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P643 Diffe TEST REPORT

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The document describes the testing of a differential protection relay for a generator transformer (GT) at a power station.

The relay testing was performed to check the differential protection functionality of the relay for the high voltage and low voltage sides of the GT.

Tests performed included current measurements, differential pickup testing, stability testing, sensitivity testing, harmonic blocking testing and reference element testing.

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SITE TEST REPORT FOR GT DIFFERENTIAL PROTECTON RELAY


POWER STATION: INDIABULLS-AMRAVATI
UNIT NO UNIT# 1 (GROUP -1)
P 643 GT DIFFERENTIAL PROTECTION RELAY

NAME PLATE DETAILS:

MAKE : ALSTOM
SL.NO : 31931052/10/11
TYPE : P643
PANEL REF : GRP1
CT RATIO : 600/1 & 13000/5
VECTOR GROUP:Ynd1
AUX VOLT : 220V DC
POWER : 330MVA

CURRENT MEASURMENTS GT HV SIDE:

Inject the rated current of 3 phase on the corresponding terminals,and check the primary
current as per CT ratio in relay display.
PHASE INJECTED CURRENT(A) MEASURED CURRENT(A)
R -PHASE 1.00∟0° 603.9∟0°
Y- PHASE 1.00∟240° 602.7∟240°
B- PHASE 1.00∟120° 604.9∟120°

CURRENT MEASURMENTS GT LV SIDE:


Inject the rated current of 3 phase on the corresponding terminals,and check the primary
current as per CT ratio in relay display.
PHASE INJECTED CURRENT(A) MEASURED CURRENT(KA)
R -PHASE 5.00∟0° 13.07∟0°
Y- PHASE 5.00∟240° 13.08∟240°
B- PHASE 5.00∟120° 13.09∟120°

CURRENT MEASURMENTS GT NEUTRAL SIDE:


Inject the rated current of on the corresponding terminals,and check the primary current as
per CT ratio in relay display.
PHASE INJECTED CURRENT(A) MEASURED CURRENT(KA)
N -PHASE 1∟0° 603.5∟0°

TESTED BY M/S-ALSTOM WITNESSED BY M/S.BHEL WITNESSED BY M/S INDIABULLS


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SITE TEST REPORT FOR GT DIFFERENTIAL PROTECTON RELAY


POWER STATION: INDIABULLS-AMRAVATI
UNIT NO UNIT# 1 (GROUP -1)
P 643 GT DIFFERENTIAL PROTECTION RELAY

DIFF PICK UP TEST – GT HV SIDE


Trans Diff Enabled
Set Mode Simple
Is1 200.0e-3 PU
K1 50.00 %
Is2 1.500 PU
K2 70.00 %

Procedure:
1.Switch on the differential protection and make it off all other protections.
2.Calculate the pick-up current used by the formula.
3.Apply the current on each phase less than that calculated value,then slowly increasing that untill
relay get pickup.
4.Apply 2 times of current and take the operated time.
Calculated Set Pick-up Trip
Phase
Current (A) Time(S) Current(A) Time(mS)
R 0.225 0 0.223 66.70
Y 0.225 0 0.225 68.50
B 0.225 0 0.220 69.20
RYB 0.151 0 0.148 68.30

DIFF PICK UP TEST - LV SIDE

*Change the CT connection to LV side of GT and follow the above procedure.


Calculated Set Pick-up Trip
Phase
Current (A) Time(S) Current(A) Time(mS)
R 1.538 0 1.573 66.40
Y 1.538 0 1.519 68.50
B 1.538 0 1.511 68.30
RYB 0.888 0 0.873 69.90

TESTED BY M/S-ALSTOM WITNESSED BY M/S.BHEL WITNESSED BY M/S INDIABULLS


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SITE TEST REPORT FOR GT DIFFERENTIAL PROTECTON RELAY


POWER STATION: INDIABULLS-AMRAVATI
UNIT NO UNIT# 1 (GROUP -1)
P 643 GT DIFFERENTIAL PROTECTION RELAY

STABLITY (HV SIDE AND LV SIDE)

Procedure:
1.Inject 2 set FLC current with 3 phases (HV side and LV side) with an angle of 150°
2.Measure the bias current and differential current from relay display (Measurement-3)
3.Relay should not trip in this case.
APPLIED APPLIED I RESTRAIN IN
I DIFF IN RELAY
PHASE CURRENT(A) CURRENT(A) RELAY
DISPLAY(A)
HV SIDE LV SIDE DISPLAY(A)
R 0.756∟0 4.441∟180 0.008 1.006
Y 0.756∟ 240 4.441∟ 60 0.012 1.008
B 0.756∟ 120 4.441∟ 300 0.007 1.009

SENSITIVITY (HV SIDE AND LV SIDE)

Procedure:
1.Inject 2 set FLC current with 3 phases (HV side and LV side) with an angle of 0°
2.Measure the bias current and differential current from relay display (Measurement-3)
3.Relay should trip in this case.
APPLIED APPLIED I RESTRAIN IN
I DIFF IN RELAY
PHASE CURRENT(A) CURRENT(A) RELAY
DISPLAY(A)
HV SIDE LV SIDE DISPLAY(A)
R 0.756∟0 4.441∟0 1.947 1.007
Y 0.756∟ 240 4.441∟ 240 1.950 1.007
B 0.756∟ 120 4.441∟ 120 1.952 1.009

TESTED BY M/S-ALSTOM WITNESSED BY M/S.BHEL WITNESSED BY M/S INDIABULLS


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SITE TEST REPORT FOR GT DIFFERENTIAL PROTECTON RELAY


POWER STATION: INDIABULLS-AMRAVATI
UNIT NO UNIT# 1 (GROUP -1)
P 643 GT DIFFERENTIAL PROTECTION RELAY

SLOPE TEST:

SLOPE 1
Procedure:
1.Apply 0.5 times of full load current both sides with 150°.Then increase the current on any
one phases untill relay get trip.
2.After trip,note down the value from kit (HV side & LV side) and Note down the
Differential and bias current from relay display.(Id1,Ir1)
3.Apply 0.75 times of full load current both sides with 150°.Thne increase the current on any
one phases untill relay get trip.
4. After trip,note down the value from kit (HV side & LV side) and Note down the
Differential and bias current from relay display.(Id2,Ir2)
5.calculate the slope used by the formula
SLOPE = Id2-Id1/Ir2-Ir1

Applied the Bias current from


Applied Current on Differential from
Phase current on LV relay
HV side (A) relay (A)(Id1)
side(A) display(A)(Ir1)
R 0.378∟0 3.720∟150
Y 0.378∟ 240 3.720∟ 30 0.340 0.673
B 0.378∟ 120 3.720∟ 270

Applied the Bias current from


Applied Current Differential from
Phase current on LV relay
on HV side (A) relay(A)(Id2)
side(A) display(A)(Ir2)
R 0.756∟0 7.391∟150
Y 0.756∟ 240 7.391∟ 30 0.670 1.340
B 0.756∟ 120 7.391∟ 270

SLOPE = Id2-Id1/Ir2-Ir1

Slope1= 49.47%

TESTED BY M/S-ALSTOM WITNESSED BY M/S.BHEL WITNESSED BY M/S INDIABULLS


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SITE TEST REPORT FOR GT DIFFERENTIAL PROTECTON RELAY


POWER STATION: INDIABULLS-AMRAVATI
UNIT NO UNIT# 1 (GROUP -1)
P 643 GT DIFFERENTIAL PROTECTION RELAY

SLOPE TEST:
SLOPE 2
Procedure:
1.Apply 1.6 times of full load current both sides with 150°.Then increase the current on any
one phases untill relay get trip.
2.After trip,note down the value from kit (HV side & LV side) and Note down the
Differential and bias current from relay display.(Id1,Ir1)
3.Apply 1.7 times of full load current both sides with 150°.Thne increase the current on any
one phases untill relay get trip.
4. After trip,note down the value from kit (HV side & LV side) and Note down the
Differential and bias current from relay display.(Id2,Ir2)
5.calculate the slope used by the formula
SLOPE = Id2-Id1/Ir2-Ir1

Applied the Bias current from


Applied Current on Differential from
Phase current on LV relay
HV side (A) relay (A)(Id1)
side(A) display(A)(Ir1)
R 2.209∟0 7.105∟150
Y 2.209∟ 240 7.105∟ 30 1.330 2.279
B 2.209∟ 120 7.105∟ 270

Applied the Bias current from


Applied Current Differential from
Phase current on LV relay
on HV side (A) relay(A)(Id2)
side(A) display(A)(Ir2)
R 2.385∟0 7.549∟150
Y 2.385∟ 240 7.549∟ 30 1.446 2.443
B 2.385∟ 120 7.549∟ 270

SLOPE = Id2-Id1/Ir2-Ir1

Slope1= 70.12%

TESTED BY M/S-ALSTOM WITNESSED BY M/S.BHEL WITNESSED BY M/S INDIABULLS


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SITE TEST REPORT FOR GT DIFFERENTIAL PROTECTON RELAY


POWER STATION: INDIABULLS-AMRAVATI
UNIT NO UNIT# 1 (GROUP -1)
P 643 GT DIFFERENTIAL PROTECTION RELAY

HARMONIC BLOCKING TEST:

2nd harm blocked Enabled


Ih(2)%> 20.00 %
Cross blocking Disabled
CTSat and NoGap Disabled
5th harm blocked Enabled
Ih(5)%> 35.00 %

Procedure:
1.Apply the 50Hz Full load current in each phase and Superipose the 100Hz current.
2.Now increase the 100Hz current and the srelay will trip. Note down the 100Hz current.
3.Divide the noted 100Hz current by your applied 50Hz current. It should be less than 20%.
4. Folllow the same procedure for 5th harmonic also but super impose 250Hz current.

HV SIDE:
2nd HARMONIC
100Hz Applied 50Hz Applied
Operated
Phase Current on HV side the current on
Percentage
(A) HV side(A)
R 0.140 0.756 18.5%
Y 0.140 0.756 18.5%
B 0.140 0.756 18.5%

5th HARMONIC
250Hz Applied 50Hz Applied
Operated
Phase Current on HV side the current on
Percentage
(A) HV side(A)
R 0.250 0.756 33.06%
Y 0.250 0.756 33.06%
B 0.250 0.756 33.06%

TESTED BY M/S-ALSTOM WITNESSED BY M/S.BHEL WITNESSED BY M/S INDIABULLS


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SITE TEST REPORT FOR GT DIFFERENTIAL PROTECTON RELAY


POWER STATION: INDIABULLS-AMRAVATI
UNIT NO UNIT# 1 (GROUP -1)
P 643 GT DIFFERENTIAL PROTECTION RELAY

LV SIDE:
2nd HARMONIC
100Hz Applied 50Hz Applied
Operated
Phase Current on HV side the current on
Percentage
(A) HV side(A)
R 0.870 4.441 19.59%
Y 0.880 4.441 19.81%
B 0.880 4.441 19.81%

5th HARMONIC
250Hz Applied 50Hz Applied
Operated
Phase Current on HV side the current on
Percentage
(A) HV side(A)
R 1.510 4.441 34.00%
Y 1.540 4.441 34.67%
B 1.530 4.441 34.45%

REF TESTING:

REF HV status HighZ REF


HV CT Input TN1
HV IS1 Set 100.00 mA
REF LV status Disabled

Operated
Phase Set Current (A) Operated Time(ms)
Current(A)
N 0.1 99mA 63.20

Value of Rstab-300Ohm
Set Operated Operated Operated
Phase Set Current (A)
Voltage(V) Current(A) Voltage(V) Time(ms)
N 0.1 28.4 97mA 29.2 82.90

TESTED BY M/S-ALSTOM WITNESSED BY M/S.BHEL WITNESSED BY M/S INDIABULLS


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SITE TEST REPORT FOR GT DIFFERENTIAL PROTECTON RELAY


POWER STATION: INDIABULLS-AMRAVATI
UNIT NO UNIT# 1 (GROUP -1)
P 643 GT DIFFERENTIAL PROTECTION RELAY

FUNCTIONAL CHECKS:

1.Binary Inputs- Checked OK.


2.Binary Outputs- Checked OK.
3.86 Tripping- Checked OK.
4.LED’s- Checked OK.
5.Disturbnce Recorder-n Checked OK.

NOTE:

1.186A relay contact was used as feed back for Test Kit.

REMARKS:

RELAY FIT FOR SERVICE

TESTED BY M/S-ALSTOM WITNESSED BY M/S.BHEL WITNESSED BY M/S INDIABULLS

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