RFC 430
RFC 430
RFC 430
Table of contents
1.1 Labeling of warning notes...................................................................................... 7
1.2 Qualification of users ............................................................................................. 7
1.3 Purpose of this Manual .......................................................................................... 8
1.4 Hardware and Software Requirements.................................................................. 8
1.5 Additional Documentation ..................................................................................... 9
C Technical Data..........................................................................................................................87
D Index.........................................................................................................................................91
You must have a license to operate the IBS PC Worx 2 software with more than 40 I/O
points. To obtain a license, please contact Phoenix Contact.
You must have a license to operate the PC Worx 3 software with more than 2 bytes of input
and output data. To obtain a license for the different configuration levels (32 bytes
input/output data; unlimited input/output data; without/with MSFC), please contact
Phoenix Contact.
Ethernet Communication
Integrated communication functions of the RFC ... ETH-IB modules enable direct and
effective data exchange via Ethernet. The Ethernet TCP/IP protocol is used for universal
possibilities to communicate with Remote Field Controllers. Using the TCP/IP send and
receive communication blocks according to the IEC 61131-5 standard, information between
Remote Field Controllers e.g., necessary coupling variables, can be exchanged via
Ethernet. This enables distributed, modular automation solutions to be configured. Time
synchronization is also possible via the Ethernet network. In the Ethernet network data is
available in a standardized format using the INTERBUS OPC server.
ESD Regulations
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Ord.No.: 27 30 20 0
IL CO S
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Ord.No.: 27 30 20 0
RFC 450 ETH-IB
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6 INT
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7 12
11
10 13
8 9 6219A001
Figure 2-1 Structure of the RFC 450 ETH-IB Remote Field Controller
Key:
1 Diagnostic display
2 Key switch to select operating modes
3 Receptacle for parameterization memory
4 Keypad
5 Reset button
6 Diagnostic interface (9-pos. D-SUB male connector)
7 Remote bus connection (9-pos. D-SUB female connector)
8 Supply voltage connection (24 V DC)
9 Direct inputs and outputs
10 Serial interface COM1 (can only be operated under PC Worx 3 (or higher))
11 Ethernet connection (RJ45 female connector, 10/100 BASE-T(X))
12 Status and diagnostic indicators (Ethernet)
13 Fan module (optional)
LINK The LINK LED (yellow) is on when the Remote Field Controller is
able to establish contact with another network device.
TRAFFIC The TRAFFIC LED (green) is on when the Ethernet interface sends
or receives data.
A crossover twisted-pair cable is required for direct connection of the Remote Field
Controller to another Remote Field Controller or to a PC.
NOTE:
The fan module is required if the Remote Field Controller is operated at an ambient
temperature higher than 45 °C. It is not supplied as standard with the Remote Field
Controller but is available as an accessory.
The fan module is attached to the bottom of the Remote Field Controller using four screws.
Tighten the screws so that they do not loosen accidentally (e.g., due to vibration).
The electrical connection between the Remote Field Controller and the fan module is
established automatically when the fan module is mounted. The fan module contains two
fans.
The vents are located on the bottom of the fan module. When installing the Remote Field
Controller, ensure that the vents are freely accessible. The Remote Field Controller can
overheat if the vents are covered. Leave a gap of 8 cm to 10 cm above and below the
Remote Field Controller to ensure good ventilation.
NOTE:
The fan module must not be replaced during operation. The Remote Field Controller must
be switched off before the fan module can be exchanged. To replace the fan module,
remove the Remote Field Controller from the DIN rail.
T
SE
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+
–
TE
MO
RE
DC
G 2 4V
PR
S
Ord.No.: 27 30 20 0
BU
RFC 450 ETH-IB
ER
INT
6219B051
CAUTION:
The following tasks must be carried out prior to mounting:
– Disconnect the supply voltage
– Ensure that the supply voltage cannot be reconnected by unauthorized persons
If the Remote Field Controller is to be operated with the fan module, the fan module must
be mounted on the DIN rail prior to mounting the Remote Field Controller.
1. Place the Remote Field Controller onto the DIN rail from above (A in Figure 2-3).
NOTE:
When mounting the Remote Field Controller, ensure that the vents are freely accessible
because otherwise the Remote Field Controller can overheat. Leave a gap of
8 cm to 10 cm above and below the Remote Field Controller to ensure good ventilation.
2. Swivel the Remote Field Controller downward until the elastic fixture snaps into place
with a click (B). If required, lightly press the fixture downward (C) using a screwdriver
ensuring in this way that it snapped in properly.
3. Finally, make sure that the Remote Field Controller is securely positioned on the DIN
rail.
H -IB
C ET
RF
C B
6219B002
Figure 2-3 Mounting the Remote Field Controller on the DIN rail
10 10
/10 /10
0B 0B
as as
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I/O I/O
Ord.No.: 27 30 20 0
Ord.No.: 27 30 20 0
RFC 450 ETH-IB
PR PR
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A B
6219B019
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Ord.No.: 27 30 20 0
RFC 450 ETH-IB
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SE
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MO
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INT
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BU +
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24
V
DC
6219A081
Figure 2-6 Connecting the Ethernet cable to the Remote Field Controller
2 2
3 3
RX 5 5
WO
PC
FC
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10
/100
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I/O
Ord.No.: 27 30 20 0
RFC 450 ETH-IB
RE
SE
T
PR
G
RE
MOT
E
INT
ER
B US
+
–
24
V
DC
6219A003
Ordering data: Connecting cable between Remote Field Controller and PC,
3 m in length (Designation: IBS PRG CAB; Order No. 2806862).
Different input or output devices can be connected to the Remote Field Controller using the
serial interface COM1. In Table 2-1 you will find a selection of devices and possible
application cases.
The devices are operated from the application program using function blocks.
1 DCD
2 RxD
3 TxD
4 DTR
5 GND
6 DSR
7 RTS
8 CTS
9 RI
5 FC
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/PRO N
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1
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6
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10
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FC M1
RU
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FC
DB
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I/O
Ord.No.: 27 30 20 0
RFC 450 ETH-IB
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SE
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PR
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B US
+
–
24
V
DC
6219A084
The function blocks cannot be instantiated. The second and the following instances return
a corresponding error code.
For detailed information on input/output values of the function blocks, please refer to the
relevant help in PC Worx 3 or later.
2.8.2 COM_INIT
The COM_INIT function block is used to parameterize the serial interface.
After parameterization further interface control is carried out by the COM_CTRL function
block.
The interface parameterization can be changed at any time. The changes come into effect
immediately.
Activate this function block with a rising edge at the IN_ACTIVATE input. When activating
the function block the OUT_BUSY output is set to TRUE and parameterization is started at
the same time. A separate asynchronous task carries out parameterization. This reduces
the function block runtime to a minimum.
When the function block is called the next time it is checked whether parameterization has
been finished or not. If parameterization has been finished, the OUT_BUSY, OUT_ERROR
and OUT_STATUS outputs are set depending on the result. In the event of an error the
OUT_ERROR output remains set.
The following interface parameters can be set using the function block.
Table 2-3 Interface parameters that can be set using COM_INIT
Transparent Protocol
In the transparent protocol, data is sent or received without interpretation.
If the XON/XOFF method is used as flow control there is one restriction. In this case the
characters XON (11hex) and XOFF (13hex) are used for data flow control. This means that
these characters cannot be transmitted as user data.
End-to-End Protocol
The V.24 data is conditioned for the end-to-end protocol.
If V.24 data is sent from the user side (RFC side), a CR character (carriage return) is
attached for transmission to the V.24 side.
V.24 data transmitted from the V.24 side can only be read by the user if the Remote Field
Controller has received a CR character. The end character (CR) confirms that the V.24 data
has been received without error and the maximum data length has been observed. The end
character is filtered out when the data is read by the INTERBUS side.
RTS CTS
Receiver Transmitter
6219A080
2.8.3 COM_CTRL
The COM_CTRL function block is used to control and request status information after
initializing the serial interface.
Activate this function block with TRUE at the IN_ACTIVATE input. This input is not edge-
triggered. The OUT_BUSY output is set to TRUE. This indicates that the OUT_RCV_CTRL
and OUT_SND_CTRL outputs contain valid values.
The IN_RESET input is designed for future extensions and is not evaluated at present.
2.8.4 COM_RCV
The COM_RCV function block is used to read the internal receive buffer.
Activate this function block with a rising edge at the IN_ACTIVATE input. After activation the
OUT_BUSY output is set to TRUE in the same cycle. After processing the OUT_BUSY
output is reset and the OUT_ERROR and OUT_STATUS outputs are set accordingly. The
OUT_DATA_CNT output contains the number of characters read.
If the function block is called and there is no data to be read, the function block waits for
data. The OUT_BUSY output remains set.
2.8.5 COM_SND
The COM_SND function block is used to transmit data to the internal send buffer.
Activate this function block with a rising edge at the IN_ACTIVATE input. After activation the
OUT_BUSY output is set to TRUE in the same cycle. The IN_DATA_CNT input specifies
the number of characters to be transmitted.
If FALSE is set at the input, always the number of bytes in the data buffer (specified by the
array size) is transmitted. After successful processing the OUT_BUSY output is set to
FALSE.
RU
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D BG
I/O
Ord.No.: 27 30 20 0
RFC 450 ETH-IB
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MO
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INT
ER
BU +
S –
24
V
DC
6219B046
You can use the VARIOFACE product range from Phoenix Contact for the connection of
inputs and outputs. Combining the pin assignment with, for example, the VARIOFACE
initiator module FLKMS 14/8IM/LA/PLC (Order No. 2284536) and an assembled round
cable, e.g., FLK 14/EZ-DR/50KONFEK (14-pos.; 0.5 m; Order No. 2288901) results in the
following assignment.
Table 2-4 FLK connector pin assignment combined with FLKMS 14/8IM/LA/PLC
FC
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I/O
Ord.No.: 27 30 20 0
RFC 450 ETH-IB RE
SE
T
PR
G
RE
MO
TE
INT
ER
B US
+
–
24
V
DC
6219A083
Figure 2-11 Connecting INTERBUS to the Remote Field Controller
Please refer to “Connecting Cable” on page 80 for interface assignment and cable
assembly.
FC
/PRRUN
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FC
RU
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OP
FC
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Ord.No.: 27 30 20 0
RFC 450 ETH-IB
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6219B005
Insert the parameterization memory into the card holder provided with the female connector
to the front.
Make sure that when the parameterization memory is pressed lightly, the ejector moves
outward and engages with a click.
CAUTION:
Note that the parameterization memory may only be inserted or removed if the supply
voltage of the Remote Field Controller is disconnected.
NOTE:
Only use parameterization memories from Phoenix Contact:
– 2-Mbyte parameterization memory
IBS MC FLASH 2MB Order No. 2729389
– 4-Mbyte parameterization memory
IBS MC FLASH 4MB Order No. 2729392
A power supply without a fall-back characteristic curve must be used for correct
operation of the Remote Field Controller (see Figure 2-14 on page 29). When the Remote
Field Controller is switched on, an increased inrush current is temporarily triggered. The
Remote Field Controller behaves like a capacitive load when it is switched on.
Some electronically controlled power supplies have a fall-back characteristic curve (see
Figure 2-13 on page 28) – they are not suitable for operation with capacitive loads.
The following power supply (without a fall-back characteristic curve) is recommended for
operation of the Remote Field Controller:
– Primary-switched power supply unit with SFB technology for 6 times the nominal
current
Quint-PS/1AC/24DC/5; 24 V DC, 5.0 A (Order number 2866750)
Overload range
UOUT with fall-back
[V] characteristic curve
24
I OUT
IN [A]
1.1 x I N 2.4 x I N
6219B070
Figure 2-13 Overload range with fall-back characteristic curve
Overload range
UOUT without fall-back
[ V] characteristic curve
24
I OUT
[ A]
IN 1.5 x I N
6219B071
Only use power supplies that are suitable for operation with capacitive loads (high inrush
current) (see Section “Sizing of the Power Supply” on page 28).
Ord.No.:
RFC 4
RE
MO
TE
INT
ER
BU +
S –
24
V
DC
6219A006
Figure 2-15 Connecting the Power Supply
The Remote Field Controller uses the TCP/IP protocol for communication via the Ethernet.
Thus, an IP address must always be set in the Remote Field Controller. The IP address is
set to 0.0.0.0 by default. This is why the message "FC 2112 0000" (no IP address
available) is indicated in the diagnostic display. Before the Remote Field Controller can be
used, an IP address that is valid in your network must be entered (see Section “Setting the
IP Address Using the Diagnostic Display” on page 32).
INTERBUS
Diagnostic display
: Cursor up
RUN
: Cursor down
SYSFAIL FCRUN FCDBG
INTERBUS FAIL M O D E M O N I
HEX
E X P PARA CODE
Diagnostic display
SEG.POS H E X
VALUE CODE
RUN
6219A008
SYSFAIL FCRUN FCDBG
For additional information on the diagnostic display and operation of the keypad, please
refer to the INTERBUS Diagnostics Guide (IBS SYS DIAG DSC UM E;
Order No. 2747293).
First IP address setting can always be carried out using the diagnostic display.
When using the PC Worx 2 software the first IP address setting can also be carried out
using the serial interface PRG.
If the Remote Field Controller already has an IP address that is valid in your network, the
IP address can also be changed using PC Worx 2 via the network (see Section “Setting
the IP Address Using PC Worx 2” on page 46).
The following example describes how to set the IP address using the diagnostic display.
Example:
The IP address 100.0.0.3 is to be assigned to the Remote Field Controller.
HEX HEX
E X PPA R CA O D E E X PPA R CA O D E
SEG.POSH E X SEG.POSH E X
VALUE CODE VALUE CODE
HIGH L O W% H E X H I G HL O W% H E X
L S AP F
R U NF A I B L S AP F
R U NF A I B
6219A010
1. Hold
down ESC
2. Press
RESET
NORM MODE MONI
IP SUB RTR
MODE MODE MODE MODE MODE
2 1 2 1 2 1
1 MODE
1 MODE
1 MODE
2 2 2
1 MODE
1 MODE
1 MODE
MODE
2 2
MODE MODE
1 MODE
1 MODE
MODE
Press
RESET 6219B017
Entry of IP addresses is based on dotted notation. The individual bytes of the IP address
are entered in separate windows (in decimal notation).
6219A011
2. Press the "Cursor right" or "Cursor left" key to select MODE from the menu. The MODE
menu item appears at the top of the display.
Confirm your selection by pressing ENTER.
3. Then press the "Cursor left" or "Cursor right" key to open the OPT submenu. This menu
item is displayed in the same line as FC or ADDR.
Confirm your selection by pressing ENTER.
4. Press the "Cursor left" or "Cursor right" key to open the ADDR submenu.
Confirm your selection by pressing ENTER. IP 1 appears in the diagnostic display.
MODE
6219A012
5. Now use the "Cursor up" and "Cursor down" keys to set the value of the first byte of the
IP address (Figure 2-16 on page 30).
If you keep pressing the "Cursor up" or "Cursor down" key, the address will increase or
decrease continuously. As soon as the address is divisible by ten, counting is continued
in steps of ten. In this way, the desired value is reached quickly. To stop counting in steps
of ten, release the cursor key. To set the precise final value, press the "Cursor up" or
"Cursor down" key once.
If the value of the first byte of the IP address is set properly, use the "Cursor right" key
to jump to the second byte of the IP address (Figure 2-19 on page 33).
IP 2 appears in the diagnostic display.
6. Repeat the process described for the second, third, and fourth byte of the IP address.
Use the "Cursor right" key to jump to the next value each time.
After the fourth byte of the IP address has been set SUB 1 appears in the diagnostic
display.
7. Set the four bytes of the subnet mask according to the process described. Use the
"Cursor right" key to jump to the next value each time.
After the fourth byte of the subnet mask has been set RTR 1 appears in the diagnostic
display.
8. Set the four bytes of the router address according to the process described. Use the
"Cursor right" key to jump to the next value each time.
9. When you have entered all values, confirm them by pressing ENTER. The diagnostic
display shows the following:
MODE
6219A013
10. Use the "Cursor left" or "Cursor right" key to jump to YES. Confirm your selection by
pressing ENTER.
If you confirm with NO, you will automatically jump back to IP address 1 (IP 1) at the start
of the menu.
MODE
6219A014
Thereafter, it is displayed that the addresses are permanently written to the memory
(internal or parameterization memory depending on the firmware version and the memory
space, see page 27). Modifications can only be changed by calling the menu again.
After the new values have been saved successfully, you will be asked to press the reset
button to validate the settings. The following display appears:
FAILM O DM EO N I
HEX
E X PPA R CA O D E
SEG.POSH E X
VALUE CODE
HIGH L O W% H E X
L S AP F
R U NF A I B
6219A015
The values set are only valid after the Remote Field Controller has been reset.
If an error occurs while the new values are being saved, rather than the request to run a
reset, the following display will appear:
MODE
6219A016
In this case, you can quit the menu without accepting the modifications. Repeat the
procedure.
Modifications are not possible in this mode. Only SETUP MODE 0 can be used for
modifications (see Section “Setting the IP Address Using the Diagnostic Display” on
page 32).
The FCRUN/PROG and FCRES functions can only be accessed using the red administrator
key.
The administrator key (red) is used to set all operating modes of the Remote Field
Controller.
90 FC
° /PRRUN
OG
FC
RU
N
ST
FC OP
/PRRUN FC
OG RES
FC
RU 90
ST
N
°
OP
FC
RES
FC
/PRRUN
OG
FC
RU
FC
N FC
/PRRUN
ST
/PRRUN
OP
FC
OG RES
OG
FC F
CR
RU
45 N UN
° FC
ST
OP
ST
OP
R FC
ES RES
6219A018
The operator key (black) can only be used to set the FCRUN and STOP modes.
90 FC
° /PRRUN
OG
FC
RU
N
ST
FC OP
/PRRUN FC
OG RE
S
FC
RU
N
ST
OP
FC
RE
S
FC
/PRRUN
OG
FC
RU
N
ST
OP
FC
RE
S
6219A045
The red administrator key is required for an overall reset of the Remote Field Controller.
Diagnostic display
FAIL MODE MONI
HEX
EXP PARA CODE
SEG.POS H E X
VALUE CODE
3. Turn the key to the FCRES position again. The FCDBG arrow flashes for approximately
three seconds. When the FCDBG arrow disappears, the key can be turned back to the
STOP position. The application program has now been deleted from the main memory
and the retentive data has been deleted from the NVRAM.
The overall reset of the Remote Field Controller deletes the application program from the
main memory. It does not affect the application program stored on the parameterization
memory, which remains intact. The next time the Remote Field Controller is booted, the
application program is reloaded from the parameterization memory into the main memory
of the Remote Field Controller.
Please refer to the SYSTEM WORX online help and the following user manual for
information on the operation of PC Worx 2:
– INTERBUS Diagnostics Guide
IBS SYS DIAG DSC UM E Order No. 2747293
Once you have created the project, the menu for selecting the controller board type
appears. In this case you can skip steps 1 to 3 described in the following.
If you want to select the controller board type at a different point in time, proceed as
described in the following.
1. Select the "Controller Board" element.
2. Open the context menu of the "Controller Board" element.
3. Select the "Type..." menu item from the context menu.
4. Select "RFC 430 ETH-IB" from the "Select Controller Board" dialog box.
5. Confirm the dialog box with OK. The Remote Field Controller is now selected.
3.4 Communication
The Ethernet connection and the diagnostic interface are available for communication (see
also Section “Communication Paths” on page 17).
Once you have selected the controller board, the menu for setting the communication path
appears. In this case you can skip step 1 described in the following.
If you want to select the communication path at a different point in time, proceed as
described in the following.
1. Select the "Communication Path..." command from the "Controller Board" context
menu.
2. Select the communication path (e.g., via the serial interface) in the following dialog box.
3. Select the "default" or "with preprocessing" project template from the menu that
appears.
If you select the "default" project template here, you can activate preprocessing at a later
point in time.
The IP address must be set in the Remote Field Controller for communication via the
Ethernet. The Sections “Setting the IP Address Using PC Worx 2” on page 46 and “Setting
the IP Address Using the Diagnostic Display” on page 32 describe how to set the address.
NOTE:
The Remote Field Controller can be accessed via a network using the Ethernet interface
and the TCP/IP protocol. Please note that with all networked devices/computers, there is
a risk that third parties may access the Remote Field Controller or the PC Worx computer
and make changes, either intentionally or unintentionally. Prevent unauthorized access to
the Remote Field Controller and your PC. For additional information on this subject, please
refer to Section “Safety Measures in Networks” on page 65.
Only the serial interface or the diagnostic display of the Remote Field Controller can be
used to set the IP address with the PC Worx software for the first time. It is possible to
change the IP address later via the Ethernet using the PC Worx software.
6. Select the "Configuration" tab from the "Controller Board Settings" dialog box.
7. Enter the current time and date in the "System" field for the internal system clock of the
Remote Field Controller.
Enter the addresses that are valid for your network in the "IP Address", "Subnet Mask",
and "Router IP Address" fields.
8. Click on "Execute". The data contained in the "Configuration" tab is now transmitted to
the Remote Field Controller.
The time of the realtime clock of the Remote Field Controller is read only once and then
displayed. This is the reason why the time indication does not change.
When the settings have been successfully transmitted to the Remote Field Controller, a
message is displayed. This message states that the changes are only valid after a reset.
Execute the reset immediately. The Remote Field Controller can only be addressed
using the "new" IP address when the reset has taken place. If a reset is not executed, it
may not be possible to address the Remote Field Controller via the Ethernet.
3. The connected bus configuration has now been read and can be adapted as required.
4. Save your settings. For this, select the "Save" command from the "File" menu.
For the configuration changes to be effective, these changes must be written to the
parameterization memory of the Remote Field Controller.
5. Select the "Parameterization Memory" element.
6. Open the context menu of the parameterization memory.
7. Select the "Save" submenu from the context menu. Specify whether saving is to be
carried out with or without project files.
If saving without project files, not the entire PC Worx project will be stored on the controller
board. Large projects can only be saved without project files.
If a task is missing from the "Std_Res" resource, this is indicated by means of an error
message. If it appears, confirm this error message with OK.
If there is not an immediate reset, the changes will only take effect upon the next reset. The
changes may have been done some time ago and the system may have already been
exited.
For an explanation of the error message, please refer to the Diagnostics Guide
(IBS SYS DIAG DSC UM E, Order No. 2747293) or the Appendix B 2 “Error Causes and
Remedies”.
Please refer to the associated online help and the following user manual for information on
the operation of PC Worx 3:
– INTERBUS Diagnostics Guide
IBS SYS DIAG DSC UM E Order No. 2747293
The tree structure and the selection of the control system will now be prepared.
2. Select the "RFC 430 ETH-IB" control system and confirm your selection with "OK".
3. Once the new project has been created, save it with the "File…Save Project As / Zip
Project As..." command.
The IP address must be set in the Remote Field Controller for communication via the
Ethernet. The Section “Setting the IP Address Using the Diagnostic Display” on page 32
describes how to set the address.
For setting the communication path between the programming PC with PC Worx 3 and the
Remote Field Controller change to the "Bus Configuration View" in the menu bar.
1. Select the "# RFC 430 ETH IB 0.0" control system in the "Bus Structure" window.
2. Select the "Communication" tab in the "Device Details" window. Select the
communication path to the Remote Field Controller.
3. Enter the IP address set in the Remote Field Controller in the "IP Address" field or select
it from the menu.
Click on the "Test" button to test the communication path and to check the connection to
the Remote Field Controller.
The communication path has been tested successfully if a green status indicator appears
in the window.
NOTE:
The Remote Field Controller can be accessed via a network using the Ethernet interface
and the TCP/IP protocol. Please note that with all networked devices/computers, there is
a risk that third parties may access the Remote Field Controller or the PC Worx computer
and make changes, either intentionally or unintentionally. Prevent unauthorized access to
the Remote Field Controller and your PC. For additional information on this subject, please
refer to Section “Safety Measures in Networks” on page 65.
This switches to the "online" operating state and the control system (Remote Field
Controller) reads the connected INTERBUS bus configuration.
Once the Remote Field Controller has read the connected INTERBUS the INTERBUS
devices have to be imported into the project.
3. For this, select the "RFC 430 ETH-IB" control system in the "Connected Bus" window.
Open the context menu and select the "Import to project… With device description"
command.
The "Select device" window lists the modules, which correspond to the connected devices
according to the device description.
4. Select the device, which is actually connected in the INTERBUS system, and repeat
this step until all devices are linked to their device description.
5. Disconnect the link to the control system by selecting "Offline" in the "Selected control
system" selection box in the "Connected Bus" window.
6. Save your settings. For this, select the "Save" command from the "File" menu.
If an installation error prevents the system from starting normal operation a corresponding
error message appears on the diagnostic display and in PC Worx 3.
For an explanation of the error message, please refer to the Diagnostics Guide
(IBS SYS DIAG DSC UM E, Order No. 2747293).
5.1 Problems
NOTE:
The Remote Field Controller can be accessed via a network using the Ethernet interface
and the TCP/IP protocol. Please note that with all networked devices/computers, there is
a risk that third parties may access the Remote Field Controller, either intentionally or
unintentionally.
Prevent unauthorized access to your Remote Field Controller by taking appropriate safety
measures. The following safety measures are available:
– No connection to the Intranet/Internet
– Selection of suitable IP addresses
– Firewall/package filter with a suitable configuration
– Router with a suitable configuration
– SECURITY: Add-on program for PC Worx 2
SECURITY enables you to set the following safety levels for a Remote Field Controller:
– No protection ("kein Schutz"):
Other computers can access the Remote Field Controller via the network using
PC Worx 2. No password protection.
– Password protection ("Kennwortschutz"):
Other computers can access the Remote Field Controller via the network using
PC Worx 2. Access is password protected.
– IP protection ("IP-Schutz"):
Only computers with an IP address that has been entered in the SECURITY program
are able to access the Remote Field Controller via the network with PC Worx 2.
– IP and password protection ("IP- und Kennwortschutz"):
Only computers with an IP address that has been entered in the SECURITY program
are able to access the Remote Field Controller via the network with PC Worx 2. Access
is password protected.
PC Worx 2 uses the term "Station No." ("Station Nr.") instead of "Device Number"
("Gerätenummer").
4. Click on "Read" ("Lesen"). The safety settings are now read from the Remote Field
Controller via the Ethernet and displayed in SECURITY.
5. Select "IP and Password Protection" ("IP und Kennwortschutz").
6. Enter the IP addresses of the computers with which the Remote Field Controller is to
communicate. The Remote Field Controller then only uses PC Worx 2 to communicate
with computers for which the IP address has been entered in SECURITY.
7. Enter a password in the "Password (8 - 16 characters)" ("Kennwort (8-16 Zeichen)")
field. The Remote Field Controller then only uses PC Worx 2 to communicate with
computers that identify themselves using the correct password.
8. Click on "Write" ("Schreiben"). The safety settings are now stored in the Remote Field
Controller and will not be lost in the event of a power failure. The safety settings are
activated.
6 System Variables
For additional information on diagnostics, please refer to the following user manual:
– INTERBUS Diagnostics Guide
IBS SYS DIAG DSC UM E Order No. 2747293
Table 6-1 System variables of the status register for digital inputs and outputs
15 8 7 0
3 1
Segment number Position in the segment
Example: device number 3.1
6219A040
15 8 7 0
0 A 5 0
Error code
Example: address overlap, code 0A50 hex
6219A041
Special case: If a local bus error cannot be located, the value 128 is indicated in the
diagnostic parameter register i.e., bit 7 is set.
The diagnostic parameter register is rewritten whenever an error occurs. The diagnostic
parameter register contains the value "0" if no errors are detected.
6.6 Coprocessor
The system variables listed below show the states of the diagnostic status register on the
coprocessor of the Remote Field Controller.
RE
MO
TE
INT –
ER
BU +
S –
24
V
DC
6219A021
I/O
Ord.No.: 27 30 20 0
RFC 450 ETH-IB
RE
PR
G
RE
SE
T
A1
MO
TE
INT
ER
BU +
A2 S
24
V
DC
–
6219A048
RE
MO
TE
INT –
ER
BU +
S –
24
V
DC
6219A022
10
/10
0B
as
LIN e-T
K
TR
AF
FIC
RU
N
SY
SFA
IL CO
FC M1
RU
N
FC
DB
G
I/O
Ord.No.: 27 30 20 0
RFC 450 ETH-IB
RE
SE
T
PR
G
RE
MO
TE
INT
ER
B US
+
–
24
V
DC
6219A042
RU
N
SY
SFA
IL CO
FC M1
RU
N
FC
D BG
I/O
Ord.No.: 27 30 20 0
RFC 450 ETH-IB
RE
SE
T
PR
G
RE
MO
TE
INT
ER
BU +
S –
24
V
DC
6219A023
7. Remove the Remote Field Controller to be replaced from the DIN rail.
IB
T H-
FCE
R B
A
6219B024
Figure A-6 Removing the Remote Field Controller from the DIN rail
Please also refer to the notes in Section “Replacing the Fan Module” on page 77.
H -IB
C ET
RF
B
C
6219B025
Figure A-7 Snapping the Remote Field Controller onto the DIN rail
Please also refer to the notes in Section “Replacing the Fan Module” on page 77.
10. Plug the remote bus cable in the female connector, if applicable, and fix it.
Ord.No.:
RFC 4
RE
MO
TE
INT
ER
BU +
S –
24
V
DC
6219A026
10
/10
0 Ba
LIN s e-T
K
TR
AF
FIC
RU
N
SY
SFA
IL CO
FC M1
RU
N
FC
DBG
I/O
Ord.No.: 27 30 20 0
RFC 450 ETH-IB
RE
SE
T
PR
G
RE
MO
TE
INT
ER
BU +
S –
24
V
DC
6219A043
12. Plug in the connector for the inputs and outputs, if applicable.
RU
N
SY
SFA
IL CO
FC M1
RU
N
FC
DBG
I/O
Ord.No.: 27 30 20 0
RFC 450 ETH-IB
RE
SE
T
PR
G
RE
MO
TE
INT
ER
BU +
S –
24
V
DC
6219A046
Ord.No.:
RFC 4
RE
MO
TE
INT
ER
BU +
S –
24
V
DC
6219A006
Figure A-11 Plugging in the power supply
NOTE:
The fan module must not be replaced during operation. The Remote Field Controller must
be switched off before the fan module can be exchanged. To replace the fan module,
remove the Remote Field Controller from the DIN rail.
Section “Replacing the Remote Field Controller” on page 73 describes how to install and
remove the Remote Field Controller.
T T
SE SE
RE RE
+ +
– –
TE TE
MO MO
RE RE
DC DC
V V
PR
G 24 PR
G 24
S S
Ord.No.: 27 30 20 0
Ord.No.: 27 30 20 0
BU BU
RFC 450 ETH-IB
ER ER
INT INT
6219A052
CAUTION:
The parameterization memory must not be removed or inserted during normal operation.
First disconnect the power supply of the Remote Field Controller.
10
/10
LIN
K
TR
AF
RU
N
SY
SF
AIL CO
FC M1
RU
N
FC
D BG
I/O
Ord.No.: 27 30 20 0
RFC 450 ETH-IB
RE
SE
T
PR
G
RE
MO
TE
INT
ER
BU
S
6219B028
Press lightly on the ejector to release the parameterization memory, which you can then
remove by pulling it towards you.
FC
/PRRUN
OG
FC
RU
N
ST
OP
FC
R ES
RU
N
SY
SF
AIL
FC
RU
N
FC
D BG
ard
yC
Ord.No.: 27 30 20 0
RFC 450 ETH-IB
RE
r
mo
Me
PR
G
sh
Fla
RE
MO
6219B005
Before inserting the new parameterization memory, you can write the name of the project
file to be stored on the memory in the labeling field.
Insert the parameterization memory into the card holder provided with the female connector
to the front. Make sure that when the parameterization memory is pressed lightly, the ejector
moves outward and engages with a click.
NOTE:
Only use parameterization memories from Phoenix Contact:
– 2-Mbyte parameterization memory
IBS MC FLASH 2MB Order No. 2729389
– 4-Mbyte parameterization memory
IBS MC FLASH 4MB Order No. 2729392
A5 Connecting Cable
3 mm (0.12 in.)
Strain relief
Figure A-15 Remote bus cable with D-SUB male connector for soldering
1. Strip 20 mm off the cable sheath and shorten the braided shield to 8 mm.
Strip 3 mm off the wire ends, and solder the signal lines according to Figure A-15.
2. Fold the braided shield uniformly back over the cable sheath.
3. Clamp the shield under the strain relief so that a conductive connection to the metal-
plated connector housing is created.
1 50 mm (1.97 in.)
10 mm
(0.39 in.)
2 5 mm (0.20 in.)
3
1
6
6
2
7
7
8
3
9
8
4
9
5
1
2
3
4
5
Strain relief
Figure A-16 Remote bus cable with D-SUB male connector for screwing
1. Strip 50 mm off the cable sheath and shorten the braided shield to 10 mm.
Strip 5 mm off the wire ends, and solder the signal lines according to Figure A-16.
2. Fold the braided shield uniformly back over the cable sheath.
3. Clamp the shield under the strain relief so that a conductive connection to the metal-
plated connector housing is created.
Ord.No.:
RFC 4
RE
MO
TE
INT
ER
BU +
S –
24
V
DC
The assembly of the polymer fiber cables is described in the package slips of the following
items and in the Fiber Optic Installation Guidelines:
Ordering data:
– Fiber optic interface connector
IBS OPTOSUB-MA/M/R-LK Order No. 2750125
– F-SMA/4 connector set (with 4 connectors)
PSM-SET-FSMA/4-KT Order No. 2799720
– Polishing set
PSM-SET-FSMA-POLISH Order No. 2799348
– Fiber Optic Installation Guidelines
DB GB IBS SYS FOC ASSEMBLY Order No. 9423439
Refer to the package slip and the Fiber Optic Installation Guidelines when assembling
your own fiber optic cable, or order pre-assembled cables from Phoenix Contact.
The Remote Field Controller supplies the IBS OPTOSUB-MA/M/R-LK connector with
power.
CAUTION:
If the power supply of the Remote Field Controller is switched on when the
IBS OPTOSUB-MA/M/R-LK connector is plugged in, the Remote Field Controller may
carry out a reset. Make sure that the power supply of the Remote Field Controller is
switched off.
Refer to the package slip of the interface converter and the Fiber Optic Installation
Guidelines when assembling your own glass fiber cable, or order pre-assembled cables
from Phoenix Contact.
C Technical Data
Power Supply
Connection Using COMBICON connector
Us 24 V DC
Permissible range 19.2 V DC to 30.0 V DC
Ripple 3.6 Vpp
Power consumption P ≈ 20 W, typical (without direct inputs, outputs)
Protection 5 A, slow-blow
External power supply Only use power supplies without a fall-back characteristic
curve. The power supply must be suitable for use with ca-
pacitive loads.
INTERBUS
Number of I/O points 4096, maximum (firmware version 4.4x or later)
8192, maximum (firmware version 4.6x or later)
Number of data words 256, maximum
Number of bus segments 255, maximum
INTERBUS
Transmission speed 500 kbit/s or 2 Mbit/s
Transmission reliability CR check (hamming distance: 4)
Protocol EN 50254
Network Interface
Type Ethernet
10Base-T and 100Base-TX
Speed 10 Mbits (10Base-T),
100 Mbits (100Base-TX)
half duplex, full duplex,
auto negotiation
Connection method CAT5 twisted pair cable
RJ45 female connector
Direct Inputs
Number 5
Input design According to EN 61131-2 Type 1
Definition of switching thresholds
Maximum low level voltage 5 V DC
Minimum high level voltage 11 V DC
Nominal input voltage 24 V DC
Nominal input current at 24 V 5 mA
Direct Outputs
Number 3
Output design According to EN 61131-2 Type 1
Nominal output voltage 24 V DC
Nominal output current 500 mA
Optical Diagnostics
Ethernet LEDs: LINK, TRAFFIC
INTERBUS Diagnostic display
IEC 61131 runtime system Additional LCD arrows: FCRUN, FCDBG
Realtime Clock
Precision 18 seconds per week
Power reserve 120 days
Fan Module
Number of fans 2
Storage Ball bearing
Speed monitoring Yes
Life 50000 h at an ambient temperature of 25 °C
At an ambient temperature of 45 °C or higher the Remote Field Controller must be operated with the base-
mountable fan module.
Ambient Conditions
Temperature (According to EN 60204-1)
Operation (without fans) 0 °C to +45 °C
Operation (with fan module) 0 °C to +55 °C
Storage and transport -25 °C to +70 °C
Humidity (according to EN 60204-1)
Storage and operation 10 to 95 %, no condensation
Air pressure
Operation 80 kPa to 108 kPa (up to 2000 m above sea level)
Storage and transport 66 kPa to 108 kPa (up to 3500 m above sea level)
Vibration 1.5g, criterion 1 according to IEC 60068-2-6
D Index
C Keypad ....................................................................... 30
F R
Reset button ............................................................... 30
Fan module
Mounting ............................................................... 15
Replacing .............................................................. 77 S
Field Controller Safety measures ......................................................... 65
Replacing .............................................................. 73 Startup .................................................................. 50, 63
Firmware Status and diagnostic indicators (Ethernet)................. 14
Update................................................................... 79 SYSTEM WORX ......................................................... 41
Function blocks ........................................................... 21
G
Gap when mounting .................................................... 16
I
Interfaces
Diagnostics............................................................ 19
Ethernet................................................................. 18
Freely programmable ............................................ 20
INTERBUS ............................................................ 26
IP address
Set................................................................... 32, 46
K
Key switch................................................................... 38
Setting the operating modes.................................. 38
PHOENIX CONTACT 93 / 94
94
How to contact us
Internet Up-to-date information on Phoenix Contact products and our Terms and Conditions can be
found on the Internet at:
phoenixcontact.com
Make sure you always use the latest documentation.
It can be downloaded at:
phoenixcontact.net/products
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