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    KS LEV Manual

    Uploaded by

    Petrici
    The document provides instructions for installing a LEV Integra remote brake lever on a handlebar. It describes loosening the remote lever clamp pinch bolt and sliding the non-hinged lever clamp into position on the handlebar before tightening. It also details installing the alloy remote lever clamp to replace the inner lock ring on grips compatible with ODI LOCK-ONTM. Further, it instructs on measuring and cutting the cable housing to length before installing the inner wire, leaving it 18mm longer than the housing. Periodic maintenance of checking clamp bolts and the seat post for wear is also recommended.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    KS LEV Manual

    Uploaded by

    Petrici
    500 views22 pages
    The document provides instructions for installing a LEV Integra remote brake lever on a handlebar. It describes loosening the remote lever clamp pinch bolt and sliding the non-hinged lever clamp into position on the handlebar before tightening. It also details installing the alloy remote lever clamp to replace the inner lock ring on grips compatible with ODI LOCK-ONTM. Further, it instructs on measuring and cutting the cable housing to length before installing the inner wire, leaving it 18mm longer than the housing. Periodic maintenance of checking clamp bolts and the seat post for wear is also recommended.

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    Manual

    Original Title

    KS LEV manual

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    The document provides instructions for installing a LEV Integra remote brake lever on a handlebar. It describes loosening the remote lever clamp pinch bolt and sliding the non-hinged lever clamp into position on the handlebar before tightening. It also details installing the alloy remote lever clamp to replace the inner lock ring on grips compatible with ODI LOCK-ONTM. Further, it instructs on measuring and cutting the cable housing to length before installing the inner wire, leaving it 18mm longer than the housing. Periodic maintenance of checking clamp bolts and the seat post for wear is also recommended.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    500 views22 pages

    KS LEV Manual

    Uploaded by

    Petrici
    The document provides instructions for installing a LEV Integra remote brake lever on a handlebar. It describes loosening the remote lever clamp pinch bolt and sliding the non-hinged lever clamp into position on the handlebar before tightening. It also details installing the alloy remote lever clamp to replace the inner lock ring on grips compatible with ODI LOCK-ONTM. Further, it instructs on measuring and cutting the cable housing to length before installing the inner wire, leaving it 18mm longer than the housing. Periodic maintenance of checking clamp bolts and the seat post for wear is also recommended.

    Copyright:

    © All Rights Reserved
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    You are on page 1of 22

    INSTALLATION

    DETERMINING CABLE AND HOUSING LENGTH

    Using a 3mm Hex wrench, loosen the remote lever clamp pinch
    bolt and remove the bolt. Slide the (non-hinged) lever clamp on
    your handlebar and position it in the desired location. Tighten to
    a maximum torque of 1 N-m.

    NOTE: Aftermarket models of LEV Integra use the KG alloy remote


    with hinged lever clamp. See below for installation instructions.

    Non-hinged
    Lever Clamp

    Hinged
    Lever Clamp
    Pinch Bolt

    4-5 N-m 1 N-m

    WITH ODI LOCK-ON COMPATIBLE GRIP (AM ONLY)


    TM

    The alloy remote lever clamp can be used to replace the inner
    lock ring on ODI LOCK-ONTM compatible grips. Remove the inner
    lock ring on your grip. Replace with the seat post remote lever
    clamp. Follow the instructions above. NOTE: Polycarbonate
    remote lever clamp is not hinged and not compatible with ODI
    LOCK-ONTM compatible grips.

    6
    CABLE INSTALLATION

    Hold the free end of the cable and cable housing to LEV Integra’s cable
    entry point. Mark this length on the cable and cable housing with a marking
    pen or tape.

    Using a pair of bicycle cable cutters, trim the cable housing to this measured
    length. DO NOT cut the inner wire at this time.

    Option 1: Using a standard shifter cable.

    Mark the inner wire to a length 18mm longer than the cable housing or use
    the gauge molded into the supplied protective cap as shown:

    18mm
    Ferrule Cable Housing

    Locking Cable End

    End Cap

    Inner Wire

    18mm
    2mm

    Cable Housing Ferrule Cable

    Locking
    Cable
    3mm End

    Tighten the locking cable end to the cable using both a 3mm and 2mm Hex
    wrench. Ensure the inner wire is flush with the locking cable end.

    11
    SAFETY AND MAINTENACE

    BEFORE EACH RIDE

    Before each ride, check that the seat post is secure in the frame
    and that all clamping bolts are tightened to their specified torque
    values. Make sure that your seat post does not show sign of
    excessive wear and is not leaking. Check that the seat post
    functions properly. Make sure that the maximum raised position of
    the seat post is not too high for the rider to properly maintain
    control of the bicycle.

    PERIODIC MAINTENANCE

    Your KS seat post requires periodic service to maintain consistent


    function. This service should be done at the same interval as a
    drivetrain cleaning. Please see your local dealer to have this
    service performed. For more information, please contact your
    local Service Center. Service Center contact information can be
    found at http://www.kssuspension.com.

    19

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