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MS-00-Dry Film Test

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THE CORNER HOUSE

AMSTEEL STRUCTURES, INC


455 Guevarra St. Corner Recto St. Brgy. Addition
#88-98 Velasquez St. Bangiad, Taytay Rizal
Hills, San Juan City
METHOD STATEMENT FOR DRY FILM TEST Ref No.:
USING MAGNETIC THICKNESS GAUGE MS-TCH-ST025

CONTENTS
1. INTRODUCTION

2. LOCATION MAP

3. APPLICABLE DOCUMENTS

4. DEFINITION/ABBREVIATION

5. SCOPE OF WORK

6. WORK SCHEDULE

7. MATERIALS AND EQUIPMENTS

8. SEQUENCE OF WORK

9. INGRESS/EGRESS

10. JOB HAZARD AND RISK ASSESSMENT

11. REFERENCE ANNEXES

#88-98 Velasquez St. Bangiad, Taytay Rizal Tel. No. +632 451-0191, +632 451-0204, +632 451-0207, +639 451-0210
Fax: +632 451-0169 Email: amsteelstructures@gmail.com Web site: www.amsteelstructures.com
1. INTRODUCTION

This method describes the apparatus (magnetic thickness gauges) and procedure for measuring
thicknesses of dry film paint or other coatings on steel.

2. Location Map: THE CORNER HOUSE PROJECT


455 .Guevarra St. Corner Recto St. Brgy. Addition Hills, San Juan City

The Site

Vicinity Map: THE CORNER HOUSE PROJECT


455 P. Guevarra St. Corner Recto St. Brgy. Additional Hills, San Juan City

The Site

#88-98 Velasquez St. Bangiad, Taytay Rizal Tel. No. +632 451-0191, +632 451-0204, +632 451-0207, +639 451-0210
Fax: +632 451-0169 Email: amsteelstructures@gmail.com Web site: www.amsteelstructures.com
3.0 APPLICABLE DOCUMENTS
ANNEX 3 – Elcometer Technical Data Sheet
ANNEX 4 – Coating Inspection Report Form

4.0 DEFINITION / ABBREVIATION


MCC- Megawide Construction Corporation
JACMI- Jose Aliling Construction Management Inc.
QA/QC- Quality Assurance/Quality Control
PPE- Personal Protective Equipment
RMC - Ready Mixed Concrete
PTW- Permit to Work
OSHS- Occupational Safety and Health Standards
CSHP- Construction Safety and Health Program
JHRA- Job Hazard and Risk Assessment
DOLE- Department of Labor and Employment
FCD - For Construction Drawing
EPRP - Emergency Preparedness and Response Team
CMT - Crises Management Team
FCD - For Construction Drawing

5.0 SCOPE OF WORK

This procedure covers the method for measuring the thickness of coatings applied to a steel
member by using the non-destructive coating thickness measurement.

6.0 WORK SCHEDULE

See annex 1 (work schedule)


See annex 2 (organizational chart)

Manpower for the works

No. Full Name Position Mobile No. Remarks


1 Alvin Puyo Project Superintendent 0917-592-1169 MCC
2 Aries Luria Field Engineer 0938-673-4943 MCC
3 Teofilo Garcia Surveyor 0916-799-5701 MCC
4 Sharmaine Anib QA/QC Engineer 0917-867-2400 MCC
5 Rolan Tupig Safety Officer 0975-083-1313 MCC
6 Geherson Abustan Ass. Area Manager 0977-391-0026 ASI
7 Daniel Pantaleon Field Engineer 0905-460-2303 ASI
8 Raymart Waniwan Field Engineer 0948-784-4127 ASI
9 Paul Frederick Manrique QA/QC Engineer 0927-520-6233 ASI
10 Rodel Lazara Safety Officer 0932-168-4396 ASI
11 TBA Foreman ASI

#88-98 Velasquez St. Bangiad, Taytay Rizal Tel. No. +632 451-0191, +632 451-0204, +632 451-0207, +639 451-0210
Fax: +632 451-0169 Email: amsteelstructures@gmail.com Web site: www.amsteelstructures.com
7.0 Tools and Equipment

EQUIPMENTS / QTY SPECIFICATION USES


TOOLS / MATERIALS /
PPE
Elcometer

Use to measure
Elcometer A456:
1 unit thickness
0-500µm/20mils
(microns)

Body Harness
Full Body Harness
with double
1 lot lanyard and shock PPE
absorber

Hard Hat

1 lot Hard Hat with chin PPE


strap

Safety Shoes

1 lot Steel Toe Safety PPE


Shoes

Safety Goggles

1 lot Clear Glass or Dark PPE


Glass

#88-98 Velasquez St. Bangiad, Taytay Rizal Tel. No. +632 451-0191, +632 451-0204, +632 451-0207, +639 451-0210
Fax: +632 451-0169 Email: amsteelstructures@gmail.com Web site: www.amsteelstructures.com
Hand Gloves

Leather or
1 lot Rubberized Palm PPE
Gloves

Face Mask

1 lot N95 Face mask PPE

Nylon Rope

1 lot 19mm Rope lifeline, guy


rope and guide
rope

#88-98 Velasquez St. Bangiad, Taytay Rizal Tel. No. +632 451-0191, +632 451-0204, +632 451-0207, +639 451-0210
Fax: +632 451-0169 Email: amsteelstructures@gmail.com Web site: www.amsteelstructures.com
8.0 SEQUENCE OF WORK

8.1 Dry Film Thickness Test

8.1.1 Locate an uncoated Area on the coated steel item being checked, or utilized an uncoated
base similar to that bearing the coating to be measured.

8.1.2 Place a standard shim/film of the required thickness on the uncoated base.

#88-98 Velasquez St. Bangiad, Taytay Rizal Tel. No. +632 451-0191, +632 451-0204, +632 451-0207, +639 451-0210
Fax: +632 451-0169 Email: amsteelstructures@gmail.com Web site: www.amsteelstructures.com
8.1.3 Adjust the standard gauge to indicate the known thickness of the shim/film, following the
manufactures instruction.

8.1.4 With the standard gauge adjusted and using the same base location, measure the thickness of a
second shim/film having a known thickness with +5 mil of the shim used for adjustment. The
standard gauge must indicate the known thickness of the second shim/film within ±0.2 mils.

8.1.5 Measure the paint film thickness at selected locations. Record the test locations and film
thickness. Check the accuracy of the Standard Gauge periodically during use.

#88-98 Velasquez St. Bangiad, Taytay Rizal Tel. No. +632 451-0191, +632 451-0204, +632 451-0207, +639 451-0210
Fax: +632 451-0169 Email: amsteelstructures@gmail.com Web site: www.amsteelstructures.com
NOTE:
- First Layer of Primer Coat should measure 25 Microns
- Second Layer of Primer Coat should measure 25 Microns
- First Layer of Top Coat should measure 25 Microns
- Second Layer of Primer Coat should measure 25 Microns
- Total Thickness of Coat is 100 Microns
- After every coating, the inspector must conduct Dry Film Test

PRECAUTIONS

8.2.1 Do not take readings closer than 0.5 inches from edges, holes, and inside corners, unless the
gauge has been calibrated for such use;

8.2.2 Do not use gauge on items of small radius of curvature unless the gauge has been calibrated
for such use;

8.2.3 Do not use gauge in heavy vibration areas;

8.2.4 Do not use gauge in heavy electrical areas, such as near arc-welding machines, or near any
magnetic fields;

8.2.5 Do not use gauge for any purpose for which it is not recommended

8.2.6 Do not use gauge in any position that is not recommended; or

8.2.7 Do not take readings in areas that are coated with dirt, grease, corrosion, flux, acid spots,
dross, oxides, etc. Coatings must be completely cured prior to performing thickness
measurements.

#88-98 Velasquez St. Bangiad, Taytay Rizal Tel. No. +632 451-0191, +632 451-0204, +632 451-0207, +639 451-0210
Fax: +632 451-0169 Email: amsteelstructures@gmail.com Web site: www.amsteelstructures.com
9. INGRESS / EGRESS

#88-98 Velasquez St. Bangiad, Taytay Rizal Tel. No. +632 451-0191, +632 451-0204, +632 451-0207, +639 451-0210
Fax: +632 451-0169 Email: amsteelstructures@gmail.com Web site: www.amsteelstructures.com
10. JOB HAZARD AND RISK ASSESSMENT

#88-98 Velasquez St. Bangiad, Taytay Rizal Tel. No. +632 451-0191, +632 451-0204, +632 451-0207, +639 451-0210
Fax: +632 451-0169 Email: amsteelstructures@gmail.com Web site: www.amsteelstructures.com
#88-98 Velasquez St. Bangiad, Taytay Rizal Tel. No. +632 451-0191, +632 451-0204, +632 451-0207, +639 451-0210
Fax: +632 451-0169 Email: amsteelstructures@gmail.com Web site: www.amsteelstructures.com
#88-98 Velasquez St. Bangiad, Taytay Rizal Tel. No. +632 451-0191, +632 451-0204, +632 451-0207, +639 451-0210
Fax: +632 451-0169 Email: amsteelstructures@gmail.com Web site: www.amsteelstructures.com
#88-98 Velasquez St. Bangiad, Taytay Rizal Tel. No. +632 451-0191, +632 451-0204, +632 451-0207, +639 451-0210
Fax: +632 451-0169 Email: amsteelstructures@gmail.com Web site: www.amsteelstructures.com
#88-98 Velasquez St. Bangiad, Taytay Rizal Tel. No. +632 451-0191, +632 451-0204, +632 451-0207, +639 451-0210
Fax: +632 451-0169 Email: amsteelstructures@gmail.com Web site: www.amsteelstructures.com
Item Description Remarks Picture

CAUTION:
100cm x 100cm
MEN WORKING ABOVE

SAFETY FIRST 100cm x 100cm

PPE REQUIRED 100cm x 100cm

REMINDER:
100cm x 100cm
SAFETY HARNESS REQUIRED

REMINDER:
HOUSEKEEPING
100cm x 100cm
BEFORE, DURING AND AFTER
WORK

CAUTION:
100cm x 100cm
WATCH-OUT FALLING DEBRIS

#88-98 Velasquez St. Bangiad, Taytay Rizal Tel. No. +632 451-0191, +632 451-0204, +632 451-0207, +639 451-0210
Fax: +632 451-0169 Email: amsteelstructures@gmail.com Web site: www.amsteelstructures.com
#88-98 Velasquez St. Bangiad, Taytay Rizal Tel. No. +632 451-0191, +632 451-0204, +632 451-0207, +639 451-0210
Fax: +632 451-0169 Email: amsteelstructures@gmail.com Web site: www.amsteelstructures.com
#88-98 Velasquez St. Bangiad, Taytay Rizal Tel. No. +632 451-0191, +632 451-0204, +632 451-0207, +639 451-0210
Fax: +632 451-0169 Email: amsteelstructures@gmail.com Web site: www.amsteelstructures.com
#88-98 Velasquez St. Bangiad, Taytay Rizal Tel. No. +632 451-0191, +632 451-0204, +632 451-0207, +639 451-0210
Fax: +632 451-0169 Email: amsteelstructures@gmail.com Web site: www.amsteelstructures.com
#88-98 Velasquez St. Bangiad, Taytay Rizal Tel. No. +632 451-0191, +632 451-0204, +632 451-0207, +639 451-0210
Fax: +632 451-0169 Email: amsteelstructures@gmail.com Web site: www.amsteelstructures.com
#88-98 Velasquez St. Bangiad, Taytay Rizal Tel. No. +632 451-0191, +632 451-0204, +632 451-0207, +639 451-0210
Fax: +632 451-0169 Email: amsteelstructures@gmail.com Web site: www.amsteelstructures.com
#88-98 Velasquez St. Bangiad, Taytay Rizal Tel. No. +632 451-0191, +632 451-0204, +632 451-0207, +639 451-0210
Fax: +632 451-0169 Email: amsteelstructures@gmail.com Web site: www.amsteelstructures.com
#88-98 Velasquez St. Bangiad, Taytay Rizal Tel. No. +632 451-0191, +632 451-0204, +632 451-0207, +639 451-0210
Fax: +632 451-0169 Email: amsteelstructures@gmail.com Web site: www.amsteelstructures.com
#88-98 Velasquez St. Bangiad, Taytay Rizal Tel. No. +632 451-0191, +632 451-0204, +632 451-0207, +639 451-0210
Fax: +632 451-0169 Email: amsteelstructures@gmail.com Web site: www.amsteelstructures.com
#88-98 Velasquez St. Bangiad, Taytay Rizal Tel. No. +632 451-0191, +632 451-0204, +632 451-0207, +639 451-0210
Fax: +632 451-0169 Email: amsteelstructures@gmail.com Web site: www.amsteelstructures.com
#88-98 Velasquez St. Bangiad, Taytay Rizal Tel. No. +632 451-0191, +632 451-0204, +632 451-0207, +639 451-0210
Fax: +632 451-0169 Email: amsteelstructures@gmail.com Web site: www.amsteelstructures.com
11.REFERENCE ANNEXES

Annex 1 (Master Construction schedule)

#88-98 Velasquez St. Bangiad, Taytay Rizal Tel. No. +632 451-0191, +632 451-0204, +632 451-0207, +639 451-0210
Fax: +632 451-0169 Email: amsteelstructures@gmail.com Web site: www.amsteelstructures.com
Annex 2 (Organizational Chart)

#88-98 Velasquez St. Bangiad, Taytay Rizal Tel. No. +632 451-0191, +632 451-0204, +632 451-0207, +639 451-0210
Fax: +632 451-0169 Email: amsteelstructures@gmail.com Web site: www.amsteelstructures.com
Annex 3 (Elcometer Technical Data Sheet)

#88-98 Velasquez St. Bangiad, Taytay Rizal Tel. No. +632 451-0191, +632 451-0204, +632 451-0207, +639 451-0210
Fax: +632 451-0169 Email: amsteelstructures@gmail.com Web site: www.amsteelstructures.com
Annex 4 (Coating Inspection Report Form)

#88-98 Velasquez St. Bangiad, Taytay Rizal Tel. No. +632 451-0191, +632 451-0204, +632 451-0207, +639 451-0210
Fax: +632 451-0169 Email: amsteelstructures@gmail.com Web site: www.amsteelstructures.com

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