SEN00112-02

HYDRAULIC EXCAVATOR 1SHOP MANUAL

PC200-8
PC200LC-8
PC220-8
PC220LC-8

Machine model Serial number

PC200-8 300001 and up
PC200LC-8 300001 and up
PC220-8 70001 and up
PC220LC-8 70001 and up

90 Diagrams and drawings 1

Hydraulic diagrams and drawings
Hydraulic circuit diagram (PC200, 200LC-8) .................................................................................................. 3
Hydraulic circuit diagram (PC220, 220LC-8) .................................................................................................. 5

PC200, 220-8 1
 Hydraulic circuit diagram
Hydraulic circuit diagram PC200, 200LC-8
1
PC200, 200LC-8

SEN00112-02
PC200, 220LC-8 3
Hydraulic circuit diagram Hydraulic circuit diagram
PC220, 220LC-8
1
PC220, 220LC-8

SEN00112-02
PC200, 220LC-8 5
SEN00112-02

PC200, 220(LC)-8 Hydraulic excavator

Form No. SEN00112-02

©2007 KOMATSU
All Rights Reserved
Printed in Japan 05-07 (01)

8
 SEN00113-05

HYDRAULIC EXCAVATOR 1SHOP MANUAL

PC200-8
PC200LC-8
PC220-8
PC220LC-8

Machine model Serial number

PC200-8 300001 and up
PC200LC-8 300001 and up
PC220-8 70001 and up
PC220LC-8 70001 and up

90 Diagrams and drawings 1

Electrical diagrams and drawings
Electrical circuit diagram ................................................................................................................................. 3
Connector arrangement diagram .................................................................................................................... 5
Electrical circuit diagram for air conditioner .................................................................................................... 7

PC200, 220-8 1
 Electrical circuit diagram
Electrical circuit diagram PC200, 220-8

SEN0113-05
PC200, 220-8 3
 Connector arrangement diagram
Connector arrangement diagram PC200, 220-8

Number Address of Number Address of

Connector No. Model Component name Connector No. Model Component name
of pins stereogram of pins stereogram
A08 SWP 12 Intermediate connector T-1 P03 AMP 3 Swing left PPC pressure sensor N-4
A13 DT 2 Intermediate connector I-1 P04 AMP 3 Arm curl PPC pressure sensor N-6
A15 DT 2 Intermediate connector L-9 P05 AMP 3 Bucket dump PPC pressure sensor N-5
A40 DT 4 Back camera 1 L-9 P06 AMP 3 Boom raise PPC pressure sensor N-5
A41 DT 4 Camera 2 J-9 P07 AMP 3 Swing right PPC pressure sensor N-6
A42 DT 4 Camera 3 P08 X 2 Arm dump PPC pressure switch N-3
A43 S 8 Intermediate connector V-1 P09 X 2 Travel PPC pressure switch S-1
AB Terminal 2 Alternator (Terminal B) AK-9 P10 X 2 Travel steering PPC pressure switch S-1
AC01 8 Air conditioner unit Y-3 P13 X 2 Intermediate connector Q-2
AC02 X 1 Air conditioner compressor electromagnetic clutch AJ-4 Attachment pedal front PPC pressure switch
P14 X 2 R-2
[Attachment specification]
AMBAIR PRESSURE 3 Ambient pressure sensor AJ-2
Attachment pedal rear PPC pressure switch
BOOST PRESS & IMT 3 Boost pressure/temperature sensor AK-5 P15 X 2 R-1
[Attachment specification]
C01 AMP 81 Pump controller U-8 Attachment pedal front PPC pressure switch
P16 X 2
C02 AMP 40 Pump controller U-8 [Attachment specification]

CAM SENSOR 3 Engine Bkup speed sensor AJ-1 P17 2 Air conditioner high/low pressure switch U-1

CE01 DRC 60 Engine controller AK-1 P20 M 3 Fuel control dial R-7

CE02 DRC 50 Engine controller AJ-1 P21 X 1 Fuel level sensor G-9

CE03 DTP 4 Engine controller AK-1 P22 D 2 Hydraulic oil temperature sensor AN-2

CK01 AMP 14 KOMTRAX communication module Z-7 P23 D 2 Air cleaner clogging switch N-3

CK02 AMP 10 KOMTRAX communication module AA-7 P24 X 2 Radiator coolant level switch AB-6

CM01 070 18 Machine monitor P-5 P25 AMP 3 F pump pressure sensor K-9

CM02 070 12 Machine monitor P-4 P26 AMP 3 R pump pressure sensor K-9

CM03 070 18 Machine monitor P-3 Attachment pedal rear PPC pressure switch
P30 X 2
[Attachment specification]
CM04 070 12 Machine monitor (Unconnected) P-4
P31 2 Air conditioner daylight sensor P-5
CM05 070 8 Machine monitor (For connection of camera) Q-6
P44 D 2 Engine oil level sensor AL-8
CM06 070 4 Machine monitor (GPS antenna) P-2
P47 DT 2 Water-in-fuel sensor AN-4
COOLANT TEMP 2 Engine coolant temperature sensor AJ-3
R01 Terminal 1 Battery relay (Terminal E) C-8
CRANK SENSOR 3 Engine Ne speed sensor AJ-1
R02 Terminal 1 Battery relay (Terminal BR) C-8
D01 SWP 8 Assembled-type diode O-8
R03 Terminal 1 Battery relay (Terminal M) A-9
D02 SWP 8 Assembled-type diode O-8
R04 Terminal 1 Battery relay (Terminal B) C-9
D03 SWP 8 Assembled-type diode P-9
R05 Relay 5 Light relay U-9
D10 2 Diode X-8
R06 Relay 5 Starting motor cutout relay (PPC lock) P-9
D11 2 Diode Y-8
R07 Relay 5 Starting motor cutout relay (Personal code) P-9
E01 Terminal 1 Electrical intake air heater AK-5
R08 Relay 5 Horn relay W-9
E06 DT 2 Intermediate connector AL-1
R10 Relay 5 Rear light relay [Rear light specification] U-9
E08 X 1 Intermediate connector AK-9
R12 Relay 5 Cab light relay [Cab light specification] U-9
E10 D 1 Intermediate connector AI-6
R15 Terminal 1 Electrical intake air heater relay (Coil circuit) A-8
E12 2 Alternator (Terminals IG and L) AL-9
R16 Terminal 1 Electrical intake air heater relay (Contact circuit) B-8
F01 — — Fuse box V-9
R17 X 2 Starting motor safety relay (Terminals S and R) B-7
F04 L 2 Fusible link (65A) C-9
R18 Relay 5 Automatic preheater relay X-9
F05 M 2 Fusible link (30A) C-8
R28 Terminal 1 Starting motor safety relay (Terminal C) B-9
FUEL RAIL PRESS 3 Common rail pressure sensor AM-5
R20 Relay 5 Air conditioner blower relay T-8
FUEL REGULATOR Supply pump solenoid (IMV) AN-2
R21 Relay 5 Air conditioner compressor relay T-8
H08 M 4 Intermediate connector Z-3
R23 Relay 5 Engine controller relay (1) W-9
H09 M 8 Intermediate connector AA-4
R24 Relay 5 Engine controller relay (2) W-9
H15 090 22 Intermediate connector V-1
S02 SWP 6 Light switch S-7
H16 S 12 Intermediate connector Z-3
S04 SWP 6 Swing lock switch S-7
INJ CYL 1 DT 2 Injector #1 AJ-4
S07 SWP 6 Rotary lamp switch [Rotary lamp specification] S-7
INJ CYL 2 DT 2 Injector #2 AJ-4
S10 090 2 Right knob switch R-6
INJ CYL 3 DT 2 Injector #3 AK-5
S11 2 Left knob switch W-1
INJ CYL 4 DT 2 Injector #4 AK-5
S14 M 3 PPC oil pressure lock switch W-1
INJ CYL 5 DT 2 Injector #5 AL-5
S21 — 12 Emergency pump drive switch P-9
INJ CYL 6 DT 2 Injector #6 AL-6
S22 — 6 Swing holding brake release switch P-9
J01 20 Junction connector (Black) AA-7
S25 090 8 Intermediate connector Q-8
J02 20 Junction connector (Black) Y-3
S30 S 8 Model selection connector T-8
J03 20 Junction connector (Green) Y-2
SB Terminal 2 Starting motor (Terminal B) AI-7
J04 20 Junction connector (Green) Z-7
SC Terminal 1 Starting motor (Terminal C) AI-7
J05 20 Junction connector (Pink) Y-8
T01 Terminal 2 Floor frame ground Y-3
J06 20 Junction connector (Orange) Y-8
T02 Terminal 1 Cab ground AH-3
K01 M 2 Pump (PC) resistor P-6
T03 1 Intermediate connector X-2
K02 DT 3 CAN terminal resistance AL-1
T03A Terminal 1 Radio body ground X-2
L01 DT 2 Working lamp (Boom) F-8
T04 Terminal 1 Revolving frame ground J-1, V-1
L02 DT 2 Right headlamp F-8
T05 Terminal 1 Revolving frame ground K-1
L03 2 Room lamp AE-8
T06 Terminal 1 Revolving frame ground K-1
L05 2 Intermediate connector [Rotary lamp specification] AF-9
T07 Terminal 1 Revolving frame ground K-1
L09 DT 2 Rear working lamp [Rear working lamp specification]
T08 Terminal 1 Revolving frame ground B-7
L15 2 Rotary lamp [Rotary lamp specification] AG-9
T09 Terminal 1 Revolving frame ground L-1
M01 PA 9 Radio W-2
T10 Terminal 1 Revolving frame ground L-2
M02 2 Speaker (Left) AH-8
T12 Terminal 1 Engine cylinder block ground AL-1
M03 2 Speaker (Right) AG-9
TOOL PORT Communication connector AJ-2
M04 2 Cigarette lighter R-6
V01 D 2 PPC lock solenoid valve M-2
M05 M 6 Wiper motor P-3, AC-5
V02 D 2 2-stage relief solenoid valve H-8
M06 KES0 2 Window washer motor M-3, AB-6
V03 D 2 Swing holding brake solenoid valve M-2
M07 090 2 Horn (High tone) H-1
V04 D 2 Travel speed shifting solenoid valve I-8
M08 090 2 Horn (Low tone) G-1
V05 D 2 Travel junction solenoid valve M-2
M09 M 2 Optional power supply connector (1) Z-4
Attachment return selector solenoid valve
M10 M 2 Optional power supply connector (2) AB-4 V06 D 2 I-9
[Attachment specification]
M11 M 4 DC/DC converter AB-5 V11 D 2 F-PC-EPC valve AN-4
M12 M 2 Optional power supply connector (12 V) AA-4 V12 D 2 R-PC-EPC valve AN-2
M13 M 2 12V outlet AB-5 V19 D 2 LS-EPC valve AN-5
M14 D 2 Travel alarm L-2 V23 D 2 Merge-divider EPC valve (Main) I-9
M40 2 Headlamp [Headlamp specification] AD-8 V24 D 2 Merge-divider EPC valve (LS) J-9
M41 2 Headlamp [Headlamp specification] AC-7 Attachment flow regulator EPC valve [Attachment
V30 DT 2 Q-2
specification]
N08 D 12 Service connector V-9
W03 M 2 Window rear limit switch AG-9
N10 4 Air conditioner unit T-7
OIL PRESSURE SWITCH Terminal Engine oil pressure switch (Low pressure) AM-1
P01 AMP 3 Bucket curl PPC pressure sensor N-7
P02 X 2 Boom lower PPC pressure switch N-7

SEN0113-05
PC200, 220-8 5
 Electrical circuit diagram for air conditioner
Electrical circuit diagram for air conditioner PC200, 220-8 1

SEN0113-05
PC200, 220-8 7
SEN00113-05

PC200, 220(LC)-8 Hydraulic excavator

Form No. SEN00113-05

© 2007 KOMATSU
All Rights Reserved
Printed in Japan 04-07 (01)

10