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1test On A Gear Pump

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Test on a Gear pump

EXPERIMENT NO. 1: TEST ON A GEAR PUMP


Title: Test on a Gear pump

Aim: To conduct test on a gear pump and plotting of its performance


characteristics such as,
1. Head Vs. Discharge
2. Head Vs. Input Power
3. Head Vs. Output Power
4. Head Vs. Overall Efficiency

Constructional Setup:

Figure No. 1.1 Gear Pump Test Setup

Dr. Vithalrao Vikhe Patil College of Engineering, Ahmednagar


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Test on a Gear pump

Experimental Procedure:
1. Check all the connections properly
2. Ensure the proper oil level in the reservoir tank
3. Ensure that control valve is fully open
4. Start the setup
5. Wait for 1 minute to stabilize the setup
6. Close the control valve gently such that discharge pressure gauge shows 1 kg/cm2
7. Run the setup for 2 revolutions of the energy meter disc
8. Note down the time (sec.) required for that 2 revolutions of the energy meter disc
9. Simultaneously note down the initial and final reading from the measuring tank
10. Also note down the suction and discharge pressure readings
11. Drain out the oil from the measuring tank
12. Repeat the steps from 6 to 11 for next readings (for e.g. 2 kg/cm2,3 kg/cm2.....)
13. After taking few readings shut down the setup

Observations:
1. Energy meter constant (E) = 900 rev/(KW-hr)
2. Area of cross section of the measuring tank (A) = 900 cm2
3. Specific Gravity of the oil (s) = 0.84
4. No. of revolutions of the energy meter disc (n) = 2
5. Efficiency of Electric Motor (η) = 90 %

Observation Table:
Suction Delivery Discharge (Q)
Time
Sr. pressure pressure Initial Final Difference in
required
No. (Ps) (mm (Pd) Reading reading readings
(t) (sec.)
of Hg) (kg/cm2) (cm) (cm) (cm)
1. 80 1 7.4 11 3.6 35
2. 80 2 6.1 9.5 3.4 32
3. 80 3 8.7 11.4 2.7 31
4. 80 4 4.4 7.7 3.3 30
5. 80 5 4.2 7.5 3.3 28
6. 80 6 4.4 7.3 2.9 26

Dr. Vithalrao Vikhe Patil College of Engineering, Ahmednagar


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Test on a Gear pump

Calculations:
1. Head (H):
 Suction head (Hs) = Ps/(ρg)
e.g. Hs=(80*13.6*9.81)/(840*9.81) = 1.2952 m
 Delivery head (Hd) = Pd/(ρg)
e.g. Hd=(1*104*9.81)/(840*9.81) = 11.9048 m
 Total head (H) = Suction head (Hs)+ Delivery head (Hd)
=.................. (m)
e.g. H = 1.2952+11.9048 = 13.2 m
2. Discharge (Q):
Discharge (Q) = (C/S Area of measuring tank* Difference in readings)/Time
required
=.................. (m3/s)

e.g. Q = [900*10-4*(11-7.4)]*10-2/35 = 9.2571*10-5 (m3/s)


3. Input power:

Input power =
1
E∗t ( )
∗n∗η∗3600

=................ (kW)

e.g. Input power =


1
900∗35 (
∗2∗0 . 9∗3600 )
= 0.205 (kW)
4. Output Power:
Output Power = Pressure * Discharge
=................. (kW)
=(1*104*9.81)* 9.2571*10-5=9.0812 W = 9.0812*10-3 kW
5. Overall Efficiency (ηo):
Overall Efficiency = Output Power / Input power
=...................%
e.g. Overall Efficiency = 9.0812*10-3 / 0.205 = 0.04429 = 4.43 %

Graph:

Dr. Vithalrao Vikhe Patil College of Engineering, Ahmednagar


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Test on a Gear pump

Figure No. 1.2 Performance Characteristics of Gear Pump


Result:
Sr. Head Discharge Input Power Output Power Overall
No. (m) (m3/s) (KW) (KW) Efficiency (%)
1.
2.
3.
4.
5.
6.

Conclusion:
Thus test on gear pump has been carried out and performance characteristics curves
are plotted for the same. From these curves following conclusions can be made,
1. The discharge nearly remains constant over wide range of head
2. Input power increases linearly with head
3. Input power curve has intercept on y-axis due to friction power
4. Output power first increases linearly with head but later on decreases
5. Output power curve passes through origin due to zero pressure
6. Efficiency curve shows average of Input power and Output power

***** End of Experiment *****

Dr. Vithalrao Vikhe Patil College of Engineering, Ahmednagar


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Test on a Gear pump

Dr. Vithalrao Vikhe Patil College of Engineering, Ahmednagar


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