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SDS2MS Sino Manual
SDS2MS Sino Manual
DIGITAL READOUTS
SDS2MS
Operation Manual
Dear Users:
1、Thank you for purchasing the products of the digital readout device
of Guangzhou Lokshun CNC Equipment Ltd. "Sino", " " is its registered
trademark. It is a precision measurement products and mainly for various
types of manual machine tools machining or testing equipment to provide a
Detection and localization function.
2、Guangzhou Lokshun CNC Equipment Ltd has the" " registered
trademarks.
Notice : Please read the following safety instructions and
precautions for safety operation of the new digital display meter device.
It is recommended that:
● Instructions for panel keys of the SDS2MS digital display meter that is
applicable to this manual are listed in P1~4 of the above Section 1.
● Read through follow safety precautions and Section 2( see P61~66),
which are very important to the safe operation of your digital display meter.
Safety Precautions:
Caution:
■ Do not dampen or splash coolant directly onto the unit to avoid electric shock
or fire.
Warning:
■ Do not open the enclosure optionally to avoid electric shock, there is no
element repairable by the user inside. Turn to appointed technician for repair.
■ If the unit is not used for along time, the chargeable lithium batteries for data
retention inside the digital display meter will be damaged. Please contact
Guangzhou Lokshun CNC Equipment Ltd. agent or professional technicians
for battery replacement when using it again.
Notes:
● Disconnect power plug promptly if the digital display meter emits smog or
peculiar smells, when an electric shock or fire may be caused when
continuing to use it. Please contact Guangzhou Lokshun CNC Equipment Ltd.
or dealer and never attempt to repair it by yourself.
● The digital display meter constitutes a precision detection device with an
optical electronic ruler. Once the connecting wires between the two parts are
broken or damaged of surface during use, error in detection data might be
caused, to which the user should pay special attention.
● Do not repair or refit the digital display by yourself, otherwise a fault or
damage might be caused. In the case of abnormality, please contact
Guangzhou Lokshun CNC Equipment Ltd. or dealer.
● Once the optical electronic ruler used in the digital display meter is damaged,
do not replace it with rulers of other brands, because products of different
companies have their respective characteristics, indicators and wiring. Never
make wiring without the guide of professional technicians, otherwise the
digital display meter might get into fault.
●
The displacement sensor complies with 2006/95/EC directive for
●
low-voltage electric apparatus and 2004/108/EC directive for EMC.
●
Our company has passed the authorization and the audit of ISO9001 Quality
System, ISO14001 Environmental System, OHSAS18001 Occupational
Health and Safety System.
1
Illustration of Panel and Keyboard
—
√ Square root calculating key
(in Calculation function key)
2
Illustration of Panel and Keyboard
3
Illustration of Panel and Keyboard
4
Catalog
Catalog
A. Basic Function …………………………………………………… 1
B. Smooth R ………………………………………………………….13
C. Simple R …………………………………………………………..22
J. N3 Function…………………………………………………………57
5
A. Basic Function
A. Basic Functions
1
A. Basic Function
We take pleasure to tell you that this machine tool optical digital display ruler
device you are using is the one most popular in Europe.
You will be able to use this device easily after you have read this manual
thoroughly. Thank you!
I. Usage model
0
1. Start, Self check
Special mark for
1) Selecting the power voltage, number 0 milling machine
switching the power on of axes
Display resolution
2. Setting of System
In process of self check, key , then the system enter setting mode after
self check finished.
X
1) Setting axis X resolution.
Setting different resolution according to keying different numbers.
Number key 7 8 9 1 2 5 0
Resolution(um) 0.1 0.2 0.5 1 2 5 10
Key , next step
2
A. Basic Function
“SEGMENT”;
Press ,next step
6) Self test. X
4. Presetting data
1) As shown in the figure, after the processing
A B C
of Hole A finished, the position of the
working piece has been adjusted, Hole B
is to be processed. 5
13
20
2) Align the Tool with Hole A.
3
A. Basic Function
D
5. Absolute/relative/user coordinate display
C E
10
mode.
B
20 10
10 A
Key , the absolute/relative display M
mode will convert one the other, following are 10
30
operations. 50
Position A.
Position. B.
4) Key 0
X
Position C.
4
A. Basic Function
Position E.
Note: The resetting in the absolute and the relative display mode must be
done separately. In absolute display mode, “ALE” is displayed on Message
Screen. It is in absolute display mode when “INC” is display Message Screen.
Keying , can also realize the conversion between the two display
mode, and it is also possible to enter the display mode of 200 sets of user
coordinates, as shown in the following circulating schematic diagram.
Key and enter the display mode of 200 sets of user coordinates directly.
Enter the number
6
1
2
6. key display
144
5
A. Basic Function
1) Move the tool along the direction of arrow and let it come to touch the one and
the other edges of the working piece, then determine the center position.
X
2) Key axis key
1
X
2
3) Key
2) Key X
X
3) Move the machine tabe to 2.4
5) Key X
6
A. Basic Function
4) Key
Note: The linear error compensation can be carried in both absolute
display mode (the message screen displays ALE).
7
A. Basic Function
(Figuer 2):
Press 5
Press , next step
Remarks: The quantity of compensation segments of any axis is input in X
axis.
(When press ,Y-axis will displays the X-axis’s value, and that means the
compensation value has been setup. If the value input is wrong, don’t move the
raster ruler, and press ,then press , this time the digit-display LED of
Y-axis will be in input state, and input the right value again.)
coordinate value
Press , and enter into the next set-up point
Remarks: In this function, the display of X
axis is the coordinate value, while Y axis
displays the standard value or the
measurement value by laser The standard value or the
measurement value by laser
9
A. Basic Function
10
A. Basic Function
11
A. Basic Function
11. Sleep Switch (no this function for the digital display box with 3-axis
display)
The switch on the back panel of the digital display box may once be turned
off during the processing of a working piece. It is true that the SDS2MS Series
digital box has its interruption memory, but the machine tool may have been
moved after the event. In such a case, when the machine is turned on again, the
working state just before the interruption event will be displayed again, but this is
not the actual new situation. If the operator want to suspend the processing for his
(her) rest time or any time he (she) is occupied by other thing, the sleep switch can
be used to avoid the above mentioned situation.
In not ALE working state, if there a need of Sleep Switch Off, key ,the
digital display box will turn off the display. When restarting the processing,
key ,and the box will turn on all the display. No matter how the machine tool
was moved after the display had been turned off, the box will “see” and “keep in
mind” the end state after the machine tool have been moved. When the display has
been turned on again, the displayed working state will be the actual state.
Note: When the sleep switch has been turned off, the digital display box is not
really in the turnoff sate; if the power switch on the back panel of the
box has been turned off, the sleep switch losses its function.
12
B. Smooth R
B.Smooth R
13
B. Smooth R
Z
Y
X
XY plane
2) Let us recognize the plane coordinate and the start and end angles of a
circular arc.
In Plane XY、XZ or YZ, the coordinate of a point is its position with respect
to the zero point on the plane.
Y
30 30 The coordinate of zero point O:(0,0)
20 20
The coordinate of Point A:(20,20)
C A
The coordinate of Point B:(30,10)
The coordinate of Point C:(-20,20)
B
20
E G
The coordinate of Point G:(30,-10)
H
F The coordinate of Point H:(20,-20)
Fig. 2
In Plane XY、XZ or YZ, the start and end angle of a circular arc is counted in
anti clockwise.
As shown in Fig. 3:
From A to B 0° 90°
Arc AB
Y
Form B to A 90° 0°
B 90°
E From B to C 90° 180°
45°
A 0° Arc BC
180°
X From C to B 180° 90°
C 360°
From C to D 180° 270°
D 270° Arc CD
Fig. 3
From D to C 270° 180°
15
B. Smooth R
Note: In the processing of the arc in Plane XZ or YZ, as show in Fig. (b) an end
mill is used and the working point is Point B, the diameter of the tool is not
involved in the processing, so, you must enter (TL DIA) =0.
This determines the position of the first cut feed in the processing of circular arc.
As show in Fig.(b), the start angle is 0° if the arc is to be processed from Point E
to Point F, and 90° when from F to E.
10. Move the machine tool to the start point of the processing in
following with the display on axes, and then start the point by point
processing.
11. You can quit the Arc R Calculation function as will, just key R
(Ⅰ) *Take the processing of the arc shown in the figure in page 22 as an
example.
1) At first, finish tool setting, reset, key R
,
and enter ARC function.
Key or
4) Select Plane XY
Key
2 2 5
Key
17
B. Smooth R
2 2 5 ±
Key X
R20
20 40
φ5
φ5
(a) (b)
6) Enter the radius of the circle. X
Key 2 0
Key
Key 5
Key
Key 1
Key
Key 0
Key
Key
14) Key or and the position of any processing point may come to be
displayed, and you can move the machine tool to bring the displayed values
on the both axes into zero and reach the position of the corresponding point of
the R circular arc.
(Ⅱ) *Take the processing of the working piece shown in the figure on the
right as the third example:
0
R1
1. For the processing of this working piece, it is 15
1) Key R
, enter ARC function.
(b)
19
B. Smooth R
Key or
1 2 5 ±
X
Key
*Now a circular arc mill is used, finish the tool setting as shown in Fig. (b)
Key 1
Key
Key
Key
20
B. Smooth R
14) Press or to display the every processing position, Move the machine tool
to bring the display value on X- and Y-axes into zero, that’s the each point of
R.
21
C. Simple R
C.Simple R
22
C. Simple R
1 2 3 4
5 6 7 8
23
C. Simple R
2. Select the processing way among the preset 1 to 8 ways, the prompt:
“WHICH”.
3. Select the processing plane, XY、XZ or YZ.
(ARC-XY)
(ARC-XZ)
(ARC-YZ)
4. Enter the of the circular arc (RDDIUS)
5. Enter the diameter of the tool (TL DLA): When processing the arc in Planes XZ
and YZ, end mill is used and the processing in carried by the end edge of the
tool, so the diameter valve to be entered should be zero.(refer to step 5 in the
operation procedure of the smooth R function).
MAX CUT
and YZ, “MAX CUT” in the simple R
function is defined as the depth of cut
in each cut feed in Z axis direction
(see Fig. a) the maximal cut can be
changed during the processing. Fig. (a) Fig. (b)
When processing an arc in plane XY,
“MAX CUT”is the cut of each cut feed and is uniform (refer to Fig. b).
A
B
*Take the processing of the arc on
right as an example.
1) At first, let the tool face just at the start point of
the arc (point A or Point B), key R
,
enter ARC function.
Select the simple function key .
24
C. Simple R
L L
L
R
L= R L= R+ the radius of the tool L= R+ the radius of
the tool
L
L
R
R
R
L= R L= R+ the radius of the tool L= R+ the radius of
the tool
L L1
L2
L1
L2
R R R
R
L2
R L1
R
L=R L1= the radius of the tool L1= the radius of the
L2= R tool
L2= R
End mill Circular arc mill Plane XY
25
C. Simple R
4) Select Plane XZ
Key
Key
8) Start processing X
Key
X
Point A as the start point(0,0)
Key
Key
9) Refer to the display, move the machine tool to bring the displayed value on X
axis into zero, then turn the Z axis star wheel to let the machine table rise or
drop by the display value in Y axis.
A
0
R1
26
C. Simple R
1) At first, align the tool to face just the start point(Point A or Point B),
key R
to enter ARC function.
Select the simple function, key
4) Select Plane XZ
Key
Key
Key 5
Key
Key 0 5
Key
X
8) Enter processing mode
Key
X
Point A is the start point(0,0)
Key
X
Point A is the start point(0,0)
Key
27
C. Simple R
9) Refer to the display, move the machine tool to bring the displayed valve on X
axis into zero, then turn the Z axis star wheel to let the machine table rise or
drop by the displayed value in Y axis.
10) Key or and the position of next/last point will display. You may quit
ARC function, just key .R
Note: After entering processing mode, the number of the processing point
and the accumulated value in Z axis direction will alternately displayed on the
message window.
Key
the original entered
Key
28
D. Hole Drilling Along An Oblique Line
29
D. Hole Drilling Along An Oblique Line
10
and quick resolution is provided through the
20
function of hole drilling along an oblique line.
(a)
What the operator shall do is only entering
the following data:
The length of the oblique line(LENGTH) 20
This is the real distance from the center of A
10
30°
the start hole to the center of the end hole, enter
this data when “MODE L” (length mode) is 20
selected.
The step length (STEP)
This is the distance between two neighboring
(b)
the holes.
This data shall be entered when “MODE S” (step length mode) is selected.
Angle (ANGLE)
This is the direction of the oblique line in the plane coordinate. The angle is
30° in (a), so, the plane angle to be entered is 30; the angle is -30 in (b), so the
plane angle to be entered is -30.
Number of holes (NUMBER)
2) Select Mode
Key or
Select “MODE L”
Key
Key
30
D. Hole Drilling Along An Oblique Line
Key 4
Key
7) Key to display the position of next processing point, and then move the
machine tool to bring the displayed value on both X- and Y-axes into zero. You
can quit the function at will, just key .
For the working piece in (a), it is more convenient to select “MODE L”. In
the following, we take working piece in (b) as anther example to shown how to
operate when “MODE S” is selected.
1) At first move the tool to the position of the
start hole A.
Key to enter the function
2) Select Mode
Key or
Select “MODE S”
Key
Key
Key
Key 4
Key
31
D. Hole Drilling Along An Oblique Line
8) Key to display the position of next processing point, and then move the
machine tool to bring the displayed value on both X- and Y-axes into zero. You
can quit the function at will, just key .
32
E. The Function For 200 Point
33
E. The Function For 200 Point
Ⅰ. The operator must know the following two key points before
making use of this function:
1. Every subsidiary zero position is equivalently the original point of one
UCS. Once entering the display mode of such UCS, the display of every
point will take the subsidiary zero position as the original point.
2. There is relation between every subsidiary zero position and the zero
position is the absolute mode. After a subsidiary zero position is set, it will
keep the position relation between it and the zero position in the absolute
mode in memory, once the zero position in the absolute mode changes, the
subsidiary zero position will also change by the same distance and angle.
34
E. The Function For 200 Point
every UCS taking a subsidiary zero position as its original points to perform the
processing when need.
2. In the display mode of every UCS, processing with various special function can
be performed.
0
φ4
D
3(60,40)
E(10,10)
O(0,0)
15 C
A
20
B
15
2(70,-40)
1(-80,-30) 15
Fig. (1)
Reset, set the zero position in the absolute mode at the main reference of the
working piece.
X
Key X
35
E. The Function For 200 Point
1) After setting the zero position in the absolute mode, the system automatically
perform a keeping in memory operation, in order that once a power interruption
happen in the course the zero position may be tracked back.
Method 2:
Key
Key 1
± 3 0
± 4 0
4 0
The setting of all the subsidiary zero positions of the working piece shown in
Fig. (1) has been finished.
Why the enter position coordinates of every subsidiary zero position are just
in the opposite direction of the displayed values? Let us explain this with the
above example. Under the UCS mode, when the coordinates of the subsidiary zero
position are entered at the position of the zero position in the absolute mode, the
displayed data will be the position of the zero position in the absolute mode in the
36
E. The Function For 200 Point
corresponding UCS. This is because the subsidiary zero position is taken as the
original point of the UCS under the relative display mode. In Fig. (1), we can see
that Point O is at the position(-80, -30) with respect to Point 1, (-70, -40) with
respect to Point 2, and (-60, -40)with respect to Point 3. If the operator enter the
coordinates of a subsidiary zero point other than the zero position in the absolute
mode, the displayed data will be the position with respect to subsidiary zero point
in the corresponding UCS. For example, when the position of the third subsidiary
zero position is entered at Point E, the resulted display will be (-50, -30).
Method 2: Clearing when the position is reached. When the machine tool is at
the position of the subsidiary zero point, key X
We take the working piece shown in Fig. (1) as example again: Move the
machine table to the center point O shown in Fig. (1).
tool to Point 1.
X axis display -80,
Y axis display -30,
Key or 1
Key X
X
5) Return to the absolute state display
mode
Key
tool to Point 2.
X axis display 70,
Y axis display-40.
37
E. The Function For 200 Point
UCS.
Key 2
zero point.
Key X
X
9) Return to the absolute state display
mode.
Continue to touch three times key
third UCS.
Key 3
zero point.
Key X
mode.
The setting of all the subsidiary zero positions of the working piece shown in
Fig. (1) has been finished.
38
E. The Function For 200 Point
When using key just key and under the prompt “ZERO No” enter the
number of the desired UCS. For the related operations, the operator may refer to
“5 Absolute/relative/user coordinate display mode” under “Ⅰ.Usage” of “A. Basic
Function”.
We take the working piece shown in Fig. (1) as example.
1) Enter the display mode of the first UCS.
Key
X axis display 0,
Y axis display 15.
4) Process Hole A.
UCS.
Key
to Point B
X axis display -15,
Y axis display 0.
7) Process Hole B
X axis display 0,
Y axis display 20.
9) Process Hole C
39
E. The Function For 200 Point
UCS.
Key
X axis display 0,
Y axis display 0.
40
E. The Function For 200 Point
41
F. PCD Circle Equally Dividing Holes
42
F. PCD Circle Equally Dividing Holes
3
1. The position of the circle center. 4 2
4. The start angle (ST ANG): The angle of the start point of the circular arc
to be divide equally.
5. The end angle (ED ANG): The angle of the end point of the circular to be
divided equally.
Note: For the definition of the start angle (ST ANG) and end angle (ED
ANG), refer to the section “To recognize the start and end angle of a circular arc”.
43
F. PCD Circle Equally Dividing Holes
Key 3 6 0
44
F. PCD Circle Equally Dividing Holes
7) Enter processing
X
The display result for dividing the arc
into5 equal sections.
X
The display result for dividing the arc
Into 6 equal sections.
9) Key and the position of next processing point will be displayed, just move
the machine tool to bring the displayed values on both axes into zero to reach
the corresponding processing position.
45
G. Angular Surface Processing
46
G. Angular Surface Processing
4. Move the machine table to let the metering tool(for example, dial indicator)
preset on the milling machine come just in contact with the reference plane
being aligned, adjust the scale reading into zero, and move the machine table an
arbitrary distance along X axis.
5. Key , refer to the display and move along Y axis until the displayed value
become zero.
6. Adjust the angle of the working piece and bring the scale reading into zero.
For example: Align the bank angle of the working piece to 45° as shown in
Fig. (b).
47
G. Angular Surface Processing
Key
Key
7) Move the machine table to bring the displayed value on Y axis into zero.
You may quit the angular surface processing function at will, just key .
48
G. Angular Surface Processing
Key 1 0
Key
± 2 0
Key
Key 2 0
Key
49
G. Angular Surface Processing
You may quit the angular processing function at will, just key .
50
H. The Progressive Progressing
51
H. The Progressive Progressing
Key 6
Key
5 3
Key
6 0
Key
52
H. The Progressive Progressing
7) Key to display the processing position of next step, refer to the prompts and
move the machine to bring the displayed values on both X- and Y- axes into
zero.
You may quit the progressive inner chamber processing function at will, just
key .
53
I. The Function Calculator Function
54
I. The Function Calculator Function
, the key for “inverting” trigonometric functions, key it and then key a
trigonometric function key for Calculating the inverse trigonometric function.
, key for canceling last input and the result of last calculation.
55
I. The Function Calculator Function
1 0 × 1 0 + 3 0
=
—
× 3 0 √
31.623
10
B
90°
30
Key X
As shown in the figure, the distance AB=31.623, the tool is at Point A, move
the machine table to bring the displayed value into zero, the position of Point B is
reached, the processing of Hole B may start.
Quit the resulted value axis transferring function, enter the calculation
function again.
X
Key
Notes: When the value of input or calculation runs over, the information
window display“CTR E”,means the result of calculation is wrong, press .
key can resume.
56
J. N3 Function
J. N3 Function
57
J. N3 Function
① ∆Z=0.1
A=60˚
② ∆Z=0.1
A=120˚
③ ∆Z=-0.1
A=-120˚
④ ∆Z=-0.1
A=-60˚
58
J. N3 Function
2) Key tg
N3 ,enter N3 function.
Key 6 0
59
J. N3 Function
11) Key tg
N3 ,quit N3 function, X
60
Additional sheet
Additional sheet:
Ⅰ. What the user must know:
61
Additional sheet
Symptom of
Source of failure Troubleshooting
failure
Digital 1. Is it connected to power 1. Check power wire, then
display supply? switch on power supply.
meter does 2. Is power switch closed? 2. Close the power switch.
not display 3. Is appropriate mains voltage 3. Mains voltage should be
used? within 60~260V.
4. Shorting of power supply 4. Disconnect plug of grating
inside grating ruler. ruler.
Enclosure 1. Is enclosure of machine tool 1. Well ground enclosure of
of digital and digital display meter well machine tool and digital
display grounded? display meter
meter is 2. Is there electric leakage from 2. Check 220V power supply.
charged. 220V power supply to the
ground?
1. Exchange with the grating 1. If counting is normal failure
ruler on the other axis, and of grating ruler.
then operate to see if it no If counting is abnormal failure
longer counts. of digital display meter.
One axis of
digital
display
meter does
not count.
2. Is digital display meter in 2. Exit special function.
some special function?
62
Additional sheet
Symptom of
Source of failure Troubleshooting
failure
Grating 1. Grating ruler falls outside the 1. Repair the grating ruler.
ruler does usable range of length,
not count reading head cracked up.
2. Reading head of grating ruler 2. Repair the grating ruler.
rubs ruler enclosure, and
aluminum chips piled up.
3. Too much gap between 3. Repair the grating ruler.
reading head of grating ruler
and ruler body.
4. Metal hose parts of grating 4. Repair the grating ruler.
ruler (plugs, hoses,
connectors) burnt, squeezed,
broken to cause shorting or
breaking of inner circuits.
5. Time of service of grating ruler 5. Repair the grating ruler.
too long, some inner parts or
components go wrong.
1. Carriage body of grating ruler 1. Repair the grating ruler.
apart from friction ball.
63
Additional sheet
Ⅲ. Structural principle
Our linear encoder and digital readout are high technologic
production that is combined with photo electronic technology, precision
mechanical technology, microelectronic technology and computer
technology, and so on. The customer without being trained may not repair
this system. The structural principle is as follows.
Disposal Display
value of position dimension
counter
Ⅳ. Install figure
64
Additional sheet
65
Additional sheet
Dear users:
Thank the purchase and use of Guangzhou Lokshun CNC Equipment Ltd’
product! In order to make our services make you more satisfied after the purchase,
please read the following instructions:
Products shall be delivered with "Three Guarantees" and 15-day limited
replacement and free repair within the period of one warranty year (from date of
sale). Accessories must be complete in replacement:
The following few services are not free:
1、over one year warranty;
2、abnormal damage due to failure of comply with requirements of using,
maintain and storage;
3、damage caused by the unauthorized mender;
4、without a valid invoice (except the products can be proved in warranty
year);
5、damage caused by irresistible force.
66