Pumping System 28 Nov
Pumping System 28 Nov
Pumping System 28 Nov
Pumping System
Q=AxV
Where –
Q is Capacity / flow rate in cum/sec
V is velocity in m/sec
A is area of pipe in sq. m
The Head “H” of a pump is the useful mechanical energy transmitted by the
pump to the product, related to weight of the product, expressed in “m”.
Pressure ( Kg/cm2) x 10
Head in m = --------------------------------
Specific gravity
H (mts) = P * 10/sg
¾ Liquid to be handled
¾ Specific gravity
¾ Viscosity
¾ Temperature
Remember :
NPSHa only deals with the suction side of
the pump.
HOW ?
Where,
NPHSa is Net Positive Suction Head Available
Ha is pressure head (i.e. Barometric pressure of the suction vessel converted
to head)
Hs is Static suction head (i.e. the vertical distance between the eye of the
first stage impeller centerline and the suction liquid level)
Hvp is Vapour pressure head (i.e. vapour pressure of the liquid at its
maximum pumping temperature converted to head)
Hf is Friction head (i.e. friction and entrance pressure losses on the suction
side converted to head)
¾ The centrifugal Pump has an impeller with radial vanes which rotate,
draw water in to the Centre of the pump and discharge it by
centrifugal force.
Casing or Volute
Impeller Shaft
Shaft Sleeve
Bearing bracket
Mechanical Seal or Packing
• Vertical
• Horizontal
• Surface Mounted
• Submersible
• Coupled
• Monoblock
• Multistage Pumps
¾ In Line
Design V 18
¾ Improper layout
¾ Star- Delta
¾ VFD starter
¾ Soft starters
¾ NPSH Curve
¾ But they know the elevation to which pump can raise liquid.
Once again, imagine starting a pump and raising the fluid in a vertical tube to
the point of maximum elevation. On the curve this would be maximum head at
zero flow. Now, rotate the running pump on its centerline 90°, until the vertical
tube is now in a horizontal position.
Q
Theoretic:
Double flow [2 x Q]
Same head [1 x H]
Theoretic:
Double head [2 x H]
Same flow [1 x Q]
• Roof tank
• Booster system
p=0
p min
p max
¾ Pumps
¾ Non-return valves
¾ Shut-off valves
¾ Pressure gauge
¾ Control panel
¾ Headers
¾ Pressure tank
¾ Control device
high efficiency
stainless steel
Innovative system
1. Booster sets with jockey pump
¾ Required head
¾ Required capacity
¾ The relationship is the pump curve!
h min
h stat.
h fl
h city/tank h max
h min (10 – 30 m)
h stat.
h fl (1 m / 10 m stat.)
- h city/tank
h req.
¾ Min head = 10 m
¾ Max head = 40 m
¾ Zone range = 30 m
¾ Floors 30/3 = 9- 10 floors per zone
90 m 4
1
60 m 4
1
30 m 4
1
Open Impeller
Semi Open Impeller
¾ The dry well should have a gas tight seal when mounted
directly above the wet well.
¾ A hoist and accessories for removing the pumps from the wet
well should be provided.
Gate valve
Non return
valve
Guide rails
Base plate
Pipe for pressure
transmitter
¾ Where three or more units are provided, they shall be designed to fit
actual flow conditions and must be of such capacity that, with any one
unit out of service, the remaining units will have capacity to handle the
maximum sewage flow.
¾ When the incoming flow rate in the station is less than ½ of the
average design flow, the design of the sump should take care septic
nature of the sewage and reduce the holding time in the wet well.
Normally detention time of 15 to 30 minutes of peak flow is
considered.
¾ Some times the use of variable-speed pumps are considered,
particularly when the pump station delivers flow directly to a treatment
plant, so that sewage will be delivered at approximately the same rate
as it is received at the pump station. This system has it’s own
advantages and disadvantages.
¾ Install all measuring instruments like pressure gauge and flow meters
¾ Choose the required duty parameters
¾ Choose the correct size of pump and motor
¾ Do not oversize the pump or motor and waste power
¾ Do not throttle the valve for continuous operation instead change the
impeller dia or change the pump
¾ Choose high efficiency motors to save on power
¾ Use VFD only when there is requirement for longer variable outputs.
¾ Last but not the least create routine maintenance schedule to avoid break
down.