ELEKTRIK MAYA SDN. BHD.

NO 19 JALAN KACUNG SATU,

KEDAI SEDC, 81200 TAMPOI,
JOHOR BAHRU, JOHOR.

METHOD OF STATEMENT (MOS)

IM10-KERJA HDD DAN KABEL PROJEK MSVT-COVERSION

MENUKAR SISTEM SEDIA ADA 6.6KV KEPADA 11KV DALAM
FASA 17, FASA 19-FASA 21 (IMJ 1649, IMJ 1651 - IMJ 1653) DI
ZON PERINDUSTRIAN DATO ONN 1
 BACKGROUND INFORMATION

COMPANY DETAILS: TNB ENERGY SERVICES SDN. BHD.

Level 3, Menara PKNS,
( PROJECT OWNER ) Jalan Yong Shook Lin,
46050 Petaling Jaya, Selangor
APPOINTED ELEKTRIK MAYA SDN. BHD. (EMSB)
CONTRACTOR
19 Jalan Kacung Satu,
Kedai SEDC 81200 Tampoi,
JOHOR BAHRU, JOHOR.

SITES ZON PERINDUSTRIAN DATO ONN 1

OVERVIEW OF IM10-KERJA HDD DAN KABEL PROJEK MSVT-COVERSION
PROJECT/ACTIVITY MENUKAR SISTEM SEDIA ADA 6.6KV KEPADA 11KV DALAM
FASA 17, FASA 19-FASA 21 (IMJ 1649, IMJ 1651 - IMJ 1653)
DI ZON PERINDUSTRIAN DATO ONN 1
As per attach project schedule
PROPOSED DATE
Descriptions
1 Method of statement of Horizontal Direct Drilling (HDD)
2. Method of statement Cable pulling by winch.
3. Safety plan.
4. PPE, tools and machinery at sites (time to time basis)
5. Workers NTSP holders.
6. Jointer Certificate.
7. Propose project schedule
 1. Methods of statement for Horizontal Direct Drilling. (HDD)

Horizontal; directional drilling is alternative way to replace traditional utility installation method.
In can providing duct route which crossing the road, river, buildings or other to avoid obstructions.

Method that we carry for the work of HDD as below:

Site survey,
planning and Equipment
designing the setup Drilling fluids
bore

Drilling
Site cleaning operations /
HDD process

a) Site Survey, Planning and Designing the Bore

 Survey each crossing site for accessibility

 Identify and survey the existing underground utility using radio detection DR
400. Mark all existing utilities using paint on site.
 Mark and plan location of launch / entry pit and exit pit.
 Design and plan the bore with the client’s requirement and with minimum
stress to the product pipe.

b) Equipment Setup

 Mobilize the HDD machine and accessories to the job site.

 Excavate the launch pit and exit pit. Shore the pit as necessary.
 Setup the HDD machine (drill unit) as per design and plan approximately 1 to 10
meter from launch pit with proper entry angle.
 Secure the drill unit with front dead man hold down and secure the rear end
with rear outrigger.

c) Drilling Fluids

 Fill the mixing tanks with clean water approximately ¾ full.

 Check the water pH using pH strips. If the water pH is less than 7, add soda ash
¼ to ½ pound per gallons of water.
 Check the mixer engine fluid level, diesel fluid level, coolant level, and hydraulic
fluid level. Top up necessary.
 Start the mixer engine, bring the engine throttle to the maximum and open the
venture system for mixing. Add Bentonite 10 or 20 lbs per 100 gallons of water
slowly to the venture system.
 Check the drilling fluids viscosity using Marsh funnel / cup and viscometer.
 Closed the venture valve, open the roll action valve. Bring the engine throttle to
idle. Let the drilling fluids roll for 2 to 5 mins.
 The drilling fluids is now ready to use.
d) Drilling Operation

 Place 2 new C cell alkaline battery inside the transmitter. The transmitter will
then be placed and installed inside the drill head housing and calibrated at 3
meter. Make sure the information on the receiver match with the remote
display.
 Check all fluids level on the drill unit, top up as necessary. Start the drill unit
engine and lets it warm up for 5 minutes and check for any oil leakage.
 Insert the first drill rod into the drill unit with one end to the drill unit gear box
and another end to drill head.
 Adjust the drill unit entry angle until it matches with the receiver.
 Adjust the engine throttle to a minimum of 1.5 RPM. Open the drilling fluids and
adjust the drilling fluids pressure range from 200 P.S.I to 500 P.S.I.
 Rotate and guide the first drill rod into the ground until it reaches the jaw
(clamp) of the machine. Placed the second drill rod. Which the end connects to
the first rod and other end to the gear box.
 Throughout the positive locating point, the location and depth of the drill rod
will be determined. The location and depth of the drill rod will be monitored at
every 4.5 meters to 3 meter interval (length of 1 rod). The direction of the drills
is monitored using forward locate points.
 While drilling, the drilling fluids are pumped inside the drill rod and drill head.
Drilling will continue the rill head exits at the designated exit pit.
 Once the drill head reached the exit pit, it is removed and a smaller diameter
reamer range from 8” to 12” is attached to drill rod and swivel is installed at the
back of reamer. The pre / back reaming process is reversed from exit pit
towards entry pit.
  During pre-reaming process, drill rods are extracted from entry point at every
4.5meter / 3 meter. Drill rods are jointed up at exit pit until the reamer reach
entry pit.
 Upon completion of the smaller diameter pre reaming process, a bigger size
reamer will be used to enlarge the tunnel. The final size of the tunnel shall be
30% or more than the product pip diameter.
 The drilling fluids will again be pumped throughout the pre reaming process.
 Upon completion of the pre reaming process the product pip that is attached to
the swivel and attached with the reamer, will then be pulled into the enlarge
tunnel.
 Once the reamer, swivel and the product pipe reaches the entry point, the pipe
pulling process will be considered complete.

e) Site Cleaning
 Once the pip pulling is completed, the drilling equpement will be washed and
packed for demobilization.
 The site area will be cleaned and tidied from any other dumped and unused
material.
2. Methods of statement for pulling cable with winch.
a) After following daily procedure list.
b) Drums cable on cable stand.

c) Position winch and secure to agreed anchor points.

d) Feed rope around conveyor.

 Rope to be fed around by means of access platforms driven and operated by approved
drivers.

e) Attach rope to winch.

f) Attach rope to cable by means of pulling plate which is bolted into cable end.
g) Remove unnecessary person from area.
h) Ensure all permits are valid and up to date.
i) Proceed to pull cable onto conveyor with one man watching cable and one man on the winch.
j) When able is pulled on, clamp off and continue with standard procedure.
3. SAFETY PLAN
Safety means taking precautions before an accident accrues and to ensure the health and safety
of the Owner‘s staff, Consultant‘s staff, Contractor’s employees and public.

This safety plan shall enhance safe working practices on all jobs and create a healthy and safe w
working environment for all concerned by:-

 Compliance, implementation, and enforcement of the regulations in line with Malaysia

Occupational Safety and Health Act.
 Accident prevention by having pre-tack planning and instructions and constant
education.

3.1 Safety Measure to be taken during construction:

a. To have tool box meeting at site as a reminder to all construction worker about
safety issue at site and how to overcome it.
b. The working area shall be ensured that are properly barricaded and not left open to
the public which shall endanger their life.
c. The workers and staffs shall wear a suitable safety equipment’s in the working area
depend on their worked and specific scope of work.
d. While working at high level, no personnel shall be allowed to walk on the structures
without securing safety belt to the structure.
e. The debris or leftover from the construction shall be removed to proper dumping
area.
f. All construction shall be terminated if the weather is bad or raining.
 3.2 HIRARC
Document No.:           Definition of Hazard:
Source, situation or act with a POTENTIAL
Asses FOR HARM in terms of human injury or ill
MSVT KERJA Nooradele health, or combination of these.
Prepar sment
CONVERSION SISTEM na Asyiqin
Job Title : ed by : No. :  
6.6KV KEPADA 11KV
SERTA MENUKAR
KVT 185MMP KE
240MMP UNTUK 3
BUAH PE DI BAWAH
KAMPUNG PASIR
SEKITARNYA IAITU 1)
PE MITSUBISHI
LETSIN 2) PE
PERSIMPANGAN
PERLING 3) PE BGN
WAKAF JOHOR

         

Revisi
Verifie on No
Section : KG. PASIR JB d by :   :  

10
FEB
          Date : 20

             

RISK
HAZARD IDENTIFICATION DETERMINING CONTROL
ASSESSMENT
R S
/ L
e
Activities N /
v Futher PIC (Due
R Conseq Current H R/ Type of
Hazard e Action / Date)/Statu
* uences Risk Ctrl o Level Ctrl
ri Ctrl s
o
t
d
y

Nil Nil Nil Nil Nil Nil En. Roslant

Obtain PTW N N N
– Project
From TNB R il il
Manager ()

To manage N 1) Accident 1) 1) Safety 1 1 LOW 1) Conduct Enhance Competent

traffic R Injured supervisor safety the tool and Engineer,
to closely toolbox on equipment On-Site
2) monitor daily basis efficiency Supervisor
Muscle on the before TNB,
s strain safety starting Contractor
3) working the work. Site Safety
Ligame clearance Supervisor (
during 2) Use the
nt proper PPE Selamat
Sprain executing
the works -
/019757532
2) On-site
 TNB 3
Supervisor
and
Competen
t Person

N 1) Hand injury 1) 1) Safety 1 1 LOW 1) Conduct Enhance Competent

R during Injured supervisor safety the tool and Engineer,
installation. to closely toolbox on equipment On-Site
2) monitor daily basis efficiency Supervisor
2) Muscular Muscle on the before TNB,
strain during s strain safety starting Contractor
lifting the working the work. Site Safety
heavy 3)
Ligame clearance Supervisor
material. during 2) Use the
nt proper PPE Selamat
3) Heavy Sprain executing
the works -
lifting /019757532
2) On-site 3
TNB
Supervisor
and
Competen
t Person

Cable N 1) Hand injury 1) 1) Safety 1 1 LOW 1) Conduct Enhance Competent

Termination R during Injured supervisor safety the tool and Engineer,
preparation of to closely toolbox on equipment On-Site
fibre monitor daily basis efficiency Supervisor
on the before TNB,
2) Eye injury safety starting Contractor
during splicing working the work. Site
activity clearance Supervisor
during 2) Use the Johari -
executing proper PPE /019757532
the works 3
4.0 PPE, TOOLS and MACHINERY AT SITE (TIME TO TIME BASIS)

List of machinery that will be used at site are as follows:

No Items
PPE
1. Safety Boot
2. Safety Shoe
3. Safety Helmet
4. Safety Vest / Jacket

Tools
1. Adjustable spanner
2. Winch
3. Pliers set & screw driver set
4. Hand drill

Machinery
1 HDD
2 Lorry
5.0 WORKERS NTSP HOLDER
6.0 ORG CHART

Name Role
Roslant Sugiharto Ha Bin siraj Project manager
Nooradelena Asyiqin Binti Mahmuri Asst. manager
Mohamad Johari bin mohaman yusof Site manager
Mohd Hazwan Detector
Azuar Engine HDD driver
Amirul Ammar Lorry driver
Khairul Faizzi Helper
Ruzali Helper
Muhammad Syakir Helper
Muhammad Rabiul Safety team
Muhammad Taufik Safety team
Mohamad Selamat Bin Buyamin Safety officer

Project manager
En. Roslant

Asst. manager
Pn. Shikin

Site manager
En. Johari

HDD Team
Safety Team Helpers
Detector - Hazwan
Engne driver - Azuar Officer – En. Selamat Khairul faizzi
Lorry driver - Amirul Team - Rabiul Ruzali
Team - Taufik syakir