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7.4L-454 Parts Manual 1993

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454

502
7.4 MPI
PARTS
MANUAL

17506 Marine Power Industrial Park


Ponchatoula, LA 70454
Parts Direct Line: (504) 386-3571 or (877) 388-9555
Parts Direct Fax: (504) 386-0076

TL454-10.00
HOW TO USE THIS BOOK

This 454, 502, 7.4 multi-port Parts Book has been designed to assist our distributors, dealers
and customers in locating the correct replacement part for their Marine Power engine. This
manual is sorted in specific groups for easy reference. Please refer to the Table of Contents,
Alphabetical or Numerical Index to locate a particular Marine Power part.

This manual also contains many commonly used parts for these engine CID’s. Most parts are
common among the three engines.

If the part you are looking for is not listed, please contact your nearest Marine Power distributor
or dealer for further assistance.

Thank you for purchasing Marine Power products.

Happy and Safe Boating !

Marine Power Engine Descriptions: Base Base Engine or Long Block


ParPac Partial Engine With Additional
Equipment
SportPac Complete Inboard Engine
EnPac Complete Inboard/Outboard Engine
JetPac Complete Inboard Jet Engine
Marine Power Parts Book 454, 502, 7.4

TABLE OF CONTENTS

BASIC ENGINE BLOCK - INTERNAL / LOWER END 454/502.................................... 1-2

BASIC ENGINE BLOCK - INTERNAL / UPPER END 454/502.................................... 3-4

BASIC ENGINE BLOCK - INTERNAL / UPPER END 7.4............................................ 5- 6

BASIC ENGINE BLOCK - INTERNAL / LOWER 7.4.................................................... 7-8

FLYWHEEL, STARTER & DRIVE GROUP........................................................................... 9


- FLYWHEELS
- STARTERS
- BELLHOUSINGS
- COUPLERS, DAMPER PLATES
- DUST COVERS, DRIVE LINE

LUBRICATION GROUP ................................................................................. 10-11


- OIL PANS
- DIPSTICK TUBES, DIPSTICKS, ETC.
- OIL FILTERS
- COOLERS, COOLER BRACKETS
- OIL LINES & OIL BYPASS
- DUAL OIL BASE, OIL BASE BRACKETS

COOLING GROUP ........................................................................................ 11-18


- HOSES
- THERMOSTAT HOUSINGS
- FRESH WATER TANKS, BRACKETS
- THERMOSTATS, RECOVERY BOTTLE
- GASKETS, BLOCK-OFF PLATES
- COOLERS, FRESH WATER TEES
- WATER PUMPS, BRACKETS, ACCESSORIES
- LIFT BRACKETS, PULLEYS
- SEAWATER PUMP & ACCESSORIES
- RAW WATER & FRESH WATER FLOW DIAGRAMS

ELECTRICAL GROUP ................................................................................... 19-24


- ALTERNATOR, BRACKETS, BELTS
- DISTRIBUTOR, COIL, ELECTRICAL REPLACEMENT PARTS
- SENDERS, SWITCHES, RELAYS
- IGNITION WIRES, WIRE LEADS
- HARNESSES
- INSTRUMENT PANEL, GAUGES
- WIRING DIAGRAMS

EXHAUST GROUP ........................................................................................ 25


- MARINE POWER MANIFOLD, RISER, GASKETS
- MERC STYLE MANIFOLD, RISER, GASKETS
- MARINE POWER 2000 ALUMINUM MANIFOLD, RISER, GASKET
Marine Power Parts Book 454, 502, 7.4

TABLE OF CONTENTS

CARBURETION ............................................................................................ 26
- ROCHESTER CARBURETOR, FUEL LINES, ETC.
- FUEL PUMPS, BRACKETS, FUEL/WATER SEPARATOR
- HOLLEY CARBURETORS, FUEL LINES
- INTAKE MANIFOLDS
- GASKETS, BRACKETS
- FLAME ARRESTORS, WEATHER COVER
- CONTROL CABLE CLIPS, MISCELLANEOUS
- ELECTRIC FUEL PUMP KITS

EFI - THROTTLE BODY INJECTION ............................................................ 27-28


- THROTTLE BODY DIAGRAM, INTAKE MANIFOLDS
- FUEL LINES
- GASKETS
- BRACKETS
- HARNESSES
- FUEL PUMPS
- SENSORS, SENDERS, ECM MODULES
- FLAME ARRESTORS, WEATHER COVERS, FITTINGS, ETC.

EFI - MULTIPORT FUEL INJECTION ............................................................ 29-31


- FUEL LINES
- GASKETS
- BRACKETS
- HARNESSES
- FUEL PUMPS
- SENSORS, SENDERS, ECM MODULES
- HOSES
- FUEL RAIL, FILTERS, FUEL INJECTOR, FUEL PRESSURE REGULATOR
- FITTINGS, PLUGS, ETC.
- WIRING DIAGRAMS

MOUNTING GROUP.......................................................................................................... 32
- ENGINE MOUNTS
- GEAR MOUNTS
- ISOLATOR MOUNT, TRUNION PINS

POWER STEERING GROUP ......................................................................... 32-34


- PUMPS & ACCESSORIES
- POWER STEERING DIAGRAM

TRANSMISSIONS .......................................................................................... 35-36


- VELVET DRIVE & HURTH TRANSMISSIONS
- GEAR LINES, COOLERS, SHIFT BRACKETS

CATALOG NUMERICAL INDEX ............................................................. 37-45

CATALOG ALPHABETICAL INDEX ................................................................... 46-54

MARINE POWER Direct Phone: 504 - 386 - 3571 or 877 - 388 - 9555
PARTS DEPARTMENT Direct Fax: 504 - 386 - 0076
BASIC ENGINE BLOCK - INTERNAL/ LOWER END 454/502 CID
REF S TA ND AR D P R EM IUM P ER FO RM AN CE D ES CR IP T IO N
1 0025-266 0025-266 0025-266 B O L T: CA M S HA FT S P RO CK ET
2 *W O FO -005 *W O FO -005 *W O FO -005 W AS HER: FL AT 5/16" CA M S HA FT
3 0053-081 0005-081 G EA R: CA M S HA FT NO RM A L R O T AT IO N
3 0004-081 0004-081 G EA R: CA M S HA FT REV ERS E RO TA TIO N
4 0053-084 0055-084 0055-084 C HA IN: TIM IN G NO RM AL RO T A TIO N
5 P AR T O F 8 P AR T O F 8 P AR T O F 8 P IN: CA M S H AF T S P R O C KET
6 P AR T O F 8 P AR T O F 8 P AR T O F 8 K EY: C AM S H AF T
7 0053-189F 8 0053-189F 8 0053-189F 8 B EA RIN G : CA M S HA FT #1
7 0053-190F 8 0053-190F 8 0053-190F 8 B EA RIN G : CA M S HA FT #2, #5
7 0053-191F 8 0053-191F 8 0053-191F 8 B EA RIN G : CA M S HA FT #3, #4
8 0053-089 0053-089 0053-089 C AM S H AF T: 454/502 N O R M AL RO TA TIO N
8 0054-089 0006-089 0006-089 C AM S H AF T: 454/502 R EV ER S E R O T AT IO N
9 0009-877 0009-877 0009-877 P LU G : KN O C K S EN S O R HO LE
10 0053-205F 8 0053-205F 8 0053-205F 8 P LU G : O IL G AL LEY
11 0053-840 0053-840 0053-840 P LU G : EN G IN E BL O C K O IL G A LL EY
12 0003-036 0003-036 0003-036 C O N NECT ING R O D : 454/502
13 0053-037F 8 0055-037F 8 0055-037F 8 P IS T O N : 454 G EN V
13 0066-037F 8 0066-037F 8 P IS T O N : 502 G EN V
14 0053-348F 8 0053-348F 8 0053-348F 8 R ING K IT: 454 G EN V
14 0066-348F 8 0066-348F 8 R ING K IT: 502 G EN V
15 P AR T O F 12 P AR T O F 12 P AR T O F 12 B O L T: CO NN EC TIN G RO D
16 0053-038F 8 0053-038F 8 0053-038F 8 B EA RIN G KIT : C O N NECT ING R O D
17 P AR T O F 12 P AR T O F 12 P AR T O F 12 C AP : C O N NECT ING R O D
18 P AR T O F 12 P AR T O F 12 P AR T O F 12 N UT : C O N NECT ING R O D
19 0053-001 0053-001 0053-001 C AS E: EN G IN E 454 G EN V
19 0066-001 0066-001 C AS E: EN G IN E 502 G EN V
20 0009-877 0009-877 0009-877 P LU G : DR AIN
21 0003-208 0003-208 0003-208 P LU G : CA M S HA FT REAR
22 0009-877 0009-877 0009-877 P LU G : DR AIN
23 0025-815 0025-815 0025-815 P LU G : DR AIN
24 0053-840 0053-840 0053-840 P LU G : EN G IN E BL O C K O IL G A LL EY
25 0009-830 0009-830 0009-830 P LU G : O IL P RES S UR E
26 0053-210F 8 0053-210F 8 0053-210F 8 P LU G : W A TER JAC KET F REEZE
27 0009-830 0009-830 0009-830 P LU G : O IL P RES S UR E
28 0053-033F 8 0053-033F 8 0053-033F 8 S EA L: CR AN KS HA F T O IL R EA R N O R M A L R O T AT IO N
28 0054-033F 8 0054-033F 8 0053-033F 8 S EA L: CR AN KS HA F T O IL R EA R R EV ER S E RO TA TIO N
29 0053-009F 8 0053-009F 8 0053-009F 8 B EA RIN G KIT : C RA NK S H AF T #5
30 0053-440F 8 0053-440F 8 0053-440F 8 B EA RIN G : KIT C RA NK S H AF T #1, #2, #3, #4
31 0053-209 0053-209 0053-209 K EY: C RA NK S H AF T B AL AN CER
32 0053-061F 8 0053-061F 8 0053-061F 8 G AS KET: TIM IN G C O V ER
33 P AR T O F 8 P AR T O F 8 P AR T O F 8 P IN: TIM IN G CO V ER
34 0053-059F 8 0053-059F 8 0053-059F 8 B O L T: TIM IN G C O V ER
35 0054-260 0054-260 0054-260 IN DICA TO R: TIM IN G R EV ER S E RO TA TIO N
36 0053-906 0053-906 0053-906 P IN: CR AN KS HA FT
37 0053-002F 3 0053-002F 3 0053-002F 3 B O L T: CR AN KS HA FT
38 0003-003 0003-003 0003-003 W AS HER: CR AN KS HA FT DA M P ER
39 0053-004F 8 0053-004F 8 0053-004F 8 D AM P ER: TO RS IO N AL 454 NO RM AL RO TA TIO N
39 0055-004F 8 0055-004F 8 D AM P ER: TO RS IO N AL 502 NO RM AL RO TA TIO N
40 0053-058F 8 0053-058F 8 0053-058F 8 C O V ER : T IM ING G EN V N O R M A L RO TA TIO N
40 0054-058F 3 0054-058F 3 0054-058F 3 C O V ER : T IM ING G EN V R EV ER S E R O T AT IO N
41 0053-005 0053-005 0053-005 S EA L: CR AN KS HA F T O IL F RO NT
42 0053-810 0053-810 0053-810 C AP : C RA NK S H AF T B EA RIN G
43 0053-082 0053-082 0053-082 G EA R: CR AN KS HA FT NO RM AL R O T AT IO N
43 0004-082 G EA R: CR AN KS HA FT REV ERS E R O T AT IO N
43 0005-082 0005-082 G EA R: CR AN KS HA FT NO RM AL R O T AT IO N
44 0053-018F 8 0055-018F 8 0055-018F 8 C RA NK S H AF T: 454 G EN V N O R M A L RO TA TIO N
44 0054-018F 8 0067-018F 8 0067-018F 8 C RA NK S H AF T: 454 G EN V R EV ER S E RO TA TIO N
44 0066-018F 8 0066-018F 8 C RA NK S H AF T: 502 G EN V N O R M A L RO TA TIO N
44 0067-018F 8 0067-018F 8 C RA NK S H AF T: 502 G EN V R EV ER S E RO TA TIO N
45 NO T A P P LIC AB LE
46 P AR T O F 44 P AR T O F 44 P AR T O F 44 P IN: FL YW HEEL
47 0053-601 0053-601 0053-601 S EA L: CR AN KS HA F T BEAR ING C AP #5
48 0053-815 0053-815 0053-815 C AP : C RA NK S H AF T B EA RIN G #5
49 0053-151F 8 0053-151F 8 0053-151F 8 B O L T: CR AN KS HA FT BEAR ING C AP
50 0053-153F 8 0053-153F 8 0053-153F 8 S TU D: CR AN KS HA FT BEAR ING C AP
BASIC ENGINE BLOCK - INTERNAL / LOWER END 454 / 502 CID
BASIC ENGINE BLOCK - INTERNAL / UPPER END 454 /502 CID
R EF S TA NDARD P R E M IU M P ER FO R M A N C E D E S C R IP T IO N
1 0 0 5 3 -1 0 2 F8 0 0 5 3 -1 0 2 F8 0 0 5 3 -1 0 2 F8 C A P : O IL FIL L
2 0 3 0 3 -0 0 6 0 3 0 3 -0 0 6 0 3 0 3 -0 0 6 GR O M M ET: V A L V E C O V ER
3 N O T A P P L IC A B L E
4 0 0 5 3 -1 0 0 F3 0 0 5 3 -1 0 0 F3 0 0 5 3 -1 0 0 F3 V A L V E C O V E R : 4 5 4 /5 0 2
5 0 0 5 3 -1 0 1 F8 0 0 5 3 -1 0 1 F8 0 0 5 3 -1 0 1 F8 G A S K E T : V A L V E C O V E R 4 5 4 /5 0 2
6 0 0 2 5 -1 0 7 0 0 2 5 -1 0 7 0 0 2 5 -1 0 7 B O L T : V A L V E C O V ER
7 0 0 0 3 -3 8 0 0 0 0 3 -3 8 0 0 0 0 3 -3 8 0 K EY: V A LV E S T EM
8 0 0 0 3 -3 7 9 R O T A T O R : V A L V E 4 5 4 GEN V
9 0 0 0 3 -3 7 8 0 0 5 5 -3 7 8 F8 0 0 5 5 -3 7 8 F8 C A P : V A L V E S P R IN G
10 0 0 5 3 -1 7 8 F8 0 0 5 3 -1 7 8 F8 0 0 5 3 -1 7 8 F8 S E A L : V A L V E S T E M O IL
11 0 0 0 3 -1 7 6 0 0 5 5 -1 7 6 F8 0 0 5 5 -1 7 6 F8 S P R IN G : V A L V E
12 0 0 0 5 -1 2 2 0 0 0 5 -1 2 2 S H IM : V A L V E S P R IN G
13 0 0 0 3 -0 2 7 0 0 0 3 -0 2 7 0 0 0 3 -0 2 7 B O L T : C Y L IN D E R H E A D L O N G
14 0 0 5 3 -9 0 2 0 0 5 3 -9 0 2 0 0 5 3 -9 0 2 B O L T : E N G IN E L IFT F R O N T
15 0 0 5 3 -2 0 3 0 0 5 3 -2 0 3 0 0 5 3 -2 0 3 B R A C K E T : E N G IN E L IFT R E A R
16 0 0 5 3 -9 0 3 0 0 5 3 -9 0 3 0 0 5 3 -9 0 3 S T U D : E N G IN E L IFT R IN G B R A C K E T
17 0 0 0 3 -0 1 5 0 0 0 3 -0 1 5 0 0 0 3 -0 1 5 S P A R K P L U G: V 8
18 0 0 0 3 -0 2 9 0 0 0 3 -0 2 9 0 0 0 3 -0 2 9 B O L T : C Y L IN D E R H E A D S H O R T
19 0 0 0 3 -2 0 6 0 0 0 3 -2 0 6 0 0 0 3 -2 0 6 P IN : C Y L IN D E R H E A D L O C
20 0 0 5 3 -0 3 0 F8 0 0 5 3 -0 3 0 F8 0 0 5 3 -0 3 0 F8 P L U G : E N G IN E C O O L A N T S E N S O R
21 0 0 5 3 -1 7 4 0 0 5 5 -1 7 4 0 0 5 5 -1 7 4 V A L V E : IN T A K E G E N V
22 0 0 0 3 -1 7 5 0 0 0 5 -1 7 5 0 0 0 5 -1 7 5 V A L V E: EX H A U S T GEN V
23 0 0 5 3 -0 9 7 0 0 5 5 -0 9 7 F8 0 0 5 5 -0 9 7 F8 L IFT E R : V A L V E
24 0 0 0 3 -1 2 7 0 0 0 5 -1 2 7 0 0 0 5 -1 2 7 P U S H R O D : IN T A K E V A L V E
24 0 0 0 3 -1 2 8 0 0 0 5 -1 2 8 0 0 0 5 -1 2 8 P U S H R O D : EX H A U S T V A L V E
25 0 0 5 3 -0 2 5 F8 0 0 5 3 -0 2 5 F8 0 0 5 3 -0 2 5 F8 G A S K E T : C Y L IN D E R H E A D G E N V
26 0 0 5 3 -9 6 5 0 0 5 3 -9 6 5 0 0 5 3 -9 6 5 S T U D : IN T A K E M A N IFO L D
27 0 0 5 3 -2 7 6 0 0 5 5 -2 7 6 0 0 5 5 -2 7 6 S H IE L D : IN T A K E M A N IF O L D
28 0 0 5 3 -0 2 4 F8 0 0 5 5 -0 2 4 F8 H E A D : C Y L IN D E R B A R E
28 0 0 5 3 -0 2 4 Z 0 0 5 5 -0 2 4 Z H E A D : C Y L IN D E R C O M P L E T E
29 0 0 5 3 -1 1 9 F8 0 0 5 5 -1 1 9 F8 0 0 5 5 -1 1 9 F8 G U ID E : P U S H R O D
30 0 0 5 3 -1 2 0 F8 0 0 5 5 -1 2 0 F8 0 0 5 5 -1 2 0 F8 A R M : R O C K ER
31 0 0 5 3 -1 2 1 F8 0 0 5 3 -1 2 1 F8 0 0 0 5 3 - 1 2 1 F8 B A L L : R O C K ER A R M
32 0 0 5 3 -9 2 0 0 0 5 3 -9 2 0 0 0 5 3 -9 2 0 B O L T : R O C K ER A R M
33 0 0 5 3 -9 2 1 0 0 5 3 -9 2 1 0 0 5 3 -9 2 1 S T U D : R O C K ER A R M
34 0 0 5 3 -9 7 5 0 7 3 0 -9 2 8 0 7 3 0 -9 2 8 B O L T : N T A K E M A N IF O L D G E N V
35 0 0 5 3 -0 3 0 F8 0 0 5 3 -0 3 0 F8 0 0 5 3 -0 3 0 F8 P L U G : C Y L IN D E R H E A D
36 0 0 5 3 -2 0 4 0 0 5 3 -2 0 4 0 0 5 3 -2 0 4 B R A C K E T : E N G IN E L IFT F R O N T
37 0 0 5 3 -9 0 3 0 0 5 3 -9 0 3 0 0 5 3 -9 0 3 S T U D : E N G IN E L IFT B R A C K E T
38 0 0 5 3 -4 5 0 0 0 5 3 -4 5 0 0 0 5 3 -4 5 0 H O S E: B YP A S S (R A W W A T ER O N L Y)
39 0 0 5 3 -7 5 0 0 0 5 3 -7 5 0 0 0 5 3 -7 5 0 C L A M P : GEA R (R A W W A T ER O N L Y)
40 0 0 0 0 -8 0 9 0 0 0 0 -8 0 9 0 0 0 0 -8 0 9 F IT T IN G : B Y P A S S T - S T A T ( R A W W A T E R O N L Y )
41 0 0 0 3 -2 7 5 0 0 0 5 -2 7 5 0 0 0 5 -2 7 5 M A N IFO L D : IN T A K E G E N V
42 0 0 5 3 -2 7 5 F8 0 0 5 5 -2 7 5 F8 0 0 5 5 -2 7 5 F8 G A S K E T : IN T A K E M A N IFO L D G E N V
BASIC ENGINE BLOCK - INTERNAL / UPPER END 454 / 502 CID

Note: Engine Serial Number or GM Engine Block Number is required to assure correct parts.

To locate block number:


BASIC ENGINE BLOCK - INTERN
BLOCK AL / UPPER END
INTERNAL 7.4 LITER MULTI-POR
MULTI-PORT
TI-PORT

R EF PART NUMBER DESCRIPTION


1 0730-270 MANIFOLD: UPPER
2 0730-261 COVER: EGR
3 0730-262 BOLT: EGR
4 0730-677 GASKET: INTAKE SET
5 0730-930 BOLT: INJECTION RAIL
6 0730-272 MANIFOLD: LOWER
7 0053-030F8 PLUG: INTAKE MANIFOLD
8 0053-102F8 CAP: OIL FILL
9 0025-107 BOLT: VALVE COVER
10 0003-380 KEY: VALVE COVER
11 0005-378 CAP: VALVE SPRING
12 0055-178I8 SEAL: VOLVE STEM OIL
13 0053-178K8 SPRING: VALVE
14 0005-120 SHIM: VALVE SPRING
15 0003-927 BOLT: CYLINDER HEAD
16 0053-101F8 GASKET: VALVE COVER
17 0003-029 BOLT: CYLINDER HEAD
18 0003-206 PIN: CYLINDER HEAD
19 0053-030F8 PLUG: COOOLANT
120 0055-174F8 VALVE: INTAKE
21 0003-175 VALVE: EXHAUST
22 0053-097K8 LIFTER: HYDRAULIC
23 0060-128 ROD: INTAKE VALVE PUSH
24 0053-025L-29 GASKET: HEAD
25 0053-119F8 GUIDE: VALVE
26 0053-920 BOLT: VALVE ROCKER ARM
27 0053-921 STUD: ROCKER ARM
28 0003-003 BOLT: VALVE
29 0053-277 SHIELD: INTAKE MANIFOLD
BASIC ENGINE BLOCK - INTERN
BLOCK AL / UPPER END
INTERNAL 7.4 LITER MULTI-POR
MULTI-PORT
TI-PORT
BASIC ENGINE BLOCK - INTERN
BLOCK AL / L
INTERNAL OWER END
LO 7.4 LITER MULTI-POR
MULTI-POR
TI-PORTT

1 0053-348I8 RING: KIT


2 0055-037F8 PISTON
3 0003-026 BOLT: CONNECTING ROD
4 0003-036 ROD: CONNECTING
5 0053-038F8 BEARING
6 0060-067 NUT: CONNECTING ROD
7 0003-208 PLUG
8 0025-815 PLUG: DRAIN
9 0053-189F8 BEARING: CAMSHAFT
10 0004-094 KEY: CAMSHAFT
11 0025-266 BOLT: CAM SHAFT
12 0066-081 SPROCKET: CAMSHAFT
13 0053-084 CHAIN: TIMING
14 0007-090 PIN: ENGINE
15 0730-928 BOLT: WATER PUMP
16 0055-089 CAMSHAFT
17 0053-205F8 PLUG: ENGINE BLOCK
18 0025-815 PLUG: ENGINE BLOCK
19 0303-050 GASKET: WATER PUMP
20 0003-064 PUMP KIT: WATER
21 0023-096 RETAINER: CAMSHAFT
22 0054-260 INDICATOR: TIMING
23 0053-059K8 BOLT: ENGINE FRONT COVER
24 0007-090 PIN: ENGINE FRONT
25 0053-061K8 GASKET: FRONT COVER
26 0053-209 KEY: CRANKSHAFT
27 0053-440F8 BEARING: CRANKSHAFT
28 0053-009F8 BEARING: CRANKSHAFT #5
29 0053-033 SEAL: CRANKSHAFT
30 0055-140F8 FLYWHEEL
31 0025-143F5 PIN: FLYWHEEL
32 0065-198 BEARING: PILOT
33 0053-601 SEAL: CRANKSHAFT
34 0053-915 NUT
35 0065-994 WASHER
36 0000-820 FITTING: OIL FILTER
37 0053-151F8 BOLT: CRANKSHAFT
38 0003-258 SHAFT: OIL PUMP
39 0007-090 PIN: OIL PUMP
40 0007-259 RETAINER
41 0055-255F8 PUMP : OIL W/ SCREEN
42 0053-257 BOLT: OIL PUMP
43 0053-245F7 GASKET: OIL PAN
44 0065-245 GASKET: OIL PAN DRAIN PLUG
45 0065-945 PLUG: OIL PAN DRAIN
46 0003-303 BOLT: OIL PAN
47 0053-018F8 CRANKSHAFT
48 0053-082 SPROCKET: CRANKSHAFT
49 0053-005 SEAL: CRANKSHAFT
50 0053-058K8 COVER: ENGINE FRONT
51 0055-004F8 BALANCER
52 0003-003 WASHER
53 0053-002F3 BOLT: CRANKSHAFT
54 0053-093 BOLT: CAMSHAFT
BASIC ENGINE BLOCK - INTERN
BLOCK AL / L
INTERNAL OWER END
LO 7.4 LITER MULTI-POR
MULTI-PORT
TI-PORT
Marine Power Flywheel & Drive Group 454 / 502 CID

FLYWHEELS

0053-140F8 0053-141 0055-141 0055-140F8


FLYWHEEL: SPORTPAC FLYWHEEL: ENPAC FLYWHEEL: W/ FORWARD FLYWHEEL: TOP MOUNT
REAR RING GEAR GEN V BM FORWARD GEAR GEN V RING GEAR GEN V SPORTPAC454 / 502
STANDARD 454 REAR MOUNT STD 454 PREMIUM 454 / 502 REAR MOUNT PREMIUM

STARTERS

0172-000
STARTER: BOTTOM MOUNT 0174-000
12 3/4” FLYWHEEL STARTER: BOTTOM MOUNT 0170-000 0171-000
NORMAL ROTATION 14” FLYWHEEL STARTER: TOP MOUNT STARTER: TOP MOUNT
(Bolts: 0180-001 Short NORMAL ROTATION 14” FLYWHEEL 14” FLYWHEEL
0181-001 Long) (Bolts (2) 0181-001) NORMAL ROTATION REVERSE ROTATION

BELLHOUSING & COUPLERS

0102-538 0102-537 0150-000


0100-000 BELLHOUSING PLATE: ACCESS DUST COVER:
BELLHOUSING: INBOARD CAL JET 14” TM CAL JET BELLHOUSING REAR ENTRY

0055-143 0003-999
FLEXPLATE: AUTO JET ADAPTER: FLYWHEEL THIN
PREMIUM 454/502 USE W/ SOLID
0053-143G2 0053-999 0077-000
0007-990F7 ADAPTER: FLYWHEEL THICK
FLEXPLATE: AUTO JET DAMPER PLATE 14”
FLEXPLATE: COUPLER 14” USE W/ FLEXPLATE
454 STANDARD

0151-538 0151-010
COVER: DUST PLATE: STARTER 7909-005 0105-000
14” CAL JET BELLHOUSING SHAFT: JET DRIVE ADAPTER: JET CONE
Marine Power LUBRICATION GROUP 454 / 502 CID

OIL PANS & DIPSTICKS

0407-002
0053-248 0053-242 0053-002P3 TUBE: DIPSTICK
OIL PAN: 8 QT PLASTISOL OILPAN: 10 QT IRIDITED TUBE: DIPSTICK ENPAC SPORTPAC

0403-200
BRACKET: DIPSTICK TUBE 0307-001
SPORTPAC DIPSTICK: SPORTPAC

0400-800
1460-000 FITTINGS: BANJO ASSY
EZ OIL DRAIN (STANDARD) STANDARD

1460-001 0017-002P3 0400-801


EZ OIL DRAIN (METRIC) 0053-245F7 DIPSTICK: FITTINGS: BANJO ASSY
GASKET: OIL PAN ENPAC, JETPAC METRIC

FILTERS - COOLER - MISCELLANEOUS

0904-000 0905-000 0442-001 0440-001


FILTER: OIL SPORTPAC FILTER: OIL ENPAC COOLER: OIL 180 DEGREE COOLER: OIL 5 X 1 1/4
(2 REQUIRED) 5 X 1 1/4 O DEGREE

0440-549G3 1255-002 1255-001 1256-003E3


COOLER: OIL 5 X 9 X 1 1/4 OIL LINE: ENPAC 5” OIL LINE: ENPAC 9” OIL LINE: SPORTPAC 19”

0901-538
1250-002E3 1256-051F8 0901-350 BRACKET: DUAL OIL
OIL LINE: SPORTPAC 30” OIL LINE: SPORTPAC 51” BRACKET: DUAL OIL CAL JET
LONG

0520-001
COVER: OIL BYPASS
0900-100 0000-871 0053-042
0520-000
BASE: DUAL OIL FILTER FITTING: REMOTE OIL FITTING: OIL BYPASS
COVER: OIL BYPASS ASSY
SYSTEM
INCLUDES (2) 0000-871
Marine Power LUBRICATION GROUP (con’t) & COOLING 454 / 502 CID
FILTERS - COOLERS - MISCELLANEOUS

0525-000
ADAPTER: OIL COOLER
ENPAC 0790-000 PARTS DEPT
CLAMP: SEAPUMP 877-388-9555
HOSE 1 1/2
0000-895
0791-000 PLUG: PIPE 1/2 BRASS FAX
CLAMP: OIL COOLER 2” 504-386-0076

0900-400
KIT: OIL EXCHANGE 0791-006 1005-000 1440-001
(Includes Pump, Mounting BRACKET: OIL COOLER CLAMP: DIPSTICK BRACKET: GEAR COOLER
Bracket, EZ Oil Drain) 3/8 X 3/8 TWIST

HOSES

1451-000F12
1458-004
HOSE CIRC PUMP
HOSE: RISER-TANK FWS
RAW WATER

1458-001
HOSE: MANIFOLD-TSTAT 1456-000
HOSE: SEAPMP-TSTAT HSG
1458-003 RAW WATER
HOSE: SEAPUMP-FW TANK

1452-000F11
HOSE CIRC PUMP 1458-005
FRESHWATER HOSE: SEAWATER PUMP-
COOLER
HPWS-010
HOSE: COOLING CALJET
5/8”

1458-101P10 1458-002
HOSE: TSTAT- MANIFOLD HOSE: TSTAT
MERC STBD

1458-102P10
HOSE: TSTAT-MANIFOLD
MERC PORT 1455-017G8
HOSE: UNIVERSAL
1455-003 HOUSINGS
HOSE: FRESHWATER
CIRC PUMP TO TANK
HWRF-016
HOSE: SEAFLEX 1”
HPWS-006
HOSE: POWER STEERING HWRF-020
RESERVOIR TO COOLER 1 1/4” SEA FLEX

HWRF -024
1450-100 HOSE: SEAFLEX 1 1/2”
HOSE: VENT TUBE
Marine Power COOLING GROUP (con’t) 454 /502 CID
HOUSINGS & THERMOSTATS

0509-004N11 0553-002 0553-100


0506-009F4
HOUSING: FRESHWATER HOUSING: WATER OUTLET PLATE: INLET WATER
HOUSING: T-STAT
OUTLET CAL JET CAL JET
FRESH WATER TANK

0500-009 0212-001
0500-002 0210-002
HOUSING: T-STAT BASE HOUSING: T-STAT
HOUSING: T-STAT CAP THERMOSTAT
FRESHWATER RAW WATER
REAR MOUNT FRESHWATER RAW WATER 142D
REAR MOUNT

0500-007 0212-007
0500-007F6 0505-008
THERMOSTAT THERMOSTAT
THERMOSTAT: SPACER: THERMOSTAT
FRESH WATER RAW WATER
FRESHWATER V8-160D FRESH WATER
REAR MOUNT MERC STYLE
REAR MOUNT COPPER

PULLEYS AND BELTS

1210-002
0310-001 0307-007 PULLEY: DUAL
0303-028
PULLEY: POWER PULLEY: CIRC PUMP ALTERNATOR
PULLEY: CRANKSHAFT
STEERING PUMP FOR PRESTOLITE

0539-350
BELT: ALTERNATOR
CAL-JET
0547-350
BELT: ALTERNATOR 0538-350
BELT: POWER STEERING
Marine Power COOLING GROUP (con’t) 454 /502 CID
TANKS & BRACKETS

0509-103H7 0500-003
TANK: FRESH WATER 5” TANK: FRESH WATER 5”
FRONT MOUNT REAR MOUNT

0500-011 0500-011
ANODE: ZINC PLUG ANODE: ZINC PLUG

0505-114
BRACKET: RIGHT

0515-115
BRACKET: LEFT
0500-005G7
CAP: TANK 7 PSI
0500-014 DUAL SEAL
BRACKET: REAR MOUNT
LEFT

0500-015
BRACKET: REAR MOUNT
RIGHT

0515-734
BRACKET: MPI 0505-013
FRESHWATER STBD GASKET: END PLATE 5” 0500-008
FRESH WATER TANK END PLATE 4”
0500-018
0515-735 0500-013 END PLATE 5”
BRACKET: MPI GASKET” END PLATE 4” 0500-011
FRESHWATER PORT FRESH WATER TANK ANODE: ZINC PLUG

GASKETS & BLOCK-OFF PLATES

0992-301G5 0500-001 0992-205P5


GASKET: RISER C-R PLATE: BLOCK-OFF GASKET: RISER C-R
FRESHWATER SB/BB MARINEPOWER V6/V8 MARINEPOWER
MP MANIFOLD

0992-300G5 0501-001N4 0992-310N4 0303-009


GASKET: RISER C-R V8 GASKET: BLOCK-OFF GASKET: RISER GASKET: T-STAT
RAW WATER MP MANIFOLD MERC SB/BB MERC RAW WATER V6/V8
FRESH WATER
Marine Power COOLING GROUP (con’t) 454 /502 CID
COOLERS

0440-549G3 0440-001 0442-001 0440-505P1


COOLER: DUAL 5 X 9 COOLER: ENGINE 5” X 1 1/4” COOLER: 5 X 1 1/4 COOLER: 5 X 5
180 DEGREE 180 DEGREE

T’S & ADAPTERS

0000-850 0441-103 0000-852


TEE: FRESH WATER TUBE: COPPER INLET TEE: HEATER ADAPTER
REAR MOUNT NORTHWEST JET 5/8” 90 D
FRESH WATER COOLING DIAGRAM
RAW WATER COOLING DIAGRAM
REAR MOUNT FRESH WATER COOLING
Marine Power COOLING GROUP (con’t) 454 /502 CID
WATER PUMPS & ACCESSORIES

0303-050 0566-000P8
0003-065 0307-007
GASKET: CIRC PUMP PUMP: SEA WATER
PUMP: CIRCULATING PULLEY: CIRC PUMP
(Req. 2) JABSCO

0572-000
BRACKET: SEA PUMP
0790-000
CLAMP: SEAWATER 0509-102
PUMP HOSE BRACKET: MOUNTING
0572-001
1 1/2 PREFORM RECOVERY BOTTLE
BUSHING, SEAWATER
PUMP
0509-101F4
BOTTLE: RECOVERY
JOHNSON PUMP JABSCO PUMP WITH HOLDING BASKET

0563-020 0566-000ZBB
IMPELLER KIT: JOHNSON IMPELLER KIT: JABSCO FITTINGS
F6B KIT INCLUDES: KIT INCLUDES

(1) 0562-001 IMPELLER (1) 0566-002P8 GASKET 0000-800H7


(1) 0563-009 BEARING (1) 0566-003P8 COVER FITTING: BRASS
(1) 0563-010 O-RING (1) 0566-004P8 CAM 3/4” NPT X 1”
(1) 0563-012 SCREW (1) 0566-005P8 SCREW
(1) 0563-013 WASHER (1) 0566-006P8 SEAL 0720-851
(1) 0562-002 GASKET (1) 0566-008P8 LIPSEAL FITTING: BRASS 1/4 X 3/8” 90D
(1) 0562-003 CAM (6) 0566-011P8 SCREW
(1) 0563-003 COVER 0000-845
(1) 0563-008 LIPSEAL FITTING: BRASS 3/4” PIPE X5/8”
HOSE 90D
0000-815H7
FITTING: BRASS 90D 3/4” X 1”
0730-851
JOHNSON F6B SEA WATER PUMP FITTING: BRASS 90D 1/4 x 1/2

0563-006
COVER JABSCO SEA WATER PUMP

0563-001
SCREW: COVER 0566-003P8
COVER 0566-002P8
GASKET
0562-003 0566-011P8
CAM SCREW: COVER
0562-002
GASKET 0563-012 ( 6 REQUIRED)
SCREW: CAM 0566-004P8
CAM: FULL
0566-008P8
0562-001 0566-005P8
0563-008 LIPSEAL
IMPELLER SCREW
LIPSEAL

0563-009 0563-013 0566-001P8 0566-006P8


BEARING WASHER IMPELLER SEAL: SPACER
Marine Power ELECTRICAL GROUP 454 /502 CID
ALTERNATOR & ACCESSORIES

1185-000
1210-000E7 BRACKET: TENSION
ALTERNATOR: 51 AMP ALTERNATOR

0547-350
BELT: ALTERNATOR 1188-001
1186-000 SPACER: ALTERNATOR
0539-350 BRACKET: ALTERNATOR BRACKET
BELT: ALTERNATOR (JETPAC)

DISTRIBUTOR - COIL - ETC

0805-002E5
ROTOR: DISTRIBUTOR
OLD STYLE
1110-000E5 0807-002M5
WIRE SET: IGNITION V8 ROTOR: DISTRIBUTOR
YELLOW NEW STYLE
1110-000N2 0807-000M5 0805-001E5
WIRE SET: IGNITION V8 DISTRIBUTOR: NORMAL CAP: DISTRIBUTOR V8
BLACK ROTATION
1110-000BLK 0808-000P9 0807-001M5
WIRE SET: IGNITION V8 DISTRIBUTOR: OPPOSITE CAP: DISTRIBUTOR V8
HI-PERF BLACK ROTATION >99
1110-000
WIRE SET: IGNITION V8
HI-PERF BLUE

0303-043
GASKET: DISTRIBUTOR

0805-100E5 0003-015
COIL: STANDARD SPARK PLUG: 454 / 502
0807-006M5 0303-042
0805-101H3
MODULE: DISTRIBUTOR 0007-015 CLAMP: DISTRIBUTOR
COIL: HIGH PERFORMANCE
7.4 MULTI PORT
Marine Power ELECTRICAL GROUP 454 /502 CID
SWITCHES - SENDERS - RELAYS WIRE LEADS

0811-020F8
WIRE LEAD: HOBBS OIL
SWITCH
0940-001 1140-006
1140-004
SENDER: WATER RELAY: STARTER
BREAKER: CIRCUIT
SINGLE 1/2” OLD STYLE
IGNITION
(< MARCH 99)
0940-011
SENDER: WATER
SINGLE 3/8” 0811-018
WIRE LEAD: COIL TO DIST
0940-111 + FILTER
SENDER: WATER
DUAL 3/8”

1140-011N4 1140-102F5
RELAY: STARTER RELAY: HARNESS
70 AMP (>APR 99) 40 AMP OLD STYLE
0811-016
WIRE LEAD: COIL TO HAR-
NESS
(PURPLE & GREY WIRES)

0940-201
SWITCH: WATER TEMP 3/8”
6754-850N4 1140-240N7
RELAY: ELEC FUEL PUMP HARNESS: CARBURETED
NEW STYLE 3.0 - 8.2L
9000-001
TOOL: TIMING

0940-002
SENDER: OIL SINGLE
0940-102 0947-003 HARNESS: 03 FT EXTENSION
SENDER: OIL DUAL 0947-010 HARNESS: 10 FT EXTENSION 0811-019
0947-016 HARNESS: 16 FT EXTENSION WIRE LEAD: IGNITION SHIFT
0947-025 HARNESS: 25 FT EXTENSION INTERRUPT
0947-035 HARNESS: 35 FT EXTENSION

0811-027
0940-202 WIRE LEAD SET:
SWITCH: OIL PRESSURE ELECTRIC FUEL PUMP
1/8” 7 PSI

0945-000 PANEL: INSTRUMENT WITH GAUGES


0945-002* GAUGE: WATER TEMP
0945-003* GAUGE: VOLTMETER
0945-004* GAUGE: TACHOMETER
0945-005* GAUGE: OIL PRESSURE
0303-017F3 0945-015 GAUGE: FUEL 1110-001
SWITCH: HOBBS 0945-476 GAUGE: HOUR METER CLIP: IGNITION WIRE
OIL/FUEL PUMP CUTOFF * Gauge Included with Panel
PRIMARY ENGINE HARNESS DIAGRAM
PANEL WIRING DIAGRAM
INITIAL TIMING JUMPER WIRING DIAGRAM

SHIFT ASSIST WIRING DIAGRAM

CARBURETED ENGINES - MERCRUISER & EARLY OMC APPLICATIONS


OMC SHIFT INTERRUPT DIAGRAM

Installation Instructions:

1. Cut the blue 16 gauge wire (A) and connect to 12V positive supply when ignition switch is in the “ON” position
with 2 amp in-line fuse.
2. Cut the black 16 gauge wire (B) and connect the shift interrupt wire on the engine. (Refer to Shift Cutout Wiring
Diagram.)
3. Cut the black 16 gauge wire (C). The overstroke switch and the E.S.A. module are no longer used.
Marine Power EXHAUST GROUP 454 /502 CID
MARINE POWER MANIFOLDS & RISER GROUP

0992-635
SPACER: MERC 3” 0992-310N4
GASKET: RISER 0053-275F8
0992-660 GASKET: INTAKE MANIFOLD
SPACER: MERC 6” MERC RAW WATER
GEN V

0992-000
RISER: MP 3” IRON
0992-040
RISER: MP 4” IRON
0500-001 0992-003
PLATE: BLOCK OFF MP C-R RISER: MP 3” ALUM 0055-275F8
0991-200P5 0992-004 GASKET: INTAKE MANIFOLD
MANIFOLD: EXHAUST RISER: MP 4” ALUM 454/502 PREMIUM
MP2K ALUMINUM 0992-005
FRESHWATER RISER” MP 4”
POLISHED ALUMINUM
0994-210P5
MANIFOLD: EXHAUST
MP2K ALUMINUM
RAW WATER

0501-001N4
GASKET: RISER
MERC FRESH WATER
0003-275
INTAKE: STANDARD
IRON GEN V - VI

0992-205P5 0992-400
0991-100 GASKET: RISER RISER: MERC
MANIFOLD: EXHAUST RAW WATER MP2K
MERC 0055-275
MANIFOLD: INTAKE
PREMIUM
WITHOUT BRASS
INSERT

0992-300G5 0992-200P5
GASKET: RISER C-R RISER: MP2K
RAW WATER MP ALUMINUM FRESHWATER

0992-210P5
RISER: MP2K 0053-274
ALUMINUM RAW WATER MANIFOLD: INTAKE
STANDARD ALUMINUM
WITHOUT
0991-000 BRASS INSERT
MANIFOLD: EXHAUST
MA 0005-275
0992-110P5 MANIFOLD: PREMIUM
MP IRON
O-RING: MP2K RISER ALUMINUM
RAW WATER SYSTEM WITH BRASS INSERT
Marine Power FUEL GROUP 454 /502 CID
FUEL SYSTEMS

ELECTRIC CHOKE
KITS

0702-224
KIT: ELECTRIC CHOKE
800 CFM
0700-200
0303-016F1
LINKAGE: THROTTLE 0303-013
PUMP: FUEL
MERC COVER: THERMOCHOKE
ELECTRIC 7.5 PSI

FUEL PUMP KIT

0430-018
ROCHESTER CARB
FRONT MOUNT 0416-100N2
0303-011
0430-021 FUEL LINE: HOLLEY
0400-003P12 ROD: THERMOCHOKE
HOLLEY 750 CFM DUAL PUMPER PREMIUM
FUEL LINE: PUMP - CARB 454 STANDARD
PREMIUM 0415-100N2
454 STANDARD FUEL LINE: HOLLEY 0305-011
ROCHESTER CARB DUAL PUMPER 800 CFM 454-502 PREMIUM
FRONT MOUNT

0303-999
0430-004 0432-049 0432-048 THERMOCHOKE
FUEL LINE: SEPERATOR - FILTER: FUEL WATER BASE: FUEL / WATER
LP FUEL PUMP SEPERATOR SEPERATOR
0303-010
THERMOCHOKE
ASSEMBLY

0730-278N2
BRACKET: LOW PRESS 0730-282N2 0952-001
FUEL PUMP BRACKET: FUEL / WATER ARRESTOR: FLAME
SEPERATOR

0702-280 0702-416 0705-004 0700-002


CARBURETOR: CARBURETOR: GASKET: CARB GASKET: CARB
ROCHESTER HOLLEY 4160 HOLLEY 1/8” QUADRAJET
QUADRAJET 280 454 PREMIUM / 502
Marine Power ELECTRONIC FUEL INJECTION - THROTTLE BODY GROUP 454 /502 CID
THROTTLE BODY GASKETS INTAKE MANIFOLD

0055-275F8
GASKET: 0055-275
INTAKE MANIFOLD MANIFOLD: INTAKE
PREMIUM ALUMINUM NON-BRASS

FUEL LINES

0720-651
GASKET: TBI
51 MM BORE 5.7 - 7.4L 0720-404O7
FUEL LINE: PUMP TO
TBI (Feed) >98
ADAPTER

0720-285 0730-349
0720-074 LINE: FUEL
PLATE: ADAPTER
THROTTLE BODY PUMP - PUMP

FUEL FITTINGS

0430-004
0000-815H7 0000-882 FUEL LINE: SEPARATOR -
0000-800H7 FITTING: BRASS 90 FITTING: LOW PRESSURE PUMP
FITTING: 3/4 X1 3/4 NPT X 1 HOSE FUEL PUMP OUT

0720-851 0720-806 0730-362


FITTING: 1/4”NPT X 3/8” HS FITTING: 90 D 0720-455 LINE: FUELRETURN
90 D BRASS FUEL PUMP FITTING: TBI RETURN “T”

HARNESS

0720-601
ORING: TBI FUEL FEED
LARGE
0720-889
FITTING: BRASS 0720-602 1140-334P8
1/4 NPT X 1/4 NPT 90 D ORING: TBI RETURN HARNESS: PRIMARY 0806-824N5
SMALL EFI >8/99 HARNESS: TBI
Marine Power ELECTRONIC FUEL INJECTION 454 /502 CID

0806-017 0806-010F12
0806-017 0806-020F12
MODULE: KNOCK SENDER: TEMPERATURE
SENSOR: KNOCK TBI-MPI SENSOR: MAP TBI-MPI TBI - MPI

0806-596 0806-600
MODULE: ECM EFI #3 MODULE: ECM >98 #4
0806-599
MEFI 2 MEFI 3/ MEFI 4
MODULE: ECM EFI #2
MEFI 1

this ECM to replace ECM Model # Order this ECM to replace ECM Model #
16210729 16237009
Order this ECM to replace the following
ECM:Model#: 16220371 or
Model#: 16189069
The #16189069 ECM has an offset hole NOTE: BEFORE ORDERING ECM MODULE, THE PROGRAM NUMBERS THAT
pattern. It will require drilling an additional ARE RECORDED ON THE BACK OF THE ECM WILL BE REQUIRED TO
hole to fit the repalcement ECM bolt pattern. CORECTLY PROGRAM THE REPLACEMENT MODULE.

FUEL PUMPS BRACKETS

0303-016F1 0730-016 0080-650


PUMP: ELEC FUEL PUMP PUMP: FUEL EFI GROMMET:
7 PSI 5.7 - 8.2 HIGH PRESS PUMP 0730-286N4
BRACKET: COMPONENT
BRACKETS 7.4V MEFI 3 ECM

0720-289N4 0720-220
BRACKET: ECM BRACKET: MAP SENSOR
TBI 5.7 - 7.4L TBI / PFI

0730-103N2 0720-288
BRACKET: HI PRESS PUMP BRACKET: INTAKE “Z”
5.7 - 8.2L ELECT COMPONENT

0720-279I9 1150-100F11
BRACKET: THROTTLE BRACKET: ELECT COMP
TBI 5.7 - 7.4 V-8
Marine Power ELECTRONIC FUEL INJECTION - MULTI- PORT FUEL INJECTION GROUP 454 /502 CID
BRACKETS

0730-280 0730-283 0730-285N2 0720-278N5


BRACKET: COMPONENT BRACKET: FUSE / RELAY BRACKET: ECM PFI BRACKET: FUEL PUMP A
PFI PFI

COMPONENTS

0730-651
0730-510 SEAL: O-RING
REGULATOR: 0730-550 0730-655
FUEL PRESSURE
FUEL PRESSURE THROTTLE BODY: PFI GASKET: THROTTLE BODY
REGULATOR

0730-361 0806-030 0806-620


FUEL LINE: REGULATOR 0774-550 SENSOR: MANIFOLD
FILTER: AIR SEAL: MAP SENSOR
TO HIGH PRESSURE PUMP AIR TEMP

0730-276
INTAKE: LOWER PREMIUM
0730-275 SQUAREPORT 0730-600 0730-016
INTAKE: UPPER 0730-274 SEAL: O-RING PUMP: FUEL EFI
ARIZONA SPEED 0VAL PORT INTAKE MANIFOLD HI-PRESSURE
ARIZONA SPEED MPI-ARIZONA SPEED

0806-020F12 0806-057 0806-735N3


SENSOR: MAP SENSOR: MAP >98 HARNESS: PFI MEFI 3
9902-116 0806-007
0720-220 SENSOR: KNOCK 0720-700N4
BRACKET: MAP BRACKET: MAP >98 HARNESS: MPI 7.4V L-29

INJECTOR: MULTI-PORT

0730-500
8.2 MPI ARIZONA SPEED

0730-526 0730-851 0730-700


7.4V MPI L-29 FITTING: FUEL FEED FITTING: FUEL RAIL
BRASS 90 AZ SPEED
EFI SECONDARY WIRING HARNESS

NOTE: This schematic shows two knock sensos. These are used on the SportPac and Enpac 7.4 Model only
all other EFI engines utilize one knock sensor.
This schematic is a drawing of a multi-port fuel system. The only change to the TBI wiring schematic is the
reduction of the eight fuel injector connectors to two and the elimination of the MAT Sensor.
SHIFT INTERRUPT DIAGRAM
Marine Power ENGINE MOUNTS & POWER STEERING 454 /502 CID
ENGINE / GEAR MOUNTS

0032-001I6* 0032-001F12* 1435-000


0032-001*
MOUNT: SHORT TRUNION MOUNT: TRUNION TALL MOUNT: ISOLATOR 3/4
MOUNT: TRUNION MEDIUM
KIT KIT KIT

0034-210 0034-215
MOUNT: GEAR UNIVERSAL MOUNT: GEAR UNIVERSAL 0034-100
BW 5000C & HURTH 0032-002 MOUNT: GEAR
BW 5000C & HURTH
STARBOARD MOUNT: ENGINE ENPAC BW 71C / 72C
PORT

* KIT INCLUDES
ALL MOUNTING
HARDWARE

0032-003I6
POWER STEERING
PIN: ENGINE / GEAR 4.75”
0032-004
PIN: ENGINE / GEAR 6”
0310-454 0311-454
KIT: POWER KIT: POWER
STEERING STEERING
PARTS LINE 0310-108F7
RAW WATER FRESH
1-877-388-9555 BRACKET: R/W POWER
WATER STEERING RESEVOIR

0310-007N3 0310-104F7 0310-105F7 0310-255


BRACKET: PUMP: POWER STEERING RESERVOIR: BRACKET: FWS POWER
POWER STEERING ARM NEW POWER STEERING STEERING RESEVOIR

0310-110 0310-111 0310-200


BRACKET: 0310-800
HOSE: HOSE:
POWER STEERING FITTING:
POWER STEERING POWER STEERING
MOUNTING POWER STEERING
PRESSURE RETURN
POWER STEERING
Marine Power TRANSMISSION GROUP 454,502,7.4
TRANSMISSIONS

VELVET DRIVE DIRECT DRIVE VELVET DRIVE 5000C SERIES HURTH DIRECT DRIVE

6450-100
6017-004 6020-001 GEAR: 450D 1:1
GEAR: 71C 1:1 GEAR: 5000C 1:1
6018-002 6020-002
GEAR: 72C 1:1 GEAR: 5000C 1.25:1 HURTH
6020-003
GEAR: 5000C 1.5:1
6020-004
VELVET DRIVE 72C SERIES GEAR: 5000C 2.0:1
6020-005
GEAR: 5000C 2.5:1
6020-006
GEAR: 5000C 2.8:1
6450-125
GEAR: 450A 1.25:1
VELVET DRIVE 72C V-DRIVE 6450-150
SERIES GEAR: 450A 1.5:1
6450-200
GEAR: 450A 2.0:1
6018-004
GEAR: 72C 1.5:1
6018-106 HURTH V-DRIVE
GEAR: 72C 1.88:1
6018-210
GEAR: 72C 2.1:1
6018-010
GEAR: 72C 2.5:1 6005-012
6018-012 GEAR: 72C V-DRIVE 1.2:1
GEAR: 72C 2.9:1 GEAR DRIVEN
6005-013
VELVET DRIVE 5000V GEAR: 72C V-DRIVE 1.2:1 6635-130
V-DRIVE SERIES CHAIN DRIVEN GEAR: 630V 1.3:1
6005-010 6635-150
GEAR: 72C V-DRIVE 1.5:1 GEAR: 630V 1.6:1
CHAIN DRIVEN 6635-210
6005-011 GEAR: 630V 2.0:1
GEAR: 72C V-DRIVE 1.5:1 6635-250
GEAR DRIVEN GEAR: 630V 2.5:1
6005-002
GEAR: 72C V-DRIVE 1.9:1
GEAR DRIVEN NOTE:
6005-003 SOME TRANSMISSIONS
6002-002 GEAR: 72C V-DRIVE 1.9:1 LISTED MAY NOT BE AN
GEAR: 5000V 1.25:1 CHAIN DRIVEN IN-STOCK ITEM.
6002-003 6005-004 LEAD TIMES MAY
GEAR: 5000V 1.5:1 GEAR: 72C V-DRIVE 2.5:1 APPLY TO CERTAIN
6002-004 CHAIN DRIVEN TRANSMISSIONS.
GEAR: 5000V 2.0:1 6005-005 CALL FOR
6022-005 GEAR: 72C V-DRIVE 2.5:1 AVAILABILITY.
GEAR: 5000V 2.5:1 GEAR DRIVEN
Marine Power TRANSMISSION GROUP 454, 502, 7.4
GEAR LINES, COOLER, SWITCHES & FITTING

0000-899
0440-549G3 FITTING: OIL / GEAR
COOLER: DUAL 5 X 9 GEAR COOLER

1256-037F8
GEAR LINE: 37” SPORTPAC
1256-042F8
6450-204
GEAR LINE: 42” SPORTPAC 6640-005 SWITCH: GEAR ALARM
1250-003E3 SWITCH: NEUTRAL SAFETY HI-TEMP OIL
GEAR LINE: 45” SPORTPAC

SHIFT BRACKETS

1194-000
1194-630 1194-500J12 BRACKET: SHIFT GEAR
BRACKET: SHIFT HURTH 630A BRACKET: SHIFT BW5000 BW 71C/72C
MARINE POWER 454, 502, 7.4 PARTS BOOK NUMERICAL LISTING

PART # DESCRIPTION PAGE NUMBER(S)

*WOFO-005 WASHER: FLAT 5/16"” CAMSHAFT 1


0000-809 FITTING: BYPASS T-STAT (RAW WATER ONLY) 3
0000-800H7 FITTING: BRASS 3/4 X 1 18,27
0000-815H7 FITTING: BRASS 90 DEGREE 3/4 X 1 18, 27
0000-820 FITTING: OIL FILTER 7
0000-850 TEE: FRESHWATER REAR MOUNT 14
0000-852 TEE: ADAPTER 5/8" 90 DEGREE 14
0000-871 FITTING: REMOTE OIL 10
0000-882 FITTING: FUEL PUMP OUT 27
0000-895 FITTING: PIPE 1/2" BRASS 11
0003-003 WASHER: CRANKSHAFT DAMPER 1, 5
0003-003 WASHER 7
0003-015 SPARK PLUG: V8 3,19
0003-026 BOLT: CONNECTING ROD 7
0003-027 BOLT: CYLINDER HEAD LONG 3
0003-029 BOLT: CYLINDER HEAD SHORT 454/502/7.4 MPI 3, 5
0003-036 ROD: CONNECTING 454 / 502 1, 7
0003-064 PUMP KIT: WATER 7
0003-065 PUMP: CIRCULATING 18
0003-127 PUSH ROD: INTAKE VALVE 3
0003-128 PUSH ROD: EXHAUST VALVE 3
0003-175 VALVE: EXHAUST GEN V 454/502/ 7.4 MPI 3, 5
0003-178 SPRING: VALVE 3
0003-206 PIN: CYLINDER HEAD LOC 454/502/7.4 MPI 3,5
0003-208 PLUG: CAMSHAFT REAR 1,7
0003-258 SHAFT: OIL PUMP 7
0003-275 MANIFOLD: INTAKE STANDARD IRON GEN V - VI 3,25
0003-303 BOLT: OIL PAN 7
0003-378 CAP: VALVE SPRING STANDARD 3
0003-379 ROTOR: VALVE 454 GEN V 3
0003-380 KEY: VALVE STEM 454/502/ 7.4 MPI 3, 5
0003-927 BOLT: CYLINDER HEAD 7.4 MPI 5
0003-999 ADAPTER: FLYWHEEL 9
0004-081 GEAR: CAMSHAFT REAR ROTATION 1
0004-082 GEAR: CRANKSHAFT REVERSE ROTATION 1
0004-094 KEY: CAMSHAFT 7
0005-082 GEAR: CRANKSHAFT NORMAL ROTATION PREMIUM / PERFORMANCE 1
0005-120 SHIM: VALVE SPRING 7.4 MPI 5
0005-122 SHIM: VALVE SPRING 3
0005-127 PUSH ROD: INTAKE VALVE PREMIUM / PERFORMANCE 3
0005-128 PUSH ROD: EXHAUST VALVE PREMIUM / PERFORMANCE 3
0005-175 VALVE: EXHAUST GEN V PREMIUM / PERFORMANCE 3
0005-275 MANIFOLD: INTAKE PREMIUM RAW WATER WITH BRASS INSERT 25
0005-378 CAP: VALVE SPRING 7.4 MPI 5
0006-089 CAMSHAFT: 454 / 502 REVERSE ROTATION 1
0007-015 PLUG: SPARK 7.4 MULTIPORT 19
0007-090 PIN: OIL PUMP 7
0007-259 RETAINER 7
0007-990F7 FLEXPLATE: COUPLER 14" 9
0009-830 PLUG: OIL PRESSURE 1
0009-877 PLUG: DRAIN / KNOCK SENSOR PORT 1
0017-001P3 DIPSTICK: ENPAC, JETPAC 10
0025-107 BOLT: VALVE COVER 454/502/ 7.4 MPI 3,5
0025-143F5 PIN: FLYWHEEL 7
0025-266 BOLT: CRANKSHAFT SPROCKET 1, 7
0025-815 PLUG: DRAIN 1,7
MARINE POWER 454, 502, 7.4 PARTS BOOK NUMERICAL LISTING

PART # DESCRIPTION PAGE NUMBER(S)

0032-001 MOUNT: TRUNION MEDIUM 32


0032-001F12 MOUNT: TRUNION TALL 32
0032-001I6 MOUNT: TRUNION SHORT 32
0032-002 MOUNT: ENGINE ENPAC 32
0032-003I6 PIN: ENGINE / GEAR 4.75" 32
0032-004 PIN: ENGINE / GEAR 6" 32
0034-100 MOUNT: GEAR BW 71C /72C 32
0034-210 MOUNT: GEAR UNIVERSAL STARBOARD 32
0034-215 MOUNT: GEAR UNIVERSAL PORT 32
0053-001 CASE: ENGINE 454 GEN V 1
0053-002F3 BOLT: CRANKSHAFT 1,7
0053-002P3 TUBE: DIPSTICK ENPAC 10
0053-004F8 DAMPER: TORSIONAL 454 NORMAL ROTATION 1
0053-005 SEAL: CRANKSHAFT 7
0053-009F8 BEARING KIT: CRANKSHAFT #5 1,7
0053-018F8 CRANKSHAFT: 454 GEN V NORMAL ROTATION 1,7
0053-024F8 HEAD: CYLINDER BARE 3
0053-024Z HEAD: CYLINDER COMPLETE 3
0053-025F8 GASKET: CYLINDER HEAD GEN V 3
0053-025L-29 GASKET: HEAD 7.4 MPI 5
0053-030F8 PLUG: CYLINDER HEAD 454/502/7.4MPI 3,5
0053-033 SEAL: CRANKSHAFT 7
0053-033F8 SEAL: CRANKSHAFT OIL REAR NORMAL ROTATION 1
0053-037F8 PISTON: 454 GEN V STANDARD 1
0053-038F8 BEARING KIT: CONNECTING ROD 1,7
0053-042 FITTING: OIL BYPASS 10
0053-058F8 COVER: TIMING COVER GEN V NORMAL ROTATION 1
0053-058K8 COVER: ENGINE FRONT 7
0053-059F8 BOLT: TIMING COVER 1
0053-059K8 BOLT: ENGINE FRONT COVER 7
0053-061F8 GASKET: TIMING COVER 1
0053-061K8 GASKET: FRONT COVER 7
0053-081 GEAR: CAMSHAFT NORMAL ROTATION 1
0053-082 GEAR: CRANKSHAFT NORMAL ROTATION 1,7
0053-084 CHAIN: TIMING NORMAL ROTATION 1,7
0053-089 CAMSHAFT: 454 / 502 NORMAL ROTATION 1
0053-093 BOLT: CAMSHAFT 7
0053-097 LIFTER: VALVE 3
0053-097K8 LIFTER: HYDRAULIC 7.4 MPI 5
0053-100F3 COVER: VALVE 454 / 502 3
0053-101F8 GASKET: VALVE COVER 454/502/7.4 3,5
0053-102F8 CAP: OIL FILL 3,5
0053-119F8 GUIDE: PUSH ROD 454/502/7.4 MPI 3,5
0053-120F8 ARM: ROCKER 3
0053-121F8 BALL: ROCKER ARM 3
0053-140F8 FLYWHEEL: REAR RING GEN V STANDARD 454 9
0053-141 FLYWHEEL: BOTTOM MOUNT FORWARD GEAR GEN V STANDARD 454 9
0053-143G2 FLEXPLATE: AUTOMATIC JET STANDARD 454 / 502 9
0053-151F8 BOLT: CRANKSHAFT BEARING CAP 1,7
0053-153F8 STUD: CRANKSHAFT BEARING CAP 1
0053-174 VALVE: INTAKE GEN V 3
0053-178F8 SEAL: VALVE STEM OIL 3
0053-178K8 SPRING: VALVE 7.4 MPI 5
0053-189F8 BEARING: CAMSHAFT #1 1,7
0053-190F8 BEARING: CAMSHAFT #2 #5 1
0053-191F8 BEARING: CAMSHAFT #3 #4 1
MARINE POWER 454, 502, 7.4 PARTS BOOK NUMERICAL LISTING

PART # DESCRIPTION PAGE NUMBER(S)

0053-203 BRACKET: ENGINE LIFT REAR 3


0053-204 BRACKET: ENGINE LIFT FRONT 3
0053-205F8 PLUG: OIL GALLEY 1,7
0053-209 KEY: CRANKSHAFT BALANCER 1,7
0053-210F8 PLUG: WATER JACKET FREEZE 1
0053-242 PAN: OIL IRIDITED 10 QT 10
0053-245F7 GASKET: OIL PAN 7,10
0053-248 PAN: OIL PLASTISOL 8 QT 10
0053-257 BOLT: OIL PUMP 7
0053-274 MANIFOLD: INTAKE STANDARD ALUMINUM FRESHWATER 25
0053-275F8 GASKET: INTAKE MANIFOLD GEN V 3,25
0053-276 SHIELD: INTAKE MANIFOLD 3
0053-277 SHIELD: INTAKE MANIFOLD 7.4 MPI 5
0053-348F8 RING KIT: 454 GEN V 1
0053-348I8 RING: KIT 7
0053-440F8 BEARING KIT: CRANKSHAFT #1, #2, #3, #4 1,7
0053-450 HOSE: BYPASS (RAW WATER ONLY) 3
0053-601 SEAL: CRANKSHAFT BEARING CAP #5 1,7
0053-750 CLAMP: GEAR (RAW WATER ONLY) 3
0053-810 CAP: CRANKSHAFT BEARING 1
0053-815 CAP: CRANKSHAFT BEARING #5 1
0053-840 PLUG: ENGINE BLOCK OIL GALLEY 1
0053-902 BOLT: ENGINE LIFT FRONT 3
0053-903 STUD: ENGINE LIFT BRACKET 3
0053-906 PIN: CRANKSHAFT 1
0053-915 WEIGHT: FLYWHEEL 7
0053-920 BOLT: ROCKER ARM 3,5
0053-921 STUD: ROCKER ARM 454/502/7.4 MPI 3
0053-965 STUD: INTAKE MANIFOLD 3
0053-975 BOLT: INTAKE MANIFOLD GEN V 3
0053-999 ADAPTER: FLYWHEEL 9
0054-018F8 CRANKSHAFT: 454 GEN V REVERSE ROTATION 1
0054-033F8 SEAL: CRANKSHAFT OIL REAR REVERSE ROTATION 1
0054-058F3 COVER: TIMING COVER GEN V REVERSE ROTATION 1
0054-089 CAMSHAFT: 454 / 502 REVERSE ROTATION 1
0054-260 INDICATOR: TIMING COVER REVERSE ROTATION 17
0055-004F8 BALANCER 7
0055-018F8 CRANKSHAFT: 454 GEN V NORMAL ROTATION PREM / PERFORMANCE 1
0055-024F8 HEAD: CYLINDER BARE PREMIUM 3
0055-024Z HEAD: CYLINDER COMPLETE PREMIUM 3
0055-037F8 PISTON: 454 GEN V PREMIUM / PERFORMANCE 1,7
0055-084 CHAIN: TIMING NORMAL ROTATION 1
0055-089 CAMSHAFT 7
0055-097F8 LIFTER: VALVE PREMIUM / PERFORMANCE 3
0055-119F8 GUIDE: PUSH ROD PREMIUM / PERFORMANCE 3
0055-120F8 ARM: ROCKER PREMIUM / PERFORMANCE 3
0055-140F8 FLYWHEEL: TOP MOUNT REAR MOUNT PREMIUM 7,9
0055-141 FLYWHEEL: FORWARD RING GEAR GEN V PREMIUM 9
0055-143 FLEXPLATE: AUTOMATIC JET PREMIUM 454 / 502 9
0055-174 VALVE: INTAKE GEN V PREMIUM / PERFORMANCE 3
0055-174F8 VALVE: INTAKE 7.4 MPI 5
0055-176F8 SPRING: VALVE 3
0055-178I8 SEAL: VALVE STEM OIL 7.4 MPI 5
0055-255F8 PUMP : OIL W/ SCREEN 7
0055-275 MANIFOLD: INTAKE PREMIUM FRESHWATER 25,27
0055-275F8 GASKET: INTAKE MANIFOLD GEN V PREMIUM 25,27
0055-276 SHIELD: INTAKE MANIFOLD PREMIUM / PERFORMANCE 3
MARINE POWER 454, 502, 7.4 PARTS BOOK NUMERICAL LISTING

PART # DESCRIPTION PAGE NUMBER(S)

0055-378F8 CAP: VALVE SPRING PREMIUM / PERFORMANCE 3


0060-067 NUT: CONNECTING ROD 7
0060-128 ROD: INTAKE VALVE PUSH 7.4 MPI 5
0065-198 BEARING: PILOT 7
0065-245 GASKET: OIL PAN DRAIN PLUG 7
0065-945 PLUG: OIL PAN DRAIN 7
0065-994 WASHER 7
0066-001 CASE: ENGINE 502 GEN V 1
0066-004F8 DAMPER: TORSIONAL 502 NORMAL ROTATION 1
0066-018F8 CRANKSHAFT: 502 GEN V NORMAL ROTATION 1
0066-037F8 PISTON: 502 GEN V 1
0066-081 SPROCKET: CAMSHAFT 7
0066-348F8 RING KIT: 502 GEN V 1
0067-018F8 CRANKSHAFT: 454 / 502 GEN V REVERSE ROTATION 1
0077-000 PLATE: DAMPER 14" 9
0080-650 GROMMET: HI PRESSURE PUMP 28
0100-000 BELLHOUSING: INBOARD 9
0102-537 PLATE: ACCESS CAL JET BELLHOUSING 9
0102-538 BELLHOUSING: CAL JET 14" TOP MOUNT 9
0105-000 ADAPTER: JET CONE 9
0150-000 COVER: DUST REAR ENTRY 9
0151-010 PLACE: STARTER BELLHOUSING 9
0151-538 COVER: DUST 14" CAL JET 9
0170-000 STARTER: TOP MOUNT 14" NORMAL ROTATION 9
0171-000 STARTER: TOP MOUNT 14" REVERSE ROTATION 9
0172-000 STARTER: BOTTOM MOUNT 12 3/4 NORMAL ROTATION 9
0174-000 STARTER: BOTTOM MOUNT 14 NORMAL ROTATION 9
0210-001 HOUSING: T-STAT RAW WATER 12
0210-002 THERMOSTAT: RAW WATER 142D 12
0212-007 THERMOSTAT: RAW WATER MERC STYLE 12
0303-008 GROMMET: VALVE COVER 3
0303-009 GASKET: T-STAT 13
0303-011 THERMOCHOKE: ROD 26
0303-013 THERMOCHOKE: COVER 26
0303-016F1 PUMP: ELECTRIC FUEL 26,28
0303-017F3 SWITCH: HOBB OIL / FUEL PUMP CUTOFF 20
0303-028 PULLEY: CRANKSHAFT 12
0303-042 CLAMP: DISTRIBUTOR 19
0303-043 GASKET: DISTRIBUTOR 19
0303-050 GASKET: WATER CIRC PUMP 7,18
0303-999 THERMOCHOKE 26
0307-001 DIPSTICK: SPORTPAC 10
0307-007 PULLEY: CIRC PUMP 12,18
0310-001 PULLEY: POWER STEERING PUMP 12
0310-007N3 BRACKET: POWER STEERING ARM 32
0310-104F7 PUMP: POWER STEERING NEW 32
0310-105F7 RESERVOIR: POWER STEERING 32
0310-108F7 BRACKET: RAW WATER POWER STEERING 32
0310-110 HOSE: POWER STEERING PRESSURE 32
0310-111 HOSE: POWER STEERING RETURN 32
0310-200 BRACKET: POWER STEERING MOUNTING 32
0310-255 BRACKET: FRESH WATER POWER STEERING RESERVOIR 32
0310-454 KIT: POWER STEERING RAW WATER 33
0310-800 FITTING: POWER STEERING 32
0311-454 KIT: POWER STEERING FRESH WATER 33
0400-003P12 LINE: FUEL PUMP - CARB STANDARD ROCHESTER 26
0400-800 FITTING: BANJO ASSY STANDARD 10
MARINE POWER 454, 502, 7.4 PARTS BOOK NUMERICAL LISTING

PART # DESCRIPTION PAGE NUMBER(S)

0400-801 FITTING: BANJO ASSY METRIC 10


0403-200 BRACKET: DIPSTICK TUBE SPORTPAC 10
0407-002 TUBE: DIPSTICK SPORTPAC 10
0415-100N2 LINE: FUEL HOLLEY DUAL PUMPER 800 CFM 26
0416-100N2 LINE: FUEL HOLLEY DUAL PUMPER PREMIUM 26
0430-004 LINE: FUEL SEP TO LOW PRESSURE FUEL PUMP 26,27
0432-048 BASE: FUEL / WATER SEP 26
0432-049 FILTER: FUEL WATER SEP 26
0440-001 COOLER: OIL 10, 14
0440-505P1 COOLER: OIL 5 X 5 180 DEGREE 14
0440-549G3 COOLER, OIL 10, 14
0441-103 TEE: COPPER NW-JET 14
0442-001 COOLER: OIL 180 DEGREE 10,14
0500-001 PLATE: BLOCK OFF 13, 25
0500-002 HOUSING: T-STAT CAP REAR MOUNT 12
0500-003 TANK: FRESHWATER 5" REARMOUNT 13
0500-005G7 CAP: TANK 7 PSI DUAL SEAL 13
0500-007 THERMOSTAT: FRESHWATER REAR MOUNT 12
0500-007F6 THERMOSTAT: FRESHWATER 160 DEGREE 12
0500-008 PLATE: TANK END 4" 13
0500-009 HOUSING: T-STAT REAR MOUNT 12
0500-011 ANODE: ZINC PLUG 13
0500-013 GASKET: END PLATE 4" TANK 13
0500-014 BRACKET: TANK REAR MOUNT LEFT 13
0500-015 BRACKET: TANK REAR MOUNT RIGHT 13
0500-018 PLATE: TANK END 5" 13
0501-001N4 PLATE: BLOCKOFF 13, 25
0505-008 SPACER: THERMOSTAT 12
0505-013 GASKET: END PLATE 5" TANK 13
0505-114 BRACKET: TANK RIGHT 13
0506-009F4 HOUSING:T-STAT 12
0509-004N11 HOUSING: FRESHWATER OUTLET 12
0509-101F4 BOTTLE: RECOVERY 18
0509-102 BRACKET: MOUNTING RECOVERY BOTTLE 18
0509-103H7 TANK: FRESHWATER 5" FRONT MOUNT 13
0514-115 BRACKET: TANK LEFT 13
0515-734 BRACKET: MPI FRESHWATER RIGHT 13
0515-735 BRACKET: MPI FRESHWATER LEFT 13
0520-000 COVER: OIL BYPASS ASSY 10
0520-001 COVER: OIL BYPASS 10
0525-000 ADAPTER: OIL COOLER ENPAC 11
0538-250 BELT: POWER STEERING 12
0538-350 BELT: ALTERNATOR ENPAC 12
0539-350 BELT: ALTERNATOR CAL-JET 12, 19
0547-350 BELT: ALTERNATOR NW-JET SPORTPAC 12, 19
0553-002 HOUSING: WATER OUTLET CAL JET 12
0553-100 PLATE: WATER INLET CAL JET 12
0562-001 IMPELLER: SEA WATER JOHNSON 18
0562-002 GASKET: SEA WATER JOHNSON 18
0562-003 CAM: SEA WATER JOHNSON 18
0562-020 KIT: IMPELLER JOHNSON 18
0563-001 SCREW: COVER JOHNSON 18
0563-006 COVER: SEA WATER JOHNSON 18
0563-008 LIPSEAL: SEA WATER JOHNSON 18
0563-009 BEARING: SEA WATER JOHNSON 18
0563-013 WASHER: SEA WATER JOHNSON 18
0566-000P8 PUMP: SEAWATER JABSCO 18
MARINE POWER 454, 502, 7.4 PARTS BOOK NUMERICAL LISTING

PART # DESCRIPTION PAGE NUMBER(S)

0566-000ZBB KIT: IMPELLER JABSCO 18


0566-001P8 IMPELLER: SEA WATER JABSCO 18
0566-002P8 GASKET: SEA WATER JABSCO 18
0566-003P8 COVER: SEA WATER JABSCO 18
0566-004P8 CAM: SEA WATER JABSCO 18
0566-005P8 SCREW: CAM SEA WATER JABSCO 18
0566-006P8 SEAL: SPACER SEA WATER JABSCO 18
0566-008P8 LIPSEAL: SEA WATER JABSCO 18
0566-011P8 SCREW: COVER JABSCO 18
0572-000 BRACKET: SEAPUMP 18
0572-001 BUSHING: SEAWATER PUMP 18
0700-002 GASKET: CARB QUADRAJET 26
0700-200 LINKAGE: THROTTLE MERC 26
0702-280 CARBURETOR: ROCHESTER QUADRAJET 280 26
0702-416 CARBURETOR: HOLLEY 4160 PREMIUM 26
0705-004 GASKET: CARB HOLLEY 1/8" 26
0720-000 ARRESTOR: FLAME TBI 8" 26
0720-074 THROTTLE BODY: TBI 27
0720-220 BRACKET: MAP SENSOR 28,29
0720-278N5 BRACKET: FUEL PUMP “A” 29
0720-279I9 BRACKET: THROTTLE TBI 28
0720-285 PLATE: ADAPTER TBI 27
0720-288 BRACKET: INTAKE “Z” ELECTRICAL COMPONENT 28
0720-289N4 BRACKET: ECM TBI 7.4V 28
0720-361 KIT: GASKET TBI 27
0720-404O7 LINE: FUEL PUMP - TBI 27
0720-455 FITTING: TBI RETURN T 27
0720-529 INJECTOR: TBI GREEN / MAROON BAND 27
0720-601 ORING: FUEL FEED LARGE TBI 27
0720-602 ORING: RETURN TBI SMALL 27
0720-651 GASKET: THROTTLEBODY 27
0720-700N4 HARNESS: MPI 7.4V 29
0720-851 FITTING: BRASS 3/4 PIPE X 5/8 HOSE 90 DEGREE 18,27
0730-016 PUMP: ELECTRIC FUEL HI PRESSURE 28, 29
0730-193N2 BRACKET: HI PRESSURE PUMP 28
0730-261 COVER: EGR 7.4 MPI 5
0730-262 BOLT: EGR 7.4 MPI 5
0730-270 MANIFOLD: UPPER 7.4 MPI 5
0730-272 MANIFOLD: LOWER 7.4 MPI 5
0730-274 MANIFOLD: LOWER OVAL PORT 29
0730-275 MANIFOLD: INTAKE UPPER 29
0730-276 MANIFOLD: LOWER PREMIUM SQUAREPORT 29
0730-278N2 BRACKET: LOW PRESSURE FUEL PUMP 26
0730-280 BRACKET: COMPONENT MPI 29
0730-282N2 BRACKET: FUEL / WATER SEP 26
0730-283 BRACKET: FUSE / RELAY MPI 29
0730-285N2 BRACKET: ECM MPI 29
0730-286N4 BRACKET: COMPONENT 7.4V MEFI 3 ECM 28
0730-349 LINE: FUEL PUMP - PUMP 27
0730-361 LINE: FUEL REGULATOR TO HI PRESSURE PUMP 29
0730-362 LINE: FUEL RETURN 27
0730-500 INJECTOR: MPI 8.2 29
0730-510 REGULATOR: PRESSURE FUEL 29
0730-526 INJECTOR: MPI 7.4V 29
0730-550 THROTTLE BODY: MPI 29
0730-600 ORING: INTAKE MANIFOLD ARIZONA SPEED 29
0730-651 ORING: FUEL PRESSURE REGULATOR 29
MARINE POWER 454, 502, 7.4 PARTS BOOK NUMERICAL LISTING

PART # DESCRIPTION PAGE NUMBER(S)

0730-655 GASKET: THROTTLE BODY 29


0730-677 GASKET: INTAKE SET 7.4 MPI 5
0730-700 FITTING: FUEL RAIL AZ SPEED 29
0730-851 FITTING: BRASS 90 DEGREE 18,29
0730-928 BOLT: INTAKE MANIFOLD GEN V PREMIUM / PERFORMANCE 3,7
0730-930 BOLT: INJECTION RAIL 7.4 MPI 5
0774-550 FILTER: AIR 29
0790-000 CLAMP: SEAPUMP HOSE 11,18
0791-006 BRACKET: OIL COOLER 11
0805-001E5 CAP: DISTRIBUTOR 19
0805-002E5 ROTOR: DISTRIBUTOR OLD STYLE 19
0805-100E5 COIL: STANDARD 19
0805-101H3 COIL: HI PERFORMANCE 19
0806-007 SENSOR: KNOCK 29
0806-010F12 SENSOR: TEMPERATURE TBI-MPI 28
0806-017 MODULE: KNOCK MODULE TBI-MPI 28
0806-020F12 SENSOR: MAP TBI - MPI 28,29
0806-030 SENSOR: MANIFOLD AIR TEMP 29
0806-057 SENSOR: MAP >98 29
0806-596 MODULE: ECM EFI #3 MEFI 2 28
0806-599 MODULE: ECM EFI #2 MEFI 1 28
0806-600 MODULE: ECM EFI #4 MEFI 3 AND 4 28
0806-620 SEAL: MAP SENSOR 29
0806-735N3 HARNESS: MPI MEFI 3 29
0806-824N5 HARNESS: TBI 27
0807-000M5 DISTRIBUTOR: NORMAL LEFT ROTATION 19
0807-001M5 CAP: DISTRIBUTOR >99 19
0807-002M5 ROTOR: DISTRIBUTOR NEW STYLE 19
0807-006M5 MODULE: DISTRIBUTOR 19
0808-000P9 DISTRIBUTOR: OPPOSITE RIGHT ROTATION 19
0811-016 LEAD: WIRE COIL TO HARNESS 20
0811-018 LEAD: WIRE COIL TO DISTRIBUTOR 20
0811-019 LEAD: WIRE IGNITION SHIFT INTERRUPT 20
0811-020F8 LEAD: WIRE HOBB OIL SWITCH 20
0811-027 LEAD: ELECTRIC FUEL PUMP 20
0900-100 BASE: DUAL OIL FILTER 10
0900-400 KIT: OIL EXCHANGE 11
0901-350 BRACKET: DUAL OIL 10
0901-538 BRACKET: DUAL OIL CAL JET LONG 10
0904-000 FILTER: OIL SPORTPAC 10
0905-000 FILTER: OIL ENPAC 10
0940-001 SENDER: WATER SINGLE 1/2 20
0940-002 SENDER: OIL SINGLE 20
0940-011 SENDER: WATER SINGLE 3/8 20
0940-102 SENDER: OIL DUAL 20
0940-111 SENDER: WATER DUAL 3/8 20
0940-201 SWITCH: WATER TEMP 3/8 20
0940-202 SWITCH: OIL PRESSURE 1/8 7 PSI 20
0945-000 PANEL: INSTRUMENT WITH GAUGES 20
0945-002 GAUGE: WATER TEMP 20
0945-003 GAUGE: VOLTMETER 20
0945-004 GAUGE: TACHOMETER 20
0945-005 GAUGE: OIL PRESSURE 20
0945-015 GAUGE: FUEL 20
0945-476 GAUGE: HOUR METER 20
0947-003 HARNESS: EXTENSION 3 FT 20
0947-010 HARNESS: EXTENSION 10 FT 20
MARINE POWER 454, 502, 7.4 PARTS BOOK NUMERICAL LISTING

PART # DESCRIPTION PAGE NUMBER(S)

0947-016 HARNESS: EXTENSION 16 FT 20


0947-025 HARNESS: EXTENSION 25 FT 20
0947-035 HARNESS: EXTENSION 35 FT 20
0991-000 MANIFOLD: EXHAUST MARINE POWER IRON 25
0991-100 MANIFOLD: EXHAUST MERC 25
0991-200P5 MANIFOLD: EXHAUST ALUMINUM MP2K 25
0992-000 RISER: MP 3" IRON 25
0992-003 RISER: MP 3" ALUMINUM 25
0992-004 RISER: MP 4" ALUMINUM 25
0992-005 RISER: MP 4" POLISHED ALUMINUM 25
0992-040 RISER: MP 4" IRON 25
0992-110P5 ORING: RISER RAW WATER SYSTEM MP2K 25
0992-200P5 RISER: MP2K ALUMINUM 25
0992-205P5 GASKET: RISER CENTER RISE FRESHWATER MP2K 13,25
0992-300G5 GASKET: RISER RAW WATER 13,25
0992-301G5 GASKET: RISER CENTER RISE FRESHWATER 13
0992-310N4 GASKET: RISER RAW WATER 13,25
0992-400 RISER: MERC 25
0992-635 SPACER: MERC RISER 3" 25
0992-660 SPACER: MERC RISER 6" 25
1005-000 CLAMP: DIPSTICK 11
1110-000 WIRE SET: IGNITION BLUE HI PERFORMANCE 19
1110-000BLK WIRE SET: IGNITION BLACK HI PERFORMANCE 19
1110-000E5 WIRE SET: IGNITION YELLOW 19
1110-000N2 WIRE SET: IGNITION BLACK 19
1110-001 CLIP: IGNITION WIRE 20
1140-004 BREAKER: CIRCUIT IGNITION 20
1140-006 RELAY: STARTER OLD STYLE 20
1140-011N4 RELAY: STARTER 70 AMP >APR 99 20
1140-102F5 RELAY: HARNESS 40 AMP OLD STYLE 20
1140-240N7 HARNESS: CARBURETED 20
1140-334P8 HARNESS: PRIMARY EFI TB1 >8/99 27
1150-100F11 BRACKET: ELECTRICAL COMPONENT 28
1185-000 BRACKET: ALTERNATOR TENSION 19
1186-000 BRACKET: ALTERNATOR 19
1188-001 SPACER: ALTERNATOR BRACKET 19
1210-000E7 ALTERNATOR: 51 AMP 19
1210-002 PULLEY: DUAL ALTERNATOR 12
1250-002E3 LINE: OIL SPORTPAC 30" 10
1255-001 LINE: OIL ENPAC 9" 10
1255-002 LINE: OIL ENPAC 5" 10
1256-003E3 LINE: OIL SPORTPAC 19.5" 10
1256-051F8 LINE: OIL SPORTPAC 51" 10
1435-000 MOUNT: ISOLATOR 3/4 32
1440-001 BRACKET: GEAR COOLER 11
1450-100 HOSE: VENT TUBE 11
1451-000F12 HOSE: CIRC PUMP RAW WATER 11
1452-000F11 HOSE: CIRC PUMP FRESHWATER 11
1455-003 HOSE: FRESHWATER CIRC PUMP 11
1455-017G8 HOSE: UNIVERSAL 11
1456-000 HOSE: SEAPUMP - T-STAT 11
1458-001 HOSE: MANIFOLD 11
1458-002 HOSE: T-STAT 11
1458-003 HOSE: SEAPUMP 11
1458-004 HOSE” RISER - TANK FRESHWATER 11
1458-005 HOSE: SEAWATER PUMP - COOLER 11
MARINE POWER 454, 502, 7.4 PARTS BOOK NUMERICAL LISTING

PART # DESCRIPTION PAGE NUMBER(S)

1458-101P10 HOSE: T-STAT STBD 11


1458-102P10 HOSE: T-STAT PORT 11
1460-000 DRAIN: EZ OIL STANDARD 10
1460-001 DRAIN: EZ OIL METRIC 10
6754-850N4 RELAY: ELECTRIC FUEL PUMP NEW STYLE 20
7909-005 SHAFT: JET DRIVE 9
9000-001 TOOL: TIMING 20
9902-116 BRACKET: MAP >98 29
9920-102 MOTOR: IAC 27
9920-104 SENSOR: THROTTLE POSITION 27
HPWS-006 HOSE: POWER STEERING RESERVOIR TO COOLER 11
HPWS-010 HOSE: COOLING CALJET / POWER STEERING 11
HWRF-016 HOSE: SEA FLEX 1" 11
HWRF-020 HOSE: SEA FLEX 1 1/4" 11
HWRF-024 HOSE: SEA FLEX 1 1/2" 11
MARINE POWER 454, 502, 7.4 PARTS BOOK ALPHABETICAL LISTING

PART # DESCRIPTION PAGE NUMBER(S)

0003-999 ADAPTER: FLYWHEEL 9


0053-999 ADAPTER: FLYWHEEL 9
0105-000 ADAPTER: JET CONE 9
0525-000 ADAPTER: OIL COOLER ENPAC 11
1210-000E7 ALTERNATOR: 51 AMP 19
0500-011 ANODE: ZINC PLUG 13
0053-120F8 ARM: ROCKER 3
0055-120F8 ARM: ROCKER PREMIUM / PERFORMANCE 3
0720-000 ARRESTOR: FLAME TBI 8" 26
0055-004F8 BALANCER 7
0053-121F8 BALL: ROCKER ARM 3
0900-100 BASE: DUAL OIL FILTER 10
0432-048 BASE: FUEL / WATER SEP 26
0053-038F8 BEARING KIT: CONNECTING ROD 1,7
0053-440F8 BEARING KIT: CRANKSHAFT #1, #2, #3, #4 1,7
0053-009F8 BEARING KIT: CRANKSHAFT #5 1,7
0053-189F8 BEARING: CAMSHAFT #1 1,7
0053-190F8 BEARING: CAMSHAFT #2 #5 1
0053-191F8 BEARING: CAMSHAFT #3 #4 1
0065-198 BEARING: PILOT 7
0563-009 BEARING: SEA WATER JOHNSON 18
0102-538 BELLHOUSING: CAL JET 14" TOP MOUNT 9
0100-000 BELLHOUSING: INBOARD 9
0539-350 BELT: ALTERNATOR CAL-JET 12, 19
0538-350 BELT: ALTERNATOR ENPAC 12
0547-350 BELT: ALTERNATOR NW-JET SPORTPAC 12, 19
0538-250 BELT: POWER STEERING 12
0053-093 BOLT: CAMSHAFT 7
0003-026 BOLT: CONNECTING ROD 7
0053-002F3 BOLT: CRANKSHAFT 1,7
0053-151F8 BOLT: CRANKSHAFT BEARING CAP 1,7
0025-266 BOLT: CRANKSHAFT SPROCKET 1,7
0003-927 BOLT: CYLINDER HEAD 7.4 MPI 5
0003-027 BOLT: CYLINDER HEAD LONG 3
0003-029 BOLT: CYLINDER HEAD SHORT 454/502/7.4 MPI 3, 5
0730-262 BOLT: EGR 7.4 MPI 5
0053-059K8 BOLT: ENGINE FRONT COVER 7
0053-902 BOLT: ENGINE LIFT FRONT 3
0730-930 BOLT: INJECTION RAIL 7.4 MPI 5
0053-975 BOLT: INTAKE MANIFOLD GEN V 3
0730-928 BOLT: INTAKE MANIFOLD GEN V PREMIUM / PERFORMANCE 3,7
0003-303 BOLT: OIL PAN 7
0053-257 BOLT: OIL PUMP 7
0053-920 BOLT: ROCKER ARM 3,5
0053-059F8 BOLT: TIMING COVER 1
0025-107 BOLT: VALVE COVER 454/502/ 7.4 MPI 3,5
0509-101F4 BOTTLE: RECOVERY 18
1186-000 BRACKET: ALTERNATOR 19
1185-000 BRACKET: ALTERNATOR TENSION 19
0730-286N4 BRACKET: COMPONENT 7.4V MEFI 3 ECM 28
0730-280 BRACKET: COMPONENT MPI 29
0403-200 BRACKET: DIPSTICK TUBE SPORTPAC 10
0901-350 BRACKET: DUAL OIL 10
0901-538 BRACKET: DUAL OIL CAL JET LONG 10
0730-285N2 BRACKET: ECM MPI 29
0720-289N4 BRACKET: ECM TBI 7.4V 28
MARINE POWER 454, 502, 7.4 PARTS BOOK ALPHABETICAL LISTING

PART # DESCRIPTION PAGE NUMBER(S)

0500-011 ANODE: ZINC PLUG 13


1150-100F11 BRACKET: ELECTRICAL COMPONENT 28
0053-204 BRACKET: ENGINE LIFT FRONT 3
0053-203 BRACKET: ENGINE LIFT REAR 3
0310-255 BRACKET: FRESH WATER POWER STEERING RESERVOIR 32
0730-282N2 BRACKET: FUEL / WATER SEP 26
0720-278N5 BRACKET: FUEL PUMP “A” 29
0730-283 BRACKET: FUSE / RELAY MPI 29
1440-001 BRACKET: GEAR COOLER 11
0730-193N2 BRACKET: HI PRESSURE PUMP 28
0720-288 BRACKET: INTAKE “Z” ELECTRICAL COMPONENT 28
0730-278N2 BRACKET: LOW PRESSURE FUEL PUMP 26
9902-116 BRACKET: MAP >98 29
0720-220 BRACKET: MAP SENSOR 28,29
0509-102 BRACKET: MOUNTING RECOVERY BOTTLE 18
0515-735 BRACKET: MPI FRESHWATER LEFT 13
0515-734 BRACKET: MPI FRESHWATER RIGHT 13
0791-006 BRACKET: OIL COOLER 11
0310-007N3 BRACKET: POWER STEERING ARM 32
0310-200 BRACKET: POWER STEERING MOUNTING 32
0310-108F7 BRACKET: RAW WATER POWER STEERING 32
0572-000 BRACKET: SEAPUMP 18
0514-115 BRACKET: TANK LEFT 13
0500-014 BRACKET: TANK REAR MOUNT LEFT 13
0500-015 BRACKET: TANK REAR MOUNT RIGHT 13
0505-114 BRACKET: TANK RIGHT 13
0720-279I9 BRACKET: THROTTLE TBI 28
1140-004 BREAKER: CIRCUIT IGNITION 20
0572-001 BUSHING: SEAWATER PUMP 18
0566-004P8 CAM: SEA WATER JABSCO 18
0562-003 CAM: SEA WATER JOHNSON 18
0055-089 CAMSHAFT 7
0053-089 CAMSHAFT: 454 / 502 NORMAL ROTATION 1
0006-089 CAMSHAFT: 454 / 502 REVERSE ROTATION 1
0054-089 CAMSHAFT: 454 / 502 REVERSE ROTATION 1
0053-815 CAP: CRANKSHAFT BEARING #5 1
0053-810 CAP: CRANKSHAFT BEARING 1
0805-001E5 CAP: DISTRIBUTOR 19
0807-001M5 CAP: DISTRIBUTOR >99 19
0053-102F8 CAP: OIL FILL 3,5
0500-005G7 CAP: TANK 7 PSI DUAL SEAL 13
0005-378 CAP: VALVE SPRING 7.4 MPI 5
0055-378F8 CAP: VALVE SPRING PREMIUM / PERFORMANCE 3
0003-378 CAP: VALVE SPRING STANDARD 3
0702-416 CARBURETOR: HOLLEY 4160 PREMIUM 26
0702-280 CARBURETOR: ROCHESTER QUADRAJET 280 26
0053-001 CASE: ENGINE 454 GEN V 1
0066-001 CASE: ENGINE 502 GEN V 1
0053-084 CHAIN: TIMING NORMAL ROTATION 1,7
0055-084 CHAIN: TIMING NORMAL ROTATION 1
1005-000 CLAMP: DIPSTICK 11
0303-042 CLAMP: DISTRIBUTOR 19
0053-750 CLAMP: GEAR (RAW WATER ONLY) 3
0790-000 CLAMP: SEAPUMP HOSE 11,18
1110-001 CLIP: IGNITION WIRE 20
0805-101H3 COIL: HI PERFORMANCE 19
MARINE POWER 454, 502, 7.4 PARTS BOOK ALPHABETICAL LISTING

PART # DESCRIPTION PAGE NUMBER(S)

0805-100E5 COIL: STANDARD 19


0440-549G3 COOLER, OIL 10,14
0440-001 COOLER: OIL 10,14
0442-001 COOLER: OIL 180 DEGREE 10,14
0440-505P1 COOLER: OIL 5 X 5 180 DEGREE 14
0150-000 COVER: DUST REAR ENTRY 9
0151-538 COVER: DUST 14" CAL JET 9
0730-261 COVER: EGR 7.4 MPI 5
0053-058K8 COVER: ENGINE FRONT 7
0520-001 COVER: OIL BYPASS 10
0520-000 COVER: OIL BYPASS ASSY 10
0566-003P8 COVER: SEA WATER JABSCO 18
0563-006 COVER: SEA WATER JOHNSON 18
0054-058F3 COVER: TIMING COVER GEN V REVERSE ROTATION 1
0053-058F8 COVER: TIMING COVER GEN V NORMAL ROTATION 1
0053-100F3 COVER: VALVE 454 / 502 3
0053-018F8 CRANKSHAFT: 454 GEN V NORMAL ROTATION 1,7
0067-018F8 CRANKSHAFT: 454 / 502 GEN V REVERSE ROTATION 1
0055-018F8 CRANKSHAFT: 454 GEN V NORMAL ROTATION PREMIUM / PERFORMANCE 1
0054-018F8 CRANKSHAFT: 454 GEN V REVERSE ROTATION 1
0066-018F8 CRANKSHAFT: 502 GEN V NORMAL ROTATION 1
0053-004F8 DAMPER: TORSIONAL 454 NORMAL ROTATION 1
0066-004F8 DAMPER: TORSIONAL 502 NORMAL ROTATION 1
0017-001P3 DIPSTICK: ENPAC, JETPAC 10
0307-001 DIPSTICK: SPORTPAC 10
0807-000M5 DISTRIBUTOR: NORMAL LEFT ROTATION 19
0808-000P9 DISTRIBUTOR: OPPOSITE RIGHT ROTATION 19
1460-001 DRAIN: EZ OIL METRIC 10
1460-000 DRAIN: EZ OIL STANDARD 10
0774-550 FILTER: AIR 29
0432-049 FILTER: FUEL WATER SEP 26
0905-000 FILTER: OIL ENPAC 10
0904-000 FILTER: OIL SPORTPAC 10
0400-801 FITTING: BANJO ASSY METRIC 10
0400-800 FITTING: BANJO ASSY STANDARD 10
0720-851 FITTING: BRASS 3/4 PIPE X 5/8 HOSE 90 DEGREE 18,27
0000-800H7 FITTING: BRASS 3/4 X 1 18,27
0730-851 FITTING: BRASS 90 DEGREE 18,29
0000-815H7 FITTING: BRASS 90 DEGREE 3/4 X 1 18,27
0000-809 FITTING: BYPASS T-STAT (RAW WATER ONLY) 3
0000-882 FITTING: FUEL PUMP OUT 27
0730-700 FITTING: FUEL RAIL AZ SPEED 29
0053-042 FITTING: OIL BYPASS 10
0000-820 FITTING: OIL FILTER 7
0000-895 FITTING: PIPE 1/2" BRASS 11
0310-800 FITTING: POWER STEERING 32
0000-871 FITTING: REMOTE OIL 10
0720-455 FITTING: TBI RETURN T 27
0055-143 FLEXPLATE: AUTOMATIC JET PREMIUM 454 / 502 9
0053-143G2 FLEXPLATE: AUTOMATIC JET STANDARD 454 / 502 9
0007-990F7 FLEXPLATE: COUPLER 14" 9
0053-141 FLYWHEEL: BOTTOM MOUNT FORWARD GEAR GEN V STANDARD 454 9
0055-141 FLYWHEEL: FORWARD RING GEAR GEN V PREMIUM 9
0053-140F8 FLYWHEEL: REAR RING GEN V STANDARD 454 9
0055-140F8 FLYWHEEL: TOP MOUNT REAR MOUNT PREMIUM 7,9
0705-004 GASKET: CARB HOLLEY 1/8" 26
0700-002 GASKET: CARB QUADRAJET 26
MARINE POWER 454, 502, 7.4 PARTS BOOK ALPHABETICAL LISTING

PART # DESCRIPTION PAGE NUMBER(S)

0053-025F8 GASKET: CYLINDER HEAD GEN V 3


0303-043 GASKET: DISTRIBUTOR 19
0500-013 GASKET: END PLATE 4" TANK 13
0505-013 GASKET: END PLATE 5" TANK 13
0053-061K8 GASKET: FRONT COVER 7
0053-025L-29 GASKET: HEAD 7.4 MPI 5
0053-275F8 GASKET: INTAKE MANIFOLD GEN V 3,25
0055-275F8 GASKET: INTAKE MANIFOLD GEN V PREMIUM 25,27
0730-677 GASKET: INTAKE SET 7.4 MPI 5
0053-245F7 GASKET: OIL PAN 7,10
0065-245 GASKET: OIL PAN DRAIN PLUG 7
0992-301G5 GASKET: RISER CENTER RISE FRESHWATER 13
0992-205P5 GASKET: RISER CENTER RISE FRESHWATER MP2K 13,25
0992-300G5 GASKET: RISER RAW WATER 13,25
0992-310N4 GASKET: RISER RAW WATER 13,25
0566-002P8 GASKET: SEA WATER JABSCO 18
0562-002 GASKET: SEA WATER JOHNSON 18
0730-655 GASKET: THROTTLE BODY 29
0720-651 GASKET: THROTTLEBODY 27
0053-061F8 GASKET: TIMING COVER 1
0303-009 GASKET: T-STAT 13
0053-101F8 GASKET: VALVE COVER 454/502/7.4 3,5
0303-050 GASKET: WATER CIRC PUMP 7,18
0945-015 GAUGE: FUEL 20
0945-476 GAUGE: HOUR METER 20
0945-005 GAUGE: OIL PRESSURE 20
0945-004 GAUGE: TACHOMETER 20
0945-003 GAUGE: VOLTMETER 20
0945-002 GAUGE: WATER TEMP 20
0053-081 GEAR: CAMSHAFT NORMAL ROTATION 1
0004-081 GEAR: CAMSHAFT REAR ROTATION 1
0053-082 GEAR: CRANKSHAFT NORMAL ROTATION 1,7
0005-082 GEAR: CRANKSHAFT NORMAL ROTATION PREMIUM / PERFORMANCE 1
0004-082 GEAR: CRANKSHAFT REVERSE ROTATION 1
0080-650 GROMMET: HI PRESSURE PUMP 28
0303-008 GROMMET: VALVE COVER 3
0053-119F8 GUIDE: PUSH ROD 454/502/7.4 MPI 3,5
0055-119F8 GUIDE: PUSH ROD PREMIUM / PERFORMANCE 3
1140-240N7 HARNESS: CARBURETED 20
0947-010 HARNESS: EXTENSION 10 FT 20
0947-016 HARNESS: EXTENSION 16 FT 20
0947-025 HARNESS: EXTENSION 25 FT 20
0947-003 HARNESS: EXTENSION 3 FT 20
0947-035 HARNESS: EXTENSION 35 FT 20
0720-700N4 HARNESS: MPI 7.4V 29
0806-735N3 HARNESS: MPI MEFI 3 29
1140-334P8 HARNESS: PRIMARY EFI TB1 >8/99 27
0806-824N5 HARNESS: TBI 27
0055-024F8 HEAD: CYLINDER BARE PREMIUM 3
0053-024Z HEAD: CYLINDER COMPLETE 3
0053-024F8 HEAD: CYLINDER BARE 3
0055-024Z HEAD: CYLINDER COMPLETE PREMIUM 3
1458-004 HOSE” RISER - TANK FRESHWATER 11
0053-450 HOSE: BYPASS (RAW WATER ONLY) 3
1451-000F12 HOSE: CIRC PUMP RAW WATER 11
1452-000F11 HOSE: CIRC PUMP FRESHWATER 11
MARINE POWER 454, 502, 7.4 PARTS BOOK ALPHABETICAL LISTING

PART # DESCRIPTION PAGE NUMBER(S)

HPWS-010 HOSE: COOLING CALJET / POWER STEERING 11


1455-003 HOSE: FRESHWATER CIRC PUMP 11
1458-001 HOSE: MANIFOLD 11
0310-110 HOSE: POWER STEERING PRESSURE 32
HPWS-006 HOSE: POWER STEERING RESERVOIR TO COOLER 11
0310-111 HOSE: POWER STEERING RETURN 32
HWRF-024 HOSE: SEA FLEX 1 1/2" 11
HWRF-020 HOSE: SEA FLEX 1 1/4" 11
HWRF-016 HOSE: SEA FLEX 1" 11
1458-003 HOSE: SEAPUMP 11
1456-000 HOSE: SEAPUMP - T-STAT 11
1458-005 HOSE: SEAWATER PUMP - COOLER 11
1458-002 HOSE: T-STAT 11
1458-102P10 HOSE: T-STAT PORT 11
1458-101P10 HOSE: T-STAT STBD 11
1455-017G8 HOSE: UNIVERSAL 11
1450-100 HOSE: VENT TUBE 11
0509-004N11 HOUSING: FRESHWATER OUTLET 12
0500-002 HOUSING: T-STAT CAP REAR MOUNT 12
0210-001 HOUSING: T-STAT RAW WATER 12
0500-009 HOUSING: T-STAT REAR MOUNT 12
0553-002 HOUSING: WATER OUTLET CAL JET 12
0506-009F4 HOUSING:T-STAT 12
0566-001P8 IMPELLER: SEA WATER JABSCO 18
0562-001 IMPELLER: SEA WATER JOHNSON 18
0054-260 INDICATOR: TIMING COVER REVERSE ROTATION 17
0730-526 INJECTOR: MPI 7.4V 29
0730-500 INJECTOR: MPI 8.2 29
0720-529 INJECTOR: TBI GREEN / MAROON BAND 27
0004-094 KEY: CAMSHAFT 7
0053-209 KEY: CRANKSHAFT BALANCER 1,7
0003-380 KEY: VALVE STEM 454/502/ 7.4 MPI 3, 5
0720-361 KIT: GASKET TBI 27
0566-000ZBB KIT: IMPELLER JABSCO 18
0562-020 KIT: IMPELLER JOHNSON 18
0900-400 KIT: OIL EXCHANGE 11
0311-454 KIT: POWER STEERING FRESH WATER 33
0310-454 KIT: POWER STEERING RAW WATER 33
0811-027 LEAD: ELECTRIC FUEL PUMP 20
0811-018 LEAD: WIRE COIL TO DISTRIBUTOR 20
0811-016 LEAD: WIRE COIL TO HARNESS 20
0811-020F8 LEAD: WIRE HOBB OIL SWITCH 20
0811-019 LEAD: WIRE IGNITION SHIFT INTERRUPT 20
0053-097K8 LIFTER: HYDRAULIC 7.4 MPI 5
0053-097 LIFTER: VALVE 3
0055-097F8 LIFTER: VALVE PREMIUM / PERFORMANCE 3
0415-100N2 LINE: FUEL HOLLEY DUAL PUMPER 800 CFM 26
0416-100N2 LINE: FUEL HOLLEY DUAL PUMPER PREMIUM 26
0400-003P12 LINE: FUEL PUMP - CARB STANDARD ROCHESTER 26
0730-349 LINE: FUEL PUMP - PUMP 27
0720-404O7 LINE: FUEL PUMP - TBI 27
0730-361 LINE: FUEL REGULATOR TO HI PRESSURE PUMP 29
0730-362 LINE: FUEL RETURN 27
0430-004 LINE: FUEL SEP TO LOW PRESSURE FUEL PUMP 26,27
1255-002 LINE: OIL ENPAC 5" 10
1255-001 LINE: OIL ENPAC 9" 10
MARINE POWER 454, 502, 7.4 PARTS BOOK ALPHABETICAL LISTING

PART # DESCRIPTION PAGE NUMBER(S)

1256-003E3 LINE: OIL SPORTPAC 19.5" 10


1250-002E3 LINE: OIL SPORTPAC 30" 10
1256-051F8 LINE: OIL SPORTPAC 51" 10
0700-200 LINKAGE: THROTTLE MERC 26
0566-008P8 LIPSEAL: SEA WATER JABSCO 18
0563-008 LIPSEAL: SEA WATER JOHNSON 18
0991-200P5 MANIFOLD: EXHAUST ALUMINUM MP2K 25
0991-000 MANIFOLD: EXHAUST MARINE POWER IRON 25
0991-100 MANIFOLD: EXHAUST MERC 25
0055-275 MANIFOLD: INTAKE PREMIUM FRESHWATER 25,27
0005-275 MANIFOLD: INTAKE PREMIUM RAW WATER WITH BRASS INSERT 25
0053-274 MANIFOLD: INTAKE STANDARD ALUMINUM FRESHWATER 25
0003-275 MANIFOLD: INTAKE STANDARD IRON GEN V - VI 3,25
0730-275 MANIFOLD: INTAKE UPPER 29
0730-272 MANIFOLD: LOWER 7.4 MPI 5
0730-274 MANIFOLD: LOWER OVAL PORT 29
0730-276 MANIFOLD: LOWER PREMIUM SQUAREPORT 29
0730-270 MANIFOLD: UPPER 7.4 MPI 5
0807-006M5 MODULE: DISTRIBUTOR 19
0806-599 MODULE: ECM EFI #2 MEFI 1 28
0806-596 MODULE: ECM EFI #3 MEFI 2 28
0806-600 MODULE: ECM EFI #4 MEFI 3 AND 4 28
0806-017 MODULE: KNOCK MODULE TBI-MPI 28
9920-102 MOTOR: IAC 27
0032-002 MOUNT: ENGINE ENPAC 32
0034-100 MOUNT: GEAR BW 71C /72C 32
0034-215 MOUNT: GEAR UNIVERSAL PORT 32
0034-210 MOUNT: GEAR UNIVERSAL STARBOARD 32
1435-000 MOUNT: ISOLATOR 3/4 32
0032-001 MOUNT: TRUNION MEDIUM 32
0032-001I6 MOUNT: TRUNION SHORT 32
0032-001F12 MOUNT: TRUNION TALL 32
0060-067 NUT: CONNECTING ROD 7
0720-601 ORING: FUEL FEED LARGE TBI 27
0730-651 ORING: FUEL PRESSURE REGULATOR 29
0730-600 ORING: INTAKE MANIFOLD ARIZONA SPEED 29
0720-602 ORING: RETURN TBI SMALL 27
0992-110P5 ORING: RISER RAW WATER SYSTEM MP2K 25
0053-242 PAN: OIL IRIDITED 10 QT 10
0053-248 PAN: OIL PLASTISOL 8 QT 10
0945-000 PANEL: INSTRUMENT WITH GAUGES 20
0053-906 PIN: CRANKSHAFT 1
0003-206 PIN: CYLINDER HEAD LOC 454/502/7.4 MPI 3,5
0032-003I6 PIN: ENGINE / GEAR 4.75" 32
0032-004 PIN: ENGINE / GEAR 6" 32
0025-143F5 PIN: FLYWHEEL 7
0007-090 PIN: OIL PUMP 7
0055-037F8 PISTON: 454 GEN V PREMIUM / PERFORMANCE 1,7
0053-037F8 PISTON: 454 GEN V STANDARD 1
0066-037F8 PISTON: 502 GEN V 1
0151-010 PLACE: STARTER BELLHOUSING 9
0102-537 PLATE: ACCESS CAL JET BELLHOUSING 9
0720-285 PLATE: ADAPTER TBI 27
0500-001 PLATE: BLOCK OFF 13,25
0501-001N4 PLATE: BLOCK OFF 13, 25
0077-000 PLATE: DAMPER 14" 9
MARINE POWER 454, 502, 7.4 PARTS BOOK ALPHABETICAL LISTING

PART # DESCRIPTION PAGE NUMBER(S)

0500-008 PLATE: TANK END 4" 13


0500-018 PLATE: TANK END 5" 13
0553-100 PLATE: WATER INLET CAL JET 12
0003-208 PLUG: CAMSHAFT REAR 1,7
0053-030F8 PLUG: CYLINDER HEAD 454/502/7.4MPI 3,5
0025-815 PLUG: DRAIN 1
0009-877 PLUG: DRAIN / KNOCK SENSOR PORT 1
0025-815 PLUG: ENGINE BLOCK 7
0053-840 PLUG: ENGINE BLOCK OIL GALLEY 1
0053-205F8 PLUG: OIL GALLEY 1,7
0065-945 PLUG: OIL PAN DRAIN 7
0009-830 PLUG: OIL PRESSURE 1
0007-015 PLUG: SPARK 7.4 MULTIPORT 19
0053-210F8 PLUG: WATER JACKET FREEZE 1
0307-007 PULLEY: CIRC PUMP 12,18
0303-028 PULLEY: CRANKSHAFT 12
1210-002 PULLEY: DUAL ALTERNATOR 12
0310-001 PULLEY: POWER STEERING PUMP 12
0055-255F8 PUMP : OIL W/ SCREEN 7
0003-064 PUMP KIT: WATER 7
0003-065 PUMP: CIRCULATING 18
0303-016F1 PUMP: ELECTRIC FUEL 26,28
0730-016 PUMP: ELECTRIC FUEL HI PRESSURE 28,29
0310-104F7 PUMP: POWER STEERING NEW 32
0566-000P8 PUMP: SEAWATER JABSCO 18
0003-128 PUSH ROD: EXHAUST VALVE 3
0005-128 PUSH ROD: EXHAUST VALVE PREMIUM / PERFORMANCE 3
0003-127 PUSH ROD: INTAKE VALVE 3
0005-127 PUSH ROD: INTAKE VALVE PREMIUM / PERFORMANCE 3
0730-510 REGULATOR: PRESSURE FUEL 29
6754-850N4 RELAY: ELECTRIC FUEL PUMP NEW STYLE 20
1140-102F5 RELAY: HARNESS 40 AMP OLD STYLE 20
1140-011N4 RELAY: STARTER 70 AMP >APR 99 20
1140-006 RELAY: STARTER OLD STYLE 20
0310-105F7 RESERVOIR: POWER STEERING 32
0007-259 RETAINER 7
0053-348F8 RING KIT: 454 GEN V 1
0066-348F8 RING KIT: 502 GEN V 1
0053-348I8 RING: KIT 7
0992-400 RISER: MERC 25
0992-003 RISER: MP 3" ALUMINUM 25
0992-000 RISER: MP 3" IRON 25
0992-004 RISER: MP 4" ALUMINUM 25
0992-040 RISER: MP 4" IRON 25
0992-005 RISER: MP 4" POLISHED ALUMINUM 25
0992-200P5 RISER: MP2K ALUMINUM 25
0003-036 ROD: CONNECTING 454 / 502 1, 7
0060-128 ROD: INTAKE VALVE PUSH 7.4 MPI 5
0807-002M5 ROTOR: DISTRIBUTOR NEW STYLE 19
0805-002E5 ROTOR: DISTRIBUTOR OLD STYLE 19
0003-379 ROTOR: VALVE 454 GEN V 3
0566-005P8 SCREW: CAM SEA WATER JABSCO 18
0566-011P8 SCREW: COVER JABSCO 18
0563-001 SCREW: COVER JOHNSON 18
0053-005 SEAL: CRANKSHAFT 7
0053-033 SEAL: CRANKSHAFT 7
MARINE POWER 454, 502, 7.4 PARTS BOOK ALPHABETICAL LISTING

PART # DESCRIPTION PAGE NUMBER(S)

0053-601 SEAL: CRANKSHAFT BEARING CAP #5 1,7


0053-033F8 SEAL: CRANKSHAFT OIL REAR NORMAL ROTATION 1
0054-033F8 SEAL: CRANKSHAFT OIL REAR REVERSE ROTATION 1
0806-620 SEAL: MAP SENSOR 29
0566-006P8 SEAL: SPACER SEA WATER JABSCO 18
0053-178F8 SEAL: VALVE STEM OIL 3
0055-178I8 SEAL: VALVE STEM OIL 7.4 MPI 5
0940-102 SENDER: OIL DUAL 20
0940-002 SENDER: OIL SINGLE 20
0940-111 SENDER: WATER DUAL 3/8 20
0940-001 SENDER: WATER SINGLE 1/2 20
0940-011 SENDER: WATER SINGLE 3/8 20
0806-007 SENSOR: KNOCK 29
0806-030 SENSOR: MANIFOLD AIR TEMP 29
0806-057 SENSOR: MAP >98 29
0806-020F12 SENSOR: MAP TBI - MPI 28,29
0806-010F12 SENSOR: TEMPERATURE TBI-MPI 28
9920-104 SENSOR: THROTTLE POSITION 27
7909-005 SHAFT: JET DRIVE 9
0003-258 SHAFT: OIL PUMP 7
0053-276 SHIELD: INTAKE MANIFOLD 3
0053-277 SHIELD: INTAKE MANIFOLD 7.4 MPI 5
0055-276 SHIELD: INTAKE MANIFOLD PREMIUM / PERFORMANCE 3
0005-122 SHIM: VALVE SPRING 3
0005-120 SHIM: VALVE SPRING 7.4 MPI 5
1188-001 SPACER: ALTERNATOR BRACKET 19
0992-635 SPACER: MERC RISER 3" 25
0992-660 SPACER: MERC RISER 6" 25
0505-008 SPACER: THERMOSTAT 12
0003-015 SPARK PLUG: V8 3,19
0003-178 SPRING: VALVE 3
0055-176F8 SPRING: VALVE 3
0053-178K8 SPRING: VALVE 7.4 MPI 5
0066-081 SPROCKET: CAMSHAFT 7
0172-000 STARTER: BOTTOM MOUNT 12 3/4 NORMAL ROTATION 9
0174-000 STARTER: BOTTOM MOUNT 14 NORMAL ROTATION 9
0170-000 STARTER: TOP MOUNT 14" NORMAL ROTATION 9
0171-000 STARTER: TOP MOUNT 14" REVERSE ROTATION 9
0053-153F8 STUD: CRANKSHAFT BEARING CAP 1
0053-903 STUD: ENGINE LIFT BRACKET 3
0053-965 STUD: INTAKE MANIFOLD 3
0053-921 STUD: ROCKER ARM 454/502/7.4 MPI 3
0303-017F3 SWITCH: HOBB OIL / FUEL PUMP CUTOFF 20
0940-202 SWITCH: OIL PRESSURE 1/8 7 PSI 20
0940-201 SWITCH: WATER TEMP 3/8 20
0509-103H7 TANK: FRESHWATER 5" FRONT MOUNT 13
0500-003 TANK: FRESHWATER 5" REARMOUNT 13
0000-852 TEE: ADAPTER 5/8" 90 DEGREE 14
0441-103 TEE: COPPER NW-JET 14
0000-850 TEE: FRESHWATER REAR MOUNT 14
0303-999 THERMOCHOKE 26
0303-013 THERMOCHOKE: COVER 26
0303-011 THERMOCHOKE: ROD 26
0500-007F6 THERMOSTAT: FRESHWATER 160 DEGREE 12
0500-007 THERMOSTAT: FRESHWATER REAR MOUNT 12
0212-007 THERMOSTAT: RAW WATER MERC STYLE 12
MARINE POWER 454, 502, 7.4 PARTS BOOK ALPHABETICAL LISTING

PART # DESCRIPTION PAGE NUMBER(S)

0210-002 THERMOSTAT: RAW WATER 142D 12


0730-550 THROTTLE BODY: MPI 29
0720-074 THROTTLE BODY: TBI 27
9000-001 TOOL: TIMING 20
0053-002P3 TUBE: DIPSTICK ENPAC 10
0407-002 TUBE: DIPSTICK SPORTPAC 10
0003-175 VALVE: EXHAUST GEN V 454/502/ 7.4 MPI 3, 5
0005-175 VALVE: EXHAUST GEN V PREMIUM / PERFORMANCE 3
0055-174F8 VALVE: INTAKE 7.4 MPI 5
0053-174 VALVE: INTAKE GEN V 3
0055-174 VALVE: INTAKE GEN V PREMIUM / PERFORMANCE 3
0003-003 WASHER 7
0065-994 WASHER 7
0003-003 WASHER: CRANKSHAFT DAMPER 454/502/ 7.4 MPI 1, 5
*WOFO-005 WASHER: FLAT 5/16"” CAMSHAFT 1
0563-013 WASHER: SEA WATER JOHNSON 18
0053-915 WEIGHT: FLYWHEEL 7
1110-000N2 WIRE SET: IGNITION BLACK 19
1110-000BLK WIRE SET: IGNITION BLACK HI PERFORMANCE 19
1110-000 WIRE SET: IGNITION BLUE HI PERFORMANCE 19
1110-000E5 WIRE SET: IGNITION YELLOW 19

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