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    Saudi Aramco Inspection Checklist: Pre-Application Insp of Intumescent Fireproofing Mat'ls SAIC-B-2006 3-Jul-18 Mech

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    karthi51289
    This document is a checklist for inspecting intumescent fireproofing materials. Section A lists general requirements such as following manufacturer guidelines for application and material storage. Section B covers environmental conditions and surface preparation. The steel surface must be cleaned according to standards and weather must allow for proper application. Section C lists the required quality control equipment, including data sheets, inspection sheets, thickness gauges, and personal protective equipment.

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    Saudi Aramco Inspection Checklist: Pre-Application Insp of Intumescent Fireproofing Mat'ls SAIC-B-2006 3-Jul-18 Mech

    Uploaded by

    karthi51289
    41 views3 pages
    This document is a checklist for inspecting intumescent fireproofing materials. Section A lists general requirements such as following manufacturer guidelines for application and material storage. Section B covers environmental conditions and surface preparation. The steel surface must be cleaned according to standards and weather must allow for proper application. Section C lists the required quality control equipment, including data sheets, inspection sheets, thickness gauges, and personal protective equipment.

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    SAIC-B-2006

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    This document is a checklist for inspecting intumescent fireproofing materials. Section A lists general requirements such as following manufacturer guidelines for application and material storage. Section B covers environmental conditions and surface preparation. The steel surface must be cleaned according to standards and weather must allow for proper application. Section C lists the required quality control equipment, including data sheets, inspection sheets, thickness gauges, and personal protective equipment.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    41 views3 pages

    Saudi Aramco Inspection Checklist: Pre-Application Insp of Intumescent Fireproofing Mat'ls SAIC-B-2006 3-Jul-18 Mech

    Uploaded by

    karthi51289
    This document is a checklist for inspecting intumescent fireproofing materials. Section A lists general requirements such as following manufacturer guidelines for application and material storage. Section B covers environmental conditions and surface preparation. The steel surface must be cleaned according to standards and weather must allow for proper application. Section C lists the required quality control equipment, including data sheets, inspection sheets, thickness gauges, and personal protective equipment.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 3

    SAUDI ARAMCO ID/PIEU -3- July-2018 - REV. 2018.04.00 (Standards Cutoff -April 30, 2018) Rev. 2018.04.

    00 30-Apr-18
    SAIC NUMBER DATE APPROVED QR NUMBER
    SAUDI ARAMCO INSPECTION CHECKLIST
    Pre-Application Insp of Intumescent Fireproofing Mat'ls SAIC-B-2006 3-Jul-18 MECH-
    PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

    EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

    LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

    SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME

    SAUDI ARAMCO USE ONLY


    SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

    SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

    ITEM
    ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
    No.
    1. Use Section A for General Requirement Checks per Data Sheet.
    2. Use Section B for Environmetal Condition Checks
    before work. 3. Use Section C for QC checks
    Note as referenced
    on applications as listed. Production work
    is now ready to begin. Procedure & Data Sheets are available at site.
    Use Form SATR-B-2001 & 2002.
    A General Requirements (Material & Data Sheet Instructions)

    Application shall be made in strict accordance with the manufacturer's


    SAES-B-006 Para
    A1 guidelines regarding ambient temperature, storage temperature,
    8.2.3
    materials, proportioning, and mixing.

    Each paint container shall be clearly marked in accordance with SAES-H-001,


    A2
    09-SAMSS-060. Para. 6.2.3

    Coatings which have exceeded the shelf life given in the Saudi Aramco
    Data Sheet (see definition in SAES-H-101) shall be set aside and must SAES-H-001,
    A3
    not be used unless written authorization to the contrary is given by the Para. 6.2.5
    Consulting Services Department.

    Materials are stored upright & covered on site (canvas or tarp) per
    SAES-H-001,
    A4 manufacturer’s instructions with temporary storage periods at site not
    Para. 6.2.1
    exceeding 14-day storage rule per SAES-H-100, Para. 6.2.

    Opened containers are examined for skinning, gelling, sludge & leakage. SAES-H-001,
    A5 Containers & materials not in good condition are not used. Leaking Para. 6.2.4 &
    containers are set aside & not used. (SAES-H-100, Sect 6). 9.1.2
    Mixing operations, follow material specific data sheet instruction
    (volumes, ratios, etc) in accordance with manufacturer guidelines.
    Note 1: As needed, mat'ls have been heated to proper
    SAES-B-006
    A6 application temperature (usually about 27-30 °C) prior to spray
    Para. 8.2.3
    applications. Note 2: As needed, materials have
    been heated for the specified time (usually for 24-48 hours) prior to spray
    applications.
    Equipment for spray applications is available and acceptable. Air SAES-H-102,
    A9
    movers in place to allow proper ventillation as required. Para 4

    Steel surfaces that are to be insulated per 8.3, fireproofed with


    cementitious materials or covered with intumescent or other proprietary
    fireproofing such as lightweight concrete, shall be coated in accordance SAES-B-006
    A10
    with SAES-H-101, APCS-1B. Section 8.4
    The surface preparation and coating system specified shall be referenced
    on all applicable construction drawings.

    B Weather, Preparation & Cleaning (*API Pub. 2218 as referenced in SAES-B-006 Para. 3.2)

    Saudi Aramco: Company General Use


    Weather is dry, temperature (metal, ambient) is moderate, humidity is low
    to medium, & winds are not strong. Proper conditions exist.
    Weather forecast is known & prep is based on winds & temps,
    etc:
    A) Wind is not strong enough to blow sand, salt spray, or other foreign
    matter onto the surface being painted. SAES-B-006
    B1
    B) Wind is not strong enough to cause dry spray or to otherwise seriously Section 3.2
    disturb the spray pattern applied by the spray gun.
    C) Substrate temperature is above 10°C & within the temperature limits
    listed by the manufacturer on the applicable Data Sheet.
    D) Substrate temperature is less than 3°C above dew point & in limits
    listed by the manufacturer on the applicable data sheet.

    Material Staging area is organized and clean and permits proper & safe SAES-B-006
    B2
    mixing of coating matls for intumescent fireproofings. Section 3.2
    Covering of work areas is properly done to prevent foreign matter
    SAES-B-006
    B3 (dust/sand) embedment & fouling of intumescent coatings.
    Section 3.2
    As required, total encapsulation & use of dehumidifying equipment SAES-B-006
    B4
    provides environmental conditions to meet manufacturer guidelines. Section 3.2
    Overspray protection covering of work areas (plastic sheets, tarps, SAES-B-006
    B5
    masking tape, etc) is completed. Section 3.2
    Surfaces are clean (no sand, dust, etc) after abrasive blasting.
    Cleanliness (white glove test) shows all fines & dust removed. SAES-H-001,
    B6
    SSPC/cleaning method and profile, as applicable, is acceptable. Section 8.4

    Airless spray equipment shall not be operated if any of the pressure SAES-H-102 Para
    B7
    system components is not in good condition. 4.4.5.9
    Pressure Hoses used in applications meet specific requirements:
    A) Hose material (pressure rating) is correct for
    application.
    B) Hose condition (free of cuts, damage) is safe and good.
    SAES-H-102 Para
    B11 C) Pressure Fittings (correct rating)
    4.4.5.5.
    are in good condition.
    Identify sources of leakage on equipment set-up.

    Benzene, gasoline, carbon tetrachloride, and chlorinated hydrocarbons SAES-H-102 Para


    B12
    with low threshold limit values (less than 20) shall not be used. 4.4.3

    Sufficient material is available near pump to ensure continuity of the


    application (intumescent mastics are applied at right temperature). SAES-B-006
    B13
    Staging areas are orderly & maintained with storage above grade and Section 3.2
    operations are properly covered to prevent contamination.

    C Quality Control

    QC Equipment Kit is available as follows for coating applications:


    1) Applicable Data Sheets (APCS, SA Data Sheet, Mfg Data
    Sheet)
    2) QC Equipment Check Sheet (SAES-H-100, Attachment "B")
    3) In-Process Inspection Sheet (SAES-H-100, Attachment "C")
    4) Anchor Pattern Measurement (Press-O-film tape)
    5) Wet Film Thickness Gage (for application range)
    6) Dry Film Thickness Gage (for application range)
    SAES-H-001,
    C1 7) High Intensity Lighting as needed
    Attachment A
    8) Coveralls, Lint-Free Gloves, Rubber-Soled Shoes/Covers (PPE)
    9) Thermometer for Air Temperature
    10) Humidity Gage or Sling Psychrometer
    11) Contact Thermometer for Metal Temperature
    12) Sharp Knife (Knife tests)
    13) Hypodermic Needle Pressure Gage
    14) SSPC PA2, "Paint Thickness Measurement" (Banana gage, etc)
    All items have current calibration stickers as applicable

    Drawings are checked & areas to be treated are easily identifiable & SAES-B-006 Para
    C2
    supported by drawings. Application limits are clearly identified. 3.2

    QC equipment listed in SAES-H-001, Attachment A is on site for SAES-H-001


    C3
    inspection of surface preparation (profile) & coatings application. Para 10

    Saudi Aramco: Company General Use


    Quality Control Equipment Check Sheet (Att. B) is completed prior to SAES-H-001,
    C4
    job start-up (any work) & signed by contractor & SA. Para 10.2

    In-process Inspection Sheet (Att. C) is completed/signed daily by SAES-H-001,


    C5
    contractor. SA initials each asterisk item & work is controlled. Para 10.2.3

    Paints/Coatings & Equipment Log (Att. D) is completed/signed by SAES-H-001,


    C6
    coating contractor & verified/signed by inspection & SA. Para 10.2.4
    REMARKS: *Always use latest approved revision of B-Std, not the Cut-off stds.

    REFERENCE DOCUMENTS:
    1. SAES-B-006, Fireproofing for Plants, (16 April, 2017)

    2. SAES-H-001, Coating Selection and Application Requirements for Industrial Plants and Equipment (21 February 2018)

    3. SAES-H-102, Safety Requirements for Coating Applications (29 October 2017)


    4. API Publication 2218 - Fireproofing Practices in Petroleum & Petrochemical Processing Plants Latest Edition

    ATTACHMENTS: N/A
    Contractor / Third-Party Saudi Aramco
    Construction Representative* PMT Representative
    Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
    Name, Initials and Date: Name, Initials and Date:

    QC Inspector PID Representative


    Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
    Name, Initials and Date: Name, Initials and Date:

    QC Supervisor Proponent and Others


    Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
    Name, Organization,
    Name, Sign and Date:
    Initials and Date:

    *Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

    Saudi Aramco: Company General Use

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