Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                

Dagim Lule Business Plan For Mojo

Download as docx, pdf, or txt
Download as docx, pdf, or txt
You are on page 1of 36

THE FEASIBLITY STUDY ON ESTABLISHMENT OF PAINT PRODUCTION FACTORY.

EXECUTIVE SUMMARY

DAGIM PAINT FACTORY

The sources of the fund are contributions of DAGIM Company owners and loan
from bank. The total amount of money required for the project is ETB 67,879,200
of which 70% of this amount is from bank while the remaining 30% is owners’
contributions.

DAGIM Paint factory a new startup company that produces paint products of
quality designs and colors for customers.
The goal of the project is to establish paint processing plant in Modjo town
Administration to produce paint products and meet the market demand for paint

By Dagim Lulseged
THE FEASIBLITY STUDY ON ESTABLISHMENT OF PAINT PRODUCTION FACTORY.

products at competitive prices to be used by different sectors to contribute to the


development.

DURATION OF THE PROJECT AND IMPLEMENTING AGENCY

The Project will be implemented by the owners and The duration of the project is
going to be twenty years after the ratification of the project proposal.

Product Sales

Working with the proposed plant and machinery, the project will be capable of
producing 25,000 cards of various types, 2,7600 Liters of paint , 5,000 bags of
different colors , 40,000 packs of packaging paint products, 25,000 extra items
and 10,000 metal purpose annually

FINANCIAL BUDGET OF THE INVESTMENT

Total financial requirement =ETB 67,879,139.00

Capital investment =ETB 34,674,000

Operating cost = ETB 33,205,139

COMPANY AND INDUSTRY

The Name of the Company is Paint Products Factory owned by Ethiopians, located
in Modjo town Administration. It is established to produce high quality paint
products of different colors to satisfy the high demand for the products.

PROJECT DESCRIPTION

Paint Production industry is an important industrial sector in the country. Over the
last few years, the manufacturing and financial sectors including construction

By Dagim Lulseged
THE FEASIBLITY STUDY ON ESTABLISHMENT OF PAINT PRODUCTION FACTORY.

sector have registered strong growth rates. These sectors are some of the major
drivers of growth for the demand of paint products.

The Paint industry:

- Supports the construction sector providing various types of


materials for the building activities. House furniture and various
instruments and equipment’s;
- It supports the transport sector in providing the necessary materials
for manufacturing of cars, carriage utensils; number plates, small
and large sized bags;
- It is also used in designing and realization traffic signs;
- Used in the preparation of different types of gaskets to be used for
different purposes
- Give a hand to the banking and financial institutions in providing
different types of paint cards
- Support associations by providing them membership cards;
- It also supports the hotel industry and recreational activities in
providing rain covers and sun shading
The paint products are useful for households and individuals in presenting
the necessary materials like utensils, paint s boxes, seats, and other furniture.
In addition, paint manufacturing products are used for presents and
cosmetics, document folders and credit cards.
Therefore, in line with the current development endeavors of the country,
there is a great market demand for paint products.

By Dagim Lulseged
THE FEASIBLITY STUDY ON ESTABLISHMENT OF PAINT PRODUCTION FACTORY.

OBJECTIVES OF PROJECT

The goal of the project is to establish paint processing plant in Modjo town
Administration to produce paint products and meet the market demand for paint
products to be used by different sectors to contribute to the development endeavors
of the country.
The specific objectives of this project are
i) To fill the gap between demand and supply of paint products in Ethiopia
ii) To exploit untapped resources usable for the production of paint goods.
iii) To create job opportunity for the community and to curb the problem of
unemployment in line with the development objectives of the country
iv) To produce high quality and exportable paint goods ex to get
foreign/hard currency
PRODUCTS AND SERVICES

Dagim Paint Production Company is planning to manufacture high quality paint


products. Paint Production is an important industry that supports the various
sectors in the country towards the enhancement of growth and transformation plan
implementation. The products the company to produce is, 25,000 cards of various
types, 2,7600 Liters of paint, 5,000 bags of different colors, 40,000 packs of
packaging paint products, 25,000 extra items goods and 10,000 metal purpose in
the first year and increase this amount yearly

FORMULATION OF PROJECT
A project report is like a road map. It is an operating document. What information
and how much information it contain depends upon the size of the enterprise, as
well as nature of production. For example small-scale enterprises do not include
technology which is used for preparing project reports of large-scale enterprises.

By Dagim Lulseged
THE FEASIBLITY STUDY ON ESTABLISHMENT OF PAINT PRODUCTION FACTORY.

Within small-scale enterprises too, all information may not be homogeneous for all
units.
According to DAGIM , project formulation divides the process of project
development into eight distinct and sequential stages as below:
 General information
 Project description
 Market potential
 Capital costs and sources of finance
 Assessment of working capital requirements
 Economical and social variables
 Project implementation

RISK ASSESSMENT AND ENVIRONMENTAL MANAGEMENT PLAN


While there are many manufacturing processes, most use heat to soften the paint
and pressure to force the molten material into a mold cavity or through a dye. An
effective process safety management program should establish procedures for
routinely documented machinery inspection and service to monitor excess heat,
friction, leakage, malfunction, and control potential ignition of flammable or
combustible materials.
Remotely located emergency shutoff or automatic shut off switches should be
provided for hydraulic equipment.
A large quantity of easily ignitable dust may be generated in paint production
areas. Paint dust only requires a small ignition source to create a severe explosion.
If not controlled, the presence of ignitable dust and static can lead to total losses.
Due to paint ’s natural insulating ability, static build up occurs in:

By Dagim Lulseged
THE FEASIBLITY STUDY ON ESTABLISHMENT OF PAINT PRODUCTION FACTORY.

 The manufacturing process


 Pneumatic conveying systems used in transferring and blending paint
pellets
 Finishing activities
 Grinding activities
Machinery that produces dust should be properly fitted for a dust collection
system.
The type of collection system and safeguards required will depend largely on the
volume of dust being generated and the size of the particles.
Most paint s manufacturing operations regrind paint scrap and poor quality
parts/products. The small self-contained regrind units typically do not generate
quantities of dust to be considered hazardous. Large re-grinders, normally found in
bag manufacturing plants do generate significant quantities of airborne dust which
require controls to prevent dust explosion. Paint regrind dust is a combustible dust
comparable to wood or grain from an explosion standpoint.
Portions of system-handling powdered materials from which dust can escape
should have permanent dust collection systems. Production machinery such as
hoppers, storage bins, conveyors, conveyor ducts and grinders that come into
contact with paint dust should be constructed with dust-tight seals and explosion
venting. Controls for static generation are variable and depend on the process
involved.
Anti-static coatings, additives and sprays, and grounded metal static combs may be
used to reduce the surface resistance of paint material. The use of conductive
belting, low conveyor belt speeds and short center drives is advisable.
Pneumatic dust conveying systems should be restricted to handle only dust and no
other waste.

By Dagim Lulseged
THE FEASIBLITY STUDY ON ESTABLISHMENT OF PAINT PRODUCTION FACTORY.

Dust collection typically involves placement of local exhaust ventilation systems


close to the source of dust emissions.
The systems may be integrated with machine guards. They should have an efficient
air cleaning device and be properly maintained at regular intervals. The dust
collection duct should be galvanized metal provided with explosion venting, and
should be properly bonded and grounded.
The collected dust should be properly disposed outside and away from any ignition
sources. The areas in which combustible dusts are processed or handled should be
segregated, separated or detached to minimize damage and to avoid pollution of
the environment. Dust collection and venting equipment are typically located
outside the production building. Access to dust collection areas should be
restricted. The duct from the central collector to the storage bin should have a
flashback prevention to keep explosions from blowing back through the conveying
ductwork into the building or into other equipment. Dust bins should have an
audible or visual warning system with smoke, heat or light detectors that shut
down fuel and oxygen supply in event of a fire.

ENVIRONMENTAL MONITORING
To assess the prevailing quality of air, water, noise, land etc., regular monitoring of
these parameters is necessary. This data will help to arrive at improvement in
protection measures. The project proponent has set up a permanent cell, which
shall take care of effective implementation of Environment Management Plan
which is very much necessary to preserve/protect the surrounding environment.
The functions of the environmental cell are as follows:
 Implementation of the planned mitigating measures
 Monitoring the program of implementation
 To estimate the efficiency of the measures taken

By Dagim Lulseged
THE FEASIBLITY STUDY ON ESTABLISHMENT OF PAINT PRODUCTION FACTORY.

 Environmental monitoring and maintaining the test reports in a file for each
of the monitoring parameters like air, water, soil etc.
 To bring out any other unforeseen effect on the environment not covered
under this study

MARKET PLAN
As clearly stated in the country’s development industrial strategy, valued adding
private sector is considered as the engine of sector growth. Because of this, the
Ethiopian government has been providing facilities and enabling investment
environment for the realization of the country’s GTP objectives. As a result, the
need of construction raw materials supply and the processing of paint products are
increasing from time to time since the enhancement of industrial sector in the
country has been given more attention.

The current increasing trends on both the demand and supply side of paint products
market make paint production to initiate the industry
The Rising input prices are of other commodities cause manufacturers to seek new
efficiencies, in particular in low value added items such as packaging using paint
products. Nationwide demand for green packaging is projected to increase
annually with food service and transport packaging growing the fastest. The
currently observed fast growing banking and financial institutions demand for
various paint cards to be used by their clients/customers. Also the currently
growing construction and transport sectors in the country have the propensity to
consume more and more paint products

By Dagim Lulseged
THE FEASIBLITY STUDY ON ESTABLISHMENT OF PAINT PRODUCTION FACTORY.

MARKET RESEARCH METHOD AND IMPLEMENTATION

The Target Market is the groupings of consumers or businesses most likely to


purchase your products or services. The first group you plan to target is your
Primary Target Market; the second is your Secondary Target Market. It is very
important that you understand your target markets

The goal of the project is to establish paint processing plant in Modjo town
Administration to produce paint products and meet the market demand for paint
products to be used by different sectors to contribute to the development endeavors
of the country.
The specific objectives of this project are
v) To fill the gap between demand and supply of paint products in Ethiopia
vi) To exploit untapped resources usable for the production of paint.
vii) To create job opportunity for the community and to curb the problem of
unemployment in line with the development objectives of the country
viii) To produce high quality and exportable paint to get foreign/hard currency

PRODUCT FEATURES AND BENEFIT

The expected beneficiaries of this project are:


 The surrounding community in obtaining job opportunity
 The various sectors that use paint products as inputs for their activities
 Individuals who are trading and using paint products.

By Dagim Lulseged
THE FEASIBLITY STUDY ON ESTABLISHMENT OF PAINT PRODUCTION FACTORY.

 Government and non-government organizations will also be the


expected beneficiaries of this project.
For instance, with regard to job opportunity, the expected beneficiaries of the
project will be 15 permanent and 50 temporarily employees will be recruited as
labor forces which will reduces poverty and unemployment in Modjo town
Administration in particular and in the country in general.

CUSTOMERS

Start by reviewing customer complaints, questions, and comments. If you don't


have a systematic way of collecting and compiling this input, develop one. Don't
just dwell on complaints; studies show that only 2 to 4 percent of dissatisfied
customers ever complain.

In modern business philosophy business should be customer oriented and the


implementation of the main principles of continuous improvement, justifies the
importance of evaluating and analyzing customer satisfaction. In short, customer
satisfaction is considered as baseline of standardize and excellence of performance
for many business. It also helps to identify the potential market opportunities.

COMPETITION

Three important points to keep in mind when thinking about the objectives of
competition are: x underlying variable of competition (price, quantity, quality etc.);
x aimed level of achievement; and x competitive process that is at least partly
determined by the strategic objectives of agents.

Each firm within a particular industry faces a different competitive context. This is
because an industry typically consists of multiple product segments operated by
different but overlapping sets of industry members. Two industry members can be

By Dagim Lulseged
THE FEASIBLITY STUDY ON ESTABLISHMENT OF PAINT PRODUCTION FACTORY.

regarded as direct competitors to each other when they operate in at least one
common product segment

NICHE

Marketer has long advocated the use of ecology or biological theory in marketing
in order to study markets. A relationship may be drawn between the

ecological niche and the market niche. This refers to ecological niche and market
niche similarities. In both cases, organisms and organizations live in their
immediate physical environment and are able to continue their life forms in a
changing environment.

 Strategic Planning

 Define Mission and Objectives

 Strategies and Action

 Monitoring Key Projects/Objectives

 Organizational Realignment

MARKET STRATEGY

In the manufacturing industry, marketing is considered to be of significant


importance. In the Paint Production, marketing parameters are very limited and
usually in some degree associated with the various sectors of the economy of the
country.
PRICING

By Dagim Lulseged
THE FEASIBLITY STUDY ON ESTABLISHMENT OF PAINT PRODUCTION FACTORY.

The term pricing method in the context of compiling price indices would probably
be regarded by most price statisticians as a common concept. However when one
attempts to find a definition for this concept, or indeed a definition for various
types of pricing methods, the inadequacy of the current literature becomes
apparent. This is particularly true in the case of producer price indices for service
industries (SPPI), where defining pricing methods is crucial in many respects.

The use of a specific type of information on prices to represent the evolution of


price in price index compilation. The specific type of information specifies the
method.

Pricing method is a key issue for services price statisticians because theoretical or
practical problems cause transaction pricing to be unfeasible. The main causes,
which are interrelated, are:

 Unique product transactions are not periodically priceable and have to be


reduced to a standardized replicable unit;

 Complex products have to be reduced to manageable units (e.g. telephony);

 There is limited knowledge about complex products whereby the issue of


pricing to constant quality becomes (too) difficult;

 Classifications and information for a weighting scheme are not available


down to the product level, while the goal is often only the estimation of top
aggregates;

 Limited human resources;

 Representativeness of a small product panel is problematic.

SALES AND FORECAST

By Dagim Lulseged
THE FEASIBLITY STUDY ON ESTABLISHMENT OF PAINT PRODUCTION FACTORY.

Sales revenues are the function of projected production output and projected
selling price per paint products. Taking the projected production the output from
the above table, we know we calculate the revenue using selling price of output.
Accordingly, the selling price of each product is expected to increase each year by
proportionately for each product item by a minimum of 15%, given the trends of
the past five year in Ethiopia, in particular and world in general, this projection
wouldn’t be far from the reality under the normal macroeconomic conditions.

In order to determine the forecasted sales revenues, we need to multiply the


forecasted selling price by the number of each paint products.. The following table
shows this procedure.

OPERATION PLAN

The purpose of the Operations section is to indicate how you plan to operate the
business. This means how you will produce the services or provide the products.

RAW MATERIAL

This Strategic Implementation Plan (SIP) has been developed on the basis of input
from a wide range of European stakeholders dealing with raw materials
(governments, industries, academia, NGOs), which are involved in the European
Innovation Partnership (EIP) on Raw Materials. To steer the work on the Plan, a
High-Level Steering Group was formed in 2012. To collect input to the Plan, the
European Commission established five operational groups with experts on raw
materials and various aspects of raw materials policy. From May to July 2013, four
draft versions of the Plan were issued by the services of the European Commission
and commented on by the members of the High Level Steering Group or their
representatives (“Sherpas”) prior to this final version.

By Dagim Lulseged
THE FEASIBLITY STUDY ON ESTABLISHMENT OF PAINT PRODUCTION FACTORY.

The EU is self-sufficient in the production of construction minerals, including


aggregates (sand, gravel, and crushed natural stone), various brick clays, gypsum
and natural ornamental or dimension stone. Europe’s production of aggregates is
approximately 3 billion tons per year. Around 91% of all aggregates produced are
from natural resources, 5% are recycled aggregates, and 2% are of marine origin or
manufactured. The EU also has a large production of industrial minerals supplying
a very wide range of industries. For some minerals, such as magnesite, fluorspar,
bentonite, kaolin and potash, Europe is an important global producer. The EU
however is a net importer for many of these industrial minerals. Due to large
quantities of construction and industrial minerals produced and consumed, there is
a need to improve the overall sustainability performance, the materials range of the
primary production and to ensure a higher proportion of recycling.

There are many types of inventory that can be held throughout the supply chain.
They include raw material, work in process (WIP), finished goods inventory and
spare parts. In this thesis, we are more concerned with managing the inventory of
raw material. Hopp and Spearman (2000) define raw material as the components,
subassemblies, or materials that are purchased from outside the plant and used in
the fabrication/assembly process inside the plant. The idea of managing the raw
material is to have it available when it is needed by the production system. Since
most of the time we cannot receive the raw material immediately (in a just-in-time
fashion), carrying inventory stock of raw material seems appropriate. The size of
the stock can be influenced by several factors; quantity discount received from the
supplier, variability in either the supply or demand, or the materials can become
obsolete.

TECHNOLOGY UTILIZATION

By Dagim Lulseged
THE FEASIBLITY STUDY ON ESTABLISHMENT OF PAINT PRODUCTION FACTORY.

The key factors that underpin enterprise growth are labor, land, capital,
entrepreneurial spirit and innovation. In particular, it was innovation and
entrepreneurial drive that provided the motivating power for Taiwan’s economic
miracle. Today, new business development continues to depend on the flexibility
and vigor of Taiwan’s SMEs. In more concrete terms, innovation can take one of
five forms: the development of new products or the improvement of existing
products, the introduction of new methods of production, the development of new
markets, the identification of new sources of raw materials or semi-finished
products, and the establishment of new forms of industrial organization.

There are also relevant national and local institutions around the district with
which we will work in collaborations.
 Oromia National Regional state Investment Office
 Modjo town Administration and its Woredas Land Use and Administrative
Authorities
 University and collages.
 Modjo town Administration and its Woredas Enterprises.
 Financial Institution and Banks.
 Civil society organizations including cooperatives and kebele organization
etc.
The role of these institutions and their expected synergy will be utilized for the
successful implementation of the project.
PRODUCTION PROCESS

The project area is located in Modjo town Administration which has got
convenient and accessible road throughout the year. There is also access road from
different areas and towns to the project area. Thus, there will be no transportation

By Dagim Lulseged
THE FEASIBLITY STUDY ON ESTABLISHMENT OF PAINT PRODUCTION FACTORY.

problem to and from the project area to its branches or stores located in suitable
places.
LOCATION

Modjo town Administration is the town in Oromia region of Ethiopia, 57km far
from Addis Ababa city, the seat of the African Union (AU), the United Nation
Economic Commission for Africa (UNECA).

The town has grown from sparse and scattered settlement Modjo to an expansive
and highly populated Town. Modjo town lies near to Addis Ababa city which is the
center of the country on the western escarpment of the main rift. The altitude of the
city varies from 1788 to 1825m a.s.l. There is high topography in the north and
west, relatively flat in the south east.

Modjo town Administration, which is one of the town in which this paint factory is
established has distinct characteristics and, relatively standardized part of Oromia
region, constituting modern and high standard residential localities as well as very
poor people who live with income of less than $1 per day, commercial buildings,
public offices, different social and economic over heads, industrial areas etc...

Furthermore, the availabilities of facilities like road, utilities and easy access to the
target markets are other factors for the selection of the site.

MACHINERY AND EQUIPMENT

Machinery and equipment have moving parts. The action of moving parts may
have sufficient force in motion to cause injury to people. When assessing
machinery and equipment for possible mechanical hazards, consider:

• machinery and equipment with moving parts that can be reached by people

By Dagim Lulseged
THE FEASIBLITY STUDY ON ESTABLISHMENT OF PAINT PRODUCTION FACTORY.

• machinery and equipment that can eject objects (parts, components, products or
waste items) that may strike a person with sufficient force to cause harm

• machinery and equipment with moving parts that can reach people, such as
booms or mechanical appendages (arms)

LEGAL ENVIRONMENT

Legal & Administrative  Legal Form (proprietorship, partnership, corporation,


cooperative).  Share Distribution (Corporation Only)  Directors & Officers
(Corporation Only)  Buy Sell Agreement (Corporation and Partnerships Only) 
List of key legal agreements such as contracts, leases, agreements, franchise
agreements, personal loan guarantees etc. The actual documentation is often put
into the appendix of the business plan.  Insurance/Risk management

PERSONAL

A personal marketing plan is a strategic marketing plan that can help you ensure
the efficiency and effectiveness of your personal brand or image and how it is
perceived by different entities like potential employers, businesses, engineering
lawyer, technical and professionals.

MANAGEMENT AND ORGANIZATION STRUCTURES

Modjo Town Administration is Near to Addis Ababa, the capital of Ethiopia,


which in turn is the industrial, commercial and cultural centre of the country.
Having proximity to the seat of various regional and international institutions, it is
By Dagim Lulseged
THE FEASIBLITY STUDY ON ESTABLISHMENT OF PAINT PRODUCTION FACTORY.

an important political and diplomatic hub of Africa. Modjo is the critical Town in
Oromia region, in Ethiopia.
PROFESSIONAL AND ADVISOR SUPPORT

 Accountant, Lawyer, Engineering and Technician, human resource is use in


project of paint production in Modjo town Administration.

 Bank Services, Business Advisors and Mentors (it can be helpful to provide
single-paragraph biographies on key business advisors.)

ORGANIZATIONAL STRUCTURE AND CHART

Business form: this business is going to be established in the form of sole


proprietorship.

General Manager

Legal Advisor

Finance Manager Marketing Manager Human Resource Manager

Accountant Marketing Officer Personnel officer General Services Officer

Cashier

EFFECTIVE MANAGEMENT STYLE

By Dagim Lulseged
THE FEASIBLITY STUDY ON ESTABLISHMENT OF PAINT PRODUCTION FACTORY.

Management style is a managerial parlance often used to describe the how of


management. It is a function of behavior associated with personality.

Management style can be understood as a way to manage an organization.


According to DAGIM , management style is “the adhesive that binds diverse
operations and functions together”. It is the philosophy or set of principles by
which the manager capitalizes on the abilities of the workforce. Management style
is not a procedure on how to do but it is the management framework for doing. A
management style is a way of life operating throughout the enterprise and permits
an executive to rely on the initiative of the personnel of an entity.

SOCIO ECONOMIC STUDY

The major beneficial impacts of this project are change in employment and income
opportunity, infrastructure, community development, communication, transport,
educational, commercial, recreational and medical facilities. In addition this
project will accommodate many labor forces. As a result, the income theses labor
forces will increase and enable them support their households and fulfill their basic
needs (food, health, shelter and social necessities)

ECONOMIC BENEFIT FOR THE COMMUNITY: As the matter of fact, any


organization has social responsibility in creating job opportunity and involving in
different social affairs. The economic benefit of this project is not far from this
truth.

ECONOMIC CONTRIBUTION TO THE COUNTRY: This project has


paramount importance in reducing unemployment rate and helping industry sector
in providing raw materials and thereby supplementing the country’s GTP of
industrial objectives. Furthermore, the linkage between various sectors of the
economy will be increased.
By Dagim Lulseged
THE FEASIBLITY STUDY ON ESTABLISHMENT OF PAINT PRODUCTION FACTORY.

FINANCIAL PLAN
The Company will earn a large amount of revenue from the sales of products of
paint production of high quality. The details of the financial status of the company
and its profitability are indicated in section under financial plan.
PROPOSED RATE OF PRODUCTION
The proposed rate of production of the project are 25,000 cards of various types,
2,7600 Liters of paint , 5,000 bags of different colors , 40,000 packs of
packaging paint products, 25,000 extra items goods and 10,000 metal purpose in
the first year and increase this amount yearly.

FINANCIAL BUDGET OF THE INVESTMENT

10.1 Total financial requirement =ETB 67,879,139.00

10.2 Capital investment =ETB 34,674,000

10.3 Operating cost = ETB 33,205,139

Here, operating costs refer to those costs which are not included in the project
capital costs and hence are not subjected to periodical depreciation. These costs

By Dagim Lulseged
THE FEASIBLITY STUDY ON ESTABLISHMENT OF PAINT PRODUCTION FACTORY.

include such costs as labor costs; costs for equipment operations and maintenance
such as fuel cost and repair and maintenance cost, depreciation cost, utility
expenses such as telephone charges, employee salaries, and other miscellaneous
expenses.

Repair and Maintenance cost: operating cost for operation and maintenance of
machineries and equipment is taken to be 5% of initial investment costs beginning
after the acquisition i.e., 67,879,139 *.05= ETB 3,393,956.95

 Utility expenses: this includes such periodical costs as incurrence of liabilities


(payments of cash) for fuel consumptions and telephone expenses. Although
such types of expenses changing with the volume of operations, it is forecasted
that a minimum of ETB 10,027,100.00 forecasted for the first year of project
operation.

 Supplies cost: such costs include the cost of stationary materials needed for
office use. It is forecasted for first year as Br.20, 000.00 and increase at least
by 5% as the activities of the project increases.

 Miscellaneous expenses: Expenses for which it is neither economical nor


convenient to specific account code and hence, should be merged together
under miscellaneous expenses. These include entertainment expenses,
employee benefits, litigation expenses and others. As a result, such expenses
estimated to be Br. 25,000.00 and increase at least by 5% as the activities of
the project increases.

Source of fund: the sources of fund for this project are the owner itself and banks.

Market opportunity

By Dagim Lulseged
THE FEASIBLITY STUDY ON ESTABLISHMENT OF PAINT PRODUCTION FACTORY.

The current increasing trends on both the demand and supply side of paint
products market make paint production very important. The current rising input
prices are causing manufacturers to seek new efficiencies, in particular in low
value added items such as packaging goods, preferably paint products. In addition,
nationwide, demand for green packaging is projected to increase annually with
foodservice and transport packaging growing the fastest’ It is observed that the fast
growing banking and financial institutions demand for various paint cards.

The currently growing construction and transport sectors in the country have the
propensity to consume more and more amount of paint products. In a recent
survey completed by the promoter, most of consumers responded that they would
choose environmentally-friendly various types of quality paint products.

2.0. Budget Breakdown

1. Summaries of the project construction costs (in ETB)


Construction Unit Cost Total Cost
No Quantity
items in ETB in ETB
1 Production 1 8,500,000 8,500,000
Building
2 Dust Dumping 1 2,500,000 2,500,000
Building
2 Guardian houses 1 30,000 30,000.00
3 Store 3 100,000 300,000
4 Fence with wire 1 100,000 100,000
around
production Plant

By Dagim Lulseged
THE FEASIBLITY STUDY ON ESTABLISHMENT OF PAINT PRODUCTION FACTORY.

5 Generator 1 100,000 100,000


(medium)
Subtotal Cost 11,530,000
Physical and relative price change contingency (10%) 1,153,000
Total cost 12,683,000

2. Summaries of the Office Equipment Cost (in ETB)


No Item Unit Units Unit cost Total
needed
1 Desk top computer Pcs 1 100,000.00 100,000
with printer
2 Laptop computer Pcs 1 120,000.00 120,000
4 shelves Pcs 2 20000.00 40000.00
6 Managerial chairs Pcs 1 70000.00 70000.00
7 Secretarial chair Pcs 1 40000.00 40000.00
8 Guest chair Pcs 5 10000.00 50000.00
9 Guest table Pcs 5 10000.00 50000.00
10 Computer table Pcs 1 10000.00 10000.00
11 Leather bag Pcs 5 8000.00 40000.00
Estimated cost 520,000
Contingency due to price fluctuation (10%) 52,000.
By Dagim Lulseged
THE FEASIBLITY STUDY ON ESTABLISHMENT OF PAINT PRODUCTION FACTORY.

Total estimated office equipment cost 572,000

3.0. PROJECT FINANCIAL STATEMENT


OPERATIONAL DATA
The plant is to start production at 70% of capacity thereby increased by 10% in the
next three years till the plant operates at 100% which is to be maintained for the
next twenty-five years.
13.1 FIXED COSTS
Land and Building (Note)………………………………. 12,683,000
Plant & Machinery………………………………………. 15,500,000
Direct material & labor Cost -------------------------------- --8,174,000
Furniture & Fixtures & Office Equipment ……………….650,000
Other utilities ---------------------------------------------------28,372,139
Vehicles ………………………………………………….. 2,500,000
Total Project Investment ………………………………….67,879,139
Note: Land for setting up the proposed stone crushing unit would be acquired on
lease for a period of 25 years. Lease concession would be granted by the Mineral
Development Authority of the concerned Area.
13.2 WORKING CAPITAL
Following are the initial working capital requirements for the Paint Production for
first year.

Description Amount in
Rs.
First year Salaries (Production staff) ……………………………650,000
First year Utilities Charges (Other then fuel/diesel)\.....................13,057,000
By Dagim Lulseged
THE FEASIBLITY STUDY ON ESTABLISHMENT OF PAINT PRODUCTION FACTORY.

First year Fuel Inventories (Diesel) ……………………….. 7,524,000


First year Misc. Expenses………………………………………. 10,027,000
Cash balance required ………………………………………….. 1,775,000
Total …………………………………………………………… 23,006,000

OVERHEAD COST
Following Overheads are assumed to occur in the first year of production.
Expense Year amount (Br)
Utilities…………………………………….………………………… 13,057,000
Depreciation………………………………………………………………. 30,000
Maintenance……………………………………………………………... 10,000
Selling and Distribution …………………………………………………. 55,000
Miscellaneous………………………………………………………. 10,027,000
Total………………………………………………………………….. 23,829,000

HUMAN RESOURCE REQUIREMENT AND ASSOCIATED EXPENSES

Man power is decisive factor for the successful implementation and operation of a
project. Hence, careful identification and qualification of the man power
requirement of the project is indispensable. Accordingly, although the details of
responsibility and accountability relationship will be determined latter, the
following table shows the manpower requirement with qualifications:

By Dagim Lulseged
THE FEASIBLITY STUDY ON ESTABLISHMENT OF PAINT PRODUCTION FACTORY.

Salary of Staff
1 Year
Minimum Quanti Monthl Total
No Staff (12 Remark
Qualification ty y salary Salary
months)
General BA in Mgt/Econor  
1 Manager/ related & 8 years of 1 85,000 12 102,0000
Director related experience
Deputy BA in Mgt/Econor  
1 Manager related & 5 years of 1 75000 12 900,000
related experience
Sale BA in marketing  
2 Manager related & 5 years of 1 14,500 12 78,000
related experience
accountants BA in accounting &  
3 1 8,000 12 92,000
4 years experience
Cashier Diploma in  
4 Accounting & 2 1 5000 12 60,000
years exp
Diploma in Office  
Secretary management or
5 1 4000 12 48,000
related & 2 years
exp
Diploma in  
6 Purchaser Accounting & 2 1 4,000 12 48,000
years exp
7 Drivers 3rd Grade Driving 2 4,000 12 96,000  

By Dagim Lulseged
THE FEASIBLITY STUDY ON ESTABLISHMENT OF PAINT PRODUCTION FACTORY.

Salary of Staff
1 Year
Minimum Quanti Monthl Total
No Staff (12 Remark
Qualification ty y salary Salary
months)
License
Production license  
8 10 6,200 12 184,000
workers
Store Diploma in the field  
9 1 2,000 12 14,400
keeper
Guard 6th grade & work  
10 1 2,000 12 11,760
experience 2 years
Total    
  21   638,160
Salary

NB: For cost calculation, take 15% of the total cost as contingency and sum up
with the total cost so as to get the grand cost.

Forecasted production
In order to estimate the production of paint products, we have utilized opinions of
experts in the field of geology. Accordingly, the following tables shows the
projected/expected yearly outputs
Projected Paint Items production in G.C

No Product Items 2019 2020 2021 2022 2023 2024 2025 2026 2027

Paint cards of different 25, 25, 26, 26 33, 4 48, 55 63,97


1
types 000 625 266 ,922 653 2,066 376 ,632 7

By Dagim Lulseged
THE FEASIBLITY STUDY ON ESTABLISHMENT OF PAINT PRODUCTION FACTORY.

Paint Packaging 40, 41, 42, 43 44, 4 46, 47 48,73


2
products 000 000 025 ,076 153 5,256 388 ,547 6
extra items , toys,
sporting goods, medical
3
products and footwear, 25, 26, 26 27, 2 28, 29 30,46
boxes, bags 25,000 625 266 ,922 595 8,285 992 ,717 0
Production of paint 5 5, 6, 7 8 1 11, 13 15,29
4
bags of different colors ,000 750 613 ,604 ,745 0,057 565 ,300 5
home and industrial
5 appliances, wire and 2 2, 2, 2 2 2, 2 3,04
cable ,500 563 627 ,692 ,760 2,829 899 ,972 6

Note that: then the above projections are based on the expert’s opinions in the field
as well as the existing experiences. In essence, if the project is to be implemented
and run in accordance with the recommendation of the expertise and experiences,
these projections are supposed to be achievable.

Annual Revenue of Paint Production in ETB


The total Revenue from the above paint production over the next 9 years is
indicated on the following table. The projected unit selling price of the paint
product items are indicated in the following 5 table or five product items

Product 1

Unit Selling Total sales


Year Product Item Quantity
Price in ETB in ETB
1 2,500,0
Paint of different types
25,000 100 00
2 Paint of different types 2,946,8
25,625 115
75
By Dagim Lulseged
THE FEASIBLITY STUDY ON ESTABLISHMENT OF PAINT PRODUCTION FACTORY.

3 3,414,5
Paint cards of different types
26,266 130 31
4 Paint cards of different 3,903,7
types 26,922 145 29
5 Paint cards of different 5,384,4
types 33,653 160 53
6 Paint cards of different 7,361,5
types 42,066 175 57
7 Paint cards of different 9,191,4
types 48,376 190 30
8 Paint cards of different 11,404,6
types 55,632 205 29
9 Paint cards of different 14,074,9
types 63,977 220 82

Product 2
Unit Selling
Total sales in
Year Product Item Quantity Price in
ETB
ETB
1 40,000 80 3,200,000
Paint Packaging products
2 41,000 92 3,772,000
Paint Packaging products
3 42,025 104 4,370,600
Paint Packaging products
4 43,076 116 4,996,773
Paint Packaging products

By Dagim Lulseged
THE FEASIBLITY STUDY ON ESTABLISHMENT OF PAINT PRODUCTION FACTORY.

5 44,153 128 5,651,522


Paint Packaging products
6 45,256 140 6,335,886
Paint Packaging products
7 46,388 152 7,050,936
Paint Packaging products
8 47,547 164 7,797,779
Paint Packaging products
9 48,736 176 8,577,556
Paint Packaging products

Product 3

Unit
Selling Total sales in
Year Product Item Quantity
Price in ETB
ETB
1 exra items , toys, sporting
goods, medical products and
25,000 1,000 25,000,000
footwear, boxes, bags

By Dagim Lulseged
THE FEASIBLITY STUDY ON ESTABLISHMENT OF PAINT PRODUCTION FACTORY.

2 exra items , toys, sporting


goods, medical products and
25,625 1,150 29,468,750
footwear, boxes, bags
3 exra items , toys, sporting
goods, medical products and
26,266 1,300 34,145,313
footwear, boxes, bags
4 exra items , toys, sporting
goods, medical products and
26,922 1,450 39,037,285
footwear, boxes, bags
5 exra items , toys, sporting
goods, medical products and
27,595 1,600 44,152,516
footwear, boxes, bags
6 exra items , toys, sporting
goods, medical products and
28,285 1,750 49,499,109
footwear, boxes, bags
7 exra items , toys, sporting
goods, medical products and
28,992 1,900 55,085,437
footwear, boxes, bags
8 exra items , toys, sporting
goods, medical products and
29,717 2,050 60,920,145
footwear, boxes, bags
9 exra items , toys, sporting
goods, medical products and
30,460 2,200 8,577,556
footwear, boxes, bags
10

By Dagim Lulseged
THE FEASIBLITY STUDY ON ESTABLISHMENT OF PAINT PRODUCTION FACTORY.

Product 4

Unit
Selling Total sales in
Year Product Item Quantity
Price in ETB
ETB
1 5,00
Production of paint bags of different
0 300 1,500,000
colors
2 5,75
Production of paint bags of different
0 345 1,983,750
colors
3 6,61
Production of paint bags of different
3 390 2,578,875
colors
4 7,60
Production of paint bags of different
4 435 3,307,903
colors
5 8,74
Production of paint bags of different
5 480 4,197,615
colors
6 10,05
Production of paint bags of different
7 525 5,279,813
colors
7 11,56
Production of paint bags of different
5 570 6,592,223
colors
8 13,30
Production of paint bags of different
0 615 8,179,561
colors
9 15,29
Production of paint bags of different
5 660 10,094,775
colors

Product 5

By Dagim Lulseged
THE FEASIBLITY STUDY ON ESTABLISHMENT OF PAINT PRODUCTION FACTORY.

Unit
Selling Total sales in
Year Product Item Quantity
Price in ETB
ETB
1 2,5
home and industrial appliances, wire
00 150 375,000
and cable
2 2,5
home and industrial appliances, wire
63 173 442,031
and cable
3 2,6
home and industrial appliances, wire
27 195 512,180
and cable
4 2,6
home and industrial appliances, wire
92 218 585,559
and cable
5 2,7
home and industrial appliances, wire
60 240 662,288
and cable
6 2,8
home and industrial appliances, wire
29 263 742,487
and cable
7 2,8
home and industrial appliances, wire
99 285 826,282
and cable
8 2,9
home and industrial appliances, wire
72 308 913,802
and cable
9 3,0
home and industrial appliances, wire
46 330 1,005,182
and cable

By Dagim Lulseged
THE FEASIBLITY STUDY ON ESTABLISHMENT OF PAINT PRODUCTION FACTORY.

By Dagim Lulseged
THE FEASIBLITY STUDY ON ESTABLISHMENT OF PAINT PRODUCTION FACTORY.

5. Project Schedule
Table-5: Action plan

Activity First quarter Second quarter Third quarter Fourth quarter


April May Jun. Jul. Aug. Sep. Oct Nov Dec Jan Feb. Mar.
Prepare project
proposal
Submit the proposal
and process license
Purchase machines and
other related
equipment
Installation of the plant

Construction of office
and store
Purchase of Office
furniture
Man power
Recruitment
Start the work

By Dagim Lulseged
THE FEASIBLITY STUDY ON ESTABLISHMENT OF PAINT PRODUCTION FACTORY.

The civil works and installation of plant is estimated to complete in 3 months

By Dagim Lulseged

You might also like