PED 2014 68 Eu Classification and Categories
PED 2014 68 Eu Classification and Categories
PED 2014 68 Eu Classification and Categories
Guideline B-01
Note [x]
Question The Directive uses the notion of DN (defined in Article 2 (11) for the
classification of piping or piping accessories (cf. Article 3 paragraph 1(c)).
How to apply the Directive for classifying the tubular products or
accessories for which the notion of DN does not exist (copper tubes,
plastic valves, pressure regulators, hollow sections…)?
Reason
Note [x]
Question How should vessels and piping for superheated water be classified?
Answer Vessels for super-heated water are covered by article 4, paragraph 1(a)(i),
second indent and Annex II table 2 applies.
Piping for super-heated water is covered by article 4, paragraph 1(c)(i), second
indent and Annex II table 7 applies.
These statements are applicable to unheated vessels or pipes with temperatures
> 110° C.
Fired or otherwise heated vessels or piping with the risk of overheating that
are intended for generation of steam or super-heated water at maximum
allowable temperatures > 110° C are covered by article 4, paragraph 1(b) and
Annex II table 5 applies.
Reason
Note [x]
Reason
Note Piping heat exchangers which do not meet the requirements of the exception
are not to be classified according to the last sentence of Article 2(3) as piping;
they are to be classified as vessels. For example:
- Heat exchangers which are not used in refrigeration systems, in air
conditioning systems or in heat pumps, and for which the main
purpose is to heat or cool the contained fluid by using the surrounding
air;
- Half-pipe coil or a similar « jacket » construction that heat or cool a
vessel;
Question Some warm water generators having a volume greater than 2 L are
intended to generate water at a temperature less than 110 °C, but are
fitted with a safety temperature limiter which is set to a temperature of
120 °C.
Reason
Note [x]
Reason
Note [x] The essential requirements of annex I section 5 are applicable to such pressure
equipment, if it presents a risk of overheating, unless the equipment is covered
by Article 4.3.
Question How should a vessel which is intended to contain water below 100 °C be
classified when there is a marginal gas cover?
Answer This type of vessel is classified according to Table 4, provided the gas is being
continuously removed.
Examples of such vessels are domestic warm water vessels, where entering air
is accumulated on the top, and is normally being removed by operation.
Reason
Note [x]
Question Which pressure and volume values must be used to determine the
category of vessels used as gas-loaded accumulators, or other vessels with
a flexible or non fixed membrane, given that these are made up of two
chambers with different fluids?
Answer The maximum allowable pressure (PS) of the vessel and the total volume of
the vessel shall be used according to Article 13 paragraph 2.
Reason
Note [x]
Question If a vessel contains a fluid which meets the conditions of the introductory
paragraph to Article 4, paragraph 1(a)(i) (e.g. air) and a liquid which
meets the conditions of the introductory paragraph to Article 4,
paragraph 1(a)(ii) (e.g. water) - how shall the vessel be classified?
Answer Article 13, paragraph 2 states that the classification shall be on the basis of the
fluid which requires the higher category. The total volume (V) of the vessel, as
defined in Article 2 (10), shall be used to determine the conformity assessment
category, not the actual volume occupied by the individual fluids at any
particular time.
Reason
Note [x]
Reason
Note When particular modules are explicitly referenced in the text of the directive,
they cannot be substituted, as for example in Table 4 of Annex II.
Reason
Note [x]
Question How can manufacturers use Article 4 paragraph 1 to determine the appropriate
conformity assessment Tables in Annex II?
Answer
Reason
Note [x]
Question Article 4 paragraph 1(a)(i) second indent, states that all portable
extinguishers must comply with the essential safety requirements (ESRs)
and be assessed according to Annex II, Table 2. In addition, Table 2 states
that portable extinguishers must exceptionally be classified at least in
category III. To what parts of a portable extinguisher do these
requirements apply?
Answer Article 4 paragraph 1(a)(i) and Annex II, Table 2 are applied to vessels and
therefore the requirements are relevant to the cylinder (bottle) of the portable
extinguisher. The other parts of the portable extinguisher which are pressure
equipment are classified according to Article 4 and assessed according to the
appropriate Tables.
Reason
Question Does the classification of the pressure cookers in category III for the
assessment of the design mean that also the essential safety requirements
are linked to category III?
Answer No
In accordance with Article 4 paragraph 1 (b), all the pressure cookers shall
satisfy the essential safety requirements of the directive and shall bear the CE
marking.
The determination of the category of the pressure cookers regarding essential
safety requirements following Article 13 paragraph 1 is made in accordance
with table 5 of Annex II, i.e. :
− Category I for the pressure cookers for which the product PS.V is not
greater than 50 bar.L
− Category II for the pressure cookers for which the pressure is not
greater than 32 bar and the product PS.V is over 50 bar.L and not
greater than 200 bar.L
The only differences in essential safety requirements with regard to category
are stated in Annex I sections 3.1.2, 3.1.3, 3.2.2, 4.2c and 4.3 (see also PED
Guideline B-11).
The design assessment shall be made in accordance with a module of
Category III or IV, i.e. modules B EU-type examination –production type/
design type, G, H or H1.
Reason
When module B EU-type examination –production type / design type is used
Note
and no notified body is involved at the production phase, there shall be no
marking of the identification number of the notified body.
Reason
It is foreseeable that some pressure regulators without specific safety function
Note
could be inadvertently used as safety accessories. The manufacturer of the
pressure regulator must include an appropriate warning in their instructions for
use.
Answer The guiding factor should be based on the characteristic of the pressure
accessory.
In some cases both volume and DN are considered appropriate. In such cases,
the pressure accessory must be classified in the highest category.
In the case of valves, DN is normally the more appropriate.
Reason It should be noted that some linguistic versions are unclear on this point.
See also PED Guideline B-01.
Note [x]
Reason
Note [x]
Question How does one define an unstable gas as referred to in Tables 1 & 6 of
Annex II of PED?
Note
Answer Overheating in the sense of Article 4 paragraph 1(b) means exceeding the
design temperature, for instance in the case of a failure of a safety system, or
through operator error.
Overheating is a hazard which cannot be eliminated through a safety system,
but the risk can be minimized.
However if the design temperature is chosen to take into consideration the
highest temperature in all foreseeable conditions, the hazard of overheating
does not exist.
Reason
Note Design temperature will have to take account of the highest temperature of the
material, and not only of the fluid content.
Reason
A typical solar panel would be classified as Article 4, paragraph 3 equipment,
Note
due to the maximum allowable pressure and volume.
Reason Article 2 (12) defines fluids as "gases, liquids and vapours in pure phase as
well as mixtures thereof, fluids may contain a suspension of solids" (See PED
Guideline A-24). Article 13 in connection with Article 4 only mentions gases,
liquids and vapours for classification purposes.
Note [x] The characteristics of the solid should be considered as part of the hazard
analysis and do not influence the classification of the vessel.
Question How to classify pressure equipment containing one or more fluids when a
chemical or physical reaction takes place therein ?
Answer The classification shall be determined by the fluid which gives the highest
category taking into account the starting, intermediate and final fluids, which
could arise from all reasonably foreseeable conditions.
Reason
Note [x]
Question How shall a "piping" (as defined in Article 2 (3)), comprising pipes with
different DNs, be classified?
Answer For such a piping the maximum DN used shall be the basis for the
classification.
Reason
Note [x] The term a "piping" as used above means an item of pressure equipment, and
not an "assembly" as defined in Article 2 (6).
Question A pressure vessel (PS > 0,5 bar) has a vacuum relief valve mounted to
protect against collapsing (external pressure) when drained.
Reason
Note Only those valves with a direct safety function shall be classified as a safety
accessory.
Answer This classification shall take account of the group of the fluid and of the group
of the solid and of the group of the mixture if available.
When the group of the mixture can be determined based on its classification in
the CLP Regulation, this group is used for the classification.
If not, the classification is based on the higher group of the fluid and the solid.
See also PED Guidelines A-24, B-24, B-26, B-27.
Reason
Note When a solid is suspended in a fluid the risk of the release of solid particles by
a pressure accident is substantially higher than in case of a solid block
blanketed by a fluid (case of PED Guideline B-26). This supports the different
conclusions of this guideline and PED Guideline B-26.
When the solid particles are big enough that the release of solid particles
cannot be expected in case of a pressure accident, then PED Guideline B-26
applies.
Answer No, according to the definition in Article 2 (4), a safety accessory is designed
to protect pressure equipment against exceeding the allowable limits.
Reason
Note 1 However, there are important safety implications for these devices which are
covered by the essential safety requirement Annex I Section 2.3 of the PED.
The manufacturer shall address this as part of the hazard analysis.
Reason
Note 1 The highest pressure cannot occur simultaneously on both sides; during
standstill there is no direct communication between the 2 chambers, due to the
presence of the valves; if a valve fails, the movement of the piston cannot
create pressure.
When a compressor has more than 2 chambers (i.e. several chambers
Note 2
constitute the low pressure side and several chambers constitute the high
pressure side) the above volumes V1 and V2 are the sums of the low pressure
and the high pressure chambers respectively.
Guideline B-35
Question Some piping is provided with a double envelope . How do these double
envelopes have to be considered?
Answer These double envelopes are to be considered as part of piping if the function
of these double envelopes cannot be disassociated from the internal piping
intended for the transport of the fluids.
Reason The technical rules for the design and the manufacture of these double
envelopes are usually the same as those for piping.
Note 1 The double envelopes of piping covered by this guideline are of two types:
- those intended to insulate products transported by the internal piping by
circulation of a fluid (vapour, coolant, glycol water, etc);
- or those intended to ensure the containment of the product transported in the
event of loss of tightness of the internal piping (double envelope for the
transport of very toxic fluids for example).
This guideline does not address heat exchangers (see PED Guideline B-04), or
Note 2
reactor loops.
Question Are hot blast stoves, which heat incoming cold air to a blast furnace by a
regenerative process, covered by the exclusion in Article 1 paragraph 2
(k)?
Reason While recuperators and hot blast stoves operate in different ways, the first
heating incoming cold air by heat exchange with another hot gas and the
second by the firing of an alternative heat source, they can be considered
similar for the purposes of exclusion under this article. Those hot blast stoves
should be included under Article 1 paragraph 2 (k).
Note [x]
Question How to consider, for the application of PED, a condensate trap installed
on piping?
Reason
Note [x]
Answer This exclusion concerns only exhaust and inlet silencers that are subjected to a
back-pressure lower or equal to 0,5 bar.
Generally these devices are directly in contact with atmosphere.
Silencers subjected to a back-pressure higher than 0,5 bar (for example outlet
silencer of a booster) are submitted to the directive as pressure accessories.
Reason
Note [x]
Answer The pressure accessory does not become a safety accessory by putting both
accessories together. The combination does not expand the different functions
of the individual items.
Both accessories shall be subjected to appropriate conformity assessment and
marking.
Reason
A pressure accessory equipped with a safety accessory is not an assembly
Note 1
because it does not constitute a functional whole as per Article 2 (6). See also
PED Guideline C-08.
(i) unstable explosives or explosives of Section 2.1.2 H200, H201, Table 2.1.2
Divisions 1.1, 1.2, 1.3, 1.4 and 1.5; H202, H203,
H204, H205
(ii) flammable gases, category 1 and 2; Section 2.2.2 H220, H221 Table 2.2.3
(iv) flammable liquids, category 1 and Section 2.6.2 H224, H225 Table 2.6.2
2;
(v) flammable liquids, category 3 where Section 2.6.2 H226 Table 2.6.2
the maximum allowable temperature is
above the flashpoint;
(vi) flammable solids, category 1 and 2; Section 2.7.2 H228 Table 2.7.2
(vii) self-reactive substances and Section 2.8.2 H240, H241, Table 2.8.1
mixtures, type A to F; H242
(xi) oxidising liquids, category 1, 2 and Section 2.13.2 H271, H272 Table 2.13.2
3;
(xii) oxidising solids, category 1, 2 and Section 2.14.2 H271, H272 Table 2.14.2
3;
(xiii) organic peroxides types A to F; Section 2.15.2 H240, H241, Table 2.15.1
H242
(xiv) acute oral toxicity, category 1 and Table 3.1.1 H300 Table 3.1.3
2;
(xv) acute dermal toxicity, category 1 Table 3.1.1 H310 Table 3.1.3
and 2;
(xvi) acute inhalation toxicity, category Table 3.1.1 H330, H331 Table 3.1.3
1, 2 and 3;
(xvii) specific target organ toxicity – Table 3.8.1 H370 Table 3.8.4
single exposure, category 1.
Note 1 Article 13 paragraph 1 (a) also states that "Group 1 comprises also
substances and mixtures contained in pressure equipment with a
maximum allowable temperature which exceeds the flash point of the
fluid". The purpose of this provision is to ensure that the flammability
hazard is properly addressed for those substances and mixtures which are
not classified as flammable under the CLP Regulation (based on the
temperature criteria of the CLP Regulation) but which are presenting this
hazard due to the maximum allowable temperature (TS).
For example, Heat transfer oils are not classified as flammable liquids
according to the CLP Regulation because their flashpoint is above 60 °C
(see CLP Regulation Annex I, Table 2.6.1 in Section 2.6 Flammable
Liquids, 2.6.2 Classification criteria). However, if the maximum
allowable temperature (TS) is above the flashpoint, the hazard of heat
transfer oil corresponds to a Group 1 fluid.
Note 2 Please note that the CLP Regulation is subject to adaptations to technical
progress and therefore the information in the table above should be
checked with the version of the CLP Regulation in force at the time the
equipment is placed on the market.
Note 3 For questions related to the CLP Regulation please consult your national
CLP-helpdesks. Further information on the CLP Regulation can be found
on the European Chemicals Agency (ECHA) website:
www.echa.europa.eu. On the ECHA website there is also a list with the
contact details of all national CLP-helpdesks.