FGBK Series

Installation and maintenance instructions for contractors
Wall mounted gas

condensing boiler from FW 1.20
FGB wall mounted gas condensing boiler
FGB-K wall mounted gas condensing combi boiler
FGB-28
FGB-35
FGB-K-28
FGB-K-35
Wolf GmbH / Postfach 1380 / D-84048 Mainburg / Tel. +49.0. 87 51 74- 0 / Fax +49.0.87 51 74- 16 00 / www.wolf.eu GB
Document no.: 3064458_201811 Subject to technical modifications IE
Table of contents
1. Information on documentation / standard delivery............................ 3
2. Safety instructions............................................................................. 5
3. Dimensions....................................................................................... 8
4. Specification...................................................................................... 9
5. Set-up.............................................................................................. 10
6. Standards and regulations.............................................................. 12
Installation
7. Positioning....................................................................................... 15
8. Installation dimensions.................................................................... 16
9. Opening the casing......................................................................... 17
10. Installation....................................................................................... 18
11. Gas connection............................................................................... 19
12. Fitting the trap................................................................................. 20
13. Air/flue gas routing.......................................................................... 21
Control unit
14. Electrical connection....................................................................... 22
15. Control unit...................................................................................... 28
16. HG control parameters.................................................................... 33
17. Parameter description..................................................................... 35
Commissioning
18. Filling the heating system / trap...................................................... 44
19. Filling for optional appliance versions............................................. 50
20. Draining the heating system............................................................ 51
21. Determining the gas type................................................................ 52
22. Checking the gas supply pressure.................................................. 53
24. Adjusting the maximum heating output........................................... 56
25. Checking the combustion parameters............................................. 57
26. High efficiency pump function description....................................... 58
27. Commissioning report..................................................................... 60
Maintenance
28.1. Maintenance – Fault messages...................................................... 62
28.2. Maintenance – Spare parts maintenance set.................................. 63
28.3. Preparing for maintenance ............................................................. 64
28.4. Determining the soiling level on the heating water heat exchanger
(flue gas side)........................................................................................... 65
28.5. Burner maintenance........................................................................ 66
28.6. Checking the ignition ionisation electrode....................................... 68
28.7. Cleaning the trap / checking the expansion vessel......................... 69
28.8. Removing the heat exchanger........................................................ 70
28.9. Assembling the heat exchanger...................................................... 72
29. Checking the DHW heating............................................................. 75
Specification
30. Safety devices................................................................................. 76
32. Design information, underfloor heating / DHW circulation.............. 93
33. Service report.................................................................................. 94
34. Troubleshooting............................................................................... 95
35. FGB wiring diagram........................................................................ 99
36. Product fiche according to Regulation (EU) no. 811/2013............ 100
37. Technical parameters according to EU regulation no. 813/2013... 102
EU DECLARATION OF CONFORMITY................................................. 103
2 3064458_201811
1. Information on documentation /
standard delivery
Other applicable documents Operating instructions for users
Also applicable are the instructions for all accessory modules and any further acces-
sories used.
Safekeeping of these documents The system user or operator should ensure the safekeeping of all instruction manuals
and documents.
Pass on these installation instructions as well as all other applicable manuals to the
system user or operator.
Instructing the system user - Instruct the system user to take out an inspection and maintenance contract with an
approved contractor.
- Inform the system use that the annual inspection and maintenance may only be per-
formed by an approved contractor.
- Inform the system use that repair work may only be performed by an approved con-
tractor.
- Inform the system user that only original spare parts may be used.
- Inform the system user that no technical changes may be made to the boiler or control
unit.
- Inform the system user that they are responsible for the safety, environmental compat-
ibility and energy quality of the heating system (German Immission Control Act/Energy
Saving Ordinance) [Germany].
- Inform the system user that these instructions and the other applicable documents
must be kept in a safe place
Applicability of these instructions These installation instructions apply to the FGB-(K) gas condensing boilers.
Recycling and disposal - Old equipment may only be disconnected from the gas and electricity supply by a
qualified contractor.
- Always dispose of materials according to environmental, recycling and waste manage-
ment standards.
- Old equipment, worn parts, defective components and liquids and oils which are a
hazard to the environment must be disposed of or recycled according to the applicable
waste disposal regulations in an environmentally compatible manner.
They must not be disposed of as household waste.
- Dispose of packaging made of cardboard, recyclable plastics and synthetic filler mate-
rials in an environmentally compatible manner through appropriate recycling systems
or a recycling centre.
- Please observe the applicable national and local regulations
3064458_201811 3
1. Information on documentation /
standard delivery
Standard delivery 1 x gas condensing boiler, ready to connect, with casing
1 x suspension bracket for wall mounting
1 x installation and maintenance instructions for contractors
1 x operating instructions for users
1 x commissioning checklist
1 x power cable with standard plug, flexible, 3 x 0.75 mm²
1 x M16 cable gland
3 x M12 cable glands
5 x cable ties
1 x trap
1 x 1000 mm condensate hose
1 x bleed key
Accessories The following accessories are required for installing the gas condensing boiler:
- Air / flue gas accessories (see design information)
- Condensate drain outlet with hose retainer
- Maintenance shut-off valves for heating flow and return
- Gas ball valve with fire protection
- Safety assembly for DHW
- Cylinder connections short circuiting pipework (for heating operation only)
Other accessories as per pricelist.
4 3064458_201811
2. Safety instructions
Authorised personnel should read these instructions Danger: if you smell gas
before any installation, commissioning or maintenance
- Close the gas tap.
work. Observe the instructions given in this document.
Failure to observe these installation instructions voids - Open the windows.
any WOLF warranty.
- Do not operate any electrical switches.
In some countries, the installation of a gas boiler must - Extinguish naked flames.
be notified to and approved by the relevant gas supply
company. - Phone the gas supply utility company and an ap-
Please note that regional permits may be required for proved contractor from an external location.
the flue system and for connecting the condensate
drain to the public sewer.
Before installation work begins, the local flue gas
inspector and water authority must be informed.
Danger from "live" electrical components
The gas condensing boiler must be installed, Never touch electrical components or contacts
commissioned and maintained by qualified and trained when the ON/OFF switch is in the ON position.
personnel only. In accordance with VDE 0105 Part 1, There is a danger of electrocution, resulting in
work on electrical components (e.g. control units) must a risk to health or death. The main terminals are
only be carried out by qualified electricians. 'live', even when the ON/OFF switch is in the OFF
position.
Electrical installation work is governed by VDE/ÖVE
regulations and those of your local power supply utility. The main terminals are ‘live’, even when the ap-
pliance is set to “OFF”.
Only operate the gas condensing boiler within its output
range, which is stated in the technical documentation
supplied by WOLF. Intended use of the boiler includes
the exclusive use for hot water heating systems in ac-
cordance with DIN EN 12828. Danger: if you smell flue gas
- Switch OFF the appliance.
The gas condensing boiler is intended solely for instal-
lation and operation in sealed unvented heating sys- - Open windows and doors.
tems. - Notify an approved contractor.
Never remove, bypass or otherwise disable any safety

or monitoring equipment. Only operate the boiler when
it is in perfect technical condition.
Risk of scalding
Any faults or damage which impact or might impact
upon safety must be remedied immediately by a Boilers may contain hot water.
qualified contractor. Only replace faulty components and Hot water can cause severe scalding.
equipment with original WOLF spare parts. Before working on parts which are in contact
with water, allow the appliance to cool to below
40 °C, shut off all valves and, if necessary, drain
the appliance.
Symbols
The following warning symbols are used in these instruc-
tions. Risk of burns
These relate to personal safety and operational reliability. Boiler components may be extremely hot.
Instructions that must be followed precisely in order Hot components can cause burns.
to prevent risk and injury to persons. Before working on the opened up appliance, al-
low it to cool below 40 °C or wear suitable gloves.
Instructions that must be followed precisely in order
to prevent risk and injury to persons from live electri-
cal components.
Please note Indicates technical instructions that must be The boiler is intended solely for installation and
observed to prevent damage to the boiler and operation in sealed unvented heating systems.
malfunctions.
3064458_201811 5
Danger from pressurised water
Boilers are subject to high water pressure.
Water pressure can cause severe injuries.
Before working on parts which are in contact
with water, allow the appliance to cool to below
40 °C, shut off all valves and, if necessary, drain
the appliance.
Note:
Sensors can be in contact with water and there-
fore exposed to pressure.
Working on the system

- Close the gas shut-off valve and secure it against uninten-
tional reopening.
- Isolate the system from the power supply (e.g. by remov-
ing the separate mains fuse or by means of a main switch
or a heating emergency stop switch) and check to ensure
there is no voltage.
- Safeguard the system against reconnection.
Inspection and service

- Ensure the correct operation of the gas boiler by having a
contractor carry out inspections at least once a year and
maintenance/repair when required.
- (DVGW - TRGI 2008 - G600).
We recommend arranging a suitable maintenance con-
tract.
- The operator is responsible for the safety, environmental
compatibility and energy quality of the heating system
(German Immission Control Act/Energy Saving Ordi-
nance) [Germany].
- Only use genuine WOLF spare parts.
6 3064458_201811
Fig: Terminal box: Danger through 'live' electrical components. Fig: Gas connection: Risk of poisoning or explosion in the event of
gas escaping.
Fig: Ignition transformer, high voltage ignition electrode, combustion Fig: Gas combination valve
chamber, 3-way diverter valve, pump and fan Risk of poisoning or explosion in the event of gas escaping.
Danger through 'live' electrical components, danger from ignition
voltage, danger of burns from hot components.
3064458_201811 7
3. Dimensions
38 at 28 kW
83 at 35 kW
Heating flow Heating return

G 3/4 G 3/4
DHW connection Cold water

G 1/2 connection
G 1/2
8 3064458_201811
4. Specification
Type FGB-28 FGB-35 FGB-K-28 FGB-K-35
Rated heating output at 80/60 °C kW 24.4/27.3 1)
31.1/34 1)
24.4/27.3 1)
31.1/34 1)
Rated heating output at 50/30 °C kW 27.3 34.9 27.3 34.9
Rated heat input kW 25/28 1) 32/35 1) 25/28 1) 32/35 1)
Lowest heating output (modul.) at 80/60 °C kW 4.8 6.7 4.8 6.7
Lowest heating output (modul.) at 50/30 °C kW 5.3 7.5 5.3 7.5
Lowest heat input (modul.) kW 4.9 6.9 4.9 6.9
Heating flow connection G 3/4"(DN 20) 3/4"(DN 20)
Heating return connection G 3/4"(DN 20) 3/4"(DN 20)
DHW connection / DHW circulation G 1/2“ 1/2“
Cold water connection G 1/2“ 1/2“
Gas connection R 1/2“ 1/2“
Balanced flue connection mm 60/100 60/100
Dimensions Depth mm 310 310
Width mm 408 408
Height mm 720 (incl. device connection flange)
Balanced flue system Type B23P, B33P, C13(x), C33(x), C43(x), C53(x),
C63(x), C83(x), C93(x)
Gas category see table an page 44
Gas supply details

Natural gas E/H (Hi [net cv]=9.5 kWh/m³=34.2 MJ/m³) m³/h 2.63/2.94 3.36/3.68 2.63/2.94 3.36/3.68
Natural gas LL (Hi [net cv]=8.6 kWh/m³=31.0 MJ/m³) m³/h 2.90/3.25 3.72/4.06 2.90/3.25 3.72/4.06
LPG (Hi [net cv]=12.8 kWh/m³=46.1 MJ/m³) kg/h 1.95/2.18 2.5/2.73 1.95/2.18 2.5/2.73
Natural gas supply pressure (permissible min./max.) mbar see table on page 44 see table on page 44
LPG supply pressure (permissible min./max.) mbar see table on page 44 see table on page 44
Efficiency at rated load at 80/60 °C (Hi[net cv]/Hs[gross cv]) % 98/88 98/88 98/88 98/88
Efficiency at 30 % partial load and TR=30 °C (Hi[net cv]/Hs[gross cv]) % 109/98 109/98 109/98 109/98
Flow temperature. factory setting °C 75 75
Flow temperature up to approx. °C 85 85
Max. overall positive pressure. heating circuit bar 2.5 2.5
Max. residual head for heating circuit: High efficiency pump (EEI<0.20)
1075 l/h pump rate (25 kW at dt=20 K) mbar 450 450 450 450
1376 l/h pump rate (32 kW at dt=20 K) mbar - 350 - 350
Max. permiss. overall positive pressure bar 10 10
DHW throughput l/min 2.0-14.4 2.0-14.4
Minimum flow pressure 15502-2-2 bar 0.2 0.3
DHW temperature range (adjustable) °C 30-65 30-65
Spec. water throughput "D" at ΔT = 30 K l/min 13.4 16.3
Expansion vessel. total capacity l 8 8 8 8
Expansion vessel. pre-charge pressure bar 0.75-0.95 0.75-0.95 0.75-0.95 0.75-0.95
Flue gas temperature 80/60-50/30 at Qmax °C 85-65 70-50 85-65 70-50
Flue gas temperature 80/60-50/30 at Qmin °C 50-40 50-40 50-40 50-40
Flue gas mass flow rate at Qmax g/s 11.2/12.50 14.26/15.50 11.2/12.50 14.26/15.50
Flue gas mass flow rate at Qmin g/s 2.33 3.25 2.33 3.25
Available gas fan draught at Qmax Pa 150 160 150 160
Available gas fan draught at Qmin Pa 8 12 8 12
Flue gas category G52 G52
NOx class 6 6
Amount of condensate at 50/30 °C l/h ca. 1.0 ca. 1.7 ca. 1.0 ca. 1.7
pH value of condensate ca. 4.3 ca. 4.3 ca. 4.3 ca. 4.3
Power consumption in standby W 2 2 2 2
Power consumption W max. 102 max. 114 max. 102 max. 114
IP rating IP IPX4D IPX4D IPX4D IPX4D
Power supply/fuse/MCB protection 230V / 50Hz / 3.15A 230V / 50Hz / 3.15A
Total weight (wall mounted gas condensing boiler) kg 27 28 27 28
CE ID number CE-0085CQ0261 CE-0085CQ0261
1) Heating mode / DHW mode
3064458_201811 9
5. Set-up
FGB wall mounted gas condensing boiler
1
11
2
3 12
4 13
5
14
7
15
8
16
10 17
18
19 20 21 22 23
1 Flue pipe 13 Expansion vessel

2 Burner 14 Pressure sensor
3 Boiler water temperature sensor 15 Return temperature sensor
4 Heating water heat exchanger 16 Flue gas temperature sensor
5 Gas fan 17 3-way valve (motor)
6 Mixing valve (venturi insert) 18 Heating circuit pump with air vent valve
7 Gas valve 19 Heating flow
8 Inlet pipe 20 Cylinder flow
9 Trap 21 Gas supply pipe
10 Control unit casing 22 Cylinder return
11 Air vent valve 23 Heating return
12 Combustion chamber - high limit safety cut-out
10 3064458_201811
5. Set-up
FGB-K wall mounted gas condensing combi boiler
1
13
2
3 14
4 15
5
16
7
17
8
18
10 19
11
20
12
21
22
23 24 25 26 27
1 Flue pipe 15 Expansion vessel

2 Burner 16 Pressure sensor
3 Boiler water temperature sensor 17 Return temperature sensor
4 Heating water heat exchanger 18 Flue gas temperature sensor
5 Gas fan 19 3-way valve (motor)
6 Mixing valve (venturi insert) 20 Heating circuit pump with air vent valve
7 Gas valve 21 Flow limiter
8 Inlet pipe 22 Flow sensor
9 Trap 23 Heating flow
10 Control unit casing 24 DHW connection
11 DHW outlet temperature sensor 25 Gas supply pipe
12 Plate heat exchanger 26 Cold water connection
13 Air vent valve 27 Heating return
14 Combustion chamber - high limit safety cut-out
3064458_201811 11
6. Standards and regulations
Observe all standards and guidelines applicable to the installation and

operation of this heating system in your country.
Observe the information on the boiler type plate.
The following local regulations must be complied with during installation and
operation of the heating system:
• Siting conditions
• Ventilation and exhaust air facilities and connection to a chimney
• Electrical connection to the power supply
• Technical regulations of the gas supply utility company regarding the connection of
the gas appliance to the local gas mains
• Regulations and standards regarding the safety equipment of the water heating
system
• DHW installation
The following general regulations, rules and guidelines must be observed for
installation in particular:
• (DIN) EN 806 Specifications for installations inside buildings conveying water for
human consumption
• (DIN) EN 1717 Protection against pollution of potable water installations
• (DIN) EN 12831 Heating systems in buildings – Method for calculating the design
heat load
• (DIN) EN 12828 Heating systems in buildings – Design of water-based heating
systems
• (DIN) EN 13384 Chimneys – Thermal and fluid dynamic calculation methods
• (DIN) EN 50156-1 (VDE 0116 Part 1) Electrical equipment for furnaces and
ancillary equipment
• VDE 0470/(DIN) EN 60529 Degrees of protection provided by enclosures
• VDI 2035 Prevention of damage in water heating installations
- Scale formation (Sheet 1)
- Water-side corrosion (Sheet 2)
- Corrosion by fuel gases (Sheet 3)
12 3064458_201811
The following also apply to installation and operation in Germany:
• Technical Regulations for Gas Installations DVGW-TRGI 1986/1996

(DVGW Code of Practice G600 and TRF)
• DIN 1988 Drinking water supply systems

• DIN 18160 Chimneys
• DWA-A 251 Condensate from condensing boilers
• ATV-DVWK-M115-3 Indirect discharge of non-domestic waste water – Part 3:
Indirect discharge monitoring in practice
• VDE 0100 Erection of power installations with rated voltages below 1000 V
• VDE 0105 Operation of high voltage systems, general stipulations
• KÜO German Federal Sweeping and Inspection Act

• Energy Savings Act (EnEG) and related ordinances:
EnEV Energy Saving Ordinance (currently applicable version)
• DVGW Code of Practice G637
The following apply to installation and operation in Austria in particular:
• ÖVE regulations
• Provisions of the ÖVGW and the corresponding Austrian standards
• ÖVGV TR-Gas (G1), ÖVGW-TRF (G2)
• Provisions of ÖVGW guideline G41 for condensate drainage
• Local regulations of building and industry regulatory agencies (usually represented
by the flue gas inspector [Germany])
• Local regulations of the gas supply utility
• Regulations and requirements of the local power supply utility
• Provisions of regionally applicable building regulations
• The minimum heating water requirements in accordance with ÖNORM H5195-1
must be observed
The following apply to installation and operation in Switzerland in particular:
• SVGW regulations
• VKF regulations
• BUWAL and local regulations must be observed.
• G1 gas guidelines
• EKAS form 1942; LPG guideline Part 2
3064458_201811 13
FGB ... wall mounted gas condensing boiler
Gas condensing boiler, with electronic ignition and electronic

flue gas temperature monitoring, for low temperature heating
and DHW heating in heating systems with flow temperatures
up to 90 °C and 2.5 bar permissible operating pressure to
DIN EN 12828. This Wolf gas condensing boiler is also
approved for installation in garages.
Gas condensing boilers operated with an open

flue may only be installed in rooms that comply
with the appropriate ventilation requirements.
Otherwise there is a risk of asphyxiation
or poisoning. Read the installation and
maintenance instructions before installing
the boiler. Also take into consideration all
technical information.
When operating the boiler with LPG use only

propane according to DIN 51 622, otherwise
faults may arise when starting and operating
the gas condensing boiler, which may lead to
injury and material losses.
A poorly vented LPG tank can lead to problems
with ignition. In such a case, contact the
company that fills the LPG tank.
The adjustable cylinder water temperature Fig: Wolf wall-mounted gas condensing boiler
can exceed 60 °C. Short-term operation at
temperatures above 60 °C must be monitored
in order to prevent scalding. For permanent
operation, appropriate precautions should be
taken to prevent draw-off temperatures above
60 °C, e.g. thermostatic valve.
To protect against scaling, the DHW temperature should

be set to max. 50 °C when the total water hardness is
15 °dH (2.5 mol/m³) or above.
In accordance with the Drinking Water Ordinance
[Germany], this is the lowest permissible value for
DHW temperatures, as it practically rules out the risk
of legionella proliferation with daily use of the hot
water system. (When installing a DHW cylinder ≤ 400
l; complete exchange of water in the cylinder through
usage within 3 days.)
With a total hardness of 20 °dH or higher, the use of a

water treatment facility in the cold water supply line
when heating DHW is essential, in order to extend the
maintenance intervals.
Even if water hardness is below 20 °dH, a higher risk of
scale build-up may occur locally, necessitating suitable
softening measures. Failure to take such measures will
result in premature scaling of the appliance and reduced
DHW convenience. The contractor should always check
the local conditions.
14 3064458_201811
7. Positioning
Minimum clearances
We recommend observing minimum clearances to facilitate

inspection and maintenance work on the boiler. This ensures
that adequate inspection and function tests can be carried
out on the appliance.
min. 552 mm
The boiler may only be installed in rooms that
are protected from frost.
The temperature in the installation room must be between min. 500 mm

0°C and 40°C.
In addition, all components of the condensing boiler must
be freely accessible from the front. It must be possible to
carry out flue gas emissions tests. If minimum clearances
and accessibility are not observed, Wolf may stipulate
accessibility for on-site customer service attendance.
Clearance between the boiler and combustible

materials or components is not required, as
temperatures are limited to 85 °C at the rated
boiler heating output. However, explosive or
Lateral clearances min. 40 mm
readily flammable materials must not be used
in the installation room as this would cause a
risk of fire or explosion. Fig: Minimum clearances
The installation room and the combustion air First determine where the appliance is to be installed.
supplied to the appliance must be free from For this, consider the flue outlet, the lateral clearances
chemicals, e.g. fluoride and chlorine or sulphur. towards walls and ceiling and any existing connections for
Such materials are contained in sprays, paints, gas, central heating, DHW and electrics.
adhesives, solvents and cleaning agents.
Under unfavourable conditions, these may
lead to corrosion, including in the flue system.
The appliance is not suitable for outdoor Sound insulation: Under certain critical installation conditions
installation. (e.g. installation on a drywall), additional measures may
be necessary to soundproof the boiler. In such a case, use
anti-vibration rawl plugs and, if necessary, rubber mounts or
The boiler is intended solely for installation insulation strips.
and operation in sealed unvented heating
systems.
Please note During boiler installation, ensure that no

contaminants (e.g. drilling dust) enter the gas
boiler, as this could lead to appliance faults.
Operation in wet rooms
In the delivered condition and for balanced flue operation,

the Wolf gas condensing boiler has IP rating IPx4D.
When installing it in wet rooms, the following conditions must
be met:
- Balanced flue operation
- Compliance with IP rating IPX4D
- All outgoing and incoming cables must be routed through
the strain relief cable glands and secured. Tighten the
cable glands securely, to ensure that no water can enter
the casing.
3064458_201811 15
8. Installation dimensions
Securing the appliance, suspension bracket /
flue gas system
When installing the appliance, ensure that the

fixings have sufficient load-bearing capacity. Also
take into account the condition of the wall, to
prevent gas or water from escaping, resulting in a
risk of explosion and flooding.
1. Mark the Ø12 holes to be drilled for the suspension bracket,

taking into account the minimum clearances.
2. Insert the rawl plugs and fit the suspension bracket using
the screws supplied.
3. Hook the boiler onto the suspension bracket using the

mounting stay.
Flue system component

80/125
Flue system component
60/100
min. 552 mm
min. 552 mm
230
146
16 3064458_201811
9. Opening the casing
• Undo the central screw at the bottom of the front casing.
Screw
• Push in the two locking hooks at the bottom left and right
and pull the casing forwards.
• Lift the front casing upwards to release it and remove it.
3064458_201811 17
10. Installation
Heating circuit
We recommend installing a maintenance valve in both the heating flow and heating return – straight design for surface mounting.
Please note The return line to the appliance must have a dirt trap. A sludge separator with magnetite separator should be
used to protect the appliance and the high efficiency pump from dirt/sludge and magnetite.
Deposits in the heat exchanger may lead to boiling noise, a drop in performance or faults in the appliance.
In wall mounted boilers without DHW heating,

install a short circuiting section (accessories)
between cylinder flow and cylinder return.
Cylinder flow Cylinder return

G½" G½"
Fig: Cylinder flow / return connections
Cold water and DHW connection

Pressure reducing valve
A maintenance valve must be installed in the cold water

Drinking water filter
supply line.
Cold water supply
Non return valve
If the cold water supply pressure is above the maximum

Pressure gauge
Shut-off valve
Shut-off valve
permissible operating pressure of 10 bar, install a tested and

Safety valve
Drain outlet
Drain outlet
connection
certified pressure reducer.

If mixer taps are used, provide a centralised pressure reducer.
Observe the regulations of EN 806 as well as those of your
local water supply utility when connecting cold water and
DHW.Your warranty is void if the installation does not comply
with the illustration shown.
Note: When selecting the installation material for the

system, observe engineering standards and take
into account possible electrochemical processes
(mixed installation). Fig: Drinking water installation
When installing make sure that, according to
EN 1717, a non return valve is installed in the
drinking water pipeline.
18 3064458_201811
11. Gas connection Seite 16
Gaskugelhahn, Durchgangsform
Connect the gas supply line at the gas connection or the

expansion joint (recommended) using gas connection
R½" and an approved sealant. Ensure the supply line is
stress-free.
Only a licensed gas fitter may route the gas pipe

and make the gas connections.
Remove all residues from the heating pipework

and the gas line prior to connecting the
condensing boiler, particularly in older systems.
Prior to commissioning, test all pipe and gas
connections for leaks. Inappropriate installation
or using unsuitable components or assemblies
may lead to gas escaping, which results in a risk Fig: Gas ball valve, straight (accessories)
of poisoning and explosion. Gaskugelhahn, Eckform
Install a gas ball valve with fire protection in the

gas supply line upstream of the condensing
boiler. This prevents a risk of explosion during a
fire. Size the gas supply line in accordance with
DVGW-TRGI regulations.
Mount the gas ball valve in an easily

accessible place.
Fig: Gas ball valve, angled (accessories)
Carry out a tightness test on the gas line

without the gas condensing boiler. Never
release the test pressure via the gas valve.
Gas fittings on the appliance should be

pressure tested to a maximum of 150 mbar.
Higher pressure may damage the gas valve,
resulting in a risk of explosion, asphyxiation
or poisoning. When pressure testing the
gas line, close the gas ball valve on the gas
condensing boiler.
When installing the gas connection, ensure

all fittings are sufficiently tightened to
prevent gas leaks.
Fig: Gas connection installation
3064458_201811 19
12. Fitting the trap
Condensate drain connection
Please note Condensate pan connector
The trap must be fitted before commissioning the appliance.
The trap included in the standard delivery must be fitted

from underneath the appliance. Before installing, apply
silicone grease to the sealing collar. After insertion, secure
the screw fitting of the trap to the connector and check the
connection is firm. Secure the sealing collar.
Ensure that the sealing collar seals the casing base.
The drain hose must be safely secured above the tundish
(trap).
If the condensate is directly routed to the sewer pipe, provide

a ventilation facility. This is to prevent retroactive effects from
the sewer pipe to the gas condensing boiler.
If installing a neutralising system (accessories), observe the

instructions supplied.
According to Code of Practice ATV-DVWK- A251, no
neutralising system is required for condensing boilers up to
200 kW.
If a neutralising system is used, the national regulations
regarding the disposal of residues from such systems apply.
The trap is filled via the flue; see chapter 18 "Filling the Tundish for drain hose
heating system / trap". Sealing collar
Fig: Trap
The trap must be filled with water prior to

commissioning. Operating the appliance with
an empty trap presents a risk of poisoning
or asphyxiation due to flue gases escaping.
Unscrew the trap, remove and fill until water
runs out of the drain hole on the side. Refit
the trap and ensure the gasket seals tightly.
Note:
The condensate hose attached to the trap must not form a
loop or roll up, as this could lead to impaired operation.
Before commissioning, carry out a tightness

test on all hydraulic pipework:
Test pressure on the DHW water side max.
10 bar
Test pressure on the heating water side max.
4.5 bar
20 3064458_201811
13. Air/flue gas routing
Please note For concentric balanced flue systems, use only
original Wolf parts.
Prior to installation, read the technical information
regarding balanced flue systems.
As regulations in the individual Federal States

[Germany] differ, we recommend consulting the
relevant authorities and local flue gas inspector
prior to installation.
Fig: Example ventilation air/ flue system
Please note The flue gas test ports must remain accessible
for your local flue gas inspector, even after ceiling
bezels have been fitted.
With low outside temperatures, the water vapour

contained in the flue gas may condense on
the balanced flue and freeze. Provide on-site
measures to prevent ice from falling, e.g. by
installing a snow guard.
3064458_201811 21
14. Electrical connection
General information, The installation must be carried out by an approved electrical
electrical connection contractor. Observe VDE regulations and all local regulations of your
power supply utility company.
The applicable national regulations and conditions, as well as those

of the local utility company must be observed for electrical installation
work.
An omnipolar isolator with at least 3 mm contact separation must be

integrated in the power cable upstream of the appliance.
A connection box must also be installed on site.
Do not route sensor leads alongside 230 V cables.
Danger through "live" electrical components.

Please note: Turn OFF the omnipolar isolator before removing the
casing.
Never touch electrical components or contacts when the isolator is in

the ON position. This carries a risk of electrocution that could result
in injury or death.
During servicing and installation work, isolate the entire system from
the power supply at all poles, to prevent risk of electrocution.
Please note No mains isolator on the appliance. When working on the boiler,
always ensure that there is no voltage by opening the omnipolar
isolator or removing the external mains fuse.
Removing the front casing
Screw First undo the central screw at the bottom of the front casing.
Push in the two locking hooks at the bottom left and right and pull the casing forwards.
Lift the front casing upwards to release and remove it.
22 3064458_201811
Opening the control unit
Push the retaining bracket on the casing upwards and pivot the control unit forwards.
Opening the control unit back
Open the control unit cover using a screwdriver.
Please
note
Cable glands
M12 M12 M12 M16 M16
Only open the cable entries required.

Insert cable with cable gland and secure.
Otherwise room sealed operation is not ensured.
3064458_201811 23
Terminal strip
Supply
Power supply 230 V / 50 Hz
Room thermostat input (jumper)

Please note: No external voltage must be
connected to input E1, as this
would destroy the PCB.
Outside temperature sensor

T_Outside (5K NTC)
Cylinder temperature sensor

T_DHW (5K NTC)
eBus
24 3064458_201811
Installation information, electrical connection
- Isolate the system from the power supply before opening.

- Check that the appliance is isolated from the power
supply.
- Remove the front casing.
- Pivot the front of the control unit forwards.
- Open the rear enclosure cover of the control unit.
- Strip approx. 70 mm of insulation from the flexible power
cable 3x0,75 mm2.
- Route the cable through the cable entry M16 in the
appliance base.
- Fit strain relief to the cable using a cable tie.
- Clamp down the relevant cores in the terminal area.
Power supply 230 V / 50 Hz
The programming, control and safety equipment is fully wired

and tested.
You only need to connect the power supply and the external
accessories.
Create a permanent connection for the power supply. Fig: Strain relief on connection cables in the control unit
The connection to the mains is made via the standard

plug from the assembly set provided, or alternatively via
permanent connection.
The appliance (IP rating IPX4D) is approved for installation
in the immediate vicinity of a bath or shower (protected area
1 according to DIN VDE 0100). Measures must be taken to
prevent jets of water.
A permanent connection must be used instead of the standard
plug for a power connection in protected area 1
In the case of a permanent connection, install a junction

box on site and connect to the mains via a mains isolator On-site
(e.g. heating system emergency stop switch), which ensures omnipolar
at least 3 mm contact separation across all poles. Flexible isolator
power cables, min. 3 x 0.75 mm².
No other consumers may be connected to the power cable.

In rooms with a bathtub or shower, the appliance may only be
connected via an RCD. Fig: Power supply
Changing the fuse
Ensure omnipolar isolation of the appliance from the power

supply via the on-site isolator prior to changing a fuse.
Danger due to 'live' electrical components. Never touch

electrical components or contacts if the condensing boiler
has not been isolated from the power supply. This constitutes
a risk to life!
Fig: Changing the fuse
3064458_201811 25
Low voltage appliance connections
Connecting input E1
Route the power cable through the cable entry and secure it
in the control unit using a cable tie. Isolate jumper at input E1.
Connect the connection cable for input E1 to terminals E1 as
shown in the wiring diagram.
Please note No external voltage may be connected to in-

put E1, as this could destroy the component.
Fig: Connecting input E1
Connecting the outside temperature sensor
Insert and secure the connecting cable through the cable

entry. The outside sensor can be connected to the terminal
strip of the condensing boiler at connection AF, or to the
terminal strip of the control accessories.
Please note When installing the appliance in places

where there is a risk of high electromagnetic
interference, it is advisable to fit shielded
sensor and eBUS cables. The cable shield
should be connected at one end to the PE
potential in the control unit. Fig: Connecting the outside temperature sensor
Connecting the cylinder sensor
Insert and secure the connecting cable through the cable en-
try. Connect the connection cable for cylinder sensor SF to the
SF terminals as shown in the wiring diagram.
Please note When installing the appliance in places where

there is a risk of high electromagnetic interfer-
ence, it is advisable to fit shielded sensor and
eBUS cables. The cable shield should be
connected at one end to the PE potential in
the control unit.
Fig: Connecting the cylinder sensor
Connecting digital Wolf control accessories
(e.g. BM-2, MM, KM, SM1, SM2, ISM7e)
Only connect control units from the Wolf accessory range.

Each accessory is supplied with its own connection diagram.
Use a two-core cable (cross-section > 0.5 mm²) as the
connecting cable between the control unit accessory and the
condensing boiler.
Please note When installing the appliance in places

where there is a risk of high electromagnetic
Please note: Observe
interference, it is advisable to fit shielded
+/- polarity
sensor and eBUS cables. The cable shield
should be connected at one end to the PE
potential in the control unit.
Fig: Connecting digital Wolf control accessories (eBUS interface)
26 3064458_201811
Connection extension for ISM7e digital Wolf control accessories
Module description
The ISM7e interface module enables remote access to components of the FGB/FGB-K gas condensing boiler via networks and
the internet.
The connection is made via eBus.
The ISM7e interface module enables the user to display current states, readings and parameters of the gas condensing boiler
and to input various settings. The ISM7e is designed for installation outside a gas condensing boiler and is supplied with a
casing that is also suitable for wall mounting. The ISM7e interface module can be integrated into an existing network either with
a network cable (LAN) or wirelessly (WLAN).
For secure communication over the internet, the ISM7e interface module is linked to the existing DSL router, through which a
secure connection to the Wolf portal server is established.
The system is operated over the internet either by means of the Wolf portal user interface operated via internet browser or with
the "Smartset" smartphone app, which can be downloaded and installed from the appropriate app store.
An internet connection is not required if access to the gas condensing boiler is to be limited to the local home network.
Operation from within the home network occurs either via the "Wolf Smartset" smartphone app or via the "Smartset" Windows
PC application (available to download from the Wolf website: www.wolf-heiztechnik.com).
Wolf portal
server
DSL router
(LAN / WLAN) LAN / WLAN
Local (home) Wolf boiler with

network ISM7e interface
module
The following operating options are available
1. ISM7e module with FGB/FGB-K without programming unit in eBus system

FGB/FGB-K operating Description Authorisation
options without
programming unit
Operating mode Possible system status – winter, summer, standby (off) Change
Set flow temperature Permanent set flow temperature with non-weather-compensated control unit (H54=0) Change
Set value correction (±4) Weather-compensated control unit (H54 > 0, heating curve active) Change
Set DHW temperature Only if DHW heating is available Change
(cylinder, wall mounted combi boiler, H51:1,2,3).
Control parameters (H...) For safety reasons some of the control parameters cannot be changed here Change
(limited)
Message history Message history can be displayed via PC application or smartphone app Display
Fault message Fault messages can be sent by email to one or more fault message addresses Send
2. ISM7e module with FGB/FGB-K with BM-2 programming unit in eBus system
FGB/FGB-K operating Description Authorisation
options with BM-2
Additionally full functionality of BM-2 (see BM-2 installation instructions); significant features are:
Room influence For a description, see BM-2 installation instructions Change
Summer/winter changeover For a description, see BM-2 installation instructions Change
ECO / ABS For a description, see BM-2 installation instructions Change
1x DHW Single DHW heating (see BM-2 installation instructions) Change
All functions such as operating modes, expert parameters, frost protection, etc. occur in the FGB/FGB-K.
The ISM7e interface module is only for remote adjustment and to display active faults and the message history.
3064458_201811 27
15. Control unit
Key assignment
1 7
2 6
3 5
If the appliance is connected to a BM-2, the

display and setting function of keys 1, 2, 5, 6
4 and 7 is disabled. The BM-2 takes over these
functions.
Key 1 DHW key +
Display/adjustment of set DHW temperature Press ▲(+) Hotter
Contractor level Press ▲(+) <Contractor level>
HG parameter number Press ▲(+) <Parameter level>
Display value Press ▲(+) <Info level>
Key 2 DHW key -

Display/adjustment of set DHW temperature Press ▼ (-) Colder
Contractor level Press ▼ (-) <Contractor level>
HG parameter number Press ▼ (-) <Parameter level>
Display value Press ▼ (-) <Info level>
Key 3 Info key

Display menu Display <Display level>
Key 4 Reset key

Reset (press 1x briefly) Press briefly For fault messages
Contractor level ( tS, In, Hi, rES ) Display Press and hold for 10 s
Contractor level ( tS, In, Hi, rES ) Confirm Press for 1 s
Key 5 Operating mode key (inactive if programming unit in eBus system)

OFF Press briefly Frost protection active
Summer mode Press briefly Only DHW heating enabled
Winter mode Press briefly Heating and DHW heating enabled
Key 6 Heating key -

Display/adjustment of set flow temperature Press ▼ (-) Colder H54 ≤ 0, fixed temperature
Display/adjustment of set value correction Press ▼ (-) H54 > 0, heating curve active
HG parameter value - Press ▼ (-) <Parameter level>
Display value (display menu, fault history) Press ▼ (-) <Contractor level>
Key 7 Heating key +

Display/adjustment of set flow temperature Press ▲(+) Hotter H54 = 0, fixed temperature
Display/adjustment of set value correction Press ▲(+) H54 > 0, heating curve active
HG parameter value - Press ▲(+) <Parameter level>
Display value (display menu, fault history) Press ▲(+) <Contractor level>
Key 8 Emissions test mode (press and hold 6 and 7 simultaneously for 5 s)
DHW key (1) + Switch to upper load
DHW key (2) - Switch to lower load
Disable emissions test mode Press (key 4)
28 3064458_201811
15. Control unit
Display
DHW mode
(A flashing symbol indicates an active heat demand for DHW heating.)
Only shown if DHW heating is available.
Heating mode
(A flashing symbol indicates an active heat demand for heating operation.)
Changes are only possible when the heating curve is disabled.
Shown when there are active fault codes.
Reset button (press 1x briefly).
Fault codes are reset.
Display of temperature, fault codes, HG parameters and set values.
In emissions test mode, the modulation level is displayed.
Burner modulating levels.

1% - 30%, 30% - 75%, 75 - 100%
Service
- Emissions test mode enabled.
- Fault is displayed.
Indication of water pressure in the heating system.
Venting program
When switching on the mains power, following a power failure, if the water pressure is below
0.5 bar or if the high limit safety cut-out is reset, the venting program runs for 2 minutes.
The gas fan runs for the first 30 s and then stops. The pump and 3-way diverter valve are
activated alternately. To cancel, press "reset".
Display menu (info button) To bring up the display level, briefly press info button (3).
Use buttons 1 and 2 to scroll to the corresponding display value, e.g. I06.
Press button 6 or 7 to display the associated value.
Press button 1 or 2 to return to the display selection.
To exit the display menu, press the info button or wait for 2 min.
1 7
Name Description Display in
i00 1)
Flow sensor temperature (°C)
2 6 i01 Flow temperature (°C)
i02 Return sensor temperature (°C)
i03 DHW sensor temperature (°C)
i04 DHW solar inlet / DHW cylinder temperature (°C)
Info button (3) i05 Flue gas sensor temperature (°C)
i06 Outside temperature (rpm x 60)
i07 Fan speed (%)
i08 PWM pump speed (l / min)
i09 DHW flow rate bar
i10 Actual water pressure ON and OFF
i11 High limit safety cut-out (µA x 10)
i12 Flame current Version x.xx
i13 Firmware version
1)
from FW 1.10
3064458_201811 29
15. Control unit
Operating modes Operating mode button (5) is used to select the boiler operating mode.
(operating mode button) "Standby (OFF)", "Summer mode" or "Winter mode"
If the appliance is connected to a BM-2 the operating mode button is
disabled. The BM-2 takes over this function.
Standby (OFF)
The boiler is switched off, only frost protection is enabled.
Operating mode button (5)
Winter mode
Winter mode, heating operation and DHW heating are enabled.
Summer mode
Summer mode, only DHW heating is enabled.
30 3064458_201811
15. Control unit
Contractor level
To navigate to the contractor level, press and hold reset button (4) for 10 s.
Press buttons (1) and (2) to select one of the following 4 options. They are
indicated by the following displays (flashing). The first menu shown is the
parameter menu, indicated by a flashing "tS".
Briefly press reset (4) to select the required menu.

1 7
Press and hold operating menu button (5) for 1 s to exit the contractor level.
2
Heating appliance parameter

(see heating appliance control parameters)
Reset button (4)
Operating mode button (5)
Display menu
(see info button)
Fault history
The last 8 faults are displayed:
- Press button (1) to select H01 to H08.
- Press button (7) to display the fault code.
To reset the fault history:

- When rES is displayed, press and hold operating mode button (5) for 5 s.
3064458_201811 31
15. Control unit
Emissions test mode
Emissions test mode is activated by simultaneously pressing and holding
keys (6) and (7) for 5 s.
This mode will now run for up to 15 min,
i.e. it is automatically terminated after this time has elapsed.
It can be terminated sooner by pressing key (4).
The heating appliance starts and initially switches to upper load.

1 7
2 6 Enabling emissions test mode
Reset key (4)

(5 seconds)
6
Emissions test upper load
1 Display subject to
appliance version
Emissions test lower load

(for adjusting the CO2)
Disabling emissions test mode
32 3064458_201811
16. HG control parameters
Please note Modifications must only the carried out by a recognised heating contractor or by the Wolf customer service.
Incorrect operation can lead to system faults.
To prevent damage to the entire heating system, cancel night setback when connecting a BM-2 module and
outside temperatures fall below -12 °C. If this rule is not observed, ice may build up on the flue outlet which
may cause personal injury or material losses.
The control parameters can only be modified or displayed via the integral control unit.
1 7 Contractor parameters
When menu "tS" has been selected via reset button (4), the first parameter to be
displayed is H01.
2 6 Press DHW buttons (1) and (2) to select one of the parameters H01 to A09.
To view or adjust the value of the selected parameter, briefly press one of the
heating buttons (6) or (7). The set value is displayed.
Press heating button (6) or (7) to modify the set value.
The modification is immediately applied and saved.
Reset button (4) Press reset button (4) to exit the parameter level.
Factory settings
28 kW 35 kW
No.: Description:
Natural Natural
LPG LPG Min. Max.
gas gas
H01 Switching hysteresis, burner K 7 7 7 7 5 30
H02 1) Lower burner output, heat generator % 28 26 31 29 26 100
H03 1)
Upper burner output, DHW (DHW mode) % 92 87 100 94 26 100
H04 1) Upper burner output, HTG (heating mode) % 83 78 92 86 26 100
H07 Run-on time, heating pump min 2 2 2 2 0 30
Maximum boiler water temperature, heating mode
H08 °C 75 75 75 75 40 90
TV-max
H09 Burner cycle block, heating mode min 7 7 7 7 1 30
H10 eBUS address of the heat source - 1 1 1 1 1 5
H12 Gas type - 1 2 3 4 1 4
Cylinder hysteresis, switching differential for buffer
H15 K 5 5 5 5 1 30
cylinder charging (only shown if H51 = 3)
H16 HC pump rate, minimum % 45 45 45 45 15 100
H17 HC pump rate, maximum % 95 95 95 95 15 100
Run-on time, DHW pump
H19 min 3 3 3 3 1 10
(only shown if H51 = 1, 2, 3)
Minimum boiler water temperature, heating mode
H21 °C 20 20 20 20 20 90
(TK-min)
Maximum DHW temperature
H23 °C 65 65 65 65 60 80
Boiler excess temperature during buffer cylinder
H25 K 15 15 15 15 1 30
charging (only shown if H51 = 3)
3064458_201811 33
16. HG control parameters
Factory settings
28 kW 35 kW
No.: Description:
Natural Natural
LPG LPG Min. Max.
gas gas
H34 eBUS feed 1 1 1 1 0 1
H37 Pump control type (constant = 0; spread ΔT = 1) 1 1 1 1 0 1
H38 Set spread, pump control °C 15 15 15 15 1 30
H39 Time, soft start min 3 3 3 3 0 10
1 = Direct heating circuit
2 = Mixer module
System configura-
H40 (no direct heating circuit) 1 1 1 1 1 60
tion
60 = Cascade module
(no direct heating circuit)
Speed, feed/heating circuit pump for DHW
H41 % 95 95 95 95 15 100
1 = Combi mode
2 = Combi mode + solar
H51 DHW configuration 3 = Cylinder mode 1/4 1/4 1/4 1/4 1 4
4=N
o DHW
(heating mode only)
Pasteurisation function
H522) °C 5 5 5 5 0 80
(only shown if H51 = 3)
Activation interval, pasteurisation function
H532) Days 7 7 7 7 1 7
(only shown if H51 = 3)
H542) Heating curve 0 0 0 0 0 30
DHW quick start 0 1
H552) 0 0 0 0
(only shown if H51 = 1.2) Eco Comfort
A092) System frost protection °C 2 2 2 2 -20 10

1)
Parameters H02 - H04 are automatically modified by adjusting value H12 (gas / output selection)
2)
If a BM-2 is installed, parameters H52 - A09 can only be set in the BM-2
Parameters H12, H40 and H51 must be specified at the start of commissioning or should be set in
advance.
34 3064458_201811
17. Parameter description
Parameter H01 The burner switching hysteresis regulates the boiler water temperature within the
Switching hysteresis, burner set range by switching the burner on and off. The higher the start / stop temperature
differential is set, the greater the boiler water temperature fluctuation around the set
Factory setting: see table value with concurrent longer burner runtimes and vice versa. Longer burner runtimes
Setting range: 5 to 30 °C protect the environment and extend the service life of wearing parts.
Individual setting:_____
Parameter H02 The setting for the minimum burner output (minimum appliance load) is applicable
Lower burner output to all operating modes. This percentage value corresponds approximately to the real
device output.
Factory setting: see table This setting may only be modified by qualified personnel, as faults may otherwise
result.
Setting range: 26 to 100 %
Parameter H03 The setting for the maximum burner output in DHW mode (maximum appliance
Upper burner output, DHW load). Applies to buffer cylinder charging and combi mode. This percentage value
corresponds approximately to the real device output.
Factory setting: see table

Parameter H04 The setting for the maximum burner output in heating mode (maximum appliance
Upper burner output, HTG load). Applies to heating mode, cascade and emissions test. This percentage value
corresponds approximately to the real device output.
Parameter H07 If there is no longer a heat demand from the heating circuit, the internal appliance
Run-on time, heating circuit pump pump runs on for the set amount of time, to prevent a boiler safety shutdown due to
high temperatures.
Setting range: 0 to 30 min
Parameter H08 This function limits the upper boiler water temperature in heating mode and shuts the
Max. boiler water temp. HZ TV-max. burner down. During cylinder heating, this parameter has no effect, the boiler water
temperature may therefore be higher during this time. "Reheating effects" can result in
Factory setting: see table the temperature being slightly exceeded.
Setting range: 40 to 90 °C
3064458_201811 35
Parameter H09 Each time the burner is shut down in heating mode, it will be disabled for the duration
Burner cycle block of the burner cycle block. The burner cycle block is reset via power supply OFF –
power supply ON.
Parameter H10 If multiple heat sources in one heating system are controlled with a cascade module,
eBUS address of the heat source addresses must be allocated to the heat sources. Each heat source requires its own
eBUS address in order to communicate with the cascade module. The activation se-
Factory setting: see table quence of the heat sources can be set in the cascade module.
Setting range: 1 to 5 Please note: Duplicated addresses lead to malfunctions of the heating system.
Parameter H12 In this parameter, the gas type used for the gas condensing boiler can be set to 1 =
Gas type and output of heat source natural gas or 2 = LPG.
When changing the gas type, it is imperative to observe chapter "Determining /
Factory setting: see table changing the gas type".
Setting range: 1 to 4
Please note Never change the appliance output, as this can lead to appliance damage
or faults.
Output settings
Parameter 28 kW 35 kW

H12 1 = Natural 2 = LPG 3 = Natural 4 = LPG
gas gas
H02 28 % 26 % 31 % 29 %
H03 92 % 87 % 100 % 94 %
H04 83 % 78 % 92 % 86 %
Parameter H15 The cylinder hysteresis regulates the start point for cylinder heating. The higher the
Cylinder hysteresis setting, the lower the start point for cylinder heating.
Example: Set cylinder temperature 60 °C
Factory setting: see table Cylinder hysteresis 5 K
Setting range: 1 to 30 K Cylinder heating commences at 55 °C and ends at 60 °C.
(Parameter is only shown if H51 = 3)
The cylinder frost protection function starts the charging pump and the burner at a cyl-
inder temperature of 5 °C, regardless of the set cylinder hysteresis. When the cylinder
temperature reaches 10 °C, the charging pump and burner are stopped again.
Parameter H16 In heating mode, the internal appliance pump does not regulate below this set value.
HC pump rate, minimum

36 3064458_201811
Parameter H17 In heating mode, the internal appliance pump does not regulate above this set value.
HC pump rate, maximum With pump control type "constant", H17 is used as the set value for the pump speed
in heating mode.
Parameter H19 After cylinder heating has ended (the cylinder has reached the set temperature), the
Run-on time, CLP cylinder loading pump runs on for the set run-on time.
(cylinder loading pump) (Parameter is only shown if H51 = 1, 2, 3)

Parameter H21 The control unit is equipped with an electronic boiler thermostat, which has an
Minimum boiler temperature TK-min adjustable minimum start temperature. If this temperature is undershot during a heat
demand, the burner is started under observance of the anti-cycle block. If there is no
heat demand, the minimum boiler water temperature TK-min. may be undershot.
Parameter H23 The maximum DHW temperature is the upper limit to which the DHW set temperature
Maximum DHW temperature can be set using DHW button + (1).
Factory setting: see table Please note: Take adequate measures to prevent scalding.
Parameter H25 Parameter H25 serves to select the excess temperature differential between the cylin-
Excess boiler temperature der temperature and the boiler water temperature during cylinder heating.This ensures
for cylinder heating that, even in spring and autumn, the boiler water temperature is higher than the cylin-
der temperature, thereby ensuring short heating times.
Parameter H34 The eBUS feed is enabled in the factory setting (1). If in a cascade system, the eBUS
eBUS feed address is set greater than 1 with parameter H10, the eBUS feed is automatically disa-
bled (0) in parameter H34 for these appliances.
Factory setting: see table When wanting to connect several consumers to the eBUS, causing the eBUS current
Setting range: OFF(0) to ON(1) to be insufficient, additional eBUS feeds can be enabled with parameter H34.
3064458_201811 37
Parameter H37 For setting the type of pump speed control in heating mode and with cascade opera-
Pump control type tion.
Factory setting: see table 0: Constant = fixed pump speed (H17)

Factory setting: 0 to 1 1: Spread ΔT = speed control between H16 and H17 to achieve flow/return
temperature spread (H38)
Parameter H38 If spread control ΔT is enabled in parameter H37, the set spread value specified in
Set spread, pump control H38 applies. Via modification of the pump speed, the spread between flow and return
is regulated within the speed limits set in H16 and H17.
Parameter H39 In heating mode, the burner is run at reduced output for the set time following burner
Time, soft start start.

Parameter H40 The condensing boiler is matched to the heating system by selecting from 3 precon-
System configuration figured system configurations under parameter H40. This parameter influences the
function of the internal appliance pump.
Factory setting: 1 to 3
dhc
System configuration 01
Direct heating circuit on the condensing boiler
• Burner is activated following demand from the direct heating circuit

• Internal appliance pump is enabled as a heating circuit pump
• Thermostatic boiler control, set value specified by heating circuit
38 3064458_201811
System configuration 02 HK MK1
Direct heating circuit and one or more circuits with mixer via
mixer modules
(no direct heating circuit at the condensing boiler)
• Burner starts subject to demand from the connected

circuits with mixer M
• Internal appliance pump is enabled as a feed pump
• Thermostatic boiler control;
set value is specified by circuits with mixer
System configuration 60
Cascade (automatic setting if cascade

module is connected)
• eBus address H10 must be set for each eBus

condensing boiler KM
SAF
• Burner starts following a demand from the cascade
module via eBus
(0-100 % burner output; min. to max. within the
programmed limits H02 and H04)
• Internal appliance pump is enabled as a feed pump
H10 = 1 H10 = 2
• Header temperature control via cascade module
• Automatic output reduction when approaching TVmax (H08)
is enabled. Shutdown when TVmax is reached
• A low loss header or plate heat exchanger can be used to
provide hydraulic separation.
Important information:
In these schematic diagrams, shut-off valves, air vent valves and safety equipment are not fully represented.
These should be provided subject to the individual system, in line with the applicable standards and regulations.
Hydraulic and electrical data can be found in the Hydraulic System Solutions technical guide.
Parameter H41 In DHW mode, the pump runs at this set value. Independent of the pump control type
Feed/heating circuit pump speed, set in H37.
DHW
3064458_201811 39
Parameter H51 The DHW configuration is used to set the type of DHW heating..
DHW configuration If the configuration is modified, all parameters are returned to
factory settings (except H12 and H40).
Setting range: 1 to 4 Configuration 1 Combi mode
Configuration 2 Combi mode + solar integration
Configuration 3 Cylinder operation
Configuration 4 No DHW (heating mode only)
Configuration 1 Configuration 2
Configuration 3
Configuration 4
Parameter H52 Parameter H52 is only visible during DHW configuration in cylinder mode.
Pasteurisation If the appliance is connected to a BM-2, pasteurisation mode is disabled.
The BM-2 takes over this function.
Setting range: 0 to 80 If pasteurisation is enabled (setting > 0), the DHW cylinder is heated to the
temperature set here, unless the cylinder temperature has already reached
Individual setting:_____ the pasteurisation temperature within the activation intervals (H53).
Pasteurisation is disabled with the value 0.
Parameter H53 If pasteurisation was enabled in H52, the interval for activation of this function
Activation interval can be specified.
Pasteurisation If the appliance is connected to a BM-2, the pasteurisation mode activation
interval is disabled. The BM-2 takes over this function.
Factory setting: see table If set to 5, pasteurisation takes place every 5 days.
Setting range: 1 to 7 days
40 3064458_201811
Parameter H54 If the heating curve is greater than 0, the heating flow temperature setting at
Heating curve keys 6 and 7 is disabled. In this scenario, key 6 (-) and key 7 (+) serve to set
the temperature correction (±4) for the heating circuit.
Setting range: 0 to 30 If the appliance is connected to a BM-2, the operating mode key is
The setting is made by the heating contractor for each heating circuit separately,
subject to the heating system, the thermal insulation of the building and the
relevant climate zone.
Setting the slope will match the heating water temperature to these
conditions.
For setting with BM-2, see BM-2 installation instructions.
The following diagram shows an example applicable to the following heating
Sample setting: system:
- Climate zone with an average minimum outside temperature of -14 °C
Gradient 12
- Radiator for flow/return temperatures 60/50 °C, with direct control
Climate zone -14 °C
- Thermal building insulation in accordance with current regulations
Flow temperature 60 °C
Flow temperature [°C]
Gradient
60 °C
Outside temperature [°C]

-14 °C
Climate zone
For all other conditions, match the slope to the prevailing circumstances.
The slope must always be set so that, at the min. outside temperature, the
maximum flow temperature for the radiators or the underfloor heating system
will be achieved.
As rule of thumb, a slope of 9 can be used for a radiator heating system, and
a slope of 3 for underfloor heating systems in a well insulated house. In a less
well insulated house, a slope of 12 can be used for a radiator heating system,
and a slope of 6 for underfloor heating systems.
Calculation of temperature selection -4...+4:
Flow temperature (correction) =

Flow temperature in accordance with heating curve + (H54 set value / 2.5) x temperature correction (+/-4)
Example: temperature correction +2 According to the heating curve, an outside temperature of -10 °C
results in a flow temperature of 65.6 °C in heating mode.
= 56 °C + ((12/2.5)x2) K
= 56 °C + (4.8x2) K
= 56 °C + 9.6 K
= 65.6 °C
3064458_201811 41
Temperature selection -4...+4 for heating circuit
The flow temperature of the heating curve is changed with temperature selection -4...+4 as follows:
Sample setting:
100
Temperature correction: 0
90
Heating curve
H08 - (flow, max. heating operation) 80
75 °C
70 12
H21 - (boiler, min. temperature) 20 °C
H54 - (heating curve) 12
n: 0
60
orr ectio
50
u re c
p erat
40 Tem
30
20
20 15 10 5 0 -5 -10 -15 -20
Sample setting:
100
Temperature correction: +4
90
Heating curve
H08 - (flow, max. heating operation)
75 °C 80
H21 - (boiler, min. temperature) 20 °C : +4
ection
corr
70 12
H54 - (heating curve) 12 re
tu
pera
Tem
60
50
40
30
20
20 15 10 5 0 -5 -10 -15 -20
Sample setting:
100
Temperature correction: -4
90
Heating curve
H08 - (flow, max. heating operation)

75 °C 80
H21 - (boiler, min. temperature) 20 °C
70 12
H54 - (heating curve) 12
60
50
:-4
rre ction
e co
40
ur
perat
30 Tem
20
20 15 10 5 0 -5 -10 -15 -20
42 3064458_201811
Parameter H55 In summer mode and outside the DHW switching times (in control accessories),
DHW quick start the water in the plate heat exchanger can be maintained at a set temperature
to increase DHW convenience.
Factory setting: see table For this, the set DHW temperature selected with the DHW buttons applies.
Setting range: 0 to 1
If the appliance is connected to a BM-2, DHW quick start is disabled.
Individual setting:_____ The BM-2 takes over this function.
0: ECO = DHW quick start OFF

1: Comfort = DHW quick start ON
Parameter A09 If the outside temperature undershoots the selected value, the appliance pump
System frost protection goes into continuous operation. If the minimum boiler water temperature falls
below the fixed set value of +5 °C, the burner starts and heats the boiler up to
Factory setting: see table the minimum boiler water temperature.
Setting range: -20 to 10 °C
If the appliance is connected to a BM-2, system frost protection is
Individual setting:_____ disabled. The BM-2 takes over this function.
Note: Only change the factory setting if you can ensure that the heating system
and its components will not freeze up at low outside temperatures.
Caution
Material damage from frost
Frost can cause the heating system to freeze up, which can result in material
damage to the system and the premises.
- Please observe the frost protection settings of the boiler.
- Ensure that the system is adequately protected against frost.
- Inform the user about the frost protection measures taken.
- Ensure that there is a constant power supply to the heating appliance.
3064458_201811 43
18. Filling the heating system / trap
Hydraulics Note Before commissioning, carry out a leak test on all hydraulic pipework
If the appliance is not watertight, there is a risk of leaks and resulting

material damage.
Test pressure on the heating water side max. 4 bar
Prior to testing, close the shut-off valves in the heating circuit for the
appliance, as otherwise, the safety valve (accessory) will open at 3
bar. The appliance has already been leak tested at the factory at 4.5
bar.
Treatment of heating water in accordance with VDI 2035:
Filling Potable water may be used as filling and top-up water if the limits in table 1 are not
exceeded. Otherwise, the water must be treated using a desalinisation process.
If the water quality does not meet the required values, the warranty for components
on the water side becomes void.
Note The only permissible water treatment process is desalinisation!
Thoroughly flush the system prior to commissioning. In order to keep oxygenation

as low as possible, it is recommended to flush the system using tap water and then
to use this water for the water treatment (position the dirt filter upstream of the ion
exchanger).
Note Heating water additives such as antifreeze or inhibitors are not

permitted, as they can damage the heating water heat exchanger.
Alkalising additives may be used by a water treatment specialist to
stabilise the pH value.
Filling In order to prevent corrosion damage to the aluminium heating water heat exchanger,
the pH value of the heating water must be between 6.5 and 9.0.
Note In mixed installations, a pH value of 8.2 to 9.0 must be maintained in

accordance with VDI 2035
The pH value should be checked again 8-12 weeks after commissioning, as under
certain circumstances, chemical reactions may cause it to change. If it does not fall
within this range after 8-12 weeks, remedial measures must be taken.
Electrical conductivity and water Heating water quality requirement relating to the entire heating system
hardness
Limits in relation to specific system volume VA
(VA = system volume / max. rated heating output1))
Total hardness conversion: 1 mol/m³ = 5.6 °dH = 10°fH
VA ≤ 20 l/kW VA > 20 l/kW and < 50 l/kW VA ≥ 50 l/kW
Total heat-
ing output
Conductiv- Conductiv- Conductiv-

Total hardness / Total hardness / Total hardness /
ity2) ity2) ity2)
total alkaline earths total alkaline earths total alkaline earths
at 25°C at 25°C at 25°C
[kW] [°dH] [mol/m³] LF [µS/cm] [°dH] [mol/m³] LF [µS/cm] [°dH] [mol/m³] LF [µS/cm]
1 ≤ 50 ≤ 16.8 ≤ 3.0 < 800 ≤ 11.2 ≤2 < 800 ≤ 0.113) ≤ 0.02 < 800
2 50-200 ≤ 11.2 ≤2 ≤ 8.4 ≤ 1.5 ≤ 0.113) ≤ 0.02
3 200-600 ≤ 8.4 ≤ 1.5 < 100 ≤ 0.113) ≤ 0.02 < 100 ≤ 0.113) ≤ 0.02 < 100
4 ≤ 600 ≤ 0.113) ≤ 0.02 ≤ 0.113) ≤ 0.02 ≤ 0.113) ≤ 0.02
The total amount of fill and top-up water over the life cycle of the boiler must not exceed three times the nominal volume of the
heating system.
1)
According to VDI 2035, in systems with multiple boilers, use the maximum rated heating output of the smallest heat source
2)
High salinity < 800 µS/cm
Low salinity < 100 µS/cm
3)
< 0.11°dH recommended standard; permissible up to a limit of < 1 °dH
Table 1
44 3064458_201811
Commissioning Vent the system completely at the maximum system temperature.
The commissioning parameters must be recorded in the system log. This system log
must be handed to the system operator following commissioning of the system. From
that point onward, the operator is responsible for maintaining and keeping the system
log. The system log is provided with the accompanying documents.
The water values, in particular the pH value, electrical conductivity and hardness,
must be measured annually and documented in the system log.
Top-up water The total amount of fill water used over the life cycle of the boiler must not exceed
three times the system volume (oxygenation!). Where a system requires large
volumes of top-up water (e.g. more than 10 % of the system volume per year), the
cause must be sought immediately and the fault remedied.
Example: Limits in relation to specific system volume VA

(VA = system volume / max. rated heating output1))
Total hardness conversion: 1 mol/m³ = 5.6 °dH = 10°fH
VA ≤ 20 l/kW VA > 20 l/kW and < 50 l/kW VA ≥ 50 l/kW
Total heat-
ing output
Conductiv- Conductiv- Conductiv-

Total hardness / Total hardness / Total hardness /
ity2) ity2) ity2)
total alkaline earths total alkaline earths total alkaline earths
at 25°C at 25°C at 25°C
[kW] [°dH] [mol/m³] LF [µS/cm] [°dH] [mol/m³] LF [µS/cm] [°dH] [mol/m³] LF [µS/cm]
1 ≤ 50 ≤ 16.8 ≤ 3.0 < 800 ≤ 11.2 ≤2 < 800 ≤ 0.113) ≤ 0.02 < 800
2 50-200 ≤ 11.2 ≤2 ≤ 8.4 ≤ 1.5 ≤ 0.113) ≤ 0.02
3 200-600 ≤ 8.4 ≤ 1.5 < 100 ≤ 0.113) ≤ 0.02 < 100 ≤ 0.113) ≤ 0.02 < 100
4 ≤ 600 ≤ 0.113) ≤ 0.02 ≤ 0.113) ≤ 0.02 ≤ 0.113) ≤ 0.02
The total amount of fill and top-up water over the life cycle of the boiler must not exceed three times the nominal volume of the
heating system.
1)
According to VDI 2035, in systems with multiple boilers, use the maximum rated heating output of the smallest heat source
2)
High salinity < 800 µS/cm
Low salinity < 100 µS/cm
3)
< 0.11°dH recommended standard; permissible up to a limit of < 1 °dH
System with an FGB-28 system volume = 800 l

Total hardness of untreated potable water = 18°dH
VA = 800 l / 28 kW = 29 l / kW
Because the specific system volume VA is between 20 and 50 l/kW with a total output
of < 50 kW, the fill and top-up water must be in the range of 2 to 11.2°dH If the total
hardness of the untreated potable water is too high, some of the filling and top-up
water must be desalinated.
A% desalinated water must be added.
A = 100% - [(Cmax -0.1°dH) / Cpotable water - 0.1°dH)] x 100%
Cmax : Maximum permissible total hardness in °dH

Cpotable water: Total hardness of untreated potable water in °dH
A = 100% - [(11.2°dH - 0.1°dH) / (18°dH - 0.1°dH)] x 100% = 38%
38% of the filling and top-up water must be desalinated.

Vtreatment = 38% x 800 l = 304 l
At least 304 L of desalinated water must be added when filling the system.
The system can then be topped up with potable water.
3064458_201811 45
Filling the heating system
Automatic
To ensure correct function of the condensing boiler, fill air vent valve
the system as instructed, vent it completely and fill the
trap.
We recommend using a sludge separator with integral

magnetite separator in the boiler inlet to protect the
high efficiency pump and the boiler. This is particularly
relevant for old systems and mixed installations.
Please note Before connecting it, flush the entire system Fig: Automatic air vent valve on the heating circuit pump
to remove residues such as weld beads,
hemp, putty, etc. from the pipework. Check
the dirt filter.
• The gas condensing boiler must be switched OFF.

Close the gas ball valve.
• Open the cap of the automatic air vent valve on the

high efficiency pump by one revolution.
• Open all radiator valves.

Open the flow and return valves on the boiler.
• Slowly fill the entire heating system and gas

condensing boiler while cold up to approx. 2 bar via
the return line (external pressure gauge required).
Please note Inhibitors and antifreeze are not permitted.

Slightly open the
• Bleed all radiators and if the system pressure drops
manual air vent valve
significantly, top up with water to reach 2 bar again.
• Check the entire system and all component unions

for water leaks.
If leak tightness cannot be ensured, there is a

risk of water damage.
• Switch on the power supply to the gas condensing

boiler AP indication on the display for the duration of
the venting program.
• Briefly open the manual air vent valve on the flow

pipe until all air has escaped and then close it again.
Collect any water expelled.
Fig: Manual air vent valve
46 3064458_201811
• Check the system pressure again (info key 3) and top

up with water if required.
Please note:
During continuous operation, the heating circuit is
automatically vented via the high efficiency pump.
Info button 3
Fig: Pressure indication on the control unit display
Filling the heating system via the filling facility
• Open the fill valve on the filling facility.

• Fill the heating circuit via the DHW circuit.
• Close the fill valve and test the entire appliance and
the component unions for tightness.
• Observe all information on venting the system (see
above)
Note that a pipe separator must be installed in

the DHW line during installation as specified in
Fill vakve
EN 171.
Fig: Filling facility integrated in the appliance on delivery
3064458_201811 47
Filling the trap Prior to opening the gas ball valve and acknowledging
the fault
• Fill the trap from above through the inspection port

in the flue pipe / bend.
Fill only through the flue; do not fill water

into the ventilation air aperture, as this could
cause the burner to malfunction.
• Reopen the gas ball valve.
Fig.: Trap - filling via flue
Trap
Fig.: Trap
48 3064458_201811
Installing the condensate drain Connect the condensate hose provided
to the safety valve drain/hydraulic separator.
Please note:
The condensate hose attached to the trap must not
form a loop or roll up, as this could lead to impaired
operation. The angle of fall to the drain should be
approx. 5°.
Fig: Condensate hose installation (included in standard delivery)
At least 5°
Fig: Install with correct fall
Fig: Air gap to be maintained
3064458_201811 49
19. Filling for optional appliance
versions
Optional boiler versions (subject to country-specific version):
Equipped with heating system filling facility with system separation
System separator CA
Fill valve
Fig: Filling facility integrated in the appliance on delivery
Fig: Filling facility with system separation
Applicable standards for filling facility with system separation
(DIN) EN 1717 Protection against pollution of potable water installations

(DIN) EN 14367 Non controllable backflow preventer - Family C, type A
Also observe the country-specific standards and guidelines on installation and operation.
Installation and operating information:
The filling facility contains a system separator CA (class b) to DIN EN 14367.

According to DIN EN 1717, system separators of type CA are approved for liquids up to and including hazard
category 3 (e.g. heating water without inhibitors).
For Germany and Austria, only drinking water may be used for the (initial) filling of the heating system using the fill-
ing facility with system separator. An (initial) filling with treated water (deionised water, etc.) corresponds to a higher
hazard category, for which the CA system separator may not be used.
To ensure long-term and fault-free operation of the filling facility, we recommend using a dirt trap (fine filter) in the
DHW installation.
Operation:
For the filling procedure, open the fill valve and fill to about 2 bar system pressure (observe pressure indication on
control unit display). After filling, close the fill valve.
Maintenance:
The filling facility with CA system separator does not require any maintenance.
If there is water leaking from the CA system separator outlet, correct function can no longer be guaranteed and the
CA system separator should be replaced.
50 3064458_201811
20. Draining the heating system
Draining the heating system:
• Switch the boiler OFF at the control unit.
Press the operating mode button until "OFF" shows in the display.
The boiler then enters standby mode.
If the appliance is connected to a BM-2, the operating mode key is
• Isolate the boiler from the power supply at the on-site appliance fuse.
• Close the gas ball valve.
• Allow the temperature in the heating circuit to cool to at least 40 °C.

(Risk of scalding!)
• Safeguard the heating system against accidental reconnection to the

Operating mode button power supply.
• Open the drain valve (boiler drain & fill valve, on site).
• Open the air vent valves on the radiators.
• Drain the heating water.
3064458_201811 51
21. Determining the gas type
Setting the gas/air mixture
Please note Carry out the adjustments in the order
described below. The gas combination Natural gas E/H 15,0:
valve has been set at the factory to the gas WS= 11.4 - 15.2 kWh/m³ = 40.9 - 54.7 MJ/m³
type specified on the type plate. Only adjust Natural gas LL 12.4:1)
the gas combination valve after the system WS= 9.5 - 12.1 kWh/m³ = 34.1 - 43.6 MJ/m³
has been changed to a different gas type.
LPG P
Determining the gas type WS= 20.2 - 21.3 kWh/m³ = 72.9 - 76.8 MJ/m³
The gas condensing boiler is equipped with a 1)
not applicable in Austria / Switzerland
pneumatic gas/air mixing facility. In the delivered
condition the boiler is set to natural gas E/H. Table: Wobbe index subject to gas type
For operation with natural gas LL remove the gas

restrictor.
For operation with LPG P, replace the gas restrictor as
indicated in the table "Gas restrictors".
1. Request information regarding the gas type and
Wobbe index from your local gas supply utility or
LPG supplier.
2. For operation with natural gas LL and LPG P,
match the gas restrictor.
3. Enter the gas type in the commissioning report.
4. Open the gas ball valve.
Gas categories and supply pressures
Appliance category Supply pressure in mbar

Country of destination Natural Natural gas LPG
LPG
gas nom. min max nom. min max
DE II2ELL3P 20 18 25 50 42,5 57,5
AT, LU II2H3P 20 18 25 50 42,5 57,5
BE I2ER 20/25 18 30
BE I2ES 20/25 18 30
BE I3P 37 25 45
BE I3P 50 42,5 57,5
FR II2Esi3P 20/25 17 25 37 25 45
FR II2Esi3P 20/25 17 30 50 42,5 57,5
PL II2ELw3P 20 18 25 37 25 45
TR II2H3P 20 18 25 30/37 25 45
DK,EE, SI,
II2H3P 20 18 25 30 25 35
RO,MO,BG,CN,FI,NO,SE
CZ, IT,ES,GR,TR,HR,IE,SI
II2H3P 20 18 25 37 25 45
LT,LV,NO,PT,SE
CH,CZ,ES,GB,NO,SE II2H3P 20 18 25 50 42,5 57,5
RU 30 25 35
II2H3P 20 13 25
50 42,5 57,5
UA II2H3P 20 13 25 37 25 45
HU II2H3P 20 18 25 37 25 45
HU II2H3P 20 18 25 50 42,5 57,5
NL II2L3P, II2EK3P 25 18 30 30/37 25 45
NL II2L3P, II2EK3P 25 18 30 50 42,5 57,5
If the supply pressure is outside the specified range, no adjustments may be carried out and the boiler must not be started.
52 3064458_201811
22. Checking the gas supply pressure
Checking the gas supply pressure
For permissible values, see table "Gas

categories and supply pressures".
Work on gas components must only be
performed by a licensed gas fitter. Work
that is carried out incorrectly may lead
to gas escaping, resulting in a risk of
explosion, suffocation or poisoning.
1. The gas boiler must be switched OFF. Close the

gas ball valve.
2. Loosen screw C on the gas test connector of the

gas combination valve with a screwdriver. Do not
remove the screw.
3. Connect the pressure gauge.
5. Switch the gas condensing boiler ON by pressing

button 5.
If the appliance is connected to a BM-2, the
operating mode key is disabled. The BM-2
takes over this function.
C
6. After the boiler has started, read the supply Gas test connector
pressure on the pressure gauge and enter it in the
commissioning report. Fig: Changing the gas supply pressure
7. Turn OFF the boiler, close the gas ball valve,

remove the pressure gauge and tighten the screw
in the gas test connector.
9. Check the gas test connector on the gas

combination valve for tightness.
10. Complete the enclosed notice and affix it to the

inside of the casing.
11. Close the boiler.

5
Fig: Control unit buttons
If any screws are not fully tightened,

there is a danger of gas escaping, leading
to a risk of explosion, suffocation or
poisoning.
3064458_201811 53
23. Changing the gas type
Changing the gas type
(for operation with natural gas LL and LPG only)
Change the gas type for operation with natural

gas or LPG.
1. The gas boiler must be switched OFF. Close the

gas ball valve.
The boiler starts automatically when there is
Please note
a heat demand, even if the gas type has not
yet been correctly set.
A
2. Pull the plug from the gas combination valve
3. Undo the union nut fitting at gas combination valve
(A)
4. Remove screws (B) on the gas combination valve
5. Pull the gas combination valve downwards and E
forwards, then remove it (C)
D
6. Remove gas restrictor (E) from rubber grommet B
(D)
7. Insert the gas restrictor according to the table "Gas
restrictors".
8. Refit parts in reverse order, ensuring that all C
gaskets are seated properly.
9. Open the gas ball valve. Fig: Changing the gas type
10. Check the gas combination valve is gas-tight
Gas Gas restrictor

11. Switch the gas boiler ON (button 5)
If the appliance is connected to a BM-2, the type 28 kW 35 kW
operating mode key is disabled. The BM-2 Natural One notch / green Three notches / white
gas E/H (delivered condition) (delivered condition)
takes over this function.
Natural No gas restrictor No gas restrictor
gas LL
12. Set the gas type in the contractor level LPG P Two notches / yellow Four notches / red
(only for LPG).
• Call up the HG parameter list: Table: Gas restrictors
Press and hold (key 4) for 10 s
• Briefly press (key 4) again
• Select H12 via (key 1 or 2)
• Set the gas type according to the table 1 6
(via key 6 or 7)
• Exit contractor level (via key 4) 2 7
• Update the type plate.
Affix the label "Conversion to LPG" (included with
the LPG P conversion kit) next to the type plate.
If converted to natural gas LL, affix the label 4 5
"Conversion to natural gas LL" (included with the Fig: Control unit buttons
documentation) next to the type plate.
H 12 Type
1 28 kW natural gas
13. Carry out the CO2 test
2 28 kW LPG
with open appliance – lower load
3 35 kW natural gas
with open appliance – upper load
4 35 kW LPG
(see next page)
Fig: HG parameter H12
54 3064458_201811
23. Changing the gas type
CO2 setting at upper load
Please note When the test port is open, flue gas can
escape into the installation room. There is a
risk of asphyxiation.
1. Remove screw B from the right hand test port. B
2. Open the gas ball valve. Flue gas test port
3. Insert the test probe. Fig: Test ports
4. Activate emissions test mode (see control unit).

5. Approx. 20 s after the burner start, check the CO2
content with the CO2 tester. If required, adjust with
the zero point screw in accordance with the table.
- Clockwise rotation (-) – lower CO2 content.

- Anti-clockwise rotation (+) – higher CO2 content.
FGB / FGB-K
appliance open at upper load
Gas type CO2 in % O2 in %
Natural gas 9.1 % ± 0.2 % 4.5 ± 0.3 %
E/H/LL
LPG P 10.2 % ± 0.2 % 5.4 ± 0.3 %
CO2 setting at lower load

1.
Activate emissions test mode and 1 6
press DHW key - (2)
2 7
- Clockwise rotation – higher CO2 content.
- Anti-clockwise rotation – lower CO2 content.
FGB / FGB-K 4 5
appliance open at lower load
Gas type CO2 in % O2 in % Fig: Control unit buttons
Natural gas 8.9 % ± 0.2 % 5.0 ± 0.3 %

CO2 setting at lower
E/H/LL
load (zero adjusting
LPG P 9.8 % ± 0.2 % 6.0 ± 0.3 % screw)
2. After completing the work, refit the casing cover
and check the CO2 values with the appliance
closed.
The boiler is correctly adjusted when the CO2 CO2 setting value
values correspond to those in table at upper load
"25. Testing the combustion parameters".
3. Optionally, a change to the upper load range can be Do not remove the screws, otherwise it
Please
made by pressing the hot water button (1). note will no longer be possible to adjust the gas
combination valve.
4. Disable emissions test mode (press key 4). After
the test has been completed, switch the appliance
Fig: Gas combination valve
off, remove the test probe and close the test port.
Ensure the screws/gasket are tight/seated firmly.
3064458_201811 55
24. Adjusting the maximum heating
output
Output setting (parameter H04)
The output settings for the control parameters can only be adjusted via the integral control unit.
The heating output is determined by the gas fan speed.
By reducing the gas fan speed in accordance with the table, the maximum heating output at 80/60 °C is matched.
28 kW appliance
Display value (%) 28 30 40 50 60 70 80 90 92
Heating output (kW) 4.8 5.5 9.0 12.4 15.9 19.4 22.8 26.3 27.0
35 kW appliance
Display value (%) 30 31 40 50 60 70 80 90 100
Heating output (kW) 6.3 6.7 10.2 14.1 18.0 21.9 25.8 29.7 33.6
Limiting the maximum heating output relative to a flow/return temperature of 80/60 °C
35 kW
appliance
28 kW
Heating output [kW]
appliance
Display value [%]
56 3064458_201811
25. Checking the combustion
parameters
Please A flue gas emissions test by a contractor is necessary after every modification of the components, including the
note control unit PCB, fan, mixing device, burner and gas valve.
Test the combustion parameters with the appliance closed.
Checking the intake air

Intake air test port
1. Remove screw A from the left hand test port.
2. Open the gas ball valve. A
3. Insert the test probe.
4. Switch ON the boiler and enable the emissions test B
mode via buttons 6 and 7 (press and hold for 5 s).
Flue gas test port
5. Check the temperature and CO2.
Fig: Checking the flue gas parameters
6. In the case of a balanced flue, the flue is not gas-tight if
the CO2 content is > 0.3 %. The leak must be rectified.
7. After the test has been completed, switch the boiler OFF,
remove the test probe and close the test port. Ensure
the screws are tightly secured.
1 6
2 7
4 5
Checking the flue gas parameters
Fig: Control unit buttons
Please note When the test port is open, flue gas can escape
into the installation room. There is a risk of
asphyxiation.
1. Remove screw B from the right hand test port.
3. Insert the test probe.
4. Switch ON the boiler and enable the emissions test
mode via buttons 6 and 7 (press and hold for 5 s).
5. Carry out the checks after a minimum of 20 s of
operation, measuring first at upper load and then at
lower load.
6. Flue gas values (for permissible values, see table)
7. After the test has been completed, switch the boiler OFF,
remove the test probe and close the test port. Ensure
the screws / gasket are tight / seated firmly.
FGB / FGB-K appliance closed at upper load

Natural gas E/H/L 9.3 % ± 0.2 % 4.2 ± 0.3 %
LPG P 10.5 % ± 0.2 % 4.9 ± 0.3 %
FGB / FGB-K appliance closed at lower load

Natural gas E/H/L 9,1 % ± 0.2 % 4,7 ± 0.3 %
LPG P 10.0 % ± 0.2 % 5.7 ± 0.3 %
Table: Flue gas parameters
3064458_201811 57
26. High efficiency pump function
description
Residual head of the high efficiency pump (EEI ≤ 0,20)
800
700
600
Residual head in [mbar]
Overflow valve
500 450 mbar
400
300
100 %
200 90 %
80 %
70 %
100
60 %
50 %
40 %
0
0 200 400 600 800 1000 1200 1400 1600
Pump rate in [l/h]
High efficiency pump function description (EEI ≤ 0,20)
Possibilities Heating mode 2 operating modes are possible with the modulating
heating circuit pump:
1. Spread control (ΔT)

This type of control aims to utilise the condensing effect
as fully as possible while minimising the electrical energy
required by the pump. This is achieved by constantly
maintaining a prescribed spread.
2. Fixed speed setting (constant)

The heating circuit pump runs at the fixed set speed,
both for minimum and maximum burner output. The
pump rate is not controlled subject to the required heat-
ing load and power consumption is not reduced.
DHW mode The heating circuit pump does not modulate, it continu-
ously operates at the selected "DHW" pump speed. (See
table "Factory settings for pump speed".)
Standby mode The pump does not run when the boiler is in standby
mode.
Operating setting The pump control can be set with parameter H37.
58 3064458_201811
26. High efficiency pump function de-
scription
Troubleshooting
Problem Remedy
Individual radiators do not warm up Carry out hydraulic balancing,
properly. i.e. reduce the flow rate of hotter
radiators.
Increase the pump speed (H16).
In the spring and autumn, the Increase the set room temperature
required room temperature is not at the controller, e.g. with set value
achieved. setting ± 4.
The required room temperature Select a steeper heating curve at
is not achieved when outside the controller, e.g. increase the flow
temperatures are very low. temperature at standard outside
temperatures.
3064458_201811 59
27. Commissioning report
Commissioning steps Test values or confirmation
1.) Serial number on the type plate
_______________________________________
2.) Electrical wiring / connection / fuse protection checked in □

accordance with technical data of installation instructions and
VDE regulations?
2.) System flushed? □
3.) System filled and water treatment carried out? □

- pH value set ________________ pH value
- total hardness set ____________________ °dH
4.) Appliance and system vented? □
5.) System pressure 2.0 - 2.5 bar? □
6.) Water connections checked for leaks? □
7.) Trap filled? □
8.) Gas restrictor inserted according to gas type? Natural gas □

LPG □
Wobbe index _____________ kWh/m³
Net calorific value, heating ______ kWh/m³
9.) Gas supply pressure checked? □
10.) Gas tightness test carried out? □
11.) Switch boiler ON, set control unit to OFF / Standby. □
12.) Standard setting of control unit set? □
60 3064458_201811
27. Commissioning report
Commissioning steps Test values or confirmation
13.) Required heating output set in contractor parameter H04? □
14.) Gas type set in contractor parameter H12? 1 = Natural gas = 28 kW □
2 = LPG = 28 kW □
3 = Natural gas = 35 kW □
4 = LPG = 35 kW □
15.) Check system configuration and change as necessary □

Expert parameter H40
Check hot water configuration and change as necessary
Expert parameter H51
16.) Gas type and output entered on label? □
17.) Balanced flue system checked? □
18.) Flue gas emissions test (emissions test mode):

Gross flue gas temperature _____________ tFL [°C]
Intake air temperature _____________ tIA [°C]
Net flue gas temperature _____________ (tFL - tA ) [°C]
Carbon dioxide content (CO2) or oxygen content (O2) _____________ %

_____________ ppm
Carbon monoxide content (CO)
19.) Casing fitted? □
20.) Function test carried out? □
21.) System user trained, documentation handed over? □
22.) Commissioning confirmed? _____________ □
3064458_201811 61
28.1. Maintenance – Fault messages
Safety information for For maintenance, observe the safety instructions from page 4.
maintenance
Fault history Any faults that have occurred during operation can be called up on the contrac-
tor level under "Fault history".
To do this, press and hold reset (4) for 10 seconds (until ts appears).
Using keys (1) and (2), access the fault history menu "Hi" and select with reset
(4).
1 7 The most recent faults are shown, providing maintenance information for the
heating contractor.
Reset button (4)
Operating mode
Info button (3) button (5)
Fault history
- Press button (1) to select H01 to H08.
- Press button (7) to display the fault code.
To return to the contractor level, press reset button (4) twice. Here, use but-
tons (1) and (2) to select the fault history menu "rES" in order to reset the fault.
To reset the fault history:

- When "rES" is displayed, press and hold operating mode button (5)
for 10 s.
Press and hold info button (3) for 1 s to exit the contractor level.
62 3064458_201811
28.2. Maintenance – Spare parts
maintenance set
Maintenance requires the following 1 Maintenance set Part no. 8614950
1 Cleaning set Part no. 8614952
1 Measuring device for BImSch test No accessories
1 Differential pressure tester No accessories
FGB spare parts maintenance set
DHW heat exchanger

gasket
Gasket, ignition and

monitoring electrode
Burner gasket
Flat gasket
mounting plate
Ignition and monitoring Condensate pan – flue pipe

electrode gasket
M6 screws, combustion
chamber cover
Condensate pan gasket
M4 screws, ignition/IO electrode

and mounting plate
Spare parts cleaning set
Universal wrench
Adaptor plate
with pressure test
connector
Cleaning tool
3064458_201811 63
28.3. Preparing for maintenance
Isolating the system from the power supply
The mains terminals remain live even when

the ON/OFF switch has been switched OFF.
- Isolate the system from the power supply.

Seite 16
Gaskugelhahn, Durchgangsform
Closing the gas ball valve
Removing the front casing
Screw - First undo the central screw at the bottom of the front casing.
- Push in the two locking hooks at the bottom left and right and pull the casing
forwards.
- Lift the front casing upwards to release and remove it.
Risk of burns Some components can be very hot. Let them cool down or wear
gloves.
64 3064458_201811
28.4. Determining the soiling level on
the heating water heat exchanger
(flue gas side)
Fitting the pressure test - Undo the M4 Allen screws on the ignition IO electrode
connector
- Fit the adapter plate with pressure test connector
- The Ignition IO electrode must be refitted after maintenance
- Connect the differential pressure tester between the adapter plate "+" and
the flue gas test port "-" on the device connection flange
- +
Switching on the appliance - The appliance starts with the venting program
(rack in again) (AP function) for 30 sec. (see chapter 15 – Control unit)
and the fan runs at constant speed for 30 sec.
Determining combustion
chamber / heat exchanger 28 kW 35 kW
pressure differential Reading What to do Reading What to do
> 3 mbar 1) Cleaning > 3 mbar 1) Cleaning
Table: Limits for heat exchanger cleaning
1)
Up to software version 1.10, limit at 7 mbar
- Compare the reading with the table and take the required measures
- Clean the heat exchanger as described in 28.8.
3064458_201811 65
28.5. Burner maintenance
Undoing the fitting on the

gas combination valve
Disconnecting the plug-in

Disconnect the following plugs:
connections
- Fan
- Gas combination valve
- Ignition / IO electrode
Pull off with small twisting movements.
66 3064458_201811
28.5. Burner maintenance
Removing the - Pull off the inlet pipe

combustion chamber
- Undo 2 screws on the combustion chamber cover
cover
- Raise the combustion chamber cover, slide it back and lift it to remove.
Burner maintenance The burner must be cleaned every time maintenance work is carried out.
- Remove the burner

- Visual inspection for damage
- Replace if damaged
- Clean with compressed air, through suction or by tapping out against the
direction of flow
- Clean sealing faces on heat exchanger and burner
- Replace the burner gasket
Caution:
Never use boiler cleaning agents, acids, alkaline solutions or water
for cleaning.
3064458_201811 67
28.6. Checking the ignition ionisation
electrode
Replacing the electrodes - Remove the electrode by releasing the two M4 screws.
- The electrode, including gasket, must be replaced every time maintenance

work is carried out (torque for fixing screws 3.0 ± 0.3 Nm).
Electrode
68 3064458_201811
28.7. Cleaning the trap / checking
the expansion vessel
Cleaning the trap - Remove any residue from the trap
- Place a drip pan under the trap
- Open the cleaning aperture on the trap
- Fill / flush the trap from above through the inspection port in the flue pipe/
bend
Flush only through the flue; do not fill water into the ventilation air
aperture, as this could cause the burner to malfunction.
Checking the expansion Check the expansion vessel

vessel
If you notice a loss of water, check the expansion vessel pre-charge pressure.
The connection valve is located at the front and is secured with a protective cap.
When the heating circuit is depressurised, the pre-charge pressure should

be about 0.75 bar.
3064458_201811 69
28.8. Removing the heat exchanger
Emptying the condensing - Close the flow and return maintenance shut-off valves
boiler on the heating water side
- Open the drain valve
- Open the manual air vent valve
Removing the flow and - Disconnect the plugs for the flow temperature sensor, high limit safety cut-out
return pipes and flue gas temperature
- Disconnect the return sensor and pressure sensor plugs
- Release the retaining clips
- Undo the pump fitting
- Remove the pipes
70 3064458_201811
28.8. Removing the heat exchanger
Removing the condensate pan - Remove the trap
- Pressing together the retaining clips, pull them off downwards and place them
in the casing
Unhooking the heat exchanger - Lift the heat exchanger and remove it towards the front
Cleaning the heat exchanger - Set the heat exchanger down on the burner flange
- With the cleaning tool from the maintenance set, clean the pin rows diagonally.
Caution:
Do not use cylinder cleaning agents
or water!
Turn through 180°
- Once residues have been loosened, tap the heat exchanger to remove them
(towards the burner flange).
The heat exchanger can also be flushed with water.

Removing residue from the
condensate pan
3064458_201811 71
28.9. Assembling the heat exchanger
Assembling the heat exchanger - Replace the condensate pan gaskets and grease them with silicone grease
- Insert the condensate pans into the casing
- Hook the heat exchanger into place from above
Fitting the condensate pan - Press together the retaining clips, guide them straight up and secure them
on the heat exchanger
- The flue pipe must be positioned in the condensate pan
- Refit the trap
Fitting the flow and return pipes - Replace and grease the gaskets
- Fit the pipes to the pump using retaining clips and the threaded connection
- Connect the flow temperature sensor, high limit safety cut-out and flue gas
temperature sensor plugs
- Reconnect the return sensor and pressure sensor plugs
72 3064458_201811
Filling the condensing boiler on - Close the drain valve
the heating water side
- For filling, see chapters 18 and 19
- Vent the condensing boiler
- Open the flow and return maintenance shut-off valves
Fitting the combustion chamber - Replace the burner gasket

cover
- Insert the burner horizontally
- Place the combustion chamber cover on the combustion chamber and evenly
pull it forwards
- Tighten the screws on the combustion chamber cover
- Fit the inlet pipe
Fitting the plug-in connections - Re-connect the following plug-in connections:
- Fan
- Gas combination valve
- Ignition / IO electrode
Insert with small twisting movements
3064458_201811 73
Tightening the fitting on the gas - Replace the threaded connection seals
combination valve
- Tighten the threaded connection on the gas combination valve and check for
leaks.
Filling the trap - Fill the trap from above through the inspection port in the flue pipe/bend.
Fill only through the flue; do not fill water into the ventilation air
aperture, as this could cause the burner to malfunction.
Control reading - Carry out test as described in chapter 28.4, Determining the soiling level on
Heat exchanger pressure the heating water heat exchanger.
differential after cleaning
- The measured pressure drop values must lie below the limits.
- If no improvement is apparent, install the "heat exchanger" spare part.
74 3064458_201811
29. Checking the DHW heating
Checking the DHW heating - Shut off the cold water and depressurise the system.
If the DHW output of a FGB-K is too low, take the following action:
- On FGB-K units, check and clean the dirt filter.
Plate heat exchanger PHE - Remove the plate heat exchanger of the FGB-K.
- With a 4 mm Allen key, release screws (2 pce) and pull off the plate heat
exchanger (PHE) upwards.
- Descale or replace the plate heat exchanger.
- Replace and grease the gaskets of the plate heat exchanger.
- After fitting, tighten the screws to a torque of 3.5 ± 0.5 Nm.
Screw Dirt filter Screw

PHE PHE
Test run - Open the gas ball valve and switch on the appliance.
- Check the gas train and hydraulics for tightness.

- Hook the casing back into place and secure it.
- Press the emissions test mode key.
Activate emissions test mode (press

and hold both keys simultaneously
for 5 seconds).
Testing the combustion Test the combustion parameters following all maintenance work.
parameters For instructions, see chapter 25.
3064458_201811 75
30. Safety devices
Temperature monitoring High limit safety cut-out (thermostat)
The high limit safety cut-out shuts down the boiler when the temperature
reaches 110 °C.
This causes the burner to be shut down and results in a lockout fault Þ with
fault code 01. When the temperature drops below the shut-down point, the
boiler restarts once the fault has been acknowledged.
Boiler water temperature sensor

• The boiler water temperature sensor is a contact sensor on the combus-
tion chamber. The appliance is controlled via the temperature determined
here.
• The maximum possible boiler water temperature is 90 °C. Exceeding this
temperature causes the boiler to shut down and results in a burner cycle
block (factory setting 7 min.).
• The boiler water temperature sensor is a high limit safety cut-out and
shuts down the appliance at 105 °C (lockout). Þ Fault code 02
• The boiler water temperature sensor is a temperature limiter and shuts
down the appliance at 95 °C (without lockout). Þ Fault code 06
Flue gas temperature sensor

The flue gas temperature sensor shuts down the boiler when the flue gas
temperature exceeds 115 °C Þ Fault code 07.
The flue gas temperature is determined by a sensor in the condensate pan.
System pressure monitoring Dry fire protection
The appliance is equipped with a pressure sensor that monitors the operat-
ing pressure in the heating circuit. When the system pressure falls below
0.5 bar, the burner is shut down without appliance lockout. Once the pres-
sure exceeds the shut-down threshold again, the appliance restarts indepen-
dently.
76 3064458_201811
31. Technical information, balanced flue
Balanced flue system
Provide ventilation for B23, B33, C53
Connection types
Type 1) Operating mode Can be connected to
open flue balanced moisture-resistant room sealed balanced certified moisture-
flue chimney balanced flue balanced resistant
flue flue flue
B23P, B33P, C13x, X X B33, C53, C83x C43x C13x2), C63x B23, C53x,
C33x, C43x, C53, C33x, C53x C83x, C93x
C53x, C83x, C93x
1)
Marking "x" indicates that all components of the flue gas route are surrounded by combustion air.
2)
In Switzerland, observe the G1 gas guidelines.
Information about multiple connections:
Point Safe differential pressure in accordance with DIN EN 15502-2-1 FGB-28 FGB-35
The maximum safe differential pressure at the lowest thermal load
a 25
(Δpmax, saf(max))
The maximum safe differential pressure at the highest thermal load
b 77 75
(Δpmax, saf(min))
The maximum safe differential pressure at start
c 25
(Δpmax, saf(start))
The maximum functional differential pressure at the highest thermal load
d 25
(Δpmax, func(max))
The minimum safe differential pressure
e -200
(Δpmin, saf)
3064458_201811 77
Balanced flue
Flue gas routing options Maximum length1)

[m]
up to up to
28 kW 35 kW
Flue in a shaft and combustion air DN60 11 7
B23P
directly via boiler (open flue) DN80 50 50
Flue in a shaft with horizontal, DN60 9 5
B33P
concentric connecting pipe (open flue) DN80 50 50
Connection to moisture-resistant chimney Calculation to EN 13384
B33P with horizontal concentric (room sealed balanced
connecting pipe (open flue) flue manufacturer)
Horizontal roof outlet through pitched roof DN60/100 5 3
C13x
(balanced flue – on-site dormer) DN80/125 10 10
Vertical concentric roof outlet through pitched or flat roof, DN60/100 6 4
C33x vertical concentric balanced flue system for installation DN80/125 18 29
in a shaft (room sealed) DN110/160 19 48
Connection to moisture-resistant room sealed balanced flue chimney, Calculation to EN 13384
C43x maximum pipe length from centre of boiler bend to (room sealed balanced
connection 2 m (room sealed) flue manufacturer)
Connection to flue in a shaft and ventilation air supply through external wall
C53 DN80/80 50 50
(room sealed), 3 m ventilation air duct incl.
Connection to flue on external wall, combustion air intake via external wall DN60/100 9 5
C53x
(room sealed) DN80/125 50 50
Connection to flue in a shaft and ventilation air through external wall
C83x DN80/125 50 50
(room sealed)
Concentric connection to moisture-resistant flue Calculation to EN 13384
C83x gas chimney and combustion air (room sealed balanced
through external wall (room sealed) flue manufacturer)
Flue for installation in a shaft,
C93x rigid 8 5
connecting pipe DN60/100, vertical DN60
Flue for installation in a shaft, vertical DN80
connecting pipe DN60/100 rigid 14 27
C93x
connecting pipe DN80/125 rigid 15 39
connecting pipe DN80/125 flexible 14 37
1)
The maximum length corresponds to the total length from the appliance to the flue terminal.
For available lifting pressures of gas blowers, see specification.
Note: Systems C33x and C83x are also suitable for The following balanced flues or standard flues with
installation in garages. CE-0036-CPD-9169003 certification may be used:
Where necessary, adapt the installation examples to the - Flue pipe DN80
relevant building regulations and requirements in your - Concentric balanced flue DN60/100 and DN80/125
country/region. Any questions relating to the installation, - Flue pipe DN110
particularly regarding the provision of inspection
- Concentric balanced flue (on external walls) DN80/125
components and ventilation apertures (ventilation generally
required above 50 kW output) should be raised with your - Flexible flue pipe DN83
local flue gas inspector prior to installation. Wolf accessories are supplied with the relevant necessary
identification labels.
The specified lengths refer to concentric balanced Please also observe the installation information supplied
flues and standard flues, and apply to original Wolf with the accessories.
components only.
Balanced flue systems DN60/100 and DN80/125
are certified as single units together with Wolf gas
condensing boilers.
78 3064458_201811
General information
For reasons of operational safety, use only original Wolf If fire resistance is not required for the ceiling, route
components for concentric balanced flues and standard the lines for the combustion air supply and the flue
flues. gas from the top edge of the ceiling to the roof
skin in a shaft made from non-combustible, rigid
Where necessary, adapt the installation examples to the materials or in a protective metal pipe (mechanical
relevant building regulations and requirements in your protection). There is a risk of fire spreading if these
country/region. Any questions relating to the installation, requirements are not observed.
particularly regarding the inspection components and
ventilation apertures should be raised with your local flue gas
inspector prior to installation.
With low outside temperatures, the water vapour No clearance is required between the concentric balanced
contained in the flue gas may condense on the flue and combustible materials or components, as no
balanced flue and freeze. This ice may fall from temperatures higher than 85 °C will occur at the rated output.
the roof, causing personal injuries or material If only a standard flue is installed, maintain the clearances
losses. Prevent ice from falling by taking on-site specified by DVGW/TRGI 2008 [or local regulations].
measures, e.g. installing a snow guard.
Balanced flue systems without shaft must not
be routed through other installation rooms, as
there is a risk of fire spreading, and mechanical
protection is not ensured.
Please note The combustion air must not be drawn from

If the balanced flue crosses different floors, route chimneys previously used to carry flue gases from
the pipes outside the boiler room inside a shaft oil or solid fuel boilers.
with at least 90 min fire resistance. In low-rise
residential buildings (building category 1 to 2) a
minimum of 30 min fire resistance is required. Fire
may spread if these instructions are not observed.
Outside the shaft, secure the balanced flue or

standard flue with spacer brackets. These must be
Gas condensing boilers with a balanced flue provided at a minimum 50 cm from the appliance
with roof outlet may only be installed in attics or connection and upstream/downstream of
in rooms, where the ceiling also forms the roof or diversions, to prevent the pipe joints being pulled
where only the roof construction is located above apart. Flue gas may escape if these instructions
the ceiling. are not observed. Furthermore, equipment
damage may result.
The following applies to gas boilers with a balanced flue

routed above the roof, where only the roof structure lies
above the ceiling:
If the gas condensing boiler is installed with a balanced flue
If fire resistance is required for the ceiling, the routed over an external wall (type C13x), the rated boiler
pipes for combustion air supply and flue gas must output in heating mode must be reduced to below 11 kW (for
be equipped with a casing in the area between appropriate measures, see chapter "Matching the maximum
the top edge of the ceiling and the roof skin. The output").
casing must provide the same fire resistance as the
ceiling and must be made from non-combustible
materials. There is a risk of fire spreading if these
requirements are not observed.
3064458_201811 79
Connection to balanced flue Ensure that the flues can be inspected regarding their free cross-section. For this,
provide an appropriate inspection aperture in the installation room, in consultation with
your local flue gas inspector.
Connections on the flue gas side are made using female connections with gaskets.
Always position female connections against the direction of the condensate flow. Install
the balanced flue with a slope of at least 3° towards the gas condensing boiler.
Use spacer brackets to secure the sections in place (see installation examples).
Calculating the balanced flue length The calculated length of the balanced flue or standard flue is comprised of the straight
pipe length and the length of the pipe bends.
Example for a 60/100 system1):
Straight balanced flue pipe. length 1.5 m L = straight length + bend length
1 x 87° bend ≙ 1.5 m L = 1.5 m + 1 x 1.5 m + 2 x 1.3 m
2 x 45° bends ≙ 2 x 1.3 m L = 5.6 m
Note: To avoid reciprocal interference between balanced flues routed above the
roof, we recommend maintaining a minimum clearance of 2.5 m between
balanced flues.
1)
Length equivalence of the system: 60/100 80/125
87° bend 1.5 m 3 m
45° bend 1.3 m 1.5 m
Minimum shaft size for room sealed operation C93x
Assumption: the installation room contains

2x inspection bends, 1x 87° bend and 1.5 m
horizontal with 87° support bend
FGB-28 FGB-28 am Schachtquerschnitt eckig bei C93x in DN 80 FGB-28 am Schachtquerschnitt rund bei C93x in DN 80
17 17
Connection DN 80/125
Max. shaft length in [m]
Max. shaft length in [m]
15 15
Connection DN 60/100 Connection DN 60/100

max. Schachtlänge in [m]
13 13
Anschluss DN 80/125 Anschluss DN 80/125

Anschluss DN 60/100 Anschluss DN 60/100
11 11
9 9
7
7
5
5
90 95 100 105 110 115 120 125 130 135 140
100 110 120 130 140 150 160
Shaft cross-section in [mm]

Schachtquerschnitt in [mm]
Shaft cross-section
Schachtquerschnittin [mm]
in [mm]
FGB-35 FGB-35 am Schachtquerschnitt eckig bei C93x in DN 80 FGB-35 am Schachtquerschnitt rund bei C93x in DN 80
24
22
22
Connection DN 80/125 20
20 Connection DN 80/125
lengthin [m]in [m]
length in [m]
18
18
Connection DN 60/100 16
16
max. Schachtlänge
14 DN 80/125
Anschluss Anschluss DN 80/125
14 Anschluss DN 60/100
Anschluss DN 60/100
12
Max. shaft
Max. shaft
12
10
10
8
8
6
6
4 4
90 100 110 120 130 140 150 105 110 115 120 125 130 135 140 145 150
Shaft cross-section in [mm]

Schachtquerschnitt in [mm] Shaft cross-section in [mm]
Schachtquerschnitt in [mm]
80 3064458_201811
Connection to a moisture-resistant room sealed Connection to a moisture-resistant flue, type C53, C83x,
balanced flue chimney, flue gas chimney or flue system, for room sealed operation
type C 43x
For horizontal air ducts, a maximum length of 2 m is
Horizontal balanced flues must not be more than 2 m long recommended. Observe special requirements for flues that
when connecting the system to a balanced flue chimney. are not surrounded by combustion air acc. to DVGW-TRGI
The room sealed balanced flue chimney must be certified 2008 and all locally applicable combustion regulations.
by DIBT - Deutsches Institut für Bautechnik [Germany] or
CE-designated and must be approved for condensing
operation with positive pressure / negative pressure
respectively.
For sizing, use calculations to EN 13384.
Connection to a combustion air and flue gas system type
C63x that is not tested together with the gas combustion
equipment
Connection to a moisture-resistant flue gas chimney or a
flue system type B33 for open flue operation Original Wolf components are designed for long-term use,
are designated with the DVGW quality seal and are matched
Horizontal balanced flues must be no longer than 2 m when for use with Wolf gas condensing boilers. When using third
connecting the system to a flue gas chimney. In addition to party equipment that is only DIBT certified or CD-designated,
the boiler connection bend, up to two 90° diverters may be the installer himself is responsible for the correct sizing and
installed. trouble-free function of the system. Faults, material losses
The flue gas chimney must be certified by DIBT [Germany] and injuries resulting from incorrect pipe lengths, excessive
or CE-designated, and must be approved for condensing pressure drop, premature wear with escaping flue gas and
operation. condensate or incorrect function, e.g. through components
If necessary, obtain the connection piece from the chimney working themselves loose, are excluded from our warranty if
manufacturer. non-approved third party equipment is used.
The air apertures to the boiler room must be completely free
from obstruction. If the combustion air is drawn from the shaft, the shaft must
be free from contamination.
Connection to a moisture-resistant flue type B23 for Multiple connections / cascade

open flue operation
These boilers are suitable for multiple connections to a shared
For this version, observe the regulations concerning chimney in accordance with DVGW Code of Practice G 635.
ventilation for boiler rooms acc. to DVGW-TRGI. An internal non-return valve is used to prevent a return flow of
flue gas. The plumb clearance between two gas boilers must
be at least 2,5 m. The installed flue system must be approved
for multiple connections to a shared chimney. The approval
must be verified by relevant calculations in accordance with
fire protection regulations.
Fig: Cascade Fig: Multiple connection
3064458_201811 81
Sizing table, flue system for cascade operation
Wolf FGB Flue diameter Height, vertical*

appliance combination Connection pipe Header Vertical in m
28 + 28 DN110 DN110 DN110 50

28 + 35 DN110 DN110 DN110 50
35 + 35 DN110 DN110 DN110 50
28 + 28 + 28 DN110 DN110 DN110 46
28 + 28 + 28 DN110 DN110 DN125 50
28 + 28 + 35 DN110 DN110 DN110 38
28 + 28 + 35 DN110 DN110 DN125 50
28 + 35 + 35 DN110 DN110 DN110 32
28 + 35 + 35 DN110 DN110 DN125 50
35 + 35 + 35 DN110 DN110 DN110 29
35 + 35 + 35 DN110 DN110 DN125 50
28 + 28 + 28 + 28 DN110 DN110 DN110 19
28 + 28 + 28 + 28 DN110 DN110 DN125 46
28 + 28 + 28 + 28 DN110 DN125 DN125 50
28 + 28 + 28 + 35 DN110 DN110 DN110 15
28 + 28 + 28 + 35 DN110 DN110 DN125 39
28 + 28 + 28 + 35 DN110 DN125 DN125 45
28 + 28 + 28 + 35 DN110 DN125 DN160 50
28 + 28 + 35 + 35 DN110 DN110 DN110 12
28 + 28 + 35 + 35 DN110 DN110 DN125 32
28 + 28 + 35 + 35 DN110 DN125 DN125 39
28 + 28 + 35 + 35 DN110 DN125 DN160 50
28 + 35 + 35 + 35 DN110 DN110 DN110 10
28 + 35 + 35 + 35 DN110 DN110 DN125 26
28 + 35 + 35 + 35 DN110 DN125 DN125 33
28 + 35 + 35 + 35 DN110 DN125 DN160 50
35 + 35 + 35 + 35 DN110 DN110 DN110 9
35 + 35 + 35 + 35 DN110 DN110 DN125 25
35 + 35 + 35 + 35 DN110 DN125 DN125 31
35 + 35 + 35 + 35 DN110 DN125 DN160 50
* Max. height, shaft inlet to outlet point
82 3064458_201811
Tightness test on As part of the annual boiler test, the cascade damper on overpressure boiler systems
connections to must be tested for tightness, to ensure no CO2 can escape into the boiler room
adjacent appliances (risk of poisoning or asphyxiation).
The check must be carried out with the appliance closed.
We recommend proceeding as follows:
Tightness test on connections to adjacent appliances
- Select the mixer circuit via the right hand rotary selector. Press function key 3 and
use the rotary selector to select "Standby", then press to confirm. Repeat process
for "DHW".
- On the first FGB, press and hold buttons 6 and 7 simultaneously for 5 seconds to
enable the emissions test mode for the boiler. è FGB- starts.
- Operate the first FGB- for at least 5 minutes.
- On all other appliances, check the CO2 content in the air connector:
- If the CO2 value exceeds 0.2 % within 15 minutes, the leak must be found and
remedied.
- Subsequently close all test ports again. When doing so, ensure the caps are
seated firmly.
Testing the first FGB for tightness
- Press reset button 4 to return the first FGB into the previous operating mode è
emissions test mode is disabled. Press the operating mode button repeatedly until
the display shows "OFF". The boiler shuts down (standby mode).
- On the second FGB, press and hold buttons 6 and 7 simultaneously for 5 seconds
to enable the emissions test mode for the boiler. è FGB- starts.
- Operate the second FGB for at least 5 minutes.
- Check the CO2 content in the air connector on the first FGB.
- If the CO2 value exceeds 0.2 % within 15 minutes, the leak must be found and
remedied.
- Subsequently close all test ports again. When doing so, ensure the caps are
seated firmly.
3064458_201811 83
Vertical balanced flue routing (examples) system DN 60/100
1 Gas condensing boiler

2 Balanced flue with
inspection port
(250 mm long)
3 Separator DN60/100
(slide coupling)
if required
4 Balanced flue DN60/100
500 mm
1000 mm
2000 mm
5 Balanced flue, vertical DN60/100
(roof outlet for flat or pitched roofs)
L = 1200 mm
L = 1200 mm ... 1700 mm
6 Universal tile for pitched roof
25/45°
7 Flat roof collar
8 Bend 45° DN60/100
9 Inspection bend DN60/100
10 Bend 87 ° DN60/100
11 Pipe collar
12 Support rail
13 Support bend 87° DN60 to DN80 C33x C33x C33x
14 Spacer
Installation examples for balanced flue
15 Flue pipe DN80 connections (vertical)
500 mm
1000 mm
2000 mm
16 Shaft cover with
UV resistant terminal
17 Spacer bracket
Please note
Install horizontal
pipe with > 3°
slope towards
boiler
C93x
Flue gas < 120 °C
84 3064458_201811
Horizontal balanced flue / connection to balanced flue chimney (examples) system DN60/100
1 Gas condensing boiler Dormer
inspection port
(250 mm long)
4 Balanced flue
DN60/100
500 mm
1000 mm
2000 mm
9 Inspection bend
10 Bend 87 ° DN60/100
11 Pipe collar
12 Support rail
13 Support bend 87°
DN60 to DN80
14 Spacer
15 PP flue pipe DN80
500 mm
1000 mm
2000 mm
16 Shaft cover with
17 Spacer bracket
18 Balanced flue
horizontal,
with wind protector
19 Connection to
flue gas chimney B33
length 250 mm
with air apertures C13x C13x B33
Connection to a moisture-resistant flue system and balanced flue chimney

10 10
10
10
Plewa System Schiedel System

C43x C43x
3064458_201811 85
Balanced flue inside a shaft with horizontal connecting pipe DN60/100

3 Separator
(slide coupling)
if required
4 Balanced flue
DN60/100
500 mm Installation example for balanced
1000 mm flue / shaft
2000 mm
9 Inspection bend Please note
Install horizontal
11 Pipe collar
pipe with > 3°
12 Support rail slope towards
boiler
13 Support bend 87° DN60/100
14 Spacer
16 Shaft cover with
17 Spacer bracket
C33x
Flue gas < 110 °C
86 3064458_201811
Connection to a flue gas chimney (examples) DN60/100
Connection to a moisture-resistant flue gas chimney B33
Install flue gas chimney connections with air apertures directly on the flue gas chimney
as shown in the diagram, so that all components of the flue gas path are surrounded
by combustion air.
The air apertures must be completely free from obstruction.
The flue gas chimney must be tested for suitability. Apply 0 Pa when calculating the
chimney draught. Obtain the connection piece from the chimney manufacturer if re-
quired, to safeguard the connection conditions.
Connection to a moisture-resistant flue with two or multiple draught chimneys (shaft)
1000
Shaft cover from the Stainless steel shaft cover
Wolf product range from the Wolf product range
Chimney Polypropylene system up Chimney Polypropylene system up

T400 to 120 °C, CE approved T400 to 120 °C, CE approved
Open flue and balanced flue operation Open flue operation only
The requirements of DIN 18160-1 supplementary sheet 3 apply.
Notify your local flue gas inspector prior to installation.
Supplementary installation instructions for balanced flue DN60/100
Flat roof: Affix ceiling outlet (7), approx. Ø 130 mm, to the

roof cover.
Pitched roof: For (6), observe the installation instructions on the A 8
e
cowl regarding roof pitches. anc
ist
D
Insert roof outlet (5) into the roof from above and secure vertically Offset
with the mounting bracket to a rafter or brickwork. 4
Install the roof outlet only in its original condition. Bend Offset
Modifications are not permissible.
87 ° min. 170 mm
8
45 ° min. 73 mm
Mounting bracket
Distance A
650
6
5 10 4 10
Distance A
550-1050
2000
9 4 10
Determine distance A. Length of balanced flue (4) always approx.

If an inspection aperture is required for the balanced flue, insert a 100 mm longer than distance A. Always trim the flue pipe on the
balanced flue with inspection aperture (2) (200 mm length). smooth side, never on the female connection side.
Chamfer the flue with a file after trimming.
3064458_201811 87
Vertical concentric balanced flue C33x (examples) system DN80/125

2 Adaptor DN60/100 to DN80/125
inspection port
(250 mm long)
4 Balanced flue
DN80/125
500 mm
1000 mm
2000 mm
5 Spacer bracket
6 Mounting bracket DN125
for roof outlet
7 Balanced flue, vertical
DN80/125
(roof outlet for
flat or pitched roofs)
L = 1200 mm
L = 1800 mm
8 Separator
(slide coupling) if required
9 Bend 45°
DN 80/125
10 Inspection bend 87° DN 80/125
11 Bend 87° DN 80/125
12 Universal tile for
pitched roof 25/45°
13 "Klöber" adaptor 20-50°
14 Flat roof collar
C33x C33x C33x
Type C33x:
Gas condensing boiler with Notes: When installing, slide the separator (8) fully into the female
combustion air and flue gas connection. Push the subsequent balanced flue (4) 50 mm (dim. "S")
routed vertically to above the into the female connection of the separator and always secure in this
roof. position, e.g. with pipe clips DN125 (5) or with a locking screw on the
air side.
Lubricate the pipe ends and gaskets for easier installation (use
silicone-free grease only).
Please note Prior to installation, liaise with your local flue gas inspector regarding
the required inspection piece (3) (10). Adapter (2) is always required.
88 3064458_201811
Concentric balanced flue, horizontal C13x, C83x and B33
and flue on an external wall C53x (examples) DN80/125
Dormer
2 Adaptor DN60/100
to DN80/125
Horizontal balanced flue routed
3 Balanced flue with through pitched roof
inspection port DN80/125
(250 mm long)
4 Balanced flue
DN80/125
500 mm
1000 mm Flue routed along
2000 mm external wall
5 Spacer bracket
10 Inspection bend 87°
DN 80/125
11 Bend 87°
DN 80/125
15 Balanced flue
horizontal,
(only where required)
with wind protector
16 Pipe collar
17 External wall panel 87° Recess Ø 90 mm in
DN80/125 chimney side. Install the
with smooth air pipe end flue pipe airtight into the
chimney side.
18 Balanced flue, external walls
DN80/125
19 Air inlet, external wall C13x C53x B33
DN80/125
20 Conc. outlet terminal
with clamp fitting
21 Connection to a
flue gas chimney B33
Length 250 mm
with air aperture
22 Support rail
23 Support bend 87° DN80
24 Spacer
26 Shaft cover with
28 Inspection tee
29 Air pipe Ø 125 mm
30 Air inlet pipe Ø 125 mm C83x
Install the horizontal flue pipe with a slope of approx. 3° (6 cm/m) towards the boiler.
Route the horizontal air supply with a 3° slope towards the outside – provide the
air inlet with a wind protector; permissible wind pressure at the air inlet 90 Pa. The
burner will not start if the wind pressure is higher. After the support bend (23), the flue
can be routed in DN80 inside the shaft. A flexible flue pipe DN83 can be connected
downstream of support bend (23).
3064458_201811 89
Connection to a concentric balanced flue inside a shaft (examples) DN80/125, C33x
Connection to a flue inside a shaft, C93x

2 Adaptor DN60/100 to DN80/125
4 Balanced flue DN80/125
500 mm
1000 mm
2000 mm
5 Spacer bracket
8 Separator
(slide coupling) if required
10 Inspection bend 87° DN 80/125
11 Support bend 87° DN80/125
16 Pipe collar
22 Support rail
26 Shaft cover with
C33x
Notify your local flue gas inspector prior to installation.
>20 5 >30
C93x balanced flue in C33x balanced flue in B33 open flue in

a shaft DN80 a shaft DN80/125 a shaft DN80
4
C93x balanced flue
system DN80/185
horizontal and DN80
vertical
90 3064458_201811
Eccentric balanced flue Install the eccentric balanced flue distributor 80/80 mm (31) for separate air supply/flue
gas routing downstream of the connection adaptor DN80/125 (2) with a test connector.
When connecting a balanced flue certified acc. to Building Regulations, observe the
permit of the relevant body.
Install the horizontal flue pipe with a slope of approx. 3° (6 cm/m) towards the boiler.
Route the horizontal air supply with a 3° slope towards the outside – provide the air
inlet with a wind protector; permissible wind pressure at the air inlet 90 Pa. The burner
will not start if the wind pressure is higher.

2 Adaptor DN60/100
to DN80/125
16 Pipe collar
22 Support rail
23 Support bend 87° DN80
24 Spacer
26 Shaft cover with
31 Balanced flue distributor Secondary
80/80 mm ventilation
32 Air inlet pipe Ø 125 mm

C53
33 Bend 90° DN80
34 87° tee with
inspection port DN80
Maintain the following clearance between the internal shaft wall and
35 Flue pipe DN80 the flue: for round shafts: 3 cm
500 mm for square shafts: 2 cm
1000 mm
2000 mm
Secondary
ventilation
C53
3064458_201811 91
Supplementary installation instructions for balanced flue DN80/125
220
Flat roof: Affix ceiling outlet (14), approx. Ø 130 mm, to the
roof cover. 15 16
Pitched roof: For (12), observe the installation instructions on the
cowl regarding roof pitches.
0 0
>4
Insert roof outlet (7) into the roof from above and secure vertically
with (6) to a rafter or brickwork.
Install the roof outlet only in its original condition. Modifications When installing, slide the separator (8) fully into the female
are not permissible. connection. Push the subsequent balanced flue (4) 50 mm
(dim. "S") into the
25 female connection
of the separator and
6 10 4/16
24 always secure in this
position, e.g. with
1250
650
23 pipe clips DN125

4 22 (5) or with a locking
12
7 5 screw on the air side.
S
1750-2300
550-1050
13
S
14
8 Secure support bend (23)
on the support rail (22)
If an inspection aperture is required for the balanced flue, insert a 4
balanced flue with inspection aperture (3) (200 mm length).
* Observe the installation instructions for polypropylene
(PP) flue systems.
As a rule, install the adaptor from balanced flue gas routing

DN60/100 to DN80/125 (2) vertically and always on the
flue outlet of the gas condensing boiler. 9
A
ce
t an
is
D Offset
4
Bend Offset
87 ° min. 205 mm
9 45 ° min. 93 mm
Distance A
11 4 11
Adaptor from balanced flue Inspection piece (3) Distance A

DN60/100 to DN80/125
10 4 11
Determine distance A. Length of balanced flue (4) always approx.

100 mm longer than distance A. Always trim the flue pipe on the
smooth side, never on the female connection side.
Chamfer the flue with a file after trimming.
92 3064458_201811
32. Design information, underfloor
heating / DHW circulation
Underfloor heating system
If pipes which are impermeable to oxygen are used, an
underfloor heating system can be connected directly to a
heat source with up to 10 kW heating output, depending on
the system pressure drop.
Always install a temperature limiter for the underfloor heating
system to protect the pipes from overheating.
The output of the integrated pump should be increased if

underfloor heating is connected (parameters HG16 and
HG17). Recommendation HG16 Þ 75% and HG17 Þ 100%
For connection of an underfloor heating system with an

output requirement in excess of approx. 10 kW, a 3-way mixer
(accessories MM) and an additional pump are required.
Fig: Underfloor heating system (example
Install a regulating valve in the return; this can be used to
reduce the excessive head of the additional pump if required. For heating systems with plastic pipes, we recommend the
use of impermeable pipes to prevent the diffusion of oxygen
Please note Ensure the system user cannot adjust any through the pipe walls.
regulating valves.
Please note When operating the condensing boiler in
When using pipes that are diffusion-proof to
conjunction with an underfloor heating system,
oxygen, it is necessary to provide system
we recommend sizing the usable volume of a
separation by means of a heat exchanger.
diaphragm expansion vessel 20 % larger than
Inhibitors may not be used.
recommended by DIN 4807-2. An diaphragm
expansion vessel of insufficient size results in
If an additional heating circuit is operated in parallel to the
oxygen ingress into the heating system, causing
underfloor heating system, it must be hydraulically matched
corrosion damage.
to the underfloor heating system.
NTC Flow temperature sensor, cylinder temperature sensor, DHW outlet temperature
Sensor resistances sensor, outside temperature sensor, return temperature sensor, flue gas temperature
sensor
Temp. °C Resist. Ω Temp. °C Resist. Ω Temp. °C Resist. Ω Temp. °C Resist. Ω
-17 40810 17 7162 51 1733 85 535
-16 38560 18 6841 52 1669 86 519
-15 36447 19 6536 53 1608 87 503
-14 34463 20 6247 54 1549 88 487
-13 32599 21 5972 55 1493 89 472
-12 30846 22 5710 56 1438 90 458
-11 29198 23 5461 57 1387 91 444
-10 27648 24 5225 58 1337 92 431
-9 26189 25 5000 59 1289 93 418
-8 24816 26 4786 60 1244 94 406
-7 23523 27 4582 61 1200 95 393
-6 22305 28 4388 62 1158 96 382
-5 21157 29 4204 63 1117 97 371
-4 20075 30 4028 64 1078 98 360
-3 19054 31 3860 65 1041 99 349
-2 18091 32 3701 66 1005 100 339
-1 17183 33 3549 67 971 101 330
0 16325 34 3403 68 938 102 320
1 15515 35 3265 69 906 103 311
2 14750 36 3133 70 876 104 302
3 14027 37 3007 71 846 105 294
4 13344 38 2887 72 818 106 285
5 12697 39 2772 73 791 107 277
6 12086 40 2662 74 765 108 270
7 11508 41 2558 75 740 109 262
8 10961 42 2458 76 716 110 255
9 10442 43 2362 77 693 111 248
10 9952 44 2271 78 670 112 241
11 9487 45 2183 79 649 113 235
12 9046 46 2100 80 628 114 228
13 8629 47 2020 81 608 115 222
14 8233 48 1944 82 589 116 216
15 7857 49 1870 83 570 117 211
16 7501 50 1800 84 552 118 205
3064458_201811 93
33. Service report
No. Step Report item Report item Report item
Date
1 Switch OFF boiler, set emergency stop switch to OFF
2 Close gas supply valve
3 Remove front casing
4 Determine level of soiling of heating water heat exchanger (mbar)
5 Check burner O O O
6 If necessary, clean burner and check ignition monitoring electrode O O O
7 Clean heating water heat exchanger O O O
8 Clean condensate pan O O O
9 Check gaskets, if necessary replace gaskets and apply silicone

O O O
grease
10 Check neutralisation system if installed, top up with granulate if O O O

required
11 On enamelled cylinders, check protective anode every 2 years O O O
12 Assemble appliance
13 Clean, fill and install trap and check for secure fit O O O
14 Level of soiling of heating water heat exchanger after cleaning

(mbar)
15 Descale DHW heat exchanger if necessary O O O
16 Clean DHW strainer O O O
17 Check expansion vessel and safety valve O O O
18 Fill and vent the system
18 Open gas supply, switch on appliance
19 Gas tightness test O O O
20 Flue gas tightness test O O O
21 Check ignition O O O
22 Check bus connection to control accessories O O O
23 Flue gas emissions test in emissions test mode O O O
24 Gross flue gas temperature °C °C °C
25 Ventilation air temperature °C °C °C
26 Carbon dioxide content (CO2) % % %
27 or oxygen content (O2) % % %
28 Carbon monoxide content (CO) % % %
29 Flue gas loss % % %
30 Call up maintenance display and acknowledge fault history O O O
Confirm service (company stamp, signature)
94 3064458_201811
34. Troubleshooting
General information
Never remove, bypass or otherwise disable any safety or monitoring equipment. Only operate the gas condensing
boiler when it is in perfect technical condition. Any faults or damage which impact or might impact upon safety must
be remedied immediately by a qualified contractor. Only replace faulty components and equipment with original
Wolf spare parts.
Faults are shown on the display of the control unit or the control accessory BM-2 programming unit and correspond
to the messages listed in the following tables.
A fault symbol in the display indicates an active fault message.
Please note Faults must only be repaired by qualified personnel. If a lockout fault message is acknowledged
several times without the cause of the problem being repaired, this can lead to component or
system damage.
The control unit automatically acknowledges faults such as faulty temperature sensors or other sensors if the part
concerned has been replaced and plausible test values have been supplied.
Procedure for faults:
- Read the fault number.

- Determine the cause of the fault using the table below and remedy it.
- Reset the fault via reset button (4). If the fault message cannot be acknowledged, high
temperatures at the heat exchanger might be preventing a reset.
- Check that the system is functioning correctly.
Message history:
A message history displaying the last 8 fault messages can be called up in the menu level of the heating system
control unit.
3064458_201811 95
34. Troubleshooting
Fault Fault Possible causes Remedy
code
01 HLSC excess temp. The high limit safety cut-out (thermostat) High limit safety cut-out:
has responded. - Check cables and plugs.
- If electrical connection OK and
The temperature at the heat exchanger
no function: Replace HLSC.
cover has exceeded 110 °C.
Combustion chamber:
Combustion chamber contaminated. - If combustion chamber is contaminated,
clean or replace combustion chamber.
Check heating circuit pump.
Vent the system.
Press reset button.
02 TL excess temp. One of the temperature sensors in the Check system pressure.
flow or return has exceeded the tem- Vent heating circuit.
perature limiter limit (105 °C). Temperature limiter (flow / return)
- Check cables and plugs.
System pressure
- If OK and no function, replace flow tem-
Air in heating circuit perature sensor or return temperature
sensor.
Temperature limiter
Pump:
Pump - Check if pump is running.
- If not, check cables and plugs.
no function: Replace the pump.
Press reset button.
03 dt flow-return drift Sensor test function failed, temperature Check sensors, replace if necessary
difference between flow and return sen-
sor > 5 °C.
04 No flame formation When the burner starts, no flame forms Gas supply:
by the end of safety time. - Check the gas train (gas valve open?).
Ionisation electrode:
Monitoring electrode faulty
- Check the position and condition of the
Ignition electrode faulty, ignition trans- electrode, adjust or replace if necessary.
former faulty. Ignition electrode:
- Check the position of the ignition electrode
Gas supply
and adjust if necessary. Check the ignition
Gas condensing boiler contaminated transformer and wiring.
Gas valve:
- Check that the gas valve opens, if not,
check cables and plugs and repeat test.
- If faulty, replace the gas valve. Press reset
button.
05 Flame failure Flame failure during flame stabilisation Gas type setting:
after flame detection - Check gas type setting on the gas valve
and in H12.
Monitoring electrode faulty
Gas pressure:
Flue path blocked - Check the gas supply pressure (flow
pressure). Monitoring electrode:
Condensate drain blocked
- Check the condition of the electrode; clean
Gas type setting or replace if necessary.
- Adjust gap and position or replace if
Gas pressure necessary.
Flue gas recirculation Flue gas recirculation:
- Check flue path inside and outside the
(flue gas in the ventilation air) appliance (leaking, blocked).
Press reset.
Gas condensing boiler contaminated
96 3064458_201811
34. Troubleshooting
code
06 Temp. limiter excess The flow sensor has exceeded the limit Check system pressure.
temp. of the temperature limiter (95 °C) Vent heating circuit.
Temperature limiter in the flow:
System pressure
- Check leads and plug-in connections.
Air in heating circuit - If electrical connection OK and
no function, replace temperature limiter.
Temperature limiter in the flow
Pump:
Pump - Check if pump is running.
no function: Replace pump.
Press reset button.
07 Flue gas TL, excess The flue gas temperature has exceeded Combustion chamber:
temperature the limit of the flue gas temperature lim- - If the combustion chamber is heavily
iter shutdown temperature of 115 °C. contaminated, carry out maintenance or
replace.
Combustion chamber
Flue gas temperature limiter:
Flue gas temperature limiter - Check leads and plug-in connections.
no function: Replace temperature limiter.
Press reset button.
11 Flame pretence Flame signal is detected when burner Check monitoring electrode.
is off.
Press reset button.
12 Boiler sensor faulty Boiler sensor or sensor lead has short Pump:
circuit or pump break. - Increase the minimum pump speed.
Excess flow temperature:
- Increase the minimum pump speed.
Boiler sensor:
- Check leads and plug-in connections.
- If OK and no function, replace the boiler
sensor.
Press reset button.
13 Flue gas sensor faulty Flue gas sensor or sensor lead has Flue gas temperature sensor:
short circuit or break. - Check leads and plug-in connections.
no function: Replace the sensor.
Reset / switch power supply OFF/ON.
14 DHW sensor faulty DHW sensor (cylinder sensor) or sensor DHW temperature sensor:
lead has short circuit or break. - Check leads and plug-in connections.
- If OK, replace sensor.
Press reset button.
15 Outside sensor faulty Outside sensor or sensor lead has short Outside temperature sensor:
circuit or break. - Check leads and plug-in connections.
- Check for wireless reception interference
or if outside sensor battery is flat.
16 Return sensor faulty Return sensor or sensor lead has short Return sensor:
circuit or break. - Check leads and plug-in connections.
- If OK and no function, replace the return
sensor.
24 Fan speed < Set fan speed is not achieved. Fan:
(too low) - Check cables, plug-in connections, power
supply and switching.
- If OK and no function: Replace the fan.
Press reset button.
3064458_201811 97
34. Troubleshooting
code
27 DHW outlet sensor faulty DHW outlet sensor faulty. DHW outlet sensor:
- Check cables and plug-in connections.
Stratification sensor faulty.
- If OK and no function, replace the sensor.
30 CRC burner control unit Invalid EEPROM data. Switch power supply OFF/ON.
If the fault persists, replace the PCB.
32 AC supply AC supply outside permissible range Check the power supply.
( < 170 VAC). Switch power supply OFF/ON.
47 Flow / return sensor Value of flow sensor / return sensor Check flow / return sensors.
check failed does not change (2 minutes) after Check system pressure.
burner start. Vent the system.
- Increase minimum pump speed.
System pressure too low.
Pump:
Air in heating circuit. - Check if pump is running.
Pump faulty / low output.
- If electrical connection OK and no function:
Replace pump.
85 Valve feedback fault The valve feedback does not corre-
spond to the control unit commands.
96 Reset Reset button pressed too many times. Switch power supply OFF/ON
If the fault persists, call out a contractor.
99 System fault, burner Internal burner control unit fault. Internal burner control unit fault:
control unit PCB faulty. PCB
- Check plug-in connection or
power supply.
- If OK, replace PCB.
Press reset button
107 HC pressure System pressure too low / too high. Check system pressure.
Check if supply line is faulty.
Supply line pressure sensor faulty.
Pressure sensor:
Pressure sensor faulty. - Check leads and plug-in connections.
- If OK and no function, replace the pressure
sensor.
Key:
BCU = Burner control unit

GCV = Gas combination valve
TM = Temperature monitor
TL = Temperature limiter
HLSC = High limit safety cut-out
GAM = Gas/air mixture
ΔT = Temperature differential
VAC = Mains voltage AC
98 3064458_201811
GNYE
GNYE BL
PE GNYE
interne Gerätepumpe
Internal appliance pump
BN
3 2 1
T3,15A GNYE
L1 N
3064458_201811
Fan 230 VAC
Netz
BL
BL
BL
BL
BN
BK
BN
BN
GNYE
Ventilator 230 VAC
BN
3 2 1
ON/OFF switch
X22:1
X21:1
X23:1
2
3
N
N
L1
L HZ
3-Wege-Ventil
L WW
3-way valve
N ZHP
N Venti’
L1 ZHP
L1 Venti
BN BK
WW BL HZ
Ignition
Zünd- und and
monitoring electrode
Überwachungselektrode
6 > High
STB limit safety cut-out
STB in
GN,RD
Vent. GND
Vent. Hall BN
Vent. PWM WH,BK
GND GN,RD
4 3
VLF WH,BK Fan PWM signal

BN
Ventilator PWM-Signal
X31:1
4 3 2 1
2 1
8
eBus
GNYE GND
AF Boiler water temperature
GND Kesseltemperaturfühler
SF sensor
GND
E1
GND DHW outlet
Warmwasserauslauf-
X32:1 temperature sensor
temperaturfühler
17
STB +24 Flue gas temperature
WWF Abgastemperaturfühler
FGB Control
GND sensor
Abgas
X11:1
GND
E1 GND
RLF Rücklauftemperaturfühler
Return temperature sensor
RD
GND +5V VT
DHK
BK
35. FGB wiring diagram
GND BK
AF +5V BL,YE GND
GN RD +5V
GND DFL-WW
BN
Water pressure
Wasserdrucksensor sensor
GND VT
ZHP PWM BN out
SF WH BK
ZHP GND
GND GKV
GND
BN GND
EBus X33:1 BL,YE +5V Flow sensor
Durchflusssensor
GN
a b 1 2 1 2 + -
out
E1 AF SF eBUS
GND
8
WH,BK Drehzahl
Speed
BN PWM interne Gerätepumpe
Internal appliance pump
Gaskombiventil
Gas combination valve
99
Benennung Zeichnungsnummer Art.- / Materialnummer
Schaltplan für
36. Product
Product fiche according to Regulation (EU) no. fiche
811/2013according to
Regulation (EU) no. 811/2013
Product group: FGB
Supplier’s name or trade mark Wolf GmbH Wolf GmbH

Supplier’s model identifier FGB-28 FGB-35
Seasonal space heating energy efficiency class A A
Rated heat output Prated kW 24 31
Seasonal space heating energy efficiency ηs % 93 93
Annual energy consumption for space heating QHE kWh 13634 17376
Sound power level, indoors LWA dB 53 54
Any specific precautions that shall be taken
See installation See installation
when the space heater is assembled, installed
instruction instruction
or maintained
Wolf GmbH, Postfach 1380, D-84048 Mainburg, Tel. +49-8751/74-0, Fax +49-8751/741600, Internet: www.wolf-heiztechnik.de GB IE
Material number: 3021028 03/2015
100 3064458_201811
36. Product
Product fiche according to Regulation fiche
(EU) no. 811/2013 according to Regula-
tion (EU) no. 811/2013
Product group: FGB-K
Supplier’s name or trade mark Wolf GmbH Wolf GmbH

Supplier’s model identifier FGB-K-28 FGB-K-35
Load profile XL XL
Seasonal space heating energy efficiency class A A
Water heating energy efficiency class A A
Rated heat output Prated kW 24 31
Annual energy consumption for space heating QHE kWh 13634 17376
Annual fuel consumption for water heating AFC GJ 17 17
Seasonal space heating energy efficiency ηs % 93 93
Seasonal water heating energy efficiency ηwh % 84 84
Sound power level, indoors LWA dB 53 54
Any specific precautions that shall be taken
See installation See installation
when the space heater is assembled, installed
instruction instruction
or maintained
Wolf GmbH, Postfach 1380, D-84048 Mainburg, Tel. +49-8751/74-0, Fax +49-8751/741600, Internet: www.wolf-heiztechnik.de GB IE
3064458_201811
Material number: 3021074 03/2015 101
37. Technical parameters according to
EU regulation no. 813/2013
Type FGB-28 FGB-K-28 FGB-35 FGB-K-35
Condensing boiler [yes/no] yes yes yes yes
Low temperature boiler (**) [yes/no] no no no no
B11 boiler [yes/no] no no no no
Cogeneration space heater [yes/no] no no no no
If yes, equipped with a supple- [yes/no] - - - -
mentary heater
Combination heater [yes/no] no yes no yes
Item Symbol Unit
Rated heat output Prated kW 24 24 31 31
Useful heat output at rated heat P4 kW 24.4 24.4 31.1 31.1
output and high-temperature
regime (*)
Useful heat output at 30% of P1 kW 7.3 7.3 9.3 9.3
rated heat output and low-
temperature regime (**)
Auxiliary electricity consumption elmax kW 0.042 0.042 0.054 0.054
at full load
Auxiliary electricity consumption elmin kW 0.015 0.015 0.016 0.016
at part load
Auxiliary electricity consumption PSB kW 0.002 0.002 0.002 0.002
in standby mode
Seasonal space heating energy ns % 93 93 93 93
efficiency
Useful efficiency at rated heat n4 % 87.9 87.9 87.4 87.4
output and high-temperature
regime (*)
Useful efficiency at 30% of rated n1 % 98.1 98.1 98.1 98.1
heat output and low-temperature
regime (**)
Standby heat loss Pstby kW 0.052 0.052 0.060 0.060
Ignition burner power consump- Ping kW 0.000 0.000 0.000 0.000
tion
Emissions of nitrogen oxides NOx mg/kWh 26 26 26 26
Declared load profile (M,L,XL,XXL) - XL - XL
Daily electricity consumption Qelec kWh - 0.230 - 0.224
Water heating energy efficiency nwh % - 84 - 84
Daily fuel consumption Qfuel kWh - 22.947 - 23.116
Contact details Wolf GmbH, Industriestrasse 1, D-84048 Mainburg
(*) High-temperature regime means 60 °C return temperature at heater inlet and 80 °C feed temperature at heater outlet.
(**) Low temperature means 30 °C for condensing boilers, 37 °C for low-temperature boilers and for 50 °C return temperature (at heater inlet) other heaters.
102 3064458_201811
EU DECLARATION OF CONFORMITY
(to ISO/DIN 17050-1)
Number: 3064219
Issued by: Wolf GmbH
Address: Industriestrasse 1, D-84048 Mainburg
Product: Gas condensing boiler
FGB-28 FGB-K-28
FGB-35 FGB-K-35
The product described above conforms to the requirements specified in the following documents:
§6, 1. BImSchV, 26.01.2010

DIN EN 437 : 2009 EN 437 : 2003 + A1 : 2009)
DIN EN 15502-2-1 : 2013 (EN 15502-2-1 : 2012)
DIN EN 13203-1 : 2015 (EN 13203-1 : 2015)
DIN EN 15502-1 : 2015 (EN 15502-1 + A1 : 2015)
DIN EN 60335-1 : 2012 / AC 2014 (EN 60335-1 : 2012 / AC 2014)
DIN EN 60335-2-102 : 2010 (EN 60335-1 : 2006 + A1 : 2010)
DIN EN 62233 : 2009 (EN 62233 : 2008)
DIN EN 61000-3-2 : 2015 (EN 61000-3-2 : 2014)
DIN EN 61000-3-3 : 2014 (EN 61000-3-3 : 2013)
DIN EN 55014-1 : 2012 (EN 55014-1 : 2006 + A1 : 2009 + A2 : 2011)
In accordance with the following Directives
92/42/EEC (Efficiency Directive)

2016/426/EU (Gas Appliances Directive)
2014/30/EU (EMC Directive)
2014/35/EU (Low Voltage Directive)
2009/125/EC (ErP Directive)
2011/65/EU (RoHS Directive)
EU Regulation 811/2013
EU Regulation 813/2013
this product is identified as follows:
0085
This declaration of conformity is issued under the sole responsibility of the manufacturer
Mainburg, 01/08/2017
Gerdewan Jacobs Jörn Friedrichs

Engineering Director Head of Development
3064458_201811 103
WOLF GMBH
POSTFACH 1380 / D-84048 MAINBURG / TEL. +49.0. 87 51 74- 0 / FAX +49.0.87 51 74- 16 00
www.WOLF.eu
Document no.: 3064458_201811

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Installation and maintenance instructions for contractors

Wall mounted gas

1 x M16 cable gland

3 x M12 cable glands

1 x 1000 mm condensate hose

Never remove, bypass or otherwise disable any safety

Working on the system

Inspection and service

Heating flow Heating return

DHW connection Cold water

Gas supply details

1 Flue pipe 13 Expansion vessel

1 Flue pipe 15 Expansion vessel

Observe all standards and guidelines applicable to the installation and

Observe the information on the boiler type plate.

The following also apply to installation and operation in Germany:

• Technical Regulations for Gas Installations DVGW-TRGI 1986/1996

• DIN 1988 Drinking water supply systems

• KÜO German Federal Sweeping and Inspection Act

The following apply to installation and operation in Austria in particular:

The following apply to installation and operation in Switzerland in particular:

Gas condensing boiler, with electronic ignition and electronic

Gas condensing boilers operated with an open

When operating the boiler with LPG use only

To protect against scaling, the DHW temperature should

With a total hardness of 20 °dH or higher, the use of a

We recommend observing minimum clearances to facilitate

The temperature in the installation room must be between min. 500 mm

Clearance between the boiler and combustible

Please note During boiler installation, ensure that no

Operation in wet rooms

In the delivered condition and for balanced flue operation,

When installing the appliance, ensure that the

1. Mark the Ø12 holes to be drilled for the suspension bracket,

3. Hook the boiler onto the suspension bracket using the

Flue system component

In wall mounted boilers without DHW heating,

Cylinder flow Cylinder return

Fig: Cylinder flow / return connections

Cold water and DHW connection

A maintenance valve must be installed in the cold water

If the cold water supply pressure is above the maximum

permissible operating pressure of 10 bar, install a tested and

certified pressure reducer.

Note: When selecting the installation material for the

Connect the gas supply line at the gas connection or the

Only a licensed gas fitter may route the gas pipe

Remove all residues from the heating pipework

Install a gas ball valve with fire protection in the

Mount the gas ball valve in an easily

Carry out a tightness test on the gas line

Gas fittings on the appliance should be

When installing the gas connection, ensure

Fig: Gas connection installation

The trap must be fitted before commissioning the appliance.

The trap included in the standard delivery must be fitted

If the condensate is directly routed to the sewer pipe, provide

If installing a neutralising system (accessories), observe the

The trap must be filled with water prior to