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IEC 62040-3
Uninterruptible power systems
Part 3: Method of specifying the performance and test requirements
Summary of testing:
MODEL: 120kVA
General remarks:
The test results presented in this report relate only to the object tested.
This report shall not be reproduced, except in full, without the written approval of the Issuing testing
laboratory.
"(see Enclosure #)" refers to additional information appended to the report.
"(see appended table)" refers to a table appended to the report.
When differences exist; they shall be identified in the General product information section.
Name and address of factory (ies) .......................... : Same as manufacturer
The equipment is on-line type uninterruptible power supply with step-sinewave o/p (line mode and battery
mode) for general supply of office equipment.
Model difference:
All models have the same constructions, circuit diagram and PCB layout. Only model name, appearance
and the parameter of some parts are different. All tests were performed on model 120KVA which means
the typical model.
The maximum operating temperature is 40C, Relative humidity 5 to 95%, no condensation allowed,
ambient storage temperature range of -15 to +55C in the protective package.
6 UPS tests --
6.1 Summary P
6.1.1 Venue, instrumentation and load P
6.1.1.1 Test venue P
A UPS shall generally be tested at the P
manufacturer’s premises and in accordance with
Table 3
6.1.1.2 Test instrumentation P
6.1.1.3 Test load P
Test load are performed as prescribed in the P
relevant test clause, with
- reference linear load P
- reference non-linear load P
6.1.2 Routine test Decided by manufacture and P
purchaser
6.1.3 Site test N/A
6.1.4 Witness test Decided by manufacture and P
purchaser
The load shall not exceed the rated continuous load N/A
of the complete UPS as configured on side, or
Test performed with reference test load as defined N/A
in 3.3.5
6.4 Type test procedure (electrical) P
6.4.1 Input – a.c. supply compatibility (see appended table) P
6.4.1.1 Steady-state input voltage tolerance (see appended table) P
6.4.1.2 Input frequency tolerance (see appended table) P
6.4.1.3 Inrush current (see appended table) P
6.4.1.4 Harmonic distortion of input current (see appended table) P
6.4.1.5 Power factor (see appended table) P
6.4.1.6 Efficiency (see appended table) P
6.4.1.7 Backfeed protection See separate report. P
6.4.1.8 Residual earth current See separate report. P
6.4.1.9 Stand-by generator compatibility test P
6.4.1.10 Electromagnetic compatibility See separate report. P
6.4.2 Output-Linear load (see appended table) P
6.4.2.1 Normal mode- No load (see appended table) P
6.4.2.2 Normal mode – Full load (see appended table) P
6.4.2.3 Stored energy mode – No load (see appended table) P
6.4.2.4 Stored energy mode – Full load (see appended table) P
6.4.2.5 3-phase unbalance (see appended table) P
6.4.2.6 DC component P
6.4.2.7 Load sharing test Provided P
6.4.2.8 Output overvoltage test (see appended table) P
6.4.2.9 Periodic output voltage variation test (see appended table) P
6.4.2.10 Overload and fault clearing capability P
6.4.2.10.1 Overload – Normal mode (see appended table) P
6.4.2.10.2 Overload – Stored energy mode (see appended table) P
6.4.2.10.3 Fault clearing capability – Normal mode (see appended table) P
6.4.2.10.4 Fault clearing capability – Stored energy mode (see appended table) P
6.4.2.11 Dynamic performance P
6.4.2.11.1 Normal to stored energy mode (see appended table) P
6.4.2.11.2 Stored energy to normal mode (see appended table) P
6.4.2.11.3 Normal to bypass mode – Overload (see appended table) P
6.4.2.11.4 Step load – Normal mode (see appended table) P
6.4.2.11.5 Step load – Stored energy mode (see appended table) P
TRF No. IEC62040_3B Page 13 of 54 Report No.: ES160513045S-1 Ver.1.0
IEC 62040-3
Clause Requirement + Test Result - Remark Verdict
a) initial measurement P
b) mode of operation P
c) tests P
d) measurements during test P
e) Final requirements P
f) Final measurements P
6.5.4 Operation See separate report. P
a) initial measurement P
b) mode of operation P
c) test P
d) measurements during testing P
e) final measurements P
f) final requirements P
6.5.5 Acoustic noise (See separate report) P
Measured when UPS operates at rated steady-state linear load under the following P
conditions:
- normal mode P
- stored energy mode P
6.6 UPS functional unit tests (where not tested as a complete UPS) N/A
6.6.1 UPS rectifier test N/A
6.6.2 UPS inverter tests N/A
6.6.3 UPS switch tests N/A
6.6.4 Stored energy / battery tests N/A
Measured data:
1、Balance load
Yv(%)<2 < 2.5 degree
balance load Va Vb Vc
% ᇫab ᇫbc ᇫca
Ph. a=b=c 100% 223.1
224.8V 224.1V 0.3% 0.1 0.3 0.4
Linear load V
2、Unbalance load
1) Ph. a=0,b=c=100% linear load
Yv(%)<2 < 2.5 degree
un alan e loa Va Vb Vc
% ᇫab ᇫbc ᇫca
Remark
Channel 1 - Output Current Phase A
Channel 2 - Input Current Phase A
Channel 3 - Output Voltage Phase A
Channel 4 - Input Voltage Phase A
Measured graph:
1) UPS run in normal mode, applying 100% linear load. Then cut off input, UPS transfer to battery. A few
seconds later, return AC input, UPS transfer to normal again.
2) UPS run in normal mode, applying 100% linear load. Then cut off input, UPS transfer to battery.
A few seconds later, return AC input with improper phase rotation, UPS can't transfer to normal and
alarm "Rectifier Phase Rotation Failed".
Then cut off input, and return AC input with proper phase rotation, UPS transfer to normal again.
2. Inrush current < 2.5X
1)Vbus=0 input voltage=187V Inrush current=23A 2)Vbus>0 input voltage=187V Inrush current=22A
3)Vbus=0 input voltage=230V Inrush current=21A 4)Vbus>0 input voltage=230V Inrush current=23A
5)Vbus=0 input voltage=272V Inrush current=20A 6)Vbus>0 input voltage=272V Inrush current=22A
2 2 2 2
3 5 7 9
THD 100 10 20 10 20 10 20 10 20
6.4.2.4 TABLE: - Output – Linear load: Stored energy mode – Full load P
Harmonic components measurement
Description of test conditions / test construction:
1)UPS runs in battery mode, applying 100 % reference test load to the UPS output, then measure output
voltage and its fundamental and harmonic components.
Load Harmonic Phase 1 Phase 2 Phase 3 -
(%) No. (dB) (dB) (dB)
100 3 0.1 0.2 0.2 -
5 0.4 0.3 0.4 -
7 0.3 0.3 0.2 -
TRF No. IEC62040_3B Page 24 of 54 Report No.: ES160513045S-1 Ver.1.0
IEC 62040-3
Clause Requirement + Test Result - Remark Verdict
>150%, 200ms
1) Output shorted, UPS shut down and alarm "Inverter Output Over Current", remove shorted circuit and
reset alarm, alarm "Inverter Output Over Current" cleared, turn on UPS to normal mode.
Output shorted, UPS shut down and alarm "Inverter Output Over Current", remove shorted circuit and reset
alarm, alarm "Inverter Output Over Current" cleared, turn on UPS to battery mode.
Measured graph:
Before waveform After waveform
20% to
230V/50 219.56 212.22
100% 220.766 219.437 213.836 212.870 3.15% 3.34% 2.99%
Hz 7 1
load
2) Step load from100% down to 20% linear load
2 2 2 2
3 5 7 9
THD 100 10 20 10 20 10 20 10 20
6.4.3.2 TABLE: - Output – Non-linear load: Stored energy mode – Full load P
- Harmonic components measurement
Description of test conditions / test construction:
UPS runs in battery mode, applying 100 % non-linear load to the UPS output, then measure output
voltage and its fundamental and harmonic components.
2 2 2 2
20 3
20 5
20 7
20 9
THD 100 10 10 10 10
Measured graph:
6.4.3.3.3.b TABLE: - Reference non-linear load steps – Normal mode > 4.0 kVA rating P
Description of test conditions / test construction:
1) Impact linear load as defined 33 %=> 66%=100 %=> 66 %=> 33% non-linear load with 230V/50Hz in
normal mode.
2) Check the transient response.
Measured graph:
1) Step load from 33% up to 66% non-linear load
Before waveform After waveform
220V/5 66%=100
221.425 220.428 219.406 218.633 214.534 215.290 1.27% 2.68% 1.87%
0Hz % load
3) Step load from100% down to 66% non-linear load
Before waveform After waveform
6.4.3.3.4 TABLE: - Reference non-linear load steps – Stored energy mode > 4.0 kVA P
rating
Description of test conditions / test construction: test repeated according to sub-clause 6.4.3.3.3.b
1) Impact linear load as defined 33 %=> 66%=100 %=> 66 %=> 33% non-linear load with 230V/50Hz in
battery mode.
2) Check the transient response
Measured graph:
1) Step load from 33% up to 66% non-linear load
Before waveform After waveform
Supplementary information:
An asterisk indicates a mark that assures the agreed level of surveillance.
Fig. 1 –Overview I
Fig. 2 –Overview II