HF 502 / HF 508 Series: Tank Mounted Return Line Filters
HF 502 / HF 508 Series: Tank Mounted Return Line Filters
HF 502 / HF 508 Series: Tank Mounted Return Line Filters
The main cause of anomalies in hydraulic systems has to It is also crucial to limit the presence of solid particles in
be attributed to the presence of contaminants in the fluid. the hydraulic circuit through a suitable filtering system,
The nature of the contaminant may be: gaseous, namely which is indispensable to maintain the project require-
air mixed with the fluid; fluid, it depends on water penetra- ments of the system over time and to keep running costs
ting the fluid; solid, therefore particles of various origins low.
and dimensions. The correct choice of a filter and its optimum position in
Customers who operate equipments are always focused the hydraulic system requires the same care and expe-
on obtaining the best possible performance, lower rience needed to choose all the other components.
energy consumptions and greater respect for the envi- The use of filters with larger filtering surfaces reduces, at
ronment. equal flow rates, the superficial contaminant load and
These characteristics can be attained by using top qua- therefore the filter's life is extended proportionally.
lity components in the hydraulic system for generating To maintain the maximum efficiency of the system, the fil-
and regulating the fluid power, which are also more sen- ters must have a clogging indicator showing the differen-
sitive to the presence of contaminants in the fluid. tial pressure on the filtering cartridge and to immediately
Starting from these requirements, we understand how point out when the cartridge needs replacing in order to
important and fundamental it is to prevent the presence prevent the by-pass valve from opening.
of air and water from mixing in the fluid tank by using dedi-
cated solutions.
The following factors should be analysed when choosing the ideal filter:
Ø The filtration degree required to protect the most sensitive component from contamination
Ø The points of the circuit in which the filters have to be installed
Ø The working pressure of the system
Ø The maximum flow rate and the type of fluid to be filtered
Ø The duty cycle
Ø The retention efficiency of the filtering cartridge
Ø The contaminant accumulation capacity of the filtering cartridge
Ø The working ambient temperature
Each filter used generates a pressure drop that increases continuously as time goes by. This pressure drop represents
an efficiency index of the filter itself.
When the hydraulic system is about to be assembled, all the components must be perfectly clean and the fluid has to be
added through a device complete with a filter.
During the test phase, it is advisable to run some work cycles at low pressure in order to create the best possible condi-
tions for all the components.
HF 502 / HF 508
TECHNICAL CHARACTERISTICS
The tank mounted filters HF 502 and HF 508 series are specifically designed to be directly connected on the return line
of hydraulic circuit to safeguard it from contaminating particles.
HF 508 series is available with double inlet port with SAE 3000 threads.
INDICATORS (4)
BY-PASS VALVE
By-pass setting 25 psi (1,7 bar)
ICAT014-002 002 1
HF 502 / HF 508
The total pressure drop of the filter is calculated by summing the pressure drop value in the housing to the one in the fil-
tering element.
In filters of HF 502 and HF 508 series in normal working conditions, the total Dp must not be more than 5.8 psi (0,4 bar).
To establish the values of pressure drop involved, the following pages provide some diagrams with curves referred to
the use of mineral oils SAE 10 with kinematic viscosity of 120 SSU (30 cSt) and density of 7.29 lb/gal (0,856 kg/dm3).
Calculation example
Filter HF502-30.239-AS-RP025-B17-GH-B-H-Z-XN-G-YN-K
Flow rate= 77 US gpm (290 l/min)
Kinematic viscosity: 120 SSU (30 cSt)
Oil density : 7.29 lb/gal (0,856 kg/dm3)
Filtering degree: 25 mm
If oil with different kinematic viscosity and different density is used, the values obtained from the diagrams will be re-cal-
culated considering the following indications:
1) The pressure drop of the housing is proportional with the oil density, therefore for oil with density different to 7.29
lb/gal (0,856 kg/dm3) the value of the Dp in the head-bowl will be:
2) The pressure drop of the element is proportional with the oil density and kinematic viscosity, therefore for oil with den-
sity different to 7.29 lb/gal (0,856 kg/dm3) and kinematic viscosity different to 120 SSU (30 cSt) the value of Dp in the ele-
ment will be:
01/07.2010
Now you sum the values of the pressure drop of the housing to the value of the pressure drop of the filtering element, al-
ways making sure the total Dp does not exceed the pressure limit of 5.8 psi (0,4 bar).
2 002 ICAT014-002
HF 502 / HF 508
The pressure drop values are directly proportional with The curves are obtained in the following conditions:
the specific weight of the fluid and do not affect the esta- Mineral oil type SAE 10
blishment of the total pressure drop of the complete filter. Kinematic viscosity 120 SSU (30 cSt)
Density 7.29 lb/gal (0,856 kg/dm3).
HF 502-10 HF 502-20
7,0 7,0
(101.52) (101.52)
6,0 6,0
(87.02) (87.02)
5,0 5,0
(72.51) (72.51)
4,0 4,0
(58.01) (58.01)
3,0 3,0
(43.51) (43.51)
2,0 2,0
(29.00) (29.00)
1,0 1,0
(14.50) (14.50)
0 0
0 10 20 30 40 50 60 70 80 90 100 0 20 40 60 80 100 120 140 160 180 200
(2.6) (5.3) (7.9) (10.6) (13.2) (15.8) (18.5) (21.1) (23.8) (26.4) (5.3) (10.6) (15.9) (21.1) (26.4) (31.7) (37.0) (42.3) (47.6) (52.8)
6,0 6,0
(87.02) (87.02)
5,0 5,0
(72.51) (72.51)
4,0 4,0
(58.01) (58.01)
01/07.2010
3,0 3,0
(43.51) (43.51)
2,0 2,0
(29.00) (29.00)
1,0 1,0
(14.50) (14.50)
0 0
0 50 100 150 200 250 300 350 400 450 500 0 100 200 300 400 500 600 700 800 900 1000
(13.2) (26.4) (39.6) (52.8) (66.0) (79.2) (92.5) (105.7) (118.9) (132.1) (26.) (52.8) (79.2) (105.7)(132.0)(158.5)(184.9)(211.3) (237.7)(264.1)
ICAT014-002 002 3
HF 502 / HF 508
(2)
(3)
(4)
(1)
(5)
(2)
(3)
0,4 0,4
(5.80) (5.80)
0,3 0,3
(4.35) (4.35)
0,2 0,2
(2.90) (2.90)
0,1 0,1
(1.45) (1.45)
0 0
0 10 20 30 40 50 60 70 80 90 100 0 20 40 60 80 100 120 140 160 180 200
(2.6) (5.3) (7.9) (10.6) (13.2) (15.8) (18.5) (21.1) (23.8) (26.4) (5.3) (10.6) (15.9) (21.1) (26.4) (31.7) (37.0) (42.3) (47.6) (52.8)
HF 502-20.201 / 20.280
0,5
(7.25)
(2)
(3)
(4)
0,4
(5.80)
(5)
0,3
(4.35)
01/07.2010
0,2
(2.90)
0,1
(1.45)
0
0 20 40 60 80 100 120 140 160 180 200
(5.3) (10.6) (15.9) (21.1) (26.4) (31.7) (37.0) (42.3) (47.6) (52.8)
4 002 ICAT014-002
HF 502 / HF 508
(6)
(5)
(7)
(6)
0,4 0,4
(5.80) (5.80)
0,3 0,3
(4.35) (4.35)
0,2 0,2
(2.90) (2.90)
0,1 0,1
(1.45) (1.45)
0 0
0 50 100 150 200 250 300 350 400 450 500 0 100 200 300 400 500 600 700 800 900 1000
(13.2) (26.4) (39.6) (52.8) (66.0) (79.3) (92.5) (105.7)(118.9) (132.0) (26.4) (52.8) (79.2) (105.7) (132.1)(158.5) (184.9)(211.3) (237.7)(264.1)
(7)
0,4
(5.80)
0,3
(4.35)
01/07.2010
0,2
(2.90)
0,1
(1.45)
0
0 100 200 300 400 500 600 700 800 900 1000
(26.4) (52.8) (79.2) (105.7) (132.1)(158.5) (184.9)(211.3) (237.7)(264.1)
ICAT014-002 002 5
HF 502 / HF 508
The curves are obtained in the following conditions: (1) 1 1/4 - 1 1/4 (4) 1 1/2 - 2
Mineral oil type SAE 10 (2) 1 1/4 - 1 1/2 (5) 2 - 2
Kinematic viscosity 120 SSU (30 cSt) (3) 1 1/2 - 1 1/2 (6) 2 - 2 1/2
Density 7.29 lb/gal (0,856 kg/dm3).
(2)
(3)
(4)
(1)
(5)
(6)
0,4 0,4
(3)
(5.80) (5.80)
0,3 0,3
(4.35) (4.35)
0,2 0,2
(2.90) (2.90)
0,1 0,1
(1.45) (1.45)
0 0
0 50 100 150 200 250 300 350 400 450 500 0 100 200 300 400 500 600 700 800 900 1000
(13.2) (26.4) (39.6) (52.8) (66.0) (79.3) (92.5) (105.7)(118.9) (132.0) (26.4) (52.8) (79.2) (105.7) (132.1)(158.5) (184.9)(211.3) (237.7)(264.1)
(4)
(5)
0,4
(5.80)
)
(6
0,3
(4.35)
01/07.2010
0,2
(2.90)
0,1
(1.45)
0
0 100 200 300 400 500 600 700 800 900 1000
(26.4) (52.8) (79.2) (105.7) (132.1)(158.5) (184.9)(211.3) (237.7)(264.1)
6 002 ICAT014-002
HF 502 / HF 508
FG003 FG006
0,5 0,5
(7.25) (7.25)
(1)
(1)
(2)
(2)
0,4 0,4
(5.80) (5.80)
0,3 0,3
(4.35) (4.35)
0,2 0,2
(2.90) (2.90)
0,1 0,1
(1.45) (1.45)
0 0
0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100
(2.6) (5.3) (7.9) (10.6) (13.2) (15.8) (18.5) (21.1) (23.8) (26.4) (2.6) (5.3) (7.9) (10.6) (13.2) (15.8) (18.5) (21.1) (23.8) (26.4)
FG010 FG025
0,5 0,5
(7.25) (7.25)
(1)
(1)
(2)
(2)
0,4 0,4
(5.80) (5.80)
0,3 0,3
(4.35) (4.35)
01/07.2010
0,2 0,2
(2.90) (2.90)
0,1 0,1
(1.45) (1.45)
0 0
0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100
(2.6) (5.3) (7.9) (10.6) (13.2) (15.8) (18.5) (21.1) (23.8) (26.4) (2.6) (5.3) (7.9) (10.6) (13.2) (15.8) (18.5) (21.1) (23.8) (26.4)
ICAT014-002 002 7
HF 502 / HF 508
(1)
(2)
(2)
0,2 0,2
(2.90) (2.90)
0,15 0,15
(2.17) (2.17)
0,1 0,1
(1.45) (1.45)
0,05 0,05
(0.72) (0.72)
0 0
0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100
(2.6) (5.3) (7.9) (10.6) (13.2) (15.8) (18.5) (21.1) (23.8) (26.4) (2.6) (5.3) (7.9) (10.6) (13.2) (15.8) (18.5) (21.1) (23.8) (26.4)
01/07.2010
8 002 ICAT014-002
HF 502 / HF 508
MI025 MI060
0,1 0,1
(1.45) (1.45)
(1)
(1)
(2)
(2)
0,08 0,08
(1.16) (1.16)
0,06 0,06
(0.87) (0.87)
0,04 0,04
(0.58) (0.58)
0,02 0,02
(0.29) (0.29)
0 0
0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100
(2.6) (5.3) (7.9) (10.6) (13.2) (15.8) (18.5) (21.1) (23.8) (26.4) (2.6) (5.3) (7.9) (10.6) (13.2) (15.8) (18.5) (21.1) (23.8) (26.4)
MS090 MI125
0,1 0,1
(1.45) (1.45)
(1)
(1)
(2)
0,08 0,08
(1.16) (1.16)
0,06 0,06
(0.87) (0.87)
)
(2
01/07.2010
0,04 0,04
(0.58) (0.58)
0,02 0,02
(0.29) (0.29)
0 0
0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100
(2.6) (5.3) (7.9) (10.6) (13.2) (15.8) (18.5) (21.1) (23.8) (26.4) (2.6) (5.3) (7.9) (10.6) (13.2) (15.8) (18.5) (21.1) (23.8) (26.4)
ICAT014-002 002 9
HF 502 / HF 508
FG003 FG006
0,5 0,5
(7.25) (7.25)
(1)
(1)
(2)
(2)
(3)
(3)
(4)
(4)
0,4 0,4
(5.80) (5.80)
0,3 0,3
(4.35) (4.35)
0,2 0,2
(2.90) (2.90)
0,1 0,1
(1.45) (1.45)
0 0
0 20 40 60 80 100 120 140 160 180 200 0 20 40 60 80 100 120 140 160 180 200
(5.3) (10.6) (15.9) (21.1) (26.4) (31.7) (37.0) (42.3) (47.6) (52.8) (5.3) (10.6) (15.9) (21.1) (26.4) (31.7) (37.0) (42.3) (47.6) (52.8)
FG010 FG025
0,5 0,5
(7.25) (7.25)
(1)
(1)
(2)
(2)
(3)
(3)
(4)
0,4 0,4
(5.80) (5.80)
0,3 0,3
(4.35) (4.35)
)
(4
01/07.2010
0,2 0,2
(2.90) (2.90)
0,1 0,1
(1.45) (1.45)
0 0
0 20 40 60 80 100 120 140 160 180 200 0 20 40 60 80 100 120 140 160 180 200
(5.3) (10.6) (15.9) (21.1) (26.4) (31.7) (37.0) (42.3) (47.6) (52.8) (5.3) (10.6) (15.9) (21.1) (26.4) (31.7) (37.0) (42.3) (47.6) (52.8)
10 002 ICAT014-002
HF 502 / HF 508
(2)
(1)
(3)
(2)
(4)
0,2 0,2
(2.90) (2.90)
(3)
0,15 0,15
(2.17) (2.17)
0,1 0,1
(1.45) (1.45)
)
(4
0,05 0,05
(0.72) (0.72)
0 0
0 20 40 60 80 100 120 140 160 180 200 0 20 40 60 80 100 120 140 160 180 200
(5.3) (10.6) (15.9) (21.1) (26.4) (31.7) (37.0) (42.3) (47.6) (52.8) (5.3) (10.6) (15.9) (21.1) (26.4) (31.7) (37.0) (42.3) (47.6) (52.8)
01/07.2010
ICAT014-002 002 11
HF 502 / HF 508
MI025 MI060
0,1 0,1
(1.45) (1.45)
(1)
(2)
(1)
(3)
(2)
(4)
(3)
(4)
0,08 0,08
(1.16) (1.16)
0,06 0,06
(0.87) (0.87)
0,04 0,04
(0.58) (0.58)
0,02 0,02
(0.29) (0.29)
0 0
0 20 40 60 80 100 120 140 160 180 200 0 20 40 60 80 100 120 140 160 180 200
(5.3) (10.6) (15.9) (21.1) (26.4) (31.7) (37.0) (42.3) (47.6) (52.8) (5.3) (10.6) (15.9) (21.1) (26.4) (31.7) (37.0) (42.3) (47.6) (52.8)
MS090 MI125
0,1 0,1
(1.45) (1.45)
(1)
(2)
(1)
(2)
(3)
0,08 0,08
(1.16) (1.16)
(3)
0,06 0,06
)
(0.87) (0.87)
(4
01/07.2010
0,04 0,04
(0.58) (0.58)
)
(4
0,02 0,02
(0.29) (0.29)
0 0
0 20 40 60 80 100 120 140 160 180 200 0 20 40 60 80 100 120 140 160 180 200
(5.3) (10.6) (15.9) (21.1) (26.4) (31.7) (37.0) (42.3) (47.6) (52.8) (5.3) (10.6) (15.9) (21.1) (26.4) (31.7) (37.0) (42.3) (47.6) (52.8)
12 002 ICAT014-002
HF 502 / HF 508
FG003 FG006
0,5 0,5
(7.25) (7.25)
(1)
(1)
(2)
(2)
0,4 0,4
(5.80) (5.80)
0,3 0,3
(4.35) (4.35)
0,2 0,2
(2.90) (2.90)
0,1 0,1
(1.45) (1.45)
0 0
0 50 100 150 200 250 300 350 400 450 500 0 50 100 150 200 250 300 350 400 450 500
(13.2) (26.4) (39.6) (52.8) (66.0) (79.2) (92.5) (105.7) (118.9) (132.1) (13.2) (26.4) (39.6) (52.8) (66.0) (79.2) (92.5) (105.7) (118.9) (132.1)
FG010 FG025
0,5 0,5
(7.25) (7.25)
(1)
(2)
(1)
0,3 0,3
(4.35) (4.35)
01/07.2010
0,2 0,2
(2.90) (2.90)
0,1 0,1
(1.45) (1.45)
0 0
0 50 100 150 200 250 300 350 400 450 500 0 50 100 150 200 250 300 350 400 450 500
(13.2) (26.4) (39.6) (52.8) (66.0) (79.2) (92.5) (105.7) (118.9) (132.1) (13.2) (26.4) (39.6) (52.8) (66.0) (79.2) (92.5) (105.7) (118.9) (132.1)
ICAT014-002 002 13
HF 502 / HF 508
RP010 RP025
0,25 0,25
(3.62) (3.62)
(1)
(2)
(1)
0,2 0,2
(2.90) (2.90)
0,15 0,15
)
(2.17) (2.17)
(2
0,1 0,1
(1.45) (1.45)
0,05 0,05
(0.72) (0.72)
0 0
0 50 100 150 200 250 300 350 400 450 500 0 50 100 150 200 250 300 350 400 450 500
(13.2) (26.4) (39.6) (52.8) (66.0) (79.2) (92.5) (105.7) (118.9) (132.1) (13.2) (26.4) (39.6) (52.8) (66.0) (79.2) (92.5) (105.7) (118.9) (132.1)
01/07.2010
14 002 ICAT014-002
HF 502 / HF 508
MI025 MI060
0,1 0,1
(1.45) (1.45)
(1)
(2)
(1)
(2)
0,08 0,08
(1.16) (1.16)
0,06 0,06
(0.87) (0.87)
0,04 0,04
(0.58) (0.58)
0,02 0,02
(0.29) (0.29)
0 0
0 50 100 150 200 250 300 350 400 450 500 0 50 100 150 200 250 300 350 400 450 500
(13.2) (26.4) (39.6) (52.8) (66.0) (79.2) (92.5) (105.7) (118.9) (132.1) (13.2) (26.4) (39.6) (52.8) (66.0) (79.2) (92.5) (105.7) (118.9) (132.1)
MS090 MI125
0,1 0,1
(1.45) (1.45)
(1)
(2)
0,06 0,06
(0.87) (0.87)
)
(2
01/07.2010
0,04 0,04
(0.58) (0.58)
0,02 0,02
(0.29) (0.29)
0 0
0 50 100 150 200 250 300 350 400 450 500 0 50 100 150 200 250 300 350 400 450 500
(13.2) (26.4) (39.6) (52.8) (66.0) (79.2) (92.5) (105.7) (118.9) (132.1) (13.2) (26.4) (39.6) (52.8) (66.0) (79.2) (92.5) (105.7) (118.9) (132.1)
ICAT014-002 002 15
HF 502 / HF 508
The curves are obtained in the following conditions: (1) HEK02-40.122 (4) HEK02-40.239
Mineral oil type SAE 10 (2) HEK02-40.194 (5) HEK02-40.390
Kinematic viscosity 120 SSU (30 cSt) (3) HEK02-40.195 (6) HEK02-40.512
Density 7.29 lb/gal (0,856 kg/dm3).
FG003 FG006
0,5 0,5
(7.25) (7.25)
(2/3)
(2/3)
(1)
(1)
(4)
(4)
(5)
0,4 0,4
(5.80) (5.80)
(5)
0,3 0,3
(4.35) (4.35)
)
(6
0,2 0,2 )
(2.90) (2.90) (6
0,1 0,1
(1.45) (1.45)
0 0
0 100 200 300 400 500 600 700 800 900 1000 0 100 200 300 400 500 600 700 800 900 1000
(26.4) (52.8) (79.2) (105.7)(132.1)(158.5) (184.9) (211.3)(237.7) (264.1) (26.4) (52.8) (79.2) (105.7)(132.1)(158.5) (184.9) (211.3)(237.7) (264.1)
FG010 FG025
0,5 0,5
(7.25) (7.25)
(2/3)
)
(1)
(1)
(4)
(2/3
0,4 0,4
(5.80) (5.80)
(4)
0,3 0,3
(4.35) (4.35)
01/07.2010
)
(5
0,2 0,2
(2.90) (2.90)
(6) (5)
0,1 0,1
(1.45) (1.45)
(6)
0 0
0 100 200 300 400 500 600 700 800 900 1000 0 100 200 300 400 500 600 700 800 900 1000
(26.4) (52.8) (79.2) (105.7)(132.1)(158.5) (184.9) (211.3)(237.7) (264.1) (26.4) (52.8) (79.2) (105.7)(132.1)(158.5) (184.9) (211.3)(237.7) (264.1)
16 002 ICAT014-002
HF 502 / HF 508
The curves are obtained in the following conditions: (1) HEK02-40.122 (4) HEK02-40.239
Mineral oil type SAE 10 (2) HEK02-40.194 (5) HEK02-40.390
Kinematic viscosity 120 SSU (30 cSt) (3) HEK02-40.195 (6) HEK02-40.512
Density 7.29 lb/gal (0,856 kg/dm3).
RP010 RP025
0,25 0,25
(3.62) (3.62)
(2/3)
)
(1)
(1)
(4)
(5)
(2/3
0,2 0,2
(2.90) (2.90)
(4)
0,15 0,15
(2.17) (2.17)
)
(6
0,1 0,1
(1.45) (1.45)
)
(5
0,05 0,05
(0.72) (0.72)
(6)
0 0
0 100 200 300 400 500 600 700 800 900 1000 0 100 200 300 400 500 600 700 800 900 1000
(26.4) (52.8) (79.2) (105.7)(132.1)(158.5) (184.9) (211.3)(237.7) (264.1) (26.4) (52.8) (79.2) (105.7)(132.1)(158.5) (184.9) (211.3)(237.7) (264.1)
01/07.2010
ICAT014-002 002 17
HF 502 / HF 508
The curves are obtained in the following conditions: (1) HEK02-40.122 (4) HEK02-40.239
Mineral oil type SAE 10 (2) HEK02-40.194 (5) HEK02-40.390
Kinematic viscosity 120 SSU (30 cSt) (3) HEK02-40.195 (6) HEK02-40.512
Density 7.29 lb/gal (0,856 kg/dm3).
MI025 MI060
0,1 0,1
(1.45) (1.45)
(2/3)
(2/3)
(1)
(1)
(4)
(5)
(4)
(6)
0,08 0,08
(1.16) (1.16)
(5)
0,06 0,06
(0.87) (0.87)
0,04 0,04
)
(6
(0.58) (0.58)
0,02 0,02
(0.29) (0.29)
0 0
0 100 200 300 400 500 600 700 800 900 1000 0 100 200 300 400 500 600 700 800 900 1000
(26.4) (52.8) (79.2) (105.7)(132.1)(158.5) (184.9) (211.3)(237.7) (264.1) (26.4) (52.8) (79.2) (105.7)(132.1)(158.5) (184.9) (211.3)(237.7) (264.1)
MS090 MI125
0,1 0,1
(1.45) (1.45)
)
)
(1)
(1)
(4)
(2/3
(2/3
0,08 0,08
(1.16) (1.16)
(4)
0,06 0,06
(0.87) (0.87)
01/07.2010
)
(5
0,04 0,04
(0.58) (0.58)
(6)
0 0
0 100 200 300 400 500 600 700 800 900 1000 0 100 200 300 400 500 600 700 800 900 1000
(26.4) (52.8) (79.2) (105.7)(132.1)(158.5) (184.9) (211.3)(237.7) (264.1) (26.4) (52.8) (79.2) (105.7)(132.1)(158.5) (184.9) (211.3)(237.7) (264.1)
18 002 ICAT014-002
HF 502 / HF 508
HF 502-40.122 G 1 1/2 1 1/2 NPT 1 7/8-12 UNF-2B 46.2 (175) 51.5 (195) 60.8 (230) 72.6 (275) 64.7 (245) 89.8 (340)
HF 508-40.122 G2 2 NPT 2 1/2-12 UNF-2B 47.5 (180) 54.1 (205) 63.4 (240) 76.6 (290) 68.7 (260) 100.4 (380)
01/07.2010
HF 502-40.194 G 1 1/2 1 1/2 NPT 1 7/8-12 UNF-2B 66.0 (250) 72.6 (275) 81.9 (310) 91.1 (345) 84.5 (320) 103.0 (390)
HF 508-40.194 G2 2 NPT 2 1/2-12 UNF-2B 70.0 (265) 76.6 (290) 88.5 (335) 100.4 (380) 92.5 (350) 118.9 (450)
HF 502-40.195 G 1 1/2 1 1/2 NPT 1 7/8-12 UNF-2B 68.7 (260) 76.6 (290) 87.2 (330) 97.7 (370) 89.8 (340) 113.6 (430)
HF 508-40.195 G2 2 NPT 2 1/2-12 UNF-2B 72.6 (275) 81.9 (310) 95.1 (360) 111.0 (420) 100.4 (380) 134.7 (510)
HF 502-40.239 G 1 1/2 1 1/2 NPT 1 7/8-12 UNF-2B 95.1 (360) 100.4 (380) 108.3 (410) 116.2 (440) 108.3 (410) 124.2 (470)
HF 508-40.239 G2 2 NPT 2 1/2-12 UNF-2B 105.7 (400) 114.9 (435) 125.5 (475) 138.7 (525) 126.8 (480) 150.6 (570)
HF 502-40.390 G 1 1/2 1 1/2 NPT 1 7/8-12 UNF-2B 113.6 (430) 116.2 (440) 121.5 (460) 124.2 (470) 121.5 (460) 126.8 (480)
HF 508-40.390 G2 2 NPT 2 1/2-12 UNF-2B 132.1 (500) 140.0 (530) 146.6 (555) 153.2 (580) 147.9 (560) 159.8 (605)
HF 502-40.512 G 1 1/2 1 1/2 NPT 1 7/8-12 UNF-2B 118.9 (450) 121.5 (460) 124.2 (470) 126.8 (480) 124.2 (470) 129.4 (490)
HF 508-40.512 G2 2 NPT 2 1/2-12 UNF-2B 145.3 (550) 147.9 (560) 153.2 (580) 158.5 (600) 153.2 (580) 163.8 (620)
ICAT014-002 002 19
HF 502 / HF 508
HF 502-40.122 G 1 1/2 1 1/2 NPT 1 7/8-12 UNF-2B 76.6 (290) 95.1 (360) 101.7 (385) 108.3 (410)
HF 508-40.122 G2 2 NPT 2 1/2-12 UNF-2B 81.9 (310) 105.7 (400) 116.2 (440) 124.2 (470)
G 1 1/2 1 1/2 NPT 1 7/8-12 UNF-2B 91.1 (345) 104.3 (395) 108.3 (410) 111.0 (420)
01/07.2010
HF 502-40.194
HF 508-40.194 G2 2 NPT 2 1/2-12 UNF-2B 101.7 (385) 118.9 (450) 126.8 (480) 132.1 (500)
HF 502-40.195 G 1 1/2 1 1/2 NPT 1 7/8-12 UNF-2B 97.7 (370) 114.9 (435) 121.5 (460) 124.2 (470)
HF 508-40.195 G2 2 NPT 2 1/2-12 UNF-2B 111.0 (420) 137.4 (520) 145.3 (550) 153.2 (580)
HF 502-40.239 G 1 1/2 1 1/2 NPT 1 7/8-12 UNF-2B 112.3 (425) 122.8 (465) 125.5 (475) 128.1 (485)
HF 508-40.239 G2 2 NPT 2 1/2-12 UNF-2B 132.1 (500) 150.6 (570) 155.9 (590) 161.1 (610)
HF 502-40.390 G 1 1/2 1 1/2 NPT 1 7/8-12 UNF-2B 122.8 (465) 126.8 (480) 129.4 (490) 130.8 (495)
HF 508-40.390 G2 2 NPT 2 1/2-12 UNF-2B 150.6 (570) 159.8 (605) 162.5 (615) 163.8 (620)
HF 502-40.512 G 1 1/2 1 1/2 NPT 1 7/8-12 UNF-2B 126.8 (480) 128.1 (485) 129.4 (490) 130.8 (495)
HF 508-40.512 G2 2 NPT 2 1/2-12 UNF-2B 155.9 (590) 162.5 (615) 163.8 (620) 166.4 (630)
20 002 ICAT014-002
HF 502 / HF 508
G 1 1/2 1 1/2 NPT 1 7/8-12 UNF-2B 1 1/2 150.6 158.5 171.7 184.9 171.7 195.5
G2 2 NPT 2 1/2-12 UNF-2B 2 (570) (600) (650) (700) (650) (740)
HF 508-40.390
G2 2 NPT 2 1/2-12 UNF-2B 2 161.1 171.7 187.6 203.4 187.6 216.6
G2 2 NPT 2 1/2-12 UNF-2B 2 (610) (650) (710) (770) (710) (820)
- - - 2 169.1 177.0 200.8 221.9 200.8 237.7
- - - 2 1/2 (640) (670) (760) (840) (760) (900)
G 1 1/2 1 1/2 NPT 1 7/8-12 UNF-2B 1 1/2 155.9 161.1 166.4 174.4 169.1 179.6
G 1 1/2 1 1/2 NPT 1 7/8-12 UNF-2B 1 1/2 (590) (610) (630) (660) (640) (680)
G 1 1/2 1 1/2 NPT 1 7/8-12 UNF-2B 1 1/2 166.4 174.4 184.9 190.2 184.9 198.1
G2 2 NPT 2 1/2-12 UNF-2B 2 (630) (660) (700) (720) (700) (750)
HF 508-40.512 G2 2 NPT 2 1/2-12 UNF-2B 2 182.3 190.2 203.4 216.6 203.4 224.5
G2 2 NPT 2 1/2-12 UNF-2B 2 (690) (720) (770) (820) (770) (850)
- - - 2 192.8 206.1 221.9 235.1 221.9 248.3
- - - 2 1/2 (730) (780) (840) (890) (840) (940)
ICAT014-002 002 21
HF 502 / HF 508
G 1 1/2 1 1/2 NPT 1 7/8-12 UNF-2B 1 1/2 177.0 192.8 198.1 200.8
G2 2 NPT 2 1/2-12 UNF-2B 2 (670) (730) (750) (760)
HF 508-40.390
G2 2 NPT 2 1/2-12 UNF-2B 2 195.5 216.6 224.5 227.2
G2 2 NPT 2 1/2-12 UNF-2B 2 (740) (820) (850) (860)
- - - 2 211.3 237.7 248.3 253.6
- - - 2 1/2 (800) (900) (940) (960)
G 1 1/2 1 1/2 NPT 1 7/8-12 UNF-2B 1 1/2 171.7 179.6 182.3 184.9
G 1 1/2 1 1/2 NPT 1 7/8-12 UNF-2B 1 1/2 (650) (680) (690) (700)
G 1 1/2 1 1/2 NPT 1 7/8-12 UNF-2B 1 1/2 187.6 198.1 200.1 203.4
G2 2 NPT 2 1/2-12 UNF-2B 2 (710) (750) (760) (770)
HF 508-40.512
G2 2 NPT 2 1/2-12 UNF-2B 2 208.7 224.5 227.2 232.5
G2 2 NPT 2 1/2-12 UNF-2B 2 (790) (850) (860) (880)
- - - 2 227.2 248.3 253.6 264.1
- - - 2 1/2 (860) (940) (960) (1000)
22 002 ICAT014-002
HF 502 / HF 508
HF502-10 DIMENSIONS
RESERVOIR MOUNTING
HOLE DIMENSIONS
01/07.2010
(3)(GAS-BSPP) (2)(3)(GAS-BSPP)
Weight A B (GAS-BSPP)
Filter type Secondary inlet Indicators
kg(lbs) mm(in) Standard On request
0,43 83
HF 502-10.060 G 1/2 G 3/8 - G 3/4
(0.94) (3.2677)
G 3/8 G 1/8
0,52 152
HF 502-10.129 G 3/4 G 3/8 - G 1/2
(1.14) (5.9842)
NPT, metric and SAE UN-UNF threads are available (consult our technical department).
ICAT014-003 002 23
HF 502 / HF 508
HF502-20 DIMENSIONS
RESERVOIR MOUNTING
HOLE DIMENSIONS
01/07.2010
24 002 ICAT014-003
HF 502 / HF 508
HF502-30 DIMENSIONS
RESERVOIR MOUNTING
HOLE DIMENSIONS
01/07.2010
2,24 230
HF 502-30.195 G 1 1/4 G 1 - G 1 1/2 G 3/8 Pos.(5)
(4.93) (9.0550)
G 1/2 Pos.(4)-(5) G 1/8 G 3/4
2,46 273 G 3/4 Pos.(4)
HF 502-30.239 G 1 1/2 G 1 - G 1 1/4
(5.42) (10.7480)
NPT, metric and SAE UN-UNF threads are available (consult our technical department).
ICAT014-003 002 25
HF 502 / HF 508
HF502-40 DIMENSIONS
RESERVOIR MOUNTING
HOLE DIMENSIONS
01/07.2010
26 002 ICAT014-003
HF 502 / HF 508
HF508-30 DIMENSIONS
RESERVOIR MOUNTING
HOLE DIMENSIONS
÷
÷
01/07.2010
2,85 232
HF 508-30.195 G 1 1/4 G 1 - G 1 1/2 G 3/8 Pos.(1)-(2)
(6.28) (9.1338)
G 1/2 Pos.(1)-(2)-(4) G 1/8 G 3/4
3,07 275 G 3/4 Pos.(4)
HF 508-30.239 G 1 1/2 G 1 - G 1 1/4
(6.76) (10.8267)
NPT, metric, SAE UN-UNF and SAE 3000 threads are available (consult our technical department).
ICAT014-003 002 27
HF 502 / HF 508
HF508-40 DIMENSIONS
RESERVOIR MOUNTING
HOLE DIMENSIONS
÷
÷
01/07.2010
28 002 ICAT014-003
HF 502 / HF 508
Element series HEK02-40.239, HEK02-40.390, HEK02-40.512 are only available with (FS) version.
ICAT014-003 002 29
HF 502 / HF 508
INDICATORS
Code: M Code: N
Scale 0 ÷ +145 psi (0 ÷ +10 bar) Scale 0 ÷ +145 psi (0 ÷ +10 bar)
Code: P Code: S
1
01/07.2010
Pressure setting 21.8 psi (1,5 bar) Pressure setting 21.8 psi (1,5 bar)
220 VCA
Max. working voltage
30 VCC
0,5 A (resistivity)
Max. working current
0,2 A (inductive)
Protection class IP65
Contacts N.O.contact
30 002 ICAT014-003
HF 502 / HF 508
ACCESSORIES
WITH DIFFUSER
A B
Filter type
mm(in) mm(in)
ICAT014-003 002 31
HF 502 / HF 508
INLET PORTS
PORTS TYPE
Filter type Nominal Gas NPT SAE Split SSM Split SSS
size
BSPP ODT (3000 PSI) (3000 PSI)
3/8" GC NC OA -- --
HF 502-10 1/2" GD ND OB -- --
3/4" GE NE OD -- --
1/2" GD ND OB -- --
3/4" GE NE OD -- --
HF 502-20
1" GF NF OF -- --
1" 1/4 GG NG OG -- --
1" GF NF OF -- --
1" 1/2 GH NH OH -- --
1" GF NF OF -- --
1" 1/2 GH NH OH ME SE
1" 1/2 GH NH OH -- --
HF 502-40
2" GL NL OI -- --
1" 1/2 GH NH OH ME SE
HF 508-40 2" GL NL OI MF SF
2" 1/2 - - - MG SG
Nominal ÆB C
CODE A
size mm (in) mm (in) Nm (lbf in)
15 14 15 + 1
GC 3/8" G 3/8
01/07.2010
32 002 ICAT014-003
HF 502 / HF 508
INLET PORTS
NPT THREAD NPT
NPT thread (60°) in accordance with ANSI - ASME B1-20
Nominal ÆB C
CODE A
size mm (in) mm (in) Nm (lbf in)
14,75 10 5 +1
NC 3/8" 3/8 NPT
(0.5807) (0.3936) (44 ÷ 53)
18 13 10 + 1
ND 1/2" 1/2 NPT
(0.7086) (0.5118) (88 ÷ 97)
23,5 14 25 + 1
NE 3/4" 3/4 NPT
(0.9251) (0.5511) (221 ÷ 230)
29,5 17 30 + 2 , 5
NF 1" 1 NPT
(1.1614) (0.6692) (265 ÷ 287)
38,5 18 50 + 2 , 5
NG 1" 1/4 1 1/4 NPT
(1.5157) (0.7086) (442 ÷ 464)
44 18,5 70 + 5
NH 1" 1/2 1 1/2 NPT
(1.7322) (0.7283) (620 ÷ 664)
57 19,5 130 + 5
NL 2" 2 NPT
(2.2440) (0.7677) (1150 ÷ 1195)
Nominal ÆB C
CODE A
size mm (in) mm (in) Nm (lbf in)
12,75 12 15 + 1
OA 3/8" 9/16" - 18 UNF- 2B
01/07.2010
ICAT014-003 002 33
HF 502 / HF 508
INLET PORTS
SAE FLANGED PORTS J518 - Standard pressure series 3000 PSI SSM
Metric thread ISO 60° in accordance with ISO/R 262
Nominal ÆA B C D
CODE mm mm mm Thread Nm
size
(in) (in) (in) Depth mm(in) (lbf in)
31,8 58,7 30,2 M 10 20 + 1
MD 1 1/4
(1.252) (2.311) (1.189) 15,0 (0.591) (177 ÷ 186)
38,1 69,8 35,7 M 12 30 + 2 , 5
ME 1 1/2
(1.252) (2.748) (1.406) 18,0 (0.709) (265 ÷ 287)
50,8 77,8 42,9 M 12 30 + 2 , 5
MF 2
(2.000) (3.063) (1.689) 18,0 (0.709) (265 ÷ 287)
64 88,9 50,8 M 12 30 + 2 , 5
MG 2 1/2
(2.520) (3.500) (2.000) 18,0 (0.709) (265 ÷ 287)
SAE FLANGED PORTS J518 - Standard pressure series 3000 PSI SSS
American thread UNC-UNF 60° in accordance with ANSI B 1.1
Nominal ÆA B C D
01/07.2010
CODE mm mm mm Thread Nm
size
(in) (in) (in) Depth mm(in) (lbf in)
31,8 58,7 30,2 7/16-14 UNC-2B 30 + 2 , 5
SD 1 1/4
(1.252) (2.311) (1.189) 16,0 (0.630) (265 ÷ 287)
38,1 69,8 35,7 1/2-13 UNC-2B 30 + 2 , 5
SE 1 1/2
(1.252) (2.748) (1.406) 18,0 (0.709) (265 ÷ 287)
50,8 77,8 42,9 1/2-13 UNC-2B 30 + 2 , 5
SF 2
(2.000) (3.063) (1.689) 18,0 (0.709) (265 ÷ 287)
64 88,9 50,8 1/2-13 UNC -2B 30 + 2 , 5
SG 2 1/2
(2.520) (3.500) (2.000) 18,0 (0.709) (265 ÷ 287)
34 002 ICAT014-003
HF 502 / HF 508
Once you have checked the integrity of the filter inside its packa- Once the working hour limit indicated in the manteinance instruc-
ge, proceed as follow: tions of the system is reached or when the clogging indicators po-
int out the limit pressure drop created inside the filter, the ele-
ment must be replaced. Pay attention to the drainage of hydraulic
A Take off the protection cap from the inlet port.
oil, therefore prepare suitable containers to collect it.
B Secure the filter in the tank through the holes in the body's
flange (pos.2) tightening them as follows:
Proceed as follows:
HF502-10 e HF502-20 = 44 lbf in (5 Nm)
A Stop the system in "machine stopped" status.
HF502-30 e HF508-30 = 62 lbf in (7 Nm)
HF502-40 e HF508-40 = 88 lbf in (10 Nm) B Secure any shut-off valves on the hydraulic circuit.
C Connect the piping of the return line to the inlet port using C Unscrew the cover's screw (pos.12) and take off the closing
the tightening torque indicated on pages 32, 33 and 34. cap (pos.9).
D In the presence of secondary inlet ports, prepare the required D Remove the clogged filtering element (pos.6) and clean the
connections. bowl's bottom (pos.4) from the residual particles left during
the functioning.
E If the filter has a clogging indicator (pos.11 - 13 - 14 - 15), take
E Check out that the O-rings (pos.3, 5, 8) are not damaged,
the protection cap off and screw the indicator in the dedicated
otherwise replace them and consequently position the new
seat, then tighten to a tightening torque of 266 lbf in (30 Nm). If
ones correctly..
the indicator is electric, complete the required connections.
F In case of leakages between the tank and the filter's body
F Start the circuit for a few minutes.
(pos.2) check out the O-ring's condition (pos.1). If it is
G Make sure there are no leaks. damaged replace it and consequently position the new one
correctly.
G Insert the new filtering element pre-emptively lubricating
the O-Ring (pos. 5).
H Insert the placement spring (pos.7) in the dedicated seat of
the filter's cover (pos.9). Reassemble it using the fixing
screws (pos.12) with a tightening torque of 44 lbf in (5 Nm).
I Re-open the eventual valves closed before.
L Start the machine for a few minutes.
M Make sure there are no leaks.
Pos. Description
1 Filter's body O-ring
2 Filter's body
3 Bowl O-Ring
4 Bowl
5 O-Ring di tenuta cartuccia
6 Filtering element
7 Placement spring
8 Cover's O-ring
9 Closing cap
10 Filler cap
01/07.2010
11 Radial manometer
12 Cover's fixing screws
13 Rear Manometer
14 Visual indicator
15 Electrical indicator
ICAT014-004 002 35
HF 502 / HF 508
36 002 ICAT014-005
HF 502 / HF 508
ICAT014-005 002 37
HF 502 / HF 508
Standard
On request
01/07.2010
38 002 ICAT014-005
HF 502 / HF 508
NOTES:
01/07.2010
ICAT014-005 002 39
HF 502 / HF 508
NOTES:
01/07.2010
40 002 ICAT014-005
Building & Agriculture Truck Material Industrial
construction Market Handling
Tank mounted
return line filters
HF 502
HF 508
HF 547
HF 554
HF 570
HF 575
HF 578
Accessories
Filler breathers
Air filters
Level and temperature gauges
Pressure gauges
Pressure/vacuum gauges
HF 502 01 T A
Clogging indicators
IKRON S.r.l.
Via Prampolini, 2 - 43044 Lemignano di Collecchio - Parma - Italy
Tel.: + 39 0521 304911 - Fax: + 39 0521 304900
Videoconferecing IP
www.ikron.it
E-mail: info@ikron.it