Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                

ATO-D80028 Unlocked

Download as pdf or txt
Download as pdf or txt
You are on page 1of 8

www.atos.

com Table FS035-0/E

Proportional relief valves


digital, pilot operated, open loop

AGMZO-A, AGMZO-AEB, AGMZO-AES


햹 햷 햺 Poppet type, pilot operated proportional
relief valves for pressure open loop
controls.
Executions:
• A without integral driver, to be coupled
with separated driver, see section 쪨
• AEB with basic integral digital electro-
햸 nic driver, analog reference signals and
USB port for software functional para-
햻 meters setting
햶 • AES with full integral digital electronic
driver and fieldbus interface for functio-
햴 햵 nal parameters setting, reference
햲 Valve main body Y
signals and real-time diagnostics
햳 Main poppet
햴 Mechanical pressure limiter 햳 The integral digital electronic driver
performs the valve’s hydraulic regulation
햵 Drain port G 1/4” (option /Y) 햲 according to the reference signal and
햶 Proportional solenoid X assures valve-to-valve interchangeability
햷 Integral electronics thanks to the factory presetting
T P X
햸 USB connector Size: 10, 20, 32
햹 Fieldbus connector Max flow: 200, 400, 600 l/min
햺 Main connector AGMZO-AES-BC-10 Max pressure: 350 bar
햻 Screw for air bleeding

1 MODEL CODE

AGMZO - A EB - NP - 10 / 315 / * / * / ** / *
Seals material,
Proportional pressure see sect. 쪫, 쪬:
relief valve, pilot operated - = NBR
Series PE = FKM
number BT = HNBR
A = open loop pressure control

Coil voltage only for A - see sect. 12 :


- = omit for execution with separated driver - = standard coil for 24VDC Atos drivers
see section 쪨 6 = optional coil for 12VDC Atos drivers
EB = basic integral driver
ES = full integral driver 18 = optional coil for low current drivers

Fieldbus interfaces - USB port always present (1): Hydraulic options - see sect. 쪮
NP = Not present BP = PROFIBUS DP E = external pilot
BC = CANopen EH = EtherCAT Y = external drain (only pipe connection G1/4”)
Electronics options
Valve size ISO 6264: 10, 20, 32 only for AEB and AES - see section 13 :
I = current reference input 4 ÷ 20 mA
(omit for standard voltage reference input 0 ÷ 10 V)
Max regulated pressure: Q = enable signal
50 = 50 bar 210 = 210 bar 350 = 350 bar Z = double power supply, enable fault and monitor
100 = 100 bar 315 = 315 bar signals - 12 pin connector

(1) Omit for A execution; AEB available only in version NP; AES available only in version BC, BP, EH

2 ELECTRONIC DRIVERS

Valve model A AEB AES


Drivers model E-MI-AC-01F E-BM-AC-01F E-ME-AC-01F E-RP-AC-01F E-MI-AS-IR E-BM-AS-PS E-BM-AES E-RI-AEB E-RI-AES
Type Analog Digital

plug-in DIN 43700 sealed and plug-in


Format EUROCARD DIN-rail panel Integral to valve
to solenoid UNDECAL rugged box to solenoid
Data sheet G010 G025 G035 G100 G020 G030 GS050 GS115
Note: for main and communication connector see sections 16 , 17

FS035
Hydraulic symbol 3 GENERAL NOTES
AGMZO-A AGMZO-AEB AGMZO-A* proportional valves are CE marked according to the applica-
AGMZO-AES ble Directives (e.g. Immunity/Emission EMC Directive and Low Voltage
Directive).
Installation, wirings and start-up procedures must be performed accor-
ding to the general prescriptions shown in table F003 and in the installa-
tion notes supplied with relevant components.

4 FIELDBUS - only for AES


Fieldbus allows the direct communication of the proportional valve with machine control unit for digital reference signal, diagnostics and
settings of functional parameters. Analog reference signal remain available on the main connector for quick commissioning and maintenance.
For detailed information about fieldbus features and specification see tech table GS510.

5 MAIN CHARACTERISTICS - based on mineral oil ISO VG 46 at 50 °C

Assembly position Any position


Subplate surface finishing Roughness index, Ra 0,4 flatness ratio 0,01/100 (ISO 1101)
MTTFd valves according to EN ISO 13849 75 years, see technical table P007
Ambient temperature range A: standard = -20°C ÷ +70°C, /BT option = -40°C ÷ +60°C
AEB, AES: standard = -20°C ÷ +60°C, /BT option = -40°C ÷ +60°C
Storage temperature range A: standard = -20°C ÷ +80°C, /BT option = -40°C ÷ +70°C
AEB, AES: standard = -20°C ÷ +70°C, /BT option = -40°C ÷ +70°C
Coil resistance R at 20°C Standard = 3 ÷ 3,3 Ω Option /6 = 2 ÷ 2,2 Ω Option /18 = 13 ÷ 13,4 Ω
Max. solenoid current Standard = 2,6 A Option /6 = 3,25 A Option /18 = 1,5 A
Max. power A = 30 Watt AEB, AES = 50 Watt
Insulation class H (180°) Due to the occuring surface temperatures of the solenoid coils, the European standards
ISO 13732-1 and EN982 must be taken into account
Protection degree to DIN EN60529 IP66/67 with mating connectors
Tropicalization (only AEB, AES) Tropical coating on electronics PCB
Duty factor Continuous rating (ED=100%)
EMC, climate and mechanical load See technical table G004
Communication interface (only REB, RES) USB CANopen PROFIBUS DP EtherCAT
Atos ASCII coding EN50325-4 + DS408 EN50170-2/IEC61158 IEC 61158
Communication physical layer not insulated optical insulated optical insulated Fast Ethernet, insulated
(only REB, RES) USB 2.0 + USB OTG CAN ISO11898 RS485 100 Base TX

Valve size 10 20 32

Max regulated pressure [bar] 50; 100; 210; 315; 350

Min. regulated pressure [bar] see min. pressure / flow diagrams at sect. 쪭
Max. pressure at port P [bar] 350
Max. pressure at port T [bar] 210
Max. flow [l/min] 200 400 600
Response time 0-100% step signal (1) [ms]
(depending on installation) 120 135 150

Hysteresis [% of the max pressure] ≤ 0,5


Linearity [% of the max pressure] ≤ 1,0
Repeatability [% of the max pressure] ≤ 0,2

Notes: above performance data refer to valves coupled with Atos electronic drivers, see section 쪨.
(1) Average response time values; the pressure variation in consequence of a modification of the reference input signal to the valve is affected
by the stiffness of the hydraulic circuit: greater is the stiffness of the circuit, faster is the dynamic response.

6 SEALS AND HYDRAULIC FLUID - for other fluids not included in below table, consult our technical office

NBR seals (standard) = -20°C ÷ +60°C, with HFC hydraulic fluids = -20°C ÷ +50°C
Seals, recommended fluid temperature FKM seals (/PE option) = -20°C ÷ +80°C
HNBR seals (/BT option) = -40°C ÷ +60°C, with HFC hydraulic fluids = -40°C ÷ +50°C
Recommended viscosity 20÷100 mm2/s - max allowed range 15 ÷ 380 mm2/s
Fluid contamination class ISO 4406 class 20/18/15 NAS 1638 class 9, achievable with in line filter - 10 μm (β10 >
_ 75 recommended)
Hydraulic fluid Suitable seals type Classification Ref. Standard
Mineral oils NBR, FKM, HNBR HL, HLP, HLPD, HVLP, HVLPD DIN 51524

Flame resistant without water FKM HFDU, HFDR


ISO 12922
Flame resistant with water NBR, HNBR HFC
7 DIAGRAMS (based on mineral oil ISO VG 46 at 50 °C)

1 = Regulation diagrams
1 2
with flow rate Q = 50 l/min

Pressure at port P [% of the max]

Pressure at port P [bar]


2 = Pressure/flow diagrams
with reference signal set at Q = 50 l/min

Reference signal [% of the max] Flow [%]

3-8 = Min. pressure/flow diagrams


with zero reference signal
Min. regulated pressure [bar]

Min. regulated pressure [bar]


3 = AGMZO-*-10/50, 100, 210, 315 6
4 = AGMZO-*-10/350 4
5 = AGMZO-*-20/50, 100, 210, 315
6 = AGMZO-*-20/350 3 8
7 = AGMZO-*-32/50, 100, 210, 315
5 7
8 = AGMZO-*-32/350

Flow [l/min] Flow [l/min]

8 HYDRAULIC OPTIONS

8.1 Option E
AGMZO-*/E
External pilot option to be selected when the pilot pressure is supplied from a different
line respect to the P main line.
With option E the internal connection between port P and X of the valve is plugged.
The pilot pressure must be connected to the X port available on the valve’s moun-
ting surface or on main body (threaded pipe connection G ¼”).

Blinded plug SP-X100A

8.2 Option Y
AGMZO-*/Y
The external drain is mandatory in case the main line T is subjected to pressure peaks
or it is pressurized.
The Y drain port has a threaded connection G ¼” available on the pilot stage body.

CH 6

9 MECHANICAL PRESSURE LIMITER

The AGMZO are provided with mechanical pressure limiter acting as protection
against overpressure. For safety reasons the factory setting of the mechanical pres- 햴 CH
CH6 6햲 CH 11 햳
CH11
sure limiter is fully unloaded (min pressure).
At the first commissioning it must be set at a value lightly higher than the max pres-
sure regulated with the proportional control.
For the pressure setting of the mechanical pressure limiter, proceed according to
following steps:
• apply the max reference input signal to the valve’s driver. The system pressure
will not increase until the mechanical pressure limiter remains unloaded.
• turn clockwise the adjustment screw 햲 until the system pressure will increase up to 햲 adjustment screw
a stable value corresponding to the pressure setpoint at max reference input signal. 햳 locking nut 햴 protection cap
• turn clockwise the adjustment screw 햲 of additional 1 or 2 turns to ensure that the
mechanical pressure limiter remains closed during the proportional valve working.

FS035
10 AIR BLEEDING

At the first valve commissioning the air eventually trapped inside the solenoid must be bled-off though
the screw 쩸 located at the rear side of the solenoid housing.
The presence of air may cause pressure instability and vibrations. 쩸

11 REMOTE PRESSURE UNLOADING

The P main line can be remotely unloaded by connecting the valve X port to a solenoid valve as
shown in the below scheme (venting valve).
This function can be used in emergency to unload the system pressure by-passing the proportional
control.

12 OPTIONS for -A

12.1 Coil voltage


Option /6 optional coil to be used with Atos drivers with power supply 12 VDC
Option /18 optional coil to be used with electronic drivers not supplied by Atos

13 ELECTRONIC OPTIONS - for AEB and AES

Standard driver execution provides on the 7 pin main connector:


Power supply - 24VDC must be appropriately stabilized or rectified and filtered; a 2,5 A fuse time lag is required in series to each driver
power supply. Apply at least a 10000 μF/40 V capacitance to single phase rectifiers or a 4700 μF/40 V capacitance to
three phase rectifiers
Reference input signal - analog differential input with 0÷+10 VDC nominal range (pin D,E), proportional to desired valve pressure regulation
Monitor output signal - analog output signal proportional to the actual valve coil current (1V monitor = 1A coil current)
Note: a minimum booting time of 500 ms has be considered from the driver energizing with the 24 VDC power supply before the valve has
been ready to operate. During this time the current to the valve coils is switched to zero..
13.1 Option /I
It provides 4 ÷ 20 mA current reference signal, instead of the standard 0÷+10 VDC.
Input signal can be reconfigured via software selecting between voltage and current, within a maximum range of ±10 V or ±20 mA.
It is normally used in case of long distance between the machine control unit and the valve or where the reference signal can be affected by
electrical noise; the valve functioning is disabled in case of reference signal cable breakage.
13.2 Option /Q
To enable the driver, supply 24 VDC on pin C referred to pin B: Enable input signal allows to enable/disable the current supply to the sole-
noid, without removing the electrical power supply to the driver; it is used to maintain active the communication and the other driver functions
when the valve has to be disabled. This condition does not comply with European Norms EN13849-1 (ex EN954-1).
13.3 Option /Z
It provides, on the 12 pin main connector, the following additional features:
Enable Input Signal
To enable the driver, supply 24 VDC on pin 3 referred to pin 2: Enable input signal allows to enable/disable the current supply to the solenoid,
without removing the electrical power supply to the driver; it is used to maintain active the communication and the other driver functions when
the valve has to be disabled. This condition does not comply with European Norms EN13849-1 (ex EN954-1).
Fault Output Signal
Fault output signal indicates fault conditions of the driver (solenoid short circuits/not connected, reference signal cable broken for 4÷20mA
input, etc.). Fault presence corresponds to 0 VDC, normal working corresponds to 24 VDC (pin 11 referred to pin 2): Fault status is not affected
by the Enable input signal.
Power supply for driver’s logics and communication
Separate power supply (pin 9,10) allow to cut solenoid power supply (pin 1,2) while maintaining active diagnostics, serial and fieldbus communication.
A safety fuse is required in series to each driver power supply: 500 mA fast fuse
13.4 Possible combined options: /IQ, /IZ

14 PROGRAMMING TOOLS - see tech table GS500 USB connection


Valve's functional parameters and configurations, can be easily set and optimized using
Atos E-SW programming software connected via USB port to the digital driver. For E-C-SB-USB/M12 cable
fieldbus versions, the software permits valve's parameterization through USB port also if
the driver is connected to the central machine unit via fieldbus.
The software is available in different versions according to the driver’s options:
E-SW-BASIC support: NP (USB) PS (Serial) IR (Infrared)
E-SW-FIELDBUS support: BC (CANopen) BP (PROFIBUS DP) EH (EtherCAT)
EW (POWERLINK)
E-SW-*/PQ support: valves with SP, SF, SL alternated control (e.g. E-SW-BASIC/PQ)
WARNING: drivers USB port is not isolated! E-A-SB-USB/OPT isolator
The use of isolator adapter is highly recommended for PC protection (see table GS500)
15 ELECTRONIC CONNECTIONS

15.1 Main connector signals - 7 pin - standard and /Q option - AGMZO-AEB and AGMZO-AES

PIN Standard /Q TECHNICAL SPECIFICATIONS NOTES

A V+ Power supply 24 VDC Rectified and filtered: VRMS = 20 ÷ 32 VMAX (ripple max 10 % VPP) Input - power supply
B V0 Power supply 0 VDC Gnd - power supply
AGND Analog ground Gnd - analog signal
C
ENABLE Enable (24 VDC) or disable (0 VDC) the driver, referred to V0 Input - on/off signal
Pressure reference input signal: ±10 VDC / ±20 mA maximum range Input - analog signal
D INPUT+
Defaults are 0 ÷ 10 VDC for standard and 4 ÷ 20 mA for /I option Software selectable
E INPUT- Negative reference input signal for P_INPUT+ Input - analog signal
MONITOR referred to: Pressure monitor output signal: ±5 VDC maximum range Output - analog signal
F
AGND V0 Default is 0 ÷ 5 VDC (1V = 1A) Software selectable
G EARTH Internally connected to driver housing

15.2 Main connector signals - 12 pin - /Z option - AGMZO-AEB and AGMZO-AES

PIN /Z TECHNICAL SPECIFICATIONS NOTES

1 V+ Power supply 24 VDC Rectified and filtered: VRMS = 20 ÷ 32 VMAX (ripple max 10 % VPP) Input - power supply
2 V0 Power supply 0 VDC Gnd - power supply
3 ENABLE Enable (24 VDC) or disable (0 VDC) the driver, referred to V0 Input - on/off signal
Pressure reference input signal: ±10 VDC / ±20 mA maximum range Input - analog signal
4 INPUT+
Defaults are 0 ÷ 10 VDC for standard and 4 ÷ 20 mA for /I option Software selectable
5 INPUT- Negative reference input signal for P_INPUT+ Input - analog signal
Pressure monitor output signal: ±5 VDC maximum range Output - analog signal
6 MONITOR
Defaults is 0 ÷ 5 VDC (1V = 1A) Software selectable
7 NC Do not connect
8 NC Do not connect
9 VL+ Power supply 24 VDC for driver’s logic and communication Input - power supply
10 VL0 Power supply 0 VDC for driver’s logic and communication Gnd - power supply

11 FAULT Fault (0 VDC) or normal working (24 VDC), referred to V0 Output - on/off signal

PE EARTH Internally connected to driver housing

15.3 Communication connectors - AGMZO-AEB and AGMZO-AES

USB connector - M12 - 5 pin always present BC fieldbus execution, connector - M12 - 5 pin (2)
PIN SIGNAL TECHNICAL SPECIFICATION (1) PIN SIGNAL TECHNICAL SPECIFICATION (1)
1 +5V_USB Power supply 1 CAN_SHLD Shield
2 ID Identification 2 NC do not connect
3 GND_USB Signal zero data line 3 CAN_GND Signal zero data line
4 D- Data line - 4 CAN_H Bus line (high)
5 D+ Data line + 5 CAN_L Bus line (low)

BP fieldbus execution, connector - M12 - 5 pin (2) C3 C4 EH fieldbus execution, connector - M12 - 4 pin (2)
PIN SIGNAL TECHNICAL SPECIFICATION (1) PIN SIGNAL TECHNICAL SPECIFICATION (1)
1 +5V Termination supply signal 1 TX+ Transmitter
2 LINE-A Bus line (high) 2 RX+ Receiver
3 DGND Data line and termination signal zero 3 TX- Transmitter
4 LINE-B Bus line (low) 4 RX- Receiver
5 SHIELD Housing SHIELD

Notes: (1) shield connection on connector’s housing is recommended (2) only for AES execution

15.4 Solenoid connection - only for AGMZO-A

PIN SIGNAL TECHNICAL SPECIFICATION Connector code 666


1 COIL Power supply 2 3
2 COIL Power supply
1
3 GND Ground

FS035
15.5 Connections layout - only for AEB and AES

AEB-NP
AES-BC / AES-BP
A1 A1

A2 A2 A

B B

7 PIN MAIN CONNECTOR


Standard and /Q option
AES-EH (male)

C3 A1 C3 A1 A2

A2 A2
C4 C4

B B

12 PIN MAIN CONNECTOR


/Z option
(male)

C3 C4

CANopen PROFIBUS DP EtherCAT EtherCAT USB


(male) (female) (female - input) (female - output) (female)
only for AES only for AES only for AES only for AES
Note: Driver connectors front view

16 CONNECTORS

ZM-5PF CANopen
ZM-7P
MAIN CONNECTOR
7 pin (Metallic)
AEB-NP
A1 AES-BC / AES-BP
ZM-5PM/BP PROFIBUS DP

ZM-12P
MAIN CONNECTOR
12 pin (Metallic)
E-C-SB-USB/M12 USB CABLE
cable lenght 4m
A2
B

ZH-7P ZM-4PM/E
MAIN CONNECTOR EtherCAT
7 pin (Plastic)
C3
AES-EH
A3

ZM-4PM/E
EtherCAT

ZH-12P C4
MAIN CONNECTOR
12 pin (Plastic)

A4 E-C-SB-USB/M12 USB CABLE


cable lenght 4m

Note: use of metallic connectors is strongly recommended in order to fulfill EMC requirements

17 MODEL CODES OF MAIN CONNECTORS AND COMMUNICATION CONNECTORS - to be ordered separately

A (1) AEB AEB/Z


VALVE VERSION BC - CANopen BP - PROFIBUS DP EH - EtherCAT
Power supply AES AES/Z

ZM-7P (IN) ZM-12P (IN) ZM-5PF ZM-5PM/BP ZM-4PM/E C3


CONNECTOR CODE 666
ZH-7P (IN)
A3 ZH-12P (IN)
A4 ZM-4PM/E C4
PROTECTION DEGREE IP67 IP67
DATA SHEET K500 GS115, K500

(1) Connectors supplied with the valve only for AES


18 INSTALLATION DIMENSIONS of AGMZO [mm]

AGMZO-A-10

SIZE 10
ISO 6264: 2007

85
Mounting surface: 6264-06-09-1-97
(see table P005) 쩸
Fastening bolts: 4 socket head screws

188
M12x35 class 12.9
Tightening torque = 125 Nm
Seals: 2 OR 123, 1 OR 109/70

103
Ports P, T: Ø = 14 mm
Port X: Ø = 3,2 mm

15
Mass [kg] ø13
110 ø6 ø21.5
A AEB, AES AES-EH 156 80
AGMZO-*-10 5,4 5,9 6,0

AGMZO-AES-EH-10
AGMZO-AEB-NP-10 AGMZO-AES-BC-10 15 쩹
AGMZO-AES-BP-10
15 쩹 15 쩹

155
130
130

쩸 쩸 쩸

258
233
233

103
103
103

184 184 184

AGMZO-A-20
SIZE 20
ISO 6264: 2007
Mounting surface: 6264-08-13-1-97
85

(see table P005)


Fastening bolts: 4 socket head screws 쩸
M16x50 class 12.9
Tightening torque = 300 Nm
201

Seals: 2 OR 4112, 1 OR 109/70


Ports P, T: Ø = 24 mm
116

Port X: Ø = 3,2 mm

Mass [kg]
25
4

A AEB, AES AES-EH ø17


127 ø6 ø25
AGMZO-*-20 6,6 7,1 7,2
158 101

AGMZO-AES-EH-20
15 쩹
AGMZO-AEB-NP-20 AGMZO-AES-BC-20
15 쩹 AGMZO-AES-BP-20 15 쩹
155
130

130

쩸 쩸 쩸
271
246

246

116
116

116

186 186 186

쩸 = Screw for air bleeding: at the first valve commissioning the air eventually trapped inside the solenoid must be bled-off though the screw 쩸
쩹 = Space to remove the 7 or 12 pin main connector. For main and communication connectors see section 16 , 17

FS035
SIZE 32 AGMZO-A-32

ISO 6264: 2007


Mounting surface: 6264-10-17-1-97 쩸

85
(see table P005)
(with M20 fixing holes instead of standard M18)
Fastening bolts: 4 socket head screws

M20x60 class 12.9

201
Tightening torque = 600 Nm
Seals: 2 OR 4131, 1 OR 109/70
Ports P, T: Ø = 28 mm

116
Port X: Ø = 3,2 mm

Mass [kg]

25
A AEB, AES AES-EH ø20.5
162
AGMZO-*-32 8 8,5 8,6 ø6 ø31
170
120

AGMZO-AES-EH-32
15 쩹
AGMZO-AEB-NP-32 AGMZO-AES-BC-32
15 쩹 AGMZO-AES-BP-32 15 쩹

155
130

130

271
쩸 쩸 쩸
246

246
116

116
116

190 190 190

쩸 = Screw for air bleeding: at the first valve commissioning the air eventually trapped inside the solenoid must be bled-off though the screw 쩸
쩹 = Space to remove the 7 or 12 pin main connector. For main and communication connectors see section 16 , 17

06/16

You might also like