MIL HDBK 217F Notice2
MIL HDBK 217F Notice2
MIL HDBK 217F Notice2
MIL-HDBK-217F
2 DECEMBER 1991
SUPERSEDING
MIL-HDBK-217E, Notice 1
2 January 1990
MILITARY HANDBOOK
RELIABILITY PREDICTION OF
ELECTRONIC EQUIPMENT
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AMSC NIA
CHG N O T I C E 2
MIL-HDBK-~IJ~F = 9 9 9 9 9 70 1 7 7 0 1 4 377
THIS
HANDBOOK IS FOR GUIDANCE ONLY - MIL-HDBK-217F
DONOTCITE THIS DOCUMENT AS A REQUIREMENT NOTICE 2
28 February 1995
MILITARY HANDBOOK
RELIABILITY PREDICTIONOF ELECTRONIC EQUIPMENT
MIL-HDBK-217F
NOTICE 2
2. Retain the pages of this notice and insert before the Table of Contents.
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Review Activities:
Army - MI, AV, ER
Navy - SH, AS, OS
Air Force - 11, 13,15, 19, 99
AMSCNIA
DISTRIBUTION STATEMENTA: Approved for public release; distribution unlimited. FSC RELI
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NOTICE I RE H 9 9 9 9 7 7 0 007b088 b
MILITARY HANDBOOK
RELIABILITY PREDICTION OF ELECTRONIC EQUIPMENT
1. The following pages of MIL-HDBK-217F have been revised and supersede the pages listed.
AMSC N/A
1 :
Approved for public release;distribution unlimited.
MIL-HDBK-217F
NOTICE 1
3. Holders of MIL-HDBK-217F will verify that page changes and additions indicated have been
entered. The notice pages will be retained as a check sheet. The issuance, together with
appended pages, is a separate publication. Each notice is to be retained by stocking points until
the military handbook is revised or canceled.
Review Activities:
-
Army MI, AV, ER
-
Navy SH, AS, OS
Air Force - 11, 13, 14, 15, 18,
19,99
User Activities:
Army - AT, ME, GL
Navy - CG, MC,YD, TD
-
Air Force 85
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H I L - H D B K - 2 1C7 N
H
FO6 TICE 2 9 9 9 9 7 7 0 O L 7 3 O L 7 086 m
MIL-HDBK-217F
DEPARTMENT OF DEFENSE
WASHINGTONDC 20301
..
II
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TABLE OF CONTENTS
SECTION 1: SCOPE
1. 1 Purpose................................................................................................................. 1-1
1.2 Application ............................................................................................................. 1-1
1.3 ComputerizedReliabilityPrediction ......................................................................... 1-1
SECTION 2: REFERENCE
DOCUMENTS ....................................................................... 2-1
SECTION 3: INTRODUCTION
3.1 Reliability Engineering ............................................................................................ 3-1
3.2 TheRole of Reliability Prediction.............................................................................. 3-1
3.3 Limitations of Reliability Predictions.......................................................................... 3-2
3.4 PartStressAnalysisPrediction ................................................................................ 3-2
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5.9 C2TableforAll ....................................................................................................... 5-14
5.1O XE, xL and X.QTables for All .................................................................................... 5-15
5.1 1 TJDetermination. (All ExceptHybrids) ...................................................................... 5-17
5.1 2TJ Determination,(ForHybrids) ................................................................................ 5-18
5.13 Examples ............................................................................................................... 5-20
...
111
TABLE OF CONTENTS
SECTION 7: TUBES
7.1 AllTypesExcept TWT and Magnetron .................................................................... 7-1
7.2 Traveling
Wave ....................................................................................................... 7-3
7.3 Magnetron............................................................................................................. 7-4
SECTION 8: LASERS
8.0 Introduction........................................................................................................... 8-1
8.1 HeliumandArgon .................................................................................................. 8-2
8.2 CarbonDioxide.Sealed ......................................................................................... 8-3
8.3 Carbon Dioxide. Flowing ....................................................................................... 8-4
8.4SolidState.ND:YAGandRubyRod ...................................................................... 8-5
SECTION 9: RESISTORS
9.1 Resistors ............................................................................................................... 9-1
¡v page Supersedes
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NOTICE 2
TABLE
OFCONTENTS
LISTOF TABLES
LISTOF FIGURES
Figure 5-1: Cross Sectional View of a Hybrid with a Single Multi-Layered Substrate ................ 5-18
Figure 8-1: Examples of ActiveOpticalSurfaces .................................................................. 8-1
page Revision
Supersedes v of F V
MIL-HDBK-217F
NOTICE 2
FOREWORD
1.0 THIS
HANDBOOK IS FOR GUIDANCE
ONLY.
THIS
HANDBOOKSHALL
NOT
BE CITED AS REQUIREMENT.
A IF IT IS, THE
CONTRACTOR
DOES
NOT
HAVETO
COMPLY.
Revised resistor and capacitor models, including new models to address chip devices.
Anewmodel to addresssurfacemountedtechnologysolderconnections.
1. New failure rate prediction modelsare provided for the following nine major classes of
microcircuits:
vi¡ page
Supersedes of Revision F, Notice 1 vi¡
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NOTICE 2
FOREWORD
C2 factor remains unchanged from the previous Handbook version, but includes pin grid
arrays and surface mount packages using the same model as hermetic, solder-sealed dual
in-line packages. New values have been included for the quality factor (xa), the learning
factor (xL), andthe environmentalfactor (xE). Themodel for hybrid microcircuitshas
been revised to be simpler to use, to delete the temperature dependence of the seal and
interconnectfailurerate contributions,and to provide a method of calculatingchip
junction temperatures.
viii --``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
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NOTICE 2
1.2 -
Application Thishandbookcontains two methodsof reliability prediction - "Part Stress
Analysis" in Sections 5 through 23 and "Parts Count" in Appendix A. These methods vary in degree
of information needed to apply them. The Part Stress Analysis Method requires a greater amount of
detailed information and is applicable during the later design phase when actual hardware and circuits
are beingdesigned.The Parts CountMethodrequiresless information, generally part quantities,
quality level, and the application environment. This method is applicable during the early design phase
andduringproposal formulation. In general,thePartsCount Method will usually result in amore
conservative estimate (Le., higher failure rate) of system reliability than the Parts Stress Method.
of Revision F
Supersedes page 1-11-1
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MIL-HDBK-217F
NOTICE 2
1.0 SCOPE
FEB 2 8 1995
Across the cover in BIG BOLD BLJu3K LETpisRs ALL CAPS: Insert -
'TRIS HANDBOOK IS FOR GUIDANCE =Y. DO NOT CITE T H I S
DOCUMENT As A REQmREMENT..
In the POREWORD (Page vii of Notice 2 ) . paragraph 1.0: A d d
'THIS HANDBOOK IS FOR GUIDANCE ONLY. TEacS HANDBOOK SHWl NOT
HAVE M COMPLY. -
BE CITED AS A REQVIREMENT. IF IT I S , TRE R- DOES NOT
Walter B. Ber
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Chairman,
Defense Standards Improvement
Council
MIL-HDBK-217F
NOTICE 2
2 . 0 REFERENCE
DOCUMENTS
This handbook cites some specifications which have been cancelled or which describe devices that are
not to be used for new design. This information is necessary because someof these devices are used in
so-called "off-the-shelf"equipment which the Department of Defense purchases. The documents cited
in this section are for guidance and information.
MIL-R-22 9.1 Resistor, Variable, Wirewound (Power Type), General Specification for
MIL-R-26 9.1 Resistor, Fixed, Wirewound (Power Type), General Specification for
M I L-T-27 11.1 Transformer and Inductors (Audio, Power, High Power Pulse),
General Specification for
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MIL-C-92 10.1 Capacitor, Variable, Air Dielectric (Trimmer), General Specification for
w-c-375 14.5 Circuit Breaker, Molded Case, Branch Circuit and Service
W-F-1726 22.1 Fuse, Cartridge, Class H (this covers renewable and nonrenewable)
MIL-HDBK-217F
NOTICE 2
2 .O REFERENCE DOCUMENTS
MIL-C-3655 15.1 Connector, Plug and Receptacle,Electrical (Coaxial Series Twin) and
Associated Fittings, General Specification for
MIL-S-5594 14.1 Switches, Toggle, Electrically Held Sealed, General Specification for
MIL-S-8805 14.1,14.2 Switches and Switch Assemblies, Sensitive and Push (Snap Action),
General Specification for
MIL-S-9419 14.1 Switch, Toggle, Momentary Four Position On, Center Off, General
Specification for
MIL-R-10509 9.1 Resistor, Fixed Film (High Reliability), General Specification for
MIL-C-10950 10.1 Capacitor, Fixed, Mica Dielectric, Button Style, General Specification
for
2-2
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NOTICE 2
~~~~
2 . O REFERENCE DOCUMENTS
MIL-C-I 1693 10.1 Capacitor, Feed Through, Radio Intederence Reduction AC and DC,
(Hermetically Sealedin Metal Cases) Established and Nonestablished
Reliability, General Specification for
MIL-R-1 1804 9.1 Resistor, Fixed, Film (Power Type), General Specification for
MIL-S-12883 15.3 Sockets and Accessories for Plug-ln Electronic Components, General
Specification for
MIL-S-15291 14.1 Switches, Rotary, Snap Action and DetenVSpring Return Action,
General Specification for
MIL-C15305 11.2 Coils, Electrical, Fixed and Variable, Radio Frequency, General
Specification for
MIL-G18312 10.1 Capacitor, Fixed, Metallized (Paper, Paper Plastic or Plastic Film)
Dielectric, Direct Current (Hermetically Sealed
in Metal Cases), General
Specification for
MIL-F-18327 21 .i Filter, High Pass, Low Pass, Band Pass, Band Suppression and Dual
Functioning, General Specification for
page
Supersedes 2-3 of Revision F 2-3
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MIL-HDBK-217F
NOTICE 2
2 . O REFERENCE DOCUMENTS
MIL-R-18546 9.1 Resistor, Fixed, Wirewound (Power Type, Chassis Mounted), General
Specification for
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Sealed in Metal, Ceramic or Glass Cases), Established and
Nonestablished Reliability, General Specification for
MIL-C-21097 15.1 Connector, Electrical, Printed Wiring Board, General Purpose, General
Specification for
MIL-S-22710 14.4 Switches, Code Indicating Wheel (Printed Circuit), (Thumbwheel, In-line
and Pushbutton), General Specification for
MIL-HDBK-217F
NOTICE 2
2 . O REFERENCEDOCUMENTS
16
M IL-C-255 15.1 Connector, Electrical, Miniature, Coaxial, Environment Resistant Type,
General Specification for
MIL-G28748 15.1 Connector, Plug and Receptacle, Rectangular, Rack and Panel, Solder
Type and Crimp Type Contacts, General Specification for
MIL-C-28804 15.1 Connectors, Plug and Receptacle, Electric Rectangular, High Density,
Polarized Center Jackscrew,General Specification for, Inactive for New
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Designs
MIL-HDBK-217F
NOTICE 2
2 . O REFERENCE DOCUMENTS
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2-6 page
Supersedes 2-6 of Revision F
MIL-HDBK-217F
NOTICE 2
2 . 0 REFERENCE DOCUMENTS
MIL-HDBK-217F
NOTICE 2
2 . O REFERENCEDOCUMENTS
MIL-C-83515
Connectors,
15.1 Telecommunication,
Polarized
Shell, General Specification
for
MIL-R-83516
Relays,
13.1
Reed,
Dry, General Specification for
MIL-C-83517 15.1
Connectors,
Coaxial, Radio
Frequency
Coaxial,
for Strip or Microstrip
Transmission Line, General Specification for
MIL-R-83520
Relays,
13.1
Electromechanical,
General
Purpose,
Non-Hermetically
Sealed,
Plastic Enclosure (Dust Cover),General Specification for
MIL-C-83527
15.1
Connectors,
Receptacle,
Plug
and Electrical,
Rectangular
Multiple
Insert Type, Rackto Panel, Environment Resisting,15OOC Total
Continuous Operating Temperature, General Specification for
MIL-R-83536
Relays,
13.1
Electromagnetic,
Established
Reliability, General Specification
for
MIL-C-83723
Connector,
15.1 Electrical (Circular
Environment
Resisting),
Receptacles
and Plugs, General Specification for
MIL-R-83725
Relay,
Vacuum,
13.1
General
Specification
for
MIL-R-83726
13.1,
13.2,
Relays, Hybrid and Solid
State,
Time
Delay, General Specification
for
13.3
14.1 MIL-S-83731 Switch, Toggle, Unsealed and Sealed Toggle, General Specification for
MIL-S-83724
15.3
Sockets, Plug-ln Electronic
Components, Dual-ln-Line (DIPS)
and
Single-ln-Line Packages (SIPS), General Specification for
MIL-C-85028
Connector,
15.1 Electrical,
Rectangular,
Individual
Contact
Sealing,
Polarized Center Jackscrew, General Specification for
STANDARD TITLE
MIL-STD-756
Reliability
Prediction
Modeling
and
MIL-STD-883
Test
Methods
Procedures
and for Microelectronics
MIL-STD-975
NASA
Standard
Electrical,
Electronic
and
Electromechanical
(EEE)
Parts
List
MIL-STD-1547 Electronic Parts, Materials and Processes for Space and Launch Vehicles,
Technical Requirements for
MIL-STD-1772
Certification
Requirements
for
Hybrid
Microcircuit
Facilities
and
Lines
Copies of specifications and standards required by contractors in connection with specific acquisition
functions should be obtained from the contracting activity or as directed by the contracting officer. Single
copies are also available(without charge) upon written requestto:
Standardization Document Order Desk, 700 Robins Ave., Building 4, Section D,
Philadelphia, PA 19111-5094, (215) 697-2667
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New Page
MIL-HDBK-217F
3.O INTRODUCTION
.
-
3. I Rellablllty Englneerlng Reliability is currentlyrecognized as an essential need in military
electronic systems. It is looked upon as a means for reducing costs from the factory, where rework of
defective components adds a non-productive overhead expense, to the field, where repair costs include
not only parts and laborbut also transportation and storage. More importantly, reliability directly impacts
force effectiveness, measured in terms of availability or sortie rates, and determines the size of the
"logistics tail"inhibiting force utilization.
The achievement of reliability is the function of reliability engineering. Every aspect of an electronic
system, from the purity of materials used in its component devices to the operator's interface, has an
impact on reliability. Reliability engineering must,therefore,be applied throughout the system's
development in a diligent and timely fashion, and integrated with other engineering disciplines.
A variety of reliability engineering fools have been developed. This handbook provides the models
supporting a basictool, reliability prediction.
3.2 -
The Role of Rellablllty Predlctlon Reliability prediction provides the quantitativebaseline
needed to assess progress in reliability engineering. A prediction made of a proposed design may be
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3. O INTRODUCTION
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Another limitation of reliability predictions is the mechanics of the process. The part stress analysis
method requires a significant amount of design detail. This naturally imposes a time and cost penalty.
More significantly, many of the details are not available in the early design stages. For this 'reason this
handbook contains both thepad stress analysismethod (Sections 5 through 23)and a simpler parts count
method (AppendixA) which can be used in early design andbid formulation stages.
Finally, a basic limitation of reliability prediction is its dependence on correct application by the user.
Those who correctly apply the models and use the information ina conscientious reliability programwill
find the prediction a useful tool. Those who view the prediction only asa number which must exceed a
specified value can usually find a way to achieve their goal without any impact on the system.
3.4 Part
Stress
Analysls
Predlctlon
-
3.4.1 Applicability This method is applicable when most of the design is completed and a detailed
parts list including part stressesis available. It can also be used during later design phases for reliability
trade-offs vs. part selection and stresses. Sections 5 through 23 contain failure rate models fora broad
variety of parts used in electronic equipment. The parts are grouped by major categories and, where
appropriate, are subgrouped within categories. For mechanical and electromechanical partsnot covered
by this Handbook, referto Bibliography items20 and 36 (Appendix C),
The failure rates presented applyto equipment under normal operating conditions, ¡.e.,with power on and
performing its intended functionsin its intended environment. Extrapolationof any of the base failure rate
models beyond the tabulated values such as high or sub-zero temperature, electrical stress values above
1.0, or extrapolation of any associated model modifiers is completely invalid. Base failure rates can be
interpolated between electrical stress values fromO to 1 using the underlying equations.
The general procedure for determining a board level (or system level) failure rate is to sum individually
calculated failure ratesfor each component. This summation is then added to a failure rate for the circuit
board (which includes the effects of soldering parts to it) using Section 16, Interconnection Assemblies.
3-2
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3.0 INTRODUCTION
. For parts or wires soldered together (e.g.,'a jumper wire between two parts), the connections model
appearing in Section 17 is used. Finally, the effectsof connecting circuit boards together
is accounted for
by adding in a failure rate for each connector (Section 15, Connectors). The wire between connectorsis
assumed to have a zero failurerate. For various serviceuse profiles, duty cycles and redundancies the
procedures describedin MIL-STD-756, Reliability Modeling and Prediction, shouldbe used to determine
an effective system level failure rate.
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3.4.2 Part Quallty .The quality of a part hasa direct effecton the part failure rate and appears in the
part models as a factor, ZQ. Many parts are coveredby specifications that have several quality levels,
hence, the part models have values of na that are keyedto these quality levels. Such parts with their
quality designators are shown in Table 3-1. The detailed requirements for these levels are clearly defined
in the applicable specification, except for microcircuits. Microcircuits have quality levels which are
dependent on the number of MIL-STD-883 screens(or equivalent) to which they are subjected,
The foregoing discussion involves the "as procured" part quality. Poor equipment design, production,
and testing facilities can degrade part quality. The use of the higher quality parts requires a total
equipment design and quality control process commensurate with the high part quality.It would make little
sense to procure high quality parts onlyto have the equipment production procedures damage the parts
or introduce latent defects. Total equipment program descriptions as they might vary with different part
qualitymixes is beyond thescope of this Handbook. Reliability managementand quality control
procedures are described in other DoD standards and publications. Nevertheless, when a proposed
equipment development is pushing the state-of-the-art and has a high reliability requirement
W equipment program should be given careful scrutiny and not just
necessitating high quality parts, the
3-3
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3. O INTRODUCTION
the parts quality. Otherwise, the low failure ratesas predicted by the models forhigh quality parts will not
.
be realized.
3.4.3 Use Environment -
All part reliability models include the effects of environmental stresses
through the environmental factor, K E , except for the effects of ionizing radiation. The descriptions of
these environmentsare shown in Table 3-2.The zE factor is quantified within each part failure rate model.
These environments encompass the major areas of equipment use. Some equipment will experience
more than one environment during its normal use, e.g., equipment in spacecraft. In such a case, the
reliability analysis should be segmented, namely, missile launch (ML) conditions during boost into and
return fromorbit, and space flight(SF) while in orbit.
Equivalent .
MIL-HDBK-217E,
Notice 1
Environment ITESymbol RE Symbol .Description
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~~ ~~
3-4
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3.0 INTRODUCTION
Equivalent
MIL-HDBK-217E,
Notice 1
Environment “E Symbol Description
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3 .O INTRODUCTION
-
3 . 4 . 4 Part Failure Rate Models Part failure rate models for microelectronic parts are significantly
different from those for other parts and are presented entirely in Section 5.0. A typical example of the
type of model used for most other part typesis the following one for discrete semiconductors: .
~~=%XT~AXR~S~C"QXE
where:
hp isthepartfailurerate,
hb is the base failure rate usually expressedby a model relating the influence of electrical and
temperature stresseson the part,
XE and the other X factors modify the base failure rate for the category of. environmental
application and other parameters that affect the part reliability..
The zE and zQ factors are used in most all models and otherIC factors apply onlyto specific models. The
applicability of x factorsis identified in each section.
The base failure rate (hb) models are presented in each part section along with identification of the
applicable model factors. Tables of calculated+., values are also provided for usein manual calculations.
The model equations can, of course, be incorporated into computer programsfor machine processing.
The tabulated values of are cut off at the part ratings with regard to temperature and stress, hence, use
of parts beyond these cut off points will overstress the part. The use of the hb models in a computer
3-6
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3.0 INTRODUCTION
-
3.4.5 Thermal Aspects The use of this prediction methodrequires the determination of the
temperatures to which the parts are subjected. Since parts reliability is sensitive to temperature, the
thermal analysisof any design should fairly accurately provide the ambient temperatures needed in using
the part models. 01course, lower temperatures produce better reliability but alsocan produce increased
penalties in terms of added loads on the environmental control system, unless achieved through
improved thermal design of the equipment. The thermal analysis should be partof the design process
and included in all the trade-off studies covering equipment performance, reliability, weight, volume,
environmental control systems, etc. References17 and 34 listed in Appendix C may be usedas guides in
determining component temperatures.
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Table 4-1 provides a general c m t to be used as a gui& for evaluating a reliability prediction report.
For completeness, the checklist includes categories for reliability modeling and allocation, which are
sometimes delivered as part of a prediction report. It should be noted that the scope of any reliability
analysis depends on the specific requirements called out in a statement-of-work (SOW) or system
specification. The inclusion of this checklist is not intended to change the scope of these requirements.
dODELS
Are all functional elements includedin the System design drawings/diagrams must be reviewed to
reliability block diagram /model? be sure thatthe reliability model/diagram agrees with
the
hardware.
Are all modes of operation consideredin the Duty cydes, alternate paths, degraded conditions and
mathnmdel? redundant units mustbe defined and modeled.
Do the math model results show that the design Unit failure ratesand redundancy equations are used
achieves the reliability requirement? from the detailed part predictions
in the system math
model (See MIL-STD-756, Reliability Prediction and
Modeling).
4LLOCATION
. Are system reliability requirements allocated Useful levels are defined as: equipment for
(subdivided) to useful levels? subcontractors, assemblies for sub-subcontractors,
circuit boards for designers.
Does the allocation process consider Conservative values are needed to prevent reallocation
complexity, design flexibility, and safety at every design change.
margins? .
PREDICTION
Does the sum of the parts equal the value of Many predictions neglectto include all the parts producing
the moduleor unit? optimistic results (check for solder connections,
connectors, circuit boards).
Are environmental conditions and part quality Optimistic quality levels and favorable environmental
representative
the
of
requirements? - conditions are often assumed causing optimistic results.
Are the circuit and part temperatures defined Temperature is the biggest driver of part failure rates:
and do they represent the design? low temperature assumptions will &use optimistic
results.
Are equipment, assembly, subassembly and Identification is neededso that corrective actions for
part reliability drivers identified? reliability improvement can be considered.
Are alternate (Non MIL-HDBK-217) failure rates Use of alternate failure rates, if deemed necessary,
highlighted along with the rationale for
their. require submission of backupdata to provide credencein
use? the values.
Each component type should be sampled and failure
Is the levelof detail for thepart failure rate rates completely reconstructed for accuracy.
models sufficient to reconstruct the result?
Prediction methods for advanced technology parts should
Are critical components such as VHSIC, be carefully evaluated for impacton the module and
Monolithic Microwave Integrated Circuits system.
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
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Section
5.1 MonolithicBipolarDigitalandLinearGate/LogicArrayDevices
5.1 MonolithicMOSDigitalandLinearGatenogicArrayDevices
5.2MonolithicBipolarandMOSMemoryDevices
5.3 VeryHighSpeedIntegratedCircuit(VHSICNHSIC-LikeandVLSI)CMOSDevices (> 60K
Gates)
5.4 Monolithic
GaAs
Digital
Devices
5.4 Monolithic GaAs MMlC
5.5 Hybrid
Microcircuits
5.6 Surface
Acoustic
WaveDevices
5.7 Magnetic
Bubble
Memories
In the title descriptionof each n&nolithic device type, Bipolar representsall TTL, ASTTL, DTL, ECL, CML,
ALSTTL, HlTL, RTL, F, LTTL, STTL, BiCMOS, LSTTL, IIL, 13L and ISL devices. MOS represents all
metal-oxide microcircuits, which includes NMOS,PMOS,CMOS and MNOS fabricated on various
substrates such as sapphire, polycrystalline or single crystal silicon. The hybrid model is structured to
accommodate all of the monolithic chip device types and various complexity levels.
Monolithic memory complexity factors are expressedin the number of bits in accordance with JEDEC STD
21A. This standard, which is used by all government and industry agencies that deal with microcircuit
memories, states that memories of 1024bits and greater shallbe expressed as K bits,. where 1 =K1024
bits. For example, a 16K memory has 16,384 bits, a 64K memory has 65,536 bits and a 1M memory has
1,048,576 bits. Exact numbersof bits arenot used for memories of 1024 bits and greater.
For devices havingboth linear and digital functionsnot covered by MIL-M-38510 or MIL-1-38535, use the
linear model. Line drivers and line receivers are considered linear devices. For linear devices not covered
by MIL-M-38510 or MIL-1-38535, use the transistor count from the schematic diagramof the device to
determine circuit complexity.
For digital devices not covered by MIL-M-38510or MIL-1-38535, use the gate count as determined from
the logic diagram. A J-K or R-S flip flop is equivalent to 6 gates when used as ofpart
an LSI circuit. For the
purpose of this Handbook, a gate is considered to be any one of the following functions: AND, OR,
exclusive OR, NAND, NOR and inverter. When alogic diagram is unavailable, use device transistor count
to determine gate count using the following expressions:
Technoloav
Bipolar No. Gates= No. Transistors/3.0
CMOS No. Gates= No. Transistors/4.0
All other MOS except CMOS No. Gates = No. Transistors/3.0
5-1
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MIL-HDBK-21I F
A detailed form of the Section 5.3 VHSICNHSIC-Like model is included as Appendix B to allow more
detailed trade-offs to be performed. Reference 30 should be consultedfor more information about this
model.
Reference 32 should be consulted for more information about the models appearing in Sections5.1, 5.2,
5.4,5.5, and 5.6. Reference 13 should be consulted for additional information on Section 5.7.
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
5.1 MICROCIRCUITS,
GATE/LOGIC
ARRAYS
AND
MICROPROCESSORS
DESCRIPTION
1. Bipolar Devices, Digital and Linear Gate/Logic Arrays
2. MOS Devices, Digital and Linear Gate/Logic Arrays
3. Field ProgrammableLogicArray(PLA)and
Programmable Array Logic (PAL)
4. Microprocessors
MOS Linear and Digital Gate/Logic Array Die Complexity Failure Rate Cl* -
Digital Linear PLA/PAL
No. Gates C1 No. Transistors C1 No. Gates C1
100
1 to .o1 o 1 to 100 .o10 Up to 500 .O0085
101 t o 1,000 .o20 101 to 300 .o20 501 to 1,000 .O017
1,001 t o 3,000 .O40 301 t o 1,000 ,040 2,001 to 5,000 .0034
3,001 t o 10,000 .O80 1,001 t o 10,000 .O60 5,001 to 20,000 .0068
10,001 t o 30,000 .16
t o 60,000 .2930,001
*NOTE: For CMOS gate counts above 60,000 use the VHSICNHSIC-Like model in Section 5.3
Up to 32 .56 .24
MIL-HDBK-217F
DESCRIPTION
1. ReadOnlyMemories(ROM)
2. Programmable Read Only Memories (PROM)
3. UltravioletEraseablePROMs(UVEPROM)
4. "Flash,"MNOSandFloatingGate Electrically
EraseablePROMs(EEPROM).Includes both
floating gate tunnel oxide (FLOTOX) and textured
polysilicon type EEPROMs
5. StaticRandomAccessMemories (SRAM)
6. Dynamic Random Access Memories (DRAM)
Up to 300K O
u p to 100 .O0070 .O097
100 c c 5 200 .O01 4 .O1 4 300K < C S 400K 1.1
200 < C S 500 .O034 .O23
500cC51K .O068 .O33 400K c C I500K 2.3
1K<C13K .o20 .O61
3K c C S 7K .O49 .14 All Other Model Parameters
7K<CI15K .1o .30 Parameter I Refer to
.14 .30
15K C 5 20K
20K c C I 30K
30K C 5 100K
.20
.68
.30
.30 I *T
1 Section 5.8
lOOK < C S 200K
200K C 5 400K
400K < C I500K
1.3
2.7
3.4
.30
.30
.30
I XE, XQI XL
I Section 5.9
Section 5.1O
5-4
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
kYc
EEPROM ReadlWrite Cycling Induced Failure Rate -
I
k y c=O
-
All Memory Devices Except Flotox and
Textured-Poly EEPROMs
Flotox ed-Pdy
A1 Page 5-4 Page 5-4
B1 Page 5-6 Page 5-6
A2 Az=O Page 5-5
B2 BZ=O Page 5-6
Section 5.10 Section 5.10
4. The Ai and A2 factors shownin Section 5.2 were developed based on an assumec
system life of 10,000 operating hours. For EEPROMs used in systems with
significantly longer or shorter expected lifetimes
the Al and A2 factors should be
multiplied by:
page
Supersedes 5-5 of Revision F 5-5
MIL-HDBK-217F
NOTICE 2
lY c -
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
5.3 MICROCIRCUITS,
VHSICNHSIC-LIKE AND VLSl
CMOS
DESCRIPTION
CMOS greater than60,000 gates
QML or QPL
Non QMLor Non QPL
Feature Size
*55
2.0
- ICCD
Die Complexity Correction Factor
Pin Grid Array
Chip Carrier
(Surface Mount
Technolo nv)
DIP I I i:! I
2.2
4.7
1,O
I I
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
Die AreaConversion:cm2 = MIL2 f 155,000
MIL-HDBK-217F
DESCRIPTION
Gallium Arsenide Microwave Monolithic Integrated Circuit
(GaAsMMIC) and GaAs Digital Integrated Circuitsusing
MESFET Transistors andGold Based Metallization
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
MMlC Devices
1 to 100 Low Noise & Low Power (I 100 mW)
Driver & High Power (> 100 mW)
Unknown
1 . Cl accounts for the following active
elements: transistors, diodes.
Digital Devices
Applications
DigitalAll 1.o
5-8
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NOTICE 2
5.5 MICROCIRCUITS,
HYBRIDS
DESCRIPTION
Hybrid Microcircuits
The general procedure for developing an overall hybrid failure rate is to calculate an individual failure rate
for each component type used in the hybrid and then sum them. This summation is then modified to
account for the overall hybrid function (zF), screening level (W),and maturity (xL). The hybrid package
failure rate is a function of the active component failure modified by the environmental factor(¡.e., (1 + .2
zE) ). Only the component types listed in the following table are considered to contribute significantly to
the overall failure rate of most hybrids. All other component types (e.g., resistors, inductors, etc.) are
considered to contribute insignificantlyto the overall hybrid failure rate, and are assumed to have a failure
rate of zero. This simplification is valid for most hybrids; however,if the hybrid consistsof mostly passive
components then a failure rate should be calculated for these devices. If factoring in other component
types, assume KQ = 1, X;E=1 andTA = Hybrid Case Temperaturefor these calculations.
Determination of h,-
Determine LCfor These Handbook Section Make These Assumptions When Determining
Component Types AC
I
np= 1.
NOTE: If maximum rated stress fora die is unknown, assume the same as for a discretely package
die of the same type. If the same die has several ratings based
on the discrete packaged
type, assume the lowest rating. Power ratingused should be basedon case temperature
for discrete semiconductors.
Digital 1.o
Power 21
MIL-HDBK-217F
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
AIC
AIF 5 .O
AUC 5 .O
AUF 8 .O
ARW 8 .O
SF .50
MF 5 .O
ML 12
CL 220
5-1O
5.7 MICROCIRCUITS,
MAGNETIC
BUBBLE MEMORIES
The magnetic bubble memory device in its present form is a non-hermetic assembly consisting of the
following two major structural segments:
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
1. A basic bubble chip or die consisting of memory or a storage area (e.g., an array of minor
loops), and required control and detection elements (e.g., generators, various gates and
detectors).
These two structural segments of the device are interconnected by a mechanical substrate and lead
frame. The interconnect substrate in the present technology is normally a printed circuit board. It should
be noted that this model does not include external support microelectronic devices requiredfor magnetic
bubble memory operation. The model is based on Reference 33. The general form of the failure rate
model is:
hp = hl + h2 Failures/106 Hours
where:
X, = Failure Rate of the Control and Detection Structure
Chips Per Package NC- Device Complexity Failure Rates for Control and
I 1 Detection Structure C, .I and Ca, -
I
NC = Number of BubbleChips per
Packaged Device
I
I
C11 =
C21 =
.00095(N1).40
.0001(N1)*226
Temperature Factor- "T
N1 = Number of DissipativeElements
on aChip (gates, detectors,
generators, etc.), N1 I 1000
Use:
Ea = .8 to Calculate
Ea = 55 to Calculate nT2
TJ = JunctionTemperature (OC),
25 I T J I 1 7 5
5.7 MICROCIRCUIT,
MAGNETIC BUBBLE MEMORIES
Write Duty Cycle Factor- nW Device Complexity Failure Rates for Memory
1. OD Storage Structure- C12 and CZ2
“W = - ”
( R N ).3
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
C12 = .00007(N2)*3
“W = 1 for D I.O3or R/W 2 2154
c22 = .00001(~~)~3
Avq. Device Data Rate
D = “
Mfg. Max. Rated Data Rate
N2 = Number of Bits, N2 I 9 x lo6
WW = No. of ReadsperWrite
NOTE:
For seed-bubble generators, divide All Other Model Parameters
nw by 4, or use 1, whicheveris Parameter Section
Ireater.
c2
I 5.9
D =
Avg. Device Data Rate
Mfg. Max. Rated Data Rate
I,
0 1 I
I I
I I
UIL-HDBK-ZL7F N O T I C E L RE 9799970 0 0 7 b L O O 3
MIL-HDBK-217F
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
8
10 ,0034 .O029 .o020 .O031 .0043
12 .O041 .O038 .O028 .O044 ,0053
14 .O048 .O048 .O037 ,0060 .0062
16 .O056 .O059 .O047 .O079 ,0072
18 .O064 .O071 .O058 .0082
22 ,0079 .O096 .O083 .o1 o
24 .O087 .o 1 1 .O098 .o1 1
28 .o1o .O14 .O13
36 .O13 .o20 .O17
40 .O 15 .O24 ,019
64 .O25 .O48 .032
80 .O32 .041
128 .O53 .068
180 .O76 .098
224 .O97 .i2
NOTES:
4. The package failure rate (C2) accounts for failures associated only withthe package itself.
Failures associatedwith mounting the package to a circuit board are accountedfor in
Section 16, Interconnection Assemblies.
5-14
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MIL-HDBK-217F
.F
Environment "E Description "Q
50
2.0 I Glass S Cateaories:
-
Learning Factor "L 2.Procured in full accordance
with MIL-1-38535, (ClassQ).
1.o
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MIL-HDBK-217F RE 9 9 9 9 9 7 0 0070729 T
. MIL-HDBK-217F
m
Qualii Factors (cont'd): len Calculation for Custom Screening Pro! s
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
TM 2820 Pind(ParticleImpactNoiseDetection) . 11
TM 2012 (Radiography) 7
TM 2009 (ExtemalVisual) 7 (Note 2)
89
ZQ=2+
. Point
Valuations
NOTES:
1 . Point valuation only assignedif used independent of Groups 1, 2 or 3.
2. Point valuation only assigned if used independentof Groups 1 or 2.
3. Sequencing of tests within groups1, 2 and 3 must be followed.
4. TM refers to the MIL-STD-883 Test Method. r
EXAMPLES:
87
1. Mfg. performs Group 1 test and Class B bum-in: XQ =2 + 50+30 = 3.1
87
2. Mfg.performsinternalvisualtest,sealtestandfinalelectricaltest: RQ = 2 + = 5.5
7+7+1
I
5-16
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’ MIL-HDBK-217F RE m 9999970 0070730 b m
MIL-HDBK-217F
Ideally, device case temperatures should be determined from a detailed thermal analysis of the
equipment. Device junction temperatureis then calculated with the following relationship:
TJ = Worst CaseJunctionTemperature(“C).
TC = Case Temperature (“C). If not available, use the following default table.
I Tc(OC) I 35 45 50 I 45 50 I 60 60 75 75 60 I 35 50 60 45
Dual-ln-Line 11 28
Flat Package 10 22
Chip Carrier 10 26
Pin GridArray 10 . 20
Can - 70
P = The maximum power dissipation realized in a system application. If the applied power is
not available, use the maximum power dissipation from the specification for the closest
equivalent device.
MIL-HDBK-217F
This section describes a method for estimating junction temperature (TJ) for integrated circuit dice
mounted in ahybrid package. A hybrid is normally made up of oneor more substrate assemblies mounted
or thin
within a sealed package. Each substrate assembly consists of active and passive chips with thick
film metallization mountedon the substrate, which in turn may have multiple layers of metallization and
dielectric on the surface. Figure 5-1 is a cross-sectional view of a hybrid -with a single multi-layered
substrate.The layers within the hybrid aremade up of various materials with different thermal
characteristics. The table following Figure 5-1 provides a list of commonly used hybrid materials with
(K). If the hybrid internal structure cannot be
typical thicknesses and corresponding thermal conductivities
. determined, use the following default values for the temperature rise from case to junction: microcircuits,
10°C;transistors, 25°C; diodes, 20°C. Assume capacitors areBt Tc.
CHIP (A)
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
SUBSTRATE (D)
PACKAGE
CASE (F)
NOTE: MHP: Multichip Hybrid Package, PHP: Power Hybrid Package (Pwr: 2 2W, Typically)
n P Number of Material
Layers
TC = Hybrid Case Temperature (OC). If unknown, use the TC Defautt Table shown in Section 5.1 1.
8JC = Junction-to-Case Thermal Resistance (“Cm (As determined above)
PD = DiePowerDissipation (W)
Supersedes
page 5-19 of Revision F 5-19
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~~
- ~ "
%
5.13 MICROCIRCUITS,
EXAMPLES
Given: A CMOS digital timing chip (4046) in an airborne inhabited cargo application, case temperature
48OC, 75mW power dissipation. The device is procured with normal manufacturer's screening
consisting of temperature cycling, constant acceleration, electrical testing, seal test and external
visual inspection, in the sequence given. The component manufacturer also performs a B-level
burn-in followed by electrical testing. All screens and tests are performedto the applicable MIL-
STD-883 screening method. The packageis a 24 pin ceramic DIP with a glass seal. The device
has been manufacturedfor several years and has 1000 transistors.
Section 5.9
Section 5.10
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
Section 5.1 O
Group 1 Tests 50 Points
Group 3 Tests
(B-level) aQedm
TOTAL 80 Points
87
I C Q = ~ + - = 3.1
80
Example 2: EEPROM
Given: A 128K Flotox EEPROM that is expected to have aTJ of 80°C andexperience 10,000
read/write cycles over the life of the system. The part is procured to all requirements of
Paragraph 1.2.1, MIL-STD-883,Class B screeninglevelrequirementsandhasbeen in
production for three years. It is packaged in a 28 pin DIP with a glass sealand will be usedin an
airborne uninhabited cargo application.
C1 = .O034 5.2
Section
XT = 3.8 Section 5.8
C2 =: .O14 Section 5.9
5-20
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. .
MIL-HDBK-217F
= B2 = O for Flotox
Assume NO ECC, XECC = 1
Al ='.1 , 7K IC 5 15K Entry
B1 = 3.8 (Use Equation i at bottom of B1 and B2 Table)
Acvc A1B1(.1)(3.8) = .38
5-21
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2 Si NPN
Transistor
2 - Si PNP
Transistor
2 - Si General PurposeDiodes
Passive Components: 2 - Ceramic
Chip
Capacitors
17 . - Thick Film Resistors
(Equation 1)
A = Die Area = [ .O0278 (No, Die Active Wire Terminals) + .O4172 (Equation 2)
TJ = TC+~JCPD (Equation
3)
2. CalculateFailureRatesforEachComponent:
X T +%
c 2=X
[ cE1l X Q n L Section 5.1
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
Because C2 = O;
hp = C1 XTZQ XL XT: Section 5.8; X Q , XL Default to 1.O
= (.01)(3.8)(1)(1) = .O38Failures/106Hours
C) Silicon NPN Transistor, Rated Power = 5W (From Vendor Spec. Sheet),VCENCEO = .6,
Linear Application
hp = % P T ~ A X R ZSXQXE Section
6.3; XA, X Q , XE DefauR
to 1.O
= (.00074)(3.9)(1.0)(1.8)(.29)(1)(1)
= .O015 Failures/106 Hours
Xp = .O015Failures/106Hours
E) Silicon General Purpose Diode (Analog), Voltage Stress= 60%, Metallurgically Bonded
Construction.
hp = V T X S xc XQXE Section
6.1 : XQ, XE Default
to 1.O
= (.0038)(6.3)(.29)(1)(1)(1)
= .O069Failures/106Hours
MIL-HDBK-217F
NOTICE 2
G) Thick Film Resistors, per instructionsin Section 5.5, the contribution of these devices is
considered insignificant relativeto the overall hybrid failure rate and they maybe ignored.
Section 5.10
Section 5.5
Section 5.10
Section 5.1 O
5-24 --``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
Supersedes page 5-24of Revision F
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6. O DISCRETE SEMICONDUCTORS,
INTRODUCTION
The semiconductor transistor, diode and opto-electronic device sections present the failure rates on
the basisof device type and construction. An analytical modelof the failure rate is also presentedfor each
device category. The various types of discrete semiconductor devices require different failure rate
models that vary to some degree. The models apply to single devices unless otherwise noted. For
multiple devices ina single package the hybrid modelin Section 5.5 should be used.
The applicable MIL specification for transistors, and optoelectronic devices is MIL-S-19500. The
quality levels (JAN, JANTX, JANTXV) are as defined in MIL-S-19500.
The temperature factor (ET) is based on the device junction temperature. Junction temperature
should be computed based on worse case power (or maximum power dissipation) and the device junction
to case thermal resistance. Determinationof junction temperatures is explainedin Section 6.14.
Reference 28 should be consulted for further detailed information on the models appearing in this
section.
6- 1
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
MIL-HDBK-217F
NOTICE 2
SPECIFICATION DESCRIPTION
MIL-S-19500 Low Frequency Diodes: General Purpose Analog, Switching,
Fast Recovery, Power Rectifier, Transient Suppressor, Current
Regulator, Voltage Regulator, Voltage Reference
50 2.2 130 15 L
55 2.6 135 16
60 3.0 140 18
65 3.4 145 20
70 3.9 150 21
75 4.4 155 23
ao 5.0 160 25
a5 5.7 165 28
90 6.4 170 30
95 7.2 1 75 32
1O0 8.0
= 3091 ( TJ
1
+ 273 -
1
E) )
TJ = JunctionTemperature (“C)
MIL-HDBK-217F
-
ElectricalStress Factor xs Quality Factor- x
r Stress
"
"S Quality "Q
Transient Suppressor, JANTXV 0.7
Voltage Regulator, Voltage
Reference, Current JANTX 1 .o
Regulator 1.o
JAN 2.4
KE
.9<vs51.00 1.o
1 .o
L
6.0
For All Except Transient Suppressor, Voltage . 9.0
Regulator, Voltage Reference, or Current GM
Regulator NS 9.0
NU 19
zS = .O54 (V, I.3)
13
"s = v, 2.43 (.3¿ ..vss 1) AIC
AIF 29
Voltage Applied AUC 20
V, = Voltage Stress Ratio = '
Voltage Rated
.AUF- 43
Voltage is Diode Reverse Voltage ARW 24
SF .50
MF 14
Contact Consttuction Factor - v ML 32
I !
Contact Construction "C 320
CL
Metallurgically Bonded
Non-Metallurgically
Bonded
and1
Spring Loaded Contacts
i:
6-3
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6.2 DIODES, HIGH FREQUENCY (MICROWAVE, RF)
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
SPECIFICATION . DESCRIPTION
MIL-S-19500 Si IMPATT;Bulk Effect, Gunn; Tunnel, Back: Mixer, Detector,
PIN, Schottky: Varactor, Step Recovery
Failures/l O6 Hours
-
95 29 1 75 370
TJ Cc) ’LT TJ (“c) 1O0 35
- 1O0 4.1
1 1
Multiplier Varactor,
Diodes
All Other
2.5
1.o
T‘ 2100 ( TJ + 273
E))
TJ = JunctionTemperature (“C)
6-4
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. .
’ . MIL-HDBK-217F RE M 9 9 9 9 9 7 0 0070742 2 M :
MI-HDBK-217F
PIN Diodes K R = .326 &Pr) - .25 For high frequency part classes not specified to
MIL-S-19500 equipment quality classes are
defined as devices meeting the same
All Other Diodes nR 5: 1 .O requirements as MIL-S-19500.
Environment Factor - -
Environment “E
(All Types Except Sch, ky)
Quality “Q GB 1.o
GF 2.0
JANTXV .50 .
GM 5.0
JANTX 1.o
NS 4.0
JAN 5.0 11
NU
Lower 25 AIC 4.0
AUC ?.O
For high frequency patt classes not specified to AUF 12
MIL-S-19500 equipment quality classeq are
defined as devices meeting the same ARW 16
requirements as MIL-S-19500.
. .50
MF 9.0
ML 24
CL 250
MIL-HDBK-217F
SPEClFlCATlON DESCRIPTION
MIL-S-19500 NPN (Frequency 200 MHz)
PNP (Frequency c 200 MHz)
Failures/lO6 Hours
. Switching -70
1
175
1
- 11 Pr = 100.0
Pr 500.0 10
5.5
6-6 --``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
.
.8 c V, I .9 .73 AIC 13
'9 c v, s 1.0 1.o. 29
AIF
AUC. . 20 .
SF 50
VCE = Voltage, Collector to Emitter
"F 14
VCEO = Voltage, Collector to Emitter, Base 32
ML
Open
CL 320
Quality Factor - XQ
, Quality
I i
I JANTXV
I .70 I
SPECIFICATION DESCRIPTION
MIL-S-19500 N-Channel and P-Channel Si FET (Frequency
5 400 MHz)
hp= hb7cT7tA7cQ7cE
Failuredl O6 Hours
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
-
95 8.7 GB
1O0 3.7
6.0
GF
' GM 9.0
1 1
*T (T~+273
(-lg2' -=)) NS
Nu 19
9.0
TJ = JunctionTemperature (OC) 13
AIC
AIF 29
-
Quality Factor 'CQ AUC 20
I Quality AUF 43
JANTXV ARW 24
JANTX SF .50
JAN
MF 14
ML 32
Lower
CL 320
Plastic
6-8
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MIL-HDBK-2L7F RE W 9999970 0070746 T
MIL-HDBK-217F
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
SPECIFICATION DESCRIPTION
MIL-S-19500 Unijunction Transistors
h, = hbnTnQnEFailures/l O6 Hours
Base Failure Rate I+,- Quality Factor - XQ
Quality
JANTXV , .70
JANTX 1 .o
_ . JAN 2.4
Temperature Factor - Lower 5.5
T J ec) TJ (Oc)
Plastic 8.0
25 1.o 105
30 1.1 110
35 1.3 115 EnvironmentFactor - xE
I
.
40 1.5 120
45 1.7 125 7.5
8.1 I Environment "E
50 1,9 130 8.8 "
"I
60 2.4 140 10 6.0.
65 2.7 145 11
70 3.0 150 12 9.0
75 3.3 155 13 "
95 4.9 175 16 13
1O0 5.3
. AIF 29
AUC 20
I - I ML
32
l CL - 320
6-9
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MIL-HDBK-217F
SPECIFICATION DESCRIPTION
MIL-S-19500 Bipolar, Microwave RF Transistor
(Frequency > 200 MHz, Power 1W)
h, = h b ~ T ~ R ~Failures/l
S ~ Q ~O6EHours
Application Note: The model appliesto a single die (for multiple die use the hybrid model). The model does
apply to ganged transistors on a single die. ..
Power Rating Factor ICR
.. -
Base Failure Rate A,, Rated Power (Pr,Watts) - “R
Pr i .I .43
.I< Pr I .2 .55
.2 < Pr I.3 .64
.3 < Pr S .4 .71
.4 < Pr S -5 .77
Temperature Factor - nT .5 < Pr I.6 .83
.6 < Pr I.7 .88
TJ Fc) vc)
-
*T TJ *T .7 < Pr S .8 . .92
.8 < Pr I.9 .96
25 i.o 1o5 4.5
30 1.1 i10 4.8
35 1.3 115 5.2
40 1.4 120 5.6
r
45 1.6 125 ’ 5.9
50 1.7 130 6.3
55 i.9 135 6.8
60 2.1 140 7.2
65 2.3 145 7.7
70 2.5 8.1 Voltage
- Stress Factor - xS
1.50
75 .2.8 155 8.6 Applied VCE/Rated VCEO
ao 3.0 160 9.1 “S
as 3.3 165 9.7
90 3.6 170 10 o < v, I .3 .11
95 3.9 î 75 11 . .3 < v, 1 .4 .16
1 O0 4.2
.4 < v, I .5 .2 1
.5 V, .6 .29
1 1 .6 < V, S -7 .39
T
‘ a exp(-2114( T J + 2 7 3 . - E ) ) .7 c v, I .8 .54
.a c v, I .9 .73
TJ JunctionTemperature(“C)
.9 < v,
3
I 1.0 1.o
250
6-1 1
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MIL-HDBK-217F
SPECIFICATION DESCRIPTION
MIL-S-19500 Power, Microwave, RF Bipolar Transistors
(Average Power2 1W)
h, = hbzTzAz,,pQzEFailuresA O6 Hours
+, = .O32
exp(.354(F) + .00558(P))
‘F = Frequency (GHz) P = Output
Power (W)
NOTE: Output power refersto the power level for the overall packaged device andtonot individual transistors within
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
is ganged together). The output power represents the power output from the
the package (if more than one transistor
cycle in pulsed applications. Duty cycle is accounted for when
active device and should not account for any duty
determining zk
- .
Temperature Factor - leT
.. Temperature Fadtor ICT -
(Gold Metállization) .
(Aluminum Metallization)
V, ( V C E ~ ~ C E S ) V, (VCEIBVCES)
TJ (“c) 5.40 .45 .50 .55 TJ (“C) 5.40 . -45 .50 .55
a l O0 .io .20 .30 .40 s11.1
O0 -.75 .38 1.5
110 .12 25 -37 .49 110 5 7 1.7 .1.1
2.3
120 .15 .30 .45 .59 20 1 ,84 1.7 2.5 3.3
130 .18 .36 .54 .71 130 1.2 2.4 3.6 4.8
140 .21 . .43 6.8 .645.1 .853.4 1.7 140
150 .25 .50 ’ .75
7.1 1.04.7 2.4 150 9.5
160 .29 .59 -88 1.2 9.7 160
6.5 3.3 13
170 .34 .68 18 1,O13 . 8.8
1.4 4.4 70 1
180 AO - .79 1.2 1.6 5.9 23
180 18 12
190 .45 i91 1.4 1.8 190
31 7.8
23 15
200 20 10 200 30 40
1 * &))I
i
VS = BVCES
VCE; VS = VCE~BVCES
VCE = Operating
Voltage
(Volts) VCE = Operating
Voltage
(Volts)
BVCES = Collector-Emitter
Breakdown BVCES = Collector-Emitter Breakdown
Voltage with Base Shorted to Voltage with Base Shorted to
Emitter (Volts) Emitter (Volts)
TJ I Peak
Junction
Temperature (OC) TJ = Peak
Junction
Temperature (“C)
6-12
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4
MIL-HDBK-217F RE 7 9 9 9 7 7 0 0070750 L .
MIL-HDBK-217F
Quality Factor - XQ
Application Factor ‘CA - Quality I
“Q
Application Duty Factor XA
cw NIA 7.6 JANTXV .so
Pulsed I 1% .46 JANTX 1 .o
5% .70
10% 1.o JAN 2.0
15% 1.3
20% 1.6 Lower 5.0
25% 1.9
XA .= 7.6,CW
2 30%
1 - 2.2
NOTE: For these devices, JANTXV quality class
must include IR Scan for die attach and screenfor
barrier layer pinholes on gold metallized devices.
Input 2.0
None 4.0
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`--- 6-13
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6.8 TRANSISTORS, HIGH FREQUENCY, GaAs
FET
SPECIFICATION DESCRIPTION
MIL-S-19500 G
a& Low Noise, Driver and PowerFETs (r 1GHz)
h, = hbnTnAnMnQnE
Failuredl O6 Hours
4 .O52 .O54
,084 ,066 .36 .14 .96
5 .O52 ,083 .1o .13 .21 .56 1.5
6 ,052 .13 .I6 .20 .32 .85 2.3
,' 3.5
7 .O52 .30 .20 .24 50 1*3
'8 ,052 .30 .37 .47 2.0 '.76 '
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
F P Frequency (GHz) P I AverageOutputPower(Watts)
The average output power represents the power output from the active device and should not account for any duty
cycle in pulsed applications.
Temperature Factor - z- ,
Application Factor - ITA
..
Tc ("C) KT Tc ("c) ZT
I
Application (P I 6W) 1 ZA
1
25
30
1.o
1.3
105
110
24
28
All LowPowerandPulsed
I ' I
35
40
45
1.6
2.1
2.6
115
120 .
125
33
38
44
I cw I '
~~~~~
4
~ ~
I
50
55
60
65
3.2
4.0
4.9
5.9
í30
135
140
145
50
58
66
75
I P = Average Output Power (Watts)
1
70 7.2 150 85
75 8.7 155 97
80 10 160 110
85 12 165 120
90 15 170 140
-
95 18 175 150
1O0 21
I Channel
Tc Temperature ("C)
MIL-HDBK-217F
NOTICE 1
GB 1 .o
Input and Output 1 .o
GF 2.0
-
Input Only 2.0 5,O
GM
None 4.0 NS 4.0
NU 11
AIC 4.0
- na
Quality Factor 5.0
T
AIF
Quality "Q 7.0
AUC
*UF 12
JANTXV .50
ARW 16
JANTX 1 .o
SF .50
JAN 2.0 9.0
MF
Lower 5.0 ML 24
CL 250
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
page
Supersedes 6-15 of Revision F 6-15
6.9 TRANSISTORS,
HIGH
FREQUENCY, SI FET
SPECIFICATION DESCRIPTION
MIL-S-19500 Si FETs (Avg. Power c 300 mW, Freq. > 400 MHz)
Quality
JAN 2.0
--
90 3.2 170 8.3
95 3.4 175 8.7 4.0
1O0 3.7
AIF 5.0
%C 7.0
AUF 12
AFIW 16
SF .50
MF 9.0
ML 24
CL 250
6-1 6
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Y
MIL-HDBK-217F
SPECIFICATION DESCRIPTION
MIL-S-19500 Thyristors
SCRs, T r i m
h, = h b ~ T ~ R n SFailures/l
~ Q ~ EO6 Hours
,30
.1o . .40
.50 ,76
Temperature Factor -: . 1.0 1.o
5.0 1.9
TJ (“c) %T TJ (“c) 10 2.5
20 3.3
25 1.o 105 30 ’ L 3.9
30 1.i 110 40 4.4
. 35 1.4- 115 50 4.8
40 1.6 120 60 5.1
45‘ 1.9 125 70 5.5
50 2.2 130 80 5.8
55 2.6 135 90 . 6.0
60 3.0 140 1O0 6.3
65 3.4 145 110 6.6
70 3.9 150 120 6.8
75 4.4 155 130 7.0
80 5.0 160 140 7.2
85 5.7 165 150 7.4
90 6.4 170 160 7.6
95 7.2 175 170 7.8
1O0
- 8.0 175 7.9
= RMS RatedForwardCurrent(Amps)
’frms
TJ = JunctionTemperature(“C)
6-1 7
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
. . - ..
' MIL-HDBK-217F RE m 7 7 9 7 7 7 00 0 7 0 7 5 5 O m
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
MIL-HDBK-217F
ML 32
CL 320
Quality Factor - XQ
Quality "Cl
JANTXV 0.7
JANVX 1 .o
JAN 2.4
bower 5.5
Plastic 8.0
MIL-HDBK-217F
SPECIFICATION DESCRIPTION
pto-isolators,
Photodetectors,
MIL-S-19500
Photodetectors
Photo-Transistor ,0055
I JANTXV
I .70 I
Photo-Diode .o040
Opto-Isolators
Photodiode
Output,
Single
Device ' ,0025
Phototransistor Output, Single Device .O13
Photodarlington Output, Single Device ,013
Light Sensitive Resistor, Single Device .O064
Photodiode Output, Dual Device .O033
Phototransistor Output, Dual Device .O17
Environment Factor- xE
Photodarlington Output, Dual Device .dl 7
Environment "E.
Light Sensitive Resistor, Dual Device .o086
GB 1;o
Emitters
Infrared Light Emitting Diode (IRLD) .O013 GF 2.0
Light Emitting Diode (LED)
-
00023 GM 8.0
5.0
,
NS
- nT
I
Temperature Factor
NU 12
TJ ?c) zT
AIC 4.0
25 1.o 35 3.8 . AIF '6.0
30 1.2 80 . 4.3
35 1.4 85 4.8 AUC 6.0
40 1.6 90 5.3 8.0
45 1.8 95 5.9 AUF
50 2.1 1O0 6.6 ARW 17
55 2.4 105 7.3
60 2.7 110 . 8.0 SF .50 .
65 115 8.8
-
3.0 9.0
70 3.4 MF
ML 24
1 1 CL 450
+ 273 - E))
nT
TJ =
2790
JunctionTemperature ("C)
( TJ
6-1 9
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
!
MIL-HDBK-217F
6.12 OPTOELECTRONICS,
ALPHANUMERIC
DISPLAYS
SPECIFICATION DESCRIPTION
MIL-S-19500 Alphanumeric Display
h, = hbnTnQnEFailures/l O6 Hours
AUF 8.0
Quality Factor ’FQ -
ARW 17
I Quality I “A
JANTXV SF 50
0.7
JANTX 1.o MF 9.0
JAN 2.4 ML 24
Lower 5.5 CL 450
Plastic 8.0
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
SPECIFICATION DESCRIPTION
MIL-S-19500 Laser Diodes with Optical Flux Densities
3 MW/cm2 and Forward Current< 25 amps
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
3.0 2.1
Temperature Factor - nT 4.0
5.0
2.6
3.0 .
%T 10 4.8
15 6.3
25 1.o 20 7.7
30 1.3 25 8.9
35 1.7
40 2.1 Tc1 = (ï)a68
45 2.7
50 3.3 - I = Forward Peak Current(Amps), I I 2 5
55 4.1
60 5.1 NOTE: For Variable Current Sources, use the Initial
65 6.3 Current Value.
70 7.7
75 9.3
Application Factor X .A.
Application Duty Cycle *A
1 """""- 4.4
T
' exp(- 4635 (TJ +!273 - g )) Pulsed . .I
.2
.32
.45
TJ = JunctionTemperature("C) . .3 .55 -
.4 .63.
.5 .71
.6 .77
.7 .a4
Quality Factor- XQ .8 .89
.9 - ,95
I Quality I nn I 1.o J 1.00
MIL-HDBK-217F
Power Degradation
- Factor - ICE, Environment
Ratio P P s Environment
nP
0.00 .so GB
.O5 .53 6, 2.0
.I o .56
.15 ,549 GM 8.0
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
.20 .63
.25 .67 NS 5,O
.30 .71 12
.35 .77 NU
AO .83 4.0
o .4S .91 AIC
.50 1.o 6.0
.55 1.1 AIF
.60. ., 1.3 AUC 6.0
.65 1.4
.70 1.7 AUF 8.0
.75 2.0
.ao 2.5 ARW 17
.85 3.3 .50
-
.90 5.0 SF '
.95 10 9.0
MF.
ML 24
CL 450
PS Rated
Optical
Power
Output (mw)
Pr = RequiredOpticalPowerOutput (mw)
NOTE: Each laser diode must be replaced when
power outputfalls to Pr for failure rate prediction to
be valid.
MIL-HDBK-217F RE m 9 9 9 9 9 7 6 0870760 4 m
MIL-HDBK-217F
6.1 4 DISCRETESEMICONDUCTORS,TJDETERMINATION
-
Ideally, device case temperatures should be determined from a detailed thermal analysis of the
equipment. Device junction temperatureis then calculated with the following relationship:
TJ = T c + OXP
where:
TJ = Junction
Temperature
(“C)
TC- = Case Temperature (“C). If no thermal analysis exists, the default case
temperatures shownin Table 6-1 should be assumed.
eJC = Junction-to-Case Thermal Resistance (“Cm. Thisparametershouldbe
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
6-2, whichever is
determined from vendor, military specification sheets or Table
of the recommended
greater. It may alsobe estimated by taking the reciprocal
derating level. For example, a device derating recommendation of.16 W/”C would
result in a OJC of 6.25 OCM. If eJC cannot be determined assumea eJC value of
70”CM.
. P = DeviceWorse Case PowerDissipation (W)
The ‘models are not applicable to devices at overstress conditions. If the calculated junction temperature
is greater than the maximum rated junction temperature on the MIL slash sheets or the vendor’s
specifications, whichever is smaller, then the device is overstressed and these models ARE NOT
APPLICABLE.
. Environment TC (“c)
GB 35
GF 45
GM 50
NS 45
NU 50
AIC 60
AlF 60
AUC . 75
AUF 75
ARW 60
SF 35
MF 50
ML 60
CL 45
6-23
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10:42:07 MDT Questions or comments about this message: please call the Document
Policy Group at 303-397-2295.
MIL-HDBK-ZL7F RE m 9 9 9 9 9 7 00 8 7 8 7 b l b m
MIL-HDBK-217F
6.1 4 DISCRETESEMICONDUCTORS,TJDETERMINATION
Type
Package eJC eJC Type
Package
TO-1 ?O TO-205AD - 70
TO-3 10 TO-205AF 70
TO-5 70 T01220 5
TO-8 70 DO-4 5
TO-9 70 DO-5 5
TO-1 2 70 DO-7 -. 1o
TO-18 70 DO-8 5
TO-28 5 DO-9 5
TO-33 70 DO-13 . 10
'
TO-39 70 DO-14 5
TO-41 10 DO-29 10
TQ-44 70 DO-35 10
TO-46 70 DO-41 10
TO-52 70 DO-45 5
TO-53 5 DO-204MB 70
TO-57- 5 DO-205AB 5
TO-59 5 ' PA-42A,B 70
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
TO-60 5 PD-36C 70
TO-61 5 PD-50 70
TO-63 5 PD-77 70
TO-66 10 PD-180 70
TO-71 70 PD-319 . 70
TO-72 70 PD-262 70
TO-83 5 PD-975 70
. TO-89 22 PD-280 70
TO-92 70 PD-21 6 70 '
TO-94 5 PT-2G 70
TO-99 70 PT-GB . 70
TO-1 26- 5 PH-1 3 70
TO-127 5 PH-1 6 70
TO-204 10 PH-56 70
TO-204AA 10 PY-58 70
PY-373 90
MIL-HDBK-217F
6.1 5 DISCRETESEMICONDUCTORS,EXAMPLE
I -
Example
Given: Silicon dual transistor (complementary), JAN grade, rated for 0.25 W at 25%, one side
only, and 0.35 W at 25"C, both sides, with Tmax = 2OO0C, operating in linear service at
55°C case temperature in a sheltered naval environment. Side one, NPN, operating at
0.1 W and 50 percent of rated voltage and side two, PNP, operating at 0.05 W and 30
percent of rated voltage. The device operates at less than 200MHz.
Since the device is a bipolar dual transistor operating at low frequency (c200 MHz), it falls into the
Transistor, Low Frequency, Bipolar Group and the appropriate model is given in Section 6.3. Since the
device is a dual device, it is necessary to compute the failure rateof each side separately andsum them
together. Also, since 0JJc is unknown, eJC = 70°C/W will be assumed.
Based on the given information, the following model factors are determined from the appropriate tables
shown In Section 6.3.
xb 3 ,00074 -
SIDE 1 SIDE 2-
hp = % "T1 "A "R "SI ".Q XE -b % "T2 "A ".S2"Q "E
hp = (.00074)(2.2)(1.5)(.68)(.21)(2.4)(9+)(.00074)(2.1)(1s)(.68)(.11)(2.4)(9)
= .O1 1 Failures/lO6 Hours
6-25
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
DESCRIPTION
All Types Except Traveling Wave Tubes and Magnetrons.
Includes Receivers, CRT, Thyratron, Crossed Field Amplifier,
Pulsed Gridded, Transmitting, Vidicons, Twystron, Pulsed
Klystron, CW Klystron
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
8824 130
Material I 48 8825 120
Twystron 8826 280
I VA 1 44
VA145E
VA145H
I
850
450
490
VA800 E
VA853
VA8568
70
220
65
VA91 3A 230 VA888E 230
Klystron, Pulsed*
~KMP~OOOOLF 43
8568 230 Ifthe CW Klystron of interest is not listedabove,
L3035 66 use the AlternateCW Klystron ly, Table on the
L3250 69 following page.
L3403 93
SAC42A 1O0
VA842 18
2501OA 150
ZM3038A 190
If the pulsed Klystronof interest is not listedabove,
use the Alternate Pulsed Klystron hb Table on
the following page.
7- 1
MIL-HDBK-217F
NOTICE 1
7.1 TUBES,
ALLTYPES
EXCEPT
TWT
AND
MAGNETRON
Altern; :e* Base Failure Rate for Pulsed Klystrons - A Learning Factor - nL
Po .2 .4 .6 .8
F(GHz)
1.0 2.0 4.0 6.0 I T (years) 1
.o 1 16 16 16 16 16
16 16 16 10
-30 16 16 17 17 17 20 18 21
.80 16 17 17 18 18 25 21 30
1,o 17 17 18 18 19 2822 34
3.0 18 20 21 23 25 34 51
5.0 19 22 25 28 31 45 75
8.0 21 25 30 35 40 63 110
10 22 28 34 40 45 75
25 31 45 60 75 90 160 XL = 10(T)-2.1,
1 ITS3
= 10, T <1
hb = 2.94(F)(P) + 16 = 1,T23
DESCRIPTION
Traveling Wave Tubes
4 2(W)1 .1
1410 8 6Power
Frequency (GHz)
18
Environment
I "E
GB .5
10 11 12 13 16 19 24 29 42 61
1O0 11 12 13 16 20 24 29 42 61 GF 1.5
500 11 12 13 16 20 24 29 42 61 7.0
1O00 11 12 13 16 20 24 29 42 62 GM
3000 11 12 14 17 20 24 29 43 63 3.0
5000 12 13 14 17 20 25 30 44 64 NS
8000 12 13 14 17 21 26 31 45 66 10
1O000 12 13 15 18 22 26 32 46 68 NU
15000 13 14 15 19 23 27 33 49 71 5.0
AIC
-
20000 14 15 16 20 24 29 35 51 75
30000 15 16 18 22 26 32 39 56 83 AIF 7.0
40000 17 18 20 24 29 35 43 62 91
AUC 6.0
7.3 TUBES,
MAGNETRON
DESCRIPTION
Magnetrons, Pulsed and Continuous Wave (CW)
h, = hbxUxCxEFailures/106 Hours
I
I
Pulsed
Magnetrons:
hb = I~(F)*'~
(P)-2o
CW Magnetrons
(Rated
Power
%=I8
5 KW):
1
F = Operating Frequency in GHz, .15 F s 100
GB
"E
1.o
o .o .44
2.0
0.1 .50 GF
o .2 .55
GM 4.0
0.3 .61
O-4 .66 NS 15
O .5 .72
0.6 .78 NU 47
O .7 .83 10
0.8 .89 AIC
o .9 .94 AIF 16
%C 12
ARW 80
R = RadiateHours/FilamentHours
SF .50
Construction ML 133
"C
CL 2000
CW (Rated Powerc 5 KW) 1.o
Coaxial Pulsed 1.o
Conventional Pulsed 5.4
7-4 --``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
i
!
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.* .
MIL-HDBK-217F RE 9 9 9 9 9 7 0 00707b7 7 - ,
MIL-HDBK-217F
8 .O LASERS, INTRODUCTION
The models and failure rates presentedin this section apply to Jaserpeculia-, ¡.e., those items
wherein the lasing action is generated and controlled. In addition to laser peculiar items, there are other
assemblies used with lasers that contain electronic parts and mechanical devices (pumps, valves, hoses,
etc.). The failure ratesfor these parts should be determined with the same procedures as used for other
electronic and mechanical devices in the equipment or system of which the laser is a part.
The laser failure rate models have been developed at the "functional," rather than "piece part" level
because the available data were not sufficient for "piece part" model development. Nevertheless, the
laser functional models are included in this Handbook in the interest of completeness. These laser
models will be revisedto include piece part models and other laser types when the data become available.
Because each laser familycan be designed using a variety of approaches, the failure rate modelshave
but may differ in
been structuredon three basic laser functions which are common to most laser families,
the hardware implementationof a givenfunction. These functions are the lasing media, the laser pumping
mechanism (or pump), and the coupling method.
Examples of media-related hardware and reliability influencing factors are the solid state rod, gas, gas
pressure,vacuumintegrity,gasmix,outgassing,andtubediameter.The electrical discharge,the
flashlamp, and energy level are examples of pump-related hardware and reliability influencing factors. The
"Q" switch, mirrors, windows, crystals, substrates,
coupling function reliability influencing factors are the
coatings, and levelof dust protection provided,
Some of the laser models require the number otactive optical surfaces as an input parameter.An active
optical surfaceis one with which the laser energy (or beam) interacts. Internally reflecting surfaces are not
cwnted. Figure 8-1 below illustrates examples of active optical surfaces and count. .
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
8- 1
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..
. M I L = H D B K = 2 L 7 F RE m 9999970 0070768 9 m
MIL-HDBK-21I F
DESCRIPTION
‘Helium Neon Lasers
Helium Cadmium Lasers
Argon Lasers
hp = XMEDIA‘CE + ~ O U P L I N G ~Failures/l
E O6 Hours
-
Lasing Media Failure RateAMEDIA Environment
Environment
Type . I AMEDIA “E
=B .30
=F 1 .o
GM. 4.0
NS 3.0
NU 4.0
AIC 4.0
AIF 6.0
ARW 5.0
Helium
SF .1 o
Argon
I 6
MF 3.0
8.0
’
ML
NOTE: The predominant argon laser failure NIA
CL
(as
mechanism is related to the gas media
reflected in AMEDIA; however, when the
tube is refilled periodically (preventive
maintenance) the mirrors (as part of
~ O U P L I N G )can be expectedto deteriorate
after approximately104 hours of operationif
in contactwith the discharge region.
~ O U ~ L I NisG negligible for helium lasers.
8-2 --``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
II
MIL-HDBK-217F
DESCRIPTION
CO2 Sealed ContinuousWave Lasers
1
"
Active
Optical
Surfaces
Tube Current (mA) I AMEDIA
10 240 1 1.
20 930
30 1620 2 2
40 2310 .
50 0 3000
1 O0 6450 nos = Number of Active Optical Surfaces
150 . .9900
NOTE: Only active optical surfaces are
AMEDIA -
= 69(l) 4 0 counted. An active optical surface is one with
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
which the laser energy or beam interacts.
I = Tube Current (mA), 1O s I 5 150 Internally reflecting surfaces are not counted.
See Figure 8-1 for examples on determining the
number of optical surfaces.
Gas Overfill Factor= "0
CO2 Overfill Percent (%) I "O
I Environment Factor- zC
O * 1.0 Environment
25 .75 GB
GF
GM
no = 1 - .O1 ("hOverfill)
. NS
Overfill percentis based onthe percent increase NU
over the optimumCO2 partial pressure which is
normally in the rangeof 1.5 to 3 Torr (1 Torr = 1 AIC
m m Hg Pressure) for most sealedC02 lasers. AIF
AUC
i
Ballast Factor - XB AUF
Percent of Ballast ARW
Volumetric Increase "6
. SF
O 1 .o MF
50 .58
1 O0 .33 ML
150 .19 C, . 8.0
NIA
8-3
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MIL-HDBK-217F RE 999997[3 0070770 7
MIL-HDBK-217F
DESCRIPTION
CO2 Flowing Lasers
Environment
UPL LING “E
GB -30
GF . 1 .o
1.o 300 4.0
GM
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
NS 3.0
NU 4.0
P = Average Power CSutputin M,.O1 S P I l .D ’
AIC 4.0
Beyond the1KW range other glass failure mechanisms
AIF 6.0
begin to predominate and alter theXCOU~L~NG values.
CO2 flowing laser optical
It should also be noted that AUC 7.0
devices are the primary source of failure occurrence. AUF . 9.0
A tailored optical cleaning preventive maintenance 5.0
ARW
program on optic devices greatly extends laser life.
SF .1o
MF 3.0
ML 8.0
Optical Surface Factor %OS - NIA
CL
Active Optical Surfaces Inos
1 1
2 2
8-4
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~ ~ ~~~~~~
MIL-HDBK-237F RE m 9 9 9 9 9 7 00 0 7 0 7 7 3 9 m
MIL-HDBK-217F
DESCRIPTION
Neodymium-Yttrium-Aluminum-Gamet (ND:YAG) Rod Lasers
Ruby Rod Lasers
X, PUMP ~ E D I A+ 16.3 z
( + ~ znE~Failures/l
~ ) O6 Hours
Pump Pulse Failure Rate - h p u ~ p Pump Pulse Failure Rate h p " ~ p -
(Xenon Flashlamps)
The
empirical
formula
used to determine ' The empirical
formula
used
to
determine
for
(Failures/l06 Hours) for Xenon lamps is: Krypton lamp is:
u+
~,P is the failure rate contributionof the krypton
flashlamp or flashtube. The flashlamps
evaluted herein are the continuous wave (CW)
l c p ~ ~ispthe failure rate contributionof the Xenon type and are most widely used for commercial
flashlamp or flashtube. The flashlamps solid state applications. They are approx-
evaluated herein are linear types used for imately 7mm in diameter and5 to 6 inches long,
military solid state laser systems. Typical
default model parameters are given below. P is theaverageinputpowerinkilowatts.Default
value: P = 4.
PPS is therepetitionpulserate in pulsesper
* second. Typicalvaluesrangebetween1and L is the flashlamporflashtubearclengthin
20 pulses per second. inches. Default value: L = 2.
pulse, in joules. Its value is determined from media immediately surrounding the flashlamp
the actual or design Input energy. For values
less than30 joules, use Ej = 30. Default or flashtube. z c m ~ = 1 for any air or inert gas
value: E 40. . cooling, zmt = .1 .for all liquid designs.
i'
Default value: zCmL = .1, liquid cooled.
distheflashlamporflashtubeinsidediameter,
in millimeters. Default value: d = 4.
L is ttie flashlaniporflashtubearclength in Media Failure Räte - AMEDIA
inches. Defautt value: L = 2. Laser Type. . &MEDIA
t is the
truncated
pulse
width in microseconds.
Use t= 1O0 microseconds for any truncated ND:YAG O
pulse width exceeding 100 microseconds. FOI
shorter duration pulses, pulse width
measured at1O percent of the maximum
is to be Ruby I (3600) (PPS) [43.5 F2*52]
current amplitude. Default value: t I 100.
1 PPS - isthenumberofpulses persecond
I
WOOL is the cooling factor due to various cooling
media immediately surrounding the flashlamp
F - is the energydensity in Joulesper
cm.2/pulse over the cross-sectionalarea
or flashtube. zCwL I1.O for any air or inert of the laser beam, whichis nominally
gas cooling. z c m ~ .1 for all liquid cooled equivalent to the cross-sectional area of
the laser rod, andits value is determined
designs. Default value: nCmL = .1 , liquid from the actual design parameter of the
cooled. laser rod utilized.
MIL-HDBK-217F
Environment Factor xE -
nc Environment "E
AUC 7.0
9.0
ARW 5.0
SF .1o
MF 3.0
ML 8.0
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
CL NIA
I
1 1
2 2
MIL-HDBK-217F
NOTICE 2
9.1 RESISTORS
XT Table ns Table
Resistor Style ;pecification Description
MIL-R- % Use Use
Column: Column:
RC 11 Resistor, Fixed, Composition (Insulated) .o017 1 2
RCR 39008 Resistor, Fixed, Composition (Insulated) Est. Rel. .o017 1 2
RL 22684 Resistor, Fixed, Film, Insulated .O037 2 1
RLR 39017 Resistor, Fixed, Film (Insulated), Est. Rel. .O037 2 1
RN (R, C or N) 551 82 Resistor, Fixed, Film, Established Reliability .O037 2 1
RM 55342 Resistor, Fixed, Film, Chip, Established Reliability .O037 2 1
RN 10509 Resistor, Fixed Film (High Stability) .O037 2 1
RD 11804 Resistor, Fixed, Film (Power Type) .O037 NIA, =1 1
MIL-HDBK-217F
NOTICE 2
9.1 RESISTORS
Column 1: Ea = .2 np = (Power D i s ~ i p a t i o n ) . ~ ~
Column 2: Ea = .O8
MIL-HDBK-217F
NOTICE 2
9.1 RESISTORS
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
GB 1 .o
.1 .79 ‘66
GF 4.0
.2 .88 .81
GM 16
.3 .99 1.o
NS 12
.4 1.1 1.2
NU 42
1.5 .5 1.2
1.8 .6 1.4 18
ML 87
Actual Power Dissipation CL 1728
S =
Rated Power
Quality Factor- I C ~
Quality I ICQ
Established Reliability Styles
S
R
I 0.1
.O3
P 0.3
M 1.o
Non-Established Reliability
Resistors (Most Two-Letter Styles) 3.0
MIL-HDBK-217F
NOTICE 2
10.1 CAPACITORS
'ETTable - zc Table - E
',, Table -
Capacitor
Style I Spec.
MIL-C-
Description
T
Capacitor, Fixed Supermetallized .O0051 1 1
Plastic Film Dielectric (DC, AC or
DC and AC) Hermetically Sealed
in Metal Cases, Established
Reliability
Capacitors, Fixed, Mica Dielectric
39001 Capacitor, Fixed, Mica Dielectric,
.O0076
.O0076
2
2
1
1
2
2
-
1
1
Established Reliability
10950 Capacitor, Fixed, Mica Dielectric, .O0076 2 1 2 1
Button Style
CY 11272 Capacitor, Fixed, Glass Dielectric .O0076 2 1 2 1
10.1 CAPACITORS
I I
Description
10-2 Supersedes
Section 10.1 - 10.20 of Revision F
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
MIL-HDBK-217F
NOTICE 2
10.1 CAPACITORS
MIL-HDBK-217F
NOTICE 2
10.1 CAPACITORS
Column 1: 'zv = ( 3 5 + 1
Column 2: nv = ($)'O +1
o to 0.1 - 3.3
10.1 CAPACITORS
Environment Factor X- -
~~~
Non-Established Reliability
Capacitors (Most Two-Letter Styles) 3.0
MIL-HDBK-217F
NOTICE 2
10.2 CAPACITORS,
EXAMPLE
Example
The letters "CQ"in the type designation indicate that the specificationis MIL-C-19978 and thatit is a Non-
Established Reliability quality level. The "E" in the designation correspondsto a 400 volt DC rating. The
"153" in the designation expresses the capacitance in picofarads. The first two digits are significant and
the third is the number of zeros to follow. Therefore, this capacitor has a capacitance of 15,000
picofarads. (NOTE: Pico = 1O-1 2, p = 1O-6)
Based on the given information the following model factors are determined from the tables shown in
Section 10.1.
hb = .O0051
XT = 1.6
200 + fi (50) =
S =
40 O
nSR 1
XQ = 3.0
XE = 10
10-6 --``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
Supersedes Section 10.1 - 10.20of Revision F
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flIL-HDBK-237F CHG N O T I C E 2 9999970 0397055
99T
MIL-HDBK-217F
NOTICE 2
11.1 INDUCTIVE DEVICES,
TRANSFORMERS
SPECIFICATION STY LE
DESCRIPTION
MIL-T-27 Power
Pulse
High
Audio,
Power
andTF
MIL-T-21038 TP Low Power Pulse
MIL-T-55631 Intermediate Frequency (IF), RF and Discriminator
-
Base Failure Rate 3.0
Quality Factor - xn
!
Transformer hb (F/1O6 hrs.)
NU 16
XT
20 .93 AIC 6.0
30 1.1
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
40 1.2 AIF 8.0
50 1.4 AUC 7.0
60 1.6
70 1.8 AUF 9.0
80 1.9
90 2.2 ARW 24
1O0 2.4 SF .50
110 2.6
120 2.8 MF 13
130 3.1
140 3.3 ML 34
150 3.5 CL 61 O
160 3.8
170 4.1
180 4.3
190 4.6
11.1 INDUCTIVE
DEVICES,
TRANSFORMERS
Transformer
Characteristic
Determination
Note
MIL-T-27
Example
Designation
G4 576
TF
I
MIL-T-27
i
Grade
i
Insulation
Family
O¡ I
Case
Class Symbol
MIL-T-21036
Example
Designation
TP 4 Q X1 1OOBCOOl
I
MIL-T-21038
I
Grade
I
Insulation
Class
MIL-HDBK-217F
NOTICE 2
11.2 INDUCTIVE
DEVICES, COILS
SPECIFICATION
DESCRIPTION STYLE
MIL-C-15305 - RF
Variable,
and Fixed
M IL-C-83446 - Variable,
and
Fixed RF, Chip
MIL-C-39010 - Molded, RF, Est. Rel.
'P=', T Q E
n: Failures/106 Hours
60 1.6
Environment
1 "E
70 1.8 GB 1 .o
80 1.9 GF 6.0
90 2.2 12
GM
1O0 2.4
NS 5.0
110 2.6
120 2.8 NI I 16
130 3.1 6.0
140 3.3 8.0
AIF --``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
150 3.5
AUC 7.0
160 3.8
170 4.1 *UF 9.0
180 4.3 ARW 24
190 4.6 SF .50
MF 13
ML 34
CL 61 O
THs = Hot Spot Temperature ("C),
See Section 11.3
11.3 INDUCTIVE
DEVICES,
DETERMINATION OF HOT SPOT
TEMPERATURE
where:
THS = HotSpotTemperature("C)
TA = InductiveDeviceAmbientOperatingTemperature("C)
AT = AverageTemperatureRiseAboveAmbient("C)
AT can either be determined bythe appropriate "Temperature Rise" Test Method paragraph in thedevice base
specification (e.g., paragraph 4.8.12 for MIL-T-27E),
or byapproximation using one of the procedures
described below. For space environments a dedicated thermal analysis should be performed.
AT Approximation (Non-space Envir Iments)
Information Known AT Approximation
1. MIL-C-39010SlashSheetNumber
MIL-C-39010/1C-3C, 5C, 7C, 9A, 10A, 13,14 AT = 15°C
2. Power
Loss AT = 125 WL/A
Case Radiating Surface Area
3. Power
Loss AT = 11.5 WL/(Wt.).6766
Transformer Weight
4. Input
Power AT = 2.1 Wl/(Wt.). 6766
Transformer Weight
(Assumes 80% Efficiency)
MIL-HDBK-217F
NOTICE 2
The following failure-rate model applies to motors with power ratings below one horsepower. This model is applicable to
polyphase, capacitor start and run and shaded pole motors. It's application may be extended to other types of fractional
horsepower motors utilizing rolling elementgrease packed bearings. The model is dictated by two failure modes, bearing
failures and winding failures. Application of the model to D.C. brush motors assumes that brushes are inspected and
replaced and are not a failure mode. Typical applications include fans and blowers as well as various other motor
applications. The model is based on References 4 and 37, which contain a more comprehensive treatment of motor life
, prediction methods. The references should be reviewed when bearing loads exceed 10 percent of rated load, speeds
exceed 24,000rpm or motor loads include motor speed slip of greater than 25 percent.
The instantaneous failure rates, or hazard rates, experienced by motors are not constant but increase with time. The
failure rate model in this section is an average failure rate for the motor operating over time period '7". This time period is
either the system design life cycle (LC) or the time period the motor must last between complete refurbishment (or
replacement). The model assumes that motors are replaced upon failure and that an effective constant failure rate is
achieved after a given time due to the fact that the effective "time zero" of replaced motors becomes random after a
significant portion of the population is replaced. The average failure rate, A , can be treated as a constant failure rate and
P
added to other part failure rates from this Handbook.
[- + h2 ]
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
hl
1P = AUB BC~W x lo6 Failures/106 Hours
aB = I
L
2357
[TA + 273 - 1.831
clw = 10
aB = Weibull
Charact eristic Life forthe Motor Bearing
MIL-HDBK-217F
NOTICE 2
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
Example Calculation .31 - .40 .31
LC -
87600 Hrs. .81 - .90 .76
"
= 1.6
"B 55000 Hrs.
z 1.0 1 .o
LC - 87600 Hrs.
.3
+ 5 Hrs. =
"
lased on the
respective and
ratios.
I h2
A
=
=
.23
1.9
aB "W
B = 1.1
I %=
1.0
[(1.9)(55000)
+
(1.1)(2.9e + 5)
The following equation canbe used to calculate a weighted characteristiclife for both bearings and windings
(e.g., for bearings substituteaB for all a's in equation).
hl + h2 + h3 +-""-h,
a =h 2h l
-+
a a
-+ h- 3
+ """_ h-
m
1 2 "3 am
where:
a = either aB or aw
hl = TimeatTemperature Tl
h3 = TimeatTemperatureT3
hm = TimeatTemperatureTm
T1 + T 3 T3 +
NOTE: T2 = , T4 = 2
Hours (h)
Thermal Cycle
DESCRIPTION
Rotating Synchrosand Resolvers
%=‘b
IC n x Failures/106Hours
S N E
NOTE: Synchros and resolvers are predominately used in service requiring only slowand infrequent motion.
Mechanical wearout problems are infrequent so that the electrical failure mode dominates, and no
mechanical mode failure rate is required
in the model above.
GB
\ = .O0535 exp (
TF+273
334 ) 8.5
GF 2.0
GM 12
TF = Frame
Temperature
(“C)
NS 7.O
If Frame Temperatureis Unknown Assume 18
TF = 40 “C + Ambient Temperature NU
AIC 4.0
AIF 6.0
AUC 16
Size Factor nS - 25
AUF
xS 26
DEVICE Size 8 or Size 10-16 Size 18 or ARW
TYPE Smaller SF .50
MF 14
Synchro 2 1.5 1
ML 36
Resolver 3 2.25 1.5
CL 680
MIL-HDBK-217F C H G N O T I C E 2 7 9 9 9 9 7 0 0197063 T b b
MIL-HDBK-217F
NOTICE 2
12.3 ROTATING
DEVICES,
ELAPSED
TIME
METERS
DESCRIPTION
Elapsed Time Meters
h, = hbynEFailures/l O6 Hours
I Inverter
Driven
I 2o
30
1 .o
2.0
12
Commutator D.C.
I 80
7.0
18
5.0
Temperature Stress Factor - ‘CT
8.0
Operating T (OC)/Rated
T (“c)
16
o to .5 25
26
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
.50
.a
1 .o I .8
1.0
14
38
NIA
SPECIFICATION DESCRIPTION
MIL-R-5757 MIL-R-83516 Relay Mechanical
MIL-R-6106 MIL-R-83520
MIL-R-83536
MIL-R-13718
MIL-R-83725
MIL-R-19648
MIL-R-19523
MIL-R-83726
(Except
Class C, Solid
State Type)
MIL-R-39016
P' = 'bxLKC"CYC X
F7tQ E Failures/106 Hours
Base Failure Rate- A+, Load Stress Factor - xI
115 .O27
120 .O29 For single devices which switch
two different load types,
125 evaluate nL for each possible stress load type
combination and use the worse case (largestnL).
-.19 1 1
1. l,, .O059 exp
( 8.617 X 10-5 [ - z]) Cycling Factor- xcYc
-.17 1 1 Cycle Rate
2. l,,= .O059exp
( 8.617 X 10-5 [ - z]) (Cycles per
MIL-SPEC
Hour)
TA = Ambient
Temperature
("C) 2 1.0
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
SPDT
1.50 DPST
1.75
10 10 1000 - 1 Cycles per Hour
2.00 3PST
4PST 2.50
3.00 DPDT basic design limitationsof the relay are not valid. Design
4.25 3PDT specifications should be consulted prior to evaluation of
4PDT 5.50
6PDT 8.00 %YC 1
Supersedes page 13-1 of Revision F 13-1
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10:42:07 MDT Questions or comments about this message: please call the Document
Policy Group at 303-397-2295.
MIL-HDBK-217F CHG NOTICE 2 m 9999970 0397065 839 =
MIL-HDBK-217F
NOTICE 2
i
Current Dry Reed
P .3O (Low mv Mercury Wetted
and ma) Magnetic Latching
X .45 Balanced Armature
U .60 Solenoid 1 7
0-5 Amp General Armature
(Long) 1 3
M 1 .o Purpose Armature
L 1.5 Sensitive Armature (Long and
MIL-SPEC, Non-Est. Rel. 1.5
-
(O 100 mw) Short)
Mercury Wetted
Commercial 2.9 Magnetic Latching
L
Movement
Meter 1O0
Balanced Armature
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
Polarized
Environment Factor- SC,
Vibrating
Environment "E Reed
High Speed
GB 1 .o Short) I
=F 2.0
Thermal Time
GM 15 Delay
Electronic
8.0 Time Delay,
Non-Thermal r
27 Latching,
Reed Dry 10
Magnetic Wetted
Mercury 5
AIC 7.0 armature
Balanced 5
9.0 5-20 Amp High Voltage
20 (Glass)
Vacuum
AIF (Ceramic)
Vacuum 5
AUC 11 Medium Armature
(Long
and 3
Power Short)
AUF 12 Wetted
Mercury 1
Latching
Magnetic 2
ARW 46 Mechanical
Latching 3
.50 2
Balanced
Armature
SF Solenoid 2
MF 25 25-600 Contactors Armature (Short)
Amp (High Mechanical Latching
ML 66 Current) Balanced Armature
CI N/A
13-2 page
Supersedes 13-2 of Revision F
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10:42:07 MDT Questions or comments about this message: please call the Document
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MIL-HDBK-217F CHG NOTICE 2 7999970 OL970bb 7 7 5
MIL-HDBK-217F
NOTICE 2
SPECIFICATION DESCRIPTION
MIL-R-28750 Relay, Solid State
MIL-R-83726 Relay, Time Delay, Hybrid and Solid State
The most accurate method for predicting the failure rateof solid state (and solid state time delay) relays
is to sum
the failure rates forthe individual components which makeup the relay. The individual component failure rates
can either be calculated from the models provided in the main body of this Handbook (Parts Stress Method) or
from the Parts Count Method shown in Appendix A, depending upon the depth of knowledge the analyst has
about the components being used. If insufficient information is available, the following default model can be
used:
hp = A ~ ~ c c Failures/106
Q~c~ Hours
GB 1.o
Solid State .O29
GF 3.0
Solid State Time Delay .O29
GM 12
Hybrid .O29 6.0
NS
NU 17
AIC 12
Quality Factor- zQ 19
AIF
I Quality I "0 I AUC 21
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
ARW 23
Commercial 1.9
SF .40
MF 12
ML 33
CL 590
14.1 SWITCHES
Centrifugal
Liquid Level
Microwave
(Waveguide)
Pressure
Pushbutton
Base Failure Rate- 2
Description
Dual-In-line Package
Limit
Spec.
M IL-S-
NIA
83504
8805
21 277
N/A
8932
9395
121 1
8805
'P='b
4.3
2.3
1.7
2.8
X X
.1o
LC
Ab (F/106 Hrs.)
3.4
.o0012
IC 7[:
Q E Failures/106 Hours
Stress
S
0.05
o. 1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.o
Load Stress Factor-
Resistive
1.o0
1 .o2
1.O6
1.28
1.48
1.76
2.1 5
2.72
3.55
Load Type
Inductive
1.o2
1.O6
1.28
1.76 1.15
2.72
4.77
9.49
21.4
p
22885
2431 7 Operating Load Current
Reed 55433 .o010 S=
Rated Resistive Load Current
Rocker 3950 .O23
22885
Rotary 3786 .11 XL = exp
(S/.8)2 for Resistive Load
13623
15291 = exp
(S/.4)2 for Inductive Load
15743 xL = exp
(S/.2)2 for Lamp Load
22604
2271O
45885 NOTE: When the switch is rated by inductive load,
82359 then use resistive xI .
Sensitive 8805 .49
13484 Contact Configuration Factor'- X- LØ
2261 4
## of Contacts,
Thermal 12285 .O31
24286 Contact Form NC ICC
Thumbwheel 2271 O -18 SPST 1 1.o
Toggle 3950 .1o DPST 2 1.3
5594
8805 SPDT 2 1.3
8834 3p5t 3 1.4
941 9 4p5t 4 1.6
13735 DPDT 4 1.6
81551 3PDT 6 1.8
83731 4PDT 8 2.0
6PDT 12 2.3
KC = (NC). 33
Supersedes
page 14-1 through 14-4 of Revision F --``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
14-1
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10:42:07 MDT Questions or comments about this message: please call the Document
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MIL-HDBK-ZL7F C H G N O T I C E 2 9 9 9 9 9 7 0 OL970b8 5 4 8
MIL-HDBK-217F
NOTICE 2
14.1 SWITCHES
MIL-SPEC 1 GB 1 .o
Lower 2 GF 3.0
I GM
18
I NS
29
8.0
NU
AIC 10
AIF 18
I AUC
AUF
13
22
ARW 46
SF .50
MF 25
ML 67
I CL
1200
14-2 --``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
Supersedes page 14-1 through 14-4 of Revision F
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10:42:07 MDT Questions or comments about this message: please call the Document
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MIL-HDBK-217F
NOTICE 2
SPECIFICATION DESCRIPTION
MIL-C-13516 Circuit Breakers, Manual and Automatic
MIL-C-55629 Circuit Breakers, Magnetic, Unsealed, Trip-Free
MI L-C-83383 Circuit Breakers, Remote Control, Thermal, Trip-Free
MIL-C-39019 Circuit Breakers, Magnetic,Low Power, Sealed, Trip-Free Service
w-c-375 Circuit Breakers, Molded Case, Branch Circuit and Service
h, = h b ~ C 7 t U ~Failures/l
Q~E O6 Hours
Description ‘b Quality nQ
Environment
Configuration Factor- nc
GB 1 .o
Configuration
GF 2.0
GM 15
DPST 8.0
NS
3PST 3.0 27
NU
4PST 4.0 7.0
AIC
AIF 9.0
AUC 11
Use Factor- zu AUF 12
Use I I ARW 46
50
Not Used as a Power 1.o SF
On/Off Switch MF 25
66
I
Also Used as a Power 2.5 ML
On/Off Switch NIA
CL
b
MIL-HDBK-217F CHG N O T I C E 2 9 9 9 9 9 7 0 0377070 17’6
MIL-HDBK-217F
NOTICE 2
15.1 CONNECTORS,
GENERAL
Failuredl O6
3Lp = hb~TnKnQnE Hours
APPLICATION NOTE: The failure rate model is for a mated pair of connectors. It is sometimes desirable to
assign half of the overall mated pair connector (Le., single connector) failure rateto the line replaceable unit and
half to the chassis (or backplane). An example of when this would be beneficial is for input to maintainability
prediction to allow a failure rate weighted repair time to be estimated for both the LRU and chassis. This
accounting procedure could be significant if repair times for the two halves of the connector are substantially
different. For a single connector divide A,, by two.
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
Rectangular 21617 .O46
24308 160 5.5
28748 170 6.0
28804 180 6.5
81 659
835 1 3 190 7.0
83527 200 7.5
83733 210 8.1
85028
220 8.6
RF Coaxial 3607 15370 .O0041 230 9.2
3643 25516 240 9.8
3650 26637
3655 39012 250 1o.
55235
8351 7
Telephone 55074 .O075
Power 22992 .O070 To = Connector Ambient + AT
O to .O5 1 .o
3 22 8 5 2 1
4 37 13 0 4 1 > .O5 to .5 1.5
5 56 19 13 5 2
6 79 27 18 8 3 > .5 to 5 2.0
7 36 23 10 4 > 5 to 50 3.0
8 46 30 13 5
9 57 37 16 6
10 70 45 19 7
15 96 41 15 *One cycle includes both connect and
20 70 26 disconnect.
25 106 39
30 54
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
35 72 Quality Factor - X Q
40 -
L
-92
Quality
AT = NS 5.0
Insert Temperature Rise
i = Amperes per Contact NU 13
*IC 3.0
RF Coaxial
Connectors AT = 5°C AIF 5.0
SF .50
MF 10
ML 27
CL 490
MIL-HDBK-217F
NOTICE 2
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
3 1.7 65 7.9
.O0064 4 1.9 70 8.4
Chip Carrier 38533 2.0
5 75 8.9
Pin Grid Array NIA .O0064 6 2.1 80 9.4
7 2.3 85 9.9
Relay 12883 .O37 8 2.4 90 10
9 2.5 95 11
Transistor 12883 .O051 10 2.6 1O0 12
11 2.7 105 12
Electron Tube, CRT 12883 .o1 1 12 2.8 110 13
13 2.9 115 13
Quality Factor- xQ 14 3.0 120 14
15 3.1 125 14
16 3.2 130 15
Qualit 17 3.3 135 16
18 3.4 140 16
MIL-SPEC. 19 3.5 145 17
Lower 1 .o 20 3.6 150 18
25 4.1 155 18
30 4.5 160 19
Environment Factor- x= 35 5.0 165 20
40 5.5 170 20
45 5.9 175 21
50 6.4 180 22
q = .39
N = Number of ActivePins
kp = hb[N1 + +
xC N2(xc 13)
1 Failures/106 Hours
APPLICATION NOTE: This model applies to board configurations with leaded devices mounted into the
plated through holes and assumesfailures are predominately defect related. For boards using surface mount
technology, use Section 16.2. For a mix of leaded devices mounted into plated through holes and surface
mount devices, usethis model for the leaded devices and use Section 16.2 for the surface mountcontribution.
A discrete wiring assembly withelectroless deposit plated through holesis basically a pattern of insulated wires
laid down on an adhesive coated substrate. The primary cause of failure for both printed wiring and discrete
wiring assemblies is associated with plated through-hole (PTH) problems (e.g.,
barrel cracking).
Base Failure Rate hb - Quality Factor- "Q
Quality
Technology b
' .
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
MIL-HDBK-217F
NOTICE 2
16.2 INTERCONNECTIONASSEMBLIES,SURFACEMOUNTTECHNOLOGY
APPLICATION NOTE: The SMT Model was developedto assess the life integrityof leadless and leaded
devices. It provides a relative measureof circuit card wearout due to thermal cycling fatigue failure of the
"weakest link SMT device. An analysis should be performed on all circuit board SMT components. The
component with the largest failure rate value (weakest link) is assessed as the overall board failure rate
due to SMT. The model assumes the board is completely renewed upon failure of the weakest link and
the results do not consider solder or lead manufacturing defects. This model is based on thetechniques
developed in Reference 37.
h s =~ Average
~ failure rate overthe
expected equipment life cycle
due to surface mount device where:
wearout.This
failure
rate CR = Temperaturecyclingrate in
contribution to the system is for cycles per calendar hour. Base
theSurfaceMountDeviceon on a thermal analysisof the circuit
eachboardexhibiting
the board. Use table default values if
highest absolute value of the other estimates do not exist.
strain range:
Nf = Averagenumberofthermal
cycles to failure
16-2 --``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
New Page
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10:42:07 MDT Questions or comments about this message: please call the Document
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VIL-HDBK-217F CHG NOTICE 2 9 9 9 7 9 7 0 0397075 788
MIL-HDBK-217F
NOTICE 2
16.2 INTERCONNECTIONASSEMBLIES,SURFACEMOUNTTECHNOLOGY
hFor
h: = 5 mils
= .O3 cyledhour
18,893 cycles= 629,767 hours
"
LC -
(20 yrs.) (8760 F) = .28
%MT 629,767 hrs.
ECF
MT = - .23 failures= ,0000004 failuredhour
aSMT E 629,767 hours
h s ~
= ~failures/l O6 hours
.4
MIL-HDBK-217F
NOTICE 2
17.1 CONNECTIONS
APPLICATION NOTE: The failure rate model in this section applies to connections used on all assemblies
except those using plated through holes or surface mount technology. Use the Interconnection Assembly
Model in Section 16 to account for connections to a circuit board using either plated through hole technology
or surface mount technology. The failure rate of the structure which supports the connections and parts, e.g.,
non-plated-through hole boards and terminal straps, is considered to be zero. Solderless wrap connections are
characterized by solid wire wrapped under tension arounda post, whereas hand soldering with wrapping does
not depend on a tension induced connection. The following model isfor a single connection.
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
Weld .O00015
Solderless Wrap .O000068
Clip Termination .o001 2
Reflow Solder .O00069
Spring Contact .17
Terminal Block .O62
MIL-HDBK-217F
SPECIFICATION DESCRIPTION
MIL-M-1 0304 Meter, Electrical Indicating, Panel Type, Ruggedized
GM 25
12
Function Factor xc - NS
35
I Function I - *F
NU
28
AIC
Ammeter 1.o 42
I AlF
.Voltmeter 1.o AUC 58
Other' 2.8 73
I AUF
60
~~ ~
ARW
' Meters whose basic meter movement construction SF 1.1
is an ammeterwith associated conversion elements.
MF 60
I
NIA
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
ML
CL NIA
. . . . ..
.
-
.
.-
- .
m m
~
. ' MIL-HDBK-237F RE 9 9 9 9 9 7 00 0 7 0 8 6 3 T
~~
MIL-HDBK-217F
X
'P = 'b Q E
x Failures/106Hours
_ .
hb = .013(f)*23
I Quality I Xn I
MIL-SPEC
Lower
19-1
Document provided by IHS. Document provided by IHS Licensee=Lockheed Martin/4667500100, 05/05/2004
10:42:07 MDT Questions or comments about this message: please call the Document
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NIL-HDBK-ZL7F R E 9999970 0070862 L
MIL-HDBK-217F
SPECIFICATION DESCRIPTION
escent,Lamps, MIL-L-6363
w-L-111 Tungsten-Filament
Miniature,Incandescent, Lamps,
L h, = X , , ~ C ~ I CFailuredl
~K~ O6 Hours
APPLICATION NOTE: The data used to develop this model included randomly occurring catastrophic failures
and failures dueto tungsten filament wearout.
Base Failure Rate?+, - I
Environment Factor K, -
I Voltage,
Rated V, (Volts) I Ah I
5
6
I I .75
59
12
14
24 I ::: I- 1.8 .
l 28
37.5
I 5.4
Utilization Factor nu -
Utilization (IlluminateHourd
Equipment Operate Hours) leu
< 0.10 0.10
20-1
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
MIL-HDBK-217F
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
2 1.1 . ELECTRONICFILTERS,NON-TUNABLE
SPECIFICATION DESCRIPTION
MIL-F-15733 Filters, Radio Frequency Interference
MIL-F-18327 Filters, High Pass, Low Pass, Band Pass, Band
Suppression, and Dual Functioning (Non-tunable)
The most accurate wayto estimate the failure rate for electronic filters
is to sum the failure rates for the individual
components which makeup the filter (e.g., IC's, diodes, resistors, etc.) using the appropriate models provided in
this Handbook. The Parts Stress models or the Parts Count method given in Appendix A can be used to
determine individual component failure rates. If insufficient information is. available then the following default
model canbe used.
-
Base Failure Rate At, Environment Factor - 7cc .
I:
TY Pe 'b Environment. I "E
MIL-F-15733, Ceramic-Ferrite ,022
Construction (StylesF i 10-16, 22,
24, 30-32, 34,35, 38, 41-43, 45,
47-50, 61-65, 70, 81-93, 95, 96)
MIL-F-15733, Discrete LC .12
Componentsi (Styles FL 37, 53, 74)
, MIL-F-18327, Discrete LC .12 7.0
Components (Composition 1) 9.0
MIL-F-18327, Discrete LC and .27 11
CrystalComponents .
(Composition 2) 13
11
.80
7.0
Quality Factor- Z n 15
Quality 120
MIL-SPEC
Lower
MIL-HDBK-217F
22.1 FUSES
SPECIFICATION DESCRIPTION
W-F-1726 Fuse, Cartridge ClassH
W-F-1814 Fuse, Cartridge, High Interrupting Capacity
MIL-F-5372 Fuse, Current Limiter Type, Aircraft
b ML-F-23419 Fuse, Instrument Type
MIL-F-15160 Fuse, Instrument, Power and Telephone
(Nonindicating), Style F01
hp = +,ICEFailures/106 Hours
APPLICATION NOTE: The reliability modeling of fusespresentsauniqueproblem.’Unlikemostother
components, there is very little correlation between the numberof fuse replacements and actual fuse failures.
Generally whena fuse opens, or “blows,” something elsein the circuithas created-anoverload conditionand the
fuse is simply functioning as designed. This model is based on life test data and represents fuse open and
A short failure mode is most commonly
shorting failure modes due primarily to mechanical fatigue and corrosion.
caused by electrically conductive material shorting the fuse terminals together causing a to failure
open condition
when rated current is exceeded.
-
Base Failure Rate $ Environment Factor- xE
L
TY Pe I Environment xCE
1.o
I
I
W-F-1726, W-F-1814, MIL-F-
5372, MIL-F-23419, ML-F-15160
I I
GB
GF
GM
2.0
8.0
NS 5.0
NU 11
AIC 9.0
AlF 12
AUC a
15 .
AUF 18
ARW 16
SF .9o
MF 10
ML 21
CL 230
22-1
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
MIL-HDBK-217F
h,-. Failure
P
(Failures/lO6 Hours)
Rates for Miscellaneous Parts
Part Type Failure Rate
Vibrators (MIL-V-95)
60-cycle 15
120-cycle 20
400-cycle 40
Lamps
Neon Lamps 0.20
Fiber Optic Cables (Single Fiber Types Only) 0.1 (Per Fiber Km)
Dummy Loads
< 1oow
> 1ooow
23-1
MIL-HDBK-217F
- IC,
Environment Factor
L
Environment Factor- nE
(Microwave Ferri Devices) (Dummy L .ds)
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
7.0 AUC 14
11 AUF 22
17 ARW 25 -
.50 SF .50
9.0 MF - . 14
24 ML 36
450 CL 660 .
23-2
MIL-HDBK-217F
APPENDIX A: PARTS
COUNT
RELIABILITY
PREDICTION
-
Parts Count Reliability Prediction This prediction method is applicable during bid proposal
and early design phases when insufficient information is available to use the part stress analysis models
shown in the main bodyof this Handbook. The information needed to apply the method is (1) generic part
types (including complexity for microcircuits) and quantities, (2) pait quality levels, and (3)equipment
environment. The equipment failure rate is obtained by looking up a generic failure rate in one of the
following tables, multiplyingit by a quality factor, andthen summing it with failure rates obtainedfor other
components in the equipment. The general mathematical expression for equipment failure rate with this
method is:
Equation 1
hEQUIP = Totalequipmentfailurerate(Failures/106Hours)
Ni = Quantity
of i th generic
part
Equation 1 applies if the entire equipment is being used in one environment. If the equipment
comprises several units operating in different environments (such as avionics systems with units in
airborne inhabited (Al) and uninhabited (AU) environments), then Equation 1 should be applied to the
portions of the equipment in each environment. These "environment-equipment" failure rates should be
added to determine total equipment failure rate. Environmental symbols are defined in Section 3.
The quality factorsto be usedwith each part type are shown with the applicable hgtables andare not
necessarily the same values that are used in the Part Stress Analysis. Microcircuits have an additional
multiplying factor, xL, which accounts for the maturity of the manufacturing process. For devices in
production two years or more, no modification is needed. For those in production less than two years, h
9
should be multiplied by the appropriate
5tL factor (See pageA-4).
It should be noted that no generic failure rates are shown for hybrid microcircuits. Each hybrid
is a fairly
uniquedevice. Sincenone of thesedevices have beenstandardized, their complexitycannot be
determined from their name or function. Identically or similarly named hybrids can have a wide rangeof
complexity that thwarts categorizationfor purposes of this prediction method. If hybrids are anticipated for
a design, their use and construction should be thoroughly investigated on an individual basis with
application of the prediction modelin Section 5.
The failure rates shown in this Appendix were calculated by assigning model default values to the
failure rate models of Section 5 through 23. The specific defauR values used forthe model parameters are
shown with theh Tables for microcircuits. Default parameters for all other part classes are summarized in
9
the tables starting on Page A-12. For partswith characteristics which differ significantly from the assumed
defaults, or parts used in large quantities, the underlying models in the main body of this Handbook can
be used.
A-1
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10:42:07 MDT Questions or comments about this message: please call the Document
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flIL-HDBK-217F CHG N O T I C E 2 m 9999970 0397079 323 m
MIL-HDBK-217F
NOTICE 2
APPENDIX A: PARTS
COUNT
I I I l I 1 I
(
N??
"mNIC-
-4 "NO
"4s/
Oln
*CON
99-
r-mN
N*m
999
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999
warm
1 -Nm
999
1
w o
mm-mNln
oormlnr.
-
W - N
O - N
999999 999
MIL-HDBK-217F
NOTICE 2
APPENDIX A: PARTS COUNT
r m m o
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?".cy
ommm
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9999
r-mI-
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000-
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--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
-C
I'
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d
A-4
MIL-HDBK-217F
NOTICE 2
9 O
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--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
MIL-HDBK-217F
NOTICE 2
APPENDIX A: PAR' 5 COUNT
E E 22: ":
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A-8 page
Supersedes A-8 of Notice 1
Document provided by IHS. Document provided by IHS Licensee=Lockheed Martin/4667500100, 05/05/2004
10:42:07 MDT Questions or comments about this message: please call the Document
Policy Group at 303-397-2295.
MIL-HDBK-217F C H G NOTICE 2 rn 9999770 OL9708b 563 rn
MIL-HDBK-217F
NOTICE 2
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--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`--- NOTICE 1
The equations for each of the above failure mechanism failure rates are as follows: .
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B- 1
MIL-HDBK-217F
.21 cm2 3
gJ
-
Oxide Defect Density (If unknown, use where X. = 2 prn and X, is the feature
ATOX
3 TemperatureAccelerationFactor, = exp [ -.3
8 . 6 1 7 ~ 1 0 ’(L
~TJ - k)]
(where TJ = Tc + ~ J C P( i n OK))
1
e
-192 (P
EOX
- 2 1. 5 )
Maximum Power Supply Voltage
VDD, divided by the gate oxide thickness(in
MV/cm) /
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
MIL-HDBK-217F
2
Total Chip Area (incm )
.88 for Custom and LogicDevice;, 1,12 for Memory and Gate Arrays
2
-21 cm
2
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
X0
Metal Defect Density (If unknown use
(-) where X0 = 2 pm and Xs is the feature size of
XS
the device)
2
1 DefecVcm
3 8 8 (Metal Type)
(QML) (in lo6 hrs.)
J2 A
TMET
I MIL-HDBK-217F
. .O39
8.61 7x1O'5
(1-
TJ
k)] (where TJ = T ~ eJ$
+ (in OK))
t0 = (at
Screening
Temp.(in OK)) * (Test
Duration in lo6 hours)
-.O028 to -.O028 t
.hcoN = .O00022 e e
ATCON
10 = Effective
Screening
Time
B-4
MIL-HDBK-217F
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
Package Type Factor(llpT)
-exp
'399 H; [
tapH
%( ln(t) - In(t50pH)) 1' forplasticpackages
(WRH) e
[
5230 (k
- e)]
+ (1-DC)(RH) whereTJ =Tc
(for example,for 50% Relative Humidity, use RH= 50)
+ eJCP (in OK)
.74
MIL-HDBK-217F
-.O002 VTH
-ln (1 - .O0057 e
kOS = ,00876
. VTH = ESD Threshold of the device using a100 pF, 1500 ohm discharge model
= exp[ -.423
to = EffectiveScreeningTime
= ATMls (at Scleening Temp, (in OK)) * Actual Screening Time(in lo6 hours)
6-6
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
. .. . .. .. . ., . .. . . . . ' . .
MIL-HDBK-217F RE = 9999970 c1070891 B W
MIL-HDBK-217F
APPENDIX C : BIBLIOGRAPHY
z
r
.
Publications listed with "AD" numbers may
be obtained from:
i National Technical Information Service
5285 Port Royal Road
Springfield, VA22151
(703) 487-4650
U.S. Defense Contractors may obtain copies from:
Defense Technical Information Center
-
CameronStation FDA,Bldg. 5 '
Alexandria, VA 22304-61 45
(703) 274-7633
"L": These documents arein a
Documents with AD number prefix with the letter "B" or with the suffix
"Limited Distribution" category. Contact the Defense Technical Information Center for ordering
procedures.
Copies of MIL-STDS's, MIL-HDBKs, and specifications are available from:
--``,,,``,,,``,,`,,`,,`,,,,`,-`-`,,`,,`,`,,`---
Standardization Document Order Desk
700 Robins Ave.
Building 4, Section D
Philadelphia, PA 191 11-5094
(215) 697-2667
The year of publication of the Rome Laboratory (RL) (formerly Rome Air Development Center (RADC))
documents is part of the RADC (or RL) number; e.g., RADC-TR-88-97 was publishedin 1988.
1 . "Laser Reliability Prediction," RADC-TR-75-21 O, ADA016437.
2. "Reliability Model for Miniature Blower Motors Per MIL-8-23071 B," RADC-TR-75-178, AD A013735.
3. "High Power Microwave Tube Reliability Study," FAA-RD-76-172, AD A003361 2.
4."ElectricMotorReliabilityModel,"RADC-TR-77-408, ADA050179.
5. ' "Development of Nonelectronic Part Cyclic Failure Rates," RADC-Tk-77-417, AD A050678.
This study developed new failure rate models for relays, switches, and connectors.
6. "Passive Device Failure Rate Models for MIL-HDBK-2178," RADC-TR-77-432, AD A050180.
This study developed new failure rate models for resistors, capacitors and inductive devices.
7. "Quantification of Printed Circuit Board Connector Reliability," RADC-TR-77-433, AD A049980.
Y
8. "CrimpConnectionReliability,"RADC-TR-78-15,ADA050505
P. 9. "LSI/Microprocessor
Reliability
Prediction
Model
Development,"
RADC-TR-79-97,
AD
AO689 li.
1O . "A Redundancy Notebook," RADC-TR-77-287, AD A050837.
c-1
MIL-HDBK-217F
APPENDIX C: BIBLIOGRAPHY
15. "Printed Wiring Assembly and Interconnection Reliability," RADC-TR-81-318, ADA l 11214.
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22. "Surface Mount Technology: A Reliability Review," 1986, Available from Reliability Analysis Center,
PO Box 4700, Rome, NY 13440-8200, 800-526-4802.
23. "Thermal Resistances of Joint Army Navy (JAN) Certified Microcircuit Packages," RADC-TR-86-97,
AD B108417.
c-2
APPENDIX C: BIBLIOGRAPHY
This study developed new failure rate prediction models for GaAs Power FETS, Transient
Suppressor Diodes, Infrared LEDs, Diode Array Displays and Current Regulator Diodes.
This study addresses surface mounted solder interconnections and microwire board's plated-
through-hole (PTH) connections. The report givesadetailedaccountofthefactors to be
considered when performing an FEA and the procedure used to transfer the results to a
reliability figure-of-merit.
This study provides the basis for the revised microcircuit models (except VHSIC and Bubble
Memories) appearing in MIL-HDBK-217F, Section 5.
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33. "Improved Reliability PredictionModel for Field-AccessMagneticBubbleDevices,"AFWAL-TR-
81 -1052.
35. "NASAPartsApplicationHandbook,"MIL-HDBK-978-B(NASA).
This handbook is a five volume series which discusses afull range of electrical, electronic and
electromechanical component parts. It provides extensive detailed technical information for
eachcomponent part such as: definitions, construction details, operating characteristics,
derating,failuremechanisms,screeningtechniques,standard parts, environmental
considerations, and circuit application.
page
Supersedes C-3of Revision F c-3
Document provided by IHS. Document provided by IHS Licensee=Lockheed Martin/4667500100, 05/05/2004
10:42:07 MDT Questions or comments about this message: please call the Document
Policy Group at 303-397-2295.
vIL-HDBK-217F CHG NOTICE 2 M 9 7 9 7 9 7 0 0397092 8b7 M
MIL-HDBK-217F
NOTICE 2
APPENDIX C: BIBLIOGRAPHY
Review Activities:
Army - MI, AV, ER
Navy - SH, AS, OS
Air Force - 11, 13, 15, 19, 99
User Activities:
-
Army AT, ME, GL
Navy - CG, MC, YD, TD
Air Force - 85
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