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Chinsc S100 Operation Manual

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100 Series Economical Sensorless

Vector AC Drive
Operation Manual
Material Version: V2.7

Date of Filing: 2021-04-06

Company Standard: Q/903703SSC002-2019

We could supply all-round technology support for clients. The users


could contact the nearby agency or customer service center of us,
and also could contact the manufacturer directly.

All rights reserved. Any alteration is made without notice.


Content
Chapter 1 Safety and Notes ............................................................................... 1
1.1 Safety Notes .............................................................................................. 1
1.2 Notes ......................................................................................................... 1
Chapter 2 Specifications and Selection ............................................................ 3
2.1 Naming Rule ............................................................................................. 3
2.2 Nameplate ................................................................................................. 3
2.3 Model and Technical Parameters............................................................... 3
2.4 Technical Specification ............................................................................. 4
2.5 Product Outline and Installation Hole Sizes .............................................. 5
2.6 Selection of Braking Package.................................................................... 7
Chapter 3 Keyboard Operation and Electrical Wiring .................................. 8
3.1 Description of Operation Keyboard .......................................................... 8
3.1.2 Keyboard Operation Process ............................................................. 9
3.1.3 Operation Keyboard Size and Installation ....................................... 10
3.2 Electrical Installation .............................................................................. 12
3.2.1 External Electrical Component Selection Guidance ........................ 12
3.2.2 Main Circuit Terminals and Wiring ................................................. 12
3.2.3 Control Terminal and Wiring ........................................................... 13
Chapter 4 Function Parameter Description .................................................. 15
Chapter 5 Communication Protocol............................................................... 29
5.1 Communication Allocation ..................................................................... 29
5.2 Protocol Form ......................................................................................... 29
5.3 Function Code ......................................................................................... 29
5.4 Function Code 06: Presents the Function Code of Writing Variable ....... 31
Chapter 6 Troubleshooting.............................................................................. 33
6.1 Faults and Actions ................................................................................... 33
6.2 Common Fault and Handling Methods ................................................... 34
Chapter 1 Safety and Notes 100 Series Economical Sensorless Vector AC Drive

Chapter 1 Safety and Notes


1.1 Safety Notes
1. The AC drive should be installed and adjusted by professional electrical technicians, otherwise
there is a danger of electric shock!
2. Make sure the power is off before wiring, otherwise there is a danger of electric shock!
3. Ground terminal must be reliably grounded, ground resistance should be less than 0.1Ω!
4. Do not connect the input power to the output U, V, W, otherwise the AC drive will be damaged!
5. Make sure wires diameter be accord with technical standards, otherwise fault will happen.
6. No voltage test is required for AC drive, this item has been tested when leave the factory.
7. Do not touch the AC drive terminal (Includes control terminal) after power on, otherwise there
is a danger of electric shock!
8. If you want to do parameter self-learning, please be aware of the risk of injury during motor
rotation, otherwise it may cause an accident!
9. Do not control the start and stop of the ac drive by the contactor on or off, otherwise the
equipment will be damaged!
10. AC drive cannot be repaired or maintained immediately because there is still high voltage on
the filter capacity after the power off. It needs to wait for more than 5 minutes before using a
multimeter to measure the bus voltage (the voltage between (+) and (-)) should not exceed 36V.
1.2 Notes
1. Insulation checking of motors

Make sure to separate the motor connection from the AC drive during insulation test(checking),
It is recommended to use 500V voltage megohm meter and should guarantee the measured
insulation resistance is not less than 5 m Ω.

2. About motor thermal and noise

The output voltage of the AC drive is PWM wave, which contains certain harmonics, so the
temperature rise, noise and vibration of the motor will increase slightly compared with the
operation of power frequency.

3. The output side cannot connect to the pressure sensitive device or improved the power
factor of capacity.

4. Protection against lightning strike

This series AC drive is equipped with lightning overcurrent protection device, which has certain
self-protection ability for inductive lightning. For frequent lightning, users should also install

1
100 Series Economical Sensorless Vector AC Drive Chapter 1 Safety and Notes

lightning protection at the front of the AC drive.

5. Disposing unwanted drive

The electrolytic capacitor of the main circuit and the electrolytic capacitor on the printed board
may explode during incineration. The incineration of plastic will produce poisonous gas, please
deal with it as industrial waste.

6. Pay attention when the cable length is too long

When the motor cable length is longer than 50m, it is recommended to install an output reactor
or output filter. If the motor cable length exceeds 100m,An output reactor or output filter must be
installed, otherwise the motor insulation is easily damaged.

2
100 Series Economical Sensorless Vector AC Drive Chapter 2 Specifications and Selection

Chapter 2 Specifications and Selection


2.1 Naming Rule

100 - 5.5 T4 B - A
AC DRIVE TYPE Upgrate version

Frequency interter power Code Braking unit


Including
B braking unit
Code 0.4~22
Corresponding
power(KW) 0.4~22 Code Votage level

T4 Three phase 380V

Single phase 220V/


S/T2
Three phase 220V

2.2 Nameplate

2.3 Model and Technical Parameters

Output current Adoptive motor


MODEL Input voltage
(A) (KW)

S100-0.4S/T2B-A 2.5 0.4

S100-0.75S/T2B-A Single or three 5.0 0.75

S100-1.5S/T2B-A phase 220V 7.0 1.5

S100-2.2S/T2B-A ±15% 9.6 2.2

S100-3.7S/T2B-A 17.0 3.7

3
Chapter 2 Specifications and Selection 100 Series Economical Sensorless Vector AC Drive

S100-0.4T4B-A 1.2 0.4

S100-0.75T4B-A 2.5 0.75

S100-1.5T4B-A 3.7 1.5

S100-2.2T4B-A 5.0 2.2

S100-3.7T4B-A 8.8 3.7


Three phase
S100-5.5T4B-A 12.8 5.5
380V±15%
S100-7.5T4B-A 17.0 7.5

S100-11T4B-A 25.0 11.0

S100-15T4B-A 32.0 15.0

S100-18.5T4B-A 37.0 18.5

S100-22T4B-A 45.0 22.0

2.4 Technical Specification

Item Specification

T4 series: 3 phase 380V,±15%


Rated voltage
Input

S/T2series: 3 phase / Single phase 220V,±15%

Frequency 50/60Hz ±5%

T4 series: 3 phase 0~380V


Voltage
Output

S/T2 series: 3 phase 0~220V

Frequency 0~800Hz

Overload ability 150% rated current 30s;180% rated current 1s

control mode Open-loop vector control、V/F control


Control Performance

Start torque Open-loop vector control: 0.5Hz 180%,VF control: 0.5Hz 150%

Speed range Open-loop vector control: 1:150,VF control: 1:100

Speed control
Open-loop vector control: ±0.2%,VF control: ±0.5%
precision

Various Including overvoltage, over-current, overheat, overload,


Protection
Function

protection under-voltage, short circuit, ground fault, input and output

functions default phase, protect the ac drive running reliably all-round.

4
100 Series Economical Sensorless Vector AC Drive Chapter 2 Specifications and Selection

Ambient -10℃~+40℃(ambient temperature is within 40℃~50℃,

temperature derating use is required), not allow to contact direct sunlight.

Humidity Less than 90% RH, without condensation.


Installation Environment

Application Non-corrosive, flammable, explosive, dust absorbent material,


Requirement

environment all kinds of lint does not Accumulate.

Vibration Less than0.6G

0~1000m, reduce the rated specification 10% when lift 1000m


Elevation
for each.

Storage
-20~60℃
temperature
Structure

Defend degree IP20

2.5 Product Outline and Installation Hole Sizes

Product Outline 1 size as figure below:

W
W1 D1 D

DIGITAL KEYPAD

RUN STOP FWD REV

MODE RUN
H1

STOP
ENTER
H

RESET

50 >>
SHIFT

0 100
FREQ.SET
H2

5
Chapter 2 Specifications and Selection 100 Series Economical Sensorless Vector AC Drive

Installation
Model W W1 H H1 H2 D D1
hole size

S100-0.4S/T2B-A

S100-0.75S/T2B-A 85 74 141.5 130.5 10 113.0 10 Φ5

S100-1.5S/T2B-A

S100-0.4T4B-A

S100-0.75T4B-A

S100-1.5T4B-A 100 89 151 140 10 116.5 10.5 Φ5

S100-2.2T4B-A

S100-2.2S/T2B-A

S100-3.7S/T2B-A

S100-3.7T4B-A
125 110 220 205 15 166.3 8.2 Φ6
S100-5.5T4B-A

S100-7.5T4B-A

Product Outline 2 size as figure below:

DIGITAL KEYPAD

RUN STOP FWD REV

MODE RUN
STOP
ENTER RESET

50 >>
SHIFT

0 100
FREQ.SET
H1
H

W1 D
W D1

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100 Series Economical Sensorless Vector AC Drive Chapter 2 Specifications and Selection

Installation
Model W W1 H H1 D D1
hole size

S100-11T4B-A
178 140 305 292 178 8.2 Φ6
S100-15T4B-A

S100-18.5T4B-A
220 160 364 347 195 8.2 Φ7
S100-22T4B-A

2.6 Selection of Braking Package

Model Braking Resistor Power(W) Braking resistor value(Ω)

S100-0.4S/T2B-A 200 ≧200

S100-0.75S/T2B-A 200 ≧130

S100-1.5S/T2B-A 500 ≧90

S100-2.2S/T2B-A 500 ≧65

S100-3.7S/T2B-A 1000 ≧43

S100-0.4T4B-A 200 ≧300

S100-0.75T4B-A 200 ≧300

S100-1.5T4B-A 500 ≧220

S100-2.2T4B-A 500 ≧200

S100-3.7T4B-A 1000 ≧130

S100-5.5T4B-A 1000 ≧90

S100-7.5T4B-A 2000 ≧65

S100-11T4B-A 2000 ≧43

S100-15T4B-A 2000 ≧32

S100-18.5T4B-A 3000 ≧25

S100-22T4B-A 3000 ≧22

7
Chapter 3 Keyboard Operation and Electrical Wiring 100 Series Economical Sensorless Vector AC Drive

Chapter 3 Keyboard Operation and Electrical Wiring


3.1 Description of Operation Keyboard
The display function of 100 Series is the operation keyboard.

DIGITAL KEYPAD Display Area


Program/Function Display Key Display output frequency,

F60.0
Display ac drive status, parameter current, parameter setting and
abnormal content.
setting, frequency setting, output
LED Indicates
current, forward/reverse running,
Display the running status of
physical quantity, etc. RUN STOP FWD REV the ac drive.
Data Confirm Key Run key
MODE RUN Starts AC drive operation.
Press this key to input
the setting data after STOP STOP/RESET Key
modifying the parameter. ENTER RESET
Stops and resets the parameter
>> after a fault occurs.
50
SHIFT
Frequency Setting Knob SHIFT Key
Can set this knob as main
frequency input. UP and DOWN Key
0 100
FREQ.SET Select parameter, modify data,
etc.

3.1.1 Description of Function Display


1. Normal display

Displayed Message Descriptions

Show current setting frequency

Show the frequency actually outputted to motor from drive.

Show the output current of U, V, W output terminals of drive.

Show parameter items

Show parameter content

Show that the drive is in the state of forward run.

Show that the drive is in the state of reverse run.


If reading message from the display area to End takes about 1 second
(show as the left figure), it shows that the info has been Accepted and
stored into internal memory bank automatically.

“Err” will show if the set info don’t be Accepted or the value exceeds.

8
100 Series Economical Sensorless Vector AC Drive Chapter 3 Keyboard Operation and Electrical Wiring

2. Fault Display

Flash shows busbar under voltage state.

Flash shows busbar under voltage fault during run.

3.1.2 Keyboard Operation Process

1. Selection mode

2. Parameter setting

In menu selection mode, press ENTER to enter into parameter setting.

In parameter setting mode, you can press MODE to return to the selection mode.

3. Up and Down Modify of Keyboard Digital Frequency

4. Run Direction Setting

When the run order source comes from digital operation panel, the run direction could be

modified through up and down keys.

9
Chapter 3 Keyboard Operation and Electrical Wiring 100 Series Economical Sensorless Vector AC Drive

3.1.3 Operation Keyboard Size and Installation

1. Schematic diagram of operation keyboard overall dimension (unit: mm)

36.5[1.44] 10.5[0.41] 36.5[1.44]

29.4[1.16] 13.5[0.53] 16.0[0.63]

DIGITAL KEYPAD

31.5[1.24]
RUN STOP FWD REV
64.0[2.52]
70.0[2.76]

MODE RUN
STOP
ENTER RESET

38.0[1.50]
50 >>
SHIFT

0 100
FREQ.SET

M2.0*P0.4

2. Operation Keyboard External Indicator

External Indicator A(Unit: mm[inch])

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100 Series Economical Sensorless Vector AC Drive Chapter 3 Keyboard Operation and Electrical Wiring

External Indicator B(Unit: mm[inch])

11
Chapter 3 Keyboard Operation and Electrical Wiring 100 Series Economical Sensorless Vector AC Drive

3.2 Electrical Installation

3.2.1 External Electrical Component Selection Guidance

Recommendation Recommendation Recommendation


Air Switch
Model No. Contactor Main Circuit Control Circuit
(A)
(A) Wire(mm²) Wire(mm²)
S100-0.4S/T2B-A 10 10 2.5 1
S100-0.75S/T2B-A 16 10 2.5 1
S100-1.5S/T2B-A 25 16 4.0 1
S100-2.2S/T2B-A 32 25 4.0 1
S100-3.7S/T2B-A 40 32 4.0 1
S100-0.4T4B-A 10 10 2.5 1
S100-0.75T4B-A 10 10 2.5 1
S100-1.5T4B-A 16 10 2.5 1
S100-2.2T4B-A 25 16 2.5 1
S100-3.7T4B-A 32 25 4.0 1
S100-5.5T4B-A 40 32 4.0 1
S100-7.5T4B-A 40 32 4.0 1
S100-11T4B-A 40 32 4.0 1
S100-15T4B-A 50 38 6.0 1
S100-18.5T4B-A 50 40 10.0 1
S100-22T4B-A 63 50 10.0 1

3.2.2 Main Circuit Terminals and Wiring

Introduction of main circuit terminals of the 3-phase ac drive

Terminal Sign Name Description

3-phase power supply input AC 3-phase 380V power supply


R/L1、S/L2、T/L3
terminals connections
Brake resistor wiring Connect to brake resistor
B1、B2
terminals connections
U/T1、V/T2、W/T3 The ac drive output terminals Connect 3-phase motor

Earth terminal Earth terminal

12
100 Series Economical Sensorless Vector AC Drive Chapter 3 Keyboard Operation and Electrical Wiring

3.2.3 Control Terminal and Wiring

1. S100 main control board terminal layout

TA TB TC S0 S1 S2 S3 S4 S5 COM SP1 24V 10V ACI AVI FM GND

2. Control terminals function description

The main control loop terminals

Terminal
Type Terminal Name Function
Symbol
Provide +10V power supply for outside, Max
output current: 10mA
External connect +10V
10V--GND Normally used as working power of the
power supply
external potentiometer, potentiometer
Power
resistance range: 1KΩ ~ 10KΩ
Supply
Provide +24v power supply to outside;
External +24V power generally used as digit input output terminal
24V--COM
supply and external sensor power supply ; the
maximum output current: 200A
Voltage Analog input 1. Input voltage range: DC 0V~10V
AVI--GND
Analog terminal 2. Input resistance: 20KΩ
Input Current Analog input 1. Input range: 0~20mA
ACI—GND
terminal 2. Input resistance: 250Ω
Multi-function digital
S0--COM
input terminal 0
Multi-function digital
S1--COM
input terminal 1
Multi-function digital
S2--COM
Digital input terminal 2 Function could be set refer to P38-P42,valid
Input Multi-function digital when close, and invalid when disconnect
S3--COM
input terminal 3
Multi-function digital
S4--COM
input terminal 4
Multi-function digital
S5--COM
input terminal 5

13
Chapter 3 Keyboard Operation and Electrical Wiring 100 Series Economical Sensorless Vector AC Drive

Output voltage or current could be selected by


Analog the JP1 jumper of the control board.
FM--GND Analog output
Output Output voltage range: DC 0V~10V
Output current range: DC 0~20mA
Open collector output
Digital
SP1--24V Digital output 1 Output voltage range: DC 0V~30V
Output
Max output current 50mA
Relay output, TC-TB normal close, TC-TA
Relay TC-TB Normal close/ open
normal open
Output TC-TA terminals
Contact capacity: AC 250V/3A, DC 30V/1A

3. Explain of jumper

Jumper No. Description

Analog output FM signal type selection


JP1
Choose DC 0V~10V or 0~20mA output

14
100 Series Economical Sensorless Vector AC Drive Chapter 4 Function Parameter Description

Chapter 4 Function Parameter Description


“√” indicates the parameter can be modified, no matter the drive runs or stops;

“×” means the parameter cannot be modified while the drive is running;

“○” indicates the parameter can only be read.


Parameter Factory
Parameter Function Setting Scope Modify
Code Defaults
00: Keyboard digital setting
(P14,UP/DN valid)
01: Analog signal 0~10V input(AVI)
Selection of the main
P00 02: Analog signal 0~20mA input 4 ×
frequency source
(ACI)
03: Communication setting(RS-485)
04: Keyboard potentiometer setting
00: Keyboard control
01: External terminal control, STOP
key is valid.
02: External terminal control, STOP
Run channel source
P01 key is invalid. 0 ×
setting
03: Communication input control,
STOP key is valid.
04: Communication input control,
STOP key is invalid.
00: Dec to stop
P02 Halt mode 0 √
01: Coast to stop
Highest output
P03 50.0~800.0Hz 50.0 ×
frequency
P04 Motor rated frequency 10.0 Hz~P03 50.0 ×
220
P05 Motor rated voltage 10V~800V ×
380
P06 Intermediate frequency 0.0 Hz~P03 10.0 √
44.0
P07 Intermediate voltage 0.1V~510.0V √
76.0
Lowest output
P08 0.0 Hz~P03 5.0 √
frequency
22.0
P09 Lowest output voltage 0.1V~510.0V √
38.0
Model
P10 1st Acceleration time 0.1~999.9s √
depends

15
Chapter 4 Function Parameter Description 100 Series Economical Sensorless Vector AC Drive

Parameter Factory
Parameter Function Setting Scope Modify
Code Defaults
Model
P11 1st Deceleration time 0.1~999.9s √
depends
Model
P12 2nd Acceleration time 0.1~999.9s √
depends
Model
P13 2nd Deceleration time 0.1~999.9s √
depends
Digital frequency
P14 0.00~P03 50.00 √
setting
P15 Jog Acc. and Dec. time 0.1~999.9s 10.0 √
P16 Job run frequency 0.00~P03 6.00 √
P17 1st stage freq. setting 0.00~P03 0.00 √
P18 2nd stage freq. setting 0.00~P03 0.00 √
P19 3rd stage freq. setting 0.00~P03 0.00 √
P20 4th stage freq. setting 0.00~P03 0.00 √
P21 5th stage freq. setting 0.00~P03 0.00 √
P22 6th stage freq. setting 0.00~P03 0.00 √
P23 7th stage freq. setting 0.00~P03 0.00 √
Reversal function set 00: Reversal
P24 0 ×
forbidden 01: Reversal forbidden
Overvoltage limit 370.0
P25 300.0~999.9V √
movement level 715.0
VF overcurrent speed
P26 100~200%(ac drive rated current) 180 √
loss level
P28 DC brake current set 0~150%(motor rated current) 50 √
DC braking time 0.0~10.0s(start DC brake prior to
P29 0.0 √
setting when start start frequency)
DC braking time
P30 0.0~20.0s 0.0 √
setting when stop
DC braking starting
P31 0.0~50.0Hz 0.0 √
frequency when stop
Forward and reverse
P32 0.0~60.0s 0.0 √
dead zone time
VC Electric torque
P33 0.0~250.0%(motor rated current) 180.0 √
digital setting
VC generating torque
P34 0.0~250.0%(motor rated current) 150.0 √
digital setting
Output frequency
P36 P37~P03 50.0 √
upper limit setting

16
100 Series Economical Sensorless Vector AC Drive Chapter 4 Function Parameter Description

Parameter Factory
Parameter Function Setting Scope Modify
Code Defaults
Output frequency
P37 0.0Hz~P36 0.0 √
lower limit setting
00: S0 forward/stop,S1reversal/stop
01: S0 start/stop,S1 reverse/forward
02: S0、S1、S2 three-wire operation
Multi-function input
control 1(S0 close start,S1 close
P38 terminal (S0, S1) 0 ×
reversed ,S2 disconnect stop)
function selection
03: S0、S1、S2 three-wire operation
control 2(S0 forward start,S1 reverse
start ,S2 disconnect stop)
00: No function
01: Free stop control for all channels
Multi-function input 02: UP-DW frequency reset
terminal S2 function 03: DC brake control
P39 selection( when P38 is 04: External fault input 5 ×
2, S2 is fixed as run 05: Terminal faulty reset
control terminal) 06: Multi-step 1
07: Multi-step 2
08: Multi-step 3
09: Forward jog
10: Reversal jog
11: Select Acc. And Dec. time2
Multi-function input 12: Pendulous frequency forbidden
P40 terminal S3 function 13: Reserved 6 ×
selection 14: UP Frequency increment
15: DOWN frequency decrease
16: Reserved
17: PLC process reset
Multi-function input 18: Counter input
P41 terminal S4 function 19: Counter zero clear 7 ×
selection 20~24: Reserved
25: Parameter locked
Multi-function input
26: Reserved
P42 terminal S5 function 8 ×
27: Reserved
selection
28: Open 2rd freq. source
0: Output freq. (0~max. output freq.)
Analogue output signal
P43 1: Output current(0~250% rated 0 √
FM setting
current)

17
Chapter 4 Function Parameter Description 100 Series Economical Sensorless Vector AC Drive

Parameter Factory
Parameter Function Setting Scope Modify
Code Defaults
2: PID feedback signal(0~10.00V)
3: Output voltage(0~120% ac drive
rated voltage)
4: Keyboard potentiometer input
signal(0~10.00V)
Analog output FM
P44 0~200% 100 √
gain setting
00: Indication in operation
01: Setting frequency arrival indication
02: Indication in zero speed operation
03: Frequency FDT detection(P49、
P50)
Multi-function output 04: External faulty indication
P45 0 ×
terminal (SP1) setting 05: Undervoltage indication
06: At least one multi-speed terminal
close
07: Ac drive fault indication
08: Random freq. arrival(P47、P48)
09: Operation upper limit frequency
arrival
10: A phase running completion
11: Program operation completion
indication
12: Operation lower limit frequency
arrival
13: Setting count value arrival
Multifunction output indication(P96)
P46 relay TA, TB, TC 14: Appoint count value arrival 7 ×
setting indication(P97)
15: Reserved
16: Input terminal S0 close
17: Input terminal S1 close
18: Input terminal S2 close
19: Input terminal S3 close
20: Input terminal S4 close
21: Input terminal S5 close
22: Over torque indication(P56、P57)
P47 Random arrival freq. 0.0~800.0Hz 0.00 √

18
100 Series Economical Sensorless Vector AC Drive Chapter 4 Function Parameter Description

Parameter Factory
Parameter Function Setting Scope Modify
Code Defaults
setting
Freq. arrival detection
P48 0.00~20.00Hz 5.00 √
amplitude
Frequency FDT
P49 0.0~800.0Hz 10.00 √
detection value
Frequency FDT
P50 0.0~100.0%(FDT level) 5.0% √
detection lag value
Carrier related 0: Carrier unadjusted
P51 frequency adjustment 1: Carrier is adjusted with operating 0 √
enable frequency
Motor rated current Related to
P52 0.10~99.99A ×
setting model
Motor no-load current Related to
P53 0.10~99.99A ×
setting model
Manual torque Related to
P54 0.1~50.0% √
compensation model
AC drive rated current Related to
P55 0.1~99.9A √
display model
P56 Over torque level 0.0~200.0%(motor rated torque) 150.0% √
Over torque judgment
P57 0.0~10.0s 1.0s √
time
Motor overload
P58 50.0~130.0%(motor rated current) 100.0 √
protection coefficient
Swing frequency 0:Relative to center frequency
P59 0 √
setting method 1: Relative to maximum frequency
Swing frequency
P60 0.0~100.0% 0.0 √
amplitude
Jump frequency
P61 0.0~50.0% 50.0 √
amplitude
Swing frequency
P62 0.1s~999.9s 10.0 √
period
Swing frequency rise
P63 0.1~100.0% 50.0% √
time ratio
00: Show actual operating freq.(H)
01: Motor speed (The right most
Display frame
P64 decimal point light when exceed 9999) 6 √
selection when start up
02: Display output voltage(E)
03: Display the DC voltage of the main

19
Chapter 4 Function Parameter Description 100 Series Economical Sensorless Vector AC Drive

Parameter Factory
Parameter Function Setting Scope Modify
Code Defaults
circuit(u)
04: Reserved
05: Display count value (c)
06: Display setting frequency(F)
07: Display parameter setting menu (P)
08: Drive temperature(d)
09: Display motor run current(A)
10: Display FWD or REV
11: PID setting (U)
12: PID feedback (U)
Motor speed display
P65 0.01~99.99 1.00 √
ratio
Communication freq.
P66 0.00~600.00HZ 0.00 √
setting
P67 Forbidden set freq. I 0.00~800.0Hz 0.00 √
Prohibit frequency
P70 0.10~20.00Hz 0.00 √
width setting
Related to
P71 Carrier freq. setting 0.8~15.0 kHz √
model
Fault automatic reset
P72 00~10 0 √
times
E000: No fault
E001: IGBT short circuit protect
E004: Acceleration over-current
Latest 1st time
P73 E005: Deceleration over-current 0 ○
exception record
E006: Constant speed over-current
E007: Accelerate overvoltage
E008: Deceleration overvoltage
E009: Constant speed overvoltage
E010: under-voltage fault in operation
E011: Motor overload
Latest 2nd time
P74 E012: AC drive overload 0 ○
exception record
E013: Communication fault
E014: Failed to clear drive latch
E015: automatic reset numbers

20
100 Series Economical Sensorless Vector AC Drive Chapter 4 Function Parameter Description

Parameter Factory
Parameter Function Setting Scope Modify
Code Defaults
exceeds the limit
E016: IGBT module overheat fault
E017: External fault
E018: Reserved
Latest 3rd time
P75 E019: Current detection fault or 0 ○
exception record
outputted fault loss
E020: Motor parameter auto-learning
fault
E021: EEPROM operation fault
0: No operation
1: Parameter initialization(including
clearance fault record)
Parameter lock/reset 2: Only clear fault record
P76 0 ×
set 4: Clear power consumption
7: All parameters can be read only
8: Parameter locked(Change as 0 to
unlock)
Fault automatic reset
P77 0.1~100.0s 5.0 √
time interval
01: Stop after single cycle
PLC running mode
P78 02: Continuous cycle 1 ×
selection
03: Keep final value after single cycle
0~127 (.When it is 0, the direction of
rotation is controlled by the forward or
reverse command; when it is not 0, the
direction of rotation is controlled by
this parameter); binary representation:
each bit of BIT6~BIT0 represents the
Program run direction direction of the 7th to the 1st segment,
P79 0 ×
selection and the corresponding value 0 means
forward rotation, and 1 means reverse
rotation; for example, P79 = 5 (binary
bit 0000101B), which means that the
3rd and 1st stages are reverse rotation,
and the remaining stages are forward
rotation.
0: Inaction
P80 PLC action selection 0 ×
1: Action

21
Chapter 4 Function Parameter Description 100 Series Economical Sensorless Vector AC Drive

Parameter Factory
Parameter Function Setting Scope Modify
Code Defaults
1st stage run time
P81 0~9999s 0 √
setting
2nd stage run time
P82 0~9999s 0 √
setting
3rd stage run time
P83 0~9999s 0 √
setting
4th stage run time
P84 0~9999s 0 √
setting
5th stage run time
P85 0~9999s 0 √
setting
6th stage run time
P86 0~9999s 0 √
setting
7th stage run time
P87 0~9999s 0 √
setting
RS-485communication
P88 0~254 1 √
address
0: 4800bps
Data transmission 1: 9600bps
P89 1 √
speed 2: 19200bps
3: 38400bps
0.0: No transmission overtime
detection
Communication
0.1~30.0s (If the correct
P91 transmission overtime 0.0 √
communication data is not received
detection
beyond this set time, the ac drive will
report a communication faulty)
00: Modbus ASCII mode,<7,N,2>
01: Modbus ASCII mode,<7,E,1>
02: Modbus ASCII mode ,<7,O,1>
03: Modbus RTU mode ,no parity
<8,N,2>
Communication data 04: Modbus RTU mode, even parity
P92 3 √
form C <8,E,1>
05: Modbus RTU mode ,odd parity
<8,O,1>
06: Modbus RTU mode, no parity
<8,N,1>
07: Modbus RTU mode, even parity

22
100 Series Economical Sensorless Vector AC Drive Chapter 4 Function Parameter Description

Parameter Factory
Parameter Function Setting Scope Modify
Code Defaults
<8,E,2>
08: Modbus RTU mode ,odd parity
<8,O,2>
P93 Start frequency 0.0~10.0Hz 0.0 √
Start freq. duration
P94 0.0~20.0s 0.0 √
time
Set count value arrival
P96 0~9999 0 √
set
Appoint count value
P97 0~9999 0 √
arrival set
Accumulated
P98 H ○
power-on hours
0:Operation as lower limit frequency
P37
Zero frequency or
1:Zero frequency standby operation,
frequency lower than
P99 no output voltage, operation light 0 √
the lower limit
flashes
frequency selection
2:Zero-speed torque holding
(controlled by P54 torque boost)
P100 Software version Read only ○
Dead zone
P101 0~200 160 √
compensation
Automatic voltage 0: Invalid
P102 regulated output 1: Valid throughout the operation 0 √
adjustment (AVR) 2: Only invalid for deceleration
0: No measurement function
Motor parameter
P103 1: Measurement motor resistance value 0 ×
measure
R1 at a time
Model
P104 Motor stator resistance 0.001Ω~9.999Ω ×
depends
0: V/F control
1: Vector control(Need to be set in
P105 Control mode sequence according to the motor 0 ×
nameplate P107、P108、P04、P05、
P52)
P106 Motor rated slip 0.00~10.0Hz 3.0 ×
Model
P107 Motor rated power 0.4~22.0KW ×
depends

23
Chapter 4 Function Parameter Description 100 Series Economical Sensorless Vector AC Drive

Parameter Factory
Parameter Function Setting Scope Modify
Code Defaults
Model
P108 Motor rated speed 10~9999RPM ×
depends
Model
P109 Motor rotor resistance 0.001Ω~9.999Ω ×
depends
The leakage Model
P110 0.01~99.99mH ×
inductance of the motor depend
The mutual-inductor of Model
P111 0.1~999.9mH ×
the motor depend
Output phase loss 0: Invalid
P113 0 √
protection 1: valid
0: The fan runs when the ac drive is
Cooling fan start running, and stops after ac drive stops
P114 0 √
selection in one minute.
1: Always running
0: No PID function
1: Keyboard potentiometer setting
P115 PID goal source setting 2: AVI(0~10V)setting 0 ×
3: ACI(0~20mA)setting
4: PID setting address(Refer toP125)
0: AVI (0~10V)
PID feedback source
P116 1: Keyboard potentiometer 0 ×
selection
2: AVC(0~20mA)
0~9999( The larger the value, the
P117 Proportional gain (KP) faster the response, the greater the 800 √
shock)
0~9999(The larger the value, the
P118 Integral gain(KI) faster the response, the bigger 1500 √
overshoot)
Analog input filter
P119 0~20 6 √
coefficient
The analog quantity is 0: Corresponding to 0.0% setting
P120 lower than the lower 1: Corresponding to the percentage of 1 √
limit selection the lower limit setting P129 or P133
P121 AVI Input min voltage 0.00~0.20V 0.20 √
P122 AVI Input max voltage 0.00~10.00V 9.80 √
AVI Minimum input
P123 0.0~100.0% 0.0 √
corresponding setting
P124 AVI Maximum input 0.0~100.0% 100.0 √

24
100 Series Economical Sensorless Vector AC Drive Chapter 4 Function Parameter Description

Parameter Factory
Parameter Function Setting Scope Modify
Code Defaults
corresponding setting
Corresponds to the pressure gauge
range, such as the pressure gauge is
1.6MPA, the target pressure is 0.2MPA
PID digital setting (can
(2 kg),thenP125 =
be adjusted by
P125 0.2MPA*100.0%/1.6MPA = 12.5%; if 0.0 √
keyboard up and down
the pressure gauge is 1.0MPA and the
keys)
target pressure is 0.2MPA (2 kg), then
P125=0.2MPA*100.0%/1.0MPA=
20.0%;
0.0%~100.0%(The error between
PID setting and feedback is less than
P126 PID deviation limit 0.0 √
this setting, PID adjustment is
suspended)
P131 ACI Input min current 0.0~20.0mA 4.0 √

P132 ACI Input max current 0.0~20.0mA 20.0 √

ACI Minimum input


P133 0.0~100.0% 0.0 √
corresponding setting
ACI Maximum input
P134 0.0~100.0% 0.0 √
corresponding setting
0.0~600.0s,When the ac drive is
running, when the running frequency
is less than or equal to the P137 sleep
P135 Sleep delay time frequency, after the P135 delay time, 10.0 √
the ac drive enters the sleep state,
automatically stops, and the running
indicator light flashes.
P136 Awake delay time 0.0~600.0s 2.0 √
0.0Hz~800.0Hz
P137 Sleep frequency 0.0 √
0.0Hz non-dormant
0.0~100.0%, When the current
feedback pressure is lower than
(pressure setting value *P138), the
P138 唤醒偏差百分数 80.0 √
wake-up timing will be performed.
When the wake-up timing exceeds the
P136 wake-up delay time, the ac drive

25
Chapter 4 Function Parameter Description 100 Series Economical Sensorless Vector AC Drive

Parameter Factory
Parameter Function Setting Scope Modify
Code Defaults
will exit the sleep state.
UP/DW terminal
P140 0.01~500.0Hz/s 2.00 √
modification rate
0: No storage for the keyboard digital
Storage digital freq. frequency when power off
P141 1 √
selection 1: Storage for the keyboard digital
frequency when power off
0: Keyboard digital setting(P14)
1: Analog signal 0~10V input (AVI)
2nd freq. instruction 2: Analog signal 0~20mA input(ACI)
P142 0 √
source setting 3: Communication setting(RS-485)
4: Keyboard potentiometer
setting(UP/DN invalid)
Dynamic braking 350.0
P143 300.0~900.0V √
starting voltage 660.0
0: Operable (operable when the
Power on terminal start power-on terminal is closed)
P146 1 √
operation lock 1: Non-operable (non-operable when
the power-on terminal is closed)
Current limiting and
100.0~250.0% relative to ac drive
P150 frequency reduction 165.0 √
rated current
current level
Current limiting and
P151 frequency reduction 0~50.00Hz/s 0.00 √
maximum drop rate
0~200, During the deceleration of
the ac drive, this parameter can
suppress the rise of bus voltage and
avoid over-voltage faults. The larger
VF Deceleration
P152 the overexcitation gain, the stronger 0 √
overexcitation gain
the suppression effect, but it is easy to
cause the output current to increase or
the speed to fluctuate, which needs to
be weighed in the application.
0~100, The larger the value, the
VF over current stall stronger the ability to suppress
P153 10 √
gain over-current. For the load with small
inertia, the over-current stall gain

26
100 Series Economical Sensorless Vector AC Drive Chapter 4 Function Parameter Description

Parameter Factory
Parameter Function Setting Scope Modify
Code Defaults
should be small, otherwise the
dynamic response of the system will
slow down. For loads with large
inertia, this value should be large,
otherwise the suppression effect will
not be good, and overcurrent faults
may occur.
0~100The larger the value, the
stronger the ability to suppress
VF Overvoltage stall overvoltage, but the actual deceleration
P154 0 √
gain time will be longer. In the absence of
overvoltage
the smaller the gain setting, the better.
0~100, Only when the motor
oscillates significantly, the gain needs
Oscillation suppression
P155 to be appropriately increased. The 25 √
gain
larger the gain, the more obvious the
suppression of oscillation.
Communication
P156 0~1000ms 3 √
response delay time
P163 The latest fault current A ○

P164 The latest fault voltage V ○


The latest fault
P165 HZ ○
frequency
Accumulated power
P168 KW.H ○
consumption display
P200 Running frequency 0.01Hz/0.1Hz ○
P201 Set frequency 0.01Hz/0.1Hz ○
P202 Bus voltage 1V ○
P203 Output voltage 1V ○
P204 Output current 0.1A ○
P205 Output power 0.1KW ○
P207 Input terminal decimal ○
Output terminal
P208 ○
decimal
P209 AVI input voltage 0.01V ○
P210 ACI input current 0.1mA ○

27
Chapter 4 Function Parameter Description 100 Series Economical Sensorless Vector AC Drive

Parameter Factory
Parameter Function Setting Scope Modify
Code Defaults
P211 IGBT temperature 0.1℃ ○
P212 Count value ○
P214 Motor rotate speed RPM ○
P215 PID setting 0.0% ○
P216 PID feedback 0.0% ○
P217 PLC stage
P221 FM output voltage 0.01V
P227 U phase current 0.1A
P228 V phase current 0.1A
P229 W phase current 0.1A
P230 Main frequency 0.01Hz/0.1Hz ○
P231 Auxiliary frequency 0.01Hz/0.1Hz ○
ACdrive overload
P232 ○
count
P233 Motor overload count ○

28
100 Series Economical Sensorless Vector AC Drive Chapter 5 Communication Protocol

Chapter 5 Communication Protocol


5.1 Communication Allocation
Set baud rate and parity bit through P89, P92.

5.2 Protocol Form


The address of the ac drive should be set through P88, 0 is broadcast address, slave address

could be set to 1~254.

5.3 Function Code

Function code 03: present reading the variant


1. Readable parameter address distribution:

Function Address Data and meaning

0: No fault
1: IGBT Short-circuits protection
4: Over-current during Acceleration
5: Over-current during Deceleration
6: Over-current in constant speed operation
7: Over-voltage during Acceleration
8: Over-voltage during Deceleration
9: Over-voltage in constant speed
Operation 10: DC Bus under-voltage fault
2100H
status 11: Motor over-load
12: Ac drive over-load
16: IGBT module’s heatsink overheat
17: External equipment fault
19: Current detection circuit has fault or output
loss phase
20: Motor Auto-learning fault
21: EEPROM operation fault
24: Temperature sensor fault
BIT5: 0 Standard status,1 fault status
Operation BIT11: 0 forward running status,1reverse
2101H
status running status
BIT12: 0 stop ,1 running

29
Chapter 5 Communication Protocol 100 Series Economical Sensorless Vector AC Drive

2102H Setting frequency 0.01Hz


2103H Output frequency 0.01Hz
2104H Output current 0.1A
2105H DC bus voltage 0.1V
2106H Output voltage 0.1V
2107H Multi-speed or PLC current segment
Monitoring
210BH Motor rotate speed RPM
parameters
210DH Temperature of the ac drive 0.1℃
210EH PID feedback value 0.01V
210FH PID target value 0.01V
2111H Analog quantity AVI value 0.1V
2112H Analog quantity ACI value 0.1mA
2113H External terminal
P00~P162 Corresponding
Function
hexadecimal number is Corresponding function code current value
parameter
0000H~00A2H
2. Examples of communication frame content

The upper machine read two data from the ac drive, and the two data is setting frequency and

output frequency, the address is 2102H, 2103H, and the upper machine should send the data to

the ac drive as follows;

Parameter Parameter CRC CRC


Slave Function Read data Read data
address high address low Parity bit Parity bit
address code high byte low byte
byte byte high byte low byte
01 03 21 02 00 02 6F F7
The setting frequency of the ac drive is 50.00Hz (corresponding 16 system data is 1388H). Bus

voltage is 540.0v (corresponding 16 system data is 1518H).The ac drive feedback the data to

upper machine: n=2 is the number of variable quantity.

Slave Function Read data The first The first The The CRC CRC
address code of data high data low second second Parity bit Parity bit
byte(2*n) byte byte data high data low high byte low byte
byte byte
01 03 04 13 88 13 88 73 CB

30
100 Series Economical Sensorless Vector AC Drive Chapter 5 Communication Protocol

5.4 Function Code 06: Presents the Function Code of Writing Variable
1. The address distribution of writing parameter:

Function Address Data Meaning


00B: No function
01B: Stop
BIT0~1
10B: Start
Communication 11B: JOG(jog)start
control 2000H BIT2~3 Reserved
command 00B: No function
01B: Forward
BIT4~5
10B: Reverse
11B: Reverse operation
Address of
communication Frequency command 0.01Hz ,both reading and
2001H
setting writing are available
frequency
BIT0 Reserved
Reset command 2002H
BIT1 Reset
P00~P162
Writing function Set corresponding function code, and store in
(Corresponding 16
parameter ROM ROM, power-off protection
systems: 0000~00A2)
P00~P162
Writing function Set corresponding function code, and store in
(Corresponding 16
parameter RAM RAM, without power-off protection
systems: 8000H~80A2)
2. Examples of communication frame content

Example 1: Modify the deceleration time of the ac drive to 30.0s through the upper machine,
corresponding 16 system data is 012CH, and store this setting when power-off. Dec time F0.11
responds the address of 16 systems is 000BH.

And the upper machine sends the data to the ac drive as follows;

Slave Function Parameter Parameter Data high Data low Parity bit Parity bit
address code address address low byte byte high byte low byte
high byte byte
01 06 00 0B 01 2C F8 45

And the ac drive feedback to the upper machine as follows;

31
Chapter 5 Communication Protocol 100 Series Economical Sensorless Vector AC Drive

Slave Function Parameter Parameter Data high Data low Parity bit Parity bit
address code address address low byte byte high byte low byte
high byte byte
01 06 00 0B 01 2C F8 45

Example2: Modify the deceleration time of the ac drive to 30.0s through the upper machine,

corresponding 16 system data is 012CH, and not store this setting when power-off. Dec time

F0.11 responds the address of 16 systems is 800BH.


And the upper machine sends the data to the ac drive as follows;

Slave Function Parameter Parameter Data high Data low Parity bit Parity bit
address code address address low byte byte high byte low byte
high byte byte
01 06 80 0B 01 2C D1 85

And the ac drive feedback to the upper machine as follows;

Slave Function Parameter Parameter Data high Data low Parity bit Parity bit
address cod address address low byte byte high byte low byte
high byte byte
01 06 80 0B 01 2C D1 85

32
100 Series Economical Sensorless Vector AC Drive Chapter 6 Troubleshooting

Chapter 6 Troubleshooting
6.1 Faults and Actions

Fault
Fault categories Possible reasons of fault Actions
code

Over-current Too short Acc time Prolong the Acc time


Low AC supply voltage Check the input power supply
E004 during
Drive power capacity is too
acceleration Select a higher power drive
small
Too short Dec time Prolong deceleration time
Over-current
Appropriate dynamic braking
Low AC supply voltage
E005 during components
deceleration Drive power capacity is too
Select a higher power drive
small

Over-current in Sudden change of load or Check the load or reduce the


abnormal Sudden change of load
E006 constant speed
Low AC supply voltage Check the AC input power supply
operation
Drive power is too small Select a high power drive

Over-voltage Abnormal input voltage Check the input power supply


The rotating motor re-starts
E007 during Avoid re-start after the drive stops
after the drive stops
acceleration instantly
instantly.
Over-voltage Too short Dec time Prolong the Dec time

during Too big load inertia Use big dynamic braking kit
E008
deceleration Abnormal input voltage Check the AC supply voltage

Over-voltage in Abnormal change of input


Install input reactor
constant speed voltage
E009
operation Too big load inertia Use suitable dynamic braking kit

DC Bus
E010 Low AC supply voltage Check the AC supply voltage
under-voltage

Low AC supply voltage Check the AC supply voltage


E011 Motor over-load Improper motor’s rated
Modify motor’s rated current
current

33
Chapter 6 Troubleshooting 100 Series Economical Sensorless Vector AC Drive

Check the load, adjust the value of


Load increases suddenly
torque boos
The drive's and motor's
Use suitable motor
powers don't match
Too short Acc time Prolong the Acc time
Avoid re-start after the drive stops
The rotating motor re-start
E012 Drive over-load instantly
Low AC supply voltage Check the AC supply voltage
Too heavy load Select a higher power drive
Vent is obstructed or fan
Clean the vent or replace the fan
does not work
IGBT module’s Over-temperature Reduce the ambient temperature
E016
overheat Wires or connectors of
Check and rewiring
control board are loose
Control board is abnormal Seek services
External S External fault input Check the input of the external
E017
equipment fault terminal action device

Wires or connectors of
Current detection Check and re-wire
control board are loose
E019 circuit fault or Hall sensor is damaged Seek service
output phase loss Amplifying circuit is
Seek service
abnormal
Motor's and drive's capacity Replace the drive with another

Auto-learning doesn't match each other. model


E020 Improper settings of
faulty Set the parameters correctly
parameters on the
According to the nameplate
nameplate
EEPROM read
E021 EEPROM damaged Seek service
and write fault

Temperature Temperature sensor Power off, and check the ac drive


E024 disconnection or circuit temperature wire loosen or not, seek
sensor fault
fault service

6.2 Common Fault and Handling Methods

During using the drive, the following faults may occur, please refer to methods in the Table to

34
100 Series Economical Sensorless Vector AC Drive Chapter 6 Troubleshooting

simply analyzing the faults.

Phenomena Possible reasons of fault Actions

Drive's input supply is inconsistent Check with a multi-meter and


The drive with the rated voltage troubleshoot the issue.
doesn’t display 3-phase rectifier bridge blasted Seek service
after power-on The drive cannot charge, CHARGE is
Seek service
OFF.
Earth connecting between input
The MCCB Troubleshoot the issue
power supply or there is circuit short
trips after
Rectifier breakdown, power line and
power-on Seek service
motor line connect wrongly

The motor is Check if damaged or obstructed


The 3-phase outputs among U, V, and
standstill after Set the parameters correctly
W are unbalance.
the drive According to the nameplate
running no output voltage Seek service

The drive Phases shorted between output


Seek service
display is modules
normal, after Between the motor’s lines have
Troubleshoot the issue
power-on, the shorted or grounded
MCCB of the
The distance between the motor and
power trips Install output reactor
drive is far, Occasionally trips
after operating

35
Guarantee Agreement
Warranty of the company products executes in Accordance with "the quality assurance" in
instructions.

1. Warranty period is 12 months from the date of purchasing the product

2. Even within 12 months, maintenance will also be charged in the following situations:

2.1. Incorrect operation (According to the manual) or the problems are caused by
unauthorized repair or transformation.

2.2. The problems are caused by exceeding the requirements of standards specifications
to use the drive.

2.3 After purchase, loss is caused by falling damage or improper transportation.

2.4 The devices' aging or failure is caused by bad environment (corrosive gas or liquid).

2.5 Earthquake, fire wind disaster, lightning, abnormal voltage or other Accompanied
natural disasters cause the damage.

2.6 Damage is caused during transport (note: the mode of transportation is determined by
customers, the company helps to handle the transferring procedures of goods).

2.7 Unauthorized tearing up the product identification (e.g.: Nameplate, etc.); the serial
number does not match the warranty card.

2.8 Failing to pay the money According purchase agreement.

2.9 Cannot objective actually describe the installation, wiring, operation, maintenance or
other using situation to the company's service units.

Manufacturers: BY CHINA

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