RE 29221/08.

05 1/14
Proportional flow control valve,
with on-board electronics (OBE)
and inductive position transducer

Type 3FREEZ

Nominal size 6, 10
Unit series 1X
Maximum working pressure 250 bar
Nominal flow rate Qnom 10...70 l/min

Overview of Contents Features

Contents Page – Directly controlled flow control valves NG6 and NG10 with
Features 1 on-board electronics and inductive position transducer
Ordering data 2 – With position control, minimal hysteresis < 1 %,
see Technical Data
Preferred types 2
– The 3-way function is determined by how the hydraulic ports
Symbols 3
are assigned (residual flow runs through port P, 3rd way)
Function, sectional diagram 4 and 5
– Adjustable by means of the controlled solenoid position,
Technical data 6 to 8 the position transducer and the on-board electronics
On-board trigger electronics 9 and 10 – For subplate attachment, mounting hole configuration NG6
Characteristic curves 11 and 12 to ISO 4401-03-02-0-94, NG10 to ISO 4401-05-04-0-94
Unit dimensions 13 and 14 – Subplates as per catalog sheet, RE 45053 for NG6,
RE 45055 for NG10 (order separately)
– Plug-in connector to DIN 43563-AM6, see catalog sheet
RE 08008 (order separately)
– Data for the on-board trigger electronics
• Complies with CE, EMC directives
EN 61000-6-2: 2002-08
and EN 61000-6-3: 2002-08
• UB = 24 Vnom DC
• Electrical connection 6P+PE
• Signal actuation
– Standard 0...+10 V (A1)
• Valve curve calibrated at the factory
2/14 Bosch Rexroth AG Hydraulics 3FREEZ RE 29221/08.05

Ordering data

3 FRE E Z B 1X L 2 G24 K31 A1 M M *

Further informa-
3-way =3 tion in plain text

Proportional flow M= NBR seals,

control valve, with suitable for mineral oils
position control (HL, HLP) to DIN 51524

With on-board M = Without non-return valve

electronics =E Interface for trigger electronics*
With inductive position A1 = Setpoint input 0...+10 V
transducer =Z K31 = Electrical connection
NG6 = 60 without plug-in connector,
NG10 = 10 with unit plug to DIN 43563-AM6
Order plug-in connector separately
Without external closing fixture
for pressure compensator =B G24 = Voltage supply of trigger electronics
24 V DC
Unit series 10 to 19 = 1X
(10 to 19: installation and connection
dimensions unchanged)
Nominal flow rate
10 l/min (∆p = 8 bar pressure drop) = 10
35 l/min (∆p = 8 bar pressure drop) = 35
70 l/min (∆p = 8 bar pressure drop) = 70
Flow characteristic (L = linear) =L
Setpoint input +10 V, Q = 0 l/min (NC) =2
* Version “F1” (4...20 mA version) available on request

Preferred types

NG6 NG10
Type Material Number Type Material Number
3FREEZ6B–1X/10L2G24–K31A1MM 0 811 403 150 3FREEZ10B–1X/70L2G24–K31A1MM 0 811 403 019
3FREEZ6B–1X/35L2G24–K31A1MM 0 811 403 151
RE 29221/08.05 3FREEZ Hydraulics Bosch Rexroth AG 3/14

Symbols
For on-board electronics

3-way, normally closed

NC

General
Flow control valves are directly actuated throttle valves with
integrated pressure compensator.

3-way flow control valve

A: Supply
B: Discharge
P: Residual flow, capacity
up to 250 bar, or tank
T: Closed
4/14 Bosch Rexroth AG Hydraulics 3FREEZ RE 29221/08.05

Function, sectional diagram

General Basic principle

Type 3FREEZ proportional flow control valves with position To adjust the oil flow rate from B, a setpoint is set in the
control and on-board electronics are available in nominal sizes trigger electronics. Based on this setpoint, the electronics
6 and 10. They are actuated by means of a proportional sole- control the solenoid coil as a function of the signal from the
noid with inductive position transducer. Hysteresis is < 1 %. position transducer. The position control ensures very low
The on-board electronics are calibrated at the factory and hysteresis. The valve opening is determined by the metering
enable rapid response times. The design of the valve body is edges on the spool, and the integrated pressure compensa-
such that the residual flow runs through port P. tor compares the pressure drop by means of an 8-bar measu-
ring spring. The pressure compensator with measuring spring
regulates the pressure before the throttling edge according to
the simplified formula: “Load pressure plus force of measuring
spring”. In this way, the pressure drop over the metering edge
is maintained at a constant level.

NG6

EN 61000-6-2: 2002-08
EN 61000-6-3: 2002-08

* (see page 5)

Measuring throttle
Pressure compensator

A P B T

Measuring spring
RE 29221/08.05 3FREEZ Hydraulics Bosch Rexroth AG 5/14

Function, sectional diagram

NG10

EN 61000-6-2: 2002-08
EN 61000-6-3: 2002-08

Measuring throttle * Pressure compensator

T A P B T Measuring spring

Accessories
Type Material Number
(4x) f ISO 4762-M5x30-10.9 Cheese-head bolts NG6 2 910 151 166
(4x) f ISO 4762-M6x35-10.9 Cheese-head bolts NG10 2 910 151 207
* Plug-in connectors 6P+PE, KS 1 834 482 022
see also RE 08008 KS 1 834 482 026
MS 1 834 482 023
MS 1 834 482 024
KS 90° 1 834 484 252

Testing and service equipment

Test box type VT-PE-TB3, see RE 30065
Measuring adapter 6P+PE type VT-PA-2, see RE 30068
6/14 Bosch Rexroth AG Hydraulics 3FREEZ RE 29221/08.05

Technical data

General
Construction Spool-type valve with integrated pressure compensator
Actuation Proportional solenoid with position control and on-board electronics OBE
Connection type Subplate, mounting hole configuration NG6 (ISO 4401-03-02-0-94),
NG10 (ISO 4401-05-04-0-94)
Mounting position Optional
Ambient temperature range °C –20...+50
Weight NG61 kg 3.1
NG10 kg 6.9
Vibration resistance, test condition Max. 25 g, shaken in 3 dimensions (24 h)

Hydraulic (measured with HLP 46, oil = 40 °C ±5 °C)

Pressure fluid Hydraulic oil to DIN 51524...535, other fluids after prior consultation
Viscosity range, recommended mm2/s 20...100
max. permitted mm2/s 10...800
Pressure fluid temperature range °C –20...+70
Maximum permitted degree of contamina- Class 18/16/13 1)
tion of pressure fluid
Purity class to ISO 4406 (c)
Direction of flow, see symbol NG6 NG10
Nominal flow rate QB with l/min 10 35 70
closed-loop control
Pressure drop ∆p bar 8 8 8
Supply flow rate QA max l/min 50 50 100
Minimum pressure drop pA > pB bar 14 14 14
Max. working pressure bar Port A, B: 250
Port T: Closed
Port P: Closed or residual flow 250 bar

Static/Dynamic
Hysteresis % ⱕ1 ⱕ1
Range of inversion % ⱕ 0.5 ⱕ 0.5
Manufacturing tolerance % ⱕ5 ⱕ5
Resp. time 100 %/signal change 10 % ms 25/25 35/25
Correction time on max. load change ms ⱕ 30 ⱕ 45
(pressure compensator)
Conformity EN 61000-6-2: 2002-08
EN 61000-6-3: 2002-08
1) The purity classes stated for the components must be complied with in hydraulic systems.
Effective filtration prevents problems and also extends the service life of components.
For a selection of filters, see catalog sheets RE 50070, RE 50076 and RE 50081.
RE 29221/08.05 3FREEZ Hydraulics Bosch Rexroth AG 7/14

Technical data

Electrical, trigger electronics integrated in valve

Cyclic duration factor % 100
Degree of protection IP 65 to DIN 40050 and IEC 14434/5
Connection Plug-in connector 6P+PE, DIN 43563
Supply voltage 24 V DCnom
Terminal A: Min. 21 V DC/max. 40 V DC
Terminal B: 0 V Ripple max. 2 V DC
Power consumption Solenoid 45 mm = 40 VA max.
External fuse 2.5 AF
Input, “standard” version A1 Differential amplifier, Ri = 100 kΩ
Terminal D: UE 0...+10 V
Terminal E: 0V
Input, “mA signal” version F1* Burden, Rsh = 200 Ω
Terminal D: ID–E 4...20 mA
Terminal E: ID–E Current loop ID–E feedback
Max. voltage to differential inputs over 0 V D씮B
E씮B }
max. 18 V DC

Test signal, “standard” version A1 LVDT

Terminal F: UTest 0...+10 V
Terminal C: Reference 0 V
Test signal, “mA signal” version F1* LVDT signal 4...20 mA at external load 200...500 Ω max.
Terminal F: IF–C 4...20 mA output
Terminal C: IF–C Current loop IF–C feedback
Safety earth conductor and shield See pin assignment (installation in conformity with CE)
Recommended cable See pin assignment
up to 20 m 7 x 0.75 mm2
up to 40 m 7 x 1 mm2
Calibration Calibrated at the factory, see valve curve
* Version “F1” (4...20 mA version) available on request

Version A1:
Standard
Supply 24V =
Signal: 0…+10V

LVDT Signal: 0…+10V

(Ri = 100kΩ)
B
U
S P
* Version F1:
A mA Signal
Supply 24V =
Signal: 4…20mA

LVDT Signal: 4…20mA

(Bürde: 200Ω)
B
I
S P
A
8/14 Bosch Rexroth AG Hydraulics 3FREEZ RE 29221/08.05

Connection
For electrical data, see page 7 and
Operating Instructions 1 819 929 083

Technical notes for the cable Important

Design: – Multi-wire cable Power supply 24 V DC nom.,
– Extra-finely stranded wire if voltage drops below 18 V DC, rapid shutdown resembling
to VDE 0295, Class 6 “Enable OFF” takes place internally.
– Safety earth conductor, green/yellow In addition, with the “mA signal” version:
– Cu braided shield ID-E ⭌ 3 mA – valve is active
Type: – e.g. Ölflex-FD 855 CP ID-E ⬉ 2 mA – valve is deactivated.
(from Lappkabel company) Electrical signals (e.g. actual values) emitted via the trigger
No. of wires: – Determined by type of valve, electronics must not be used to shut down safety-relevant
plug type and signal assignment machine functions!
Cable Ø: – 0.75 mm2 up to 20 m long (Also see European Standard, “Technical Safety Requirements
– 1.0 mm2 up to 40 m long for Fluid-Powered Systems and Components – Hydraulics”,
EN 982).
Outside Ø: – 9.4...11.8 mm – Pg 11
– 12.7...13.5 mm – Pg 16
RE 29221/08.05 3FREEZ Hydraulics Bosch Rexroth AG 9/14

On-board trigger electronics

Circuit diagram/pin assignment
Version A1: UD-E 0...+10 V

Supply UB

Supply zero

Ref. zero *

Setpoint 0...+10 V

Actual value 0...+10 V

Safety earth conductor 쓔

Shield

* Do not connect to supply zero!

Pin assignment
Version A1: UD-E 0...+10 V
(Ri = 100 kΩ)
10/14 Bosch Rexroth AG Hydraulics 3FREEZ RE 29221/08.05

On-board trigger electronics

Circuit diagram/pin assignment
Version F1: ID-E 4...20 mA

OBE 2.5 AF +24 V=

Supply
A 0V
+UB Supply zero
B
+15 V DC C Loop IF–C
-15 V
DC D
Rsh
200Ω E ID–E 4...20 mA
Diff.
F
amp.
4…20mA Test IF–C (4...20 mA)
mA
Logic Safety earth conductor
V
Shield

+UB

+
PID
-

Pin assignment 6P+PE

Version F1: ID-E 4...20 mA
(Rsh = 200 kΩ)
RE 29221/08.05 3FREEZ Hydraulics Bosch Rexroth AG 11/14

Characteristic curves NG6 (measured with HLP 46, oil = 40 °C ±5 °C)

Qnom = 10/35 l/min

Basic position closed “NC”

40 10 8

30 7,5 6 1)

Hyst.

Q l/min
1%
20 5 4

Valve amplifier 10 2,5 2

1) Factory setting – OBE
±5% manufacturing tolerance
2) Version: UE = 0...+10 V 0 0 0 UE 2)
0 2 4 6 8 +10 [V]

3-way version

Qnom = 10/35 l/min

Residual flow “A–P”

(pressure drop)
12/14 Bosch Rexroth AG Hydraulics 3FREEZ RE 29221/08.05

Characteristic curves NG10 (measured with HLP 46, oil = 40 °C ±5 °C)

Qnom. = 70 l/min

Basic position closed “NC” 80

70

60
1)

50

Q l/min
40

30

20
Hyst.
10 1%
Valve amplifier
1) 0 UE 2)
Factory setting – OBE 0 2 4 6 8 +10 [V]
±5% manufacturing tolerance
2) Version: UE = 0...+10 V

3-way version

Qnom = 70 l/min

Residual flow “A-P”

(pressure drop)
RE 29221/08.05 3FREEZ Hydraulics Bosch Rexroth AG 13/14

Unit dimensions NG6 (nominal dimensions in mm)

Not included in scope of delivery

Required surface quality

of mating component

Mounting hole configuration: NG6 (ISO 4401-03-02-0-94)

For subplates see catalog sheet RE 45053

1) Deviates from standard

2) Thread depth:
Ferrous metal 1.5 x Ø
Non-ferrous 2 x Ø

P A T B F1 F2 F3 F4
X 21.5 12.5 21.5 30.2 0 40.5 40.5 0
Y 25.9 15.5 5.1 15.5 0 –0.75 31.75 31
8 1) 8 1) 8 1) 8 1) M5 2) M5 2) M5 2) M5 2)
14/14 Bosch Rexroth AG Hydraulics 3FREEZ RE 29221/08.05

Unit dimensions NG10 (nominal dimensions in mm)

Not included in scope of delivery

Required surface quality

of mating component

Mounting hole configuration: NG10 (ISO 4401-05-04-0-94)

For subplates see catalog sheet RE 45055

1) Deviates from standard

2) Thread depth:
Ferrous metal 1.5 x Ø*
Non-ferrous 2 x Ø
* NG10 min. 10.5 mm

P A T B F1 F2 F3 F4 R
X 27 16.7 3.2 37.3 0 54 54 0 50.8
Y 6.3 21.4 32.5 21.4 0 0 46 46 32.5
10.5 1) 10.5 1) 10.5 1) 10.5 1) M6 2) M6 2) M6 2) M6 2) 10.5 1)

Bosch Rexroth AG © This document, as well as the data, specifications and other information
Hydraulics set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
Zum Eisengießer 1 reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No state-
Telefon +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain application
Telefax +49 (0) 93 52 / 18-23 58 can be derived from our information. The information given does not release
documentation@boschrexroth.de the user from the obligation of own judgement and verification. It must be
www.boschrexroth.de remembered that our products are subject to a natural process of wear and
aging.
RE 29221/08.05 3FREEZ Hydraulics Bosch Rexroth AG

Notes

Bosch Rexroth AG © This document, as well as the data, specifications and other information
Hydraulics set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
Zum Eisengießer 1 reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No state-
Telefon +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain application
Telefax +49 (0) 93 52 / 18-23 58 can be derived from our information. The information given does not release
documentation@boschrexroth.de the user from the obligation of own judgement and verification. It must be
www.boschrexroth.de remembered that our products are subject to a natural process of wear and
aging.
 Bosch Rexroth AG Hydraulics 3FREEZ RE 29221/08.05

Notes

Bosch Rexroth AG © This document, as well as the data, specifications and other information
Hydraulics set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
Zum Eisengießer 1 reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No state-
Telefon +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain application
Telefax +49 (0) 93 52 / 18-23 58 can be derived from our information. The information given does not release
documentation@boschrexroth.de the user from the obligation of own judgement and verification. It must be
www.boschrexroth.de remembered that our products are subject to a natural process of wear and
aging.