HF 570 / HF 575 / HF 578 Series: Tank Mounted Return Line Filters
HF 570 / HF 575 / HF 578 Series: Tank Mounted Return Line Filters
HF 570 / HF 575 / HF 578 Series: Tank Mounted Return Line Filters
The main cause of anomalies in hydraulic systems has to It is also crucial to limit the presence of solid particles in
be attributed to the presence of contaminants in the fluid. the hydraulic circuit through a suitable filtering system,
The nature of the contaminant may be: gaseous, namely which is indispensable to maintain the project require-
air mixed with the fluid; fluid, it depends on water penetra- ments of the system over time and to keep running costs
ting the fluid; solid, therefore particles of various origins low.
and dimensions. The correct choice of a filter and its optimum position in
Customers who operate equipments are always focused the hydraulic system requires the same care and expe-
on obtaining the best possible performance, lower rience needed to choose all the other components.
energy consumptions and greater respect for the envi- The use of filters with larger filtering surfaces reduces, at
ronment. equal flow rates, the superficial contaminant load and
These characteristics can be attained by using top qua- therefore the filter's life is extended proportionally.
lity components in the hydraulic system for generating To maintain the maximum efficiency of the system, the fil-
and regulating the fluid power, which are also more sen- ters must have a clogging indicator showing the differen-
sitive to the presence of contaminants in the fluid. tial pressure on the filtering cartridge and to immediately
Starting from these requirements, we understand how point out when the cartridge needs replacing in order to
important and fundamental it is to prevent the presence prevent the by-pass valve from opening.
of air and water from mixing in the fluid tank by using dedi-
cated solutions.
The following factors should be analysed when choosing the ideal filter:
Ø The filtration degree required to protect the most sensitive component from contamination
Ø The points of the circuit in which the filters have to be installed
Ø The working pressure of the system
Ø The maximum flow rate and the type of fluid to be filtered
Ø The duty cycle
Ø The retention efficiency of the filtering cartridge
Ø The contaminant accumulation capacity of the filtering cartridge
Ø The working ambient temperature
Each filter used generates a pressure drop that increases continuously as time goes by. This pressure drop represents
an efficiency index of the filter itself.
When the hydraulic system is about to be assembled, all the components must be perfectly clean and the fluid has to be
added through a device complete with a filter.
During the test phase, it is advisable to run some work cycles at low pressure in order to create the best possible condi-
tions for all the components.
HF 570 / HF 575 / HF 578
TECHNICAL CHARACTERISTICS
Tank mounted return line filters HF 570 and HF 578 series along with in tank filters HF575 series are specifically desi-
gned to be directly connected on the return line of hydraulic circuit to safeguard it from contaminating particles.
HF 578 series is available with double inlet port with SAE 3000 threads.
FLUID COMPATIBILITY
Nominal Filtration
Conforming to ISO 2943 (Norm ISO 6743/4)
Oil mineral (1) HH - HL - HM - HR - HV - HG Code Material Degree of filtration
Water emulsion (1) HFAE - HFAS SP010 Cellulose 10 mm
Syntetic fluid (2) HS - HFDR - HFDU - HFDS SP025 Cellulose 25 mm
(1) With Buna seals MI060 Stainless steel 60 mm
(2) With Viton seals
MI125 Stainless steel 125 mm
Testing pressure 174 psi (12 bar) (3) Characteristics and dimensions at page 21
Burst pressure 232 psi (16 bar)
Element collapse pressure ra-
145 psi (10 bar)
ting (conforming to ISO 2941)
BY-PASS VALVE
By-pass setting 25 psi (1,7 bar)
ICAT010-002 002 1
HF 570 / HF 575 / HF 578
The total pressure drop of the filter is calculated by summing the pressure drop value in the housing to the one in the fil-
tering element.
In filters of HF 570 and HF 578 series in normal working conditions, the total Dp must not be more than 5.8 psi (0,4 bar).
To establish the values of pressure drop involved, the following pages provide some diagrams with curves referred to
the use of mineral oils SAE 10 with kinematic viscosity of 120 SSU (30 cSt) and density of 7.29 lb/gal (0,856 kg/dm3).
Calculation example
Filter HF570-30.260-AS-FG025-B17-GH-B-H-R-XN-G-YN-G-D
Flow rate= 63 US gpm (240 l/min)
Kinematic viscosity: 120 SSU (30 cSt)
Oil density : 7.29 lb/gal (0,856 kg/dm3)
Filtering degree: 25 mm
If oil with different kinematic viscosity and different density is used, the values obtained from the diagrams will be re-cal-
culated considering the following indications:
1) The pressure drop of the housing is proportional with the oil density, therefore for oil with density different to 7.29
lb/gal (0,856 kg/dm3) the value of the Dp in the head-bowl will be:
2) The pressure drop of the element is proportional with the oil density and kinematic viscosity, therefore for oil with den-
sity different to 7.29 lb/gal (0,856 kg/dm3) and kinematic viscosity different to 120 SSU (30 cSt) the value of Dp in the ele-
ment will be:
01/04.2010
Now you sum the values of the pressure drop of the housing to the value of the pressure drop of the filtering element, al-
ways making sure the total Dp does not exceed the pressure limit of 5.8 psi (0,4 bar).
2 002 ICAT010-002
HF 570 / HF 575 / HF 578
The pressure drop values are directly proportional with The curves are obtained in the following conditions:
the specific weight of the fluid and do not affect the esta- Mineral oil type SAE 10
blishment of the total pressure drop of the complete filter. Kinematic viscosity 120 SSU (30 cSt)
Density 7.29 lb/gal (0,856 kg/dm3).
3,0 3,0
(43.51) (43.51)
2,5 2,5
(36.25) (36.25)
2,0 2,0
(29.00) (29.00)
1,5 1,5
(21.75) (21.75)
1,0 1,0
(14.50) (14.50)
0,5 0,5
(7.25) (7.25)
0 0
0 25 50 75 100 125 150 175 200 225 250 0 50 100 150 200 250 300 350 400 450 500
(6.6) (13.2) (19.8) (26.4) (33.0) (39.6) (46.2) (52.8) (59.4) (66.0) (13.2) (26.4) (39.6) (52.8) (66.0) (79.2) (92.5) (105.7) (118.9) (132.1)
3,0
(43.51)
2,5
(36.25)
2,0
(29.00)
01/04.2010
1,5
(21.75)
1,0
(14.50)
0,5
(7.25)
0
0 120 240 360 480 600 720 840 960 1080 1200
(31.7) (63.4) (95.1) (126.8) (158.6)(190.2) (221.9) (253.6)(285.3)(317.0)
ICAT010-002 002 3
HF 570 / HF 575 / HF 578
The curves are obtained in the following conditions: (1) G 1/2 (4) G 1 1/4
Mineral oil type SAE 10 (2) G 3/4 (5) G 1 1/2
Kinematic viscosity 120 SSU (30 cSt) (3) G 1 (6) G 2
Density 7.29 lb/gal (0,856 kg/dm3).
HF 570-20 HF 570-30
0,5 0,5
(7.25) (7.25)
(1)
(2)
(3)
(3)
(4)
(5)
0,4 0,4
(5.80) (4
) (5.80)
0,3 0,3
(4.35) (4.35)
0,2 0,2
(2.90) (2.90)
0,1 0,1
(1.45) (1.45)
0 0
0 25 50 75 100 125 150 175 200 225 250 0 50 100 150 200 250 300 350 400 450 500
(6.6) (13.2) (19.8) (26.4) (33.0) (39.6) (46.2) (52.8) (59.4) (66.0) (13.2) (26.4) (39.6) (52.8) (66.0) (79.2) (92.5) (105.7) (118.9)(132.1)
HF 570-40
0,5
(7.25)
(5)
(6)
0,4
(5.80)
0,3
(4.35)
01/04.2010
0,2
(2.90)
0,1
(1.45)
0
0 120 240 360 480 600 720 840 960 1080 1200
(31.7) (63.4) (95.1) (126.8) (158.5)(190.2) (221.9)(253.6) (285.3)(317.0)
4 002 ICAT010-002
HF 570 / HF 575 / HF 578
The curves are obtained in the following conditions: (1) G 1 1/4 - G 1 1/4 (4) G 1 1/2 - G 2
Mineral oil type SAE 10 (2) G 1 1/4 - G 1 1/2 (5) G 2 - G 2
Kinematic viscosity 120 SSU (30 cSt) (3) G 1 1/2 - G 1 1/2
Density 7.29 lb/gal (0,856 kg/dm3).
HF 578-30 HF 578-40
0,5 0,5
(7.25) (7.25)
(3)
(4)
(1)
(5)
(2)
0,4 0,4
(5.80) (5.80)
0,3 ) 0,3
(3
(4.35) (4.35)
0,2 0,2
(2.90) (2.90)
0,1 0,1
(1.45) (1.45)
0 0
0 50 100 150 200 250 300 350 400 450 500 0 120 240 360 480 600 720 840 960 1080 1200
(13.2) (26.4) (39.6) (52.8) (66.0) (79.3) (92.5) (105.7) (118.9) (132.0) (31.7) (63.4) (95.1) (126.8)(158.5)(190.2)(221.9)(253.6)(285.3)(317.0)
01/04.2010
ICAT010-002 002 5
HF 570 / HF 575 / HF 578
FG010 FG025
0,5 0,5
(7.25) (7.25)
(1)
(1)
(2)
(3)
(2)
(3)
0,4 0,4
(5.80) (5.80)
(4)
0,3 0,3
(4.35) (4.35)
)
0,2 0,2
(4
(2.90) (2.90)
0,1 0,1
(1.45) (1.45)
0 0
0 25 50 75 100 125 150 175 200 225 250 0 25 50 75 100 125 150 175 200 225 250
(6.6) (13.2) (19.8) (26.4) (33.0) (39.6) (46.2) (52.8) (59.4) (66.0) (6.6) (13.2) (19.8) (26.4) (33.0) (39.6) (46.2) (52.8) (59.4) (66.0)
Diagram good also for filter series HF575-20 Diagram good also for filter series HF575-20
SP010 SP025
0,25 0,25
(3.62) (3.62)
(1)
(1)
(2)
(2)
(3)
0,2 0,2
(2.90) (2.90) (3)
0,15 0,15
)
(4
(2.17) (2.17)
0,1 0,1
01/04.2010
(1.45) (1.45)
)
(4
0,05 0,05
(0.72) (0.72)
0 0
0 25 50 75 100 125 150 175 200 225 250 0 25 50 75 100 125 150 175 200 225 250
(6.6) (13.2) (19.8) (26.4) (33.0) (39.6) (46.2) (52.8) (59.4) (66.0) (6.6) (13.2) (19.8) (26.4) (33.0) (39.6) (46.2) (52.8) (59.4) (66.0)
Diagram good also for filter series HF575-20 Diagram good also for filter series HF575-20
6 002 ICAT010-002
HF 570 / HF 575 / HF 578
MI060 MI125
0,1 0,1
(1.45) (1.45)
(1)
(1)
(2)
(2)
(3)
0,08 0,08
(1.16) (1.16)
0,06 0,06
)
(3
(0.87) (0.87)
0,04 0,04
(0.58) ) (0.58)
(4
0,02 0,02
(4)
(0.29) (0.29)
0 0
0 25 50 75 100 125 150 175 200 225 250 0 25 50 75 100 125 150 175 200 225 250
(6.6) (13.2) (19.8) (26.4) (33.0) (39.6) (46.2) (52.8) (59.4) (66.0) (6.6) (13.2) (19.8) (26.4) (33.0) (39.6) (46.2) (52.8) (59.4) (66.0)
Diagram good also for filter series HF575-20 Diagram good also for filter series HF575-20
01/04.2010
ICAT010-002 002 7
HF 570 / HF 575 / HF 578
FG010 FG025
0,5 0,5
(7.25) (7.25)
(1)
(2)
(1)
(2)
0,4 0,4
(5.80) (5.80)
0,3 0,3
(4.35) ) (4.35)
(3
0,2 0,2
(2.90) (2.90)
)
(3
0,1 0,1
(1.45) (1.45)
0 0
0 50 100 150 200 250 300 350 400 450 500 0 50 100 150 200 250 300 350 400 450 500
(13.2) (26.4) (39.6) (52.8) (66.0) (79.2) (92.5) (105.7) (118.9)(132.1) (13.2) (26.4) (39.6) (52.8) (66.0) (79.2) (92.5) (105.7) (118.9)(132.1)
Diagram good also for filter series HF575-30 Diagram good also for filter series HF575-30
SP010 SP025
0,25 0,25
(3.62) (3.62)
(1)
(2)
(1)
0,2 0,2
(2.90) (2.90)
(3)
0,15 0,15
)
(2
(2.17) (2.17)
0,1 0,1
01/04.2010
(1.45) (1.45)
0,05 0,05
(0.72) (0.72)
(3)
0 0
0 50 100 150 200 250 300 350 400 450 500 0 50 100 150 200 250 300 350 400 450 500
(13.2) (26.4) (39.6) (52.8) (66.0) (79.2) (92.5) (105.7)(118.9)(132.1) (13.2) (26.4) (39.6) (52.8) (66.0) (79.2) (92.5) (105.7)(118.9) (132.1)
Diagram good also for filter series HF575-30 Diagram good also for filter series HF575-30
8 002 ICAT010-002
HF 570 / HF 575 / HF 578
MI060 MI125
0,1 0,1
(1.45) (1.45)
(1)
(1)
(2)
0,08 0,08
(1.16) (1.16)
(2)
0,06 0,06
(0.87) (0.87)
0,04 0,04
(0.58) (0.58)
)
(3
0 0
0 50 100 150 200 250 300 350 400 450 500 0 50 100 150 200 250 300 350 400 450 500
(13.2) (26.4) (39.6) (52.8) (66.0) (79.2) (92.5) (105.7)(118.9)(132.1) (13.2) (26.4) (39.6) (52.8) (66.0) (79.2) (92.5) (105.7)(118.9)(132.1)
Diagram good also for filter series HF575-30 Diagram good also for filter series HF575-30
01/04.2010
ICAT010-002 002 9
HF 570 / HF 575 / HF 578
FG010 FG025
0,5 0,5
(7.25) (7.25)
(1)
(2)
(1)
(2)
(3)
(4)
(3)
(4)
0,4 0,4
(5.80) (5.80)
0,3 0,3
(4.35) (4.35)
0,2 0,2
(2.90) (2.90)
0,1 0,1
(1.45) (1.45)
0 0
0 120 240 360 480 600 720 840 960 1080 1200 0 120 240 360 480 600 720 840 960 1080 1200
(31.7) (63.4) (95.1) (126.8) (158.5)(190.2) (221.9)(253.6) (285.3)(317.0) (31.7) (63.4) (95.1) (126.8) (158.5)(190.2)(221.9)(253.6)(285.3)(317.0)
Diagram good also for filter series HF575-40 Diagram good also for filter series HF575-40
SP010 SP025
0,25 0,25
(3.62) (3.62)
(1)
(2)
(3)
(1)
(4)
(2)
0,2
(2.90)
0,2
(2.90) (3)
0,15 0,15
(2.17) (2.17)
)
(4
0,1 0,1
01/04.2010
(1.45) (1.45)
0,05 0,05
(0.72) (0.72)
0 0
0 120 240 360 480 600 720 840 960 1080 1200 0 120 240 360 480 600 720 840 960 1080 1200
(31.7) (63.4) (95.1) (126.8) (158.5)(190.2)(221.9)(253.6)(285.3)(317.0) (31.7) (63.4) (95.1) (126.8)(158.5)(190.2) (221.9)(253.6) (285.3)(317.0)
Diagram good also for filter series HF575-40 Diagram good also for filter series HF575-40
10 002 ICAT010-002
HF 570 / HF 575 / HF 578
MI060 MI125
0,1 0,1
(1.45) (1.45)
(1)
(2)
(1)
(3)
(2)
(4)
(3)
0,08 0,08
(1.16) (1.16)
(4)
0,06 0,06
(0.87) (0.87)
0,04 0,04
(0.58) (0.58)
0,02 0,02
(0.29) (0.29)
0 0
0 120 240 360 480 600 720 840 960 1080 1200 0 120 240 360 480 600 720 840 960 1080 1200
(31.7) (63.4) (95.1) (126.8)(158.5)(190.2)(221.9) (253.6)(285.3) (317.0) (31.7) (63.4) (95.1) (126.8) (158.5)(190.2)(221.9)(253.6)(285.3)(317.0)
Diagram good also for filter series HF575-40 Diagram good also for filter series HF575-40
01/04.2010
ICAT010-002 002 11
HF 570 / HF 575 / HF 578
G 1/2 1/2 NPT 3/4-16 UNF-2B 7.9 (30) 9.2 (35) 9.2 (35) 10.6 (40) 10.6 (40) 10.6 (40)
G 3/4 3/4 NPT 1 1/16-12 UNF-2B 15.9 (60) 18.5 (70) 19.8 (75) 21.1 (80) 22.5 (85) 22.5 (85)
HF 570-20.105
G1 1 NPT 1 5/16-12 UNF-2B 18.5 (70) 22.5 (85) 26.4 (100) 30.4 (115) 34.3 (130) 35.7 (135)
G 1 1/4 1 1/4 NPT 1 5/8-12 UNF-2B 21.1 (80) 26.4 (100) 30.4 (115) 38.3 (145) 47.6 (180) 51.5 (195)
G 1/2 1/2 NPT 3/4-16 UNF-2B 9.2 (35) 10.6 (40) 10.6 (40) 11.9 (45) 11.9 (45) 11.9 (45)
G 3/4 3/4 NPT 1 1/16-12 UNF-2B 18.5 (70) 19.8 (75) 22.5 (85) 22.5 (85) 22.5 (85) 23.8 (90)
HF 570-20.150
G1 1 NPT 1 5/16-12 UNF-2B 23.8 (90) 29.1 (110) 31.7 (120) 34.3 (130) 37.0 (140) 38.3 (145)
G 1 1/4 1 1/4 NPT 1 5/8-12 UNF-2B 29.1 (110) 34.3 (130) 39.6 (150) 46.2 (175) 55.5 (210) 58.1 (220)
G 1/2 1/2 NPT 3/4-16 UNF-2B 10.6 (40) 11.9 (45) 11.9 (45) 11.9 (45) 11.9 (45) 11.9 (45)
G 3/4 3/4 NPT 1 1/16-12 UNF-2B 21.1 (80) 22.5 (85) 22.5 (85) 22.5 (85) 23.8 (90) 25.1 (95)
HF 570-20.200
G1 1 NPT 1 5/16-12 UNF-2B 29.1 (110) 31.7 (120) 34.3 (130) 37.0 (140) 38.3 (145) 39.6 (150)
G 1 1/4 1 1/4 NPT 1 5/8-12 UNF-2B 35.7 (135) 42.3 (160) 47.6 (180) 54.2 (205) 59.4 (225) 62.1 (235)
G 1/2 1/2 NPT 3/4-16 UNF-2B 11.9 (45) 11.9 (45) 11.9 (45) 11.9 (45) 11.9 (45) 11.9 (45)
G 3/4 3/4 NPT 1 1/16-12 UNF-2B 22.5 (85) 23.8 (90) 23.8 (90) 23.8 (90) 25.1 (95) 25.1 (95)
HF 570-20.300
G1 1 NPT 1 5/16-12 UNF-2B 34.3 (130) 35.7 (135) 37.0 (140) 38.3 (145) 39.6 (150) 40.9 (155)
G 1 1/4 1 1/4 NPT 1 5/8-12 UNF-2B 46.2 (175) 52.8 (200) 55.5 (210) 60.8 (230) 63.4 (240) 64.7 (245)
G1 1 NPT 1 5/16-12 UNF-2B 33.0 (125) 35.7 (135) 35.7 (135) 38.3 (145) 39.6 (150) 40.9 (155)
HF 570-30.190
G 1 1/4 1 1/4 NPT 1 5/8-12 UNF-2B 44.9 (170) 51.5 (195) 51.5 (195) 60.8 (230) 63.4 (240) 66.0 (250)
HF 578-30.190
G 1 1/2 1 1/2 NPT 1 7/8-12 UNF-2B 51.5 (195) 60.8 (230) 60.8 (230) 79.2 (300) 81.9 (310) 87.2 (330)
G1 1 NPT 1 5/16-12 UNF-2B 35.7 (135) 38.3 (145) 38.3 (145) 38.3 (145) 39.6 (150) 40.9 (155)
HF 570-30.260
G 1 1/4 1 1/4 NPT 1 5/8-12 UNF-2B 52.8 (200) 58.1 (220) 58.1 (220) 63.4 (240) 64.7 (245) 66.0 (250)
HF 578-30.260
G 1 1/2 1 1/2 NPT 1 7/8-12 UNF-2B 63.4 (240) 71.3 (270) 71.3 (270) 85.9 (325) 88.5 (335) 92.5 (350)
G1 1 NPT 1 5/16-12 UNF-2B 38.3 (145) 39.6 (150) 39.6 (150) 39.6 (150) 40.9 (155) 42.3 (160)
HF 570-30.465
G 1 1/4 1 1/4 NPT 1 5/8-12 UNF-2B 62.1 (235) 63.4 (240) 64.7 (245) 66.0 (250) 67.4 (255) 68.7 (260)
HF 578-30.465
G 1 1/2 1 1/2 NPT 1 7/8-12 UNF-2B 81.9 (310) 87.2 (330) 87.2 (330) 92.5 (350) 93.8 (355) 95.1 (360)
HF 570-40.210 G 1 1/2 1 1/2 NPT 1 7/8-12 UNF-2B 62.1 (235) 71.3 (270) 74.0 (280) 87.2 (330) 89.8 (340) 92.5 (350)
01/04.2010
HF 578-40.210 G 2 2 NPT 2 1/2-12 UNF-2B 72.6 (275) 88.5 (335) 93.8 (355) 129.4 (490) 134.7 (510) 142.7 (540)
HF 570-40.290 G 1 1/2 1 1/2 NPT 1 7/8-12 UNF-2B 74.0 (280) 80.6 (305) 83.2 (315) 91.1 (345) 92.5 (350) 95.1 (360)
HF 578-40.290 G 2 2 NPT 2 1/2-12 UNF-2B 92.5 (350) 107.0 (405) 113.6 (430) 141.3 (535) 145.3 (550) 150.6 (570)
HF 570-40.390 G 1 1/2 1 1/2 NPT 1 7/8-12 UNF-2B 81.9 (310) 87.2 (330) 88.5 (335) 92.5 (350) 95.1 (360) 96.4 (365)
HF 578-40.390 G 2 2 NPT 2 1/2-12 UNF-2B 111.0 (420) 125.5 (475) 129.4 (490) 150.6 (570) 153.2 (580) 155.9 (590)
HF 570-40.480 G 1 1/2 1 1/2 NPT 1 7/8-12 UNF-2B 85.9 (325) 89.8 (340) 91.1 (345) 93.8 (355) 95.1 (360) 97.7 (370)
HF 578-40.480 G 2 2 NPT 2 1/2-12 UNF-2B 122.8 (465) 134.7 (510) 138.7 (525) 153.2 (580) 155.9 (590) 158.5 (600)
12 002 ICAT010-002
HF 570 / HF 575 / HF 578
ICAT010-002 002 13
HF 570 / HF 575 / HF 578
HF570-20 DIMENSIONS
RESERVOIR MOUNTING
HOLE DIMENSIONS
01/04.2010
14 002 ICAT010-003
HF 570 / HF 575 / HF 578
HF 570-30 DIMENSIONS
RESERVOIR MOUNTING
HOLE DIMENSIONS
01/04.2010
ICAT010-003 002 15
HF 570 / HF 575 / HF 578
HF 570-40 DIMENSIONS
RESERVOIR MOUNTING
HOLE DIMENSIONS
01/04.2010
16 002 ICAT010-003
HF 570 / HF 575 / HF 578
HF 578-30 DIMENSIONS
RESERVOIR MOUNTING
HOLE DIMENSIONS
01/04.2010
ICAT010-003 002 17
HF 570 / HF 575 / HF 578
HF 578-40 DIMENSIONS
RESERVOIR MOUNTING
HOLE DIMENSIONS
01/04.2010
18 002 ICAT010-003
HF 570 / HF 575 / HF 578
HF 575 DIMENSIONS
RESERVOIR MOUNTING
HOLE DIMENSIONS
Filter type A B C D E F G H I L M ØN ØO ØP Q ØR S T
mm(in) mm(in) mm(in) mm(in) mm(in) mm(in) mm(in) mm(in) mm(in) mm(in) mm(in) mm(in) mm(in) mm(in) mm(in) mm(in) mm(in) mm(in)
145 113 196
HF 575-20.105 (5.709) (4.449) (7.717)
190 158 241
HF 575-20.150
01/04.2010
85 23 72 80,5 (7.480) (6.220) 30 17,5 4,8 70 (9.488) 86,5 82,5 81,5 7,5 20 39,5 64,5
(3.346) (0.906) (2.835) (3.169) 240 208 (1.181) (0.689) (0.189) (2.756) 291 (3.406) (3.248) (3.209) (0.295) (0.787) (1.555) (2.539)
HF 575-20.200 (9.449) (8.189) (11.457)
340 308 391
HF 575-20.300 (13.386) (12.126) (15.393)
246 200 314
HF 575-30.190 (9.685) (7.874) (12..362)
118 23 106 111 316 270 40,5 23,5 5,5 104 384 119,5 113 112 9 31 45 80
HF 575-30.260 (4.646) (0.906) (4.173) (4.370) (12..441)(10.630) (1.594) (0.925) (0.217) (4.094) (15.118) (4.705) (4.449) (4.409) (0.354) (1.220) (1.775) (3.150)
521 475 589
HF 575-30.465 (20.512) (18.701) (23.189)
275 225 358
HF 575-40.210 (10.827) (8.858) (14.094)
355 305 438
HF 575-40.290 150 23 126 138 (13.976)(12..008) 57,5 29 7 159 (17.244) 151,5 140 139 12,5 31 49 100
(5.905) (0.906) (4.961) (5.433) 455 405 (2.264) (1.142) (0.276) (6.260) 538 (5.965) (5.512) (5.472) (0.492) (1.220) (1.929) (3.937)
HF 575-40.390 (17.913) (15.945) (21.181)
545 495 628
HF 575-40.480 (21.457) (19.488) (24.724)
ICAT010-003 002 19
HF 570 / HF 575 / HF 578
ØA ØB C ØD Filtering surface
Element type FG MI SP
mm(in) mm(in) mm(in) mm(in) cm 2 (in 2 ) cm 2 (in 2 ) cm 2 (in 2 )
HEK08-20.105 105 1175 620 1273
(4.134) (182.125) (96.100) (197.315)
HEK08-20.150 150 1693 894 1835
72 45 (5.909) 8 (262.416) (138.570) (284.426)
(2.835) (1.772) 200 (0.315) 2269 1198 2459
HEK08-20.200
01/04.2010
20 002 ICAT010-003
HF 570 / HF 575 / HF 578
INDICATORS
Code: M Code: N
Scale 0 ÷ +145 psi (0 ÷ +10 bar) Scale 0 ÷ +145 psi (0 ÷ +10 bar)
Code: P Code: S
1
01/04.2010
Pressure setting 21.8 psi (1,5 bar) Pressure setting 21.8 psi (1,5 bar)
220 VCA
Max. working voltage
30 VCC
0,5 A (resistivity)
Max. working current
0,2 A (inductive)
Protection class IP65
Contacts N.O.contact
ICAT010-003 002 21
HF 570 / HF 575 / HF 578
INLET PORTS
PORTS TYPE
Filter type Nominal Gas NPT SAE Split SSM Split SSS
size BSPP ODT (3000 PSI) (3000 PSI)
1/2" GD ND OB -- --
3/4" GE NE OD -- --
HF 570-20
1" GF NF OF -- --
1" 1/4 GG NG OG -- --
1" GF NF OF -- --
1" 1/2 GH NH OH -- --
1" GF NF OF -- --
1" 1/2 GH NH OH ME SE
1" 1/2 GH NH OH -- --
HF 570-40
2" GL NL OI -- --
1" 1/2 GH NH OH ME SE
HF 578-40 2" GL NL OI MF SF
2" 1/2 - - - MG SG
Nominal ÆB C
CODE A
size
01/04.2010
22 002 ICAT010-003
HF 570 / HF 575 / HF 578
INLET PORTS
Nominal ÆB C
CODE A
size mm (in) mm (in) Nm (lbf in)
18 13 10 + 1
ND 1/2" 1/2 NPT
(0.707) (0.512) (88 ÷ 97)
23,5 14 25 + 1
NE 3/4" 3/4 NPT
(0.925) (0.551) (221 ÷ 230)
29,5 17 30 + 2 , 5
NF 1" 1 NPT
(1.161) (0.669) (265 ÷ 287)
38,5 18 50 + 2 , 5
NG 1" 1/4 1 1/4 NPT
(1.516) (0.709) (442 ÷ 464)
44 18,5 70 + 5
NH 1" 1/2 1 1/2 NPT
(1.732) (0.728) (620 ÷ 664)
57 19,5 130 + 5
NL 2" 2 NPT
(2.244) (0.768) (1150 ÷ 1195)
Nominal ÆB C
CODE A
01/04.2010
ICAT010-003 002 23
HF 570 / HF 575 / HF 578
INLET PORTS
SAE FLANGED PORTS J518 - Standard pressure series 3000 PSI SSM
Metric thread ISO 60° in accordance with ISO/R 262
Nominal ÆA B C D
CODE mm mm mm Thread Nm
size
(in) (in) (in) Depth mm(in) (lbf in)
31,8 58,7 30,2 M 10 20 + 1
MD 1 1/4
(1.252) (2.311) (1.189) 15,0 (0.591) (177 ÷ 186)
38,1 69,8 35,7 M 12 30 + 2 , 5
ME 1 1/2
(1.252) (2.748) (1.406) 18,0 (0.709) (265 ÷ 287)
50,8 77,8 42,9 M 12 30 + 2 , 5
MF 2
(2.000) (3.063) (1.689) 18,0 (0.709) (265 ÷ 287)
64 88,9 50,8 M 12 30 + 2 , 5
MG 2 1/2
(2.520) (3.500) (2.000) 18,0 (0.709) (265 ÷ 287)
SAE FLANGED PORTS J518 - Standard pressure series 3000 PSI SSS
American thread UNC-UNF 60° in accordance with ANSI B 1.1
Nominal ÆA B C D
01/04.2010
CODE mm mm mm Thread Nm
size
(in) (in) (in) Depth mm(in) (lbf in)
31,8 58,7 30,2 7/16-14 UNC-2B 30 + 2 , 5
SD 1 1/4
(1.252) (2.311) (1.189) 16,0 (0.630) (265 ÷ 287)
38,1 69,8 35,7 1/2-13 UNC-2B 30 + 2 , 5
SE 1 1/2
(1.252) (2.748) (1.406) 18,0 (0.709) (265 ÷ 287)
50,8 77,8 42,9 1/2-13 UNC-2B 30 + 2 , 5
SF 2
(2.000) (3.063) (1.689) 18,0 (0.709) (265 ÷ 287)
64 88,9 50,8 1/2-13 UNC -2B 30 + 2 , 5
SG 2 1/2
(2.520) (3.500) (2.000) 18,0 (0.709) (265 ÷ 287)
24 002 ICAT010-003
HF 570 / HF 575 / HF 578
Once you have checked the integrity of the filter inside its packa- Once the working hour limit indicated in the manteinance instruc-
ge, proceed as fallows: tions of the system is reached or when the clogging indicators po-
int out the limit pressure drop created inside the filter, the ele-
ment must be replaced. Pay attention to the drainage of hydraulic
A Take off the filter packaging.
oil, therefore prepare suitable containers to collect it.
B Oil the perch gasket (pos.10).
C Remove the tank's cover. Proceed as follows:
D Insert the filter in the dedicated seat of the tank. A Stop the system in "machine stopped" status.
E Insert the placement spring between the tank's perch and B Secure any shut-off valves on the Hydraulic circuit.
cover, as indicated on page 19.
C Remove the tank's cover and the placement spring
F Close the tank's cover. (pos.14), so extract the filter.
G Start the circuit for a few minutes. D Unscrew the stop-diskette nut (pos.1), extract the
H Make sure there are no leaks. push-diskette (pos.2) and the by-pass spring (pos.3).
E Remove the clogged element (pos.4) from the perch
(pos.11); if there is a magnetic set (pos.7 - pos.8) remove the
accumulated brassy contaminant.
F Check out that the O-rings (pos.9 - pos.10) are not dama-
ged, otherwise substitute and replace them correctly.
G Insert the new filtering element (pos.4) on the perch
(pos.11) pre-emptively lubricating the O-ring placed in the
element inner cap.
H Position the by-pass spring (pos.3), the push-spring
diskette (pos.2) and the stop-diskette (pos.1). For a correct
by-pass calibration, make sure that the push-spring disket-
te gets in contact with the beat in the central bar (pos. 5).
I Put the filter with its placement spring (pos.14) in the tank.
L Close the tank's cover.
M Re-open the eventual valves closed before.
N Start the machine for a few minutes.
O Make sure there are no leaks.
Pos. Description
1 Stop-diskette nut
2 Push-spring diskette
3 By-pass spring
4 Filtering element
5 Central bar
6 Elastic ring
7 Large band washer
8 Magnetic set
01/04.2010
9 Element's O-ring
10 Perch's O-ring
11 Perch
12 Washer
13 Stop-perch diskette
14 Placement spring
ICAT010-004 002 25
HF 570 / HF 575 / HF 578
Once you have checked the integrity of the filter inside its packa- Once the working hour limit indicated in the manteinance instruc-
ge, proceed as follow: tions of the system is reached or when the clogging indicators po-
int out the limit pressure drop created inside the filter, the ele-
ment must be replaced. Pay attention to the drainage of hydraulic
A Take off the protection cap from the inlet port.
oil, therefore prepare suitable containers to collect it.
B Secure the filter in the tank through the holes in the body's
flange (pos.3) tightening them as follows:
Proceed as follows:
HF 570-20 = 44 lbf in (5 Nm)
A Stop the system in "machine stopped" status.
HF 570-30 e HF578-30 = 62 lbf in (7 Nm)
HF 570-40 e HF578-40 = 88 lbf in (10 Nm) B Secure any shut-off valves on the hydraulic circuit.
C Connect the piping of the return line to the inlet port using C Unscrew the cover's screw (pos.22) (except HF570-20),
the tightening torque indicated on pages 22, 23 and 24. take off the closing cap (pos.20) and extract the perch part
with the "HF 575" element (pos.4).
D In the presence of secondary inlet ports, prepare the required
connections. D Unscrew the stop-diskette nut (pos.5), extract the
push-spring diskette (pos.6) and the by-pass spring
E If the filter has a clogging indicator (pos.23 - 24 - 25 - 26), take (pos.7).
the protection cap off and screw the indicator in the dedicated
E Remove the clogged element (pos.8) from the perch
seat, then tighten to a tightening torque of 266 lbf in (30 Nm). If
(pos.15); if there is a megnetic set (pos.11 - pos.12) remove
the indicator is electric, complete the required connections.
the accumulated brassy contaminant.
F Start the circuit for a few minutes.
F Check out that the O-ring (pos.13 - pos.14) are not damaged,
G Make sure there are no leaks. otherwise replace them and consequently position the new
ones correctly.
G Insert the new filtering element (pos.8) on the perch
(pos.15) pre-emptively lubricating the O-Ring placed in the
element inner cap.
H Position the by-pass spring (pos.7), the push-spring diskette
(pos.6) and the stop-diskette nut (pos.5). For a correct by-pass
calibration, make sure that push-spring diskette gets in contact
with the beat in the central bar (pos. 9).
I Put the perch part with the "HF 575" element (pos.4) inside
the filter's body (pos.3).
L Check out that the O-ring (pos.19) is not damaged, otherwise
replace it and consequently position the new one correctly.
M Insert the placement spring (pos.18) in the dedicated seat of
the filter's cover (pos.20), re-assemble it screwing the fixing
screws (pos.22) with a tightening torque of 44 lbf in (5 Nm).
N Re-open the eventual valves closed before.
O Start the machine for a few minutes.
P Make sure there are no leaks.
When ordering spare parts, always specify the reference number, the filter code
and quantity. Example: Spare parts pos. 10 - HHG34101 - Qty 3
26 002 ICAT010-004
HF 570 / HF 575 / HF 578
With Diffusor D
6 Seals CODE
Buna B
Viton V
Standard On request
ICAT010-005 002 27
HF 570 / HF 575 / HF 578
1 1/2 SE
2 SF Without C
2 1/2 (only for main inlet port HF 578-40) SG With Diffusor D
Only for supplementary inlet port
Blind unmachined port 00
Standard On request
28 002 ICAT010-005
HF 570 / HF 575 / HF 578
Standard
On request
01/04.2010
ICAT010-005 002 29
HF 570 / HF 575 / HF 578
4 Seals CODE
Buna B
Viton V
Standard
On request
01/04.2010
30 002 ICAT010-005
HF 570 / HF 575 / HF 578
NOTES:
01/04.2010
ICAT010-005 002 31
HF 570 / HF 575 / HF 578
NOTES:
01/04.2010
32 002 ICAT010-005
Building & Agriculture Truck Material Industrial
construction Market Handling
Tank mounted
return line filters
HF 502
HF 508
HF 547
HF 554
HF 570
HF 575
HF 578
Accessories
Filler breathers
Air filters
Level and temperature gauges
Pressure gauges
Pressure/vacuum gauges
HF 570 01 T A
Clogging indicators
IKRON S.r.l.
Via Prampolini, 2 - 43044 Lemignano di Collecchio - Parma - Italy
Tel.: + 39 0521 304911 - Fax: + 39 0521 304900
Videoconferecing IP
www.ikron.it
E-mail: info@ikron.it