Drawing A Cylinder 029

029, 039 SCS 03-2009 3.28

1
Drawing A Cylinder 029

Reference Item number Qty Description

1 1127 020 1210 1 Cylinder with piston Ø 46 mm (1)

☐ 2, 4 - 7, 14
2 1127 030 2003 1 Piston Ø 46 mm (1)
☐ 4 - 7

3 ✻ 1127 030 2000 1 Piston Ø 45 mm (1) ⇥ X 39 305 257 (46.1997)

☐ 4, 5, 8

4 1110 034 1500 1 Piston pin 10x6x32 (1)

5 9463 650 1000 2 Snap ring 10 (1)
6 0000 988 5211 1 Connector (1)
7 1118 034 3001 2 Piston ring Ø 46x1.5 mm (1)

8 ✻ 1113 034 3006 2 Piston ring Ø 45x1.5 mm (1) ⇥ X 39 305 257 (46.1997)

9 9512 003 2340 1 Needle cage 10x14x13 (1)

10 1127 030 0402 1 Crankshaft (1)
10 1127 030 0411 1 Crankshaft (1) available in Brazil only
11 9503 003 0440 2 Grooved ball bearing 6203 (1)
12 9639 010 1743 2 Oil seal 17x30x4.4 (1) (14.2000)
12 9639 003 1743 2 Oil seal 17x30x4.4 (1) (14.2000)
13 1127 021 2500 1 Engine pan (1)
14 9075 478 4735 4 Pan head self-tapping screw IS-D6x52 (1)
15 0783 830 2000 1 Tube of sealant Dirko HT red (1)
16 1127 084 0900 1 Shroud (1)
17 1127 084 4100 1 Shutter (1)
18 9075 478 3015 2 Pan head self-tapping screw IS-D4x15 (1)

(1) 029, (2) 039

029, 039 SCS 03-2009 3.28

2
Drawing B Cylinder 039

029, 039 SCS 03-2009 3.28

3
Drawing B Cylinder 039

Reference Item number Qty Description

1 1127 020 1213 1 Cylinder with piston Ø 49 mm (2)

☐ 2 - 6, 13
2 1127 030 2005 1 Piston Ø 49 mm (2)
☐ 3 - 5
3 1127 034 3007 2 Piston ring Ø 49x1.5 mm (2)
3 1127 034 3000 2 Piston ring Ø 49x1.5 mm (2) available in Brazil only
4 1110 034 1500 1 Piston pin 10x6x32 (2)
5 9463 650 1000 2 Snap ring 10 (2)
6 0000 988 5211 1 Connector (2)
7 9512 003 2340 1 Needle cage 10x14x13 (2)
8 1127 030 0402 1 Crankshaft (2)
8 1127 030 0411 1 Crankshaft (2) available in Brazil only
9 9503 003 0440 2 Grooved ball bearing 6203 (2)
10 9639 010 1743 2 Oil seal 17x30x4.4 (2) (14.2000)
10 9639 003 1743 2 Oil seal 17x30x4.4 (2) (14.2000)
11 1127 021 2500 1 Engine pan (2)
13 9075 478 4735 4 Pan head self-tapping screw IS-D6x52 (2)
14 0783 830 2000 1 Tube of sealant Dirko HT red (2)
15 1127 084 0900 1 Shroud (2)
17 1127 084 4100 1 Shutter (2)
18 9075 478 3015 2 Pan head self-tapping screw IS-D4x15 (2)

(1) 029, (2) 039

029, 039 SCS 03-2009 3.28

4
Drawing C Engine housing

029, 039 SCS 03-2009 3.28

5
Drawing C Engine housing

Reference Item number Qty Description

1 1127 020 3003 1 Engine housing

☐ 2 - 11, 13
2 1128 640 9100 1 Valve
3 0000 974 1200 1 Notched pin 2.6x8
4 1120 162 5200 1 Pin
5 1127 664 2400 1 Collar screw
6 1127 790 9900 1 Annular buffer
7 9645 945 7444 1 O-ring 4x1.5
8 1121 162 5200 1 Pin
9 1123 162 5205 1 Pin
10 1123 162 5200 1 Pin
11 0000 967 3662 1 Warning pictogram MS
12 1127 664 2405 1 Collar screw
13 0000 350 0525 2 Filler cap
☐ 14
14 9645 948 7734 2 O­ring 25x3.5

15 ✻ 1127 350 0500 1 Filler cap USA, BR (15.1998), (26.2000)

☐ 16 - 18
16 ✻ 0000 359 1220 1 Sealing ring USA, BR (15.1998), (26.2000)
17 ✻ 0000 350 0900 1 Rope USA, BR (15.1998), (26.2000)
18 ✻ 0000 353 0600 1 Hook USA, BR (15.1998), (26.2000)
19 ✻ 0000 350 0520 1 Filler cap USA, BR (15.1998), (26.2000)
☐ 16 - 18

20 1123 791 7300 1 Plug

21 1117 350 5800 1 Tank vent
☐ 22
22 1120 358 8105 2 Vent insert
23 1127 358 7702 1 Hose
24 0000 350 3500 1 Pickup body
1127 007 1003 1 Spur gear / chain adjusting screw kit
☐ 25, 26
25 1 Spur gear (D)
26 1 Adjusting screw (D)
27 1127 640 1900 1 Tensioner slide
28 1123 664 1400 1 Thrust pad
29 1127 664 2200 1 Cover
30 9075 478 3015 1 Pan head self-tapping screw IS-D4x15

(1) 029, (2) 039

029, 039 SCS 03-2009 3.28

6
Drawing D Oil pump, Clutch

029, 039 SCS 03-2009 3.28

7
Drawing D Oil pump, Clutch

Reference Item number Qty Description

1 1127 640 3204 1 Oil pump

☐ 2 - 4, 6 - 9
2 0000 958 0408 2 Washer
3 0000 997 0615 1 Compression spring

4 1127 647 0602 1 Pump piston 0.88 mm

5 ✻ 1127 647 0601 1 Pump piston 0.88 mm (60.2006)

6 1121 641 9400 1 Bearing bushing

7 1128 647 4806 1 Control bolt

8 9380 620 1090 1 Roll pin 2x10
9 9646 945 0160 2 O-ring 4x2
10 1127 640 9200 1 Elbow connector
☐ 11
11 9645 945 7444 1 O-ring 4x1.5
12 1127 647 9400 1 Hose
13 1127 640 3800 1 Pickup body
14 9075 478 3015 2 Pan head self-tapping screw IS-D4x15
15 1125 640 7110 1 Worm
☐ 16
16 1125 647 2400 1 Spring
1127 160 2051 1 Clutch
☐ 17 - 21
17 1127 162 3200 1 Carrier
18 1125 162 0802 3 Clutch shoe
19 1127 162 3000 3 Retainer
20 0000 997 0909 3 Tension spring
21 1127 162 1000 1 Cover washer

22 ✻ 1125 162 3201 1 Carrier (26.2000)

23 ✻ 1125 162 3000 1 Retainer (26.2000)

(1) 029, (2) 039

029, 039 SCS 03-2009 3.28

8
Drawing D Oil pump, Clutch

029, 039 SCS 03-2009 3.28

9
Drawing D Oil pump, Clutch

Reference Item number Qty Description

24 1125 640 2005 1 Chain sprocket 0.325" 7T

24 1125 640 2008 1 Chain sprocket 0.325" 8T USA
24 1125 640 2004 1 Chain sprocket 3/8" 7T
25 9512 933 2260 1 Needle cage 10x13x10
26 0000 958 1021 1 Washer Ø 33 mm
27 9460 624 0801 1 E-clip 8x1.3
1125 007 1002 1 Rim sprocket kit 3/8" 7T
☐ 27 - 30
28 0000 642 1231 1 Rim sprocket 3/8" 7T
29 1 Clutch drum (D)
30 0000 958 1022 1 Washer Ø 27 mm
1125 007 1000 1 Rim sprocket kit 0.325" 8T
☐ 27, 29 - 31
31 0000 642 1234 1 Rim sprocket 0.325" 8T
1125 007 1001 1 Rim sprocket kit 0.325" 7T
☐ 27, 29, 30, 32
32 0000 642 1236 1 Rim sprocket 0.325" 7T

(1) 029, (2) 039

029, 039 SCS 03-2009 3.28

8
Drawing E Chain brake

029, 039 SCS 03-2009 3.28

11
Drawing E Chain brake

Reference Item number Qty Description

1 1127 792 9100 1 Hand guard

2 1128 160 5000 1 Lever
3 1121 162 5010 1 Lever
4 0000 997 0628 1 Spring
5 0000 958 0521 1 Washer
6 1127 162 5800 1 Strap
7 9460 624 0400 2 E-clip 4
8 1125 160 5400 1 Brake band
1127 160 5550 1 Tension spring with cover
☐ 9 - 11
9 1127 021 1102 1 Cover
10 1 Tension spring (D)
11 1125 162 8002 1 Hose 20 mm / 13/16''
12 9075 478 3015 2 Pan head self-tapping screw IS-D4x15
13 1119 656 7705 1 Chain catcher
14 9075 478 4115 1 Pan head self-tapping screw IS-D5x16
15 1125 640 1701 1 Chain sprocket cover
☐ 16, 17
16 1121 648 6610 4 Bumper strip
17 1125 656 1501 1 Guard
18 0000 955 0801 2 Hexagon nut M8
19 1127 148 1200 1 Screw
20 1127 149 0650 1 Muffler gasket
☐ 21
21 9331 630 0120 3 Conical spring washer 5
22 1127 140 0601 1 Muffler Standard
☐ 28
23 1127 140 0605 1 Muffler AUS, CDN
☐ 26, 27
24 1127 140 0606 1 Muffler USA
☐ 26, 27

25 ✻ 1127 140 0605 1 Muffler USA ⇥ X 39 304 256

☐ 26, 27

26 1127 141 9000 1 Screen USA, AUS, CDN

27 1127 145 1606 1 Cover USA, AUS, CDN
28 1127 145 1601 1 Cover Standard
29 9216 263 0700 3 Hexagon nut M5
30 1127 149 0601 1 Muffler gasket (2) USA
31 1128 664 0500 1 Bumper spike (B)
32 1127 664 0500 1 Bumper spike USA, AUS, CDN
33 9075 478 4115 2 Pan head self-tapping screw IS-D5x16 (B)
34 1127 791 7200 1 Sleeve
34 1118 791 7205 1 Sleeve available in Brazil only
35 0000 967 3630 1 Instruction label (1) USA

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029, 039 SCS 03-2009 3.28

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Drawing E Chain brake

029, 039 SCS 03-2009 3.28

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Drawing E Chain brake

Reference Item number Qty Description

36 0000 967 3612 1 Instruction label (2) USA

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029, 039 SCS 03-2009 3.28

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Drawing F Ignition system

029, 039 SCS 03-2009 3.28

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Drawing F Ignition system

Reference Item number Qty Description

1 1127 400 1200 1 Flywheel

2 0000 955 0802 1 Collar nut M8x1

3 0000 400 1300 1 Ignition module

☐4-6

4 1 Ignition lead 175 mm (D)

0000 405 0600 1 Ignition lead 1 m (A,B)
0000 930 2251 1 Ignition lead 10 m (A,B)
5 0000 989 1010 1 Grommet
6 0000 448 1250 1 Lead retainer
7 9291 021 0120 1 Washer 5.3
8 9075 478 4155 2 Pan head self-tapping screw IS-D5x24
9 1110 400 7005 1 Spark plug Bosch WSR 6 F
9 0000 400 7000 1 Spark plug NGK BPMR7A
10 1128 405 1000 1 Spark plug boot
11 0000 998 0604 1 Torsion spring
12 1127 440 3001 1 Wiring harness
☐ 13
13 0000 989 0814 1 Grommet
14 1125 084 8900 1 Grommet
15 1123 440 2200 1 Ground wire
16 9075 478 3015 1 Pan head self-tapping screw IS-D4x15
17 1127 141 2200 1 Manifold
18 9771 021 2620 1 Hose clip Ø 36x5
19 1127 141 8600 1 Impulse hose
20 0000 967 3694 1 Warning pictogram Filler cap USA

21 ✻ 0000 967 3692 1 Warning pictogram Filler cap (15.1998)

(1) 029, (2) 039

029, 039 SCS 03-2009 3.28

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Drawing G Fan housing with rewind starter

029, 039 SCS 03-2009 3.28

17
Drawing G Fan housing with rewind starter

Reference Item number Qty Description

1127 080 2103 1 Fan housing with rewind starter

☐ 1, 3, 4 - 8, 10, 11, 13
1127 080 2108 1 Fan housing with rewind starter (2) available in Brazil only
☐ 1, 3, 4 - 7, 9, 10, 12, 13
1 1127 080 1802 1 Fan housing
☐4
2 9075 478 4155 4 Pan head self-tapping screw IS-D5x24
3 0000 967 1500 1 Nameplate STIHL
4 1110 084 9102 1 Bushing
5 1129 190 0601 1 Rewind spring
6 1128 195 0400 1 Rope rotor
7 1113 195 8200 1 Starter rope Ø 3.5x960 mm
0000 930 2203 1 Starter rope Ø 3.5 mm x 30.5 m (A,B)
8 1125 195 7200 1 Pawl
9 1125 195 7200 2 Pawl (2) available in Brazil only
10 0000 958 0923 1 Washer
11 1118 195 3500 1 Spring
12 1128 195 3500 1 Spring (2) available in Brazil only
13 1121 195 3400 1 Starter grip
14 1128 190 3400 1 Starter grip ElastoStart (B)
☐ 15
15 1128 190 2900 1 Starter rope Ø 3.5 mm (B)
0000 930 2267 1 Starter rope Ø 3.5 mm / 28 pieces (A,B)

(1) 029, (2) 039

029, 039 SCS 03-2009 3.28

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Drawing H Handle housing

029, 039 SCS 03-2009 3.28

19
Drawing H Handle housing

Reference Item number Qty Description

1 1127 790 1001 1 Handle housing

☐ 2 - 5, 8, 9
2 1122 122 6602 2 Collar screw
3 1127 442 1600 1 Contact spring
4 1128 182 1005 1 Throttle trigger
5 9371 470 2640 1 Cylindrical pin 5x24
6 1127 182 1500 1 Throttle rod
7 1117 182 0805 1 Trigger interlock
8 1117 182 4500 1 Torsion spring
9 1127 967 1503 1 Model plate

10 ✻ 1127 967 1507 1 Model plate 029 S (26.2000)

11 ✻ 1127 967 1510 1 Model plate 039 (26.2000)
12 ✻ 1127 967 1505 1 Model plate 029

13 1117 141 1800 1 Sleeve

14 1128 121 8600 1 Washer
15 1127 120 0650 1 Carburetor HD-19C
16 1127 120 0604 1 Carburetor HD-18C (1) USA
17 1127 120 0605 1 Carburetor HD-21C (2) USA
18 1127 121 7000 1 Baffle
19 1127 120 1620 1 Air filter
☐ 21
19 1127 120 1621 1 Air filter, fleece
☐ 21

20 ✻ 1127 120 1610 1 Air filter (46.1997)

☐ 21
20 ✻ 1127 120 1611 1 Air filter, flocked (46.1997)
☐ 21

21 1124 141 8300 2 Slotted nut

22 1124 121 9100 1 Bushing
23 9210 260 0700 2 Hexagon nut M5
24 1127 124 1500 1 Prefilter
25 1128 123 7502 1 Grommet
26 1127 182 0900 1 Switch shaft
27 1123 791 0600 1 Handle molding
28 9075 478 3015 1 Pan head self-tapping screw IS-D4x15

(1) 029, (2) 039

029, 039 SCS 03-2009 3.28

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Drawing H Handle housing

029, 039 SCS 03-2009 3.28

21
Drawing H Handle housing

Reference Item number Qty Description

29 1127 140 1900 1 Carburetor box cover

☐ 30
30 1123 141 2300 1 Twist lock
31 1127 790 1700 1 Handlebar
☐ 32
32 1123 790 9900 2 Annular buffer
33 1123 791 7300 2 Plug
34 9075 478 4155 7 Pan head self-tapping screw IS-D5x24
35 1123 791 2805 1 Annular buffer
36 1123 791 7310 2 Plug
37 0000 967 3500 1 Instruction label USA
38 0000 967 3685 1 Instruction label BR
39 0000 967 3605 1 Warning pictogram Filler cap USA

40 ✻ 0000 967 3692 1 Warning pictogram Filler cap

(1) 029, (2) 039

029, 039 SCS 03-2009 3.28

20
Drawing J Carburetor HD­19C

029, 039 SCS 03-2009 3.28

23
Drawing J Carburetor HD­19C

Reference Item number Qty Description

1127 120 0650 1 Carburetor HD-19C

☐ 1 - 33, 35
1 4116 121 5100 1 Inlet needle
2 4116 121 5000 1 Inlet control lever
3 4116 122 3002 1 Spring
4 1113 121 9200 1 Spindle
5 1114 122 7400 1 Round head screw
6 1128 121 5403 1 Valve jet
7 4117 122 9402 1 Plug
8 1128 129 0906 1 Gasket
9 4116 121 4700 1 Metering diaphragm
10 1128 121 0801 1 End cover
11 1121 122 7101 4 Screw
12 4116 121 4800 1 Pump diaphragm
13 4116 129 0902 1 Gasket
14 1127 121 0800 1 End cover
15 1114 122 7100 1 Screw
16 1127 122 3200 1 Torsion spring
17 1127 120 7100 1 Throttle shaft with lever
18 1117 122 9000 1 E-clip
19 1127 121 3301 1 Throttle shutter
20 1115 122 7400 1 Round head screw
21 1127 122 3205 1 Torsion spring
22 1127 120 7200 1 Choke shaft with lever
23 1123 122 9000 1 E-clip
24 1122 121 2900 1 Choke shutter
25 1110 122 7400 1 Round head screw
26 1127 122 6201 1 Idle speed adjustment screw
27 1128 122 3003 2 Spring
28 1127 122 6701 1 High speed adjustment screw
☐ 30
29 1128 122 6803 1 Low speed adjustment screw
☐ 30
30 4203 122 3600 1 Sealing ring
31 1114 121 7800 1 Strainer
32 1122 121 7700 1 Clamp
33 1127 121 5602 1 Fixed jet 0.58
34 1130 121 5600 1 Fixed jet 0.54 (B) High altitude
35 4116 121 0800 1 End cover (B)
1127 007 1062 1 Set of carburetor parts
☐ 1, 3, 8, 9, 12, 13

(1) 029, (2) 039

029, 039 SCS 03-2009 3.28

24
Drawing K Carburetor HD­18C, HD­21C (only USA)

029, 039 SCS 03-2009 3.28

25
Drawing K Carburetor HD­18C, HD­21C (only USA)

Reference Item number Qty Description

1127 120 0604 1 Carburetor HD-18C (1)

☐ 1 - 33, 35
1127 120 0605 1 Carburetor HD-21C (2)
☐ 1 - 33, 35
1 4116 121 5100 1 Inlet needle
2 4116 121 5000 1 Inlet control lever
3 4116 122 3002 1 Spring
4 1113 121 9200 1 Spindle
5 1114 122 7400 1 Round head screw
6 1128 121 5403 1 Valve jet
7 4117 122 9402 1 Plug
8 1128 129 0906 1 Gasket
9 4116 121 4700 1 Metering diaphragm
10 1128 121 0801 1 End cover
11 1121 122 7101 4 Screw
12 4116 121 4800 1 Pump diaphragm
13 4116 129 0902 1 Gasket
14 1127 121 0800 1 End cover
15 1114 122 7100 1 Screw
16 1127 122 3200 1 Torsion spring
17 1127 120 7100 1 Throttle shaft with lever
18 1117 122 9000 1 E-clip
19 1133 121 3301 1 Throttle shutter
20 1115 122 7400 1 Round head screw
21 1127 122 3205 1 Torsion spring
22 1127 120 7200 1 Choke shaft with lever
23 1123 122 9000 1 E-clip
24 1122 121 2900 1 Choke shutter
25 1110 122 7400 1 Round head screw
26 1127 122 6201 1 Idle speed adjustment screw
28 1128 122 6703 1 High speed adjustment screw
☐ 30
29 1127 122 6800 1 Low speed adjustment screw
☐ 30
30 4203 122 3600 1 Sealing ring
31 1114 121 7800 1 Strainer
32 1122 121 7700 1 Clamp
33 1120 121 5600 1 Fixed jet 0.56 (1)
33 1127 121 5602 1 Fixed jet 0.58 (2)
34 1130 121 5600 1 Fixed jet 0.54 (B) (1,2) High altitude
35 4203 121 2700 2 Cap
36 5910 890 4500 1 Puller (B)
1127 007 1062 1 Set of carburetor parts
☐ 1, 3, 8, 9, 12, 13

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029, 039 SCS 03-2009 3.28

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Drawing L Carburetor HD-5

029, 039 SCS 03-2009 3.28

27
Drawing L Carburetor HD-5

Reference Item number Qty Description

✻ Carburetor HD-5 (C)

☐ 1 - 34
1 ✻ 4116 121 5100 1 Inlet needle
2 ✻ 4116 121 5000 1 Inlet control lever
3 ✻ 4116 122 3002 1 Spring
4 ✻ 1113 121 9200 1 Spindle
5 ✻ 1114 122 7400 1 Round head screw
6 ✻ 1115 121 5401 1 Valve jet
7 ✻ 4117 122 9402 1 Plug
8 ✻ 1128 129 0906 1 Gasket
9 ✻ 4116 121 4700 1 Metering diaphragm
10 ✻ 4116 121 0800 1 End cover
11 ✻ 1106 122 7400 4 Round head screw
12 ✻ 4116 121 4800 1 Pump diaphragm
13 ✻ 4116 129 0902 1 Gasket
14 ✻ 1127 121 0800 1 End cover
15 ✻ 1114 122 7100 1 Screw
16 ✻ 1127 122 3200 1 Torsion spring
17 ✻ 1127 120 7100 1 Throttle shaft with lever
18 ✻ 1117 122 9000 1 E-clip
19 ✻ 1133 121 3301 1 Throttle shutter
20 ✻ 1115 122 7400 1 Round head screw
21 ✻ 1127 122 3205 1 Torsion spring
22 ✻ 1127 120 7200 1 Choke shaft with lever
23 ✻ 1123 122 9000 1 E-clip
24 ✻ 1122 121 2900 1 Choke shutter
25 ✻ 1110 122 7400 1 Round head screw
26 ✻ 1127 122 6200 1 Idle speed adjustment screw
27 ✻ 4116 122 3001 2 Spring
28 ✻ 1127 122 6700 1 High speed adjustment screw
29 ✻ 4116 122 6800 1 Low speed adjustment screw
30 ✻ 1114 121 7800 1 Strainer
31 ✻ 1122 121 7700 1 Clamp
32 ✻ 1116 122 9000 1 E-clip
33 ✻ 1127 121 5600 1 Fixed jet 0.58
34 ✻ 1120 122 3600 1 Sealing ring
✻ 1127 007 1060 1 Set of carburetor parts
☐ 1 - 3, 8, 9, 12, 13, 30

(1) 029, (2) 039

029, 039 SCS 03-2009 3.28

28
Drawing M Tools, Extras

029, 039 SCS 03-2009 3.28

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Drawing M Tools, Extras

Reference Item number Qty Description

1 1 Combination wrench (D)

2 0000 792 9129 1 Chain scabbard
3 1129 890 3401 1 Combination wrench
3 1123 890 3410 1 Combination wrench available in Brazil only
4 0000 890 2300 1 Screwdriver
4 0000 890 2305 1 Screwdriver available in Brazil only
5 0000 891 0801 1 Tool roll (B)
6 1110 893 4000 1 Filing gauge (B)
7 0783 830 2000 1 Tube of sealant Dirko HT red (B)
8 0812 370 1000 1 Screwdriver T27x120x70 (B)
9 0000 792 9132 1 Chain scabbard extension up to 63 cm (B)
0751 010 1110 1 Lead 10 m / 33' (A,B)
0000 930 2251 1 Ignition lead 10 m (A,B)

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029, 039 SCS 03-2009 3.28

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