4WRZE
4WRZE
4WRZE
13
Replaces: 10.05
1/28
Sizes 10 to 52
Type 4WRZE 10 …-7X/...K31/... Type 4WRZ 10 …-7X/…K4/...
Component series 7X
with integrated electronics (OBE) with the corresponding control
Maximum operating pressure 350 bar electronics (separate order)
Maximum flow 2800 l/min
Ordering codes (types 4WRZ and 4WRH; sizes 10 to 32 subplate mounting; size 52 flange connection)
4WR_ 7X
Hydraulic actuation =H
Electro-hydraulic actuation =Z
Type WRZ:
For external electronics = no code
With integrated electronics =E
Size 10 = 10
Size 16 = 16
Size 25 = 25
Size 32 = 32
Size 52 = 52
For control spool symbols, see page 3
Rated flow in l/min at valve pressure differential Δp = 10 bar
Size 10
25 l/min = 25
50 l/min = 50
85 l/min = 85
Size 16
100 l/min = 100
125 l/min = 125
150 l/min = 150
180 l/min = 180
Size 25
220 l/min = 220
325 l/min = 325
Size 32
360 l/min = 360
520 l/min = 520
Size 52
1000 l/min = 1000
Component series 70 to 79 = 7X
(70 to 79: Unchanged installation and connection dimensions)
For subplate mounting = no code
For flange connection (size 52 only) =F
Pilot control valve size 6
Proportional solenoid with detachable coil = 6E 1)
Supply voltage
Direct voltage 24 V = G24 1)
Without manual override = no code
With concealed manual override = N9 1, 2)
Without special type of protection = no code
Seawater-resistant = J 3)
Pilot oil supply and return
External pilot oil supply, external pilot oil return = no code
Internal pilot oil supply, external pilot oil return =E
Internal pilot oil supply, internal pilot oil return = ET
External pilot oil supply, internal pilot oil return =T
(only possible without code for size 52 and type 4WRH)
RE 29115/08.13 .WRZ; .WRZE; .WRH Hydraulics Bosch Rexroth AG 3/28
5WR_ 52 1000 7X *
Hydraulic actuation =H
Electro-hydraulic =Z
actuation
Type WRZ:
For external electronics = no code
With integrated electronics =E
Size 52 = 52
For control spool symbols, see page 5
Rated flow in l/min at valve
pressure differential Δp = 10 bar
1000 l/min = 1000
Component series 70 to 79 = 7X
(70 to 79: Unchanged installation and connection dimensions)
Pilot control valve size 6
Proportional solenoid with detachable coil = 6E 1)
Supply voltage
Direct voltage 24 V = G24 1)
Without manual override = no code
With concealed manual override = N9 1, 2)
Without special type of protection = no code
Seawater-resistant = J 3)
Electrical connection type WRZ:
Without mating connector, with connector according to DIN EN 175301-803 = K4 1, 4
Mating connector, separate order, see page 27
Type WRZE:
Without mating connector, with connector according to DIN EN 175201-804 = K31 1, 4
Mating connector, separate order, see page 27
Electronics interface
Command value ±10 V = A1
Command value 4 to 20 mA = F1
For types WRZ and WRH = no code
Without pressure reducing valve = no code
With pressure reducing valve ZDR 6 DP0-4X/40YM-W80 (not adjustable) = D3 1)
NBR seals =M
FKM seals =V
For further details, see the plain text
Symbols (simplified)
Y = external
Type 5WRZ 52-7X./… Type 5WRZ 52 A-7X./…
X = external
Y = external
Type 4WRZ…-7X./…ET… Type 4WRZ.A…-7X./…ET…
X = internal
Y = internal
Function, section
Pilot control valve type 3DREP 6… Function:
The pilot control valve is a 3-way pressure reducing valve that The pressure in A or B is set by means of the proportional
is actuated by a proportional solenoid. It converts an electrical solenoids. The amount of the pressure depends on the cur-
input signal into a proportional pressure output signal and is rent. With de-energized solenoids (5, 6), the control spool (2)
used for all valves of the type 4WRZ... and 5WRZ... is held in the central position by means of the pressure
The proportional solenoids are controllable, wet-pin DC sole- springs (8). Ports A and B are connected with T so that the
noids with a central thread and a detachable coil. The sole- hydraulic fluid can flow to the tank without obstructions.
noids are controlled by external electronics (type .WRZ...). By energizing a proportional solenoid, e.g. solenoid "a" (5),
the pressure measuring spool (3) and with it the control
Set-up:
spool (2) are moved to the right. This opens the connec-
The valve basically consists of: tion from P to B and A to T via orifice-type cross-sections
– Housing (1) with progressive flow characteristic. With the surface of the
– Control spool (2) with pressure measuring spool (3 and 4) pressure measuring spool (4) the pressure that builds up in
– Solenoids (5 and 6) with central threads channel B acts on the control spool and against the solenoid
force. The pressure measuring spool (4) is supported by sole-
noid "b". If the pressure exceeds the value set at solenoid "a",
the control spool (2) is pushed back against the solenoid
force and connects B with T until the set pressure is reached
again. The pressure is proportional to the solenoid current.
When the solenoid is switched off, the control spool (2)
is returned into the central position by the compression
springs (8).
Type 3DREP 6…
Throttle insert
see page 26
Function, section
Pilot control valve type 3DREPE 6… Function:
The pilot control valve is a 3-way pressure reducing valve that The pressure in A or B is set by means of the proportional
is actuated by a proportional solenoid. It converts an electrical solenoids. The amount of the pressure depends on the cur-
input signal into a proportional pressure output signal and is rent. With de-energized solenoids (5, 6), the control spool (2)
used for all valves of the type 4WRZE... and 5WRZE... is held in the central position by means of the pressure
The proportional solenoids are controllable, wet-pin DC sole- springs (8). Ports A and B are connected with T so that the
noids with a central thread and a detachable coil. The solenoids hydraulic fluid can flow to the tank without obstructions.
are controlled by the integrated electronics (type .WRZE...). By energizing a proportional solenoid, e.g. solenoid "a" (5),
the pressure measuring spool (3) and with it the control
Set-up:
spool (2) are moved to the right. This opens the connec-
The valve basically consists of: tion from P to B and A to T via orifice-type cross-sections
– Housing (1) with progressive flow characteristic. With the surface of the
– Control spool (2) with pressure measuring spool (3 and 4) pressure measuring spool (4) the pressure that builds up in
– Solenoids (5 and 6) with central threads channel B acts on the control spool and against the solenoid
– Integrated electronics (7) force. The pressure measuring spool (4) is supported by sole-
noid "b". If the pressure exceeds the value set at solenoid "a",
the control spool (2) is pushed back against the solenoid
force and connects B with T until the set pressure is reached
again. The pressure is proportional to the solenoid current.
When the solenoid is switched off, the control spool (2)
is returned into the central position by the compression
springs (8).
Type 3DREPE 6…
Throttle insert
see page 26
RE 29115/08.13 .WRZ; .WRZE; .WRH Hydraulics Bosch Rexroth AG 9/28
Function, section
Pilot operated proportional directional valves Function:
Types 4WRZ… and 5WRZ.52… – With de-energized solenoids (5, 6), the main control
Valves of type 4WRZ... are pilot operated 4-way directional spool (11) is held in the central position by means of the
valves that are actuated by proportional solenoids. They con- centering spring (12).
trol the flow direction and size. – The main control spool (11) is controlled by the pilot control
Valves of type 5WRZ... are equipped with an additional valve (9); the main control spool is proportionally moved,
port "R" (only size 52). e.g. by actuating solenoid "b" (6).
Set-up: → The control spool (2) is moved to the right, pilot oil
enters the pressure chamber (13) via the pilot control
The valve basically consists of:
valve (9) and deflects the main control spool (11) ac-
– Pilot control valve (9) with proportional solenoids (5 and 6)
cording to the electric input signal.
– Main valve (10) with main control spool (11) and centering
spring (12) → This opens the connection from P to B and A to
T via orifice-type cross-sections with progressive
flow characteristic.
Notice! – Pilot oil is internally supplied to the pilot control valve via
Due to the design principle, internal leakage is inherent to the port P or externally via port X.
valves, which may increase over the life cycle. – Switching the solenoid off (6)
→ The control spool (2) and main control spool (11) are
moved back into the central position.
– Depending on the switching position, flow occurs
from P to A and B to T or P to B and A to T (R).
An optional manual override (14 and 15) can be used to move
the control spool (2) without solenoid energization.
Notice:
Inadvertent activation of the manual override may result in
uncontrollable machine movements.
Type 4WRZE…-7X/...
10/28 Bosch Rexroth AG Hydraulics .WRZ; .WRZE; .WRH RE 29115/08.13
Function, section
Externally pilot operated proportional directional valves Function:
Types 4WRH… and 5WRH.52… – The diversion plate (16) connects control port A that leads
Valves of the type .WRH... are pilot operated proportional direc- to the pressure chamber (13) with port Y and control port B
tional valves for external actuation via pressure control valves. with port X.
Set-up: – If port X is pressurized, the main control spool (11) is
The valve basically consists of: moved to the right (P to B and A to T). If port Y is pressur-
– Main valve (10) with main control spool (11) and centering ized, the main control spool is moved to the left (P to A and
spring (12) B to T).
– Diversion plate (16) The pilot pressure at the main valve must not exceed 25 bar
Notice! (16 bar with size 52)!
Due to the design principle, internal leakage is inherent to the
valves, which may increase over the life cycle.
Type .WRH…-7X/…
Technical data (for applications outside these parameters, please consult us!)
general
Valve type .WRZ .WRZE .WRH
Installation position Any, preferably horizontal
(for commissioning information, see data sheet 07800)
Storage temperature range °C –20 to +80
Ambient temperature range °C –20 to +70 –20 to +50 –20 to +70
Weight – Subplate mounting Size 10 kg 7.8 8.0 6.1
Size 16 kg 11.9 12.1 9.7
Size 25 kg 18.2 18.4 18.0
Size 32 kg 42.2 42.2 41.5
Size 52 kg 79.5 79.7
– Flange connection Size 52 kg 77.5 77.7
– With "D3" kg +0.5 in addition
Sine test according to DIN EN 60068-2-6:2008 10 cycles, 10...2000...10 Hz with logarithmic frequency
changing speed of 1 oct./min.,
5 to 57 Hz, amplitude 1.5 mm (p-p),
57 to 2000 Hz, amplitude 10 g, 3 axes
Random test according to DIN EN 60068-2-64:2009 20…2000 Hz, amplitude 0.05 g2/Hz (10 gRMS)
3 axes, 30 min testing time per axis
Shock test according to DIN EN 60068-2-27:2010 Half sine 15 g/11 ms, 3 times in positive/3 times in negative
direction per axis, 3 axes
Humid heat, cyclic according to DIN EN 60068-2-30:2006 Variant 2
+25 °C to +55 °C, 90% to 97% relative humidity,
2 cycles at 24 hours each
RE 29115/08.13 .WRZ; .WRZE; .WRH Hydraulics Bosch Rexroth AG 11/28
Technical data (for applications outside these parameters, please consult us!)
hydraulic (measured with HLP46, ϑoil = 40 °C ± 5 °C and p = 100 bar)
Size Size 10 16 25 32 52
Operating pressure
– Pilot control valve External pilot oil supply bar 30 to 100 20 to 100
Internal pilot oil supply –
bar 100 to
315 only 100 to 350 only with "D3"
with "D3"
– Main valve bar Up to 315 Up to 350 Up to 350 Up to 350 Up to 350
Return flow pressure – Port T (port R) bar Up to 315 Up to 250 Up to 250 Up to 150 Up to 250
(external pilot oil return)
– Port T bar Up to 30 Up to 30 Up to 30 Up to 30 –
(internal pilot oil return)
– Port Y bar Up to 30 Up to 30 Up to 30 Up to 30 Up to 30
Flow of the main valve l/min Up to 170 Up to 460 Up to 870 Up to 1600 Up to 2800
Pilot flow at ports X and Y l/min 3.5 5.5 7 15.9 7
with stepped input signal 0 → 100%
Pilot volume cm3 1.7 4.6 10 26.5 54.3
for switching process 0 → 100%
Hydraulic fluid See table below
Hydraulic fluid temperature range °C –20 to +80 (preferably +40 to +50)
(at the valve working ports)
Viscosity range mm2/s 20 to 380 (preferably 30 to 46)
Maximum admissible degree of contamination of the hydraulic
fluid, cleanliness class according to ISO 4406 (c)
– Pilot control valve Class 18/16/13 1)
– Main valve Class 20/18/15 1)
Hysteresis % ≤6
1) The cleanliness classes specified for the components must be adhered to in hydraulic systems. Effective filtration prevents
faults and at the same time increases the life cycle of the components.
For the selection of the filters, see www.boschrexroth.com/filter
Technical data (for applications outside these parameters, please consult us!)
electric
Valve type .WRZ 1) .WRZE
Voltage type Direct voltage
Command value overlap % 15
Maximum current A 1.5 2.5
Solenoid coil resistance – Cold value at 20 °C Ω 4.8 2
– Maximum hot value Ω 7.2 3
Duty cycle % 100
Maximum coil temperature 3) °C 150
Protection class of the valve according to EN 60529 IP65 with mating connectors mounted and locked
Control electronics
Type 4WRZ Digital amplifier in Euro-card format 2) VT-VSPD-1-2X/... according to data sheet 30523
Analog amplifier in Euro-card format 2) VT-VSPA2-1-2X/V0/T1, according to data sheet 30110
with 1 ramp time
Analog amplifier in Euro-card format 2) VT-VSPA2-1-2X/V0/T5, according to data sheet 30110
with 5 ramp times
Analog module amplifier 2) VT-11118-1X/... according to data sheet 30218
Type 4WRZE Integrated in the valve, see page 14
Analog command value module 2) VT- SWMA-1-1X/... according to data sheet 29902
Analog command value module 2) VT-SWMAK-1-1X/... according to data sheet 29903
Digital command value card 2) VT-HACD-1-1X/… according to data sheet 30143
Analog command value card 2) VT-SWKA-1-1X/... according to data sheet 30255
Current consumption Imax A ― 1.8
– Impulse current A ― 3
Command value signal – Voltage input "A1" V ― ±10
– Current input "F1" mA ― 4 to 20
1) With Bosch Rexroth AG control electronics
2) Separate order
3) Due to the temperatures occurring at the surfaces of the
solenoid coils, the European standards ISO 13732-1 and
EN 982 need to be adhered to.
RE 29115/08.13 .WRZ; .WRZE; .WRH Hydraulics Bosch Rexroth AG 13/28
Electrical connection
For type .WRZ... (for external electronics – not with version "J" = seawater-resistant)
For mating connectors, see page 27
For type .WRZE... (with integrated electronics (OBE) and with version "J" = seawater-resistant)
For mating connectors, see page 27
Command value: A positive command value (0 to 10 V or 12 to 20 mA) at D and a reference potential at E result in a flow from
P to A and B to T.
A negative command value (0 to –10 V or 12 to 4 mA) at D and a reference potential at E result in a flow
from P to B and A to T.
If the valve and the solenoid are on side "a" (control spool variants EA and W6A), a positive command value
at D and a reference potential at E result in flow from P to B and A to T.
Connection cable: Recommendation: – Up to 25 m cable length, type LiYCY 5 x 0.75 mm2
– Up to 50 m 25 m cable length, type LiYCY 5 x 1.0 mm2
External diameter 6.5 to 11 mm
Only install the shield on the supply side on the protective grounding conductor.
14/28 Bosch Rexroth AG Hydraulics .WRZ; .WRZE; .WRH RE 29115/08.13
Output stage 4)
Differential
amplifier Ramp
Command value Summing
generator 3) device
Reference
potential
Output stage 4)
Undervoltage Step function
detection generator
Locking
4)
RE 29115/08.13 .WRZ; .WRZE; .WRH Hydraulics Bosch Rexroth AG 15/28
Characteristic curves size 10 (control spool "E, W6-, EA, W6A" as well as HLP46, ϑoil = 40 °C ±5 °C and p = 100 bar)
25 l/min rated flow at 10 bar valve pressure differential
1 ∆p = 10 bar, constant
P → A/B → T
2 ∆p = 20 bar, constant
or
Flow in l/min →
P → B/A → T 3 ∆p = 30 bar, constant
4 ∆p = 50 bar, constant
5 ∆p = 100 bar, constant
Command value in % →
50 l/min rated flow at 10 bar valve pressure differential
1 ∆p = 10 bar, constant
P → A/B → T
2 ∆p = 20 bar, constant
or
Flow in l/min →
or 2 ∆p = 20 bar, constant
P → B/A → T 3 ∆p = 30 bar, constant
4 ∆p = 50 bar, constant
5 ∆p = 100 bar, constant
Command value in % →
∆p = valve pressure differential according to DIN 24311 (inlet pressure pP minus load pressure pL minus return flow pressure pT)
Transition functions with stepped, electric input signals, measured at pSt = 50 bar
Type 4WRZ... Signal change in %
Stroke in % →
Time in ms → Time in ms →
Type 4WRZE... Signal change in %
Stroke in % →
Time in ms → Time in ms →
16/28 Bosch Rexroth AG Hydraulics .WRZ; .WRZE; .WRH RE 29115/08.13
Characteristic curves size 16 (control spool "E, W6-, EA, W6A" as well as HLP46, ϑoil = 40 °C ±5 °C and p = 100 bar)
100 l/min rated flow at 10 bar valve pressure differential
P → A/B → T
or 1 ∆p = 10 bar, constant
Flow in l/min →
Characteristic curves size 16 (control spool "E, W6-, EA, W6A" as well as HLP46, ϑoil = 40 °C ±5 °C and p = 100 bar)
Time in ms → Time in ms →
Time in ms → Time in ms →
18/28 Bosch Rexroth AG Hydraulics .WRZ; .WRZE; .WRH RE 29115/08.13
Characteristic curves size 25 (control spool "E, W6-, EA, W6A" as well as HLP46, ϑoil = 40 °C ±5 °C and p = 100 bar)
220 l/min rated flow at 10 bar valve pressure differential
1 ∆p = 10 bar, constant
P → A/B → T 2 ∆p = 20 bar, constant
or
3 ∆p = 30 bar, constant
P → B/A → T
Flow in l/min →
Command value in % →
Time in ms → Time in ms →
Type 4WRZE... Signal change in %
Stroke in % →
Time in ms → Time in ms →
RE 29115/08.13 .WRZ; .WRZE; .WRH Hydraulics Bosch Rexroth AG 19/28
Characteristic curves size 32 (control spool "E, W6-, EA, W6A" as well as HLP46, ϑoil = 40 °C ±5 °C and p = 100 bar)
360 l/min rated flow at 10 bar valve pressure differential
1 ∆p = 10 bar, constant
P → A/B → T 2 ∆p = 20 bar, constant
or 3 ∆p = 30 bar, constant
Flow in l/min →
Command value in % →
or 3 ∆p = 30 bar, constant
P → B/A → T 4 ∆p = 50 bar, constant
5 ∆p = 100 bar, constant
Command value in % →
∆p = valve pressure differential according to DIN 24311 (inlet pressure pP minus load pressure pL minus return flow pressure pT)
Time in ms → Time in ms →
Type 4WRZE... Signal change in %
Stroke in % →
Time in ms → Time in ms →
20/28 Bosch Rexroth AG Hydraulics .WRZ; .WRZE; .WRH RE 29115/08.13
Characteristic curves size 52 (control spool "E, W6-, EA, W6A" as well as HLP46, ϑoil = 40 °C ±5 °C and p = 100 bar)
1000 l/min rated flow at 10 bar valve pressure differential
Flow in l/min →
Command value in % →
∆p = valve pressure differential according to DIN 24311 (inlet pressure pP minus load pressure pL minus return flow pressure pT)
Time in ms → Time in ms →
Time in ms → Time in ms →
RE 29115/08.13 .WRZ; .WRZE; .WRH Hydraulics Bosch Rexroth AG 21/28
2)
1)
156,5 14 44
4 7
116
6 B A 2
5
3
94
10
"b" "a"
11
2)
15
190 1) (210)
20
19
12
1
13
17
96
16
43
27 164
100,5 154
3
Ø3
292 21 20
29
34,1 Ø 6,6
Ø 11 Ø 18 Ø 11
1,6
F5 G1 F2
12
T P X F1
T P X
P
94
B A
69,9
A B
93
T Y
35
A B Y F4 G2 F6 F3
50 160
1,5
101,6
1 Main valve
Required surface quality of
2 Pilot control valve
the valve contact surface
3 Dimension for version "4WRZ..." (not seawater-resistant)
4 Dimension for version "4WRZE..."
5 Proportional solenoid "a"
6 Proportional solenoid "b" 15 Pressure reducing valve "D3"
7 Mating connector "A", separate order, see page 27 16 Identical seal rings for ports A, B, P, and T
8 Mating connector "B", separate order, see page 27 17 Identical seal rings for ports X and Y
9 Mating connector, separate order, see page 27 18 Space required to remove the mating connector
10 Concealed manual override "N9" 19 Diversion plate (type 4WRH...)
11 Plug screw for valves with one solenoid 20 Machined installation surface, porting pattern according to
12 Name plate for pilot control valve ISO 4401-07-07-0-05, ports X and Y as required
13 Name plate for main valve deviating from the standard: Ports A, B, P, T Ø20 mm.
14 Integrated electronics (OBE) 21 Locking pin
6 B A
2
5
10
94
3
11 "b" "a"
2)
15
20
220 1) (240)
12
19
1
Ø 20
Ø 14
126
41
19 225
122 191 Ø6
4
366 21 20
21
53
16 17
P F5
14
F1
T Y G1 F2
P Y
P T
118
92
120
B TA B
X A
X A
46
B
F4 G2 F6 F3
76,5
195
13 130
156,5 44
116
B A
4 2
3 5
94
"b" "a"
12
1 10
2)
246 1) (266)
15
20
19
Ø 33
152
Ø 21
49
21,5 302,5 197
176 254
4
500 23 Ø6
21 20
76,2 16 17
19
20,5
F1 F5 G1 F2
T P Y
T P Y
158,8
200
B TA
A B
79,5
X A B G2
F4 F6 F3
114,3
257
13 190,5
A B
10
94
3 "a" "b"
19,5
20
11 22
2)
282 1) (302)
1
30
Ø 33
158
68
496 Ø 22 129
571
262,5 233
16 15
155
47,5
13
B A
T
A B Required surface quality of
190
T P
R
1 Main valve
102,5 2 Pilot control valve
207,5 3 Dimension for version "4WRZ..."
310 (not seawater-resistant)
277,5 4 Dimension for version "4WRZE..."
Ø 46
21 262,5 5 Proportional solenoid "a"
47,5 M20 6 Proportional solenoid "b"
max. Ø 15 7 Mating connector "A"
8 Mating connector "B"
9 Mating connector, separate order, see page 27
B A 10 Concealed manual override "N9"
X 11 Plug screw for valves with one solenoid
max. Ø 15 12 Name plate for pilot control valve
13 Name plate for main valve
190
240
Y
155
18 Adapter plate
50 19 Pressure reducing valve "D3"
102,5 20 Diversion plate (type 4WRH...)
25
5 15 15 9 7 11 14 12 2 8
15
Pg11
6
227 1) without pressure reducing valve
15
156,5
4 2) with pressure reducing valve
116
A B
3 10
18
94
"a" "b" 17
19,5
19
20
16
30
2)
299 1) (319)
M16; 28
B P A Ø98 T
175
100
53
Ø 20 66
Ø 14 98
170
97 202
474
571
266
Ø 20
Ø 14
B A
T
140
A B
170
P
62
X Y
P T
118
154
13 1
G1/2; 18
Notes
Bosch Rexroth AG © This document, as well as the data, specifications and other informa-
Hydraulics tion set forth in it, are the exclusive property of Bosch Rexroth AG. It
Zum Eisengießer 1 may not be reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No state-
Phone +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain applica-
documentation@boschrexroth.de tion can be derived from our information. The information given does not
www.boschrexroth.de release the user from the obligation of own judgment and verification. It
must be remembered that our products are subject to a natural process
of wear and aging.