READING STANDARD EQUIPMENT

Bar type forks

A 

The forks are hooked on the fork bar. This type of forks are
 Active steering synchronizer warning light easily removable.
This light will come on when there is an error in the active  Battery capacity indicator with alarm display
steering synchronizer. If this should occur, use the diagnostic
function to perform an inspection. This is an LED indicator on all electric vehicles that shows how
much charge is remaining in the battery. When the battery is
 Adjustable waist support with assist grip fully charged, all the LED indicators will be illuminated. They will
On stand-up type reach trucks, this is the pad that the operator’s then go out one by one as the battery is discharged.
waist can rest against while operating the reach truck. This pad It warns battery over discharge, battery remaining charge, battery
can be adjusted to match the height of the operator. electrolyte level.

 Air-conditioner  Battery hood damper

It creates a comfortable work environment in the operator’s A gas spring damper attached to the battery hood to provide
compartment, regardless of the temperature outside. The assisting when lifting.
air conditioner unit is mounted under the floor to optimize  Battery operated brake accumulator
space inside the operator’s compartment.
An electric pump is used to supply the brake accumulator with
 Air horn hydraulic oil. Since it operates whenever the key switch is on,
This air horn sounds a loud and clear warning to those near there will always be hydraulic oil in the accumulator to ensure
the forklift. braking even if the engine should stall.
 All-time fuel meter  Battery tray
This is a conventional fuel gauge that shows the level of fuel This is a tray upon which the battery rests.
regardless of whether the key switch is in the on or off position.
This allows the operator to check the level of fuel before starting  Brake accumulator warning buzzer
the forklift. This provides an audible warning that the operating brake
pressure in the brake accumulator has declined to a preset level.
 All wheel interchangeable tires
These tires can be rotated to ensure even wear, which helps to  Brake air dryer
extend their service life. This air dryer helps prevent moisture build up in the air system
when the forklift is being operated in cold climates, helping to
 Alternator with IC regulator ensure the proper operation of key components such as the
This is an alternator with a built-in voltage regulator that utilizes a brake valve.
integrated circuit for control.
 Brake air pressure indicator
 Arm pad This meter indicates the amount of air pressure for the brake
This pad is provided near the instrument panel on reach trucks. system. If the indicator enters the red zone, there is not enough
The operator can rest the arm and still be capable of performing air in the system to operate the brakes safely. If this should
most operations. happen, immediately move the forklift to a safe place and park it.
Allow the engine to idle and charge the air reservoir.
 Assist grip
The grip is provided for easy entry and exit.  Brake fluid level warning light
This is a warning lamp that indicates when the brake fluid is low.
 Automatic choke
The choke on the carburetor is set automatically when the engine  Brake warning light
is cold. The choke is automatically released once the coolant in A warning light will come on if the oil level in the brake oil
the engine reaches a preset temperature. reservoir tank drops below a preset level or if the temperature in
the brake cooling circuit exceeds 95°C.

B
C
 Backrest with urethane cushion
This cushion is available on stand-up type towing tractors.  Charge warning light
It provides support to the operator’s back during operation. This is a warning lamp that indicates a problem with the alternator
for charging the battery on engine-powered models.
 Back-up buzzer If the battery is not being properly recharged, it will eventually be
This is an audible alarm that sounds whenever the vehicle is overdischarged, stopping the engine and damaging the battery.
shifted into reverse. It is to alert those behind the vehicle that it
will soon be moving backwards.  Choke button
This is a manually operated choke. It is pulled out when starting
 Back-up lights a cold engine and pushed back in as the engine warms up.
Lights in the rear of the vehicle come on whenever it is shifted
into reverse. They provide a visual signal for those behind the  Clearance light
vehicle. These lights indicate to the operator the outer-most points of the
forklift. Useful when turning.

S05-STD-1 — OS-1 — February 2008

 Clogged air cleaner warning light (Indicator)  Electric horn
The indicator comes on when the air cleaner is clogged. This is the same as the horn used in conventional automobiles.
It is sounded to warn people that the forklift is approaching.
 Co-operator’s seat
This is an extra seat equipped next to the operator’s seat.  Electric parking brake
This is an easy-to-use electronic parking brake. The air valve for
 Column cover the parking brake is operated by an electronic on/off switch.
This is a resin cover that covers the steering column of the reach
truck. It gives the operator’s compartment a much neater  Electric power steering (EPS)
appearance. This system uses a microcomputer to adjust the amount of power
steering to the traveling condition.
 Cooling fan for controller
This is a cooling fan for the controller on electric forklifts. It has a  Electric shift control
heat sensor to automatically turn in on and off as needed. Electric shift control enables a shorter shift stroke and easier
operation than offered by mechanical linkage.
 Cup holder
A cup holder is equipped in the instrument panel.  Electromagnetic pedal lock system and seat bar
This is an interlocking system that prevents the pedals from
 Cyclone air cleaner operating until the seat bar is lowered into position over the
The cyclone air cleaner creates a vortex of air before it is passed operator.
through a highly efficient filter. It is the best choice for vehicles
operating under extremely dusty conditions.  Emergency unplug lever
A device has been added to the power cord that connects the
 Cyclone air cleaner with snorkel air intake battery and the electrical components of the vehicle. Operating
The intake port for the cyclone air cleaner is at the end of a tube this lever acts like a “kill switch” and stops the flow of electricity to
located high above the ground, where most of the dust is the electrical components.
produced. The result is less dust entering the air cleaner so
cleaner air is supplied to the engine.  Engine coolant level warning light
A warning lamp will come on when the coolant in the radiator
reservoir becomes too low. Insufficient coolant can cause the
D engine to overheat.

 Digital diagnosis  Engine hood damper

This informs the operator that there is an abnormality in the A gas spring damper attached to the engine hood to provide
electrical system. assisting when lifting and to keep the hood from slamming shut
when closing.
 Digital multifunction display
 Engine hood insulation
This digital display that includes useful information for operation
such as a speedometer, hour meter, battery capacity indicator, Soundproof material is added to the inside of the engine hood for
parking brake indicator, battery electrolyte level warning and noise and sound insulation.
overdischarge warning. It can also be used to set the maximum  Engine key stop device (Diesel engine model)
speed limiter and travel power control.
A diesel engine is stopped by shutting off the fuel to it. On some
 Drawbar pin models, this was a separate operation done in addition to
This is the pin that fits in the drawbar at the rear of many operating the key switch. Now, a diesel engine is stopped by
industrial vehicles. simply turning the key switch.

 Dual-action parking brake  Engine oil cooler

To prevent the unintentional release of the parking brake, a This is a system for lowering the operating temperature of the
release knob is installed on the tip of the lever. This arrangement engine oil.
prevents disengagement of the parking brake unless the release  Engine oil pressure warning light
knob is depressed.
A lamp will come on when there is a drop in the engine oil
 Dual element cyclone air cleaner pressure. Insufficient oil pressure will cause serious damage to
This is the cyclone air cleaner presented above with two air the moving parts of the engine, so the cause of the drop should
cleaner elements for extra filtering efficiency. be identified immediately.
 Engine protection device
This provides an audible warning and illuminates a warning lamp
E when the amount of water in the sedimenter reaches a preset
 Easy-down system level. Moreover, once the engine has been stopped, this device
will prevent it from being restarted unless the water is drained
This is a hydraulic device that slows the lowering speed of forks from the sedimenter.
as they approach the ground at the bottom of the mast stroke.
This device minimizes the impact with the ground, eliminating  Engine stop button (Diesel engine model)
impact damage to the hydraulic components and floor. This button is pressed to stop the supply of fuel to the engine so
that it will stop operating.

S05-STD-2 — OS-2 — February 2008

 Engine warning light H
This warning light will come on when there is a problem with the
ECU controller. When this light comes on, use the checker to  Hand protector
check diagnosis the problem with the ECU controller. Prevents the operator’s hands from accidentally entering the
 Engine water temperature indicator mast area.

This gauge shows the temperature of the coolant in the cooling  Headlights
system. The hot zone indicates an area where the engine is Like the headlights on an automobile, these lights illuminate the
running above its normal temperature. area in front of the forklift. They make it possible to work at night
or in a dark warehouse or container.

F  High capacity alternator

This alternator is designed to provide more output than the
 Floor mat standard alternator, even when the engine is operating at idling
This is rubber covering for the floor that helps reduce foot speeds. It is recommended for vehicles with electrically operated
slippage and prevent wear to floorboard area. options and those that work at night.

 Foot-activated parking brake  Hidden tilt cylinder

The operator simply depresses the parking brake pedal to set it The mast cylinder is “hidden” under the floor in order to create
without changing operating position. more foot space for the operator.

 Front drawbar  Hot air intake (Gasoline engine model)

This can be used to push trailer/aircraft. A valve connected to the air cleaner case operates when
necessary to allow warm air from the exhaust manifold area to be
 Front spring suspension drawn in to prevent icing under cold conditions.
Front wheel leaf springs with shock absorbers help to give the  Hour meter
towing tractor a comfortable ride.
This meter shows the number of hours the vehicle has been
 Fuel meter operating. This information is important for planning a
Like the fuel gauge used in conventional automobiles, this gauge maintenance program.
indicates how much fuel is remaining in the fuel tank.  HST oil filter warning light
 Fuel tank cap with key A light comes on to indicate a problem with the filter in the
Fuel tank cap with key helps prevent fuel theft or tampering with hydrostatic transmission.
the fuel in the tank.  HST oil pressure warning light
 Fuel warning light This light comes on to indicate low oil pressure in the hydrostatic
This lamp will come on when the amount of fuel is low. transmission.
It indicates that refueling should be done as quickly as possible.  HST oil pressure warning light and buzzer
 Full hydraulic power steering In addition to the warning light, there is an audible alarm to
This is a steering system that uses hydraulic cylinders and valves indicate the pressure of the oil in the hydrostatic transmission is
instead of the conventional pitman arm, bell crank and track rod. too low.
It is easy to service and provides a 100% stationary turn ratio.  HST oil temperature warning light
 Full hydraulic power steering with steering synchronizer This light comes on to indicate that the temperature of the oil in
In addition to the FHPS, steering synchronizer ensures that the the hydrostatic transmission is too high.
position of the steering wheel unvaryingly corresponds with the  HST oil temperature warning light and buzzer
position of the rear steer wheels.
In addition to the warning light, there is an audible alarm to
 Fully oil charged lift cylinder indicate that the temperature of the oil in the hydrostatic
The upper chamber of the lift cylinder is filled with hydraulic oil to transmission is too high.
prevent rust from forming inside the lift cylinder.
 Hydraulic oil cooler
It is recommended for forklifts that work in areas with high
amounts or moisture and/or salt. This is a system for lowering the operating temperature of the
hydraulic oil. This cooler has piping with radiator-like fins
 Fusible link attached. When the oil passes through this piping, the heat in
This is a wire fuse between the battery and the main circuit. the oil is dissipated by the cooling fins.
 Hydraulic pilot type short lever
The hydraulic pilot type short control levers are mounted next to
G the operator’s seat. They enable lift, tilt and side shift operations
 Glow plug controller to be easily performed while the operator’s arm rests on the
armrest.
Controls the heat of the glow plugs used for preheating a diesel
engine before starting.  Hydrostatic transmission with servo mechanism
A servo mechanism has been added to the hydrostatic
transmission to make its operation even easier.

S05-STD-3 — OS-3 — February 2008

 I M
 Intake heater (Diesel engine model)  Manual fork shifter
This automatically operated device uses a small electric heater to Fork position is controlled by control lever in operator’s
warm the intake air for a diesel engine. Warm intake air makes compartment.
cold weather starting and idling easier and more stable.
 Maximum-speed limit switch
 Integrated ignition assembly (IIA) An on-off switch is used to select restricted speed travel for
This design places the transistorized ignition system inside the complying with speed restrictions within a facility.
rotor housing to eliminate such components as contact points,  Memory tilt steering column
rotors and other parts that used to require maintenance.
On some forklifts, the steering column must be tilted forward
 Integrated light & Turn signal switch before the engine hood or battery cover can be opened. This
Like an automobile, the light and turn signal switch are integrated device remembers where the steering column was before it was
in one lever. tilted and returns it to that position with no other adjustment.

 Integrated monitoring center  Multifunction deluxe seat with seat belt

Mounted on the steering column, this one-piece component The suspension under the seat absorbs vibration, enhancing ride
displays: hour meter, engine water temperature, fuel meter, comfort. The seat can be adjusted to accommodate operators of
clogged air cleaner warning light, engine oil pressure warning different heights and weights.
light and charge warning light.

N
J  Neutral indicator
 Jack point This indicator on the instrument panel shows when the direction
This is the point for jacking up located in the bottom of the selection lever is in neutral.
counter weight.  Neutral safety switch
This device prevents the vehicle from starting if the direction
K selection lever is in any position other than neutral.

 Key off headlight and other electric components

Turning off the key switch also turns off the headlights and other
O
electronic components.  Operator presence sensing system (OPS)
 Key switch ON hour meter This system automatically interrupts drive power and prohibits
Turning the ignition key on starts the operation of the hourmeter. travel and load-handling operations when the operator is not in
the proper operating position.
 ORS seat
L The molded wings of the ORS seat, together with the seatbelt,
 Lift arm lock pin help protect the operator from injury in the event of an accident.
All genuine Toyota seat is equipped with the limit switch for the
This pin is used to lock the raised lift arm of a skid steer loader in OPS system.
place so that maintenance can be safely and easily performed.
 Overhead guard
 Lift/dump/attachment series circuit
The overhead guard is a metal structure that protects the
This circuit arrangement allows lifting, dumping and attachment operator from falling objects and during a rollover. The overhead
operation on a skid steer loader to all be done simultaneously. guard on most Toyota forklifts is an integral part of the frame
which means it is not bolted on to the forklift.
 Load backrest
This is a metal structure that attaches to the fork bar. It keeps  Overhead guard sheet
the load from sliding back onto the mast. This sheet can be placed on top of the overhead guard so that
the forklift can be operated in the rain.

S05-STD-4 — OS-4 — February 2008

 Powershift transmission
P 

This is a special type of automatic transmission used on engine

 Parking brake powered forklifts. While it works like an automatic transmission
A parking brake is a mechanically operated brake. This means to change torque to match the demands, the operator must
the parking brake lever and the brake are linked by a wire or manually shift between high and low speeds.
linkage, not hydraulically. It is used to lock the brake when the  Pre-cleaner
vehicle is parked or as an emergency back-up to the main brake.
Pre-cleaner is a kind of air cleaner which is mounted to the inlet
 Parking brake indicator of the air cleaner.
This is a lamp that comes on to indicate that the parking brake is  Pre-heat indicator light
in operation.
This light indicates that the electrically operated glow plugs for
 Parking brake off alarm diesel engines or the air intake heater are in operation.
It warns the operator if the parking brake is not released fully.
 Parking brake on alarm Q
It warns the operator when the parking brake is engaged.
 Quick-glow system
 Parking brake warning light This system nearly eliminates the preheating time for diesel
When the key switch is on, this lamp indicates that the parking engines, enabling quick starting.
brake is still engaged.
Pen tray/holder

R
There is a small tray/holder molded into the top of the instrument
panel on several models of forklifts. This is a convenient place  Radiator reservoir tank
for storing small items.
This is a small tank located near the radiator. The amount of
 Pillar-less deluxe cabin coolant can be seen without removing the radiator cap.
The front protector, overhead structure, pillars and floor have  Radiator screen
been welded into an integral overhead guard. The pillar-less
This is a fine-mesh screen that is placed in front of the radiator.
corner and the strategic use of glass provide remarkable visibility.
It helps to keep airborne material like fibers and small objects
 Pin type single stage drawbar from collecting on or striking the radiator.
The drawbar is formed of either two or three metal plates with a  Rain gutter
hole for the pin passing through all of them. A single stage
A rain gutter has been installed at the front of the roof of the
drawbar indicates that there are only two such plates.
overhead guard. It helps to keep water from accumulating.
 Pneumatic tire  Rear combination lights
Provide a comfortable ride and decreases the fatigue of
These are mounted on the back on the overhead guard. They
long-distance travel.
include the turn signal lights, stop lights, back-up lights, reflectors,
 Power brake tail lamp and so on.
Power brakes use hydraulic pressure to assist the operator in  Rear drawbar
operating the service brakes. This helps to reduce operator
This is the drawbar on the rear of the towing tractor that allows it
fatigue.
to pull loads.
 Power keep function  Rear working light
Boosts performance when the battery charge is low. This control
This is a light that is mounted on the rear of the overhead guard
extends the efficient performance time of the forklift. Now the
that is used to illuminate the area behind the forklift.
forklift can continue to work at top efficiency even when the
battery charge is getting low.  Reflector
 Power select function A reflector can be added to the rear of most models. It can
enhance safety when a forklift is working near other vehicles that
Customizes forklift performance to workplace needs. Both travel
have headlights.
and handling performance can be fine-tuned to match the
conditions in the workplace and the skill of the operator.  Return-to-neutral warning
 Power select function indicator If the operator leaves the seat while the direction selection lever
is in the forward or reverse position, the seat switch will be turned
The selected power mode is displayed inside a square indicator.
on and a different OPS audible alarm (continuous beeping) will
 Power steering sound, warning the operator that the OPS system has not been
cancelled.
There are basically two types of power steering systems used on
Toyota forklifts: hydraulic and semi-integral. Both help to make
steering easier.

S05-STD-5 — OS-5 — February 2008

 Room working light T
The reading lamp has a flexible neck that allows the operator to
adjust its position. It provides illumination for doing paperwork  Thermal Protector
inside the cabin at night. (It is also possible to have it come on The thermal protector is standard on all electric-powered
when the key is turned off. ) vehicles. Thermal sensors have been built into the control and
 ROPS/FOPS (ISO) operator’s guard motors. If any one of them detects a high temperature, an
indicator is displayed and controller output is restricted to protect
This is a ’Roll Over Protective Structure/Falling Object Protective it from overheating.
Structure, such as an overhead guard that meets the standards
set by the International Standards Organization.  Three-way valve
This is a valve on skid steer loaders that allows the lift, dump and
attachment to be operated at the same time.
S
 Tilt cylinder boots
 Same key for multiple forklifts These rubber boots fit over the rods that extend from the tilt
The key for forklift is the same for all forklift. It is possible to cylinder. They protect the rods from damage.
operate several forklift with same key. If an operator lost a key,
it is possible to operate the forklift with another key.  Tilting cabin
The entire cabin is raised or lowered by a hydraulic cylinder on
 Sedimenter the lower left side of the cabin, providing easy access to the
The sedimenter separates water that may be included in the engine compartment for maintenance.
diesel fuel. Water is drained by releasing a drain bolt on the
bottom of the sedimenter.  Tilt steering column
The steering wheel column can be tilted back and forth to match
 Sedimenter warning light the exact driving position needs of the operator.
Once the sedimenter is full, this light on the instrument panel will
come on to indicate that it must be drained.  Toggle type parking brake
This is a parking brake lever that is pulled out to engage.
 Self-adjusting hydraulic brake It is easy for the operator to see that is engaged.
A hydraulic self-adjusting mechanism has been adopted that
automatically adjusts the brake-shoe clearance, greatly reducing  Torque converter oil cooler
the frequency of maintenance. A special cooler is added to the torque converter on powershift
 Shaft type fork transmissions to provide extra cooling for the oil. It is
recommended when the vehicle is used under harsh conditions.
The forks are mounted with the round shaft. It has durability.
 Torque converter oil pressure indicator
 Speedometer
This gauge allows the operator to monitor the pressure of the oil
This tells the travel speed of the vehicle, just like the on in an in the torque converter.
automobile.
 Torque converter oil temperature indicator
 Storage area Torque converter oil temperature warning light
A convenient storage area on the top of the instrument panel. This gauge allows the operator to monitor the temperature of the
oil in the torque converter.
 Storage box with cup holder
The light comes on if the oil temperature becomes too high.
This is a small area next to the operator’s seat on several forklift
models where small objects, such as a clipboard, can be placed.  Traction & Brake Control
There is also a place that holds a small cup or writing utensils. Traction control: This system helps to eliminate drive wheel
 Straight-edged type bucket spinning when starting. The controller automatically adjusts the
amount of power to the drive wheel to match the load and the
Its front or scooping edge is completely level and even. conditions of the floor. This provides smooth, spin-free starts on
 Super glow control system (Diesel engine model) almost any surface. And, less wheel spin means less tire wear
so tires will last longer.
This system provides special glow plugs that will preheat a diesel
Front-assist brake system: The Toyota reach truck is equipped
engine faster.
with computer-controlled load wheel brakes. These
 Suspension seat with damper front-mounted brakes assist the main rear brake as needed to
reduce stopping distance and rear-end swaying during braking.
The suspension seat has springs and damper that soften
This system provides high level of brake performance when
vibrations.
carrying heavy loads and when on slippery surfaces.
Stable suspension control: The Toyota reach truck series
uses a system similar to the popular System of Active Stability
(SAS). It offers higher levels of stability when the reach truck is
turning or when handling loads extended on its reach legs.

S05-STD-6 — OS-6 — February 2008

 Travel AC control
AC motor achieves little jerking during startoff and deceleration.
A regenerative braking system that decelerates when the
operator’s foot is removed from the accelerator pedal has been
adopted. No motor brushes or connectors, eliminating the
maintenance and cost of replacement for these items.
 Truck bed
This is a space for tools and cargo.
 Turn signal lights (4 lights)
The clearance light and turn signal light have been integrated into
a single round-shaped unit.
 Two-way valve
This valve on a skid steer loader allows dumping and lifting to be
performed at the same time.
 Two-stator torque converter
The two-stator torque converter offers joltfree starts and shifting
for smooth acceleration. The two-stator torque converter is
comprised of four main components: a pump, turbine and the
No.1 and No.2 stators.

U
 Upswept exhaust
This construction helps to direct exhaust gases up and away
from those working around the forklift truck.

V
 Vacuum warning buzzer
This buzzer will sound when the pressure in the vacuum tank
that operates the brake booster falls below a preset level.

W
 Wet disc brake
A dedicated oil cooler is used to perform forced cooling in order
to avoid problems caused by heating. It also contributes to
greatly reduced brake maintenance costs.

S05-STD-7 — OS-7 — February 2008