Fuel Dispenser: Manual Instruction
Fuel Dispenser: Manual Instruction
Fuel Dispenser: Manual Instruction
MANUAL INSTRUCTION
YHJYJ series fuel dispenser is developed with modern design and latest
science technology. Taking the characteristics of perfect performance, reliable
quality and beauty figure. It is a kind of advanced meter equipment for vehicles.
The machine takes advantage of high accuracy, convenient operation and easy
repair, and it also bears abroad functions, such as, fueling by ration, checking
data and accumulative oil amount. The data is counted by Mini-computer and
displayed on the LCD display screen, which can be kept in the computer for 7
years. The machine is widely used in gas station for vehicles, suitable for light
diesel fuel, kerosene, various light fuel.
WORKING PRINCIPLE
Firstly, motor starts and drives the pump working, then the pump sucks the oil
from tank into the pump cavity, where the oil is pressured into the oilgas
separator which is combined in pump, at the same time air is separated from
the oil and vented out
Secondly the separated oil without air comes into the flow meter which driving
the metric piston moving, and then angle displacement signals corresponding
to the accurately-metered oil volume is transmitted, subsequently the pulse
converts angle displacement signals into pulse signals which are sent to the
mini-computer controller. That records and displays the present-time oil
amount(sum) or accumulative amount(sum). During this course, the metered
oil is transported into the vehicles through electromagnetic valve, observation
apparatus and nozzle.
Principle diagram of YHJYJ Fuel dispensers
TECHNICAL PARAMETERS
(1). Environmental condition:
Temperature: -40°C -+55°C Humidity:30%-90%
Air pressure:86Kpa-106Kpa
(2). Max flux:50L/min or 90L/min(Optional)
(3). Accuracy.
Calculation accuracy ±0.3% Repeating error: ≦0.15%
(4). Vacuum of input ≥54Kpa
(5). Pressure of output: ≦0.3MPa
STRUCTURE OF MACHINE
Computer controller
Operation keyboard
Flow meter
Oil indicator
Vane pump
Ex-proof junction box
Flange
Ex-proof motor
Principle
As diagram shows it is a combination of a vane pump with an oil-gas
separator cast by aluminum alloy, small light.
The vent pipe also has centrifugal effect. The high-pressure connecting pipe,
the discharging valve, and the bypass valve are all in one shell.
Under the pressure in the pump, the oil flows through the high-pressure
connecting pipe. The discharging valve enters the metric exchanger, pushes
four pistons to reciprocate and discharge oil in fixed volume. At the same
time, air vents from the vent hole and a little oil accumulates in the normal
pressure space. When the surface of oil increases to a certain height, the
returning floater will float up and some oil will return to the low-pressure space
in the pump, The operating pressure of the pump can be adjusted by
changing the pressure of the bypass valve's spring. When the nozzle is
closed, the oil will circulate in the pump automatically.
The oil-gas separator uses a centrifugal venting system so it can eliminate the
air effectively. Great-volume normal pressure space hold some oil to avoid
being full or empty.
Principle
The pump is a type of gear combination pump, which can be used for sucking
kinds of fuel. The product not only can convey fuel, but also has the character
of separating oil from air, with the merits of small volume, compact structure,
long service life, low noise, no leakage, safety and dependent etc. This pump
is the best choice for all factories of assemble of fuel dispenser.
STRUCTURE OF PUMP (TATSUNO PUMP)
Principle
The gear pump showed above, is composed of gear wheel, air-gas separator,
and other parts. It is made of aluminum alloy, so it is small, light, and good at
performance.
There are two filters in the pump, inlet filter and outlet filter, which should
be cleaned periodically.
Principle
The flow meter showed as above, is composed of aluminum alloy body.
connecting lever, distributing valve, and shaft. It has high accuracy and long
life.
The main parts are made from stainless steel and advanced industrial plastic.
They are anticorrosive, highly wearable and sealed. Driving shaft is a "push
and pull" drive constituted by a connecting lever and a crank. It has no
intermission, no concussion and no abnormal voice. When the driving shaft
runs, it drives the shaft of sensor. So the pulse is produced and it is input into
the computer. The hand wheel for accuracy can be adjusted according to the
errors. When it is turned to right, the delivery capacity will be reduced; when
left, the delivery capacity will be increased. It is easy, accurate and stable.
The meter can be adjusted one hole each time. It can also be adjusted half a
hole. One hole is about 0.05%. After adjustment, insert the pin and seal the
lead. When the high-pressure fuel comes into the meter.it drives four pistons
to complete an operating cycle. When the crank turns a round, the volume of
the fuel ejected by an operating cycle is 0.5L.
Under normal condition, oil flowed into the separating cavity equals to oil
flowed back to the low pressure cavity at certain time. But when the oil flowed
into is more than that flowed back, which will cause exhausting pipe leaking
oil, whereas, which will cause the oil-returning valve opening and closing ever
and again increasing pulses output of the pump, which will bring bad effect on
the calculation accuracy.
If the small flux electromagnetic winding is under power-cut, the small flux
valve is closed, there is no flux through valve.
STRUCTURE OF PULSER
The pulser converts the flux signal into impulse signals and sends
them to Mini-computer controller for counting.
The pulser which mainly consists of shell, transmissible axes, code tray
and circuitry board transmits pulse signal. On the edge of the code tray is
carved thirty slots, which turns inside the two flutes of photoelectric coupling
apparatus outputting pulses, if the code tray turns one cycle, the photoelectric
coupling apparatus outputs 30*2=60 pulses, meantime, the oil vented from the
flow meter is 0.568L, so one pulse equals 0.009467L oil, that is 0.568L/60
pulses. When pulse signals are sent to mini-computer controller, which counts
out fueled oil amount and sum by pulse quantity and unit price set in advance.
Remark:
The pulse corresponding to quantity:0.568L/60pulses is accurate
in normal metering error range.
When the flow meter is frayed or inaccurate, the number should be revised to
keep the calculation accuracy to be土3%. Revising work can be done only by
the special designated technical supervisory department or manufacturer.
When the oil submerges the air inlet, the upper cavity is isolated without air
forming negative pressure, but the lower cavity remains normal pressure, so
pressure gap appears between two cavities making switch film lose balance,
and the automatic pole moves up with the film. At the same time, self-
controlling pole is moving down under the pull of handle, which entrusts the
steel ball into the hole of it , thus, as losing supportable point, the handle
moves down and closes main valve, fueling stops automatically.
Computer controller
The Mini-computer controller(shorted: computer)is consist of one mainframe,
2-display boards, and one keyboard. The mainframe is made up of
mainframe board (top board),power supply board (left board), relay board
(right board), and bottom board. On the main board, there are meter
microprocessor, monitoring microprocessor, meter memorizer, real time clock
and non-losable memorizer. And the transformer, filter, spare battery,
connection pole are equipped on the bottom board. The computer bears
function of ration, display, (including redisplay, setting of pulse correspond to
quantity and accumulative total). Real time clock and non-losable memorizer,
with lithium battery built in, using the crystal liberation principle, which can
work for ten years even under power cut condition. The display interface
transmits data with series-wound code, which is set with clock line, data
line, and lock line.
OPERATION
1. The guide for operating keyboard
1 2 3
0
4 5 6 .
7 8 9 CLEAR
VALUE START
TOTAL STOP
VALUE U.P
Inject/Set
Re-
RESET
Disp
2. The layout diagram of display windows
LITRE 1.16
LITRE
SALE 116.00
SALE
PRICE 100
PRICE
3. Instruction of keyboards
Keyboard FUNCTION
When power off suddenly in fueling, press the this key
Redisplay continuously until it displays the currently liter and amount
in the display board.
TOTAL
STOP
Setting model: Press it to print the fuel data (printer is extra spare)
Fueling model: Press it to start fueling
START
U.P
Setting model: Press it to set the unit price
4. Fueling operation.
Turn the key to “Inject” for fueling model
The dispenser will self-checking full digits on the display board when it is
turn on 1--9, after 9-10 seconds, dispenser will turn to standby mode.
1) Non-ration fueling. (If the display board has other number, press
“Clear”, then start fueling)
a) In the standby mode, when the keyboard shows L 0 or P 0, press
“START” or lift the nozzle.
b) Open the nozzle, oil supplying starts, close the nozzle, oil supplying stops.
c) Press “STOP” or hang the nozzle back the holder, the operation completes,
and present-time volume and amount will be displayed on display windows.
2) Ration fueling
a) In standby mode, press “Value/Value”, to select L 0 or P 0, enter the
mode of preset fueling with volumes or sales
b) “L” means ration fueling by volume and “P” means ration fueling by amount.
Input the desired volume or amount by pressing 0-9 numeric keys, If input by
mistake, press “CLEAR” and re-input the numbers. 1 decimal or 2
decimal are available
c) After input the desired volume or amount, press “START” or lift the nozzle,
and open the nozzle to start fueling.
d) The machine will stop automatically when pre-setting volume or amount
dispensed, and the fueling data will be displayed on screen windows. And
the keyboard will be cleared automatically.
Remark:
1. When fueling as ration again, you should input ration number again,
even the ration of two times are same.
2. Stop machine before reaching the ration, the display window displays
the factual oil amount.
5. Rounding function
During fueling, press “ · ”, the machine will stop when the fueling amount
reaches the next rounding number.
SETTING MODEL
Turn the key switch to the “Set” position when there is no
a) Press “Re-Disp” and “ . “ at the same time, it will display the Date/time
of current in the display board, the keyboard will display d , Input the
code year-month-day-hour-minute, it will display the new Date/time in
the display board, then turn key to “Inject” position. Date/time setting is
completed
the new parameter U XXXX, press “·” key to confirm, the keyboard will
display new parameter.
c) Press “Re-Disp” + “ 0 “, the keyboard shows xx xxxx
XX means the version of the current main board
XXXX means the current pulser parameter.
d) Press “Re-Disp” + “Start/U.P” together to reset the pulse parameter to 5000.
c) Input a new value between 0-0.99, the decimal point is turned into Fixed
point, do not need to input.
d) Turn the key to “Inject” position
Press “Re-Disp” + “ Total “, the keyboard will show q - - - -, input the code
1,2,3,4, the keyboard will show q-1234, press “ . “ to confirm, the keyboard
will show P AL-20 which means the pump is been locked. Take up the
nozzle, the keyboard will show P AL-20, machine will not work.
Press “Re-Disp” + “ Total”, the keyboard will show q - - - -, input the code
1,2,3,4, the keyboard will show q-1234, press “ . “ to confirm, the keyboard will
show P 0 which means the pump is been unlocked, press “START” or take
up the nozzle to start fueling.
a) Press “STOP”, the keyboard will show u , input 9,9,9,8, xx, the keyboard
will show u 9998xx
b) Turn the key to “Inject” position, the keyboard will show xx. XX is the
nozzle number
b) Turn the key to “Inject” position, the key board will show 00 or 11
Liter 000000.00
Sale 000000.00
Price 0000.00
2). 2232(Price with 2 decimal, Litre with 3 decimal, Sales with 2 decimal
point)
Liter 00000.000
Sale 000000.00
Price 0000.00
3). 2020 (Price no decimal, Litre with 2 decimal, Sales no decimal point)
Liter 000000.00
Sale 00000000
Price 000000
4). 2030 (Price without decimal point, Litre with 3 decimal point, Sale
without decimal point)
Liter 00000.000
Sale 00000000
Price 000000
Sale 000000.00
Litre 000000.00
Price 0000.00
6). 1232(Price with 2 decimal, Litre with 3 decimal, Sales with 2 decimal
point)
Sale 000000.00
Litre 00000.000
Price 0000.00
7). 1020 (Price no decimal point, Litre with 2 decimal, Sales no decimal
point)
Sale 00000000
Litre 000000.00
Price 000000
8). 1030 (Price no decimal point, Litre with 3 decimal points, Sales no
decimal point.)
Sale 00000000
Litre 00000.000
Price 000000
QUERYING MODEL
Under non-working state, you can inquiry corresponding data via
keyboard。
No matter what the amount or liter reset to zero, the other will also be
automatic reset to zero
Press the “VALUE” key, and select the keyboard displaying L 0, THEN
TURN THE KEY TO “SET” POSITION.
Press “STOP”, the keyboard will display U 0, input the code 8002.
a) E 01:The CPU can not detect the pulser, pulser fail or the
connection of pulser have problem.
b) E 02: Start to fuel, but response, 1 minute later, the dispenser will
stop and prompt this error.
c) E 03:During the fueling, if there are no oil come out for 1 minute,
the dispenser will stop and prompt this error.
d) E 05: The general total of volume arrive the max value, fueling will
be stop and prompt this code, you need to clear the general total of
volume.
e) E 06: The general total of amount arrive the max value, fueling will
be stop and prompt this code, you need to clear the general total of
amount.
h) E 12: The amount reach the max value during the fueling, the
keyboard will prompt this code, please restart and continue the fueling.
i) E 13: The volume reach the max value during the fueling, the
keyboard will prompt this code, please restart and continue the fueling.
j) E 15: The volume reach the max value during the fueling, the
keyboard will prompt this code, please restart and continue the fueling.
k) E 16: When the fueling times reach the set time, the dispenser will
stop working, you need to unlock it.
l) P AL-20: When the dispenser was locked, you can not start the
fueling, and the board will show this code, you need to unlock it first
and then restart the dispenser.
INSTALLATION
1. Fixation of machine
a) The machine should be installed under the awning, the covering
performance of which should apply at any season, the location and
operation area of the machine must be prevented from drenching and
directly insolation.
The height of the awning should insure big vehicles pass in and out freely.
b) The machine should be fixed on the fueling island, which bears two
purposes: First, prevent the machine to be collided by the user's vehicles.
Second, enhance the circumstance safety, because the bottom of machine
is higher than the ground, the oil-air density under which is lower than the
ground, enhancing the anti-proof performance.
c) The bottom of machine should be installed on the special cement base,
fixed by ground bolts or expanding bolts, the corresponding location of
every type machine please reference the installation dimension diagram.
Oil-transporting pipe, wire pipe, signal wire pipe, down-lead of grounding
equipment, should be pulled out and buried in advance from the pipe pit,
which should be filled with sand after completing installing the machine to
void oil-gas amassing and diffusing.
d) The oil-transporting pipe outlet buried in advance should be higher than
cement base, after the oil-transporting pipe is equipped with low flange
and the ripple pipe is equipped with airproof mat, connect them tightly with
screw Reference the bellowing diagram.
2. Installation of the tank and pipeline.
a) Matching design of the machine, tank and pipeline should be done local
known design department, and get approval of the police and fire
protection department. Don't design on yourself to insure safety. The
bellowing diagram is the vertical layout of oil road installation of the
machine and mutual system.
Installation hints of the machine, pipeline, tank matching design in
bellowing diagram are just for reference.
b) The oil-transporting pipe connecting the machine and the tank should
incline to the tank, the pitch can adopt 1.5%-2.0%.
c) The tank should be buried under ground, setting the tank inside room
or basement is forbidden. The thickness of the soil covered on the tank should
be not less than 0.5m, which is relative with allowed suction distance of the
machine and local frozen earth thickness. The tank should not be buried in
the soil with dregs and another caustic chemic matters, so after installation,
around the tank should be filled with non-caustic matters, such as clear sand
or tiny soil, the thickness is not less than 0.3m.
d) Generally speaking, the horizontal distance from the machine to tank is
20m, sometimes according to different condition, it is also normal if the
distance excesses 20 m, but the pipe line must not leak air. The vertical
distance between the lowest oil surface of the tank and oil inlet of the machine
is not more than 4m. The diameter of the pipe connecting the machine and
the tank should be ɸ38mm(1 1/2"), don not change the diameter on yourself,
pipeline system should take least elbow bends, and inside of the pipe should
be cleared off.
e) Joints on the pipe line should be reliable and airproof, if two ends
which are connected with flange, they should be connected with conductive
wire. The whole tank and pipeline system should be under safe grounding
condition, and pass the pressure resistant test, no oil leaking is eligible, before
passing the test, do not bury pipeline pit or pour the oil into the tank.
f) The bottom of the oil-inputting pipe inside the tank should equip bottom
valve, the axes of bottom valve is lead shape, and the distance to the bottom
of the tank is 100mm, after closing the bottom valve, there should be with high
airproof performance. The performance of the bottom valve has great effect
on the normal usage of the machine, which must be cautiously chosen and
installed.
g) Do not make tank under high position and half high above the ground.
If the oil inside the tank is higher than oil-gas separator, the exhausting pipe
will overflow the oil, which causes unsafe working condition. If you have to
use these tanks, you should pressurizes the exhausting pipe firstly to
avoiding overflowing oil.
h) Matching the tank with the machine: When one tank supplies the oil to
two or more machines, every machine should takes single pipeline, do not
parallel connect pipe line at halfway to avoid intervening one another. If one
machine sucks oil from two or more tanks, they should be equipped with
necessary valve, when fueling just open the using valve, the others should be
closed.
Generally, the principle of matching the machine with the tank is that
one tank, one bottom valve. one pipeline and one machine, if not, the
machine will not work normally.
Pump start up, 1. outputting oil pipeline of flow 1. check outputting oil pipeline of
and nozzle meter leaks oil flow meter
doesn't fuel, but
2. check electromagnetic valve
the display 2. electromagnetic valve leaks
counts air
1. power supply is not normal 1. check whether the power supply
2. wire of motor is connected is normal
Motor can't work wrong 2. screw down connection pole
as normal 3. motor fails 3. replace motor
4. relay fails 4. replace relay
Fuel without 1. pulser fails 1. replace pulser
counting 2. mainboard fails 2. replace mainboard
Without display
or with
continuous data key-press or keyboard fails replace key-press or keyboard
when pressing
keys
Fail to record unit battery fails replace battery
price,
accumulative liter
and so on
No stop when 1. relay fails 1. replace relay
reaching the
ration oil or
amount 2. maiboard fails 2. replace mainboard
he date on 1. axes of pulser looses 1. repair axes
display doesn't
comply with 2. replace coupler of
actual fueled oil 2. coupler of photoelectricity fails photoelectricity