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45SAFETY Interlock Switches

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The document discusses specifications for several types of safety interlocks including their electrical ratings, environmental tolerances, and installation recommendations.

The safety interlocks have AC and DC voltage and current ratings and are rated for electrical shock protection and degree of protection from water and dust ingress.

The safety interlocks have operating temperature ranges, storage temperature ranges, vibration resistance, shock resistance, and indoor protection ratings specified.

XCS Safety Interlock Specications

General Characteristics (Metal, Turret Head, Types XCS-A, XCS-B, XCS-C, and XCS-E Plastic, Double Insulated, Turret Head, Types XCS-PA, XCS-TA, XCS-PL, XCS-PR, XCS-TL, XCS-TR, and XCS-TE) Complies with international and domestic safety standards. OSHA 1910, IEC 60204-1, EN 60204-1, VDE 0660, ANSI B11.19, INRS (France), EN1088, EN292
Environment
Safety Interlock Type Conforming to standards Product certications Ambient air temperature q Vibration resistance Shock resistance Electric shock protection Degree of protection Conduit entry Products Machine assemblies XCS-A, XCS-B, XCS-C, XCS-E (metal) IEC 947-5-1, EN 60947-5-1, UL 508, CSA C22-2 N 14 IEC 60204-1, EN 60204-1, EN 1088 UL, CSA, BG, TUV Operation: -13F to 158F (-25C to 70C), XCS-E: -13F to 104F (-25C to 40C), XCS-TE: -13F to 140F (-25C to 60C) Storage -40F to 158F (-40C to 70C) 5 gn (10...500 Hz) conforming to IEC 68-2-6 10 gn (duration 11 ms) conforming to IEC 68-2-27 Class 1 conforming to IEC 536 IP 67 conforming to IEC 529 c and IEC 947-5-1; Metal: Type 4, 4X, 12; Plastic: Type 4 and 4X Indoor, 12 1 entry with 1/2 NPT on XCS-A, XCS-B, XCS-C 2 entries with 1/2 NPT on XCS-E XCS-PA, XCS-TA, XCS-PL, XCS-PR, XCS-TL, XCS-TR, XCS-TE (plastic)

1 entry with 1/2 NPT on XCS-PA, XCS-PL, XCS-PR 1 entry for 1/2" conduit adapter on XCS-TE 2 entries for 1/2 conduit adapter on XCS-TA, XCS-TL, XCS-TR c The enclosure rating for these switches is for the protection of the live electrical components. During installation and operation, precautions must be taken to prevent any ingress of contaminants, particles, and corrosives, including liquids containing solids, from entering into the actuating key area. If precautions are not taken, switches may not perform to published specications. Use in a salt atmosphere is not recommended. q Minimum temperature: The minimum temperatures listed are based on the absence of freezing moisture or water. Care should be taken to avoid sub-freezing temperatures where dripping or splashing water is present and to avoid bringing a cold device into a humid atmosphere and then back into sub-freezing temperatures. The water or moisture may freeze around internal or external components and prevent it from performing as intended.

Electrical Characteristics
Electrical contact rating XCS-A, XCS-B, XCS-C, XCS-PA,XCS-TA, XCS-PL, XCS-PR, XCS-TL, XCS-TR: ~ AC-15, A300: Ue = 240 V, Ie = 3 A or Ue = 120 V, Ie = 6 A XCS-E, XCS-TE: ~ AC-15, B300: Ue = 240 V, Ie = 1.5 A or Ue = 120 V, Ie = 3 A All models: = DC-13, Q300: Ue = 250 V, Ie = 0.27 A or Ue = 125 V, Ie = 0.55 A conforming to IEC 947-5-1, EN 60947-5-1 XCS-A, XCS-B, XCS-C, XCS-PA, XCS-PL, XCS-PR, XCS-TA, XCS-TL, XCS-TR: Ithe = 10A. XCS-E, XCS-TE: Ithe: 6 A Ui = 500 V conforming to IEC 947-5-1 Ui = 300 V conforming to UL 508, CSA C22-2 N 14 XCS-A, XCS-B, XCS-C, XCS-PA, XCS-TA, XCS-PL, XCS-PR, XCS-TL, XCS-TR: U imp = 6 kV conforming to IEC 947-5-1 XCS-E, XCS-TE: U imp = 4 kV conforming to IEC 947-5-1 Direct opening N.C. contacts meets the IEC and EN requirements for positive opening contacts per IEC 947-5-1, EN 60947-5-1; and NEMA ICS-5, part 6 (direct opening action). 30 mW conforming to IEC 957-5-4 10 A Class CC fuse. Outside U.S. use cartridge fuse type gG (gl) Screw clamp terminals. Terminal capacity, min.: 1 #20 AWG (1 x 1.05 mm2), max.: 2 #16 AWG (2 x 1.5 mm2)

Rated thermal current in enclosure Rated insulation voltage Rated impulse withstand voltage Direct opening contacts Resistance across terminals Short-circuit protection Wiring

MACHINE SAFEGUARDING PRODUCTS

AC Voltage and Current Ratings 50-60 Hz


Contact Rating Designation
A300 B300

Thermal Continuous Test Current, Amperes


10 5

Maximum Current, Amperes 120 Volts 240 Volts Make Break Make Break
60 30 6.00 3.00 30 15 3.00 1.50

480 Volts Make Break


... ... ... ...

600 Volts Make Break


... ... ... ...

Voltamperes Make
7200 3600

Break
720 360

DC Voltage and Current Ratings


Contact Rating Designation
Q300

Thermal Continuous Test Current, Amperes


2.5

Maximum Make or Break Current, Amperes 125 Volts 250 Volts 301 to 600 Volts
0.55 0.27 ...

Make or Break at 300 Volts or Less, Voltamperes


69

23

Complementary characteristics
Actuation speed Resistance to forcible key withdrawal Maximum operating rate Minimum force for positive opening Maximum: 19.7 in/s (0.5 m/s), Minimum: 0.39 in/s (0.01 m/s) XCS-B and XCS-C: >337 lbs. (1500 N); XCS-E: 450 lbs. (2000 N); XCS-TE: 112 lbs. (500 N) For maximum life: 600 operating cycles per hour XCS-A, XCS-B, XCS-C, XCS-E: 4.5 lbs. (20 N); XCS-PA, XCS-TA, XCS-TE: 3.4 lbs. (15 N); XCS-PL, XCS-PR: 35.4 oz. in. (.25 Nm); XCS-TL, XCS-TR: 63.73 oz. in. (.45 Nm)

Electromagnet characteristics
Load factor Voltage limits Consumption 100% -20%, +10% of the rated operational voltage (including ripple on) conforming to IEC 947-1 Inrush: 10 VA. Sealed: 10 VA

LED indicator characteristics


Rated insulation voltage Current consumption Rated operational voltage Voltage limits Protection against overvoltages 50 V conforming to IEC 947-1 (24 - 48 V LEDs) 7 mA 24/48 VAC or VDC 20...52 VAC or VDC (including ripple) Yes 250 V conforming to IEC 947-1 (110 - 240 V LEDs) 7 mA 110/240 VAC 95...264 VAC (including ripple) Yes

23-6

2000 Square D All Rights Reserved

3/00

Courtesy of Steven Engineering, Inc. ! 230 Ryan Way, South San Francisco, CA 94080-6370 ! Main Office: (650) 588-9200 ! Outside Local Area: (800) 258-9200 ! www.stevenengineering.com

Components for Machine Safety Applications XCS Safety Interlock


Metal, turret head c, types XCS-A, XCS-B, and XCS-C Conduit entry tapped 1/2 NPT References and Characteristics
Type of switch Without locking of actuating key With locking - pushbutton unlocking With locking, manual unlocking p

LED indication on opening of N/C contacts

Without LED

1 orange LED 24/48 VAC or VDC

1 orange LED 110/240 VAC

Without LED

1 orange LED 1 orange LED 1 orange LED LED 24/48 VAC or 110/240VAC Without LED 24/48 VAC or 1 orangeVAC 110/240 VDC VDC

References of switches without actuating key


(Direct opening N.C. contacts meets the IEC and EN requirements for positive opening contacts per IEC 947-5-1 section 3, EN 60 947-5-1.) N/C + N/O + N/O slow break j a N/C + N/C +N/O slow break j a N/C + N/C +N/C slow break j Weight oz. (kg) Price c p j a
13 21 33

14

22

21

31

13

34

XCS-A503

XCS-A513

XCS-A523

XCS-B503

XCS-B513

XCS-B523

XCS-C503

XCS-C513

XCS-C523

XCS-A703
11

XCS-A713

XCS-A723

XCS-B703

XCS-B713

XCS-B723

XCS-C703

XCS-C713

XCS-C723

22

21

32

31

14

XCS-A803
22 12 32

15.5 (0.440) $135.00

15.5 (0.440) $135.00

XCS-B803 17 (0.480) $122.00

17 (0.480) $165.00

17 (0.480) $165.00

XCS-C803 17 (0.480) $142.00

17 (0.480) $185.00

17 (0.480) $185.00

15.5 (0.440) $92.00

90 increments throughout 360 Unlocking by Tubular High Security key operated lock Schematic diagrams shown represent the contact state while the actuating key is inserted in the head of the switch. The N/O contacts will close after the N/C contacts open. They do not change state simultaneously.

References of actuating keys

Description For switches XCS-A, B, C, E Weight oz. (kg) Price

Straight key XCS-Z01 1.0 (0.021) $10.00

Wide key XCS-Z02 1.0 (0.021) $10.00

Pivoting key XCS-Z03 3.3 (0.095) $20.00

Sliding bolt actuating key XCS-Z05 21.2 (0.600) $95.00

The devices above are available with metric conduit. To order devices tapped for 13mm cable gland, conforming to NF C68-300 (DIN Pg 13.5): Change the last character in the part number to 1 For example: XCSC723 is changed to XCSC721 To order devices tapped for M20 x 1.5 for ISO cable gland: Change the last character in the part number to 2 For example: XCSC723 is changed to XCSC722 The N.C. contacts only should be used in the safety control circuit. The N.O. contacts are provided solely for signalling NOT for safety functions. Neither replacement parts nor components are available. These devices are not to be repaired or adjusted. The complete switch should be replaced. When designing a door or gate guarding system, these guidelines must be followed: The actuating key alone must not be used as the sole means to hold the gate or guard closed. A separate locking or latching mechanism must be used to hold door closed. The safety interlock switch must not be used as a mechanical stop for the moving guard. A separate mechanical stop must be provided. The actuating key must not be used as a gate guiding device. Install a guide for the guard to ensure proper alignment.

File E164353 CCN: NKCR

File LR 44087-94 Class 3211-03

For additional information, reference Catalog # 9007CT9702R2/00 or D-FAX TM # 1619.

3/00

Discount Schedule

2000 Square D All Rights Reserved

23-7

Courtesy of Steven Engineering, Inc. ! 230 Ryan Way, South San Francisco, CA 94080-6370 ! Main Office: (650) 588-9200 ! Outside Local Area: (800) 258-9200 ! www.stevenengineering.com

23

MACHINE SAFEGUARDING PRODUCTS

XCS Safety Interlock References and Characteristics


Metal, turret head c, type XCS-E Conduit entry tapped 1/2 NPT References and Characteristics
Type of switch With interlocking, locking by electromagnet

Type of interlocking LED indication Supply voltage of electromagnet

Locking Without Power. k Actuating key locks into switch when inserted. This is typically preferred as the door is secured regardless of electrical power availability or failure. Applying power to the electromagnet will unlock actuating key and allow it to be removed from the switch. Orange LED: guard open signaling Green LED: guard closed and locked signaling 24 VAC or VDC 48 VAC or VDC 110/120 VAC or VDC j 220/240 VAC or VDC j

References of switches without actuating key (select actuating key from page 23-7)
(Direct opening N.C. contacts meets the IEC and EN requirements for positive opening contacts per IEC 947-5-1 section 3, EN 60 947-5-1.) N/C + N/O + N/O (2 N/O staggered) slow break u a N/C + N/C + N/O (N/O staggered) slow break u a N/C + N/C + N/C slow break u q Weight oz. (kg) Price
13 21 33

14

22

21

31

13

34

XCS-E5313

XCS-E5323

XCS-E5333

XCS-E5343

XCS-E7313

XCS-E7323

XCS-E7333

XCS-E7343

11

22

21

32

31

14

XCS-E8313
22 12 32

XCS-E8323 40 (1.140) $261.00

XCS-E8333 40 (1.140) $291.00

XCS-E8343 40 (1.140) $291.00

40 (1.140) $261.00

Type of switch

With interlocking, locking by electromagnet

MACHINE SAFEGUARDING PRODUCTS

Locking With Power. k Actuating key locks into switch only when actuating key is inserted and power is applied to the electromagnet. Door or guard is not locked in the event of a power failure or when power is removed from the electromagnet. Removing power from the electromagnet will unlock actuating key and allow it to be removed from the switch. Type of interlocking Note: Locking with power devices do not meet European standards regarding the safety of machinery, especially EN 1088 regarding guard locking. European standards do not allow a locking with power function for gate or door guarding/locking. Locking without power devices meet European requirements, and should be used when machinery is to be shipped to Europe or where machinery must meet European standards. Orange LED: guard open signaling Green LED: guard closed and locked signaling 24 VAC or VDC 48 VAC or VDC 110/120 VAC or VDC j 220/240 VAC or VDC j

LED indication Supply voltage of electromagnet

References of switches without actuating key (select actuating key from page 23-7)
(Direct opening N.C. contacts meets the IEC and EN requirements for positive opening contacts per IEC 947-5-1 section 3, EN 60 947-5-1.) N/C + N/O + N/O (2 N/O staggered) slow break u a N/C + N/C + N/O (N/O staggered) slow break u a N/C + N/C + N/C slow break u q Weight oz. (kg) Price
13 21 33

23

14

22

21

31

13

34

XCS-E5513

XCS-E5523

XCS-E5533

XCS-E5543

XCS-E7513

XCS-E7523

XCS-E7533

XCS-E7543

11

22

21

32

31

14

XCS-E8513
22 12 32

XCS-E8523 40 (1.140) $334.00

XCS-E8533 40 (1.140) $364.00

XCS-E8543 40 (1.140) $364.00

40 (1.140) $334.00

c 90 increments throughout 360 k A key operated lock enables the forced opening of the interlocking device, allowing opening of the N/C safety contacts and subsequent actuating key withdrawal. j For use on 110/120 VDC or 220/240 VDC, remove the LED indicator module. u Schematic diagrams shown represent the contact states while the operating key is inserted in the head of the switch. a The N/O contacts will close after the N/C contacts open. They do not change state simultaneously. qDevices with 3 N/C contacts are supplied with a single green LED. The devices above are available with metric conduit. To order devices tapped for 13mm cable gland, conforming to NF C68-300 (DIN Pg 13.5): Change the last character in the part number to 1 For example: XCSE7333 is changed to XCSE7331 To order devices tapped for M20 x 1.5 for ISO cable gland: Change the last character in the part number to 2 For example: XCSE7333 is changed to XCSE7332 File E164353 CCN: NKCR

The N.C. contacts only should be used in the safety control circuit. The N.O. contacts are provided solely for signalling NOT for safety functions. Neither replacement parts nor components are available. These devices are not to be repaired or adjusted. The complete switch should be replaced. When designing a door or gate guarding system, these guidelines must be followed: The actuating key alone must not be used as the sole means to hold the gate or guard closed. A separate locking or latching mechanism must be used to hold door closed. The safety interlock switch must not be used as a mechanical stop for the moving guard. A separate mechanical stop must be provided. The actuating key must not be used as a gate guiding device. Install a guide for the guard to ensure proper alignment.

File LR 44087-94 Class 3211-03

For additional information, reference Catalog # 9007CT9702R2/00 or D-FAX TM # 1619.

23-8

2000 Square D All Rights Reserved

Discount Schedule

3/00

Courtesy of Steven Engineering, Inc. ! 230 Ryan Way, South San Francisco, CA 94080-6370 ! Main Office: (650) 588-9200 ! Outside Local Area: (800) 258-9200 ! www.stevenengineering.com

Components for Machine Safety Applications XCS Safety Interlock


References of Accessories and Spare Parts
Description For use with Supply voltage 24/48 VAC or VDC 110/240 VAC 24/48 VAC or VDC XCS-E53 kk 110/240 VAC 24/48 VAC or VDC Indicator light module, 1 orange LED + 1 green LED with cover, seal, 4 mounting screws, and lock c XCS-E55 kk 110/240 VAC 24/48 VAC or VDC XCS-E73 kk 110/240 VAC 24/48 VAC or VDC XCS-E75 kk 110/240 VAC Description For use with Positions of Tubular High Security key withdrawal from lock LOCK: yes/UNLOCK: yes XCS-E53 kk LOCK: yes/UNLOCK: no LOCK: no/UNLOCK: yes LOCK: yes/UNLOCK: yes XCS-E55 kk LOCK: yes/UNLOCK: no LOCK: no/UNLOCK: yes LOCK: yes/UNLOCK: yes XCS-E73 kk Lock (+ 2 keys) mounted on cover, with seal and 4 mounting screws XCS-E75 kk LOCK: yes/UNLOCK: no LOCK: no/UNLOCK: yes LOCK: yes/UNLOCK: yes LOCK: yes/UNLOCK: no LOCK: no/UNLOCK: yes LOCK: yes/UNLOCK: yes XCS-E83 kk LOCK: yes/UNLOCK: no LOCK: no/UNLOCK: yes LOCK: yes/UNLOCK: yes XCS-E85 kk LOCK: yes/UNLOCK: no LOCK: no/UNLOCK: yes XCS-A, XCS-B, XCS-C, XCS-E XCS-A, XCS-B, XCS-C, XCS-E XCS-Z48 Reference XCS-Z51 XCS-Z55 XCS-Z59 XCS-Z52 XCS-Z56 XCS-Z60 XCS-Z53 XCS-Z57 XCS-Z61 XCS-Z54 XCS-Z58 XCS-Z62 XCS-Z63 XCS-Z64 XCS-Z65 XCS-Z66 XCS-Z67 XCS-Z68 6.125 oz (0.175 kg) Weight (kg) 0.875 oz (0.025 kg) 0.875 oz (0.025 kg) 0.875 oz (0.025 kg) 0.875 oz (0.025 kg) 0.875 oz (0.025 kg) 0.875 oz (0.025 kg) 0.875 oz (0.025 kg) 0.875 oz (0.025 kg) 0.875 oz (0.025 kg) 0.875 oz (0.025 kg) 0.875 oz (0.025 kg) 0.875 oz (0.025 kg) 0.875 oz (0.025 kg) 0.875 oz (0.025 kg) 0.875 oz (0.025 kg) 0.875 oz (0.025 kg) 0.875 oz (0.025 kg) 0.875 oz (0.025 kg) $60.00 Price $25.00 $25.00 $25.00 $25.00 $25.00 $25.00 $25.00 $25.00 $25.00 $25.00 $25.00 $25.00 $25.00 $25.00 $25.00 $25.00 $25.00 $25.00 XCS-Z47 XCS-Z44 6.125 oz (0.175 kg) 6.125 oz (0.175 kg) $60.00 $60.00 XCS-Z46 XCS-Z43 6.125 oz (0.175 kg) 6.125 oz (0.175 kg) $60.00 $60.00 XCS-Z45 XCS-Z42 6.125 oz (0.175 kg) 6.125 oz (0.175 kg) $60.00 $60.00 Reference XCS-Z31 XCS-Z32 XCS-Z41 Weight 1.4 oz (0.040 kg) 1.4 oz (0.040 kg) 6.125 oz (0.175 kg) Price $43.00 $43.00 $60.00 Indicator light module, 1 XCS-A orange LED with cover, XCS-B seal, and 2 mounting XCS-C screws

Padlock Attachment

XCS-Z90

3.00 oz (0.063 kg)

$22.00

Set of 10 blanking plugs for operating head slot

XCS-Z27

1.75 oz (0.050 kg)

$5.00

XCS-Z90

Set of 10 pairs of Tubular XCS-C, High Security keys XCS-E

XCS-Z25

3.5 oz (0.100 kg)

$30.00

Connectors The XCS safety interlocks are available in a wide variety of Mini and Micro connectors in many different wiring schemes (for a partial listing, refer to Catalog 9007CT9702). Connectors are available as factory installed options, but are not available as separate components. For mating connector cables, refer to page 18-10.
Description 3 pin through 6 pin Mini or Micro connector 7 pin through 9 pin Mini connector c Lock supplied as standard with XCSE switches. Key withdrawal in both LOCK and UNLOCK positions. The only replacement parts or components available are covers and LED indicator modules. These devices are not to be repaired or adjusted. The complete switch should be replaced. Price Adder $64.00 $94.00

For additional information, reference Catalog # 9007CT9702R2/00 or D-FAX TM # 1619.

3/00

Discount Schedule

2000 Square D All Rights Reserved

23-9

Courtesy of Steven Engineering, Inc. ! 230 Ryan Way, South San Francisco, CA 94080-6370 ! Main Office: (650) 588-9200 ! Outside Local Area: (800) 258-9200 ! www.stevenengineering.com

23

MACHINE SAFEGUARDING PRODUCTS

Components for Machine Safety Applications XCS Safety Interlock


Plastic, double insulated, turret head c, type XCS-PA and XCS-TA XCS-PA conduit entry tapped 1/2 NPT. XCS-TA conduit entry tapped for 1/2 conduit adaptor. References and Characteristics
Type of switch Without locking of actuating key

References of switches without actuating key


(Direct opening N.C. contacts meets the IEC and EN requirements for positive opening contacts per IEC 947-5-1 section 3, EN 60 947-5-1.) N/C + N/O break before make, slow break u a N/O + N/C make before break, slow break u N/C + N/C slow break u
21 13

14

14

22

21

22

22

32

22

11

21

11

21

12

22

Weight oz. (kg) Price

12

22

3.4 (0.095) $49.00

Weight oz. (kg) Price

32

XCS-PA793

N.C. + N.C. + N.C. slow break u

31

14

14

XCS-PA693

N.C. + N.C. + N.O. (N.O. staggered) slow breakua

21

13

31

13

34

XCS-PA593

N.C. + N.O. + N.O. (2 N.O. staggered) slow break ua

13

21

33

XCS-TA593

XCS-TA793

XCS-TA893 6.7 (0.190) $55.00

c 90 increments throughout 360 u Schematic diagrams shown represent the contact states while the actuating key is inserted in the head of the switch. a The N/O contacts will close after the N/C contacts open. They do not change state simultaneously. The N.C. contacts only should be used in the safety control circuit. The N.O. contacts are provided solely for signalling NOT for safety functions. Neither replacement parts nor components are available. These devices are not to be repaired or adjusted. The complete switch should be replaced.

References of actuating keys and guard retaining device


MACHINE SAFEGUARDING PRODUCTS

Description For switches XCS-PA, XCS-TA, and XCS-TE Weight oz. (kg) Price

Straight key XCS-Z11 0.5 (0.015) $4.00

Wide key XCS-Z12 0.5 (0.015) $4.00

Pivoting key XCS-Z13 3.0 (0.085) $20.00

Right-angled key XCS-Z14 0.9 (0.025) $4.00

Guard retaining device p XCS-Z21 3.0 (0.085) $10.00

23

p Only for use with actuating keys XCS-Z12 and XCS-Z13. The guard retaining device is used to provide additional force to hold the door or gate closed. One of the two parts is a plate that mounts to the head of the switch, and the other is a magnet assembly that is mounted with the actuating key. The magnet and plate act as a magnetic catch to aid in keeping the door closed. This assembly increases the force required ot remove the key.

References of supplementary accessories


Description Set of 10 blanking plugs for operating head slot Padlock Attachment Reference XCS-Z28 XCS-Z91 Weight oz. (kg) 1.8 (0.050) 2.0 (0.057) Price $5.00 $22.00

The devices above are available with metric conduit. To order devices tapped for 11mm cable gland, conforming to NF C68-300 (DIN Pg 11): Change the last character in the part number to 1 For example: XCSPA593 is changed to XCSPA591 To order devices tapped for M16 x 1.5 for ISO cable gland: Change the last character in the part number to 2 For example: XCSPA593 is changed to XCSPA592 The N.C. contacts only should be used in the safety control circuit. The N.O. contacts are provided solely for signalling NOT for safety functions. Neither replacement parts nor components are available. These devices are not to be repaired or adjusted. The complete switch should be replaced.

XCS-Z91
When designing a door or gate guarding system, these guidelines must be followed: The actuating key alone must not be used as the sole means to hold the gate or guard closed. A separate locking or latching mechanism must be used to hold door closed. The safety interlock switch must not be used as a mechanical stop for the moving guard. A separate mechanical stop must be provided. The actuating key must not be used as a gate guiding device. Install a guide for the guard to ensure proper alignment.

File E164353 CCN: NKCR

File LR 44087-94 Class 3211-03

For additional information, reference Catalog # 9007CT9702R2/00 or D-FAX TM # 1619.

23-10

2000 Square D All Rights Reserved

Discount Schedule

3/00

Courtesy of Steven Engineering, Inc. ! 230 Ryan Way, South San Francisco, CA 94080-6370 ! Main Office: (650) 588-9200 ! Outside Local Area: (800) 258-9200 ! www.stevenengineering.com

XCS Safety Interlock Selection


Plastic, Double Insulated, Turret Head c, Type XCS-TE, 1/2 NPT Conduit References of Switches Without Actuating Key (select actuating key from page 23-10) Direct opening N.C. contacts meet the IEC and EN requirements for positive opening contacts per IEC 947-5-1, EN 60947-5-1; and NEMA ICS-5, part 6 (direct opening action.)
Type of switch
Type of interlocking Supply voltage of electromagnet N.C. + N.O. break before make slow break au N.O. + N.C. make before break slow break u 13 21

With interlocking, locking by electromagnet q


Locking Without Power. Actuating key locks into switch when inserted. This is typically preferred as the door is secured regardless of electrical power availability or failure. Applying power to the electromagnet will unlock actuating key and allow it to be removed from the switch. 24 VAC or VDC 120 VAC or VDC 230 VAC or VDC

XCS-TE5313 14 22

XCS-TE5333

XCS-TE5343

21

13

XCS-TE6313 22 14

XCS-TE6333

XCS-TE6343

11

12

Weight oz. (kg) Price

22

N.C. + N.C. slow break u

21

XCS-TE7313

XCS-TE7333

XCS-TE7343

13 (0.360) $130.00

13 (0.360) $130.00

13 (0.360) $130.00

Type of switch
Type of interlocking

With interlocking, locking by electromagnet q


Locking with Power. Actuating key is locked into switch only when actuating key is inserted and power is applied to the electromagnet. Door or guard is not locked in the event of a power failure or when power is removed from the electromagnet. Removing power to the electromagnet will unlock actuating key and allow it to be removed from the switch.

Note: Locking with Power devices do not meet European standards regarding the safety of machinery, especially EN 1088 regarding guard locking. European standards do not allow a locking with power function for gate or door guarding/locking. Locking without power devices meet European requirements, and should be used when machinery is to be shipped to Europe or where machinery must meet European standards. Supply voltage of electromagnet N.C. + N.O. break before make slow break au N.O. + N.C. make before break slow break u 13 21 24 VAC or VDC 120 VAC or VDC 230 VAC or VDC

XCS-TE5513 14 22

XCS-TE5533

XCS-TE5543

XCS-TE6513 22 14

XCS-TE6533

XCS-TE6543

12

Weight oz. (kg) Price

22

N.C. + N.C. slow break u

XCS-TE7513

XCS-TE7533

XCS-TE7543

13 (0.360) $150.00

13 (0.360) $150.00

13 (0.360) $150.00

c 90 increments throughout 360 q A special tool included with the switch enables the forced opening of the interlocking device, allowing opening of the N.C. safety contacts and subsequent actuating key withdrawal. u Schematic diagrams shown represent the contact states while the actuating key is fully inserted and engaged in the head of the switch. a The N.O. contacts will close after the N.C. contacts open. They do not change state simultaneously. The N.C. contacts only should be used in the safety control circuit. The N.O. contacts are provided solely for signalling NOT for safety functions. Neither replacement parts nor components are available. These devices are not to be repaired or adjusted. The complete switch should be replaced. The devices above are available with metric conduit. To order devices tapped for 11mm cable gland, conforming to NFC 68-300 (DIN Pg 11): Change the last character in the part number to 1. For example: XCSTE5513 is changed to XCSTE5511. To order devices tapped for M16 x 1.5 for ISO cable gland: Change the last character in the part number to 2. For example: XCSTE5513 is changed to XCSTE5512. When designing a door or gate guarding system, these guidelines must be followed: The actuating key alone must not be used as the sole means to hold the gate or guard closed. A separate locking or latching mechanism must be used to hold door closed. The safety interlock switch must not be used as a mechanical stop for the moving guard. A separate mechanical stop must be provided. The actuating key must not be used as a gate guiding device. Install a guide for the guard to ensure proper alignment. The actuating key must not be used as a means for earth grounding.

File E164353 CCN: NKCR

File LR 44087-94 Class 3211-03

For additional information, reference Catalog # 9007CT9702R2/00 or D-FAX TM # 1619.

3/00

Discount Schedule

2000 Square D All Rights Reserved

23-11

Courtesy of Steven Engineering, Inc. ! 230 Ryan Way, South San Francisco, CA 94080-6370 ! Main Office: (650) 588-9200 ! Outside Local Area: (800) 258-9200 ! www.stevenengineering.com

23

MACHINE SAFEGUARDING PRODUCTS

11

21

21

13

XCS Safety Interlock Selection


Plastic, Double Insulated, Turret Head c, Type XCS-PL, XCS-PR, XCS-TL, and XCS-TR, 1/2" NPT Conduit References of Switches with Rotary Lever Direct opening N.C. contacts meet the IEC and EN requirements for positive opening contacts per IEC 947-5-1, EN 60947-5-1; and NEMA ICS-5, part 6 (direct opening action.)
Type of lever Elbowed (ush with rear of switch) Straight Rotary Shaft

Orientation of operating lever N.C. + N.O. break before make slow break ua 13 21

To left

Centered

To right

To right or to left

Centered

Length 30 mm f

XCS-PL593 14 22

XCS-PL583

XCS-PL573

XCS-PL563

XCS-PL553

XCS-PR553

11

12

Weight oz (kg) Price

22

N.C. + N.C. slow break u

21

XCS-PL793

XCS-PL783

XCS-PL773

XCS-PL763

XCS-PL753

XCS-PR753

3.9 (0.110 kg) $54.00

3.9 (0.110 kg) $54.00

3.9 (0.110 kg) $54.00

3.9 (0.110 kg) $54.00

3.9 (0.110 kg) $54.00

4.2 (0.120) $60.00

MACHINE SAFEGUARDING PRODUCTS

Orientation of operating lever 13 N.C. + N.O. + N.O. (2 N.O. staggered) slow break ua 21 33

To left

Centered

To right

To right or to left

Centered

Length 30 mm f

XCS-TL593 14 22 34

XCS-TL583

XCS-TL573

XCS-TL563

XCS-TL553

XCS-TR553

11

22

21

32

23

12

22

Weight oz (kg) Price

32

N.C. + N.C. + N.C. slow break u

31

14

N.C. + N.C. + N.O. (N.O. staggered) slow break ua

21

31

13 XCS-TL793

XCS-TL783

XCS-TL773

XCS-TL763

XCS-TL753

XCS-TR753

XCS-TL893

XCS-TL883

XCS-TL873

XCS-TL863

XCS-TL853

XCS-TR853

5.6 (0.160 kg) $60.00

5.6 (0.160 kg) $60.00

5.6 (0.160 kg) $60.00

5.6 (0.160 kg) $60.00

5.6 (0.160 kg) $60.00

5.5 (0.155) $66.00

c 90 increments throughout 360 u Schematic diagrams shown represent the contact states when the rotary lever is in positions as indicated in diagrams directly above the part numbers in selection table. f References listed have a shaft that is 1.18 in (30 mm) long. To order a switch with a shaft that is 3.15 in (80 mm) long, replace the second digit, 5, with a 6. For example: XCS-PR553 is changed to XCS-PR563. Add $6 to the price for the longer shaft. a The N.O. contacts will close after the N.C. contacts open. They do not change state simultaneously. The devices above are available with metric conduit. To order devices tapped for 11mm cable gland, conforming to NFC 68-300 (DIN Pg 11): Change the last character in the part number to 1. For example: XCSPL593 is changed to XCSPL591. To order devices tapped for M16 x 1.5 for ISO cable gland: Change the last character in the part number to 2. When designing a door or gate guarding For example: XCSPL593 is changed to XCSPL592. system, these guidelines must be followed: The actuating key alone must not be used as The N.C. contacts only should be used in the safety control circuit. The N.O. contacts are provided solely for the sole means to hold the gate or guard signalling NOT for safety functions. closed. A separate locking or latching mechanism must be used to hold door closed. Neither replacement parts nor components are available. These devices are not to be repaired or adjusted. The The safety interlock switch must not be used complete switch should be replaced. as a mechanical stop for the moving guard. A separate mechanical stop must be provided. The actuating key must not be used as a gate File E164353 File LR 44087-94 guiding device. Install a guide for the guard to CCN: NKCR Class 3211-03 ensure proper alignment.

For additional information, reference Catalog # 9007CT9702R2/00 or D-FAX TM # 1619.

23-12

2000 Square D All Rights Reserved

Discount Schedule

3/00

Courtesy of Steven Engineering, Inc. ! 230 Ryan Way, South San Francisco, CA 94080-6370 ! Main Office: (650) 588-9200 ! Outside Local Area: (800) 258-9200 ! www.stevenengineering.com

XCK J Safety Interlock

Actuating keys are ordered separately.

Without Locking
Actuating key is not locked into device when inserted.
Contact Type N.O.+N.C. break-before-make N.O.+N.C. make-before-break N.C.+N.C. simultaneous Catalog Number XCKJ5970 XCKJ6970 XCKJ7970 Price $97.00 97.00 97.00

XCK J5970

With Locking
Actuating key is locked into switch when inserted.
Pushbutton Ronis key lock (no. 520) N.O.+N.C. break-before-make N.C.+N.C. simultaneous N.O.+N.C. break-before-make XCKJ5910 XCKJ7910 XCKJ5930 $150.00 150.00 187.00

XCK J5930

Electromagnet
An electromagnet is used to lock the actuating key into switch, either with power or without power applied to the electromagnet.

XCK-J5910

To construct the part number, start with either XCK-J59 (for N.O. and N.C.) or XCK-J79 (for N.C. and N.C.) as the base. Then add the appropriate code for desired conguration for: latching, actuation, voltage, indicator, and connector.
Latching XCK J59 XCK J79 Actuation

XCK J5957B0

Locking Without Power Without Ronis key release With Ronis key release Key position: Right Left 5 2 0

Locking With Power Key actuation From front

SOL B
Back 4 6 Front 8 Electromagnet connector Left Right Back Left Front Right Front Left Right

ENT ESC
1 2 3 4 5 6 7 8 9 B F 0

Voltage

Indicator

Connector

Price

$275.00 349.00 349.00 349.00 349.00 352.00

Price Adder

XCK-P/T

From left From back Electromagnet supply voltage 24 VDC 110 VAC Pilot lights No pilot lights With pilot lights Connector options

Price Adder 31.70 Price Adder 45.40 45.40 -547 -647 68.00 68.00 LED 24VDC (1 LED: contact state) Neon 110VAC (2 neon lamps) 2 3

File LR44087 Class 3211-03

Ministyle 5 pin. Used without pilot lights. For wiring diagram, see Prod Catalog. Ministyle 6 pin. Used with pilot lights. For wiring diagram, see Product Catalog.

Actuating Keys for XCK-J


Description Catalog Number ZCK-Y071 ZCK-Y081 ZCK-Y091 ZCK-Y101 Price $15.80 15.80 31.70 140.00

Obsolescence Note: All XCK-J Safety Interlock devices are in obsolescence and will become obsolete at various times throughout the year 2000. We recommend the use of the XCS Safety Interlocks listed on pages 23-6 through 23-12. To determine which XCS Safety Interlock to use, refer to Cross Reference Document 9007PD9701, or D-FAXTM # 2510.

Straight actuating key Perpendicular actuating key Adjustable actuating key Sliding bolt actuating key

XCK-P/T
1 Cable entry, slim body, 4 direction indexing head 2 Cable entries, short body, 4 direction indexing head XCKP591 XCKT591 $52.00 59.00

Actuating Keys for XCK-P/T


Straight actuating key Perpendicular actuating key Adjustable actuating keyt t Key delivered for vertical movement. Can be eld modied for horizontal movements. XCKY01 XCKY02 XCKY03 $ 4.20 4.20 29.50

For additional information, reference Catalog # 9007CT9702R2/00 or D-FAX TM # 1619.

T
3/00

Discount Schedule

2000 Square D All Rights Reserved

23-13

Courtesy of Steven Engineering, Inc. ! 230 Ryan Way, South San Francisco, CA 94080-6370 ! Main Office: (650) 588-9200 ! Outside Local Area: (800) 258-9200 ! www.stevenengineering.com

23

MACHINE SAFEGUARDING PRODUCTS

From right

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