CMC 256plus User Manual ENU
CMC 256plus User Manual ENU
User Manual
CMC 256plus User Manual
2 OMICRON
Table of contents
1 Preface 5
1.1 Web Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Open source license information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 Safety 6
2.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 Safety symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.4 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.5 Changing the power fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3 Test set overview 9
3.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.2 Front panel connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.2.1 VOLTAGE OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2.2 CURRENT OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.2.3 BINARY/ANALOG INPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.2.4 ANALOG DC INPUT (UDC, IDC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.2.5 BINARY OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2.6 AUX DC (DC power for test objects) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2.7 Generator combination socket for VOLTAGE OUTPUT and CURRENT OUTPUT . . . . . 15
3.3 Back panel connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.3.1 USB ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.3.2 Ethernet ports ETH1 and ETH2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.3.3 ! button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.3.4 Associate button. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.3.5 Status LED A and B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.3.6 SELV interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4 Technical data 20
4.1 Calibration and guaranteed values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.2 Main power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.2.1 Operational limits in conjunction with a weak power supply input voltage . . . . . . . . . . . . 21
4.3 System clock accuracy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.4 Synchronization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.5 Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.5.1 General generator outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.5.2 Extended frequency range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.5.3 Current outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.5.4 Parallel switching of CURRENT OUTPUT A and B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.5.5 Single-phase operation for output currents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.5.6 Voltage outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.5.7 Accuracy of output power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
4.5.8 Low-level outputs LL out for external amplifiers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
4.5.9 Low-level binary outputs (ext. Interf.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4.5.10 Binary output relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4.5.11 DC supply (AUX DC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4.6 Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4.6.1 Binary inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4.6.2 Counter inputs 100 kHz (low level) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
4.6.3 DC measurement inputs (ANALOG DC INPUT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
4.7 IEC 61850 protocols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
OMICRON 3
CMC 256plus User Manual
4 OMICRON
Preface
1 Preface
The purpose of this User Manual is to familiarize users with the CMC 256plus test set hardware and its
specifications.
This manual is supplemented by the Safe use of CMC test sets manual, on-site safety regulations and
existing national safety standards for accident prevention and environmental protection.
The CMC 256plus test set requires a suitable control software or control device for operation.
► Consult the corresponding Getting Started manual or user documentation regarding the use of the
control software or control device.
Note:
• The Safe use of CMC test sets manual and the software manuals are supplied on CD/DVD together
with this User Manual.
• From time to time the manual is updated to reflect the actual development status or changes of the
test set’s functional range. See page 2 for this manual’s version number.
WARNING
Death or severe injury caused by dangerous voltage possible
► Operate the CMC 256plus only after you have read and fully understood the Safe use
of CMC test sets manual.
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CMC 256plus User Manual
2 Safety
2.1 Designated use
CMC test sets are computer-controlled devices for testing protection relays, transducers, energy meters,
and PQ (power quality) analyzers. In addition to the testing functionality, CMC test sets optionally provide
measurement functions for analog inputs.
► Do not use CMC test sets in any other way than described in this document or in working
environments that exceed the specifications given in section 4 "Technical data". Improper use may
result in damage to persons or property.
WARNING
Death or severe injury can occur if the appropriate safety instructions are not
observed.
NOTICE
Equipment damage or loss of data possible.
6 OMICRON
Safety
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CMC 256plus User Manual
2.4 Cleaning
Cleaning procedure:
1. Switch off the power switch.
2. Unplug the power cable from the power outlet.
3. Clean the CMC test set with a cloth dampened with isopropanol alcohol.
8 OMICRON
Test set overview
OMICRON 9
CMC 256plus User Manual
1 2 3 4
8 7 6 5
10 OMICRON
Test set overview
NOTICE
Equipment damage possible
The device under test could be damaged because the N sockets of the voltage outputs are internally
connected to each other.
► Check the circuit diagram of the device under test before wiring. The internally connected N sockets
can cause a short circuit.
The 4 voltage outputs have a common neutral (N) that can be connected to protective earth, if required.
The voltage outputs of VOLTAGE OUTPUT 1–3 are available on the generator combination socket.
→ Section 3.2.7 "Generator combination socket for VOLTAGE OUTPUT and CURRENT OUTPUT" on
page 15.
→ Section 4.5.6 "Voltage outputs" on page 34.
The amplifier is galvanically separated from all other connectors of the CMC 256plus.
All voltage outputs are protected for open circuits, L-N short circuits, overload, and overtemperature.
► Do not connect any of the outputs of VOLTAGE OUTPUT 1–3 or VOLTAGE OUTPUT 4 to protective
earth.
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CMC 256plus User Manual
WARNING
Death or severe injury caused by dangerous inductive loads possible
If charged with current, inductive loads may store a dangerous amount of energy. For
example, an energy of <350 mJ is considered safe according to the IEC 61010-1 safety
standard.
► Make sure that the possibly stored energy of the inductive device under test is within
safe limits.
► Do not use the CMC test set for the measurement on high inductances (power
transformer, current transformer) due to the discharging processes.
► If in doubt, contact OMICRON Support for more information.
WARNING
Death or severe injury caused by dangerous voltage levels on conductive parts
possible
Although the output voltages of the current generators are within touch-safe limits, the
insulation to other input and output groups is implemented as functional insulation only.
Therefore, the outputs can conduct dangerous voltages.
► Observe the wiring instructions and safety precautions given in section "Wiring" in the
Safe use of CMC test sets manual.
► Do not touch open conductive parts with live current signals (e.g. blank screw
terminals) while the CMC test set is switched on.
NOTICE
Equipment damage possible
An external infeed could damage or destroy the current output. The outputs are protected in switched-
off state by a short-circuit relay.
► Make sure that there is no infeed from an external source.
12 OMICRON
Test set overview
All 10 inputs of the CMC 256plus can be individually configured by the control software to be either
binary (wet = potential-sensing or dry = potential-free) or analog measurement inputs. When the
contacts are potential-sensing, the expected nominal voltage and pick-up threshold can be set for each
binary input.
The 10 inputs are divided into 5 groups of 2 inputs, each group galvanically separated from the others.
Up to 3 inputs can be used for measuring RMS values without the EnerLyzer option.
To use the inputs as analog measurement inputs, use the EnerLyzer measurement option. The
EnerLyzer option can be upgraded at any later stage.
→ Section 4.13 "EnerLyzer measurement option" on page 53.
Moreover, the binary inputs 1 to 10 can be used as counter inputs for input frequencies up to 3 kHz.
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CMC 256plus User Manual
WARNING
Death or severe injury caused by dangerous voltage levels due to control by
software possible
The AUX DC output can be programmed to output dangerous voltage without user
intervention. It will then output the pre-programmed voltage directly after the start-up of
the test set. This may lead to damage to property or persons. Since the output is only
controlled by software, a wrong AUX DC setting (e.g. set in software, software or
hardware error) could lead to an unexpected value (up to 264 V).
► Make sure that the voltage applied at the AUX DC output of the CMC test set interface
is safe before connecting any test leads to this output.
► Follow the wiring procedure described in section "Wiring" in the Safe use of CMC test
sets manual.
The AUX DC output can be used to supply test objects with DC voltage. The output voltage
can be configured to 0 … 264 V in the control software or control device.
► Refer to the documentation of the control software for more information.
The AUX DC output is galvanically separated from all other connections of the CMC 256plus.
The output is protected against short-circuit, overload, and overtemperature.
An LED in the upper left corner indicates if the output is active.
LED status Description
Red Output is active
Red blinking 20 s time period without voltage output after start-up → "AUX DC voltage
output after start-up" below.
OFF Output is inactive
14 OMICRON
Test set overview
Pin Signal
1– VOLTAGE N
2– VOLTAGE 3
3– VOLTAGE 2
4– VOLTAGE 1
View
onto
the
cable 1+ CURRENT A 1
wiring side of the
2+ CURRENT A N
connector
3+ CURRENT A 3
4+ CURRENT A 2
For a manufacturer description about the generator combination socket, visit the website
www.neutrik.com. You can order the generator combination cable directly from OMICRON.
OMICRON 15
CMC 256plus User Manual
1 2 3 4 5 6 7
11 10 9 8
16 OMICRON
Test set overview
3.3.3 ! button
The ! button enables you to recover from unsuccessful software image downloads or other issues.
To start a new software image download, press the ! button with a pointed tool or a paper clip while
! powering up the CMC. In that case, the test set will not start as usual but wait for a new software
image download.
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CMC 256plus User Manual
► For more details about this process, refer to the according help.
For the association, the CMC test set remembers the Ethernet hardware address (MAC) of the
connected port of the controlling device. Should the port change, a re-association is necessary.
• Reset IP configuration
If the Associate button is pressed while powering up the CMC test set, the IP configuration of the
network interfaces is reset to factory default, which is DHCP/AutoIP for both network interfaces. This
may be necessary to recover from settings with conflicting static IP addresses.
ext. Interf. → Section 4.5.9 "Low-level binary outputs (ext. Interf.)" on page 38.
Furthermore, this interface is used to control certain CMC accessories like the CMIRIG-B
interface box (for IRIG-B synchronization) or the TWX1 accessory (for testing traveling wave protection
relays and fault recorders).
18 OMICRON
Test set overview
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CMC 256plus User Manual
4 Technical data
4.1 Calibration and guaranteed values
We recommend that you send in your test sets for calibration at least once a year.
The drift of test equipment, that is, the deterioration of accuracy over time, depends strongly on
environmental conditions and the application field. Excessive use or mechanical and/or thermal stress
may result in the need for shorter calibration intervals.
Moderate working environments, on the other hand, allow you to increase the calibration interval to once
every 2 or even 3 years.
► Particularly in cases of extended calibration intervals, verify the accuracy of the test set by cross-
referencing the measurement results with traceable reference equipment either on a regular basis or
prior to use. You can, for example, use a typical, often-used device under test as a reference, or use
measurement equipment with a certified high accuracy.
Should the test equipment fail, immediately contact OMICRON Support for calibration or repair. Do not
try to use it anymore.
Guaranteed values
• The values apply at 23 °C ± 5 °C (73 °F ± 9 °F), and after a warm-up time greater than 25 minutes.
• Guaranteed values of the generator outputs:
The values are valid in the frequency range from 10 to 100 Hz unless specified otherwise. Given
maximum phase errors relate to the voltage amplifier outputs.
• Accuracy data for analog outputs are valid in the frequency range from 0 to 100 Hz unless specified
otherwise.
• The given input/output accuracy values relate to the range limit value (% of range limit value).
20 OMICRON
Technical data
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CMC 256plus User Manual
Characteristic Specification
Clock performance Stratum 3 (ANSI/T1.101-1987)
Frequency drift (over time)
24 hours <±0.37 ppm (±0.000037 %)
20 years <±4.60 ppm (±0.00046 %)
Frequency drift (over temperature range) <±0.28 ppm (±0.000028 %)
4.4 Synchronization
Synchronization of system clock
By synchronizing the system clock to an external time base, the system clock accuracy can be improved
up to the level of the external time base. Synchronizing the system clock additionally makes the absolute
time available in the system. The absolute time is used to tag measurement results, start distributed tests
at the same time, and generate and measure synchrophasors.
The following specifications refer to the internal time base. For the absolute time accuracy of the outputs
and inputs, the inherent error of the respective channel itself has to be added.
Characteristic Specification
IEEE 1588-2008 (v2)
Offset (UTC) Error <±1 μs
Pulling range ±100 ppm (±0.01 %)
Supported profiles IEEE C37.238-2011 (Power Profile: v1)
IEEE C37.238-2017 (Power Profile: v2)
IEC/IEEE 61850-9-3-2016: Communication
Networks and Systems for Power Utility
Automation – Part 9-3: Precision Time Protocol
Profile for Power Utility Automation (Utility
Profile)
Supported sources OMICRON CMGPS 588, OTMC 100 or any
Precision Time Protocol source (PTP
grandmaster clock)
IRIG-B
Offset (UTC) Error <±1 μs
Pulling range ±100 ppm (±0.01 %)
Supported sources Third-party IRIG-B sources with OMICRON
CMIRIG-B accessory
22 OMICRON
Technical data
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CMC 256plus User Manual
4.5 Outputs
4.5.1 General generator outputs
1 2 3 N 4 N 1 2 3 N
All voltages and current generators can independently be configured with respect to amplitude, phase
angle, and frequency.
All outputs are monitored. Overload conditions prompt a notification in the control software.
24 OMICRON
Technical data
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CMC 256plus User Manual
26 OMICRON
Technical data
With regard to the following duty cycle graphs, note that when selecting a current of 12 A, continuous
operation is possible at a much smaller load resistance than, for example, with a current of 10 A. The
reason for this is that the CMC 256plus linearly reduces the compliance voltage from 15 V to 10.5 V for
currents in the range of 8 A to 12.5 A per phase.
Note: In order to get the approximate duty cycle values for 3 × 25 A and 1 × 75 A configurations, refer
to the 6 × 12.5 A configuration graphs, and divide the load values at the x-axis by 3 or 6.
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CMC 256plus User Manual
100
100
90
90
80
Duty cycle [%]
70
70
60
60
50 50
40 40
30
Blue curve: Tambient = 0 °C 30
Blue curve: Tambient = 0 °C
20 Green curve: Tambient = 25 °C 20 Green curve: Tambient = 25 °C
10 Red curve: Tambient = 50 °C 10
Red curve: Tambient = 50 °C
0 0
0 1 2 3 4 5 6 7 8 9 10 11 12 0 1 2 3 4 5 6 7 8 9 10 11 12
105
100
100
95 90
Blue curve: I = 8 A/phase
Duty cycle [%]
90
80 Green curve: I = 10 A/phase
85 Red curve: I = 12 A/phase
70
80
75 60
70
50
65
100
100
95 90
Blue curve: I = 8 A/phase
Duty cycle [%]
85
Red curve: I = 12 A/phase
70
80
75 60
70
50
Blue curve: I = 8 A/phase
65
Green curve: I = 10 A/phase 40
60
Red curve: I = 12 A/phase
30
55
50
20
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45
28 OMICRON
Technical data
95 90
Blue curve: I = 8 A/phase
Duty cycle [%]
85
Red curve: I = 12 A/phase
70
80
75 60
70
50
60
Green curve: I = 10 A/phase 40
50
20
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45
Typical first shutdown, cooling times and on times at an ambient temperature of 25 °C (see also
"Measuring method" on page 27):
• t1: The time until a "cold" CMC test set shuts down.
• ton: The time between the restart of the CMC test set and its next shutdown due to overtemperature.
Typical first shutdown, cooling times and on times at an ambient temperature of 25 °C
OMICRON 29
CMC 256plus User Manual
30 OMICRON
Technical data
Compliance voltage in V
11V
60%
10V
50% 9V
8V
40%
7V
30%
6V
20%
5V
10%
4V
0% 3V
0ȍ 0.05ȍ 0.1ȍ 0.15ȍ 0.2ȍ 0.25ȍ 0.3ȍ 0.35ȍ 0.4ȍ 0.45ȍ
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CMC 256plus User Manual
32 OMICRON
Technical data
Typical output power per phase of a group and with parallel switching (A || B) of
both groups
160
A parallel B
120
Typ. output power per phase
in VA
80
A, B
40
0
0 5 10 15 20 25
Output current in A
40
400
4 × series
in Vrms
35
VA in VA
4 × series
Compliance voltage
VRMS
30
in Power
300
Voltage
25
typ. Output
Compliancein
15
100
10 6 × parallel
5
0
0 12.5 25 37.5 50 62.5 75 0
Output current in A
Output Current in A 0.0 12.5 25.0 37.5 50.0 62.5 75.0
Output current in A
Output Current in A
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CMC 256plus User Manual
34 OMICRON
Technical data
typical
guaranteed
Output power per phase in VA
Output voltage in V
Output power in VA
OMICRON 35
CMC 256plus User Manual
Output power
Typical Guaranteed
Accuracy1 Error <0.05 % Error <0.1 %
Output power temperature drift 0.001 %/°C <0.005 %/°C
1. Data apply for set value (relative error) from 0.1 to 12.5 A (current amplifier A or B), and 50 to 300 V (voltage amplifier) at
50/60 Hz.
Permissible load for current outputs:
– Range 1.25 A: 0 to 1 Ω and max. 1 VA, cos ϕ = 0.5 to 1
– Range 12.5 A: 0 to 0.5 Ω and max. 6 VA, cos ϕ = 0.5 to 1
Permissible load for voltage outputs:
– Max. 10 VA at 50 to 300 V, cos ϕ = 0.5 to 1
36 OMICRON
Technical data
Pin assignment of LL out 1–6 (lower 16-pole LEMO socket); view onto the connector from the cable
wiring side:
Pin Function LL out 1–6 Function LL out 7–12
1 LL out 1 LL out 7
2 LL out 2 LL out 8
1 11
2 12 10
3 LL out 3 LL out 9
3 13 16 9 4 Neutral (N) connected to GND
4
14 15
8
5 LL out 4 LL out 10
5 7
6 6 LL out 5 LL out 11
7 LL out 6 LL out 12
8–16 For internal purposes
Housing Screen connection
LL out 1–3 and LL out 4–6 (and optionally LL out 7–9 and LL out 10–12) each make up a selectable
voltage or current triple.
6 outputs "LL out 1–6" and 6 (optional) outputs "LL out 7–12"
Output voltage range 0 … ±10 Vpeak1 (SELV)
Output current Max. 1 mA
Typical Guaranteed
Accuracy Error <0.025 % Error <0.07 % for 1 … 10 Vpeak
For a manufacturer description about the connection sockets LL out and the external interface
ext. Interf., visit the website www.lemo.com. You can order the LEMO cable directly from OMICRON.
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CMC 256plus User Manual
Pin Function
Pin 1 Counter input 1
Pin 2 Counter input 2
Pin 3 Reserved
Pin 4 Neutral (N) connected to GND
Pin 5 Binary output 11
Pin 6 Binary output 12
Pin 7 Binary output 13
Pin 8 Binary output 14
Pin 9–16 Reserved
Housing Screen connection
38 OMICRON
Technical data
Inside of Rpullup
CMC 256plus
16 V
For a manufacturer description about the connection sockets LL out and the external interface
ext. Interf., visit the website www.lemo.com. You can order the LEMO cable directly from OMICRON.
OMICRON 39
CMC 256plus User Manual
The accompanying diagram shows the load limit curve for DC voltages. For AC voltages, a maximum
power of 2000 VA is achieved.
Load limit breaking capacity curve for binary output relays with DC voltages
DC voltage (V DC) Resistive load
300
200
100
50
40
30
20
10
0.1 0.2 0.5 1 2 5 10 20
40 OMICRON
Technical data
4.6 Inputs
4.6.1 Binary inputs
BINARY/ANALOG INPUT
(CAT II/600 V)
500 kΩ 500 kΩ
OMICRON 41
CMC 256plus User Manual
42 OMICRON
Technical data
Input signal
Tdeglitch Tdeglitch
Input signal
OMICRON 43
CMC 256plus User Manual
Pin Function
Pin 1 Counter input 1
Pin 2 Counter input 2
Pin 3 Reserved
Pin 4 Neutral (N) connected to GND
Pin 5 Binary output 11
Pin 6 Binary output 12
Pin 7 Binary output 13
Pin 8 Binary output 14
Pin 9–16 Reserved
Housing Screen connection
2 counter inputs
Maximum counter frequency 100 kHz
Pulse width >3 µs (high and low signal)
Switch threshold
Pos. edge Max. 8 V
Neg. edge Min. 4 V
Hysteresis Typ. 2 V
Rise and fall times <1 ms
Maximum input voltage ±30 V
Connection Socket ext. Interf. (rear side of CMC 256plus)
Insulation Reinforced insulation to all other potential groups of the test
equipment. GND is connected to protective earth (PE).
44 OMICRON
Technical data
100 kΩ
For a manufacturer description about the connection sockets LL out 1–6 and external interface
ext. Interf., visit the website www.lemo.com. You can order the LEMO cable directly from OMICRON.
OMICRON 45
CMC 256plus User Manual
ANALOG DC INPUT
1 MΩ
PTC
0 – ±20 mA 0 – ±10 V
Note: Exceeding the specified input values can damage the measurement inputs.
DC measurement input IDC
Measurement range 0 ... ±1 mA and 0 ... ±20 mA
Maximum input current 600 mA
Accuracy Typical Guaranteed
Error <0.003 % of rg.1 Error <0.02 % of rg.
Input impedance Approx. 15 Ω
Connection 4 mm sockets
Insulation Functional insulation to all other front panel connections; reinforced
insulation from all SELV interfaces and from power supply;
galvanically connected to VDC
46 OMICRON
Technical data
OMICRON 47
CMC 256plus User Manual
48 OMICRON
Technical data
OMICRON 49
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50 OMICRON
Technical data
OMICRON 51
CMC 256plus User Manual
PE
B Output group
B
R CURRENT OUTPUT A B
F
Mains F
R CURRENT OUTPUT B B
100 ... 240 V/10 A F
Overvoltage F
category II R VOLTAGE OUTPUT B
F
F
R AUX DC OUTPUT B
R F
R
F
R Binary I/O group
F
R BINARY/ANALOG INPUT 1/2 B
F
R BINARY/ANALOG INPUT 3/4 B
F
R BINARY/ANALOG INPUT 5/6 B
2 x Ethernet F
2 x USB
R BINARY/ANALOG INPUT 7/8 B
LL out
Ext. Interf. F
R BINARY/ANALOG INPUT 9/10 B
F
R DC INPUT B
F
R BINARY OUTPUT 1 (Relay) B
F
R BINARY OUTPUT 2 (Relay) B
F
R BINARY OUTPUT 3 (Relay) B
F
R BINARY OUTPUT 4 (Relay) B
F
52 OMICRON
Technical data
Accuracy AC measurements
Conditions: integration time 1 s, measurement signal sinusoidal, excitation 10 ... 100 %, accuracy
references the measurement full-scale values.
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CMC 256plus User Manual
Sampling rate 9.48 kHz, 3.16 kHz; measurement range 600 V, 100 V, 10 V, 1 V:
Sampling rate 9.48 kHz, 3.16 kHz; measurement range 100 mV:
The accuracy data contains linearity, temperature, long-term drift, and frequency.
54 OMICRON
Technical data
Typical frequency response with a sampling rate of 28.44 kHz and an input voltage of 70 V:
Frequency response
Frequency in the
Response 100
in the 100VVrange
Range
(SR =(SR = 28.44 kHz)
28.44 kHz) Maximum+3Sigmamax
1
Minimum-3Sigmamax
0.5
0
Rel. Error / %
-0.5
-1
Rel. error in %
-1.5
-2
-2.5
0 2 4 6 8 10 12 14
Frequency / kHz
Frequency in kHz
Typical frequency response with a sampling rate of 9.48 kHz and an input voltage of 70 V:
Frequency response in the 100
Frequency Response V range
in the 100 V Range
(SR = 9.48(SR = 9.48 kHz)
kHz) Minimum-3Sigmamax
1 Maximum+3Sigmamax
0.8
0.6
/%
in /%
0.4
Rel. Error
0.2
Rel. error
0
-0.2
-0.4
-0.6
-0.8
-1
0 1 2 3 4 5
Frequency / kHz Frequency in kHz
AC AC
linearity ininthe
Linearity the 100
100 VVRange
range
Maximum+3Sigmamax
0.04
Minimum-3Sigmamin
0.03
in %
0.02
0.01
/%
error
Rel.Error
0
Rel.
-0.01
-0.02
-0.03
-0.04
0 10 20 30 40 50 60 70 80 90 100
Amplitude
RMS Am plitude /V (RMS) in V
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CMC 256plus User Manual
Note:
Actual – Expected
a) Relative error: × 100 %
Full scale
b) 3Sigmamax represents the maximum of the 3Sigma values of all 10 input channels.
The 3Sigmamax values of an analog input are determined from 50 measurement values.
Channel cross-talk
Conditions: sinusoidal form infeed on a channel without overload, AC measurement on neighboring
channel, integration time 1 s.
Cross-talk dampening on channels of the same potential groups in dB at f = 50 Hz:
Measurement range 600 V 100 V 10 V 1V 100 mV
Dampening in dB 80 105 95 120 120
The cross-talk dampening on a neighboring channel of another potential group is greater than 120 dB in
all measurement ranges (f = 50 Hz or 500 Hz).
Phase error
Phase Erroras
as function
a Functionof
of the inputvoltage
the input voltage
Phase CH1-CH2;
(Phase CH1-CH2,range: 100
Range:100 V, V; f =Hz)
f = 50 50 Hz CH1:10V
CH1:70V
0,3
CH1:50V
0,25
0,2
Phase. error in °
Phase Error / °
0,15
0,1
0,05
0
1 10 100
Am plitude CH2Amplitude
(Vrm s) CH2 in VRMS
Conditions: integration time 1 s, measurement signal sinusoidal, measurement range 100 V, f = 50 Hz,
sampling rate 28.44 kHz.
56 OMICRON
Technical data
U = 10 VRMS (R = 100 V)
Phase error as function of the sampling rate U = 20 VRMS (R = 100 V)
(fin = 50 Hz, R = 100 V)
U = 70 VRMS (R = 100 V)
0,4
5°
0.33
0,35
8°
0,3
0.26
4°
5°
0.22
0,25
Phase error in °
0.21
0,2
°
0,15
0.114
4°
9°
0.10
0.09
3°
0,1
0.06
3°
0.04
0,05
0
28.44kHz 9.48kHz 3.16kHz
Sampling rate
Conditions: integration time 1 s, measurement signal sinusoidal, f = 50 Hz, measurement range 100 V,
both channels same excitation (20 V, 70 V).
PhasePhase error
Error as as function
a Function of input frequency
of Frequency
(fs(SR
= =28.44 kHz,
28.44 kHz, R: range = =100
100 V, Uin V, s)
20 Vrm Uin = 20 VRMS)
0.3
0.25
0.2
error in °
Phase Error / °
0.15
0.1
Phase
0.05
0
0 100 200 300 400 500 600 700 800 900 1000
Frequency / Hz Frequency in Hz
Conditions: integration time 1 s, measurement signal sinusoidal, sampling rate = 28.44 kHz,
measurement range 100 V, excitation on both channels 20 VRMS.
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CMC 256plus User Manual
The maximum input frequency for the phase measurement depends on the sampling rate.
Note:
1. The measurement accuracy of phase can be improved by:
• increasing the integration time
• enabling the recursive averaging function
2. When measuring very small phase shifts (less than 0.2°), the sign (positive or negative) of the
measurement results cannot be definitely determined. If this causes a problem, refer to the phase
measurement in the harmonic analysis.
3. For measuring phase, the input voltage should be greater than 5 % of full scale. An overload of the
measurement channel does not negatively affect the obtainable accuracy.
Error in frequency
Error in Frequencymeasurement
Measurem ent asas a function
a Function of theofinput
the voltage
input voltage
(measured over
(Measured over 50 periods)
50 Periods)
0,1
Frequency error
frequency % %
Error / in
0,01
Rel.Rel.
0,001
1 10 100 1000
Voltage
Voltage signal signal
in % of in %
full range of full range
Conditions: Excitation greater than 10 % from measurement full scale, duty cycle 50 %.
Note: With the harmonic analysis, you can measure input frequencies up to 3.4 kHz.
58 OMICRON
Technical data
2 2
Reactive power: Q = S – P * sign_Q [var]
T T
1 2 1 2
URMS = ---* u ( t ) dt , IRMS = ---* i ( t ) dt
T T
0 0
b) Accuracies
Conditions: integration time 1 s, measurement signal sinusoidal, excitation 10–100 %, accuracy
references the apparent power, error of the current clamp is not taken into consideration.
Sampling rates 28.44kHz, 9.48kHz, 3.16kHz:
Frequency range Power Accuracy1
AC Typical Guaranteed
10 Hz ... 100 Hz S ±0.3 % ±0.7 %
P ±0.3 % ±0.7 %
Q ±0.8 % ±2 %
S = Apparent power
P = Active power
Q = Reactive power
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CMC 256plus User Manual
DC accuracy:
Power Accuracy1
P, S Typical Guaranteed
±0.3 % ±0.9 %
Actual – Expected
1. Relative error: × 100 %
Full scale
S = Apparent power
P = Active power
Q = Reactive power
The accuracy specifications include linearity, temperature, aging drift, frequency and phase response.
c) Typical relative error as function of the excitation
Typical
Typ. error of apparent
Error apparent pow erpower S as function
S as a function of the excitation
of the excitation
(fs
(fs== 28.44 kHz,
28.44kHz, f = 50 Hz)
f=50Hz)
0,2
0,18
in %
0,16
0,14
Error error
/%
0,12
Rel. Rel.
0,1
0,08
0,06
0,04
0,02
0
0 10 20 30 40 50 60 70 80 90 100
Excitation CH1&CH2 CH1
Excitation /% and CH2 in %
phi = 1° phi = 60° cos phi=0.01 (89.4°)
60 OMICRON
Technical data
Typical
Typ.error of active
Error real pow er power P as function
P as a function of the excitation
of the excitation
(fs(fs==28.44
28.44kHz, f=50Hz)
kHz, f = 50 Hz)
0,2
in %
0,15
Rel./ %error
0,1
Rel. Error
0,05
0
0 10 20 30 40 50 60 70 80 90 100
-0,05
Excitation CH1&CH2CH1
Excitation /% and CH2 in %
phi = 1° phi = 60° cos phi=0.01 (89.4°)
0,3
0,25
in %
0,2
Rel./ %error
0,15
0,1
Rel. Error
0,05
0
0 10 20 30 40 50 60 70 80 90 100
-0,05
-0,1
-0,15
Excitation
Excitation CH1&CH2 CH1
/% and CH2 in %
phi = 1° phi = 60° cos phi=0.01 (89.4°)
Conditions: integration time 1s, measurement signal sinusoid, sampling rate = 28.44 kHz, fin = 50 Hz.
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CMC 256plus User Manual
Typical errorreactive
Typ. Error of reactive
pow er power Q as function
Q as a function of the
of the phase shift phase shift
(fs
(fs ==28.44kHz,
28.44 kHz, f = 50 Hz)
f = 50HZ)
0,5
0,4
in %
0,3
Rel./ %error
0,2
0,1
Rel. Error
0
0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1
-0,1
-0,2
-0,3
-0,4
Phase / ° Phase shift in °
Conditions: integration time 1 s, measurement signal sinusoidal, sampling rate = 28.44 kHz, both
channels with same excitation 70 %.
The 3Sigma values are determined from 50 measurement values.
Note:
• For very small phase shifts (<0,3°) and small excitation (<10 %), too little integration time (<1 s) or
sampling rate 3.16 kHz, the sign of the reactive power cannot definitely be determined.
• The accuracy of the power measurement depends primarily on the accuracy of the current clamp.
62 OMICRON
Technical data
0,02
Frequeny Error / Hz
0,01
0
Frequency
-0,01
-0,02
-0,03
-0,04
-0,05
1 10 100
Voltage
Voltage signal in % signal in %
of full range of full range
Applies to fundamental and harmonic waves in a specified frequency range; accuracy refers to full scale.
Sampling rate 28.44 kHz; measurement range 600 V, 100 V, 10 V, 1 V:
Frequency range Accuracy
Typical Guaranteed
fmin ... 1 kHz ±0.1 % ±0.3 %
fmin ... 10 kHz +0.1 %/–0.7 % ±1.1 %
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CMC 256plus User Manual
Sampling rate 9.48 kHz, 3.16 kHz; measurement range 600 V, 100 V, 10 V, 1 V:
Frequency range Accuracy
Typical Guaranteed
fmin ... 100 Hz ±0.1 % ±0.3 %
fmin ... 1 kHz +0.1 %/–0.5 % ±0.8 %
fmin ... 4 kHz (sampling rate = 9.48 kHz) +0.1 %/–0.8 % ±1.2 %
fmin ... 1.4 kHz (sampling rate = 3.16 kHz) +0.1 %/–0.8 % ±1.2 %
Sampling rate 9.48 kHz, 3.16 kHz; measurement range 100 mV:
Frequency range Accuracy
Typical Guaranteed
fmin ... 100 Hz ±0.15 % ±0.4 %
fmin ... 1 kHz +0.2 %/–0.5 % ±0.8 %
fmin ... 4 kHz (sampling rate = 9.48 kHz) +0.2 %/–1.0 % ±1.5 %
fmin ... 1.4 kHz (sampling rate = 3.16 kHz) +0.25 %/–1.0 % ±2.0 %
1
error
/°
0.5
PhaseError
0
Phase
-0.5
-1
-1.5
-2
-2.5
1 10 100
Excitation / % Excitation in %
64 OMICRON
Technical data
More details about triggering methods can be found in the OMICRON Test Universe help and in the
practical examples of the EnerLyzer option.
The maximum recording time depends on the number of active channels and the sampling rate:
Number of active Maximum recording Maximum recording Maximum recording
channels time [s] time [s] time [s]
at fs = 28.4 kHz at fs = 9.48 kHz at fs = 3.16 kHz
1 35.16 s 105.47 s 316.41 s
2 17.58 s 52.73 s 158.20 s
3 11.72 s 35.16 s 105.47 s
4 8.79 s 26.37 s 79.10 s
5 7.03 s 21.09 s 63.28 s
6 5.86 s 17.58 s 52.73 s
7 5.02 s 15.07 s 45.20 s
8 4.40 s 13.18 s 39.55 s
9 3.91 s 11.72 s 35.15 s
10 3.52 s 10.55 s 31.64 s
111 3.20 s 9.59 s 28.76 s
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66 OMICRON
Increasing the output power
The amplifier groups CURRENT OUTPUT A The individual current outputs 1, 2, and 3 of
and CURRENT OUTPUT B are connected in the amplifier groups CURRENT OUTPUT A
series. The currents 1 and 2 of a group are and CURRENT OUTPUT B are connected in
phase-opposite. parallel. The groups A and B are then
connected in series.
1 × 0 ... 12.5 A; 320 VA at 8.5 A;
max. 40 VRMS 1 × 0 ... 37.5 A; 480 VA at 25.5 A;
max. 20 VRMS
• The phase angles of all outputs of group A
must be identical.
• The phase angles of all outputs of group B
must be identical plus in phase opposition
to the phase angle of group A.
• The amplitude of all outputs for both
groups must be set to the same value.
► For currents greater than 32 A, do not
connect the test object (the load) to the
generator connection socket but to the
4 mm sockets.
► For the neutral connection, use a parallel
2-cable connection.
► Use short cables.
OMICRON 67
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The individual current outputs 1, 2, and 3 of The individual current outputs 1, 2, and 3 of
the amplifier groups CURRENT OUTPUT A the amplifier groups CURRENT OUTPUT A
and CURRENT OUTPUT B are connected in and CURRENT OUTPUT B are connected in
parallel. Groups A and B are then connected parallel. Groups A and B are used
in parallel, too. individually.
1 × 0 ... 75 A; 480 VA at 51 A; max. 10 VRMS 2 × 37.5 A; 210 VA at 22.5 A; 10 VRMS
► Set all 6 current channels to the same ► For currents greater than 32 A, do not
phase and amplitude. connect the test object (the load) to the
► For currents greater than 32 A, do not generator connection socket but to the
connect the test object (the load) to the 4 mm sockets.
generator connection socket but to the
4 mm sockets.
► For the neutral connection, use a parallel
3-cable connection.
► Use short cables.
68 OMICRON
Increasing the output power
3 × 0 ... 25 A
CURRENT OUTPUT A
1 2 3 N
CURRENT OUTPUT B
N N’
Typical: 200 VA at 100 ... 300 V Typical: 275 VA at 200 ... 600 V
OMICRON 69
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70 OMICRON
Troubleshooting
6 Troubleshooting
6.1 Troubleshooting guide
In case of operational problems with the CMC 256plus, and if you could not find a solution in this manual
or the other accompanying documentation (of control software and device), proceed as follows:
1. Check whether the malfunction is reproducible and document it.
2. Try to isolate the malfunction by using another computer, control device, test set or connecting cable,
if available.
3. Note the exact wording of any error message or unexpected conditions.
4. If you contact OMICRON Support, please supply the following:
• Your company name as well as a phone number and email address
• The serial number of your test set
• Information about the control device or the computer running the control software: manufacturer,
type, memory, installed printers, operating system (and language), and the installed version and
language of the control software
• Screenshots or the exact wording of possible error messages
5. If you contact OMICRON Support, have your computer and test set available and be prepared to
repeat the steps that caused the problem.
To speed up the process, please attach available diagnostic log files or a system snapshot file.
Proceed as follows if you are using the RelaySimTest or CMControl software:
1. Connect to the CMC 256plus Web Interface (→ section 1.1 on page 5).
2. Navigate to the System page.
3. Download a System snapshot.
Proceed as follows if you are using the Test Universe software:
The communication log file records any communication between the CMC 256plus and the computer.
To send the log file to the OMICRON Support:
1. Close all other applications.
2. From the Test Universe start screen, select Calibration and Diagnosis… and then Log File.
3. Select Logging on (Detailed) in the Edit menu and minimize the window.
4. Start the test module and reproduce the malfunction.
5. Go back to the log file and select Send in the File menu to submit the log file via email to the
OMICRON Support.
Refer to section "Using OMICRON Assist to send troubleshooting results to OMICRON’s Technical
Support" of the Test Universe Getting Started manual.
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6.3 Overheating
Depending on the output current, the compliance voltage setting and the ambient temperature, a duty
cycle smaller than 100 % has to be applied for the current outputs in order to prevent a protective shut-
down of the current amplifier by the overtemperature protection function (→ section "Typical duty cycles
for different loads and output configurations" on page 27). If the CMC 256plus performed a protective
shutdown of the current amplifier, a message is displayed in the control software or on the control device.
You can then try the following to avoid further protective shutdowns:
• Use shorter duty cycles, for example, 50 % instead of 75 %.
• Reduce the compliance voltage of the current outputs. This way you can optimize the output power
limit of the current amplifiers.
• Use the CMC 256plus at lower ambient temperatures.
Refer to the figures shown in section "Typical duty cycles for different loads and output configurations"
on page 27 for typical duty cycles for different ambient temperatures.
Refer to the documentation of the control software or control device for detailed information on how to
set the compliance voltage.
72 OMICRON
Troubleshooting
OMICRON 73
Support
Support
When you are working with our products we want to provide you with the greatest
possible benefits. If you need any support, we are here to assist you!
OMICRON electronics GmbH, Oberes Ried 1, 6833 Klaus, Austria, +43 59495
OMICRON 74
ENU 1011 05 01