JOB SAFETY & ENVIRONMENTAL ANALYSIS (JSEA)

Project Name: CRISP VTB SUBSEA PIPELINE PROJECT Project No.: 2833
SGVP-IM-JPJSA-OO-
Client: ExxonMobil JSEA No: 0440 Rev A

Work Activity: Pressure Testing of Pipe String Work Location: Green Field and Brown Field
Related CEP /
Employer/Contractor: IMJV SGVP-IM-KPCEP-OO-202
method statement:

JSEA Participants / Preparation (incl. workers, supervisors, foremen, HSE personnel, external parties)
Name Position Organisation Signature Date Name Position Organisation Signature Date
Amit Commissioning IMJV
engineer
RK HSE OFFICER IMJV
MANIGANDA
N
KRISHNAN HSE MANAGER IMJV

Approval (McConnell Dowell):

Name: Signature: Date:

Ongoing JSEA Review: (Refer JSEA Review Checklist) Scheduled review period:
Review No 1 2 3 4 5
Date:
Approved:
(Name & Initial)

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 JOB SAFETY & ENVIRONMENTAL ANALYSIS (JSEA)

Qualifications required for activities: Specific training required for activities? (If “yes”, provide detail.)
(Specific licensing requirements e.g. crane operator, lifting supervisor, rigger etc.)

Major Plant and Equipment required: Hazardous Substance(s) to be used:

Permit-to-work System Required: (Tick  as required)
(E.g. EWP / Crane / Fork lift etc.) (Note: SDS is required.)

Fork lift/ crane Diesel Blasting Operation Lifting √

Testing pump Diesel Hydraulic oil Confined Space Entry Man Cage
Air compressor with filter Demolition Piling
Chart Recorder Excavation Tunnelling
Tower lights Hot Work Work at Height
Break tank Pressure Testing √

Risk Matrix – Design / Construction / Delivery / Operations / Maintenance: (Note: 020-D012-100, HSE Risk Management)
CONSEQUENCE
A - Low B - Moderate C - Serious D - Major E - Catastrophic
PEOPLE - A near miss or PEOPLE - First aid PEOPLE - Medical treatment PEOPLE - Injuries resulting in; PEOPLE – Single or multiple
Disciplines will review likelihood and consequences hazardous condition or minor treatment. required, Return to work Case. lost time, permanent disability, fatalities.
in line with their specific parameters as noted injury not requiring any amputation, or surgery.
ENVIRONMENT – Low level ENVIRONMENT – ENVIRONMENT – Severe
treatment. environmental impacts to the Environmental impacts that ENVIRONMENT – Significant environmental impacts to the local or
ENVIRONMENT – Spills of localised area. Easily affect individual protected environmental impact at the regional environment. The death of
hydrocarbons and chemicals rectified with minimal effort species or small areas of local level. Death of protected multiple protected species or the
that are contained and do not and cost. protected habitat. Impact to species of loss of habitat widespread loss of protected habitat
result in environmental impact. cultural heritage artefacts. without permission. without permission.

5 - Almost Is expected to occur in Moderate High Very High Extreme Extreme

LIKELIHOOD

certain most circumstances A-5 B-5 C-5 D-5 E-5

Will probably occur in most Low Moderate High Very High Extreme
4 - Likely
circumstances A-4 B-4 C-4 D-4 E-4
3 - Possible Should occur at some time Low Moderate High High Very High
A-3 B-3 C-3 D-3 E-3

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 JOB SAFETY & ENVIRONMENTAL ANALYSIS (JSEA)

Low Low Moderate High High

2 - Unlikely Could occur at some time
A-2 B-2 C-2 D-2 E-2
May occur only in Low Low Low Moderate Moderate
1 - Rare exceptional circumstances A-1 B-1 C-1 D-1 E-1

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 JOB SAFETY & ENVIRONMENTAL ANALYSIS (JSEA)

INVENTORY OF WORK ACTIVITIES FORM

INVENTORY OF WORK ACTIVITIES

Company:

No. Process/Location Work Activities

1 Pressure Test Obtain permit to work

Working at Day & Night

Preparation for hydro test

Installation of testing Headers & water tank.

Pigging operation for cleaning, gauging and drying

Filling & Pressurizing

Holding the test pressure for 24 hours

Inspection of hydrotest

Depressurized & Dewatering

Inclement weather condition

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 JOB SAFETY & ENVIRONMENTAL ANALYSIS (JSEA)

LOW MODERATE HIGH VERY HIGH EXTREME

Broadly acceptable - Tolerable – With identified Undesirable - Do not commence Intolerable - Do not commence Intolerable - Do not commence activity.
Risk Rating (R) Manage by routine controls fully implemented activity. Additional controls required activity. - Additional controls - Additional controls required to reduce
procedures to reduce risk. (Project Manager required to reduce risk. (Senior risk. (General Manager approval is
approval is needed.) Manager approval is needed). needed).

Activity Potential Hazards / Consequences Initial Risk Control Measures Residual Hierarchy of Persons
(Basic job steps) (What can go wrong) [L x C=R] Risk Controls Responsible
[L x C=R] applied

Administratio
Substitution

Engineering
Elimination

Isolation

PPE
L C R L C R

 No permit /Unauthorized 2 Commissioning

Obtain permit to work  No permit – No work 1 B 1-B √
working 3 B 3-B engineer
 Proper lightening
arrangement to be
done prior to
 Low visibility / can cause trip
testing.
and fall
Working at Night 3 B 3-B  Working at night 2 B 2-B √
 Emergency
inspection checklist
to be complied.
 Coordinate with EM
ERT members

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 JOB SAFETY & ENVIRONMENTAL ANALYSIS (JSEA)

 Exclusion zone (30

metres) to be
properly barricaded
with signages.
 Proper coordination
meeting to be done
prior to hydrotest
 Unauthorized entry or other with other groups.
personnel or another  Use right method to
workgroup unaware of hydro shift and lift the Commissioning
Preparation for hydro test / Can cause injury. 3 materials and use 2 B 2-B √ √ √ engineer/
test 3 B 3-B buddy system.
 Manual handling / back injury supervisor
& pinch point  Always make sure to
apply SPSA all
times.
 Use impact gloves
all time.
 Use mechanical Aid
for lifting heavy
object.

√
Installation of testing  Inexperienced personnel D  Experienced 1 D 1-D Testing
Headers & water tank. incorrectly assembling high 3 D 3-D hydrotesting Supervisor/
pressure componentry. personnel engaged Lifting
 Incorrectly rated fittings or for scope of work. supervisor
hoses bursting under  All fittings and hoses
pressure – injuries to checked during
personnel, release of treated assembly to ensure
water to the environment that all are correctly
 Manual handling and manual rated.
tasks – injuries to personnel  Whip-checks/
 Unauthorised personnel restraints fitted to
entering exclusion zones all high-pressure
when service testing hoses.
equipment.  Equipment will be
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 JOB SAFETY & ENVIRONMENTAL ANALYSIS (JSEA)

 Stored energy – injury to static tested prior to

personnel hydrotesting of the
 Use of hand tools and impact pipeline to assure
devices (flogging spanners, integrity to at least
electrical impact guns etc) 1.15 times MAOP.
 Hoses to be rated to
a working pressure
at least 10% above
maximum test
pressure.
 Exclusion zone
established and
communicated for
static testing
activities.
 Use mechanical
lifting devices for
moving/placing
larger components
where necessary. If
required, seek
assistance during
bolt up to align
components.
 Lifting equipment to
be certified,
inspected and lifts
conducted by
qualified competent
and operator and
rigger.
 Hand tools to be in
good condition, and
appropriate to the
task being
performed – gloves
for all manual tasks.
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 JOB SAFETY & ENVIRONMENTAL ANALYSIS (JSEA)

 Use push bar for

placing the pig inside
the header.
 Hand injury during placing pig  Door of launcher and
inside the header. receiver header to be
tightly bolted before
 Hit by high pressure Pig can
pressurizing the
Pigging operation cause injury to worker. 3 D 3-D 1 D 1-D √ √ √ Supervisor
system.
 Hit by the loose hose can cause
 All the hose connection
injury to workers
to be properly checked
and shall be secured
with whiplash arrestor.
 Always wear face
shield while doing

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 JOB SAFETY & ENVIRONMENTAL ANALYSIS (JSEA)

 All hoses and fittings

should be in good
condition and pressure
capacity to be higher
than the testing
pressure.
 Gasket to be used
should be in good
condition and to be
used only once.
 All hoses to be secured
with whiplash arrestors.
 Hose burst and fittings failure
 Pressure to be
 Hit by moving hose. increase gradually in 3
 Over pressure of pipe / Causing steps & Calibrated
injury to workers. pressure equipment’s
3 Testing
Filling & Pressurizing  Pump failure to be used and 2 B 2-B √ √ √
3 B 3-B Supervisor
monitored regularly.
 Leakage during pressurization
 Use PSV/PRV for each
testing.
 Change the pump if
pump not working
properly
 System to be
depressurized if found
any leakage and shall
be repaired only after
the pressure is zero.
 All personnel inside the
barricade should wear
face shield at all time.

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 JOB SAFETY & ENVIRONMENTAL ANALYSIS (JSEA)

 Pressure to be
monitored at all time.
Whenever any
abnormal change (drop
of pressure or increase
in pressure) in
pressure is observed
the piping string shall Commissioning
 Hose burst, loose fitting and be depressurized. Engineer /
Holding the test pressure 3 2 B 2-B √
connections, improper gasket / 3 B 3-B  Holding period to be Testing
Can cause injury. start after conforming Supervisor
the stability of the
system in three steps.
 All personnel inside the
barricade should wear
face shield at all time.

 Inspection team shall

 Personnel exposure to high wear face shield when
All personnel
pressure / high pressure sudden 3 conducting inspection.
Inspection of hydrotest 2 B 2-B √ √ involved in
release can hit the person in face 3 B 3-B  Only authorized person Inspection
and can cause eye injury. shall be allowed inside
the barricade.

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 JOB SAFETY & ENVIRONMENTAL ANALYSIS (JSEA)

 Depressurization to be
maintained at a safe
rate.
 A long hose to be
connected for draining
and the discharge end
 Uncontrolled depressurization rate laid away from
/ Can cause injury to worker. personnel and work Commissioning
Depressurized &
 Water logging / Can cause 3 B 3-B area. 2 B 2-B √ √ √ Engineer /
Dewatering
dengue fever due to mosquito Supervisor
 Draining to be started
breeding only after completion of
depressurization of the
system.
 All personnel inside the
barricade should wear
face shield at all time.

Inclement weather 2 E E-2 1 E 1-E √

condition  Lightning and thunder/  * Stop work in
workers may strike by open floater
lightning/fatality during inclement
weather and
resume to works
when weather
changes to
normal. * Utilize
the lightning
warning alert
devise. * Observe
lightning alerts
and take shelter in
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 JOB SAFETY & ENVIRONMENTAL ANALYSIS (JSEA)

lightning
protected zone. *
Wait for clearance
instructions from
lightning. *
Establish
communication
between the HSE
and workers using
walkie-talkies. *
Provide enough
rain-coat * To
make available
rest shelter for all
personnel work at
Greenfield.
 Standby
supporting vehicle
to take shelter if in
open zones or to
transport people
to near-by shelter.

Emergency Response Preparedness: Identified and communicated? (Retrieval/Rescue Plan, first aid kit, fire extinguisher, spill kit, muster point etc.) Y/N

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 JOB SAFETY & ENVIRONMENTAL ANALYSIS (JSEA)

JSEA: Rev: JSEA No.: Engineer / Supervisor Name / Signature:

INDUCTION / SIGN ON:

I confirm that the JSEA has been explained and its contents are clearly understood and accepted.
I clearly understand the controls in this JSEA must be applied as documented; otherwise work is to cease immediately.

Name Position Organisation Signature Date Name Position Organisation Signature Date

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