TD S-10390 Eng

Technical Documentation
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Customer: KHD Humboldt Wedag GmbH
Order-no.: 41151343/210
Proj.Knot.-Nr.: B.03.0731.2.001 1910; B.03.0731.2.001 1911

TPG50
Codeword: N2S-V-So
Designation: N2-Charging unit
HYDAC-Comm.-no.: 8600010390
Material-no.: 3740110, 3337729
Content:
• Operating Instructions
• Parts list material-no.: 3740110, 3337729
• Spare parts list
• Hydraulic diagram no.: 3279932
• Assembly no.: 3186198, 3186199
• Circuit diagram-no.: 78303
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8600010390IE.doc // 04.06.2012 // mengd englisch
Operating Instructions
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Portable Hand-Carried Nitrogen Charging Unit, N2S-V
Update/checklist:
This description extends to the following items in accordance with the current hydraulic circuit diagram and spare parts list:
fluid level gauge (item 020), bleed screw (item 130), electric motor (item 060), pressure relief valve (item 101), orifice (item 102), seat
valve (item 103, 140), electronic pressure switch (item 110), locking screw (item 160), piston accumulator (item 220), check valve (item
230.1, 230.2), ball valve block (item 240), connecting hose assembly (item 270, 280), pressure gauge (item 250)
Contents: Page
1 Safety Remarks ........................................................................................................................ 3
2 General Safety Precautions..................................................................................................... 4
3 Information Relating to the Product ....................................................................................... 4
3.1 Manufacturer .............................................................................................................................. 4
3.2 Technical Specification............................................................................................................... 5
3.3 Designated Use.......................................................................................................................... 6
3.4 Design Features ......................................................................................................................... 6
3.5 Recommended Oil...................................................................................................................... 6
3.6 Function of the Integrated Components ..................................................................................... 6
3.6.1 Fluid level gauge (item 20) .................................................................................................... 6
3.6.2 Bleed screw (item 130) .......................................................................................................... 6
3.6.3 Seat valve (item 140)............................................................................................................. 7
3.6.4 Seat valve (item 103)............................................................................................................. 7
3.6.5 Orifice (item 102) ................................................................................................................... 7
3.6.6 Type-tested pressure relief valve (item 101) ......................................................................... 7
3.6.7 Ball valve block (item 240)..................................................................................................... 7
3.6.8 Pressure switch (item 110) .................................................................................................... 8
3.7 Function of the Nitrogen Charging Unit ...................................................................................... 9
4 Directions for Use .................................................................................................................. 10
4.1 Checking the Oil Level ............................................................................................................. 10
4.2 Connecting the Oil Supply Unit and the Compressor............................................................... 10
4.3 Connecting the Nitrogen Bottle ................................................................................................ 11
4.4 Connecting the Pressure Accumulator to be Charged ............................................................. 11
4.5 Electrical Installation................................................................................................................. 12
4.6 Starting the Unit Up .................................................................................................................. 12
4.7 Switching the Unit Off............................................................................................................... 12
4.8 Setting the Pressure Relief Valve............................................................................................. 12
4.9 Setting the Pressure Switch ..................................................................................................... 12
4.9.1 Presettings upon Delivery.................................................................................................... 12
4.9.2 Settings to Be Made Prior to Commissioning......................................................................... 13
4.10 Charging the Pressure Accumulator ...................................................................................... 14
4.10.1 Commencing Charging ........................................................................................................ 14
4.10.2 Concluding Charging ........................................................................................................... 16
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Page 1 of 18 / Created: 25.06.2004 Balzert, HS-TBD, Modified: / N2S-VnDmÖle.doc englisch
Approved: 25.06.2004 Kroll, HS-TBK, Approved:
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Update/checklist:
This description extends to the following items in accordance with the current hydraulic circuit diagram and spare parts list:
fluid level gauge (item 020), bleed screw (item 130), electric motor (item 060), pressure relief valve (item 101), orifice (item 102), seat
valve (item 103, 140), electronic pressure switch (item 110), locking screw (item 160), piston accumulator (item 220), check valve (item
230.1, 230.2), ball valve block (item 240), connecting hose assembly (item 270, 280), pressure gauge (item 250)
5 Maintenance and Servicing Information .............................................................................. 17

5.1 Changing the Oil....................................................................................................................... 17
6 Customer Service Information .............................................................................................. 18
7 Shipping Address for Returning Units ................................................................................. 18
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1 Safety Remarks
The unit described below has been designed and constructed in keeping with the state of the art
and is operationally reliable and safe when operated according to these operating instructions.
However, the unit may pose a hazard when not operated by properly trained or at least properly
instructed personnel, or is not properly operated or used in keeping with its designated purpose.
Consequently, anybody charged with commissioning/operating the unit in the owner’s company is
to carefully read these operating instructions, with special attention being accorded to section two
below (General Safety Precautions).
Special attention is to be accorded the following in particular:
Danger/Hazard:
Non-adherence to instructions may result in an accident.
Warning:
Non-adherence to instructions may result in injury or damage to the unit.
No modifications may be performed to the unit for safety reasons.

None of the safety devices such as pressure relief valves or pressure switches may be removed or
deactivated.
Note:
When operating the unit, adherence is to be maintained to the rules and regulations
applicable in the country of installation.
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2 General Safety Precautions

The following safety precautions are to be heeded in any event:
Danger/Hazard:
Only nitrogen may be used to charge pressure accumulators; under no condition is oxygen
to be used due to the explosion hazard posed by it.
The type-tested pressure relief valve (item 101) (accumulator safety valve) limits the
maximum pressure of the piston accumulator to the value indicated on the circuit diagram.
The pressure relief valve is fitted with a lead seal and has a permanent setting.
The pressure setting of this valve may not be changed owing to the accident hazard posed
by this.
If the charge pressure of the nitrogen bottle is higher than the permissible operating
pressure of the pressure accumulator being charged, a pressure regulator (pressure
reducing valve) has to be used. The pressure regulator is to be fitted directly to the nitrogen
bottle and set to the permissible operating pressure of the pressure accumulator being
charged.
3 Information Relating to the Product
3.1 Manufacturer
Hydac System GmbH

Produktbereich Systemtechnik
Industriegebiet
66280 Sulzbach, Germany
Phone: +49 / 6897 / 509-01
Fax: +49 / 6897 / 509-303
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3.2 Technical Specification
Total weight
including oil filling 75 kg
Weight of the oil supply unit including oil 51.5 kg
filling
Weight of the compressor 23.5 kg
Ambient temperature -10°C to +50°C
Viscosity range 10 – 380 mm2/s
Operating fluid mineral hydraulic oil
Operating pressure 350 bars
Max. nitrogen charge pressure 320 bars
Pressure gauge indication range 0-400 bars,
red marking at 350 bars
Pump delivery rate 1.6 l/min at 1500 rpm
1.9 l/min at 1800 rpm
Oil tank volume ca. 9 l
Piston accumulator capacity 1.5 l
Ball valve block (item 240)

Lever parallel to longitudinal axis = ball valve open
Lever perpendicular to longitudinal axis = ball valve closed
Oil drain
Push-button S1, white
(motor on) Filling branch
Warning indicator
light H1, red
(motor trouble)
Push-button S2, black

(motor off)
Electric pressure switch (item 110) Pressure gauge (item 250)

Main switch Q1 (setting pressure) (charge pressure)
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3.3 Designated Use

The nitrogen charging unit is exclusively designed for charging or topping off hydropneumatic
pressure accumulators (referred to only as “pressure accumulator” below) with nitrogen. The
nitrogen charging unit may also be used for topping off nitrogen stations. However, this isn’t
economical due to the extended charging times involved. A type N2S-F nitrogen charging unit is
recommended for charging or topping off nitrogen stations.
The nitrogen charging unit ensures optimal use of commercial nitrogen bottles down to a minimum
pressure of ca. 20 bars.
For the maximum nitrogen charge pressure, please refer to section 3.2 Technical Specification.
3.4 Design Features

The nitrogen charging unit consists of the following assemblies:
Oil supply unit
Compressor
Set of hoses (connecting hose and 2 charging hoses)
The oil supply unit and the compressor are connected to one another by a hydraulic hose.
Nitrogen hoses have been provided for connecting the nitrogen charging unit to the nitrogen bottle
and to the pressure accumulator to be charged.
The nitrogen charging unit is supplied with an oil filling.
3.5 Recommended Oil

The nitrogen charging unit may only be operated using mineral-type hydraulic oil. We recommend
HLP oil grades according to DIN 51524, part 2, with a viscosity of ca. 32 mm²/s at 40° C or a
viscosity adapted to the respective ambient temperature.
Warning:
Using other hydraulic media may result in damage to the hoses/tubing and seals, thus
rendering them useless.
3.6 Function of the Integrated Components

3.6.1 Fluid level gauge (item 20)
The fluid level gauge (item 20) enables the oil level and oil temperature in the oil tank to be
monitored.
3.6.2 Bleed screw (item 130)
The bleed screw (item 130) enables air exchange in the tank to be filtered.
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3.6.3 Seat valve (item 140)

The seat valve (item 140) serves to isolate the bleed screw while the nitrogen charging unit server
is being transported.
When de-energized, the seat valve is closed and the connection to the bleed screw is interrupted.
As soon as the nitrogen charging unit is switched on at the main switch (Q1), thus rendering it
ready for operation, the seat valve is energized and opens the connection to the bleed screw.
3.6.4 Seat valve (item 103)
The seat valve (item 103) influences the direction of the flow of oil. The switched position of the
seat valve is determined by the pressures measured at the pressure switch (item 110).
When the lower switchover pressure is reached, the seat valve switches to the closed position.
This causes oil circulation into the tank to be interrupted, and oil is conveyed into the piston
accumulator by the pump.
When the upper switchover pressure is reached, the seat valve switches to the open position. This
causes the oil circulation to be released into the tank again, and oil is conveyed back into the tank
in a low-pressurized state by the pump.
3.6.5 Orifice (item 102)
The orifice (item 102) serves to cushion the piston when the nitrogen flows into the piston
accumulator. The orifice ensures that the oil stream draining out of the piston accumulator is
checked.
3.6.6 Type-tested pressure relief valve (item 101)
The type-tested pressure relief valve (item 101) limits the maximum pressure of the piston
accumulator to the value indicated on the circuit diagram. The pressure relief valve is fitted with a
lead seal and has a permanent setting.
Danger/Hazard:
The pressure setting of the pressure relief valve (item 101) may not be upwardly adjusted
owing to the accident hazard posed by this.
3.6.7 Ball valve block (item 240)

The ball valve block (item 240) at the outlet (N2) of the nitrogen charging unit is used to isolate the
piston accumulator from the pressure accumulator being charged.
Ball valve block open: actuator lever parallel to the longitudinal axis of the ball
valve block
Ball valve block closed: actuator lever perpendicular to the longitudinal axis of
the ball valve block
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3.6.8 Pressure switch (item 110)

The pressure switch (item 110) is used to set the charge pressure of the pressure accumulator to
be charged.
The minimum reservoir pressure of the connected nitrogen bottles and the lower and upper
switchover pressures are hard-coded and cannot be changed.
Display window
Indicator light
Function keys
The current pressure is shown in the display window of the pressure switch.
The following messages appear in the display window, depending on the current operating status:
Load Message indicating that the charge pressure can be entered

Prog The charge pressure is now programmed
Star Charging is initiated
Empt Charging was prematurely discontinued because the minimum reservoir pressure was
fallen short of
Chec Charge pressure achieved for the first time/charge pressure check
Fini Charging was completed in the standard manner
Stop Manual interruption of the charging process
The two indicator lights show the respective operating condition during charging.
The charge pressure is set and charging initiated via the function keys on the pressure switch.
Normally charging is completed automatically, however it can also be discontinued manually using
the function keys.
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3.7 Function of the Nitrogen Charging Unit

Upon opening the shut-off valve of the nitrogen bottle, nitrogen flows into the piston
accumulator (item 220) and presses the piston to its end-of-stroke position on the oil side.
During this time the pressure is equalized between the nitrogen bottle and the pressure
accumulator being charged.
When switching on the nitrogen charging unit at the main switch (Q1), thus rendering it operational,
and after actuating push-button S1, the motor starts up. The seat valve (item 103) is initially in the
open position, enabling the motor to start up in a non-pressurized state.
Charging starts after a preset time has elapsed and after function key on the pressure switch
has been actuated. The seat valve (item 103) switches to the closed position. As a result, the
pump conveys hydraulic oil into the piston accumulator. The piston forces the nitrogen in the piston
accumulator into the pressure accumulator being charged via the open ball valve block (item 240).
When the upper switchover pressure is attained, the seat valve is de-energized and switches to
the open position. This causes the pump to convey oil into the oil tank in a non-pressurized state.
The gas pressure of the nitrogen bottle forces the piston back into its end-of-stroke position on the
oil side, thus causing the lower switchover pressure to be attained. The seat valve switches back
into the closed position, the pump again conveys oil into the piston accumulator. The piston forces
the nitrogen in the piston accumulator back into the pressure accumulator being charged via the
open ball valve block (item 240).
This process is repeated until the pressure setting at the pressure switch (item 110) is reached
and, thus, the pressure accumulator is charged full. Afterwards charging is discontinued
automatically.
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4 Directions for Use
4.1 Checking the Oil Level

The nitrogen charging unit is supplied with an oil filling. Make sure to check the oil level before
starting the unit up for the first time. When the nitrogen charging unit is switched off, the oil tank
should be filled to the upper edge of the viewing window of the fluid level gauge. If the oil level is
too low, proceed as follows:
• To fill the oil tank, unscrew the locking screw (item 160) at the top of the oil tank.
• Pour in suitable hydraulic oil up to the upper edge of the view window of the fluid level gauge
(item 20).
While the nitrogen charging unit is in operation, the oil level fluctuates up and down in the view
window of the fluid level gauge.
Warning:
When filling the oil tank, the nitrogen charging unit may not be in operation. Only filtered oil
may be used. Filter rating: min. 10 µm. During filling, extreme care is to be taken that no dirt
or other foreign matter enters the oil tank/hydraulic system. The nitrogen charging unit is
not to be operated unless it has a sufficient oil filling, otherwise the unit may be damaged.
4.2 Connecting the Oil Supply Unit and the Compressor

Connect connection fitting A of the oil supply unit and connection fitting A of the compressor to
each other using the hose (item 170).
• Pull the dust caps off of the coupling sleeves of both connection fittings. In so doing, push the
coupling sleeves all the way back.
• Pull off the dust plugs at either end of the hose (item 170) from the sealing nipples.
• Insert the sealing nipples of either hose end into the coupling sleeves of connection fittings A.
In so doing, again push the coupling sleeves all the way back. Then let the coupling sleeves
snap back into place.
• Join the dust plugs and dust caps of the connection points in order to prevent soiling by dirt
and other foreign matter.
Warning:
While joining the components make sure that no dirt, contaminants or other foreign matter
enter the hydraulic system. This could result in serious damage to the unit.
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Note:
After removing the connecting hose assembly (item 170) from connection fittings A of the
oil supply unit and the compressor, close off the sealing nipples of the hose ends and the
coupling sleeves of the oil supply unit and the compressor again using the dust plugs and
dust caps, etc.
4.3 Connecting the Nitrogen Bottle

The threaded connection of the nitrogen bottle valve and the inlet (N2) of the nitrogen charging unit
are to be connected to each other using the hose (item 280).
• Screw the large swivel nut of the hose onto the threaded fitting of the nitrogen bottle gas valve.
Wrench size of the swivel nut: 32 mm.
• Screw the small swivel nut of the hose onto the threaded fitting of the inlet (N2) of the nitrogen
charging unit. Wrench size of the swivel nut: 17 mm.
Warning:
Make sure that the hose is not twisted or bent/buckled.
Standard commercial nitrogen bottles with a charge pressure of 200 bars may be used as nitrogen
reservoirs.
4.4 Connecting the Pressure Accumulator to be Charged

Connect the pressure accumulator to be charged and the outlet (N2) of the nitrogen charging unit
to each other using the hose (item 270).
• Before connecting the hose, be sure to connect a charging and testing unit to the gas valve of
the pressure accumulator. Please refer to Hydac leaflet no. 3.501 for instructions on connecting
the charging and testing unit. We recommend our FPU-1 Universal Charging and Testing Unit
for bladder, piston and membrane accumulators.
• Screw the two swivel nuts of the hose to the inlet fitting of the charging and testing unit and to
the outlet (N2) of the nitrogen charging unit. Wrench size of both swivel nuts: 17 mm.
Danger/Hazard:
If the charge pressure of the nitrogen bottle is higher than the permissible operating
pressure of the pressure accumulator being charged, a pressure regulator (pressure
reducing valve) has to be used. The pressure regulator is to be fitted directly to the nitrogen
bottle and set to the permissible operating pressure of the pressure accumulator being
charged.
Warning:
Make sure that the hose is not twisted or bent/buckled.
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4.5 Electrical Installation

• Before connecting the nitrogen charging unit to the power supply, make sure that the main
switch (Q1) is in the O position. This ensures that the unit is switched off.
Connection to the power supply is to be done using a three-phase rotary current plug.
Warning:
The unit may only be operated using the voltage indicated on the rating plate.
4.6 Starting the Unit Up

• The nitrogen charging unit is switched on and, thus, rendered ready for operation, by turning
the main switch (Q1) to the I position. After switching the unit on, “Wait” and the charge
pressure currently set are alternately shown in the display window of the pressure switch (item
110).
4.7 Switching the Unit Off

• The nitrogen charging unit is switched off by turning the main switch (Q1) to the 0 position.
4.8 Setting the Pressure Relief Valve

Type-tested pressure relief valve (item 101)
The type-tested pressure relief valve (item 101) serves as a safety valve and limits the maximum
pressure of the piston accumulator to the value indicated on the circuit diagram. The pressure
relief valve is fitted with a lead seal and has a permanent setting.
Danger/Hazard:
The pressure setting of the pressure relief valve (item 101) may not be upwardly adjusted
owing to the accident hazard posed by this.
4.9 Setting the Pressure Switch

4.9.1 Presettings upon Delivery
The nitrogen charging unit is preset to a charging pressure of 50 bars on a test stand.
The minimum reservoir pressure is hard-coded at 20 bars and cannot be changed.
The upper and lower switchover pressures are also hard-coded and cannot be changed.
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4.9.2 Settings to Be Made Prior to Commissioning

Setting pressure switch EDS 601
Prior to commencing charging, the charge pressure
has to be programmed into the pressure switch (item
110).
The maximum charge pressure amounts to 320 bars.
Danger/Hazard:
In no event may the charge pressure set exceed
the permissible operating pressure of the
pressure accumulator being charged.
Programming the charge pressure:

To set the charge pressure, keep actuating the PROG function key until "Load” appears in the
display window. Shortly thereafter, the preset value begins to blink. The value displayed can be
upwardly or downwardly adjusted via the or keys.
When the charge pressure desired has been set, the value displayed blinks followed by "Wait"
appearing in the display window. This indicates that this value has been programmed for the
charge pressure.
This key causes programming mode to be activated so that the charge pressure
can be set: charge pressure "Load". After pressing this key the preset pressure
value begins to blink.
1. In programming mode, i.e. while setting the charge pressure, this key
enables the pressure value to be upwardly adjusted.
2. During charging, this key enables switching so that various values are
shown in the display. Three pressure display values are possible:
P...current pump pressure
r...current reservoir pressure
L... current charge pressure
1. In programming mode, i.e. while setting the charge pressure, this key
enables the pressure value to be downwardly adjusted.
2. This key is used to initiate charging.
3. This key can also be used to interrupt/discontinue charging.
Indicator light SP1 is lit during compression and goes out during
decompression/pressure relief.
Indicator light SP2 lights up upon charging being initiated.
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4.10 Charging the Pressure Accumulator

Before commencing charging, make sure that
• a full nitrogen bottle is connected. (cf. section 4.3)
• the pressure accumulator to be charged is connected. (cf. section 4.4)
• the correct charge pressure is set on the pressure switch. (cf. section 4.9)
4.10.1 Commencing Charging
• Open the gas valve of the pressure accumulator being charged using a charging and testing
unit.
• Set the actuator lever of the ball valve block (item 240) at the outlet (N2) of the nitrogen
charging unit so that it is parallel to the longitudinal axis of the ball valve block. This causes the
ball valve block to open.
• Open the shut-off valve on the nitrogen bottle by turning it approximately half a
revolution. Wait until the pressure is equalized between the nitrogen bottle and the
pressure accumulator being charged. (audible by virtue of the noise dissipating)
• Do not open the shut-off-valve of the nitrogen bottle all the way until the pressure has
equalized.
Warning:
Failure to follow this may result in damage to check valves 230.1 and 230.2.
• Turn the main switch (Q1) to the O position. This causes the nitrogen charging unit to be
switched on, ready for operation.
• Pressing the white push-button (S1) causes the motor to start up.
• Pressing function key causes charging to be initiated.
Nitrogen flows into the piston accumulator and charging of the pressure accumulator takes place
automatically. (cf. Function of the Nitrogen Charging Unit, section 3.7)
If “Empt” appears in the display window of the pressure switch (item 110) during charging, this
means that the minimum reservoir pressure of the nitrogen bottle has been fallen short of.
Charging is automatically discontinued.
The nitrogen bottle, which has been emptied to below the minimum reservoir pressure, is to be
replaced with a nitrogen bottle with a higher pressure. Charging can be resumed via the
function key.
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When the charge pressure set is reached the first time, charging is discontinued and “Chec” blinks
in the display window of the pressure switch.
Charging is continued after waiting for 20 seconds and checking the charge pressure. Charging is
discontinued automatically when the charge pressure is reached.
While the pressure accumulator is being charged, the nitrogen may increase in temperature due to
compression action.
Consequently, before concluding charging, wait until the temperature has equalized. Wait for 5
minutes, or accordingly longer when larger charge quantities are involved.
• After the waiting period has elapsed, resume charging by pressing the function key.
Charging is automatically discontinued when the charge pressure set at the pressure
switch (item 110) is reached.
Due to the pressure drop in the charging hose (item 270), the charge pressure displayed on the
pressure gauge of charging and testing unit on the pressure accumulator being charged may be
somewhat below the charge pressure set at the pressure switch.
If this happens, the charge pressure set at the pressure switch is to be increased by the differential
caused by the pressure drop (ca. 5-8 bars).
Danger/Hazard:
In no event may the charge pressure exceed the permissible operating pressure of the
pressure accumulator being charged.
• Resume charging by pressing the function key after increasing the charge pressure to
compensate for pressure loss (ca. 5-8 bar).
Charging is automatically discontinued when the charge pressure set at the pressure
switch (item 110) is reached.
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4.10.2 Concluding Charging

When the charge pressure desired has been achieved and charging has been automatically
discontinued, proceed as follows:
• Turn the main switch to the O position.
• Close the gas valve of the nitrogen bottle.
• Close the gas valve of the pressure accumulator being charged using the charging and testing
unit.
• Slowly unscrew the pressure relief valve of the charging and testing unit. This causes pressure
to be relieved on the gas side of the nitrogen charging unit.
• Unscrew the charging and testing unit from the gas valve of the pressure accumulator.
• Close the ball valve block (item 240) at the outlet (N2) of the nitrogen charging unit.
(Ball valve block closed: actuator lever perpendicular to the longitudinal axis of the ball valve
block)
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5 Maintenance and Servicing Information

No maintenance and servicing work may be performed unless the nitrogen charging unit has been
switched off and disconnected from the power supply.
Cleaning and Care

The fundamental prerequisite for the proper and reliable operation of the nitrogen charging unit is
that it be kept clean and be properly cared for.
Media and agents recommended for cleaning and degreasing:
ND-150150 water-soluble, degreaser, from Chemsearch, or similar product.
Clean, non-linting paper towels.
Non-linting cleaning cloths.
Cleaning wool
Do NOT use any abrasive cleaning agents.
Under no circumstances may the cleaning agent be allowed to seep inside the nitrogen charging
unit or individual components.
The hoses are to be regularly checked for twisting and for scuffed places. Any damaged or buckled
hoses are to be replaced immediately.
The oil level shown on the fluid level gauge is to ALWAYS be checked before and after charging.
Warning:
Leaks are to be tracked down and remedied immediately. Excess oil loss means damage to
the nitrogen charging unit.
When topping off to compensate for oil loss, the same oil grade used for the initial filling is to be
used.
During charging, the unit is to be monitored for noticeable (unusual) noises or abnormal heat
buildup. In cases of doubt, the nitrogen charging unit is to be switched off by turning the main
switch (Q1) to the O position, followed by having troubleshooting done by properly trained
individuals.
5.1 Changing the Oil

We recommend that the first oil change be performed after 500-1000 hours of operation.
Oil changes thereafter should be done after every 1000 hours of operation.
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6 Customer Service Information

Our central customer service department offers a periodical maintenance service for all equipment
supplied. Contact us for more information.
Hydac Service GmbH

Rehgrabenstraße 3
66125 Saarbrücken-Dudweiler, Germany
Phone: +49 / 6897 / 509-01
Fax: +49 / 6897 / 509-828
7 Shipping Address for Returning Units

Hydac System GmbH
Warenannahme Werk 14
Sonnenallee
66287 Quierschied-Göttelborn, Germany
Germany
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Pos Nr. Stück Benennung Type / Teile Nr. Bemerkung Lieferant Norm Werkst. Register
item no. quant. designation part code remarks supplier DIN material index
0010 1 Portable nitrogen charging unit mat. No 3276059 Hydac

with oil supply unit N2S-V
0020 1 Connection voltage: 3AC-460V-60Hz
Destination: Peru
Stück / pcs Baugruppe / subgroup Kennwort / code word Kunde / customer Datum / date Name /name 4
1 Nitrogen Charging Unit N2S-V KHD Humboldt Wedag GmbH 14.05.12 Colin (-ba) 5
Blatt / sheet von / total HYDAC-Komm. / Hydac comm. Ident.- Nr. Kunden Best. Nr. / customer order no. Änderung / modification 6
1 1 8600010390 3740110 41151343/210 Datum / date Name /name Nr. 7
1 8
GERÄTELISTE 2 9
PARTS LIST 3 10
0001 1 diagram mat.no. 3279932
0002 1 oil supply unit mat.no. 3186198
0003 1 compression unit mat.no. 3186199
0010 1 Portable nitrogen charging unit

with oil supply and e-control
Supply with oil filling
Hydraulic Data:
Operating Medium: mineral hydraulic oil,
HLP 32
Operating pressure: P max = 350 bar

Charging pressure: P max = 320 bar
Flow Rate of Pump:

at n = 1500 1/min: Q = 1.5 l/min
at n = 1800 1/min: Q = 1.8 l/min
Electric data:
Motor: 400 V - 50/60 Hz
connection: 400 V - 50/60 Hz
Solenoid: G 24 V
E-connection: CEE-plug, 5 poles

cable length: 1m
Design:
Pressure side: heavy duty type
Suction & return side: slight type
1 Nitrogen Charging Unit N2S-V (new design) 05.01.12 Colin (-ba) 5
1 6 3337729 Datum / date Name /name Nr. 7
1 8
GERÄTELISTE 2 9
PARTS LIST 3 10
Piping:
Oil side:
seamless precision steel tube EN 10305-4
with screwed fittings "Walform" acc. to. ISO 8434-4
Nitrogen side:
24° cone screwed fitting with o-ring acc. to. 8434-4
Gaskets: O-Rings, Perbunan
Labelling:
type label
labelling in 3 languages for

connections and control
elements
marking language: German
Corrosion Protection:
oil tank including inside
and steel construction parts: mineral oil resistant zinc
dust primer after sandblasting
Final coating: 2K-structure lacquer

all metal sheets: RAL 3003 (rubin red)
carry handles: RAL 7021 (black grey)
1 8
GERÄTELISTE 2 9
PARTS LIST 3 10
0012 1 Oil supply unit
0015 1 oil tank with terminal box mat.no. 3221866 Hydac
0016 1 oil tank cover mat.no. 3186160 Hydac
0020 1 fluid level gauge FSA-127-1.X/T/12 Hydac

mat.no. 700040
0030 1 radial piston pump PR4-1X/1,00-450WA01M01 Hydac

mat.no. 628679
0040 1 pump support RV200/100/017 Raja

mat.no. 6040876
0050 1 coupling consisting of:
0051 1 gear rim 19-PUR-98Sh Hydac

mat.no. 600097
0052 1 nave A19-14,00 H7-A-GG-L=25 Hydac

mat.no. 600107
0053 1 nave B19/24 24,00-H7-G-GG-L=25 Hydac

mat.no. 600118
0060 1 e-motor IMB5/V1 size 90S ADDA

capacity: 1.1 kW, 1500 r.p.m. mat.no. 6108922
voltage: 3AC/230VD/400VY-50Hz
3AC/460VD-60Hz
protection: IP55; insulation F
efficiency class: IE2
0070 1 hose 2SN 6PP 400 Hydac DIN20066

mat.no. 607402
1 8
GERÄTELISTE 2 9
PARTS LIST 3 10
0080 1 check valve RVS 3.0 Hydac

mat.no. 717734
0100 1 control block, consisting of:
0101 1 pressure relief valve DB4E-012-CExxxx.ENISO Hydac

4126.4L.16.350
mat.no. 3108568
0102 1 orifice HD44-43-M 8x1/2,0 Hydac

mat.no. 627663
0103 1 directional valve WSM06020Y-01M-C-N-24DG Hydac

mat.no. 3056191
0105 1 valve block N2S-V mat.no. 3185838 Hydac
0110 1 electronic pressure switch EDS 601-400-004 Hydac

mat.no. 905982
0120 1 measuring hose S11F-CV-CV-0040 Hydrotechnik

mat.no. 631057
0130 1 vent screw GN552-31-R3/8-A-2 Ganter

mat.no. 682144
0140 1 directional seat valve WSM06020W-01-C-N-24DG Hydac

mat.no. 3055971
0150 1 coupling bushing HS08-1-AGF06-DN10 Voswinkel

mat.no. 6010315
0152 1 dust cap HS08-0-RT001 Voswinkel

mat.no. 6011732
1 8
GERÄTELISTE 2 9
PARTS LIST 3 10
0160 1 locking screw GN747-G 1/2-A-1 Ganter

colour: black mat.no. 6064530
0170 1 hose DIN20066-2ST 6PP 1500P Hydac

mat.no. 629282
0171 2 coupling plug HS08-2-S0816-DN10 Voswinkel

mat.no. 6010334
0172 2 quick coupling HS08-9-RT001 Voswinkel

mat.no. 6011749
0200 1 Compressor
0205 1 frame mat.no. 3186163 Hydac
0210 1 coupling plug HS08-1-AGF06-DN10 Voswinkel

mat.no. 6010315
0212 1 dust cab HS08-0-RT001 Voswinkel

mat.no. 6011732
0220 1 piston accumulator SK350-1,5/2216U-350 Hydac

AAC-KAN-08
mat.no. 3181567
0230 2 check valve SS-CHF4-10 1/4"NPT Hydac

mat.no. 6011047
0240 1 ball valve KHB-G1/4-1114-04X-G-SW09 Hydac

mat.no. 3288844
0250 1 pressure gauge size 63 - 400-G 1/4B Hydac

red mark at 350 bar mat.no. 689038
1 8
GERÄTELISTE 2 9
PARTS LIST 3 10
0251 1 front ring HN60-01 size 63 Hydac

design A + E mat.no. 606891
0260 1 measuring hose S11F-AC-AC-0040 Hydrotechnik

mat.no. 632633
0270 1 hose DN4-1004MK1-DN4-3000 supplied loosely Hydac

operation medium: nitrogen mat.no. 6060268
operation pressure 440 bar at 80°C
hose length: 3 m
connectors:
sealing head with O ring on both
sides (material: FPM)
heavy-duty series - M14x1.5 - (6-S)
0280 1 filling hose F W24,32x1/14 loose supply Hydac

(4.0 m) mat. no 236515
1 8
GERÄTELISTE 2 9
PARTS LIST 3 10
SYSTEM Angebot-Nr.:
Pedido No.:
Kennwort:
Código:
N2S-V (neues Design)
N2S-V (nuevo diseño)
Bestell-Nr.: Schaltplan-Nr.:
Kunde: Hydac Komm.-Nr.: Ersatzteilliste
N°de pedido Esquema de 3279932
Cliente Hydac com.:
conexiones:
cliente:
Zeichnung-Nr.:
LISTA DE
Baugruppe: Stickstoffladegerät Hydac Ident-Nr.: 3186198
Grupo constructivo: Cargador de nitrógeno No. de identificación:
3337729 Disbujo de
3186199 PIEZAS
conjunto:
* 3) Eingebaute * 2)
Lfd. Nr. Pos.Nr. Menge Benennung Typ Teile Nr. * 1) Empfohlene Ges.Gewicht Stückpreis
Cons. No. Pos. Piezas Denominación Tipo Piezas No. Gruppe Menge peso total precio/pieza
montandas Grupo Recambio [kg] [EURO]
1 20 1 Flüssigkeitsstandanzeige FSA-127-1.X/T/12 700040 II 1

fluid level gauge
indicador del nivel de fluido
2 30 1 Radialkolbenpumpe PR4-1X/1,00-450WA01M01 628679 II 1

radial piston pump
bomba a pistones radiales
3 50 1 Kupplung komplett tamaño 19 600107 600097 III 1

coupling complete
acoplamiento completo 600118
4 51 1 Kupplung Zahnkranz 19-PUR-98Sh roja 600097 I, II 1

coupling gear rim
corona dentada de embrague
5 70 1 Schlauch 2SN 6PP 400P DIN20066 607402 II 1

hose
tubo
6 80 1 Rückschlagventil RV3.02SV./WSE3 717734 II 1

check valve
válvula antirretorno
7 101 1 Druckbegrenzungsventil DB4E-012-CE0034.ENISO4126.4L.16.350 3108568 II 1

pressure relief valve
válvula limitadora de presión
8 103 1 Wegeventil WSM06020Y-01M-C-N-24DG 3056191 II 1

directional valve
válvula direccional
Erstellt von / Prepared by: Seite / Page * Erläuterungen /Explanations Datum / Date
Ch. Körner 1/3 auf letzer Seite / on last page 05.01.12
SYSTEM Angebot-Nr.:
Pedido No.:
Kennwort:
Código:
Cliente Hydac com.:
conexiones:
cliente:
Zeichnung-Nr.:
LISTA DE
3337729 Disbujo de
3186199 PIEZAS
conjunto:
9 110 1 Elektronischer Druckschalter EDS 601-400-004 (Pmin 20bar / SW 3.XX) 905982 II 1

electronic pressure switch
interruptor de presión electronico
10 120 1 Mess-Schlauch S11F-CV-CV-0040 631057 II 1

measuring hose
tubo flexible de medición
11 140 1 Wegeventil WSM06020W-01-C-N-24DG 3055971 II 1

directional valve
válvula direccional
12 170 1 Schlauch 6PP1500P-M16x1,5 DIN20066 629282 II 1

hose
tubo
13 220 1 Dichtsatz para SK350-1,5/2216U-350AAC-KAN-08 318567 I, II 1

seal kit
juego de juntas
14 230 2 Rückschlagventil SS-CHF4-10 1/4" NPT 6011047 II 1

check valve
válvula antirretorno
15 240 1 Kugelhahn KHB-G1/4-1114-04X-G-SW09 3288844 III 1

ball valve
llave esférica
16 250 1 Manometer tamaño 63-400-G 1/4B 689038 I, II 1

pressure gauge
manómetro
SYSTEM Angebot-Nr.:
Pedido No.:
Kennwort:
Código:
Cliente Hydac com.:
conexiones:
cliente:
Zeichnung-Nr.:
LISTA DE
3337729 Disbujo de
3186199 PIEZAS
conjunto:
17 260 1 Mess-Schlauch S11F-AC-AC-0040 632633 II 1

measuring hose
tubo flexible de medición
18 270 1 Schlauchleitung DN4-100rMK1-DN4-3000 6060268 II 1

hose
tubo
19 280 1 Füllschlauch F W24,32x1/14 (4,0m) 236515 II 1

filling hose
manguera de llenar
1) Erläuterungen: 1) Explanations: Ersatzteillisten unterliegen nicht dem Änderungsdienst.
I Ersatzteile, die bei Inbetriebnahme vorhanden sein müssen. I Spares which should be available on start-up. Maßgebend für die Bestellung sind die endgültigen
II Ersatzteile, mit deren Einsatz auf Grund ihres Verschleißes II Spares which are likely to be required within an Ausführungszeichnungen und Gerätelisten.
während eines 2-jährigen Betriebes gerechnet werden muss. operating period of two years due to the wear.
III Ersatzteile, die zur Anschaffung empfohlen werden. III Recommended spares for operating. Spare parts lists are not subject to revision.
2) Preise in Euro ohne Mehrwertsteuer, falls nichts anderes angegeben ist. 2) Prices in Euro excluding V.A.T. unless otherwise specified. Orders should be placed according to the final
3) Pos. Nr. in der Geräteliste, im Schaltplan oder der Zusammenstellungszeichnung. 3) Item no. in parts list, hydraulic diagram or assembly drawing. workshop drawings and parts lists.
0 1 2 3 4 5 6 7 8 9
HYD_DE/ 08.Sep. 2005
CAE-VERSION:
KUNDE -CUSTOMER - : KHD HUMBOLDT WEDAG

BENENNUNG-SYSTEM NAME- : N2V - SERVER 460V/60Hz
ZEICHNUNGSNUMMER-DRAWING NUMBER- : 02 310 950 4 78303
KOMMISION-COMMISSION- : IDENT NR.:3018758
HERSTELLER : HYDAC-SYSTEM GmbH

MANUFACTURER
INDUSTRIESTRASSE
D-66280 SULZBACH
BAUJAHR-YEAR OF CONSTRUCTION- : 2012

PRODUKT-PRODUCT- : E-STEUERUNG
TYP-TYPE- : N2-V
INSTALLATIONSORT-INSTALLATION PLACE- : INNENRAUM
AUFSTELLUNGSORT-LOCATION- : INNENRAUM
VORSCHRIFT-DIRECTION- : EN, VDE
IP- SCHUTZART-DEGREE OF PROTECTION- : => IP55
PROJEKT BEGINN-PROJECT BEGINNING- : 15.05.12

PROJEKTVERANTWORTLICHER-PROJECT LEADER- : Penzkofer
LETZTE ÄNDERUNG-LAST CHANGE- : 15.05.12
SEITENZAHL-NUMBER OF PAGES- : 7
2
Datum
15.05.12 IDENT NR.:3018758 DECKBLATT =
Date
Bearb.
Work Penzkofer FRONT PAGE
02 310 950 4 78303 + A1
Pruefer
Schaadt N2V - SERVER 460V/60Hz PROJEKT: Pg. 1
Änderung Datum Name
Check
Norm
ENTETE KHD HUMBOLDT WEDAG
Urspr./ source Ers. f. /des.for Ers. d. /des.from 78303 7 Pg.
Change Date name standard
0 1 2 3 4 5 6 7 8 9
1 3 5
41 33
F1 F2
Q2 42 34
0,4A 0,4A
2,2-3,2A 3.8 3.1
(I=2,6A) 2 4 6
400V 0.V
T1
U1=400V-415V-460V
U2=19V 0V 19V
S=75VA
2 4 6 1 3 5 V1
Q1 K1
1 3 5 3.1 2 4 6
P=5,5kW
HAUPT-UND
NOT-AUS
MAIN AND
EMERGENCY STOP
INTERRUPT. URGENCE C1
F3
4A
PE PE
OELFLEX
1 2 3 PE
X1 L1 L2 L3 N PE 4x1,5qmm X2 1 2 X2 5 X2 6
DIREKT AN K1
DIRECT ON K1
OELFLEX DIRECT A K1
5 m. U V W
5x1,5qmm
ST2+ ST1-
L1 L2 L3 N PE +A2-M1 3.5 3.0
X3 U=400V
P=1,1kW PE ST1+ ST2-
I=2,6A 3.0 3.2
POS.:60
3x460V/60Hz/2kW
24VDC 0VDC
EINSPEISUNG PUMPE STEUERSPANNUNG

SUPPLY PUMP CONTROL VOLTAGE
ALIMENTATION POMPE TENSION DE COMMANDE
1 3
Datum
15.05.12 IDENT NR.:3018758 HAUPTSTROMPLAN =
Date
Bearb.
Work Penzkofer MAIN CIRCUIT DIAGRAM
02 310 950 4 78303 + A1
Pruefer
Check
Norm
Plan de alimentación principal KHD HUMBOLDT WEDAG
0 1 2 3 4 5 6 7 8 9
2.7
ST1+
2.7
ST2+
33 41
Q2 Q2
2.5 34 2.5 42
11 16 18
S2 K2
PE
12 .2 15
AUS/
OFF/STOP
SCHWARZ/
BLACK/NOIRE X2 11 X2 3 PE
3 1
WS1.1 WS1.2
12 14
13
K3 +A2-S1
.5
S1
11
24VDC 3-X2 1-X1 PE-X1
EIN/ 14 (EDS600) (24VDC)

ON/MARCHE 13
POS.:110 P
WEIS K1
(0V)
WHITE .1 14
BLANC 1-X2 2-X2 2-X1
X2 10 PE X2 4 PE PE
RUHESTROMDARSTELLUNG !
!
(0bar = 3-X2 + 2-X2
1 1
WY1 ! WY2
Xbar = 3-X2 + 1-X2)
A1 PE A1 PE
2 2
WS1.1 WS1.2
+A2-Y1 A2
+A2-Y2 A2
24VDC 24VDC
POS.:103 X2 12 POS.:140
A1 A2 A1 X1
X2 7 X2 8 X2 9
K1 A2
K2 A3
K3 A2
H1 X2
24VDC 24VDC 2.9 24VDC 24V
2.8 230VAC ST2- ROT
0,5-10s.
ST1-
MOTOR DRUCKLOSER UMLAUF- UMLAUFVENTIL DRUCKSCHALTER ABSPERRUNG STÖRUNG

ZEITBEGRENZT BEFÜLLUNG
MOTOR CIRCULATION VALVE PRESSURE SWITCH DEFAULT
CIRCULATION VALVE LOCK UP
MOTEUR VANNE DE CIRCULATION PRESSIOSTAT SIGNALISTATION
VANNE DE CIRCULATION ARRET DE DE DEFAULTS
REMPLISSAGE
1 2 2.4 18 14
3 4 2.4 16 15 .3 12 11 .3
5 6 2.4
13 14 .2
2 4
Datum
15.05.12 IDENT NR.:3018758 STEUERSTROMLAUFPLAN =
Date
Bearb.
Work Penzkofer CIRCUIT DIAGRAM
02 310 950 4 78303 + A1
Pruefer
Check
Norm
DIAGRAMA DE; CIRCUITO KHD HUMBOLDT WEDAG
0 1 2 3 4 5 6 7 8 9
ANZEIGE UND BEDIENTEIL AUF OBERSEITE!

PANTALLA Y PANEL DE CONTROL EN LA PARTE SUPERIOR
INDICATOR AND CONTROL PARTS ON THE TOP!
SIGNALISATION ET COMMANDE PARTIE ET DE AMONT!
Q1
S1 H1 S2
HYD
DA C N2S
3 5
Datum
15.05.12 IDENT NR.:3018758 SCHALTSCHRANKANSICHT =
Date
Bearb.
Work Penzkofer VIEW CONTROL DESK
02 310 950 4 78303 + A1
Pruefer
Check
Norm
Armario de distribución eléctrica KHD HUMBOLDT WEDAG
0 1 2 3 4 5 6 7 8 9
W+A1-X3
Cable no. -
Cable no. -
Klemmenleistenbezeichnung
Name of terminal board
+A1-X1
cable typ-
OELFLEX
cable typ-
Connection-
Anschluss-
Number-
Connection-
Anschluss-
Linkage-
Name-
Funktionstext Zeilbezeichnung Zeilbezeichnung Seite/Pfad
designation symbol designation symbol sheet / path
function text
simbolo de designación simbolo de designación
función
POWER SUPPLY 1 +A1-X3 L1 L1 +A1-Q1 1 /2.1
EINSPEISUNG 2 +A1-X3 L2 L2 +A1-Q1 3 /2.1
= 3 +A1-X3 L3 L3 +A1-Q1 5 /2.1
= 4 +A1-X3 N N /2.2
= PE +A1-X3 PE PE PE +A1-PE /2.2
HY1057ESP/ 14.05.2007
4 6
Datum
15.05.12 IDENT NR.:3018758 KLEMMEN 400V =
Date
Bearb.
Work Penzkofer TERMINALS 400V
02 310 950 4 78303 + A1
Pruefer
Check
Norm
BORNIER 400V KHD HUMBOLDT WEDAG
0 1 2 3 4 5 6 7 8 9
WS1.1
WY1
WY2
WS1.2
Cable no. -
Cable no. -
Klemmenleistenbezeichnung
Name of terminal board
+A1-X2
cable typ-
OELFLEX
OELFLEX
OELFLEX
OELFLEX
cable typ-
Connection-
Anschluss-
Number-
Connection-
Anschluss-
Linkage-
Name-
Funktionstext Zeilbezeichnung Zeilbezeichnung Seite/Pfad
designation symbol designation symbol sheet / path
function text
simbolo de designación simbolo de designación
función
STEUERSPANNUNG +A1-Q2 33 1 +A1-F3 /2.7
= 2 /2.7
DRUCKSCHALTER 1 +A2-S1 1-X1 3 /3.6
ABSPERRUNG BEFÜLUNG 1 +A2-Y2 A1 4 /3.7
STEUERSPANNUNG +A1-K1 A2 5 +A1-C1 /2.8
= 6 /2.9
UMLAUFVENTIL 2 +A2-Y1 A2 7 /3.3
DRUCKSCHALTER 2 +A2-S1 2-X1 8 /3.6
ABSPERRUNG BEFÜLUNG 2 +A2-Y2 A2 9 /3.7
UMLAUFVENTIL 1 +A2-Y1 A1 10 +A1-K3 11 /3.3
= 3 +A2-S1 3-X2 11 +A1-K3 14 /3.5
DRUCKSCHALTER 2 +A2-S1 2-X2 12 +A1-K3 A1 /3.5
UMLAUFVENTIL PE +A2-Y1 PE PE /3.4
DRUCKSCHALTER PE +A2-S1 PE-X1 PE +A1-PE /3.6
ABSPERRUNG BEFÜLUNG PE +A2-Y2 PE PE /3.8
= PE /3.8
HY1057ESP/ 14.05.2007
5 7
Datum
15.05.12 IDENT NR.:3018758 KLEMMEN 24V =
Date
Bearb.
Work Penzkofer TERMINALS 24V
02 310 950 4 78303 + A1
Pruefer
Check
Norm
BORNIER 24V KHD HUMBOLDT WEDAG
0 1 2 3 4 5 6 7 8 9
- STÜCKLISTE - PARTSLIST -
Bauteilbezeichnung Menge Bezeichnung Typen Nummer Lieferant Artikelnummer
Component label Quantily Label Type Number Supplyer Article Number
+A1-Q1 1 HAUPT- UND NOT-AUS-SCHALTER 690804 KRAUSS & NAIMER KG20A -T303/0 E
+A1-X3 1 CEE- STECKER 400V/16A 619231 MENNEKES 3
+A1-Q2 1 SCHUTZSCHALTER 2,2-3,2A 691604 SIEMENS 3RV1011-1DA10
+A1-Q2 1 HILFSSCHALTER 1S+1Ö 691615 SIEMENS 3RV1901-1A
+A1-F1 1 STECKER-SICHERUNGSKLEMMEN 618999 PHÖNIX UK-SI (3118012)
+A1-T1 1 TRANSFORMATOR 400V-415V-460V/19V 6032943 EMB-WITTLICH KTT0,075 (400-415-460V)
+A1-V1 1 GLEICHRICHTER 658041 GBPC35-06
+A1-C1 1 KONDENSATOR 40V/47 MILLIFARAD 651095 AX 45,72
+A1-S2 1 DRUCKTASTER 22mm (SW) 6037664 SIEMENS 3SB3000-0AA11
+A1-S2 1 SCHALTELEMENT 1Ö 6032245 SIEMENS 3SB3400-0C
+A1-S1 1 DRUCKTASTER 22mm (WS) 6037663 SIEMENS 3SB3000-0AA61
+A1-S1 1 SCHALTELEMENT 1 S 6037698 SIEMENS 3SB3400-0B
+A1-K1 1 SCHÜTZ 4 KW 24VDC 691586 SIEMENS 3RT1016-1BB41
+A1-K2 1 ZEITRELAIS 0,5-10S./24VDC-230VAC 691716 SIEMENS 3RP1511-1AP30
+A1-K3 1 RELAIS 2 WECHSLER 626109 PHÖNIX EMG22/REL/KSR-24/21-21
+A1-H1 1 LEUCHTVORSATZ (RT) 6037645 SIEMENS 3SB3001-6BA20
+A1-H1 1 LAMPENFASSUNG 6034476 SIEMENS 3SB3400-1A
6
Datum
15.05.12 =
IDENT NR.:3018758
Date
Bearb.
Work Penzkofer
02 310 950 4 78303 + A1
Pruefer
Check
Norm 78303
KHD HUMBOLDT WEDAG
Urspr./ source Ers. f. /des.for Ers. d. /des.from 7 Pg.

TD S-10390 Eng

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Technical Documentation

Customer: KHD Humboldt Wedag GmbH

Proj.Knot.-Nr.: B.03.0731.2.001 1910; B.03.0731.2.001 1911

Designation: N2-Charging unit

Material-no.: 3740110, 3337729

• Parts list material-no.: 3740110, 3337729

• Spare parts list

• Hydraulic diagram no.: 3279932

• Assembly no.: 3186198, 3186199

• Circuit diagram-no.: 78303

5 Maintenance and Servicing Information .............................................................................. 17

Portable Hand-Carried Nitrogen Charging Unit, N2S-V

Special attention is to be accorded the following in particular:

No modifications may be performed to the unit for safety reasons.

Portable Hand-Carried Nitrogen Charging Unit, N2S-V

2 General Safety Precautions

3 Information Relating to the Product

Hydac System GmbH

Portable Hand-Carried Nitrogen Charging Unit, N2S-V

3.2 Technical Specification

Ball valve block (item 240)

Push-button S2, black

Electric pressure switch (item 110) Pressure gauge (item 250)

Portable Hand-Carried Nitrogen Charging Unit, N2S-V

3.3 Designated Use

3.4 Design Features

3.5 Recommended Oil

3.6 Function of the Integrated Components

Portable Hand-Carried Nitrogen Charging Unit, N2S-V

3.6.3 Seat valve (item 140)

3.6.7 Ball valve block (item 240)

Portable Hand-Carried Nitrogen Charging Unit, N2S-V

3.6.8 Pressure switch (item 110)

Load Message indicating that the charge pressure can be entered

Portable Hand-Carried Nitrogen Charging Unit, N2S-V

3.7 Function of the Nitrogen Charging Unit

Portable Hand-Carried Nitrogen Charging Unit, N2S-V

4 Directions for Use

4.1 Checking the Oil Level

4.2 Connecting the Oil Supply Unit and the Compressor

Portable Hand-Carried Nitrogen Charging Unit, N2S-V

4.3 Connecting the Nitrogen Bottle

4.4 Connecting the Pressure Accumulator to be Charged

Portable Hand-Carried Nitrogen Charging Unit, N2S-V

4.5 Electrical Installation

4.6 Starting the Unit Up

4.7 Switching the Unit Off

4.8 Setting the Pressure Relief Valve

4.9 Setting the Pressure Switch

Portable Hand-Carried Nitrogen Charging Unit, N2S-V

4.9.2 Settings to Be Made Prior to Commissioning

Programming the charge pressure:

Portable Hand-Carried Nitrogen Charging Unit, N2S-V

4.10 Charging the Pressure Accumulator

Portable Hand-Carried Nitrogen Charging Unit, N2S-V

Portable Hand-Carried Nitrogen Charging Unit, N2S-V

4.10.2 Concluding Charging

Portable Hand-Carried Nitrogen Charging Unit, N2S-V

5 Maintenance and Servicing Information