Detailed Project Report Foxnut (Makhana) Processing Unit Under Pmfme Scheme

DETAILED PROJECT REPORT
FOXNUT (MAKHANA) PROCESSING UNIT
UNDER PMFME SCHEME
National Institute of Food Technology Entrepreneurship and Management
Ministry of Food Processing Industries
Plot No.97, Sector-56, HSIIDC, Industrial Estate, Kundli, Sonipat, Haryana-131028
Website: http://www.niftem.ac.in
Email: pmfmecell@niftem.ac.in
Call: 0130-2281089

PM FME‐ Detailed Project Report of Makhana Processing Unit

TABLE OF CONTENTS
S No. Topic Page

Number
1. Project Summary 3
2. About the Product 4-5
3. Process Flow Chart 6-9
4. Economics of the Project 10-27
4.1. Basis & Presumptions 10
4.2. Capacity, Utilisation, Production & Output 11-12
4.3. Premises/Infrastructure 12
4.4. Machinery & Equipment’s 13-15
4.5. Misc. Fixed Assets 16
4.6. Total Cost of Project 16
4.7. Means of Finance 16
4.8 Term Loan 17
4.9. Term Loan repayment & interest schedule 17-20
4.10. Working Capital Calculations 20
4.11. Salaries/Wages 21
4.12. Power Requirement 22
4.13. Depreciation Calculation 22
4.14. Repairs & Maintenance 23
4.15. Projections of Profitability Analysis 23
4.16. Break Even Point Analysis 24
4.17. Projected Balance Sheet 25
4.18. Cash- Flow Statement 26
4.19. Debt-Service Coverage Ratio 27

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1. PROJECT SUMMARY
1. Name of the proposed project : Foxnut (Makhana) Processing Unit
2. Nature of proposed project : Proprietorship/Company/Partnership
3. Proposed project capacity : 21600 Kg/annum (65,70,75,80&85% capacity
utilization in 1st to 5th Year respectively)
4. Raw material : Harvested Foxnut seed.

5. Major product outputs : Foxnut (Makhana)
6. Total project cost : Rs. 27.23 Lakh
 Land development, building & Civil : Nil
Construction
 Machinery and equipment’s : Rs. 16.60 Lakh
 Miscellaneous Fixed Assets : Rs. 3.50 Lakh
 Working capital : Rs. 7.13 Lakh
8. Means of Finance
 Subsidy (max 10lakhs) : Rs. 7.04 Lakh
 Promoter’s contribution (min10%) : Rs. 2.71 Lakh
 Term loan : Rs.11.06 Lakh

 Working Capital Requirement : Rs. 6.42 Lakh
9. Profit after Depreciation, Interest & Tax
 1styear : Rs. 2.05 Lakh

 2ndyear : Rs. 3.50 Lakh
 3rd year : Rs. 4.89 Lakh
 4th year : Rs. 6.36Lakh
 5th year : Rs. 8.13 Lakh
11. Average DSCR : Rs. 2.76
12. Term loan repayment : 5 Years with 6 months grace period

3

2. ABOUT THE PRODUCT
2.1. PRODUCT INTRODUCTION:
Makhana known as Fox Nut. Euryale ferox is an important crop of the Nympheaceae family. It is
often known as Makhana, Gorgon nut, or Foxnut and is cultivated in stagnant perennial bodies of
water such as ponds. Foxnut (Makhana) can be used to mix with vegetables or popped like corn
to make a delicious porridge. Makhana has been proven to be a high-nutrient, medicinally rich
food that is good for a daily healthy diet. Vitamins, minerals, and fibers are among the nutrients
present. Makhana is a high-value commodity that is only commercially grown in Bihar and parts
of eastern India. It's also grown naturally in Madhya Pradesh, Rajasthan, Jammu and Kashmir,
Tripura, and Manipur. It has a purple flower at the top of the prickly stalk, as well as flattened,
rounded green leaves that float on the water surface and resemble lotuses. It produces edible
seeds called makhana, which are widely used in Indian cuisine. Up to 80-100 makhana seeds can
be produced by a single plant. Makhana cultivation is primarily practiced in West Bengal, Bihar,
Manipur, Tripura, Assam, Madhya Pradesh, Rajasthan, and Uttar Pradesh in India. However,
Bihar is the world's largest producer of Makhana, accounting for 90% of global production.
2.2. MARKET POTENTIAL:
Makhana seeds are used to replace unhealthy snacks such as popcorn or fried chips. The
rising popularity of these products among both children and adults in countries like India,
China, Japan, South Korea, Singapore, and Thailand is expected to continue to be a
growth driver. This rise in consumption can be attributed to people's changing lifestyles,
which has coincided with increased health awareness. In addition, fox nuts' high protein and
low-fat content are expected to boost their use as a functional ingredient in the food and
4

beverage industry in the coming years. The sale of snack foods (ready-to-eat packaged
foods such as chips, extracted foods, and so on) has increased by more than six fold. In
developed countries such as Europe, the United States, Japan, and Australia, demand for
nutritious and organically produced foods is rapidly increasing. As a result, there is a lot of
scopes for Makhana to be marketed as a ready-to-eat snack both domestically and
internationally.
Dried fruits and nuts such as raisins, prunes, dates, apricots, and figs, as well as almonds,
cashews, and walnuts, were once thought to be healthy snack options. This is due to their
high nutritional value and ability to serve as a convenient on-the-go snack. However,
studies have shown that eating too many dried fruits has negative consequences due to
their high sugar and calorie content. Consumers are now switching to better alternatives as
a result of this awareness, which has created a lucrative opportunity for the lotus seed
market. The market is expected to grow steadily, owing to consumers' increasing desire to
live a healthy lifestyle. The ready-to-eat snacks/names market, with a compound annual
growth rate of approximately 13 percent between 1998 and 2014 and 220 percent from
2014 to 2019, is estimated to worth more than Rs. 50,000 crore. Changing lifestyles,
urbanization, the rise of nuclear families, and an increase in disposable income are all
major growth drivers for the segment. Product innovations, strong marketing initiatives,
and cost-effective pricing strategies have all helped to increase product affordability for
consumers.
2.3. RAW MATERIAL DESCRIPTION:
The only raw material that is required for Makhana making unit is Harvested Foxnut
seed.
5

3. PROCESS FLOW CHART
Pre-processing
Harvesting
Harvesting means collecting seeds from the ground of the pond or from the shallow water
field. Makhana is harvested around 6 a.m. to 11 a.m. and is drudgery is included in the
month of August to October by morning. To reduce the harassment of divers, an improved
system has been developed. In comparison with the conventional system with significantly
higher work output, the harvesting of Makhana seeds by the improved system requires less
drudging. The collected Makhana seeds are locally termed as giri.
Cleaning
The seeds collected are transferred into the house and stored overnight; the seeds are washed
for mud and another scrap with clear water.
Post-Harvesting
Following are the processes that are followed by the processing units after harvesting the
Makhana seed.
Drying and Storage of seeds:
The cleaned seeds from Makhana are dried, where they are dispersed for 2-3 hours in a mat
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or cemented yard with bright sunshine or by hot air dryer to reduce the moisture for easy
transportation and temporary storage by around 31 percent. The storage of Makhana is very
important and tough, even under ambient conditions; they cannot be stored for a long time.
The seeds are typically stored in the process for 20-25 days. Water must be sprinkled
regularly in order to keep the nuts fresh and maintain seed quality during storage.
Size grading:
With a set of sieves, the sun-dried seeds are divided into 5 to 7 grades by their dimensions.
The classification of Makhana seed makes it easier to heat each nut uniformly during the
roasting and increases processing efficiency.
Pre-heating:
The dried nuts are heated utilizing appropriate heat source and stirring them continuously.
The surface temperature varies between 250°C and 300°C and at full pot capacity it takes
almost 5 to 6 minutes. Humidity is reduced to approximately 20 percent following nut
preheating.
Tempering:
The storing of pre-heated seed for 48-72 hours is known as the tempering of the seeds under
ambient conditions. The seeds are deliberately tempered to lose the kernels in the hard seed
coat.
7

Roasting and popping:
It is the most important but laborious and tough operation of Makhana processing. The pre-
heated and tempered nuts are roasted with constant stirring at 290°C to 340°C surface
temperatures. The cracking of sound is heard from the seed after approximately 1.5 to 2.2
minutes. The hard shell breaks and the Makhana Pop or lawa or kernel pops out in the
expanded form which is called Makhana pop or lawa. Depending upon the quality of raw
material, the yield of Makhana varies from 35-40% on a raw seed weight basis.
Polishing:
It involves Rubbing Makhana appropriately in-between themselves. Polishing enables the

Makhana to be more white and lustered.
Grading:
The Makhana is generally classified in two levels, namely lawa and thurri. At the producer
level. Whereas thurri is half-poped, hard and reddish in colour, the lawa are swollen and
white with reddish spots.
Seasoning:
The prepared makhana if needed to be seasoned if feed to seasoning machine where it’s
seasoned with a blend of spices & salts to obtain required flavour.
Packaging:
Common gunny bags for local markets and polythene bags are used to pack popped
Makhana for distance markets.
8

Harvesting & Cleaning
Drying & Storage of
seeds
Size Grading
Pre heating
Tempering
Roasting & Poping
Polishing
Grading
Seasoning
Packaging
9

4. ECONOMICS OF THE PROJECT
4.1. BASIS & PRESUMPTIONS
1. Production Capacity of Foxnut (Makhana) is 10 kg per hr. First year, Capacity has been
taken @ 65%.
2. Working shift of 8 hours per day has been considered.
3. Raw Material stock is for 7 days and Finished goods Closing Stock has been taken for 7 days.
4. Credit period to Sundry Debtors has been given for 20 days.
5. Credit period by the Sundry Creditors has been provided for 7 days.
6. Depreciation and Income tax has been taken as per the Income tax Act, 1961.
7. Interest on working Capital Loan and Term loan has been taken at 11%.
8. Salary and wages rates are taken as per the Current Market Scenario.
9. Power Consumption has been taken at 14 KW.
10. Increase in sales and raw material costing has been taken @ 5% on a yearly basis.
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4.2. CAPACITY, UTILIZATION, PRODUCTION & OUTPUT
COMPUTATION OF PRODUCTION OF FOXNUT(MAKHANA)
Items to be Manufactured
Foxnut(Makhana)
Machine capacity Per hour 10 Kg

Total working Hours 8
Machine capacity Per Day 80 Kg
Working days in a month 25 Days
Working days per annum 300
Wastage Considered 10%
Raw material requirement 24000 Kg
Final Output per annum after wastage 21600 Kg
Final Product to be packed in 1 kg Packet
Number of Packets per annum 21600 1 Kg Packet
Production of Foxnut(Makhana)
Production Capacity KG
1st year 65% 14,040
2nd year 70% 15,120
3rd year 75% 16,200
4th year 80% 17,280
5th year 85% 18,360

11

Raw Material Cost

Year Capacity Rate Amount
Utilisation (per Kg) (Rs. in lacs)
1st year 65% 320.00 49.92
2nd year 70% 336.00 56.45

3rd year 75% 353.00 63.54
4th year 80% 371.00 71.23
5th year 85% 390.00 79.56
COMPUTATION OF SALE
Particulars 1st year 2nd year 3rd year 4th year 5th year
Op Stock - 328 353 378 403
Production 14,040 15,120 16,200 17,280 18,360

Less : Closing Stock 328 353 378 403 428
Net Sale 13,712 15,095 16,175 17,255 18,335
Sale price per packet 600.00 630.00 662.00 695.00 730.00
Sales (in Lacs) 82.27 95.10 107.08 119.92 133.84
4.3. PREMISES/INFRASTRUCTURE
The approximate total area required for complete factory setup is 2000-2500 Sq. ft. for
smooth production including storage area. It is expected that the premises will be on rental.
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4.4. MACHINERY & EQUIPMENTS
Machine Name Description Machine Image.

Seed washing The machines are used
machine with for washing fruit and

paddle beater remove mud and other
scraps with clear water.
Size Grader This machine is used for

machine Grading and Separating
the Makhana seed
according to their size.
Hot air dryer A hot air dryer is a machine
designed to separate water
vapor or moisture from a

given product. A hot air
dryer works very simple
machine and It is consists of
blower heater.
Environmental air is drawn
into a heater/blowing unit
and heated via a filter.
13

Rotary Roaster The dried nuts are heated by

placing them in this machine
and rotate them
continuously.
Sieve Separator This is the machine use for grade the

processed Makhana into different
grades depending on their sizes.
Filling and This Makhana packing machine is

packaging mainly used for the packaging of
machine Makhana into appropriate packages
according to market demand
Seasoning
This machine is used to
Machine
season the given product
with appropriate flavouring
i.e. spice & salt blends.

14

Conveyer A conveyor is a common material

machine handling device, which moves
material between locations.

Material These Equipments are used for
handling and material handling. Other equipments
other like water pumps, weighing machine,
Equipments bucket elevator etc are also used.
Machine Unit Rate Price

Inclined material feeding conveyor 1 110000 110000
Automatic rotary roaster 1 125000 125000
Automatic rotary roaster masala flavoring 1 130000 130000
machine
Hot foil batch coding machine 1 20000 20000
Air compressor 1 35000 35000
Four head Packing machines 1 490000 490000
Air dryer, Seed washing machine, bucket - 400000 400000
elevator etc.
Material handling and other equipment’s (Bins, - 350000 350000
trolley, conveyor, silos, weighing machine, etc.)
Note: Total Machinery cost shall be Rs 16.60 lakh including equipment’s but excluding
GST and Transportation Cost.
15

4.5. MISCELLANEOUS FIXED ASSETS

 Water Supply Arrangements
 Furniture & Fixtures
 Computers & Printers
4.6. TOTAL COST OF PROJECT
COST OF PROJECT
(in Lacs)
PARTICULARS Amount
Land & Building Owned/Rented

Plant & Machinery 16.60
Miscellaneous Assets 3.50
Working capital 7.13
Total 27.23

4.7. MEANS OF FINANCE
MEANS OF FINANCE
PARTICULARS AMOUNT
Own Contribution (min 10%) 2.71
Subsidy @35%(Max. Rs 10 Lac) 7.04
Term Loan @ 55% 11.06
Working Capital (Bank Finance) 6.42
Total 27.23
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4.8. TERM LOAN: Term loan of Rs. 11.06 Lakh is required for project cost of
Rs. 27.23 Lakh
4.9. TERM LOAN REPAYMENT& INTEREST SCHEDULE
REPAYMENT SCHEDULE OF TERM LOAN

Interest 11.00%
Closing
Year Particulars Amount Addition Total Interest Repayment Balance
1st Opening Balance
1st month - 11.06 11.06 - - 11.06
2nd month 11.06 - 11.06 0.10 - 11.06
3rd month 11.06 - 11.06 0.10 - 11.06
4th month 11.06 - 11.06 0.10 11.06
5th month 11.06 - 11.06 0.10 11.06
6th month 11.06 - 11.06 0.10 11.06
7th month 11.06 - 11.06 0.10 0.20 10.85
8th month 10.85 - 10.85 0.10 0.20 10.65
9th month 10.65 - 10.65 0.10 0.20 10.44
10th month 10.44 - 10.44 0.10 0.20 10.24
11th month 10.24 - 10.24 0.09 0.20 10.03
12th month 10.03 - 10.03 0.09 0.20 9.83

1.09 1.23
2nd Opening Balance
1st month 9.83 - 9.83 0.09 0.20 9.62
2nd month 9.62 - 9.62 0.09 0.20 9.42
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3rd month 9.42 - 9.42 0.09 0.20 9.21
4th month 9.21 - 9.21 0.08 0.20 9.01
5th month 9.01 - 9.01 0.08 0.20 8.80
6th month 8.80 - 8.80 0.08 0.20 8.60
7th month 8.60 - 8.60 0.08 0.20 8.39
8th month 8.39 - 8.39 0.08 0.20 8.19
9th month 8.19 - 8.19 0.08 0.20 7.98
10th month 7.98 - 7.98 0.07 0.20 7.78
11th month 7.78 - 7.78 0.07 0.20 7.57
12th month 7.57 - 7.57 0.07 0.20 7.37

0.96 2.46
3rd Opening Balance
1st month 7.37 - 7.37 0.07 0.20 7.17
2nd month 7.17 - 7.17 0.07 0.20 6.96
3rd month 6.96 - 6.96 0.06 0.20 6.76
4th month 6.76 - 6.76 0.06 0.20 6.55
5th month 6.55 - 6.55 0.06 0.20 6.35
6th month 6.35 - 6.35 0.06 0.20 6.14
7th month 6.14 - 6.14 0.06 0.20 5.94
8th month 5.94 - 5.94 0.05 0.20 5.73
9th month 5.73 - 5.73 0.05 0.20 5.53
10th month 5.53 - 5.53 0.05 0.20 5.32
11th month 5.32 - 5.32 0.05 0.20 5.12
12th month 5.12 - 5.12 0.05 0.20 4.91
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0.69 2.46
4th Opening Balance
1st month 4.91 - 4.91 0.05 0.20 4.71
2nd month 4.71 - 4.71 0.04 0.20 4.50
3rd month 4.50 - 4.50 0.04 0.20 4.30
4th month 4.30 - 4.30 0.04 0.20 4.09
5th month 4.09 - 4.09 0.04 0.20 3.89
6th month 3.89 - 3.89 0.04 0.20 3.68
7th month 3.68 - 3.68 0.03 0.20 3.48
8th month 3.48 - 3.48 0.03 0.20 3.28
9th month 3.28 - 3.28 0.03 0.20 3.07
10th month 3.07 - 3.07 0.03 0.20 2.87
11th month 2.87 - 2.87 0.03 0.20 2.66
12th month 2.66 - 2.66 0.02 0.20 2.46

0.42 2.46
5th Opening Balance
1st month 2.46 - 2.46 0.02 0.20 2.25
2nd month 2.25 - 2.25 0.02 0.20 2.05
3rd month 2.05 - 2.05 0.02 0.20 1.84
4th month 1.84 - 1.84 0.02 0.20 1.64
5th month 1.64 - 1.64 0.02 0.20 1.43
6th month 1.43 - 1.43 0.01 0.20 1.23
7th month 1.23 - 1.23 0.01 0.20 1.02
8th month 1.02 - 1.02 0.01 0.20 0.82

9th month 0.82 - 0.01 0.20 0.61
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0.82
10th month 0.61 - 0.61 0.01 0.20 0.41
11th month 0.41 - 0.41 0.00 0.20 0.20
12th month 0.20 - 0.20 0.00 0.20 -

0.15 2.46
DOOR TO DOOR 60 MONTHS
MORATORIUM
PERIOD 6 MONTHS
REPAYMENT PERIOD 54 MONTHS
4.10. WORKING CAPITAL CALCULATIONS

COMPUTATION OF CLOSING STOCK & WORKING CAPITAL (in Lacs)

PARTICULARS 1st year 2nd year 3rd year 4th year 5th year
Finished Goods
1.65 1.84 2.05 2.28 2.52
Raw Material
1.16 1.32 1.48 1.66 1.86
Closing Stock 2.81 3.16 3.53 3.94 4.38
COMPUTATION OF WORKING CAPITAL REQUIREMENT

TRADITIONAL METHOD (in Lacs)
Particulars Amount Own Margin Bank Finance
Finished Goods & Raw Material 2.81
Less : Creditors 1.16
Paid stock 1.65 10% 0.16 90% 1.48
Sundry Debtors 5.48 10% 0.55 90% 4.94
7.13 0.71 6.42
MPBF 6.42
WORKING CAPITAL LIMIT DEMAND ( from Bank) 6.42
Working Capital Margin 0.71
20

4.11. SALARY & WAGES
BREAK UP OF LABOUR CHARGES
Particulars Wages No of Total

Rs. per Month Employees Salary
Plant Operator 15,000 2 30,000

Supervisor 18,000 1 18,000
Skilled (in thousand rupees) 12,000 2 24,000
Unskilled (in thousand rupees) 8,500 2 17,000
Total salary per month 89,000
Total annual labour charges (in lacs) 10.68
BREAK UP OF STAFF SALARY CHARGES
Particulars Salary No of Total

Rs. per Month Employees Salary
Administrative Staff 6,500 1 6,500
Manager 18,000 1 18,000
Accountant 15,000 1 15,000
Total salary per month 39,500
Total annual Staff charges (in lacs) 4.74
21

4.12 POWER REQUIREMENT
Utility Charges (per month)

Particulars value Description
Power connection required 14 KWH
consumption per day 112 units
Consumption per month 2,800 units

Rate per Unit 10 Rs.
power Bill per month 28,000 Rs.
4.13. DEPRECIATION CALCULATION
COMPUTATION OF DEPRECIATION (in Lacs)

Description Plant & Machinery Miss. Assets TOTAL
Rate of Depreciation 15.00% 10.00%
Opening Balance - - -
Addition 16.60 3.50 20.10

Total 16.60 3.50 20.10
Less : Depreciation 2.49 0.35 2.84
WDV at end of Year 14.11 3.15 17.26
Additions During The Year - - -
Total 14.11 3.15 17.26
Total 11.99 2.84 14.83
Total 10.19 2.55 12.75
Total 8.67 2.30 10.96
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4.14. REPAIR & MAINTENANCE: Repair & Maintenance is 2.5% of Gross Sale.
4.15. PROJECTIONS OF PROFITABILITY ANALYSIS
PROJECTED PROFITABILITY STATEMENT (in Lacs)
Capacity Utilisation % 65% 70% 75% 80% 85%
SALES
Gross Sale
Foxnut(Makhana) 82.27 95.10 107.08 119.92 133.84
Total 82.27 95.10 107.08 119.92 133.84

COST OF SALES
Raw Material Consumed 49.92 56.45 63.54 71.23 79.56
Electricity Expenses 3.36 3.86 4.44 5.11 5.62
Depreciation 2.84 2.43 2.08 1.78 1.53
Wages & labour 10.68 11.75 12.92 14.22 15.35
Repair & maintenance 2.06 2.38 2.68 3.00 3.35
Packaging 1.65 1.90 2.14 2.40 2.68
Cost of Production 70.50 78.77 87.81 97.74 108.09
Add: Opening Stock /WIP - 1.65 1.84 2.05 2.28
Less: Closing Stock /WIP 1.65 1.84 2.05 2.28 2.52
Cost of Sales 68.86 78.58 87.60 97.51 107.84
GROSS PROFIT 13.42 16.52 19.48 22.41 26.00
16.31% 17.37% 18.19% 18.69% 19.43%
Salary to Staff 4.74 5.69 7.11 7.82 8.76
Interest on Term Loan 1.09 0.96 0.69 0.42 0.15
Interest on working Capital 0.71 0.71 0.71 0.71 0.71
Rent 3.60 3.96 4.36 4.79 5.27
selling & adm exp 1.23 1.71 1.61 1.80 2.01
TOTAL 11.37 13.02 14.46 15.53 16.89
NET PROFIT 2.05 3.50 5.02 6.88 9.11
2.49% 3.68% 4.68% 5.74% 6.81%
Taxation - - 0.13 0.52 0.98
PROFIT (After Tax) 2.05 3.50 4.89 6.36 8.13
23

4.16. BREAK EVEN POINT ANALYSIS
BREAK EVEN POINT ANALYSIS

Year I II III IV V
Net Sales & Other Income 82.27 95.10 107.08 119.92 133.84
Less : Op. WIP Goods - 1.65 1.84 2.05 2.28
Add : Cl. WIP Goods 1.65 1.84 2.05 2.28 2.52
Total Sales 83.92 95.29 107.29 120.15 134.09
Variable & Semi Variable Exp.

Raw Material Consumed 49.92 56.45 63.54 71.23 79.56
Electricity Exp/Coal Consumption at 85% 2.86 3.28 3.78 4.34 4.78
Wages & Salary at 60% 9.25 10.46 12.02 13.22 14.47
Selling & adminstrative Expenses 80% 0.99 1.37 1.28 1.44 1.61
Interest on working Capital 0.705871 0.705871 0.705871 0.705871 0.705871
Repair & maintenance 2.06 2.38 2.68 3.00 3.35
Packaging 1.65 1.90 2.14 2.40 2.68
Total Variable & Semi Variable Exp 67.42 76.55 86.15 96.34 107.14
Contribution 16.50 18.74 21.14 23.81 26.95
Fixed & Semi Fixed Expenses

Electricity Exp/Coal Consumption at 15% 0.50 0.58 0.67 0.77 0.84
Wages & Salary at 40% 6.17 6.97 8.01 8.81 9.64
Depreciation 2.84 2.43 2.08 1.78 1.53
Selling & adminstrative Expenses 20% 0.25 0.34 0.32 0.36 0.40
Rent 3.60 3.96 4.36 4.79 5.27
Total Fixed Expenses 14.45 15.24 16.13 16.93 17.84
Capacity Utilization 65% 70% 75% 80% 85%

OPERATING PROFIT 2.05 3.50 5.02 6.88 9.11
BREAK EVEN POINT 57% 57% 57% 57% 56%
BREAK EVEN SALES 73.49 77.51 81.83 85.44 88.76
24

4.17. PROJECTED BALANCE SHEET
PROJECTED BALANCE SHEET (in Lacs)
Liabilities
Capital
opening balance 9.80 10.80 12.18 14.05
Add:- Own Capital 2.71
Add:- Retained Profit 2.05 3.50 4.89 6.36 8.13
Less:- Drawings 2.00 2.50 3.50 4.50 6.00
Subsidy/grant 7.04
Closing Balance 9.80 10.80 12.18 14.05 16.18
Term Loan 9.83 7.37 4.91 2.46 -
Working Capital Limit 6.42 6.42 6.42 6.42 6.42
Sundry Creditors 1.16 1.32 1.48 1.66 1.86
Provisions & Other Liab 0.40 0.50 0.60 0.72 0.86
TOTAL : 27.61 26.40 25.60 25.30 25.31
Assets
Fixed Assets ( Gross) 20.10 20.10 20.10 20.10 20.10
Gross Dep. 2.84 5.27 7.35 9.14 10.67
Net Fixed Assets 17.26 14.83 12.75 10.96 9.43
Current Assets
Sundry Debtors 5.48 6.34 7.14 7.99 8.92
Stock in Hand 2.81 3.16 3.53 3.94 4.38
Cash and Bank 2.05 2.08 2.18 2.40 2.58
TOTAL : 27.61 26.40 25.60 25.30 25.31
25

4.18. CASH FLOW STATEMENT
PROJECTED CASH FLOW STATEMENT (in Lacs)
SOURCES OF FUND
Own Margin 2.71

Net Profit 2.05 3.50 5.02 6.88 9.11
Depriciation & Exp. W/off 2.84 2.43 2.08 1.78 1.53
Increase in Cash Credit 6.42 - - - -
Increase In Term Loan 11.06 - - - -
Increase in Creditors 1.16 0.15 0.17 0.18 0.19
Increase in Provisions & Oth lib 0.40 0.10 0.10 0.12 0.14
Sunsidy/grant 7.04
TOTAL : 33.68 6.18 7.36 8.96 10.98
APPLICATION OF FUND
Increase in Fixed Assets 20.10
Increase in Stock 2.81 0.35 0.38 0.41 0.44
Increase in Debtors 5.48 0.85 0.80 0.86 0.93
Repayment of Term Loan 1.23 2.46 2.46 2.46 2.46
Drawings 2.00 2.50 3.50 4.50 6.00

Taxation - - 0.13 0.52 0.98
TOTAL : 31.62 6.16 7.26 8.74 10.80
Opening Cash & Bank Balance - 2.05 2.08 2.18 2.40

Add : Surplus 2.05 0.02 0.10 0.22 0.18
Closing Cash & Bank Balance 2.05 2.08 2.18 2.40 2.58
26

4.19. DEBT SERVICE COVERAGE RATIO
CALCULATION OF D.S.C.R
CASH ACCRUALS 4.89 5.93 6.97 8.15 9.66

Total 5.98 6.89 7.66 8.57 9.81
REPAYMENT
Instalment of Term Loan 1.23 2.46 2.46 2.46 2.46
Total 2.31 3.41 3.14 2.87 2.60
DEBT SERVICE COVERAGE RATIO 2.58 2.02 2.44 2.98 3.77

AVERAGE D.S.C.R. 2.76
27

Detailed Project Report Foxnut (Makhana) Processing Unit Under Pmfme Scheme

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Detailed Project Report Foxnut (Makhana) Processing Unit Under Pmfme Scheme

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DETAILED PROJECT REPORT

FOXNUT (MAKHANA) PROCESSING UNIT

UNDER PMFME SCHEME

National Institute of Food Technology Entrepreneurship and Management

Ministry of Food Processing Industries

Plot No.97, Sector-56, HSIIDC, Industrial Estate, Kundli, Sonipat, Haryana-131028

S No. Topic Page

4. Raw material : Harvested Foxnut seed.

 Promoter’s contribution (min10%) : Rs. 2.71 Lakh

 Term loan : Rs.11.06 Lakh

 1styear : Rs. 2.05 Lakh

2. ABOUT THE PRODUCT

2.1. PRODUCT INTRODUCTION:

2.2. MARKET POTENTIAL:

2.3. RAW MATERIAL DESCRIPTION:

3. PROCESS FLOW CHART

Drying and Storage of seeds:

Roasting and popping:

It involves Rubbing Makhana appropriately in-between themselves. Polishing enables the

4. ECONOMICS OF THE PROJECT

4.1. BASIS & PRESUMPTIONS

2. Working shift of 8 hours per day has been considered.

4. Credit period to Sundry Debtors has been given for 20 days.

9. Power Consumption has been taken at 14 KW.

4.2. CAPACITY, UTILIZATION, PRODUCTION & OUTPUT

COMPUTATION OF PRODUCTION OF FOXNUT(MAKHANA)

Machine capacity Per hour 10 Kg

Raw Material Cost

2nd year 70% 336.00 56.45

Production 14,040 15,120 16,200 17,280 18,360

4.4. MACHINERY & EQUIPMENTS

Machine Name Description Machine Image.

machine with for washing fruit and

Size Grader This machine is used for

Hot air dryer A hot air dryer is a machine

designed to separate water

vapor or moisture from a

Rotary Roaster The dried nuts are heated by

Sieve Separator This is the machine use for grade the

Filling and This Makhana packing machine is

Conveyer A conveyor is a common material

Machine Unit Rate Price

4.5. MISCELLANEOUS FIXED ASSETS

4.6. TOTAL COST OF PROJECT

Land & Building Owned/Rented

4.7. MEANS OF FINANCE

Total 27.23

4.9. TERM LOAN REPAYMENT& INTEREST SCHEDULE

REPAYMENT SCHEDULE OF TERM LOAN

1st month - 11.06 11.06 - - 11.06

2nd month 11.06 - 11.06 0.10 - 11.06

3rd month 11.06 - 11.06 0.10 - 11.06

4th month 11.06 - 11.06 0.10 11.06

5th month 11.06 - 11.06 0.10 11.06

6th month 11.06 - 11.06 0.10 11.06

7th month 11.06 - 11.06 0.10 0.20 10.85

8th month 10.85 - 10.85 0.10 0.20 10.65

9th month 10.65 - 10.65 0.10 0.20 10.44

10th month 10.44 - 10.44 0.10 0.20 10.24