180 23-RP4
180 23-RP4
180 23-RP4
HERMETIC COMPRESSORS
RENEWAL PARTS Supersedes: 180.23-RP4 (695) Form 180.23-RP4 (1298)
MODELS
JG43, JG63, JG83
JG44, JG64, JG84
27531A
UNIT NOMENCLATURE
COMPRESSOR IDENTIFICATION
LD03309
LD03063
J G 4 3 1 M 46/50 S
2 YORK INTERNATIONAL
FORM 180.23-RP4
LD03720
LD03721
FIG. 2 COMPRESSOR
YORK INTERNATIONAL 3
LD03064
ITEM COMPRESSOR
DESCRIPTION
NO. 4 CYLINDER 6 CYLINDER 8 CYLINDER
1 Housing, Compressor 064-48243-000 064-48244-000 064-48179-000
2 Head Compressor 064-48321-000 064-48321-000 064-48321-000
3 Gasket, Head 028-12559-000 028-12559-000 028-12559-000
No. Required Per Compressor 4 5 6
4 Screw, Head 021-17783-000 021-17783-000 021-17783-000
No. Required Per Compressor 16 16 16
5 Cover, Motor 064-48363-000 064-48177-000 064-48178-000
6 Gasket, Motor Cover 028-13108-000 028-13108-000 028-13108-000
7 Screw, 1/2 Hex Cap 021-18021-000 021-18021-000 021-18021-000
No. Required Per Compressor 22 21 22
8 Lockwasher, Helic. Spring 021-05271-000 021-05271-000 021-05271-000
No. Required Per Compressor 22 21 22
9 Stud, 1/2 021-12731-000 021-12731-000 021-12731-000
No. Required Per Compressor 3 3 2
10 Nut, 1/2 Hex 021-11154-000 021-11154-000 021-11154-000
No. Required Per Compressor 3 2 2
11 Washer Clipped Circular 021-17774-000 021-17774-000 021-17774-000
No. Required Per Compressor 3 3 2
12 Screen, Suction 026-28473-000 026-28473-000 026-28474-000
(See Item 57 for Gasket)
13 Manifold, Discharge 064-23147-000 064-48320-000 664-48341-000
14 Gasket, Discharge Manifold 064-21838-000 064-21838-000 064-21838-000
No. Required Per Compressor 2 3 4
15 Screw, 3/8 Hex Cap 021-01485-000 021-01485-000
No. Required Per Compressor 8 8
16 Washer 021-16814-000 021-16814-000
No. Required Per Compressor 8 8
17 Screw, 3/8 Hex Flange 021-17784-000
No. Required Per Compressor 4
18 Screw, 3/8 Hex Flange 021-17782-000
No. Required Per Compressor 4
19 Screw, 3/8 Hex Flange 021-17781-000 021-08875-000
No. Required Per Compressor 4 8
20 Bearing Head Oil Pump End See Figure 9
21 Gasket, Bearing Head Oil Pump End 028-12554-000 028-12554-000 028-12554-000
22 Screw, Hex Flange 021-17692-000 021-17692-000 021-17692-000
No. Required Per Compressor 44 44 44
4 YORK INTERNATIONAL
FORM 180.23-RP4
ITEM COMPRESSOR
DESCRIPTION
NO. 4 CYLINDER 6 CYLINDER 8 CYLINDER
23 Head, Bearing Assembly Motor End See Figure 9
24 Screw, 7/16 Hex 021-10387-000 021-10387-000 021-10387-000
No. Required Per Compressor 4 4 4
25 Pump, Oil 665-25326-000 665-25326-000 665-25326-000
26 Gasket, Oil Pump 028-12556-000 028-12556-000 028-12556-000
27 Screw, Hex Flange 021-17689-000 021-17689-000 021-17689-000
No. Required Per Compressor 6 6 6
28 Crankshaft
Stroke 3 664-47209-000 664-47210-000 664-47211-000
Stroke 4 664-47215-000 664-47216-000 664-47217-000
29 Washer, Thrust* 029-11098-000 029-11098-000 029-11098-000
30 Motor See Table 2
31 Key, Motor 064-26560-000 064-26560-000 064-26560-000
32 Washer, Shaft 064-21835-000 064-21835-000 064-21835-000
33 Screw, 5/8 Hex Cap 021-08363-000 021-08363-000 021-08363-000
34 Lockwasher, Shaft 021-05295-000 021-05295-000 021-05295-000
35 Screen, Oil Strainer 029-20032-000 029-20032-000 029-20032-000
36 Retaining Compound, Loctite 013-01752-000 013-01752-000 013-01752-000
(Use with Item 35)
37 Valve, Relief (Not Shown) 022-03871-000 022-03871-000 022-03871-000
No. Required Per Compressor 1 2 2
38 Device, Unloader See Figure 4
No. Required Per Compressor See Table 1
39 Valve, Solenoid 025-29999-000 025-29999-000 025-29999-000
No. Required Per Compressor See Table 1
40 Coil, Solenoid Less Valve
120 Volt 025-30976-000 025-30976-000 025-30976-000
240 Volt 025-30977-000 025-30977-000 025-30977-000
No. Required Per Compressor See Table 1
41 Gasket, Solenoid Valve 028-12558-000 028-12558-000 028-12558-000
No. Required Per Compressor 1 2 3
42 Screw, 3/8 Hex Cap 021-17690-000 021-17690-000 021-17690-000
No. Required Per Compressor 6 12 18
43 Cover, Access 064-48176-000 064-48176-000 064-48176-000
No. Required Per Compressor 1 2 3
44 Pin, Coiled Spring 029-21378-000 029-21378-000 029-21378-000
No. Required Per Compressor 1 2 3
45 Screw, 7/16 Hex Flange 021-17693-000 021-17693-000 021-17693-000
No. Required Per Compressor 16 32 48
46 Cover, Handhole 064-21645-000 064-21645-000 064-21645-000
No. Required Per Compressor 2 2 2
47 Valve Cage Assembly (Discharge) See Figure 5
48 Screw, Discharge Valve Cage 021-16827-000 021-16827-000 021-16827-000
No. Required Per Compressor 16 24 32
49 Plate, Valve Suction See Figure 6
50 Sleeve, Cylinder 064-48192-000 064-48192-000 064-48192-000
No. Required Per Compressor 4 6 8
51 Seal, O-Ring 028-12259-000 028-12259-000 028-12259-000
No. Required Per Compressor 2 4 6
Cylinders Used On 1&2 1, 2, 5 & 6 3, 4, 5, 6, 7 & 8
YORK INTERNATIONAL 5
LEGEND (Contd.)
ITEM COMPRESSOR
DESCRIPTION
NO. 4 CYLINDER 6 CYLINDER 8 CYLINDER
52 Piston Assembly See Figure 7
53 Connecting Rod Assembly See Figure 8
54 Terminal Box See Figure 10
55 Valve, Suction Stop 022-02844-000 022-02844-000 022-02845-000
56 Screw, 5/8 Hex Cap 021-16817-000 021-16817-000 021-16818-000
No. Required Per Compressor 4 4 4
57 Gasket (2 Required) 064-47079-000 064-47079-000 064-47204-000
58 Valve, Discharge Stop 022-01394-000 022-01394-000 022-02844-000
59 Screw, 5/8 Hex Cap 021-16821-000 021-16821-000 021-16817-000
No. Required Per Valve 4 4 4
60 Gasket 064-47078-000 064-47078-000 064-47079-000
61 Sight Glass, Oil (2 Required) 026-17581-000 026-17581-000 026-17581-000
62 Sealer, Refrigerant Pipe 013-02894-000 013-02894-000 013-02894-000
63 Valve, Oil Charging 022-01582-000 022-01582-000 022-01582-000
64 Cap, Oil Charging Valve 023-00977-000 023-00977-000 023-00977-000
65 Valve, Oil Check, 1/8 022-04444-000 022-04444-000 022-04444-000
66 Crankcase Heater 120V 025-29650-000 025-29650-000 025-29650-000
240V 025-29651-000 025-29651-000 025-29651-000
67 Heat Conductive Compound 013-00898-000 013-00898-000 013-00898-000
68 Drain Orifice Plug (Not Shown) 064-47349-000 064-47349-000 064-47349-000
No. Required Per Compressor 1 2 3
69 Pipe Plug, 1/4 Square Hd (Not Shown) 023-01972-000 023-01972-000 023-01972-000
No. Required Per Compressor 3 4 5
70 Pipe Plug, 3/8 023-01983-000 023-01983-000 023-01983-000
70A Oil Temp Sensor 025-32966-000 025-32966-000 025-32966-000
71 Pipe Plug, Magnetic Sq Hd 023-15718-000 023-15718-000 023-15718-000
72* Cover Plate, Blank 064-48187-000 064-48187-000 064-48187-000
* Used to replace Solenoid Valves for reduced steps of unloading. See Table 1.
6 YORK INTERNATIONAL
FORM 180.23-RP4
LD02968
YORK INTERNATIONAL 7
PRE 1996 DISCHARGE ASSY.
LD03722
*Not Shown
47A
47B 47C
47D
47E
47F 28953A
8 YORK INTERNATIONAL
FORM 180.23-RP4
49B
49A 022-09743
664-49268 SUCTION VALVE (1)
SUCTION VALVE PLATE (1) (VALVE RING)
CLIPS (2)
(OPTIONAL) 49C 28636A(R)
YORK INTERNATIONAL 9
52A
52C
52B 52D
LD03066
53C
53
53A 53B
NOTE: NEW DRILLED RODS (Wrist Pin Lube) may be mixed w/ undrilled on R-22 applications only. 23369-2a
10 YORK INTERNATIONAL
FORM 180.23-RP4
LD03723
LD03724
YORK INTERNATIONAL 11
LD03725
LD03726
12 YORK INTERNATIONAL
FORM 180.23-RP4
YORK INTERNATIONAL 13
ITEM NO. DESCRIPTION PART NO.
CRANKCASE FLOAT
364-26809-000
Includes:
Float Assembly 364-45530-000
1 Cover, Handhole 364-26808-000
2 Adaptor 064-26807-000
3 Valve Body 064-45531-000
4 Lever, Float 068-04542-000
5 Valve, Float 068-04545-000
6 Pin, Valve 068-01594-000
7 Pin, Lever 064-02071-000
8 Ball, Float 022-00530-000
9 Nut-Hex Self-Locking (Pkg. of 5) 221-09610-800
10 Lockwasher 021-05273-000
LD03067 11 Nut, Hex Jam (Package of 10) 221-08073-800
12 Pin, Roll (Package of 5) 229-08228-800
13 Gasket, Copper 028-03014-000
FIG. 11 CRANKCASE FLOAT
NOTES:
1. As Indicated by sixth digit of model. Replacement motor must be the same size code and voltage code as the original motor. Rotors and
stators are not available separately. Replacement motors include Item 54H, Fig. 10, Page 13.)
2. The unused protector leads should be cut off in the area where they exit the bundle. They should be cut off at different lengths (approxi-
mately 1/4" difference) to prevent the bare ends from touching one another. The remaining portion of the unused protector leads must then
be ty-rapped rigidly to the stator coils to prevent the exposed ends from touching any other component.
TOP HEAD VALVE REPLACEMENT KITS & TOP HEAD OVERHAUL KITS
The price of the kits shown below is less than the total price of the individual parts. These kits provide a convenient,
economical method of ordering replacement parts.
Each Top Head Valve Replacement Kit listed in Table 4 contains the suction and discharge valves, springs, gas-
kets, screws and nuts that are recommended to be replaced when a valve replacement is required.
Each Top Head Overhaul Kit listed in Table 5 contains the suction valves, suction springs, suction valve plates,
discharge valve cage assemblies, gaskets, bolts and lockwashers that are recommended to be replaced when a top
head overhaul in necessary.
Each kit has all of the recommended parts to service the valves located under one head (2 cylinders per head) for
each compressor listed.
Valve replacement should be done annually or every 5,000 hours of running time. Depending on application, all
gaskets may not be required that come in the kits.
TABLE 4 TOP HEAD VALVE REPLACEMENT KIT TABLE 5 TOP HEAD OVERHAUL KIT
KIT PART NO. 364-47667-010, COIL* KIT PART NO. 364-47666-020, WAVE
EACH KIT NO. OF KITS REQUIRED EACH KIT NO. OF KITS REQUIRED
CONTAINS PER COMPRESSOR CONTAINS PER COMPRESSOR
(Parts for 2 cylinders) 4 CYL 6 CYL 8 CYL (Parts for 2 cylinders) 4 CYL 6 CYL 8 CYL
Suction Valve 2 3 4 Suction Valve, Plate & Spgs. 2 3 4
Discharge Valve Dschg. Valve Cage Assmbly
Suction Valve Springs Top Head Gasket
Discharge Valve Springs Discharge Manifold Gasket
Top Head Gasket
Discharge Manifold Gasket
YORK INTERNATIONAL 15
Proud Sponsor
of the 2000
U.S. Olympic Team
36USC380
P.O. Box 1592, York, Pennsylvania USA 17405-1592 Subject to change without notice. Printed in USA
Copyright © by York International Corporation 1999 ALL RIGHTS RESERVED