GB - Catalogue - Stepper Motors

Phytron Stepper Motors –
Precision for challenging

applications
www.phytron.de
Precision and innovation INDUSTRIAL Environments
for challenging applications

Phytron GmbH Precise. Reliable. Dynamic.
Phytron‘s STANDARD industrial motors are eminently suitable for applications in enginee-
ring and industry. Whether it‘s for the positioning of slides, the adjustment of pressure rol-
ZSS
Precision stepper motor with
smooth running, IP 40,
Stepper motor technology for special requirements: lers or sensitive optics, the synchronised delivery and application of labels or for handling 19 to 56 mm
Stepper motor technology is particularly suitable for precision applications under extreme environmental in mail sorting - fast and reliable running performances are constantly demanded. Precis-
ion, high torque and solid craftsmanship make our standard industrial motors an excellent phy BASIC
conditions. Whether vacuum, cryo environment, high temperature or under the influence of radioactivity choice for environments up to IP 50.
- the Phytron motor series are tough and do precision work, because stepper motors can position very High precision and
The phy BASIC series has good speed-torque performance, high low-end torque and a solid smooth running
accurately without a fragile feedback encoder.
build, while the ZSS series prides itself with balanced rotors, smooth rotation, extremely
low acoustic noise and low resonance with the highest positioning accuracy. Also, the ZSS
Our control units perform, especially in applications that rely on very precise and smooth running beha- operates to an extended operating temperature of -30 to +120 °C. DMP
viour. We control motors in electron microscopes, accelerator experiments or also in paper production
machines - with up to 1/512 step (102 400 positions per revolution with a 200 step motor). From the power Inertial damper for
stepper motors DMP 29/37
amplifier to the modular, cost-effective multi-axis system we offer the right control concept for your re-
quirements. You remain flexible with Phytron, because we supplement the interest in and the ability of our
customised products by developing them further. Customers from different industry sectors rely on our HARSH Environments
decades of experience in highly demanding application fields.
Robust. Powerful. Dependable.
Why buying a Phytron product is always a good decision:
Phytron‘s HARSH Environment motors are particularly suited across a broad range of ZSH
We are a customer-oriented high-technology company certified to ISO 9001 and EN 9100. We have the heavy-duty manufacturing industries. With precise running performance, high torque and
Up to IP 68 stepper motors,
process know-how of more than 1000 stepper motors in space operations for the successful development its robust design to a submersible IP 68, the most challenging conditions are solved with 57 to 107 mm
our HARSH motors. In climate chambers, setting paper thickness in high humidity, the
of your demanding application.
adjustment of rotor blades in aerospace or inside fuel tanks, these motors perform the most
arduous of tasks accurately and reliably.
We offer best service – we also ask the right questions at the right time. Our Competence Center guaran-
tees targeted consultation and therefore the early identification of requirements and any potential prob-
lems. EXTREME Environments
Based on our proven products used in the series, we develop solutions that provide precision work for our Vacuum. Cryo. Radiation. VSS / VSH
customers with extreme reliability. Whether for extreme environmental conditions or as a perfect fit for The Phytron EXTREME stepper motors and actuators have evolved and perfected through Vacuum stepper motors
your particular application - Phytron motors are always a good choice! the use of materials and manufacturing processes optimal for unusual environmental 19 to 125 mm
conditions in industry or science. Vacuums up to 10-11 mbar, cryogenic environments down optional Cryo stepper motors
Phytron combines the flexibility and client-specific consulting from a niche player with the efficiency and to -269 °C, high temperatures up to +200 °C, radiations of up to 106 J / kg or extreme
vibration loads - with minimal particulate emissions. These motors adjust optical elements
LA
standardised quality assurance processes of series production. As a quality conscious business we produ-
in satellites, process samples in molecular analysis devices, turn filter wheels in sputtering Linear actuator for applications
ce in Gröbenzell near Munich. and transport samples in liquid nitrogen. in vacuum and cryogenic environ-
ment 25 mm
SPACE
Precise. Clean. Resistant.

With more than 25 years of heritage and more than 1000 motors for a wide range of space phy SPACE
projects (CASSINI-HUYGENES, EPIC ROSETTA, STEREO, KOMPSAT, CURIOSITY, JUNO,
Stepper motors for space
MAVEN, ENMAP, ....) we are looking forward to solving your challenging application! Our 20 to 57 mm
phy SPACE withstands vibration and high shock loads, resits vacuum up to 10-11 hPa, radiation
up to 106 J/kg, cryogenic environment down to -269 °C or high temperature up to 200 °C while
achieving minimal outgassing.
CUSTOMISING
Standard + Efficient Customising = cost optimised for a perfect fit
Whether it‘s a tailored outer housing, ceramic bearings, high vibration and shock loads or rad-hard designs, the most unusual applications are
solved based on a motor series with effective customisation by getting it right first time. We will assist you to combine standard components into
a turnkey design that fits the bill.
Catalogue / 10-2019 EN / 2 www.phytron.eu Catalogue / 10-2019 EN / 3 www.phytron.eu
2 / 3
Katalog-Deckblatt-SM_Oktober_2019_MOO.indd 2 21.10.19 08:57 Katalog-Übersicht_Oktober_2019_MOO.indd 3 21.10.19 08:55
INDUSTRIAL
INDUSTRIAL ENG www.phytron.eu/ZSS
ZSS Stepper Motors

For Applications with Extended Temperature Range
RoHS
complient
The proven 2-phase hybrid stepper mo- Perfect-fit for your application: In Focus
tors series ZSS combine highest preci- • with gear
sion with smooth running characteris-
- GPL low-backlash planetary gears
tics. With up to 102.400 approachable
- PLG planetary gears
positions (200-step motor, driven in mi- high precision temperature smooth running
- HD Harmonic Drive gears
cro stepping mode with 1/512 step re-
- GSR worm gears • 2-phase hybrid stepper motors
solution and encoder) the ZSS motor
provides your application with high- • with motor brake • 200-step (step angle 1.8°)
est precision positioning capabilities. - permanent magnet brake for 24 VDC supply • Connection options:
voltage
- 4-lead parallel
The ZSS serie differs from standard mar- • with encoder - 4-lead in series
ket motors by the extended ambient tem- - standard resolution 500 lines - 5-, 6- or 8-lead connection
perature range from -30 to +80 °C. - 3-channel optical incremental encoder
• Holding torques from 3.8 to 700 mNm
Thus, the motor is suitable for the most • Protection class IP 40 for ZSS with
demanding applications in diverse areas free wire ends
of application. • Perm. ambient temperature –30 to
+80 °C (no frost)
Highlights • Max. operating voltage of the power stage
(Intermediate circuit voltage: 70 VDC)
• Insulation class F acc. to VDE 0530
Extended temperature range • Test voltage
The ZSS stepper motor not only convinces with a very balanced, ZSS 19 to 52: 700 V (1 min)
smooth and low resonance running performance with maximum ZSS 56 to 57: 1500 V (1 min)
positioning accuracy, but also with the extended ambient tempera- • Optional:
temperature ture range of -30 to +80 ° C. - 2nd shaft (IP 40)
- encoder
- gear
- motor brake
Variety of expansion stages • Customised shaft design
With a variety of options and the high level of vertical integration of • Special windings
Phytron, the ZSS is the ideal basis for customised applications. Ge-
ars, brakes, encoders, shaft or flange adjustments or special win-
options dings - the ZSS offers the optimum basis for efficient customising.
4 / 5 Edition 2019 January

Extreme. Precision. Positioning.
ZSS – data sheet ZSS – data sheet
ZSS Stepper Motor INDUSTRIAL
Industrial
Stepper Motor ZSS 19 to ZSS 57 Electrical Connection / Connection Types / Phase Current
Lg6
Phase currents
The Phytron stepper motors type ZSS are built in 8-lead windings (standard).
N
For ZSS Phytron stepper motors, the rated cur-
rent [A] per motor phase is printed on the rating
YE plate. The last digits of the motor‘s type number
Ø G1
ØA
Phase 1
BK
Ø G1
K
define the rated current.
ØA
Ø G2
BN
RD Example: ZSS 32.200.1,2
Ø G2
E M W1 W3 The rated current is defined for full step operati-

D D on, at bipolar control mode, with parallel connec-
E
C
F2
K
M ted motor windings.
F1 B1 F2 F1 B2
ZSS 19 to 33 with free wire ends ZSS 41 to 57 with protective cover Standard motor flange
W4 W2 According to the connection mode, the motor
windings receive different currents. Therefore,
BU
Phase 2
for identical power dissipation in the motor, the
Dimensions / Electrical and Mechanical Characteristics VT
WH allowable phase current is determined by the
connection mode.
GN
Electrical Characteristics Mechanical Characteristics
For short time, double current overload is accep-
8-lead with free wire ends table.
ZSS
Current/Phase IN
3)
Loads
Detent torque
Rotor inertia
Standard YE
max. operating
Resistance/
2)
Holding
Inductivity/
voltage 6)
Phase 1
A
Phase
Phase
Alternative windings such as 4-lead are available on request:

Mass
AWG
torque
200-steps Dimensions in mm
1) radi-
axial
al The motors can be used with unipolar or bipolar control mode, as the windings can be differently RD
B
connected.
A Ω mH VDC mNm mNm kg cm2 N N kg A B1 B2 C D E F1 F2 G15) G25) K L M N W1 W3
5- lead or 6-lead connection are applicable for the unipolar control mode.
M
19.200.0.6 0.6 1.85 0.55 In the bipolar control mode, 4-lead motor wiring is required, windings connected in parallel or
28 3.8 0.9 0.0009 3 3 0.04 19 26.5 1 2 7.5 6.5 2.5 2.5 19 10 16 M2.5
19.200.1.2 1.2 0.63 0.15 in series. W4 W2
BU
C
Phase 2
20.200.0.6 0.6 3.45 1.1 The information in the ZSS motor connection leaflet (delivered with each motor) must be regarded
28 5 1 0.0016 3 3 0.065 19 43 1 2 7.5 6.5 2.5 2.5 19 10 16 M2.5 when wiring the motor in order to provide for EMC compliant wiring. The motor connection leaf-
20.200.1.2 1.2 0.95 0.4 GN
lets are also available for download on the Phytron homepage. D
25.200.0.6 0.6 3.25 1.5
26 13 2 0.0025 5 5 0.07 25 31 1 2.5 9.5 8.5 3 3 25 14 21.5 2.2
25.200.1.2 1.2 0.95 0.4
4-lead / parallel windings / bipolar mode
26.200.0.6 0.6 5.85 3.2
26 25 2.2 0.006 5 5 0.11 25 47 1 2.5 9.5 8.5 3 3 25 14 21.5 2.2
26.200.1.2 1.2 1.7 1
A
YE
A
YE
32.200.0.6 0.6 4.5 5.3 YE BK
Phase 1
32.200.1.2 1.2 1.25 1.2
26 50 3 0.01 5 15 0.15 32 38.5 1 3 11 10 4 4 32 18 27 2.8 A E
B RD RD
RD B
33.200.0.6 0.6 7.5 9.3 B
26 75 3.3 0.018 5 15 0.23 32 57.5 1 3 11 10 4 4 32 18 27 2.8 W1 W3 W1 W3
33.200.1.2 1.2 1.9 2.2 70
W1 W3
M BK M
41.200.1.2 1.2 1.35 2 M E
22 100 4 0.025 20 40 0.26 42 49 39 1 3 16 15 5 4 42 22 36 3.2
41.200.2.5 2.5 0.27 0.4 W4 W2 W4
W4 W2 W2
BU BU BU
42.200.1.2 1.2 1.7 3 C C
Phase 2
22 140 5 0.045 20 40 0.32 42 64 54 1 3 16 15 5 4 42 22 36 3.2 C WH
42.200.2.5 2.5 0.34 0.7 F
GN GN GN
43.200.1.2 1.2 2.6 5.2 D D D
22 260 7 0.077 20 40 0.47 42 79 69 1 3 16 15 5 4 42 22 36 3.2
43.200.2.5 2.5 0.5 1.2
4-lead / serial windings / bipolar mode 6-lead / unipolar mode 5-lead / unipolar mode
4)
52.200.1.2 1.2 2.65 7
4) 22 450 13 0.15 25 70 0.65 52 77 65 1.5 3.5 17.5 16 6 4 52 28 44 4.3
52.200.2.5 2.5 0.6 1.6
4)
56.200.1.2 1.2 2.85 6.7
4) 22 500 30 0.17 40 80 0.7 56.4 69.1 57.1 1.5 4.5 22 20.5 6.35 6.35 60 38.1 47.15 5.2
56.200.2.5 2.5 1.65 1.7 Control mode Bipolar control mode Unipolar control mode
4) Full step operation Full step operation
57.200.1.2 1.2 3.9 7.8
4) 22 700 50 0.24 40 80 0.9 56.4 85.1 73.1 1.5 4.5 22 20.5 6.35 6.35 60 38.1 47.15 5.2
57.200.2.5 2.5 0.8 2.4 Motor connection 4-lead parallel windings 4-lead 5-lead 6-lead
1) 5)
serial windings
Standard 8-lead, motor connection see page 3 Shaft diameter tolerances: ZSS 19 to 26: -0.005 to -0.009;
2) from ZSS 32: g5 Allowable phase current Rated current Rated current x 0.5 Rated current x 0.707 Rated current x 0.707
Holding torque in bipolar mode with parallel windings, two phases on rated current
3) 6) for identical power dissi-
The inductivity values apply for each single winding as well as for parallel max. operating voltage of the power stage (intermediate circuit voltage)
pation
connected windings. All values given above refer to room temperature.
4)
ZSS 52, 56 and 57 with earthing screw on the terminal board. Preferred option
Edition 2019 January / DS-090-A007 EN / 5 www.phytron.eu Edition 2019 January / DS-090-A007 EN / 6 www.phytron.eu
6 / 7
Industrial
Option: Stepper Motor with Encoder Option: Stepper Motor with Motor Brake
For the stepper motors ZSS 32 to ZSS 57 a mounted 24 VDC permanent magnet motor brake is optionally available.
The stepper motors ZSS 25 to ZSS 57 with mounted encoder are particularly suitable for use in control actuators or for
system monitoring. ZSS 32 to 43: KEB 01: Power 8 W / nominal torque 0.4 Nm; electrical connection: free wire ends
• Motor connection by free wire ends ZSS 52 to 57: KEB 02: Power 10 W / nominal torque1 Nm; electrical connection: circular connector
• Encoder connection with flat cable with 10-pin connector
• Protection class IP20 K
M
L
Ø G1 g5
Ø L g6
N
ØA
K O
M
øG g5
K
M
N
D
E
øLg6
øA
F1 C
P
B
M
K
Side view Front view
E
D about 250 mm
C
F B
Dimensions in mm
about 480 mm Motor brake Stepper motor
A B C D E F1 G1 K L M N
side view front view rear view ZSS 32 32 72 43 1 3 11 4 32 18 27 2.8

ZSS 33 32 91 62 1 3 11 4 32 18 27 2.8
KEB01
ZSS 41 42 104 71.5 1 3 16 5 42 22 36 3.2
Dimensions in mm ZSS 42 42 124 86.5 1 3 16 5 42 22 36 3.2
Encoder Stepper motor ZSS 43 42 139 101.5 1 3 16 5 42 22 36 3.2
A B C D E F G K L M N O P ZSS 52 52 121 89 1.5 3.5 17.5 6 52 28 44 4.3

ZSS 25 49.5 31
25 1 2.5 9.5 3 25 14 21.5 2.2 30 41.1 KEB02
ZSS 26 65.5 47 ZSS 56 56.4 112 79.6 1.5 4.5 22 6.35 60 38.1 47.15 5.2
ZSS 57 56.4 128 95.6 1.5 4.5 22 6.35 60 38.1 47.15 5.2
ZSS 32 57.5 39
32 1 3 11 4 32 18 27 2.8 30 42.2
ZSS 33 76.5 58
ZSS 41 57.5 39
HEDL 5540 ZSS 42 42 72.5 54 1 3 16 5 42 22 36 3.2 30 47.2
ZSS 43 87.5 69 Option: Stepper Motor with Heat Sink
ZSS 52 52 83.5 65 1.5 3.5 17.5 6 52 28 44 4.3 30 – The ZSS stepper motors are also available with a mounted heat sink.Depending on the K1
motor‘s mounting position, a heat sink with radial fins (K1) or axial fins (K2) can be selected.
ZSS 56 77 58.1
56.4 1.5 4.5 22 6.35 60 38.1 47.15 5.2 30 –
The use of a K1 heat sink increases the stepper motor‘s thermal dissipation surface by a
ØP
ZSS 57 93 74.1
factor of approx. 3.9. With a K2 heat sink, it is increased by a factor of approx. 3.4.
A heat sink can be mounted subsequently, preferable by Phytron.
Technical characteristics of the encoder R
VCC +5 V 2 1
n.c.
Resolution: 500 increments
n.c. GND
Output current: ±20 mA Dimensions
A A K2
Output voltage: 0.5 to 2.5 V
B B Supply current: 89 mA (30...165 mA) Stepper motor ZSS 19 ZSS 20 ZSS 25 ZSS 26 ZSS 32 ZSS 33 ZSS 41 ZSS 42 ZSS 43 ZSS 52 ZSS 56 ZSS 57
ØP
I 9
I Count frequency: 100 kHz
10 P 26 26 35 35 42 42 55 55 55 65 78 78
Supply voltage: 5 V (4.75...5.25 VDC)
R
R 20.5 37 24 40 30 49 30 45 60 58 44 60
10-pin IDC connector (female)
8 / 9
Industrial
Option: Stepper Motor with GPL Low-Backlash Planetary Gear GPL Gear Mechanical Characteristics
GPL 22 to 32 GPL 42 / GPL 52
Shaft
p o p o Stepper Motor with GPL Gear
GPL u1 z1 y b' y b'
22 3.5 8
Mechanical gear characteristics • Stepper motor mounted gear
z1 z
26 4.5 12
DIN 6885
Standard Low-backlash
• 1- to 3-stage planetary gear
• Low gear backlash
u h6
t h8
t h8
u h6
Average mass inertia

øa'
ø a'
Emergency stop torque
Emergency stop torque

u1
- Standard: 20 to 50 arcmin
øs
øa
øa
øs
Torsional stiffness
Nominal torque (S1)
Nominal torque (S5)

- Low-backlash: 6 to 15 arcmin
backlash
backlash
No-load
No-load
Reduction ratios
Efficiency 1)
• Maximum permanent torque 0.1 to 38 Nm
Stepper motor
at output
r q r q
• 100% permissible short-term overload
Stages
• Adapted for permanent, alternate or
Gear
GPL 22 GPL 26 GPL 32 GPL 42 / GPL 52 Nm Nm Nm/arcmin kgcm2 %
0 ° 45° 45° 45° intermittent operation
12 4:1
1 7:1 20‘ 0.1 0.2 - - - 0.19 0.008 96 • Ideal for combinations with toothed
5:1
belt modules
ZSS 19 16:1
W w w • 4:1 to 256:1 reduction ratios
w ZSS 20 2 20:1 35:1 35‘ 0.5 1 - - - 0.21 0.006 90
GPL 22
ZSS 25 28:1 49:1
(depending on the gear type)
0°
12
ZSS 26 64:1 140:1 • High efficiency

3
v v v v 80:1 196:1 50‘ 1.5 3 - - - 0.2 0.004 85 • Low gear inertia
112:1 245:1 • Perm. temperature range -30 to +90°C
1
3.5:1 6:1
20‘ 0.3 0.6 - - - 0.24 0.012 96 • Maintenance-free permanent lubrication
4.33:1 7.67:1
Mass
Dimensions in mm
(motor and gear) in kg 12.25:1 Gear Material
Gear Stepper motor ZSS 25 2 18.78:1 33.22:1 35‘ 1 2 - - - 0.26 0.010 90
1-stage 2-stage 3-stage Stages GPL 26 • Gear housing
ZSS 26 26:1 46:1
- GPL16 and 22: stainless steel
a a‘ b‘ o p q r s t u v w x y z 1 2 3 81.37:1
- GPL 26 to 52: rustproof for normal envi-
ZSS 19 29 50 57 64 0.09 0.115 0.14
3 112.67:1 199.33:1 50‘ 3 6 - - - 0.25 0.0095 85
19 22 4.5 143.96:1 276:1
ronmental conditions
ZSS 20 45.5 66.5 73.5 80.5 0.115 0.140 0.165
• Output shaft: 2 deep groove ball
M2.5x4
GPL 22 2.7 15 22 12 4 16 - 2 - 4:1

ZSS 25 33.5 54.5 61.5 68.5 0.12 0.145 0.17 1 4.5:1
6.25:1
20‘ 0.4 0.8 6‘ 0.8 1.6 0.3 0.015 96 bearings
25 25.5 5 8:1
ZSS 26 49.5 70.5 77.5 84.5 0.16 0.185 0.21 5.2:1
Gear Operating Modes
16:1
ZSS 25 33.5 59 67 75 0.14 0.16 0.185
M3x4
GPL 26 25 26 2.7 5 17 26 14 5 20 - 2 - 18:1 32:1 1: Continous operation

ZSS 26 49.5 75 83 91 0.18 0.2 0.225
ZSS 32 2 20.8:1 36:1 35‘ 2 4 10‘ 4 6 0.32 0.012 90 The gear box‘s operating time exceeds 15 mi-
GPL 32
ZSS 32 40.5 69.5 78.5 87.5 0.285 0.330 0.4 ZSS 33 25:1 41.6:1 nutes without a break or the duty cycle is more
M3x5
GPL 32 32 33 3.6 5 20 32 20 6 26 - 3 - 29:1 50:1 than 60%. In no case the gear box housing
ZSS 33 59.5 88.5 97.5 106.5 0.365 0.41 0.48
72:1 144:1 temperature may exceed 70 °C.
ZSS 41 53 88 100.5 113 0.535 0.61 0.685 81:1 200:1 S5: Cyclical operation
3x3x14
50‘ 15‘
M4x8
GPL 42 ZSS 42 42 43 68 103 115.5 128 3.8 7 22.5 42 25 8 32 3 2.25 0.595 0.67 0.745 3 6 12 6 12 0.3 0.011 85
100:1 225:1 The gear box‘s duty cycle is less than 60%.
ZSS 43 83 118 130.5 143 0.745 0.820 0.895 130:1 256:1 The number of operations per hour can range
ZSS 52 52 53 82.5 123.5 138 152.5 1.125 1.25 1.375 4:1 anywhere from a few to several thousand. If the
1 6:1 20‘ 0.7 1.4 6‘ 1.4 3 0.4 0.03 96 number of operations exceeds 1000 per hour,
5:1
4x4x16
M5x8
GPL 52 4 9 24 52 32 12 40 3 2 the maximum torque occuring has to be mul-

ZSS 56 73 114 128.5 143 1.175 1.3 1.425
56.4 57 14:1
ZSS 57 89 130 144.5 159 1.375 1.5 1.625
ZSS 41 2 20:1 35‘ 4 8 10‘ 8 12 0.42 0.024 90 tiplied by a shock factor to take into account
16:1
GPL 42 ZSS 42 the additional dynamic load. The data in this
ZSS 43 56:1 publication are based on software models and
64:1 120:1 empirical values and on a shock factor of 1.25.
3 50‘ 12 24 15‘ 12 24 0.4 0.024 85
80:1 144:1
Mass /Permissible Loads / Protection Class 100:1 184:1
4:1
6.25:1
Gear Mass without motor Perm. radial Permissible Protection Protection class
1 4.5:1
8:1
20‘ 1.5 3 6‘ 3 6 1.2 0.06 96 Shock Factor for Cyclical Operation (S5)
load 5.2:1
axial load class gear + motor Shock factor
(center of 16:1 2.1
1-stage 2-stage 3-stage shaft) 2.0
ZSS 52 18:1 32:1
1.9
g N N GPL 52 ZSS 56 2 20.8:1 36:1 35‘ 10 20 10‘ 20 30 1.3 0.055 90 1.8
ZSS 57 25:1 41.6:1 1.7
GPL 22 50 75 100 30 24 IP 44 IP 40 IP 44 29:1 50.1:1 1.6

1.5
GPL 26 70 90 115 50 40 IP 44 IP 40 IP 44 72:1 144:1 1.4
GPL 32 135 180 250 80 65 IP 54 IP 40 IP 44 81:1 200:1
50‘ 15‘
1.3
3 30 60 30 60 1.35 0.05 85
GPL 42 275 350 425 150 120 IP 54 IP 43 IP 65 100:1 225:1 1.2
1.1
GPL 52 475 600 725 250 200 IP 54 IP 43 IP 65 130:1 256:1
1.0
IP xx = Standard IP xx = optional (dimensions on request) 1
) Valid for 21 °C ambient temperature 0.9
Number of operations per hour
10 / 11
Industrial
ZSS Stepper Motor with HD Gear Dimensions and Mechanical Characteristics
Mass motor with gear

The Harmonic Drive® gears are based on a totally new operating principle. The transmission force is exerted by a resilient defor-
Max. permissible off
Permissible bearing
Permissible bearing
Rotor mass inertia 1)
Stepper motor
mable toothed steel cylinder flexspline which transmits the motor rotation to the drive shaft. Drive shaft and output shaft direction is
Max. permissible
Spring constant
Reduction ratio
are opposed.
Gear
Dimensions in mm
drive torque
load radial
load axial
Backlash and torsional stiffness
Backlash
speed
Harmonic Drive® gears have particularly low backlash. In practice, the tooth-contour backlash can be neglected (see page 9). The total
gear torsion is equal to the sum of ½ backlash + torque/resillient constant.
Nm/
HD Gear A B C D E F G H J K M N P R S kg Nm 1/min kg cm2 N N min
in
• with mounted stepper motor ZSS 25 to ZSS 52
ZSS 25 53.9 28.5 0.09
• Reduction ratio depending on size 50:1, 80:1, 100:1 HD 05 25 11.9 20 1 10 9 13.5h6 5h6 4.6 M2 6 16.4 32 80:1 0.3 9000 2.5 x 10-4 60 30 0.4 - 4 0.023
ZSS 26 69.9 44.5 0.15
• High reduction ratio in a small volume
ZSS 32 81.2 35.5 0.28 50:1 1.5 0.16
• Low weight HD 08
ZSS 33
32
100.2 54.5
26.7 33 1.8 20 18 21h6 8h6 7.5 M3 6 26 46
0.35 100:1 2.0
6000 0.003 200 100 0.4 - 4
0.2
• Low mass inertia
• High permissible torque, in comparison to the size ZSS 41 42 99.5 42 30.5 40 3 22 20 24h7 10h6 9.5 M4 7.5 34 58 0.53
• High drive speed
• Very low backlash in comparison to conventional gears: 0.4 to 4 arcmin HD 11 ZSS 42 42 115.5 58 30.5 40 3 22 20 24h7 10h6 9.5 M4 7.5 34 58 0.59
50:1 2.5
5000 0.012 250 200 0.4 - 3
0.3
100:1 4.0 0.36
• High efficiency
ZSS 43 42 130.5 73 30.5 40 3 22 20 24h7 10h6 9.5 M4 7.5 34 58 0.74
HD 05 to 14 50:1 5.4 0.4 - 3 0.8

HD14 ZSS 52 52 136 73.5 41 50 3 25 23 30h7 12h6 11.5 M5 11 40 69 1.15 5000 0.033 400 400
100:1 7.8 0.4 - 2 0.9
Note:
Motor dimensions and technical data: see page 2.
1)
Mass inertia of the motor: see page 2.
ØK
ØJ
ØE
ØA
H
G F
D C
B Tooth-contour-backlash Resilient constant K
Backlash
HD 05 to 08 HD 11 to 14
xP
xP
xN
R
R
4
xN
S
3
F Nm
°
120
Torque
S
°
90
4x
12 / 13
ZSS – data sheet
ZSS – data sheet

ZSS Stepper Motor ZSSINDUSTRIAL
– data sheet
Industrial
Frequency characteristics
ZSS 41.200.1,2 ZSS 52.200.2,5
The curves correspond to the limit valu- 30 300
Half step mode
60 600
Half step mode
Power [W]Power [W] Power [W]
Torque [mNm]
Torque [mNm]
es of the operational characteristics (M) PSHAFT (U = 90 V)
ZSS 41.200.1,2 ZSS 52.200.2,5
as a function of the control pulses (fre- 25
30
250 Half step mode 50 500 Half step mode
300 60 600
quency/speed), for two different supply PSHAFT (U = 70 V)
Torque [mNm]
Torque [mNm]
PSHAFT
PSHAFT (U
(UZSS= 90
= 70 V)V)
ZSS 26.200.0,6 ZSS 41.200.1,2 52.200.2,5
voltages (U). 10 Half step mode
20
25
30
200
250 Half step mode
40
50
400
500 Half step mode
30 300 60 600
Torque [mNm]
Torque [mNm]
Power [W]
Torque [mNm]
PSHAFT (U = 70 V)
The motor connection type is 4-leads 15 150 30 300
PSHAFT (U = 90 V)
PSHAFT (U = 70 V)
with parallel windings. The motors are 25 20
25 200
250 40
50 400
500
PSHAFT
SHAFT (U = 45
70 V)
controlled by Phytron stepper motor po- 7.5 PSHAFT (U = 45 V) 10 100 20 200 PSHAFT
T (U(U = 70
= 90 V)V)
T (U = 45 V) 15 150 30 300
wer stages in the half-step mode. 20 20 200 40 400
T (U(U
PSHAFT ==7045
V)V)
5 50 10 100
Power characteristics 5 15 10
15 100
150 20
30 200
300 T (U = 90 V)
T (U = 20 V) T (U = 45 V) T (U = 70 V)
PSHAFT
T (U(U
==7045
V)V)
For each frequency curve, the power 10
0
5
10
0
50
100
0
10
20
0
100
200 0
0 5 10 15 20 25 30 35 40 5 10 15 20 25 T (U
30= 90 V) 35 40
characteristic (P) indicates the power 2.5 T (U = 45 V)
Frequency [kHz] Frequency
T (U = 70 V) [kHz]
delivered by the output shaft. 5 PSHAFT (U = 20 V)

0
5 00
50 750 1500 2250 3000 3750 4500
T (U = 70 V)
5250 6000 0
10 00
100 750 1500 2250 3000 3750 4500 5250 6000
0 5 10 15 20 25 30 Speed35[rev./min]
40 0 5 10 15 20 25 30 Speed35[rev./min]
40
T (U = 45 V) Frequency [kHz] T (U = 70 V)
Frequency [kHz]
0 0 0 0 0 0
0 750 1500 2250 3000 3750 4500 5250 6000 0 750 1500 2250 3000 3750 4500 5250 6000
0 5 10 15 20 25 30 35 40 0 5 10 15 20 25 30 Speed35[rev./min]
40 0 5 10 15 20 25 30 Speed35[rev./min]
40
Frequency [kHz] Frequency [kHz] Frequency [kHz]
0 750 1500 2250 3000 3750 4500 5250 6000 0 750 1500 2250 3000 3750 4500 5250 6000 0 750 1500 2250 3000 3750 4500 5250 6000
Speed [rev./min] Speed [rev./min] Speed [rev./min]
ZSS 42.200.1,2 ZSS 56.200.2,5
Half step mode Half step mode
30 300 100 600
Torque [mNm]
Torque [mNm]
ZSS 19.200.0,6 ZSS 32.200.1,2 ZSS 42.200.1,2 ZSS 56.200.2,5
25 250 500
3 3
Half step mode 10 60
Half step mode
30 300 PSHAFT Half
(U =step mode
70 V) 100 600
Half step mode
Torque [mNm]
Torque [mNm]
Power [W]
Torque [mNm]
Power [W]
Torque [mNm]
75
20 200
ZSS 42.200.1,2 400
ZSS
PSHAFT (U 56.200.2,5
= 90 V)
PSHAFT (U = 45 V) Half step mode Half step mode
2.5 2.5 50 25
30 250
300 100 500
600
T (U = 40 V) PSHAFT (U = 70 V)
Torque [mNm]
Torque [mNm]
7.5 75
15 150 50 300 PSHAFT
2 2 40 20
25 200
250 400
500 PSHAFT (U =(U
90=V)70 V)
PSHAFT (U = 70 V)
PSHAFT (U = 45 V) 75
10 100
T (U = 70 V)
200
1.5 1.5 5 30 15
20 150
200 50 300
400 PSHAFT (U =(U
PSHAFT 90=V)70 V)
25 T (U = 90 V)
T (U = 20 V) 5 50 PSHAFT (U = 45 V) 100
T (U = 45 V) 10 100
T (U = 70 V)
1 1 20 15 150 50 200
300 PSHAFT (U = 70 V)
T (U = 45 V) T (U = 70 V)
2.5 25 T (U = 90 V)
PSHAFT (U = 40 V) 0 PSHAFT (U = 45 V)
0 T (U = 70 V) 0 0
0.5 0.5 10 5
10 50
100 100
200 0
PSHAFT (U = 20 V) 0 5 10 15 20 25 30 35 40 5 10 15 20 25 30 35 40
T (U = 45 V) Frequency [kHz] T (U T=Frequency
70 =V)90 V)[kHz]
PSHAFT (U = 20 V) T (U = 20 V) 25 (U
0 0 0 0 0
5 00
50 750 1500 2250 3000 3750 4500 5250 6000 0 00
100 750 1500 2250 3000 3750 4500 5250 6000
0 5 10 15 20 25 30 35 40 0 5 10 15 20 25 30 35 40 0 5 10(U = 45 V)
T 15 20 25 30 Speed35[rev./min]
40 0 5 10 15 20 25 30 Speed35[rev./min]
40
Frequency [kHz] Frequency [kHz] Frequency [kHz] T (U =Frequency
70 V) [kHz]
0 0 0 0
0 750 1500 2250 3000 3750 4500 5250 6000 0 750 1500 2250 3000 3750 4500 5250 6000 0 750 1500 2250 3000 3750 4500 5250 6000 0 750 1500 2250 3000 3750 4500 5250 6000
0 5 10 15 20 25 30 Speed35[rev./min]
40 0 5 10 15 20 25 30 Speed35[rev./min]
40
Speed [rev./min] Speed [rev./min] Frequency [kHz] Frequency [kHz]
0 750 1500 2250 3000 3750 4500 5250 6000 0 750 1500 2250 3000 3750 4500 5250 6000
Speed [rev./min] Speed [rev./min]
ZSS 25.200.0,6 ZSS 33.200.1,2 ZSS 43.200.1,2 ZSS 57.200.2,5

Half step mode Half step mode Half step mode Half step mode
10 30 10 60 30 300 100 600
Torque [mNm]
Torque [mNm]
Power [W]
Torque [mNm]
Power [W]
Torque [mNm]
ZSS 43.200.1,2 ZSS 57.200.2,5

25 50 25 250 Half step mode 500 Half step mode
PSHAFT (U = 45 V) 30 300 100 600
Torque [mNm]
Torque [mNm]
7.5 7.5 75
20 20 200
ZSS 43.200.1,2
PSHAFT (U = 70 V) 400
ZSS 57.200.2,5
40 Half step mode
25
30 250
300 100 500
600 PSHAFT (UHalf
= 90step
V) mode
Torque [mNm]
Torque [mNm]
75
5 15 PSHAFT (U = 45 V) 5 30 T (U = 45 V) 15 150 50 300
20
25 200
250 PSHAFT (U = 70 V) 400
500
PSHAFT (U = 90 V)
T (U = 45 V) PSHAFT (U = 45 V) 75
10 20 10 100 200 PSHAFT (U = 70 V)
15
20 150
200 PSHAFT (U = 70 V) 50 300
400
2.5 2.5 25 P
T SHAFT (U V)
(U = 90 = 90 V)
5 50 PSHAFT (U = 45 V) 100
5 T (U = 20 V) 10
PSHAFT (U = 20 V) PSHAFT (U = 20 V) 10
15 100
150 T (U = 70 V) 50 200
300 PSHAFT (U = 70 V)
T (U = 20 V) T (U = 45 V) T (U = 70 V)
25 T (U = 90 V)
0 0 0 0 0 0 PSHAFT (U = 45 V) 0 0
5
10 50
100 100
200 0 PSHAFT
0 5 10 15 20 25 30 35 40 0 5 10 15 20 25 30 35 40 0 5 10 15 20 25 30 T (U =35
70 V) 40 5 10 15 20 25 30 (U =35 70 V) 40
Frequency [kHz] Frequency [kHz] Frequency [kHz] 25 T (U = 70 V)T (U = Frequency [kHz]
T (U = 45 V) 90 V)
0 750 1500 2250 3000 3750 4500 5250 6000 0 750 1500 2250 3000 3750 4500 5250 6000 0
5 00
50 750 1500 2250 3000 3750 4500 5250 6000 0 00
100 750 1500 2250 3000 3750 4500 5250 6000
Speed [rev./min] Speed [rev./min] 0 5 10 15 20 25 30 TSpeed
(U =35
70 V) 40
[rev./min] 0 5 10 15 20 25 30 Speed35[rev./min]
40
T (U = 45 V) Frequency [kHz] T (U = 70 V) Frequency [kHz]
0 0 0 0
0 750 1500 2250 3000 3750 4500 5250 6000 0 750 1500 2250 3000 3750 4500 5250 6000
0 5 10 15 20 25 30 Speed35[rev./min]
40 0 5 10 15 20 25 30 Speed35[rev./min]
40
Frequency [kHz] Frequency [kHz]
Edition 2019 January / DS-090-A007 EN / 13 www.phytron.eu 0 750 1500 2250 3000 3750 4500 5250 6000 0 750 1500 2250 3000 3750 4500 5250 6000
Edition 2019 January / DS-090-A007 EN / 14

Speed [rev./min]
www.phytron.eu
Speed [rev./min]
14 / 15 Edition 2019 January / DS-090-A007 EN / 14 www.phytron.eu

ZSS19-56 A007_MOO.indd 13 21.10.19 08:29
ZSS19-56 A007_MOO.indd 14 21.10.19 08:29
Edition 2019 January / DS-090-A007 EN / 14 www.phytron.eu
ZSS – data sheet
Industrial
Ordering Code
INDUSTRIAL
CONFIGURATION
t
serietor
rren
tio
Type
s
s
nal
end
t sin
Size
Gea
mo
n ra
Optio
d cu
wire
Hea
AND OTHER DATA
per
uctio
Rate
Step
Free
Red
You will find all relevant
Ordering code ZSS 42 . 200 . 1,2 - E - K2 - HD05 / 80 - FD performance data, dimensi-
ons and key figures under
Options the following QR code. In
addition to our motors, we ENG www.phytron.eu/phyBASIC
Size1) 19, 20, 25, 26, 32, 33, 41, 42, 43, 52, 56, 57 offer other components
Rated current 0,6 ; 1,2 or 2,5 (gearboxes, feedback systems,
linear units, etc.) as well as
Optional 2nd shaft (all typs): E
Encoder (ZSS 25 to 57): HEDL 5540 broad customization options
Motor brake (ZSS 32 to 43): KEB01 (temperature,
Motor brake (ZSS 52 to 57): KEB02
Heat sink K1 or K2 for ZSS 19 to 57

radiation,
vacuum,
design, etc.).
phyBASICTM
Gear/reduction ratio GPL: ZSS 19 to 57
We will happily Precision Stepper Motor with High Torque
PLG: ZSS 25 to 57
HD: ZSS 25 to 52 advise you! and Smooth Running RoHS
complient
GSR: on request
Free wire ends FD

Our motor series phy BASICTM combines Combined with our modular motion In Focus
Phytron GmbH
the advantages of a price-optimised controller phy MOTIONTM, the driver TM
1)
ZSS 52 to 57: with earthing screw Phone +49 8142 503-0 design with excellent operating charac- StepDrive (for SIMATIC® ET200® SP)
teristics. That makes the phy BASICTM or our amplifiers you will receive a per-
E-Mail info@phytron.de motors particularly suitable for stan- fectly tuned system of high quality mo- high precision high torque
smooth running
dard applications in the manufacturing tors, power amplifiers and controllers.
industries. Good running performance, Through a careful selection of suppliers • 2-phase stepper motors
high torque and solid craftsmanship and our certified quality system (ISO
All illustrations, descriptions and technical specifications are subject to modifications; • Holding torques from 16 mNm
make the phy BASICTM an excellent 9001), we make sure that phy BASICTM to 7.2 Nm
no responsibility is accepted for the accuracy of this information. choice for environments up to IP 40 motors meet our high quality require-
• Edge dimension from 20 to 86 mm
when it comes to quick precise positi- ments and can be reliably used together
oning tasks. Through the 200-step de- with our electronics. You receive ac- • Number of steps (standard) 200
A motor connection leaflet is enclosed to every delivery of stepper motors. PDF files sign, the optimised metal sheet cut and customed high Phytron quality at good • Step accuracy
are available for download on the Phytron homepage. the smooth running the motor is also prices - bundled with our excellent sup- 5 % for 1.8° stepper motors
suitable for high precision applications. port. • Operating voltage
phy BASICTM 20,28,42 (NEMA 8,11,17):
48 VDC
phy BASICTM 56,86 (NEMA 23/34):
More than just a standard With our vast application experience of 72 VDC
drives e.g. in paper production or even • Standard connection: 4-lead parallel
To help you find the perfect solution
satellite optics we have the know-how to • Protection class IP 40
for your project, we offer you the op-
move your application.
portunity to realise individual chan- • Insulation class B, 130 °C
ges on the basis of our motor series. If • Insulation resistance 100 MΩ
phy BASICTM or the VSS in vacuum series • Operating temperature range
is not sufficiently adapted to your appli- -10 to +50 °C (non-freezing)
cation, we will develop one of our motors • Cable with mating connector included
to the “perfect fit“ for your application. • Options
- Gear
- Rear shaft
Phytron GmbH
Industriestraße 12 – 82194 Gröbenzell
T +49-8142-503-0 F +49-8142-503-190
Edition 2019 January / DS-090-A007 EN / 15 www.phytron.eu

16 / 17 Edition 2018 October
phy BASICTM – data sheet phy BASICTM – data sheet
phyBASIC™ Stepper Motor INDUSTRIAL
Industrial
Stepper Motor phyBASICTM 20 to 86 (NEMA 8 to 34) Frequency Characteristics phy BASIC 20-1 / NEMA 8 phy BASIC 28-1 / NEMA 11
12 120
Torque [mNm]
Torque [mNm]
F1 B1 10 100
F1 B1 K
K N T (U = 24 V)
N M
*) M 8 80
Z
Z
6 60 T (U = 48 V)
T (U = 24 V)
ØG
A
ØG
A
M
M
ØL
4 40
K
ØL
K
F2
2 20
D
D F2
E
E
0 0
0 1.5 3 4.5 6 7.5 9 10.5 12 0 1.5 3 4.5 6 7.5 9 10.5 12
*) Option for Nema 17/23: with second shaft two threads Frequency [kHZ] Frequency [kHZ]
for mounting an encoder: M2.5 14.1 0 225 450 675 900 1125 1350 1575 1800 0 225 450 675 900 1125 1350 1575 1800
depth 2.5 mm3) on a bolt circle of 19.05 mm9) Speed [rev./min] Speed [rev./min]
10.92
phy BASIC 42-1 / NEMA 17 phy BASIC 42-3 / NEMA 17
U1

0.6 0.6
Torque [Nm]
Torque [Nm]
U 3.17
Ø 12.7
NEMA 8 to 23 NEMA 34 0.5 0.5
0.4 0.4
T (U = 48 V) T (U = 48 V)
0.3 T (U = 36 V) 0.3 T (U = 36 V)
Dimensions / Electrical and Mechanical Characteristics

0.2 0.2
T (U = 24 V) T (U = 24 V)
Mechanical characteristics 0.1 0.1
0 0
0 1.5 3 4.5 6 7.5 9 10.5 12 0 1.5 3 4.5 6 7.5 9 10.5 12
Rotor mass inertia
Bearing load
Resistance /phase
Inductivity / phase
Frequency [kHZ] Frequency [kHZ]

Current / phase
Holding torque
Detent torque
max. voltage
0 225 450 675 900 1125 1350 1575 1800 0 225 450 675 900 1125 1350 1575 1800
NEMA
Dimensions in mm
Mass
AWG
Size

axial1)
radial

1.8 1.8
Torque [Nm]
Torque [Nm]
1.5
Edge dim.
1.5
kg
Length
T (U = 48 V) T (U = 48 V)
A Ω mH V mNm mNm N N kg A7) B18) D E F15) F24) G2) K7) L6) M N U2) U13) Z
cm2 1.2 1.2
0.9 T (U = 72 V) 0.9 T (U = 72 V)
8 20-1 0.6 6.7 1.25 26 48 16 1 0.002 4 20 0.05 20.1 31.5 1.5 – 20 – – 20.1 15 16 M2 4 – –
0.6 0.6
11 28-1 1.0 2.5 2.2 26 48 65 5 0.009 7 52 0.1 28.3 31 2 – 24 – – 28.3 22 23 M2.5 5 4.5 15
0.3 0.3
T (U = 24 V ) T (U = 24 V )
17 42-1 1.5 1.7 2.9 26 48 320 12 0.038 25/65 29 0.21 42.3 34.3 2 – 24 13 5 42.3 22 31 M3 5 4.5 15 0 0
0 1.5 3 4.5 6 7.5 9 10.5 12 0 1.5 3 4.5 6 7.5 9 10.5 12
17 42-3 1.5 2.2 4.9 26 48 620 25 0.082 25/65 29 0.36 42.3 48.3 2 – 24 13 5 42.3 22 31 M3 5 4.5 15 0 225 450 675 900 1125 1350 1575 1800 0 225 450 675 900 1125 1350 1575 1800
23 56-2 2.2 1.6 6.9 26 72 1500 45 0.22 40/130 70 0.69 56.4 55 1.6 4.8 20.6 13 6.35 56.4 38.1 47.1 5.1 6.35 5.8 15
6.0 6.0
Torque [Nm]
Torque [Nm]
23 56-3 2.0 2.3 9.8 26 72 2300 75 0.39 40/130 70 1.0 56.4 77 1.6 4.8 20.6 13 6.35 56.4 38.1 47.1 5.1 6.35 5.8 15
5.0 5.0
34 86-1 5.0 0.48 4.5 18 72 3800 90 0.95 65/155 220 1.6 86 67.5 1.25 10 31.7 19.05 9.52 86 73 69.6 6.5 12.7 – 22 4.0 4.0
34 86-2 5.0 0.61 8 18 72 7200 150 1.6 65/155 220 2.7 86 97 1.25 10 31.7 19.05 9.52 86 73 69.6 6.5 12.7 – 22 3.0 3.0
2.0 2.0
Valid for 20°C ambient temperature and atmospheric pressure. T (U = 48 V) T (U = 48 V)
1)
axial bearing load push / pull 2) tolerance: 0/-0.012 3) tolerance: ±0.1 4) tolerance: ±1 5) tolerance: ±0.5 6) tolerance: Nema 8 to 17: 0/-0.052; NEMA 23: ±0.05; NEMA 34: ±0.025 T (U = 36 V) T (U = 36 V)
1.0 1.0
7)
Nema 8 to 23: maximum; Nema 34: tolerance: ±0.5 8) maximum
0 0
0 1.5 3 4.5 6 7.5 9 10.5 12 0 1.5 3 4.5 6 7.5 9 10.5 12
0 225 450 675 900 1125 1350 1575 1800 0 225 450 675 900 1125 1350 1575 1800
Edition 2018 October / DS-078-A012 EN / 17 www.phytron.eu Edition 2018 October / DS-078-A012 EN / 18 www.phytron.eu
18 / 19
phy BASICTM – data sheet
phyBASIC™ Stepper Motor INDUSTRIAL
Industrial
Connectors and Mating Connectors
INDUSTRIAL
Mating connector
Motor Connector on the motor (pin)
Housing Crimp contact
phyBASIC 20 JST B6B-ZR(LF)(SN) JST ZHR-6 JST SZH-002T-P0,5
phyBASIC 28 MOLEX 53253-0670 P/N MOLEX 51065-0600 P/N MOLEX 50212-8000

ENG www.phytron.eu/DMP
phyBASIC 42 JST S6B-PH-K (LF)(SN) JST PHR-6 JST SPH-002T-P0,5
phyBASIC 56 JST S6B-XH-A-1 (LF)(SN) JST XHP-6 JST SXH-001T-P0,6
phyBASIC 86 Wire leads – –
Nema 8 Nema 11 Nema 17 / 23 Nema 34

L
A DMP 20 / 29 / 37
Inertial Damper for Stepper Motors
6
1 1
of Size 25 / 32 / 42 (NEMA 11 / 14 / 17)

Mating connector JST-300/200
DMP is an inertial damper for stepper motors. resonance range, the damper is easily deplo- In Focus
L
It delivers an excellent performance over a yed to further enhance the motor‘s characte-
wide frequency because of its specific struc- ristics and stability.
A
ture. This minimises settling times in the • Inertial damper for stepper motors
BK
GN
RD
BU
Pin 6 1 1
start-stop operating region and avoids system Application
Pin 6 1
Pin 1 6
resonances. size 25 / 32 / 42 (NEMA 11 / 14 / 17)
Greater requirements for smooth running
and precision are often necessary, especially • External diameter 20, 29 or 37 mm
Phase 1 Phase 2 6 Thus, the DMP prevents not only vibration-
induced material fatigue and vibration-indu- in optics. When moving samples or optics via • Mounts onto shafts of 2.5; 3; 4; 5 mm
rear view front view front view front view Mating connector MOLEX-300 ced positioning errors, but also significantly a joystick, the improvements in the move qua- or customised
reduces the acoustic noise. If certain pertur- lity for smoothness, very low acoustic noise
and precision are visibly and audibly attained. • Materials
bances are not adequately compensated for,
All illustrations, descriptions and technical specifications are subject to modifications; no the motor can lose steps. The resulting loss Accurate and consistent movements with fast - Allows fitting to aluminium / plastic
of torque and precision can drastically affect settling times of the driven system are signi- - Stainless steel fixing screws
responsibility is accepted for the accuracy of this information. ficantly improved.
the application‘s performance. • Applicable standards
Phytron‘s stepper motors run very smoothly - Protection class IP 62 (IEC 34)
Ordering Code Motor Connection due to their construction, hence a damper is
not needed for most precision applications.
- Headless screws for mounting
ISO 4027 (DIN 914/A2)
Pin However, should a Phytron motor operate in a
• Environmental conditions
ent
aft
gth
eps
(1) Phase 1 - Ambient temperature 0 to +60 °C

ding
able
ion
Type
r sh
curr
Len
Decay Process
of st
ens
Win
or c
(3) - Storage temperature -20 to +70 °C

Rea
inal
e dim
ber
Mot
W1 W3
Nom
Num
Edg
Ordering code example phyBASIC - 42 - 1 - 200 - 1,5 - 4Lp - JST-300 - E

W4 W2
Housing
Options (4)
Phase 2
(6) Silicon gel
Edge dimension [mm](NEMA) Ordering code 4-lead
bipolar
20 (NEMA 8) phyBASIC-20-1-200-0,6-4Lp-JST-200
28 (NEMA 11) phyBASIC-28-1-200-1,6-4Lp-MOLEX-300 Shaft coupling
phyBASIC-42-3-200-1,5-4Lp-JST-300
Equipment
• Cable with mating connector included Symmetric rational
Load carrier
phyBASIC-56-3-200-2,0-4Lp-JST-300
86 (NEMA 34) phyBASIC-86-1-200-5,0-4Lp-300
phyBASIC-86-2-200-5,0-4Lp-300
Phytron GmbH without damper with damper Damper design
T +49-8142-503-0 F +49-8142-503-190
Edition 2018 October / DS-078-A012 EN / 19 www.phytron.eu

20 / 21 Edition 2018 October
DMP – data sheet
DMP Damper INDUSTRIAL
Industrial
Characteristics
Weight Mass Headless

Damper DMP Dimensions in mm
inertia screws A Section A-A
B C D E F G in g in kg cm2
HARSH
D
20.2.5 2.5 0/+0.03
C
20 11 1.5 3 10 7 0.0013 2 x M2
20.3 3 0/+0.03
29.3 3 0/+0.03
29 11 2 4 12 12 0.006 2 x M2 A ENG www.phytron.eu/ZSH
29.4 4 0/+0.03 B EF G
37.4 4 0/+0.03
37 13 2.5 5 14 24.4 0.0205 2 x M3 Section drawing
37.5 5 0/+0.03
ZSH Stepper Motor

Torque Characteristic Vibration Characteristic Robust. Powerful. Reliable.
Example measurement Example measurement
RoHS
complient
Motor ZSS 42.200.1.2 Motor ZSS 42.200.1.2
12 12
Torque [Ncm]
Vibration[V]
Phytron‘s HARSH-Environment motors rectly in a fuel tank: In these and other In Focus
10 10
are particularly suitable for challenging environments Phytron’s stepper mo-
without damper
applications in mechanical engineering tors and controllers for HARSH Envi-
8 8 and industry. Challenging conditions are ronments provide precise and reliable
solved with the precise running perfor- work. high precision temperature smooth running
without damper
6
with damper
6 mance, high torque and the motor‘s ro-
bust design for environments up to IP68.
• 2-phase hybrid stepper motor
4 4 Inside climate chambers, adjusting the
paper thickness in paper machines, • Number of steps: 200 / step angle: 1.8°
2 2 adjusting rotor blades in aviation or di- • Standard version: 4-lead, parallel
with damper windings, with terminal box
0 0 • Holding torques from 0.45 to 17 Nm
0 50 100 150 200 250 300 350 400 0 50 100 150 200 250 300 350 400
Natural resonances
of the stepper motor
Frequency [Hz] Frequency [Hz]
Highlights • Protection class: IP 54, optional IP 68
• Permiss. ambient temperature:
–30 to +50 °C (optional: +80 °C)
The ZSH stepper motor convinces with its robust housing with (up to 100 °C for short time)
high-strength cable gland. The motor is waterproof up to 10 m • Design voltage: 250 VAC acc. to EN 60034
Ordering Code All illustrations, descriptions and technical
specifications are subject to modifications; IP68 with the IP68 option. • Insulation class F acc. to VDE 0530
The variable elements of no responsibility is accepted for the accu- • Test voltage: 1800 VAC (1 sec)
eter
haft
ion
ion
Type
the product are displayed racy of this information. • High permissible axial and radial
Vers
licat
or s
Diam
in colour. bearing loads

App
Mot
Extended temperature range • Step accuracy: ±3 % (ref. to 1.8° step

angle, not cumulative)
Ordering code
The ZSH stepper motor not only convinces with a very balanced, • Optional:
DMP 37 . 4 . A - X You will find all rele- smooth and low resonance running performance with maximum
vant performance - 2nd shaft (IP 41)
temperature positioning accuracy, but also with the optional extended am-
data, dimensions and - Free wire ends (IP 41)
Options bient temperature range of -30 to +80 °C (briefly up to 100 ° C).
key figures under the - Different types of flange and shaft
(mm or inch)
External diameter [mm] 20 Motor size 25/NEMA 11 following QR code.
29 Motor size 32/NEMA 14 - Motor brake
37 Motor size 42/NEMA 17
We will happily Overview: Extensions - Encoder
advise you!
Motor shaft [mm] 2.5 • Stepper motor with brake: Permanent magnet brake for 24 V supply
DC - Low-backlash planetary gear
3 • Stepper motor with encoder: Resolution 50, 200 or 500 lines,
4
5 Phytron GmbH options 2- or 3-channels
• Stepper motor with encoder and motor brake
Version A for standard motors Phone +49 8142 Phytron503-0 GmbH
• Stepper motor with low-backlash planetary gear: 1-, 2- or 3-stages,
Application X customized Industriestraße 12 – 82194 Gröbenzell
E-Mail info@phytron.de Reduction ratios from 3:1 to 512:1
T +49-8142-503-0 F +49-8142-503-190
Edition 2018 October / DS-066-A002 EN / 21 www.phytron.eu

22 / 23 Edition 2019 May
ZSH – data sheet ZSH – data sheet
ZSH Stepper Motor HARSH
Harsh
Dimensions Stepper Motor ZSH 57 to ZSH 107 / Key / Flange / Shaft Mechanical and Electrical Characteristics ZSH 57 to ZSH 107
C2 Permissible
Phase current unipolar 2)4)
Resistance per winding2)5)
Inductivity per winding 2)6)

Phase current bipolar 2)3)
E bearing load
Rotor mass inertia

1)
Detent torque
Stepper motor type
Holding torque
Mass
H H‘
radial
axial
ØA
M
N
A A Ω mH Nm Nm 10-4 kg m2 N N kg
D
ZSH 57/1 1.4 / 4.2 / 5.5 1 / 3 / 3.9 5.5 / 0.7 / 0,5 9 / 1 / 0.64 0.45 0.01 0.125 80 150 0.6
K B2 1)
ZSH 57/2 2.1 / 2.8 / 4.2 1.5 / 2 / 3 4.1 / 2.6 / 1.1 9 / 5 / 2.6 0.85 0.017 0.25 80 150 1
ZSH 57/3 2.1 / 4.2 / 6.5 1.5 / 3 / 4.6 4.3 / 1.6 / 0.8 9 / 3 / 1.2 1.25 0.025 0.375 80 150 1.35
Standard: ZSH with terminal box Rear view: Motor with terminal box ZSH 87/1 2.3 / 4.2 / 7 1.6 / 3 / 5 3 / 0,8 / 0.3 6 / 1.6 / 0.7 1.8 0.026 0.65 180 280 1.7
ZSH 87/2 5 / 6.5 / 8.4 3.5 / 4.6 / 6 0.8 / 0.5 / 0.3 3 / 1.5 / 1 3.6 0.05 1.3 180 280 2.65
ZSH 87/3 5 / 8.4 / 10 3.5 / 6 / 7 1.1 / 0.5 / 0.4 5 / 1.7 / 1 5.4 0.08 1.95 180 280 3.65
P
C1 ZSH 88/11) 2/4/8 1.88 / 0.5 / 0.13 11.1 / 2.5 / 0.75 3 0.042 1.35 180 280 1.7
E ZSH 88/2 2/4/8 - 3.61 / 0.74 / 0.21 26 / 5.5 / 1.5 6 0.08 2.7 180 280 2.65
F
ZSS 88/3 4 / 8 / 12 1.14 / 0.29 / 0.14 10.9 / 2.6 / 1 9 0.13 4.05 180 280 3.65
ZSH 107/1 7 / 8 / 12.5 5 / 5.7 / 8.8 0.3 / 0.2 / 0.1 1.6 / 1.2 / 0.55 5 0.11 4 400 650 4.3
H H‘ G ZSH 107/2 8 / 10 / 12.5 5.7 / 7.1 / 8.8 0.4 / 0.3 / 0.2 2.4 / 1.6 / 1.15 9 0.21 8 400 650 7.2
ZSH 107/3 10 / 12.5 7.1 / 8.8 / - 0.4 / 0.3 2.7 / 1.9 / - 13 0.3 12 400 650 9.8
K
Q
ØA
M
ZSH 107/4 12.5 8.8 0.4 2.7 17 0.4 16 400 650 12.5
N
blue=popular types
1)
Size 88 for bipolar operation only
D
Q 2)
Standard version 1/2/3
K B1 1) A
3)
The current value given in the ordering data (e. g. ZSH 107/2.200.8) refers to the bipolar mode (parallel windings).
4)
Current in unipolar mode = 0.7 x current in bipolar mode
5)
Resistance per phase in bipolar mode = 0.5 x resistance per winding
Option: ZSH Stepper motor with free wire ends Standard flange 6)
The inductivity values apply for each single winding as well as for two parallel windings.
Required space for terminal box cover fixing screws: up to 2 mm
1)
For series mounted windings, the inductivity is multiplied by 4.
Dimensions Key Flange and shaft: Flange and shaft:

± 0.5 ±0.5 ±0.5 -0.02 -0.02 -0.05 -0.02 -0.02 -0.05
Stepper motor A B1 B2 C1 C2 D E F K G H H‘ M N P Q M N P Q
mm mm mm mm (inch)
ZSH 57/1 56.5 50 76 90 108 1.5 5 5.3 21

6.35 6.35 38.1 47
ZSH 57/2 56.5 76 102 116 134 1.5 5 5.3 21 1)
(0.25) (0.25) (1.5) (1.85)
ZSH 57/3 56.5 104 130 144 162 1.5 5 5.3 21
up to Ø10:
ZSH 87/1 86 60.5 85.5 137 137 1.5 5.7 6.5 31.5 A3x3x15
10 10 9.52 9.52 73 70
ZSH 87/2 86 92.5 117.5 169 169 1.5 5.7 6.5 31.5 6 1.5 73 70
12 12 (0.375) (0.375) (2.87) (2.76)
ZSH 87/3 86 124.5 149.5 201 201 1.5 5.7 6.5 31.5 from Ø12:
A4x4x15
up to Ø10:
ZSH 88/1 86 68.5 93.5 145 145 1.5 5.7 6.5 31.5 A3x3x15
12 12 9.52 9.52 73 70
ZSH 88/2 86 100.5 125.5 177 177 1.5 5.7 6.5 31.5 6 1.5 73 70
10 10 (0.375) (0.375) (2.87) (2.76)
ZSH 88/3 86 132.5 157.5 209 209 1.5 5.7 6.5 31.5 from Ø12:
A4x4x15
ZSH 107/1 108 89.5 111 - 170 1.5 9 8.5 32 12 10 12.7 (0.5)
ZSH 107/2 108 139.5 161 - 238 1.5 9 8.5 50 16 10 15.87 (0.625) 12.7 55.54 88.9
A5x5x20 5 5 60 90
ZSH 107/3 108 189.5 211 - 288 1.5 9 8.5 50 16 12 15.87 (0.625) (0.5) (2.186) (3.5)
ZSH 107/4 108 239.5 261 - 338 1.5 9 8.5 50 16 12 15.87 (0.625)
blue = standard version
1)
Optional for size 57: Woodruff key 2x2.6 DIN 6888
Edition 2019 May / DS-094-A005 EN / 23 www.phytron.eu Edition 2019 May / DS-094-A005 EN / 24 www.phytron.eu
24 / 25
Harsh
Motor Connection Diagram / Wiring Schemes / Phase Current Terminal Box Dimensions ZSH Stepper Motor with Brake / Encoder
E
5 2
The Phytron stepper motors type ZSH are built in 4-lead pa-
Phase 2
Phase 1
rallel windings (standard).
6 1 H
ØA
M
PE
BN
Phase 1
BK
4 2 3 1 ZSH 57 4-lead parallel
D
K B3 1)
M
Optional: ZSH Stepper motor with brake Rear view: Motor with brake/encoder
Phase 2
8 6 7 5
BU 4 5
Phase 2
Phase 1
(2) 3 6 (3) E
YE
(1) 2 7 (4)
1
GN/YE PE
8
H
4-lead parallel / winding bipolar PE
ØA
M
ZSH87/88/107 4-lead parallel
Alternative windings like 8-lead are available on request: K B4 1)
The motors can be used with unipolar or bipolar control mode, as the windings can be differently connected. Rear view: Motor with encoder and brake
Optional: ZSH Stepper motor with encoder
5-lead connection is applicable for the unipolar control mode. Required space for terminal box cover fixing screws: up to 2 mm
1)
In the bipolar control mode, 4-lead motor wiring is required, windings connected in parallel or in series.
The information in the ZSS motor connection leaflet (delivered with each motor) must be regarded when wiring the motor in order
to provide for EMC compliant wiring. The motor connection leaflets are also available for download on the Phytron homepage. Dimensions Stepper Motor / Brake / Encoder Metric Cable Glands
1
BN
Phase 1
Phase 1
BK
Wrench size
4 2 3 1
ZSH + H200/500
4
4 2 3 1
Stepper motor
Cable Ø
+ H200/500
ZSH + KEB
ZSH + KEB
ZSH + KEB
ZSH + E50
M
Ø Motor
M Dimensions in mm
+ E50
Stepper motor
9-13 22
Phase 2
8 6 7 5 ±0.5 ±0.5 ±0.5 ±0.5 ±0.5 ±0.5 connection

8 6 7 5 BU
8 YE B3 B4 B5 B6 B7 K
Phase 2
A C1 C2 D E F Encoder
5 GN/YE 5-9 17
PE connection
ZSH 57/1 56.5 116 88 98 128 137.5 90 108 1.5 5 5.3 21
ZSH 57/2 56.5 142 114 124 154 163.5 116 134 1.5 5 5.3 21 Motor brake
4-lead / free wire ends / serial windings / bipolar ZSH 57/3 56.5 170 142 152 182 191.5 144 162 1.5 5 5-9 17
4-lead / serial windings / bipolar 5.3 21 connection
ZSH 87/1 86 131 85.5 104 131 153 137 137 1.5 5.7 6.5 31.5
1 BN BN ZSH 87/2 86 163 117.5 136 163 185 169 169 1.5 5.7 6.5 31.5 • For shielded cables
Phase 1
Phase 1
BK BK
WH 4 2 3 1 ZSH 87/3 86 195 149.5 168 195 217 201 201 1.5 5.7 6.5 31.5
4 RD 2 3 1 • Material: nickel plated brass
4 2 3 1 4
M • Protection class: IP 68 up to 5 bar
2/3 M M ZSH 88/1 86 139 93.5 112 139 161 145 145 1.5 5.7 6.5 31.5
6/7 ZSH 88/2 86 171 125.5 144 171 193 177 177 1.5 5.7 6.5 31.5 • Nitril rubber sealing rings
8 ZSH 88/3 86 203 157.5 176 203 225 209 209 1.5 5.7 6.5 31.5
• Nitril rubber O-ring on external thread
Phase 2
8 6 7 5 GN 6 7 5 8 6 7 5
Phase 2
GY BU
8 • Test standard EN 50262 / UL 514B
YE YE
BU ZSH 107/1 108 161 111 136 161 193 - 170 1.5 9 8.5 32
5 PE GN/YE PE
GN/YE ZSH 107/2 108 211 161 186 211 243 - 238 1.5 9 8.5 50
ZSH 107/3 108 261 211 236 261 293 - 288 1.5 9 8.5 50
Dimensions in mm
ZSH 107/4 108 311 261 286 311 343 - 338 1.5 9 8.5 50
5-lead / unipolar mode 8-lead / free wire ends 4-lead / free wire ends / parallel windings / bipolar
Dimensions in mm
26 / 27
Harsh
ZSH Stepper Motor with Integrated Encoder ZSH Stepper Motor with Integrated Encoder H200 and H500
In non disturbed operation the stepper motor runs synchronously to the pulses coming from the controller, that means the motor rotation The H200 and H500 is characterized by its high resolution; H200 with 2x200 pulse per revolution
(= rotation of the rotor) runs synchronously to the pulse frequency (= rotating stator field in the motor). In case of an extreme load at the mo- and the H500 with 2x500 pulse per revolution. As an extremely robust encoder it also fulfills the
tor (e.g. via a static load at the motor shaft or by accelerating of the motor) the step frequency of the motor will shortly differ from the pulse high requirements for mechanical and climatic environmental conditions (vibration, shock, shock
frequency within a certain maximum range. This results in changing the load angle (= difference between the real position of the rotor and its resistance, temperature and humidity).
target position). For applications homing mode for monitoring the motor movement, we recommend to use a motor with an integrated encoder.
Special characteristics
• optical encoder
ZSH Stepper Motor with Integrated Encoder E50 • encoder integrated in the motor housing
• available up to protection class IP68
The encoder series E50 monitors the motion of the motor. Together with a Phytron controller • all requirements for mechanical and climatical ambient conditions (vibration-, shock resistance,
(e.g. MCC- or phy MOTIONTM series) the load angle of the stepper motor can be controlled and mo- temperature and humidity) fulfilled
nitored. When the max. admissible load angle is exceeded (e.g. when the motor run is breaking • evaluation of the encoder signals and realisation of a step angle control with generation of an error
down) the control unit will create an error signal. signal can be done by using a Phytron controller of the MCC or phy MOTIONTM series
Special characteristics
• simple and robust low cost version
• no changes of the motor dimensions in comparison to the standard version with cast connection
box (except ZSH 56) Technical characteristics
• the encoder is integrated in the motor housing
Optical encoder
• available up to protection class IP68
Supply voltage 5 VDC
• all requirements for mechanical and climatical ambient conditions (vibration-, shock resistance,
temperature and humidity) are fullfilled. Operating temperature -40 to 100 °C
• evaluation of the encoder signals and realisation of a step angle control with generating an error
signal can be done by using a Phytron controller of the MCC or phy MOTIONTM series. Outputs
2 x 200 pulse per revolution for H200
Electrical characteristics
2 x 500 pulse per revolution for H500
Supply voltage 5 to 24 VDC rectangular shape signals Aund B, with inverted signals A and B
Current consumption typ. approx. 35 mA (no load at outputs) H200 and H500: zero pulse and inverted zero pulse - 1 pulse per revolution
max. load at outputs 100 mA / output duty cycle 1:1 +max. 10 % error
Operating temperature -40 to 125 °C RS422 line driver (26LS31)
Outputs short circuit protected signals against GND
2 x 50 pulses per revolution – signals A and B with rectangular shape and inverted signals A and B pulse frequency min. 100 kHz
duty cycle 1:1 ± max. 20 % error
Signal outputs
bipolar - switching to VCC and GND
short circuit protected signals against GND
RS422 line driver (26LS31)
pulse frequency min. 20 kHz
Signal outputs
Dimensions
the modified dimensions – compared to the standard motors ZSH without encoder – can be found in the table on page 5.
Connection
connection via screw terminals for nominal cross section max. 1 mm2 (26 - 16 AWG)
Connection
connection via screw terminals for nominal cross section max. 1mm2 (26 -16 AWG) optionally also available with connector
optionally also available with connector

dimensions as standard motor types! - exception: ZSH 56: see table page 5
28 / 29
Harsh
Motor/Gear Output Torque
The output torque of the motor/gear combination can be calculated as follows: Motor torque at the required speed (see frequency
characteristics)
Motor/Gear Outputmultiplied with reduction ratio and gear efficiency.
Torque
Stepper Motor ZSH 57 / 87 / 88 / 107 with PLE Planetary Gear
The output torque of the motor/gear combination can be calculated as follows: Motor torque at the required speed (see frequency
characteristics) multiplied with reduction ratio and gear efficiency.
T5
PLE Planetary Gear
ø
Mechanical Characteristics: Motor with PLE
V
S5 S6 Mechanical Characteristics: Motor with PLE PLE Planetary Gear
W
gear
) motor)1)
T6
motor)1)
øT1
øT2
øT3
output torque
2)
Mass inertia
Mass inertia
øT4
øA
load 2)axial load 2)

ratio
ratio
load
gear
without motor
Permissible
Absolute backlash
Torsional stiffness
Stages
Stages
loadradial
output torque
(without
(without
Gear
Gear
ReductionReduction
ReductionReduction
gear
1)
Permissible
1
S7
(without motor)
(without motor)
output torque
2)
Mass inertia
Mass inertia
ratio
ratio
Maximum
Maximum
Efficiency Efficiency
gear
motor
Permissible
Absolute backlash
Nm/arcminNm/arcminTorsional stiffness
Stages
Stages
NMaximum radial
output torque
Mass
NMaximum axial
Gear
Gear
Permissible
kgMass without
S4 Z
10-4kg m2 Nm 10-4kg m2
S1 Nm
angular minutes
S2 D1)
% (approx.)% (approx.)
ZSH 57 ZSH 88
Nm 10-4kg m2 Nm 10-4kg m2
3:1 28 6.5 3:1 85 63
Stages
angular minutes
1) W: Key DIN 6885 T1, type A
Gear
Required space for terminal box cover fixing screws: up to 2 mm 4:1 38 3.3 4:1 11588
ZSH 25
1 ZSH 1
Z: Centering bore DIN 332, type DS 5:1 4057 2.2 5:1 110 14
kg
N
8:1
3:1 18
28 1.2
6.5 8:1
3:1 50
85 8
63
Stages
1 2.3 <20 96 0.65
Gear
4:1
9:1 44
38 7.2
3.3 4:1
9:1 130
115 63
25
60
1 1 2 2.5 <25 94 0.82 600 500
PLE
12:1
5:1 44
40 7
2.2 12:1
5:1 120
110 26
14
3 2.5 <30 90 1
8:1
15:1 44
18 2.4
1.2 8:1
15:1 110
50 62
8
16:1 44 3.4 16:1 120 25 1 2.3 <20 96 0.65
9:1 44 7.2 9:1 130 63
PLE 80PLE 60
2 20:1 44 2.4 2 20:1 120 15 2 2.5 <25 94 0.82 600 500
12:1 44 7 12:1 120 26
25:1 40
44 2.3
2.4 25:1
15:1 110
110 15
62 13 2.5
6 <30 96
<12 90 1.6 1
15:1
2 6.5 <17 94 2.2 1200 950
PLE 60
PLE 80
32:1 44
44 1.2
3.4 32:1
16:1 120
120 8
25
Dimensions Stepper Motor with Gear 2
16:1
40:1
20:1 40
44 1.2
2.4 2 40:1
20:1 110
120 8
15 3 6.3 <22 90 2.8
64:1
25:1 18
40 1
2.3 64:1
25:1 50
110 6
15 1 6 <12 96 1.6
PLE 120 PLE 120PLE 80

2 6.5 <17 94 2.2 1200 950
PLE 60
PLE 80
60:1
32:1 44 2.4
1.2 60:1
32:1 110
120 25
8
40:1
80:1 44
40 2.4
1.2 40:1
80:1 120
110 18
8 13 6.3
12 <22
<8 90 6.5
96 2.8
100:1
64:1 44
18 2.4
1 100:1
64:1 120
50 15
6 2 13 <12 94 9 2800 2000
Dimensions in mm 120:1
60:1 44
44 1.2
2.4 120:1
60:1 110
110 60
25 3 12 <16 90 11.5
3 160:1
80:1 44
44 0.1
2.4 3 160:1
80:1 120
120 8
18 1 12 <8 96 6.5
Stages
Gear
h7 h7
200:1
100:1 40
44 0.1
2.4 200:1
100:1 110
120 8
15 2 13
A Total length gear/motor with terminal box 2)<12 94 9 2800 2000
256:1 44 0.1 256:1 120 8 referred to center of output shaft
S1 S2 S4 S5 S6 S7 T1 T2 T3 T4 T5 T6 V W Z 120:1 44 1.2 120:1 110 60 3 12 <16 90 11.5
3 320:1
160:1 40
44 0.1
0.1 3 320:1
160:1 110
120 68
ZSH 57/1 ZSH 57/2 ZSH 57/3 512:1
200:1 18
40 0.1
0.1 512:1
200:1 50
110 68
2)
referred to center of output shaft
256:1 4487 0.1 256:1 120107 8
PLE Planetary gear
5 x 5 x 25
M5 x 12 ZSH ZSH
PLE 60
M5 x 8
1 56.5 131 157 185 55 320:1 40 0.1 320:1 110 6

2 143 169 197 67 35 3 2.5 25 30 60 40 17 14 52 60 3:1
512:1 85
18 63
0.1 3:1
512:1 115
50 2.6
6 • Low-backlash / high efficiency
4:1 115 25 4:1 155 1.79
3 156 182 210 80 1
5:1 ZSH
11087 14
1
5:1 ZSH195107 1.63 •PLE Torque shaft bearing:
Planetary gearball bearing
ZSH 87/1 ZSH 87/2 ZSH 87/3 72
8:1
3:1
50
85
8
63
8:1
3:1
120
115
1.32
2.6 •• Lifetime lubrication
Low-backlash / high efficiency
89 1
9:1
4:1 130
115 63
25
1
4:1
9:1 210
155 2.62
1.79 •• Recommended operation
Torque shaft bearing: balltemperature
bearing
1 157.5 189.5 221.5 106.5 12:1
5:1 120
110 26
14 12:1
5:1 260
195 2.56
1.63 range: -25 to +90 °C
2 174.5 206.5 238.5
15:1
8:1 110
50 62
8 8:1
15:1 230
120 2.53
1.32 • Lifetime lubrication
16:1 120 25 16:1 260 1.75 • Mounting position: any
6 x 6 x 28
9:1 130 63 9:1 210 2.62 • Recommended operation temperature

M6 x 10
M6 x 16
192 224 256

PLE 80
3 2 20:1 120 15 2 20:1 260 1.5

86 40 3 4 28 36 80 60 25 20 70 86 12:1
25:1 120
110 26
15 12:1
25:1 260
230 2.56
1.49 • Protection
range: -25class:
to +90IP°C54
PLE 120 PLE 120

15:1 110 62 15:1 230 2.53
PLE 80
ZSH 88/1 ZSH 88/2 ZSH 88/3 32:1
16:1
120
120
8
25
32:1
16:1
260
260
1.3
1.75 •• Angled gears on request
Mounting position: any
40:1 110 8 40:1 230 1.3
1 165.5 197.5 229.5 72 2 20:1
64:1 120
50 15
6 2 20:1
64:1 260
120 1.5
1.3
25:1 110 15 25:1 230 1.49 • Protection class: IP 54
2 182.5 214.5 246.5 89
PLE 80
60:1
32:1 110
120 25
8 60:1
32:1 260 2:57
1.3 • Angled gears on request
3 200 232 264 106.5 80:1
40:1 120 18 80:1 260 1.5
110 8 40:1 230 1.3
100:1
64:1 120
50 15
6 100:1
64:1 260
120 1.5
1.3
ZSH 107/1 ZSH 107/2 ZSH 107/3 ZSH 107/4 120:1 110 60 120:1 230 2.5
3 60:1
160:1 110
120 25
8 3 60:1
160:1 260
260 2:57
1.3
M10 x 22
8 x 7 x 40
PLE 120
M10 x 16
80:1
200:1 120
110 18
8 80:1
200:1 260
230 1.5
1.3
1 242.5 292.5 342.5 392.5 131.5 55 4 5 40 50 115 80 35 25 100 115
108 100:1
256:1 120
120 15
8 100:1
256:1 260
260 1.5
1.3
2 269.5 319.5 369.5 419.5 158.5 120:1 110 60 120:1 230 2.5
320:1 110 6 320:1 230 1.3
3 296.5 346.5 396.5 446.5 185.5 3 160:1
512:1 120
50 86 3 160:1
512:1 260
120 1.3
1.3
200:1 110 8 200:1 230 1.3
blue=popular type 256:1 120 8 1)
256:1to motor260
Mass inertia referred shaft 1.3
320:1 110 6 320:1 230 1.3
512:1 50 6 512:1 120 1.3
blue=popular type 1)
Mass inertia referred to motor shaft
Edition 2019 May / DS-094-A005 EN / 30 www.phytron.eu

30 / 31
ZSH 57-10_ A005 5-2019_MOO.indd 30 21.10.19 08:30
ZSH – data sheet
ZSH Stepper Motor ZSH – data sheet

HARSH
Harsh
Frequency Characteristics
The curves correspond to the limit values of the operational characteristics (T) as a function of the control pulses (frequency/speed), for two different supply vol-
tages (U). The motor connection type is 4-leads with parallel windings. The motors are controlled by Phytron stepper motor power stages in the half-step mode.
ZSH 57/1.200.4,2 ZSH 57/1.200.5,5 ZSH 57/3.200.4,2 ZSH 57/3.200.6,5
0.5 0.5 1.25 1.25
Torque [Nm]
Torque [Nm]
Torque [Nm]
Torque [Nm]
0.4 0.4 1.0 1.0
0.3 0.3 T (U = 70 V) 0.75 0.75

T (U = 70 V) T (U = 70 V)
0.2 0.2 0.5 0.5

T (U = 40 V) T (U = 70 V)
T (U = 40 V) T (U = 40 V)
0.1 0.1 0.25 0.25
T (U = 40 V)
0 0 0 0
0 2.5 5 7.5 10 12.5 15 0 2.5 5 7.5 10 12.5 15 0 2.5 5 7.5 10 12.5 15 0 2.5 5 7.5 10 12.5 15
Frequency [kHz] Frequency [kHz] Frequency [kHz] Frequency [kHz]
0 375 750 1125 1500 1875 2250 0 375 750 1125 1500 1875 2250 0 375 750 1125 1500 1875 2250 0 375 750 1125 1500 1875 2250
Speed [rev./min] Speed [rev./min] Speed [rev./min] Speed [rev./min]
ZSH 57/2.200.2,1 ZSH 57/2.200.2,8 ZSH 87/1.200.2,3 ZSH 87/1.200.4,2

1.0 1.0 1.25 1.25
Torque [Nm]
Torque [Nm]
Torque [Nm]
Torque [Nm]
0.8 0.8 1.0 1.0
T (U = 140 V)
0.6 0.6 0.75 0.75
0.4 0.4 0.5 0.5

T (U = 70 V)
T (U = 40 V) T (U = 70 V) T (U = 90 V)
0.2 0.2 0.25 0.25 T (U = 90 V)
T (U = 40 V)
T (U = 140 V)
0 0 0 0
0 2.5 5 7.5 10 12.5 15 0 2.5 5 7.5 10 12.5 15 0 2.5 5 7.5 10 12.5 15 0 2.5 5 7.5 10 12.5 15
0 375 750 1125 1500 1875 2250 0 375 750 1125 1500 1875 2250 0 375 750 1125 1500 1875 2250 0 375 750 1125 1500 1875 2250
ZSH 57/2.200.4,2 ZSH 57/3.200.2,2 ZSH 87/1.200.7 ZSH 87/2.200.5

1.0 1.25 1.25 2.5
Torque [Nm]
Torque [Nm]
Torque [Nm]
Torque [Nm]
T (U = 140 V)
0.8 1.0 1.0 2.0
T (U = 140 V)
0.6 0.75 T (U = 70 V) 0.75 1.5

T (U = 70 V)
T (U = 90 V)
0.4 0.5 0.5 1.0
T (U = 40 V) T (U = 90 V)
T (U = 40 V)
0.2 0.25 0.25 0.5
0 0 0 0
0 2.5 5 7.5 10 12.5 15 0 2.5 5 7.5 10 12.5 15 0 2.5 5 7.5 10 12.5 15 0 2.5 5 7.5 10 12.5 15
0 375 750 1125 1500 1875 2250 0 375 750 1125 1500 1875 2250 0 375 750 1125 1500 1875 2250 0 375 750 1125 1500 1875 2250

32 / 33
ZSH 57-10_ A005 5-2019_MOO.indd 31 21.10.19 08:30
Harsh
ZSH 87/2.200.6,5 ZSH 87/2.200.8,4 ZSH 88/2.200.8 ZSH 88/3.200.8

2.5 2.5 10 10
Torque [Nm]
Torque [Nm]
Torque [Nm]
Torque [Nm]
T (U = 140 V) T (U = 140 V)
2.0 2.0 8 8
1.5 1.5 6 6
T (U = 90 V)
T (U = 90 V)
1.0 1.0 4 4
T (U = 140 V)
T (U = 140 V)
0.5 0.5 2 2
T (U = 90 V) T (U = 90 V)
0 0 0 0
0 2.5 5 7.5 10 12.5 15 0 2.5 5 7.5 10 12.5 15 0 2.5 5 7.5 10 12.5 15 0 2.5 5 7.5 10 12.5 15
0 375 750 1125 1500 1875 2250 0 375 750 1125 1500 1875 2250 0 375 750 1125 1500 1875 2250 0 375 750 1125 1500 1875 2250
ZSH 87/3.200.5 ZSH 87/3.200.8,4 ZSH 88/3.200.12 ZSH 107/1.200.12,5

5 5 10 5
Torque [Nm]
Torque [Nm]
Torque [Nm]
Torque [Nm]
4 4 8 4
T (U = 140 V)
3 3 T (U = 140 V) 6 3
T (U = 140 V)
T (U = 140 V) T (U = 90 V)
2 2 4 2
T (U = 90 V)
T (U = 90 V)
1 1 2 T (U = 90 V) 1
0 0 0 0
0 2.5 5 7.5 10 12.5 15 0 2.5 5 7.5 10 12.5 15 0 2.5 5 7.5 10 12.5 15 0 2.5 5 7.5 10 12.5 15
0 375 750 1125 1500 1875 2250 0 375 750 1125 1500 1875 2250 0 375 750 1125 1500 1875 2250 0 375 750 1125 1500 1875 2250
ZSH 87/3.200.10 ZSH 88/1.200.8 ZSH 107/2.200.8 ZSH 107/2.200.10

Half step mode
5
Half step mode 5 10
Half step mode
10
Half step mode
Torque [Nm]
Torque [Nm]
Torque [Nm]
Torque [Nm]
4 4 8 8
T (U = 140 V)
3 3 6 6
T (U = 140 V)
T (U = 140 V) T (U = 140 V)
2 2 4 4
T (U = 90 V) T (U = 90 V)
1 T (U = 90 V)
1 2 2
T (U = 90 V)
0 0 0 0
0 2.5 5 7.5 10 12.5 15 0 2.5 5 7.5 10 12.5 15 0 2.5 5 7.5 10 12.5 15 0 2.5 5 7.5 10 12.5 15
0 375 750 1125 1500 1875 2250 0 375 750 1125 1500 1875 2250 0 375 750 1125 1500 1875 2250 0 375 750 1125 1500 1875 2250
34 / 35
Harsh Harsh
ZSH 107/2.200.12,5
Half step mode
ZSH 107/3.200.10
Half step mode
Ordering Code
10 12.5
Torque [Nm]
Torque [Nm]
CONFIGURATION
ent
s
tio
Type
ss
n
wind of
r
step
gth
ion
ings
Gea
curr
Optio
n cla
n ra
the ection
ens
Len
8 10
of
AND OTHER DATA
uctio
inal
ectio
e dim
ber
n
Nom
Con
Red
Num
Prot
Edg
6 7.5
T (U = 140 V)
Ordering Code ZSH 87 3 200 10 H200 PLE 12:1 IP68 4s performance data, dimensi-
4 5
T (U = 140 V) ons and key figures under
T (U = 90 V)
Options the following QR code. In
2 2.5
T (U = 90 V)
addition to our motors, we
Edge dimension 57 / 87 / 88 / 107 offer other components
0 0 Length 1/2/3/4 (gearboxes, feedback systems,
0 2.5 5 7.5 10 12.5 15
Frequency [kHz]
0 2.5 5 7.5 10 12.5 15
Frequency [kHz]
Nominal current available windings see page
broad customization options
0 375 750 1125 1500 1875 2250 0 375 750 1125 1500 1875 2250
Speed [rev./min] Speed [rev./min] Option Ø Shaft/Flange (not specified = standard design) (temperature,
2nd shaft E radiation,
Free wire ends FD vacuum,
Motor brake B design, etc.).
ZSH 107/3.200.12,5 ZSH 107/4.200.12,5 Encoder E50 / H200 / H500 We will happily
12.5 12.5 Encoder and motor brake E50-B / H200-B / H500-B
advise you!
Torque [Nm]
Torque [Nm]
Gear PLE
10 10
Reduction ratio see page 7
Phytron GmbH
Protection class not specified = standard protection class IP 54
7.5 7.5
IP 68 Phone +49 8142 503-0
T (U = 140 V) T (U = 140 V)
Connection of the windings E-Mail info@phytron.de
5 5
not specified = standard wiring scheme: 4-lead/parallel windings
4-lead/serial windings 4s
2.5 T (U = 90 V) 2.5 T (U = 90 V) 5-lead 5
8-lead 8
0 0
0 2.5 5 7.5 10 12.5 15 0 2.5 5 7.5 10 12.5 15
0 375 750 1125 1500 1875 2250 0 375 750 1125 1500 1875 2250
A motor connection leaflet is enclosed to every delivery of stepper motors. PDF files
are available for download on the Phytron homepage.
All illustrations, descriptions and technical specifications are subject to modifica-

tions; no responsibility is accepted for the accuracy of this information.
Phytron GmbH
T +49-8142-503-0 F +49-8142-503-190
36 / 37
EXTREME
EXTREME ENG www.phytron.eu/vss-vsh
VSS / VSH Stepper Motor

For Applications up to Ultra-High-Vacuum
RoHS
complient
Motors for use in vacuum should not only sensitive feedback providers. Therefore In Focus
withstand the vacuum (no bursting of air Phytron VSS/VSH stepper motors can be used
inclusions), they must not contaminate the in particularly challenging environmental con-
vacuum either. By selecting suitable mate- ditions (radiation, cryo-temperatures and in a
rials and optimised conditioning processes modified design even in space). high temperature vacuum radiation resistance
Phytron VSS/VSH stepper motors are ideally
suited for use in a vacuum. Through many ye- Since stepper motors do not generate
ars of experience with special materials for jitter effects while holding a position, this • 2-phase stepper motors
use in space, we have put a focus on mate- technology is ideal for precisely aligning
optical instruments, mirrors, antennas or
• Holding torques from 3.4 mNm to 13 Nm
rials with minimal molecular outgassing and
high heat resistance. This is the prerequisite samples e.g. in high-resolution microscopes, • Diameters from 19 to 125 mm
for a high vacuum quality and genuine mea- particle accelerators or molecular analysis • Number of steps 200 (standard)
surement results in scientific and medical devices.
• Step accuracy 5% for 1.8°
applications. The VSS/VSH series is completely manufac- • Operating voltage (power stage)
For exact positioning in vacuum, stepper mo- tured in Germany. You have special require- Size 19 to 57: 70 VDC
ments? We will gladly develop a customised
tors are therefore particularly suitable be- Size 80 to 126: 120 VDC
cause they can precisely position even without design for your application.
• Outgassing holes to avoid pockets of
trapped gas
Options
Highlights
• VGPL precision planetary gear or
Harmonic Drive gear
Performance & lifetime • Thermocouple type KTC/ Pt100 resis-
Phytron in-Vacuum motors are based on a technology that can also be tor sensor
found in the most challenging projects of our time. From a variety of sa- • Resolver
tellites up to the Mars rover Curiosity: Phytron motors drive applications • Double shaft
in distant worlds - highly accurate, reliable and durable. Driven within
their specification range, high quality components and a proven design Customised solutions
make sure: These motors don’t let you down!
• Operating in an agressive environment
• Clean room applications to clean room
class ISO 5 (acc. to ISO 14644-1)
Cleanliness
• Motors with spindle
Phytron motors for use in ultra high vacuum (UHV) contain only mate-
rials that also meet the requirements of the ECSS (European Space re-
gulations). Thus, each material has a maximum TML (Total Mass Loss)
value < 1% and a maximum CVCM (Volatile Mass Losses) value < 0.1 %.
You will receive your UHV motor, double-wrapped and vacuum sealed.
38/ 39 Edition 2018 November

VSS / VSH – data sheet VSS / VSH data sheet
VSS | VSH Stepper Motor EXTREME
Extreme
Phytron VSS/VSH Stepper Motor
Conditioning Structure design

The combination of high quality materials and a special conditioning process allow minimal outgassing As is commonly done in high vacuum class all structural elements such as housing, flanges and shafts
rates. So a vacuum of 10-11 hPa can be achieved depending on the application. For this purpose, individual are made of stainless steel. Outgassing holes in the rear flange also allow rapid evacuation and purging
components of the UHV motors, such as the wound stator, are specially conditioned before installation, so of the motors and make sure that no gas inclusions may occur. All structural elements of the magnetic
that outgassing materials cannot be deposited in the ball bearings or inside the motor. The fully assem- circuit are basically protected against corrosion. This also allows temporarily handling in normal envi-
vacuum bled motor is outgassed by a Phytron process at least 200 °C in vacuum chambers. Increased outgassing ronment.
temperatures are available on request. The rule of thumb: the outgassing rate decreases with a decimal
power for every 100 °C increase of the outgassing temperature. In the actual application the motor should
always be driven at least 40 °C below the outgassing temperature.
Temperature management Handling

All materials selected for the UHV motors can withstand a short-term winding temperature of up to Phytron VSS/VSH motors are primarily designed for use in vacuum. Although the components of the
300° C. Due to the lack of convection in vacuum, the motors can heat up very quickly and often work at a magnetic circuit are basically protected against corrosion, the motors should ideally be handled in clean
high temperature level - depending on the duty-cycle. In our UHV motors we integrate a thermocouple to rooms and clean boxes. A storage is permitted only in Phytron‘s original packaging. The motors are to
allow monitoring of the exact winding temperature. All vacuum motors can be ordered as an alternative be handled with suitable gloves. Since the rotor is magnetic, it must necessarily be handled in a clean
high temperature to the hermocouple also with platinum probes (PT) or customer- specific sensors. This is how you protect environment so that no metal particles may be drawn into the motor. That could lead to an impairment of
your motors safe from overheating. operation, reduce the life time or even cause the failure of the motor by blocking.
Adhesives Service, consulting and customising

The adhesives represent an optimum of strength, ductility, low outgassing rates and thermal resistance. Of course we are happy if you are satisfied by our standard! But even if our vacuum motor series contains
The outgassing rates (TML, CVCM) comply with the European and US-American space standards. While the application experience of several decades - sometimes the standard is just not enough. We like to fit
the first adhesive is not brittle even at 4 K, the second adhesive retains sufficient strength even at a our motor for your application, because sometimes even small changes make all the difference. Special
winding temperature of 300 °C for short periods without taking damage. applications require special support: Our service experts are available even after the purchase.
Bearings
Vacuum Classes
The usage of un-lubricated ball bearings can cause so-called cold welding, and thus degrade and comple-
tely block the bearing. Therefore, it is advisable to use lubricated ball bearings whenever the application
permits. For this purpose a special vacuum grease is necessary to provide not only low outgassing rates Winding Vacuum Tempera- Radiation- Conditioning First outgas-
but also an extended life-time for the bearing. There is special lubrication for temperatures down to TML CVCM
temperature class ture resistant up to of the
components sing at Phytron
-50 °C or even -70 °C. However, the viscosity is so high that the efficiency decreases considerably. In low [%] [%]
[°C] [hPa] sensor [J/kg]
temperatures, the use of dry-lubricated bearings is recommended.
HV -20...+200 10-7 option 102 – option – –
UHVS -20...+3001) 10-11 type K 2) 106 yes yes <1 <0.1

solid lubrication
Radiation resistance
With ascending vacuum class motors are equally designed for higher radiation dose to be used in the UHVG -20...+3001) 10-11 type K 2) 106 yes yes <1 <0.1
vicinity of radiation sources (e.g. in medicine and research). While a fine vacuum motor can be safely used grease lubrication
only up to a dose of 10 J/kg , a UHV motor may be safely operated up to a dose of 106 J/kg. A motor not
designed for radiation will not only suffer degradation of the insulation and the adhesives - especially the UHVC1
Cryo 1 -200...+40 10-11 option 106 yes – <1 <0.1
radiation resistance grease of the ball bearing degrades, reduces the efficiency and ultimately blocks the motor.
solid lubrication
UHVC2
Cryo 2 -270...+40 10-11 option 106 yes – <1 <0.1
solid lubrication
1 2
) short-term ) Pt100 as an option
40 / 41
Edition 2018 November / DS-074-A015 EN / 39 www.phytron.eu Edition 2018 November / DS-074-A015 EN / 40 www.phytron.eu
VSS / VSH – data sheet VSS / VSH – data sheet
Extreme
Configuration Guide Stepper Motor VSS 19 to VSS 57, VSH 80 to VSH 126
START
Lg6
Option: radial
Duty Cycle Resolution Size / Type
Preliminary assessment based on the required torque

Use bigger Use motor at max. speed (motor characteristics) and the available J
motor size with gear Select motor size installation space. 4) I
ØG1
(Note: available voltage limits the max. speed)
4)
ØG1
ØA
H
Is a full step resolution of 1.8° (200 step motor) enough?
ØG2
no
(The resolution can be increased by electronic control systems
4)
Key
like micro step mode.) H I J
VSH 80 3 2.5 20
{
D E VSH 100 4 3 22
Current > 0.5*IN is only yes VSH 80 to 126
Torque at the operating point (max. speed, max. load) F1 B1 F2
VSH 126 5 3.5 22
needed for a short time?
at 0.5*IN current (current is proportional to torque)?
no no (Background: overheating of the motor windings)
yes
{
yes
For direct-drive (gearless motor): Dimensions / Electrical and Mechanical Characteristics
no If external mass inertia <50x to <200x inertia of the rotor?
(Here you must accelerate with very long ramps in the
yes micro step mode.) Electrical characteristics Mechanical characteristics
{ For direct-drive (gearless motor): VSS/VSH

Dynamics
no High dynamics/acceleration required?: Standard Loads
max. operating
Detent torque
Rotor inertia
Resistance/
Inductivity/
If external mass inertia <1x to <10x inertia of the rotor?
2)
200-steps
phase IN
Current/
Holding
voltage
phase
phase
Mass
Dimensions in mm
AWG
torque
yes 4 lead
{
3) axial radial
For direct-drive and for motor gear units: parallel
no Max. motor speed < 400 rev./min?
for dry lubrication < 100 rev./min? A Ω mH VDC mNm mNm kg cm2 N N kg A B1 D E F1 F2 G14) G24) K L M N
yes (background: rotor heating)
19.200.0.61) 0.6 2.1 0.85 3.4
Motor (if necessary gear selection) is suitable 28 0.9 0.0009 3 3 0.05 19 26.5 1 2 7.5 6.5 2.5 2.5 19 10 16 M2.5
19.200.1.21) 1.2 0.63 0.23 3.5
20.200.0.6 0.6 3.45 1.1

28 8 1 0.002 3 3 0.075 19 43 1 2 7.5 6.5 2.5 2.5 19 10 16 M2.5
20.200.1.2 1.2 0.95 0.4
Derating - Duty-Cycle-Design for Applications in Vacuum 25.200.0.6 0.6 3.25 1.5 28

12 2 0.0025 5 5 0.08 25 31 1 2.5 9.5 8.5 3 3 25 14 21.5 2.2
1)
25.200.1.2 1.2 0.95 0.4 26
Motors driving in a vacuum heat up very quickly depending on their duty cycle. Driven with nomal current the maximum temperature will 26.200.0.6 0.6 5.85 3.2 28
be reached within several minutes. Therefore it is necessary to monitor the motor‘s temperature (K-element) or to design a duty cycle with 28 1.9 0.006 5 5 0.13 25 47 1 2.5 9.5 8.5 3 3 25 14 21.5 2.2
26.200.1.2 1.2 1.7 1.0 26
enough off-time to always keep the motor on a safe temperature level.
32.200.0.6 0.6 4.6 5.3
The shown curve is set at an environmental temperature of 20 °C. To give you an idea of how the chosen current influences the motor 1) 26 40 3 0.01 5 15 0.17 32 38.5 1 3 11 10 4 4 32 18 27 2.8
32.200.1.2 1.2 1.25 1.2
temperature we drew two curves of a VSS 57 motor. Driven with 400 rpm at 0.5 of the nominal current, the motor takes longer to heat up
due to less ohmic losses then driven with the full nominal current. 70
33.200.0.6 0.6 7.5 9.3
1) 26 68 3.3 0.018 5 15 0.26 32 57.5 1 3 11 10 4 4 32 18 27 2.8
The third curve (VSS 32) with 0.5 nominal current and 200 rmp only leads to a steady state temperature within the safe temperature limits. 33.200.1.2 1.2 1.9 2.2
A higher rotational speed increases the magnetic losses. Therefore high speeds should be avoided as far as possible to reduce heat losses
and to protect the bearings. 42.200.1.21) 1.2 1.7 3 24
120 5 0.045 20 40 0.35 42 54 1 3 16 15 5 4 42 22 36 3.2
42.200.2.51) 2.5 0.34 0.7 22
Winding temperature (in vacuum), environment 20 °C
43.200.1.21) 1.2 2.6 5.2 24
235 7 0.077 20 40 0.52 42 69 1 3 16 15 5 4 42 22 36 3.2
°C 43.200.2.5 2.5 0.5 1.2 22
200 short time
52.200.1.2 1.2 2.65 7 24
180 operation only (HV motor) 350 13 0.15 25 70 0.72 52 65 1.5 3.5 17.5 16 6 4 52 28 44 4.3
52.200.2.5 2.5 0.6 1.6 22
160
56.200.1.2 1.2 3.9 9.5 24
420 30 0.17 40 80 0.78 56.4 58.1 1.5 4.5 22 20.5 6.35 6.35 60 38.1 47.1 5.2
140 56.200.2.5 2.5 0.8 2.4 22
VSS 57
120 after 300 min. steady-
VSS 57 57.200.1.2 1.2 3.9 11.6 24
state temperature 1) 840 50 0.24 40 80 0.99 56.4 74.1 1.5 4.5 22 20.5 6.35 6.35 60 38.1 47.1 5.2
100 57.200.2.5 2.5 0.8 2.9 22
continuous operation
80 possible 80.200.5 5 0.4 2.3 18 2300 120 1.24 50 180 2.8 80 100 2 7.5 27 25 10 9 80 50 68 6.4
VSS 32
60 120
100.200.10 10 0.15 2.1 16 4300 140 4.4 70 300 5 100 125.5 2 8 32 30 12 12 100 60 86 6.4
40
20 126.200.10 10 0.23 3.9 16 13000 290 18.2 150 700 13.9 125 210 3 9.5 34 31 14 14 125 60 108 8.4
0 1) 4)
Preferred options: HV and UHVG in small quantities are available from stock Shaft diameter tolerances: VSS 19 to 26: -0.005 to -0.009;
0 10 20 30 40 50 60 70 80 min 2)
Holding torque in bipolar mode with parallel windings, from VSS 32: g5
two phases on at rated current All values given above refer to room temperature and
1/1 nominal current, 48 V, 400 rpm cooling down 1/2 nominal current, 48 V, 400 rpm cooling down 1/2 nominal current, 48 V, 200 rpm 3) atmospheric pressure.
Other step resolutions on demand (with different mechanical characteristics!)
42 / 43
VSS / VSH– data sheet VSS / VSH– data sheet
Extreme
Stepper Motor with VGPL Gear Mechanical Characteristics

Shaft
VPGL U1 Z1 Gear back- Radial Axial Efficiency at full
VGPL 16 to 32 16 2.8 8 VGPL 42 to 120 1)5)6)7) Rated torque4) 6)8) Gear inertia 2) 3)
Stepper lash load load load Reduction ratio
22 3.5 8 Gear
26 4.5 12 motor i [:1]
P P O 2
O arc-min Nm kg cm N N %
Y B' Y B'
X Key Stage Stage Stage Stage
Z1 DIN 6885
VSS/VSH 1 2 3 1 2 3 1 2 3 1 2 3 Stage1 Stage 2 Stage 3
T h8
U h6
U h6
ø A'
T h8
øA'
øS
øA
U1
øS
øA
36 / 48
19 9 / 12 64 / 84
VGPL 16 20 35 50 0.1 0.3 0.5 – – – 30 10 3/4
20 21 / 28 / 16 112 / 147
196
R R Q
Q
64 / 80
19 / 20 16 / 20
VGPL 22 0.1 0.5 1.5 0.008 0.006 0.004 30 24 4/5 112 / 140
25 / 26 28 / 35
10 20 30 196 / 245
20 35 50
VGPL 16 to 26 VGPL 32 VGPL 42 to 120 VGPL 26
25
0.3 1 3 0.012 0.010 0.095 50 40 3.5 / 4.33
12.25 / 18.78 81.37 / 112.67
26 26 / 33.22 143.96 / 199.33
0° 45° 45°
12 12.08 / 16 64 / 72 / 81
18 / 20.8 100 / 130
32 0.4 2 6 4 / 4.5
VGPL 32 0.015 0.012 0.011 80 65 25 / 29 144 / 200
33 0.8 4 6 5.2
32 / 36 225 / 256
8 12 15 41.6 288
W W
W 20 35 50 12.25 / 14 49 / 56
16 / 20 64 / 70 / 80
0°
42 0.7 4 12 3.5 / 4
VGPL 42 0.03 0.024 0.024 150 120 24 / 25 100 / 120
12
43 1.4 8 12 5
30 / 30.67 144 / 184
38.33 235.11 / 293.89
V V V
12.08 / 16 64 / 72 / 81
52 18 / 20.8 100 / 130
1.5 10 30 4 / 4.5
VGPL 52 56 0.06 0.055 0.05 250 200 25 / 29 144 / 200
3 15 30 5.2 / 6.25
57 32 / 36 225 / 256
41.6 / 50 288 / 400
Dimensions 90 85 80
12.25 / 14
Dimensions in mm Mass 16 / 20 / 24
49 / 56 / 64
Stepper VGPL 80 80
3 15 38
0.12 0.08 0.075 400 320
3.5 / 4
25 / 30
70 / 80 / 100
motor 6 30 38 5 120 / 144 / 184
Stages Stages 30.67 / 38.33
Gear 235.11 / 293.89
46
VSS/ 1 2 3 1 2 3
VSH
12.25 / 14 49 / 56
A A‘ B‘ O P Q R S T U V W X Y (Motor and gear) in kg
16 / 20 64 / 70 / 80
80 6 12 15 3.5 / 4
VGPL 105 800 640 24 / 25 100 / 120
19 29 48 53 58 0.07 0.07 0.08 100 5
VGPL 16 19 22 2 4.5 12.5 16 10 3 13 M 2x4 - 1.5 20 35 50 30 / 30.67 144 / 184
20 46 64.5 69.5 74.5 0.09 0.1 0.11
38.33 235.11 / 293.89
12 60 150
19 / 20 19 22 29 / 50 50 / 66.5 57 / 73.5 64 / 80.5 5.5 0.5 / 0.12 0.13 / 0.15 0.15 / 0.17 1 0.85 0.8
VGPL 22 2.5 15 22 12 4 16 M 2.5x4 - 2 25 120 150 49 / 56
25 / 26 25 25.5 34 / 50 54.5 / 70.5 61.5 / 77.5 68.5 / 84.5 5 0.13 / 0.18 0.15 / 0.2 0.18 / 0.23
12.25 / 14 64 / 70 / 80
VGPL 105 126 800 640 3.5 / 4 16 / 20 100 / 120
VGPL 26 25 /26 25 26 34 / 50 59 / 74.5 67 / 82.5 75 / 90.5 2.5 5 17 26 14 5 20 M 3x4 - 2 0.15 / 0.2 0.17 / 0.22 0.19 / 0.24 24 / 30.67 144 / 184
235.11
VGPL 32 32 / 33 32 33 41 / 60 69.5 / 88.5 78.5 / 97.5 87.5 / 106.5 4 5 20 32 20 6 26 M 3x5 - 3 0.31 / 0.4 0.35 / 0.44 0.42 / 0.51
VGPL 42 42 / 43 42 43 58 / 83 93 / 118 105.5 / 130.5 118 / 143 4 7 22.5 42 25 8 32 M 4x8 3x3x14 3 0.63 / 0.8 0.7 / 0.87 0.78 / 0.95
49 / 56
12.25 / 14
VGPL 52 52 52 53 69 109.5 124 138.5 6.7 1.2 1.3 1.45 64 / 70
4 24 52 32 12 40 M 5x8 4x4x16 3 25 130 350 3.5 / 4 16 / 20
56 / 57 56 / 57 57 62 / 78 103 / 119 117.5 / 133.5 132 / 148 7 1.48 / 1.69 1.6 / 1.81 1.7 / 1.91 VGPL 120 126 1.75 1.4 1.35 1500 1200 80 /100
50 250 350 5 24 / 25
120 / 144
30
VGPL 80 80 80 80 116 160 178 196 5 23.1 35 80 50 14 65 M 6x12 5x5x20 2.5 3.3 4.9 5.55 180
80 80 105 116 183 205 232 23.1 6.05 7.55 9.05

VGPL 105 100 100 105 146 208 235 262 6 8 46 105 70 20 85 M 8x20 6x6x28 2.5 8.25 9.75 11.25 1) 2) 3) 4)
126 125 125 210 277 299 326 9.5 17.15 18.65 20.25 no load center of the shaft in grease-lubricated operation continuous operation
5) 6) 7) 8)
applies to FV, HV, UHVG for type reduced backlash applies to FV, HV, UHVG for type low backlash applies to UHVS, UHVC type standard backlash type standard backlash
VGPL 120 126 125 125 210 283.5 313.5 343.5 7.5 9.5 57.5 120 80 25 100 M 10x25 8x7x40 3 18.9 21.15 23.4
44 / 45
Extreme
Stepper Motor with Resolver Resolver - Encoder Converter
In comparison to other resolvers with variable differential rotary transformer, the resolvers R02010 and R03620 use a constant air gap. The position data converter controls autonomously the resolver sen-
They are less sensitive to eccentricity and magnetic stray fields and can directly be connected to standard resolver-to-digital-(R/D)- sor and converts the output signals of the resolver to incremental output
converters. signals (square wave signal).
The resolver is suitable for the use in ultra high vacuum and cryogenic environment – UHVC2 (4K) class available on request.
Accuracy: ± 60 arcmin (1 °) Resolution: 1024 increments
Kapton leads, 500 mm long
Output reference signal: 8 VPP (diff.)
No
100 mA max.
R1 Ref+ 1
R2 Ref– 2 10 kHz
Sense of Rotation S1 Cos+ 3
Input SIN/COS: 4 VPP (max.)
Positive when CCW seen from leads outlet S3 Cos– 4
S2 Sin+ 5 Phytron ID: # 10011284 Resolver transformation factor: K= 0.5
red/white red S4 Sin– 6 Supply voltage: 24 V (14...36 VDC)
R1 S1 C
Primary Secondary
(Reference) (Cosine) Encoder OUT Resolver IN Supply
R2 S3 Ref–
1 GND 1
GND
GND
+ VS
+ VS
yellow/white black n.c. 6 6 SIN–
2 Z– n.c. 2
A‘
A
+Vs(opt.) 7 7 Ref+
3 Z+ n.c. 3
S2 Secondary S4 B– COS+
8 8
(Sine) 4 A– n.c. 4
yellow blue B+ 9 9 COS–
5 A+ SIN+ 5
Motor with resolver RO3620 1 2 3 4
X
Phytron‘s modular phyMOTIONTM controller evaluates the resolver signals directly with the newly developed resolver evaluation
module ECMS01.
Resolver Specification Thermocouple Type K and Resistance Temperature Detector Pt100
The insulated temperature sensor in Phytron motors is integrated in the motor windings. The response time to temperature changes of the
Electrical Characteristics windung is very short, compared to temperature sensors mounted outside the motor housing. The temperature is measured all the time (even
only one motor phase is powered at any time), because the sensors are always mounted between the phases.
Stepper
Resolver
Rotor inertia
mation ratio
A A‘ C X
amplitude
(Resolver)
frequency
Excitation
Excitation
motor
Transfor-
Mass [g]
[Vr.m.s.]
[gcm2]
[kHz]
Thermocouple element type K

Phytron uses with the Type K (NiCr-Ni) in-vacuum and cryo stepper motors, thermal elements in the temperature range from –270 to
+1370 °C, accuracy class 1. The Type K is a metal thermal element with nickel-based alloy conductors. Temperature ranges, accuracy and
VSS 25 33.5 characteristics of thermal elements for industrial use are defined in the IEC 584 standard (temperature measuring with thermal elements)
R02010 25
VSS 26 49.5
20 1 30 The accuracy of the temperature measuring depends on the temperature of the reference point.
VSS 32 41
R02010 32
VSS 33 60
VSS 42 56.5 Resistance temperature detector (RTD) Pt100

R03620 42
VSS 43 71.5 Phytron uses Pt100 resistor sensors in in-vacuum and cryo stepper motors in the temperature range –200 to +300 °C. These precise sensors
17.5 are used in extreme industrial and laboratory conditions. They consist of a wound resistance wire that is mounted and unsupported inside a
52 0.5
VSS 52 2 to 12 5 to 50 cylindrical ceramic case
66 ± 10 %
R03620 VSS 56 56 59.1 The evaluation of the temperature measuring is possible with the corresponding module in the phy MOTIONTM controller. For the K type
VSS 57 75.1 variations to some degree are possible.
57 36.8 10.9 85
R03620 VSH 80 80 103.5

Phytron devices and controllers for the evaluation of Pt100 resistor sensors and thermal element type K
R03620 VSH 100 100 127.5 1-axis controller MCC-1
2-axes controller MCC-2
R03620 VSH 126 125 216.5
Multi-axes controller phy MOTIONTM
46 / 47
Extreme
Option: Shaft Design with Flat Surface Torque Characteristics VSS 19.200.0,6 VSS 20.200.0,6
0.3 3 0.6 6
Power [W]
Torque [mNm]
Power [W]
Torque [mNm]
0.25 2.5 0.5 5 T (U = 70 V)
T (U = 70 V)
G1
I 0.2 2 0.4 4
H
0.15 1.5 0.3 3
0.1 1 0.2 2
PSHAFT (U = 70 V)
0.05 0.5 PSHAFT (U = 70 V) 0.1 1
0 0 0 0
0 0.5 1 1.5 2 2.5 3 3.5 4 0 0.5 1 1.5 2 2.5 3 3.5 4
0 75 150 225 300 375 450 525 600 0 75 150 225 300 375 450 525 600
VSS 25.200.1,2 VSS 26.200.1,2

1.2 12 1.2 21
Power [W]
Torque [mNm]
Power [W]
Torque [mNm]
Dimensions
1 10 1 17.5 T (U = 70 V)
T (U = 70 V)
0.8 8 0.8 14
Stepper motor Dimensions in mm
0.6 6 0.6 10.5
PSHAFT (U = 70 V)
Typ G1 H I
0.4 4
PSHAFT (U = 70 V) 0.4 7
0.2 2
VSS19 2,5 2 4,5 0.2 3.5
0 0
0
0 0
0.5 1 1.5 2 2.5 3 3.5 4
Frequency [kHz] 0 0.5 1 1.5 2 2.5 3 3.5 4
Frequency [kHz]
VSS25 0 75 150 225 300 375 450 525 600
3 2,5 6,5 Speed [rev./min] 0 75 150 225 300 375 450 525 600
VSS26 Speed [rev./min]
VSS 32.200.1,2 VSS 33.200.0,6

3 60 3 60
Power [W]
Torque [mNm]
Power [W]
Torque [mNm]
VSS32
4 3,5 8 2.5 50 2.5 50
VSS33
T (U = 70 V)
2 40 2 40
T (U = 70 V)
1.5 30 1.5 30 PSHAFT (U = 70 V)
VSS 42
5 4 13
VSS 43
1 20 1 20
PSHAFT (U = 70 V)
0.5 10 0.5 10
VSS 52 6 5 14
0 0 0 0
0 0.5 1 1.5 2 2.5 3 3.5 4 0 0.5 1 1.5 2 2.5 3 3.5 4
0 75 150 225 300 375 450 525 600 0 75 150 225 300 375 450 525 600
VSS 56
6,35 5,5 18,5
VSS 57
VSS 42.200.2,5 VSS 43.200.2,5
6 120 12 210
Power [W]
Torque [mNm]
Power [W]
Torque [mNm]
5 100 10 175
T (U = 70 V)
4 80 T (U = 70 V) 8 140
More shaft options on demand. 3 60 6 105
PSHAFT (U = 70 V) PSHAFT (U = 70 V)
2 40 4 70
1 20 2 35
0 0 0 0
0 0.5 1 1.5 2 2.5 3 3.5 4 0 0.5 1 1.5 2 2.5 3 3.5 4
0 75 150 225 300 375 450 525 600 0 75 150 225 300 375 450 525 600
48 / 49
VSS / VSH – data sheet
VSS / VSH – data sheet
Extreme
Torque Characteristics VSS 52.200.2,5 VSS 56.200.2,5

Efficient Customising - the Perfect Fit
18 300 18 300
Power [W]
Torque [mNm]
Power [W]
Torque [mNm]
15 250 15 250
T (U = 70 V) Combine efficiently standard components, modifications & specials
T (U = 70 V) For 30 years we have used our know-how in a lot of successful space Starting from the VSS/VSH series we have already implemented
12 200 12 200
projects to optimise our vacuum series for industrial and scientific a number of customer specific projects. Performance, housings,
applications in the matter of performance and cost efficiency. The flanges, materials, shaft machining – in the common specification
9 150 9 150 PSHAFT (U = 70 V) specific designs of the two-phase hybrid stepper motors have been process, the VSS/VSH platform can be optimised for your project.
PSHAFT (U = 70 V) designed for use in vacuum up to 10-11 hPa. Phytron vacuum step- With our high in-house production depth we are not only technolo-
6 100 6 100 per motors are conditionend at up to 250 °C for use in the high- gically very flexible, we can also produce small quantities.
(HV) or ulta-high vacuum (UHV) and are designed dependent on
3 50 3 50 the applications for the low-temperature range up to -196 °C (N2),
-269 °C (He), or high-temperature range (winding temperature up to
0 0 0 0
+300 °C) and, if necessary, also for radiation up to 106 J/kg.
0 0.5 1 1.5 2 2.5 3 3.5 4 0 0.5 1 1.5 2 2.5 3 3.5 4
0 75 150 225 300 375 450 525 600 0 75 150 225 300 375 450 525 600
VSS 57.200.2,5 VSH 80.200.5

Applications
60 600 120 3
Power [W]
Torque [mNm]
Power [W]
Torque [Nm]
T (U = 70 V)
50 500 100 2.5 Our vacuum motors, power stages or controllers are driving in a lot of different applications:
40 400 80 2 • Particle accelerators and X-ray measuring systems (PETRA III, PANTER, FERMI, PAL, SOLEIL,...)
T (U = 120 V)
• Devices for molecular analysis
30 300 60 1.5 • Electron microscope
• Sputtering systems
20 200 40 1 PSHAFT (U = 120 V) • Cryostats
PSHAFT (U = 70 V) • Mass spectrometry
10 100 20 0.5
0 0 0 0
0 0.5 1 1.5 2 2.5 3 3.5 4 0 0.5 1 1.5 2 2.5 3 3.5 4
0 75 150 225 300 375 450 525 600 0 75 150 225 300 375 450 525 600
Stepper motor spindle version for a particle accelerator (Cavity Tuner)
VSH 100.200.10 VSH 126.200.10
300 6 600 12
Adjustment of particle accelerator cavities
Power [W]
Torque [Nm]
Power [W]
Torque [Nm]
250 5 500 10
• stepper motor with 200 steps/revolution (1.8°), with integrated
200 4 T (U = 120 V) 400 8 gear 50:1 (10:000 steps/revolution)
T (U = 120 V)
• designed for 1300 N axial force
150 3 300 6 • spindle and nut system, non-magnetic
PSHAFT (U = 120 V) • material for housing, flanges and internal parts stainless steel
100 2 PSHAFT (U = 120 V) 200 4 or titanium
• dry lubricated for usage under vacuum at -270 °C up to +40 °C
50 1 100 2 (also as grease lubricated version for environments > 35 °C)
• optional EMC cable shielding
0 0 0 0 • thermocouple K-type in winding
0 0.5 1 1.5 2 2.5 3 3.5 4 0 0.5 1 1.5 2 2.5 3 3.5 4
0 75 150 225 300 375 450 525 600 0 75 150 225 300 375 450 525 600
U= 70 VDC / 120 VDC: Operating voltage of the power stage (intermediate circuit voltage)
Edition 2018 November / DS-074-A015 EN / 50 www.phytron.eu
vakuum31-10-2018_A015_MOO.indd 50 21.10.19 08:48

50 / 51
Extreme Extreme
Motion Controller for Vacuum Application: phy MOTIONTM Electrical Connection
A yellow A
yellow CONFIGURATION
red red
B B
W1 W3 W1 W3 AND OTHER DATA
Standard
4-lead
bipolar You will find all relevant

control W4 W2 W4 W2
C blue C blue performance data, dimensi-
green green
D D ons and key figures under
Windings parallel Windings in series the following QR code. In
A
yellow offer other components
E black (gearboxes, feedback systems,
Phase 1
G brown
Modular stepper motor controller for in-vacuum applications 8-lead B red
broad customization options
W1 W3
The phy MOTIONTM controller is ideally equipped for the demands You can combine with 6 to 21 modules of each housing up to 18
unipolar (temperature,
or bipolar
of in-vacuum projects. Beside the encoder evaluation (differential power stages with different functions (axis modules, digital I/O, control
radiation,
W4 W2
incremental encoder with quadrature signals, absolute encoder analogue I/O, 4-axis indexer for interpolation, integrated display) blue Begin of the winding vacuum,
C
violet
Phase 2
acc. to SSI standard, BiSS- and EnDat-encoder) a resolver and H design, etc.).
Via freely selectable HOST interface (ProfiBus, ProfiNet, Ether- F white
temperature sensor evaluation of each axis is possible for mo- green We will happily
net, RS232, RS485, USB, Bluetooth) and provided drivers and D
nitoring of the driven motors. This functions can be integrated as advise you!
protocols (LabVIEW® VI, EPICS) you can seamlessly integrate the
optional submodules of each axis – in addition to the default limit
phy MOTIONTM also below existing systems.
switch evaluations of each axis. The better part of cabling effort is
eliminated because the power stages are already integrated. Operate the phy MOTIONTM as free programable stand-alone con- All illustrations, descriptions and technical specifications are subject to modifications; Phytron GmbH
troller, as distributed intelligence, or also as a slave system i.e. no responsibility is accepted for the accuracy of this information.
below existing PLC systems. Phone +49 8142 503-0
Ordering Code E-Mail info@phytron.de
Encoder types suitable for the encoder evaluation: The variable elements of
Size
ns
rren
Type
nE
clas
lutio
GL
the product are displayed
Optio
Optio
n VP
d cu
• Differential incremental encoder with Quadratic signals
reso
um
in colour.
Optio
Vacu
Rate
• Absolute encoder acc. to SSI standard
Step
• BiSS encoder
• EnDat encoder Ordering code VSS / VSH 42 . 200 . 2,5 - E - VGPL 42 / 20 - HV - KTC Phase Currents
• Resolver
Temperature evaluation module for stepper motor temperature monitoring Admissible phase currents
Options
Thermal elements type K or Pt100 resistor sensors can be used. The insulated temperature sensor in Phytron for identical power dissipation
motors is integrated in the motor windings. The response time is very short. The temperature is measured all Size 19 - 125 Bipolar control mode
the time, even if only one motor phase is powered at any one time. Full step operation
Rated current (A/Phase) 0,6 for VSS 19 to 33
1,2 for VSS 19 to 57
4-lead motor 4-lead motor
2,5 for VSS 42 to 57
Control via Android-based integrated touch panel (TPM01) or via Android-based tablets (from version V4.0) 5 for VSH 80
parallel windings series windings
10 for VSH 100 to VSH 126
• As user interface i.e. for parameter selection
Option E E Double shaft rated current 50% of the
• For support, parameterisation and diagnostics no double shaft rated current
Option VGPL VGPL xx/xx Low backlash gear: size / reduction ratio
no gear
LabVIEW®-VI
Vacuum class HV High vacuum
VIs for phy MOTIONTM – simulation software with graphical style UHVS Ultra high vacuum dry coated bearing
UHVG Ultra high vacuum greased bearing
Use the VIs (Virtual instruments) generated by Phytron and integrate them in your LabVIEW® project. So you can UHVC1 Ultra high vacuum Cryo temperature down to liquid Nitrogen
easily control the phytron controller phy MOTIONTM from your usual programming environment. UHVC2 Ultra high vacuum Cryo temperature down to liquid Helium
Options R Radial wire outlet

*)
KTC Thermocouple type K
Software environment to develop and realise distributed control systems for large-scale experiments such as Pt Resistance temperature detector
telescopes and accelerators. EPICS provides the SCADA support. RS Resolver
X customised
Phytron delivers the source code to integrate the Phytron controller phy MOTIONTM into EPICS environment. no Phytron GmbH
Also in multi-axis operation: positioning, limit switches, encoder evaluation
*) Standard for vacuum class UHVS and UHVG.
T +49-8142-503-0 F +49-8142-503-190
52 / 53
CUSTOMISING
EXTREME
Efficient Customising – Standardkomponenten, Modifikationen und
Sonderanfertigungen effizient und maßgeschneidert kombinieren.
ENG www.phytron.eu/la
Ausgehend von der VSS/VSH-Serie haben wir bereits eine Wir richten uns ganz nach Ihren Projekt-Vorgaben. So sind
Vielzahl kundenspezifischer Projekte realisiert. Leistungs- spezifische Anpassungen der Bauform und einzelner Bau-
merkmale, Gehäuse, Flansche, Materialien, Wellenbearbei- teile (individuelle Anpassung der Antriebswelle, zweites
tung – im gemeinsamen Abstimmungs-/Spezifikationsprozess Wellenende, etc.), der Elektronik (Wicklungsvarianten, unter-
lässt sich die VSS/VSH-Plattform auch für Ihr Projekt optimal schiedliche Betriebsspannungen, etc.) und des Materials
LA Linear Actuator
anpassen. Durch unsere hohe Fertigungstiefe sind wir nicht (Edelstahl, Titan) frei wählbar. Sollte Ihr Projekt noch höhere
nur technologisch sehr flexibel, wir fertigen für Sie auch in Anforderungen hinsichtlich Haltbarkeit und Belastungs-
kleinen Stückzahlen – ob angepasste Außenkontur, besondere grenzen erfordern, bieten wir Ihnen zielgerichtete Lösungen
Schutzart, erhöhte Belastbarkeit oder Strahlungsbeständig- an (z. B. verstärkte Lagerausführungen, Variation von Schmie- For Applications in Ultra-High-Vacuum and
keit. Auf Basis unserer Motoren-Serien lösen wir auch außer- rungen beschichtete/fettgeschmierte Kugellager). Testen Cryogenic Environment RoHS
complient
gewöhnliche Anforderungen durch „Efficient Customising“. Sie uns – wir freuen uns auf Ihre Anfrage.
In Focus
Motors for use in vacuum should not only ditions (radiation, cryo-temperatures).
withstand the vacuum (no bursting of air
inclusions), they must not contaminate the Since stepper motors do not generate
vacuum either. Through many years of ex- jitter effects while holding a position, this
EINSATZ- technology is ideal for precisely aligning
ELEKTRONIK perience with special materials for use in high temperature vacuum radiation resistance
BEDINGUNGEN optical instruments, mirrors, antennas or
Unser
Space, we have put a focus on materials with
PLUS
minimal molecular outgassing and high heat samples e.g. in high-resolution microscopes,
resistance. This is the prerequisite for a high particle accelerators or molecular analysis
devices.
WERKSTOFFE GETRIEBE vacuum quality and genuine measurement
results in scientific and medical applications. Phytron LA linear actuators for cryo low temperature
(UHVC1;UHVC2) and UHV (UHVS) are com-

für Sie!
For exact positioning in vacuum, stepper mo-
STRAHLUNG
TEMPERATUR- tors are therefore particularly suitable be- pletely dry lubricated.
gen MANAGEMENT cause they can precisely position even without • 2-phase stepper motor
gen benöti
e lle H e ra usforderun e n u n sere
sensitive feedback providers. Therefore • Diameter 25 mm
Spezi e n . Wir stimm n
Phytron linear actuators can be used in
• Linear speed 1.5 mm/s
spezielle L
ö su n g mstellunge SPEZIFISCHE particularly challenging environmental con-
zi fisc h au f die Proble ri g e • Linear stroke 13 mm
Motoren sp
e
sere langjä
h BAUFORMEN
kts ab. Un ungs- • Screw pitch 1 mm
Ihres Proje h e Fe rt ig
u n d unsere ho l an Highlight • Positioning accuracy <0,01 mm
Erfahru n g ine Vie hlz a VAKUUM-
e rl a u b e n es uns, e • Operating temperature
tiefe g-Varianten KLASSEN
Customisin n. Cleanliness - Cryo version:
anzubiete UHVC1: -196 to -50 °C
Phytron motors for use in ultra high vacuum (UHV) contain only ma- UHVC2: down to -269 °C (on demand)
terials that also meet the requirements of the ECSS (European Space
- UHV version (UHVS): -40 to +150 °C
regulations). Thus, each material has a maximum TML (Total Mass Loss)
value < 1% and a maximum CVCM (Volatile Mass Losses) value < 0.1 %. • Rotatory encoder with switching cam
You will receive your UHV motor, double-wrapped and vacuum sealed.. • Linear limit switches for stroke limi-
tation
• Temperature evaluation with K-type
• Mounting position: any
VSS/VSH • Lifetime (worst case)
100 000 strokes min.
Options
• VGPL precision planetary gear
54 / 55 Edition 2018 November

LA – data sheet
LA – data sheet
LA Linear Actuator EXTREME
Extreme
Vacuum Classes Linear Actuator LA 25.200.x-y-z Front View

R
sing at phytron
Thermocouple
resistant up to
First outgas-
TML CVCM
temperature
Conditioning
components
class [hPa]
Radiation-
Winding
45°
K
[%] [%]
Vacum
N
[J/kg]
of the
[°C]
O
UHVS -40...+150 10 -11
K type 10 6
yes yes <1 <0.1
solid lubrication
90°
1) 2)
UHVC1
Cryo 1 -196...-501) 10-11 K type 106 yes – 2) – –
M
solid lubrication
1)2)
UHVC2
Cryo 2 -269...-501) 10-11 K type 106 yes – 2) – –
solid lubrication
1 2
) Short-term tests at room temperature are possible ) First outgassing is optional
25° 25°
Linear Actuator LA 25.200.x-y-z
P
Linear Actuator LA 25.200.x-y-z with Gear
H
C
P
A
H
C
L
C
E
D
G
B1
F
Dimensions / Electrical and Mechanical Characteristics D
Mechanical F
Electrical Characteristics B1
Characteristics
LA
Standard
max. frequency
max. operating
Rresistance/
max. spped
Inductivity/
force max.
Phase IN2)
(full step)
Current/
200-steps
voltage
Phase
Phase
mass
Dimensions in mm
AWG
4 lead
parallel Dimensions
A Ω mH VDC kg N mm/s Hz A B1 C D E F G H K L1) M N O P R Stepper Dimensions in mm Mass
Gear Force Frequency max.
Gear motor Speed max. [mm/s]
stage max. [N] [Hz] (full step)
25.200.1.2 1.2 1.1 0.475 24 26 0.23 10 1.5 300 28 92.5 26 1 3 11...24 5 22 33 14 4 2.8 38 2 2.6 size A B1 C D E F G H K L M N O P (motor and gear) [kg]
1)
Tolerance ±0.02 2)rated current: at UHVS: 1.2 A; at UHVC1 and UHVC2: 1.5 A VGPL 22 25 5:1 30 0.3 300 28 112.8 26 1 3 11...24 5 22 33 14 4 2.8 38 2 0.320
All values given above refer to room temperature and atmospheric pressure.

56 / 57
LA-06-11-2018_A005_MOO.indd 56 21.10.19 08:41

LA –data sheet
LA Linear Actuator EXTREME
Extreme
Motor Connection
A yellow
red
B
W1 W3
4-lead Ni - (magnetic)
SPACE
bipolar
control W4 W2
blue CrNi +
C green
D
windings parallel
ENG www.phytron.eu/ phy SPACE
Stepper motor connection Thermocouple connection Wire length: 500 mm
Control Electronics for Vacuum Application: phy MOTIONTM Limit Switch Connection
Modular stepper motor controller for in-vacuum applications phy SPACETM

Stepper Motor Series for SPACE applications,
The phy MOTIONTM controller is ideally equipped for the
demands of in-vacuum projects. Beside the encoder
rotatory
monitoring
+24 VDC without colour mark
Standard and Customised Solutions
In Focus
rotary encoder violet
evaluation (differential incremental encoder with qua-
limit switch + black
drature signals, absolute encoder acc. to SSI standard,
BiSS- and EnDat-encoder) a resolver and thermocouple
linear
monitoring
+24 VDC white With 30 years of space heritage and over 1000 Our phy SPACETM stepper motors are cost-
evaluation of each axis is possible for monitoring of the limit switch – brown motors in space we know how to optimise efficient, clean and reliable even within radiation resistance
vacuum
driven motors. This functions can be integrated as opti- weight, power consumption, thermal dissipa- extreme environments. The phy SPACETM se-
motor tion and stray magnetic flux without sacrifi- ries is developed and built to resist vacuum,
onal submodules of each axis – in addition to the default
limit switch evaluations of each axis. The better part of cing precision or reliability. vibrations, low/high temperature and radiati- Standard
cabling effort is eliminated because the power stages TM on while maintaining high performance, pre-
The limit switches are used to monitor the stroke limi- phy SPACE represents a standard stepper • 2-phase stepper motors
are already integrated. cise positioning, long life.
tation. The offset can be set with the switching cam as motor series for SPACE applications. This
• Holding torques from 3.1 to 420 mNm
a rotatory encoder. series comes with features essential to usa-
without gearing
ge in extreme environments. Beyond that it
is also the basis for customised projects - to • Diameters from 20 to 57 mm
All illustrations, descriptions and technical specifications are subject to modifications; no optimise motor-load coupling. • 200 steps (1.8° per full step)
responsibility is accepted for the accuracy of this information. • Designed for high shock and vibration
loads
Ordering Code • 4 leads parallel
• Preconditioned, protection IP 20
• Embedded K-type thermocouple
Size
Step
t*)
s
Type
Gea
clas
rren
The variable elements of • Ambient temp. -40 °C... +120 °C

the product are displayed Highlights
um
d cu
• Up to +200 °C (winding)
Vacu
in colour. You will find all rele-

Rate
• Radiation up to 106 J/kg

vant performance Performance & Lifetime
Ordering Code data, dimensions and • Bake-out temperature up to 200 °C (24 h)
LA 25 . 200 . 1,2 - GPL5 - UHVS Phytron phy SPACETM motors are based on a technology that can also be
key figures under the • Outgassing TML <1 %, CVCM <0.1% (at
found in the most challenging projects of our time. From a variety of sa-
Options following QR code. <125 °C)
tellites up to the Mars rover Curiosity: Phytron motors drive applications
We will happily in distant worlds - highly accurate, reliable and durable. Driven within Options
Size 25 Other sizes in progress advise you! their specification range, high-quality components and a proven design
make sure: These motors won’t let you down!
• “Light weight“ upgrade (Titan)
Gear GPL5 VGPL22.1 precision planetary gear 5:1
– no gear • “Space-testing“ upgrade (vibration,
Phytron GmbH shock, thermal cycling)
Vacuum class UHVS Ultra high vacuum dry coated bearing
UHVC1 Ultra high vacuum cryo temperature down to liquid Nitrogen Phone +49 8142 503-0 Cleanliness • Winding cold redundant
UHVC2 On demand:
Phytron motors for use in space contain only materials that also meet the • For Cryo applications up to -269 °C
Ultra high vacuum cryo temperature down to liquid Helium
E-Mail info@phytron.de requirements of the ECCS (European Cooperation for Space Standardisa- Customised Solutions
tion). Thus, each material has a maximum TML (Total Mass Loss) value
Phytron GmbH of 1% and a maximum CVCM (Collected Volatile Condensable Materials) • Special designs based on the
*) Rated current: at UHVS: 1.2 A value of 0.1 %. You will receive your space motor, double-wrapped and phy SPACE series
at UHVC1 and UHVC2: 1.5 A
Industriestraße 12 – 82194 Gröbenzell vacuum-sealed. • Gear
T +49-8142-503-0 F +49-8142-503-190

58 / 59 Edition 2019 September
phy SPACETM – data sheet phy SPACETM – data sheet
phy™Space SPACE
Space
phy SPACETM Stepper Motor
Structure design Preconditioning

TM
The structure design of the phy SPACE motors presents an optimum of lightweight, stiffness and sur- The selected materials and components are outgassed by a Phytron process at up to 200 °C in vacuum
face protection. As is commonly done in high-vacuum class all structural elements such as housing, chambers, so that outgassing materials cannot deposit in the ball bearings or inside the motor. This way
flanges and shafts are made of stainless steel. Even the standard version in stainless steel is optimised we provide a minimum molecular contamination of the surrounding system so that the motors can even
in terms of weight: The quadratic flange is reduced to flange lugs and the flanges are hollowed to save operate close to optical systems.
additional weight. In order to save even more weight the phy SPACETM comes with the option for a „light- vacuum
weight“-material like titanium.
Bearings Handling and Storage

The shock and vibration loads of a rocket launch can stress or damage the ball bearings significantly - re- phy SPACETM motors are primarily designed for use in a vacuum. For this reason the motors must always
sulting in reduced life under certain circumstances - when the motor hasn‘t even been put into operation. be handled under controlled conditions: On the ground at 20 °C +/-10 °C and relative humidity <=50%,
The phy SPACETM standard motor is equipped with special ABEC 5 bearings. A duplex bearing assembly in clean rooms and clean boxes. Long-term storage is permitted only in unopened original phytron pa-
in the front flange dissipates the vibration loads safely into the housing structure. Especially when in a ckaging. After storage, or not rotating for more than 6 months, a „running-in“ is highly recommended
vacuum, unlubricated ball bearings can be affected by „cold welding“, and thus degrading and even bin- in order to distribute the grease evenly again. The motors are to be handled with suitable gloves. Since
ding the bearings. the rotor is magnetic, it must be handled in a clean environment so that no metal particles can be pulled
through the opening at the at the rear of the motor into the motor. Particles in the motor lead to an im-
pairment of operation, the lifetime, or even failure of the motor due to binding.
Adhesives Service, Consulting and Customising

The adhesives used are qualified for space applications according to ECSS Q-70-02A. They represent an opti- Of course we are happy if our standard already fulfills your application’s needs! Although our phy SPACETM
mum of strength, ductility, low outgassing rates and thermal resistance. The outgassing rates (TML, CVCM) series integrates our application experience of the last decades - sometimes the standard is just not
comply with the European Space Standards and American space standard. enough. We offer to create customised solutions to make our motor a perfect fit for your application,
because sometimes even small changes make the difference.
Radiation Resistance
The phy SPACETM motors are designed for radiation of up to 106 J/kg for use in space applications. A
Road-Map & Milestones
motor not designed for radiation will not only suffer degradation of the insulation and the adhesives - es-
pecially the grease of the ball bearing reducing the efficiency and will eventually cause the motor to fail.
Phytron project partnership: receive the perfect space motor for your application.
radiation resistance
Start
customer
Test by Test by Qualification Release
Customising? no Customer Customer by Customer of QM
yes
yes
Temperature Management
documents
Standard Modified Spec Final Spec + ICD EIDP+ EIDP + EIDP+
All materials selected for the phy SPACETM motors can withstand a short-term winding temperature of up to Spec + Offer + Offer Offer (DML if requ.) CoC to spec CoC to spec CoC to QM
200° C. Due to the lack of convection in a vacuum, the motors can heat up very quickly and often work
at a high temperature level - depending on the duty-cycle. In our phy SPACETM motors we integrate a
thermocouple to allow monitoring of the exact winding temperature. This is how you protect your motors Engineering Qualification
high temperature
Order ref. to
motors
from overheating. Request
Offer
BreadBoard
Model Model same Flight Model
(BB) batch FM
(EM) QM
phytron
Competence Production, Test, Pre-qualification Production, test and

Modification
Center of (BB), (EM), QM pre-qualification of FM
60 / 61
Edition 2019 September / DS-086-A013 EN / 59 www.phytron.eu Edition 2019 September / DS-086-A013 EN / 60 www.phytron.eu
phy™Space SPACE
Space
Technical Characteristics phy SPACETM 19-2 to 56-2 Stepper Motors

45°
K
Standard
 Upgrade Options N
M
Number of steps / step angle 200 / 1.8 °
Physical step accuracy (non accumulating) 3 to 5 %
4x 90°
Speed (typical for continuous operation) 400 rpm
General Characteristics
Preferred direction clockwise (facing the motor shaft)
ABEC7 / Duplex (front)+ floating

Bearing quality / arrangement
bearing (rear)
L g6
Lubrication space grade compatible non / dry phy SPACETM 19-2 to 42-2
G g5
A
K
Housing stainless steel
 „light weight“ titan
6x 60°
30°
Protection class IP 20
K
6
Expected lifetime (typical) 20 x 10 revolutions
M
Operating voltage up to 48 V D N
Control bipolar E
C
Leads: amount / wiring / wire exit 4-leads bipolar / parallel / axial
 cold redundant
Electrical
F1 B
Lead insulation Kapton
Temperature sensor type K

phy SPACETM 52-2 and 56-2
Dielectric strength >500 VAC with 50 Hz
Insulation resistance (depending on diameter) >100 MΩ with up to 500 VDC

Dimensions / Electrical and Mechanical Characteristics
Pre-Conditioning first outgassing by phytron
Electrical
Cleanliness
CVCM (Collected volatile condensable materials) at 125° < 0,1 % Mechanical characteristics
TM characteristics
phy SPACE
TML (Total Mass Loss) at 125° <1 % Standard 2)
Max. operating
Loads
Rotor inertia
200-step
Resistance/
Power-OFF
5)
Current/
phase IN
1)
Holding
4)
3)
torque
voltage
Dimensions in mm
AWG
torque
4 lead
phase
Magnetic emission
Mass
upon request
parallel axial radial
Surrounding Environment vacuum (UHV) bipolar
atmosphere (with restrictions) A Ω VDC mNm mNm kg cm2 N N g A B C D E F1 Gg5 K Lg6 M N
Radiation resistant up to a dose of 106 J/kg 0.6 2.1

19–2 28 3.8 0.9 0.0009 10 15 70 20 34 10.5 1.5 2 7.5 2.5 32 14 27 2.2
1.2 0.63
Environemntal
Environment temperature (operating) -40...+120 °C higher temperature upgrade/
Environment temperature (non operating) -70...+140 °C

 Cryo temperature upgrade
25–2
0.6
1.2
3.25
0.95
28
26
13 2 0.0025 15 25 100 26 36 10.5 2.5 2.5 9.5 3 38 14 33 2.7
Temperature max. (winding) max. +200 °C 0.6 4.6

32–2 26 50 3 0.01 30 45 211 33 48 11 2.5 3 11 4 47 18 42 3.2
1.2 1.25 48
Environment (storage) +10...+50 °C; original packing
1.2 1.7 24
42–2 140 5 0.045 30 50 425 43 60 16 2.5 3.5 16 5 62 22 54 4.2
Humidity (max.) <=50 % 2.5 0.34 22
1.2 2.6 24
Vibration GRMS 20 52–2 450 12 0.15 65 100 900 53 75.5 17 1 5 21 6 75 38 66 5.2
2.5 0.6 22
Test:
standard 1.2 3.9 24
electric / mechanic / dynamic / climate 56–2 500 50 0.24 50 80 970 57 70 16.5 2.5 4.5 22 6 77 38 68 5.2
2.5 0.8 22
Test
Test: Vibration / Shock / Thermal Vacuum Cycling –

 „space-testing“ 1)
Holding torque in bipolar mode with parallel windings. 4)
Differently with redundant winding
EIDP (End Item Data Package) standard Two phases on at rated current 5)
Max. operating voltage of the power stage (intermediate circuit
2)
Axial radial loads are for mounting purposes only. A flexible coupling must be voltage)
used in operation. All values given above refer to room temperature and
3)
The use of titanium parts reduces the overall weight by 20 %. atmospheric pressure. Other sizes available upon request
62 / 63
phy™Space SPACE
Space
Option: Shaft Design Dimensions Torque Characteristics phy

phySPACE
SPACE32-2.1,2
19-2.0,6 phy SPACE 25-2.1,2
Half
Halfstep
stepmode
mode Half step mode
3
0.3 603 1.2 12
[W]
[mNm]
Power [W]
Torque [mNm]
Power [W]
Torque [mNm]
Stepper motor Dimensions in mm
Power
2.5
0.25 50
2.5 1 10
Torque
Size G1 H I T (U = 48 V) T (U = 48 V)
G1
I
H
2
0.2 402 0.8 8
phySPACE 19 2.5 2 4.5
T (U = 48 V)
1.5
0.15 30
1.5 0.6 6
phySPACE 25 3 2.5 6.5
1
0.1 201 0.4 4
phySPACE 32 4 3.5 8 PSHAFT (U = 48 V)
PSHAFT (U = 48 V)
phySPACE 42 5 4 13 0.5
0.05 10
0.5 PSHAFT (U = 48 V) 0.2 2
phySPACE 56 6 5 18.5 00 00 0 0
00 0.5
0.5 11 1.5
1.5 22 2.5
2.5 33 3.5
3.5 44 0 0.5 1 1.5 2 2.5 3 3.5 4
Frequency
Frequency[kHz]
[kHz] Frequency [kHz]
00 75
75 150
150 225
225 300
300 375
375 450
450 525
525 600
600 0 75 150 225 300 375 450 525 600
More shaft options upon request. Speed
Speed[rev./min]
[rev./min] Speed [rev./min]
phy SPACE 32-2.1,2 phy SPACE 42-2.2,5

3 60 6 120
Power [W]
Torque [mNm]
Power [W]
Torque [mNm]
Derating - Duty-Cycle-Design for Applications in Vacuum 2.5 50 5 100
2 40 4 80 T (U = 48 V)
Motors operating in a vacuum heat up very quickly depending on their duty cycle. Driven with nominal current the maximum temperature
will be reached within several minutes. Therefore it is necessary to monitor the motor‘s temperature (K-element) or to design a duty cycle T (U = 48 V)
1.5 30 3 60
with enough off-time to always keep the motor a safe temperature level.
PSHAFT (U = 48 V)
The shown curve is set at an environmental temperature of 20 °C. To give you an idea of how the chosen current influences the motor 1 20 2 40
PSHAFT (U = 48 V)
temperature we drew two curves of a motor similar to the phy SPACETM 56. Driven with 400 rpm at 50 % of the nominal current, the motor
takes longer to heat up due to less ohmic losses then driven with the full nominal current. 0.5 10 1 20
The third curve (phy SPACETM 32-2) with 0.5 nominal current and 200 rmp only leads to a steady state temperature within the safe tempe- 0 0 0 0
rature limits. 0 0.5 1 1.5 2 2.5 3 3.5 4

Frequency [kHz]
0 0.5 1 1.5 2 2.5 3 3.5 4
Frequency [kHz]
A higher rotational speed increases the magnetic losses. Therefore high speeds should be avoided as far as possible to reduce heat losses 0 75 150 225 300 375 450 525 600
Speed [rev./min]
0 75 150 225 300 375 450 525 600
Speed [rev./min]
and to protect the bearings.
phy SPACE 56-2.2,5
The cooling down speed during the off-time depends on the temperature delta in between the current motor temperature and the envi- Half step mode
18 300
ronmental temperature and the connected structure‘s thermal capacity.
Power [W]
Torque [mNm]
T (U = 48 V)
Winding temperature (in vacuum), environment 20 °C 15 250
°C
200 short time
12 200
180 operation only 9 150 PSHAFT (U = 48 V)
160 6 100
140
3 50
120 phy SPACE 56-2

after 300 min. steady-
phyS PACE 56-2 state temperature 0 0
100 0 0.5 1 1.5 2 2.5 3 3.5 4
Frequency [kHz]
80 continuous operation 0 75 150 225 300 375 450 525 600

phy SPACE 32-2 Speed [rev./min]
possible
60
40
20
Motor Temperature Sensors: K-type Thermocouple
0
0 10 20 30 40 50 60 70 80 min
The insulated temperature sensor in Phytron motors is integrated in the motor windings. The response time to temperature changes of
the windung is very short, compared to temperature sensors mounted outside the motor housing. The temperature is measured all the
1/1 nominal current, 48 V, 400 rpm cooling down time (even if only one motor phase is powered at a time), because the sensor is always mounted between the phases.
1/2 nominal current, 48 V, 400 rpm cooling down
1/2 nominal current, 48 V, 200 rpm
64 / 65
phy™Space SPACE
Efficient Customising - the Perfect Fit Tailored Stepper Motors for Space Applications
We proudly contribute to projects of:

Mars rover CURIOSITY for NASA (2011)
Phytron stepper motor focuses laser and the analysis ca-
mera
• Focuses the laser light and the analysis camera inside
the ChemCam instrument on the sample.
• Excels in reliability, durability, vacuum compatibility
and minimal outgassing rates.
• Optimised for mechanical friendly smooth running
and is capable of precise positioning even without
feedback or complex electronics
Mars rover CURIOSITY - ChemCam
image: NASA
JUNO (2011)
Mirror rotation in Ultraviolet Imaging Spectrograph
Tailored Stepper Motors for Space Applications • Phytron‘s stepper motor : VSS 32
• Instrument: http://adsabs.harvard.edu/
abs/2008AGUFMSM41B1678G
BepiColombo - MERTIS (due to launch in 2015)
• Mission: http://www.nasa.gov/mission_pages/juno/
main/index.html
MErcury Radiometer and Thermal Infrared Spectrometer
• NASA / ESA
• Instrument: http://www.dlr.de/os/desktopdefault.aspx/
tabid-6956/ Juno
image by NASA/JPL
• Mission: http://www.esa.int/Our_Activities/Space_Sci-
ence/BepiColombo_overview2
• For: Polish Academy of Science (PAS), DLR, ESA
Bepi Colombo image: NASA
MAVEN (2013) MIRIS (2010)

Launch date: Nov. 18, 2013; mission target: mars - explore Multi-purpose infrared imaging system (MIRIS)
its upper atmosphere; orbit insertion date: Sept. 22, 2014
• Grating flip mechanism, 90° deflecting angle moving in • Instrument: http://www.isas.jaxa.jp/home/rikou/koga-
hard end stops ta_eisei/symposium/2nd/koto/07.pdf
• Cleanliness for optics • For: Astronomy and Space Technology R&D Division,
Korea Astronomy and Space Science Institute
• Motor: size 25, hybrid stepper 200 steps/rev
• Gear: integrated planetary gear ratio 50:1, 90 deg
travel
• Structural parts titanium, hybrid bearings, lubrication LASP MAVEN
• Titanium coupling: compensation of an axial length image: NASA/Goddard Space Flight Center
reduction during deformation without additional stress
• For LASP / NASA
66 / 67
phy™Space SPACE
Space
Tailored Stepper Motors for Space Applications Tailored Stepper Motors for Space Applications
EnMAP mission Rosetta - Cosima (2004)

Shutter calibration mechanism as part of the scientific Cometary Secondary Ion Mass Analyser
payload of the German EnMAP mission.
• Motor: stepper motor VSS19
• Customised titanium gear shaft for low weight and
strength • Instrument: http://www.mps.mpg.de/de/projekte/rosetta/cosima/#instrument
• Tailored magnet arrangement to minimise stray • Mission: http://www.esa.int/Our_Activities/Space_Science/Rosetta
magnetic flux • For: Max-Max-Planck-Institut, Extraterrestrische Physik München
• Redundant windings cater for loss of primary coils
• Harmonic Drive gears for space conditions
• Duplex bearings to better absorb shock and vibration
• Central housing configuration for optimised force STEREO (2006)
transmission (hybrid assembly technology) The sun in 3D
• For: Kayser-Threde and HTS
• Mission: http://www.nasa.gov/mission_pages/stereo/main/index.html
• For: NASA + The Johns Hopkins University
XMM-Newton - EPIC (2000)

European Photon Imaging Camera (EPIC)
• Instrument: http://sci.esa.int/xmm-newton/31281-instruments/?fbodylongid=774
A perfect fit for EADS Astrium. • Mission: http://xmm.esac.esa.int/
High precision positional actuator for the • For: Max-Max-Planck-Institut, Extraterrestrische Physik München, ESA
X-Band Downlink Antenna for the KOMPSAT S/C:
• Customised titanium main structure for low weight
and optimal strength Cassini-Huygens (1997)
• Integrated Harmonic Drive gear unit Exploring Saturn
• Duplex bearings to withstand shock and vibration • Mission: ESA: http://www.esa.int/Our_Activities/Space_Science/Cassini-Huygens
• Special lubrication system to prolong lifetime • Mission: NASA: http://www.nasa.gov/mission_pages/cassini/main/
• Customised leadwire exit to meet project constraints • For: Max-Planck-Institut, Heidelberg, ESA, NASA
• Motor model endurance tested in vacuum and N2
atmosphere (bearings, lubrication system, gears)
MOS-IRS-P2 (1996)
Indian Remote Sensing Satellite-P2
• Mission: https://earth.esa.int/web/guest/missions/3rd-party-missions/historical-missions/
irs-p3
• For: DLR
SOLACES (2003)
• Stepper motor with 200 steps/revolution (1,8°)

• Designed for 300 N axial force
• Holding torque 70 mNm / driving torque 60 mNm
• Spindle system, non-magnetic
• Special grease; designed for ultra high vacuum at -50 °C
to +40 °C
• For: IPM Freiburg
68 / 69
phy SPACETM – data sheet
th
phy™Space SPACE
Our
Space
Electrical Connection
motor is
A yellow on duty
on mars.
red
B
W1 W3
Standard
4-lead
bipolar
control W4 W2
C blue
green
D
Windings parallel
All illustrations, descriptions and technical specifications are subject to modifications;

no responsibility is accepted for the accuracy of this information.
Ordering Code
The variable elements of

CONFIGURATION
t
d
or le er
n F1
n Ti
rren
Type
ngth
n re
the product are displayed AND OTHER DATA

Mot Diamet
Optio
Optio
d cu
Optio
in colour.
Rate

performance data, dimensi-
Ordering code phy Space 43 - 2 - 2,5 - Ti - red - F1
ons and key figures under
Options
the following QR code. In phySPACE
Diameter - Motor size 19 - 2 offer other components
25 - 2 (gearboxes, feedback systems,
32 - 2
42 - 2
52 - 2 broad customization options
56 - 2 (temperature,
Rated current (A/Phase) 0,6 for phy SPACE 19 to 32 radiation,
1,2 for phy SPACE 19 to 56 vacuum,
2,5 for phy SPACE 42 to 56
design, etc.).
Option Ti Titanium housing We will happily
advise you!
Option red Winding cold redundant
Option F1 Shaft design flat (front)

Phytron GmbH NASA
Mars Rover
Phone +49Phytron
8142 503-0
GmbH
Perseverance
E-Mail info@phytron.de
T +49-8142-503-0 F +49-8142-503-190
Edition 2019 September / DS-086-A013 EN / 69 www.phytron.eu

70 / 71
Your contact to Phytron
Thanks to our wide network of agencies,
we are available for you in over 20 countries.
Technical support and service Support hotline (Mon-Fri 9AM to 5PM CET, landline tariff)
Talk directly to our experienced service technicians to
optimally set up your Phytron products or to identify
Phone +49 8142 503-252
the most suitable service or repair measures: E-mail service@phytron.de
72 / 73
phytron international phytron international
Representatives PHYTRON
Representatives
Germany International
PLZ 0/1/2/38-39/98-99 PLZ 30-37/4/5/6/97 Korea Singapore

Hr. David Raabe Phytron GmbH Hr. Philipp Alexander Warthorst Phytron GmbH Mr. Jason Yoon Advanced Technology Corp. Mr. Andrew Tan Unimotion Controls Pte. Ltd.
d.raabe@phytron.de Industriestr. 12 p.warthorst@phytron.de Industriestr. 12 jyoon@atc4u.co.kr 307, Bizenter, SK Techno Park umccst@singnet.com.sg BLK 2021, #04-204
Tel +49 8142 503 256 82194 Gröbenzell Tel +49 8142 503 255 82194 Gröbenzell www.atc4u.co.kr 190-1 Sangdaewon-Dong Tel +65 635377-90 Bukit Batok St 23,
Mobil +49 1578-503 4990 GERMANY Mobil +49 1578-503 4987 GERMANY Tel +82 31 703-3372 Jungwon-Gu Fax +65 635377-39 Bukit Batok Industrial Park A
Fax +82 31 703-3376 462-807 Gyeonggi-Do 659526 Singapore
Seongnam-City SINGAPORE
PLZ 7/86-89 PLZ 80-85/90-96 KOREA
Hr. Marco Unrecht Phytron GmbH Hr. Andreas Mayer Phytron GmbH Slowenia
m.unrecht@phytron.de Industriestr. 12 a.mayer@phytron.de Industriestr. 12 Malaysia
Tel +49 8142-503 107 82194 Gröbenzell Tel +49 8142-503 109 82194 Gröbenzell Mr. Brane Ozebek DOMEL d.o.o.
GERMANY Mobil +49 172-820 3777 GERMANY Mr. Ng Shan Wee Advancemation Technology Sdn. Bhd. brane.ozebek@domel.si Otoki 21
advancemation@yahoo.com No. 27, Jalan TPP 1/11 www.domel.si 4228 Zelezniki
Tel +60 3 8060 6808 Taman Industri Puchong, Bt 12 Tel +386 45117-358 SLOVENIA
Fax +60 3 8060 7808 47100 Puchong, Selangor Fax +386 45117-357
MALAYSIA
International
Spain
Netherlands/Belgium (Flanders)
PLZ 10-12/15-19/2/3/8/9 Mr. Jose M.a Sitges Carreño Sinerges Tecmon SA.
Austria France/Belgium (Walloon) PLZ 4-7/13+14 jmsitges@sinerges.com Ronda de Santa Eulalia, 35-37
Mr. Frans Nijman Morskate Aandrijvingen B.V. www.sinerges.com Naves 2 - 3
Hr. Andreas Mayer Phytron GmbH Mr. Bernard Bizeul Z.A.E du Parc frans.nijman@ Oosterveldsingel 47A Tel +34 93 6633-500 08780 Pallejà (Barcelona)
a.mayer@phytron.de Industriestr. 12 bbizeul@tsa.fr 6, rue Condorcet morskateaandrijvingen.nl 7558 PJ Hengelo (Ov) Fax +34 93 6633-501 SPAIN
www.phytron.de 82194 Gröbenzell www.tsa.fr 95157 Taverny, Cedex www.morskateaandrijvingen.nl NETHERLANDS
Tel +49 8142 503 109 GERMANY Tel +33 1 30408-130 FRANCE Tel +31 74 - 760 11 11 Turkey
Fax +49 8142 503 190 Fax +33 1 30408-145 Fax +31 74 - 760 11 19
Mr. Ahmet Üzümcü YRM Otomasyon as.
Belarus Great Britain/Ireland Poland main@yrmotomasyon.com Atalar Cad
www.yrmotomasyon.com Dolunay Sok. No: 5
Mr. Nikolay Kulichok DEMS-Energo Mr. Graham Wingate McIennan Servo Supplies Ltd. Hr. David Raabe Phytron GmbH Tel +90 216 51722-70 34862 Kartal, Istanbul
n.kulichok@dems.by Smolyachkov st. 16 sales@mclennan.co.uk Unit 1, The Royston Centre, d.raabe@phytron.de Industriestr. 12 Fax +90 216 51722-73 TURKEY
www.fek.by/en office 2, floor 3 www.mclennan.co.uk Lynchford Lane Tel +49 8142 503 256 82194 Gröbenzell
Tel +375-17-29043-00-4221 220005 Minsk Tel +44 1252 531 444 Ash Vale, GU12 5PQ Mobil +49 1578-503 4990 GERMANY USA/Canada/Mexico
Fax +375-17-29043-00 BELARUS Fax +44 1252 531 446 GREAT BRITAIN
Mr. Wahid Lahmadi Phytron, Inc.
Russia
China India wahid@phytron.com 600 Blair Park Road
Mr. Alexander G.Gordyuk Microprivod Ltd. www.phytron.com Suite 220
Mr. Gao Wei Suzhou Servo Dynamics Co. Ltd. Mr. Sunil Lamba Elkay International (Europe) B.V. info@microprivod.ru 56 (bldg.32) Shosse Enthus. 1-3 Tel +1-802 872-1600 Williston, VT 05495
info@servodynamics.com.cn 4th Floor, Block No.1 sunil@elkayintl.com Schipholweg 103 www.microprivod.ru 11123 Moscow Fax +1-802 872-0311 USA
www.servodynamics.com.cn ISND Holding Ind. Park www.elkayintl.com 2316 XC Leiden Tel +7 495 221 40 52 RUSSIA
Tel +86 512 8207-9127 1128 East Jiangxing Road Tel +31-71-5249290 Fax +7 495 221 40 52
Wujiang Economic Development Zone NETHERLANDS
Fax +86 512 8207-9333
215200 Suzhou
PR CHINA Sweden/Norway/Finland
Israel Mr. Oscar Nyström OEM Motor AB
Czech Republic/Slovakia info@motor.oem.se Fredriksbergsgatan 2
Mr. Ran Tamir Techniran Ltd 57392 Tranås
www.oemmotor.se
Mr. Radek Kanovsky Raveo s.r.o ran@techniran.co.il 16, Bareli St. Suite 12 SWEDEN
Tel +46 75 242 4400
info@raveo.cz Trida Romase Bati 1851 www.techniran.co.il P.O. Box 855 Fax +46 75 242 4449
www.raveo.cz 765 02 Otrokovice Tel +972-54-2809111 Tel-Aviv 6936467, ISRAEL
Tel +420 577 700 150 CZECH REPUBLIC
Switzerland
Denmark Italy Hr. Marco Unrecht Phytron GmbH
m.unrecht@phytron.de Industriestr. 12
Mr. Björn Davidson GCM A/S Mr. Guido Giorgi Vacuum FAB Srl. www.phytron.de 82194 Gröbenzell
bd@gearcentralen.dk Redstedsgade 15 info@vacuumfab.it Via Asilio 74 Tel +49 8142-503 107 GERMANY
www.gearcentralen.dk 6400 Sønderborg www.vacuumfab.it 20010 Cornaredo (Mi) Fax +49 8142-503 190
Tel +45 74 42 18 64 DENMARK Tel +39 02 09036 3318 ITALY
Fax +45 74 42 18 94 Fax +39 02 09036 6186
Representatives / 2019-10-07 EN / 71 www.phytron.eu Representatives / 2019-10-07 EN / 72 www.phytron.eu

74 / 75
10/21
Phone +49 8142 503-0

EN 9001 EN 9100
Fax +49 8142 503-190 certified certified
E-mail info@phytron.de
Phytron GmbH, Industriestr. 12, 82194 Groebenzell, Germany
www.phytron.de

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Phytron Stepper Motors –

Precision for challenging

for challenging applications

Precise. Clean. Resistant.

Catalogue / 10-2019 EN / 2 www.phytron.eu Catalogue / 10-2019 EN / 3 www.phytron.eu

ZSS Stepper Motors

4 / 5 Edition 2019 January

ZSS Stepper Motor INDUSTRIAL

E M W1 W3 The rated current is defined for full step operati-

Alternative windings such as 4-lead are available on request:

ZSS Stepper Motor INDUSTRIAL

side view front view rear view ZSS 32 32 72 43 1 3 11 4 32 18 27 2.8

A B C D E F G K L M N O P ZSS 52 52 121 89 1.5 3.5 17.5 6 52 28 44 4.3

ZSS Stepper Motor INDUSTRIAL

Average mass inertia

Emergency stop torque

Emergency stop torque

Nominal torque (S5)

ZSS 26 64:1 140:1 • High efficiency

GPL 22 2.7 15 22 12 4 16 - 2 - 4:1

GPL 26 25 26 2.7 5 17 26 14 5 20 - 2 - 18:1 32:1 1: Continous operation

GPL 52 4 9 24 52 32 12 40 3 2 the maximum torque occuring has to be mul-

GPL 22 50 75 100 30 24 IP 44 IP 40 IP 44 29:1 50.1:1 1.6

Number of operations per hour

ZSS Stepper Motor INDUSTRIAL

ZSS Stepper Motor with HD Gear Dimensions and Mechanical Characteristics

Mass motor with gear

Max. permissible off

HD 05 to 14 50:1 5.4 0.4 - 3 0.8

ZSS – data sheet

Power [W]Power [W] Power [W]

Power [W]Power [W] Power [W]

delivered by the output shaft. 5 PSHAFT (U = 20 V)

Power [W]Power [W] Power [W]

Power [W]Power [W] Power [W]

ZSS 25.200.0,6 ZSS 33.200.1,2 ZSS 43.200.1,2 ZSS 57.200.2,5

Power [W]Power [W] Power [W]

Power [W]Power [W] Power [W]

ZSS 43.200.1,2 ZSS 57.200.2,5

Edition 2019 January / DS-090-A007 EN / 14

14 / 15 Edition 2019 January / DS-090-A007 EN / 14 www.phytron.eu

ZSS Stepper Motor INDUSTRIAL

Heat sink K1 or K2 for ZSS 19 to 57

Free wire ends FD

Edition 2019 January / DS-090-A007 EN / 15 www.phytron.eu

phyBASIC™ Stepper Motor INDUSTRIAL

Half step mode Half step mode

Dimensions / Electrical and Mechanical Characteristics

Frequency [kHZ] Frequency [kHZ]

Speed [rev./min] Speed [rev./min]

phy BASIC 56-2 / NEMA 23 phy BASIC 56-3 / NEMA 23

phyBASIC™ Stepper Motor INDUSTRIAL

Connectors and Mating Connectors

phyBASIC 20 JST B6B-ZR(LF)(SN) JST ZHR-6 JST SZH-002T-P0,5

phyBASIC 28 MOLEX 53253-0670 P/N MOLEX 51065-0600 P/N MOLEX 50212-8000

phyBASIC 56 JST S6B-XH-A-1 (LF)(SN) JST XHP-6 JST SXH-001T-P0,6

phyBASIC 86 Wire leads – –

Nema 8 Nema 11 Nema 17 / 23 Nema 34

of Size 25 / 32 / 42 (NEMA 11 / 14 / 17)