Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                
0% found this document useful (0 votes)
268 views28 pages

JCB 457

Download as pdf or txt
Download as pdf or txt
Download as pdf or txt
You are on page 1/ 28

WHEELED LOADING SHOVEL | 457

Gross engine power: 258 hp (193 kW) Operating weight: 43210 – 54233 lb (19.6 – 24.6 t)
Full turn tipping load: 30181 lb (13,690 kg) Standard shovel capacity: 4.6 yd³ (3.5m³)
We started with a simple yet expansive brief: to give you the world’s very best
wheeled loading shovel. The all-new JCB 457 is the result, and we think you’ll
agree that it’s a success. It represents a quantum leap in power, productivity,
efficiency, comfort, ease of use and safety. As such, it’s an investment that’s sure

epic...
to prove a great business decision for you and your business.
The new MTU engine has all the grunt you

STRENGTH.
need for day-to-day operation, together
with a rugged construction that can cope
with the sort of sudden hard load change
when switching between tasks.

THE NEW JCB 457 HAS BEEN


BUILT USING ONLY THE MOST
ADVANCED PRODUCTION
TECHNIQUES AND PREMIUM
COMPONENTRY FOR SUPERIOR
STRUCTURAL STRENGTH. IT’S
BEEN TESTED TO THE LIMIT
ON SITES ALL OVER THE
WORLD TO MAKE SURE THAT,
WHEREVER YOU’RE
OPERATING, YOU’LL MAINTAIN
TOTAL PRODUCTIVITY.

Designed to work hard.


1 Your new JCB 457 will have been developed

using finite element analysis and rig testing of up to


1 million cycles to ensure superior structural
strength and durability. For further peace of mind, 2
cold cell testing guarantees starting performance
down to -4°F (-20°C).

2 High tolerances and accurate location of pins


and bushes are guaranteed with JCB’s precision
machining techniques.

3 You can specify a 457 for heavy-duty applications

like waste or corrosive material handling.

4 State-of-the-art manufacturing processes like

robot machining, precision paint technology and


innovative assembly techniques help to achieve the
very highest levels of build quality. 1 3 4

4 457 WHEELED LOADING SHOVEL


STRENGTH
The 457’s articulation joint has a heavy-
duty box section that’s much stronger than
a single plate with a boss. Its steering rams
are positioned high up and well protected
from possible impact and site damage.
Protecting ancillaries.
5 A solid cast rear counterweight protects your
457’s back end – including the rear lights and
cooling pack – from damage.

Well articulated.
6 Hoses are neatly routed and clamped

through the articulation joint, well away from


any pinch points.

7 The articulation joint has a heavy-duty center

pin and oversized bush, as well as twin taper


roller bearings on the top box joints. This setup
can tolerate both vertical and horizontal loadings
for durability and rigidity.

5 6 7

457 WHEELED LOADING SHOVEL 5


There’s no need to worry about wasting time
and money replacing a diesel particulate

SPEED. filter (DPF) on your 457; its MTU engine


meets Tier 4 Final legislation using only
exhaust gas recirculation (EGR) and
selective catalytic reduction (SCR) methods.
This setup also improves fuel economy.

TIME IS OF THE ESSENCE ON ANY WORKSITE SO THE


NEW JCB 457 IS DESIGNED TO PROVIDE THE FASTEST
CYCLE TIMES IN THE BUSINESS. POWERFUL TWIN
HYDRAULIC PUMPS, A LOAD SENSING VALVE BLOCK
AND OPTIONAL 5-SPEED TRANSMISSION WITH TORQUE
LOCK-UP PROVIDE SPEED, ACCURACY AND
PRODUCTIVITY IN ABUNDANCE.

Powering it all.
1 The MTU 6R1000 470 cubic inch (7.7 Liter)

engine fitted to the new JCB 457 produces a


substantial 258hp (193kW) of power, not to
mention 848 lb-ft (1150Nm) of torque (6% more
than our outgoing model). What’s more, it
produces all of this at low revs for an incredibly
responsive operating experience. 2 1

Loading productivity.
2 Powerful twin variable displacement piston
pump hydraulics can circulate a massive 81 gallons/
min (323 l/min) for fast cycle times and excellent
multifunctioning capability.

3 Choose the optional JCB quickhitch and you’ll


find attachment changing is quick and efficient.

4 Specify your perfect loader arm: Z-bar linkage

(ZX) for high breakout applications or high torque


(HT) for parallel lifting and multi attachment work. 3 4

6 457 WHEELED LOADING SHOVEL


SPEED
The innovative electronic management system
can perform progressive clutch cut-off for
efficient, productive loader control. This feature
governs tractive effort via the transmission,
diverting maximum power to the loader
hydraulics whilst reducing service brake wear
Loading productivity (continued). and fuel consumption.
5 High lift and super high lift options equip your
457 for applications involving high loading heights.

6 With maximum breakout forces of 38667 lbs

(172 kN), this wheel loader has the power to


carry out extremely arduous loading jobs.

Drivetrain productivity.
8
7 A smooth 4-speed transmission is fitted as
standard, while an optional 5-speed unit makes
operation even more slick, with closer gear ratios
for improved acceleration, hill climbing and roading
performance. The 5-speed gearbox also has
torque convertor lock-up to eliminate losses,
allowing faster cycle times and improved efficiency.

8 Tailor a 457 to any application with a range of

axle options:

› Open differentials are ideal for hard standing


ground conditions.

›A limited slip differential is perfect for soft,


muddy terrain with reduced traction.

› Open differentials with an automatic locking


front diff provide excellent traction in varied
ground conditions.

5 6 7

457 WHEELED LOADING SHOVEL 7


No DPF means unnecessary additional fuel
piping is eliminated as is the potentially
dangerous temperatures involved in

POWER. regeneration. The fuel that would have


been needed to restore your DPF can be
used instead for actual productive work.

POWER WITHOUT COMPROMISE HAS LONG BEEN


THE ESSENCE OF ANY LARGE WHEELED LOADING
SHOVEL, AND THE NEW JCB 457 TAKES THIS
ETHOS TO ANOTHER LEVEL. ITS CUTTING EDGE
TIER 4 FINAL MTU ENGINE BOASTS PLENTY OF 2

POWER, WHILE THE EFFICIENT, SMOOTH ZF


DRIVELINE AND LOW FUEL CONSUMPTION
HELP TO MAKE YOUR DECISION
EVEN EASIER. 1

Driving efficiency.
1 The new JCB 457’s MTU engine offers you

huge levels of low-end torque and maintains it over


a wide engine speed range. By using lightweight
materials like cast aluminium and synthetics, you
can also expect an excellent power-to-weight ratio.

To save on fuel, the engine idle shutdown feature


can safely apply the brakes and turn your machine
off after a programmable amount of time.

2 A hydraulic cooling fan automatically reacts to

ambient temperature and adjusts the 457’s fan


speed to optimize cooling and reduce fuel
consumption. This also lowers noise on your site.

3 Opt for the torque lock up 5-speed transmission

and you’ll get 100% efficiency in gears 2 through 5,


as well as closer gear ratios to keep engine speeds
down. The end result is improved fuel economy. 3

8 457 WHEELED LOADING SHOVEL


POWER
JCB’s innovative variable displacement
pumps feed a load-sensing valve block
which only consumes power on demand,
providing precise, efficient loader control.

Driving efficiency (continued).


4 Wheel speed braking means the brakes on the
new 457 rotate at the same speed as the wheels
for heat and drag reduction, as well as improved
fuel economy.

5 Unloaded spool valves in the valve block allow

the arms to lower under gravitation – not hydraulic


– force; this reduces fuel consumption still further.

6 Patented JCB Smoothride load suspension limits

shock loadings on your machine. You therefore


enjoy reduced material spillage and structural stress,
as well as increased operator comfort.

7 A choice of 3 or 4-spool hydraulics gives you

the scope for invaluable extra versatility.

8 Selectable loader arm detents let operators


control loader arm height limitations, return to dig 4
settings and float functions, improving safety
and productivity.

5 6 7 8

457 WHEELED LOADING SHOVEL 9


For maximum visibility and minimal
replacement costs, we’ve revised the

COMMANDPLUS. front screen to incorporate only flat


panes where possible.

THE NEW 457 BRINGS THE DAWN OF A NEW ERA


IN CAB DESIGN: JCB COMMAND PLUS. THIS UNIQUE
APPROACH TO ERGONOMICS IS THE RESULT OAF A
RADICAL RETHINK AND A RIGOROUS RESEARCH
PROGRAMME. EXPECT BEST-IN-CLASS COMFORT,
VISIBILITY, ERGONOMICS AND QUIETNESS.

See the difference.


1 You’ll immediately notice the totally redesigned

ROPS structure; this has allowed the A pillars to be


moved to the same width as the rear of the cab,
providing a larger interior with a superb panoramic
front windshield . All switches and auxiliary controls
are now located on the right-hand A-pillar for
easier access.

2 Using the JCB 457’s simple, dedicated menu


interface is easily done with an intuitive optional 2 1
rotary controller.

3 Controlling the loader is now easier than ever

– all of the controls are seat-mounted, even going


as far as to move with the seat suspension.

Select the control system that’s best for your


operators; we offer single lever joystick or multi-lever
configurations, both fully electro-hydraulic.

4 There are two full colour LCD screens to

navigate your 457’s operating menus, with one


doubling as a screen for the rear view camera
(optional). 3 4 4

10 457 WHEELED LOADING SHOVEL


COMMANDPLUS
The noise level in the cab is an incredibly
low 68dB(a): so quiet you can hardly hear
the engine running.

5 As standard, the new JCB 457 is equipped with


heated external mirrors that can be electronically
adjusted from inside the cab.

6
5 6
An all-new air venting system boasts nine
demisting vents and six operator vents to maintain
visibility and operator comfort at all times. It also
operates at a reduced noise level.

7 After extensive research into operator


ergonomics, we’ve devised the Command Driving
Position, which boasts the very optimal control
layout for a multitude of different driver shapes
and sizes.

8 A set and forget feature means that your


preferred steering wheel position is stored and can
be instantly returned to, even after you’ve folded 8 7
the wheel away for easier operator access.

9 Several seating options are available: there’s

a premium quality hard-wearing half leather seat,


a heated seat or even a cooled one if you plan to
operate your JCB 457 in warmer climates.

Air conditioning is a standard feature and there’s


also the option of automatic climate control to
create perfect working temperatures.

With a dedicated media port on board, you can


be assured of superb connectivity for all your
electronic devices. 9

457 WHEELED LOADING SHOVEL 11


SERVICE.

MAXIMIZING YOUR FLEET’S UPTIME IS OUR NUMBER


ONE PRIORITY, AND WE’VE CERTAINLY NOT HELD
BACK ON THE NEW JCB 457. A UNIQUE ONE-PIECE
HOOD, EASY GROUND LEVEL ACCESS TO KEY
COMPONENTS, LIVELINK TELEMATICS AND WORLD-
CLASS AFTERCARE ALL COME AS STANDARD, WITH
TAILORED SERVICE PACKAGES AVAILABLE TO SUIT.

Routine maintenance.
1 It’s easy to get to the engine on a new JCB 457

with a large automatic opening single-piece hood.

2 Accessing the diesel and DEF (Diesel Exhaust


Fluid) tanks is similarly straightforward via the
lockable grille at the rear of the machine. 1

Full hydraulic dual circuit braking with multiple


oil-immersed discs provides a virtually
maintenance-free lifespan.

3 Most Tier 4 Final engines use a costly Diesel

Particulate Filter (DPF) that can require


replacement at the expense of both money and
time. The MTU engine is DPF-free, reducing your
servicing and running costs.

4 The standard cooling package is a large

single-faced unit so you can be assured of quick,


easy and safe cleaning. 2 3 4

12 457 WHEELED LOADING SHOVEL


SERVICE

Less servicing, more service.


5 Intelligent electronic monitoring keeps you

aware of your 457’s operating condition, providing


real-time alerts that help to safeguard both the
machine and its operator.

6 You can check brake, steering and hydraulic

system pressures easily with the grouped test ports.

By using exclusively premium components (MTU


engine, ZF transmissions and axles, Rexroth pumps
and Parker valve blocks), we’ve built in long service
life as standard.

The main fuse board and relays have been


repositioned next to the door for easy access.

Select the widecore cooling pack and reversing fan


option to ensure superior cooling efficiency in 5
environments with large amounts of debris in the air. 5 6

457 WHEELED LOADING SHOVEL 13


SAFETY.

OPERATORS, SITE PERSONNEL AND YOUR FLEET


ARE WELL PROTECTED AT ALL TIMES BY THE
NEW JCB 457. GREAT VISIBILITY INSIDE AND
OUT, NON-SLIP SURFACES AND EXCELLENT AIR
FILTRATION IS JUST THE START.

Safely does it.


1 If you plan to use your wheeled loader for

quarry work, it’s worth specifying the dedicated


quarry safety pack, which includes blue flashing
reverse lights, a green operator presence beacon,
a rear object detection system, and hi-viz
exterior chevrons.

2 Access steps are inclined and equally spaced,

complemented by well positioned grab handles for


1
three points of contact at all times.

3 On the new JCB 457, you’ll find the rear-view

mirrors mounted in front of the A-pillars for


improved all-round visibility.

Interior mirrors, heated exterior mirrors and hood


mirrors combine to offer excellent views to every
corner of your machine.

4 Our optional rearward camera displays an


unobstructed view from the back of the machine.

5 Superb visibility in dark conditions is

guaranteed with JCB’s optional LED lighting. 2 3 4 5

14 457 WHEELED LOADING SHOVEL


SAFETY

Safely does it (continued).


6 The new front fender flaps have been carefully

designed and refined to keep forward spray to a


minimum. This increases safety and decreases
debris build-up.

7 The new 457’s cab is isolator-mounted,

compliant with ROPS/FOPS standards, and


positively pressurised against dust. You can choose
from fresh air and carbon recirculation filters as well.

8 Door hinges are now mounted on the B-pillar;

this simple change has created much better access


via a larger and wider door aperture. It also means
you can access the rear of your loader more safely.

9 Engines fitted with a DPF pose a greater fire

risk because in regeneration mode, extreme heat


can be created. The new 457 doesn’t need a DPF,
so this is no cause for concern. 6 7 8

457 WHEELED LOADING SHOVEL 15


LIVELINK, WORK SMARTER.

LIVELINK IS AN INNOVATIVE Productivity and cost benefits


SOFTWARE SYSTEM THAT LETS By providing information like idle time
YOU MANAGE JCB MACHINES monitoring and machine fuel consumption,
JCB Livelink helps reduce your fuel usage,
REMOTELY – ONLINE, BY saving money and improving productivity.
EMAIL OR ON YOUR CELL Machine location information can help
PHONE. ACCESS EVERYTHING improve efficiency and perhaps even reduce
insurance costs.
FROM MACHINE ALERTS TO
FUEL REPORTS AND HISTORY
INFORMATION, WITH ALL DATA
STORED AT A SECURE CENTER.

Maintenance benefits Security benefits


Manage machine maintenance easily – Livelink’s real-time geofencing alerts tell you
accurate hours monitoring and service when machines move out of predetermined
alerts improve maintenance planning, zones, and real-time curfew alerts inform
while real-time location data helps you you of unauthorized usage. Further benefits
manage your fleet. Critical machine alerts include real-time location information.
and maintenance history records are
also available.

16 457 WHEELED LOADING SHOVEL


A GREAT BUSINESS DECISION.

WE’LL PROVIDE YOU WITH FIRST CLASS SUPPORT AND


ASSISTANCE TO SUIT YOUR EXACT BUSINESS NEEDS RIGHT
FROM DAY ONE. SO WHEREVER YOU ARE, YOUR MACHINE
WILL ALWAYS PERFORM TO ITS FULL POTENTIAL – ONE OF
MANY REASONS WHY STARTING A WORKING RELATIONSHIP
WITH JCB IS A GREAT BUSINESS DECISION.

Machine selection Service support


Your JCB dealer has the right technical knowledge We offer a range of extended warranties, from
and expertise to ensure that you assess all the JCB PremierCover (full comprehensive cover)
machine options available to you. This includes to JCB PowertrainCover (engine, axles, transmission
rental options and new or used machine sales. and hydraulic pump cover). Service agreements,
as well as service-only or Repair and Maintenance
Rebuild and Refurbishment Programme
contracts ensure that we have the up-time of your
If your business isn’t in a position to buy a brand new wheel loader totally covered. Our dealer
machine, then JCB’s Rebuild and Refurbishment maintenance specialists around the world charge
programme can help you to extend the service life competitive labor rates, and offer non-obligation
of your current vehicle cost-effectively. quotations as well as fast, efficient repair work.
Technical support Finance and Insurance
All local JCB dealers have instant access to factory Finance and Insurance specialists are always
expertise and technical support to provide you on-hand to provide fast, flexible, competitive
with the maximum machine uptime. JCB’s Global quotes. Naturally, packages can be tailored to suit
Parts Centres, meanwhile, deliver around 95% of your specific business needs.
all parts anywhere in the world within 24 hours.
 
Component monitoring
JCB machines benefit from a sophisticated
component monitoring programme that provides
preventative maintenance and oil sampling to keep
everything working at its optimal level.

457 WHEELED LOADING SHOVEL 17


SPECIFICATION 457 WHEELED LOADING SHOVEL

STATIC DIMENSIONS ENGINE


Type MTU
G
Model 6R1000
Capacity in³ (litres) 470 (7.7)
Aspiration Turbocharger
Cylinders 6
J1 Max gross power to SAE J1995/ISO 14396 hp (kW) @ 1600rpm 258 (193)
J
F
Nett power to ISO 9249 hp (kW) @ 1600rpm 256 (191)
Max torque lb-ft (Nm) @ 1200 – 1600rpm 848 (1150)
Valves per cylinder 4
E Air cleaner Intergrated pre-cleaner, scavenged
Fan drive type Hydraulic
H1 B C D
H A
Emissions EPA 40 CFR 89 / Tier 4 Final
H
AXLES
457 HT 457 HT SHL 457 ZX 457 ZX HL Open differential with
Type Open differential Limited slip differential
A Overall length ft-in (mm) 27' 11" (8521) 31' 0" (9451) 26' 1" (7961) 27' 1" (8521) auto-locking front
B Axle to pivot pin ft-in (mm) 5' 7" (1713) 8' 11" (2727) 5' 4" (1622) 7' 2" (2182) Make and model ZF MT-L 3095 MK 2 (front and rear) ZF MT-L 3095 MK 2 (front and rear) ZF MT-L 3095 MK 2 (front and rear)
C Wheel base ft-in (mm) 10' 10" (3300) 10' 10" (3300) 10' 10" (3300) 10' 10" (3300) Overall axle ratio 23.334:1 23.334:1 23.334:1
D Axle to counterweight face ft-in (mm) 6' 6" (1971) 6' 6" (1971) 6' 6" (1971) 6' 6" (1971) Rear axle oscillation +/-11.5 +/-11.5 +/-11.5
E Minimum ground clearance ft-in (mm) 1' 7" (473) 1' 7" (473) 1' 7" (473) 1' 7" (473) Bias Ratio 12% 30% 100% (when locked)
F Height over exhaust ft-in (mm) 10' 7" (3224) 10' 7" (3224) 10' 7" (3224) 10' 7" (3224) 3 axle options available: Torque proportioning differentials, limited slip differentials or open differentials with automatic locking.
All axle options feature wheel speed braking and lower heat build up and longer service life.
G Width over cab roof ft-in (mm) 5' 3" (1600) 5' 3" (1600) 5' 3" (1600) 5' 3" (1600)
H Max width over tires ft-in (mm) 8' 10" (2699) 8' 10" (2699) 8' 10" (2699) 8' 10" (2699)
ELECTRICAL SYSTEM
H1 Wheel track ft-in (mm) 6' 11" (2100) 6' 11" (2100) 6' 11" (2100) 6' 11" (2100)
System voltage Amps 24
H2 Max width over fenders ft-in (mm) 9' 0" (2735) 9' 0" (2735) 9' 0" (2735) 9' 0" (2735)
Alternator output Amps 100
Height over cab roof
J ft-in (mm) 11' 3" (3433) 11' 3" (3433) 11' 3" (3433) 11' 3" (3433) Battery capacity Amp hour 2 x 110
and lowered beacon
J1 Height over raised beacon ft-in (mm) 12' 5" (3793) 12' 5" (3793) 12' 5" (3793) 12' 5" (3793) Connectors to IP67 standard.
Front axle weight lbs (kg) 19491 (8841) 23732 (10765) 19529 (8858) 20782 (9426) HYDRAULICS
Rear axle weight lbs (kg) 25779 (11693) 23541 (10678) 24066 (10916) 23551 (10683) Pump type Variable displacement
Total weight lbs (kg) 45270 (20534) 24274 (21443) 43594 (19774) 44333 (20109)
Pump 1 max. flow gal/min (l/min) 40.42 (153)
Inside turn radius ft-in (mm) 10' 5” (3183) 10' 5" (3183) 10' 5" (3183) 10' 5" (3183)
Pump 1 max. pressure psi (bar) 3191 (220)
Maximum turn radius over shovel ft-in (mm) 21' 9" (6630) 23' 4" (7121) 21' 6" (6554) 22' 3" (6770)
Pump 2 max. flow gal/min (l/min) 40.42 (153)
Maximum turn radius over tire ft-in (mm) 19' 4" (5883) 19' 4" (5883) 19' 4" (5883) 19' 4" (5883)
Pump 2 max. pressure psi (bar) 2466 (170)
Articulation angle deg +/-40 +/-40 +/-40 +/-40
Hydraulic cycle times at full engine
Data based on machine equipped with direct mounted 4.1yd³ (3.1m³)
Arms raise (full bucket) Seconds 5.8
bucket with toe plates and bolt on teeth and 23.5- 25 R25 BKT L3.
Shovel dump (full bucket) Seconds 1.2
Arms lower (empty bucket) Seconds 4.1
TRANSMISSION
Total cycle Seconds 11.1
4 speed non-lock up converter 5 speed with lock up converter (optional)
Variable displacement piston pump feed and 'load sensing' system providing a fuel efficient and responsive distribution of power
Type ZF ZF as required. Main services are servo actuated from a single lever (joystick)or elecronic actuated from a multi lever loader control.
Model 4WG210 5WG210 with lock-up (unlocked) 5WG210 with lock-up (locked) Auxiliary circuit controlled via proportional switch on single lever and additional lever on multi lever control. Accumulator back-up
Forward Reverse Forward Reverse Forward Reverse is available to control loader in the event of loss of pump pressure.
1 mph (kph) 3.7 (6.0) 4.0 (6.4) 3.9 (6.2) 4.1 (6.6) 3.9 (6.2) 4.1 (6.6)
2 mph (kph) 7.3 (11.8) 7.8 (12.5) 6.9 (11.1) 7.2 (11.6) 7.0 (11.2) 7.3 (11.8) CAB In-cab noise level – 68dB(A).
3 mph (kph) 13.9 (22.4) 14.6 (23.5) 10.4 (16.8) 16.6 (26.7) 10.7 (17.2) 17.4 (28.0) STEERING Hydraulic power steering.
4 mph (kph) 22.4 (36.1) 15.9 (25.5) 16.5 (26.6)
BRAKES Hydraulic power braking on all wheels. In-board mounted, oil immersed, multi-plate disc brakes. Parking brake,
5 mph (kph) 23.4 (37.6) 25.2 (40.5)
electro-hydraulic disc type operating on transmission output shaft.
457 WHEELED LOADING SHOVEL SPECIFICATION

TIRE SIZE – 457 HT


HT Dimensions
Op weight STL FTTL Vertical Width
Tire size Manufacturer Type Rating
N lbs (kg) lbs (kg) lbs (kg) in (mm) ft-in (mm)
23.5R25 (radial) Michelin XTLA L2 -26 (-12) -17 (-8) -15 (-7) -0.1 (-2) -0.1 (-3)
650/65R25 (radial) Michelin XLD L3 -203 (-92) -138 (-63) -121 (-55) -2.2 (-56) 1.4 (35)
23.5R25 (radial) Goodyear TL-3A+ L3 714 (324) 487 (221) 429 (195) 0.6 (16) 0.6 (16)
M 23.5R25 (radial) Goodyear RT-3B L3 388 (176) 264 (120) 234 (106) 0.5 (12) 1.6 (41)
23.5R25 (Crossply) Goodyear HRL-3A (20PLY) L3 -220 (-100) -149 (-68) -132 (-60) 0.9 (24) 0.9 (23)
T 23.5R25 (Crossply) JCB SITEMASTER (24PLY) L3 -203 (-92) -138 (-63) -123 (-56) 0.2 (6) 0.0 (1)
23.5R25 (radial) JCB EARTHMOVER L3 353 (160) 240 (109) 212 (96) 0.0 (1) 0.2 (6)
V Q 23.5R25 (radial) Michelin XLDD2A L5 1208 (548) 824 (374) 728 (330) 1.1 (27) 0.5 (13)
23.5R25 (radial) Michelin XMINED2 L5 1825 (828) 1245 (565) 1100 (499) 1.5 (37) 1.5 (38)
R
23.5R25 (radial) Goodyear RL-5K L5 1746 (792) 1190 (540) 1052 (477) 0.4 (9) 0.9 (24)
23.5-25 (solid cushion)* SG Revolution S2 C2 DWL - 6887 (3124) 4696 (2130) 4146 (1881) 2.0 (51) -0.9 (-24)
O
Heavy-duty counterweight - - - 1706 (774) 3334 (1281) 2824 (1281) 0.0 (0) 0.0 (0)
S P
*Heavy duty counterweight replaced by standard counterweight when solid tires are fitted

LOADER DIMENSIONS – 457 HT


Assumes machine is fitted with Michelin 23.5R25 XHA2 (L3) tires and heavy duty counterweight.
Model 457 HT
Shovel mounting Direct Quickhitch
Shovel type General purpose General purpose
Tipped teeth Tipped teeth
Shovel equipment Tipped teeth Reversible toeplate Tipped teeth Reversible toeplate
and toeplate segments and toeplate segments
Shovel capacity (SAE heaped) yd3 (m³) 4.1 (3.1) 4.3 (3.3) 4.3 (3.3) 4.6 (3.5) 4.3 (3.3) 4.6 (3.5) 4.1 (3.1) 4.3 (3.3) 4.3 (3.3) 4.6 (3.5) 4.3 (3.3) 4.6 (3.5)
Shovel capacity (struck) yd3 (m³) 3.3 (2.497) 3.5 (2.687) 3.5 (2.687) 3.7 (2.844) 3.5 (2.648) 3.7 (2.844) 3.3 (2.497) 3.5 (2.687) 3.5 (2.648) 3.7 (2.844) 3.5 (2.648) 3.7 (2.844)
Shovel width ft in (mm) 9' 4" (2837) 9' 4" (2837) 9' 2" (2800) 9' 2" (2800) 9' 4" (2837) 9' 4" (2837) 9' 4" (2837) 9' 4" (2837) 9' 2" (2800) 9' 2" (2800) 9' 4" (2837) 9' 4" (2837)
Shovel weight lbs (kg) 3349 (1519) 3450 (1565) 3591 (1629) 3693 (1675) 3675 (1667) 3777 (1713) 3144 (1426) 3124 (1417) 3386 (1536) 3486 (1581) 3470 (1574) 3569 (1619
Maximum material density * lbs/ft (kg/m³) 135 (2167) 126 (2022) 126 (2020) 118 (1886) 126 (2014) 118 (1886) 128 (2048) 119 (1911) 119 (1908) 112 (1786) 119 (1902) 111 (1781)
Tipping load straight * lbs (kg) 35109 (15925) 34887 (15825) 34872 (15817) 34649 (15717) 34790 (15780) 34567 (15679) 33276 (15094) 33072 (15001) 33038 (14986) 32834 (14893) 32956 (14948) 32751 (14856)
Tipping load full turn * lbs (kg) 29625 (13438) 29419 (13344) 29387 (13330) 29181 (13236) 29305 (13293) 29099 (13199) 27995 (12698) 27806 (12613) 27757 (12590) 27567 (12504) 27674 (12553) 27485 (12467
Payload * lbs (kg) 14812 (6719) 14710 (6672) 14694 (6665) 14590 (6618) 14653 (6646) 14549 (6599) 13998 (6349) 13903 (6306) 13878 (6295) 13784 (6252) 13837 (6276) 13742 (6233)
Maximum breakout force lbf (kN) 36194 (161) 34396 (153) 33721 (150) 32148 (143) 33721 (150) 32148 (143) 32372 (144) 31024 (138) 30349 (135) 29225 (130) 30349 (135) 29225 (130)
M Dump angle maximum degrees 50 (45) 50 (45) 50 (45) 50 (45) 50 (45) 50 (45) 50 (45) 50 (45) 50 (45) 50 (45) 50 (45) 50 (45)
N Roll back angle full height degrees 43 (57) 43 (57) 43 (57) 43 (57) 43 (57) 43 (57) 43 (57) 43 (57) 43 (57) 43 (57) 43 (57) 43 (57)
O Roll back at carry degrees 44 (52) 44 (52) 44 (52) 44 (52) 44 (52) 44 (52) 44 (52) 44 (52) 44 (52) 44 (52) 44 (52) 44 (52)
P Roll back at ground level degrees 41 (46) 41 (46) 41 (46) 41 (46) 41 (46) 41 (46) 41 (46) 41 (46) 41 (46) 41 (46) 41 (46) 41 (46)
Q Load over height ft in (mm) 13' 1" (3999) 13' 1" (3999) 13' 3" (4031) 13' 3" (4031) 13' 1" (3999) 13' 1" (3999) 13' 1" (3999) 13' 1" (3999) 13' 3" (4031) 13' 3" (4031) 13' 1" (3999) 13' 1" (3999)
R Dump height (45 deg dump) ft in (mm) 9' 7" (2923) 9' 5" (2881) 10' 1" (3072) 9' 11" (3030) 9' 7" (2923) 9' 5" (2881) 9' 3" (2817) 9' 1" (2775) 9' 9" (2966) 9' 7" (2924) 9' 3" (2817) 9' 1" (2772)
S Dig depth in (mm) 5" (120) 5" (120) 3" (88) 3" (88) 5" (120) 5" (120) 5" (120) 5" (120) 3" (88) 3" (88) 5" (120) 5" (120)
T Reach at dump height ft in (mm) 4' 4" (1326) 4' 6" (1368) 4' 0" (1216) 4' 2" (1258) 4' 4" (1326) 4' 6" (1368) 4' 8" (1432) 4' 10" (1474) 4' 4" (1322) 4' 6" (1364) 4' 8" (1432) 4' 10" (1474)
V Pin height ft in (mm) 14' 2" (4307) 14' 2" (4307) 14' 2" (4307) 14' 2" (4307) 14' 2" (4307) 14' 2" (4307) 14' 2" (4307) 14' 2" (4307) 14' 2" (4307) 14' 2" (4307) 14' 2" (4307) 14' 2" (4307)
Reach maximum (45 deg dump) horizontal arm ft in (mm) 7' 7" (2303) 7' 8" (2345) 7' 2" (2193) 7' 4" (2232) 7' 7" (2303) 7' 8" (2345) 7' 11" (2409) 8' 0" (2451) 7' 7" (2299) 8' 0" (2438) 7' 11" (2409) 8' 0" (2451)
Operating weight (includes 75kg operator and
lbs (kg) 44428 (20152) 44529 (20198) 44670 (20262) 44771 (20308) 44754 (20300) 44855 (20346) 44928 (20379) 45027 (20424) 45171 (20489) 45270 (20534) 45254 (20527) 45353 (20572)
full fuel and DEF tanks)
SPECIFICATION 457 WHEELED LOADING SHOVEL

TIRE SIZE – 457 HT SHL


HT SHL Dimensions
Op weight STL FTTL Vertical Width
Tire size Manufacturer Type Rating
N lbs (kg) lbs (kg) lbs (kg) in (mm) ft-in (mm)
23.5R25 (radial) Michelin XTLA L2 -26 (-12) -13 (-6) -11 (-5) -0.1 (-2) -0.1 (-3)
650/65R25 (radial) Michelin XLD L3 - 203 (-92) -103 (-47) -90 (-41) -2.2 (-56) 1.4 (35)
23.5R25 (radial) Goodyear TL-3A+ L3 714 (324) 362 (164) 320 (145) 0.6 (16) 0.6 (16)
M 23.5R25 (radial) Goodyear RT-3B L3 388 (176) 197 (89) 174 (79) 0.5 (12) 1.6 (41)
23.5R25 (Crossply) Goodyear HRL-3A (20PLY) L3 -220 (-100) -111 (-50) -98 (-45) 0.9 (24) 0.9 (23)
T 23.5R25 (Crossply) JCB SITEMASTER (24PLY) L3 -203 (-92) -103 (-47) -91 (-41) 0.2 (6) 0.0 (1)
23.5R25 (radial) JCB EARTHMOVER L3 353 (160) 179 (81) 159 (72) 0.0 (1) 0.2 (6)
V Q 23.5R25 (radial) Michelin XLDD2A L5 1208 (548) 613 (278) 542 (246) 1.1 (27) 0.5 (13)
23.5R25 (radial) Michelin XMINED2 L5 1825 (828) 927 (421) 819 (371) 1.5 (37) 1.5 (38)
R
23.5R25 (radial) Goodyear RL-5K L5 1746 (792) 886 (402) 783 (355) 0.4 (9) 0.9 (24)
23.5-25 (solid cushion)* SG Revolution S2 C2 DWL - 6887 (3124) 3496 (1586) 3087 (1400) 2.0 (51) -0.9 (-24)
O
Heavy-duty counterweight - - - 1706 (774) 2482 (1126) 2103 (954) 0.0 (0) 0.0 (0)
S P
*Heavy duty counterweight replaced by standard counterweight when solid tires are fitted

LOADER DIMENSIONS – 457 HT SHL


Assumes machine is fitted with Michelin 23.5R25 XHA2 (L3) tires and heavy duty counterweight.
Model 457 HT SHL
Shovel mounting Direct Quickhitch
Shovel type General purpose General purpose
Tipped teeth Tipped teeth
Shovel equipment Tipped teeth Reversible toeplate Tipped teeth Reversible toeplate
and toeplate segments and toeplate segments
Shovel capacity (SAE heaped) yd3 (m³) 3.7 (2.8) 4.1 (3.1) 4.3 (3.3) 4.3 (3.3) 4.6 (3.5) 4.3 (3.3) 4.6 (3.5) 4.1 (3.1) 4.3 (3.3) 4.3 (3.3) 4.6 (3.5) 4.3 (3.3) 4.6 (3.5)
Shovel capacity (struck) yd3 (m³) 2.9 (2.210) 3.3 (2.497) 3.5 (2.687) 3.5 (2.648) 3.7 (2.844) 3.5 (2.648) 3.7 (2.844) 3.3 (2.497) 3.5 (2.687) 3.5 (2.648) 3.7 (2.844) 3.5 (2.648) 3.7 (2.844)
Shovel width ft in (mm) 9' 4" (2837) 9' 4" (2837) 9' 4" (2837) 9' 2" (2800) 9' 2" (2800) 9' 4" (2837) 9' 4" (2837) 9' 4" (2837) 9' 4" (2837) 9' 2" (2800) 9' 2" (2800) 9' 4" (2837) 9' 4" (2837)
Shovel weight lbs (kg) 3190 (1447) 3349 (1519) 3450 (1565) 3591 (1629) 3693 (1675) 3675 (1667) 3777 (1713) 3144 (1426) 3124 (1417) 3386 (1536) 3486 (1581) 3470 (1574) 3569 (1619)
Maximum material density * lbs/ft (kg/m³) 100 (1609) 90 (1449) 84 (1351) 84 (1345) 79 (1258) 84 (1340) 78 (1253) 83 (1322) 77 (1232) 77 (1226) 72 (1146) 76 (1220) 71 (1140)
Tipping load straight * lbs (kg) 23963 (10870) 23934 (10856) 23766 (10780) 23695 (10748) 23527 (10672) 23613 (10711) 23445 (10634) 22486 (10199) 22323 (10126) 22247 (10091) 22084 (10017) 22165 (10054) 22002 (9980)
Tipping load full turn * lbs (kg) 19862 (9009) 19812 (8987) 19654 (8915) 19574 (8879) 19415 (8806) 19491 (8841) 19332 (8769) 18072 (8197) 17920 (8128) 17833 (8089) 17681 (8020) 17751 (8052) 17598 (7982)
Payload * lbs (kg) 9931 (4505) 9906 (4493) 9827 (4457) 9787 (4439) 9707 (4403) 9746 (4421) 9666 (4384) 9036 (4099) 8960 (4064) 8917 (4045) 8840 (4010) 8875 (4026) 8799 (3991)
Maximum breakout force lbf (kN) 39342 (175) 36644 (163) 34845 (155) 34171 (152) 32597 (145) 34171 (152) 32597 (145) 32822 (146) 31473 (140) 30799 (137) 29675 (132) 30799 (137) 29675 (132)
M Dump angle maximum degrees 50 (45) 50 (45) 50 (45) 50 (45) 50 (45) 50 (45) 50 (45) 50 (45) 50 (45) 50 (45) 50 (45) 50 (45) 50 (45)
N Roll back angle full height degrees 43 (58) 43 (58) 43 (58) 43 (58) 43 (58) 43 (58) 43 (58) 43 (58) 43 (58) 43 (58) 43 (58) 43 (58) 43 (58)
O Roll back at carry degrees 44 (54) 44 (54) 44 (54) 44 (54) 44 (54) 44 (54) 44 (54) 44 (54) 44 (54) 44 (54) 44 (54) 44 (54) 44 (54)
P Roll back at ground level degrees 41 (46) 41 (46) 41 (46) 41 (46) 41 (46) 41 (46) 41 (46) 41 (46) 41 (46) 41 (46) 41 (46) 41 (46) 41 (46)
Q Load over height ft in (mm) 16' 3" (4962) 16' 3" (4962) 16' 3" (4962) 16' 5" (4997) 16' 5" (4997) 16' 3" (4965) 16' 3" (4965) 16' 3" (4965) 16' 3" (4965) 16' 5" (4997) 16' 5" (4997) 16' 3" (4965) 16' 3" (4965)
R Dump height (45 deg dump) ft in (mm) 13' 0" (3953) 12' 9" (3889) 12' 7" (3847) 13' 3" (4037) 13' 1" (3996) 12' 9" (3889) 12' 7" (3847) 12' 5" (3783) 12' 3" (3741) 12' 11" (3932) 12' 9" (3890) 12' 5" (3783) 12' 3" (3741)
S Dig depth in (mm) 5" (120) 5" (120) 5" (120) 3" (88) 3" (88) 5" (120) 5" (120) 5" (120) 5" (120) 3" (88) 3" (88) 5" (120)) 5" (120)
T Reach at dump height ft in (mm) 4' 4" (1319) 4' 6" (1383) 4' 8" (1425) 4' 2" (1273) 4' 4" (1315) 4' 6" (1383) 4' 8" (1425) 4' 11" (1489) 5' 0" (1531) 4' 6" (1379) 4' 8" (1421) 4' 11" (1489) 5' 0" (1531)
V Pin height ft in (mm) 17' 4" (5273) 17' 4" (5273) 17' 4" (5273) 17' 4" (5273) 17' 4" (5273) 17' 4" (5273) 17' 4" (5273) 17' 4" (5273) 17' 4" (5273) 17' 4" (5273) 17' 4" (5273) 17' 4" (5273) 17' 4" (5273)
Reach maximum (45 deg dump) horizontal arm ft in (mm) 10' 0" (3038) 10' 2" (3102) 10' 4" (3144) 9' 10" (2992) 9' 11" (3034) 10' 2" (3102) 10' 4" (3144) 10' 6" (3208) 10' 8" (3249) 10' 2" (3098) 10' 4" (3140) 10' 6" (3208) 10' 8" (3249)
Operating weight (includes 75kg operator and
lbs (kg) 46273 (20989) 46432 (21061) 46533 (21107) 46674 (21171) 46775 (21217) 46758 (21209) 46859 (21255) 46932 (21288) 47031 (21333) 47175 (21398) 47274 (21443) 47258 (21436) 47357 (21481)
full fuel and DEF tanks)
457 WHEELED LOADING SHOVEL SPECIFICATION

TIRE SIZE – 457 ZX


ZX Dimensions
Op weight STL FTTL Vertical Width
N Tire size Manufacturer Type Rating lbs (kg) lbs (kg) lbs (kg) in (mm) ft-in (mm)
23.5R25 (radial) Michelin XTLA L2 -26 (-12) -20 (-9) -18 (-8) -0.1 (-2) -0.1 (-3)
650/65R25 (radial) Michelin XLD L3 -203 (-92) -159 (-72) -139 (-63) -2.2 (-56) 1.4 (35)
23.5R25 (radial) Goodyear TL-3A+ L3 714 (324) 560 (254) 494 (224) 0.6 (16) 0.6 (16)
M 23.5R25 (radial) Goodyear RT-3B L3 388 (176) 304 (138) 269 (122) 0.5 (12) 1.6 (41)
23.5R25 (Crossply) Goodyear HRL-3A (20PLY) L3 -220 (-100) -172 (-78) -152 (-69) 0.9 (24) 0.9 (23)
T 23.5R25 (Crossply) JCB SITEMASTER (24PLY) L3 -203 (-92) -159 (-72) -141 (-64) 0.2 (6) 0.0 (1)
23.5R25 (radial) JCB EARTHMOVER L3 353 (160) 276 (125) 245 (111) 0.0 (1) 0.2 (6)
V Q 23.5R25 (radial) Michelin XLDD2A L5 1208 (548) 948 (430) 838 (380) 1.1 (27) 0.5 (13)
23.5R25 (radial) Michelin XMINED2 L5 1825 (828) 1433 (650) 1265 (574) 1.5 (37) 1.5 (38)
R
23.5R25 (radial) Goodyear RL-5K L5 1746 (792) 1369 (621) 1210 (549) 0.4 (9) 0.9 (24)
23.5-25 (solid cushion)* SG Revolution S2 C2 DWL - 6887 (3124) 5404 (2451) 4771 (2164) 2.0 (51) -0.9 (-24)
O
S P Heavy duty counterweight - - - 1706 (1740) 3836 (1740) 3250 (1474) 0.0 (0) 0.0 (0)
*Heavy duty counterweight replaced by standard counterweight when solid tires are fitted

LOADER DIMENSIONS – 457 ZX


Assumes machine is fitted with Michelin 23.5R25 XHA2 (L3) tires and heavy duty counterweight.
Model 457 ZX
Shovel mounting Direct Quickhitch
Shovel type General purpose General purpose
Tipped teeth Tipped teeth
Shovel equipment Tipped teeth Reversible toeplate Tipped teeth Reversible toeplate
and toeplate segments and toeplate segments
Shovel capacity (SAE heaped) yd3 (m³) 4.1 (3.1) 4.3 (3.3) 4.3 (3.3) 4.6 (3.5) 4.3 (3.3) 4.6 (3.5) 4.1 (3.1) 4.3 (3.3) 4.3 (3.3) 4.6 (3.5) 4.3 (3.3) 4.6 (3.5)
Shovel capacity (struck) yd3 (m³) 3.7 (2.791) 3.9 (2.991) 3.8 (2.933) 4.1 (3.137) 3.8 (2.933) 4.1 (3.137) 3.3 (2.497) 3.5 (2.687) 3.5 (2.648) 3.7 (2.844) 3.5 (2.648) 3.7 (2.844)
Shovel width ft in (mm) 9' 4" (2837) 9' 4" (2837) 9' 2" (2800) 9' 2" (2800) 9' 4" (2837) 9' 4" (2837) 9' 4" (2837) 9' 4" (2837) 9' 2" (2800) 9' 2" (2800) 9' 4" (2837) 9' 4" (2837)
Shovel weight lbs (kg) 3556 (1613) 3651 (1656) 3799 (1723) 3893 (1766) 3882 (1761) 3977 (1804) 3144 (1426) 3243 (1471) 3386 (1536) 3486 (1581) 3470 (1574) 3569 (1619)
Maximum material density * lbs/ft (kg/m³) 140 (2247) 131 (2096) 131 (2095) 122 (1961) 130 (2089) 122 (1956) 134 (2146) 125 (2007) 125 (1999) 117 (1877) 124 (1993) 117 (1871)
Tipping load straight * lbs (kg) 36397 (16510) 36163 (16403) 36159 (16402) 35924 (16295) 36077 (16364) 35842 (16258) 34898 (15829) 34768 (15770) 34655 (15719) 34525 (15660) 34571 (15681) 34442 (15622)
Tipping load full turn * lbs (kg) 30717 (13933) 30502 (13835) 30479 (13825) 30263 (13727) 30397 (13788) 30180 (13690) 29331 (13304) 29206 (13248) 29089 (13194) 28964 (13138) 29005 (13156) 28880 (13100)
Payload * lbs (kg) 15359 (6967) 15251 (6918) 15239 (6913) 15131 (6864) 15198 (6894) 15090 (6845) 14666 (6652) 14603 (6624) 14544 (6597) 14482 (6569) 14502 (6578) 14440 (6550)
Maximum breakout force lbf (kN) 38667 (172) 37093 (165) 36194 (161) 34621 (154) 36194 (161) 34621 (154) 34396 (153) 33047 (147) 32148 (143) 30799 (137) 32148 (143) 30799 (137)
M Dump angle maximum degrees 50 (45) 50 (45) 50 (45) 50 (45) 50 (45) 50 (45) 50 (45) 50 (45) 50 (45) 50 (45) 50 (45) 50 (45)
N Roll back angle full height degrees 43 (67) 43 (67) 43 (67) 43 (67) 43 (67) 43 (67) 43 (67) 43 (67) 43 (67) 43 (67) 43 (67) 43 (67)
O Roll back at carry degrees 44 (45) 44 (45) 44 (45) 44 (45) 44 (45) 44 (45) 44 (45) 44 (45) 44 (45) 44 (45) 44 (45) 44 (45)
P Roll back at ground level degrees 41 (39) 41 (39) 41 (39) 41 (39) 41 (39) 41 (39) 41 (39) 41 (39) 41 (39) 41 (39) 41 (39) 41 (39)
Q Load over height ft in (mm) 12' 6" (3802) 12' 6" (3802) 12' 7" (3834) 12' 7" (3834) 12' 6" (3802) 12' 6" (3802) 12' 6" (3802) 12' 6" (3802) 12' 7" (3834) 12' 7" (3834) 12' 6" (3802) 12' 6" (3802)
R Dump height (45 deg dump) ft in (mm) 9' 0" (2740) 8' 10" (2698) 9' 6" (2890) 9' 4" (2848) 9' 0" (2740) 8' 10" (2698) 8' 7" (2620) 8' 5" (2578) 9' 1" (2770) 8' 11" (2728) 8' 7" (2620) 8' 5" (2578)
S Dig depth in (mm) 5" (120) 5" (120) 3" (88) 3" (88) 5" (120) 5" (120) 5" (120) 5" (120) 3" (88) 3" (88) 5" (120) 5" (120)
T Reach at dump height ft in (mm) 4' 3" (1301) 4' 5" (1343) 3' 11" (1191) 4' 1" (1233) 4' 3" (1301) 4' 5" (1343) 4' 8" (1421) 4' 10" (1463) 4' 4" (1311) 4' 5" (1353) 4' 8" (1421) 4' 10" (1463)
V Pin height ft in (mm) 13' 6" (4110) 13' 6" (4110) 13' 6" (4110) 13' 6" (4110) 13' 6" (4110) 13' 6" (4110) 13' 6" (4110) 13' 6" (4110) 13' 6" (4110) 13' 6" (4110) 13' 6" (4110) 13' 6" (4110)
Reach maximum (45 deg dump) horizontal arm ft in (mm) 7' 0" (2140) 7' 2" (2182) 6' 8" (2029) 6' 10" (2071) 7' 0" (2140) 7' 2" (2182) 7' 5" (2260) 7' 7" (2302) 7' 1" (2149) 7' 2" (2191) 7' 5" (2260) 7' 7" (2302)
Operating weight (includes 75kg operator and full
lbs (kg) 43257 (19621) 43352 (19664) 43499 (17931) 43594 (19774) 43583 (19769) 43678 (19812) 44057 (19984) 44156 (20029) 44300 (20094) 44399 (20139) 44383 (20132) 44483 (20177)
fuel and DEF tanks)
SPECIFICATION 457 WHEELED LOADING SHOVEL

TIRE SIZE – 457 ZX HL


ZX HL Dimensions
Op weight STL FTTL Vertical Width
N Tire size Manufacturer Type Rating lbs (kg) lbs (kg) lbs (kg) in (mm) ft-in (mm)
23.5R25 (radial) Michelin XTLA L2 -26 (-12) -16 (-7) -14 (-6) -0.1 (-2) -0.1 (-3)
650/65R25 (radial) Michelin XLD L3 -203 (-92) -125 (-57) -110 (-50) -2.2 (-56) 1.4 (35)
23.5R25 (radial) Goodyear TL-3A+ L3 714 (324) 442 (200) 390 (177) 0.6 (16) 0.6 (16)
M 23.5R25 (radial) Goodyear RT-3B L3 388 (176) 240 (109) 212 (96) 0.5 (12) 1.6 (41)
23.5R25 (Crossply) Goodyear HRL-3A (20PLY) L3 -220 (-100) -136 (-62) -120 (-54) 0.9 (24) 0.9 (23)
T 23.5R25 (Crossply) JCB SITEMASTER (24PLY) L3 -203 (-92) -125 (-57) -111 (-50) 0.2 (6) 0.0 (1)
23.5R25 (radial) JCB EARTHMOVER L3 353 (160) 218 (99) 192 (87) 0.0 (1) 0.2 (6)
V Q 23.5R25 (radial) Michelin XLDD2A L5 1208 (548) 748 (339) 661 (300) 1.1 (27) 0.5 (13)
23.5R25 (radial) Michelin XMINED2 L5 1825 (828) 1131 (513) 998 (453) 1.5 (37) 1.5 (38)
R
23.5R25 (radial) Goodyear RL-5K L5 1746 (792) 1080 (490) 955 (433) 0.4 (9) 0.9 (24)
23.5-25 (solid cushion)* SG Revolution S2 C2 DWL - 6887 (3124) 4263 (1934) 3764 (1707) 2.0 (51) -0.9 (-24)
O
S P Heavy duty counterweight - - - 1706 (1740) 3027 (1373) 2564 (1163) 0.0 (0) 0.0 (0)
*Heavy duty counterweight replaced by standard counterweight when solid tires are fitted

LOADER DIMENSIONS – 457 ZX HL


Assumes machine is fitted with Michelin 23.5R25 XHA2 (L3) tires and heavy duty counterweight.
Model 457 ZX HL
Shovel mounting Direct Quickhitch
Shovel type General purpose General purpose
Tipped teeth Tipped teeth
Shovel equipment Tipped teeth Reversible toeplate Tipped teeth Reversible toeplate
and toeplate segments and toeplate segments
Shovel capacity (SAE heaped) yd3 (m³) 3.7 (2.8) 4.1 (3.1) 4.3 (3.3) 4.3 (3.3) 4.6 (3.5) 4.3 (3.3) 4.6 (3.5) 4.1 (3.1) 4.3 (3.3) 4.3 (3.3) 4.6 (3.5) 4.3 (3.3) 4.6 (3.5)
Shovel capacity (struck) yd3 (m³) 3.3 (2.497) 3.7 (2.791) 3.9 (2.991) 3.8 (2.933) 4.1 (3.137) 3.8 (2.933) 4.1 (3.137) 3.3 (2.497) 3.5 (2.687) 3.5 (2.648) 3.7 (2.844) 3.6 (2.648) 3.7 (2.844)
Shovel width ft in (mm) 9' 4" (2837) 9' 4" (2837) 9' 4" (2837) 9' 2" (2800) 9' 2" (2800) 9' 4" (2837) 9' 4" (2837) 9' 4" (2837) 9' 4" (2837) 9' 2" (2800) 9' 2" (2800) 9' 4" (2837) 9' 4" (2837)
Shovel weight lbs (kg) 3395 (1540) 3556 (1613) 3651 (1656) 3799 (1723) 3893 (1766) 3882 (1761) 3977 (1804) 3144 (1426) 3243 (1471) 3386 (1536) 3486 (1581) 3470 (1574) 3569 (1619)
Maximum material density * lbs/ft (kg/m³) 117 (1876) 104 (1672) 97 (1556) 97 (1554) 91 (1452) 97 (1549) 90 (1447) 99 (1593) 93 (1487) 92 (1482) 87 (1388) 92 (1476) 86 (1383)
Tipping load straight * lbs (kg) 27660 (12546) 27326 (12395) 27101 (12293) 27089 (12287) 26864 (12185) 27007 (12250) 26782 (12148) 26153 (11863) 26004 (11795) 25931 (11762) 25782 (11695) 25855 (11728) 25706 (11660)
Tipping load full turn * lbs (kg) 23159 (10505) 22850 (10365) 22644 (10271) 22613 (10257) 22407 (10163) 22532 (10220) 22325 (10126) 21780 (9879) 21639 (9815) 21559 (9779) 21418 (9715) 21483 (9744) 21341 (9680)
Payload * lbs (kg) 11579 (5252) 11425 (5182) 11322 (5135) 11307 (5129) 11203 (5082) 11266 (5110) 11162 (5063) 10890 (4940) 10820 (4908) 10779 (4889) 10709 (4857) 10741 (4872) 10671 (4840)
Maximum breakout force lbf (kN) 36869 (164) 33946 (151) 32597 (145) 31923 (142) 30574 (136) 31923 (142) 30574 (136) 30124 (134) 29000 (129) 28326 (126) 27202 (121) 28326 (126) 27202 (121)
M Dump angle maximum degrees 50 (45) 50 (45) 50 (45) 50 (45) 50 (45) 50 (45) 50 (45) 50 (45) 50 (45) 50 (45) 50 (45) 50 (45) 50 (45)
N Roll back angle full height degrees 43 (53) 43 (53) 43 (53) 43 (53) 43 (53) 43 (53) 43 (53) 43 (53) 43 (53) 43 (53) 43 (53) 43 (53) 43 (53)
O Roll back at carry degrees 44 (52) 44 (52) 44 (52) 44 (52) 44 (52) 44 (52) 44 (52) 44 (52) 44 (52) 44 (52) 44 (52) 44 (52) 44 (52)
P Roll back at ground level degrees 41 (44) 41 (44) 41 (44) 41 (44) 41 (44) 41 (44) 41 (44) 41 (44) 41 (44) 41 (44) 41 (44) 41 (44) 41 (44)
Q Load over height ft in (mm) 14' 4" (4373) 14' 4" (4373) 14' 4" (4373) 14' 5" (4405) 14' 5" (4405) 14' 4" (4373) 14' 4" (4373) 14' 4" (4373) 14' 4" (4373) 14' 5" (4405) 14' 1" (4285) 14' 4" (4373) 14' 4" (4373)
R Dump height (45 deg dump) ft in (mm) 11' 1" (3374) 10' 10" (3310) 10' 9" (3268) 11' 4" (3460) 11' 3" (3418) 10" 10" (3310) 10' 9" (3268) 10' 6" (3190) 10' 4" (3148) 10' 11" (3340) 10' 10" (3298) 10' 6" (3190) 10' 4" (3148)
S Dig depth in (mm) 6" (164) 6" (164) 6" (164) 5" (132) 5" (132) 6" (164) 6" (164) 6" (164) 6" (164) 5" (132) 5" (132) 6" (164) 6" (164)
T Reach at dump height ft in (mm) 4' 4" (1315) 4' 6" (1379) 4' 8" (1421) 4' 2" (1269) 4' 4" (1311) 4' 6" (1379) 4' 8" (1421) 4' 11" (1499) 5' 1" (1541) 4' 7" (1389) 4' 8" (1431) 4' 11" (1499) 5' 1" (1541)
V Pin height ft in (mm) 15' 4" (4680) 15' 4" (4680) 15' 4" (4680) 15' 4" (4680) 15' 4" (4680) 15' 4" (4680) 15' 4" (4680) 15' 4" (4680) 15' 4" (4680) 15' 4" (4680) 15' 4" (4680) 15' 4" (4680) 15' 4" (4680)
Reach maximum (45 deg dump) horizontal arm ft in (mm) 8' 8" (2553) 8' 7" (2617) 8' 9" (2659) 8' 3" (2507) 8' 4" (2549) 8' 7" (2617) 8' 9" (2659) 9' 0" (2737) 9' 1" (2779) 8' 7" (2627) 8' 9" (2669) 9' 0" (2737) 9' 1" (2779
Operating weight (includes 75kg operator and
lbs (kg) 43835 (19883) 43995 (19956) 44090 (19999) 44238 (20066) 44333 (20109) 44322 (20104) 44417 (20147) 44796 (20319) 44895 (20364) 45038 (20429) 45137 (20474) 45122 (20467) 45221 (20512)
full fuel and DEF tanks)
457 WHEELED LOADING SHOVEL SPECIFICATION

F MATERIAL DENSITY
Material Loose density Fill factor Material Loose density Fill factor
lb/yd³ (kg/m³) % lb/yd³ (kg/m³) %
Snow (fresh) 340 (200) 110 Sodium chloride (dry) (salt) 2190 (1300) 85
Peat (dry) 670 (400) 100 Cement portland 2430 (1440) 100
Sugar beet 890 (530) 100 Limestone (crushed) 2580 (1530) 100
Coke (loose) 960 (570) 85 Sand (dry) 2610 (1550) 100
Barley 1010 (600) 85 Asphalt 2700 (1600) 100
Petroleum coke 1150 (680) 85 Gravel (dry) 2780 (1650) 85
E Wheat 1230 (730) 85 Clay (wet) 2830 (1680) 110
Coal bitumous 1290 (765) 100 Sand (wet) 3190 (1890) 110
Fertiliser (mixed) 1740 (1030) 85 Fire clay 3510 (2080) 100
D
Coal anthracite 1760 (1046) 100 Copper (concentrate) 3880 (2300) 85
Earth (dry) (loose) 1940 (1150) 100 Slate 4720 (2800) 100
Nitrate fertiliser 2110 (1250) 85 Magnetite 5400 (3204) 100

A
C
B BUCKET CAPACITIES

LOADER DIMENSIONS WITH FORKS


ZX HL
457 HT 457 HT SHL 457 ZX 457 ZX SHL 4.6 yd3
Fork carriage width ft-in (mm) 4' 11" (1500) 4' 11" (1500) 4' 11" (1500) 4' 11" (1500) (3.5m3 )
HT SHL ZX & HT
Length of tines ft-in (mm) 4' 0" (1220) 4' 0" (1220) 4' 0" (1220) 4' 0"(1220)
A Reach at ground level ft-in (mm) 3' 10" (1173) 7' 0" (2140) 3' 3" (978) 5' 1" (1550) ZX HL ZX & HT
4.1 yd3
B Reach at arms horizontal ft-in (mm) 6' 1" (1848) 8' 8" (2648) 5' 7" (1698) 7' 2" (2175)
(3.3m3)
C Top of tine above ground with arms down in (mm) 1" (35) 1" (35) 1" (35) 1" (35) HT SHL

Bucket capacity
D Arms, horizontal height ft-in (mm) 6' 4" (1935) 6' 4" (1935) 6' 4" (1935) 6' 4" (1935)
ZX HL ZX & HT
E Arms, maximum height ft-in (mm) 13' 8" (4154) 16' 10" (5120) 13' 0" (3957) 14' 10" (4528) 4.1 yd3
F Reach at maximum height ft-in (mm) 2' 10" (871) 3' 1" (929) 2' 10" (860) 3' 1" (938) (3.1m3)
HT SHL
Tipping load straight lbs (kg) 26951 (12225) 19942 (9045) 25116 (11392) 21070 (9557)
Tipping load full turn (40°) lbs (kg) 22873 (10375) 16281 (7385) 21267 (9647) 17735 (8044) ZX HL ZX & HT
3.9 yd3
Payload* lbs (kg) 17637 (8000) 13025 (5908) 17014 (7717) 14188 (6435)
(3m3)
Attachment weight lbs (kg) 1345 (610) 1345 (610) 1345 (610) 1345 (610) HT SHL

Operating weight (includes 75kg operator


lbs (kg) 43129 (19563) 45133 (20472) 42258 (19168) 42997 (19503) ZX HL ZX & HT
and full fuel and DEF tanks)
3.7yd3
* At the centre of gravity distance 2ft (600mm). Based on 80% of FTTL as defined in IS0 8313. (2.8m3)
HT SHL
Manual fork spacing's at 2" (50mm) increments. Class 4A forks (section 6" (150mm) x 2.3" (60mm)).
HT machines have parallel lift loader end. ZX machines do not.
HT machines have heavy duty counterweight 62 lb/ft3 75 lb/ft3 87 lb/ft3 100 lb/ft3 112 lb/ft3 125 lb/ft3 137 lb/ft3 150 lb/ft3 162 lb/ft3
(1000 kg/m3) (1200 kg/m3) (1400 kg/m3) (1600 kg/m3) (1800 kg/m3) (2000 kg/m3) (2200 kg/m3) (2400 kg/m3) (2600 kg/m3)
SERVICE FILL CAPACITIES
Material density
Hydraulic system gallons (liters) 63.4 (240)
Hydraulic tank gallons (liters) 35.7 (135)
Fuel tank gallons (liters) 79.3 (300) HT = Standard height arm HL = High Lift arm SHL = Super high lift arm ZX = Z bar
Engine oil including filter gallons (liters) 6.6 (25)
100%
Transmission oil system gallons (liters) 10.8 (41) / 11.9 (45) with open diff axles
Axle oil (front) gallons (liters) 9.2 (35)
115% 95%
Axle oil (rear) gallons (liters) 9.2 (35)
Bucket fill factors
Engine coolant system gallons (liters) 11.1 (42)
DEF tank gallons (liters) 11.1 (42)
SPECIFICATION 457 WHEELED LOADING SHOVEL

EQUIPMENT
SERVICE AND MAINTENANCE ELECTRICAL (CONTINUED) OPERATOR STATION (CONTINUED)
3 year Livelink telematics • White noise reverse alarm and light + Cab air intake filter •
Engine oil remote drain and fill • Work lights in rear grille • Carbon cab air intake filter +
Grouped pressure test points • Hood operation alarm • 12V in cab power socket •
Lockable tool box • Blue led reverse lights + 2 x 12V in cab power socket +
Lubrication points accessible from ground level • 24V in cab power socket +
DRIVE TRAIN Reversing camera (colour) +
ENGINE 4 speed transmission • Fold away adjustable steering column •
Air cleaner – cyclonic pre filter with engine fan scavenge system • 5 speed transmission with lock-up torque converter + ROPS/FOPS safety structure •
Automatically reversing cooling fan + Epicyclical wheel hub reduction • Interior light •
Crankcase breather oil trap • Fixed front axle • Front primary display screen •
DEF fluid • Gear kick down on loader control lever • Secondary A post display screen, rotary control menu interface +
Electrical opening rear hood • Indicator glass for transmission oil level • A post mounted membrane switches •
Epoxy coated radiator / coolers + Limited slip differentials front and rear + Variable fan speed control on climatic control system +
Fixed mounted fan • Loader lever direction control • 2" (50 mm) seat belt •
Fuel filter • Neutral start • 3" (75mm) seat belt +
Fuel pre-filter with water trap • Open differential • Two speed intermittent front windshield wipe/wash and self-park •
Hydraulically driven cooling fan • Open differential with automatic locking -100% (front axle only) + Single speed rear screen wipe/wash and self-park •
Manual override rear bonnet opening • Oscillating rear axle • 3 speed heater/demisting •
-4°F (-20°C) cold start • Power-inch intelligent clutch cut off on footbrake (selectable) • Lh and Rh sliding opening windows •
SCR engine emission control • Selectable automatic power shift • Floor mat •
Swing out fan + Speed limiter 12 mph (20kph) + Cup holder •
Waste gated turbo • Steering column single lever shift control (direction and gear) • Steering wheel spinner knob •
Widecore radiator + Transmission cooler bypass + Internal rear view mirror •
Tinted cab glass •
ELECTRICAL BRAKE SYSTEM Multi-media port (USB and 3.5mm) +
100 amp alternator • Multi-plate wet disc brakes • Operator stowage •
Amber rotating beacon • Sintered brake pads • Laminated windshield •
Electrical adjustable mirrors • Dual circuit hydraulic power • Heated rear screen •
Heated mirrors • Wheel speed braking • Loader control isolator •
External battery isolator • Parking disc brake on transmission output shaft • Horn •
Fold down beacon arm • Electrical hydraulic park brake actuation • Adjustable armrest •
Green seat belt beacon + Removable storage rubber mats •
Halogen front and rear working lights • OPERATOR STATION Convex mirror kit (1 on each side) +
Hazard warning lights • Fully glazed cab • Adjustable seat mounted controls •
Integrated rear view camera + Front low windshield guards +
LED front and rear working lights + Air conditioning • FRONT PRIMARY DISPLAY
Number plate light kit + Climate control + Warning lights
Parking lights • Single lever joystick • Direction indicators •
Radio wiring and speakers • Multi-lever hydraulic controls + Master warning •
Rear fog light • Proportional electro hydraulic auxiliary control + High coolant temperature •
Reverse alarm and light • Air suspension cloth seat • Battery charging condition •
Smart reverse alarm and light + Deluxe heated air suspension cloth seat + Low fuel level •
Turn signals • Super deluxe heated and cooled air suspension half leather seat + Engine oil pressure •
Front roller blind • Hazard lamps •
Rear roller blind +
457 WHEELED LOADING SHOVEL SPECIFICATION

EQUIPMENT (CONTINUED)
FRONT PRIMARY DISPLAY FRONT PRIMARY DISPLAY (CONTINUED) HYDRAULIC SYSTEM (CONTINUED)
Warning lights (continued) Data screens (continued) Electronic hydraulic isolation •
Park brake state • Instantaneous fuel use • Automatic boom kick-out. Detent •
Road lights • Average fuel use (resettable) • Automatic bucket positioner •
Main beam lights • Current date • Front loader float •
Rear fog lights • Machine hours • Indicator glass for hydraulic oil level •
Engine pre-heat • Trip distance (resettable) • Hydraulic oil cooler •
Brake system pressure • Hours to Service •
Differential lock • Daily checks EXTERNAL EQUIPMENT
Low steering pressure • Engine oil level • Front and rear fenders •
Buzzer alerts DEF level • Full rear fenders +
Engine air filter blocked • Front adjustable mud flaps •
Diesel exhaust fluid (DEF) • RIGHT HAND SECONDARY DISPLAY (OPTIONAL) Front wheel spray guards •
Torque reduction in case of malfunction • Clock • Rear fender chevrons •
Amber warning lamp • Climate control • Full tire coverage fenders •
Stop engine • Fan speed • Automatic greasing system +
Gauge display In cab temperature set • Grease gun and cartridge +
Engine speed • Machine hours • One piece electrical opening hood •
Coolant temperature • Rear view camera • Mesh air intake screens •
Fuel level • Fuel use • Flexible bottom step •
LCD screen display Time and date • Full width rear counterweight •
Current gear • Auxiliary flow rate + Recovery hitch •
Stop engine • Hydraulic oil temperature • Lifting / tie down lugs •
Torque reduction in case of malfunction • Transmission oil temperature • Rear counterweight chevrons +
Amber warning lamp • Machine settings screen Additional rear counterweight (+1706 lb (+774kg)) +
Diesel exhaust fluid (DEF) • Coolant temperature •
Engine air filter blocked • Engine oil pressure • PROTECTIVE EQUIPMENT
Secondary steer system pressure • Air filter • Front cab screen guards +
Torque lockup • Transmission sump temperature • Wastemaster package: includes front and rear light guards, front
Steer mode • Transmission torque convertor temperature • screen guard, front and rear belly guards, rear light guards, +
widecore radiator, Wastemaster decal.
Ground speed • Hydraulic oil temperature •
Engine Speed (numeric display) • Park brake pressure •
Rear grille guard +
Clock • Battery voltage •
Fire system +
Hydraulic state • Help display •
Safety strut loader arm •
Smoothride system (SRS) + On-screen Handbook •
Light guards +
Beacon •
Front belly guard kits +
Front work lamps • HYDRAULIC SYSTEM
Rear belly guard kits +
Rear work lamps • Smoothride system (SRS) +
Articulation joint safety strut •
Heated rear screen • Hydraulic quick hitch with in cab isolation +
Front rubber apron mat +
Transmission sump temperature • Auxiliary ARV kit +
OTHER EQUIPMENT
Data screens Auxiliary hydraulic service +
DEF level • Twin auxiliary hydraulic service +
High lift loader end (ZX loader only) +
Hydraulic oil temperature • Twin piston pumps with priority steer •
Super high lift loader end (HT loader only) +
Torque convertor temperature • Emergency steer back-up •
Volume of fuel remaining • JCB biodegradable hydraulic oil + STANDARD •
Total fuel used (resettable) • OPTIONAL +
ONE COMPANY, OVER 300 MACHINES.

Your nearest JCB Dealer


JCB North American – Headquarters
Savannah. 2000 Bamford Blvd., Savannah, Georgia, 31322 Tel: (912) 447-2000
Download the very latest information on this product range at www.jcb.com
JCB inc. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means, electronic, mechanical,
photocopying or otherwise, without prior permission from JCB inc. All references in this publication to operating weights, sizes, capacities and other performance measurements are
provided for guidance only and may vary dependant upon the exact specification of machine. They should not therefore be relied upon in relation to suitability for a particular
application. Guidance and advice should always be sought from your JCB Dealer. JCB reserves the right to change specifications without notice. Illustrations and specifications shown
may include optional equipment and accessories. The JCB logo is a registered trademark of J C Bamford Excavators Ltd.

9999/5611 en-GB 02/15 Issue 3


/JCBNA /JCBNA /JCBNORTHAMERICA

You might also like