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    Saudi Aramco Inspection Checklist: Concrete Coatings Pre-Installation Inspection SAIC-H-1003 1-Nov-09 Civil

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    Waleed Medhat
    This document is a checklist for inspecting concrete coatings pre-installation at a Saudi Aramco project. It contains acceptance criteria for surface preparation including moisture testing, cleaning, and repair. The checklist ensures the concrete substrate meets standards before primer/sealer application. Key items inspected include proper surface cleaning, moisture content below 4%, neutralizing pH, filling cracks, and applying primer/sealer per manufacturer instructions.

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    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd

    Saudi Aramco Inspection Checklist: Concrete Coatings Pre-Installation Inspection SAIC-H-1003 1-Nov-09 Civil

    Uploaded by

    Waleed Medhat
    22 views3 pages
    This document is a checklist for inspecting concrete coatings pre-installation at a Saudi Aramco project. It contains acceptance criteria for surface preparation including moisture testing, cleaning, and repair. The checklist ensures the concrete substrate meets standards before primer/sealer application. Key items inspected include proper surface cleaning, moisture content below 4%, neutralizing pH, filling cracks, and applying primer/sealer per manufacturer instructions.

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    SAIC-H-1003

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    This document is a checklist for inspecting concrete coatings pre-installation at a Saudi Aramco project. It contains acceptance criteria for surface preparation including moisture testing, cleaning, and repair. The checklist ensures the concrete substrate meets standards before primer/sealer application. Key items inspected include proper surface cleaning, moisture content below 4%, neutralizing pH, filling cracks, and applying primer/sealer per manufacturer instructions.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    22 views3 pages

    Saudi Aramco Inspection Checklist: Concrete Coatings Pre-Installation Inspection SAIC-H-1003 1-Nov-09 Civil

    Uploaded by

    Waleed Medhat
    This document is a checklist for inspecting concrete coatings pre-installation at a Saudi Aramco project. It contains acceptance criteria for surface preparation including moisture testing, cleaning, and repair. The checklist ensures the concrete substrate meets standards before primer/sealer application. Key items inspected include proper surface cleaning, moisture content below 4%, neutralizing pH, filling cracks, and applying primer/sealer per manufacturer instructions.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 3

    SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - JUNE 2008) Rev 3 30-Jun-08

    SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

    Concrete Coatings Pre-Installation Inspection SAIC-H-1003 1-Nov-09 CIVIL-


    PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

    EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

    LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

    SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
    SAUDI ARAMCO USE ONLY
    SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

    SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

    ITEM
    ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
    No.

    Surface preparation, moisture testing and environmental condition


    A
    inspection

    The coating shall be applied after the full curing time of concrete in SAES-H-003
    A1
    accordance to SAES-Q-001. Sec. 8.1.4

    New concrete must have a moisture content of 4% or less before the


    coating applications commence.
    SAES-H-003
    A2
    Note: Test report SATR-H-1003 " Concrete Moisture Field Test Sec. 8.1.4
    (For Coating Purposes)" shall be available for review/verification of
    concrete moisture condition.

    Surface temperature, humidity and dew point readings shall be recorded.


    SAES-H-003
    A3 The substrate temperature shall be less than
    Sec. 9.3.1
    3°C (5°F) above the dew point prior to coating application.

    Remove any protrusions and sharp edges with an abrasive


    SAES-H-003
    A4 carborundum brick, power grinding, or power brushing prior to coating
    Sec. 7.2.1.1
    concrete.

    Surfaces shall be sound such that a metal object run over the concrete SAES-H-003
    A5
    shall not loosen any particles. Sec. 7.2.1.1

    Surface contaminants such as laitance and form oils must be


    removed. Form oils, grease, etc. shall be removed by steam SAES-H-003
    A6
    cleaning with a water emulsifying detergent added. Laitance Sec. 7.2.1.2
    shall be removed by wire brushing.

    Materials that cannot be removed by steam cleaning or abrasion can be


    removed by Hydochloric acid etching; The adequacy of the water SAES-H-003
    A7
    flushing shall be checked by placing litmus paper on the wet surface to Sec. 7.2.1.3
    ensure that it is fully neutralized.

    New concrete shall be roughened to the texture of medium grit


    SAES-H-003
    A8 sandpaper by grit blasting when it has a troweled or "formed" smooth
    Sec. 7.2.1.4
    surface.

    The tensile strength of heavy duty surface concrete by ASTM D4541


    SAES-H-003
    A9 shall meet or exceed 175psi for immersion service and 260 psi for
    Sec. 7.2.2
    industrial floors.

    Remove all loose concrete, surface contaminations, sealants, and old


    coatings by abrasive blasting (or other mechanical means) and/or hot SAES-H-003
    A10
    water high pressure washing as appropriate, prior to making concrete Sec. 7.3.1
    repairs and coating application.

    Neutralize acidic surfaces with an alkaline cleaner such as soda ash SAES-H-003
    A11
    (sodium carbonate) followed by a high pressure fresh water rinse. Sec. 7.3.2b

    Page 1 of 3
    SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - JUNE 2008) Rev 3 30-Jun-08

    SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

    Concrete Coatings Pre-Installation Inspection SAIC-H-1003 1-Nov-09 Civil


    PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

    ITEM
    ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
    No.

    Concrete surfaces (such as acid waste neutralizing tanks) that have


    SAES-H-003
    A12 been in prolonged contact with acids require a minimum soak of 24 hours
    Sec. 7.3.2b
    at a pH of 7-8, agitating the solution during soaking.

    After rinsing, force air dry surfaces for at least 24 hours prior to making SAES-H-003
    A13
    any repairs to the concrete. Sec. 7.3.2b

    Neutralize alkaline surfaces by steam cleaning. ASTM D4262 ---


    SAES-H-003
    A14 "Standard Test Method for Determining pH of Chemically Cleaned or
    Sec. 7.3.2c
    Etched Concrete Surfaces" shall be performed.

    A strip of pH Test Paper is dipped in the rinse water remaining on the


    surface. The pH reading obtained should not be more than 1.0 pH units SAES-H-003
    A15
    lower or 2.0 pH units higher than readings taken on the fresh water rinse Sec. 7.3.2c
    before being applied to the concrete surface.

    B Primer/sealer application inspection

    Cracks less than 10 mm wide and holes not exceeding 10 mm in


    SAES-H-003
    B1 diameter shall be filled using a qualified epoxy filler or grout before
    Sec. 7.4.1
    applying primer/sealer to the surface.

    Expansion and construction joints shall be cleaned and masked off prior SAES-H-003
    B2
    to coating. Sec. 7.4.3

    All voids shall be prepared, primed and filled using suitable and
    SAES-H-003
    B3 compatible epoxy filler prior to coating. The epoxy filler materials shall be
    Sec. 7.4.4
    approved by the Civil and/ or the Coating engineers of the CSD.

    Surfaces with sharp corners and subject to immersion conditions shall be


    SAES-H-003
    B4 rounded by forming a fillet with approximately 25 mm radius using an
    Sec. 7.4.5
    epoxy grout.

    Sealer/primer shall be use in accordance with the manufacturer's data


    SAES-H-003
    B5 sheet and shall be spray applied in a thin coat except for touch-up repairs
    Sec. 8.1.3
    of small areas [less than 0.1 m²].

    SAES-H-100
    B6 Paints shall not be used from a container showing a sign of leakage.
    Sec. 6.3

    Coatings or their components which have exceeded the Manufacturer's


    recommended shelf life shall be set aside and must not be used unless SAES-H-100
    B7
    written authorization is given by Saudi Aramco Consulting Services Sec. 6.4
    Department.

    REMARKS:

    REFERENCE DOCUMENTS:
    1- SAES-H-003 -- Coating Requirements for Concrete Surfaces, 12 October 2005

    Page 2 of 3
    SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - JUNE 2008) Rev 3 30-Jun-08

    SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

    Concrete Coatings Pre-Installation Inspection SAIC-H-1003 1-Nov-09 Civil


    PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

    ITEM
    ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
    No.

    2- SAES-H-100 -- Coating Materials & Application Requirements for Industrial Facilities, 31 July 2004
    3- SAES-Q-001 -- Criteria for Design and Construction of Concrete Structures, 5 March 2008

    Contractor / Third-Party Saudi Aramco


    Construction Representative* PMT Representative
    Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
    Name, Initials and Date: Name, Initials and Date:

    QC Inspector PID Representative


    Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
    Name, Initials and Date: Name, Initials and Date:

    QC Supervisor Proponent and Others


    Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
    Name, Organization,
    Name, Sign and Date:
    Initials and Date:

    *Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

    Page 3 of 3

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