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SINO

DIGITAL READOUTS

SDS2MS

Operation Manual
Dear Users:
1、Thank you for purchasing the products of the digital readout device
of Guangzhou Lokshun CNC Equipment Ltd. "Sino", " " is its registered
trademark. It is a precision measurement products and mainly for various
types of manual machine tools machining or testing equipment to provide a
Detection and localization function.
2、Guangzhou Lokshun CNC Equipment Ltd has the" " registered
trademarks.
Notice : Please read the following safety instructions and
precautions for safety operation of the new digital display meter device.

When using the manual:


● Chapters and sections are listed in the table of contents( see P5
ahead).
● This manual includes some instructions for panel keys of SDS2MS digital
display meter and other series, including.
the readout used for 2 axis milling machine and
SDS2MS
grinding machine and lathe machine

It is recommended that:
● Instructions for panel keys of the SDS2MS digital display meter that is
applicable to this manual are listed in P1~4 of the above Section 1.
● Read through follow safety precautions and Section 2( see P61~66),
which are very important to the safe operation of your digital display meter.

Safety Precautions:
Caution:
■ Do not dampen or splash coolant directly onto the unit to avoid electric shock
or fire.
Warning:
■ Do not open the enclosure optionally to avoid electric shock, there is no
element repairable by the user inside. Turn to appointed technician for repair.
■ If the unit is not used for along time, the chargeable lithium batteries for data
retention inside the digital display meter will be damaged. Please contact
Guangzhou Lokshun CNC Equipment Ltd. agent or professional technicians
for battery replacement when using it again.
Notes:
● Disconnect power plug promptly if the digital display meter emits smog or
peculiar smells, when an electric shock or fire may be caused when
continuing to use it. Please contact Guangzhou Lokshun CNC Equipment Ltd.
or dealer and never attempt to repair it by yourself.
● The digital display meter constitutes a precision detection device with an
optical electronic ruler. Once the connecting wires between the two parts are
broken or damaged of surface during use, error in detection data might be
caused, to which the user should pay special attention.
● Do not repair or refit the digital display by yourself, otherwise a fault or
damage might be caused. In the case of abnormality, please contact
Guangzhou Lokshun CNC Equipment Ltd. or dealer.
● Once the optical electronic ruler used in the digital display meter is damaged,
do not replace it with rulers of other brands, because products of different
companies have their respective characteristics, indicators and wiring. Never
make wiring without the guide of professional technicians, otherwise the
digital display meter might get into fault.


The displacement sensor complies with 2006/95/EC directive for

low-voltage electric apparatus and 2004/108/EC directive for EMC.

Our company has passed the authorization and the audit of ISO9001 Quality
System, ISO14001 Environmental System, OHSAS18001 Occupational
Health and Safety System.

Notice: The Interpretation of this manual belongs to Guangzhou Lokshun CNC


Equipment Ltd.
Forgive product upgrades without further notice.
Illustration of Panel and Keyboard

1
Illustration of Panel and Keyboard

Caption of the Keyboard of SDS2MS

Keys for Axis selection

X Returning the displayed


Value to zero(X Axis )

Returning the displayed


Value to zero(Y Axis )
0 1 2 3 4
Entry keys for digits
5 6 7 8 9

+ - × ÷ = Operation Key (in Calculation


function key)

Calculation function key


(in Calculation function key)

Input (calculation result)


canceling key(in Calculation
function key)

Key for “Inverting”


Trigonometric Functions
(in Calculation function key)


√ Square root calculating key
(in Calculation function key)

Entry keys for decimal point

2
Illustration of Panel and Keyboard

± Entry key plus or minus symbol

Key for entering data


1
2

Function key for getting one half

Key for the conversion the


meter System/ British system
display

Function key for Sleep

Function key for 200 zero


Position

R angular ARC function key


(ARC Function key)

Function key for circle equally


Dividing (PCD Function key)

Function key for drilling holes


along an oblique line

Angular surface processing


function key; In calculation
function as sine trigonometric
function key

3
Illustration of Panel and Keyboard

Progressive inner chamber


processing function key; In
calculation function as cosine
trigonometric function key

Tool compensation function key;


In calculation function as
tangent trigonometric function
key

Key for the conversion of


relative/absolute display

Key for the selection of


upper/lower term or plane
procession

4
Catalog

Catalog
A. Basic Function …………………………………………………… 1

B. Smooth R ………………………………………………………….13

C. Simple R …………………………………………………………..22

D. Hole Drilling Along An Oblique Line …………………………...29

E. The Function For 200 Point ………………………………………33

F. PCD Circle Equally Dividing Holes………………………………42

G. Angular Surface Processing ………………………………………46

H. The Progressive Progressing ……………………………………..51

I. The Function Calculator Function ………………………………..54

J. N3 Function…………………………………………………………57

Additional sheet ………………………………………………………61

5
A. Basic Function

A. Basic Functions

1
A. Basic Function

We take pleasure to tell you that this machine tool optical digital display ruler
device you are using is the one most popular in Europe.
You will be able to use this device easily after you have read this manual
thoroughly. Thank you!

I. Usage model

0
1. Start, Self check
Special mark for
1) Selecting the power voltage, number 0 milling machine
switching the power on of axes

Display resolution

2) Self check of the meter


X
3) Self check finished,
Message screen displays
enter working mode "ALE"or"INC"or"ZER"

2. Setting of System
In process of self check, key , then the system enter setting mode after
self check finished.

X
1) Setting axis X resolution.
Setting different resolution according to keying different numbers.
Number key 7 8 9 1 2 5 0
Resolution(um) 0.1 0.2 0.5 1 2 5 10
Key , next step

2) Setting axis Y resolution.


Setting method alike axis X
Key , next step

3) Setting counts direction of axis X linear encoder.


X
X
Key 0 as positive direction count. ALE

Key 1 as reverse direction count.

Key , next step

2
A. Basic Function

4) Setting counts direction of axis Y linear encoder.


Setting method alike axis X. X

Key , next step

5) choose compensation type


0 choose line error compensation “LINEAR”;

1 choose Segmented error compensation

“SEGMENT”;
Press ,next step

6) Self test. X

Key twice, the Self-test program started


then key to quit.

3. Returning the displayed Value to zero


1) It is possible to return to zero any X

point, take the example of X axis


display.
X
2) Key 0

4. Presetting data
1) As shown in the figure, after the processing
A B C
of Hole A finished, the position of the
working piece has been adjusted, Hole B
is to be processed. 5
13
20
2) Align the Tool with Hole A.

3) Select the key for axis, key X

3
A. Basic Function

4) Key 5 ,Enter the value(If the entered value


X
is wrong, key and enter the correct one
again)

5) Key , (If any mistake is found now, X

repeat steps 3~5).

6) Move the machine table to the position X


of 13, and the processing at Point B can
start.

D
5. Absolute/relative/user coordinate display
C E

10
mode.
B
20 10
10 A
Key , the absolute/relative display M
mode will convert one the other, following are 10
30
operations. 50

1) Let the Tool point to Point M


X
reset under the absolute mode.
Key or 0

2) Move the machine tool to X

Position A.

3) Move the machine tool to X

Position. B.

4) Key 0
X

5) Move the machine tool to X

Position C.

4
A. Basic Function

6) Move the machine tool to X


Position D.

7) Return to the absolute mode X

8) Move the machine tool to X

Position E.

Note: The resetting in the absolute and the relative display mode must be
done separately. In absolute display mode, “ALE” is displayed on Message
Screen. It is in absolute display mode when “INC” is display Message Screen.

Keying , can also realize the conversion between the two display
mode, and it is also possible to enter the display mode of 200 sets of user
coordinates, as shown in the following circulating schematic diagram.

Key and enter the display mode of 200 sets of user coordinates directly.
Enter the number

Key digit keys, such as Entered the display mode


5 0 of No. 50 set of relative
coordinates.

6
1
2

6. key display
144

As shown in the figure, the enter

5
A. Basic Function

between two points is to be found.

1) Move the tool along the direction of arrow and let it come to touch the one and
the other edges of the working piece, then determine the center position.

X
2) Key axis key
1

X
2

3) Key

4) Move the machine tool to bring the X


axis displayed value into zero, and
the center position is reached.

7. "M/I" (The mm System/inch System) Conversion Display.

Key ,the size displayed in the A B


mm System/inch system will convert
one to the other.
1"
2.4"

1) The original display is in the mm X


system, and the display in inch is
desired.

2) Key X

X
3) Move the machine tabe to 2.4

4) Enter processing mode of Hole B

5) Key X

8. Linear Error Compensation


The linear error compensation function is used to make the linear correction
of the system error of the grating metering system.
Correction factor S =(L-L')/(L/1000) mm/m

6
A. Basic Function

L---the actually metered length (mm)


L'---the displayed value on digital display meter (mm)
S---the actually factor (mm/m), "+" symbol means the actual length is larger, and
"-" symbol means the actual length is smaller.
Compensation range: -1.500 mm/m~+1.500 mm/m
Example: The Actual metered length of the machine tool machine table is
1000 mm, and the display value on the digital display meter is 999.98 mm.
S=(1000-999.98)/(1000/1000)=0.02 mm/m
1) Select the axis
modificatory coefficient used last time
2) Key X

3) Key the new correction factor in: X


0 0 2

4) Key
Note: The linear error compensation can be carried in both absolute
display mode (the message screen displays ALE).

9. Segmented error compensation


Note: only in Metric system can do Segmented error compensation . After
Segmented error compensation, the display can be converted freely betweef
Metric system and Imperial system.
There are two methods for Segmented error compensation of the digital
display meter:
1. To carry out error compensation taking the start point as the mechanical
origin. (Figure 1)
2. To carry out error compensation taking the 1st absolute zero of the raster
ruler as the mechanical origin. (Figure 2)

7
A. Basic Function

L: The distance of effective range of raster ruler


L1: Length of the compensation segment
L2: Effective distance of the compensation segment

1. Set up according to the sketch map 1. The parameter set-up method is as


follows:
1) Move the raster ruler to the
smallest end of the coordinate data Enter into the ALE right-angle coordinate
system

2) Press , enter into the input function of multi-segment compensation


of X axis (the set-up method for Y axis and Z axis is the same as X axis.)

3) Input the quantity of compensation segments


(Figuer 1):
Press 6

(Figuer 2):

Press 5
Press , next step
Remarks: The quantity of compensation segments of any axis is input in X
axis.

4) Input the length of compensation segments


Press input compensation length value
Press , next step

5)Find the mechanical origin


There are two methods for setting the compensation origin.
1、directly press to choose the current position as origin.
2、Press to choose the 1st absolute zero of the raster ruler as the
mechanical origin.
8
A. Basic Function

Move towards the positive direction of X axis of the


machine tool and search for the 1st absolute zero of the raster ruler as the
mechanical origin. After find the origin, then auto enter the next step for data input.
This time the X-axis displays the raster ruler fact value, and Y-axis displays the
former compensation value(if the readout is first compensated, the Y-axis display a
uncertain value).
6) Input the compensation setup of the 1st segment
At this time, firstly move the
X-axis raster ruler towards the
positive direction. When the raster ruler is moved around the length of the
compensation value(the compensation length in Step 4 is ±0.5mm), the
display of Y axis is dimmed and enters into the status of value setting status,
at this time input the standard value of Y axis or the exact value measured by
laser (this method is implemented in every set-up point)
Press 12 0

(When press ,Y-axis will displays the X-axis’s value, and that means the
compensation value has been setup. If the value input is wrong, don’t move the
raster ruler, and press ,then press , this time the digit-display LED of
Y-axis will be in input state, and input the right value again.)
coordinate value
Press , and enter into the next set-up point
Remarks: In this function, the display of X
axis is the coordinate value, while Y axis
displays the standard value or the
measurement value by laser The standard value or the
measurement value by laser

7) Input the compensation setup of the 2nd segment


Press 2 0

Press , enter into the next set-up point

8) Input the compensation setup of the 3rd segment


Press 3 0

Press , and enter into the next set-up point

9
A. Basic Function

9) Input the compensation setup of the 4th segment


Press 4 0

Press , and enter into the next set-up point

10) Input the compensation setup of the 5th segment


Press 5 0

Press , and enter into the next set-up point

11) Input the compensation setup of the 6th segment


Press 6 0

After the setup is finished, press key to exit.


Remarks: The input zone for the compensation value of Y axis and Z axis is the
coordinate display zone of X axis.

2. The cancellation method of Segmented compensation value


The Segmented compensation value is only aimed at the digit display meter,
raster ruler and machine tool set up together. If the raster ruler or digit display
meter whose Segmented compensation value is set up in a machine tool is moved
to another machine tool, the Segmented compensation value needs to be reset.
When the Segmented compensation function is not needed, the Segmented
compensation value is to be cancelled. The cancellation method is:
According to the set-up method of Segmented compensation indicated above,
when it is indicated to input the quantity of compensation points, input 0 as the
compensation segment, then all the compensation setup parameters are initialized.
At this time, all the compensation values set up before are cancelled automatically.

3. Finding the function of the mechanical origin


If there is power off when the raster ruler is moving, or the rater ruler is
moved before the power is on, after re-start, the mechanical origin needs to be
found again. Because of movement in power off or before power on, the
coordinate origin of the machine tool can not match the value in the digit display
meter. If the mechanical origin is not found, the misplaced relationship is brought
into the later user coordinate system. As when calculating the user coordinate, the

10
A. Basic Function

Segmented compensation value is found according to the wrong mechanical


coordinate, thus there is big error of the displayed coordinate.
The method of finding mechanical origin is as follows:
1.Move the raster ruler to the position which is initially set up as the
mechanical origin, and then set up Segmented compensation. When inputting
the quantity of compensation segment and the compensation length, do not
make any change, and press directly to skip. Enter into the interface for
choosing compensation method, press . The interior of digit display meter
handles automatically. At this time, directly press key to quit the Segmented
compensation setup, and finish finding the mechanical origin.(Remarks: It is
applicable to setting up parameters according to sketch map 1)
2.Firstly move the raster ruler to the smallest value, and then set up
Segmented compensation. When inputting the quantity of compensation
segments and the compensation length, do not make any change, and
press .directly to skip. Enter into the interface for choosing compensation
method, press ,to enter X axis to find the status of absolute zero.
Move the raster ruler towards the positive direction. When the absolute zero is
found, it is the mechanical origin. The interior of digit display meter handles
automatically. At this time, directly press key to quit the Segmented
compensation setup, and finish finding the mechanical origin.(Remarks: It is
applicable to setting up parameters according to sketch map 2)
Note: When find the mechanical origin, the user-coordinate will resume.
Advise: find the mechanical origin before start work after power on to
assure the coordinate origin of the machine tool can match the value in the
digit display meter.

10. Power Interruption Memory

During the processing of a working piece, there may occur power


interruptions or needed temporary turnoffs, the digital display box will
automatically store the working state (such as the working mode in every axis,
displayed data and the linear error compensation factor) just before every
interruption event in its memory. Every time when the machine is turn on again,
the digital display box will recover to its working state just before the interruption
event after self checking, and the valve just before the interruption (turn off) event
will recover, and the processing will continue.

11
A. Basic Function

11. Sleep Switch (no this function for the digital display box with 3-axis
display)

The switch on the back panel of the digital display box may once be turned
off during the processing of a working piece. It is true that the SDS2MS Series
digital box has its interruption memory, but the machine tool may have been
moved after the event. In such a case, when the machine is turned on again, the
working state just before the interruption event will be displayed again, but this is
not the actual new situation. If the operator want to suspend the processing for his
(her) rest time or any time he (she) is occupied by other thing, the sleep switch can
be used to avoid the above mentioned situation.
In not ALE working state, if there a need of Sleep Switch Off, key ,the
digital display box will turn off the display. When restarting the processing,
key ,and the box will turn on all the display. No matter how the machine tool
was moved after the display had been turned off, the box will “see” and “keep in
mind” the end state after the machine tool have been moved. When the display has
been turned on again, the displayed working state will be the actual state.

Note: When the sleep switch has been turned off, the digital display box is not
really in the turnoff sate; if the power switch on the back panel of the
box has been turned off, the sleep switch losses its function.

12
B. Smooth R

B.Smooth R

13
B. Smooth R

Smooth R Arc Calculation function (ARC Function)


In the processing of moulds, it often happens that the processing of circular
arc is indispensable. For the case that the processing is arranged for a single
working piece, the required contour is simple and not too much processing of
circular arc will be involved, it may involve much dissipation in both time and
money to arrange the job to a digital control machine tool.
The advanced smooth R arc Calculation function provided in SDS2MS
model digital display box makes it possible to complete the processing of a single
piece such as moulding copper electrode easily and quickly with a universal
milling machine. This arc Calculation function makes it possible to freely control
the smoothness of the circular arc. The distance between two adjoining working
points is uniform, the smoothness of the circular arc can be control through the
control of this distance.
This function is used in the processing of circular arc. ①The display on the
message window prompts the operator to enter all the parameters have to be
defined, so it is very easy to operate. ②This function can based on the input
maximal cut (MAX CUT) calculates out the most proper depth of cut, and so, the
smoothness of the circular arc in thoroughly in the operator’s control.
1) An operator without experience in this must at first get a clear understanding of
the coordinate system in using the Arc R calculating function.
Note: The arrow direction is
the positive direction of
coordinate axes.

Z
Y

X
XY plane

XZ plane YZ plane Fig. 1


14
B. Smooth R

2) Let us recognize the plane coordinate and the start and end angles of a
circular arc.
In Plane XY、XZ or YZ, the coordinate of a point is its position with respect
to the zero point on the plane.
Y
30 30 The coordinate of zero point O:(0,0)
20 20
The coordinate of Point A:(20,20)
C A
The coordinate of Point B:(30,10)
The coordinate of Point C:(-20,20)
B
20

D O (0,0) The coordinate of Point D:(-30,10)


10 10

X The coordinate of Point E:(-30,-10)


The coordinate of Point F:(-20,-20)
20

E G
The coordinate of Point G:(30,-10)
H
F The coordinate of Point H:(20,-20)
Fig. 2

In Plane XY、XZ or YZ, the start and end angle of a circular arc is counted in
anti clockwise.
As shown in Fig. 3:
From A to B 0° 90°
Arc AB
Y
Form B to A 90° 0°
B 90°
E From B to C 90° 180°
45°
A 0° Arc BC
180°
X From C to B 180° 90°
C 360°
From C to D 180° 270°
D 270° Arc CD
Fig. 3
From D to C 270° 180°

From A to D 360° 270°


Arc DA
From D to A 270° 360°

From E to B 45° 90°


Arc BE
From B to E 90° 45°

15
B. Smooth R

3) The procedure in using the Arc R Calculation function.


As shown in the figures(a)、(b)and (c), reset all the axes after finishing the
installation of Tool and the related tool setting (assign the position of the tool after
tool setting as the zero point).
Key R
, enter the Arc R Calculation function.

1. Select the smooth R function (SMOOTH).


The center axis
2. Select the processing plane XY、XZ or YZ.
(ARC-XY) R
(ARC-XZ) O
A
(ARC-YZ)
(a)
3. Enter the center position of the circular
arc:(CT POS)
The center position of the circular arc is the A F
B
position of the circle with respect to the position
O E
of the tool just after tool setting and reset. (b)
In the processing the arc in XZ or YZ plane:
As shown in Fig. (b) when a flat end milling tool
is used, the circle center position is the position
of Point O with respect to Point B on the tool. C A O
As shown in Fig. (c) when a circular arc milling
tool is used, the circle center position is the position (c)
of Point O with respect to Point C on the tool.
In the processing of the arc in Plane XY, as shown MAX CUT
in Fig. (a), the circle center position is the position of
the center axis of the tool.
(d)
4. Enter the radius of the circle (RADIUS)

5. Enter the diameter of the tool (TL DIA)

Note: In the processing of the arc in Plane XZ or YZ, as show in Fig. (b) an end
mill is used and the working point is Point B, the diameter of the tool is not
involved in the processing, so, you must enter (TL DIA) =0.

6. Enter the maximal cut (MAX CUT)


When this function is used in the processing of circular arc, the cut of every
cutting feed is uniform, as shown in Fig. (d).

7. Enter the start angle of the circular arc (ST ANG)


16
B. Smooth R

This determines the position of the first cut feed in the processing of circular arc.
As show in Fig.(b), the start angle is 0° if the arc is to be processed from Point E
to Point F, and 90° when from F to E.

8. Enter the end angle of the arc (ED ANG)


This determines the position of the last cut feed in the processing of circular arc.
As shown in Fig. (b), the end angle is 90° if the arc is to be processed from Point E
to Point F, but 0 when from F to E.

9. Determine inner/outer circle mode:


For outer circular arc, as shown in Fig. (b), RAD+TL.
For inner circular arc, as shown in Fig. (c), RAD -TL.

10. Move the machine tool to the start point of the processing in
following with the display on axes, and then start the point by point
processing.

11. You can quit the Arc R Calculation function as will, just key R

(Ⅰ) *Take the processing of the arc shown in the figure in page 22 as an
example.
1) At first, finish tool setting, reset, key R
,
and enter ARC function.

2)choose smooth function


press
press

3) Select processing plane

Key or

4) Select Plane XY
Key

5) Enter the position of the circle center.


If finish the tool setting as shown in Fig. (a).
Key 4 2 5 X

2 2 5

Key

17
B. Smooth R

If finish the tool setting as shown in Fig. (b).


Key 2 2 5 ±

2 2 5 ±

Key X

R20
20 40

φ5

φ5

(a) (b)
6) Enter the radius of the circle. X
Key 2 0

Key

7) Enter the diameter of the tool. X

Key 5
Key

8) Enter the maximal cut. X

Key 1
Key

9) Enter the start angle of the arc. X

Key 0
Key

10) Enter the end angle of the arc. X


Key 9 0

Key

11) Determine inner/outer circle mode.


Key or
Key X
Key
18
B. Smooth R

12) It is display that the processing start at


the first point.
Tool setting as Fig. (a) X

Tool setting as Fig. (b) X

13) Move the machine tool to bring the X

display value on X- and Y-axes


into zero, reach the start point of R.

14) Key or and the position of any processing point may come to be
displayed, and you can move the machine tool to bring the displayed values
on the both axes into zero and reach the position of the corresponding point of
the R circular arc.

(Ⅱ) *Take the processing of the working piece shown in the figure on the
right as the third example:

0
R1
1. For the processing of this working piece, it is 15

necessary to calculate out the start and end angles


of the arc at first.
17.3
Refer to the figure.
α=arc cos(17.3/2)/10≈30°
30° 30°
The start angle (ST ANG)of the arc is 30°,
and the end angle (ED ANG) is 150°. (a)
φ5
2. At first, finish tool setting and return the boring
ring scales on X- and Z- axes to zero.

1) Key R
, enter ARC function.
(b)

2)choose smooth function


press
press

19
B. Smooth R

3) Select processing plane.

Key or

4) Select Plane XZ.


Key

5) Enter the position of the circle center


Key 1 1 1 5

1 2 5 ±

X
Key

6) Enter the radius of the circle. X


Key 1 0
Key

*Now a circular arc mill is used, finish the tool setting as shown in Fig. (b)

7) Enter the diameter of the tool. X


Key 5
Key

8) Enter the maximal cut. X

Key 1
Key

9) Enter the start angle of the arc. X


Key 1 5 0
Key

10) Enter the end angle of the arc. X


Key 3 0

Key

11) Determine inner/outer circle mode.


Key or
Key X

Key

20
B. Smooth R

12) It is display that the processing start at X


the first point.

13) enter the processing and display X

the first point.

14) Press or to display the every processing position, Move the machine tool
to bring the display value on X- and Y-axes into zero, that’s the each point of
R.

You may quit ARC function at will, just key R


.

21
C. Simple R

C.Simple R

22
C. Simple R

Simple Arc R Calculation function:


One who is not quite at home in the concepts of plane coordinates will feel
difficult in using smooth arc function. If the arc to be processed is simple enough,
and the required smoothness is average, the simple arc R function may be a good
choice.
In general, the processing of a circular arc will be realized in one of the eight ways
shown below, using end mill or circular arc mill.

1 2 3 4

5 6 7 8

*The operation procedure of the simple arc R function.


Let the tool face just at the arc, and key R

, enter arc R Calculating function.


As to how to let the tool face just at the start point, just refer to (1) in page 30.

1. Select the simple R function (SIMPLE).

23
C. Simple R

2. Select the processing way among the preset 1 to 8 ways, the prompt:
“WHICH”.
3. Select the processing plane, XY、XZ or YZ.
(ARC-XY)
(ARC-XZ)
(ARC-YZ)
4. Enter the of the circular arc (RDDIUS)
5. Enter the diameter of the tool (TL DLA): When processing the arc in Planes XZ
and YZ, end mill is used and the processing in carried by the end edge of the
tool, so the diameter valve to be entered should be zero.(refer to step 5 in the
operation procedure of the smooth R function).

6. Enter the maximal cut (MAX CUT):


MAX CUT
When processing an arc in Planes XZ

MAX CUT
and YZ, “MAX CUT” in the simple R
function is defined as the depth of cut
in each cut feed in Z axis direction
(see Fig. a) the maximal cut can be
changed during the processing. Fig. (a) Fig. (b)
When processing an arc in plane XY,
“MAX CUT”is the cut of each cut feed and is uniform (refer to Fig. b).

7. Implement the processing point by point following the display.


0 φ5
8. You may quit the arc R Calculating R1
function at will, just key . R

A
B
*Take the processing of the arc on
right as an example.
1) At first, let the tool face just at the start point of
the arc (point A or Point B), key R
,
enter ARC function.
Select the simple function key .

2) Select R processing mode.


Start point is A, key 3

End point is B, key 4

24
C. Simple R

L L
L

R
L= R L= R+ the radius of the tool L= R+ the radius of
the tool

L
L

R
R

R
L= R L= R+ the radius of the tool L= R+ the radius of
the tool
L L1
L2

L1
L2

R R R

L=R L1= R L1= R


L2= the radius of the tool L2= the radius of
L1 the tool
L2
L

R
L2

R L1
R

L=R L1= the radius of the tool L1= the radius of the
L2= R tool
L2= R
End mill Circular arc mill Plane XY

25
C. Simple R

3) Select the processing plane


Key or

4) Select Plane XZ
Key

5) Enter the radius of the circular arc


Key 1 0 X

Key

6) Enter the radius of the tool X


Key 0
Key

7) Enter the maximal cut X


Key 0 5
Key

8) Start processing X

Key

X
Point A as the start point(0,0)
Key

Point B as the start point(0,0) X

Key

9) Refer to the display, move the machine tool to bring the displayed value on X
axis into zero, then turn the Z axis star wheel to let the machine table rise or
drop by the display value in Y axis.

10) Key or and the position of next/last point will displayed.

You can quit ARC function at will, just


key R
B

A
0
R1

26
C. Simple R

*Take the processing of an inner circular arc as example:

1) At first, align the tool to face just the start point(Point A or Point B),
key R
to enter ARC function.
Select the simple function, key

2) Select the way of the R processing


Point A is the start point, key 6
Point A is the start point, key 5

3) Select the processing plane


Key or

4) Select Plane XZ
Key

5) Enter the radius of the circular arc


X
Key 1 0

Key

6) Enter the diameter of the tool X

Key 5
Key

7) Enter the maximal cut X

Key 0 5

Key
X
8) Enter processing mode
Key

X
Point A is the start point(0,0)
Key

X
Point A is the start point(0,0)
Key

27
C. Simple R

9) Refer to the display, move the machine tool to bring the displayed valve on X
axis into zero, then turn the Z axis star wheel to let the machine table rise or
drop by the displayed value in Y axis.

10) Key or and the position of next/last point will display. You may quit
ARC function, just key .R

Note: After entering processing mode, the number of the processing point
and the accumulated value in Z axis direction will alternately displayed on the
message window.

*Changing the maximal cut


When processing an arc in Plane XZ and YZ, “MAX CUT” is the depth of
cut in Z axis. If the depth of cut in Z axis is uniform, the surface quality of the arc
worked out will be very no uniform. In order to improve the surface quality of the
circular arc processing in Plane XZ and YZ, the operator may change the maximal
cut during the processing to bring a rather uniform surface quality. When
processing an arc in Plane XY, “MAX CUT” is the cut of each cut feed. By reason
of the cut of each cut feed in uniform, the surface quality of the arc worked out
will be controlled to be rather uniform, so, no “changing the maximal cut”
function will be used when processing an arc in Plane XY.
For changing the maximal cut, the operator may follow the following
operations.

1) Change the maximal cut under processing X


mode.
1
2

Key
the original entered

2) Enter the changed value of the maximal X


cut, for example, “0.5”.
Key 0 5

3) Return to processing mode, Continue X


the processing.
1
2

Key

28
D. Hole Drilling Along An Oblique Line

D.Hole Drilling Along An Oblique Line

29
D. Hole Drilling Along An Oblique Line

The function of hole drilling along an oblique line


Normally, for processing the working
pieces shown in the right figure the operator 60
must calculate out the distance between two
neighboring holes in X- and Y- axes; an easy
A 30°

10
and quick resolution is provided through the
20
function of hole drilling along an oblique line.
(a)
What the operator shall do is only entering
the following data:
The length of the oblique line(LENGTH) 20
This is the real distance from the center of A

10
30°
the start hole to the center of the end hole, enter
this data when “MODE L” (length mode) is 20
selected.
The step length (STEP)
This is the distance between two neighboring
(b)
the holes.
This data shall be entered when “MODE S” (step length mode) is selected.
Angle (ANGLE)
This is the direction of the oblique line in the plane coordinate. The angle is
30° in (a), so, the plane angle to be entered is 30; the angle is -30 in (b), so the
plane angle to be entered is -30.
Number of holes (NUMBER)

Take the processing of (a) as example


1) At first move the tool to the position of the
start hole A.
Key to enter the function.

2) Select Mode
Key or
Select “MODE L”
Key

3) Enter the length of the oblique line


X
Key 6 0

Key

4) Enter the angle X


Key 3 0
Key

30
D. Hole Drilling Along An Oblique Line

5) Enter the number of holes X

Key 4
Key

6) The position of the first hole is X


displayed, enter processing state.

7) Key to display the position of next processing point, and then move the
machine tool to bring the displayed value on both X- and Y-axes into zero. You
can quit the function at will, just key .

For the working piece in (a), it is more convenient to select “MODE L”. In
the following, we take working piece in (b) as anther example to shown how to
operate when “MODE S” is selected.
1) At first move the tool to the position of the
start hole A.
Key to enter the function

2) Select Mode
Key or

Select “MODE S”
Key

3) Enter the step length X


Key 2 0

Key

4) Enter the angle X


Key 3 0

Key

5) Enter the number of holes X

Key 4
Key

7) Enter processing state X

31
D. Hole Drilling Along An Oblique Line

8) Key to display the position of next processing point, and then move the
machine tool to bring the displayed value on both X- and Y-axes into zero. You
can quit the function at will, just key .

32
E. The Function For 200 Point

E. The Function For 200 Point


Subsidiary Zero Positions

33
E. The Function For 200 Point

200 subsidiary zero position function:


200 auxiliary zero position function: also is called 200 user Coordinate
System (UCS) function.
ALE: Absolute Coordinate System.
ALE is the “reference” system. All 200 UCS are defined relative to the ALE.
ALE is confirmed in the initialization of the work piece process, which doesn’t
change if the work piece no changed.
UCS: User Coordinate System.
In the processing of moulds, often it would not work with only one reference
zero position, normally, a lot of subsidiary zero positions is necessary. In the
processing of a large of complicated drilling/milling fittings with multi point
dimensions, it is also necessary to have a lot of fixed point positions in order to
perform the processing of a series of structures with dimensions referred to these
point position. In these cases, if there is only one reference point, the working
efficiency will be rather low, as you have to find out the correct position point by
point, more over, it may be very difficult for complicated moulds or moulding
fittings to do in such a way. The function 200 point subsidiary zero positions is
specially provided as a good resolution for this problem.

Ⅰ. The operator must know the following two key points before
making use of this function:
1. Every subsidiary zero position is equivalently the original point of one
UCS. Once entering the display mode of such UCS, the display of every
point will take the subsidiary zero position as the original point.
2. There is relation between every subsidiary zero position and the zero
position is the absolute mode. After a subsidiary zero position is set, it will
keep the position relation between it and the zero position in the absolute
mode in memory, once the zero position in the absolute mode changes, the
subsidiary zero position will also change by the same distance and angle.

Ⅱ. The operator may fully make use this function as the


following:
1. Set the zero position in absolute mode (ALE lamp on) at the main reference
point of the working piece, for example, Point O in Fig. (1) in next page. Set
subsidiary zero positions at subsidiary reference points of the working piece, for
example, Points 1, 2 and 3 in Fig. (1). It is possible to enter the display mode of

34
E. The Function For 200 Point

every UCS taking a subsidiary zero position as its original points to perform the
processing when need.
2. In the display mode of every UCS, processing with various special function can
be performed.

Ⅲ. The setting of subsidiary zero position


There are two methods of setting subsidiary zero position: the one is entering
the position of the subsidiary zero position directly, the other is resetting once a
subsidiary zero position is reached.
Method 1: Directly Entering, under the UCS display mode, key
Number keys .
Take Fig. (1) as example: After turning the machine on, move the machine
tool to the center point O in Fig.(1), enter the absolute display mode.

0
φ4
D
3(60,40)

E(10,10)

O(0,0)
15 C
A
20

B
15

2(70,-40)
1(-80,-30) 15

Fig. (1)
Reset, set the zero position in the absolute mode at the main reference of the
working piece.
X
Key X

35
E. The Function For 200 Point

1) After setting the zero position in the absolute mode, the system automatically
perform a keeping in memory operation, in order that once a power interruption
happen in the course the zero position may be tracked back.

2) Enter the UCS display mode. (Two Method)


Method 1:
Key
Key

Method 2:
Key
Key 1

3) Enter the position of the first subsidiary zero position.


Key ± 8 0 X

± 3 0

4) Enter the position of the second UCS.


Key or 2

5) Enter the position of the second zero position.


Key 7 0 X

± 4 0

6) Enter the display mode of the third UCS.


Key or 3

7) Enter the display mode of the third zero position.


Key 6 0 X

4 0

The setting of all the subsidiary zero positions of the working piece shown in
Fig. (1) has been finished.

Why the enter position coordinates of every subsidiary zero position are just
in the opposite direction of the displayed values? Let us explain this with the
above example. Under the UCS mode, when the coordinates of the subsidiary zero
position are entered at the position of the zero position in the absolute mode, the
displayed data will be the position of the zero position in the absolute mode in the

36
E. The Function For 200 Point

corresponding UCS. This is because the subsidiary zero position is taken as the
original point of the UCS under the relative display mode. In Fig. (1), we can see
that Point O is at the position(-80, -30) with respect to Point 1, (-70, -40) with
respect to Point 2, and (-60, -40)with respect to Point 3. If the operator enter the
coordinates of a subsidiary zero point other than the zero position in the absolute
mode, the displayed data will be the position with respect to subsidiary zero point
in the corresponding UCS. For example, when the position of the third subsidiary
zero position is entered at Point E, the resulted display will be (-50, -30).

Method 2: Clearing when the position is reached. When the machine tool is at
the position of the subsidiary zero point, key X

We take the working piece shown in Fig. (1) as example again: Move the
machine table to the center point O shown in Fig. (1).

1) Enter the absolute display mode, reset, X

set the zero position in the absolute


mode at the main reference point.

2) Move the machine table of the machine X

tool to Point 1.
X axis display -80,
Y axis display -30,

3) Enter the display node of the first UCS. X

Key or 1

4) Set the subsidiary zero position. X

Key X

X
5) Return to the absolute state display
mode
Key

6) Move the machine table of the machine X

tool to Point 2.
X axis display 70,
Y axis display-40.

37
E. The Function For 200 Point

7) Enter the display mode of the second X

UCS.
Key 2

8) Clear, set the second subsidiary X

zero point.
Key X

X
9) Return to the absolute state display
mode.
Continue to touch three times key

10) Move the machine table of the X

machine tool to Point 3.


X axis display 60,
Y axis display 40.

11) Enter the display mode of the X

third UCS.
Key 3

12) Clear, ser the third subsidiary X

zero point.
Key X

13) Return to the absolute state display X

mode.

Continue to touch four time key

The setting of all the subsidiary zero positions of the working piece shown in
Fig. (1) has been finished.

Ⅳ. The usage of subsidiary zero positions.


After entering the display mode of the UCS, the corresponding subsidiary
zero positions may be used to help in the processing.
It is possible to enter a UCS display mode using key 、 or .
When using keys and , you may key or continuously until

38
E. The Function For 200 Point

entering the desired UCS.

When using key just key and under the prompt “ZERO No” enter the
number of the desired UCS. For the related operations, the operator may refer to
“5 Absolute/relative/user coordinate display mode” under “Ⅰ.Usage” of “A. Basic
Function”.
We take the working piece shown in Fig. (1) as example.
1) Enter the display mode of the first UCS.
Key

2) Enter the number.


Key 1

3) Move the machine tool to Point A. X

X axis display 0,
Y axis display 15.

4) Process Hole A.

5) Enter the display mode of the second X

UCS.
Key

6) Move the working of the machine tool X

to Point B
X axis display -15,
Y axis display 0.

7) Process Hole B

8) Move the machine tool to Point C. X

X axis display 0,
Y axis display 20.

9) Process Hole C

39
E. The Function For 200 Point

10) Enter the display mode of the third X

UCS.
Key

11) Move the machine tool to point 3. X

X axis display 0,
Y axis display 0.

12) Enter PCD function, process the six X

small holes distribute uniformly on


the circle center at Point 3.
Key

13) The processing of the six small holes X

has been finished, return to Point D,


the display should be:

For PCD function, please refer to the


related sections.

Ⅴ. The Clearing of Subsidiary Zero Positions and Other


Related Problems.

1. The Clearing of Subsidiary zero positions


In absolute state (ALE state), key 10 times continuously, the memory
about all the subsidiary zero positions will be cleared, the 200 subsidiary zero
positions will become the same point of the zero position in the absolute state.

2. Reset during a subsidiary zero position is being used


A subsidiary zero position is being used of course under the display mode of
the corresponding UCS, resetting in this state is actually to reset a new subsidiary
zero position. The point at which the resetting operation act become the new
subsidiary zero position, and the new subsidiary zero position replacing the

40
E. The Function For 200 Point

original subsidiary zero position.

3. Turn to one half during a subsidiary zero position is being used


“1/2” function may be used under UCS display mode. Turning to one half
under the UCS display mode using a subsidiary zero position is actually also
resetting a new subsidiary zero position. After the operation of turning to one half
act, the original subsidiary zero position will be replaced by the new subsidiary
zero position is center between the original subsidiary zero position and the point
at which the operation act.

41
F. PCD Circle Equally Dividing Holes

F.PCD Circle Equally Dividing


Holes

42
F. PCD Circle Equally Dividing Holes

Circular arc equally Dividing Function(PCD Function)


This function may be used to divide a circular arc equally, for example in the
processing of drilling holes distributed uniformly
on a flange. After selecting this function, the
o
message window will prompt for various parameters
to be defined for the operator.
A
The following are parameter to be defined. (A)

3
1. The position of the circle center. 4 2

The position of the circle center (CT POS) means 5 1


180° 0°
the position of the circle center with respect to the φ20
9

center of the tool just after tool setting and clearing, 6 8

such as the position of Point O with respect to 7 (B)

Point A in Fig. (A).

2. Diameter(DIA): The Diameter of the circle to


be divided equally.
300°

3. The number of holes(NUMBER):


The number of holes equally dividing the circle.
For the example shown in Fig. (B), 5 points from φ100 (C)
point 1 to Point 5 must used to divide the arc from 0°
to 180° into 4 equal sections. So, 9 points must be used to divide the whole circle
into 8 equal sections, and Point 9 will coincide with Point 1. As shown in the Fig.,
in order to drill 8 hole on the circle into 8 sections, the number of point to be
entered should be 9.

4. The start angle (ST ANG): The angle of the start point of the circular arc
to be divide equally.

5. The end angle (ED ANG): The angle of the end point of the circular to be
divided equally.

Note: For the definition of the start angle (ST ANG) and end angle (ED
ANG), refer to the section “To recognize the start and end angle of a circular arc”.

Tale the processing of the circular working-piece in Fig. (c) as example:


1) At first, find out the center position of the working piece and finish tool setting
reset.

43
F. PCD Circle Equally Dividing Holes

Key to enter PCD function.

2) Enter the center position of the circular


Key 0 X

Key , next step.

3) Enter the diameter of the circular arc. X


Key 1 0 0

Key , next step.

4) Enter the number of points equally dividing the arc.


Fig. (c),we can consider it as 6 points
is used to divide the arc from 0 to 300° into
X
5° equal section.
Key 6
Key , next step.

It is also possible to consider as 7 X

points in points in used to divide the whole


circle into 6 equal sections.
Key 7
Key , next step.

5) Enter the start angle.


X
Key 0
Key , next step.

6) Enter the end angle.


If the arc is dividing by 6 points. X
Key 3 0 0

Key , next step.

If the whole circle is divided by 7 point. X

Key 3 6 0

Key , next step.

44
F. PCD Circle Equally Dividing Holes

7) Enter processing
X
The display result for dividing the arc
into5 equal sections.
X
The display result for dividing the arc
Into 6 equal sections.

9) Key and the position of next processing point will be displayed, just move
the machine tool to bring the displayed values on both axes into zero to reach
the corresponding processing position.

10) You may quit PCD function at will, just key .

45
G. Angular Surface Processing

G. Angular Surface Processing

46
G. Angular Surface Processing

Angular Surface Processing


When the processing of a rather large angular surface is one part of job, the
angular processing function can make the job much easier.

Ⅰ. Aligning for the bank angle:


When the processing surface is Plane XY
as in the case of the fitting shown in Fig. (a),
it is necessary to align the working piece for (a)
the bank angle before processing the angular
surface. In this case, the angular surface
processing function plays its role in aligning
the reference plane for the bank angle.

The procedure of aligning for the bank angle: 45°


At first, set the working piece on the machine
table with an oblique angle equal roughly the
desired bank angle.
1. Key, to enter the angular surface
processing function.

2. Select the processing plane-Plane XY. (b)

3. Enter the angle of the angular surface (ANGLE).

4. Move the machine table to let the metering tool(for example, dial indicator)
preset on the milling machine come just in contact with the reference plane
being aligned, adjust the scale reading into zero, and move the machine table an
arbitrary distance along X axis.

5. Key , refer to the display and move along Y axis until the displayed value
become zero.

6. Adjust the angle of the working piece and bring the scale reading into zero.

For example: Align the bank angle of the working piece to 45° as shown in
Fig. (b).

1) Set the working piece on the machine table with a bank


angle equal roughly 45°
Key

47
G. Angular Surface Processing

2) Select Plane XY.


Key

3) Enter the angle of the angle surface X


Key 4 5

Key

4) Move the machine table along X axis. X

Let the metering tool come just in contact


with the working piece, and adjust the
scale reading into zero, then move the
machine table an arbitrary distance along X axis.

5) The moving distance on Y axis is displayed. X

Key

6) Move the machine tool along Y axis.


Adjust the bank angle of the working piece, let the reference plane being
aligned come just in contact with the metering tool and the scale reading be zero.

7) Move the machine table to bring the displayed value on Y axis into zero.

You may quit the angular surface processing function at will, just key .

Ⅱ. Processing the angular surface


When the processing plane is Plane XZ or YZ, the
angular processing function may prompt in processing
the angular surface step by step.

Processing on using the angular


processing function:
When the processing plane is Plane XZ 10
φ 20
or YZ. At first align the spindle of the
machine tool for the bank angle, finish tool
20

setting, and key to enter the angular


processing function.

48
G. Angular Surface Processing

1. Select Plane XZ or YZ.


2. Enter the diameter of the tool (DIA).
3. Enter the start point (ST POS).
4. Enter the end point (ED POS).
5. You may quit the angular surface processing function at will, just key .

Refer to the example:


1)Align for the bank angle, finish
tool setting, and key .

2) Select the processing plane


Key
Select Plane XZ
Key

3) Enter the diameter of the tool X

Key 1 0
Key

4) Enter the start point


X
Key 0

± 2 0

Key

5) Enter the coordinates of the end point. X

Key 2 0

Key

6)Enter processing state


X

49
G. Angular Surface Processing

Key or and respectively the position of last/next processing point will


be displayed.

You may quit the angular processing function at will, just key .

50
H. The Progressive Progressing

H. The Progressive Progressing


of rectangular Inner chamber

51
H. The Progressive Progressing

The progressive progressing of rectangular inner chamber


When the job is to process the inner chamber of the fitting shown by the
working drawing of Fig. (1), the progressive inner chamber processing function
may be used; and referring to the prompts the operator can operate easily. As
shown in Fig. (3), the processing starts from the center of the inner chamber and
goes on along the arrow direction. R3
150
60 100
Operation procedure: 75
1. Key to enter the progressive inner
chamber processing function. (1)
2. Enter the diameter of the tool (DIA). φ6
3. Enter the position of the inner chamber
(CT POS) (the position with respect to
center of the tool).
4. Enter the size of the inner chamber.
(2)
5. Enter processing state.

The operation procedure in an example:


The processing of the inner chamber of the
fitting shown in Fig. (1). (3)

1) Finish tool setting as shown in Fig. (2), reset,


and key to enter the function.

2) Enter the diameter of the tool X

Key 6
Key

3) Enter the position of the center of the inner chamber.


Key 7 8 X

5 3
Key

4) Enter the size of the inner chamber


Key 7 5 X

6 0
Key

52
H. The Progressive Progressing

5) Enter processing state. X

6) Move the machine table to bring the X

displayed values on both X- and Y-axes


into zero.

7) Key to display the processing position of next step, refer to the prompts and
move the machine to bring the displayed values on both X- and Y- axes into
zero.

You may quit the progressive inner chamber processing function at will, just
key .

53
I. The Function Calculator Function

I. The Function Calculator Function

54
I. The Function Calculator Function

The Calculation function


Some time it is necessary to calculate out some values during the processing,
SDS2MS Series digital display boxes are provided with simple Calculation
function.

The details are as following:


All the resulted value is displayed on X axis.

Is the Calculation function key, key it to enter the Calculation function,


during using the Calculation function you may quit the function at will, just
key the same key.

√ , the key for Calculating the square root.

, the key for “inverting” trigonometric functions, key it and then key a
trigonometric function key for Calculating the inverse trigonometric function.

trigonometric function key.

, key for canceling last input and the result of last calculation.

, data axis transferring, key them in succession to transfer the


resulted value on.

, quit data axis transferring.

Example: Key to enter calculation function.

Perform the following calculation: 10+10÷2×5=35


1 0 + 1 0 ÷ 2 × 5 = 35

Calculate: sin 45°= 0.707


4 5 0.707

Calculate: arc sin 0.707=44.991


0 7 0 7 44.991

55
I. The Function Calculator Function

Make the following calculation:


The distance AB in the figure =√10 +30 =31.623
2 2

1 0 × 1 0 + 3 0

=

× 3 0 √
31.623

10

B
90°

30

Display for the result: X

Transfer the value 31.623 to Y axis.


X
Key

Key X

As shown in the figure, the distance AB=31.623, the tool is at Point A, move
the machine table to bring the displayed value into zero, the position of Point B is
reached, the processing of Hole B may start.
Quit the resulted value axis transferring function, enter the calculation
function again.
X
Key

Key to quit the calculation function.

Notes: When the value of input or calculation runs over, the information
window display“CTR E”,means the result of calculation is wrong, press .
key can resume.

56
J. N3 Function

J. N3 Function

57
J. N3 Function

the function is suit for Z axis vertical slope machining.


There are four machining mode, as following example:

① ∆Z=0.1
A=60˚
② ∆Z=0.1
A=120˚
③ ∆Z=-0.1
A=-120˚
④ ∆Z=-0.1
A=-60˚

58
J. N3 Function

Operation steps was show as fallow: (Take the processing plane XZ as an


example)
1) Move the tool to the start point,
X
Key X (plane YZ).

2) Key tg
N3 ,enter N3 function.

3) Key ,select the processing plane.

4) Select plane XZ,Key to ensure

5) Enter the angle. X

Key 6 0

Key ,next setp

6) Enter the feeding of Z(delta Z)


X
Key 0

Key ,start processing.


(Note: When processing, delta Z of each step is equal.)

7) Point 1, move axis X to 0, X

move axis Z 0.1mm forward.


Key ,next point.

8) Point 2, move axis X to 0, X

move axis Z 0.1mm forward.


Key ,next point.

59
J. N3 Function

9) Point 3, move axis X to 0, X

move axis Z 0.1mm forward.


Key ,next point.

The last point


10) The last point, move axis X to 0, X

move axis Z 0.1mm forward.

11) Key tg
N3 ,quit N3 function, X

digital readout show the current


XY value.

12) Validate the value using the equation bellow:


∆Z ∆Z
X (I ) = ×I ∆X =
tgA tgA
Z (I ) = ∆Z × I
I Step number.
Delta X: feed of axis X between each step.
Delta Z: feed of axis Z between each step.
XI: displacement of axis X in the Ith point.
ZI: displacement of axis Z in the Ith point.
(Note: the processing on plane YZ is the same with plane XZ.)

60
Additional sheet

Additional sheet:
Ⅰ. What the user must know:

1. The digital display box must be handle carefully.


2. The box must be grounded properly.
3. Power voltage selection: AC 80V~260V
50 Hz~60 Hz
4. Power consumption: 25VA
5. Working temperature: 0℃~45℃
6. Storage temperature: -30℃~70℃
7. Relative humidity: <90%(20±5℃)
8. Weight: ≈830 g
9. There must not obviously be corrosive gases around the box.
10. Number of coordinates: 2 coordinates, 3 coordinates.
11. Display: 7 digit with plus and minus symbol display (2 axes or 3
axes), the message window displays by means of 8 star character display
device.
12. Frequency multiplication: 4X
13. Allowable input signal: TTL square wave.
14. Allowable input signal frequency: ≤5M Hz
15. Length resolution: 5µm, 1µm.
16. Operation keyboard: Sealed diaphragm touch keys.
17. The input interface definition of Length Measuring Linear Raster
Ruler:( 9_pin socket)
Pin 1 2 3 4 5 6 7 8 9
Signal Null 0V Null Null Null A +5V B Z

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Additional sheet

Ⅱ. Trouble shooting and handling:


Troubleshooting of Grating Ruler and Digital display Meter
The following troubleshooting is primary only. If there are still problems,
do not dismantle them by yourself, seek help from our company or
corresponding agents.

Symptom of
Source of failure Troubleshooting
failure
Digital 1. Is it connected to power 1. Check power wire, then
display supply? switch on power supply.
meter does 2. Is power switch closed? 2. Close the power switch.
not display 3. Is appropriate mains voltage 3. Mains voltage should be
used? within 60~260V.
4. Shorting of power supply 4. Disconnect plug of grating
inside grating ruler. ruler.
Enclosure 1. Is enclosure of machine tool 1. Well ground enclosure of
of digital and digital display meter well machine tool and digital
display grounded? display meter
meter is 2. Is there electric leakage from 2. Check 220V power supply.
charged. 220V power supply to the
ground?
1. Exchange with the grating 1. If counting is normal failure
ruler on the other axis, and of grating ruler.
then operate to see if it no If counting is abnormal failure
longer counts. of digital display meter.

One axis of
digital
display
meter does
not count.
2. Is digital display meter in 2. Exit special function.
some special function?

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Additional sheet

Symptom of
Source of failure Troubleshooting
failure
Grating 1. Grating ruler falls outside the 1. Repair the grating ruler.
ruler does usable range of length,
not count reading head cracked up.
2. Reading head of grating ruler 2. Repair the grating ruler.
rubs ruler enclosure, and
aluminum chips piled up.
3. Too much gap between 3. Repair the grating ruler.
reading head of grating ruler
and ruler body.
4. Metal hose parts of grating 4. Repair the grating ruler.
ruler (plugs, hoses,
connectors) burnt, squeezed,
broken to cause shorting or
breaking of inner circuits.
5. Time of service of grating ruler 5. Repair the grating ruler.
too long, some inner parts or
components go wrong.
1. Carriage body of grating ruler 1. Repair the grating ruler.
apart from friction ball.

2. Some part of small grating 2. Repair the grating ruler.


piece inside reading head of
grating ruler wears out.
Grating
ruler does
not count 3. There is dirt on some part of 3. Repair the grating ruler.
sometimes. grating inside enclosure of
grating ruler.

4. Insufficient elasticity of 4. Repair the grating ruler.


carriage steel wire inside
reading head of grating ruler.

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Additional sheet

Ⅲ. Structural principle
Our linear encoder and digital readout are high technologic
production that is combined with photo electronic technology, precision
mechanical technology, microelectronic technology and computer
technology, and so on. The customer without being trained may not repair
this system. The structural principle is as follows.

Produce pulse Counter Enter digital


Move Digital
by phonics pulse of readout
linear readout
principle position

Disposal Display
value of position dimension
counter

Ⅳ. Install figure

notice: 1、cliping the power and signal wire to avoid stumbling.


2、install height is 1350mm from the operator standing floor.

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Additional sheet

Ⅴ. product packaging bill


1、a piece of SDS2MS series digital readout
2、a piece of power wire
3、a copy of operating instruction
4、A copy of verified certificate
5、A piece of dustproof cover
6、a piece of wire clip
7、a piece of bracket

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Additional sheet

Dear users:
Thank the purchase and use of Guangzhou Lokshun CNC Equipment Ltd’
product! In order to make our services make you more satisfied after the purchase,
please read the following instructions:
Products shall be delivered with "Three Guarantees" and 15-day limited
replacement and free repair within the period of one warranty year (from date of
sale). Accessories must be complete in replacement:
The following few services are not free:
1、over one year warranty;
2、abnormal damage due to failure of comply with requirements of using,
maintain and storage;
3、damage caused by the unauthorized mender;
4、without a valid invoice (except the products can be proved in warranty
year);
5、damage caused by irresistible force.

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