SABARI PROCEDURE QUALIFICATION RECORD (PQR)

ENGINEERING as per ASME BPVC Section IX , 2019

CONTRACTORS (P No.8 Stainless Steel Pipe & Plate)

PQR No: SEC/PQR/GMAW/SS/001. Rev0 Page: 1 of 2

Compan
y : Sabari Engineering Contractors Date : 15.09.2022

Location : Coimbatore, Tamilnadu, India PQR No : SEC/PQR/GMAW/SS/001,

Process : GMAW (Manual) Revision :0

Welding Standard : ASME BPVC Section IX,2019 Date qualified : 20.09.2022

Edge Preparation : Single V- Butt Welded By : Azaz Ahamed

Qualified Position
P Number , Group No : P 8, Group 1 : All

Preheat Temperature : 27 °C PWHT : Nil

Inter Run Temperature : 85° C (Max) Hold : Nil

Type & check method : Infrared Thermometer Other : Nil

Run Sequence : Base Metal Details:

Outer Dia : 75 mm Pipe, single V Butt

Thickness : 3 mm

Root gap : 1.5 mm

Position- 6 G
Root face : 1mm

Incl. angle : 60 °

Base Metal Grade : SS 304 (Austenitic Stainless Steel)

Filler Metal / Electrode Details: Shielding Details:

Filler metal specification : E 308L Flux : Nil

F Number, SFA Number : F- 6 , SFA- 5.9 Shielding gas : Argon (99.9 %)

Filler Metal Dia : 1.2 mm Gas flow rate : 10-15 LPM

Filler Metal : E 308L Purge gas : Argon (99.9% )

Backing : Nil Purge Flow Rate : 5 -10 LPM

Test Weld Run Details

Maximum
Weld Length Time Filler φ Amp Volt Current / Travel Speed Heat Input Inter-pass
Pass No. (mm) (S) (mm) (I) (V) Polarity (mm/min) (KJ/mm) Temp (°C)

AQC/PQR/ASME/ISO/FMT-02 Rev.0, Advanced Quality Centre, Coimbatore, Ph: 0422 4342244, +91 9489342244, email: info@aqcinspection.com
 SABARI PROCEDURE QUALIFICATION RECORD (PQR)
ENGINEERING as per ASME BPVC Section IX , 2019
CONTRACTORS (P No.8 Stainless Steel Pipe & Plate)

1 Root 220 188 1.2 mm 145-155 14.5-15.0 DC/ EP 70.28 1.58 31 (Initial)

2 235 165 1.2 mm 158-168 15.1-15.4 DC/ EP 85.45 1.45 52

3 235 145 1.2 mm 158-168 15.2-15.5 DC/ EP  97.26  1.27  45

Technique : Multi-run Stringer/ weave : Weave

Initial cleaning : Grinding Electrode stick out : 17 mm

Inter run cleaning : SS Grinding and SS wire brush Back gouge method : Not applicable

Tungsten elect. Size : N/A Wire feed rate : 200 IPM

Nozzle Size : 10mm Back gouge check : N/A

PQR No: SEC/PQR/GMAW/SS/001. Rev0 Page: 2 of 2

ATTACHMENTS:

Radiography Report No. AQC/SEC/RT/001 Dt:15.09.2022

Tensile Test Report No AML/N5813/21-22 Dt:22.09.2022
Bend Test Report No. AML/N5814/21-22 Dt:22.09.2022
Dye-Penetrant Test Report No. AQC/SEC/PT/001 Dt:15.09.2022
TENSILE TEST / QW-150- NA
Tensile Strength
Specimen No. Width (mm) Thick(mm) Area (mm2) Tensile load(KN) Type of Failure & Location
(MPa)
T1 19.25 2.98 57.365 98.13 646.09 Fractured & Parent metal

T2 19.12 3.12 59.65 103.54 681.17 Fractured & Parent metal

GUIDED BEND TEST /QW-160

Bend
Type ID Former Diameter (mm) Dimensions(mm) Results
Angle
Face Bend F1 40 32.11 x 2.98 180° No Surface discontinuities observed

Face Bend F2 40 32.09 x 3.22 180° No Surface discontinuities observed

Root Bend R1 40 31.91 x 3.12 180° No Surface discontinuities observed

Root Bend R2 40 32.17 3.08 180° No Surface discontinuities observed

TOUGHNESS TEST /QW-170 (NA) Test Temp.: Size (mm)

Notch Impact Values (Joules) Drop Weight break

AQC/PQR/ASME/ISO/FMT-02 Rev.0, Advanced Quality Centre, Coimbatore, Ph: 0422 4342244, +91 9489342244, email: info@aqcinspection.com
 SABARI PROCEDURE QUALIFICATION RECORD (PQR)
ENGINEERING as per ASME BPVC Section IX , 2019
CONTRACTORS (P No.8 Stainless Steel Pipe & Plate)

Location
1 2 3 Average (Y/N)
Specimen No.
PM NA NA NA NA NA

HAZ

CW

HARDNESS VALUES :NA

Location 1 2 3 4 5 6 7 8 9 10 11 12

Macro Examination Result: NA Other Test: NA Welding date: 13.09.2021

Test Conducted By: Agro-Met Lab, Coimbatore Accreditations: NABL
We certify that the statements of this record are correct and that the test welds were prepared welded and tested in accordance with the
requirements of the section IX of the ASME Boiler & Pressure Vessel Code edition 2019.
Prepared By Approved by

Name: P.Sujith
Name:
Certified Welding Inspector
Position: Quality control Engineer,
Qualifying Organization : Advanced Quality Centre, Coimbatore
Company: Sabari Engineering Contractors
0422-4342244, 9489342244.

AQC/PQR/ASME/ISO/FMT-02 Rev.0, Advanced Quality Centre, Coimbatore, Ph: 0422 4342244, +91 9489342244, email: info@aqcinspection.com