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Assignment 2

This document summarizes the idealization and modeling process for a static structural analysis of a bench vice lead screw using ANSYS. It includes: 1) Classifying the problem as a static structural analysis and focusing on linear behavior 2) Stating the objectives, assumptions, and boundary conditions of modeling the lead screw subjected to a 400N force 3) Listing preliminary expected results as tensile stress, deformation, safety factor, von Mises stress, and shear stress on the lead screw 4) Selecting stainless steel for the lead screw material and structural steel for the jaw materials in the model

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Tsundzuka Khosa
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© © All Rights Reserved
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Download as PDF, TXT or read online on Scribd
41 views

Assignment 2

This document summarizes the idealization and modeling process for a static structural analysis of a bench vice lead screw using ANSYS. It includes: 1) Classifying the problem as a static structural analysis and focusing on linear behavior 2) Stating the objectives, assumptions, and boundary conditions of modeling the lead screw subjected to a 400N force 3) Listing preliminary expected results as tensile stress, deformation, safety factor, von Mises stress, and shear stress on the lead screw 4) Selecting stainless steel for the lead screw material and structural steel for the jaw materials in the model

Uploaded by

Tsundzuka Khosa
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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ASSIGNMENT 2

2487216_KHOSA

By Tsundzuka Donald Khosa


MECHANICS OF SOLID SM1 2022 | MENC5012A
MECN5012A Assignment 2 2487216_Khosa

Table of Contents
1. Idealization ........................................................................................................................ 2
1.1. Problem classification ................................................................................................. 2
1.2. Physical Model .......................................................................................................... 2
1.2.1. Objective .............................................................................................................. 2
1.2.2. Assumptions......................................................................................................... 3
1.2.3. Boundary conditions ............................................................................................ 3
1.2.4. Results .................................................................................................................. 3
1.3. Preliminary Results ...................................................................................................... 4

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MECN5012A Assignment 2 2487216_Khosa

1. Idealization

1.1. Problem classification

 We are dealing with a static structural problem. We are focusing on the linear
behavior of the structure.

1.2. Physical Model


1.2.1. Objective

 To Use Ansys to solve static structural analysis problems.


 To use Ansys Mechanical to create and control mesh globally and locally to
deal with defects on our geometry mesh.
 To use a solving tool to investigate the Bench vice lead screw for deformation,
allowable stresses on the lead screw, and safety factors.
 Problem Statement:
 The lead screw is to withstand the force of 400 N applied to the lever.
 My goal is to determine the allowable working stress on the lead screw.
 The stress due to the force applied to the lever should not exceed the
yield strength of the screw’s material. Allowable stress<Syt

Figure 1

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MECN5012A Assignment 2 2487216_Khosa

1.2.2. Assumptions

Constraints are represented on the base of the fixed jaw, movable and fixed jaws
with the screw, and screw with the lever.
 Fixed jaw (The fixed jaw is fixed and supported on the base).
 Fixed jaw and the lead screw (Screw).
 Fixed jaw and Movable jaw (Frictionless support).
 Movable jaw and the screw (No separation, screw-free to rotate).
 Screw and lever (Frictionless support).
Due to the supports and the applied force, I expect allowable stress on the screw
and deformation.

1.2.3. Boundary conditions

 I will apply a point load of 400 N on the end of the lever.


 The Fixed jaw is fixed on the table.

1.2.4. Results

 Tensile stress.
 Total deformation.
 Safety factor.
 Von Mises Stress
 Shear stress.

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MECN5012A Assignment 2 2487216_Khosa

1.3. Preliminary Results

Calculation:

Lead Screw Material: Stainless steel

The load applied on the lever:

Stresses on the lead screw

VON MISES STRESS

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MECN5012A Assignment 2 2487216_Khosa

2. Modeling

Material selected

Materials Density Young’s Poisson’s Syt(Mpa) Shear


(kg/m3) Modulus(Gpa) ratio Madulus(Mpa)
Stainless 7750 193 0.31 207 470.5
steel
Structural 7850 200 0.3 200 725.34
Steel

I selected stainless steel for the lead screw and structural steel for the jaw’s body.

3. Appendix
Ansys Report

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