45SAFETY Interlock Switches
45SAFETY Interlock Switches
45SAFETY Interlock Switches
General Characteristics (Metal, Turret Head, Types XCS-A, XCS-B, XCS-C, and XCS-E Plastic, Double Insulated, Turret Head, Types XCS-PA, XCS-TA, XCS-PL, XCS-PR, XCS-TL, XCS-TR, and XCS-TE) Complies with international and domestic safety standards. OSHA 1910, IEC 60204-1, EN 60204-1, VDE 0660, ANSI B11.19, INRS (France), EN1088, EN292
Environment
Safety Interlock Type Conforming to standards Product certications Ambient air temperature q Vibration resistance Shock resistance Electric shock protection Degree of protection Conduit entry Products Machine assemblies XCS-A, XCS-B, XCS-C, XCS-E (metal) IEC 947-5-1, EN 60947-5-1, UL 508, CSA C22-2 N 14 IEC 60204-1, EN 60204-1, EN 1088 UL, CSA, BG, TUV Operation: -13F to 158F (-25C to 70C), XCS-E: -13F to 104F (-25C to 40C), XCS-TE: -13F to 140F (-25C to 60C) Storage -40F to 158F (-40C to 70C) 5 gn (10...500 Hz) conforming to IEC 68-2-6 10 gn (duration 11 ms) conforming to IEC 68-2-27 Class 1 conforming to IEC 536 IP 67 conforming to IEC 529 c and IEC 947-5-1; Metal: Type 4, 4X, 12; Plastic: Type 4 and 4X Indoor, 12 1 entry with 1/2 NPT on XCS-A, XCS-B, XCS-C 2 entries with 1/2 NPT on XCS-E XCS-PA, XCS-TA, XCS-PL, XCS-PR, XCS-TL, XCS-TR, XCS-TE (plastic)
1 entry with 1/2 NPT on XCS-PA, XCS-PL, XCS-PR 1 entry for 1/2" conduit adapter on XCS-TE 2 entries for 1/2 conduit adapter on XCS-TA, XCS-TL, XCS-TR c The enclosure rating for these switches is for the protection of the live electrical components. During installation and operation, precautions must be taken to prevent any ingress of contaminants, particles, and corrosives, including liquids containing solids, from entering into the actuating key area. If precautions are not taken, switches may not perform to published specications. Use in a salt atmosphere is not recommended. q Minimum temperature: The minimum temperatures listed are based on the absence of freezing moisture or water. Care should be taken to avoid sub-freezing temperatures where dripping or splashing water is present and to avoid bringing a cold device into a humid atmosphere and then back into sub-freezing temperatures. The water or moisture may freeze around internal or external components and prevent it from performing as intended.
Electrical Characteristics
Electrical contact rating XCS-A, XCS-B, XCS-C, XCS-PA,XCS-TA, XCS-PL, XCS-PR, XCS-TL, XCS-TR: ~ AC-15, A300: Ue = 240 V, Ie = 3 A or Ue = 120 V, Ie = 6 A XCS-E, XCS-TE: ~ AC-15, B300: Ue = 240 V, Ie = 1.5 A or Ue = 120 V, Ie = 3 A All models: = DC-13, Q300: Ue = 250 V, Ie = 0.27 A or Ue = 125 V, Ie = 0.55 A conforming to IEC 947-5-1, EN 60947-5-1 XCS-A, XCS-B, XCS-C, XCS-PA, XCS-PL, XCS-PR, XCS-TA, XCS-TL, XCS-TR: Ithe = 10A. XCS-E, XCS-TE: Ithe: 6 A Ui = 500 V conforming to IEC 947-5-1 Ui = 300 V conforming to UL 508, CSA C22-2 N 14 XCS-A, XCS-B, XCS-C, XCS-PA, XCS-TA, XCS-PL, XCS-PR, XCS-TL, XCS-TR: U imp = 6 kV conforming to IEC 947-5-1 XCS-E, XCS-TE: U imp = 4 kV conforming to IEC 947-5-1 Direct opening N.C. contacts meets the IEC and EN requirements for positive opening contacts per IEC 947-5-1, EN 60947-5-1; and NEMA ICS-5, part 6 (direct opening action). 30 mW conforming to IEC 957-5-4 10 A Class CC fuse. Outside U.S. use cartridge fuse type gG (gl) Screw clamp terminals. Terminal capacity, min.: 1 #20 AWG (1 x 1.05 mm2), max.: 2 #16 AWG (2 x 1.5 mm2)
Rated thermal current in enclosure Rated insulation voltage Rated impulse withstand voltage Direct opening contacts Resistance across terminals Short-circuit protection Wiring
Maximum Current, Amperes 120 Volts 240 Volts Make Break Make Break
60 30 6.00 3.00 30 15 3.00 1.50
Voltamperes Make
7200 3600
Break
720 360
Maximum Make or Break Current, Amperes 125 Volts 250 Volts 301 to 600 Volts
0.55 0.27 ...
23
Complementary characteristics
Actuation speed Resistance to forcible key withdrawal Maximum operating rate Minimum force for positive opening Maximum: 19.7 in/s (0.5 m/s), Minimum: 0.39 in/s (0.01 m/s) XCS-B and XCS-C: >337 lbs. (1500 N); XCS-E: 450 lbs. (2000 N); XCS-TE: 112 lbs. (500 N) For maximum life: 600 operating cycles per hour XCS-A, XCS-B, XCS-C, XCS-E: 4.5 lbs. (20 N); XCS-PA, XCS-TA, XCS-TE: 3.4 lbs. (15 N); XCS-PL, XCS-PR: 35.4 oz. in. (.25 Nm); XCS-TL, XCS-TR: 63.73 oz. in. (.45 Nm)
Electromagnet characteristics
Load factor Voltage limits Consumption 100% -20%, +10% of the rated operational voltage (including ripple on) conforming to IEC 947-1 Inrush: 10 VA. Sealed: 10 VA
23-6
3/00
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Without LED
Without LED
1 orange LED 1 orange LED 1 orange LED LED 24/48 VAC or 110/240VAC Without LED 24/48 VAC or 1 orangeVAC 110/240 VDC VDC
14
22
21
31
13
34
XCS-A503
XCS-A513
XCS-A523
XCS-B503
XCS-B513
XCS-B523
XCS-C503
XCS-C513
XCS-C523
XCS-A703
11
XCS-A713
XCS-A723
XCS-B703
XCS-B713
XCS-B723
XCS-C703
XCS-C713
XCS-C723
22
21
32
31
14
XCS-A803
22 12 32
17 (0.480) $165.00
17 (0.480) $165.00
17 (0.480) $185.00
17 (0.480) $185.00
90 increments throughout 360 Unlocking by Tubular High Security key operated lock Schematic diagrams shown represent the contact state while the actuating key is inserted in the head of the switch. The N/O contacts will close after the N/C contacts open. They do not change state simultaneously.
The devices above are available with metric conduit. To order devices tapped for 13mm cable gland, conforming to NF C68-300 (DIN Pg 13.5): Change the last character in the part number to 1 For example: XCSC723 is changed to XCSC721 To order devices tapped for M20 x 1.5 for ISO cable gland: Change the last character in the part number to 2 For example: XCSC723 is changed to XCSC722 The N.C. contacts only should be used in the safety control circuit. The N.O. contacts are provided solely for signalling NOT for safety functions. Neither replacement parts nor components are available. These devices are not to be repaired or adjusted. The complete switch should be replaced. When designing a door or gate guarding system, these guidelines must be followed: The actuating key alone must not be used as the sole means to hold the gate or guard closed. A separate locking or latching mechanism must be used to hold door closed. The safety interlock switch must not be used as a mechanical stop for the moving guard. A separate mechanical stop must be provided. The actuating key must not be used as a gate guiding device. Install a guide for the guard to ensure proper alignment.
3/00
Discount Schedule
23-7
Courtesy of Steven Engineering, Inc. ! 230 Ryan Way, South San Francisco, CA 94080-6370 ! Main Office: (650) 588-9200 ! Outside Local Area: (800) 258-9200 ! www.stevenengineering.com
23
Locking Without Power. k Actuating key locks into switch when inserted. This is typically preferred as the door is secured regardless of electrical power availability or failure. Applying power to the electromagnet will unlock actuating key and allow it to be removed from the switch. Orange LED: guard open signaling Green LED: guard closed and locked signaling 24 VAC or VDC 48 VAC or VDC 110/120 VAC or VDC j 220/240 VAC or VDC j
References of switches without actuating key (select actuating key from page 23-7)
(Direct opening N.C. contacts meets the IEC and EN requirements for positive opening contacts per IEC 947-5-1 section 3, EN 60 947-5-1.) N/C + N/O + N/O (2 N/O staggered) slow break u a N/C + N/C + N/O (N/O staggered) slow break u a N/C + N/C + N/C slow break u q Weight oz. (kg) Price
13 21 33
14
22
21
31
13
34
XCS-E5313
XCS-E5323
XCS-E5333
XCS-E5343
XCS-E7313
XCS-E7323
XCS-E7333
XCS-E7343
11
22
21
32
31
14
XCS-E8313
22 12 32
40 (1.140) $261.00
Type of switch
Locking With Power. k Actuating key locks into switch only when actuating key is inserted and power is applied to the electromagnet. Door or guard is not locked in the event of a power failure or when power is removed from the electromagnet. Removing power from the electromagnet will unlock actuating key and allow it to be removed from the switch. Type of interlocking Note: Locking with power devices do not meet European standards regarding the safety of machinery, especially EN 1088 regarding guard locking. European standards do not allow a locking with power function for gate or door guarding/locking. Locking without power devices meet European requirements, and should be used when machinery is to be shipped to Europe or where machinery must meet European standards. Orange LED: guard open signaling Green LED: guard closed and locked signaling 24 VAC or VDC 48 VAC or VDC 110/120 VAC or VDC j 220/240 VAC or VDC j
References of switches without actuating key (select actuating key from page 23-7)
(Direct opening N.C. contacts meets the IEC and EN requirements for positive opening contacts per IEC 947-5-1 section 3, EN 60 947-5-1.) N/C + N/O + N/O (2 N/O staggered) slow break u a N/C + N/C + N/O (N/O staggered) slow break u a N/C + N/C + N/C slow break u q Weight oz. (kg) Price
13 21 33
23
14
22
21
31
13
34
XCS-E5513
XCS-E5523
XCS-E5533
XCS-E5543
XCS-E7513
XCS-E7523
XCS-E7533
XCS-E7543
11
22
21
32
31
14
XCS-E8513
22 12 32
40 (1.140) $334.00
c 90 increments throughout 360 k A key operated lock enables the forced opening of the interlocking device, allowing opening of the N/C safety contacts and subsequent actuating key withdrawal. j For use on 110/120 VDC or 220/240 VDC, remove the LED indicator module. u Schematic diagrams shown represent the contact states while the operating key is inserted in the head of the switch. a The N/O contacts will close after the N/C contacts open. They do not change state simultaneously. qDevices with 3 N/C contacts are supplied with a single green LED. The devices above are available with metric conduit. To order devices tapped for 13mm cable gland, conforming to NF C68-300 (DIN Pg 13.5): Change the last character in the part number to 1 For example: XCSE7333 is changed to XCSE7331 To order devices tapped for M20 x 1.5 for ISO cable gland: Change the last character in the part number to 2 For example: XCSE7333 is changed to XCSE7332 File E164353 CCN: NKCR
The N.C. contacts only should be used in the safety control circuit. The N.O. contacts are provided solely for signalling NOT for safety functions. Neither replacement parts nor components are available. These devices are not to be repaired or adjusted. The complete switch should be replaced. When designing a door or gate guarding system, these guidelines must be followed: The actuating key alone must not be used as the sole means to hold the gate or guard closed. A separate locking or latching mechanism must be used to hold door closed. The safety interlock switch must not be used as a mechanical stop for the moving guard. A separate mechanical stop must be provided. The actuating key must not be used as a gate guiding device. Install a guide for the guard to ensure proper alignment.
23-8
Discount Schedule
3/00
Courtesy of Steven Engineering, Inc. ! 230 Ryan Way, South San Francisco, CA 94080-6370 ! Main Office: (650) 588-9200 ! Outside Local Area: (800) 258-9200 ! www.stevenengineering.com
Padlock Attachment
XCS-Z90
$22.00
XCS-Z27
$5.00
XCS-Z90
XCS-Z25
$30.00
Connectors The XCS safety interlocks are available in a wide variety of Mini and Micro connectors in many different wiring schemes (for a partial listing, refer to Catalog 9007CT9702). Connectors are available as factory installed options, but are not available as separate components. For mating connector cables, refer to page 18-10.
Description 3 pin through 6 pin Mini or Micro connector 7 pin through 9 pin Mini connector c Lock supplied as standard with XCSE switches. Key withdrawal in both LOCK and UNLOCK positions. The only replacement parts or components available are covers and LED indicator modules. These devices are not to be repaired or adjusted. The complete switch should be replaced. Price Adder $64.00 $94.00
3/00
Discount Schedule
23-9
Courtesy of Steven Engineering, Inc. ! 230 Ryan Way, South San Francisco, CA 94080-6370 ! Main Office: (650) 588-9200 ! Outside Local Area: (800) 258-9200 ! www.stevenengineering.com
23
14
14
22
21
22
22
32
22
11
21
11
21
12
22
12
22
32
XCS-PA793
31
14
14
XCS-PA693
21
13
31
13
34
XCS-PA593
13
21
33
XCS-TA593
XCS-TA793
c 90 increments throughout 360 u Schematic diagrams shown represent the contact states while the actuating key is inserted in the head of the switch. a The N/O contacts will close after the N/C contacts open. They do not change state simultaneously. The N.C. contacts only should be used in the safety control circuit. The N.O. contacts are provided solely for signalling NOT for safety functions. Neither replacement parts nor components are available. These devices are not to be repaired or adjusted. The complete switch should be replaced.
Description For switches XCS-PA, XCS-TA, and XCS-TE Weight oz. (kg) Price
23
p Only for use with actuating keys XCS-Z12 and XCS-Z13. The guard retaining device is used to provide additional force to hold the door or gate closed. One of the two parts is a plate that mounts to the head of the switch, and the other is a magnet assembly that is mounted with the actuating key. The magnet and plate act as a magnetic catch to aid in keeping the door closed. This assembly increases the force required ot remove the key.
The devices above are available with metric conduit. To order devices tapped for 11mm cable gland, conforming to NF C68-300 (DIN Pg 11): Change the last character in the part number to 1 For example: XCSPA593 is changed to XCSPA591 To order devices tapped for M16 x 1.5 for ISO cable gland: Change the last character in the part number to 2 For example: XCSPA593 is changed to XCSPA592 The N.C. contacts only should be used in the safety control circuit. The N.O. contacts are provided solely for signalling NOT for safety functions. Neither replacement parts nor components are available. These devices are not to be repaired or adjusted. The complete switch should be replaced.
XCS-Z91
When designing a door or gate guarding system, these guidelines must be followed: The actuating key alone must not be used as the sole means to hold the gate or guard closed. A separate locking or latching mechanism must be used to hold door closed. The safety interlock switch must not be used as a mechanical stop for the moving guard. A separate mechanical stop must be provided. The actuating key must not be used as a gate guiding device. Install a guide for the guard to ensure proper alignment.
23-10
Discount Schedule
3/00
Courtesy of Steven Engineering, Inc. ! 230 Ryan Way, South San Francisco, CA 94080-6370 ! Main Office: (650) 588-9200 ! Outside Local Area: (800) 258-9200 ! www.stevenengineering.com
XCS-TE5313 14 22
XCS-TE5333
XCS-TE5343
21
13
XCS-TE6313 22 14
XCS-TE6333
XCS-TE6343
11
12
22
21
XCS-TE7313
XCS-TE7333
XCS-TE7343
13 (0.360) $130.00
13 (0.360) $130.00
13 (0.360) $130.00
Type of switch
Type of interlocking
Note: Locking with Power devices do not meet European standards regarding the safety of machinery, especially EN 1088 regarding guard locking. European standards do not allow a locking with power function for gate or door guarding/locking. Locking without power devices meet European requirements, and should be used when machinery is to be shipped to Europe or where machinery must meet European standards. Supply voltage of electromagnet N.C. + N.O. break before make slow break au N.O. + N.C. make before break slow break u 13 21 24 VAC or VDC 120 VAC or VDC 230 VAC or VDC
XCS-TE5513 14 22
XCS-TE5533
XCS-TE5543
XCS-TE6513 22 14
XCS-TE6533
XCS-TE6543
12
22
XCS-TE7513
XCS-TE7533
XCS-TE7543
13 (0.360) $150.00
13 (0.360) $150.00
13 (0.360) $150.00
c 90 increments throughout 360 q A special tool included with the switch enables the forced opening of the interlocking device, allowing opening of the N.C. safety contacts and subsequent actuating key withdrawal. u Schematic diagrams shown represent the contact states while the actuating key is fully inserted and engaged in the head of the switch. a The N.O. contacts will close after the N.C. contacts open. They do not change state simultaneously. The N.C. contacts only should be used in the safety control circuit. The N.O. contacts are provided solely for signalling NOT for safety functions. Neither replacement parts nor components are available. These devices are not to be repaired or adjusted. The complete switch should be replaced. The devices above are available with metric conduit. To order devices tapped for 11mm cable gland, conforming to NFC 68-300 (DIN Pg 11): Change the last character in the part number to 1. For example: XCSTE5513 is changed to XCSTE5511. To order devices tapped for M16 x 1.5 for ISO cable gland: Change the last character in the part number to 2. For example: XCSTE5513 is changed to XCSTE5512. When designing a door or gate guarding system, these guidelines must be followed: The actuating key alone must not be used as the sole means to hold the gate or guard closed. A separate locking or latching mechanism must be used to hold door closed. The safety interlock switch must not be used as a mechanical stop for the moving guard. A separate mechanical stop must be provided. The actuating key must not be used as a gate guiding device. Install a guide for the guard to ensure proper alignment. The actuating key must not be used as a means for earth grounding.
3/00
Discount Schedule
23-11
Courtesy of Steven Engineering, Inc. ! 230 Ryan Way, South San Francisco, CA 94080-6370 ! Main Office: (650) 588-9200 ! Outside Local Area: (800) 258-9200 ! www.stevenengineering.com
23
11
21
21
13
Orientation of operating lever N.C. + N.O. break before make slow break ua 13 21
To left
Centered
To right
To right or to left
Centered
Length 30 mm f
XCS-PL593 14 22
XCS-PL583
XCS-PL573
XCS-PL563
XCS-PL553
XCS-PR553
11
12
22
21
XCS-PL793
XCS-PL783
XCS-PL773
XCS-PL763
XCS-PL753
XCS-PR753
Orientation of operating lever 13 N.C. + N.O. + N.O. (2 N.O. staggered) slow break ua 21 33
To left
Centered
To right
To right or to left
Centered
Length 30 mm f
XCS-TL593 14 22 34
XCS-TL583
XCS-TL573
XCS-TL563
XCS-TL553
XCS-TR553
11
22
21
32
23
12
22
32
31
14
21
31
13 XCS-TL793
XCS-TL783
XCS-TL773
XCS-TL763
XCS-TL753
XCS-TR753
XCS-TL893
XCS-TL883
XCS-TL873
XCS-TL863
XCS-TL853
XCS-TR853
c 90 increments throughout 360 u Schematic diagrams shown represent the contact states when the rotary lever is in positions as indicated in diagrams directly above the part numbers in selection table. f References listed have a shaft that is 1.18 in (30 mm) long. To order a switch with a shaft that is 3.15 in (80 mm) long, replace the second digit, 5, with a 6. For example: XCS-PR553 is changed to XCS-PR563. Add $6 to the price for the longer shaft. a The N.O. contacts will close after the N.C. contacts open. They do not change state simultaneously. The devices above are available with metric conduit. To order devices tapped for 11mm cable gland, conforming to NFC 68-300 (DIN Pg 11): Change the last character in the part number to 1. For example: XCSPL593 is changed to XCSPL591. To order devices tapped for M16 x 1.5 for ISO cable gland: Change the last character in the part number to 2. When designing a door or gate guarding For example: XCSPL593 is changed to XCSPL592. system, these guidelines must be followed: The actuating key alone must not be used as The N.C. contacts only should be used in the safety control circuit. The N.O. contacts are provided solely for the sole means to hold the gate or guard signalling NOT for safety functions. closed. A separate locking or latching mechanism must be used to hold door closed. Neither replacement parts nor components are available. These devices are not to be repaired or adjusted. The The safety interlock switch must not be used complete switch should be replaced. as a mechanical stop for the moving guard. A separate mechanical stop must be provided. The actuating key must not be used as a gate File E164353 File LR 44087-94 guiding device. Install a guide for the guard to CCN: NKCR Class 3211-03 ensure proper alignment.
23-12
Discount Schedule
3/00
Courtesy of Steven Engineering, Inc. ! 230 Ryan Way, South San Francisco, CA 94080-6370 ! Main Office: (650) 588-9200 ! Outside Local Area: (800) 258-9200 ! www.stevenengineering.com
Without Locking
Actuating key is not locked into device when inserted.
Contact Type N.O.+N.C. break-before-make N.O.+N.C. make-before-break N.C.+N.C. simultaneous Catalog Number XCKJ5970 XCKJ6970 XCKJ7970 Price $97.00 97.00 97.00
XCK J5970
With Locking
Actuating key is locked into switch when inserted.
Pushbutton Ronis key lock (no. 520) N.O.+N.C. break-before-make N.C.+N.C. simultaneous N.O.+N.C. break-before-make XCKJ5910 XCKJ7910 XCKJ5930 $150.00 150.00 187.00
XCK J5930
Electromagnet
An electromagnet is used to lock the actuating key into switch, either with power or without power applied to the electromagnet.
XCK-J5910
To construct the part number, start with either XCK-J59 (for N.O. and N.C.) or XCK-J79 (for N.C. and N.C.) as the base. Then add the appropriate code for desired conguration for: latching, actuation, voltage, indicator, and connector.
Latching XCK J59 XCK J79 Actuation
XCK J5957B0
Locking Without Power Without Ronis key release With Ronis key release Key position: Right Left 5 2 0
SOL B
Back 4 6 Front 8 Electromagnet connector Left Right Back Left Front Right Front Left Right
ENT ESC
1 2 3 4 5 6 7 8 9 B F 0
Voltage
Indicator
Connector
Price
Price Adder
XCK-P/T
From left From back Electromagnet supply voltage 24 VDC 110 VAC Pilot lights No pilot lights With pilot lights Connector options
Price Adder 31.70 Price Adder 45.40 45.40 -547 -647 68.00 68.00 LED 24VDC (1 LED: contact state) Neon 110VAC (2 neon lamps) 2 3
Ministyle 5 pin. Used without pilot lights. For wiring diagram, see Prod Catalog. Ministyle 6 pin. Used with pilot lights. For wiring diagram, see Product Catalog.
Obsolescence Note: All XCK-J Safety Interlock devices are in obsolescence and will become obsolete at various times throughout the year 2000. We recommend the use of the XCS Safety Interlocks listed on pages 23-6 through 23-12. To determine which XCS Safety Interlock to use, refer to Cross Reference Document 9007PD9701, or D-FAXTM # 2510.
Straight actuating key Perpendicular actuating key Adjustable actuating key Sliding bolt actuating key
XCK-P/T
1 Cable entry, slim body, 4 direction indexing head 2 Cable entries, short body, 4 direction indexing head XCKP591 XCKT591 $52.00 59.00
T
3/00
Discount Schedule
23-13
Courtesy of Steven Engineering, Inc. ! 230 Ryan Way, South San Francisco, CA 94080-6370 ! Main Office: (650) 588-9200 ! Outside Local Area: (800) 258-9200 ! www.stevenengineering.com
23
From right