), W:
4 Command type character (ASCII)
Selecting (writing)
5 Function type character (ASCII) ← "S", "M", "F", "E", "C", "P", "H" or "A" is
responded (the character transmitted by the
host is returned).
6 Tens digit of function number (ASCII) The function number is designated in a
7 Units digit of function number (ASCII) two-digit number. (The number sent by the
host is returned.)
8 Special additional data (ASCII) ← Space (20H) or "-" (2DH)
9 First character of data / space (ASCII)
10 Second character of data / space (ASCII)
The data sent by the host is returned in
11 Third character of data / tens digit of error normal response, or an error code is returned
code (ASCII) upon an error.
12 Fourth character of data / units digit of error
code (ASCII)
13 End-of-text character (ETX) ← Fixed to 03H
14 Upper digit of checksum (ASCII) From tens digit of the station address to ETX
are added in a binary and the lower two digits
15 Lower digit of checksum (ASCII) of it in hexadecimal notation are stored in
ASCII as a checksum.
9-15
9-4-6 Short Frame
Short frames are prepared for special functions to reduce the data transmission time.
(1) Selecting
Host Inverter (selecting)
7(6) 0
0 Start-of-heading character (SOH) ← Fixed to 01H
1 Tens digit of station address (ASCII) Designate a station address of the
2 Units digit of station address (ASCII) destination inverter with 01 to 31 or 99.
(Designation of each character in ASCII)
3 Enquiry character (ENQ) ← Fixed to 05H
4 Command type character (ASCII) ← "a", "e", "f" or "m" is designated.
5 First character of data (ASCII)
The data corresponding to the function is
6 Second character of data (ASCII)
converted into a four-digit hexadecimal and
7 Third character of data (ASCII)
each digit is designated in ASCII.
8 Fourth character of data (ASCII)
9 End-of-text character (ETX) ← Fixed to 03H
10 Upper digit of checksum (ASCII) From tens digit of the station address to ETX
are added in a binary and the lower two digits
11 Lower digit of checksum (ASCII) of it in hexadecimal notation are stored in
ASCII as a checksum.
9-16
(2) Polling
Host Inverter (polling)
7(6) 0
0 Start-of-heading character (SOH) ←Fixed to 01H
1 Tens digit of station address (ASCII) Designate the station address of the
2 Units digit of station address (ASCII) destination inverter with 01 to 31 or 99.
(Designation of each digit in ASCII)
3 Enquiry character (ENQ) ← Fixed to 05H
4 Command type character (ASCII) ← "g", "h", "i", "j" or "k" is designated.
5 End-of-text character (ETX) ← Fixed to 03H
6 Upper digit of checksum (ASCII) From tens digit of the station address to ETX
are added in a binary and the lower two digits
7 Lower digit of checksum (ASCII) of it in hexadecimal notation are stored in
ASCII as a checksum.
9-17
(5) Command type character
In a standard frame, set "R" in ASCII for a polling (reading) request, or set "W" in ASCII for a
selecting (writing) request. Set "E" in ASCII for a resetting command. Only the upper case characters
are valid.
In a short frame, the function is directly designated using a command type character. Refer to (3)
Short Frame in section 9-4-11 Function Code List for details.
(6) Function type character and tens digit and units digit of function number
A request function is designated in three characters. Refer to section 9-4-11 Function Code List for
details.
(8) Data
In a selecting (writing) request frame sent from the host to an inverter, designate writing data. Refer
to section 9-4-10 Data Type. In a polling (reading) frame, set space or arbitrary letter or number
character. in a selecting response frame sent from an inverter to the host, data "0000" or an error
code is contained, and in a polling frame, data or an error code is contained.
9-4-8 Broadcasting
An operation command or frequency command destined to station address "99" is received and
processed by all the inverters as broadcasting. However, no response is issued by the inverters.
9-18
9-4-9 Communication Error Code
The inverter detects the following errors. The error code is in hexadecimal notation.
Table 9-4-4 Communication error code
Error code
Name of error Description
(hexadecimal)
The checksum of the frame sent to the own station
47H Checksum error
is in discrepancy.
48H Parity error The parity is in discrepancy.
Reception error other than above (framing,
49H Others
overrun)
The enquiry character or the end-of-text character
4AH Format error
in the transmitted frame is in an incorrect position.
A code other than designated commands
4BH Command error
(standard and option) is sent.
4EH Function code error A request for an unknown function code is issued.
A write prohibited function or in-operation write
4FH Write disable
prohibited function is written during operation.
50H Data error Data exceeding the standard range is written.
The inverter does not return NAK in response to errors 47 through 49 above. It issues no response.
In the case of errors 4A through 50, an NAK response with an NAK code in the response character
field and the two digit hexadecimal error code in the data field is returned.
The latest error can be referred to using the transmission error end code monitor (M26).
9-19
9-4-11 Function Code List
The function code includes the function codes indicated in chapter 5 "Selecting Functions" and the
following functions for the standard and short frames.
(1) Functions for standard frame (command data)
Table 9-4-5 Standard frame (command data)
Function type
Command
Name character and Data and operation
type
number
Space is transmitted in the data field. The
Reset command E 3 spaces function resets a protective operation
(tripping).
Frequency and
R/W S01 ±20000d/fmax (Max. frequency)
speed command
0.00 to 400.00 Hz / 0 to 40000 (100 times
value)
The inverter operates at the maximum
Frequency frequency even if a value larger than the
R/W S05
command maximum frequency is set by function code
F03.
A communication command is read in the
reading mode.
bit15:RESET 1:ON,0:OFF
bits 14 to 7: Fixed to 0
bit6:X5 1:ON,0:OFF
bit5:X4 1:ON,0:OFF
bit4:X3 1:ON,0:OFF
bit3:X2 1:ON,0:OFF
Operation command R/W S06 bit2:X1 1:ON,0:OFF
bit 1: REV (reverse rotation command)
1:ON,0:OFF
bit 0: FWD (forward rotation command)
1:ON,0:OFF
X1, X2, X3, X4 and X5 function according to
function code E01 to E05 settings.
0.0~3600.0s/0~36000
Acceleration time 1 R/W S08
(Value multiplied by 10)
0.0~3600.0s/0~36000
Deceleration time 1 R/W S09
(Value multiplied by 10)
100% (rated torque) / + 10000
Torque limit level 1 R/W S10
(Value multiplied by 100)
100% (rated torque) / + 10000
Torque limit level 2 R/W S11
(Value multiplied by 100)
Notes)
1) Negative values are set in 2's complements.
2) When reading S01 or S05, the data commanded via communication is read out instead of the
command value in the actual operation. To read the actual command value, read the monitor
data.
3) If both S01 and S05 are designated (written with data other than zero), the S01 command is
effective.
4) For the alarm input, "0" indicates a failure.
5) X1 through X5 are used for general purpose inputs; set the function of each terminal using the
general input terminal setting of the inverter.
6) To cancel the torque limit of S10 and S11, send 7FFFH.
9-20
(2) Functions for standard frame (monitor data)
9-21
Name Command Function type Data and operation
type character and
character number
Failure description;
R M16
current one
Failure description;
R M17
previous one
Failure description;
Refer to (4) Alarm display data
one before previous R M18
one
Failure description;
one before two R M19
previous ones
Total operation time R M20 0 to 65535 / 0 to 65535 hours
DC link voltage 0 to 500 / 0 to 500V (200V class)
R M21
monitor 0 to 1000 / 0 to 1000V (400V class)
4112H = E11S single-phase 200V
Function code R M23 4113H = E11S 3-phase 200V
4114H = E11S 3-phase 400V
Capacity code R M24 1=0.01kW
ROM version R M25 0 to 99: Standard, > 100: Non-standard
Refer to section 9-4-9. The latest error is
Transmission error
R M26 returned. The communication error is initialized
handling code
when the power is turned off.
Main circuit
R M46 1=0.1%
capacitor life
Cooling fan life R M48 1 = 1 hour
Note)
1) Output frequency monitoring (M09, M35) adds an ASCII code for forward rotation (space), reverse
rotation (minus) and stop (space) as direction of rotation data, and handled as 5-byte data.
9-22
(3) Functions for short frame
Table 9-4-7 Short frame
Command Change
Data range; transmission
Function type Data direction during
data / actual data
character operation
Frequency command a Selecting Same as S01 ○
Frequency command e Selecting Same as S05 ○
Operation command f Selecting Same as S06 ○
Reset command m Selecting 4 spaces -
Calculated torque
h Polling Same as M07 -
value monitor
Torque current
I Polling Same as M08 -
monitor
Output frequency Same as M09; no sign is
j Polling -
monitor attached.
Operation state
k Polling Same as M14 -
monitor
9-23
9-4-12 Data format
The data format of each piece of function code data of the inverter is defined here.
Prepare data according to the format numbered in the data format for each function code. (Refer to
section 5-1 Function Setting List and section 9-4-11 Function Code List for the data format.)
The data field of the transmission frame except for data format 10 consists of a 4-digit ASCII code
converted from a 4-digit hexadecimal data as shown in the figure below. For details of each format,
refer to the following data formats (1) through (11).
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Example) In the case that F17: (gain frequency setting signal) = 100.0%
Example: In the case that C31: (analog input offset adjustment, terminal 12) = -5.0%
9-24
(6) Data format 5
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Polarity Unused
0 : 0.01 × 001~999 (0.01~9.99)
1 : 0.1 × 100~999 (10.0~99.9)
2:1 × 100~999 (100~999)
3 : 10 × 100~360 (1000~3600)
Example: In the case that F07: communication No. (acceleration time 1) = 20.0 seconds
Operation command
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
RESET
FWD
REV
0 0 0 0 0 0 0 0 X5 X4 X3 X2 X1
Unused
General-purpose input FWD: forward rotation command,
REV: reverse rotation command
Example: In the case that M13: (operation command) = 0000 0000 0100 0101 (bin.): FWD, X1, X5 =
ON
9-25
(9) Data format 9
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 Y2 Y1
Unused
General-purpose output
Example: In the case that M15: (general-purpose output terminal) = 0000 0000 0000 0001 (bin.): Y1 =
ON
Operation state
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
BUSY
FWD
NUV
DEC
ACC
ALM
BRK
REV
EXT
INT
RL
VL
TL
―
IL
9-26
(11) Data format 11
16-bit binary code, least increment 0.01, positive/negative data (5-byte ASCII code)
19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
FWD
0 0 0 0 0 0 0 0 0 0 0 0 * *
9-27
10. Options
10-1 External Options
Molded case circuit The molded case circuit breaker (MCCB) is connected for the protection of
breaker the main circuit wiring up to the inverter and for turning the power on and off.
The rated current or the rated interrupting capacity varies according to the
power supply specifications.
DC reactor (DCR) Connect in the following cases.
(1)When the power supply transformer capacity exceeds 500 kVA.
(2)When a thyristor load is connected to the same power supply or when the
capacitor for power factor improvement is turned on or off.
(3)When the unbalance rate between phases of the source voltage exceeds
2%.
Unbalance rate (Max. voltage [V]) - (Min. voltage [V])
between phases = ×67 [%]
(Average voltage of three phases [V])
10-1
11. Applicable Reactor
The DC reactors are recommended to reduce inverter input harmonic current or to correct inverter
input power factor.
Table 11-1-1 List of applicable reactor
Applicable inverter model DC reactor (DCR)
FVR0.1E11S-7EN DCR2-0.2
FVR0.2E11S-7EN DCR2-0.4
FVR0.4E11S-7EN DCR2-0.75
FVR0.75E11S-7EN DCR2-1.5
FVR1.5E11S-7EN DCR2-2.2
FVR2.2E11S-7EN DCR2-3.7
FVR0.4E11S-4EN DCR4-0.4
FVR0.75E11S-4EN DCR4-0.75
FVR1.5E11S-4EN DCR4-1.5
FVR2.2E11S-4EN DCR4-2.2
FVR4.0E11S-4EN DCR4-3.7
FVR5.5E11S-4EN DCR4-5.5
FVR7.5E11S-4EN DCR4-7.5
Connection
method
P1 P1
DC reactor
P(+) P(+)
E
11-1
12. Electromagnetic Compatibility (EMC) [Available only inverter for with CE mark ]
12-1General
In accordance with the provisions described in the European Commission Guidelines
Document on Council Directive 89/336/EEC,Fuji Electric Co., Ltd. has chosen to classify the
FVR-E11S range of inverters as "Complex Components".
Classification as a "Complex Components" allows a product to be treated as an "apparatus", and
thus permits compliance with the essential requirements of the EMC Directive to be demonstrated
to both an integrator of FVR inverters and to his customer or the installer and the user.
FVR inverters is supplied `CE-marked', signifying compliance with EC Directive 89/336/EEC
when fitted with specified filter units installed and earthed in accordance with this sheet.
This Specification requires the following performance criteria to be met.
FVR1.5E11S-7EN
EFL-2.2E11-7 29A
FVR2.2E11S-7EN
FVR0.4E11S-4EN 10m 50m
EFL-0.75E11-4 5A
FVR0.75E11S-4EN
FVR1.5E11S-4EN
EFL-2.2E11-4 10A 3ph
FVR2.2E11S-4EN
480Vac
FVR4.0E11S-4EN EFL-4.0E11-4 15A
FVR5.5E11S-4EN
EFL-7.5E11-4 30A
FVR7.5E11S-4EN
Note : For detail, refer to the instruction manual that came with the RFI filters.
12-1
Three-phase power supply
Metal wiring cabinet
L1 L1’ L1/R U
L2/S V M
L2 L2’
3~
L3 L3’ L3/T W
G
G G G
L L’ L1/L U
V M
3~
N N’ L2/N W
G
G G G
12-2