DDB 54090008 A

ELECTRIC DIAGRAM
MEGATURN NEXUS 900

MEGATURN NEXUS 900Ｍ
SERIAL NUMBER:
MANUAL NO. DDB54090008A
MANUAL NO.
12.2009
ELEMENTARY DIAGRAM LIST PAGE 1/5
SET No.: DDB54090008 APR'D BY CHK'D BY DRWN BY

CTT･STﾌﾟﾛﾀﾞｸﾄ CTT・STﾌﾟﾛﾀﾞｸﾄ CTT・STﾌﾟﾛﾀﾞｸﾄ
No. ITEM SPECIFICATION

'09.12.04 '09.12.04 '09.12.04
1 MACHINE TYPE MEGA TURN NEXUS 900/900M
H.HIRATA K.KINOSHITA S.MATSUURA
2 MACHINE No.
3 CNC TYPE MATRIX-NEXUS Remarks

(*1) DDB54090001 08,11,07 (*2) DDB54090002 08,11,21
4 PLC ROM No. (*3) DDB54090003 09,03,11 (*4) DDB54090004 09,04,20
(*5) DDB54090005 09,05,30 (*6) DDB54090006 09,08,20
5 AUX ROM No.
(*7) DDB54090007 09,10,01 (*8) DDB54090008 09,12,04
6 SPINDLE SJ-4B6722TD
7 MILL SPINDLE SJ-4-V7.5-15T Option
10
No. DRAWING NUMBER TITLE REMARK

1 B54090100010 ELECTRICAL CAPACITY LIST (*5)
2 B54090100113 BLOCK LINE DRAWING [1] (JPN:200V) (*4)(*7)(*8)
3 B54090100120 BLOCK LINE DRAWING [2] (JPN:200V)
4 B54090100133 BLOCK LINE DRAWING [3] (YMC:200-480V) (*4)(*7)(*8)
5 B54090100140 BLOCK LINE DRAWING [4] (YMC:200-480V)
6 B54090100153 BLOCK LINE DRAWING [5] (YME:380-415V) (*4)(*7)(*8)
7 B54090100160 BLOCK LINE DRAWING [6] (YME:380-415V)
8
9 B54090100312 BUS LINE 1 (*5)(*7)
10 B54090100322 BUS LINE 2 (*5)(*7)
11
12 B54090100350 REMOTE I/O CONNECTION
13
14
15 B54090300100 PARTS LAYOUT 1 TOTAL VIEW (*3)
16 B54090300200 PARTS LAYOUT 2 SPINDLE (*3)
17 B54090300300 PARTS LAYOUT 3 CHUCK (*3)
18 B54090300400 PARTS LAYOUT 4 TURRET (*3)
19 B54090300500 PARTS LAYOUT 5 AIR KIT (*3)
20 B54090300600 PARTS LAYOUT 6 TOOL EYE (*3)
21 B54090300700 PARTS LAYOUT 7 MAGAZINE (*3)
22
23
24
25
For mat versio n 1.0
SET No.: DDB54090008
26 B54090400010 LINE POWER SUPPLY 1 (JPN 200V)
27 B54090400020 LINE POWER SUPPLY 2 (JPN 200V)
28 B54090400031 LINE POWER SUPPLY 3 (YMC:200-480V) (*3)
29 B54090400051 LINE POWER SUPPLY 5 (YME:380-415V) (*3)
30 B54090400071 LINE POWER SUPPLY 7 (OTH:380-415V) (*3)
31 B54090400081 LINE POWER SUPPLY 8 (OTH:NON 380-415V) (*3)
32
33 B54090400101 AC400V LINE (*8)
34 B54090400111 AC200V LINE AC100V LINE (*3)
35 B54090400122 DC24V LINE (*3)(*8)
36
37 B54090400151 FAN MOTOR (*4)
38
39 B54090400200 POWER SUPPLY UNIT
40 B54090400212 AUX SERVO DRIVE POWER SUPPLY (1) (*7)(*8)
41 B54090400220 AUX SERVO DRIVE POWER SUPPLY (2) (*8)
42
43 B54090400251 SPINDLE MOTOR (*3)
44 B54090400260 SPINDLE FEED BACK
45 B54090400270 MILL SPINDLE MOTOR
46
47 B54090400301 X-AXIS SERVO MOTOR (*3)
48
49 B54090400321 Z-AXIS SERVO MOTOR (*3)
50
51 B54090400361 TURRET MOTOR (*3)
52 B54090400370 MAGAZINE MOTOR
53 B54090400380 AUTO DOOR MOTOR (*7)
54
55 B54090400400 HYDRAULIC & CHILLER UNIT (1)
56 B54090400412 HYDRAULIC & CHILLER UNIT (2) (*3)(*6)
57
58 B54090400510 COOLANT PUMP MOTOR 1
59 B54090400520 COOLANT PUMP MOTOR 2
60 B54090400530 COOLANT PUMP MOTOR 3 (*5)
61 B54090400552 CHIP CONVEYOR (OP.) (*3)(*4)
62 B54090400561 MIST COLLECTOR (OP.) (*3)
63 B54090400570 OIL SKIMMER (OP.)
64
65 B54090400600 AC100V/24V CONTROL
66 B54090400610 DC24V SUPPLY TO NC DI/O
67
68 B54090400652 REMOTE I/O CONNECTION (1) (*3)(*8)
69 B54090400660 REMOTE I/O CONNECTION (2) (*5)
70 B54090400700 CHUCK SENSOR
71 B54090400711 CHUCK / C-AXIS SOL. (*8)
72 B54090400721 AIR KIT (*8)
73
74 B54090400740 OIL LUBRICATION PUMP MOTOR
75
76 B54090400800 COOLANT SOL.
77
78 B54090400851 TOOL EYE 1 (*3)
79 B54090400860 TOOL EYE 2
80 B54090400890 MAGAZINE RETURN TOOL DETECT (*5)(*8)
81 B54090400903 MAGAZINE SENSOR (*5)(*6)(*8)
82 B54090400911 MAGAZINE SOL. (1) (*8)
83 B54090400921 MAGAZINE SOL. (2) (*8)
84 B54090400931 MAGAZINE OPERATING PANEL (*5)
85 B54090400942 MAGAZINE DOOR (1) (*6)(*8)
86 B54090400950 MAGAZINE DOOR (2)
87
88 B54090401002 MAIN BREAKER SHUNT TRIP (*3)(*6)
89 B54090401010 MAZAK IHC NEKUST ESI
90 B54090401020 WORK LIGHT
91 B54090401031 INDICATOR LIGHT (*3)
92 B54090401042 THERMO.ANALOG INPUT (*3)(*4)
93 B54090401100 AUTO POWER ON/OFF & WARM UP (*5)
94 B54090401130 MMS UNIT (TOUCH SENSOR) (*5)
95 B54090401150 ADDITIONAL M CODE (*5)
96 B54090401180 AUTO DOOR SAFETY SWITCH (*7)
97
98 B54090401202 ALARM CIRCUIT (*3)(*6)
99 B54090401211 EMERGENCY STOP CIRCUIT (1) (*3)
103 B54090401252 MACHINE DOOR SAFETY (1) (*3)(*7)
104 B54090401261 MACHINE DOOR SAFETY (2) (*8)
105
106 B54090401300 HIGH PRESS COOLANT (MAGUM COOLANT) (*5)
107 B54090401350 HIGH PRESS COOLANT (SUPER FLOW V7[1]) (*5)
108 B54090401360 HIGH PRESS COOLANT (SUPER FLOW V7[2]) (*5)
109 B54090401400 HIGH PRESS COOLANT (YMUK COOLANT I/F (1)) (*5)
110 B54090401410 HIGH PRESS COOLANT (YMUK COOLANT I/F (2)) (*5)
111
112 B54090402001 OPERATING BOX (*3)
113 B54090402011 OPERATING BOX INPUT (1) (*7)
116 B54090402040 OPERATING BOX INPUT (4)
117 B54090402051 OPERATING BOX OUTPUT (*7)
118
119 B54090402101 REMOTE TERMINAL KIT MAZA-CARE TYPE 1 (*3)
120 B54090402110 NETWORK I/F
121
122
123
124
125
126
127
128
129
130
131 B54090500013 PARTS ARRANGEMENT ON CONTROL BOX (*3)(*4)(*5)
132 B54090500023 PARTS ARRANGEMENT ON AMP PANEL (*3)(*5)(*6)
133 B54090500034 PARTS ARRANGEMENT ON POWER PANEL (*5)(*7)(*8)
134 B54090500045 PARTS LIST ON POWER PANEL (1) (*5)(*6)(*8)
135 B54090500052 PARTS LIST ON POWER PANEL (2) (*5)(*7)(*8)
136
137 B54090500074 PARTS ARRANGEMENT ON CONTROL PANEL (*5)(*7)(*8)
138 B54090500084 PARTS LIST ON CONTROL PANEL (1) (*5)(*6)(*8)
139 B54090500091 PARTS LIST ON CONTROL PANEL (2) (*5)(*7)
140
141 B54090500112 CABLE PLATE LAYOUT (1) (*6)(*7)
142 B54090500123 CABLE PLATE LAYOUT (2) (*3)(*4)(*5)
143
144 B54090500190 TRANS BOX LAYOUT (*1)
145
146 B54090500213 PARTS ARRANGEMENT ON MAGAZINE BOX (*3)(*5)(*6)
147 B54090500231 PARTS ARRANGEMENT ON CARRIAGE BOX (*1)(*5)
148 B54090500251 PARTS ARRANGEMENT ON SPINDLE BOX (*1)(*5)
149 B54090500271 PARTS ARRANGEMENT ON AIR KIT BOX (*1)(*5)
150
151 B54090500311 OPERATING BOX LAYOUT (*1)(5)
152 B54090500321 OPERATING BOARD LAYOUT (*1)(*6)
153 B54090500332 OPERATING BOARD PARTS LIST (*1)(*5)(*6)
154 B54090500341 MAGAZINE OPERATING BOARD LAYOUT (*3)
155
156 B54090500414 TERMINAL BLOCK LAYOUT (1) (*5)(*7)(*8)
157 B54090500420 TERMINAL BLOCK LAYOUT (2)
158
159 B54090500501 SAFETY RELAY UNIT LAYOUT (*4)(*5)
160 B54090500510 SAFETY RELAY UNIT DIAGRAM 1 (*4)
164
165
ELECTRICAL POWER REQUIREMENT
MACHINE TYPE MTN-900/900M

ITEM Series
TOTAL POWER CONT. 46.6[kVA]
CAPACITY 30min 58.1[kVA]
SPINDLE & SERVO CONT. 37.0[kVA]
MOTOR 30min 48.5[kVA]
NC CONTROL 0.3[kVA]
HYDRAULIC UNIT 5.4[kVA]
COOLANT PUMP 1 1.57[kVA]
COOLANT PUMP 2 1.44[kVA]
OTHERS 0.9[kVA]
OPTION
CHIP CONVEYOR STANDARD 0.14[kVA](0.1kw)

CONSEP 0.27[kVA](0.2kw)
POWEFUL COOLANT 50Hz 2.88[kVA](2.2kw)
(COOLANT PUMP 1) 60Hz 3.92[kVA](3.0kw)
OIL SKIMER 0.02[kVA](0.015kw)
MIST COLLECTOR 0.99[kVA](0.75kw)
TRANSFORMER
POWER SUPPLY 200-220[V] 200-480[V] 380-415[V]
VOLTAGE
JPN YMC/OTH YME
CAPACITY CONT. 50[kVA] 75[kVA] 10[kVA]
50%ED 70[kVA] 105[kVA] 14[kVA]
ELECTRIC WIRE
POWER SUPPLY
ITEM VOLTAGE 200-220[V] 380-480[V]
POWER SUPPLY LINE IV :60sq or more IV :38sq or more
HIV:38sq or more HIV:22sq or more
EARTH WIRE 38sq or more 22sq or more
COOLANT PUMP 1:TURRET COOLANT,COVER COOLANT

COOLANT PUMP 2:SHOWER COOLANT,COVER COOLANT
30min rating
The spindle draive motor,and the servo motors are of the batch power supply scheme,
the rations of the axis were calculated as follows;
Spindle motor : 1.0

X axis servo motor : 0.2
Z axis servo motor : 1.0
APR'D BY CHK'D BY DRWN BY TITLE

09/05/30 09/05/30 09/05/30 ELECTRICAL CAPACITY
LIST
H.GOTO H.INAGAKI H.INAGAKI
YAMAZAKI MAZAK CORPORATION DRWN NO.
B54090100010 For mat versio n 1.0
This product is subject to all the applicable Japanese Foreign Exchange and Foreign Trade Law.
本品は『外国為替及び外国貿易法』に該当しますので外国に輸出する場合には同法に基づく許可を必要とします。
EM-LFC38sq
QF401 L401 A401 A411
EM-LFC KM401 EM-LFC EM-LFC LINK EM-LFC
22sq 22sq 22sq BAR 38sq
EM-LFC
(100A) (401L1-L3) (411L1-L3) (421L1-L3) KM412 22sq M SPINDLE MOTOR
KIV 3
1.25sq
EM-LFC
EM-LFC22sq
(400L1-L3)
KM413 22sq
(DH-CV-370) (DH-SP-320)
MAIN
BRAEKER BOX
EM-LFC
KM411 22sq
QF1 QF409
LINK BAR
PE KIV 1.25sq
A415
(10A) (409L1-L3)
RCVV-S 3.5sq
M MILL SPINDLE MOTOR
3
(225A)
(DH-SP-80)
EM-LFC38sq
LINK BAR
A431
HVCT-SB 2sq
M X AXIS SERVO MOTOR
3
RCVV-S 2sq
M Z AXIS SERVO MOTOR
3
(DH-V2-8040)
EM-LFC14sq
A400 1
(200L1-L3)
KIV 1.25sq
PD27 NC POWER SUPPLY
TRANS BOX QF450 A451

KIV 2sq
KM451 KIV 2sq RCVV-S 2sq
PE M TURRET SERVO MOTOR
3
(20A) (450L1-L3)
T1
(MR-J2S-200CT4)
PRI
50kVA
A453
EM-LFC22sq
(400L1-L3)
KM453 KIV 2sq HVCT-SB 2sq

3 2 M DOOR SERVO MOTOR
3
2
(MR-J2S-60CT4)
2nd
50kVA KM452 A452
KIV 2sq RCVV-S 2sq 1 M MAGAZINE SERVO MOTOR
3
(MR-J2S-60CT4)
QF211
KIV 2sq
M HYDRAULIC
3 OIL CONTROLLER
(20A) (211L1-L3)
QF231 KM231
KIV 5.5sq BUS BAR KIV 2sq
1 M COOLANT PUMP MOTOR 1
3
QF232 KM232
BUS BAR KIV 2sq
M COOLANT PUMP MOTOR 2
3
QF233 KM233
BUS BAR KIV 1.25sq
M DRAW PUMP MOTOR(OP.)
3
QF271 1 KM271 1
BUS BAR KIV 1.25sq
M CHIP CONVEYOR (OP.)
3
QF259 KM259
BUS BAR KIV 1.25sq
M MIST COLLECTOR (OP.)
3
QF260 KM260
BUS BAR KIV 1.25sq
M OIL SKIMMER (OP.)
3
QF215 1 1
KIV 2sq
M MILL FAN
3
(10A) (215L1-L3)
QF201 GS1
KIV 1.25sq
DC24V 1L+ DC POWER SUPPLY
1M
1 (INPUT)
(10A) (201L1-L3) 150W
KIV 1.25sq
GS2
DC24V 5L+ T2 TRANS
5M
1 (OUTPUT)
(201L1-L3) 300W

08/09/30 08/09/30 08/09/30 BLOCK LINE DRAWING
3 ADDED KM453 '09.12.03 D.A [1] (JPN:200V)
2 Modified '09.09.01 H.I H.GOTO H.INAGAKI T.KANEKO
1 Modified '09.04.20 H.I B54090100113 For mat versio n 1.0
PE
(201L1-L2)
KIV 2sq
PE
T2
PRI
(1kVA)
QF101
KIV 2sq XT1 (21) KIV 1.25sq
M
2nd FAN MOTORS
(1kVA) (15) (10A) (21)
SAFTY RELAY UNIT
KA51 KA52 XT1

23
EMG STOP LINE
SAFTY RELAY UNIT

SERVO DRIVE A401
KA50 KA50
POWER LINE CONTROL
409L3
POWER SUPPLY
A401 KM401
KM410
MC1
SPINDLE POWER

[2] (JPN:200V)
H.GOTO H.INAGAKI T.KANEKO
EM-LFC38sq
QF401 L401 A401 A411
EM-LFC
KIV 3
1.25sq
EM-LFC
EM-LFC22sq
(400L1-L3)
KM413 22sq
(DH-CV-370) (DH-SP-320)
MAIN
BRAEKER BOX
EM-LFC
KM411 22sq
QF1 QF409
LINK BAR
PE KIV 1.25sq
A415
(10A) (409L1-L3)
RCVV-S 3.5sq
3
(225A)
(DH-SP-80)
LINK BAR
A431
HVCT-SB 2sq
EM-LFC38sq
RCVV-S 2sq
3
TRANS BOX (DH-V2-8040)

PE
A400 1
T3 KIV 1.25sq
PRI
75kVA
QF450 KM451 A451

KIV 2sq KIV 2sq RCVV-S 2sq
M TURRET SERVO MOTOR
3
(20A) (450L1-L3)
EM-LFC22sq (MR-J2S-200CT4)
2nd
50kVA
(400L1-L3)
KM453 A453
3 KIV 2sq HVCT-SB 2sq 2 M DOOR SERVO MOTOR
3
2
(MR-J2S-60CT4)
EM-LFC14sq
3rd KM452 A452
23kVA (200L1-L3) KIV 2sq RCVV-S 2sq 1 M MAGAZINE SERVO MOTOR
3
(MR-J2S-60CT4)
QF211
4th KIV 2sq
2kVA M HYDRAULIC
3 OIL CONTROLLER
(20A) (211L1-L3)
QF231 KM231
3
QF232 KM232
BUS BAR KIV 2sq
3
QF233 KM233
BUS BAR KIV 1.25sq
KIV 2sq
(15)
QF271 1 KM271 1
BUS BAR KIV 1.25sq
3
QF259 KM259
BUS BAR KIV 1.25sq
3
QF260 KM260
BUS BAR KIV 1.25sq
M OIL SKIMMER (OP.)
3
QF215 1 1
KIV 2sq
M MILL FAN
3
(10A) (215L1-L3)
QF201 GS1
KIV 1.25sq
1M
1 (INPUT)
(10A) (201L1-L3) 150W
KIV 1.25sq
GS2
DC24V 5L+ T2 TRANS
5M
1 (OUTPUT)
(201L1-L3) 300W

3 ADDED KM453 '09.12.03 D.A [3] (YMC:200-480V)
1 Modified B54090100133
'09.04.20 H.I For mat versio n 1.0
QF101
M FAN MOTORS
(15) (10A) (21)
SAFTY RELAY UNIT
KA51 KA52 XT1

23
EMG STOP LINE
SAFTY RELAY UNIT

SERVO DRIVE A401
KA50 KA50
POWER LINE CONTROL
409L3
POWER SUPPLY
A401 KM401
KM410
MC1
SPINDLE POWER

[4] (YMC:200-480V)
EM-LFC38sq
QF401 L401 A401 A411
EM-LFC
KIV 3
1.25sq
EM-LFC
EM-LFC22sq
(400L1-L3)
KM413 22sq
(DH-CV-370) (DH-SP-320)
MAIN
BRAEKER BOX
EM-LFC
KM411 22sq
QF1 QF409
LINK BAR
PE KIV 1.25sq
A415
(10A) (409L1-L3)
RCVV-S 3.5sq
3
(125A)
(DH-SP-80)
EM-LFC22sq
LINK BAR
A431
HVCT-SB 2sq
3
Z400
RCVV-S 2sq
3
(DH-V2-8040)
EM-LFC22sq
A400 1
(400L1-L3)
KIV 1.25sq
EM-LFC22sq
TRANS BOX QF450 A451

KIV 2sq
KM451 KIV 2sq RCVV-S 2sq
PE M TURRET SERVO MOTOR
3
T4 (20A) (450L1-L3)
(MR-J2S-200CT4)
PRI
10kVA
KM453 A453
3 KIV 2sq HVCT-SB 2sq 2 M DOOR SERVO MOTOR
3
2
(MR-J2S-60CT4)
2nd EM-LFC14sq
9kVA KM452 A452
(200L1-L3) KIV 2sq RCVV-S 2sq 1 M MAGAZINE SERVO MOTOR
3
(MR-J2S-60CT4)
QF211
KIV 2sq
3rd M HYDRAULIC
1kVA 3 OIL CONTROLLER
(20A) (211L1-L3)
QF231 KM231
3
QF232 KM232
BUS BAR KIV 2sq
3
QF233 KM233
BUS BAR KIV 1.25sq
3
KIV 2sq
(15)
QF271 1 KM271 1
BUS BAR KIV 1.25sq
3
QF259 KM259
BUS BAR KIV 1.25sq
3
QF260 KM260
BUS BAR KIV 1.25sq
M OIL SKIMMER (OP.)
3
QF215 1 1
KIV 2sq
M MILL FAN
3
(10A) (215L1-L3)
QF201 GS1
KIV 1.25sq
1M
1 (INPUT)
(10A) (201L1-L3) 150W
KIV 1.25sq
GS2
DC24V 5L+ T2 TRANS
5M
1 (OUTPUT)
(201L1-L3) 300W

3 ADDED KM453 '09.12.03 D.A [5] (YME:380-415V)
1 Modified B54090100153
'09.04.20 H.I For mat versio n 1.0
QF101
M FAN MOTORS
(15) (10A) (21)
SAFTY RELAY UNIT
KA51 KA52 XT1

23
EMG STOP LINE
SAFTY RELAY UNIT

SERVO DRIVE A401
KA50 KA50
POWER LINE CONTROL
409L3
POWER SUPPLY
A401 KM401
KM410
MC1
SPINDLE POWER

[6] (YME:380-415V)
【 MTN-900】 1
OPERATING BOX
NC UNIT
OPT1
CF50
CF10
5 0 2 0
CN1A
CN1A
CN1B
CN1B
CN4
CN9
CN4
CN9
CN9
CN4
A411 A401 A431
SP-320(SP) CV-370 V2-8040(Z/X)
MAGAZINE SPEC.
J2S-200CT4 J2S-60CT4
CF10
0 3
SV1-4
SV1-3
SV1-2
SV1-1
CN1A
CN1B
A-TM
CN1A
CN1B
CF31
CN2
CN3
CN2
CN3
SV2-4
SV2-3
SV2-2
SV2-1
SKIP
CF50
A451 A452
RIO1
RIO2
CF33
TURRET MAGAZINE
RIO4-4
RIO4-3
RIO4-2
RIO4-1
AUTO DOOR SPEC.

AIO
DCIN
J2S-60CT4
2
A-TM
CN1A
CN1B
2
CN2
CN3
A453
DOOR

08/09/30 08/09/30 08/09/30 BUSLINE 1
2 Added '09.09.01 H.I H.GOTO H.INAGAKI T.KANEKO
【 MTN-900M】 1
OPERATING BOX
NC UNIT
OPT1
CF50
CF10
5 0 6 2 0
CN1A
CN1A
CN1A
CN1B
CN1B
CN1B
CN4
CN9
CN9
CN4
CN9
CN9
CN4
CN4
A411 A401 A415 A431
SP-320(SP) CV-370 SP-80(MILL) V2-8040(Z/X)
MAGAZINE SPEC.
J2S-200CT4 J2S-60CT4
CF10
0 3
SV1-4
SV1-3
SV1-2
SV1-1
CN1A
CN1B
A-TM
CN1A
CN1B
CF31
CN2
CN3
CN2
CN3
SV2-4
SV2-3
SV2-2
SV2-1
SKIP
CF50
A451 A452
RIO1
RIO2
CF33
TURRET MAGAZINE
RIO4-4
RIO4-3
RIO4-2
RIO4-1
AUTO DOOR SPEC.

AIO
DCIN
J2S-60CT4
2
A-TM
CN1A
CN1B
2
CN2
CN3
A453
DOOR

08/09/30 08/09/30 08/09/30 BUSLINE 2
2 Added '09.09.01 H.I H.GOTO H.INAGAKI T.KANEKO
AIR KIT CONNECTION BOX MAGAZINE CONNECTION BOX
AP13 AP41
R21
R20
R14
R13
R12
R11
R10
R21
R20
R14
R13
R12
R11
R10
R9
R8
R7
R6
R9
R8
R7
R6
LED17 LED16 R19 LED15 R18 LED14 R17 LED13 R16 LED12 LED11 LED10 LED9 LED8 LED7 LED6 LED5 LED4 LED3 LED2 LED17 LED16 R19 LED15 R18 LED14 R17 LED13 R16 LED12 LED11 LED10 LED9 LED8 LED7 LED6 LED5 LED4 LED3 LED2
R15 R15
AVR
AVR
CN41 CN41
2
2
CN36
CN35
CN34
CN33
CN32
CN31
CN30
CN29
CN28
CN27
CN26
CN25
CN24
CN23
CN22
CN21
CN36
CN35
CN34
CN33
CN32
CN31
CN30
CN29
CN28
CN27
CN26
CN25
CN24
CN23
CN22
CN21
COM4
COM4
1
1
CN40 CN40
2
2
2 4
COM3
2 4
COM3
1
CN1
1
CN1
CN39 RIO IN CN39
HR371
RIO IN
HR371
1 3 1 3
2
2
DC24V DC24V
COM2
COM2
CN37 CN37
1 2 1 2
1
1
2 4 2 4 RIO OUT
RIO OUT CN20 CN20
2
2
CN2 CN2
COM1
COM1
A-TM
CN19 CN18 CN17 CN16 CN15 CN14 CN13 CN12 CN11 CN10 CN9 CN8 CN7 CN6 CN5 CN4
1
CN19 CN18 CN17 CN16 CN15 CN14 CN13 CN12 CN11 CN10 CN9 CN8 CN7 CN6 CN5 CN4
1
1 3 1 3
CN38 1 CN38 1
A-TM
2 2
3 3
1 2 1 2
DC24V DC24V
7 8
7 8
9
6
9
6
0
0
5
5
1
4
1
4
2 3 2
3
J33:1-2 J33:1-2
ROTARY SW AP13 1-3 ROTARY SW AP41 4-1
"5" "7"
(I) X020-X02F (I) X280-X28F
(O) Y020-Y02F (O) Y300-Y30F
CONTROL BOX
AP2
RELAY PCB
AP1
NC TERMINAL
CF31
BOARD
RI02
RI01
CF33
#4-3
#4-4
#4-2
#4-1
RI0
RI0
RI0
RI0 FG
OPTION
OPTION AP44 OPTION AP43
M-CODE HIGH
SPEC AP28 COOLANT
A VR
AVR
SPEC.
2 4
4
2
HR 371
H R371
CN 1
C N1
R IO I N
RI O IN
1
3
1 3
DC 24 V
D C2 4V
CN 37
C N3 7
2
1
1 2
A-TM
2 4
RI O OUT
2 4
R IO OU T
A-TM
C N2
CN 2
1 3
1 3
CN 38
1
C N3 8
1
3
3
1 2
1 2
DC 24V
DC 24 V
8
7
8
7
9
6
9
6
0
5
0
5
1
4
1
4
2
3
2
3
J33:1-2 J33:1-2
ROTARY SW "4" ROTARY SW "5"
AP44 4-4 AP43 4-3

(I) X2B0-X2BF (I) X2A0-X2AF
(O) Y330-Y33F (O) Y320-Y32F

08/09/30 08/09/30 08/09/30 REMOTE I/O
CONNECTION
COOLANT PUMP MOTOR
(M231/M232)
(0051/06)(0052/06)
CHIP CONVEYOR MOTOR X AXIS SERVO MOTOR

(M271) (0055/06) (M431) (0030/02)
CONTROL BOX FAN

(M151) (0015/10)
CONTROL BOX DOOR OPEN

(SQ111) (0100/12)
CONTROL BOX DOOR OPEN

(SQ112) (0100/17)
Z-AXIS ENCODER
(B433) (0032/08)
Z-AXIS SERVO MOTOR

(M433) (0032/03)
X-AXIS ENCODER OPERATING BOX

(B431) (0030/07) COOLING FAN
MAIN SPINDLE MOTOR (M159) (0015/16)
(M411) (0025/04)
DOOR LOCK UNIT
(SQ101) (0125/01)
AMPLIFIER COOLING FAN

WORK LIGHT (M155) (0015/13)
(EL1) (0102/06)
LUBE PUMP MOTOR

(M141) (0074/06)
LUBE PRESSURE SWITCH

(SP226) (0074/15)
OIL LEVEL SWITCH

(SL227) (0074/17)

09/03/06 09/03/06 09/03/06 PARTS LAYOUT 1
TOTAL VIEW
MAIN SPINDLE MOTOR
(M411) (0025/04)
SPINDLE PLG SENSOR

(SPINDLE END)
(B402) (0026/16)
CHUCK OPEN END

(SQ220) (0070/04)
CHUCK CLOSE END

(SQ221) (0070/06)

09/03/06 09/03/06 09/03/06 PARTS LAYOUT 2
SPINDLE
CHUCK CLAMP
PRESSRURE SWITCH
(SP225) (0070/17)
CHUCK UNCLAMP CHUCK CLAMP

PRESSRURE SWITCH (YV220) (0071/03)
(SP224) (0070/15)
CHUCK UNCLAMP
(YV221) (0071/05)

09/03/06 09/03/06 09/03/06 PARTS LAYOUT 3
CHUCK
Z-AXIS
TURRET CLAMP ZERO POSITION
(YV20) (0036/14) (SQ123) (0032/23)
TURRET UNCLAMP
(YV21) (0036/16)
TURRET CLAMP
SENSOR
(SQ20) (0036/20)
TURRET
POSITION ENCODER
(B451) (0036/06)
X-AXIS SERVO MOTOR
ZERO POSITION (M451) (0036/02)
(SQ121) (0030/16)

09/03/06 09/03/06 09/03/06 PARTS LAYOUT 4
TURRET
AIR BLOW
(YV519) (0092/08)
ATC DOOR CLOSE
(YV512) (0092/06)
ATC DOOR OPEN
(YV511) (0092/04)
MAGAZINE SPEC
OIL & AIR BLOW

AIR CIRCUIT (YV101) (0072/10)
MAIN VALVE
(YV100) (0072/12) TOOL EYE AIR BLOW
(YV201) (0086/13)
TURRET AIR BLAST(OP)

(YV19) (0072/08)
CHUCK AIR BLAST(OP)

MAIN AIR (YV219) (0072/06)
PRESSURE SWITCH
(SP100) (0072/03)

09/03/06 09/03/06 09/03/06 PARTS LAYOUT 5
AIR KIT
TOOL EYE
REVERSE END
(SQ204) (0086/07)
TOOL EYE
FORWARD END
(SQ203) (0086/04)
TOOL EYE TOUCH SENSOR

(SQ201) (0085/19)
TOOL EYE MOTOR

(M111) (0085/07)

09/03/06 09/03/06 09/03/06 PARTS LAYOUT 6
TOOL EYE
CLAMP CYLINDER REV.
UNCLAMP CYLINDER REV. (SQ522) (0090/14)
(SQ524) (0090/18)
CLAMP CYLINDER FOR.
(SQ521) (0090/12)
UNCLAMP
CYLINDER FOR.
(SQ523) (0090/16)
MAGAZINE MOTOR
(M452) (0037/03)
MAGAZINE BRAKE
(YB452) (0037/14)
MAGAZINE ENCODER
(B452) (0037/07) A ATC DOOR OPEN
(SQ511) (0090/20)
UNCLAMP CYLINDER REV. ATC DOOR CLOSE

(YV524) (0091/14) (SQ512) (0090/22)
UNCLAMP CYLINDER FOR.
(YV523) (0091/12)
CLAMP CYLINDER REV.
(YV522) (0091/10)
MAGAZINE
CLAMP CYLINDER FOR.
TOOL STAY(REC.)
(YV521) (0091/08)
(SQ501) (0090/04)
MAGAZINE FOR.
(YV516) (0091/04)
MAGAZINE REV.
(YV517) (0091/06)
MAGAZINE TOOL STAY

(SEND)
MAGAZINE FOR. (SQ500) (0090/02)
(SQ516) (0090/08)
MAGAZINE REV.
(SQ517) (0090/10)
09/03/06 09/03/06 09/03/06 PARTS LAYOUT 7
MAGAZINE
01 MAIN BREAKER CONTROL BOX
QF1
X1050
L1 200L1 1
02
L2 200L2 QF1
L3 200L3
2
03
PE
04
TRANSFORMER BOX
05 X2150
1 MAIN BREAKER
103 TRIP COIL
2 REF.
06 104 (0100*/11)
EM-LFC 38sq
07 T1
08
09 Pri
(50kVA)
EM-LFC 14sq
R0
10 S0
200L1 200V AC LINE
200L2 REF.
T0 (0011*/03)
200L3
11
12 2nd. R1
(50kVA) 400L1
400V AC LINE
S1
400L2 REF.
13 T1 (0010*/03)
400L3
EM-LFC 22sq
14
15
16
17
18
19
TRANSFORMER TAP CONNECTION
INPUT [V] CONNECTION
20 200V
220V
1-5
230V 2-5
240V
380V
21 400V 3-5
415V
440V
460V 4-5
22 THERMOSTAT 480V
(OPEN 150℃ ) OHT1 TRANS
1L+
O.H.
23 REF.
(0120*/02)
OHT2
2055
REF.
24 (0002*/13)

08/09/30 08/09/30 08/09/30 LINE POWER SUPPLY 1
(JPN:200V)
01
TRANSFORMER BOX CONTROL BOX
02
03
T2
04
05
KIV 2sq
06
Pri (1 kVA)
230V
07
200V 200V AC LINE
201L1
0V REF.
201L2 (0011*/05)
08
09
115V KIV 2sq
100V 100V AC LINE
10 0V
15
REF.
16 (0011*/19)
11
2nd. (1 kVA)
12
13 THERMOSTAT
(OPEN 120℃ ) OHT1
2055
REF.
14 (0001*/23)
OHT2
1105 REF.
(0120*/03)
15 TRANS
O.H.
16
17
18
19
20
21
22
23
24
(JPN:200V)
QF1
X1050
L1 1L1 1
02
L2 1L2 QF1
L3 1L3
2
03
PE
04
TRANSFORMER BOX
05 X2150
1 MAIN BREAKER
103 TRIP COIL
2 REF.
06 104 (0100*/11)
EM-LFC 38sq
07
T3
R0
08 Pri S0
1L1 YMC HIGH
COOLANT
(75kVA) 1L2
T0 REF.
1L3 ( / )
09
10
R1
400L1 400V AC LINE
2nd. S1
400L2 REF.
11 (50kVA) T1 (0010*/03)
400L3
EM-LFC 22sq
12
13
14
1
EM-LFC 14sq
3rd. R2
15 (23kVA)
S2
200L1 200V AC LINE
200L2 REF.
T2 (0011*/03)
200L3
16
17
KIV 2sq
18
4th. OA 100V AC LINE
(2kVA) 15
OB REF.
16 (0011*/19)
19
20 200V
220V
1-4
230V 2-4
240V
440V
21 460V 3-4
480V
22 THERMOSTAT
(OPEN 150℃ ) OHT1
1L+ TRANS
O.H.
23 REF.
OHT2 (0120*/02)
1105
24
(YMC:200-480V)
1 Modified '09.01.30 T.K B54090400031 For mat versio n 1.0
QF1 NOISE FILTER
X1050
L1 1L1 1 4 1
02 2 5
L2 1L2 QF1
L3 1L3 3 6
2
03 Z400
PE EM-LFC 22sq
04
TRANSFORMER BOX
05 X2150
400L1 1 MAIN BREAKER
103 TRIP COIL
400L2 2 REF.
06 400L3
104 (0100*/11)
07 XT20 EM-LFC 22sq

400L1
400V AC LINE
400L2 REF.
08 (0010*/03)
400L3
R0 S0 T0
T4
09
10
11
12
Pri (10 kVA)
13
EM-LFC 14sq
14
2nd. R1
(9 kVA) 200L1
S1 200V AC LINE
200L2 REF.
15 T1 (0011*/03)
200L3
16
17
KIV 2sq
18 3rd. (1 kVA) 0A 100V AC LINE
15
0B REF.
16 (0011*/19)
19
20 INPUT [V] CONNECTION
380V R0-11 S0-21 T0-31
400V
21 415V
R0-12 S0-22 T0-32
22 THERMOSTAT
(OPEN 120℃ ) OHT1
1L+ TRANS
O.H.
23 REF.
OHT2 (0120*/03)
(0120*/02)
1105
24
(YME:380-415V)1
QF1
X1050
L1 400L1 1
02
L2 400L2 QF1
L3 400L3
2
03
PE
04
TRANSFORMER BOX
05 EM-LFC 22sq X2150

1 MAIN BREAKER
103 TRIP COIL
2 REF.
06 104 (0100*/11)
07 XT20 EM-LFC 22sq

400L1 400V AC LINE
400L2 REF.
08 (0010*/03)
400L3
R0 S0 T0
T4
09
10
11
12
Pri (10 kVA)
13
EM-FLC14sq
14
2nd. (9 kVA) R1
200L1
S1 200V AC LINE
200L2 REF.
15 T1 (0011*/03)
200L3
16
17
KIV 2sq
18 3rd. (1 kVA) 0A 100V AC LINE
15
0B REF.
16 (0011*/19)
19
20 INPUT [V] CONNECTION
380V R0-11 S0-21 T0-31
400V
21 415V
R0-12 S0-22 T0-32
22 THERMOSTAT
(OPEN 120℃ ) OHT1
1L+ TRANS
O.H.
23 REF.
OHT2 (0120*/03)
(0120*/02)
1105
24
(OTH:380-415V) 1
QF1
X1050
L1 1L1 1
02
L2 1L2 QF1
L3 1L3
2
03
PE
04
TRANSFORMER BOX
05 X2150
1 MAIN BREAKER
103
TRIP COIL
2 REF.
06 104
(0100*/11)
EM-LFC 38sq
07
T3
R0
08 Pri S0
(75kVA)
T0
09
10
R1
400L1 400V AC LINE
S1
400L2 REF.
11 2nd. T1 (0010*/03)
400L3
(50kVA)
EM-LFC 22sq
12
13
14
EM-LFC 14sq
3rd. R2 200V AC LINE
15 (23kVA)
S2
200L1
200L2 REF.
T2 (0011*/03)
200L3
16
17
KIV 2sq
18
4th. OA 100V AC LINE
(2kVA) 15
OB REF.
16 (0011*/19)
19
20 200V
220V
1-4
230V 2-4
240V
440V
21 460V 3-4
480V
22 THERMOSTAT
(OPEN 150℃ ) OHT1
1L+ TRANS
O.H.
23 REF.
OHT2 (0120*/02)
1105
24
(OTH:NON 380-415V) 1
01
02
400L1
400L2
400L3
03 QF401 EM-LFC 22sq
(100A) 401L1 400V POWER SUPPLY UNIT
SYSTEM "POWER"
401L2
04 REF.
401L3 (0020*/02)
05
06
07 QF450
KIV 2sq
(20A) 450L1 400V
MRJ2
450L2
08 REF.
450L3 (0021*/02)
(0022*/02) 1
09
10 QF409 KIV 1.25sq

(10A) 409L1 400V POWER SUPPLY UNIT
SYSTEM "CONTROL"
409L2
11 REF.
409L3 (0020*/05)
12
13
A400
XACIN
1 NC POWER
14 SUPPLY
2
PD27
3
15
16
17
18
19
20
21
22
23
24
08/09/30 08/09/30 08/09/30 AC400V LINE
1 ADDED REFERENCE '09.12.03 D.A B54090400101 For mat versio n 1.0
01
02
200L1
200L2
200L3
03
XT2
04
QF201
(10A) 201L1
05 201L1
REF.
201L2 201L2 (0002*/07)
(0012*/04)
06
QF215
(5A) 215L1
07 215L1
REF.
215L2 215L2 (0015*/03)
(0027*/06)
08
09
10
11
12
13
14
15
16
17
18
15 16
19 QF101 1 XT1
21
21
(10A) 16 AC100V
16
20
21
22
23
24
08/09/30 08/09/30 08/09/30 AC200V LINE
AC100V LINE
01
02
03
REF.
(0011*/05)
04 201L1
201L2 GS1
AC(N)
05 AC(L)
FG
06
QF41 XT1
+V 41L+ 1L+ 1L+
07 (7A)
DC24V
-V 1M 1M INPUT SIGNAL
08
+V
1
-V
09
10
GS2 1
AC(N)
11 AC(L)
FG
12
QF45 XT1
+V 45L+ 5L+ 5L+
13 (15A)
DC24V
-V 5M 5M OUTPUT SIGNAL
14
+V
1 KM452 XT1
-V 12L+
15 2 53 54 DC24V
002121 (FRONT DOOR or
MAGAZINE DOOR
OPEN OFF)
16
17
18
19
20
21
22
23
24
08/09/30 08/09/30 08/09/30 DC 24V LINE
2 ADDED "12L+" '09.12.03 D.A H.GOTO H.INAGAKI T.KANEKO
01
02
03
04
05 1 1
06
07
08 REF.
(0011*/19)
21 16
09
XT1 M151
21
10 16
M FAN MOTOR
ON CONTROL BOX
～ INTAKE
36W
11 G
12
XT1 M155
21
13 16
M FAN MOTOR
ON CONTROL BOX
～
16W
14 G
OPERATING BOX
15
XT1 X159 M159
21 1
16 16
M FAN MOTOR
ON OPERATING BOX
2 ～
16W
3
17 G
18
19
20
21
22
23
24
08/09/30 08/09/30 08/09/30 FAN MOTOR
1
1 Deleted HEAT EXCHANGER '09.04.20 H.I B54090400151 For mat versio n 1.0
01 SPINDLE POWER SUPPLY
REF. REACTOR L401 A401
(0010*/03) KM401
401L1 1 2 411L1 L11 L12 421L1 L1
02 401L1
L21 L22 L2
401L2 3 4 411L2 421L2
401L2
401L3 5 6 411L3 L31 L32 421L3 L3
401L3
03 L401
002012 FG A411
EM-LFC 22sq L+ 30L+ L+
04 L- L- SPINDLE DRIVE
KIV 1.25sq 30M
REF.
(0010*/10)
L11 L11
05 409L1
L21 L21
409L2
E
06
409L3
A415
07
L+
MILL DRIVE
L-
08
L11
L21
09 E
10
POWER A431
SUPPLY
UNIT A401 L+
11 XCN23B L-
X/Z SERVO
B3
MC2 KM410 KM401 DRIVE
B1 491L3 492L3 A1 A2 L11
12 MC1 1 2 L21
002017 a 002002
Z401 E b 012404
13
14
SAFETY RELAY UNIT A40 PCB AP2
15
21
XCN7 XP94
A3 1
16
KA50 KA50 XCN7 XP96 KM410
A4 2 1 410 A1 A2 POWER LINE CONTROL
17
a 002012 002215
Z410 b
16
18
2
19
20
21
22
23
24
08/09/30 08/09/30 08/09/30 POWER SUPPLY UNIT
REF
01 (0010*/07)
450L1
450L2
450L3
02 KM451 XCNP1TR
1 2 451L1 L1 TURRET DRIVE
3 4 451L2 L2
A451
03 5 6 451L3 L3
002118 1L+ 1M
04 2
XCN4TR
L11
L21
05
XCNP2TR
P
06
C
D
07
08
KM452 XCNP1MG
1 2 452L1 L1 MAGAZINE DRIVE
09 3 4 452L2 L2
1 A452
5 6 452L3 L3
10
002121 1L+ 1M
XCN4MG
L11
11
L21
12 XCNP2MG
P
C
13 D
14 2

15
21
XCN7 XP95
A1 1
16
KA55A XCN7 XP95 XP96
A2 2 3 451 TURRET DRIVE
17 POWER LINE
012220 16
XP96 KM451
4 A2 A1
18
a 002102
XCN7 XP99 Z451 b 012414
B3 4
19
KA555 XCN7 XP99 XP98
B4 3 1 552 MAGAZINE DRIVE
20 POWER LINE
012219 REF.
XP98 KM452 (0094*/15)
2 A2 A1 452 SAFETY RELAY
21 A41
a 001215 002109
Z452 b 009422
22
23
24
08/09/30 08/09/30 08/09/30 AUX SERVO DRIVE
POWER SUPPLY (1) 2
2 MODIFIED '09.12.03 D.A H.GOTO H.INAGAKI T.KANEKO
REF
01 (0010*/07)
450L1
450L2
450L3
02 KM453 XCNP1DR
1 2 453L1 L1 AUTO DOOR DRIVE
3 4 453L2 L2
A453
03 5 6 453L3 L3
002215 1L+ 1M
04 XCN4DR
L11
L21
05
XCNP2DR
P
06
C
D
07
08
09
10
11
12
13
14
22 16
KM410 KM453
453 A1 A2 AUTO DOOR DRIVE
15 5 6 POWER LINE
002017 a 002202
Z453 b 012402
16
17
18
19
20
21
22
23
24
09/12/03 09/12/03 09/12/03 AUX SERVO DRIVE
POWER SUPPLY (2)
H.HIRATA K.KINOSHITA D.ARIKAWA
01
SPINDLE DRIVE MACHINE SIDE (PRIMARY SPINDLE CONNECTION BOX)
A411
02 XT260
U U411(U1)
V V411(V1)
03 W W411(W1)
KM412 XT260
1 2 U412(U2)
04 V412(V2) M411
3 4
5 6 W412(W2) M
SPINDLE MOTOR
05 KM411 3～
1 2 CONST :22kW
1/2H :30kW
3 4
06 KM413 5 6 XT260
1 2 U413(X)
1
3 4 V413(Y)
07 5 6 W413(Z)
08
09 EARTH BAR
XT261 RT411
2651
10 REF. THERMISTOR
(0026*/09) 2652 Θ
11
SPINDLE DRIVE PCB AP2

12
A411
XCN9S XP67 KA16
8 1 610 SPINDLE COIL CHANGE
13 (HD1)
a 002515
XCN9S XP67 b 002516
10 2 611
14
1 KM411
KA16 XP97 KM412 KM413
1 412 414 415 A1 A2
15 5 8 31 32 31 32
1 LOW SIDE CONNECTION
002513 002516 002518 a 002505
Z411 b 002516
16 XP99 KA16 XP97
1
KM411
KM412
2 2 411 413 A1 A2
1 HIGH SIDE CONNECTION
12 9 31 32
21 002513 002515 a 002504
17 Z412 b 002515
1
KM413
A1 A2
18 1 HIGH SIDE CONNECTION
a 002506
Z413 b 002515
16
19 XP97
3
20
21
22
23
24
08/09/30 08/09/30 08/09/30 SPINDLE MOTOR
01
02
MACHINE SIDE
03 SPINDLE DRIVE
A411
SPINDLE CONNECTION BOX
04
CN2
XCN2S X2011
3 YELLOW 3 BLUE
05 RQ RQ
4 SKY BLUE 4 GREEN RQ*
RQ* B401
7 GREEN 5 BROWN
06 SD SD
8 PURPLE 6 ORANGE SD*
SD*
1 WHITE 7 RED
07 P5 P5
SPINDLE MOTOR
2 BLUE 8 BLACK LG FEED BACK
LG
9 BLACK
08 SHD
5 BROWN 2 WHITE
09 MT1 2651 REF.
6 PINK 1 WHITE (0025*/10)
MT2 2652
10 FG
CONNECTOR
COVER EARTH
11
12
13
14
15 CN3
XCN3S X2681 X2691
3 YELLOW 3 3 BLUE
16 RQ RQ
RQ* 4 SKY BLUE 4 4 GREEN B402
RQ*
7 GREEN 5 5 BROWN
17 SD SD
8 PURPLE 6 6 ORANGE SPINDLE ROTARY
SD* SD* ENCODER
1 WHITE 7 7 RED
18 P5 P5
LG 2 BLUE 8 8 BLACK
LG
9 9 BLACK
19 FG SHD
CONNECTOR
20 COVER EARTH
21
22
23
24
08/09/30 08/09/30 08/09/30 SPINDLE FEED BACK
01
MACHINE SIDE
MILL DRIVE A415 CARRIAGE BOX MILL MOTOR BOX
02
TE1
XTE1M XT230 M415
1 U415 U415 TURRET
03 U
V415 V415 M MILL SPINDLE MOTOR
2
V 3～
3 W415 W415 COST :1.5kW
W 1/15H :7.5kW
04
4
E RT415
G
2351
05 REF.
THERMISTOR
E (0027*/13) 2352
215L1
06 REF. XT230 M215
(0011*/07) 215L1 215L1 M
TURRET
215L2 MILL SPINDLE FAN MOTOR
07 XT
215L2 215L2
08
CN2 ENCODER
09 XCN2M X2385 X2015
3 YELLOW 3 3
RQ B415
4 SKY BLUE 4 4
10 RQ*
7 GREEN 5 5
SD TURRET
8 PURPLE 6 6 MILL SPINDLE FEED BACK
11 SD*
1 WHITE 7 7
P5
2 BLUE 8 8
12 LG
9
13
5 BROWN 2 2
MT1 2351 REF.
6 PINK 1 1 (0027*/05)
14 MT2 2352
9
FG
CONNECTOR
15 COVER EARTH
16
17
18
19
20
21
22
23
24
08/09/30 08/09/30 08/09/30 MILL SPINDLE MOTOR
01
X/Z-AXIS SERVO DRIVE
A431 MACHINE SIDE
02
TE1
XTE1X X431 M431
MU 1 U431 A
03 M
MV 2 V431 B
3～ X-AXIS SERVO MOTOR
MW 3 W431 C 2.0kW
04
E 4 D G
PE
05
06
CN2M
XCN2MX X2031
7 GREEN 6
07 SD SD B431 ENCODER
FOR MOTOR F/B
8 PURPLE 7 (X-AXIS)
SD* SD*
3 YELLOW 1
08 RQ RQ TYPE:OSA18
4 SKY BLUE 2
RQ* RQ*
9 PINK 4
09 BT BT
BROWN 3
1 CNT 1
2 BLUE 5
10 LG LG
1 WHITE 8
P5 P5
10
11 FG
CONNECTOR
SHD
COVER EARTH
12
13
MACHINE SIDE PCB AP2 NC TERMINAL BOARD AP1
14
CARRIAGE BOX 1L+
X2373 X2350 XP44
1 3 1L+ 1
15
SQ121
XP1 XCF31
2 4 1213 2 11A 11A X19
16 X-AXIS ZERO POSITION
17
18
19
20
21
22
23
24
08/09/30 08/09/30 08/09/30 X-AXIS SERVO MOTOR
01
X/Z-AXIS SERVO DRIVE
A431 MACHINE SIDE
02
TE1
XTE1Z X433 M433
LU 1 U433 A
03 M
LV 2 V433 B
3～ Z-AXIS MOTOR
LW 3 W433 C 3.5kW
04
E 4 D G
PE
05
06
CN2L
XCN2LZ X2033
7 GREEN 6
07 SD SD
SD* 8 PURPLE 7
SD*
3 YELLOW 1 1 B433
08 RQ RQ ENCODER
4 SKY BLUE 2 FOR MOTOR F/B
RQ* RQ* (Z-AXIS)
9 PINK 4
09 BT BT TYPE:OSA18
BROWN 3
1 CNT 1
2 BLUE 5
10 LG LG
1 WHITE 8
P5 P5
10
11 FG
CONNECTOR
SHD
COVER EARTH
12 XCN20Z
1 7433
MBR1
3 7432
13 MBR2
PCB AP2
14
5M 5M
XP58
2
15
1 7432
REF.
(0126*/10)
16 XP59
1
2
17
YB433
RV321 XP61 X3033
2 7433 1
18 Z-AXIS BRAKE
1 5M 2
19
20
MACHINE SIDE PCB AP2 NC TERMINAL BOARD AP1
21
CARRIAGE BOX 1L+
X2374 X2350 XP44
1 5 4
22
SQ123
XP1 XCF31
2 6 3 1214 10A 10A X1A
23 Z-AXIS ZERO POSITION
24
08/09/30 08/09/30 08/09/30 Z-AXIS SERVO MOTOR
01
TURRET DRIVE A451 MACHINE SIDE
CNP3 CARRIAGE BOX

02 XCNP3TR 1 XT230 X451 M451
U 1 U451 U451 A
V 2 V451 V451 B M
TURRET MOTOR
03 W 3 W451 W451 C
3～
2.0kW
E D
04 G
05
CN2
06 XCN2TR 1 X2381 X2051
19 WHITE 8 8
P5 P5(+5V) B451
1 5 5
07 LG BLUE LG
11 BROWN 3 3
TURRET MOTOR FEED BACK
9 4 4
08 BT PINK BT
6 GREEN 6 6
SD SD
16 7 7
09 SD* PURPLE SD*
7 YELLOW 1 1
RQ RQ
17 2 2
10 RQ* SKY BLUE RQ*
9 10
FG SHD
CONNECTOR
COVER EARTH
11
12
NC TERMINAL
BOARD AP1 PCB AP2 MACHINE SIDE
5L+
13
Q1113 5M CARRIAGE BOX YV20
XCF33 XP2 XP15 X2351 X2370
Y0C 8B 8B 1 1133 1 1
14 FU1113
TURRET CLAMP
2 5M 2 2
15
Q1114 YV21
XCF33 XP2 XP16 X2351 X2371 TURRET UNCLAMP
Y0D 7B 7B 1 1134 3 1
16 FU1114
2 5M 4 2
17
18 NC TERMINAL
MACHINE SIDE PCB AP2 BOARD AP1
CARRIAGE BOX 1L+
19 X2390 X2372 X2350 XP46
1 1 1 1L+ 1
SQ20
20 XP1 XCF31
2 2 2 1212 2 12A 12A X18
21 X2361 X2351 XP22

TURRET CLAMP SENSOR
1 5 1L+ 1
SP39
22 XP1 XCF31
2 6 1211 2 13A 13A X17
1M
23 TOOL CLAMP GAP SENSOR
3 7
24
08/09/30 08/09/30 08/09/30 TURRET MOTOR
01 MAGAZINE
DRIVE A452
MACHINE SIDE
02
CNP3
XCNP3MG X452 M452
U U U452 A
03 V M
V V452 B MAGAZINE MOTOR
W 3～
W W452 C
04 0.5kW
E D G
05
CN2
XCN2MG X2052
P5 19 WHITE 8 P5
06
LG 1 BLUE 5 LG
B452
11 BROWN 3 MAGAZINE MOTOR
07 FEED BACK
BT 9 PINK 4 BT
SD 6 GREEN 6 SD
08
SD* 16 PURPLE 7 SD*
RQ 7 YELLOW 1 RQ
09
RQ* 17 SKY BLUE 2 RQ*
FG 10 SHD
10 CONNECTOR COVER
EARTH
11
12 NC TERMINAL
BOARD AP1 PCB AP2
5L+ 5M
13 Q1112
YB452
XCF33 XP2 XP14 X3052
Y0B 9B 9B 1 1132 1 MAGAZINE MOTOR BRAKE
14
FU1112 2 5M 2
15
16
17
18
19
20
21
22
23
24
08/09/30 08/09/30 08/09/30 MAGAZINE MOTOR
01 AUTO DOOR
DRIVE A453
MACHINE SIDE
02
CNP3
XCNP3DR X453 M453
U U U453 A
03 V M
V V453 B AUTO DOOR MOTOR
W 3～
W W453 C
04 0.5kW
E D G
05
CN2
XCN2DR X2053
P5 19 WHITE 8 P5
06
LG 1 BLUE 5 LG
B453
11 BROWN 3 AUTO DOOR MOTOR
07 FEED BACK
BT 9 PINK 4 BT
SD 6 GREEN 6 SD
08
SD* 16 PURPLE 7 SD*
RQ 7 YELLOW 1 RQ
09
RQ* 17 SKY BLUE 2 RQ*
FG 10 SHD
10 CONNECTOR COVER
EARTH
11
12
13
14
15
16
17
18
19
20
21
22
23
24
09/09/01 09/09/01 09/09/01 AUTO DOOR MOTOR
01
MACHINE SIDE
02
REF.(0011*/14)
200L1
03 200L2
200L3
QF211
(20A) 211L1 L1
04 L2
KOUWA OIL CONTROL UNIT
211L2 5.4[KVA]
211L3 L3
CIRCULATION PUMP:2.2A
05 COMORESSOR:5.3A
FAN MOTOR:1.1A
HYDRAULIC PUMP:7.1A
PE
06
XT1
21
07 KA211
121 (13)
9 5
004014 HYDRAULIC PUMP
08 XT1 MOTOR STARTER
16
16 (14)
09
10
KA211
122 (4)
11 10 6
004014
123 (5)
12
NC TERMINAL BOARD
AP1 PCB AP2
13
XCF33 XP2 XP5 KA211
Y1C 14 13 OIL CONTROL
8A 8A 1 1233
14 UNIT ON
1M a 004007 004011
V211 b
8
15
16
17
BODY TEMPERAPURE
THRMISTOR
18
RT11
2150 (BASIC)
19 BODY TEMPERAPURE
2151 (BASIC) THRMISTOR
20
21
22
23
24
08/09/30 08/09/30 08/09/30 HYDRAULIC &
CHILLER UNIT (1)
01
MACHINE SIDE
02
03
04
05
1L+ (7)
06
CHILLER ALARM
1113 (8)
07
08
1 1L+ (41)
09 HYDRAULIC PUMP ALARM

1112 (42)
10
PCB AP2 NC TERMINAL BOARD AP1
11
XP45 XP1 XCF31
2 B12 B12 X08 HYDRAULIC PUMP ALARM
12 (OFF ALARM)
3 B11 B11 X09 CHILLER ALARM

13 (OFF ALARM)
1L+
1
14
1 4
15
16
17
MACHINE SIDE
18
XP29
1L+ 1
19 SP112
2
XP1 XCF31
1103 2 B18 B18 X2
20 CHILLER PRESSURE SW.
21
22
23
24
08/09/30 08/09/30 08/09/30 HYDRAULIC &
CHILLER UNIT (2)
2 ADDITION '09.08.20 H.I YAMAZAKI MAZAK CORPORATION
DRWN NO.
01
02
03
REF.
04 (0011*/14)
200L1 MACHINE SIDE
200L2
200L3
05
QF231 KM231 X231 M231
1 2 U231 1 U231
06 M
COOLANT PUMP MOTOR 1
3 4 V231 2 V231 F231
W231 3～
5 6 W231 3 STD:0.635kW/1.04kW
5.8A / 6.0A
07 (50Hz/60Hz)
005117 E OPTION 15kgf COOLANT
G
2.2kW/3.0kW
Z231 9.05A/11.6A
08 (50Hz/60Hz)
09
10
11
12
13
14 NC TERMINAL
BOARD AP1 PCB AP2
1M
15 XCF33 XP2 V7
Y14 10A 16A COOLANT PUMP1 ON
S S R
a 005117
16 b
23
17 V7 XP87 KM231
1 231 A1 A2
005115 16 a 005106
18 Z1231 b
2 16
19
20
21
22
23
24
08/09/30 08/09/30 08/09/30 COOLANT PUMP
MOTOR 1
01
02
03
REF.
04 (0011*/14)
200L1 MACHINE SIDE
200L2
200L3
05
QF232 KM232 X232
U232
M232 COOLANT PUMP MOTOR 2
1 2 U232 1
06 3 4 V232 M
F232
V232 2
3～ 0.73kW/1.21kW
5 6 W232 3 W232 5.8A/6.0A
(50Hz/60Hz)
07
005217 E G
Z232
08
09
10
11
12
13
14 NC TERMINAL
BOARD AP1 PCB AP2
1M
15 XCF33 XP2 V8
S S R
a 005217
16 b
23
17 V8 XP87 KM232
3 232 A1 A2
005215 16 a 005206
18 Z1232 b
4 16
19
20
21
22
23
24
08/09/30 08/09/30 08/09/30 COOLANT PUMP
MOTOR 2
01
02
03
REF.
04 (0011*/14)
200L1 MACHINE SIDE
200L2
200L3
05
QF233 KM233 X233 COOLANT PUMP MOTOR 3
U233
M233 (DRAW PUMP)
1 2 U233 1
06 3 4 V233 M
F233
V233 2 0.56kW/0.89kW
W233 3～ 4.5A/4.5A
5 6 W233 3
(50Hz/60Hz)
07
005317 E G
Z233
08
09
10
11
12
13
14 NC TERMINAL
BOARD AP1 PCB AP2
1M
15 XCF33 XP2 V9
S S R
a 005317
16 b
23
17 V9 XP87 KM233
5 233 A1 A2
005315 16 a 005306
18 Z1233 b
6 16
19
20
21
22
23
24
09/05/30 09/05/30 09/05/30 COOLANT PUMP
MOTOR 3
01
MACHINE SIDE
02
XT4 X271
Z272 U272 1 U272
03 V272
REF. 3 V272
(0011*/14) 1 W272 4 W272
200L1
04 200L2
200L3
1
1 SB271 1
05 QF271 KM271 X271 M271
1 2 2 U271 U272 CHIP CONVEYOR MOTOR
3 4 5 V271 V272 M F271
1
06 5 6 7 W271 W272
3～
0.1KW
STD. 0.63A/0.57A
005515 (50Hz/60Hz)
07 G
OP:CONSEP 2000II
1.46A/1.30A
(50Hz/60Hz)
08
X271
E
09
10
11 NC TERMINAL
BOARD AP1 PCB AP2 SAFETY RELAY(A40)
1M 23
12 XCF33 XP2 V3 V3 XP86 XCN6 KA54
Y08 12B 12B 1 250 A5
S S R CHIP CONVEYOR MOTOR
005512 012607 a 005512
13 2
XCN6 b
2 271 A6
14
15 XP85
2 KM271 2
5 271 A1 A2
CHIP CONVEYOR
16 a 005505
16 Z1271 b
6 16
17
18
MACHINE SIDE 2
19
1L+
20 X272 XP28 CHIP CONVEYOR
1L+ 1 1 SHOCK RELAY
21 TH271 XP1 XCF31

1207 2 2 17A 17A X13
22
23
24
08/09/30 08/09/30 08/09/30 CHIP CONVEYOR
(OP.)
REF.
01 (0011*/14)
200L1 MACHINE SIDE
200L2
200L3
02
QF259 KM259 X259 M259
1 2 2 U259
03 3 4 M
MIST COLLECTOR
5 V259
3～
5 6 7 W259
0.75KW
04 3.0A/2.9A 1
005611 (50Hz/60Hz)
G
21 Z259
05 (TYPE:CRE-750R-CE) 1
1
06
4
07
16
08 KA259
257 14 13 THERMAL PROTECTOR
(NORMAL ON)
a 005622
09 Z1299 b
PCB AP2
10
21
V5 XP84 KM259
1 1 259 A1 A2 MIST COLLECTOR ON
11
16 a 005603
Z1259 b
2
12
13
NC TERMINAL BOARD AP1
14
1L+
R2
15
16
XB9 XB8
XCF33 XP2 IC1 IC1 V5
Y0A 10B 10B 1 2 1 2 MIST COLLECTOR
17 5 12 6 11 P H
1M 3
3
18
JUMPER SETTING
XB8: 2-3
XB9: 2-3
19
20
2L+ NC TERMINAL BOARD AP1

21 XP8
1
22 KA259 XP1 XCF31

1204 2 20A 20A X10 MIST COLLECTOR
9 5 THERMAL TRIP 1
005608
23
24
09/01/19 09/01/19 09/01/19 MIST COLLECTOR
(OP.)
REF.
01 (0011*/14)
200L1 MACHINE SIDE
200L2
200L3
02
QF260 KM260 X260 M260
1 2 2 U260
03 3 4 M
OIL SKIMMER
5 V260
3～ 0.015KW
5 6 7 W260
0.14A/0.13A
04 (50Hz/60Hz)
005711
G
Z260
05
06
07
08
09
PCB AP2
10
21 OIL SKIMMER ON
V4 XP85 KM260
7 260 A1 A2
11
16 a 005703
Z1260 b
8 16
12
13
NC TERMINAL BOARD AP1 PCB AP2
14
1L+
R1
15
16
XB5 XB4
XCF33 XP2 IC1 IC1 V4
Y09 11B 11B 1 2 1 2
17 3 14 4 13 P H
OIL SKIMMER
1M 3
3
18 JUMPER SETTING
XB4 : 2-3
XB5 : 2-3
19
20
21
22
23
24
08/09/30 08/09/30 08/09/30 OIL SKIMMER
(OP.)
01
PCB AP2
1L+ 2L+
02
03
04
1L+
XP10 KA1
1
05 12 9 NC READY
1M 020003 1M
2
06
2L+
XP11
1
07
2
08
21
XT1 XP93 KA1
21 1 21
09 5 8 Z1
16 020003
16 2
10
11
22
XT1 XP92
22 1
12
2
13
5L+ 5L+
14 XP13
1 PCB SOLENOID VALV
POWER LINE (24V)
5M 5M
15
2
16
5L+
XP17
1
17
5M
2
18
19
20 EMERGENCY STOP LINE(24V)

1L+ 4L+
KA26
21
4L+ 012609
XT1 XP31
4L+ 1
22
1M
2
23
24
08/09/30 08/09/30 08/09/30 AC100V/DC24V CONTROL
01
02
1L+ 1L+
03
1M 1M
XP1 XCF31
1B 1B
04
1A 1A
05
2B 2B
06
2A 2A
07
3A 3A
08
3B 3B
09
10
11
XP2 XCF33
1B 1B
12
1A 1A
13
2B 2B
14
2A 2A
15
16
FG FG
17
18
19
20
21
22
23
24
08/09/30 08/09/30 08/09/30 DC24V SUPPLY TO
NC DI/O
01 NC TERMINAL AIR KIT CONNECTION BOX
BOARD AP1 PCB AP2 REMOTE I/O AP13
XR101A XP63 XP64 X2751 X1301 X1302
A1 3 3 1 3 3 REMOTE I/O SIGNAL
02
A2 4 4 2 4 4
A3 1 1 3 1 1
1L+ 1M
03 2 2 2 2
XR101B XP65 XP66 X1337 X1338

B1 1 1 4 1 1 DC INPUT 24V
04
B2 2 2 5 2 2
B3 6
05
5L+ 5M
X1345-1 X1345 1 X1320
X2751 X1345-2
11 A A 2 1 DC OUTPUT 24V
06
12 B B 2
X1345-3 X1339
A 1
07
B 2
X1345-4 X1340
A 1
08
B 2
X1345-6 X1345-5 X1341
A A 1
09
B B 2
12L+ 2
X2751
9
10
10
11 MAGAZINE CONNECTION BOX

REMOTE I/O AP41
XR104-1A X2251 X4101 X4102
A1 1 3 3 REMOTE I/O SIGNAL
12
A2 2 4 4
A3 3 1 1
13 2 2
XR104-1B X4137 X4138

B1 4 1 1 DC INPUT 24V
14
B2 5 2 2
B3 6
15
5L+ 5M 2
X4145
X2251 X4145-1 X4145-2 X4120
11 A A 1 DC OUTPUT 24V
16
12 B B 2
X4145-3 X4139
A 1
17
B 2
X4140
1
18 REF.
(0090*/02) 2
X4141
1
19
2 2 2
12L+
X4146-1 X4146
X2251 X4146-2
7 A A
20
8 B B
X4146-3
A
21
B
X4146-4
A
22
B
X4146-6 X4146-5
A A
23
B B
24
08/09/30 08/09/30 08/09/30 REMOTE I/O
CONNECTION (1)
2 CHANGED CONNECTION '09.12.03 D.A H.GOTO H.INAGAKI T.KANEKO
01
02
03 NC TERMINAL
BOARD AP1 OPTION HIGH PRESS COOLANT
REMOTE I/O AP43

04 XR104-2A X4301 X4302
A1 3 3 REMOTE I/O SIGNAL
A2 4 4
05
1L+ 1M A3 1 1
2 2
06
XR104-2B X4337 X4338
B1 1 1
07
B2 2 2 DC INPUT 24V
B3
08
09
10
OPTION ADDITIONAL M-CODE
REMOTE I/O AP44

11 XR104-3A X4401 X4402
A1 3 3 REMOTE I/O SIGNAL
A2 4 4
12
A3 1 1
2 2
13
XR104-3B X4437 X4438
B1 1 1
14
B2 2 2 DC INPUT 24V
B3
15
16
17 XR104-4A
A1
A2
18
A3
SPARE
19 XR104-4B
B1
B2
20
B3
21
22
23
24
09/05/30 09/05/30 09/05/30 REMOTE I/O
CONNECTION (2)
01
AIR KIT CONNECTION BOX
REMOTE I/O AP13

02
1L+
03 X1321
1L+ 1
SQ220
04
1321 2 X20 CHUCK OPEN END
05 X1322
1L+ 1
SQ221
06
1322 2 X21 CHUCK CLOSE END
07
08 S1
1323
X2790 X1323
1 1
09
S2 S1
1343 1323 3 2 X22 CHUCK OPEN FOOT SW.
10
X1324
4 1
11
S1 S2
1344 1324 6 2 X23 CHUCK CLOSE FOOT SW.(DOUBLE)
12
E
13
YME : DOUBLE FOOT SW STD.
THE OTHER : SINGLE FOOT SW STD.
14 DOUBLE FOOT SW OPTION
X1325
1L+ 1
SP224
15
1325 2 X24 CHUCK PRESSURE SW.EXT.
16 X1326
1L+ 1
SP225
17
1326 2 X25 CHUCK PRESSURE SW.INT.
18
19
20
21
22
23
24
08/09/30 08/09/30 08/09/30 CHUCK SENSOR
01
REMOTE I/O AP13

02
5L+
Q1313 5M YV220
03 1
1
X1316
Y2C 1 1316 1 CHUCK CLAMP
2 5M
04
FU1313
Q1314 YV221
05 1
1
X1317
Y2D 1 1317 1 CHUCK UNCLAMP
1
2 5M
06
FU1314 5L+ 1
Q1305 5M YV224
07 X1308
Y24 1 1308 CHUCK PRESS.
SOL. (HIGH/LOW)(OP.)
2 5M
08
FU1305
Q1307 YV226
09 X1310
Y26 1 1310 C-AXIS CLAMP
2 5M
10
FU1307
Q1308 YV227
11 X1311
Y27 1 1311 C-AXIS BRAKE
2 5M
12
FU1308
13
14
15
16
17
18
19
20
21
22
23
24
08/09/30 08/09/30 08/09/30 CHUCK / C-AXIS
SOL.
1 CHANGED CONNECTION '09.12.03 D.A B54090400711 For mat versio n 1.0
01
REMOTE I/O AP13
1L+
02 X1336
1L+ 1 AIR PRESSURE SW.
SP100
03
1336 2 X2F
04
05
5L+
Q1309 5M YV219
06 X1312
Y28 1 1312 CHUCK AIR BLOW (OP.)
2 5M
07
FU1309
Q1310 YV19
08 X1313
Y29 1 1313
1 TURRET AIR BLOW (OP.)
2 5M
09
FU1310 5L+ 1
Q1315 5M YV101
10 X1318
Y2E 1 1318 OIL & AIR BLOW
2 5M
11
FU1315
Q1316 YV100
12 X1319
Y2F 1 1319 MAIN AIR BLOW
2 5M
13
FU1316
14
15
16
17
18
19
20
21
22
23
24
08/09/30 08/09/30 08/09/30 AIR KIT
1 MODIFIED '09.12.03 D.A B54090400721 For mat versio n 1.0
01
AIR KIT OIL LUBRICATION
CONTROL BOX CONNECTION BOX PUMP UNIT
02
03 NC TERMINAL
BOARD AP1 PCB AP2
1M
04 XCF33 XP2 V6
Y13 17A 17A OIL LUBRICATION
S S R
PUMP MOTOR ON
a 007406
05 b
21
V6 XP83 X2750 X141 M141
1 2 1 141
06 M OIL LUBRICATION
PUMP MOTOR
007404
16 1.5A/1.3A (50Hz/60Hz)
07
2 5 2 16
08
4 E 4
09
10
11
12
OIL LUBRICATION PUMP UNIT AIR KIT CONNECTION BOX

13
REMOTE I/O AP13
1L+
14 X1327
C 1L+ 1
SP226
15
P 1327 2 X26 OIL LUBRICATION
PRESSURE ALARM
16 X1328
C 1L+ 1
SL227
17
0 1328 2 X27 OIL LUBRICATION
PUMP FLOAT ALARM
18
19
20
21
22
23
24
08/09/30 08/09/30 08/09/30 OIL LUBRICATION
PUMP MOTOR
01
CONTROL BOX
02 NC TERMINAL
BOARD AP1 PCB AP2
5L+ 5M
03
Q1209 YV18
XCF33 XP2 XP18
Y18 12A 12A 1 1229 TURRET COOLANT
04 SOL.
2 5M
FU1209
05
Q1210 YV210
XCF33 XP2 XP19
Y19 11A 11A 1 1230 SHOWER COOLANT
06 SOL.
2 5M
FU1210
07
Q1211 YV110
XCF33 XP2 XP20
Y1A 10A 10A 1 1231 HIGH PRESS.
08 COOLANT SOL.
2 5M
FU1211
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
08/09/30 08/09/30 08/09/30 COOLANT SOL.
01
PCB AP2
23 16
02 XP80 R111
1 23 1 R111
2 111
03
3 112 1 C111
C111 TYPE:CB120100A
4 113
04 12μ F 200VAC 50/60Hz
MACHINE SIDE
05
SPINDLE
CONNECTION
BOX
06 KA3 KA4 XP89 X111
1 7111 1
5 8 5 8 Z3
008512 008513
07 KA5 M111
2 7112 2 M
TOOL EYE MOTOR
5 8 Z4 10W/0.9A/50Hz
008514 3 16 3
08 12W/0.85A/60Hz
09
4 4
10
11 NC TRMINAL
BOARD AP1 PCB AP2
1M
12 XCF33 XP2 KA3
Y03 17B 17B 1 16 TOOL EYE ARM HIGH
a 008506
13 KA4 b
Y04 16B 16B 1 16 TOOL EYE FORWARD
a 008506
14 KA5 b
Y05 15B 15B 1 16 TOOL EYE REVERSE
a 008507
15 b
16 MACHINE SIDE
NC TRMINAL
PCB AP2 BOARD AP1
17 SPINDLE
CONNECTION BOX 2L+ 1M
TOOL EYE X2651 XP37 R
SENSOR 1 1
18 1.0KΩ 1/4W
XP70 XSKIP SKIP (TOOL EYE)

2 7051 2 2 1051 2 X178(SKIP IN 1)
19
SQ201
4 1M 3 1 1 SKIP COMMON
20
2L+
XP37 R4
5
21
6 3 1052 5 X17C SKIP

22
7
23
4
24
08/09/30 08/09/30 08/09/30 TOOL EYE 1
A B C D E F G H I J K L M
01 SPINDLE
CONNECTION BOX CONTROL BOX
NC TERMINAL
PCB AP2 BOARD AP1
02
1L+
X2652 XP27
1 1
03
SQ203
XP1 XCF3
2 2 1107 17B 17B X03
04 TOOL EYE FORWARD END
05
X2652
3 4
06
SQ204
XP1 XCF3
4 3 1108 16B 16B X04
07 TOOL EYE REVERSE END
08
09
10 AIR KIT CONNECTION BOX
11
REMOTE I/O AP13
5L+ 5M
12
Q1311
Y2A YV201
13 X1314
1 1314 TOOL EYE AIR BLOW
FU1311
14
2 5M
15
16
17
18
19
20
21
22
23
24
08/09/30 08/09/30 08/09/30 TOOL EYE 2
01 MAGAZINE CONNECTION BOX
X4145
3
REF.
02 SQ500 X4145-4
3
(0065*/18)
5L+ A
5M B
03
3
X4145-5 X4145-6
5L+ A A
04
SQ501 5M B B REMOTE I/O AP41
1L+
05 X4126
1L+ 1
06 MAGAZINE POCKET
4126 2 X285 TOOL DETECT
07 X4127
1L+ 1
SQ516
08 MAGAZINE UNIT
4127 2 X286 FORWARD SENSOR
09 X4128
1L+ 1
SQ517
10 MAGAZINE UNIT
4128 2 X287 REVERSE SENSOR
11 X4129
1L+ 1
SQ521
12 TOOL CLAMP
4129 2 X288 FORWARD SENSOR
13 X4130
1L+ 1
SQ522
14 TOOL CLAMP
4130 2 X289 REVERSE SENSOR
15 X4131
1L+ 1
SQ523
16 TOOL UNCLAMP
4131 2 X28A FORWARD SENSOR
17 X4132
1L+ 1
SQ524
18 TOOL UNCLAMP
4132 2 X28B REVERSE SENSOR
19 X2283 X4133
1 1L+ 1
SQ511
20 ATC COVER
3 4133 2 X28C OPEN SENSOR
21 X4134
4 1L+ 1
SQ512
22 ATC COVER
6 4134 2 X28D CLOSE SENSOR
23 2
24
08/09/30 08/09/30 08/09/30 MAGAZINE SENSOR
3 CHANGED CONNECTION '09.12.03 D.A
01
MAGAZINE CONNECTION BOX

02
REMOTE I/O AP41
12L+ 1
03
Q4107 5M YV516
X4110
Y306 1 4110 MAGAZINE UNIT
04 FORWARD SOL.
2 5M
FU4107
05
Q4108 YV517
X4111
Y307 1 4111 MAGAZINE UNIT
06 1
REVERSE SOL.
2 5M
FU4108 12L+ 1
07 1
Q4109 5M YV521
X4112
Y308 1 4112 TOOL CLAMP
08 FORWARD SOL.
2 5M
FU4109
09
Q4110 YV522
X4113
Y309 1 4113 TOOL CLAMP
10 REVERSE SOL.
2 5M
FU4110
11
Q4111 YV523
X4114
Y30A 1 4114 TOOL UNCLAMP
12 FORWARD SOL.
2 5M
FU4111
13
FU4112 YV524
X4115
Y30B 1 4115 TOOL UNCLAMP
14 REVERSE SOL.
2 5M
FU4112
15
16
17
18
19
20
21
22
23
24
08/09/30 08/09/30 08/09/30 MAGAZINE SOL. (1)
1 CHANGED WIRE No., etc. '09.12.03 D.A B54090400911 For mat versio n 1.0
01

02
REMOTE I/O AP13
12L+ 1
03
Q1303 5M YV511
X1306
Y22 1 1306 ATC COVER OPEN
04 SOL.
2 5M
FU1303
05
Q1304 YV512
X1307
Y23 1 1307 ATC COVER CLOSE
06 SOL.
2 5M
FU1304
07
Q1301 1 YV519
1
X1304
Y20 1 1304 1 MAGAZINE TOOL
08 AIR BLOW
2 5M
FU1301
09
Q1302 1 YV39
1
X1305
Y21 1 1305 1 TOOL CLAMP
10 GAP AIR BLOW
2 5M
FU1302
11
12
13
14
15
16
17
18
19
20
21
22
23
24
08/09/30 08/09/30 08/09/30 MAGAZINE SOL. (2)
1 CHANGED CONNECTION, etc. '09.12.03 D.A B54090400921 For mat versio n 1.0
01
02
MAGAZINE OPERATING BOX REMOTE I/O AP41
1L+
03 X1250 X4121
9 1L+ 1
SA50
04
5 4121 2 X280 MAGAZINE
MANUAL INTERRUPT
05 X4122
1
SB51
06
6 4122 2 X281 TOOL SELECT
CW PB.
07 X4123
1
SB52
08
7 4123 2 X282 TOOL SELECT
CCW PB.
09 X4124
1
SB53
10
8 4124 2 X283 MAGAZINE DOOR
UNLOCK
11
12 1
13
14
15
REMOTE I/O AP41 MAGAZINE OPERATING BOX
5L+ 5M
16 Q4101
X4104 X1250 HL50

Y300 1 11 4104 MAGAZINE MANUAL
17 INTERRUPT LED
FU4101 2 12 5M
18 Q4102
X4105
Y301 1
19
FU4102 2
20
21
22
23
24
08/09/30 08/09/30 08/09/30 MAGAZINE OPERATING
PANEL
1 Deleted REMOTE I/O X284 '09.05.30 H.I B54090400931 For mat versio n 1.0
01
CONTROL BOX MACHINE SIDE
02 NC TERMINAL MAGAZINE DOOR LOCK

BOARD AP1 PCB AP2 SQ105
MAGAZINE
5L+ 5M CONNECTION BOX
03
Q1212
XCF33 XP2 XP21 X2250 X2273 X2252
Y1B 9A 9A 1 9 1232 1 2 E1 MAGAZINE
04 DOOR UNLOCK
FU-1212 2 10 5M 2 3 E2
05
06 SAFETY RELAY
(OMRON G9SA) A41
X2250 X2272 X2252
T11 1166 5 1 4 11
07 2
T21 1167 6 2 5 21
08
T12 1168 7 3 6 12
T22 1169 8 4 7 22
09
1176 T31 A 1177 1

10
T32 B
11
1L+ T23 PE 1M
A1 A2
12
61 62
13
53 54
14
552 43 MAGAZINE　 DRIVE

15 REF. POWER LINE
(0021*/20) 452 44
MAGAZINE MOTOR
OFF DELAY TIMER
16 NC TERMINAL SET: "5.0 SEC"
33 34 PCB AP2 BOARD AP1
23 24 1L+
17 XP40
14 1L+ 1
18 XP1 XCF31
13 1117 2 7B 7B X0D MAGAZINE DOOR CLOSE 1
19 XP41
1
20 XP1 XCF31
2 9A 9A X1B SPARE 2
21 XP41
1L+ 4
22 KM452 XP1 XCF31

1216 3 8A 8A X1C MAGAZINE
22 21 POWER OFF
002121
23 2 2
24
08/09/30 08/09/30 08/09/30 MAGAZINE DOOR(1)
2 MODIFIED '09.12.03 D.A H.GOTO H.INAGAKI T.KANEKO
01
02
MAGAZINE OPERATING BOX MAGAZINE CONNECTION BOX
03
X1250 X2271 X2250
1 1004 1 1
04
SB18 2 1003 2 2
REF.
(0121*/12)
3 1005 3 3
05
4 1006 4 4
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
08/09/30 08/09/30 08/09/30 MAGAZINE DOOR(2)
01
02 NC TERMINAL
BOARD AP1 PCB AP2
03
1M
KA7 (AUTO POWER OFF SPEC.)
XCF33 XP2 MAIN BREAKER TRIP (OPTION)
Y17 13A 13A 1 16
04
a 010011
b
05
06
07
08
21
09 XB6
1
CONTROL BOX DOOR(LEFT)
10
XT1 XP82 KA7 XP91
101 1 103 1 MAIN BREAKER
11 TRIP COIL
REF.(0001*/05)
010004
SQ111 XT1 (0003*/05)
102 (0005*/05)
2 104 2
12
3 XB7
13 2
16 1
14
15 1
CONTROL BOX DOOR(RIGHT)
・ JUMPER PIN
・ SETTING
16 XB6:ON
XB7:1-2
SQ112
17 2
18
19
20
21
22
23
24
08/09/30 08/09/30 08/09/30 MAIN BREAKER
SHUNT TRIP
2 Modified '09.08.20 H.I YAMAZAKI MAZAK CORPORATION
DRWN NO.
01
NC TERMINAL
A12 PCB AP2 BOARD AP1
02
1L+
X1201 XP43
1 1
03
X1202 XP43 XP1 XCF31
2 2 1115 9B 9B X0B NC IN
04
05
NC TERMINAL
BOARD AP1 A12
06
1M
XP7 X1201
2 3
07
XCF33 XP2 XP7 X1202
Y12 18A 18A 1 1223 1 NC OUT
08
3
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
08/09/30 08/09/30 08/09/30 MAZAK
IHC NEKUST ESI
01
02 NC TERMINAL
BOARD AP1 PCB AP2 MACHINE SIDE
1M
03 XCF33 XP2 KA2
Y02 18B 18B 1 16 WORK LIGHT ON
a 010206
04 b
05
5L+
06 XP36 KA2 XP34 X2151 EL1
1 1 1151 1 WORK LIGHT
5 8 RV2
5M 010203
07
2 2 2
08
4
09
XP35
1
10
2
11
12
13
14
15
16
17
18
19
20
21
22
23
24
08/09/30 08/09/30 08/09/30 WORK LIGHT
01
MACHINE SIDE
02
NC TERMINAL
BOARD AP1 PCB AP2 HL19
03
1
XCF33 XP2 XP6 X5850 X5851 R
Y0F 19A 19A 1 1136 1 1
04 RED
ALARM (RED)
1
XCF33 XP2 Y
Y10 5B 5B 2 1221 2 2
05 ORANGE
CYCLE FINISH (YELLOW)
1 *1 (GREEN)
XCF33 XP2 G
Y11 20A 20A 3 1222 3 3
06 GREEN
AUTO CYCLE (GREEN)
*1(YELLOW)
1M 1
4 1M 4 4
07 BLACK NOTE *1 : IEC SPEC.
1
(LEL-302W-RYG B409)
08 HL18
1
X5850 X5851 Y
2 2 CYCLE FINISH (YELLOW)
09 ORANGE
1
4 4
10 BLACK
1
(LEL-102W-Y B409)
11
12
13
14
15
16
17
18
19
20
21
22
23
24
08/09/30 08/09/30 08/09/30 INDICATOR LIGHT
01
CARRIAGE THERMOMETER NC TERMINAL BOARD
CONNECTION BOX A50 AP1
02
X2362 X2352 XCN301 XCN300 XAIO
1190 1 1 1 5 1090 12 R1
03
RT1
1191 2 2 2 6 1091 11 CARREAGE UPPER THERMOMETER
04
θ
05
06
X2363 XCN302 XCN300 XAIO
1192 1 3 1 9 1092 3 R2
07
RT2 CARREAGE LOWER THERMOMETER
1193 2 4 2 10 1093 5
08
θ 8
09
SPINDLE
CONNECTION BOX
10 2
X2653 XCN303 XCN300 XAIO
1194 1 1 15 1094 13 R3
11 RT0 SPINDLE THERMOMETER

1195 2 2 16 1095 15 2
12 θ
13
14
2
15
16 XCN300 XAIO
2 1096 2 R0
17 2
2
3 1097 1
18
7
19
20
1L+ 1M
21
XCN300
1
22
4
23
24
08/09/30 08/09/30 08/09/30 THERMO.ANALOG INPUT
MACHINE SIDE CONTROL BOX
01 PCB AP1
1L+
02 X1153 XP38 NC TERMINAL
1 1L+ 1 BOARD A3
SA16
03 X1153 XP38 X1 XCF31
3 1235 3 6A A6 X1E
AUTO POWER OFF
ENABLE SS.
04
05
SA17
X1153 XP38 X1 XCF31
4 1236 4 5A A5 X1F BREAKER TRIP
06 ON/OFF SS.
07
SA18
08 X1153 X38 X1 XCF31 WARM UP PROGRAM
2 1234 2 7A A7 X1D ON/OFF SS.
09
10
1M
11 CALENDER
TIMER A45 SA19
1035 X1153 XP38 KA17 AUTO POWER ON
5 1036 5 1 12 COMMAND
12 4 5
a 020011
b
13
14
1L+
X1153 XT1
1 7 1L+ 1L+
15
1M CALENDER TIMER
X1153 XT1
2 1M POWER SUPPLY DC24V
8 1M
16
17
18
19
20
21
22
23
24
09/05/30 09/05/30 09/05/30 AUTO POWER ON/OFF
& WARM UP
PCB AP2
01 A50 MMS UNIT
XP9 2L+
NC TERMINAL BOARD AP1
10 2L+ 1
XP1 XCF31
11
02 1205 2 A19 A19 X11 MMS *ERROR
XP1 XCF31
13 1206 3 A18 A18 X12 MMS LOW BATTERY
03
12 2L+ 4
14 1235
04 XSKIP
15 1053 10 X179 MMS SKIP
21 1234 1M
05
22
06
1L+
07
16
08
17
18
09
10
NC TERMINAL BOARD AP1 PCB AP2
11
XCF33 XP2 XP5
Y1D A7 A7 2
12 MMS START 1
13 XCF33 XP2 XP5

Y1E A6 A6 3
MMS START 2
14
15
MACHINE SIDE
PROBE1 A50 MMS UNIT

16
1480 Yellow 1 SIGNAL1
1481 Grey 2 SIGNAL1

17
1482 White 3 START1
50M Green 4 0V
18
50L+ Brown 5 10V
Y/G 18 GND
19
20
21
22
23
24
09/05/30 09/05/30 09/05/30 MMS UNIT
(TOUCH SENSOR)
01
USER SIDE REMOTE I/O AP44
02
1L+
XT3 X4404
1L+ 17
03
XT3
4421 1 X2B0
04 ADDITIONAL M CODE
FINISH
05
06
REMOTE I/O AP44
07 1M
X4404 KA4401 KA4401 XT3

Y330 33 4401 5 1 4451 ADDITIONAL M CODE
08 9 13 OUTPUT (M400)
011508 4471 a 011508
b
09 KA4402 KA4402 XT3
10 14 OUTPUT (M401)
011509 4472 a 011509
10 b
KA4403 KA4403 XT3
11 11 15 OUTPUT (M402)
011511 4473 a 011511
b
12 KA4404 KA4404 XT3
12 16 OUTPUT (M403)
011512 4474 a 011512
13 1M
b
49
14
15
16
17
18
19
20
21
22
23
24
09/05/30 09/05/30 09/05/30 ADDITIONAL M CODE
01
MACHINE SIDE
02
1M
X6352 X6351 XT1
1M 2 2 1M
03
1L+
X6352 X6351 XT1 R195 XT1
1952 1 1 1952 1L+
04
SQ195 2.2kΩ 1/2W
05
06
AUTO DOOR SAFETY SWITCH
07
08
09
10 PHOTO MOS RELAY UNIT
PHOTO MOS
11 X6352 X6351
RELAY
1953 3 3 13 5
KA95
12
KA195
1 1995 14 13
13 X6352 X6351
7.5kΩ
1954 4 4 9 a 011818
b
14
15
16
PCB AP1 NC TERMINAL BOARD A3
1L+
17 XP42
1
18 KA195 XP1 XCF31

2 1116 8B 8B XC AUTO DOOR SAFETY SWITCH
9 5
011813
19
20
21
22
23
24
09/09/01 09/09/01 09/09/01 AUTO DOOR
SAFETY SWITCH
01 PCB AP2 NC TERMINAL
BOARD AP1
XP30 1L+
1L+ 1
02 REF.
(0001*/22)
(0003*/22) XP30 XP1 XCF31
(0005*/22) 1105 2 19B 19B X01
03 TRANS O.H (EMG)
NOM : ON
QF101 ALM : OFF
XP23
1250 1L+ 1
04 NO C
QF201
1251
05 C NO
QF278 X1110
1251 1
06 14 13
STD.
JUMPER
1252 2
07
QF279/379/479 X1111
1252 1
08 14 13
STD.
JUMPER
1256 2
09
1 QF211 X1112
1256 1
10 C NO
1253 2
11
2 MILL SPEC.
QF215
1254 1253
12 NO C
QF45 QF41 XP23 XP1 XCF31
1255 1109 2 15B 15B X05 NFB TRIP
13 C NO C NO (DC24V/AC100V/AC200V)
NOM : ON
ALM : OFF
1L+
14
1 1 1
15
QF231 XP23 XP1 XCF31
1111 4 13B 13B X07 THERMAL TRIP (SBK)
16 21 22 (EXTERNAL ELEMENT)
NOM : OFF
QF232 ALM : ON
17 21 22
OPTION
QF233
18 21 22
1 QF271
19 21 22
QF259
20 21 22
QF260
21 21 22
22
23
24
08/09/30 08/09/30 08/09/30 ALARM CIRCUIT
2 MODIFIED '09.08.20 H.I YAMAZAKI MAZAK CORPORATION
DRWN NO.
1 QF251 -> QF271 '09.01.30 T.K B54090401202 For mat versio n 1.0
01
02
CONTROL BOX
03 SAFETY RELAY
PCB AP2 UNIT A40
OPERATING BOX 1L+
04 X1150 XP50 XP51 XCN2
1 1 1 A1
EMERGENCY
2 2 2 B3 STOP BUTTON
05
SB16
06
3 1001 3
4 1002 4
07
CHIP CONVEYOR
08 XP49
1002 1
1001 2
09
SB17 1
10
1003 3
1004 4
11 STD.
JUMPER
MAGAZINE
12 OPERATING X2271 X2250 XP53
1 1 1004 1
2 2 1003 2
13
SB18
14
3 3 1005 3
4 4 1006 4
15 STD.
JUMPER
16 HIGH PRESSURE
COOLANT UNIT XP52
1006 1
1007 2
17
SB19
18 XP51 XCN2
1008 3 3 A3
REF.(0122*/01)
1009 4 4 A2
19 STD.
REF.(0122*/03)
JUMPER
20
21
22
23
24
08/09/30 08/09/30 08/09/30 EMERGENCY STOP
CIRCUIT(1)
A40 SAFTY RELAY UNIT
01
1M
R501 KA50K1A
KA56 KA50K1A
1008 KA50 BLOCK
02 REF.
(0121*/18)
012309 012202 a 012202 012319 012322
KA50K1B b 012302
KA50K3
03
012303 a 012207 012211
R502 KA50K2A b
KA56 KA50K2A
1009
04 REF.
(0121*/19)
012309 012204 a 012204 012319 012322
KA50K2B b 012302
KA50K3
05
1 11L+ 012303 a 012209 012214
R504 KA50K4A b
KA50K4B KTK1
06
012207 012210 a
KA50K4B b 012302
KA50K1B SSW1
07
012203 a 012206
R505 KA50K5B b
KA50K5B KTK2
08
012208 012213 a 012208
KA50K5A b
KA50K2B
09
012205 KT1A a
KTK1 b 012302
11 13
10 RDSW1
4 C a
KA50K1B RB1 RB2 b 012206
1 2
11 RC1 RC2
24 012203
D26 RA1 RA2
14 21 1
12
KT1B
KTK2
11 13
13 RDSW2
4 C a
KA50K2B RE1 RE2 b 012208
1 2
14 RF1 RF2
24 012205
RD1 RD2
14 21 1
15
KT2
KTK3
11 13
16 RDSW3
4 C a
KA58 RH1 RH2 b 012220
1 2
17 RI1 RI2
24 012222
D27 RG1 RG2
14 21 1
18
KA555
19
a 002120
R555 KA55A b
KA55B KTK3
20
012221 012216 a 002117
R55B KA55B b
KA58 SSW2
21
012222 a 012220
R58 KA58 b
KA53K1 KA53K2 KA53K3 KA51 KA52
22
012504 012502 012509 012322 a 012217 012221
KA57
b
23
1 11L+ 012517 1M
24
08/09/30 08/09/30 08/09/30 EMERGENCY STOP
CIRCUIT(2)
PCB AP2 SAFETY RELAY UNIT A40
01 XP56 XP48 XCN1
8 8 B3
02 KA50K5A KA50K4A KA50K2A KA50K1A KA52 KA51

KA50 BLOCK
012209 012206 012204 012202 012322 1M
03 KA50K3
a 012203 012205
04 b 012319 012322
1 11L+
XP56 XP48 XCN1
7 7 A3
05
06 1 D1
1L+
XP4 XCN1 1 PSW1
1 A1
07 RELAY POWER SUPPLY
1M DC24V
NC TERMINAL XP4 XCN1
BOARD AP1 4 A2
08
XCF33 XP2 XP3 XCN4 KA56
Y01 B19 19B 3190 A1 A1
09 EMERGENCY STOP
a 012202 012204
b 012402
10
SAFETY RELAY UNIT A40
2L+ 2L+
11 1
XCN1 XP47
B1 1 NC TERMINAL
BOARD AP1
12 KA51 KA52 XCN4 XP3 XP1 XCF31
A2 A2 3191 20B 20B X00 EMERGENCY STOP
012322
13
XCN6 XP81 XP90
B1 3 3270 1
14 SPARE
XCN6 XP81 XP90 (EMG & DOOR CUT OFF)

B2 4 3271 2
15
21
XCN6 XP81
A1 1
16
23 EMERGENCY STOP
XCN6 XP81 XP88 XT1 AC100V COMMON
A2 2 1 23 (EMG CUT OFF)
17
18
CONTROL BOX
NC UNIT A1
19 KA50K3 KA50K2A KA50K1A XCN5 X1150 XENG
3 3252 11 3 EMERGENCY
+24V STOP TO NC
012303 012204 012202 (X15F)
20 XCN5
2 3251 12 2 EMG
21
11L+ 1 1M 13 1
FG
22 KA50K1A KA50K2A KA50K3 KA51
012202 012204 012303 a 012222 012312

23 KA52 b 012302
a
24 b
08/09/30 08/09/30 08/09/30 EMERGENCY STOP
CIRCUIT(3)
01
AUTO DOOR SPEC.
2L+
02 KA56 XCN1 XP48 XP33 KM453 1
D1 1 1 1161
22 21
012309 STD. 002215
03 XP33
JUMPER 1
2 1162
04 XP56 KM401
1 1162
22 21
002012
05 XCN1 XP48 XP56
D2 2 1119 2 1119
06 NC TERMINAL
BOARD AP1
XCN4 XP3 XP1 XCF31
A3 A3 1119 5B 5B X0F CONTACTOR OFF CHECK
07 (EMG. STOP) 1
08
SPINDLE DRIVE
09 KA53K3 KA53K2 KA53K1
XCN1 XP47 XP55 XT1 XCN9S
012509 012502 012504 B2 3 3 1171 13 FRONT DOOR CLOSE
10
1M
20
11
12
1L+
XP26
1L+ 1
13 1 NC TERMINAL
BOARD AP1
KM451 1
XP1 XCF31
1208 2 16A 16A X14 CONTACTOR OFF CHECK
14 22 21 (FRONT DOOR OPEN &
002118 SET UP SW. OFF)
15
16
17
18
19
20
21
22
23
24
08/09/30 08/09/30 08/09/30 EMERGENCY STOP
CIRCUIT(4)
1 MODIFIED '09.12.03 D.A B54090401241 For mat versio n 1.0
MACHINE SIDE
SAFETY RELAY UNIT A40
01 DOOR LOCK SQ101 KA53 BLOCK
1 1 1M
X2155 X2153 XCN3 R532 KA53K2
41 42 KA53K2
3 7 3182 A3
02 DOOR CLOSE 1
012502 a 012222 012409 012502 012602
KA53K3
b 012508
a 012604
03 1 b
012509
XCN3 R532 KA53K1
21 22 KA53K1
2 6 3181 A2
04 DOOR CLOSE 2
012504 a 012222 012409 012504 012602
KA53K3
b 012508
a 012604
05 1 b
012509 11L+
COMMON
XCN3
1 5 11L+ A1
06 KA57 KA54
1L+
1
4 8 1L+ 012517 012607
07
KA53K2 KA53K1
08
012502 012504
KA53K3
09
1 1 a 012503 012505 012616
X2154 X2153 XCN3 b 012222 012409 012602 012604
E2 2 2 1M B2
10
11 XCN3 KA59
E1 1 1 3183 B1
012519
12
13
OPERATING BOX PCB AP2
XP54 XP51 XCN2
4 8 3177 C2
14
SB15 1 11L+
XP54 XP51 XCN2
3 7 11L+ C1 DOOR UNLOCK SW.
15
*AUTO DOOR 2
SPEC. XP54 XP51 XCN2
1 5 11L+ B1
16 SA6
XP54 XP51 XCN2 KA57

SET UP SW.
2 6 3174 B2
17
a 012223 012606
b 012506
18 NC TERMINAL
BOARD AP1
19 XCF33 XP2 XP3 XCN4 KA59

Y0E B6 B6 A4 3193 A4
DOOR UNLOCK RELEASE
a 012511
20 b
1M
KA7
1 16
21
22
23
24
08/09/30 08/09/30 08/09/30 MACHINE DOOR
SAFETY (1)
DRWN NO.
NC TERMINAL
01 SAFETY RELAY UNIT A40 PCB AP2 BOARD AP1
2L+
02 KA53K3 KA53K2 KA53K1

XCN4 XP3 XP1 XCF31
11L+ 012509 012502 012504 A5 A5 3194 10B B10 X0A DOOR INTERLOCK
03 CLOSE
04 KA53K3 KA53K2 KA53K1 XCN4

B3 3197
012509 012502 012504
05
KA57 XCN4
B4
06
012517 1M
R54 KA54
07
5L+ a 005512 012610 012620
XCN1 b 012506
C1
08
1M
09 KA51K1B KA52K1B XP47 KA26
C2 2
a 006021
10 KA54 XP47 V XP55 b
C3 5 5
REF.
(0032*/15)
012607 1L+
11 XP4
C4 3
12 KA51K1B KA52K1B XP47 XP55

C5 4 4
1
13 XCN1 XP48 XP56

A4 5 3153 5
14 KA50K4 KA50K5
A5 6 3154 6
15 XCN1 XP48 XP56

B4 4 3158 4
16 KA53K3 KA53K4
B5 3 3159 3
012509
17 XCN1 XP47 XP55
D4 7 3168 7
18 KA51K1B KA52K1B
D5 8 3169 8
19 XCN6 XP81 XP90

B5 5 3274 3
20 KA54
B6 6 3275 4
012607
21
22 1
23
24
08/09/30 08/09/30 08/09/30 MACHINE DOOR
SAFETY (2)
1 DELETED KA105,KT105 '09.12.03 D.A B54090401261 For mat versio n 1.0
HIGH PRESSURE
01 CONTROL BOX COOLANT UNIT
REF.
02 (0011*/14)
200L1 200L2 200L3
QF279 (30A)
X279
279L1 A
03
279L2 B
AC200V
279L3 C
04
05
21 16
D
06 AC100V
E
G
07
08
5L+ 5M
X2079
A
09 DC24V
G
10
11
REMOTE I/O AP43
12
X4304 X2079
Y320 33 4333 B
13
1M MAGNUM COOLANT ON
50 H
14
15
16
17
HIGH PRESSURE
COOLANT UNIT REMOTE I/O AP43
18
1L+
X2079 X4304
D 1L+ 17
19
C 4302 2 X2A1 MAGNUM COOLANT ALARM
20
F 1L+ 18
21
E 4307 7 X2A6 RETURN PUMP. ON
22
23
24
09/05/30 09/05/30 09/05/30 HIGH PRESS COOLANT
(MAGNUM COOLANT)
01 HIGH PRESSURE
CONTROL BOX COOLANT UNIT
REF.
02 (003*/08)
1L1 1L2 1L3
QF279 (30A) X7402
279L1 A
03
279L2 B AC200-240V /
279L3 C AC440-480V
04
D
05
21 16
X7403
21 H
06 AC100V
16 L
V
07
08
NC TERMINAL BOARD
AP 1
09 HR353
XAIO XT1
R100 7 1080 D
10
XAIO
8 1081 B
11
12
13 REMOTE I/O AP43
14 X4304 X7403
Y320 33 4333 A HIGH PRESSURE
COOLANT ON
(M169)
15
Y321 34 4334 J DIGITAL INPUT 8 *1
(M550-M556/bit0)
16
Y322 35 4335 R DIGITAL INPUT 7 *1
(M550-M556/bit1)
17
Y323 36 4336 S DIGITAL INPUT 6 *1
(M550-M556/bit2)
18
Y324 37 4337 G MACHINE READY
19
Y325 38 4338 C TURRET UNCLAMP STS.
20
1M
49 1M K *1)
21 DIGITAL DIGITAL DIGITAL
INPUT6 Y323 INPUT7 Y322 INPUT8 Y321
M550 0 0 1
22 M551 0 1 0
M552 0 1 1
M553 1 0 0
23 M554 1 0 1
M555 1 1 0
M556 1 1 1
24 M557 0 0 0

(SUPER FLOW V7[1])
01 HIGH PRESSURE
COOLANT UNIT CONTROL BOX
02
REMOTE I/O AP43
03
1L+
X7403 X4304
M 1L+ 17
04
THERMAL TRIP
N 4301 1 X2A0
05
COOLANT SYSYTEM ALM.
P 4302 2 X2A1
06
FILTER WARNING
W 4303 3 X2A2
07
E 1L+ 18
08
RETURN PUMP ON
F 4307 7 X2A6
09
10
XT1
T 101
11 MAIN BREAKER
REF TRIP COIL
XT1 (0100*/11)
U 102
12
PCB AP2
XP52
Y 1006 1
13 0121*/17
EMERGENCY STOP
Z 1009 4
14 0121*/18
XP52
b 1007 2
15 0121*/17
EMERGENCY STOP
d 1008 3
16 0121*/18
17
C
SPARE
X
18 SPARE
19
20
21
22
23
24
(SUPER FLOW V7[2])
01
HIGH PRESS
CONTROL BOX COOLANT UNIT
02
REMOTE I/O AP43
03 X4304
Y320 33
04 X4079
Y321 34 4334 11 HIGH PRESSURE COOLANT
PRESSURE DATA 1
05
PRESSURE DATA 2
06
PRESSURE DATA 3
07
Y324 37 4337 14 CHIP CONVEYOR
08
Y325 38 4338 15 FUNCTION 1
(FLOOD COOLANT)
09
Y326 39 4339 16 FUNCTION 2
10
Y327 40 4340 17 FUNCTION 3
11
Y328 41 4341 18 FUNCTION 4
12
Y329 42 4342 19 FUNCTION 5
(SHOWER COOLANT)
13
Y32A 43 4343 20 FUNCTION 6
14
Y32B 44 4344 21 FUNCTION 7
15
Y32C 45 4345 22 FUNCTION 8
16 FUNCTION 9
Y32D 46 4346 23
17 FUNCTION 10
Y32E 47 4347 24
1M
18 KA4301
Y32F 48 4348 14 13 E-STOP
(MACHINE READY)
a 014020
19 b
KA4301
4350 30
20 9 5
014018
4351 31 PRESSURE PRESSURE PRESSURE

21 DATA 3 Y323 DATA 2 Y322 DATA 1 Y321
M550 0 0 1
M551 0 1 0
22 M552 0 1 1
M553 1 0 0
M554 1 0 1
23 M555 1 1 0
M556 1 1 1
M9 0 0 0
24
(YMUK COOLANT I/F[1]
01
HIGH PRESS CONTROL BOX
COOLANT UNIT
02 REMOTE I/O AP43
03 X4079 X4304
5 1 X2A0 THERMAL TRIP
(OFF ALARM)
04
6 4 X2A3 PRESSURE ALARM
(OFF ALARM)
05
7 5 X2A4 COOLANT LEVEL LOW
(OFF ALARM)
06
8 6 X2A5 COOLANT SYSTEM ALARM
(OFF ALARM)
07
1L+
9 1L+ 17
08
09 1M
10 1M 50
10
11
12
PCB AP2
13 X4079 XP52
3 1006 1
14 1 1007 2 REF. COOLANT UNIT

(0121*/17) EMERGENCY STOP
2 1008 3
4 1009 4
15
16
17
18
19
20
21
22
23
24
(YMUK COOLANT I/F[2]
01 NC TERMINAL
BOARD AP1 PCB AP2 OPERATING BOX
02
1M 1L+
XCF33 XP2 KA1 KA1 XP12 X1150 HL17
Y00 20B 20B 700 1 16 1 1121 9 POWER ON SWITCH LED
03
020003 1M a 006005 006009
b 020003
2 10
04
NC READY
05
NC POWER SUPPLY NC UNIT NC KEY OPERATING BOARD

06 PD27 A400 PCB AP2 1 A1 BOARD A2
1 SBOFF
1
XON/OFF XP68 XP69 X1152 XCF24 ON/OFF 1
2 2 2 1 2 3 OFF POWER OFF
07 P-OFF
1
3 3 3 2 3 4 LG
08 0V OFF
SBON
1 1
4 4 4 3 4 1 LGON POWER ON
09 1 0V
1 1
5 5 5 4 5 2 ON
10 1 P-ON
KA17
11
011012
12
1
XDCOUT X1151 XDCIN
1B 1 1
13 +24V +24V
2B 2 2
14 0V 0V
3B 3 3
15 FG FG
XCF01
1A 4 2
16 ACFAIL ACFAIL
2A 5 1
17 0V 0V
BOARD
18 XT1
1 X1151 XDC
1L+ 6 1
1M 7 2
19
8 3
20
*WITHOUT MAZA-CARE SYSTEM SPEC.
1
21
22 REF.
(0210*/21)
*WITH MAZA-CARE SYSTEM SPEC.

23 1
24
08/09/30 08/09/30 08/09/30 OPERATING BOX
MECHANICAL OPERATING PANEL NC KEY BOARD A2
01
SA1(AXIS SEL.) OPERATING BOARD A3
10L+
02 CN4
COM 4
03 X243 XJ3
bit0 1 B20 B20 X100
AXIS SELECT bit0
04
bit1 6 B19 B19 X101
AXIS SELECT bit1
05
bit2 2 B18 B18 X102
AXIS SELECT bit2
06
bit3 5 B17 B17 X103
AXIS SELECT bit3
07
inh. 7 B16 B16 X104
AXIS SELECT INHIBIT
08 CN3
2
09
1 B15 B15 X105
SPARE
10 CN8
10L+ 1
SB1
11
3 B14 B14 X106
CYCLE START
SB2
12
2 B13 B13 X107
FEED HOLD
10L+
13
SB3
B12 B12 X108

14 SPINDLE START
SB4
B11 B11 X109

15 SPINDLE STOP
SB5
B10 B10 X10A

16 SPINDLE REVERSE
CN2
10L+ 3
17
SA2
1 B9 B9 X10B
18 TOOL SELECT FORWARD
2 B8 B8 X10C
19 CN7
TOOL SELECT REVERSE
3 10L+
SA40
20
1 3141 B7 B7 X10D
1 FRONT DOOR OPEN 1
(OPTION)
21
2 3142 B6 B6 X10E 1
FRONT DOOR CLOSE
(OPTION)
22
B5 B5 X10F
23 1
A20 A20 X110
24
08/09/30 08/09/30 08/09/30 OPERATING BOX
INPUT (1)
01
OPERATING BOARD A3
02
10L+ SB6
X243 XJ3
A19 A19 X111
03 +Z
SB7
04
A18 A18 X112
-Z
05
SB8
A17 A17 X113

06 +X
SB9
07
A16 A16 X114
-X
08
A15 A15 X115

09 SPARE
10
A14 A14 X116
SPARE
11
A13 A13 X117

12 SPARE
13
A12 A12 X118
SPARE
14
SB14
A10 A10 X11A

15 CHIP CONVEYOR
(OPTION)
10L+
X246
7
16
X243
2 A6 A6 X11E
17 1 SPARE
1 A5 A5 X11F
18 1 SPARE
19
20
21
22
23
24
08/09/30 08/09/30 08/09/30 OPERATING BOX
INPUT (2)
01
SUB OPERATING PANEL MECHANICAL OPERATING PANEL NC KEY BOARD A2
OPERATING BOARD A3
02
10L+
X241
13
03 SA5
X243 XJ3
9 A11 A11 X119
04 X241
PROGRAM LOCK
15
SB15
05 X243
11 A9 A9 X11B
DOOR UNLOCK
06 X241
1
X240 X1150
5 2L+ 5 5
REF.(0125*/14)
6 3177 6 6
07 X241
TO SAFETY RELAY
16 *AUTO DOOR
1 SPEC.
SA6
08 X243
12 A8 A8 X11C
SET UP SW.
09 X241
1
X240 X1150
7 2L+ 7 7
REF.(0125*/16)
8 3174 8 8
10 TO SAFETY RELAY
X241
14
11 X243
10 A7 A7 X11D
SPARE
12
10L+
X243
B1 B1
13
B2 B2
14
10M 10M
X243
A1 A1
15
A2 A2
A3 A3
16
B3 B3
17 X241 X240 X1150

1 1 1L+ 1
SB16
18
2 2 1002 4 REF.
(0121*/04)
3 3 1001 3
19 TO SAFETY RELAY
4 4 1L+ 2
20
21
22
23
24
08/09/30 08/09/30 08/09/30 OPERATING BOX
INPUT (3)
1 Addition '09.09.01 H.I B54090402031 For mat versio n 1.0
01
SA70 (RAPID) OPERATING BOARD A3

02
10L+
CN5
COM 4
03
X245 XJ5
bit0 1 B16 B16 R10.2
04 RAPID CODE1
bit1 6 A16 A16 R10.3

05 RAPID CODE2
bit2 2 B15 B15 R10.4

06 RAPID CODE3
inh. 7 A15 A15 R10.5

07 RAPID INHIBIT
08
SA71 (FEED)
09 CN6
COM 4
10 X245 XJ5
bit0 1 B14 B14 R10.6
FEED CODE1
11
bit1 6 A14 A14 R10.7
FEED CODE2
12
bit2 2 B13 B13 R10.8
FEED CODE3
13
bit3 5 A13 A13 R10.9
FEED CODE4
14
bit4 3 B12 B12 R10.A
FEED CODE5
15
inh. 7 A12 A12 R10.B
FEED INHIBIT
16
17
SB73
X245
B17 B17 R10.0
18 SPINDLE OVRD UP
SB74
19
A17 A17 R10.1
SPINDLE OVRD DOWN
20
10L+
B1 B1
21
A1 A1
22
23
24
08/09/30 08/09/30 08/09/30 OPERATING BOX
INPUT (4)
01
NC KEY BOARD A2 MECHANICAL OPERATING PANEL
OPERATING BOARD A3
02
10M
XJ4 X244 CN8 HL112
Y112 B8 B8 4
03 CYCLE START
04 HL113
Y113 B7 B7 5
FEED HOLD
6
05
HL114
Y114 B6 B6
06 SPINDLE START
HL115
Y115 B5 B5
07 SPINDLE REVERSE
Y116 B4 B4
08 SPARE
Y117 B3 B3
09 SPARE
10 CN7 HL41
Y118 B2 B2 3121 4
FRONT DOOR OPEN 1
(OPTION)
11 HL42
Y119 B1 B1 3122 5
FRONT DOOR CLOSE 1
(OPTION)
6
12
HL120
Y11A A10 A10
13 CHIP CONVEYOR
14 X242 HA1
Y11B A9 A9 1 BZ BUZZER
2
15
X246
Y11C A8 A8 3
16 SPARE
Y11D A7 A7 4
17 SPARE
Y11E A6 A6 5
18 SPARE
Y11F A5 A5 6
19 SPARE
10L+ 10L+ 8
20
A4 A4
A3 A3
21
10M
A2 A2
22
A1 A1
23
24
08/09/30 08/09/30 08/09/30 OPERATING BOX
OUTPUT
1 Addition '09.09.01 H.I B54090402051 For mat versio n 1.0
01
02 MOS KIT PANNEL A10

NC KEY BOARD ANTENNA
A2 MS1-C314T( au )
03
XSIOPC(CH2) UART1 ANTENNA
17 SD4 3
04
7 RD4 2
18 RS4 7
05
8 CS4 8
19 DR4 6
06
9 ER4 4
20 CD4 1
07
10 RI4 9
11 SG 5
08
09
10
11
12
13
14
15
16
DC-DC CONVERTOR
(DC24V→5V)
17 XDCIN BOARD DCIN 5V
1 IN(+) OUT(+) 2
18 U100
DCIN 5V
2 IN(-) OUT(-) 1
0V 0V
19
3
20
21 DCIN
1
22
2 REF.
(0200*/21)
23
3
24 (JPN ONLY)
08/09/30 08/09/30 08/09/30 REMOTE TERMINAL KIT
MAZA-CARE TYPE 3 1
01
OPERATING PANEL CONTROL BOX
02
03 MODULER JACK
for 10BASE-T
NC X2000 X2002
LAN 1 1 10BASE-T I/F
04
2 2
3 3
05
4 4
5 5
06
6 6
7 7
07
8 8
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
08/09/30 08/09/30 08/09/30 NETWORK I/F
10 A0u 19 A0u AMP PANEL
A1u
16 17
A0u
14 15
A0u
M151
CONTROL PANEL
2 A6u
2
POWER PANEL
A5u
1
L401
GS2
GS1
3
A8u
4 21
A8u A0u
DH-AL-37K XT1001
1
1 <NOTE>
A8u A:MTN-900
【 BOTTOM】 3 B:MTN-900M
C:MTN-900 (MAGAZINE SPEC.)
[A0u] D:MTN-900M(MAGAZINE SPEC.)
UNIT: A0 QUANTITY
NO. PARTS NO. PARTS NAME MODEL MAKER REMAKS A B C D
10 R25TC002360 LIMIT SWITCH D2D-2000 OMRON SQ111/112 2 2 2 2
12 D56PB001801 BOX FAN OC-153H OHM DENKI E201 0 0 0 0 2
14 D56TR001860 FAN UT650DG-T･P-WF21 TOYO DENKI M151 1 1 1 1
15 D56TY001250 FINGER GUARD T-33E(A-33E) IKURA M151 2 2 2 2
16 D56TR001840 FAN UTS450CW TOYO DENKI M155 1 1 1 1
17 D56TY001260 FINGAER GUARD T-30F-1(A-30F-1) IKURA M155 2 2 2 2
19 D72MA008510 CABLE CLAMP CABLE CLAMP 2 POINT MITSUBISHI 2 2 2 2
21 43257170180 EARTH BAR 270*20*T5 MAZAK XT1001 1 1 1 1
[A8u]
UNIT: A8 QUANTITY
1 D72MA013690 AC REACTOR DH-AL-37K MITSUBISHI L401 1 1 1 1
1 3 D50EA002590 POWER SUPPLAY PBA150F-24-N COSEL GS1 1 1 1 1
1 4 D50EA002550 POWER SUPPLAY PBA300F-24-XL0C COSEL GS2 1 1 1 1

08/09/30 08/09/30 08/09/30 PARTS ARRANGEMENT
3 Modified 800 -> 900 '09.05.30 H.I ON CONTROL BOX
2 Deleted BOX FAN(E201) '09.04.20 H.I H.GOTO H.INAGAKI T.KANEKO
AMP PANEL 1 LAYOUT
3
MTN-900 SPEC
A452
A411 A401 A431
MR-J2S-
200CT4
1
Power supply
DH-V2-8040
DH-SP-320
DH-CV-370
1
Z,X-axis
A451
Spindle
MR-J2S-
200CT4
7 A0u 6 A0u 2 A0u 1 A0u 4 5 A0u
3 MTN-900M SPEC
A452
A411 A401 A415 A431
MR-J2S-
200CT4
1
Mill spindle
1
Power supply
DH-V2-8040
DH-SP-320
DH-CV-370
DH-SP-80
Z,X-axis
A451
Spindle
MR-J2S-
200CT4
7 A0u 6 A0u 2 A0u 1 A0u 3 A0u 4 5 A0u

<NOTE>
1 2 A:MTN-900
B:MTN-900M
UNIT: A0 QUANTITY
1 D72MA013050 POWER SUPPLY UNIT MDS-DH-CV-370 MITSUBISHI A401 1 1 1 1
2 D72MA013310 SPINDLE CONTROLLER MDS-DH-SP-320 MITSUBISHI A411 1 1 1 1
3 D72MA013270 SPINDLE CONTROLLER MDS-DH-SP-80 MITSUBISHI A415 1 1
4 D72MA013230 SERVO DRIVE UNIT MDS-DH-V2-8040 MITSUBISHI A431 1 1 1 1
1 5 D80MA016540 BATTERY ER6V-C119B MITSUBISHI A431 1 1 1 1
6 D72MA012820 MR-J2S AMP MR-J2S-200CT4 MITSUBISHI A451 1 1 1 1
7 D72MA012800 MR-J2S AMP MR-J2S-60CT4 MITSUBISHI A452 1 1
8 D80MA009320 NC BUS CABLE SH21 L0.5M MITSUBISHI 1 1
[A1u]
UNIT: A1 QUANTITY
1 1 D99ZZ560030 LINK BAR 115*15*3T MAZAK 0 2 0 2
1 3 D99ZZ560090 LINK BAR 25*15*3T MAZAK 2 2
3 Modified '09.08.20 H.I ON AMP PANEL
2 Modified 800 -> 900 '09.05.30 H.I H.GOTO H.INAGAKI T.KANEKO
POWER PANEL LAYOUT
31 12 13 16 14 15 16 1
A5u A5u A5u
XT2 KM411 KM412 KM413

PTUL-80*6P
5 6 SC-N3 SC-N3 SC-N3
A5u
18 19
A5u
3 4 DUCT(40mm） 41 43
A5u A5u X1112
42 43 X1111
A5u
QF450 QF409 QF211 QF QF X1110
1 2 QF401 201 215 53
A5u A5u
EA103C
EA33AC EA33AC EA33AC
DUCT(40mm）
25 26 27 28 29 25 26 27
A5u DUCT(40mm） H3u 4
25 26 29 21 22 23
A5u 4 A5u
4 QF279
KM451 KM452 KM453 KM401 1 2 2
K0u
10 SC-03 SC-03 SC-03 SC-03
EA33AC
A5u
KM401 4 4
SC-N3 DUCT(40mm） 33 34 A5u

8 9
A5u
1
A453
1 1 3
3
QF QF QF QF QF QF XT4 H3u
233 260 259 271 232 231 (MR-J2S-
60CT4)
･･････
KM KM KM KM KM KM
233 260 259 271 232 231 54
A5u
36
1 A5u
Z233 Z260 Z259 Z232 Z231 Z272 39

A5u
40
A5u
1
2 K0u
4 5 6 37
A5u
2 H7u
1 2 3
1 2 3
H8u

4 ADDED KM453, etc. '09.12.03 D.A 08/09/30 08/09/30 08/09/30 PARTS ARRANGEMENT
3 Modified '09.09.01 H.I ON POWER PANEL
POWER PANEL A5u,H7u,H8u
<NOTE>
A:MTN-900 3
B:MTN-900M
UNIT: A5 QUANTITY
1 D51FA017630 NO FUSE BREAKER EA103C/100 FUJI ELECT QF401 1 1 1 1
2 D51FA017760 COVER BZ6TS10C3 FUJI ELECT QF401 1 1 1 1
3 D51FA017420 NO FUSE BREAKER EA33AC/20 FUJI ELECT QF450 1 1 1 1
5 D51FA017390 NO FUSE BREAKER EA33AC/10 FUJI ELECT QF409 1 1 1 1
8 D01FA060571 MAGNETIC CONTACTOR SC-N3 AC400V 2A2B FUJI ELECT KM401 1 1 1 1
4 1 9 D01FA060760 COVER SZ-T23 FUJI ELECT KM401 1 1 1 1
10 D43PA000140 SPARK KILLER CRH-10680 OKAYA DENK Z401 1 1 1 1
12 D01FA054511 CONTACTOR SC-N3 AC100V 2A2B FUJI ELECT KM411 1 1 1 1
1 13 D01FA060760 COVER SZ-T23 FUJI ELECT KM411 2 2 2 2
1 14 D01FA054511 CONTACTOR SC-N3 AC100V 2A2B FUJI ELECT KM412/413 2 2 2 2
4 1 15 D01FA060760 COVER SZ-T23 FUJI ELECT KM412/413 2 2 2 2
16 D43ZZ001711 SPARK KILLER SQ11120TFL NISSIN SEI Z411/412/413 3 3 3 3
1 18 D51FA017430 NO FUSE BREAKER EA33AC/20 W FUJI ELECT QF211 1 1 1 1
21 D01FA054540 CONTACTOR SC-03 AC100V 1B FUJI ELECT KM410 1 1 1 1
22 D01FA055090 COVER SZ-T1 FUJI ELECT KM410 1 1 1 1
23 D43ZZ001711 SPARK KILLER SQ11120TFL NISSIN SEI Z410 1 1 1 1
5 25 D01FA054540 CONTACTOR SC-03 AC100V 1B FUJI ELECT KM451/452 1 1 2 2
5 26 D01FA055090 COVER SZ-T1 FUJI ELECT KM451/452 1 1 2 2
5 27 D01FA059230 AUXUARY CONTACT SZ-A20 FUJI ELECT KM452 0 0 1 1
28 D53FA005810 COVER SZ-T6 FUJI ELECT KM452 0 0 1 1 5
29 D43ZZ001711 SPARK KILLER SQ11120TFL NISSIN SEI Z451/452 1 1 2 2
31 D53TD004630 TERMINAL BLOCK PTUL80*6P TOYO GIKEN XT2 1 1 1 1
33 D51VE017000 BLOCK GV1G09 TELEMECHAN 1 1 1 1
34 D51VE017020 BUS BARS GV2G345 TELEMECHAN 1 1 1 1
36 D51VE017180 MOTOR STARTER 1D09K7/ME10/E11/WR/4-6.3A TELEMECHAN QF_KM231/232 2 2 2 2
37 D43ZZ001700 SPARK KILLER SQ250503F NISSIN SEI Z231/232 2 2 2 2
39 D51VE017130 MOTOR STARTER 1D09K7/ME04/E11/WR/0.4-0.63A TELEMECHAN QF_KM271 1 1 1 1
1 40 D43ZZ001700 SPARK KILLER SQ250503F NISSIN SEI Z272 1 1 1 1
41 D51MB014970 CIRCUIT PROTECTOR BACS212105S MATSUSHITA QF201 1 1 1 1
4 2 42 D51MB014960 CIRCUIT PROTECTOR BACS211505S MATSUSHITA QF215 0 1 0 1
4 2 43 D51MB015780 BREAKER COVER BACS90017 MATSUSHITA QF201/215 1 2 1 2
1 53 D99YC991521 BLACKET ZL2P*3 MAZAK 1 1 1 1
1 54 D53TD005380 T.B ASSY PTUL20*3P TOYO GIKEN XT4 1 1 1 1
[H7u] 3
UNIT: H7 OIL SKIMER QTY
NO. PARTS NO. PARTS NAME MODEL MAKER REMAKS A
1 D51VE017100 MOTOR STARTER 1D09K7/ME01/E11/WR/0.1-0.16A TELEMECHAN KM260 1
2 D51VE017010 BUS BARS GV2G245 TELEMECHAN KM260 1
3 D43ZZ001700 SPARK KILLER SQ250503F NISSIN SEI Z260 1
[H8u] 3
UNIT: H8 MIST COLLECTOR QTY
1 D51VE017170 MOTOR STARTER 1D09K7/ME08/E11/WR/2.5-4A TELEMECHAN KM259 1
2 D51VE017010 BUS BARS GV2G245 TELEMECHAN KM259 1
3 D43ZZ001700 SPARK KILLER SQ250503F NISSIN SEI Z259 1
5 CHANDED MODEL, etc. '09.12.03 D.A APR'D BY CHK'D BY DRWN BY TITLE

4 Modified '09.08.20 H.I 08/09/30 08/09/30 08/09/30 PARTS LIST
3 Modified '09.05.30 H.I ON POWER PANEL (1)
POWER PANEL K0u,H3u 1
<NOTE>
A:MAGNUM COOLANT
B:YMC SUPER FLOW V7
[K0u] C:YMUK COOLANT I/F
UNIT: K0 HIGH PRESSURE COOLANT QUANTITY
NO. PARTS NO. PARTS NAME MODEL MAKER REMAKS A B C
1 D51FA017450 NO FUSE BREAKER EA33AC/30W FUJI ELECT QF279 1 1
2 D51FA017760 COVER BZ6TS10C3 FUJI ELECT QF279 1 1
4 D51VE017180 MOTOR STARTER 1D09K7/ME10/E11/WR/4-6.3A TELEMECHAN QF_KM233 1 1
5 D51VE017010 BUS BARS GV2G245 TELEMECHAN QF_KM233 1 1
6 D43ZZ001700 SPARK KILLER SQ250503F NISSIN SEI Z233 1 1
[H3u]
UNIT: H3 AUTO DOOR QTY 1
NO. PARTS NAME MODEL MAKER REMAKS A
1 D72MA012800 MR-J2S AMP MR-J2S-60CT4 MITSUBISHI A453 1
2 25 D01FA054540 CONTACTOR SC-03 AC100V 1B FUJI ELECT KM453 1
2 26 D01FA055090 COVER SZ-T1 FUJI ELECT KM453 1
2 27 D43ZZ001711 SPARK KILLER SQ11120TFL NISSIN SEI Z453 1

09/05/30 09/05/30 09/05/30 PARTS LIST
ON POWER PANEL (2)
2 ADDED KM453 '09.12.03 D.A H.GOTO H.INAGAKI H.INAGAKI
CONTROL PANEL LAYOUT
4 A6u 1 A6u
DUCT(40mm） 2 A6u
6 A40
A6u AP1
A400 (NC TERMINAL BOAD)
NC
POWER
SUPPLY SAFETY RELAY
UNIT
(SM-YM100K-10)
5 (PD27)
A6u
AP2
1
3 A50
(MMS
A6u UNIT)
(THERMO
AMP)
8 9 10 11 12 A6u
A12
12 13 14 15
DUCT(40mm）
DUCT(40mm）
2 K0u
A6u 29 30
DUCT(40mm）
7 8 K6u 2
A6u 28 30 XT1
(QTC1.5*70P) 15 16 17 18 A6u
DUCT(40mm）
4
A6u 25 26
QF QF QF KA KA KA KA KA A41 KA
4401 4
101 41 45 195 95 4301 259 211
4404 (G9SA
32 -321)
A6u
2 2 1 78 A6u4
DUCT(40mm）
33 6 7 8 9 H8u 1
A6u C111
AP44 AP43 XT3
ADD H.PRESS
R111
2
37 M CODE COOLANT QTC-1.5*10P
A6u
(YS-667) (YS-667)
LAN
2
4 5 6 7
3 H3u
3 H3u 8 9 10
3 4 5 K6u 8 9 10 K0u 1 K6u

2 2 2

4 DELETED KA105,KT105, ADDED A41 '09.12.03.D.A 08/09/30 08/09/30 08/09/30 PARTS ARRANGEMENT
3 Modified '09.09.01 H.I ON CONTROL PANEL
CONTROL PANEL A6u,H8u
2 <NOTE>
A:MTN-900
B:MTN-900M
UNIT: A6 PANEL 4 QUANTITY
1 D72MA012870 BASE I/O UNIT HN353 MITSUBISHI AP1 1 1 1 1
2 D70UB009070 RELAY PCB YMYP-1 UNION DENS AP2 1 1 1 1
3 D80UB016151 - YSZ-708H UNION DENS A12 1 1 1 1
4 D70HK005911 SAFTY RELAY UNIT SM-YM100K-10 HENGSTLER A40 1 1 1 1
3 5 D70UB008470 THERMOMETER YSJ-698S3 UNION DENS A50 1 1 1 1
6 D72MA012880 NC POWER SUPPLY PD27 MITSUBISHI A400 1 1 1 1
8 D53PH010260 T.B ASSY QTC1.5*70P PHOENIX CO XT1 1 1 1 1
9 D53PH010280 SHORT BAR FBS 2-5 PHOENIX CO XT1 7 7 7 7 4
10 D53PH010300 SHORT BAR FBS 4-5 PHOENIX CO XT1 7 7 7 7
15 D04TC000010 RELAY G2A-432A DC24V OMRON KA211 1 1 1 1
16 D04TC001890 RELAY SOCKET PYF14A-E OMRON KA211 1 1 1 1
17 D04TC001180 RELAY HOLDER PYC-A2 G2Aﾖｳ OMRON KA211 1 1 1 1
18 D34NM001560 DIODE 10DDA40 NIHON INTE V211 1 1 1 1
20 D02VE007430 RELAY CAD32BD (DC24V 3A2B) TELMECA KA105 0 0 4
21 D34NM001560 DIODE 10DDA40 NIHON INTE V105 0 0 4
23 D06TC002020 TIMER H3DE-M2 DC24V OMRON KT105 0 0 4
1 25 D51MB014790 CIRCUIT PROTECTOR BACS112105S MATSUSHITA QF101 1 1 1 1
1 26 D51MB015770 BREAKER COVER BACS90016 MATSUSHITA QF101 1 1 1 1
30 D51MB015770 BREAKER COVER BACS90016 MATSUSHITA QF41/45 2 2 2 2
1 32 D30SV001700 RESISTOR RWH0 60G 150J SHUMEI R111 1 1 1 1
33 D44PJ001920 CONDENSER CH120100A ORIENTAL C111 1 1 1 1
1 35 D59DAV40420 DIN RAIL DAV4 L=420 TOYO GIKEN 1 1 1 1
37 D82TW001150 LAN ADAPTER LOAS-LTA-EX+PLT TOKAI.BUSS 1 1 1 1
4 78 D06TC002140 SAFETY RELAY G9SA-321-T075 OMRON A41 1 1
[H8u] 2
UNIT: H8 MIST COLLECTOR QTY
6 D04TC000020 RELAY G2A-432A AC100V OMRON KA259 1
7 D04TC001890 RELAY SOCKET RYF14A-E OMRON KA259 1
8 D04TC001180 RELAY HOLDER RYC-A2 G2A OMRON KA259 1
9 D43ZZ001711 SPARK KILLER SQ11120TFL NISSIN SEI Z1299 1

4 DELETED KA105,KT105, ADDED A41 '09.12.03.D.A 08/09/30 08/09/30 08/09/30 PARTS LIST
3 Modified '09.08.20 H.I ON CONTROL PANEL (1)
CONTROL PANEL K0u,K6u,H3u 1
<NOTE>
A:MAGNUM COOLANT
B:YMC SUPER FLOW V7
[K0u] C:YMUK COOLANT I/F
UNIT: K0 HIGH PRESSURE COOLANT QUANTITY
NO. PARTS NO. PARTS NAME MODEL MAKER REMAKS A B C
8 D65UB004770 REMOTE I/O UNIT YS-667 UNION DENS AP43 1 1 1
9 D72MA008960 REMOTE I/O CARD HR371 MITSUBISHI AP43 1 1 1
10 D58ZZ001390 SUPPORT H-15W MAZAK AP43 4 4 4
12 D04TC000010 RELAY G2A-432A DC24V OMRON KA4301 1
13 D04TC001890 RELAY SOCKET RYF14A-E OMRON KA4301 1
14 D04TC001180 RELAY HOLDER RYC-A2 G2Aﾖｳ OMRON KA4301 1
15 D34NM001560 DIODE 10DDA40 NIHON INTE Z4301 1
[K6u]
UNIT: K6 ADDITIONAL M CODE QTY
1 D53PH009001 T.B ASSY QTC 1.5*10P PHOENIX CO XT3 1
3 D65UB004770 REMOTE I/O UNIT YS-667 UNION DENS AP44 1
4 D72MA008960 REMOTE I/O CARD HR371 MITSUBISHI AP44 1
5 D58ZZ001390 SUPPORT H-15W MAZAK AP44 4
7 D04TC001730 RELAY G6B-4BND DC24V OMRON KA4401-4404 1
8 D04TC001740 SHORT BAR G6B-4-SB OMRON KA4401-4404 1
[H3u]
UNIT: K6 ADDITIONAL M CODE QTY
4 D04TC000010 RELAY G2A-432A DC24V 1A OMRON KA195 1
5 D04TC001890 RELAY SOCKET PYF14A-E OMRON KA195 1
6 D04TC001180 RELAY HOLDER PYC-A2 OMRON KA195 1
7 D34NM001560 DIODE 10DDA40 NIHON.INTE V195 1
8 D70MB007400 PHOTO MOS RELAY AQZ102D MATSUSHITA KA95 1
9 D70MB007410 TERMINAL RELAY AY30000 MATSUSHITA KA95 1
10 D30NF002220 RESISTOR 2.2KΩ 1/2W NIHON.INTE R195 1

08/09/30 08/09/30 08/09/30 PARTS LIST
ON CONTROL PANEL (2)
<HOLE TO TRANS BOX>
FRONT W355 : TRANS BOX [JPN]
W356 : TRANS BOX [YMC]
W357 : TRANS BOX [YME]
<SPONGE> <PLATE 1>
W332 : CARRIAGE CONNECTION BOX (DC)

W333 : CARRIAGE CONNECTION BOX (DC) <MILL SPEC>
W330 : CARRIAGE CONNECTION BOX (AC)

W331 : CARRIAGE CONNECTION BOX (AC) <MILL SPEC>
W334 : Z-AXIS MOTOR
W335 : Z-AXIS ENCODER
W336 : Z-AXIS BRAKE
<PLATE 4>
W377
2 <PLATE 4>
2 W377 : AUTO DOOR SAFETY SWITCH
W301 W304 W314 W324 W312

W322
W311 <PLATE 3>
W305 W313 W310 : OPERATING BOX
W303 W365 W376 W323 W311 : WORK LIGHT
W302
1 2 W321 W312 : AIR KIT CONNECTION BOX (AC)
W375 W313 : AIR KIT CONNECTION BOX (DC)
W300 2 W314 : FRONT DOOR LOCK
W310 W320
W320 : MAGAZINE CONNECTION BOX (DC) 1
W321 : MAGAZINE CONNECTION BOX (DC) 2
W322 : MAGAZINE MOTOR
W323 : MAGAZINE ENCODER
W324 : MAGAZINE BRAKE
<PLATE 2> W365 : SIGNAL LIGHT
W300 : SPINDLE CONNECTION BOX (AC) 2 W375 : AUTO DOOR MOTOR
W301 : SPINDLE CONNECTION BOX (DC) 2 W376 : AUTO DOOR ENCODER
W302 : OIL CONTROLLER
W303 : X-AXIS MOTOR
W304 : X-AXIS ENCODER
1 W305 : CHILLER PRESSURE

08/09/30 08/09/30 08/09/30 CABLE PLATE LAYOUT
(1)
FRONT
W176 : SUPER FLOW COOLANT UNIT 3

BACK
W174 : YMUK HIGH PRESS COOLANT UNIT 2 3
W178 : SUPER FLOW COOLANT UNIT 3
W165 : OIL SKIMMER 1 3
W371 : MAGNAM COOLANT UNIT (AC) 3
W370 : MAGNAM COOLANT UNIT (DC) 3
BACK FRONT
FRONT BACK W172 : COOLANT PUMP MOTOR 3 3
W163 : MIST COLLECTOR 1
W146 : COOLANT PUMP MOTOR 2
W145 : COOLANT PUMP MOTOR 1
W350 : SHOWER/TURRET COOLANT SOL. 2
W353 : SHIP CONVEYOR EMG-SW. 2
W148 : CHIP CONVEYOR SHOCK RELAY 2
W147 : CHIP CONVEYOR 2
W373 : HIGH PRESS. COOLANT 3

08/09/30 08/09/30 08/09/30 CABLE PLATE LAYOUT
3 Modified '09.05.30 H.I (2)
TRANS BOX 20u
YME SPEC JPN SPEC
8 9 20u 4 20u 8 9 20u 1 20u 2 20u
【 TOP VIEW】【 TOP VIEW】
T1
T4
T2
【 FRONT VIEW】【 FRONT VIEW】
YMC SPEC
8 9 20u 3 20u 6 20u
【 TOP VIEW】
T3
<NOTE>
【 FRONT VIEW】 A:JPN:AC200V
B:YMC:AC200-480V
C:YME:AC380-415V
D:OTH:AC380-415V
E:OTH:AC200-240V,440-480V
UNIT: 20 TRANSFORMER QUANTITY
NO. PARTS NO. PARTS NAME MODEL MAKER REMAKS A B C D E
1 D49MA006970 TRANSFORMER 50KVA MITSUBISHI T1 1
2 D49FV006600 TRANSFORMER 1KVA FUJI T2 1
3 D49MA007121 TRANSFORMER 75KVA MITSUBISHI T3 1 1
4 D49MA007590 TRANSFORMER 10KVA MITSUBISHI T4 1 1
6 D53TD007150 TERMINAL BLOCK PTL 150*3P TOYO GIKEN XT20 1 1
8 43564459640 EARTH BAR 95*30*T5 MAZAK XT1020 1 1 1 1 1
9 D56YC001580 IEC PE MARK SIZE 15 MAZAK XT1020 1 1 1 1 1

08/10/30 08/10/30 08/10/30 TRANS BOX LAYOUT
MAGAZINE BOX 22u
X2273
X2272
X2271
W654 : MAGAZINE UNIT FOR./REV. SOL.
W655 : TOOL CLAMP FOR./REV. SOL. 【 CONNECTOR BLACKET LAYOUT】
W656 : TOOL UNCLAMP FOR./REV. SOL.
W657 : MAGAZINE UNIT FOR./REV. SENSOR
W658 : TOOL CLAMP FOR./REV. SENSOR
W659 : TOOL UNCLAMP FOR./REV. SENSOR
W661 : MAGAZINE POCKET TOOL DETECT
W662 : MAGAZINE OPERATION BOX
3 W665 : ATC COVER OPEN/CLOSE
3 W666 : MAGAZINE DOOR LOCK
2
W661 1 2 22u
W657
W658
W659
3 6 7 22u
W654
W655
W656 4 22u
3
3
W665
W666
3 1 W662
【 FRONT VIEW】
W650 : MAGAZINE CONNECTION BOX
【 LEFT SIDE VIEW】 W650 W651 W651 : MAGAZINE CONNECTION BOX
【 BOTTOM】
UNIT: 22 JOINT BOX 1

NO. PARTS NO. PARTS NAME MODEL MAKER REMAKS QTY
1 D65UB004831 REMOTE I/O UNIT YSJ-670-16H UNION DENS AP41 1
2 D72MA008960 REMOTE I/O CARD HR371 MITSUBISHI AP41 1
4 D60ZZ017690 CONNECTOR P12B-F35DK-TAR(LF)(SN) JST X4145/X4146 2
6 D56YC001530 EARTH BAR 65*20*T5 MAZAK XT1022 1
7 D56YC001580 IEC PE MARK SIZE 15 MAZAK XT1022 1

3 Modified '09.08.20 H.I ON MAGAZINE BOX
DRWN NO.
CARRIAGE BOX 23u
X2373 X2374
X2370 X2371
X2364
X2350
X2351
X2363
W611 : TURRET SERVO MOTOR
X2372
W612 : TURRET SERVO ENCODER
X2361
X2352
W613 : MILL SPINDLE MOTOR
X2362
W614 : MILL SPINDLE PLG SENSOR
W615 : TURRET CLAMP/UNCLAMP SOL.
W616 : TURRET CLAMP SENSOR 1
W618 : X-AXIS/Z-AXIS ZERO POSITION
W619 : THERMO SENSOR (CARRIAGE) 【 CONNECTOR BLACKET LAYOUT】
W620 : TOOL CLAMP GAP SENSOR
2 W611 W615 W616 W612

23u
W613 W618 W620 W619 W614
4 5
23u
【 FRONT VIEW】【 RIGHT SIDE VIEW】
W330 W332
W331 W333 W330 : CARRIAGE CONNECTION BOX (AC)
W331 : CARRIAGE CONNECTION BOX (AC) MILL SPEC
W333 : CARRIAGE CONNECTION BOX (DC)
W333 : CARRIAGE CONNECTION BOX (DC) MILL SPEC
【 BOTTOM】
1 <NOTE>
A:MTN-900
B:MTN-900M
D:MTN-900M(MAGAZINE SPEC.)
UNIT: 23 JOINT BOX 2 QUANTITY
2 D53PH009690 T.B ASSY ST6*11P PHENIX XT230 1 1 1 1
4 D56YC001530 EARTH BAR 65*20*T5 MAZAK XT1023 1 1 1 1
5 D56YC001580 IEC PE MARK SIZE 15 MAZAK XT1023 1 1 1 1

ON CARRIAGE BOX
SPINDLE BOX 26u
X2653
X2651
X111
X2011
X2652
【 CONNECTOR BLACKET LAYOUT】
1 26u
W300
2 26u
4 5 26u
W301
【 LEFT SIDE VIEW】【 FRONT VIEW】

W300 : SPINDLE CONNECTION BOX (AC)
W301 : SPINDLE CONNECTION BOX (DC)
W604 W680
W602 : SPINDLE PLG SENSOR

W602 W680 W680 W604 : THERMOMETOR
W680 : TOOL EYE MOTOR
W680 : TOOL EYE SKIP
W680 : TOOL EYE SENSOR
【 BOTTOM】
<NOTE>
1 A:MTN-900
B:MTN-900M
1 D53TD009440 T.B ASSY PTL-150*10P TOYO GIKEN XT260 1 1 1 1
2 D53TD004730 T.B ASSY PTUL-20*2P TOYO GIKEN XT261 1 1 1 1

ON SPINDLE BOX
AIR KIT BOX 27u
X141
【 CONNECTOR BLACKET LAYOUT】
6 7 27u
W636
W637
W630 : AIR KIT CONNECTION BOX (AC)
W631 : AIR KIT CONNECTION BOX (DC)
4 27u
1 2 27u
【 FRONT VIEW】
【 LEFT SIDE VIEW】
W633 W635 W638

W633 : CHUCK OPEN/CLOSE SENSOR
W634 : FOOT SWITCH W634 W641 W643 W640 W639 W642
W635 : CHUCK CLAMP/UNCLAMP SOL.
W636 : LUBE PUMP MOTOR/PRESSURE SW.
W637 : AIR PRESSURE SW.
W638 : CHUCK CLAMP/UNCLAMP SOL.
W639 : C-AXIS CLAMP/UNCLAMP SOL.
W640 : TOOL EYE AIR BLOW
W641 : OIL & AIR/MAIN AIR BLOW 【 BOTTOM】
W642 : ATC COVER OPEN/CLOSE
W643 : MAGAZINE TOOL AIR/TOOL CLAMP GAP AIR
<NOTE>
1 A:MTN-900
B:MTN-900M
1 D65UB004831 REMOTE I/O UNIT YSJ-670-16H UNION DENS AP13 1 1 1 1
2 D72MA008960 REMOTE I/O CARD HR371 MITSUBISHI AP13 1 1 1 1
4 D60ZZ017690 CONNECTOR P12B-F35DK-TAR(LF)(SN) JST X1345 1 1 1 1

ON AIR KIT BOX
OPERATING BOX 11u
15 14 11 12
11u 11u
8
11u
6
11u
9
11u
1 <NOTE>
A:MTN-900
B:MTN-900M
UNIT: 11 MAIN OPERATIONAL BOX QTY
NO. PARTS NO. PARTS NAME MODEL MAKER REMAKS A B
6 D25MB000110 BUZZER EB1114 MATSUSHITA HA1 1 1
8 D82IA002212 USB-IF PANEL ZY1C-SS3810 IDEC 1 1
9 D80MA014830 USB CONNECTOR HN260 MITSUBISHI 1 1
11 D56TR001840 FAN UTS450CW TOYO DENKI M159 1 1
12 D56TY001260 FINGER GUARD T-30F-1(A-30F-1) IKURA M159 2 2
14 D56YC001530 EARTH BAR 65*20*T5 MAZAK XT1011 1 1
15 D56YC001580 IEC PE MARK SIZE 15 MAZAK XT1011 1 1

08/10/30 08/10/30 08/10/30 OPERATING BOX
LAYOUT
OPERATING BOARD 11u,60u,63u
1 11u
3 11u
10 100
R2 25
R1 50
R0 100
50 150
0 200
X Z
C
OFF
F R
4 11u
AUTO AUTO BRAKER WARM UP

POWER POWER TRIP PROGRAM
ON OFF
A45
1 2 SA19 SA16 SA17 SA18
63u
1 1 2 3 1
63u 60u
1 1
60u

08/10/30 08/10/30 08/10/30 OPERATING BOARD
LAYOUT
OPERATING BOARD 11u,60u,63u
1 <NOTE>
A:MTN-900
[11u] B:MTN-900M
UNIT: 11 MAIN OPERATIONAL BOX QTY
NO. PARTS NO. PARTS NAME MODEL MAKER REMAKS A B
1 OPERATION BOARD UNIT MITSUBISHI 1 1
3 D70UB009060 MECHANIC PANEL ASSY YSB-714 UNION 1 1
4 D70UB008600 SUB PANEL ASSY YSS-703 UNION 1 1
[60u]
UNIT: 60 POWER ON/OFF,WARMUP QTY
2
NO. PARTS NO. PARTS NAME MODEL MAKER REMAKS
1 D13IA002330 SELECT SWITCH LW1S-2C1 IDEC SA16-SA19 4
2 D60TC002080 CALENDER TIMER H5F-B-90 OMRON A45 1
3 D06TC002090 COVER Y92A-48 OMRON A45 1
[63u]
UNIT: 63 AUTO DOOR QTY
2
NO. PARTS NO. PARTS NAME MODEL MAKER REMAKS
1 D14IA000620 SELECT SWITCH HA1R-2C2B IDEC SA40 1
2 D21PA000800 LED BD-3612G-24 OKAYA HL41,HL42 2

08/10/30 08/10/30 08/10/30 OPERATING BOARD
PARTS LIST
DRWN NO.
MAGAZINE OPERATING BOARD 12u
1
12u
SB18
2 2
12u 12u
5
12u
SB52 SB51
3 AL50 4
12u 12u
SB53 SA50
W695
UNIT: 12 MAGAZINE OPERATIONA QTY

1 D15IA004320 PUSH LOCK SW. XW1E-BV402MR IDEC SB18 1
2 D15IA004350 PUSH BUTTON SW. LW1B-M1C1W IDEC SB51/52 2
3 D15IA004340 PUSH BUTTON SW. LW1B-M2C2B IDEC SB53 1
1 4 D26IA000780 KEY SW. HA1K-2C2A IDEC SA50 1
5 D21FA001330 LED INDICATOR AH105-ZMWE2 FUJI ELECT HL50 1

08/11/21 08/11/21 08/11/21 MAGAZINE OPERATING
BOARD LAYOUT
<CONTROL BOX>
XT1
(QTC1.5*70P)
RIGHT
4
1171 1171 XT2
2 1081 1081 (PTUL80*6P)
1080 1080
RIGHT
2
5M 5M
200L3
5M
5M
5M
5M
200L3
5M 5M 200L2
5M 5M
5M 5M 200L2
5M 5M
5L+ 5L+ 200L1
5L+ 5L+
200L1
LEFT
5L+ 5L+
5L+ 5L+
5L+ 5L+
5L+ 5L+
5L+ 5L+
4 12L+ 12L+
4 12L+ 12L+
1M 1M
1M 1M
1M 1M
1M 1M
1M 1M XT3
1M 1M (QTC1.5*10P)
RIGHT
1M 1M 1L+ 1L+
1M 1M 2 4421 4421
1M 1M 4451 4451
1M 1M 4452 4452
4L+ 4L+ 4453 4453
4L+ 4L+ 4454 4454
2L+ 2L+ 4471 4471
2L+ 2L+ 4472 4472
1L+ 1L+ 4473 4473
1L+ 1L+
LEFT
4474 4474
1L+ 1L+
1L+ 1L+
1L+ 1L+
1L+ 1L+
1L+ 1L+
1L+ 1L+
1L+ 1L+
1L+ 1L+
3 1952 1952 XT4 1
(PTUL20*3P)
RIGHT
16 16
16 16 W272
16 16
16 16 V272
16 16
U272
LEFT
16 16
16 16
16 16
23 23
23 23
22 22
22 22
21 21
21 21
21 21
21 21
21 21
21 21
21 21
102 102
LEFT
102 102
101 101
101 101

4 ADDED "12L+", DELETED "1156" '09.12.03 D.A 08/09/30 08/09/30 08/09/30 TERMINAL BLOCK
3 Modified '09.09.01 H.I LAYOUT (1)
<CONNECTION BOX>
【 SPINDLE CONNECTION BOX】
XT260
(PTL150*10P)
U411
V411
W411
U412
V412
W412
U413
V413
W413
XT261
(PTUL20*2P)
2651
2652
【 CARRIAGE CONNECTION BOX】
XT230
(ST6*11P)
RIGHT
W451
V451
U451
215L2
215L1
W415
V415
LEFT
U415

08/09/30 08/09/30 08/09/30 TERMINAL BLOCK
LAYOUT (2)
IN DETAIL
KA50 KA53K3 KA50

POWER K4A KA53K4 K6A KA54 KA56 KA58
RSW1 RSW2 RSW3 RSW4

901 901 901
23
23
23
78
78
78
456 456 456
KA50 KA51 KA50 KA55A KA57 KA59 ON

OFF
SSW1
K5A KA52 K7A KA555
ON
OFF
SSW2
ON
OFF
SSW3
SSW4 DSW1 SSW5 DSW2

OFF ON OFF ON
ON ON
OFF OFF
1234 1234
KA50 KA53K3 KA50
POWER K4A KA53K4 K6A KA54 KA56 KA58
KA50 KA51 KA50 KA55A KA57 KA59

K5A KA52 K7A KA555
A D
1
D A REAR SIDE
CN1 3
5 CN2 1
3 22 31 23
2 27 32 24 - - 4B 5B
7 6 33 - - 10 8 5A
20 29 35 37 - 9B 9A 4A
Off-delay Outputs
21 28 34 36
1 Output1(Term.54-55)
3 CN3 SSW1 RSW1,2 Off-delay Time
A B
OFF - 0 sec.
12
ON Position 0 18 sec.
Mazak
13A 1
13B -
A B Safety Relay Module
Output2(Term.46-47,48-49,50-51,52-53)
1 SM-YM100K-10
SSW2 RSW3 Off-delay Time
CN4 3 OFF - 0 sec.
5 CN5 1
16 - 18
30 - 19
25 14 -
17 15
26 -
B A
A B
6
1
CN6 CN7
6
1
39 40
38 41 53 -
- - 52 -
- - 51 55
42 44 50 54
43 45 49 47
48 46
1
MTN-900 Series SETTING
SSW1 SSW2 RSW1 RSW2 RSW3 NOTE
ON ON 0 0 0 18 sec.
FRONT SIDE
09/04/20 09/04/20 09/04/20 SAFETY RELAY UNIT
LAYOUT
1 Modified '09.05.30 H.I
SAFETY RELAY UNIT
CN1
A2
CN3 RV1
B2
RV2
CN1 PSW(1.1A)
A1
R1 LED1
CN2 C1
A1
R501 KA50_K1A KA50_K1A
005106 a 005106 005303 005402

CN2 KA56 R2 D1 LED2 b 005113
A2
005315
KA50_K3 KA50_K1B
005113 a 005116 005203

D2 b
R502 KA50_K2A KA50_K2A
005109 a 005109 005303 005402

CN2 R3 D3 LED3 b 005113
A3
KA50_K3 KA50_K2B
CN2
B3 005113 a 005121 005208
D4 b
CN1 KA51 KA52 KA50_K1A KA50_K2A KA50_K4A KA50_K5A KA50_K3

B3
005303 005304 005106 005109 005115 005120 a 005108 005111 005303
R4 D5 C2
b 005402
CN1 KA50_K4B KTK1 R504 KA50_K4A

A3
005117 005202 a 005420
KA50_K1B R5 D6 LED4 b 005113
005108
SSW1 KA50_K4B
a 005115
D7 b
KA50_K5B
a 005120
D9 b
KA50_K5B KTK2 R505 KA50_K5A
005118 005206 a 005420

KA50_K2B R6 D8 LED5 b 005113
005111
+24V 0V

DIAGRAM 1
SAFETY RELAY UNIT
+24V KT1A 0V
D26 RA1 RA2
14 21 1
RD
KTK1 RC1 RC3 RB1 RB2
SW1
11 24 2
C a
D23 b 005115
KA50_K1B
1
4 005108
13
KT1B
RD1 RD2
14 21 1
RD
KTK2 RF1 RF2 RE1 RE2
SW2
11 24 2
C a
D24 b 005120
KA50_K2B
1
4 005111
13
KT2
RG1 RG2
14 21 1
RD
KTK3 RI1 RI2 RH1 RH2
SW3
11 24 2
C a
D25 b 005217
KA58
1
4 005220
13
D27 C4
C5
KA58 R55B SSW2 KA55B
005220 a 005217
D17 b
KA55B KTK3 R555 KA55A
005215 005211 a 005416

D16 b
KA555
a 005418
R12 D18 LED10 b
KA53_K1 KA53_K2 KA53_K3 KA51 KA52 R58 KA58
005307 005309 005311 005303 005304 a 005212 005215

KA57 R15 D21 LED13 b
005301

DIAGRAM 2
SAFETY RELAY UNIT
+24V 0V
CN2 KA57
B2
a 005221 005314
CN2 R14 D20 LED12 b 005311
B1
CN2 KA50_K1A KA50_K2A KA50_K3 R51 KA51

C1
005106 005109 005113 a 005220 005409
CN2 KA59 R52 D10 b 005113
C2
KA52
005317
CN3
B1 a 005220 005409
R7 D11 LED6 b 005113
CN3
A1
CN3 R531 KA53_K1 KA53_K1

A2
005307 a 005220 005307 005313 005407
KA53_K3 R8 D12 LED7 b 005311
005311
CN3 R532 KA53_K2 KA53_K2
A3
005309 a 005220 005309 005313 005407
KA53_K3 R9 D13 LED8 b 005311
005311
KA54 KA57 KA53_K1 KA53_K2 KA53_K3
005313 005301 005307 005309 a 005308 005310

R10 D14 C3 b 005220 005313 005407
CN4 KA53_K1 KA53_K2 KA53_K3 R54 KA54

B3
005307 005309 005311 a 005413
CN4 KA57 R11 D15 LED9 b 005311
B4
005301
CN4 R56 KA56
A1
a 005107
R13 D19 LED11 b 005404
CN4 KA59
A4
a 005304
R16 D22 LED14 b

DIAGRAM 3
SAFETY RELAY UNIT
CN5 KA50_K3 KA50_K2A KA50_K1A CN5

2 3
005113 005109 005106
CN1 CN1
A5 A4
CN1 KA56 CN1

D1 B1
005315
CN1
D2
CN4
A3
CN4 KA53_K3 KA53_K2 KA53_K1

A5
005311 005309 005307
CN1
B2
CN4 KA52 KA51

A2
005304 005303
CN1 CN1
C2 C1
CN6 CN6
A1 A2
CN6 CN6
B2 B1
CN6 KA54 CN6

A6 A5
005313
CN6 CN6
B6 B5
CN1
C3
CN7 KA55A CN7

A2 A1
005217
XCN7 CN7
B2 B1
CN7 KA555 CN7

B4 B3
005218
CN7 CN7
B6 B5
CN7 KA50_K5A KA50_K4A CN7

A4 A3
005120 005115

DIAGRAM 4

DDB 54090008 A

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DDB 54090008 A

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ELECTRIC DIAGRAM

MEGATURN NEXUS 900

MANUAL NO. DDB54090008A

SET No.: DDB54090008 APR'D BY CHK'D BY DRWN BY

No. ITEM SPECIFICATION

3 CNC TYPE MATRIX-NEXUS Remarks

7 MILL SPINDLE SJ-4-V7.5-15T Option

No. DRAWING NUMBER TITLE REMARK

MACHINE TYPE MTN-900/900M

CHIP CONVEYOR STANDARD 0.14[kVA](0.1kw)

COOLANT PUMP 1:TURRET COOLANT,COVER COOLANT

Spindle motor : 1.0

APR'D BY CHK'D BY DRWN BY TITLE

TRANS BOX QF450 A451

KM453 KIV 2sq HVCT-SB 2sq

APR'D BY CHK'D BY DRWN BY TITLE

SAFTY RELAY UNIT

KA51 KA52 XT1

SAFTY RELAY UNIT

APR'D BY CHK'D BY DRWN BY TITLE

TRANS BOX (DH-V2-8040)

QF450 KM451 A451

APR'D BY CHK'D BY DRWN BY TITLE

SAFTY RELAY UNIT

KA51 KA52 XT1

SAFTY RELAY UNIT

APR'D BY CHK'D BY DRWN BY TITLE

TRANS BOX QF450 A451

APR'D BY CHK'D BY DRWN BY TITLE

SAFTY RELAY UNIT

KA51 KA52 XT1

SAFTY RELAY UNIT

APR'D BY CHK'D BY DRWN BY TITLE

AUTO DOOR SPEC.

APR'D BY CHK'D BY DRWN BY TITLE

AUTO DOOR SPEC.

APR'D BY CHK'D BY DRWN BY TITLE

AP44 4-4 AP43 4-3

APR'D BY CHK'D BY DRWN BY TITLE

CHIP CONVEYOR MOTOR X AXIS SERVO MOTOR

CONTROL BOX FAN

CONTROL BOX DOOR OPEN

CONTROL BOX DOOR OPEN

Z-AXIS SERVO MOTOR

X-AXIS ENCODER OPERATING BOX

AMPLIFIER COOLING FAN

LUBE PUMP MOTOR

LUBE PRESSURE SWITCH

OIL LEVEL SWITCH

APR'D BY CHK'D BY DRWN BY TITLE

SPINDLE PLG SENSOR

CHUCK OPEN END

CHUCK CLOSE END

APR'D BY CHK'D BY DRWN BY TITLE

CHUCK UNCLAMP CHUCK CLAMP

APR'D BY CHK'D BY DRWN BY TITLE

APR'D BY CHK'D BY DRWN BY TITLE

OIL & AIR BLOW

TURRET AIR BLAST(OP)

552 43 MAGAZINE　 DRIVE