Hystorical Maintenance Unit - Agustus 2022
Hystorical Maintenance Unit - Agustus 2022
Hystorical Maintenance Unit - Agustus 2022
Table of Contents 1
Population Unit
3
15
ENGINE Pre Delievery Commisioning Date
NO. BRAND F/N UNIT MODEL Application Specification Rate Out Put Piston REMARKS
Series Model P.I.N Begine Waranty End Waranty Hour Meter
Displacement
1 EXC 01 803.5 0.0 250 250 11-Aug-22 -553.5 -92.3 SERVICE NOW...!!!
2 EXC 02 735.7 0.0 250 250 11-Sep-22 -485.7 -60.7 SERVICE NOW...!!!
3 EXC 03 175.8 0.0 250 250 26-Nov-22 74.2 14.8 SOON
4 EXC 04 1,863.3 0.0 250 250 23-Apr-22 -1613.3 -201.7 SERVICE NOW...!!!
5 CP 01 2,937.1 0.0 250 250 10-Dec-21 -2687.1 -335.9 SERVICE NOW...!!!
6 CP 02 770.4 0.0 250 250 28-Sep-22 -520.4 -43.4 SERVICE NOW...!!!
7 CP 03 3,348.4 0.0 250 250 12-Jun-21 -3098.4 -516.4 SERVICE NOW...!!!
8 CP 04 4,942.9 0.0 250 250 3-Apr-21 -4692.9 -586.6 SERVICE NOW...!!!
9 CP 05 2,630.0 0.0 250 250 10-Oct-21 -2380 -396.7 SERVICE NOW...!!!
10 CRN 01 0.0 0.0 250 250 2-Feb-23 250 83.3 SOON
11 CRN 02 0.0 0.0 250 250 31-Dec-22 250 50.0 SOON
12 CRN 03 322.9 0.0 250 250 2-Nov-22 -72.9 -9.1 SERVICE NOW...!!!
13 WHL 01 4,073.0 0.0 250 250 25-Oct-21 -3823 -382.3 SERVICE NOW...!!!
14 FK 01 79.6 0.0 250 250 18-Nov-22 170.4 7.4 SOON
15 FK 02 3,853.2 0.0 250 250 17-Aug-21 -3603.2 -450.4 SERVICE NOW...!!!
16 LV 01 924.5 0.0 250 250 21-Jul-22 -674.5 -112.4 SERVICE NOW...!!!
17 LV 02 0.0 0.0 250 250 22-Dec-22 250 41.7 SOON
18 LV 03 0.0 0.0 250 250 12-Dec-22 250 31.3 SOON
19 DT 01 207.5 0.0 250 250 14-Nov-22 42.5 3.5 SOON
20 G 01 0.0 0.0 250 250 2-Feb-23 250 83.3 SOON
21 Compact 01 1,532.8 0.0 250 250 27-Jul-22 -1282.8 -106.9 SERVICE NOW...!!!
22 CM 01 1,858.2 0.0 250 250 30-Jun-22 -1608.2 -134.0 SERVICE NOW...!!!
23 DZ 01 78.3 0.0 250 250 25-Nov-22 171.7 14.3 SOON
Re:
Interval Service 250 H Interval Service 500 H Interval Service 1000 H General Service 2000 H Tidak ada HM
Periodic Service I Periodic Service II Periodic Service III Periodic Service IV
1. Replace Oil Engine 1. Replace Oil Engine 1. Replace Oil Engine 1. Replace Oil Engine Unit Breakdown
2. Replace Oil Filter 2. Replace Oil Filter 2. Replace Oil Filter 2. Replace Oil Filter
3. Greasing All Nipple 3. Replace Fuel Filter 3. Replace Fuel Filter 3. Replace Fuel Filter
4. Refill and Greasing Swing bearing 4. Replace Water Separator 4. Replace Water Separator
5. Greasing All Nipple 5. Check Air Cleanner 5. Replace Air Cleanner
6. Refill and Greasing Swing bearing 6. Replace V-belt @ 4000 hours
7. Greasing All Nipple 7. Replace Water coolant @ 6000 hours
8. Replace Oil Final Drive 8. Adjusting Valve Clearance @ per 4000 Hours
9. Replace Oil Transmission 9. Replace Oil Hydraulic @6000 Hours
10. Replace Filter Hydraulic
11. Replace Oil Final Drive (gardan)
12. Replace Oil Swing Drive
13. Replace Oil Tranmission
PILIH UNIT
ACTIFITY MAINTENANCE AND OPERATION UNITS REPORT LV 03
FLEET UNIT
HOURMETER READING
Spesification Unit
BREAK DOWN Redoe TOTAL W/H BREAK DOWNTIME BREAK DOWNTIME PT PANCARAN SAMUDERA SHIPYARD
NO DATE NIGHT MECHNCL AVAILBLTY
TOTAL WORK Job( HM ) (S1+S2-B/D) (Unschdl) (Schdl)
HOURS
Model Application Start Finish Sub Total Accum. Prepared By,
1 01 Juni 2022 Hino Dutro PS 120 Truck 0.0 0.0 0.0 0.0 0.00 - 0.00 - 100.00% - -
2 02 Juni 2022 Hino Dutro PS 120 Truck 0.0 0.0 0.0 0.0 0.00 - 0.00 - 100.00% - -
3 03 Juni 2022 Hino Dutro PS 120 Truck 0.0 0.0 0.0 0.0 0.00 - 0.00 - 100.00% - -
4 04 Juni 2022 Hino Dutro PS 120 Truck 0.0 0.0 0.0 0.0 0.00 - 0.00 - 100.00% - -
5 05 Juni 2022 Hino Dutro PS 120 Truck 0.0 0.0 0.0 0.0 0.00 - 0.00 - 100.00% - -
6 06 Juni 2022 Hino Dutro PS 120 Truck 0.0 0.0 0.0 0.0 0.00 - 0.00 - 100.00% - -
7 07 Juni 2022 Hino Dutro PS 120 Truck 0.0 0.0 0.0 0.0 0.00 - 0.00 - 100.00% - - Ahmad Jailani
8 08 Juni 2022 Hino Dutro PS 120 Truck 0.0 0.0 0.0 0.0 0.00 - 0.00 - 100.00% - - Planner Maintenance
9 09 Juni 2022 Hino Dutro PS 120 Truck 0.0 0.0 0.0 0.0 0.00 - 0.00 - 100.00% - -
10 10 Juni 2022 Hino Dutro PS 120 Truck 0.0 0.0 0.0 0.0 0.00 - 0.00 - 100.00% - -
11 11 Juni 2022 Hino Dutro PS 120 Truck 0.0 0.0 0.0 0.0 0.00 - 0.00 - 100.00% - -
12 12 Juni 2022 Hino Dutro PS 120 Truck 0.0 0.0 0.0 0.0 0.00 - 0.00 - 100.00% - -
BREAKDOWN CODE
13 13 Juni 2022 Hino Dutro PS 120 Truck 0.0 0.0 0.0 0.0 0.00 - 0.00 - 100.00% - -
14 14 Juni 2022 Hino Dutro PS 120 Truck 0.0 0.0 0.0 0.0 0.00 - 0.00 - 100.00% - - C1 Engine
15 15 Juni 2022 Hino Dutro PS 120 Truck 0.0 0.0 0.0 0.0 0.00 - 0.00 - 100.00% - - C2 Injection Pump and Fuel System
16 16 Juni 2022 Hino Dutro PS 120 Truck 0.0 0.0 0.0 0.0 0.00 - 0.00 - 100.00% - - C3 Radiator
17 17 Juni 2022 Hino Dutro PS 120 Truck 0.0 0.0 0.0 0.0 0.00 - 0.00 - 100.00% - - C4 Electrical Instrument Unit
18 18 Juni 2022 Hino Dutro PS 120 Truck 0.0 0.0 0.0 0.0 0.00 - 0.00 - 100.00% - C5 Motor Starter and Alternator
19 19 Juni 2022 Hino Dutro PS 120 Truck 0.0 0.0 0.0 0.0 0.00 - 0.00 - 100.00% - C6 Undercarriage, Tyre & Brake System
20 20 Juni 2022 Hino Dutro PS 120 Truck 0.0 0.0 0.0 0.0 0.00 - 0.00 - 100.00% - C7 Hydraulic System
21 21 Juni 2022 Hino Dutro PS 120 Truck 0.0 0.0 0.0 0.0 0.00 - 0.00 - 100.00% - C8 Frame and attacment
22 22 Juni 2022 Hino Dutro PS 120 Truck 0.0 0.0 0.0 0.0 0.00 - 0.00 - 100.00% - C9 Back Log Component
23 23 Juni 2022 Hino Dutro PS 120 Truck 0.0 0.0 0.0 0.0 0.00 - 0.00 - 100.00% - PM Periodic Maintenance
24 24 Juni 2022 Hino Dutro PS 120 Truck 0.0 0.0 0.0 0.0 0.00 - 0.00 - 100.00% -
25 25 Juni 2022 Hino Dutro PS 120 Truck 0.0 0.0 0.0 0.0 0.00 - 0.00 - 100.00% -
26 26 Juni 2022 Hino Dutro PS 120 Truck 0.0 0.0 0.0 0.0 0.00 - 0.00 - 100.00% -
27 27 Juni 2022 Hino Dutro PS 120 Truck 0.0 0.0 0.0 0.0 0.00 - 0.00 - 100.00% -
28 28 Juni 2022 Hino Dutro PS 120 Truck 0.0 0.0 0.0 0.0 0.00 - 0.00 - 100.00% -
29 29 Juni 2022 Hino Dutro PS 120 Truck 0.0 0.0 0.0 0.0 0.00 - 0.00 - 100.00% -
30 30 Juni 2022 Hino Dutro PS 120 Truck 0.0 0.0 0.0 0.0 0.00 - 0.00 - 100.00% -
31
TOTAL 0.00 0.00 0.00 0.00 0.00 100% 0.00
HOURMETER (Redoe Job) BREAK DOWN TIME TOTAL Mechanic / Electrician Support :
NO DATE DESCRIPTION of TROUBLE & SERVICE ACTION TAKE B. Code
Start Finish TOTAL Start Finish Schdl Unschdl
1 1 August 2022 0.0 0.0 - 0.00 0.00 0.00 0.00 0 0 0 SHIFT 1
2 2 August 2022 0.0 0.00 0.00 0.00 0.00 0 0 0
3 3 August 2022 0.0 0.0 - 0.00 0.00 0.00 0.00 0 0 0
4 4 August 2022 0.0 0.0 - 0.00 0.00 0.00 0.00 0 0 0
5 5 August 2022 0.0 0.0 - 0.00 0.00 0.00 0.00 0 0 0
6 6 August 2022 0.0 0.0 - 0.00 0.00 0.00 0.00 0 0 0
7 7 August 2022 0.0 0.0 - 0.00 0.00 0.00 0.00 0 0 0
8 8 August 2022 0.0 0.0 - 0.40 0.54 0.00 3.30 KELAKSON RUSAK PERBAIKAN KELAKSON C4
9 9 August 2022 0.0 0.0 - 0.00 0.00 0.00 0.00 0 0 0
10 10 August 2022 0.0 0.0 - 0.00 0.00 0.00 0.00 0 0 0
11 11 August 2022 0.0 0.0 - 0.00 0.00 0.00 0.00 0 0 0
12 12 August 2022 0.0 0.0 - 0.00 0.00 0.00 0.00 0 0 0
13 13 August 2022 0.0 0.0 - 0.00 0.00 0.00 0.00 0 0 0
14 14 August 2022 0.0 0.0 - 0.00 0.00 0.00 0.00 0 0 0
15 15 August 2022 0.0 0.0 - 0.00 0.00 0.00 0.00 0 0 0
16 16 August 2022 0.0 0.0 - 0.00 0.00 0.00 0.00 0 0 0
17 17 August 2022 0.0 0.0 - 0.00 0.00 0.00 0.00 0 0 0
18 18 August 2022 0.0 0.0 - 0.00 0.00 0.00 0.00 0 0 0
19 19 August 2022 0.0 0.0 - 0.00 0.00 0.00 0.00 0 0 0
20 20 August 2022 0.0 0.0 - 0.00 0.00 0.00 0.00 0 0 0 UNIT BREAKDOWN
21 21 August 2022 0.0 0.0 - 0.00 0.00 0.00 0.00 0 0 0 UNIT STAND BY
22 22 August 2022 0.0 0.0 - 0.00 0.00 0.00 0.00 0 0 0 NOT RECORD H M
23 23 August 2022 0.0 0.0 - 0.00 0.00 0.00 0.00 0 0 0
24 24 August 2022 0.0 0.0 - 0.00 0.00 0.00 0.00 0 0 0
25 25 August 2022 0.0 0.0 - 0.00 0.00 0.00 0.00 0 0 0
26 26 August 2022 0.0 0.0 - 0.00 0.00 0.00 0.00 0 0 0
27 27 August 2022 0.0 0.0 - 0.00 0.00 0.00 0.00 0 0 0
28 28 August 2022 0.0 0.0 - 0.00 0.00 0.00 0.00 0 0 0
29 29 August 2022 0.0 0.0 - 0.00 0.00 0.00 0.00 0 0 0
30 30 August 2022 0.0 0.0 - 0.00 0.00 0.00 0.00 0 0 0
31 31 August 2022 0.0 0.0 - 0.00 0.00 0.00 0.00 0 0 0
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
Periode August 2022
Date 01/08/2022 s/d 31/08/2022 31 Day
Company PT Pancaran Samudera Shipyard
Job Site Loa Gagak
Total Breakdown
Time All Unit 991 Hours
TOTAL UNITS OPERATION SUMMARY
POSITION HOUR METER READING WORKING B/D TIME B/D TIME TOTAL STAND BY MA EU PA UA
FLEET
NO NUMBER
UNIT MODEL Total Working
JAM TERSEDIA
PERAWATAN/ MECHANICAL EFFECTIVE PHYSICAL USE
UNIT Start Stop HOURS / DAY (Schdl) (Unschdl) HOURS AVAILABILITY UTILIZATION AVAILABLITY AVAILABILITY
Hours PERBAIKAN (%) (%) (%) (%)
1 CM 01 Loa Gagak Hino FM 260 JM 1,761.8 1,858.2 96.4 3.1 620 0 14 14 509.7 87.4 15.5 97.8 18.41
2 Compact 01 Loa Gagak Ingersoll Rand SD-100 D 1,532.8 1,532.8 0.0 0.0 620 0 10 10 609.8 0.0 0.0 98.4 0.00
3 CP 01 Loa Gagak EMT 100 2,875.1 2,937.1 62.0 2.0 620 0 7 7 551.5 90.5 10.0 99.0 11.11
4 CP 02 Loa Gagak Ingersoll Rand 751.6 770.4 18.8 0.6 620 0 0 0 601.2 100.0 3.0 100.0 3.13
5 CP 03 Loa Gagak Airman PDS 750 S 3,282.4 3,348.4 66.0 2.1 620 0 2 2 551.7 96.6 10.6 99.6 11.91
6 CP 04 Loa Gagak Airman PDS 750 S 4,865.5 4,942.9 77.4 2.5 620 0 15 15 527.6 83.8 12.5 97.6 14.26
7 CP 05 Loa Gagak Atlas Copco 2,630.0 2,630.0 0.0 0.0 620 0 10 10 610.5 0.0 0.0 98.5 0.00
8 CP 06 Loa Gagak Airman PDS 400 506.0 540.0 34.0 1.1 620 0 6 6 580.0 85.0 5.5 99.0 5.80
9 CP 07 Loa Gagak Airman PDS 400 559.0 589.0 30.0 1.0 620 0 1 1 589.0 96.8 4.8 99.8 5.08
10 CRN 01 Loa Gagak Link Belt 0.0 0.0 0.0 0.0 620 0 0 0 620.0 0.0 0.0 100.0 0.00
11 CRN 02 Loa Gagak Tadano 0.0 0.0 0.0 0.0 620 0 0 0 620.0 0.0 0.0 100.0 0.00
12 CRN 03 Loa Gagak XCMG CUY 55 T 193.8 322.9 129.1 4.2 620 0 43 43 447.6 74.9 20.8 93.0 26.30
13 DT 01 Loa Gagak Mitsubishi Canter 120 134.1 207.5 73.4 2.4 620 0 46 46 500.8 61.6 11.8 92.6 13.43
14 DT 02 Loa Gagak Mitsubishi Canter 120 700.9 801.8 100.9 3.3 620 0 42 42 477.0 70.6 16.3 93.2 19.44
15 DZ 01 Loa Gagak Komatsu D68ESS 78.3 78.3 0.0 0.0 620 279 0 279 341.0 0.0 0.0 55.0 0.00
16 EXC 01 Loa Gagak JCB JS 200 800.7 803.5 2.8 0.1 620 0 68 68 549.2 4.0 0.5 89.0 0.45
17 EXC 02 Loa Gagak Hitachi Zaxis 200 691.6 735.7 44.1 1.4 620 0 19 19 556.8 69.8 7.1 96.9 7.66
18 EXC 03 Loa Gagak Hitachi Zaxis 210 129.3 175.8 46.5 1.5 620 0 35 35 538.5 57.1 7.5 94.4 8.11
19 EXC 04 Loa Gagak Hitachi Zaxis 210 1,807.9 1,863.3 55.4 1.8 620 0 72 72 492.3 43.4 8.9 88.3 9.81
20 FK 01 Loa Gagak Grandia FD 30ND 79.6 79.6 0.0 0.0 620 0 0 0 620.0 0.0 0.0 100.0 0.00
21 FK 02 Loa Gagak TCM FD 50T9 3,683.3 3,853.2 169.9 5.5 620 0 33 33 417.4 83.9 27.4 94.7 37.75
22 GN 01 Loa Gagak Yanmar YAG 300S 6,515.4 6,517.0 1.6 0.1 620 0 0 0 618.4 100.0 0.3 100.0 0.26
23 LV 01 Loa Gagak Hino Dutro PS 120 924.5 924.5 0.0 0.0 620 0 6 6 614.4 0.0 0.0 99.1 0.00
24 LV 02 Loa Gagak Suzuki Pick Up 0.0 0.0 0.0 0.0 620 0 1 1 619.0 0.0 0.0 99.8 0.00
25 LV 03 Loa Gagak Hino Dutro PS 120 0.0 0.0 0.0 0.0 620 0 3 3 616.7 0.0 0.0 99.5 0.00
26 WHL 01 Loa Gagak SEM 655 D 4,073.0 4,073.0 0.0 0.0 620 279 0 279 341.0 0.0 0.0 55.0 0.00
TOTAL 14,121.1
Ahmad Jailani
Maintenance Planner
DESCRIPTION of TROUBLE &
Nama Unit Tanggal HM
SERVICE
GN 01 01 August 2022 6515.4
GN 01 02 August 2022
GN 01 03 August 2022
GN 01 04 August 2022
GN 01 05 August 2022
GN 01 06 August 2022
GN 01 07 August 2022
GN 01 08 August 2022
GN 01 09 August 2022
GN 01 10 August 2022
GN 01 11 August 2022
GN 01 12 August 2022
GN 01 13 August 2022
GN 01 14 August 2022
GN 01 15 August 2022
GN 01 16 August 2022
GN 01 17 August 2022
GN 01 18 August 2022
GN 01 19 August 2022
GN 01 20 August 2022
GN 01 21 August 2022
GN 01 22 August 2022
GN 01 23 August 2022
GN 01 24 August 2022
GN 01 25 August 2022
GN 01 26 August 2022
GN 01 27 August 2022
GN 01 28 August 2022
GN 01 29 August 2022
GN 01 30 August 2022
GN 01 31 August 2022 6517.0
BREAK DOWN TIME HOURMETER (Redoe Job)
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
BREAKDOWN CODE
Engine C6 Undercarriage, Tyre & Brake System
Injection Pump and Fuel System C7 Hydraulic System
Radiator C8 Frame and attacment
Electrical Instrument Unit C9 Back Log Component
Jul-21 91.99 0.00 99.80 100.00 99.42 100.00 100.00 100.00 100.00 100.00 100.00 0.00 100.00 100.00 99.78 100.00 100.00 100.00
Aug-21 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
44774
120.00
99.80 100.00 99.42 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 99.78 100.00 100.00 100.00 98.97
100.00
91.99
80.00
60.00
40.00
20.00
0.00 0.00
0.00
EXC 01 EXC 02 EXC 03 EXC 04 WHL 01 CP 01 CP 02 CP 03 CP 04 CP 05 CRN 01 CRN 02 CRN 03 FK 01 FK 02 LV 01 LV 02 LV 03 DT 01
REMARKS :
DATA RECORD OF SUMMARY REPORT MECHANICAL AVAILABILITY FROM:
1. Daily Actifity Maintenance Report
2. Periodic Maintenance Service (CSS)
3. Daily Report Operation Units (working hours)
4. Breakdown Unit Report (downtime)
Prepared By, Approved By, Acknowledge By,
DT 01 G 01 COMPACT 01 CM 01 DZ 01 DT 02 AVERAGE
100.00 100.00 99.78 100.00 100.00 100.00 98.97 100.00 100.00 100.00 99.96 99.73
00
CRN 02 CRN 03 FK 01 FK 02 LV 01 LV 02 LV 03 DT 01 G 01 COMPACT 01 CM 01 DZ 01 DT 02
Total Br
Total Breakdown Schedule 315.00
NOTE : MOHH = 31 Unsc
BREAKDOWN CODE
C1 Engine 5.6% BREAKDOWN UNSCHEDULE TRENDING PROBLEM
C2 Injection Pump and Fuel System 0.5% C1 Banyak permesalahan di mesin yang perlu di rekondisi atau di GOH atau waitin
C3 Radiator 0.3% C5 Life time component dan waiting part
C4 Electrical Instrument Unit 0.1%
C5 Motor Starter and Alternator 1.3% C1 C6 & C7
C6 Undercarriage, Tyre & Brake System 2.2% C6 Downtime terjadi di karenakan banyak komponen kampas rem udah waktunya
C7 Hydraulic System 2.6% dan kerusakan terjadi di karenakn aktifitas travle tinggi, ban bocor dan life time
C8 Frame and attacment 1.3%
C9 Back Log Component 0.3%
PM Periodic Maintenance 0.0%
Heavy Equip
300.00
279.00
250.00
200.00
150.00
100.00
68.0 72.3
al Breakdown
426.3
Unschedule
aiting part
nya penggantian
ime komponen
VOLTAGE CURRENT
Waktu pengambilan
Operator
beban
No Date Day
VOLTAGE SPEC CURRENT SPEC
POWER Actual
Frequency TOTAL KW Drop Voltage Load Ampere Remarks
FAKTOR Voltage