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Technical Requisition FMS

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The document discusses technical specifications for flow metering and flow computers for a jetty in Pernis. It provides detailed requirements and documentation for the project.

The document provides technical requirements for a project to implement flow metering and flow computer systems for a jetty in Pernis, Netherlands. It specifies equipment details, documentation needs, responsibilities of contractors and more.

The document discusses various types of flow meters, flow computers, related instrumentation such as temperature and pressure transmitters. It provides datasheets for these equipment.

Page 1 of 3

Technical Requisition

FLOW METERING & FLOW COMPUTERS FOR JETTY


(Pernis)

Project No : NL8793
Client : Shell Nederland Raffinaderij b.v.
Project Name : REDIIGreen

Shell sub-project no : NLMF/01588

Client Document No : R-0951001


Worley Document No : NL879300/J.02/3006
Revision : 03

Rev. Issue Date Revision Description Prepared by Checked by Approved by Project


Approval
01 2021-10-04 Issue for Enquiry GIEP GIEP GIEP
2 2021-10-12 IFE NBP RJP DAMS
03 2021-10-29 IFE NBP RJP DAMS

Version: EDB
Project No : NL8793 Technical Requisition
Client : Shell Nederland Raffinaderij b.v. NL879300/J.02/3006 Rev. 03
Project Name : REDIIGreen Page 2 of 3

The data in the document is compared with the previous issue. If fields are shaded, it means that the
contents have been changed.

Part Document Number Iss Issue Date Title Changed


01 NL879300/J.02/3006 03 2021-10-29 FLOW METERING & FLOW COMPUTERS FOR Y
JETTY (Pernis)
02 NL879300/J.02/3006 03 2021-10-29 Technical Documentation Sheet FLOW METERING & N
FLOW COMPUTERS FOR JETTY (Pernis)
03 NL879300/J.02/3006 03 2021-10-29 3006_Criticality Rating N
04 NL879300/J.02/3006 03 2021-10-29 Datasheet: 760FQ0021-E Y
05 NL879300/J.02/3006 03 2021-10-29 Datasheet: 760FQ0022-E Y
06 NL879300/J.02/3006 03 2021-10-29 Datasheet: 760FQ0023-E Y
07 NL879300/J.02/3006 03 2021-10-29 Datasheet: 760FQ0031-E Y
08 NL879300/J.02/3006 03 2021-10-29 Datasheet: 760FQ0032-E Y
09 NL879300/J.02/3006 03 2021-10-29 Datasheet: 760PT0021-TX Y
10 NL879300/J.02/3006 03 2021-10-29 Datasheet: 760PT0022-TX Y
11 NL879300/J.02/3006 03 2021-10-29 Datasheet: 760PT0023-TX Y
12 NL879300/J.02/3006 03 2021-10-29 Datasheet: 760PT0031-TX Y
13 NL879300/J.02/3006 03 2021-10-29 Datasheet: 760PT0032-TX Y
14 NL879300/J.02/3006 03 2021-10-29 Datasheet: 760TT0021-TW N
15 NL879300/J.02/3006 03 2021-10-29 Datasheet: 760TT0021-TX Y
16 NL879300/J.02/3006 03 2021-10-29 Datasheet: 760TT0022-TW N
17 NL879300/J.02/3006 03 2021-10-29 Datasheet: 760TT0022-TX Y
18 NL879300/J.02/3006 03 2021-10-29 Datasheet: 760TT0023-TW N
19 NL879300/J.02/3006 03 2021-10-29 Datasheet: 760TT0023-TX Y
20 NL879300/J.02/3006 03 2021-10-29 Datasheet: 760TT0031-TW N
21 NL879300/J.02/3006 03 2021-10-29 Datasheet: 760TT0031-TX Y
22 NL879300/J.02/3006 03 2021-10-29 Datasheet: 760TT0032-TW N
23 NL879300/J.02/3006 03 2021-10-29 Datasheet: 760TT0032-TX Y
24 NL879300/J.02/3006 03 2021-10-29 Datasheet: SVA7601 Y
25 NL879300/J.02/3006 03 2021-10-29 Datasheet: SVA7603 Y
26 NL879300/J.02/3006 03 2021-10-29 Datasheet: SVA7605 Y
27 NL879300/J.02/3006 03 2021-10-29 Datasheet: SVA7607 Y
28 NL879300/J.02/3006 03 2021-10-29 Datasheet: SVA7609 Y
29 NL879300/J.02/3006 03 2021-10-29 CANCELLED:Requisition index report N
30 NL879300/J.02/3006 03 2021-10-29 Annexure 1_CTM P&IDs Y
31 NL879300/J.02/3006 03 2021-10-29 Annexure 2: Communication matrix template N
32 NL879300/J.02/3006 03 2021-10-29 Annexure3: BPCS architecture N
33 NL879300/J.02/3006 03 2021-10-29 Annexure4: Cabinet standard drawing N
34 NL879300/J.02/3006 03 2021-10-29 Annexure5: RTD standard drawing N
35 NL879300/J.02/3006 03 2021-10-29 Annexure6: Thermowell standard drawing N
36 NL879300/J.02/3006 03 2021-10-29 Annexure7: Installation drawing N
37 NL879300/J.02/3006 03 2021-10-29 Annexure8: Hook up drawing N
38 NL879300/J.02/3006 03 2021-10-29 Annexure9: Name plate drawing N
39 NL879300/J.02/3006 03 2021-10-29 Annexure10: IPG for package units N
40 NL879300/J.02/3006 03 2021-10-29 Annexure11: Piping specification A11011 N
41 NL879300/J.02/3006 03 2021-10-29 Annexure12_Jetty CTM Piping interface Y
42 NL879300/J.02/3006 03 2021-10-29 Annexure13: Piping loads N

Version: EDB
Project No : NL8793 Technical Requisition
Client : Shell Nederland Raffinaderij b.v. NL879300/J.02/3006 Rev. 03
Project Name : REDIIGreen Page 3 of 3

Part Document Number Iss Issue Date Title Changed


43 NL879300/J.02/3006 03 2021-10-29 Annexure14: MESC 77.310 N
44 NL879300/J.02/3006 03 2021-10-29 Annexure15: Civil PSTS N
45 NL879300/J.02/3006 03 2021-10-29 Annexure16: Protective coating N
46 NL879300/J.02/3006 03 2021-10-29 Annexure17_EL PSTS Y
47 NL879300/J.02/3006 03 2021-10-29 Annexure18: Winterization philosophy N
48 NL879300/J.02/3006 03 2021-10-29 Annexure19: Site and Utility specification N
49 NL879300/J.02/3006 03 2021-10-29 Annexure20_Civil module Y
50 NL879300/J.02/3006 03 2021-10-29 Annexure 21_Civil structural design Y

Version: EDB
SPECIFICATION FLOW METERING & FLOW COMPUTERS
FOR JETTY (Pernis)

Project No NL8793 Technical Requisition


Client Shell Nederland Raffinaderij b.v. NL879300/J.02/3006 Rev. 03
Project Name REDIIGreen Part 01 Page 1 of 30

LIST OF CONTENTS

1.0 GENERAL ......................................................................................................... 3


1.1 INTRODUCTION ................................................................................................ 3
1.2 LIST OF ABBREVIATIONS ................................................................................ 3
1.3 GENERAL DEFINITIONS ................................................................................... 4

2.0 ENVIRONMENTAL REQUIREMENTS .............................................................. 4


2.1 AREA CLASSIFICATION ................................................................................... 5
2.2 PROTECTION CLASS ....................................................................................... 5

3.0 CODES AND STANDARDS .............................................................................. 6


3.1 GENERAL .......................................................................................................... 6
3.2 GENERAL STANDARDS ................................................................................... 6
3.3 INTERNATIONAL / NATIONAL STANDARD ..................................................... 6
3.4 CLIENT PUBLICATIONS ................................................................................... 7
3.5 WORLEY DOCUMENTS .................................................................................... 8

4.0 SCOPE OF SUPPLY (JETTY CUSTODY MEASUREMENT SKID).................. 8


4.1 CORIOLIS FLOW METER ................................................................................. 9
4.1.1 SINGLE DIRECTION FLOWMETER..................................................... 9
4.1.2 BI DIRECTIONAL FLOWMETER .......................................................... 9
4.2 PRESSURE TRANSMITTER ............................................................................ 10
4.3 TEMPERATURE ELEMENT WITH THERMOWELL AND TRANSMITTER ...... 10
4.4 THERMAL RELIEF VALVES ............................................................................ 10
4.5 BILL OF MATERIAL FOR OTHER MECHANICAL ITEMS WITH SKID ........... 11
4.6 AIR ELIMINATOR ............................................................................................ 11
4.7 FLOW COMPUTER .......................................................................................... 11
4.8 FLOW METERING CABINET ........................................................................... 12
4.9 BPCS COMMUNICATION:............................................................................... 13
4.10 TICKET PRINTER SCOPE AND CONNECTION: ............................................ 15

5.0 PRESSURE EQUIPMENT DIRECTIVE (PED) ................................................ 15

6.0 METERING SPECIFIC REQUIREMENTS....................................................... 15

7.0 PROJECT REFERENCE DOCUMENTS ......................................................... 17

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SPECIFICATION FLOW METERING & FLOW COMPUTERS
FOR JETTY (Pernis)

Project No NL8793 Technical Requisition


Client Shell Nederland Raffinaderij b.v. NL879300/J.02/3006 Rev. 03
Project Name REDIIGreen Part 01 Page 2 of 30

8.0 PROJECT SPECIFIC REQUIREMENTS ........................................................ 17

9.0 IDENTIFICATION ............................................................................................ 17

10.0 INSPECTION AND TESTING .......................................................................... 18


10.1 GENERAL ........................................................................................................ 18
10.2 FAT ............................................................................................................ 19
10.3 SAT / FIT .......................................................................................................... 19
10.4 PACKAGING AND SHIPPING.......................................................................... 19

11.0 DOCUMENTATION ......................................................................................... 20

12.0 SPARE PARTS ............................................................................................... 20

13.0 ATTACHMENTS .............................................................................................. 21

14.0 SCOPE MATRIX.............................................................................................. 21

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SPECIFICATION FLOW METERING & FLOW COMPUTERS
FOR JETTY (Pernis)

Project No NL8793 Technical Requisition


Client Shell Nederland Raffinaderij b.v. NL879300/J.02/3006 Rev. 03
Project Name REDIIGreen Part 01 Page 3 of 30

1.0 GENERAL

1.1 INTRODUCTION

Shell has recognized that to consider future biofuel assets a world-class investment, they
must have a Total Installed Cost (TIC) lower than conventional TICs found in downstream oil
& gas assets. The TIC for new biofuel assets must be cost-effective to make them
competitive with similar facilities constructed by Shell’s competitors in the biofuels and
ethanol industries.

Biofuels assets must be able to meet Shell’s minimum criteria in safety (i.e. ensures that the
integrity risks are demonstrated as Low as Reasonably Practicable – ALARP), operability,
reliability, and maintainability. In addition, they should also be affordable, profitable and able
to achieve production targets set by the business and group.

Vendor’s scope includes designing, engineering, manufacturing, assembling, implementing


quality assurance / quality control, configuration, calibrating, documentation, inspection
(FAT/SAT). testing, packing & forwarding, training, proving performance & guarantee,
certification and delivery of complete flow metering system skid/module in accordance with
the requirements and specifications stated in this requisition. The Vendor is fully responsible
for the mechanical, piping, structural, electrical design and construction of the equipment
specified in this requisition/SHELL Pernis requirement. Verification of Vendor drawing by
PURCHASER does not relieve any responsibility of the Vendor.

1.2 LIST OF ABBREVIATIONS

API American Petroleum Institute


ATEX Atmosphères Explosives
ASTM American Society for Testing and Materials
BPCS Basic Process Control System
CCR Central Control Room
CE Conformité Européenne
CEN Comité Européen de Normalisation
DCS Distributed Control System
EMC Electromagnetic Compatibility Directive
EWS Engineering Work Station
E-SPIR Electronic Spare Parts and Interchangeability Record
FAR Field Auxiliary Room
FAT Factory Acceptance Test
FC Flow Computer
FCC Flow Computer Cabinet
FIT Factory Integration Testing
FLOC SAP functional location
GA General Arrangements
GSAP Global SAP
HSE Health ,Safety and Environment
HVO Hydro treated Vegetable Oil
IEC International Electro technical Commission
IO Input Output
IPS Instrumented Protective System
ISO International Organization for Standardization

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SPECIFICATION FLOW METERING & FLOW COMPUTERS
FOR JETTY (Pernis)

Project No NL8793 Technical Requisition


Client Shell Nederland Raffinaderij b.v. NL879300/J.02/3006 Rev. 03
Project Name REDIIGreen Part 01 Page 4 of 30

MAC Main Automation Contractor


MID Measuring Instruments Directive
LVD Low Voltage Directive
NEN Nederland Norm
NoBo Notified Body
PED Pressure Equipment Directive
RoHS Restriction of Hazardous Substances Directive
ROM Refinery Oil Movement
RRF Refinery Renewable Fuels (Business Unit Name)
SAT Site Acceptance Test
SIL Safety Integrity Level
SIS Safety Instrumented System
TDS Technical Documentation Sheet
OIML International Organization of Legal Metrology
VTA Vendor to advise
NA Not Applicable
UOM Unit Of Measure

1.3 GENERAL DEFINITIONS

The Contractor is the party that carries out all or part of the design, engineering,
procurement, construction, commissioning or management of a project or operation of a
facility. The Principal may undertake all or part of the duties of the Contractor.

The Manufacturer/Supplier/Vendor is the party that manufactures or supplies equipment


and services to perform the duties specified by the Contractor.

The Principal is the party that initiates the project and ultimately pays for it. The Principal
may also include an agent or consultant authorised to act for, and on behalf of, the Principal.

The word shall indicates a requirement.


The word should indicates a recommendation.
The word may indicates a permitted option.

2.0 ENVIRONMENTAL REQUIREMENTS

The following meteorological data shall apply:


Temperatures:
 Maximum temperature recorded +37.0 ⁰C 
 Average max. temperature recorded +13.0 ⁰C
 Lowest temperature recorded -20.0  ⁰C
 Air design temperature air coolers +25.0 ⁰C
 Minimum design metal temperature -10.0  ⁰C 
 Winterizing switch-on temperature + 5.0  ⁰C (reference for electrical heat
tracing design)
 Minimum (start-up) temperature -15.0  ⁰C, operating at –20.0 ⁰C at wind
speed of 9m/sec (reference for electrical heat tracing design)
Relative Humidity:

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SPECIFICATION FLOW METERING & FLOW COMPUTERS
FOR JETTY (Pernis)

Project No NL8793 Technical Requisition


Client Shell Nederland Raffinaderij b.v. NL879300/J.02/3006 Rev. 03
Project Name REDIIGreen Part 01 Page 5 of 30

Minimum relative humidity 40%


Maximum relative humidity 100% 
Wind:
Maximum wind velocity 40m/s

FAR and control building aux room (CER) internal design conditions:

Description UOM Min Avg. Max Remarks

Absolute Deg. 5.0 22 27.0


ambient C

Pressure kPa 96.1 101.5 104.8 FAR - Equal to external design conditions, no
overpressure, CER - Overpressure 25 Pa to be
added

Relative % 20.0 45.0 80.0 Noncondensing


humidity

2.1 AREA CLASSIFICATION


Hazardous area in the field is either non-classified or Zone 2, in general. For standardization
reasons a minimum hazardous area requirement of Zone 2 shall be adhered to.

Vendor shall comply with ATEX directive 2014/34/EU of the European parliament and
council of the European Union and shall provide CE markings in accordance with this
directive.

Equipment for use in a Zone 2 classified areas shall, according to ATEX requirements, be
classified as an Equipment Group II (c) Category 3 piece of equipment (EC Directive
2014/34/EU Annex I section 2) and must comply with the supplementary requirements
referred to in EC Directive 2014/34/EU Annex II, 2.3.

For Instrumentation Equipment, Zone 2 gas group IIC and temperature class T4 shall be
applicable, as a minimum.

When more stringent Zone requirements apply, these will be specified in the instrument data
sheets, just as the accompanying Equipment Group.

Field Auxiliary Room and Control building are classified as safe area.

2.2 PROTECTION CLASS


Ingress protection of all field mounted equipment shall be IP66 as a minimum in accordance
with IEC 60529.

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SPECIFICATION FLOW METERING & FLOW COMPUTERS
FOR JETTY (Pernis)

Project No NL8793 Technical Requisition


Client Shell Nederland Raffinaderij b.v. NL879300/J.02/3006 Rev. 03
Project Name REDIIGreen Part 01 Page 6 of 30

Minimum Ex protection shall be Ex ec as per IEC 60079-7.

3.0 CODES AND STANDARDS

3.1 GENERAL
Equipment shall comply with the requirements as defined in this specification, referred
codes and standards. Supplier shall be responsible to acquire possession of recent issues
from all required regulations, codes, and standards as indicated.

In case of conflicting requirements between the different applicable documents, the one
appearing earlier in the following list shall take precedence over those appearing later:

1. European Directives, authority requirements, local laws and regulations.


2. The purchase order, including requisition and attachments.
3. Local Principal requirements (BBS)
4. Industrial standards referred to in the applicable documents.

If the PED/ATEX regulations are in conflict with the above listed documents, then the PED
/ATEX shall normally rule. SELLER shall report in writing any conflicting requirements
and/or deviation to the CONTRACTOR. The SELLER shall be aware of all legal regulations
applicable to the subject equipment and is solely responsible for full compliance with such
rules, including approvals, tests, certificates and services of a legal inspection body.

3.2 GENERAL STANDARDS

ISO 9001 Quality System “Model for Quality Assurance in


Design/Development, Production, Installation and Servicing”

CODE / DIRECTIVE VERSION


CODE / DIRECTIVE TITLE
NUMBER / ISSUE
2004/22/EC, MI-005 MID Directive Latest
2014/30/EU Electromagnetic Compatibility Directive Latest
2014/32/EU Measuring Instruments Directive Latest
2014/34/EU ATEX Directive Latest
2014/35/EU Low Voltage directive Latest
2011/65/EU Restriction of the use of certain hazardous substances Latest
in electrical and electronic equipment
2014/68/EU Pressure Equipment Directive Latest

3.3 INTERNATIONAL / NATIONAL STANDARD


CODE / STANDARDS TITLE VERSION

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SPECIFICATION FLOW METERING & FLOW COMPUTERS
FOR JETTY (Pernis)

Project No NL8793 Technical Requisition


Client Shell Nederland Raffinaderij b.v. NL879300/J.02/3006 Rev. 03
Project Name REDIIGreen Part 01 Page 7 of 30

/ ISSUE
OIML R137-1 & 2 International Organization Of Legal Metrology. Latest
ISO 10790 AMD 1 Guidelines for gas measurement. Latest
ISO 17089-1 Measurement of fluid flow in closed conduits. Latest
ISO 5167 Measurement of fluid flow by means of pressure differential Latest
devices inserted in circular cross-section conduits running full.
ISO 5168 Measurement of fluid flow – Procedures for evaluation of Latest
uncertainties
AGA 9 Measurement of Gas by Ultrasonic Gas Meter. Latest
AGA 11 Measurement of Natural Gas by Coriolis Meter. Latest
API MPMS 5.1 Manual of Petroleum Measurement Standards – General Latest
considerations for Measurement by meters
API MPMS 6.2A Manual of Petroleum Measurement Standards – Metering Latest
assemblies Truck and Rail Loading and Unloading
Measurement systems
API MPMS 12.2.1 Manual of Petroleum Measurement Standards Chapter 12 – Latest
Calculation of Petroleum Quantities Section 2 – Calculation of
Petroleum Quantities Using Dynamic Measurement Methods
And Volumetric Correction Factors Part-1
API MPMS 12.2.2 Manual of Petroleum Measurement Standards Chapter 12- Latest
Calculation of Petroleum Quantities Section 2-Calculation of
Petroleum Quantities Using Dynamic Measurement Methods
and Volumetric Correction Factors Part 2-Measurement Tickets
API MPMS 12.2.3 Manual of Petroleum Measurement Standards Chapter 12— Latest
Calculation of Petroleum Quantities
IEC 60079 Electrical apparatus for explosive gas atmospheres Latest
IEC 60529 Degrees of protection provided by enclosures (IP Code) Latest
IEC 60079-7 Electrical apparatus for explosive gas atmospheres Latest
NAMUR- NE43 Standardization of the signal level for the breakdown Latest
information of digital transmitters

3.4 CLIENT PUBLICATIONS

DOCUMENT NUMBER TITLE VERSION / ISSUE


R-0063725 SNRSNC Cabinet Standard E
R-0063511 PT-100, Temperature Assembly H
S38.113 Flanged Thermowell DN40 E
BBS 02.05.4000 Instrument design and engineering guideline

BBS standards are available via internet address: http://www.snr-bbs.nl


Vendor shall contact SNR-Contractors-SNR-DMS762@Shell.com to provide
Vendor registration details and to obtain access.
STANDARD NUMBER STANDARD TITLE VERSION / ISSUE
MESC SPE 77/110 Ball valves to ISO 17292 Feb 2019
MESC SPE 77/130 Ball valves to API 6d Feb 2019
MESC SPE 77/200 Valves in low temperature and cryogenic services Feb 2019
MESC SPE 77/302 General requirements for valves Feb 2019
MESC SPE 77/303 Valves in special service Feb 2019
MESC SPE 77/312 Fugitive Emission production testing Feb 2019
MESC SPE 77/310 Painting and coating of valves Feb 2017

EDB Word A4P


SPECIFICATION FLOW METERING & FLOW COMPUTERS
FOR JETTY (Pernis)

Project No NL8793 Technical Requisition


Client Shell Nederland Raffinaderij b.v. NL879300/J.02/3006 Rev. 03
Project Name REDIIGreen Part 01 Page 8 of 30

3.5 WORLEY DOCUMENTS

DOCUMENT NUMBER TITLE VERSION / ISSUE


R-0942366 Communication Matrix. 01
Supplier Data Exchange.

4.0 SCOPE OF SUPPLY (JETTY CUSTODY MEASUREMENT SKID)

This specification covers the minimum requirements for the design, engineering,
manufacturing, assembly, inspection, testing, preparation for shipment, delivery,
transportation to site, supervision during installation at site and commissioning and start-up.

The devices shall be delivered complete and ready for installation.


Flow metering cabinet with flow computer will be installed indoor in FAR building and
Custody Measurement meter with pressure and temperature devices will be installed on
skid.

Vendor shall supply, implement and test a fully functional system with respect to this
specification and standards referred in this document.
The metering skid package shall include all pipe work, required steel structure, manifolds,
metering streams, valves, electrical items including tracing, instruments, fittings and be
supplied as a fully piped, cabled, assembled and instrumented package.

 Full custody metering system certification according to 2014/22/EC, MI-005 with


associated DoC and all applicable CE markings.
 Coriolis Flow Meter of Custody measurement (5 Nos)
Emerson, Elite series
 Diaphragm seal type Pressure transmitter with flush ring (5 Nos)
Emerson, 3051 with Badotherm seal
 Temperature element (PT100) with thermowell and transmitter (5 Nos)
 Thermal Relief Valves (5 Nos)
 Tight Shut Off Isolation valves (10 Nos)
 Drain connection including valve with spectacle blind (5 Nos)
 Prover Inlet and Return valves (10 Nos)
 Utility connection valve (5 Nos)
 Power isolation switches (5 Nos)
 Required signal and power junction boxes
 All instrument cable/trays from instruments to junction boxes shall be supplied by
Vendor.
 Flow Computer (FC) –OMNI 6000 flow computer (5 Nos);
 One flow metering cabinet for mounting of 5 nos flow computer with 1 spare slot with
fully wired up to terminal strips, IP 20 min, and The cabinet made, type and size
have to comply to Client standard drawing R-0063725 – SNR/SNC Cabinet Standard
drawing.
 Completely wired metering skid with frame/structure, piping and its supports,
walkways, valves, junction boxes, wiring up to junction boxes, tray, earthing etc.
 Modification existing flowmeter cabinet with documentation updates
 Supplying one fully configured to the scope OMNI flow computer to DCS Vendor for
testing and integration purposes;

EDB Word A4P


SPECIFICATION FLOW METERING & FLOW COMPUTERS
FOR JETTY (Pernis)

Project No NL8793 Technical Requisition


Client Shell Nederland Raffinaderij b.v. NL879300/J.02/3006 Rev. 03
Project Name REDIIGreen Part 01 Page 9 of 30

 The skid shall be provided with proper grounding connection.


 Integration with DCS for serial interface: assistance during engineering, pre-FIT
(DCS Vendor scope) and FIT (mutual scope with DCS Vendor) (factory integration
test) with DCS Vendor.
 Integration with ticket printing facilities
 FAT / FIT / SAT
 Installation supervision (Per diem)
 Pre-Commissioning services (Per diem)
 Commissioning services (Per diem)
 Documentation as indicated in TDS

Vendor to design and comply as per all attached document and the required EU
directives:

2014/34/EU - ATEX Directive


2014/30/EC - EMC Directive
2014/35/EU - Low Voltage Directive (LVD)
2011/65/EU -The RoHS Directive
2004/22/EC – MID Directive

4.1 CORIOLIS FLOW METER

4.1.1 SINGLE DIRECTION FLOWMETER

Requirements for Coriolis Flow Meter are as per attached datasheet:

Flow Meter: Coriolis Type


Flow Measurement – Single directional (Tag Nos. 760FQ0022, 760FQ0023)
Quantity: 2 Nos

Loading custody transfer measurement systems shall meet the minimum requirements of
the following:
a. API MPMS 5

b. API MPMS 6.2A

c. OIML R117

d. ISO 10790 AMD 1, AGA 11

4.1.2 BI DIRECTIONAL FLOWMETER

Requirements for Coriolis Flow Meter are as per attached datasheet:

Flow Meter: Coriolis Type


Flow Measurement – Bi directional (Tag Nos. 760FQ0021, 760FQ0031 and 760FQ0032)
Quantity: 3 Nos

EDB Word A4P


SPECIFICATION FLOW METERING & FLOW COMPUTERS
FOR JETTY (Pernis)

Project No NL8793 Technical Requisition


Client Shell Nederland Raffinaderij b.v. NL879300/J.02/3006 Rev. 03
Project Name REDIIGreen Part 01 Page 10 of 30

Bi-directional gas flowmeters are to be calibrated bi-directionally which results in the


appropriate certificates for each direction,

Loading custody transfer measurement systems shall meet the minimum requirements of
the following:
a. API MPMS 5

b. API MPMS 6.2A

c. OIML R117

d. ISO 10790 AMD 1, AGA 11

VENDOR TO OFFER ULTRASONIC FLOWMETER (5 NOS.) AS AN OPTION

VENDOR TO INDICATE MAXIMUM FLOW WHICH CAN BE MEASURED FOR OFFERED


FLOWMETERS WITH INDICATED ACCURACY.

4.2 PRESSURE TRANSMITTER


Make: Emerson; model 3051
Details as per attached datasheets
Diaphragm seals shall be according to the Shell/Badotherm “Book of Diaphragm Seal
Standards” and Badotherm standard SE-001. A Badotherm BaseCal calculation shall be
done for the transmitters with diaphragm seals by Vendor post order.

4.3 TEMPERATURE ELEMENT WITH THERMOWELL AND TRANSMITTER


Temperature assemblies
Make assembly: Thermo Elektra
Make transmitter: Emerson 644
Details as per attached datasheets
Thermowell wake frequency calculation shall be provided post order by Vendor.
Temperature assembly shall be in accordance with COMPANY standard drawing R-063511
with head mounted transmitter and PT100 element.

4.4 THERMAL RELIEF VALVES


Make : Mechanica Delft
Model : VTA
Details as per attached datasheets

EDB Word A4P


SPECIFICATION FLOW METERING & FLOW COMPUTERS
FOR JETTY (Pernis)

Project No NL8793 Technical Requisition


Client Shell Nederland Raffinaderij b.v. NL879300/J.02/3006 Rev. 03
Project Name REDIIGreen Part 01 Page 11 of 30

4.5 BILL OF MATERIAL FOR OTHER MECHANICAL ITEMS WITH SKID

a. TSO Isolation valves: Ball valves


Body: ASTM A105/A216 Gr.WCB/WCC
Trim: AISI 410, Stellite
Reference pipe class: A11011 attached.

b. Drain valves: Gate valves


Body: ASTM A105/ (Normalised)
Trim: AISI 410, Stellite 6
Reference pipe class: A11011 attached

c. Prover inlet / return valves: Gate valves


Body: ASTM A105/A216 Gr.WCB/WCC
Trim: AISI 410, Stellite
Reference pipe class: A11011 attached.

Miscellaneous items as per pipe class A11011.


For applicable piping items, MESC codes shall be as per attached pipe class A11011. Refer
annexure 11.
In addition, Vendor to refer MESC codes listed under Standard and codes clause 3.4 for
inspection and testing requirements, painting requirement.
Vendor to provide BOQ with detail specification including nut, bolts, gasket etc.

4.6 AIR ELIMINATOR

Vendor to offer air eliminator along with complete assembly of metering skid. Vendor to
inform basis of selection of Air eliminator.
Requirement of Air eliminator is under discussion - HOLD

4.7 FLOW COMPUTER

The Vendor shall supply an OMNI 6000 flow computers and computer details including
programming. The flow computers will be installed as part of flow computer cabinet in the
FAR - Field Auxiliary Room. FAR is classified as safe area.

 Output – Reverse flowrate and MID approved quantity registration/indication,


Both direction flow, totalizer over serial communication to DCS (Details shown
on the attached P&ID).

 Redundant Modbus TCP/IP connections for DCS interface

 Provision for IP based printer network for “ticket” printing.

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Project Name REDIIGreen Part 01 Page 12 of 30

 Connection for maintenance laptop is required. Space/foldable shelf in the


cabinet to be included.

 Hardwired connection between flow meter and flow computer through pulse
signals transmission. Reverse/direct detection from to be ensured by using
phase shifted pulses.

 Flowrates integration in the direct/reverse directions shall be done in flow


computer.

 Any required density corrections to the applicable ASTM tables, in addition to


temperature and pressure, if required, shall be included. Density signal shall be
part of the flowmeter.

 FC shall provide separate galvanically isolated analogue outputs for the


flowrates (to be used for flow controllers in DCS/IPS).

 All other details as per as per attached datasheets.

4.8 FLOW METERING CABINET

Cabinet shall be located/installed in the new FAR building.


Full cabinet tag name 990-FCC-001-ROM (SPI tag name).

The cabinet make, type and size must comply to SHELL standard drawing;
R-0063725 –Cabinet Standard (as attached)

Cabinet size 800x800x2100.

The system shall meet the CE requirements regarding electromagnetic compatibility (EMC).

For wiring wire colours shall be as per Instrument Project Guideline for package units.
Clause no. 4.4, table 4.4.1

System shall also be adequately protected against power glitches due to on/off switching of
external and internal electrical equipment and have redundant power feeders

All Flow computers shall be installed in the flow metering cabinet.

Vendor shall inform contractor in case special size and/or cable construction is required for
connection of the signals form meter to flow metering cabinet.

Name plates shall be as per approved format


Cabinet protection class IP 42 (minimum)
Power supply - 230 VAC,50 hz

The Vendor to note that Purchaser will provide redundant UPS feeder (one UPS or both) for
the control panel and one Non-UPS feeder for utility, Further distribution within panel and
field by supplier.

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Project Name REDIIGreen Part 01 Page 13 of 30

Use of any other manufacturers of the instrumentation equipment may only be permitted
after written approval of Contractor.

All instruments connected to flow computer shall have HART-7 connection. Required HART
multiplexers shall be part of cabinet delivery wired to the common network and available for
pick up by external IAMS system. Vendor to include all relevant DD files in scope of supply.

Hardwired connection to the DCS/SIS (if applicable) cabinets for the common/cabinet
alarms as well as for the valve limit switches for flow computer to determine the lineup will
be made with multicore cable, Vendor to provide necessary terminal blocks for connections
(DCS and SIS separated).

Preferred manufacturer of the terminals and interface relays is:

 PHOENIX
 WEIDMULLER

Preferred manufacturer of power supply units is:


 Phoenix, Quint Power (1 phase)

Connection for maintenance laptop shall be available at the swing frame, if applicable.
Connection shall be possible without opening of the swing frame and for all FC.

4.9 BPCS COMMUNICATION:

Redundant Serial communication links from BPCS to flow computer. Modbus TCP/IP
communication protocol over link is an acceptable communication between BPCS and third
party. Required configuration shall be as per attached BPCS Architecture system drawing.

Serial communication interface to be Ethernet (IEEE Standard 802.x, 100BASE-TX or


better) and protocol Modus TCP. Further the serial mapping data and interface/protocol
specification to be provided in the client format as per Annexure 2.

Fully redundant communication configuration equipment, including but not limited, managed
switches with RTSP configured and installed in the FCC cabinet and all necessary internal
communication cabling.

Communication switches preferred from Cisco® Industrial Ethernet (IE) 1000 Series Switch
series. Other suppliers allowed Hirschman, Moxa, Westermo. Proposed exact model to be
approved by Principal and aligned with MAC for interoperability.

External UTP cabling delivery by MAC.

Vendor to propose the required Modbus Serial Data setup to be readout by DCS. This data
setup shall provide all details about batch transfer, direction, any details about normalized /
volumetric flows and other details generated in the OMNI FC for

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Project Name REDIIGreen Part 01 Page 14 of 30

the defined metering skid setup. The setup of the serial data exchange shall match with the
typical serial data exchange for the existing installation @ ROM plant, Shell Pernis.

Typical examples include (shown for one direction only, but to be applicable for both
directions). This is only typical example for reference. Vendor to finalize and include
required Modbus signals, post order in consultation with SNR.

ACT DENSITY
ACT PRESSURE
ACT TEMPERATURE
AVERAGE DENSITY
BATCH MASS VACUUM
BATCH SEQUENCE NUMBER
BATCH VOLUME @ 15C
BATCH VOLUME ACTUAL
DAMP METING VS VRU REQUERD
DENSITY @ 15C
DESTINATIONS
DOPE BIT
DOPE SETPOINT RATIO 30-1-1
EOB, BATCH ACT DEN SITY (FWA)
EOB, BATCH DENSITY @ 15 C (FWA)
EOB, BATCH PRESSUR E (FWA)
EOB, BATCH TEMPERATURE (FWA)
EOB, MASS (VAC) DELIVERED
EOB, MASS (VAC) DELIVERED SUSP.
EOB, VOLUME CORRECTION FACTOR
EOB, VOLUME DELIVERED
EOB, VOLUME DELIVERED @ 15C
EOB, VOLUME DELIVERED @15C SUSP
EOB, VOLUME DELIVE RED SUSP. CON
GROSS FLOWRATE 30-1-1
H LIMIT DELIVERY TEMPERATURE
H LIMIT DENSITY
H LIMIT FLOW RATE
H LIMIT INJECTION FLOW
H LIMIT INJECTION MEMORY
H LIMIT PRESSURE
INHIBIT ERROR
INJECTION MEMORY
INJECTION OUTPUT
INJECTION PACING
INJECTION RATIO
INJECTION RATIO SETPOINT
INJECTION VOLUME
INVENTORY COUNTER START
INVENTORY COUNTER STOP

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Project Name REDIIGreen Part 01 Page 15 of 30

L LIMIT DELIVERY TEMPERATURE


L LIMIT DENSITY
L LIMIT FLOW RATE
L LIMIT INJECTION FLOW
L LIMIT INJECTION MEMORY
L LIMIT PRESSURE
OMNI COMMUNICATION
ORDER NUMBER
PRODUCTCODE
RESET PREVIOUS BATCH DATA
TIMESYNC PULSE

In addition, any serial data exchange related to the proposed prover methodology is to be
included. Portable prover will be provided by OTHERS (SNR). Suitable connections are
provided om P&IDs need to be taken care by Vendor on skid.
Vendor to advise/make provision for additional signals for prover which will be supplied by
others. Same to be finalised before order.

4.10 TICKET PRINTER SCOPE AND CONNECTION:

o Installation of the network switch - The network switch shall be suitable for
single mode fiber optic cable. LC type of connectors shall be used for
connection to recently installed printer in HK3 with project NLMF00759
o Updating the associated documentation.

As alternative, Supplier allowed to supply the ticket printer which is suitable for direct
connection to the FO signal from SIN-ROM-FCS-02.

5.0 PRESSURE EQUIPMENT DIRECTIVE (PED)

In case PED directive 2014/68/EU applies, the minimum PED category shall be Cat. III. In
case PED Cat. III is not available, table 6, product group 1, shall be used to determine the
PED category and the Principal shall be consulted.

The metering skid will be used for Custody Transfer therefore it shall comply with the
European directive 2004/22/EC (MID). The MID approved variable shall be mass.

6.0 METERING SPECIFIC REQUIREMENTS

Application of the metering skid shall be considered as measurement system on pipeline for
loading/unloading ships. Accuracy class of the metering system has to be selected in
accordance to application as described in 2004/22/EC (MID).

MID conformity assessment in acc. to Module B and Module F is required. Vendor is


responsible to obtain required approval(s). Approvals must be done in the name of Shell.
The Vendor shall specify and indicate on the GA drawings where required seals and
markings after approval by the NoBo will be applied.

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Project Name REDIIGreen Part 01 Page 16 of 30

All flow metering equipment have to comply with the international OIML recommendation
R117 “Measuring systems for liquids other than water” which sets performance standards of
accuracy and repeatability for the meter.

Metering system should be able to provide bi directional measurement wherever applicable.


Metering system shall be able to give required accuracy both in normal and start-up
Conditions in both the direction.

The flowmeters need to be externally compensated by pressure and temperature as


indicated in the P&ID. Pressure and temperature device should be installed near the flow
sensor. The pressure and temperature transmitters will be directly connected to flow
computer (current loop split).

Flowmeters have to be interchangeable as per direction of flow. Flow computer


configuration/programming shall be done in the way which ensures that any changes in the
configuration of the flow computer, due to change of the working meter to validation meter
or vice versus, will not be required.
Flow meters shall have minimal difference in flange to flange dimension for mechanical
interchangeability.

Custody transfer measurement systems are designed to provide accurate, equitable and
reliable measurements. This is achieved by pre-establishing and meeting the regulatory,
contractual and the Principal’s requirements. This mitigates the risk of breach of contract,
financial loss or regulatory non-compliance.

All pressure retaining components such as piping, valves, strainers and meter bodies shall
comply with the piping classes and materials requirements specified in the datasheet.

All skid mounted instruments shall be wired to junction boxes located near the edge of the
skid. Separate junction boxes shall be supplied for different signals and voltage levels as per
project segregation philosophy.

The use of industry measurement standards lays the foundation for appropriate custody
transfer measurement system design.

Metering shall be installed in the appropriate configuration to allow compliance with statutory
regulations in effect at the end-use location of the facilities.

Provided that minimum metering requirements (basic principles) are met, the primary
objective of the design is to provide the minimum number of meters and the minimum
configuration of meters and their installation to meet statutory requirements and control the
process.

Fabrication of complete metering skid along with all required steel supports, piping items,
electrical items, Instrumentation items pre-installed, fully wired and tested as a complete
Instrumentation package skid with Worley interface only at defined Tie-in is the

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Project Name REDIIGreen Part 01 Page 17 of 30

responsibility of Vendor. Any utility if required, same shall be supplied at the skid edge at
single only. Further distribution inside skid shall be by Vendor.

The custody transfer measurement system shall have sufficient redundancy so that
unavailability of a single component of the system due to failure or maintenance shall not
result in any of the following:
a. the interruption of ongoing measurements;
b. the loss or invalidation of contractually required data

Equipment layout shall be designed to provide for safe and sufficient access for device
validation and maintenance.

7.0 PROJECT REFERENCE DOCUMENTS

The datasheets will be governing document followed by general specification.

8.0 PROJECT SPECIFIC REQUIREMENTS

All transmitters shall be equipped with the HART revision 7 advanced diagnostic capabilities.

“STEP” file for Custody skid metering is required along with quotation.

Ingress protection of all field mounted equipment shall be IP66 as a minimum in accordance
with IEC 60529.
Minimum Ex protection shall be Ex ec as per IEC 60079-7.

Vendor to provide datasheets for Tight shut off Ball valve, Gate valves, and TRV for review.

Vendor to clarify if equipment includes any novelties that will require special attention during
construction, commissioning, start-up, operations or maintenance.

Heat tracing requirement is applicable for metering skid pipe lines and instruments tag no.
760FT0021, 760PT0021, 760TT0021, 760FT0022, 760PT0022, 760TT0022, 760FT0023,
760PT0023 and 760TT0023. Vendor to refer P&IDs and R-0931973 for the heat tracing
requirement.

Refer attached specification “Instrument Guideline for Package Units (R-0939965) for
details like preferred instrument makes, specifications for Cables, Junction boxes, Trays,
Inspection and testing requirement etc.

9.0 IDENTIFICATION

Every instrument assembly shall be provided with a permanently attached corrosion


resistant metal identification plate.
The following information shall be stamped on the identification plate, as a minimum:
 Tag number,

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Project Name REDIIGreen Part 01 Page 18 of 30

 Manufacturer’s name,
 Model/type number,
 Serial number,
 K-factor,
 Pressure/temperature rating in Bar(g)/ ºC,
 Meter Size,
 Meter range,
 Material (body & wetted parts)
 CE marking
 ATEX explosion protection code.

The instrument tag numbers shall be in accordance with the tag numbers as stated in this
requisition.
In addition, each Flow meter, Pressure transmitter and Temperature transmitter shall be
provided with a stainless steel tag plate, which shall be fixed to the instrument with a
stainless steel wire. This plate shall be marked with the tag number as stated in the
attached data sheets.
When the equipment performance depends on direction of flow, the flow direction shall be
clearly visibly cast or stamped on the equipment body.
PED category shall be clearly visible cast or stamped on the equipment body.

10.0 INSPECTION AND TESTING


10.1 GENERAL

Inspection and testing shall be carried out in accordance with the TDS, attached to this
requisition.

Vendor shall compile a test and inspection plan covering all verification activities and
“HOLD” points, on which Contractor will indicate which test/inspections will be witnessed by
Contractor. Vendor shall submit this plan for approval to Contractor.

Test plan shall include, as a minimum, the following:


Criteria for acceptance of tests,
Checklist
Records of testing and calibration.

The following tests/inspection shall be performed as a minimum:


Dimensional inspection,
Hydrostatic test
Functional test

All calibration equipment, utilities, test benches etc. shall be available at no additional
charge to perform a complete functional test.

All Vendors’ sub-suppliers shall be approved by Contractor.

Vendor shall keep records of all non-conformances identified during production of the
equipment. Before delivery Vendor shall submit a declaration of conformity.

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Project Name REDIIGreen Part 01 Page 19 of 30

10.2 FAT

Systems and equipment subject to FAT executed by Vendor are:

 FAT consist of approved documented full functional test, performed at sub


Vendors works.

 An acceptance test will include visual checks on workmanship, functional


tests, with full simulation of all 100% inputs / outputs in case of FAT. Each
measurement needs to be tested and signed off. Vendor to provide the
required equipment, to test the systems.

 Before FAT, the system shall stay continuously energized for a period of at
least seventy-two (72) hours. During this period, hardware checks shall be
performed to detect and document component failures and their replacement.

 Acceptance tests are, as a minimum, witnessed by Principal, Contractor,


Vendor and/or their representative(s).

 Vendor shall provide and coordinate the testing, to provide personnel, test
facilities and test equipment for the acceptance tests.

10.3 SAT / FIT

The SAT is to verify that no visible and / or invisible damage has occurred during the
transport and installation of the system.

The SAT is mainly hardware oriented and includes the final integration testing of all system
components of the Metering skid.

The SAT also includes a 10% I/O check inclusive remaining FAT punch list items (100%
check).

For all FIT (Factory Integration Testing) with third party communication interfaces MAC
(Main Automation Contractor), Vendor shall visit the communication partner location to
perform any communication prototyping testing, internal FIT and witnessed FIT with use of
their mobile testing unit. Vendor shall consider such integration hosting services. FIT shall
be performed after FAT (Factory Acceptance Testing) is concluded to ensure no further
software changes made that may affect already tested communication. MAC participation
for FAT is not compulsory but may be requested by package Supplier.

10.4 PACKAGING AND SHIPPING

 Packaged equipment preparation for shipment shall include protection for a


combined transportation and storage time of at least one full year, unless a
different period is agreed with the Principal.

 When specially fabricated handling tools or lifting strong backs/spreader bars


are required for movement of the finished equipment in the field, the

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Project Name REDIIGreen Part 01 Page 20 of 30

Manufacturer shall ensure that such special handling and lifting tools
accompany the shipment in order to safely handle the equipment.

 All equipment and materials subject to moisture damage (including rotating


equipment, electrical equipment, and instrumentation) shall be packaged
with a moisture barrier to prevent the ingress of moisture during shipment
and storage at jobsite or fabrication yard.

 Loose or moveable parts of the instrument shall be fitted with shipping blocks
and shims for bracing against movement or vibration during transportation.

11.0 DOCUMENTATION

Each document shall be provided with a Worley Document Identification title block by the
vendor as indicated below:

Plant REDIIGREEN
Unit 7600
Grid See Data Sheets
Tag no. See Data Sheets
Subgroup HOLD
Shell reg. no.1
Shell Revision 01
Rev. Status Enquiry
Rev. Date1
Shell doc. no.1
Shell Project no. NLMF/01588
Worley PO no. HOLD
Worley doc. No. 1 NL879300/J.02/3006 Rev. 01

12.0 SPARE PARTS

SPARES INCLUDED IN CLIENT TO N/A REMARKS


VENDOR PROCURE
SCOPE SEPARATELY
Commissioning and X Typically, not applicable,
start-up spares only for specials
2 years operational Quotation only
spares
Capital spares X Vendor to advise in
quotation if these are
required

For special, non-standard materials the Vendor shall provide a list of recommended spare

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Project Name REDIIGreen Part 01 Page 21 of 30

parts as per E-SPIR.


The Vendor shall download the E-SPIR Supplier module from https://www.espir.shell.com/
The e-spir shall include as a minimum:
-GSAP FLOC and equipment number: N011-[Fabriek]-[Tagnr] *)

*) As indicated in the project specific documentation table.

13.0 ATTACHMENTS

The equipment shall be strictly in accordance with the requirements defined in this
specification and the documents listed below,

 Annexure 1: P&IDs R-0939166 (NL879304-7600-P.01-3031), R-0939167


(NL879304-7600-P.01-3041)
 Annexure 2: Communication matrix template
 Annexure 3: BPCS Architecture
 Annexure 4: R-0063725 – Cabinet reference drawing
 Annexure 5: RTD Standard drawing
 Annexue 6: Thermowell Standard drawing
 Annexure 7: Installation drawings
 Annexure 8: Hook up drawings
 Annexure 9: Name plate drawing
 Annexure 10: NL879300/J.06/0103(R-0939965) Instrumentation
Project Guideline – IPG for Package Units
 Annexure 11: Piping specification A110111
 Annexure 12: Skid metering Dimensions and Interface
 Annexure 13_Metering skid piping loads
 Annexure 14: MESC specifications 77.310_Painting and coating of valves
 Annexure 15: Civil PSTS
 Annexure 16: Protective coating
 Annexure 17: Electrical requirement for earthing and lighting
 Annexure 18: Winterization Philosophy
 Annexure 19: Site and Utility specification
 Annexure 20: Civil module fabrication
 Annexure 21: Civil and Structural Design and Engineering

14.0 SCOPE MATRIX

Below tables concerning “Engineering & Design Responsibilities”, “Material Supply


Responsibilities” and “Fabrication & Construction Activities” provide a Quick Overview of the
Main Scope for this CONTRACT. CONTRACTOR shall note that these Tables are provided
on a “for information basis only”: in case of conflict the chapters and appendices of this
Scope of Work shall prevail over these Tables.

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DELIVERABLES / ACTIVITIES VENDOR CONTRACTOR REMARKS

PROCESS
Performance Guarantee X

HSE
Desktop Safety Reviews X If necessary.
X X Site HSSE plan for
HSSE Plan Construction by
COMPANY
Area Classification Layout X Update only if required
Area Classification Memorandum X Update only if required
Safeguarding Memorandum X
Safety Critical Equipment List X
X Dispersion of toxic
Safety Effect Calculations substances, e.g. CO,
H2S
X (attendance, X Differential HAZOP if
HAZOP/LOPA Review input)
required.
HAZOP/LOPA Action Close-out Report X
Fabrication/Transport/Installation/Modula X
rization study/Lifting studies

MECHANICAL
Engineering, Fabrication and Supply of
X
Mechanical Equipment
Trial assembly for
those internals that
cannot be installed
prior to shipment.
(except for e.g. pall
Installation of equipment internals prior
X rings) Including any
to transport temporary
bracing/packing
required to safeguard
internals during
transport.
Construction
assistance and
Installation and alignment of all
consultancy on X
equipment outside Modules reimbursable
basis
Fabrication Yard / Vendor shop pressure according COMPANY
X
testing of pressure containing equipment approved ITP’s
Design, supply and installation of
X
equipment insulation (as required)

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Project Name REDIIGreen Part 01 Page 23 of 30

DELIVERABLES / ACTIVITIES VENDOR CONTRACTOR REMARKS

Touch-up painting and


paint supply at site by
COMPANY. All welds
inside the modules
Shop finish painting/touch up paint X X
shall have the same
surface preparation
and coating as the
runpipe

CIVIL/ STRUCTURAL
On module. Including
any temporary beams/
Design, supply and installation of
X transport beams for
Structural steel
bringing the modules
on to site.
Maximized pre-
Design, supply of Structural steel (off -
X assembly, installation
modules)
by COMPANY.
Also for non-
modularised items
stick-built installation by
COMPANY. All
Design, supply of access and
ladders, platforms,
maintenance platforms and walkways, X
stairs and handrail
ladders, stairs and handrails
shall be trial fitted in
the yard and shipped
pre-assembled to
maximum extent
Underground Design: Trenches, Sewers, X
fire water main with hydrants, fire water
ring, fire fighting equipment (position of
fire monitors)
Road, Area, Paving X
Design and supply of Anchor / bolts X
required for skid

PIPING
On skid/module:

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Project Name REDIIGreen Part 01 Page 24 of 30

DELIVERABLES / ACTIVITIES VENDOR CONTRACTOR REMARKS

Design, supply and installation of Piping CONTRACTOR to


(excluding GRE/GRP piping), ducting, provide routing ISOs
X
compensators, supports, valves and for all GRE lines within
appendages on-skid/module the modules.
Incl. extras necessary
for transportation. No
Design and Supply of Bolting and service
temporary gaskets to
gaskets for all connections such as
X be used. Always use
flanges, vessel connections, blinds,
gaskets as per piping
studded pads
class. Also, during
testing.
Installation of bolting and service Open connections will
gaskets for all connections such as be blinded off with
X
flanges, vessel connections, blinds, rubber or wooden
studded pads in module/skids closure.
Open connections will
Design and Supply of Bolting and service
be blinded off with
gaskets for all connections at battery X
rubber or wooden
limits
closure.
Incl. extras required for
Equipment supports X transportation and
installation
Fabrication yard.
Pipe pressure test (piping in module) X Testing to the piping
class design limit.
Design & Supply of thermal insulation
X
and cladding (piping in module)
Installation of thermal insulation and
X
cladding (piping in module)

ELECTRICAL
On skid/module:
Design, Supply and installation of
Electric Tracing incl. skid edge junction X
boxes
Power isolation
Design, Supply and installation of power switches for instrument
X
junction box at skid edge. power supply shall be
part of vendor’s scope.

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Project Name REDIIGreen Part 01 Page 25 of 30

DELIVERABLES / ACTIVITIES VENDOR CONTRACTOR REMARKS

Electrical cable sizing


Design, supply and installation of Cable
X Design input and details by
glands
COMPANY
Design, supply and installation of cable
X
trays, conduits and supports
Design, supply and installation of Connection to earth
X
Earthing straps/ bolts/ interconnections grid by COMPANY
Including cable
connection between
Design, supply and Installation of heat
X power JB (on skid) and
tracing to pipe lines and Instruments
heat tracing JB on
pipes.
No local field panels,
Design, Supply and Installation of E- heat tracing and
tracing panels / lighting panels per N/A N/A lighting cabling to JBs
module at edge of modules by
CONTRACTOR
Design, supply and installation of lighting
fixtures including skid edge junction
boxes, internal cabling from JB to light X
fixtures

INSTRUMENTATION
On skid/module:
CONTRACTOR shall
prepare Hook up
drawings, consider
Design, supply and installation of In-line
X COMPANY Hook
instruments
up/Installation
guidelines for
reference.
Design and Supply of Off-line
instruments (incl. isolation block& bleed X
valves)
CONTRACTOR shall
prepare Hook up drgs,
Installation of Off-line instruments (Inc. consider COMPANY
X
isolation block& bleed valves). Hook up/Installation
guidelines for
reference.

EDB Word A4P


SPECIFICATION FLOW METERING & FLOW COMPUTERS
FOR JETTY (Pernis)

Project No NL8793 Technical Requisition


Client Shell Nederland Raffinaderij b.v. NL879300/J.02/3006 Rev. 03
Project Name REDIIGreen Part 01 Page 26 of 30

DELIVERABLES / ACTIVITIES VENDOR CONTRACTOR REMARKS

Design and Supply of Relief valves X


Design, supply and installation of relief
X
valve spool piece (for transport)
Installation of relief valves X
(Design, supply)*, installation and wiring
of junction boxes / power distribution box X
mounted on the module/skid edge
Design, Supply and Installation of Cable
trays supports for Single Cabling for all X
module/skid mounted instruments
Design, Supply and Installation of Single
X
Cabling between instruments and JB.
Design, Supply and Installation of power
Cabling between instruments and power X
distribution box
Design, Supply and Installation of Multi-
core cabling/FO cabling/power cabling
X
between RIO panel/power distribution
box and home/control room/FAR.
Calibration will be re-
done by COMPANY,
insofar required.
Instruments, control valves and other
Expected to be a
scope that needs to be calibrated shall
X limited number of
be shipped separately. Spool pieces to
instruments. Shipped
replace originals
separately means not
installed but on the
same shipment.
Cold wire testing X
Design, Supply, Installation and
wired to dedicated Protective Earth
X
(PE) of Instruments, stands, panels, JB,
tray, etc on package skid /module
For test and
Design, Supply, Installation and wired
maintenance service,
of skid mounted local work/safety
X the switch shall be
switch for Instruments require external p
lockable in both on and
ower supply (230VAC).
off position.

TESTING/ INSPECTION

EDB Word A4P


SPECIFICATION FLOW METERING & FLOW COMPUTERS
FOR JETTY (Pernis)

Project No NL8793 Technical Requisition


Client Shell Nederland Raffinaderij b.v. NL879300/J.02/3006 Rev. 03
Project Name REDIIGreen Part 01 Page 27 of 30

DELIVERABLES / ACTIVITIES VENDOR CONTRACTOR REMARKS

Vendor inspections
with COMPANY
Inspection coordination X surveillance as per by
COMPANY approved
ITP.
As per by COMPANY
Equipment running test at Vendor shop X approved ITP.

Equipment performance test at V[endor As per by COMPANY


X
shop approved ITP.
Equipment performance test at site X
Witnessed by
CONTRACTOR if
required
Factory Acceptance Test (FAT) X
(on reimbursable basis
as per COMPANY
provided procedure)
Witnessed by
Site Acceptance Test (SAT) X COMPANY

Witnessed by
Performance Test X COMPANY

All inspections
All required equipment inspections (incl. executed based on
X
NDE) COMPANY approved
ITP
Except field welds. All
All required piping inspections (incl. inspections executed
X
NDE) based on COMPANY
approved ITP
All required E&I inspections incl. ATEX X

AUTHORITY

EDB Word A4P


SPECIFICATION FLOW METERING & FLOW COMPUTERS
FOR JETTY (Pernis)

Project No NL8793 Technical Requisition


Client Shell Nederland Raffinaderij b.v. NL879300/J.02/3006 Rev. 03
Project Name REDIIGreen Part 01 Page 28 of 30

DELIVERABLES / ACTIVITIES VENDOR CONTRACTOR REMARKS

Plan to show how the


structure and
applicable EU
directives and
CE certification plan
X regulations are applied
(for PED, ATEX, Machinery)
to the unit and different
subunits (template
available).

Declaration of
Conformity, Certificate
of Conformity, CE
Authority approval and CE-certification of
nameplate and
individual CE marked equipment,
installation, operation
packaged units, piping, instrumentation X -
and maintenance
etc. integrated in CONTRACTOR’s
manual, risk
scope of supply
assessment. Check
PED for all
requirements
Ex-certification of equipment and
ATEX certification and
instrumentation etc. integrated in X -
documentation
CONTRACTOR’s scope of supply
Safety manuals to be
part of delivery for
N/A every type of SIF
SIL certificate component in scope of
CONTRACTOR
supply.
ENVIRONMENTAL
Design, Supply & installation of Noise
X
hood/ acoustic line insulation
Noise testing at site X
noise data sheets X

CONSTRUCTION
Shall be trained and
Installation labour X
qualified for the job

EDB Word A4P


SPECIFICATION FLOW METERING & FLOW COMPUTERS
FOR JETTY (Pernis)

Project No NL8793 Technical Requisition


Client Shell Nederland Raffinaderij b.v. NL879300/J.02/3006 Rev. 03
Project Name REDIIGreen Part 01 Page 29 of 30

DELIVERABLES / ACTIVITIES VENDOR CONTRACTOR REMARKS

If required (technical
assistance and
consultancy on
Installation supervisory assistance X - reimbursable basis)
Use remote inspection
where possible and
practical
Proper management
Warehouse X and procedures are
required.
Cranage/ transport at site X
Certification shall be
Special lifting spreader beams (if
X available
required)

No scaffolding plan
required for yard. For
Scaffolding X site by COMPANY.
Modelled in 3D at 60%
model review
Preservation shall
protect against Sea
transportation and
environment. Plan shall
Preservation X
be submitted by
CONTRACTOR to
COMPANY for review
and approval
Special equipment cleaning X
Paint material by
Touch up painting at site X
COMPANY

(PRE-)COMMISSIONING AND START-


UP
Field calibration of instruments X
If required on
Field testing of instruments Supervision X
reimbursable basis
If and where required
by LICENSOR. Vendor
COMPANY personnel training X
to quote for additional
in case required.
(Pre-) commissioning Supervision X If required

EDB Word A4P


SPECIFICATION FLOW METERING & FLOW COMPUTERS
FOR JETTY (Pernis)

Project No NL8793 Technical Requisition


Client Shell Nederland Raffinaderij b.v. NL879300/J.02/3006 Rev. 03
Project Name REDIIGreen Part 01 Page 30 of 30

DELIVERABLES / ACTIVITIES VENDOR CONTRACTOR REMARKS

(Pre-) commissioning supervisory


X
assistance
Start-up X By COMPANY
Start-up supervisory assistance X By LICENSOR
GENERAL
PDMS software to be
used. 3D model
requirements as per
3D model X
‘RIIG 3D Modelling
Specification (R-
0932467)
Engineering / progress meeting(s) X X
Preservation shall
protect against Sea
transportation and
Packaging and protection of equipment environment. Plan shall
X
for shipping and site storage be submitted by
CONTRACTOR to
COMPANY for review
and approval
Date of supply of
Long term packaging and protection of metering skid shall be
equipment for site storage outdoors (> 6 X discussed and agreed
months) with CONTRACTOR /
COMPANY
Packing list for shipment X
Documentation according TDS X
Installation and lay-up preservation
X
instruction books
Supply of Commissioning and start-up
X
spares
Review and recommendation of 2 years Recommendation by E-
X
operational spares SPIR
Design and Supply of Special tools for
X
maintenance (if required and to be listed)
All as-built documents and data As per COMPANY
X
(including 3D model). requirements.
In conjunction with
Release for shipment X COMPANY inspection
department

EDB Word A4P

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