Operating Manual: Book ID: 4-P06406CU - EN

Operating manual
AV 70 X
Cummins
Book ID: 4-P06406CU-EN

AV 70 X
Articulated tandem roller
Cummins Tier 3
Operating manual
Edition 06/2011 EN
From Serial No. 4062005
Translation of Original Operating Manual
Místo a datum vydání / Place and date of issue / Ort und Datum der
Ausgabe:
Congratulations on your purchase of an AMMANN road roller. This modern compaction device is characterised by simple operation
and maintenance and is the product of many years of AMMANN experience in the field of road roller engineering. In order to avoid
faults due to improper operation and maintenance we request that you read this operating manual with great care and keep it for later
reference.
With kind regards,

Ammann Czech Republic a.s. | Náchodská 145 | CZ–549 01 Nové Město nad Metují
% + 420 491 476 111 | Fax + 420 491 470 215 | info@ammann-group.com | www.ammann-group.com
406001
This manual consists of:

I. Specification manual II. Operating instructions III. Maintenance manual
The following explanations serve to familiarise the machinist (operator) with the roller and to support him during handling and main-
tenance. It is therefore absolutely necessary to provide the operator with these instructions and to ensure that he reads them carefully
before using the road roller. This aids training comprehension during the first use of the road roller.
Subsequent faults due to improper operating are avoided.
Adherence to maintenance instructions increases the reliability and lifetime of the machinery. It reduces repair costs and down time.
AMMANN accepts no liability for continued safe functioning of the road roller if it is incorrectly operated and / or operating modes are
employed which represent improper use.
Spare parts must meet AMMANN technical specifications. These requirements are fulfilled if only original AMMANN spare parts are
used.
These instructions must always be kept available on the equipment.
AV 70 X 1
Preface
Information, specifications, and recommended operation and maintenance instructions contained in this publication are basic and
final information at the time of the printing of this publication. Printer’s errors, technical modifications, and modifications of figures are
reserved. All dimensions and weights are approximate and, therefore, not binding.
Ammann Czech Republic a.s. reserves the right to perform modifications without obligation to inform the machine user. If you identify
any differences between the machine operated by you and the information contained in this publication, contact your local dealer.
Reproduction or copying of any kind is prohibited without the written permission of Ammann Czech Republic a.s.
2 AV 70 X
SYMBOLS OF THE SAFETY NOTICES:
The notice warns of a serious risk of personal injury or other personal hazards.
The notice warns of possible damages to the machine or its parts.
The notice warns of the necessity of environmental protection.
! WARNING !
As used in this operating manual, the terms „right“, „left“, „front“ and „rear“ indicate the sides of
the machine moving forward.
FRONT
LEFT RIGHT
REAR
400101en
AV 70 X 3
Content
Content..............................................................................................................................................................4
1. SPECIFICATION MANUAL........................................................................................................................9
1.1. Basic specification.................................................................................................................................10
1.2. Machine dimension scheme.................................................................................................................12
1.3. Technical data........................................................................................................................................14

1.3.1. Weights.......................................................................................................................................................................................................................14
1.3.2. Driving properties..................................................................................................................................................................................................14
1.3.3. Drive............................................................................................................................................................................................................................14
1.3.4. Engine.........................................................................................................................................................................................................................14
1.3.5. Brakes..........................................................................................................................................................................................................................15
1.3.6. The vibrations...........................................................................................................................................................................................................15
1.3.7. Sprinkling...................................................................................................................................................................................................................15
1.3.8. Fluid capacities........................................................................................................................................................................................................15
1.3.9. Electrical installation..............................................................................................................................................................................................15
1.3.10. Noise and vibration emissions...........................................................................................................................................................................16
1.3.11. Optional equipment..............................................................................................................................................................................................16
4 AV 70 X
OPERATING MANUAL
2. OPERATION MANUAL............................................................................................................................19
2.1. Major Safety Precautions......................................................................................................................21

2.1.1. Safety Measures during Machine Operation ...............................................................................................................................................21
2.1.1.1. Compaction Work Commencement ...............................................................................................................................................................21
2.1.1.2. Work Safety Secured by User..............................................................................................................................................................................21
2.1.1.3 Ensurance of safety measures by the owner................................................................................................................................................22
2.1.1.4. ROPS Cab ..................................................................................................................................................................................................................22
2.1.2. Reguirements on Driver’s Qualification..........................................................................................................................................................23
2.1.3. Driver’s Liabilities....................................................................................................................................................................................................23
2.1.4. Banned Operations................................................................................................................................................................................................25
2.1.5. Safety inscriptions and signs used on the Machine ..................................................................................................................................26
2.1.6. Hand Signals.............................................................................................................................................................................................................31
2.2. Ecological & Hygienic Principles..........................................................................................................35

2.2.1. Hygienic Principles . ..............................................................................................................................................................................................35
2.2.2. Ecological Principles .............................................................................................................................................................................................35
2.3. Preservation and storing of machines.................................................................................................36

2.3.1. Short-term preservation and storage for a period of 1 – 2 months.....................................................................................................36
2.3.2. Machine Preservation & Storage for the Period Over 2 Months Long.................................................................................................36
2.3.3. Dewaxing and inspection of the supplied machine..................................................................................................................................37
2.4. Machine Disposal Following Its Life Termination...............................................................................38
2.5. Machine Description.............................................................................................................................39
2.6. Controls & Dashboard Instruments .....................................................................................................40
2.7. How to Control and Use the Machine...................................................................................................60

2.7.1. Start-up of the engine...........................................................................................................................................................................................61
2.7.2. Travel and reversing...............................................................................................................................................................................................65
2.7.3. Emergency stop of the Machine.......................................................................................................................................................................73
2.7.4. How to stop the Machine and its engine.......................................................................................................................................................73
2.7.5. Machine parking.....................................................................................................................................................................................................73
2.7.6. Bonnet raising and lowering..............................................................................................................................................................................74
2.7.7. Sprinkling...................................................................................................................................................................................................................77
2.8. Machine transport.................................................................................................................................78

2.8.1. How to load the Machine.....................................................................................................................................................................................79
2.9. Special conditions of the machine use................................................................................................80

2.9.1. Machine towing......................................................................................................................................................................................................80
2.9.2. How to operate the Machine during its running-in...................................................................................................................................84
2.9.3. Operating the Machine at low temperatures...............................................................................................................................................84
2.9.4. Machine operation at high temperatures and humidity..........................................................................................................................84
2.9.5. Machine operation at high altitudes...............................................................................................................................................................84
2.9.6. Machine operation within very dusty environment..................................................................................................................................84
2.9.7. Driving with vibrations on compacted and hard materials....................................................................................................................84
AV 70 X 5
Content
3. MAINTENANCE MANUAL.......................................................................................................................87
3.1. Safety and other measures for machine maintenance.......................................................................89

3.1.1. Safety of machine maintenance........................................................................................................................................................................89
3.1.2. Fire precautions during operation media exchanges...............................................................................................................................89
3.1.3. Ecological and hygienic principles...................................................................................................................................................................90
3.2. Media specification...............................................................................................................................91

3.2.1. Engine oil...................................................................................................................................................................................................................91
3.2.2. Fuel...............................................................................................................................................................................................................................92
3.2.3. Cooling liquid...........................................................................................................................................................................................................92
3.2.4. Hydraulic oil . ...........................................................................................................................................................................................................93
3.2.5. Lube grease . ............................................................................................................................................................................................................93
3.2.6. Glass washer fluid ..................................................................................................................................................................................................94
3.2.7. Gear oil........................................................................................................................................................................................................................94
3.3. Media .....................................................................................................................................................95
3.4. Lubrication and Maintenance Chart....................................................................................................96
3.5. Lubrication Chart...................................................................................................................................98
3.6. Lubrication and Maintenance Operations...........................................................................................99
After 20 hours of operation (daily).....................................................................................................100

3.6.1. Engine oil level check......................................................................................................................................................................................... 100
3.6.2. Engine cooling liquid level check.................................................................................................................................................................. 101
3.6.3. Inspect the engine belt .................................................................................................................................................................................... 102
3.6.4. Crankcase breather............................................................................................................................................................................................. 102
3.6.5. Inspect air filter vacuum valve........................................................................................................................................................................ 103
3.6.6. Inspect fan condition......................................................................................................................................................................................... 103
3.6.7. Fuel level check..................................................................................................................................................................................................... 104
3.6.8. Hydraulic tank oil level check.......................................................................................................................................................................... 105
3.6.9. Water tank refilling.............................................................................................................................................................................................. 105
3.6.10. Inspect alarm and control devices................................................................................................................................................................. 106
Following 250 hours of operation (3 months)...................................................................................108

3.6.11. Engine oil exchange............................................................................................................................................................................................ 108
3.6.12. Inspect engine induction manifold............................................................................................................................................................... 110
3.6.13. Inspect engine cooling circuit......................................................................................................................................................................... 110
3.6.14. Inspect the battery.............................................................................................................................................................................................. 112
3.6.15. Air filter sensor check......................................................................................................................................................................................... 114
3.6.16. Watering filter cleaning..................................................................................................................................................................................... 115
3.6.17. Machine lubrication............................................................................................................................................................................................ 117
6 AV 70 X
OPERATING MANUAL
After 500 hours of operation (after 6 months)..................................................................................119
3.6.18. Engine fuel filter exchange............................................................................................................................................................................... 119
3.6.19. Engine cooling liquid level check.................................................................................................................................................................. 120
After 1,000 hours of operation (after 1 year)....................................................................................121

3.6.20. Inspect engine belt............................................................................................................................................................................................. 121
3.6.21. Inspect the exhaust system.............................................................................................................................................................................. 121
3.6.22. Inspect the silencing system........................................................................................................................................................................... 122
3.6.23. Clean the water tank........................................................................................................................................................................................... 124
3.6.24. Oil change in the gearboxes............................................................................................................................................................................ 125
After 2,000 hours of operation (after 2 years)...................................................................................126

3.6.25. Checking and adjusting valve clearance..................................................................................................................................................... 126
3.6.26. Engine coolant exchange................................................................................................................................................................................. 126
3.6.27. How to exchange oil in the vibrators............................................................................................................................................................ 130
3.6.28. How to exchange hydraulic oil and filters.................................................................................................................................................. 130
Maintenance as required....................................................................................................................134
3.6.29. Fuel system breathing........................................................................................................................................................................................ 134
3.6.30. How to replace air filter elements.................................................................................................................................................................. 135
3.5.31. How to clean water separator of fuel filter................................................................................................................................................. 137
3.6.32. Cleaning of coolers.............................................................................................................................................................................................. 138
3.6.33. How to clean cab ventilation filter................................................................................................................................................................. 138
3.6.34. Drain water from sprinkling circuit before winter season..................................................................................................................... 139
3.6.34. Adjust the scrapers.............................................................................................................................................................................................. 141
3.6.36. Machine cleaning ............................................................................................................................................................................................... 143
3.6.37. Check the tightening of bolted connections............................................................................................................................................. 143
3.7. Defects..................................................................................................................................................147
3.8. Attachments.........................................................................................................................................148
Wiring Diagram..................................................................................................................................................................................................................... 148
Hydraulic Diagram .............................................................................................................................................................................................................. 152
AV 70 X 7
8 AV 70 X
SPECIFICATION MANUAL
1. SPECIFICATION MANUAL
AV 70 X
(Cummins Tier 3)
AV 70 X 9
1.1. Basic specification
Machine description
Please fill in the following data:
Tandem roller with an articulated frame with two smooth steel
driven vibrating drums. Steering using the articulated frame (see Pin label, Label of the CUMMINS engine)
enables the setting of extended track (crabbing).
Type of machine
Machine application
The AV 70 X vibratory rollers are intended for medium and large- ................................................................................................................
sized compaction works in transport construction (roads and ICV/PIN (Serial number of the machine)
motorways and airfields) and building construction (industrial
zones, etc.).
................................................................................................................
The rollers are suitable for compacting the asphalt mixtures
up to a layer thickness (after compaction) of 140 mm (5.5 in), Production year
hydraulically consolidated mixtures up to a layer thickness of
200 mm (7.9 in), mixed soils up to a layer thickness of 270 mm
(10.6 in), and sand and gravel materials up to a layer thickness ................................................................................................................
of 370 mm (14.6 in). Type of engine
The rollers are not suitable for the compaction of rockfill and
loam and clay materials.
................................................................................................................
The rollers are intended for the operation under conditions ac-
Serial number of the engine
cording to ČSN IEC 721-2-1 (038900): WT, WDr, MWDr (i.e. a mod-
erate climate zone, warm dry or hot dry zone with a limited am-
bient temperature range from -7 °C (19.4 °F) to +45 °C (113 °F). ................................................................................................................
The standard type of the machine is not intended for road traf-
fic. For more information, please contact your dealer.
The data mentioned in the table refer always when you contact
the dealer or manufacturer.
The machine that complies with the requirements as to heal-

th protection and safety is identified with a name plate with CE 3487
marking. AMMANN CZECH REPUBLIC a.s.

549 01 NOVÉ MĚSTO NAD METUJÍ, Náchodská 145
1
CZECH REPUBLIC
1 - Name - always mentioned only in the English version

2 - Type 2 DESIGNATION
3 - Version TYPE VERSION 3

4 - Serial number 4 SERIAL NUMBER
5 - Operating weight 8
5
OPERATING MASS kg FRONT AXLE LOAD kg
6 - Maximum weight kg kg
9
MAXIMUM MASS REAR AXLE LOAD
7 - Rated power 6 NOMINAL POWER kW YEAR OF CONSTRUCTION
8 - Front axle load 10

9 - Rear axle load 7
3487
MADE IN CZECH REPUBLIC
10 - Year of manufacture
10 AV 70 X
Placing of the production label
1 - Production label
2 - Machine’s production number
3 - Label of the ROPS cabin
2
1
400102
Cummins engine serial number
400103
AV 70 X 11
1.2. Machine dimension scheme
H1
S
H4
A
L
406002
A D H1 H2 H3 H4
mm 3260 1150 3005 2300 965 240
in 128,4 45,3 118,3 90,6 38 9,4
L O S W1 W2 W3
mm 4410 45 15 1450 1550 180
in 173,6 1,8 0,6 57,1 61 7,1
12 AV 70 X
H2
H3
W1 O
W2
W3
406003
AV 70 X 13
1.3. Technical data
1.3.1. Weights
Working weight with the cab ROPS according to EN 500 - 1 kg (lb) 7360 (16226)
front drum kg (lb) 3750 (8267)
rear drum kg (lb) 3610 (7959)
The service weight of the machine according to EN 500-1 is the machine weight with the full content of working liquids, half content
of propellants, half content of sprinkling tanks and with an operator (75kg/165lb).
The machine weight according to ISO 6016 is the weight with full content of propellants, lubricants, sprinkling tanks and an operator
(75kg/165 lb). It is calculated by adding 350 kg (772 lb).
The weight data can differ from above mentioned data according to the further customers’ requirements for the machine’s equipment
and accessories.
The maximum permissible weight of theAV 70 X machine including equipment and accessories is 9100 kg (20062 lb).
1.3.2. Driving properties
Drive type hydrostatic

Drive front and rear
Turning radius outer (contour) mm (in) 6410 (252,4)
Turning radius outer (edge) mm (in) 4600 (181,1)
Travelling speed in both directions - Speed 2000 km/h (MPH) 10,6 (6,6)
Travelling speed in both directions - Speed 2200 km/h (MPH) 11,4 (7,1)
Theoretical machine’s gradeability % 40
Side static stability - straight frame % 62,5
1.3.3. Drive
Steering type articulated joint

Steering control hydraulic
Linear hydraulic motors 2 + 1 (Crab)
Swing of frames in vertical plane ±° 8
Turning of both frames in horizontal plane ±° 34
1.3.4. Engine
Manufacturer Cummins
Engine type BTAA 3,3 - C80
Number of cylinders 4
Stroke volume cm3 (cu in) 3260 (198,9)
Engine output due to ISO 3046/1 kW (HP) 60 (80)
Nominal revolutions - CE min (RPM)
-1
2000
Nominal revolutions min (RPM)
-1
2200
Maximum torsional moment Nm (ft lb) 304 (224)
Fuel consumption during common operation/hour* l (gal US) max. 10 (2,6)
Engine fulfills requirements of Directive 97/68/EU, STAGE III A
EPA/CARB NON ROAD 40 CFR, PART 89
TIER 3
* - according to ACZ methodology
14 AV 70 X
1.3.5. Brakes
Working brake hydrostatic

Parking and emergency brake mechanical lamella
1.3.6. The vibrations
Drive type hydrostatic

Small frequency CE Hz (VPM) 43 (2580)
Big frequency CE Hz (VPM) 52 (3120)
Small frequency Hz (VPM) 48 (2880)
Big frequency Hz (VPM) 62 (3720)
Small amplitude mm (in) 0,35 (0,012)
Big amplitude mm (in) 0,6 (0,023
1.3.7. Sprinkling
Sprinkling pressure
Number of pumps 2
Number of filtration stages 3
1.3.8. Fluid capacities
Engine (oil fill) l (gal US) 7 (1,85)

Cooling system l (gal US) 15 (3,96)
Fuel l (gal US) 110 (29,05)
Hydraulic tank l (gal US) 40 (10,56)
Drum vibrator l (gal US) 2x10 (2x2,64)
Watering tank l (gal US) 600 (158,5)
Sprinkling tank l (gal US) 2,75 (0,72)
Drum drive gearbox l (gal US) 2x1,4 (0,37)
1.3.9. Electrical installation
Electric set voltage V 12

Accumulator – capacity Ah 100
AV 70 X 15
1.3. Technical data
1.3.10. Noise and vibration emissions
Machine with cab:

Declared value of acoustic pressure A at the operator’s working place: LpAd= 80 dB
(According to EN 500-4+A1 and EN ISO 11201)
Guaranteed sound power level A (for the machines with “CE” marking): LWA = 106 dB
(According to 2000/14/EC and EN ISO 3744)
Highest weighted effective value of acceleration

of vibrations transmitted to the whole body: awmax < 0.5 m.s-2
(According to EN 1032+A1 - gravel)
Total value of vibrations transmitted to hands (vector sum): ahv = 2,7 + 0,6 m.s-2
(According to EN 1032+A1 - gravel)
1.3.11. Optional equipment
Tier II engine - non CE - limited quantity

Air-conditioning
Installations for radio (antenna, 2 loudspeakers) (only a cab version)
Radio with CD
Reversing alarm
Beacon
Additional working headlights
Adjustable scrapers
Cutter/final compaction device
Fire extinguisher
Ammann set of tools
Biologically degradable oil
Different colour design (Ammann scheme), max. 2 different colours
Special colour design
Filters for the first 500 Mh
Additional documentation
16 AV 70 X
Notes
AV 70 X 17
18 AV 70 X
OPERATION MANUAL
2. OPERATION MANUAL
AV 70 X
(Cummins Tier 3)
AV 70 X 19
20 AV 70 X

2.1. Major Safety Precautions OPERATION MANUAL
2.1.1. Safety Measures during Machine 2.1.1.2. Work Safety Secured by User
Operation
•• User shall promptly communicate any damage to the utility
Safety measures given in the individual chapters of Enginering lines to their operator, and at same time he make measures
Documentation supplied with the Machine shall be added with to prevent unauthorized persons from entering endangered
Safety Precautions in force within a respective country that uses area.
the Machine at workplace with regard to work organization, •• He must ensure an employee does not work alone at a wor-
work process and personnel involved. kplace. Another worker must always be in sight and within
an ear-shot, who in case of accident will provide or call for
help unless another effective form of monitoring or commu-
2.1.1.1. Compaction Work Commencement nication exists.
•• Constructional Supplier (Machine User) is liable to issue in-

structions for driver and maintenance before compaction
work is started, that will include requirements on work safe-
ty provision during Machine operation.
•• He must verify and mark:
-- utility lines
-- underground areas (direction, depth)
-- seepage or escape of hazardous materials
-- soil bearing capacity, slope of travelling plane
-- other obstractions incl. their removal.
He must make Machine driver, who will carry out earth work,
familiar with these conditions.
•• He must specify Code of Practice (C.O.P.) part of which is
work procedure for a given work operation and this work
procedure will specify inter alia:
-- measures when working under extraordinary conditi-
ons (work within protective zones, within extreme slo-
pes, etc.)
-- precautions for any natural disaster hazards
-- requirements on work performance while observing job
safety principles
-- technical and organizational measures to secure safety
of personnel, workplace and environment.
He must make Machine driver evidently familiar with the
Code of Practice.
AV 70 X 21
2.1. Major Safety Precautions
2.1.1.3 Ensurance of safety measures by the 2.1.1.4. ROPS Cab
owner
•• The ROPS cab must not be deformed and must not show
•• User shall provide for the Machine to be operated merely signs of corrosion, cracks or breaks. It must be fixedly con-
under those conditions and only for those purposes it is nected to the machine frame. No additional adjustments
technically capable for under conditions set by manufactu- of the cab may be performed without approval of the ma-
rer and respective standards. nufacturer as such adjustments can cause a reduction in its
strength. The screwed connections must comply with the
•• He must make sure the use of the Roller (Compacter) is used specification and must be tightened to the specified torque,
merely in such a way and at such workplaces where there is must be neither damaged nor deformed, and must not
no hazard of making damage within nearby facilities, etc. show signs of corrosion.
•• He shall provide for regular inspection of operation, tech-
nical condition, regular machine maintenance in cycles per
the Lubrication and Maintenance Manual. In cases of failing
technical condition of the Machine to such an extent it po-
ses hazard to safety of operation, persons, property or cau-
ses damage or impairs the environment, then the Machine
must be put out of operation until a defect is repaired.
•• He must specify who and what tasks may carry out under
operation, maintenance or repair of the Machine.
•• Any who drives the Machine (driver) and anybody who per-
forms Machine maintenance or repairs must get familiar with
the guidelines given in the Machine Operation Manual.
•• He shall provide for fire extinguisher to undergo regular in-
spections.
•• He must ensure the “Machine Operation Manual” and Ope-
ration Logbook are stowed at certain place inside seat box
so always available to the driver.
•• He shall furnish constant supervision by an appointed per-
son during Machine operation under traffic on public roads,
and he will in particular be liable to release instructions on
securing the work safety.
•• He must secure the removal of hazardous materials (fuel, oil,
cooling liquid, brake fluid, etc.) from where these are spilled
depending on their nature so as to avoid their adverse im-
pact against environment, operation safety and persons’
health.
22 AV 70 X
OPERATION MANUAL
2.1.2. Reguirements on Driver’s Qualification 2.1.3. Driver’s Liabilities
•• Only a driver trained under ISO 7130 and other local and na- •• Before starting to operate the Machine the driver will be
tional regulations designed for drivers of this group of ma- liable to get familiar with the guidelines given in the docu-
chines may operate the Roller (Compacter). mentation delivered with the Machine, with safety precauti-
•• With no licence only the one who learns driving the Machi- ons in particular, and observe these thoroughly. This applies
ne for the purpose of getting preliminary practice with the as well to the personnel in charge of maintenance, adjust-
approval of User may drive the Machine, and such person ments and repairs of the Machine.
has to be under direct and continuous surveillance of pro- •• Do not drive the Roller unless made familiar with all the Ma-
fessional teacher or trainer. chine functions, working and operating elements, and un-
•• Licence holder is liable to take due care of the licence, and less knowing exactly how to control the Machine.
when requested, put it forward to the control authorities. •• Follow safety signs located on the Machine, and keep them
•• Licence holder can make no registrations, changes or corre- in legible condition. Replace or add those impaired or mis-
ctions in the licence card. sing ones.
•• He/she is liable to promptly report his/her licence loss to the •• Before work commencement the driver must get familiar
authority that issued this licence. with the workplace environment, i.e. with the slopes, utility
line system, with necessary types of workplace protections
•• Driving the Roller alone may be performed by an employee with regard to the environment (noise, etc.).
mentally and physically fit, over 18 years old, who is:
•• When finding out any health hazard, life hazard to persons,
a) assigned by machine manufacturer for the assembly, hazard to property, failures, during hardware accidents, or
testing and presentation of the Machine, for training when finding symptoms of such hazards during operati-
the drivers, whereas he/she must be made familiar with on, the driver must, unless able to remove such hazard by
safety work regulations in force at the workplace himself/herself, stop his/her work and secure the Machine
or against undesired starting, communicate this to a person
accountable, and depending on chances, notify all the per-
b) assigned by Constructional Supplier to operate (carry out
sons exposed to such hazard.
maintenance) and is evidently trained and acquainted
with, or owns professional competence to operate and •• Before Machine operation startup the driver will be liable to
drive under special regulations (machinist licence, etc.). get familiar with the records and operation deviations found
out in course of the previous work shift.
•• Machine driver must undergo training and examination con-
cerning work safety regulations at least 1x every 2 years. •• When you find out any hazard to health or life of persons,
property hazard, failure, or upon technology equipment ac-
cident, or when finding any symptoms of such hazards in
course of operation, then the driver, unless able to elimina-
te such hazard by himself/herself, must stop the work and
secure the machine against any undesirable start; please at-
tach “MACHINE REPAIR” [OPRAVA STROJE] warning sign onto
steering wheel as depicted in Section called “Safety signs
used on the machine“, report this to the person in charge,
and if possible, notify all persons exposed to such danger.
•• During work with the Machine the driver must be fastened
with the seat belt. The seat belt and its mounting shall not
be damaged!
•• When driver finds any defect during operation he/she must
immediately stop the Machine, secure it safely against un-
desired ignition.
•• During operation the driver shall follow the Machine run
and record any defects found in the Operation Logbook.
•• Driver shall keep his/her Operation Logbook designed to
maintain records about Machine handover between the dri-
vers, about the defects or repairs in course of operation, to
write down major events during work shift.
•• Prior turning on the engine the controls have to be in their
zero position, no persons may stay within dangerous reach
of the Machine.
•• Indicate each Machine startup via an acoustic or light signal
and this always before igniting the Machine engine.
•• Confirm brake function and steering function before star-
ting to run the Machine.
AV 70 X 23
•• Following the alarm an operator may start the Machine only
when all the workers have left the danger area. At close
(blind) workplaces it will be possible to start the operation
only after a time necessary to leave danger area has elap-
sed.
•• During Machine operation observe safety regulations, make
no action that might endanger work safety, give full attenti-
on to Machine steering.
•• Respect Code of Practice or instructions of a person respon-
sible.
•• When rolling (traversing) the Machine within a workplace
adapt your speed to a terrain condition, to a work perfor-
med and weather conditions. Watch permanently the clea-
rance so to avoid collision with any obstruction.
•• Upon completion or stop of the Machine operation during
which driver leaves the Machine, he/she must make mea-
sures against unauthorized use of the Machine or against
spontaneous starting the engine. Remove key from the ig-
nition box, disconnect the wiring via disconnector, lock the
cabin, engine bonnet.
•• When shutting down the Machine on roads the measures
under regulations effective on roads shall be taken.
•• When operation is completed, park the Machine at a proper
parking place (flat, bearing area) so as not to endanger Ma-
chine stability, not to make the Machine interfere with traffic
roads, not to expose the Machine to falling objects (rock),
and where the Machine is safe against any natural disaster
of other kind (floods, landslides, etc.).
•• In the event that the machine has no cab or when the win-
dows are open, the operator must wear ear protectors.
•• When working with the Machine is ended all the defects, da-
mage to the Machine and any repairs made shall be written
down in the Operation Logbook. Upon immediate changing
of drivers the driver will be liable to call attention of chan-
ging driver to any facts identified.
•• Driver shall use personal protective equipment (PPE) – work
clothing, safety shoes, the clothing shall not be too loose,
impaired, hair protected with proper head piece. During
maintenance (lubrication, refilling, replacement of working
media) your hands must be protected with proper gloves.
Use proper muffs when using Machine with no cabin or with
open windows.
•• Driver shall maintain the Machine equipped with fittings
and outfit required.
•• Maintain the Machine free of oil dirt or flammable materials.
Keep the drive’s stand, foot rests and runner areas clean.
•• When the Machine comes into contact with high voltage
observe the following principles:
-- try to leave with the Machine a hazardous zone
-- do not leave driver’s stand
-- give warning to others to keep off and not touch the
Machine.
•• To keep the machine free of oil contaminants and inflam-
mable materials.
24 AV 70 X
OPERATION MANUAL
2.1.4. Banned Operations
Banned are the following

•• Operate the machine in the explosive environment and un- •• Sit or stand on the outside parts of the machine when dri-
derground. ving, or stand on the steps.
•• To use the machine following ingestion of alcoholic bewe- •• Leave unsecured machine – move away from the machine
rages or dopes. without having prevented its misuse.
•• To use the machine if its operation might put its technical •• Disable safeguarding, protective or locking systems or alter
condition, safety (life, health) of persons, facilities or objects, their parameters.
or road traffic and its continuity, at risk. •• Use the machine with oil, fuel, cooling liquid or other fillings
•• Put into operation and use the machine when other persons leaking.
are within its hazardous reach – exception is training a driver •• Start the engine through some other way than given in the
by lector. driving manual.
•• Put into operation and use the machine when some of its •• Locate some other items (tools, accessories) aside from per-
safeguarding device (emergency brake, driving brake, horn, sonal needs at driver’s stand.
etc.) Has been dismantled or damaged.
•• Lay away material or other objects on the machine.
•• To roll and compact at such slopes where machine stability
would be disrupted (turning over). Machine’s static stability •• Remove dirt while the machine is running.
stated will lower by drive’s dynamic effects. •• Perform maintenance, cleaning or repairs with the machine
•• To roll and compact at such angles of slopes where hazard not secured against spontaneous move or accidental start,
of soil breaking off (dropping) under the machine exists, or and when contact of a person with moving parts of the ma-
loss of adhesion followed by uncontrolled slip might occur. chine is not excluded.
•• To control the machine in some other way than stated in dri- •• Contact of moving parts of the machine with human body
ving manual. or objects and tools held in hands.
•• To roll and compact per bearing capacity of subsoil at such •• Smoke or handle open fire when checking or pumping fuels,
a distance from the edge of slope or trenches, where hazard refilling oils, lubricating the machine, or inspecting the ac-
of landslide or shoulder breaking off (dropping) together cumulator or making up the accumulator.
with the machine would occur. •• Carry rags soaked with flammable materials, or carry flam-
•• To roll and compact with vibration at such a distance from mable liquids in free vessels on the machine (in engine
the walls, cuts, slopes, where their slip (slide) would happen bay).
and the machine covered in. •• Let the engine run inside confined spaces.
•• To compact with vibration at such a distance from buildings •• Drive with open doors.
or facilities and equipment within which the risk of them be-
•• Perform any adjustments on the machine without the prior
ing damaged due to vibration transfer impact, would occur.
consent of the manufacturer.
•• To operate the machine unless driver control stand fixed
•• Drive without the seat belt fastened.
properly.
•• Shift electrical conductors.
•• To operate the machine when engine bay cover is open.
•• Use other than original spare parts.
•• To move and transport persons on the machine.
•• Interfere in the electrical and electronic units in any man-
•• To operate the machine when within hazardous reach the-
ner.
reof are other machines or transportation means aside from
those that operate in mutual concert with the machine.
•• To operate the machine at places impossible to see from dri-
ver’s stand, and where hazard to people or property could
occur unless work safety has been secured through some
other way like for instance via signalling by duly instructed
person.
•• To work with the machine at a protected zone of electric li-
nes or substations.
•• To cross electric cables if these are not properly protectedli
against mechanical damage.
•• To operate the machine under lowered visibility or at night,
unless machine’s working area and workplace are illumina-
ted sufficiently.
•• To leave driver’s cockpit of the machine when the machine
is running.
•• Boarding or or getting off while on the run, jumping off the
machine.
AV 70 X 25
2.1.5. Safety inscriptions and signs used on the Machine
11
A D
19 19
17 18
20 5 10 9 20
4 C
22
6
4 8
21 21
19 19
E
5
20 20
4 24
16
4
21 21
A E
13 1 14 B D 15 7
2 12
23 3
5
C
406004
26 AV 70 X
OPERATION MANUAL
2939
1. Read Operation Manual! Get perfectly well familiar with the Machine operation
and its maintenance per the Operation Manual! (Symbols
located on the LH side of the control console )
2702bz
2. Handbook The Operation Manual stowage box. (symbol located at

the rear on the stowage box at the seat)
2428bz
3. Fasten your seat belt! Fasten your seat belt before driving! (symbol located on
2939
the left on the control panel)
2687bz
4. Clamping hazard Maintain safe distance from the Machine, danger of being
clamped by the Machine in between the front and rear
frame. (symbols located on the left and right near steer-
ing joint)
2939
2941bz
5. Danger area Keep a safe distance! (Symbol located on the rear rail, on
the left and on the right on the front frame)
2939
2942bz
6. Adjust while at rest Adjust and maintain with the engine stopped. (symbol
located on the left, on the rear frame )
2939
2584bz
AV 70 X 27
7. Risk of injury Maintain safe distance. (symbol located on the fan cover)
3322bz
2586
8. Risk of burn Do not touch Machine’s hot parts unless you make cer-
tain these have cooled down sufficiently. (symbol located
on the LH side of the rear frame overhead exhaust pipe )
2586bz
9. Bonnet lifting – adjust at rest Lift the bonnet with the engine switched OFF. (Symbol
located on the disconnector door)
2939
3292bz
10. Bonnet lifting Pump to lift the bonnet. (Symbol located on the left, on
the rear frame near door)
3445
3445
11. Bonnet locking Lock the bonnet. (symbol located on the left, on the rear
frame)
2939
3326bz
12. Danger of explosion Read the Operation Manual before any maintenance of
the battery, or before starting via the jump cables. (Sym-
bol located on the inner side of the battery door)
3017bz
28 AV 70 X
OPERATION MANUAL
13. Disconnect wiring Before welding, please disconnect wiring, alternator, Ma-
chine’s electronics, and engine control unit. (symbol lo-
cated on the LH side of the control panel)
2668bz
14. Electric apparatuses Cover electric apparatuses when washing the Machine.
(symbol located on the LH side of control panel )
2225bz
15. Cooling liquid Cooling liquid is deleterious. Scald hazard during its ex-
change. Read Operation Manual! (symbol located on the
cooling liquid tank)
3323bz
16. Cooling liquid Danger of scalding. Do not open the expansion tank lid
until the liquid cools down below 50 °C (122 °F). (Symbol
located on the inner side of the bonnet door)
2939
3227bz
17. Machine’s max height Caution when passing locations with height limit. (sym-
10ft/3,05m bol located on the left beneath the cabin, on the Machine
frame)
3207
3191
18. Noise emitted LWA Machine’s external noise. (symbol located on the LH side
106dB
of the front frame)
3191bz
AV 70 X 29
19. Sling points Sling the Machine in these points only. (Symbols located
on both sides of frames)
2153bz
20. Sling points Sling the Machine in these points only. (symbols located
along both sides of the frame)
3048bz
21. Supporting point Locate hand jack or fixed support of the Machine here.
(symbol located on the front and rear frame along both
sides)
3208bz
8400 kg
22. Lifting diagram (18 600 lb)
Use rigging of sufficient loading capacity to lift the Ma-
chine. Secure the Machine’s joint before lifting. (symbol
Lmin = 5m
2x min 2100 kg
(2x min 4650 lb) Lmin = 5 m
2x min 2100 kg
(2x min 4650lb)
located on the left, on the front frame)
3325
3325bz
23. Hearing protectors If there is no cab on the machine or you are working with
the windows open, use hearing protectors (the symbol
located on the left side of the control panel).
2408bz
24 . Danger zone. Keep a safe distance from the cutter and final compaction
device, if in operation. (Symbol located on the front right
yoke – optional equipment)
2939
3352bz
25. Machine repair 2775 Do NOT start the engine! Hang the sign onto steering
wheel. The sign is supplied together with machine acces-
sories and should be kept in documentation locker.
2775bz
30 AV 70 X
OPERATION MANUAL
2.1.6. Hand Signals
Signals given by Machine assistant operator unless driver visu-

ally contains the rolling space or working space or working
equipment, tool.
Signals for general commands
Stop
One arm erected with open palm in the direction of the driver, STOP
second arm akimbo.
Sig. 1
Attention
Both arms sideways raised horizontally – palms forward.
! Sig. 2
Attention, Danger
Swinging motion of both of the arms with antebrachium from
the position of arms sideways raised horizontally to the position
of arms sideways raised – arms bending across and back.
! Sig. 3
SIGNALS FOR DRIVE
Departure with the Machine

One arm erected – bent with open palm, long motion of an-
tebrachium in the direction of required motion, second arm
akimbo.
Sig. 4
AV 70 X 31
Low-speed cruising forward – towards me
Both arms erected abreast bending across, with palms towards
the body – short swinging movements of antebrachium towards
the body and backward.
Sig. 5
Low-speed cruising backward – away from me

Both arms erected abreast bending across, with palms away
from the body - short swinging movements of antebrachium
away from the body and back.
Sig. 6
Driving to the right

Left arm sideways raised, right arm akimbo.
Sig. 7
Driving to the left

Right arm sideways raised, left arm akimbo.
Sig. 8
32 AV 70 X
OPERATION MANUAL
Short motion
Both arms lifted forward bending across. Mark the „X“ distance
between palms, then the motion signal follows.
X
Sig. 9
Engine start
Circular motion of right hand’s antebrachium, with the fist
closed.
Sig. 10
Engine cut off

Oscillating motion of right hand sideways raised in front of the
body to the sides.
Sig. 11
AV 70 X 33
34 AV 70 X
2.2. Ecological & Hygienic Principles
2.2.1. Hygienic Principles 2.2.2. Ecological Principles
•• The fillings of Machine’s individual systems and some of its

When operating and storaging the ma- parts become waste with hazardous properties against the
chines a User will be liable to observe environment when discarded.
general principles of health and envi- This category of waste products includes in particular:
ronmental protection, laws and regula-
-- Organic as well as synthetic lubricating materials, oil or
tions that relate to the given issue and
fuels,
are in force within a territory where the
Machine is used. -- Cooling liquids,
-- Accumulator fillings and the accumulators themselves,
•• Oil proudcts, cooling system fillings, accumulator fillings, or -- Cleaning & preservation agents,
painting materials incl. thinners are materials that pose he- -- All filters and filter elements dismantled,
alth hazard. Workers coming into contact with these produ- -- All used and discarded hydraulic hoses or fuel hoses,
cts during Machine operation or maintenance will be liable metal rubbers and other Machine’s elements, foulded
to follow general principles of one’s own health protection, with the abovementioned products.
and abide by safety and hygienic guidelines of these produ-
cts’ manufacturers. •• Manufacturer and manufacturer-accredited contracting ser-
vice organizations or dealers take back the following used
We call your attention to the following in particular: materials or parts free of charge:
-- Eye and skin protection when handling accumulators Oils
-- Skin protection when handling oil products, painting Accumulators
materials or cooling liquids
-- Washing your hands properly upon work completion or
before meals, apply a proper reparation cream on your Handle the given materials and parts
hands following their disposal in line with the
-- When handling cooling systems, please follow the in- respective national regulations on pro-
structions given in the Manuals supplied with the Ma- tection of individual components of
chine. environment, and in conformity with
health regulations.
•• Always maintain oil products, cooling system and accumu-
lator fillings and painting materials incl. organic thinners
and also the cleaning and preserving agents in their original
properly designated packages. Do not allow storage of the-
se materials in undesignaged bottles or other vessels due
to the hazard of them being interchanged. Especially haza-
rdous is the possibility of interchanging them with eatables
or drinks.
•• Upon skin, mucosa, eye contacts or inhalation of vapour, im-
mediately apply the principles of first aid. Upon accidental
use of these products get prompt medical attention.
•• When operating the Machine with no cabin provided, or
with cabin windows opened, always use ear defenders
(muffs) of proper type and version.
AV 70 X 35
2.3. Preservation and storing of machines
2.3.1. Short-term preservation and storage for 2.3.2. Machine Preservation & Storage for the
a period of 1 – 2 months Period Over 2 Months Long
•• Wash and clean the entire Machine carefully. Before parking To park the Machine the same principles will apply like at short-
the Machine for its preservation and storage, please warm term preservation.
up the engine to its operating temperature while running. In addition it is recommended to:
Park the Machine on solid, flat surface at a safe place with
no risk of natural disaster (floods, landslides, fire, etc.) to the •• Dismantle the accumulators, check their condition, and sto-
Machine. re in a cool, dry room (recharge the accumulators regularly),
In addition: •• Support the runner frame so the damping system shows
minimal sag,
•• Repair those spots with damaged paint,
•• Protect rubber elements through painting with spec. preser-
•• Lubricate all lubricating points, control cables, joints of the vation agent,
controls, etc.,
•• Apply preservation grease over the chromed surfaces of the
•• Confirm water fillings are drained, piston rods,
•• Check that cooling liquid has antifreezing characteristics •• Preserve the Machine via spraying with special agent, and
requiered, this at places of possible corrosion origin,
•• Check the state of accumulator charges, recharge them if •• Blind the engine suction and discharge ports with double
necessary, PE foil, and tighten this foil thoroughly with adhesive tape,
•• Apply preservative grease over the chormed surfaces of pis- •• Protect the headlamps, external back mirrors and other ele-
ton rods, ments of external wiring through spraying a special agent
•• We recommend to protect the Machine against corrosion and wrapping into PE foil,
through spraying the preservation agent (applied spraying), •• Preserve the engine per Manufacturer’s Instruction Manual
and this in particular in places with potential of corrosion – mark visibly the engine has been preserved.
origin.
The Machine treated like that will need no special preparation
prior to its subsequent putting into operation. After 6 months we recommend to inspect
the condition of preservation and renew
if required.
NEVER start the engine in course of
storage!
In case of Machine storage under field
conditions, please check the parking
place whether not exposed to the hazard
of flooding, and that danger of any other
type is not present!
Prior to restoration of Machine op-

eration, please wash the preservation
agents away with the use of high pres-
sure stream of hot water incl. addition of
normal degreasers while observing the
Instructions for Use along with ecologi-
cal principles.
Carry out the dewaxing (deconservation)
and washing of the Machine at places
equipped with intercepting sumps to
trap the rinsing water as well as dewax-
ing agents.
36 AV 70 X
OPERATION MANUAL
2.3.3. Dewaxing and inspection of the supplied
machine
•• Check the machine against delivery documentation.

•• Check whether any parts were damaged during transport or
are missing. Inform the shipper of any discrepancies.
Before starting operations again, wash

off conservation ith highpressured hot
water with ordinary degreasing means
added as directed, while observing envi-
ronmental rules.
Remove conservation and wash the ma-
chine in places with catch basins availa-
ble to collect rinse water and chemicals.
AV 70 X 37
2.4. Machine Disposal Following Its Life Termination
During Machine disposal following its service life the User will
be liable to follow national waste and environmental regulations
and acts. We recommend to always contact in these cases:
•• the specialized companies with respective authorization to
deal professionally with these operations,
•• the Machine manufacturer or manufacturer-appointed
accredited contracting service organizations put in charge
by manufacturer.
In no event shall Manufacturer be liable

for damage to User health or environ-
mental damage that arises from non-ob-
servance of the abovementioned note.
38 AV 70 X

2.5. Machine Description OPERATION MANUAL
14
17
15
12 18 16
11 20
13 5
20 21
6
7
21 4
2 8
1
3 10
19 21
9
21
400625
1 - Front frame 12 - Fuel tank

2 - Rear frame 13 - Sprinkling tank
3 - Front drum 14 - Cabin with integrated ROPS
4 - Rear drum 15 - Driver’s control stand
5 - Engine 16 - Battery
6 - Drum travel hydroelectric generator 17 - Combined engine and hydraulic oil cooler
7 - Drum vibration hydroelectric generator 18 - Air filter
8 - Travel hydraulic motor 19 - Exhaust pipe
9 - Vibration hydraulic motor 20 - Sprinkling jets
10 - Steering joint 21 - Drum scrapers
11 - Hydraulics tank
AV 70 X 39
2.6. Controls & Dashboard Instruments
25 26
30 23 22 21 20 19 11
24 16
MAN
1
2 AUT
0
0
kg
14 15 18 13
12
17 28 29
27
31
6 5 6 5
1 7 7
1
2
8
3
9
4
10
32
400272
40 AV 70 X
OPERATION MANUAL
Dashboard and control panels
1 – Travel controls
2 – Speed potentiometer
3 – Pushbutton for mode of soft starting to move and stopping to move
4 – CRAB mode resetting switch
5 – Pushbuttons for CRAB mode – front drum, to the right*
6 – CRAB pushbuttons – front drum, to the left*
7 – Vibration pushbuttons
8 – Emergency brake pushbutton
9 – Sprinkling pushbutton
10 – Sprinkling interval potentiometer
11 – Sprinkling pumps selector switch
12 – Ignition box
13 – Accelerator control
14 – Front / both / rear vibration selector switch
15 – Vibration amplitude selector switch
16 – Vibration mode selection switch (MAN/AUT)
17 – Combined switch
18 – Switch for constant speed and protection against engine overload
19 – Beacon switch (optional)
20 – Alarm lights switch
21 – Additional lights switch (optional)
22 - Switch + indicator lamp for rear lights
23 – lndicator lamps for lights (dipped/distance)
24 – Infrathermometer (optional)
25 – LH cluster
26 – RH cluster
27 – Cut-out box
28 – Cabin fuse
29 – Diagnostics socket
30 – Mounting socket
31 – Steering wheel position adjustment
32 – Operator seat
* If the Machine is equipped with cutter and final compactor then pushbuttons (5) and (6) on the travel control (1) are used to
control it, and this on the same side where it has been mounted (optional).
AV 70 X 41
2.6. Machine basic functions control
25 26
MAN
1
2 AUT
0
0
kg
6 5 6 5
1 7 7
1
2
8
3
9
4
0 N
400272A
42 AV 70 X
OPERATION MANUAL
3317
Steer angle of the front drum in CRAB mode – yel-

Travel controls (1)
low pushbuttons (5) and (6)
3317 2721
These controls are used to adjust travel direction and speed. Press pushbuttons on travel controls (1) to steer in CRAB mode
Travel speed depends on the degree of swing of travel controls
from zero position (0), in dependence on speed potentiometer
(2) adjustment. Pushbutton (5) – front drum to the right
Pushbutton (6) – front drum to the left
Travel controls have two positions, i.e. “N” and “0”: Indicator lamp on cluster (26) goes ON to signal this function.
“N” - neutral
- in this position the Machine parking brake is enabled. Note
“0” - zero position If the Machine is equipped with cutter and final compactor then
it will be controlled via pushbuttons (5) and (6) on travel con-
- the Machine is not braked in this position.
trol (1), and this on the same side where it has been mounted
(optional).
Neutral position (N) is signalled through lighting up of neutral
and parking brake indicator lamps on the cluster (25). Vibration ON / OFF pushbuttons (7)
Located on the travel control are vibration ON/OFF pushbuttons
(7) and pushbuttons (5), (6) to control in CRAB mode.
Press these buttons to turn ON/OFF this function. Indicator lamp
If the Machine is equipped with cutter and final compactor then on cluster (25) will go ON.
pushbuttons (5) and (6) on travel control are used to control it,
i.e. those on the same side where it is mounted (optional).
Engine start is possible only in neutral position (N).
Emergency brake (8) pushbutton
2582
Press this button to enable Machine’s emergency brake, and in-

Speed potentiometer (2) dicator lamps on cluster (25) for brakes, recharging, neutral, and
2685 engine oil pressure will light up.
Potentiometer is used to smoothly select speed mode within Engine will stop and stall!
the range from min speed of “turtle” to max speed of “rabbit”.
When adjusting potentiometer speed in any position you may
always enable vibration function.
Machine will not move with speed potentiometer set to MIN Sprinkling button (9)
position. 3183
Hold down this pushbutton to enable drum additional sprin-

kling function. Indicator lamp on cluster (26) will light up.
Switch for the mode of soft starting to move (dri-
veaway) and stopping to move (stopway) (3)
3128
It is used to adjust soft starting to move and stopping to move

when stopping and reversing the Machine. In this way the crea-
tion of “waves” on compacted surface will be eliminated. Press
the switch to enable the function, and indicator lamp on cluster
(26) will go ON.
Attention, in this mode the Machine stopping distance is
longer!
Switch for CRAB mode resetting (4)

3319
Press this switch to adjust front drum in CRAB mode.

CRAB mode resetting is signalled by indicator lamp on cluster
(26) going OFF.
AV 70 X 43
25 26
23 11 16
MAN
1
2 AUT
0
0
kg
14 15 13
12
17
10
400272B
44 AV 70 X
OPERATION MANUAL
Sprinkling interval potentiometer (10) Drum vibration selector switch (14)

3186 3179
Swing the sprinkling potentiometer from „MIN“ to „MAX“ posi- The selector switch has three positions:
tion to control smoothly drum sprinkling intensity. Left – front drum vibration
Sprinkling function will not be enabled with the sprinkling Centre – both drums’ vibration
potentiometer set to MIN position.
Right – rear drum vibration
Vibration amplitude selector switch (15)

Pumps sprinkling selector switch (11)
2682
The selector switch has three positions:

3181
Left – low amplitude switched ON
One of two drum sprinkling pumps will turn ON, and indicator
lamp on cluster (26) will light up. Centre - OFF
Right – high amplitude switched ON
Adjust sprinkling potentiometer before switching ON the
pump!
Ignition box (12 )

The ignition-starter switch has four positions “0-I-II-III”. It is only MAN / AUT vibration mode selector switch (16)
possible to put in and remove the key at the position “0”.
Turning the key to the right at first activates the position “I”, then 3180
the suspended position “II” (engine heating), and afterwards the
It is used to switch ON vibrations in MAN or AUT mode.
position “III”.
MAN – manual mode, vibrations can be switched ON even with
”III” position is used to start the engine.
stationary Machine.
AUT – automatic mode to switch OFF/ON vibrations
Protect ignition box with cover once the
key is pulled out. Cluster (17)
It is used to turn ON/OFF contour lights, dipped lights, distance
lights, traffic-indicator lights and horn.
Indicator lamps (23) light up to signal contour, dipped, and dis-
tance lights are ON.
Accelerator control (13) Indicator lamp on cluster (25) lights up to signal traffic-indicator
lights are ON.
2406
It is used to adjust combustion engine rpm ranging from idle

to max speed. Move the accelerator control towards operator
seat to increase the rpm and vice versa. Accelerator control is
connected with the engine injection pump control lever via a
cable.
AV 70 X 45
25 26
23 22 21 20 19
24
MAN
1
kg
2 AUT
0
0
kg
18 13
1 1
400272C
46 AV 70 X
OPERATION MANUAL
Switch + indicator lamp rear lights (22)

Switch for constant speed and protection against
0 591668R
engine overload (18)
It is used to turn ON/OFF rear lights, indicator lamp in the switch
3185 signals this function.
Constant speed function:
It is used to maintain constant speed of the Machine when driv-
ing on flat surface, uphill, or downhill.
When control unit is switched ON the indicator lamp on cluster Indicator lamps for (dipped / distance) lights
(26) signals this function. (23)
The driving speed corresponds to the degree of swing of travel
591508
control (1) from neutral position (0), depending on speed poten-
tiometer (2) adjustment. These lamps signal dipped or distance lights switched ON.
ANTISTALL function
It is used to protect the engine on steep grade or the Machine Infrathermometer (24) - (optional)
not to sink in ground. 3044
With the control unit switched ON the indicator lamp on cluster It will be enabled through the key turned ON in the ignition
(26) will signal this function. The control unit will automatically box (12) and it will measure through temperature sensor for a
lower the power take-off (PTO) through reducing the set speed bitumen surface rolled. The value measured is indicated in C°
(rpm of travel hydraulic motor) independently on travel control degrees on display (24).
position. Thus the tractive force (of travel hydraulic motor) will
increase - engine will get relieved.
Adjust engine max rpm by means of ac-

celerator control (13) before turning ON
the switch!
When a hard terrain has been overcome,
turn OFF the switch!
Switch + hazard beacon indicator lamp (19)

- (optional)
592348
It is used to switch ON/OFF hazard beacon, indicator lamp in the

switch signals this function.
Alarm lights switch (20)

AMN24
It is used to turn ON/OFF alarm lights - indicator lamp in the

alarm lights switch and on clusters (25) and (26) will flicker to
signal this function.
Switch + indicator lamp for cabin’s additional

lights (21) - (optional)
596473
It is used to switch ON/OFF additional lights, indicator lamp in

the switch signals this function.
AV 70 X 47
25
478320
400501
LH cluster (25)
Fuel consumption gauge Indicator lamp for hydraulic oil pressure filter
AMN25
fouled
AMN3
It signals current fuel level in the tank, when emptied to min the
red LED will flicker. Indicator lamp ON signals filter element is fouled.
Check fuel level during Machine

Immediately replace the filter element!
operation.
Counter of motohours actually worked

Battery recharging indicator lamp
AMN26
AMN4
It will display the number of motohours the engine was running. It signals proper function of battery recharging. When switching
With the engine started the counter will begin counting the mo- the key on the ignition box (12) over to “I” position the indicator
tohours. lamp shall go ON and following the start it must go OFF.
Note
Counting the number of motohours does not depend on en-
gine rpm. Unless indicator lamp goes OFF, find a
defect!
Parking brake indicator lamp

AMN1 Indicator lamp lighted ON during engine run will signal a de-
fect. Following 5 seconds the acoustic alarm will start, and after
The indicator lamp ON will signal the parking brake has been
2 minutes the engine will stall automatically – the Machine will
enabled.
stop and parking brake will be enabled.
Seat switch indicator lamp

Engine can be started once its defect has
AMN2
been repaired!
Indicator lamp will light ON when operator is not sitting on the
seat or when emergency brake has been enabled.
48 AV 70 X
OPERATION MANUAL
Indicator lamp for air filter fouled Indicator lamp that the vibration is ON
AMN5 AMN10
Indicator lamp ON signals filter element is fouled above a limit Indicator lamp ON will signal the vibration is ON.
admissible.
Indicator lamp for hydraulic oil temperature

Stop the Machine and replace the filter
element instantly! AMN11
Indicator lamp signals max hydraulic oil temperature admissible

has been exceeded. The control lamp lighting up during the en-
gine running signals a defect. After 5 seconds, audible alarm will
be activated and the engine will be stopped automatically – the
Engine lubrication lamp machine will stop and the parking brake will be activated.
AMN6
When switching the key in the ignition box (12) over to “I” posi-
Stop the Machine and check oil level or
tion and indicator lamp shall go ON, and when engine is started
find a defect!
it must go OFF.
Indicator lamp lighted ON during engine run will signal a de-
Check hydraulic oil level
AMN12
Stop the Machine and check oil amount Indicator lamp signals low hydraulic oil level.
or find a defect! When the control lamp lights up, the engine is immediately
stopped and audible alarm is on - the machine stops and the
parking brake is activated.
Indicator lamp for engine overheated

Engine can only be started when failure
is repaired and oil in hydraulic tank re-
AMN7
filled to a limit specified!
This indicator lamp signals the cooling liquid’s max temperature
allowed has been exceeded.
Stop the Machine and check cooling liq-

uid amount, or find out any defect!
Indicator lamp for traffic-indicator lights

AMN8
Indicator lamp ON will signal traffic-indicator lights are ON, or

alarm lights have been turned ON.
Neutral indicator lamp

AMN9
Indicator lamp ON will signal the position of travel controls is in

neutral (N).
Before starting the engine the travel controls (1) shall be in neu-
tral position (N)!
AV 70 X 49
26
400501A
50 AV 70 X
OPERATION MANUAL
RH Cluster (26)
ASC indicator lamp
Level height in sprinkling tank. AMN17
AMN27 Not connected.

It signals the actual level of water in the tank, and when emptied
to min the red LED will start to flash.
Fuel filter indicator lamp

Check water level in the tank during AMN18
Machine run.
Indicator lamp lighted ON signals water presence in fuel filter.
If this indicator is ON, please clean the

fuel filter!
Cooling liquid indicator lamp
AMN13

fect. Following 5 seconds the acoustic alarm will start, and after Engine glowing indicator lamp
stop and parking brake will be enabled. AMN19
The lighted control lamp signals the engine heating.
Engine can only be started when failure

is repaired and cooling liquid refilled to a
limit specified! Spreader indicator lamp
AMN20
This indicator lamp signals the spreader is ON (optional).
Air conditioner indicator lamp

AMN14 Indicator lamp to protect against engine over-
Indicator lamp signals air conditioner is ON (optional). load (ANTISTALL)
AMN21
This indicator lamp signals the ANTISTALL is ON.
CRAB mode indicator lamp

AMN15
Sprinkling pump indicator lamp
Indicator lamp signals the front run is set to CRAB mode.
AMN22
Indicator lamp signals sprinkling pump is ON.

Indicator lamp for soft starting to move and stop-
ping to move
AMN16
Indicator lamp ON signals the mode of soft starting to move and Constant speed indicator lamp
stopping to move is ON. AMN23
Intermittent flashing of this indicator lamp signals an error code This indicator lamp signals the constant speed mode is ON.
for a defect within Machine travel system.
Shut down the Machine and call service Alarm lights indicator lamp
organization in respect of failure repair
on the Machine travel system!!! AMN24
This indicator lamp signals alarm lights are ON.
AV 70 X 51
Cut-out box (27)
It contains F1 - F8 fuses.
F1 - 20 A front, rear headlamps

F2 - 15 A roof lights, light switches
F3 - 15 (30)A traffic-indicator lights, horn, beacon, extra lights,
mounting socket
F4 - 5 A clusters
F5 - 10 A travel electronics, backing horn
27
F6 - 15 A sprinkling
F7 - 7,5 A vibrations, CRAB (trimmer) 400116
F8 reserve
Other fuses located on the Machine
At battery disconnector
F9 radio (as per car radio manufacturer) F9
F10 - 80A Dashboard fuse
F10
416013
Under the cabin lighting cover

F11 - 15 A wipers + window washers
F12 - 15 A fans
F13 - 5 A fan control + air conditioner control
F14 - 10 A air conditioner
400118
400119
52 AV 70 X
OPERATION MANUAL
F16, F17 - 125A Heating of the engine
F16
F17
400601
Cabin fuse (28)

F15 - 30 A cabin wiring
Always replace the fuses with the ones of 30

identical value!
Diagnostics socket (29)

28
It is used to check and set the control units’ parameters via exter- 29
nal computer units (notebook).
Mounting socket (30) 400116A

It is used to connect auxiliary inspection lamp (12V).
Steering wheel positioning (31)

It is used to facilitate boarding and leaving the Machine by its
operator.
Release lever (A) to position the steering wheel in the direction
away from the column axis towards a dashboard.
400125
The lever (A), when shifted out, can be arrested in any position.
400126
AV 70 X 53
Operator seat (32)
Seat adjustment:
1 Backrest position 3 2
2 Arm support position and lifting
3 Seat turning 6
4 Seat shifting 1
5 Seat springing stiffness according to weight indicator.
6 Seat height – grasp the seat and lift slowly to adjust seat
height in its next higher position and lock it there. Once
lifted to its highest position, the seat will drop back to its
4
lowest position. 5
400122
Adjust your seat before driving !

Driver must be fastened with the seat
belt while driving!
400253
How to swivel operator’s place:

Operator’s place can be swivelled within the range of 40° when
accelerator pedal is pressed. Once the pedal is released the op-
erator’s place is locked (arrested) in one of 4 positions.
Seat switch:
Seat switch is located in its cushion.
Description of seat switch function:
It is used to interlock the engine starting or to stop the Machine
if no operator sits on the seat.
Interlocking of engine starting:
When operator is not sitting on the seat the Machine cannot be MAX 40°
416014
started.
Machine stopping:
If operator stands up from the seat while driving then the Ma-
chine will stop following 8 seconds.
Machine starting to move:
Its operator must sit down on the seat and shift the travel con-
trols (1) to neutral (N) and then select direction of running.
Do NOT load seat switch with other

objects!
54 AV 70 X
OPERATION MANUAL
Documentation stowage box
2428
The locker for documentation is located on the seat’s rear side.
400123
Front wiper selector switch (33)

596625
35 36
Three-position selector switch
34
-- Turned OFF 33
-- Low speed ON
-- High speed ON
Glass washer switch (34)

2260
Two-position selector switch

-- OFF
416001
-- Windscreen washing ON
Fan switch (35)

594701
It is used to switch ON cabin fan, its function is signalled via indi-

cator lamp in the switch.
-- OFF
-- High delivery ON
-- Low delivery ON
Switch of air-conditioning (36) (optional

equipment)
2441
Cabin lighting (37)

Ceiling lamp incl. selector switch is located overhead the dash-
board.
38
Ventilation nozzles (38)
Adjustable nozzles are located on cabin ceiling, please adjust
and swivel the dampers to alter the amount and direction of 38
flowing air.
37
416001A
AV 70 X 55
max Control tie rod for heating valve (39)
min
It is used to switch ON the cabin heating. 39
2638
Make continuous control from MIN position (valve closed) to

MAX position (valve fully open) for the amount of liquid flowing
to the heating body.
Adjust the heating valve before driving!
416002
Hand pump control lever (40)

It is used to control the hand pump when lifting or letting down
the bonnet.
Location in case of the machine with a ROPS cab
40
416002B
Location in case of the machine with a ROPS platform and rail
40
416036
First-aid box stowage place (41)
41
The Machine shall be equipped with
first-aid box!
416002C
56 AV 70 X
OPERATION MANUAL
Fire extinguisher (42) - (optional)
Place for the installation of a fire extinguisher.
! Attention !
The manufacturer recommends that the machine
be equipped with a fire extinguisher.
42
416003
Stowage pockets (43)

These are used for Operator’s personal items.
416002A
Anti-dazzle (sun) screen (44)

Adjust the anti-dazzle screen through securing it to the fixing
on the glass.
400242
Window washer tank (45)

Fill with standardly available media.
Fill with antifreeze or drain before winter

season starts!
400127
AV 70 X 57
Additional lights (46)
Lights located on the Machine cabin (optional).
416031
Beacon socket (47)

It is used to connect the beacon.
400243
Back mirrors (48)

External back mirrors enable to view poorly visible areas.
Maintain these mirrors clean and prop-

erly adjusted!
416031A
Cabin ventilation air filter (49)

It includes replaceable filter element to catch the impurities
drawn in from air.
416004
58 AV 70 X
OPERATION MANUAL
Arm rests on the door (50)
Transportation position
400244
Working position
400245
Battery disconnector (51)

It is used to disconnect the battery from the Machine frame.
„0“ „I“
Position „0“ – Machine wiring disconnected.
Position „I“ – Machine wiring connected.
401678
Hand pump (52)

It is used to lift or let down the bonnet.
Located on LH side of rear frame.
400602
AV 70 X 59
2.7. How to Control and Use the Machine
25 26
MAN
1
2 AUT
0
0
kg
13
12
17
1
1
0 N
400272D
60 AV 70 X
OPERATION MANUAL
2.7.1. Start-up of the engine
Check daily before engine starting the amount of oil in the engine and hydraulic tank, cooling liquid in the cooling circuit, fuel in fuel
tank, water level in water tank. Confirm no loosened, worn or missing parts exist on the Machine.
Start the engine only from the driver’s control stand! Use alarm horn to signal the engine starting and
check nobody is endangered by starting the engine!
How to start:
•• Switch ON the battery disconnector (51).
•• Insert key in the ignition box (12) in “0” position and switch over to “I” position.
•• All indicator lamps on clusters (25 and 26) will light up.
•• Then on cluster (25) the indicator lamps for brakes, recharging, neutral, will remain ON, along with engine lubrication indicator
lamp (flickers).
•• If you leave the key in ”I“ position for over 15 seconds then the acoustic alarm will switch ON – to warn operator about the battery
discharged (acoustic alarm will turn OFF once engine is started). Unless it is started within 2 minutes, please get your key back to
“0” position before starting the engine again.
•• Use alarm horn on combined switch (17) to signal engine starting.
•• Adjust accelerator control (13) for increased rpm (1/4 stroke).
•• Switch over the key to the suspended position “II” and keep it at the position for approximately 15 seconds (engine heating) (this
action can be skipped with a hot engine or at a high ambient temperature).
•• Turn the key to “III” position to start the engine.
•• On cluster (25), following the starting, the engine lubrication indicator lamp and recharging indicator lamp shall go OFF.
•• Once the Machine has started to move the neutral lamp and brake lamp will go OFF.
Note
If starting is unsuccessful, please turn your key back to ”0“ position. Unless engine starts even after 3 attempts – please check the oil
system.
Starting is interlocked:
-- unless travel controls (1) are in neutral position (N)
-- emergency brake (8) function is enabled.
Do NOT start the engine for over 30 seconds. Wait 2 minutes before any next starting.
When starting at low temperatures the recharge indicator lamp will remain ON accompanied by a sound
alarm – increase engine rpm adequately – the indicator lamp will go OFF.
Following the engine start let the engine idle at increased rpm (1/2 stroke of accelerator actuator) for
3÷5 min.
Steep rpm increase or decrease is inadmissible – it may damage the engine.
Do NOT let the engine idle for over 10 minutes – any idling longer then that may cause fouling of injec-
tors, piston rings, or valves to get seized!
Unless oil temperature reaches min. 60 °C, then the engine will not be lubricated sufficiently – do not
load the engine fully!
AV 70 X 61
1 2 3
+
4 0
12
V
+ -
12
V
0
-
406005
62 AV 70 X
OPERATION MANUAL
How to start via cables from external power source:
Starting voltage from external power source shall be the voltage of 12V.
Follow unconditionally the operation sequence below.
1/ Connect one end of (+) cable pole to (+) pole of the battery discharged.
2/ Connect second end of (+) cable pole to (+) pole.
3/ Connect one end of (–) cable pole to (–) pole of external battery.
4/ Connect the second end of (–) cable pole to such part of started Machine which is fix-wired with the engine (or with the engine
block itself ).
When started, disconnect the battery jump cables in reverse order.
Do not connect (–) pole cable to (–) pole of discharged battery of the Machine being started! There is
risk of strong sparking in course of starting followed by explosion of battery-generated gas.
Make sure the non-insulated parts of the battery jump cable clamps do NOT contact each other!
Make sure the jump cable connected to (+) pole of the battery does NOT come into contact with electri-
cally conductive parts of the Machine – danger of short circuit!
Do NOT lean over the battery – risk of electrolyte burn!
Rule out any presence of flammable sources (open flame, burning cigarettes, etc.)
Do NOT confirm voltage presence in a wire through sparking via Machine frame!
AV 70 X 63
26
MAN
1
2 AUT
0
0
kg
13
1
1
0 N
400272E
64 AV 70 X
OPERATION MANUAL
2.7.2. Travel and reversing
Before starting to move, please check the area in front and behind the Machine is clear and with no
persons or obstructions present!
Use loud horn to signal engine starting and wait long enough for those persons present to leave the in
time the area round the Machine or the area beneath the Machine!
Operator must sit on the seat before the Machine starts moving! If the operator gets up from the seat
during the Machine travel then the Machine will stop and brake.
Machine travel and reversation:

Select travel direction:
Start the engine. Adjust max engine rpm via accelerator control (13)
Get the Machine moving by shifting travel controls (1) from (N) zero position to (0) neutral position and then by selecting a direction
of running.
Shift the controls (1) to opposite direction to change the direction of Machine travel.
Travel speed selection:

Travel speed corresponds to the deflection magnitude of travel controls (1) from zero position (0).
Travel speed can continuously be altered using speed potentiometer (2) within the range of MIN (turtle) to MAX (rabbit).
If the speed potentiometer (2) is in MIN position then the Machine is unable to start moving.
Note
The instantaneous stopping of the Machine by means of travel controls (1) applies to all travel modes of the Machine.
Shift the travel controls (1) to opposite position via (0) and then return to (0) position within the interval of 1 second to stop the Ma-
chine – the engine will continue to run.
Travel modes of the Machine:
•• RAMP (soft starting to move and stopping to move)

•• CONSTANT SPEED (continuous Machine drive)
•• ANTISTALL (engine protection against overload)
•• CRAB (extended track of the Machine)
Travel in RAMP mode

The function of soft starting to move or stopping to move prevents from forming the waves when compacting the bitumen surface
during Machine travel.
Attention, in this mode the Machine stopway is longer!
Use speed potentiometer (2) to adjust the speed, and use travel control (1) to adjust travel direction.
Press pushbutton (3) to switch ON/OFF this function, indicator lamp on cluster (26) will light up to signal this function.
Move travel controls (1) to opposite position via (0), and then return it back to (0) position within 1 second interval to stop the Machine
– the engine will remain running.
Following the travel controls (1) moved to neutral (N) the function will be OFF!
Shift travel controls (1) to neutral (N) position, press pushbutton (3) – the function will become enabled again.
Note
You may switch ON the function during Machine travel.
AV 70 X 65
26
MAN
1
kg
2 AUT
0
0
kg
18 13
1 1
0 N
400272F
66 AV 70 X
OPERATION MANUAL
Travel in CONSTANT SPEED mode
This function is used to maintain continuous travel while the Machine is ascending or descending.
AMN23
Use speed potentiometer (2) to adjust travel speed and use travel controls (1) to adjust its direction.
Use switch (18) to turn ON/OFF the function, indicator lamp on cluster (26) will light up to signal this function.
By deflecting the travel controllers (1) from the position (0), the machine drives off.
Note
The function can be turned ON during Machine travel.
Travel in ANTISTALL mode

It is used to protect against engine overload on steep grade or with the Machine sunk.
AMN21
Control unit will automatically reduce the power take-off through lowering the set rpm (rpm of travel hydraulic motor) independently
of travel control position. Thus the pulling power (of the travel hydraulic motor) will increase – the engine will get relieved.
Switch OFF the function of soft starting to move and stopway via switch (3) if this function is turned
ON!
Before turning ON the switch (18), please use accelerator control (13) to adjust engine’s max rpm!
Use speed potentiometer (2) to adjust travel speed, and use travel controls (1) to adjust its direction.
Use switch (18) to turn ON/OFF this function, the indicator lamp on cluster (26) will light up to signal this function.
When having overcome a difficult terrain, please turn OFF the switch!
AV 70 X 67
26
MAN
1
2 AUT
0
0
kg
6 5 6 5
1
1
0 N
400272G
68 AV 70 X
OPERATION MANUAL
Travel in CRAB mode
This function is used to adjust extended track during Machine travel.
Use potentiometer (2) to adjust travel speed, and use travel controls (1) to adjust its direction.
Press pushbuttons (5) and (6) on travel controls (1) to control the Machine in CRAB mode, and at the same you may turn the Machine.
Turning ON:
Press button (5) to deflect the front drum to the right and press button (6) to deflect to the left, the indicator lamp on cluster (26) will
light up to signal this function.
Max deflection of the front drum to both sides is 180 mm.
Turning OFF:
Press switch (4) to cancel CRAB mode of front drum.
Indicator lamp on cluster (26) will go OFF to signal CRAB mode has been reset.
Note
In the event that the control lamp on the combined instrument (26) is flashing, hold the switch and turn the steering wheel (to the left/
right) until the control lamp goes out.
If the Machine is equipped with cutter and final compactor, then pushbuttons (5) and (6) on travel control (1) on the same side where
it has been mounted, are used to control it. Then pushbuttons (5) and (6) on the second travel control (1)) are used to control the Ma-
chine in CRAB mode.
Take special care when Machine travels in CRAB mode near constructed facilities so to avoid their dam-
age due to any collision (hitting)!
If necessary, fold the external mirrors!
AV 70 X 69
25
16
MAN
1
2 AUT
0
0
kg
14 15 13
1 7 7 1
0 N
400272H
70 AV 70 X
OPERATION MANUAL
Machine travel and reversation incl. vibrations
Adjust max engine rpm via accelerator control (13), and adjust
travel speed via speed potentiometer (2).
Use selector switch of the vibrating drum (14) to choose vibra-
tion (front / both / rear), and use vibration amplitude selector
switch (15) to choose high or low amplitude.
Vibration manual switching ON/OFF mode (MAN):

Use switch (16) to turn ON/OFF this function.
Press button (7) on travel control (1) to switch ON the vibration.
Indicator lamp on cluster (25) lighted up will signal this func-
tion.
Press button (7) on travel control (1) again to switch OFF vibra-
tion.
Note
MAN mode enables to switch ON vibration on stationary Ma-
chine, the travel controls (1) shall be in (0) position.
You can switch OFF the vibration by shifting travel controls (1)
to neutral (N) position.
Automatic vibration switching ON/OFF mode (AUT):

Use switch (16) to turn ON/OFF this function.
Press button (7) on travel control (1) to switch ON vibration.
Indicator lamp lighted up on cluster (25) will signal vibration
function.
Vibration will automatically switch ON at travel speed over 0,5
km x hour–1 (0,3 MPH).
Vibration will automatically switch OFF at travel speed below 0,5
km x hour–1 (0,3 MPH).
Automatic vibration function remains enabled even after travel
controls (1) have been moved via position (0).
MAX
40%
Note
Vibration can be switched OFF through shifting travel controls
(1) to neutral (N) position.
For the maximum permissible slope gra-

dient when driving uphill and across the 416038
slope gradient, see figures.
The values given are lower depending
on adhesive conditions and the machine
instantaneous weight!
MA
25%X
MAX
15%
416039
AV 70 X 71
25
MAN
1
2 AUT
0
0
kg
13
12
1 7 7
1
0 N
400272I
72 AV 70 X
OPERATION MANUAL
2.7.3. Emergency stop of the Machine
Apply this in the event of failure where the engine is unable to be shut off via the key in the ignition box,
or through shifting the travel controls (1) to position (0)!
How to switch ON:

Press emergency brake button (8) and the Machine will brake, engine will turn OFF and the acoustic alarm will start.
On cluster (25) the indicator lamps for seat switch, parking brake, recharging will light up, and lubrication indicator lamp will start to
flicker.
How to switch OFF:

Turn the press button in the direction of arrows and the acoustic alarm will get turned OFF.
On cluster (25) the parking brake indicator lamp and neutral indicator lamp will remain ON.
Shift travel controls (1) to neutral (N) position, the Machine can be started again in this position.
Do NOT use emergency brake to stop or switch OFF the engine during normal operation of the
Machine!
2.7.4. How to stop the Machine and its engine
Press button (7) on travel control (1) to switch OFF vibration, indicator lamp on cluster (25) will go OFF.
Stop the Machine through shifting travel controls (1) to neutral (N) position.
Use accelerator control (13) to adjust idle engine speed.
Switch over the key in the ignition box (12) to “0“ position, and tilt back the ignition box lid to close it.
Do not stop hot engine instantly but keep it running idle for 3 minutes. The engine and turbocharger
will get cooled down slowly and evenly!
Travel controls (1) shall be always in neutral (N) position!
Switch OFF the battery disconnector during Machine shutdown!
2.7.5. Machine parking
Shut down the Machine on flat and solid surface at a point with no potential of natural hazard (landslides, possible flooding, etc.)
Following the engine stop, before leaving the Machine, please disconnect its battery disconnector (51).
Clean the Machine to remove dirt (scrapers and drums).
Make overall inspection of the Machine and repair any defects that have occurred during operation.
Lock the Machine covers and its cabin.
Do NOT stop hot engine instantly, but instead let it idle for 3 minutes. The engine and turbocharger will
cool down slowly and evenly!
AV 70 X 73
2.7.6. Bonnet raising and lowering
Stop the Machine, shut off the engine, and disconnect battery
„0“ „I“
disconnector (51).
Lift the bonnet with the engine shut off

and battery disconnector disconnected!
Check that no persons are under hazard
when letting the bonnet down!
401678
Lift the bonnet

Remove control lever and insert in the hand pump.
Turn the bonnet raising lever to the horizontal position; see the
figure.
Pump to lift the bonnet.
400605
Once lifted, secure the bonnet with

strut.
400140
Let down the bonnet
Set the foot step to the original position!
400606
74 AV 70 X
OPERATION MANUAL
Pump to lift the bonnet and secure with strut.
416005
Turn the bonnet raising lever to the vertical position, see the fig-
ure, and the bonnet will start to drop.
Confirm safe touch-down of the bonnet.
Remove control lever (39) and put it inside Machine cabin.
400602A
AV 70 X 75
26
11
MAN
1
2 AUT
0
0
kg
9
10
400272J
76 AV 70 X
OPERATION MANUAL
2.7.7. Sprinkling
It is used to sprinkle the Machine drums.

Switch ON one of two sprinkling pumps via sprinkling pumps selector switch (11).
Indicator lamp on cluster (26) will signal the function of switching ON the sprinkling pump.
Green LEDs signal water level in the tank, red LED flashes when emptied to min.
Using the potentiometer of the watering cycle interval (10), set the watering intensity within the range of MIN/MAX.
The watering intensity depends on the driving speed; the standing machine performs watering only if the potentiometer (10) is set
to MAX.
Using the watering button (9), it is possible to switch on the additional watering of drums, e.g. before driving on a compacted bitumen
surface.
Check water level in the tank during Machine operation.

We recommend to alter the pumps following 100 motohours in order to ensure their uniform wear.
AV 70 X 77
2.8. Machine transport
•• The machine can move on its own between working sites.
When moving, observe the safety meas-

ures applicable to the working site.
1 1
2
3
9
406008
•• The machine should be transported on a vehicle on public

roads.
When transporting the machine on a ve-

hicle, observe the provisions applicable
to the given territory.
When loading and unloading, the ve-

hicle transporting the machine must
be braked and mechanically protected
against accidental movement using
scotch blocks 3.
The machine on the vehicle must be
properly tied and mechanically secured
against longitudinal and lateral dis-
placement as well as against tipping 1.
The drums must be secured using scotch
blocks 2.
78 AV 70 X
OPERATION MANUAL
2.8.1. How to load the Machine 8400 kg
(18 520 lb)
Use loading ramps or a crane to load the Machine on its trans-
porting vehicle. Lmin = 5 m Lmin = 5 m
2x min 2100 kg 2x min 2100 kg
For loading with crane the Machine is fitted with lifting lugs. (2x min 4630 lb) (2x min 4630 lb)
Before lifting, the Machine joint must be

secured against slight turning.
406007
How to secure the joint:

Dismantle the arm (1).
400143
Secure the arm with pivots (2) and safety pins locks (3).
Observe safety regulations when load- 3

ing and unloading! 2
Use the crane of sufficient loading
capacity!
Use corresponding and unbroken rig-
ging of sufficient loading capacity!
The Machine must be tied to the lifting
lugs on the Machine! 2
Only a trained person (slinger) may carry
out the tying of the Machine! 3
Keep off the area beneath the hanging 400144
load!
AV 70 X 79
2.9. Special conditions of the machine use
2.9.1. Machine towing
To provide for towing the Machine is equipped with two lugs on

front frame, and with two lugs on rear frame.
A Machine sunk can be hauled for a short

distance if the engine is running and
the travel drive and steering do work.
Operator on towed Machine shall steer
the Machine in the direction of hauling.
Unless the engine works, or a defect ex- 416010

ists within the hydraulic system, or travel
pump is broken, then you must brake
off the Machine and short-circuit the
hydraulic circuit. No person may stay on
the Machine towed!
When braked off and hydraulic circuit for
the travel is short-circuited, this means
that all the brakes are disabled!
Before braking off secure the Machine
with wooden scotch blocks against start-
ing to move!
Do NOT touch hot parts of the Machine,
burn hazard!
Turn off the battery disconnector (51)
Raise the bonnet and secure it with a

support.
400140
Travel pump short-circuiting:

Unscrew two multi-purpose relieve valves by three threads in
CCW direction (hexagon 22 mm).
416027
80 AV 70 X
OPERATION MANUAL
Multi-purpose relieve valves are located on travel hydroelectric
generator. The travel hydroelectric generator is located on the
LH side, in engine compartment.
400608
Releasing of the brakes of the machine:
Before releasing the brakes, secure the

machine using wooden blocks against
accidental moving!
Turn the bonnet raising lever to the vertical position, see the
figure.
400602A
Remove hose (3) away from the clip.

Disconnect hose (1) in quick-coupler (2).
Connect hose (3) into quick-coupler (2). 3 2
400607
Connect battery disconnector (51).
„0“ „I“
401678
AV 70 X 81
2.9. Zvláštní podmínky použití stroje
Switch over the key in ignition box to “ I“ position.
Note
If the key remains in “I“ position for more than 15 seconds the
acoustic alarm will switch ON – to warn operator the battery has
been discharged.
0 I II
416006
Turn the bonnet raising lever to the horizontal position.
400605
Insert control lever into the hand pump and start pumping until
brake indicator lamp on cluster (25) goes OFF.
Now the Machine is braked off, and it will be possible to tow it

away.
Due to leakage the pressure in the brakes

may lower in course of towing.
Check regularly the Machine brakes do
478320 h
not become hot in course of towing the
Machine.
If brake indicator lamp will go ON in
course of towing, stop towing the
400111K
Machine and start pumping until the in-
dicator lamp goes OFF!
When towing is completed, secure the
Machine with scotch blocks against its
driving away, and carry out the applica-
tion of its brakes!
82 AV 70 X
OPERATION MANUAL
How to brake the Machine:
Turn the bonnet raising lever to the vertical position, the ma-
chine will brake to a stop.
Put the hose (1) and (3) to its original condition.
Unscrew two multi-purpose relieve valves by three threads in
CW direction (hexagon 22 mm).
Turn the bonnet raising lever to the horizontal position.
Start pumping to lift the bonnet, secure the strut.
Turn the bonnet raising lever to the vertical position, the bonnet
will start to drop.
Confirm safe touch-down of the bonnet.
Remove control lever (40) and put it back in the Machine cabin.
400602A
Make sure that nobody is endangered by

the bonnet lowering!
Do not leave your limbs in the area of the
bonnet lowering!
When operating the machine under nor-

mal conditions when the hose with the
quick coupling (3) is not connected at
the point (2), the function of “Emergency
Hydraulic Machine Brake Releasing”, the
hose with quick coupling (1) must always
be connected at the point (2)!!!
No persons may be on the towed roller
with a non-functional engine.
After towing the roller away, restore the
roller into original condition!
For towing purposes, use only intact tow-ropes or towing-bars with a sufficient capacity 1.5 times high-
er than the towed machine weight. It is banned to use chains for towing the machine!
It is necessary to keep the minimum departure from the direct towing angle. The maximum departure
is possible at an angle of 30°.
When towing, it is necessary to ensure the continuous movement. Do not exceed a towing speed of
more than 2 km/hour (1.2 mph). Do not tow the machine for a longer distance than 300 m (0.19 mi).
The size of the towing machine should correspond to the size of the towed machine. It must have a suf-
ficient traction force (power), weight, and brake effect.
Do not start the engine when towing.
When towing downhill using a rope, another towing machine must be connected to the rear part of the
damaged machine. Thus it is possible to prevent an uncontrolled movement of the damaged machine.
Note
These are general requirements for safe towing of a damaged
machine under normal conditions. Please consult with your
dealer any and all different situations that may occur while tow-
ing the Machine.
AV 70 X 83
2.9. Zvláštní podmínky použití stroje
2.9.2. How to operate the Machine during its 2.9.5. Machine operation at high altitudes
running-in
With the altitudes increasing the engine power drops due to
Do NOT load the Machine at its full capacity when putting the lower atmospheric pressure and lower specific weight of intake
new Machine into operation or following its major overhaul dur- air.
ing the first 30 hours!
Engine power depends on the environ-

2.9.3. Operating the Machine at low ment where the Machine is operating.
temperatures The machine may be used up to a maxi-
mum altitude of 3,658 m (12,000 ft).
Compacting during winter season depends on the content of
fine particles and water in the soil being compacted. With the
temperature dropping below freezing point the soil becomes
more solid and harder to compact. 2.9.6. Machine operation within very dusty
environment
At the temperatures below 0 °C (32 °F) it is possible to compact
only dry soils (and stony loose materials), or carry out rapid com-
While in very dusty environment, please
paction of non-frozen materials (before soil gets frozen).
cut short the intervals of cleaning and
replacing the air filter elements; and the
Set up the Machine for operation at low temperatures: replacement intervals of cabin dust fil-
ter, and cut short the intervals of clean-
•• Check concentration of engine cooling liquid.
ing the coolers.
•• Exchange motor oil for the one recommended for given ex-
Recommended interval of cleaning is 1x
ternal temperature range.
per week.
•• Use hydraulic oil of corresponding cinematic viscosity.
•• Use winter diesel oil.
•• Confirm battery has been recharged. 2.9.7. Driving with vibrations on compacted
and hard materials
A precondition for proper starting at low temperatures is that
the battery is OK. The Machine can be used at its full capacity During Machine travel with vibration the drums may loose con-
only after the media have been heated to their operating tem- tact with the materials being compacted (so called vibro-stroke)
peratures. due to high level of compaction of the background material or
travel with vibration on hard materials. This condition will come
to light in the form of increased vibration transfer into Machine
2.9.4. Machine operation at high temperatures frame and onto operator’s control stand. The vibro-stroke can
partly be eliminated through the increased travel speed.
and humidity
It is banned to work in vibro-stroke mode

The engine power lowers with the air temperature and moisture in the long term!
increasing. Due to the fact that both these factors reducing the
In extreme cases there is Machine dam-
engine power, are independent on each other, it is possible to
age hazard or operator’s health hazard!
describe their impact as follows:
-- each 10 °C (18 °F) of temperature rise means power drop

by up to 4 % (at constant humidity)
-- each 10 % of RH increase means power drop by up to 2
% (at constant temperature).
At ambient temperatures when hydraulic oil temperature is

constantly round 90 °C (194 °F), we recommend to exchange oil
for the one with cinematic viscosity of 100 mm2/s.
84 AV 70 X
OPERATION MANUAL
Notes
AV 70 X 85
86 AV 70 X
MAINTENANCE MANUAL
3. MAINTENANCE MANUAL
AV 70 X
(Cummins Tier 3)
AV 70 X 87
88 AV 70 X
3.1. Safety and other measures for machine maintenance
3.1.1. Safety of machine maintenance 3.1.2. Fire precautions during operation media
exchanges
Carry out lubrication, maintenance and adjustments:
• By professionally trained personnel • In terms of fire hazard the flammable liquids used on the
Machine have been divided into three hazard classes:
• In line with safety instructions given in the Operation Man-
ual IInd Hazard class – Diesel oil
• According to schedule given in the Lubrication Chart follow- IVth Hazard class – mineral oils, lube greases
ing the hours actually worked • Oil exchange point shall be located so it does not interfere
• On the machine located on flat solid surface, secured against with the explosion or fire hazard area.
self-motion (scotch blocks), and this always with the engine • It shall be identified with notice boards and signs of no
OFF, key removed from ignition box, and the wiring cut off smoking and no use of open flame.
• Only after Machine Repair sign is attached onto steering • Handling area shall be sized so the capture the amount to
wheel (the sign is supplied together with machine acces- flammable liquid equal to the capacity of biggest vessel,
sories) transport container.
• On machine parts cooled out • It must be equipped with portable fire extinguishers.
• After having cleaned the machine, lubrication points and • To handle the oil, Diesel oil, please use such vessels like met-
maintenance locations al barrels, canisters or sheet-metal cans.
• Using proper, undamaged tools • Transport containers shall be properly closed when stored.
• Through replacement with new original parts as per the • Vessels shall have one opening, be stored with the opening
Spare Parts Catalogue on top, and secured against any flowing out or dripping of
• With sufficient lighting of the entire machine in the event of their content.
lowered visibility and at night • Vessels shall be designated with indelible inscription indi-
• so the guards and safety elements are reinstalled again cating the content and flammability class.
upon work completion
• through retightening bolted connections – with torque
specified, and through checking the connection tightness
• with the operation media heated – beware of burns – use
recommended media, only.
Upon completion of the adjustment or

maintenance, please examine the func-
tion of all safeguard equipment!
AV 70 X 89
3.1. Safety and other measures for machine maintenance
3.1.3. Ecological and hygienic principles Ecological principles
When operating or maintaining the Machines the user shall be

liable to follow the general principles of health and environment The media of Machine’s individual sys-
protection according to the laws, ordinances and regulations in tems, and some of its parts after having
individual territories of the Machine use. been discarded (dismantled, media ex-
changed) become waste with hazardous
properties against the environment.
Hygienic principles
• Crude oil products, cooling system media, battery media

• This category of waste products includes the following in
and coating compositions incl. thinners are materials harm-
particular
ful to health. Workers coming into contact with these prod-
ucts during machine operation or maintenance shall be -- Organic and synthetic lubricating materials, oils and fu-
liable to follow the general principles of their own health els
protection and conform to the safety and hygienic manuals -- Brake fluids
of these products’ manufacturers.
-- Cooling liquids
• We call your attention to the following in particular:
-- Battery media and the batteries themselves
-- Eye protection and skin protection during work with the
batteries. -- Cooling system media
-- Skin protection during work with crude oil products, -- Cleaners & preserving agents
coating compositions or cooling liquids. -- All dismantled filters and filter elements
-- Proper hand washing upon work completion and before -- All used and discarded hydraulic or fuel hoses, rubber-
any meal; use adequate reparation cream to treat your metal and Machine’s other elements, made dirty due to
hands. the abovementioned products.
-- Adherence to the instructions given in this Manual.
The given materials and parts, when

• Always store the crude oil products, cooling system media scrapped, shall be handled compliant to
and battery media, and coating compositions incl. organic the respective national regulations on
thinners, and also the cleaners and preserving agents, in the environmental protection, and in line
genuine, original and properly labelled packages. Do not with the health protection regulations,
admit any storage of these materials in unlabelled bottles as well.
or in any other vessels with regard to the hazard of mistaken
identification (faulty change).
• When skin, mucosa, eyes are accidentally stained, or va-
pours inhaled, immediately apply the first aid principles. In
the event of accidental use of these products get prompt
medical attention.
• When working with the Machine in cases where the Machine
has platform fitted, cabin windows are left opened, always
use ear protectors of adequate type and version.
90 AV 70 X
3.2. Media specification MAINTENANCE MANUAL
3.2.1. Engine oil

2412
Engine oil has been specified as per its performance classifica-

tion and viscosity classification.
Performance classification under

API (AMETICAN PETROLEUM INSTITUTE)
CCMC (COMMITE OF COMMON MARKET AUTOMOBILE CON-
STRUCTORS)
ACEA (ASSOTIATION DES CONSTRUCTEUERS EUROPPÉENS DE
AUTOMOBILE)
Viscosity classification
To determine SAE (SOCIETY OF AUTOMOTIVE ENGINEERS) vis-
cosity class the ambient temperature and type of operations at
the place where the Machine will be used are decisive.
The use of admissible oil under API: CH-4/SJ; CI-4
CCMC DHD-1
ACEA: E-5
API CI-4 oil is recommended as especially appropriate.
All the year round: SAE 15W-40, refer to Fig.
Note
Exceeding low temperature limit leads to no engine damage; it
may only cause some starting difficulties.
It is convenient to use universal multi-range oils so to avoid any
necessity to exchange oil due to ambient temperature.
It is possible to use synthetic engine oils when oils’ performance
and viscosity classifications correspond to the recommended
mineral oils. 400150
Exchange periods shall be observed at the same intervals like
when mineral oils are used.
To perform starting at the temperatures below 0 °C (32 °F) easier
the engine manufacturer recommends SAE 10W-30 oil.
Exceeding upper temperature limit, with

regard to oil’s reduced capabilities, must
not last for some long period.
When using oil under API CG-4/SH the
exchange interval must be reduced to
half, i.e. 125 hours.
AV 70 X 91
3.2. Media specification
3.2.2. Fuel 3.2.3. Cooling liquid

2152
Diesel oil is used as the engine fuel: Fill the engine cooling system with cooling liquid comprising 50
• EN 590 % of ethylene glycol antifreezing mixture and 50 % of water.
• ASTM D6078-78: 1-D and 2-D Do NOT use earthy (hard) water with higher content of calcium,
and magnesium which brings calculus formation, and with
The ASTM 2D is recommended to use as optimal one. higher content of chlorides and sulphates which causes cor-
Fuel viscosity shall be over 1,3 cST at 40 °C (104 °F) to provide rosion. Refer to CUMMINS Engine Operation and Maintenance
for fair characteristics of the liquidity and lubricating of the fuel Manual. CUMMINS.
system components. Max content of compounds of calcium and magnesium is 170
milligrams - hardness of water
Max content of compounds of chlorine is 40 milligrams
At ambient temperatures below 0 °C
(32 °F) you must use winter diesel oil. Max content of compounds of sulphur is 100 milligram
At ambient temperatures below -15 °C
(5 °F) it will be necessary to use special
diesel oil with additives for these pur- Do NOT use the portion of antifreeze
poses (”engine super diesel oil”). cooling agent in cooling liquid higher
NEVER use other fuels (e.g. bio diesel oil, than 50 % (point of congelation is -36 °C
mixed bio diesel oil, LFO, etc.) than the [-34 °F], boiling point is 110 °C [228 °F])
Diesel fuels specified above. unless badly required.
NEVER mix diesel oil with gasoline, NEVER use the portion over 68 %!
with alcohol. These mixtures may cause We do NOT recommend to mutually
explosion! blend antifreeze agents. Mixing various
types of cooling liquid may cause loss of
anticorrosion properties.
Check the portion of antifreeze cooling
agent in cooling liquid with refractom-
eter always before winter season starts.
When mixing antifreeze cooling agent
based on nitrides with the agent based
on amines the health hazardous ni-
troamines will form.
92 AV 70 X
MAINTENANCE MANUAL
3.2.4. Hydraulic oil 3.2.5. Lube grease

2158 0787
Only the quality hydraulic oils of power class under ISO 6743/ Use plastic lubricant with lithium content to lubricate the Ma-
HV (corresponds to DIN 51524 Part 3 HVLP; CETOP RP 91 H) must chine under the following standards:
be used for the Machine’s hydraulic system. ISO 6743/9 CCEB 2
Standardly refill the machines with hydraulic oil of kinematic vis- DIN 51 502 KP2K-30
cosity 68 mm2/s at the temperature of 40 °C (104 °F) ISO VG 68.
This oil is the most suitable one to use in the broadest range of
ambient temperatures.
Note
For instance Mogul LA 2, Mobilplex EP-1, Retinax A, Alvania,
At high ambient temperatures when oil Grease No 3, etc.
temperature reaches constantly 90 °C
(194 °F) we recommend to exchange oil
with cinematic viscosity of 100 mm2/s
- HV 100 (BP BARTRAN HV 100; ESSO
UNIVIS N 100, etc.).
If it is necessary to start the Machine for
the period of one month or longer at am-
bient temperatures below –8 °C (18 °F),
please exchange oil in the hydraulic sys-
tem for the oil with cinematic viscosity of
46 mm2/s – viscosity class HV 46.
At the temperatures below –13 °C (9 °F),
please exchange oil for the one with cin-
ematic viscosity of 32 mm2/s – viscos-
ity class HV 32 (e.g. BP BARTRAN HV 32,
ESSO UNIVIS N 32, etc.).
Hydraulic oil synthetic type

Hydraulic system is possible to be filled with synthetic oil, which
is during any leakage this oil will be restless degraded via micro-
organisms found in water or in soil.
Please, always consult with the producer

or dealer any switching to another type
of oil or blending with other types of
oils.
AV 70 X 93
3.2. Media specification
3.2.6. Glass washer fluid 3.2.7. Gear oil

2260 2186
Use water (up to 0 °C temperature) and agent for motor vehicle For greasing the drum reducers, use high-quality oils corre-
glass washers when filling the glass washer tank. sponding to API GL-5 or EP or MIL-L-2105 D.
Viscosity SAE 80W-90H for an ambient temperature of -10 °C÷
+30 °C (14 °F ÷ 86 °F).
Replace water with antifreeze agent at
the temperatures below 0 °C (32 °F).
The operation temperature of oil must
not exceed 85 °C – 90 °C (185°F – 194°F).
94 AV 70 X
3.3. Media MAINTENANCE MANUAL
Medium Amount
Part Medium Type Brand
l (gal US)
Engine Engine oil under Section 3.2.1. 7 (1,85)

2412
Fuel tank Fuel under Section 3.2.2. 110 (29,05)
Hydraulic tank Hydraulic oil under Section 3.2.4. 40 (10,56)

2158
Drum bearings, calliper

bearings, king pins, sus- Lube grease under Section 3.2.5. As required
pensions 0787
Cooling system Coolant under Section 3.2.3. 15 (3,96)

2152
Vibration drum Engine oil under Section 3.2.1. 2x10 (2x2,64)

2412
Drum drive gearbox Gear oil under section 3.2.7. 2x1,4 (0,37)
2186
Baterry Distilled water As required

2587
Glass washer tank Liquid under Section 3.2.6. 2,75 (0,72)

2260
Sprinkling tank Water 600 (158,5)

2567
AV 70 X 95
3.4. Lubrication and Maintenance Chart
After 20 hours of operation (daily)
3.6.1. Engine oil level check
3.6.2. Engine cooling liquid level check
3.6.3. Inspect the engine belt
3.6.4. Crankcase breather
3.6.5. Inspect air filter vacuum valve
3.6.6. Inspect fan condition
3.6.7. Fuel level check
3.6.8. Hydraulic tank oil level check
3.6.9. Water tank refilling
3.6.10. Inspect alarm and control devices
Following 250 hours of operation (after 3 months)
3.6.11. Engine oil exchange
3.6.12. Inspect engine induction manifold
3.6.13. Inspect engine cooling circuit
3.6.14. Inspect the battery
3.6.15. Air filter sensor check
3.6.16. Watering filter cleaning
3.6.17. Machine lubrication
After 500 hours of operation (after 6 months)
3.6.18. Engine fuel filter exchange
Following 1000 hours of operation (after 1 year)
3.6.20. Inspect engine belt
3.6.21. Inspect the exhaust system
3.6.22. Inspect the silencing system
3.6.23. Clean the water tank
3.6.24. Oil change in the gearboxes *
96 AV 70 X
MAINTENANCE MANUAL
After 2,000 hours of operation (after 2 years)
3.6.25. Checking and adjusting valve clearance **
3.6.26. Engine coolant exchange
3.6.27. How to exchange oil in the vibrators
3.6.28. How to exchange hydraulic oil and filters
Maintenance as required
3.6.29. Fuel system breathing
3.6.30. How to replace air filter elements
3.5.31. How to clean water separator of fuel filter
3.6.32. Cleaning of coolers
3.6.33. How to clean cab ventilation filter
3.6.34. Drain water from sprinkling circuit before winter season
3.6.35. Adjust the scrapers
3.6.36. Machine cleaning
3.6.37. Check the tightening of bolted connections
* First after 200 hours

** First after 250 hours
AV 70 X 97
3.5. Lubrication Chart
LUBRICATION PLAN
INSPECTION
LUBRICATE
EXCHANGE
2000
1000
250
20
Engine oil: SAE 15W - 40 API CH-4/SJ; CI-4/SK
Hydraulic oil: ISO VG 68 ISO 6743/HV
Grease: ISO 6743/9 CCEB 2
Gear oil: SAE 80W - 90H API GL-5
406009en
98 AV 70 X
3.6. Lubrication and Maintenance Operations
Carry out lubrication and maintenance in regularly repeated intervals as per the everyday data reading on the counter of hours actu-
ally worked.
478320
416023
This Manual includes only the basic engine information, others are given in the Engine Operaion and Maintenance Manual which is
part of documentation supplied with the Machine.
Follow the instructions given in the Engine Operation and Maintenance Manual!
Removed or loose bolts, plugs, threaded joints of the hydraulics, etc. shall be tightened with the torque according to the charts in Sec-
tion 3.6.37 unless a different value is given with the relevant operation.
Carry out the inspection of the Machine located on flat, solid surface secured against self-motion (scotch
blocks), and this always with the engine OFF, key removed from ignition box, and with the wiring dis-
connected (unless otherwise required).
Following the first 200 hours of new Machine operation or after the major overhaul, please carry out the operations under this
Section:
3.6.24. Oil change in the gearboxes
Following the first 250 hours of new Machine operation or after the major overhaul, please carry out the operations under this
Section:
3.6.25. Valve adjustment
AV 70 X 99
After 20 hours of operation (daily)
3.6.1. Engine oil level check
• Pull out oil dipstick (1), wipe it.

• Put it back down to the stop and pull out again to read the
oil level.
Note
If the engine was running, wait ca 3 minutes until oil descends
into engine sump.
1
400609
• Replenish oil through filler-neck with the filler plug removed

(2). 2
400609A
Note
• Low division mark L shows lowest possible oil level, high di-
vision mark H (High) shows the highest level.
• The amount of oil between Low and High marks is 1,5 l
(1,6 U.S. Quart).
• Following the refill, please wait ca 3 minutes until oil de-
scends into the sump, then check the level.
Do NOT run the engine unless there is

correct oil level in the engine.
Maintain the level between the division
lines stamped on the dipstick.
Refill the oil of identical type as stated in 400157
Section 3.2.1.
100 AV 70 X
MAINTENANCE MANUAL
• Do it before starting the engine, visual inspection of the

1
level.
• Top up through filler neck (1).
• Keep level between ”MIN” and ”MAX” lines.
• At higher losses find out any cooling system leakage and
repair the cause.
Wait to remove the filler plug only after

engine coolant temperature drops below
50 °C (120 °F). If filler plug is removed at
higher temperature then the hazard of 400158
vapour scald or coolant scald will occur
due to inner overpressure effect.
Do NOT use any additives to repair

cooling system leaking into the engine
coolant!
Do NOT refill cold coolant in hot engine!
Danger of engine castings damaged.
Top up only with the coolant consisting
of antifreeze agents of identical base un-
der the Section 3.2.3.
400159
AV 70 X 101
3.6.3. Inspect the engine belt
• Make visual belt inspection, monitor any of its damage.

Cracks perpendicular to the belt width are not considered
a damage.
400609B
When longitudinal cracks occur on the

belt, or belt edges are shattered, or ex-
tracted parts of material, then the belt
must be replaced.
400161
3.6.4. Crankcase breather
• Check crankcase breather pipe so it is not clogged due to

any deposits, fragments, chips, or in winter frozen with ice.
400609C
When running the Machine during low

temperature period or under low tem-
perature conditions, make the inspec-
tions in shorter intervals.
400162
102 AV 70 X
MAINTENANCE MANUAL
3.6.5. Inspect air filter vacuum valve
• Clean the exit slit, press to remove any dust trapped.

Note
Any dust trapped in the dust valve will automatically be emp-
tied with the Machine running.
Do NOT operate the Machine when dust

valve is damaged.
If air filter vacuum valve is damaged, re-
place it with new one of identical type!
400610
3.6.6. Inspect fan condition
• Inspect visually the fan. If damaged (e.g. missing parts of

material, cracks, shape changes, etc.), replace the fan.
400611
AV 70 X 103
3.6.7. Fuel level check
• Check the amount of fuel on LH cluster signalled by LEDs,

and in case of lack of fuel, please replenish.
• Minimal amount of fuel is signalled by red LED flickering.
478320 h
400111A
• Clean tank filler cap (1) and filler neck (2).

1
• Unlock tank filler cap lock, turn the filler cap and remove it.
• Refill the tank up to the bottom edge of filler neck via the
strainer (3). 2
Note
Fuel tank capacity is 110 l (29 gal US). Fuel tank will last ca 14
hours of the Machine operation.
NO smoking and no use of open flame

when at work.
Do NOT refill fuel while engine is
running. 400165
Do NOT use up fully the tank. When used

up fully the entire fuel system must then
be deaerated, which is rather hard and
demanding. 3
Use solely a clean recommended fuel per
Section 3.2.2.
NEVER replenish fuel in confined space.
Fuel must NOT be spilled.
400166
104 AV 70 X
MAINTENANCE MANUAL
3.6.8. Hydraulic tank oil level check
MAX
1
• Lift the bonnet.
• Check oil level in oil gauge.
• Fill up oil via the filling device using quick-coupling (1), pro- MIN
ceed as per Section 3.6.28.
2
Tank filler neck cap (2) has been sealed.
If this seal is damaged during guarantee
period, then the Machine guarantee will
terminate.
Conduct this filling method as emer-
gency one – not recommended by 400612
manufacturer!
Oil level shall always be visible in oil
gauge!
Refill required oil according to the
Section 3.2.4.
Upon higher loss of oil, find out the
cause of hydraulic system leaking (leaks
through hose screw joints, screwed fit-
ting of hydroelectric generators or of
hydraulic motors, etc.), and repair the
defects.
3.6.9. Water tank refilling
• Check water amount on the RH cluster. It is signalled by

LEDs, and in case of lack of water, please refill.
• Minimal amount of water is signalled by red LED flashing.
• Perform the following before engine is started.
400112A
Open the cap (1) and refill with clean water via the strainer (2).
Before winter period, drain water from 2

the water tank and sprinkling system!
Proceed according to Section 3.6.34.
400148
AV 70 X 105
3.6.10. Inspect alarm and control devices
• Turn ON the ignition key into position I.

• On the LH and RH clusters the automatic control of the light-
ing function will occur, and this through the pilot lamps go-
ing on.
0 I II III 416024
• Then all the pilot lamps will go off on the RH cluster, and the
lamps on the LH cluster will remain on:
-- Indicator lamp for the zero position of travel controller.
-- Brake alarm indicator lamp.
-- Battery charge control lamp.
-- Engine lubrication indicator - flickers.
478320 h
400111B
• In addition, please test if the switches (19 - 22) and the com-
bined switch (17) work. 22 21 20
19
Note
When lights are switched ON the luminous intensity of indicator
lamps (25) and (26) on clusters will lower.
17
416024A
• Start the engine

• The indicator lamps on LH cluster must go off:
-- Battery charge control lamp.
-- Engine lubrication indicator.
Note
If the engine is not started within 10 sec. after ignition key has
bee turned ON into position I, then acoustic signal will be ena-
bled (to warn operator of the battery possibly discharged).
478320 h
400111C
106 AV 70 X
MAINTENANCE MANUAL
Start moving the Machine:
• Indicator lamps on LH cluster shall go OFF:
-- Indicator lamp for the idle (neutral) of travel controller.
-- Brake alarm indicator.
478320 h
400111D
Emergency brake push button function:

• Check whether emergency brake works (8).
• The engine stalling.
• Then the following indicator lamps on LH cluster remain
ON:
-- Seat switch indicator lamp.
N 0
-- Parking brake warning lamp. 8
-- Battery charging indicator.
-- Engine lubrication indicator - flickers.
• When travel controller is shifted to neutral position (N) the
seat switch indicator lamp goes OFF, and idle indicator lamp
lights up. Now you can start the engine again.
400169
Use sound signal to indicate the engine

start!
Before engine is started, check there
is no hazard of any person if engine is
started!
Use sound signal before Machine starts
moving and wait long enough to any
persons present can leave the area
round the Machine (space beneath the
Machine) in time!
Make sure the area in front and behind
the Machine is free, with no persons
present within thereof!
During operation, check continuously

the instruments and indicator lamps.
Promptly repair any failures!
478320 h
400111
AV 70 X 107
Following 250 hours of operation (3 months)
3.6.11. Engine oil exchange
• Prepare an appropriate vessel of ca 9 l (2,4 galUS) capacity.

• Remove drain plug (1) and let the oil flow out.
• Check the drain plug gasket, replace if damaged.
• Check the thread and clean seating face for gasket.
• Reinstall the plug. Torque is 50 Nm (37 ft lb). 1
When draining the oil temperature shall

not be over 60°C (140°F) – risk of burn. 400613
• Clean the surface round oil filter head. Remove the filter.
400614
• Clean seating face for filter gasket.
400173
108 AV 70 X
MAINTENANCE MANUAL
• Fill the new filter with clean engine oil.
282N130T
• Apply a thin layer of oil on the filter rubber sealing.
400174
• Mount the filter and tighten it by hand.
Do not overtighten the filter, the thread

and gasket may get impaired!
388N134
• Use filler neck (2) to fill the engine with clean motor oil.
2
400609A
AV 70 X 109
Note
• Fill up to the dipstick’s top division mark. Total sump capac-
ity is 7 l (1,85 gal US).
• When oil is exchanged, start the engine and let it run at
higher idle rmp for 2 - 3 min.
• Stop the engine and wait for ca 3 min until oil descends into
the crankcase, then check the proper oil level.
Drain oil when hot – best upon operation

completion.
Use original filters only.
Use recommended oil under Section
3.2.1, only. 400178
To not overtighten the filter, its thread
and gasket may get damaged.
Check the tightness.
Collect the oil drained, do not let oil soak

into soil.
Dispose of oil compliant to regulations.
Store used filters in a separate container
and handle them so these do not pollute
the environment.
3.6.12. Inspect engine induction manifold
• Check the pipes and clamps.
Do not operate the Machine if pipes and

clamps are damaged!
400611A
3.6.13. Inspect engine cooling circuit
• Check the cooling circuit tightness. Confirm no pipes are

damaged and no clamps are missing.
400615
110 AV 70 X
MAINTENANCE MANUAL
400616
400617
• Check that oil cooling gills and radiator fins are not fouled.
If fins are fouled then clean them, for instance purging the
coolers with pressure air (steam or hot water) according to
Section 3.6.32.
400181
400618
AV 70 X 111
3.6.14. Inspect the battery
• Stop the engine and use disconnector to disconnect the wir-

ing.
400619
• Clean the battery surface.

• Inspect the condition of poles and terminals. Clean the poles 1
and terminals. Apply thin layer of grease on terminals.
• In case of a maintenance-free battery (the battery has no
freely accessible plugs), only the no-load voltage on ter- 1
minals is checked. The batteries cannot be replenished. If
the no-load voltage is 12.6 V and more, the battery is fully
charged. If the no-load voltage is below 12.2 V, the battery
should be charged immediately. After it has been charged,
leave the battery at rest for 2 – 3 hours and then measure the
no-load voltage again. It is recommended to be mounted 24
hours after charging.
400620
• Open the battery cell plugs (2) to check electrolyte level to

confirm the electrolyte level reaches 5 ÷ 15 mm (0.2÷0.6 in)
above the plates (electrodes) in all the cells, or to the bot- 2
tom edge of the gauge inside the battery cells. Refill with
distilled water those cells having electrolyte less than 5 mm
(0.2 in) above the plates.
416033
• Measure the electrolyte density in individual cells with the

refractometer or density meter.
400183
112 AV 70 X
MAINTENANCE MANUAL
• Compare measured values with the chart.
Keep the battery dry and clean.
Density
Close the battery when checking is
in g/cm3 in °Be (Beume) completed.
20 °C 20 °C Refill the battery with distilled water
Tropics Tropics
68 °F 68 °F only – never with acid.
fully charged 1,28 1,23 32° 27° Replenish distilled water just before op-
erating the Machine or before battery
semi
1,2 1,12 24° 16° recharging.
charged
Recharge the undercharged battery.
exhausted - Recharge the battery off the Machine.
charge 1,12 1,08 16° 11° Open battery plugs before recharging.
immediately! Never disconnect the battery with the
engine running.
Follow the battery manufacturer’s man-
Note
ual when working with the battery!
• Check the level with glass tube.
Disconnect the battery during its repair,
• Unless the Machine is going to be used during winter sea- or when handling the wires and electric
son for a couple of months, remove the battery and store it devices within the wiring circuit to avoid
so it is protected against any frost. Carry out inspections of any short circuit.
the battery and its recharging before its storage and for the
period it is stored. To disconnect the battery you must first
disconnect (–) pole of the cable. To con-
nect, first connect (+) pole.
Use rubber gloves and safety glasses Never make direct conductive connec-
when working with the battery. tion between the battery’s both poles,
Protect your skin with proper clothing short circuit will occur with the risk of
against being stained by electrolyte. battery explosion.
Upon eye contact with electrolyte im-
mediately flush eyes with large amounts
of water for at least a couple of minutes.
Do not turn the battery upside down,
Get prompt medical attention.
electrolyte may pour down from the de-
Upon ingestion of electrolyte drink max gassing plugs.
amount of milk, water or solution of cal-
Flush spilled electrolyte with water, and
cined magnesia in water.
neutralize with lime.
Upon skin contact with electrolyte re-
Hand over the aged battery that does
move contaminated clothing, includ-
not work, for its disposal.
ing shoes, wash affected spots as soon
as possible with soap water or solution
of soda and water. Get prompt medical
attention.
Do not eat, drink, smoke, while at work!
Having finished the work, please wash
your hands and your face thoroughly
with water and soap!
Do not try whether wires are energized
through contacting Machine frame.
AV 70 X 113
3.6.15. Air filter sensor check
• Adjust the engine rpm to round 1500 rmp.

• Cover briefly the air filter intake hole.
Inspect always when cleaning the induc-

tion air pre-filter!
400618A
• Once covered, the indicator lamp for air filter clogged shall
light up.
478320 h
400185
• Unless indicator lamp goes ON, check the vacuum switch,

contacts and feeder cables.
400186
114 AV 70 X
MAINTENANCE MANUAL
3.6.16. Watering filter cleaning
• Close water supply through the valve (1, 2).

1 2
400288
• Remove sprinkler filter vessel, replace the strainer and clean

it.
400635
400262A
AV 70 X 115
• Remove and clean sprinkler strainers (3).
400289
400190
116 AV 70 X
MAINTENANCE MANUAL
3.6.17. Machine lubrication
• Take off the caps on the greasing nipples.

• Step by step, put on the greasing nipple of high-pressure press and lubricate till the old grease starts pouring out.
• Reinstall the greasing nipple caps.
Use only the recommended lube greases, refer to Section 3.2.5.
Steering joint
Upper bearings 2 x
Lower bearings 2 x
400191
Main bearing 4x
400192
Linear hydraulic motors for steering

Pins 6x
400193
AV 70 X 117
Linear hydraulic motors to lift off the bonnet
Upper pins 2 x
Lower pins 2 x
400194
Cabin door hinge pins

pins 8 x
400195
118 AV 70 X
MAINTENANCE MANUAL
After 500 hours of operation (after 6 months)
3.6.18. Engine fuel filter exchange
• Clean the fuel filter.

• Remove the filter.
400616A
• Clean the sealing face of filter holder.
400173
• Fill new filter with clean fuel and lubricate sealing “O” ring
(2) with oil.
400198
• Screw the filter with hand until the gasket gets seated, and
then tighten by another half-turn.
388N134
AV 70 X 119
• Use a hand pump to add fuel into the filter.
• Inspect the filter tightness when engine is started!
Observe fire precautions during replace

ment!
Replace in ventilated rooms with no fire
hazard.
Do not smoke or use open flame when at
work.
Use the recommended original filters,

400616B
only.
Make no over-tightening of filters, the
thread and gasket may get damaged.
Avoid fuel leaking into soil.

Store used filters in environmentally
friendly manner.
• Check the concentration via refractometer.
Inspect always before winter season.

Unless concentration for -36 °C (-33 °F)
has been measured, you must adjust it
through adding antifreeze into the cool-
ing system.
Add antifreeze according to Section
3.2.3.
400183
120 AV 70 X
MAINTENANCE MANUAL
After 1,000 hours of operation (after 1 year)

1
3.6.20. Inspect engine belt
When the engine is running, check visually the belt pulley of al-
ternator 1 and crank shaft 2 to make sure that it does not oscil-
late.
416025
Stop the engine!

Check the belt tension by applying a pressure of 110 N (25 lb). If
the deflection X exceeds the belt thickness, tighten the belt.
416026
Tighten the belt after slackening screws and by moving the al-
ternator.
Make sure that the engine is switched off

when tightening the belt!
Note
Measure the belt tension by means of a jig that can be ordered
from CUMMINS, according to the manual Engine Maintenance
(Section V15) that is a part of the machine documentation.
400623
3.6.21. Inspect the exhaust system
• Check the leak tightness of exhaust manifold in the direc-

tion towards the engine.
• Check the exhaust manifold leading to the exhaust muffler.
• Torque of the exhaust-header (collector) pipe - 21 Nm.
400626
AV 70 X 121
3.6.22. Inspect the silencing system
• Check the condition of rubber-metal, coherence (bond

strength) between metal and rubber.
Replace the damaged ones.

Check the bolts and nuts of the following
are tightened:
Rubber-metal of drums – LH side and RH side 2x 10.
400290
400621
Rubber-metal of driver’s compartment 4x.
400291
122 AV 70 X
MAINTENANCE MANUAL
Rubber-metal for the engine 3x.
400622
Rubber-metal for battery holder 4x.
400620B
Cooler metal rubber parts, 4 pieces.
416018
AV 70 X 123
3.6.23. Clean the water tank
• Remove the tank filler neck cap.
400148A
• Open tank drain hole.

• Flush the tank with stream of water.
400206
• Clean the strainer inside the filler neck.
Drain water from water tank before win-

ter season!
Proceed in line with the Section 3.6.34.
400148B
124 AV 70 X
MAINTENANCE MANUAL
3.6.24. Oil change in the gearboxes
Oil draining:
• Clean the places around the plugs.
• Place the machine so that the plug (1) is at the lowest posi-
tion.
• Dismount the plug (1), (2) and let the oil flow out to a con-
tainer with a capacity of 15 l (3.96 US gal).
Note
Renew the oil when it is hot.
1 400627
Let the drained oil cool down below 50 °C
(120 °F).
1
Oil filling:
• Place the machine so that the (1) is at the highest position.
• Fill in the recommended oil using the filler plug (1).
2
Check of the oil level:
• Check the oil level using the inspection hole 2.
• The oil level must reach the bottom edge of the hole or the
oil must flow out slightly.
• Remount the plugs; if the plug seals are damaged, remove
them. 400628
Change the oil after the first 200 engine

hours.
Do not touch the gearbox and adjacent

parts if hot.
Catch the drained oil.

Dispose of according to legal
regulations.
AV 70 X 125
After 2,000 hours of operation (after 2 years)
3.6.25. Checking and adjusting valve clearance
• Call CUMMINS service department to adjust the engine

valves. Next valve adjustment will follow periodically after
2000 hours or after two years - for contact points, please re-
fer to Engine Operation and Maintenance Manual.
3.6.26. Engine coolant exchange
How to drain cooling circuit:
Before you drain the coolant from the

cooling circuit let the engine run for 5
minutes for the liquid temperature to
reach 82°C (180°F).
Do not open overpressure plug before
coolant temperature drops below 50 °C
(122 °F). If you open overpressure plug
the liquid may splash out causing scald.
400159
Stop the engine.

• Open the cooling system by removing the overpressure
plug (1) on the expansion tank.
1
400158A
126 AV 70 X
MAINTENANCE MANUAL
• Remove the cooling circuit drain plug. Let the liquid pour
down into the vessels set up. The drained amount is ca 15 l
(3,96 gal U.S.).
400613A
• Check whether pipes within the engine cooling system are

not damaged, clips missing. Check the radiator condition
whether not damaged, not leaking, and cooling gills not
fouled with impurities. Clean and repair the radiator, if re-
quired.
400181
Clean the cooling circuit:

The process of cleaning the cooling circuit is divided into two
parts.
First part:
• Install the drain plug, fill the cooling system with the mix-
ture of the following ratio: 0,5 kg (1 lb) of sodium carbonate
and 23 l of water, or agents normally available on this base.
• When filled, wait for ca 2-3 min until air escapes and the cir-
cuit gets filled. Max filling rate is 10 l/min (2,6 gal US/min).
• Do not close the tank with overpressure plug.
• Start the engine and let it run for 5 minutes for liquid tem-
perature to reach 82°C (180°F).
400613A
Inspect cooling circuit tightness and liq-

uid level on water gauge.
Stop the engine, drain the cooling circuit and reinstall the drain
plug.
400217
AV 70 X 127
Second part:
• Fill the cooling circuit with clean water. When filled, wait ca
2-3 min until air escapes and the circuit gets filled. Max fill-
ing rate is 10 l/min (2,6 gal US/min).
• Do not close the tank with overpressure plug.
• Start the engine and let it run for 5 minutes for liquid tem-
perature to reach 82°C (180°F).
400218
Inspect cooling circuit tightness and liq-

uid level on water gauge.
• Stop the engine and drain the cooling circuit.
Note
Repeat this process until clean water flows out.
400158B
Fill the cooling circuit:

• Install the drain plug, fill the cooling system with new cool-
ant at the ratio of min 50 % water + 50 % antifreeze.
Wear gloves to protect your hands!

Wear safety glasses or face shield to pro-
tect your eyes!
Fill with the coolant according to the
Section 3.2.3!
To make the change proceed as per the
manual from antifreeze producer!
400219
• Refill the coolant to max level. When filled wait ca 2-3 min
until air escapes and the circuit gets filled. Max filling rate
is 10 l/min (2,6 gal US/min). Close the expansion tank with
overpressure plug.
Start the engine and wait until the tem-

perature reaches 82 °C (180 °F). Check
during your waiting for any leakage of
cooling liquid and check the level on the
indicator.
400218
128 AV 70 X
MAINTENANCE MANUAL
• Stop the engine.
• Confirm the coolant level on water gauge is between MIN
and MAX.
400158B
Do not open the overpressure plug be-

fore coolant temperature drops below
50 °C (122 °F). If you open overpressure
plug the liquid may splash out causing
scald!
Hand over the used liquid for its safe dis-

posal under the regulations!
400159
AV 70 X 129
3.6.27. How to exchange oil in the vibrators
How to drain oil:

• Locate the Machine so the plug (1) is in its lowest position.
• Remove plug (1) and let oil pour down into the vessel of 15l
(4 US gal) capacity.
• Reinstall the plug.
Note
Exchange oil at the time when oil is hot. 1
Let the drained oil to cool down below 50 °C (120 °F).
400293
Oil filling:
• Locate the Machine so the plug (1) is in its highest position.
• Remove the plug (1).
1
• Check the amount of oil through loosening plug (2), oil must
flow out.
• Reinstall the plug (2).
• Use port (1) to refill 2 more litres of oil (0,5 galUS).
• Reinstall the plug (1). 2
Avoid oil escape into ground.

400294
3.6.28. How to exchange hydraulic oil and filters
Carry out oil exchange before the season

starts, or following a rather long shut-
down of the Machine. At the same time
clean the inlet strainer, as well.
• Dismount the drain plug.

• Let oil pour down into the vessel set up – total amount of oil
flowing out is 40 l (10,56 gal US).
400624
• Dismount the suction hose.
400629
130 AV 70 X
MAINTENANCE MANUAL
• Remove the cap (1) along with inlet strainer (2).
• Remove the inlet strainer away from the inlet pipe. Wash
1
the inlet strainer and purge the strainer with compressed air
from inside.
• Check the inlet strainer condition, in case filter element is
impaired you must replace it.
• Inspect the tank’s inner space. Should there be any impuri-
ties on its bottom, clean thoroughly and flush the tank with
new oil.
• Remount the tank lid (1) and use a new seal. 2
Drain oil when cooled down below 50 °C

(122 °F). 400630
Observe the fire precautions!
When disconnecting the hydraulic cir-

cuits blind all the ports with plugs.
Collect drained oil and do not let it soak
into ground.
Used oil is ecologically hazardous waste
– hand it over for professional disposal.
Check oil temperature sensor:

• Remove the sensor on the hydraulic tank cube and clean the
contact.
400629A
• Dip the sensor in water of 100°C (212°F) temperature, check

its function correctness on the LH cluster – hydraulic oil level
indicator lamp will light up, refer to the Fig.
478320 h
400111E
AV 70 X 131
Fill the hydraulic circuit:
MAX
• Fill with the filling device of the following parameters: 1
Min pressure 6 MPa (870 PSI)
Filtering property 3 to 10 µm
MIN
• Slip the filling device quick-coupling (1)
��
over
��
the quick-cou-
pler. 2
• Fill the hydraulic circuit until clean oil starts to flow out from
the drain plug.
• After approximately 15 l (4 gal US) flow out, mount the drain
plug.
• Top up the tank with oil its max level and disconnect the
filling device.
400612
Spare filling via tank filler neck (2):
Carry out hydraulic circuit filling via the

filler neck in emergency cases only!
This filling method will need to reduce
the next exchange interval by one half,
i.e. 1000 hours or 1 year.
• Tank filler neck plug has been sealed. When this seal is bro-
ken during guarantee period then the guarantee will termi-
nate.
• Fill the tank through its filler neck with the required type of
oil up to the bottom of a strainer inside the filler neck.
Note
• When filling through the tank filler neck a large portion of
old oil will remain in the circuit along with the impurities,
and the life of hydraulic units will lower.
• You may order the filling device with the Machine manufac-
turer or a dealer.
When the circuit is filled, please check the hydraulic oil level indicator lamp is not ON.
Start the engine and test the Machine functions at the increased RPM so to fill the circuits.
Check the filter tightness, temperature sensors, inlet pipes and lids.
Observe cleanliness at work. Prevent any contamination of the system with the materials that might
cause damage to the major units!
Follow the fire precautions!
Do not open uselessly the hydraulic tank!
Exchange oil and filter element always when destruction of the inner parts of the units (hydraulic mo-
tors, hydroelectric generators) occurs, or following a major repair of the hydraulic system. Clean and
flush the hydraulic tank before new unit is installed. Replace filter element.
Never use chemical cleaning agents to clean the tank.
To clean, please use cleaners with no fibre let-off.
Refill oil according to the Section 3.2.4.
132 AV 70 X
MAINTENANCE MANUAL
How to replace pressure filter element
Replace always during:

• oil exchange
• pressure filter indicator lamp goes
on when oil operating temperature
reaches 50 - 60 °C (122 - 140 °F).
478320 h
400111G
• Remove the filter vessel.

• Remove the filter element.
• Clean thoroughly the filter vessel.
• Clean from the bottom the seating face of filtration block.
• Check the condition of sealing rings and paint the rings with
clean oil.
• Insert new element into the filter vessel and screw on again
– tighten with 40 +10 Nm (30 +7 ft lb) torque.
400226
Use the original filter elements accord-

ing to the Spare Parts Catalogue, only.
Used filter elements are ecologically haz-

ardous waste – hand them over for pro-
fessional disposal.
400227
AV 70 X 133
Maintenance as required
3.6.29. Fuel system breathing
Deaerate the fuel system before the first start upon:

• filter replacement
• long term shutdown of the Machine
• fuel drawn off
Low-pressure piping blow-off and filter deaeration:

Use the pump on fuel filter head to blow off the low-pressure
piping. 400616B
Follow safety regulations!

No smoking or use of open flame while
at work on fuel system!
Avoid fuel escape into soil!
134 AV 70 X
MAINTENANCE MANUAL
3.6.30. How to replace air filter elements
The proper maintenance of air filter and of the entire inlet piping, the rubber parts in particular, will ensure maximal protection of the
engine against dust effects, and prolong the life of the element and its efficiency.
The inherent sign of fouled filter is the exhaust pipe that smokes, higher fuel consumption, output loss and engine temperature in-
creased.
Principles of correct filter element replacement:
• Slowly pull out the clogged element as carefully as possible.
• Always clean the inner bodies of the cleaner in a way to avoid dust penetrating inside the engine feed piping.
• Clean the seating faces for gasket in the cleaner body.
• Examine the dust traces in the element removed, any traces would be an indication of its leakage in the filter body.
• Press the gasket on the new element, whether it is flexible.
• Make sure the gasket is seated properly.
NEVER use damaged elements!

Do NOT use other elements than those required!
Do NOT remove the elements just for checking purposes!
Do NOT left the filter opened longer than necessarily required!
NEVER operate the Machine with filter body damaged!
How to replace air filter element:

• The air filter comprises the main element and safety ele-
ment.
• Replace the main element always when signalled by indica-
tor lamp for air filter fouled.
• Replace the safety element always following the three re-
placements of the main element.
• Confirm the fixing and integrity of the air filter and intake
piping.
478320 h
• Saturation of the air filter element will be signalled by the
indicator lamp for air filter fouled.
• When the indicator lamp goes on you must replace the main
filter element.
400111H
• Remove filter cap (1) and replace the main filter element (2)
from the filter shell.
400610A
AV 70 X 135
400631
• Replace the safety element (3) from the filter shell and check
it.
• Replace the safety element always following three replace-
ments of the main element.
When safety element is damaged, please

replace it with the new one of identical
type as per identification!
3
400632
• Clean filter’s inner space in such a way to avoid dust penetra-

tion into the inner feed piping to the engine.
NEVER use compressed air to clean the

inner space.
400633
• Take off the air filter vacuum valve, clean it and reinstall.
Replace instantly a damaged vacuum

valve!
400610
136 AV 70 X
MAINTENANCE MANUAL
3.5.31. How to clean water separator of fuel
filter
• Water trap indicator lamp is ON.
400112B
• Loosen the drain valve (1).

• Let the deposits flow out and screw it.
Do not drain separator when the engine

is running.
Follow the fire precautions.
No smoking allowed at work on fuel
system.
416021
Collect escaped fuel in the vessel set up.
400233
AV 70 X 137
3.6.32. Cleaning of coolers
• Due to various working conditions no regular cleaning interval can be set.

• In case of work in very dusty environment, perform daily cleaning. Cooler fouling will show in a reduced cooling performance and
increased temperatures of engine coolant and of hydraulic oil.
• Remove the cover.
• Clean with compressed air or pressure water (steam). Clean

in the direction from the fan side.
400618
Do NOT clean the radiator with too high

pressure so to avoid its damage.
When radiator is contaminated with crude
oil products, use a cleaner and proceed
according to the manufacturer’s manual!
Find out a cause of contamination!
Clean the Machine at a workplace

equipped with cleaner collection system
to prevent soil contamination and water
resource contamination!
NEVER use forbidden cleaners!
400611
3.6.33. How to clean cab ventilation filter
• Remove the cover grill (1).

• Remove the filter element.
• Beat out the element carefully and wash in a detergent solu-
tion. If filter element will become damaged or unable to be
made rid of the impurities, please replace it with new one.
1
Clean regularly 1 x per month. Should it
be you work in a very dusty environment
then the cleaning intervals should be cut
short.
416004A
138 AV 70 X
MAINTENANCE MANUAL
3.6.34. Drain water from sprinkling circuit
before winter season
• Before winter season it will be necessary to drain water from

the sprinkling circuit with regard to any potential damage to
individual parts because of frost.
How to drain water from the sprinkling circuit:

• Remove sprinkling water tank drain plug. Store the drain
plug at a safe place.
• Tank’s full capacity is 600 l (158,5 gal/US).
400206
• Remove and clean the vessel (1) incl. sprinkling filter (2).
Store the vessel complete with filter at a safe place. 1 2
400262
• Keep the valve for water supply from the tank opened.
400295
• Dismount the drain plugs.
400635A
AV 70 X 139
• Detach at least one sprinkler from each pipe on the front
and rear sides of the Machine. Store the sprinklers at a safe
place.
• Switch ON the sprinkling pumps for 20 sec. so these become
drained.
• This procedure will guarantee you max drainage of the
sprinkling circuit.
• when all the abovementioned operations are completed,
please proceed in reverse steps, clean thoroughly the indi-
vidual parts, first.
By draining the water from the sprin-

kling circuit in time you will avoid any
400289
potential damage that the manufacturer
shall bear no responsibility for!
140 AV 70 X
MAINTENANCE MANUAL
3.6.34. Adjust the scrapers
ADJUSTABLE SCRAPERS (Standard)

• The machine is equipped with four adjustable scrapers.
Setting of scrapers:
• Slacken two screws on both sides of the scraper at point (1)
and (2) and by moving the scraper in the oval-shaped hole 2
set up the correct function of the blade (3).
• If the scraper is set in the oval-shaped hole at the maximum
and the blade is worn-out, remove the blade and replace
1 3
with a new one.
416040
416041
Blade replacement:
• Dismount the screws (4) and remove the blade (3) with
strips (5).
• Follow the above-mentioned steps in reverse order when
mounting a new blade.
Correct setting of scrapers ensures per-

fect cleaning of the drum during the ma-
chine operation!
Set up the correct function of the scraper 5 3
upon the replacement of the blade!
4
416040A
AV 70 X 141
HINGED SCRAPERS (optional)
• The Machine is fitted with four hinged (tilting) scrapers. 1
Position the scrapers:

• In position (1) the scraper is set in transport position.
416034
• In position (2) the scraper is set in working position.

• When in working position, the scraper blade (3) is pressed 2
against the drum body (4) by means of gas struts (4).
4
3
416035
Replace the blade:

• When the blade becomes excessively worn, please lift off
the scraper, remove the bolts (5) and take off the blade (3)
along with the strip (6).
• Proceed in reverse steps to reinstall a new blade.
6
• At the same time always check the proper function of the
gas struts (4).
5
Only when the gas struts work properly

and the worn scraper blades are replaced 3
in time, this will provide you with perfect
drum cleaning!
416034A
142 AV 70 X
MAINTENANCE MANUAL
3.6.36. Machine cleaning 3.6.37. Check the tightening of bolted
connections
• When the work is completed clean the Machine to get rid of
major impurities. • Confirm regularly that no loosening of bolted connections
• Carry out overall cleaning on regular basis, at least once per has occurred.
week. Total cleaning must be done daily if working on cohe- • Use the torque spanners to do the tightening.
sive soils, cement or lime stabilizations.
TIGHTENING MOMENT
For the screws For the screws
Disconnect the disconnector. 8,8 (8G) 10,9 (10K)
Carry out the work with the engine Worm Nm lb-ft Nm lb-ft
stopped.
M6 10 7,4 14 10,3
NEVER use aggressive or easily ignitable
cleaners (e.g. petrol or easily or flash M8 24 25,0 34 25,0
fuels). M8x1 19 14,0 27 19,9
M10 48 35,4 67 49,4
M10x1,25 38 28,0 54 39,8
Before pressure cleaning with water or M12 83 61,2 117 86,2
steam, please blind all the ports into M12x1,25 66 48,7 94 69,3
which a cleaner might penetrate (e.g.
engine inlet port). With the Machine M14 132 97,3 185 136,4
cleaned remove these blinds. M14x1,5 106 78,2 148 109,1
Do NOT expose electric parts or insula- M16 200 147,5 285 210,2
tion material to direct water or steam M16x1,5 160 118,0 228 168,1
streams. Always cover these materials
M18 275 202,8 390 287,6
(alternator’s inner space, etc.).
M18x1,5 220 162,2 312 230,1
M20 390 287,6 550 405,6
Clean the Machine at a workplace M20x1,5 312 230,1 440 324,5

equipped with cleaner collection sys- M22 530 390,9 745 549,4
tem so to avoid soil or water recourse M22x1,5 425 313,4 590 435,1
contaminations!
M24 675 497,8 950 700,6
NEVER use banned cleaners!
M24x2 540 398,2 760 560,5
M27 995 733,8 1400 1032,5
M27x2 795 586,3 1120 826,0
M30 1350 995,7 1900 1401,3
M30x2 1080 796,5 1520 1121,0
The figures given in the chart are torques at dry thread (with
coefficient of friction = 0,14). These figures do not apply to a lu-
bricated thread.
AV 70 X 143
Chart showing the torques for cap nuts with sealing “O” ring – hoses
Tightening moments for the sliding nuts with the tightening circle „O“ - hoses
Nm lb ft
Size
Worm Hose Nominal Min Max Nominal Min Max
spanner
14 12x1,5 6 20 15 25 15 11 18
17 14x1,5 8 38 30 45 28 22 33
8
19 16x1,5 45 38 52 33 28 38
10
10
22 18x1,5 51 43 58 38 32 43
12
24 20x1,5 12 58 50 65 43 37 48
14
27 22x1,5 74 60 88 55 44 65
15
30 24x1,5 16 74 60 88 55 44 65
32 26x1,5 18 105 85 125 77 63 92
20
36 30x2 135 115 155 100 85 114
22
41 25
36x2 166 140 192 122 103 142
46 28
50 42x2 30 240 210 270 177 155 199
45x2 35 290 255 325 214 188 240
50 38
52x2 330 280 380 243 207 280
42
144 AV 70 X
MAINTENANCE MANUAL
Chart showing the torques for necks with sealing edge, or Chart showing the torques for plugs with flat gasket
with flat gasket
Tightening moments for the necks Tightening moments for the plugs
G -M Nm lb ft G -M Nm lb ft
G 1/8 25 18 G 1/8 15 11
G 1/4 40 30 G 1/4 33 24
G 3/8 95 70 G 3/8 70 52
G 1/2 130 96 G 1/2 90 66
G 3/4 250 184 G 3/4 150 111
G1 400 295 G1 220 162
G 11/4 600 443 G 11/4 600 443
G 11/2 800 590 G 11/2 800 590
10 x 1 25 18 10 x 1 13 10
12 x 1,5 30 22 12 x 1,5 30 22
14 x 1,5 50 37 14 x 1,5 40 30
16 x 1,5 60 44 16 x 1,5 60 44
18 x 1,5 60 44 18 x 1,5 70 52
20 x 1,5 140 103 20 x 1,5 90 66
22 x 1,5 140 103 22 x 1,5 100 74
26 x1,5 220 162 26 x1,5 120 89
27 x 1,5 250 184 27 x 1,5 150 111
33 x 1,5 400 295 33 x 1,5 250 184
42 x 1,5 600 443 42 x 1,5 400 295
48 x 1,5 800 590 48 x 1,5 500 369
M-G
M-G M-G
400239 400240
AV 70 X 145
146 AV 70 X
3.7. Defects
In most cases the defects are due to operating the Machine improperly. Therefore during any failure read
thoroughly once more the instructions given in the Machine and Engine Operation and Maintenance
Manual. Unless you will be able to specify the cause of a defect, please contact authorized dealer’s or
manufacturer’s Help Desk (service assistance).
The troubleshooting of hydraulics and wiring requires expertise in the field of hydraulics and wiring, so
we strongly recommend to hand over the troubleshooting process to the Help Desk of an authorized
dealer or manufacturer.
AV 70 X 147
3.8. Attachments
Wiring Diagram
Legend:
A1 Clicker (course light interrupter) R2 Speed potentiometer S31 RH (yellow) pushbutton on RH
A2 LH cluster R3 Resistor travel lever – CRAB right or edge
cutter downward
A3 RH cluster R4, 5 Engine preheating
S32 Front wiper switch
A4 Travel electronics S1 Ignition box
S34 Spaeyer pushbutton
A5 Travel controller S2 Combined switch
S35 Fan switch
A6 Time relay S2.1 Switch for contour lights and
headlights S36 Air conditioner switch (optional)
B1 Fuel level float
S2.2 Distance / dipped lights switch S38 Float in hydraulic oil tank
B3 Pressure sensor in water tank
S2.3 Light horn switch S39 CRAB resetting pushbutton
B4 Engine RPM sensor
S2.4 Loud horn pushbutton S40,41 CRAB position switches
B5 Drum speed sensor
S2.5 Traffic-indicator lights switch S42 Hydraulics temperature switch
C1 Interference filter
S3 Rear headlamp switch S44 Air conditioner overpressure
E1,2 Front contour lights fuse (optional)
E3,4 Rear lights S4 Warning lights switch
S45 Switch of scraper watering
E5,6 Front headlamps S5 Auxiliary lights switch (optional) (optional)
E7,8 Rear headlamps S6 Hazard beacon switch (optional) X1 Mounting socket
E9,10 Left traffic-indicator lights S7 Brake pressure switch X2 Diagnostics socket
E11,12 Right traffic-indicator lights S8 Switch for hydraulics filter fou- X3-4 Connection terminals
led
E13,14 Auxiliary headlamps front X5-64 Interface connectors
(optional) S9 Switch for air filter fouled
Y1 Engine stop solenoid
E15,16 Auxiliary headlamps rear S10 Engine lubrication pressure
switch Y3 Brake valve
(optional)
S11 Engine overheating switch Y4 Back drive valve
E17 Hazard beacon (optional)
S12 Hydraulic oil overheating switch Y5 Rearward drive valve
E18,19 Brake (stop) lights
S13 Float – water in fuel filter Y8 Vibration low amplitude valve
E20 Cabin lighting
S14 Backing horn switch Y9 Vibration high amplitude valve
E21 Car make lighting (optional)
S15 Neutral switch Y10 Front drum vibration valve
F1-17 Cut-out fuses
S16 Emergency brake pushbutton Y11 Rear drum vibration valve
G1 Battery
S18 Constant speed or engine over- Y12 CRAB left valve
G2 Alternator
load switch Y13 CRAB right valve
H1 Dipped light indicator lamp
S19 Vibration automatics switch Y14 Relief valve
H2 Distance light indicator lamp
S20 Smooth start or smooth stop Y15 Edge cutter upward valve
H3 Loud horn pushbutton (optional)
H4 Acoustic warning indicator S21 Seat switch Y16 Edge cutter downward valve
H5 Backing horn (optional) S22 Vibration pushbutton (red) on (optional)
K1 Contactor LH travel lever Y17 Air conditioner compressor
S23 Vibration pushbutton (red) on clutch magnet (optional)
K2-19 Auxiliary relay
RH travel lever Y18 Solenoid valve of the edge
K20 Glowing contactors
S24 Sprinkling pushbutton cutter watering (optional)
K22 Auxiliary relay
S25 Sprinkling pumps switch
M1 Engine starter
S26 Vibration amplitude switch
M2 Sprinkling motor
S27 Front / both / rear vibration
M3 Sprinkling motor
selector switch
M4 Front wiper
S28 LH (yellow) pushbutton on LH
M7 Windscreen washer travel lever – CRAB left
M9,10,11 Fans S29 RH (yellow) pushbutton on LH
Q1 Battery disconnector travel lever – CRAB right
R1 Sprinkling interval potentiome- S30 LH (yellow) pushbutton on RH

ter travel lever – CRAB left or edge
cutter upward
148 AV 70 X
MAINTENANCE MANUAL
F9
G1
K20 31 M1
R4 F16 Q1 50
Engine glowing
M
12V 30 K1
125A
100Ah G2
F17 L
G
125A B IG
R5 K21
F10
80A
Engine glowing
X62:4
X62:5
E1
X5:35
X5:60
X5:32
X5:25
Front contour lights
X5:2
H2 H1
X3
E2 X26:1 X5:3
F1
E3 K2
Rear lights 87 30 S2 20A S1
E4 85 86 15/54 30
0 12
50a
F2
X61
Car make lighting E21 X28:1 X5:4 X8:1 Y S2.1 H X7:2
E5 X26:2 X5:26 K3 X7:1 S 15A 19

31
56b
85 86 Z S2.2
56a 17
Front headlamps X26:3 X5:27 87 30 X7:3 F3 K4
31
56b E6 S2.3 30 87
56a X8:2 C S2.4 B X7:4 15(30)A 85 86
C1 M
H3 X27:1 X5:5
S2.5 O
K5
Loud horn MC K6
X31 85 86 30 87
S3 30 87 85 86
E7 X28:2 X5:36 1 5
Rear headlamps
X8:4
X8:5
9 10
X8:3
E8
X26:4
X28:4
Left front traffic-indicator light E9 X27:2 X5:7

S4 A1
Left rear traffic-indicator light E10 X29:2 X5:8 2
6 CL
8
1
Right rear traffic-indicator light E11 X29:3 X5:9 3 5 31
10
Right front traffic-indicator light E12 X27:3 X5:10
K7
E13 X51 X6:4 87 30
X1
Auxiliary headlamps front E14 85 86
X52 S5
1 5
E15 X53 X49:2 9 10
Auxiliary headlamps rear E16 X56:1 X6:5
X56:2 S6
1 5
X54
Hazard beacon E17 X30 X55:1 X6:6 9 10
X55:2 X49:6 A6
31 15
ta
E18 X28:3 X5:11 87 30
Brake (stop) lights 8 Instrument illumination
87a
E19 18 Traffic-indicator Charging+ 14
lights motohours
19 Traffic-indicator
lights 3
Brake P S7 X5:12 11
Brake
Neutral
P
S8 S42 X5:13 12
Hydraulic filter 13
Hydraulic filter Seat
Air filter
P
S9 X5:14 15 Air filter
Engine lubrication P S10 X62:6 X5:15 16 Engine
A2
X9
X9
lubrication
Engine overheating S11 X62:3 X5:16 17
Engine overheating
B1 X5:17 F4
Fuel gauge 2
Fuel gauge Supply +12V
20
7 5A
Hydraulic oil level 10
Hydraulic oil overheating S12 X5:18 6 Hydraulic oil Ground
9
overheating
1 R3
Engine stop Warning
5 75 R
Vibration
X5:19
7
Warning lights
9 20
Engine stop Supply +12V
8 1 H4
B3 Instrument Warning
X5:20 illumination 10
Water tank level 2
Water tank level Ground
1 2 17
Glowing
A3
X10
X10
Float – water in fuel filter S13 X63:1 X5:21 11

Water in fuel Air condition
12
X62:2 13 19
Crab Engine overload
X63:2 5 6
Sprinkling Konstant speed
X62:7 14 Smooth start-smooth stop F5
10A
K8
Backing horn X32:2 H5 X32:1 X5:24 87 30
X12:2
S14
X29:1 85 86
X11:1 X16:7 1
Fe PNP
brown
black X12:1
X12:3 Blue
X12:5
S15
Fe PNP
brown
Blue X12:4
S16
K9 black
2 X16:8
85 86 X12:6
87 30
K10
V11 85
87a
X5:28 87 86 K17
Engine stop X62:8 Y1 X62:1 87a 30
87a 30 X11:2
87 86 V14
Front drum speed Hydraulic oil level S38 X5:37 85
28,42
- in the roller with

one-piece drums Konstant
3 7
S18
12V
speed
18 Engine 2
Neutral 1 5
overload
X14:1
X65:3 X5:45 X5:45 40 Smooth start S19

- smooth stop 19 1 5
Automat.
X13:1
X65:2 X5:44 X5:44

K10/3
vibration S20
Smooth start 4 X11:3 X14:2 1 5
brown white X65:1 X5:43 1(Brown) 4(Black) X5:43 17 Drum - smooth stop
B5 A4/17 Front right drum speed B5 speed 5 X11:4 X13:2 S21
Seat
Blue 3(Blue)
Brake Y3 X5:38 41
X15:1
S22 X15:2
Brake 12
Vibration
Travel forward Y4 X5:39 6
Travel forward
X11:5 S23
X17:1 X17:2
Travel backward Y5 X5:40 7 Travel backward
20
RS2323 TxD X2
X5:41 X60 8 21
A4
RS2323 RxD 2
13 3
X5:6 RS2323 Grd 5
9
X5:29 15
(12V) 32 X11:6 X16:1
Travel 6
X5:30 29
(12V) 5 1
A5
X33:1 X5:42 16 34 X11:7 X16:2
Drum speed sensor B4 Engine speed Sprinkling
R1
26
Vibration 100R 1K 100R
27 31 X11:8 X14:3
(5V) 1
Sprinkling Speed
5V 14
R2
X16:3
100R 1K 100R
X11:9 X14:5
X14:4
X33:2 X5:46 X11:10 X16:4

F
E
D
B
C
J
A
I
107641_1en
AV 70 X 149
3.8. Attachments
Wiring Diagram
Legend:
A1 Clicker (course light interrupter) R2 Speed potentiometer S31 RH (yellow) pushbutton on RH
A2 LH cluster R3 Resistor travel lever – CRAB right or edge
cutter downward
A3 RH cluster R4, 5 Engine preheating
S32 Front wiper switch
A4 Travel electronics S1 Ignition box
S34 Spaeyer pushbutton
A5 Travel controller S2 Combined switch
S35 Fan switch
A6 Time relay S2.1 Switch for contour lights and
headlights S36 Air conditioner switch (optional)
B1 Fuel level float
S2.2 Distance / dipped lights switch S38 Float in hydraulic oil tank
B3 Pressure sensor in water tank
S2.3 Light horn switch S39 CRAB resetting pushbutton
B4 Engine RPM sensor
S2.4 Loud horn pushbutton S40,41 CRAB position switches
B5 Drum speed sensor
S2.5 Traffic-indicator lights switch S42 Hydraulics temperature switch
C1 Interference filter
S3 Rear headlamp switch S44 Air conditioner overpressure
E1,2 Front contour lights fuse (optional)
E3,4 Rear lights S4 Warning lights switch
S45 Switch of scraper watering
E5,6 Front headlamps S5 Auxiliary lights switch (optional) (optional)
E7,8 Rear headlamps S6 Hazard beacon switch (optional) X1 Mounting socket
E9,10 Left traffic-indicator lights S7 Brake pressure switch X2 Diagnostics socket
E11,12 Right traffic-indicator lights S8 Switch for hydraulics filter fou- X3-4 Connection terminals
led
E13,14 Auxiliary headlamps front X5-64 Interface connectors
(optional) S9 Switch for air filter fouled
Y1 Engine stop solenoid
E15,16 Auxiliary headlamps rear S10 Engine lubrication pressure
switch Y3 Brake valve
(optional)
S11 Engine overheating switch Y4 Back drive valve
E17 Hazard beacon (optional)
S12 Hydraulic oil overheating switch Y5 Rearward drive valve
E18,19 Brake (stop) lights
S13 Float – water in fuel filter Y8 Vibration low amplitude valve
E20 Cabin lighting
S14 Backing horn switch Y9 Vibration high amplitude valve
E21 Car make lighting (optional)
S15 Neutral switch Y10 Front drum vibration valve
F1-17 Cut-out fuses
S16 Emergency brake pushbutton Y11 Rear drum vibration valve
G1 Battery
S18 Constant speed or engine over- Y12 CRAB left valve
G2 Alternator
load switch Y13 CRAB right valve
H1 Dipped light indicator lamp
S19 Vibration automatics switch Y14 Relief valve
H2 Distance light indicator lamp
S20 Smooth start or smooth stop Y15 Edge cutter upward valve
H3 Loud horn pushbutton (optional)
H4 Acoustic warning indicator S21 Seat switch Y16 Edge cutter downward valve
H5 Backing horn (optional) S22 Vibration pushbutton (red) on (optional)
K1 Contactor LH travel lever Y17 Air conditioner compressor
S23 Vibration pushbutton (red) on clutch magnet (optional)
K2-19 Auxiliary relay
RH travel lever Y18 Solenoid valve of the edge
K20 Glowing contactors
S24 Sprinkling pushbutton cutter watering (optional)
K22 Auxiliary relay
S25 Sprinkling pumps switch
M1 Engine starter
S26 Vibration amplitude switch
M2 Sprinkling motor
S27 Front / both / rear vibration
M3 Sprinkling motor
selector switch
M4 Front wiper
S28 LH (yellow) pushbutton on LH
M7 Windscreen washer travel lever – CRAB left
M9,10,11 Fans S29 RH (yellow) pushbutton on LH
Q1 Battery disconnector travel lever – CRAB right
R1 Sprinkling interval potentiome- S30 LH (yellow) pushbutton on RH

ter travel lever – CRAB left or edge
cutter upward
150 AV 70 X
MAINTENANCE MANUAL
CH
D
H
G
A
B
C
E
F
I
S24 F6
X11:12 X16:6 1 5 X16:5 X11:11
K11 15A
V1
86 85
M2 X34:1 X5:31 87 30 S25
Sprinkling 1
M
7 5
X34:2 K12 1
V2
86 85
M3 X35:1 X5:33 87 30
Sprinkling 2
M
X35:2
K22 S45
85 86 1 5
Y18 X5:1 87 30 9 10
Edge cutter sprinkling
K13
S26 86 85
Y8 X5:47 B4 B3 87 30 F7
Vibration - low amplitude
7.5A
Vibration - high amplitude Y9 X5:48 A4 A3
D4 D3 X11:13
C4 C3
S27
Y10 X5:49 B4 B3
Front drum vibration
Y11 X5:50 A4 A3
Rear drum vibration
X5:22
S40 X5:51
Fe
CRAB position switch - left 3(blue) 1(brown) S39

PNP
2(white) X5:54 X12:8 X14:8 X14:7 X12:7

5 1
V12
3(blue) S41 X5:53 X14:10 X14:9 X12:9
Fe PNP
CRAB position switch - right
V13
1(brown) 6 2
86
30
86
30
X5:52 X12:10
K19
K18
4(black)
X5:23
85
85
87
87
F15
30A
X12:11
S28
Y12 X5:55 X12:12 X22:1 X18:1 X15:3
Crabing left S29
Y13 X5:56 X12:13 X22:2 X18:2
Crabing right
X6:2
X6:7
X6:3
X6:1
X19:1 If the edge cutter is instaled to left hand side of
the roller change over the plug X18 to socket X19.
X19:2 The buttons S28, S29 on the left control lever
are used to lifting cutter.
S30
V6
V5
X20:1 X17:3
Y14 X5:57 X12:14 X22:3
X49:3
X49:5
X49:1
Relief valve
X50
X20:2 S31
V8
V7
Radio
Y15 X5:58 X12:15 X22:4 X21:1 If the edge cutter is instaled to right hand side of the
Edge cutter upward roller change over the plug X20 in socket X21.
The buttons S30, S31 on the left control lever are used
Y16 X5:59 X12:16 X22:5 X21:2 to lifting cutter.
Edge cutter downward
F8
Reserve
E20
Cabin lighting
X32:1 F11
X32:4 15A
7 S32
Front wiper M4 X32:2 5
M
X32:5 3
X32:3 X52 X6:9 1
S34
Windscreen washer X64:3 M7 X64:1 X6:8 1 5
M
X56:6
K14 F12
Fan 1 X58:1 1 M9 X58:2 X56:4 87 30
M
2 85 86 15A
3
S35
X58:3
K15 5 3 F13
X56:5 87 30
1 5A
X59:3
85 86
V10
V9
3
Fan 2 X59:1 1 M10 X59:2 S36
M
2 1 5
Fan 3 X48:1 1 M11 X48:2 9 10

M
2 X48:3 K16
3
86 85
Y17 P S44 87 30 F14
Air conditioner
10A
X4 X15:2
X17:2
X6:9
107641_2en
AV 70 X 151
3.8. Attachments
Hydraulic Diagram
Legend:
1. Travel pump
2. Vibration pump
3. Steering and cooling pump
5. Vibration and purging block
6. Travel hydraulic motor
7. Vibration hydraulic motor
8. Cooling hydraulic motor
9. Steering hydraulic motor
10. Crab hydraulic motor
11. Lifting hydraulic motor
12. Edge entter hydraulic motor (optional)
14. Power-assisted steering
15. Flow divider
16. Filter
17. Steering block
18. Flushing (purging) block
19. Cooler combined-type
20. Hydraulic tank
21. Hand pump
22. Thermoregulator
23. Inlet strainer
24. Filler neck
25. Level indicator
26. Oil gauge
27. Check valve
28. Check valve
29. Temperature switch 85±3°C
30. Ball valve
31. Ball valve
32. Quick-coupler filling-type
33. Quick-coupler for brake off
34. Quick-coupler for brake off
35. Quick-coupler measuring-type
152 AV 70 X
AV 70 X
6
CRAB EDGE CUTTER
Dn8
Dn8
B
T
B
T
14
Dn16
Dn16
A
P
A
P
A B
30 30
D D 400
B A
90/45-125
B
A4 A5
240 240 B1
Dn10
Dn16
Dn16
Dn10
FRONT
RIGHT
HYDROMOTOR
420 A A1
REAR
LEFT
HYDROMOTOR
175 B2
P1 13 bar
A2
10
P
P LD T L R
Dn10
Dn10
100 100
1,2 mm
Dn13
Dn13
Dn13
50/25-130
Dn13
C Dn13
420
12 Ø1 mm
Dn10
80/40-200
Dn13 17
S
80/40-200 9
B A 20 bar
18 15 Dn13 T1
MB MA
Dn8 X
Dn13
P1 100
Dn13 190
1 MPa
13 l/min
T
Dn10
Dn10 M
Dn10 Dn10 3 bar

P PP T2 T3
Dn10
Dn16
3.5 bar
Dn16
28 Dn16 5
30 180
2.7 bar
16
Dn10
7 5 2 1 Dn13
9.5
35 22 8 33 34 11 32
C1 C2 C1 C2
Dn8
27 19
MB E M3 E M3 MB L4 L1
D MB M3
S1 S2 P T
Dn13
Dn13
B P2 B
B 400
22 26
3 29
Dn19
Dn19
Dn16
B
Dn6
Dn10
2 2 330
Ø25 - 230
Ø25 - 230
25 Dn16 Dn14
3 bar
1
0.5 bar
FRONT
A 40°C 55°C Ø0.5 mm Ø0.5 mm
3 1
Dn6
Dn6
200
0.5 bar
Dn16
C °C
i=1.0
2200
13 l/min
45 78
3 bar
17 11
1 MPa
ot/min
Dn16
B
31
Dn6
2 2 330 400 °C
25 100
0.5 bar
1
REAR
A 3 1 20
A P1
Dn16
A 21
Dn6
A
Dn32
MA T MA L2 M5 M4 L1 L2 M5 M4 MA L3
Dn16 Dn10
Dn10
Dn13 100
Dn13
23 24 25 20 26
211391en
MAINTENANCE MANUAL
153
Notes
154 AV 70 X
Ammann Unternehmungen
Eisenbahnstrasse 25
CH-4901 Langenthal
Phone +41 62 916 61 61
www.ammann-group.com

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Operating Manual: Book ID: 4-P06406CU - EN

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Operating manual

Book ID: 4-P06406CU-EN

With kind regards,

This manual consists of:

These instructions must always be kept available on the equipment.

The notice warns of possible damages to the machine or its parts.

The notice warns of the necessity of environmental protection.

1.1. Basic specification.................................................................................................................................10

1.2. Machine dimension scheme.................................................................................................................12

1.3. Technical data........................................................................................................................................14

2.1. Major Safety Precautions......................................................................................................................21

2.2. Ecological & Hygienic Principles..........................................................................................................35

2.3. Preservation and storing of machines.................................................................................................36

2.4. Machine Disposal Following Its Life Termination...............................................................................38

2.5. Machine Description.............................................................................................................................39

2.6. Controls & Dashboard Instruments .....................................................................................................40

2.7. How to Control and Use the Machine...................................................................................................60

2.8. Machine transport.................................................................................................................................78

2.9. Special conditions of the machine use................................................................................................80

3.1. Safety and other measures for machine maintenance.......................................................................89

3.2. Media specification...............................................................................................................................91

3.3. Media .....................................................................................................................................................95

3.4. Lubrication and Maintenance Chart....................................................................................................96

3.5. Lubrication Chart...................................................................................................................................98

3.6. Lubrication and Maintenance Operations...........................................................................................99

After 20 hours of operation (daily).....................................................................................................100

Following 250 hours of operation (3 months)...................................................................................108

After 1,000 hours of operation (after 1 year)....................................................................................121

After 2,000 hours of operation (after 2 years)...................................................................................126

The machine that complies with the requirements as to heal-

marking. AMMANN CZECH REPUBLIC a.s.

1 - Name - always mentioned only in the English version

3 - Version TYPE VERSION 3

7 - Rated power 6 NOMINAL POWER kW YEAR OF CONSTRUCTION

8 - Front axle load 10

Cummins engine serial number

1.3.2. Driving properties

Drive type hydrostatic

Steering type articulated joint

Working brake hydrostatic

1.3.6. The vibrations

Drive type hydrostatic

1.3.8. Fluid capacities

Engine (oil fill) l (gal US) 7 (1,85)

1.3.9. Electrical installation

Electric set voltage V 12

Machine with cab:

Highest weighted effective value of acceleration

1.3.11. Optional equipment

Tier II engine - non CE - limited quantity

•• Constructional Supplier (Machine User) is liable to issue in-

Banned are the following

2. Handbook The Operation Manual stowage box. (symbol located at

the left on the control panel)

Signals given by Machine assistant operator unless driver visu-

Signals for general commands

SIGNALS FOR DRIVE

Departure with the Machine