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Dieu Khien Smartgen - HGM6110,6120 (EN)

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Summary
HGM6100 Series generator controller integrating digital,
intelligent and network techniques is used for automatic control
system of diesel generator. It can carry out functions including
automatic start/stop, data measure and alarming. The controller
uses LCD display, optional Chinese and English display interface
with operation easy and reliable.

HGM6100 Series generator controller uses micro-processing


technique which can carry out precision measure, constant value
adjustment, timing and threshold setting and etc. of
multi-parameters. It can be widely used in all types of generator
automatic control system for compact structure, advanced circuits,
simple connections and high reliability.

Performance and characteristics


◆ HGM6100 controller has two types:

HGM6110: ASM (Automatic Start Module)

HGM6120: AMF (Automatic Mains Failure Module)

◆ Using microprocessor as a core, graphics LCD with big screen and backlight, display between

Chinese and English, key touch for operation.

◆ Precision measure and display of

Mains voltage

Mains frequency (Hz)

Mains current

Generator voltage

Generator current

Generator frequency (Hz)

Generator active power (kW)

Generator inactive power (kVar)

Generator apparent power (kVA)

Generator power factor

Generator starts count

Zhongzhi Electric ISSUE 2008-4-18


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Generator hours count

Generator cumulate electric energy (kWh)

Generator temperature

Generator pressure

Generator fuel level

Start battery voltage

◆ Configurable single phase 2 wires or 2 phase 3 wires or 3 phase 4 wires AC system input;

◆ Control protection: Automatic start/stop, load transfer and alarming of generator;

◆ Parameters setting: Allow user to modify setting and store them inside internal FLASH memory,

the parameters can’t be lost even with power down. All parameters can be set from the front panel,

or be set by PC used SG72;

◆Three channel analog inputs, may joint with Resistive-type temperature/ pressure/ fuel level sensors,

Several temperature and pressure sensors can be used directly (i.e. VDO, DATCON, CUMMINS),

also may select “user defined” sensor via entering 8 point curves;

◆ Display of generator cumulated electric energy;

◆ Security password-protected programming levels.

◆ Several crank success conditions are optional;

◆ Built-in speed/frequency detecting units can accurately judge the states such as crank success and

over speed;

◆ Power supply range is wide, accommodating to different starting battery voltage environments;

◆ All parameters use digital modulation, abandoning analog modulation using conventional

electronic potentiometer, reliability and stability are increased;

◆ Built-in watch dog can never be dead halt, ensuring smooth program execution;

◆ Modular configuration design, inserted type connection terminals, flush type installation, compact

structure, easy installation.

Zhongzhi Electric ISSUE 2008-4-18


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Specification
Operating Voltage DC8. 0V to 35. 0V, Continuous Power Supply

Power Consumption <3W

Alternator Input Range

3-Phase 4 Wire 15V AC - 360 V AC (ph-N)

2-Phase 3 Wire 15V AC - 360 V AC (ph-N)

Single phase 2 wire 15V AC - 360 V AC (ph-N)

Alternator Input Frequency 50Hz - 60 Hz at rated engine speed

Magnetic Input Range +/- 0. 5 V to 70 V Peak

Magnetic Input Frequency 10,000 Hz (max) at rated engine speed.

Start Relay Output 7 Amp DC at supply voltage.

Fuel Relay Output 7 Amp DC at supply voltage.

Auxiliary Relay Output (1-4) (1)7 Amp DC at supply voltage,


(2)7A 250VAC free

(3,4)16A 250VAC free voltage contact.


voltage contact,

Dimensions 200mm x 144mm x 50mm

Panel cutout 184mm x 139mm

Operating Temperature Range -25 to +70°C

Storage Condition Temperature: (-30 - 80)°C

C. T. Burden 2. 5VA

C. T. Secondary 5A

Weight 0. 55kg

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Operation
This button places the module into its Stop/reset mode.
When engine is running, pressing this key will stop the
Stop/ Reset key engine. When a shutdown alarm occur, pressing this key will
reset alarm. In stop mode, pressing this key over 3 second
will test LED mounted on the panel.
In manual or manual test mode, pressing this key will start
Start key
engine.

Manual mode key Pressing this key will set the module into manual mode.

Auto key Pressing this key will set the module into automatic mode.

Pressing this key will set the module into manual test mode.,
Manual test mode when generate electricity is normal, the generator will
on-load(HGM6110 have not this key)

Set/enter Enter the set menu, or validate the setting

Page up Page up, or In setting parameter status, pressing this key will
/increase increase setting value.
Page down Page down, or In setting parameter status, pressing this key
/decrease will decrease setting value.

TYPICAL WIRING DIAGRAM


HGM6110 Typical wiring diagram

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HGM6120 Typical wiring diagram

Installation
The controller is designed to panel installation mode, and it is fixed by clamps when it is installed. The
overall dimension and panel tapping dimension are given as follows:

Zhongzhou Zhongzhi Electric Equipment Co., Ltd


Address: No.12 Dongqing Street, Hi-tech district, Zhengzhou City, Henan, P.R.C
Tel: +86-(0)371-67992951
+86-(0)371-67992952
+86-(0)371-67991572
+86-(0)371-67991553
Web: http://www.smartgen.com.cn/
http://www.smartgen. cn/
Email: sales@smartgen.com.cn

Zhongzhi Electric ISSUE 2008-4-18

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