CA01303001E

Medium Voltage Expulsion Fuses
Product Focus Indoor and Outdoor

RBA, RDB, DBU, DBA
8.3kV - 145kV
EATON CORPORATION 1
1
May 2002
Contents
Description Page Description Page
Introduction................................................... 2 DBA Expulsion Fuses ............................ 81-94
Catalog Key System.................................. 3 DBA Introduction .................................... 83
Expulsion Fuse Introduction ...................... 4 DBA Features ........................................... 84
Technical Data........................................... 5-9 Operation.............................................. 84
Application Data .................................... 10-12 Application........................................... 84
Appendix ..................................................13-18 Ratings....................................................... 84
DBA Installation ................................. 85-87
RBA Expulsion Fuses ............................ 19-56 DBA Fuse Curves ............................... 89-92
RBA Introduction ...................................... 21 DBA Catalog Numbers and
RBA Features ................................... 22-28 Information ..................................... 93-94
Operations and Features.................. 22
Details................................................. 23 Cross Reference.................................... 95-104
Refill Operations................................ 23-26 Style Number to Catalog Number
Interruption and Protection.......... 27-28 Cross Reference............................. 97-100
RBA Ratings and Selection Catalog Number to Style Number
Information .......................................... 29 Cross Reference......................... 101-104
Dimensional Details ......................... 30-31
Testing and Performance ...................... 32
RBA Installation ...................................... 33
Refill Replacement.................................. 34
RBA Fuse Curves .............................. 35-48
RBA Catalog Numbers and
Information ....................................... 49-56
DBU Expulsion Fuses ........................... 57-80

DBU Introduction .................................. 57
DBU Features .................................... 60-64
Application............................................ 60
Details...............................................60-63
Interruption and Protection......... 62-64
Dimensional Details .............................. 65
Testing and Performance ..................... 66
DBU Installation ............................... 67-68
DBU Fuse Curves .............................. 69-77
DBU Catalog Numbers and
Information .................................... 78-80
CA01303001E For more information visit: www.cutler-hammer.eaton.com

2 Introduction May 2002
For over 60 years, Cutler-Hammer installed. Therefore, per ANSI C84, understanding of these definitions
has been the World Leader in the our fuses are named as follows: to insure proper application of the
design and manufacture of medium fuse. (Figure 2)
Low Voltage 1000V and below
voltage power fuses. As the only
full-line manufacturer of both
Medium Voltage Greater than 1000V to 69,000V Backup Fuse: A fuse capable of
current limiting and expulsion
High Voltage Greater than 69,000V interrupting all currents from the
fuses, Cutler-Hammer meets the maximum rated interrupting
needs of every medium voltage current down to the rated minimum
Expulsion vs Current Limiting interrupting current.
application for the protection of
voltage systems from 2.4kV Definitions per ANSI C47.40-1993 Backup fuses are normally used for
through 145kV. protection of motor starters and are
Expulsion Fuses: An expulsion fuse always used in a series with
A better understanding of some is a vented fuse in which the
fuse terminology will help you another interrupting device capable
expulsion effect of the gases of interrupting currents below the
understand and select the correct produced by internal arcing, either
fuse. The following is a brief fuses minimum interrupting
alone or aided by other current.
overview of those terms. mechanisms, results in current
interruption. General Purpose Fuses: A fuse
Power vs Distribution capable of interrupting all currents
An expulsion fuse is not current from the rated interrupting current
The differentiation is intended to limiting and as a result limits the down to the current that causes
indicate the test conditions and duration of a fault on the electrical melting of the fusible element in no
where fuses are normally applied system, not the magnitude. less than one hour.
on a power system, based on
specific requirements for Current-Limiting Fuse: A current General Purpose fuses are typically
generating sources, substations limiting fuse is a fuse that, when its used to protect feeders and
and distribution lines. Each class current responsive element is components such as transformers.
has its own unique set of voltage, melted by a current within the
current and construction fuse’s specified current limiting Full Range Fuses: A fuse capable of
requirements range, abruptly introduces a high interrupting all currents from the
(see ANSI C37.42, .44, .46 and .47). resistance to reduce current rated interrupting current down to
magnitude and duration, resulting the minium continuous current that
Low vs Medium vs High in subsequent current interruption. causes melting of the fusible
Voltage Feature Comparison (Figure 1)
element, with the fuse applied at
the maximum ambient temperature
While fuses are defined in the ANSI specified by the manufacturer.
Fuse Types
Stds as either Low or High Voltage,
Cutler-Hammer has elected to name There are three fuse types: Backup,
their fuses to correspond with the General Purpose and Full Range. It
equipment in which they are is important that the user have an
Figure 1 - General High Voltage Fuse Comparison

➤
Figure 2 - Fuse Types Protection Range

Expulsion Current Limiting
i max. — maximum rated interrupting current
i min. — minimum rated interrupting current
Vented Sealed i hr. — current causing element melting in 1 hour
Electro-Mechanical Static i — any current melting element with no time limit
Interrupts at Current Zero Limits Fault Current
Generally Higher Voltage and Generally Higher
Current Application Capabilities Interrupting Ratings
BACKUP
Current Limiting Type
Different Time/Current Different Time/Current

Characteristics Characteristics
GENERAL PURPOSE
FULL RANGE
| | | |
i i hr. i min. i max.
Interrupting Current ➤
For more information visit: www.cutler-hammer.eaton.com CA01303001E

Expulsion Fuses 3
May 2002 Key to Catalog Numbers
CATALOG NUMBERS Expulsion Fuse Units and Refills
DBU 17 - 100 E
Easy to Use, Easy to Order!
Cutler-Hammer’s fuse catalog
numbering system makes it easy to
order the right fuse. The catalog Type Max kV Amp Speed
numbers are easy to remember, 8 -.5 -E

RBA RDB 15 -K
unique to each fuse, and are broken -SE
down in three descriptive DBU RBT 17
25
segments: Fuse Type, Voltage 27
DBA BA -400
Rating and Current Rating. 38
48
These Catalog Numbers can be 72
entered directly and easily on 92
VISTALINE. 121
145
■ No change in order processing
will occur if you use either a
style number or its
corresponding catalog number.
Expulsion Fuse Accessories
You will get the same fuse.
■ In the back of this ordering 15 RBA2 - P NM - C

guide is a style number to
catalog number cross reference
chart. Type
(See above)
Insulator DIA Size

-G Glass Polyester -A 15/8" 0.5E - 1.5E,
-P Porcelain Single Barrel
-H High BIL
-B 15/8" 3E - 10E,
Examples: Single Barrel
8RBA2-10E 8.3 max. kV, -C 2" Single Barrel

RBA-200 refill, -D 3" Single Barrel
10E amperes Hardware
UM Underhung VL Vertical Live -E 3" Double Barrel
DBU17-30K 17.1 max. kV, Mounting Parts
-F 4" Double Barrel
DBU fuse unit, VM Vertical I Indicating
30 amperes Mounting -G 5/8" Ferrule
O Outdoor
DL Disconnect
15RBA8-INH 15.5 max. kV, Live Parts V Vented
RBA-800,
NL Nondisconnect M Muffled
indicating Live Parts
nondisconnect VO Vented Outdoor
DH Disconnect
holder Holder MO Muffled
Outdoor
NH Nondisconnect
RBA4-FLTR RBA-400 filter Holder FLTR Filter
NM Nondisconnect COND Condenser

Mounting
MFLR Muffler
UL Underhung Live
Parts SHNT Shunt & Spring
Assembly

4 EXPULSION FUSES May 2002
Introduction recharged with a new refill. Since Dropout boric acid fuse.
they reuse the spring and shunt
assembly these components can be The construction of the RBA and
Cutler-Hammer power fuses
constructed with a heavy-duty RDB is identical. The main
provide diverse characteristics that
design which allows the unit to difference in the internal
allow them to be utilized in any
have a higher Interrupting construction is the kickout pin.
application within their practical
capability. Since the components They both utilize the same refill
range. This difference is due to the
are reused it is easy to change the unit. Externally the RDB outdoor
offering of both expulsion and
fuse size by simply changing the fuse has a tough enamel paint,
current limiting power fuses.
refill. Replaceable fuses have a which provides Ultra Violet
Expulsion and current limiting fuses
lower installed cost by providing a protection. The holder has a
employ different interrupting
more cost-effective construction. sealed design to provide a
techniques, which cause the criteria
This is generally at the expense of weatherproof ability.
with which they are applied to
differ. This requires that a different higher interrupting ratings. The fuse is comprised of a fuse
set of questions should be mounting, fuse holder that includes
Cutler-Hammer offers both a indoor
answered when applying Expulsion the spring and shunt assembly,
and an outdoor refillable style fuse.
and Current Limiting fuses. For this refill and a discharge filter or
reason and to avoid confusion, this The indoor refillable fuse is the condenser for indoor applications.
application data pertains only to “RBA” which stands for Refillable These parts are shown in the RBA/
expulsion fuses. For information Boric Acid fuse. It is designed to be RDB section.
on the application of current- used indoor with a suppressor
limiting fuses see the Cutler which limits the discharge given off Both disconnect and non-
Hammer Current Limiting Fuse by the fuse during operation. Two disconnect mountings are available
Catalog. versions of suppressors are for RBA fuses. Each of these
available to limit the discharge. A mountings has the front connected
General Information condenser may be used which fully terminals. Indoor, non-disconnect
restricts the discharge but reduces mountings may be equipped with
Expulsion Power Fuses are divided indicators. Outdoor mountings for
the interrupting rating. A discharge
into two types “Refillable” and the RDB, DBU and DBA, on the
filter is also available which
“Replaceable”. Refillable fuses are other hand, must be disconnecting
restricts discharge but not to a level
constructed so that the inner due to the dropout feature.
which causes a rating reduction.
components can be removed and
The outdoor refillable fuse is “RDB” Cutler-Hammer offers a replaceable
reused when the assembly is
fuse which stands for Refillable style “DBU” fuse for use in either
indoor or outdoor applications. It is
a lighter, less expensive fuse than
the higher-rated RBA/RDB fuse. The
DBA is also offered as a
replacement fuse.
For outdoor application of the RDB,

DBU and DBA fuses, it is important
that unblown fuses are not left
hanging in the disconnected
position. If the weather seal on
these fuses is broken or damaged,
it is possible for water to enter and
damage the fuse. The integrity of
these seals is directly related to the
integrity of the fuse. Seals should
be checked periodically and
replaced, if necessary. The paint on
the fuse should also be checked
periodically.
Cutler-Hammer expulsion fuses

utilize boric acid for the interrupting
medium. When a fuse element
melts, the heat of the arc

Technical Data 5
May 2002
decomposes the boric acid which application in any one area may providing it is impossible under all
then produces water vapor and an result in the fuse failing to perform fault conditions for the fuse to
inert boric anhydride which will its intended function. The fourth experience the full line-to-line
extinguish the arc by blasting consideration is coordination with voltage.
through it and exiting through the line and load side protective
bottom of the fuse. The interruption A good rule of thumb is that if more
equipment that is needed to give
process produces both an exhaust than one phase of the system is
selectivity of outage and to prevent
and a good deal of noise. To extended beyond the fuse location,
premature fuse blowing. Each of
moderate exhaust, a discharge the fuse maximum design voltage
the four areas is discussed in detail
filter, muffler or condenser is added should equal or exceed the system
in the following information.
to indoor fuses. Discharge filters maximum line-to-line voltage
and mufflers limit the exhaust to a Voltage Rating regardless of how the three-phase
small and relatively inert amount of system is grounded on the source
gas while lowering the noise level, The first consideration regarding side of the fuse or how the
but they have no effect on the fuse application is that the fuse transformers or loads are
fuse’s interrupting rating. A selected must have a maximum connected on the load side of the
condenser almost completely design voltage rating equal to or fuse. Many people, however,
absorbs and contains the exhaust greater than the maximum normal choose to fuse wye grounded wye
while further lessening the noise frequency recovery voltage which transformers with fuses that have a
level; however, the condenser will be impressed across the fuse voltage rating which only exceeds
causes a reduction of the fuse’s by the system under all possible the system line-to-neutral voltage.
interrupting rating. conditions. In most cases this In most cases this presents no
means the maximum design problems but the user should be
Fuse Selection voltage of the fuse must equal or aware of the remote possibility of a
exceed the system maximum line- secondary phase-to-phase
There are four factors involved in to-line voltage. The only exception ungrounded fault which could
the selection of a power fuse. The to this rule occurs when fusing impose full line-to-line voltage
first three considerations are the single-phase loads connected from across the fuse. When only one
voltage rating, the interrupting line-to-neutral of a four-wire phase of a four-wire effectively
rating including rate of rise of effectively grounded system. Here grounded system is extended
recovery voltage considerations, the fuse maximum design voltage beyond the fuse to supply a load
and the continuous current rating of need only exceed the system connected from phase-to-neutral, it
the fuse. Proper attention should maximum line-to-neutral voltage is usually acceptable to have the
be given to each of these fuse maximum design voltage
considerations as improper equal or exceed the system
maximum line-to-neutral voltage.
Figure 1: Asymmetry Factor
It is permissible for expulsion fuse
1.7
voltage ratings to exceed the
system voltage by any desired
1.6 amount but under no
circumstances may the system
voltage exceed the fuse maximum
1.5 design voltage.
Asymmetry Factor at 1/2 Cycle
Interrupting Rating
1.4
The rated interrupting capacity of
power fuses is the rms value of the
1.3 symmetrical component (AC
component) of the highest current
which the fuse if able to
1.2 successfully interrupt under any
condition of asymmetry. In other
words, the interrupting rating
1.1
denotes the maximum symmetrical
fault current permitted at the fuse
location.
1 2 3 4 5 10 20 30 40 50
Circuit X/R Ratio

6 Technical Data
May 2002
Another way of rating the Using the KVA rating for anything This is defined as the transient
interrupting rating of power fuses other than rough overall recovery voltage impressed across
concerns the asymmetrical fault classification is contrary to the the fuse terminals.
current. design principles of expulsion
power fuses. Primary faults, or faults on the
Asymmetrical currents are related primary side of a transformer, will
to symmetrical currents by the Table (1) lists the symmetrical, generally produce higher short
asymmetry factor which is the ratio asymmetrical and nominal three- circuit currents and less severe
of the rms value of the phase kVA interrupting ratings of transient recovery voltages.
asymmetrical current. This includes Cutler-Hammer expulsion fuse Secondary faults produce lower
a DC component, at some instant products. Note that use of the short circuit currents and more
after fault initiation to the rms value condenser reduces the interrupting severe transient recovery voltages.
of the symmetrical component of rating. Values listed in the table are This is due to the insertion of the
current. valid for both 50 and 60 hertz transformer impedance in the
systems. For application on 25 circuit. Cutler-Hammer recognizes
Asymmetry factors for a time hertz systems, the derating factors the effects of different parameters
corresponding to 1/2 cycle after given in Table (2) should be used to involved in primary and secondary
fault initiation are a function of the determine the interrupting rating. fault phenomenon. The Cutler-
circuit X/R ratio and this Hammer line of fuses have proven
relationship is shown in Figure (1). When the fusible element in an their capability to successfully clear
Theoretically, the maximum expulsion fuse melts as the result against the transient recovery
asymmetry factor in a purely of a fault, an arc is established voltages associated with both types
inductive circuit is 1.732; however, inside the fuse. Normal operation of faults. Table (3) lists the natural
with the X/R ratios encountered in of an expulsion fuse causes frequency of the transient recovery
power circuits it is rarely ever more elongation of the arc. The current voltage and amplitude factors at
than 1.6 at 1/2 cycle. Fuse will continue to flow in the circuit which these fuses were tested.
standards, IEEE/ANSI C37.46 and within the fuse until a natural These fuses meet or exceed the
Section 2.5, Table 1, suggest an current zero is reached. When the application portion of the ANSI
asymmetry factor of 1.56 to 1.6. arc is extinguished at a current Standards.
The minimum asymmetry factor at zero, the voltage across the fuse
which Cutler-Hammer power fuses terminals changes from the Another consideration when
are tested to determine their relatively low arc voltage to the applying power fuses is the altitude
maximum interrupting rating is 1.6. steady state power frequency at which they are installed. The
In general, asymmetrical currents recovery voltage. This recovery dielectric strength of air decreases
can be converted to their voltage is determined by the with an increase in altitude,
symmetrical counterpart by system configuration and type of necessitating a reduced interrupting
dividing the asymmetrical value by fault and/or load connections. The rating above 3300 feet. Table (4)
1.6. voltage waveform across the fuse gives the correction factors for
terminals during the transition from different altitudes as listed in ANSI
A third way to rate the interrupting arc voltage to power frequency C37.40-1993, Section 2.3.
rating of power fuses is with recovery voltage is referred to as
nominal three-phase KVA ratings. the transient recovery voltage. Power fuses have limitations when
Three-phase kVA ratings are Transient recovery voltages can interrupting low currents. Fuses
calculated by the formula I x kV x produce high voltage stresses are fault protective devices, not
1.732 where I is the interrupting across the fuse terminals. The overload protective devices. No ‘E’
current in symmetrical rms dielectric strength between the fuse rated fuse provides protection for
amperes and kV is the fuse nominal terminals will rise faster than the all values of overload current
voltage rating. With this method it transient recovery voltage if a between the range of one to two
should be kept in mind that power successful interruption is to occur. times its continuous current rating.
fuses are not constant kVA devices, The impedance in the circuit The following section will provide
that is, if the voltage is half the fuse determines the resonant or natural additional details on continuous
rating, the interrupting current does frequency of the transient recovery current.
not double but remains the same. voltage after the arc is
The fuse will interrupt any current Under no circumstances should a
extinguished. This frequency of fuse be applied in a situation where
up to the maximum rated oscillation and the amplitude factor
interrupting current as long as the the available fault current exceeds
are defined as the ratio of the the interrupting rating of the fuse.
normal frequency recovery voltage highest peak value of transient
does not exceed the maximum recovery voltage to the peak of the
design voltage rating of the fuse. power frequency recovery voltage.

Technical Data 7
May 2002
Continuous Current Rating Table 1: Expulsion Fuse Interrupting Ratings

Voltage kV Interrupt Ratings
Power fuses are designed so that
they can carry their rated current
Nominal Max. Sym. Asym. 3-Phase Sym. Asym. 3-Phase
continuously without exceeding the Design Amps Amps Sym. MVA Amps Amps Sym. MVA
temperature rises permitted by RBA-RDB-200 RBA-RDB-200 Indoor with Discharge Filter RBA-200 Indoor with Condenser
NEMA and ANSI standards. The 2.40 2.75 19,000 30,000 80 10,000 16,000 42
continuous current ratings available 4.16 4.80 19,000 30,000 137 10,000 16,000 72
in Cutler-Hammer fuses are shown 4.80 5.50 19,000 30,000 158 10,000 16,000 83
in Table (5). These current ratings 7.20 8.25 16,600 26,500 205 10,000 16,000 125
carry an ‘E’ designation defined in 13.80 14.40 14,400 23,000 345 8,000 12,800 191
ANSI C37.40-1993 to C37.47-1981. 14.40 15.50 14,400 23,000 360 8,000 12,800 200
23.00 25.50 10,500 16,800 420 6,300 10,100 250
The current-responsive element of 34.50 38.00 6,900 11,100 410 5,000 8,000 300
a power fuse rated 100 E amperes RBA-RDB-400 RBA-RDB-400 Indoor with Discharge Filter RBA-400 Indoor with Condenser
or below shall melt in 300 seconds RBA-RDB-800 RBA-RDB-800 Indoor with Discharge Filter RBA-800 Indoor with Condenser
at a rms current within the range of 2.4 2.75 37,500 60,000 150 20,000 32,000 84
4.16 4.80 37,500 60,000 270 20,000 32,000 144
200 % to 240 % of the continuous
4.8 5.50 37,500 60,000 310 20,000 32,000 166
current rating.
7.2 8.25 29,400 47,000 365 16,000 25,600 200
13.8 14.40 36,000 57,600 859 12,500 20,000 300
The current-responsive element
14.4 15.50 29,400 47,000 730 12,500 20,000 312
with ratings above 100 amperes
23.0 25.50 21,000 33,500 840 10,000 16,000 400
shall melt in 600 seconds at an rms 34.5 38.00 16,800 26,800 1000 10,000 16,000 600
current within the range of 220% to DBU DBU Outdoor Vented DBU Indoor with Muffler
264% of the continuous current 2.4 2.75 14,000 22,400 58 14,000 22,400 58
rating of the fuse unit, refill unit, or 4.16 4.80 14,000 22,400 100 14,000 22,400 100
fuse link. 4.8 5.50 14,000 22,400 116 14,000 22,400 116
7.2 8.25 14,000 24,000 174 14,000 22,400 174
Although the ‘E’ rating does not 13.8 14.4 14,000 22,400 334 14,000 22,400 334
make time-current curves identical, 14.4 17.1 14,000 22,400 349 14,000 22,400 349
it does produce a similarity among 23.0 27.0 12,500 20,000 500 12,500 20,000 500
different manufacturer’s fuses, as 34.5 38.0 10,000 16,000 600 8,000 12,500 500
they all must satisfy the above DBA-1 DBA-1 Outdoor Vented
requirements. The ‘E’ rating also 2.4 2.75 6,300 10,100 26 …… …… …
4.16 4.80 6,300 10,100 45 …… …… …
reflects the 2:1 minimum melting
4.8 5.50 6,300 10,100 52 …… …… …
current versus continuous current
7.2 8.25 6,300 10,100 78 …… …… …
rating ratio which is a design 13.8 14.40 6,300 10,100 150 …… …… …
feature of power fuses resulting 14.4 15.50 6,300 10,100 157 …… …… …
from the average requirements of 23.0 25.50 6,300 10,100 251 …… …… …
general purpose high voltage fuse 34.5 38.00 5,000 8,000 298 …… …… …
applications and inherent features 46.0 48.30 4,000 6,400 318 …… …… …
of conventional fuses. 69.0 72.50 2,500 4,000 298 …… …… …
DBA-2 DBA-2 Outdoor Vented
As previously mentioned, power 23.0 25.50 12,500 20,000 497 …… …… …
fuses are designed to continuously 34.5 38.00 12,500 20,000 746 …… …… …
carry their rated current without 46.0 48.30 12,500 20,000 995 …… …… …
exceeding temperature rise 69.0 72.50 10,000 16,000 1,194 …… …… …
restrictions. If the rated current is
exceeded by a small amount, an
overload situation is encountered. is less severe in the DBU and RBA/ melts. Figure (2) gives overload
An overload situation is when the RDB standard fuses as they employ characteristics of Cutler Hammer
fuse is subjected to a current below silver elements which are, for all expulsion fuses. Do not exceed
the 300 or 600 second melting practical purposes, undamageable; these overload restrictions under
current but substantially above the however, caution should still be any circumstances.
continuous current rating for an exercised when overloading the fuse
as the heat generated may produce In the practical application of
excessive length of time. This type
deterioration of the boric acid expulsion power fuses they are
of condition generates a large
interrupting medium and charring of used to protect transformers and
amount of heat and may cause
the fuse wall before the fuse element other equipment where overloads
damage to the fuse. This problem
and inrush currents are common.

8 Technical Data
May 2002
As mentioned above, expulsion Table 2: Derating Factors for 25 Hz

fuses have a rather low thermal To find the interrupting rating at 25 hertz multiply the desired rating from Table 1 by the appropriate value from the
capacity and cannot carry overloads following list.
of the same magnitude and Voltage kV Derating Factors
duration as motors and
RBA-200 RDB-400 RBA-400
transformers of equal continuous Nominal Max. RDB-200 RBA-800 DBA-1
currents. For this reason a general Design DBU RDB-800 DBA-2
fuse application ratio of 1.4:1 fuse 2.40 2.75 .45 .37 .75
continuous current rating to full 4.16 4.80 .45 .37 .75
load current is suggested so the 4.80 5.50 .45 .37 .75
7.20 8.25 .45 .37 .70
fuse will not blow on acceptable 13.80 14.40 .47 .35 .70
overloads and inrush conditions. 14.40 15.50 .47 .35 .70
23.00 25.50 .53 .35 .60
Remember that this ratio is a 34.50 38.00 .69 .40 .62
general figure for typical 46.00 48.30 … … .67
applications and that a ratio as low 69.00 72.50 … … .71
as 1:1 can be used if the system
current will never exceed the rated Table 3: Transient Recovery Voltage Values for RBA, RDB and DBU Fuses
current of the fuse or a much higher Voltage kV Transient Recovery Voltage Values
ratio may be needed in other Primary Fault Secondary
specific applications. More specific Recovery Amplitude Fault Recovery Amplitude
Nominal Max. Frequency Factor Frequency Factor
application information can be Design in kHz in kHz
found in the individual equipment
2.40 2.75 9.0 1.6 26.0 1.6
application sections that follow. 4.16 4.80 9.0 1.6 26.0 1.6
At times it is desirable to have a 4.80 5.50 9.0 1.6 26.0 1.6

continuous current rating larger 7.20 8.25 9.0 1.6 26.0 1.6
13.80 14.40 5.5 1.6 17.4 1.6
than any single fuse can provide. 14.40 15.50 5.5 1.6 17.4 1.6
Higher ratings may be obtained by 23.00 25.50 4.2 1.6 13.0 1.6
34.50 38.00 3.9 1.6 8.5 1.6
paralleling fuses. This practice may
be extremely dangerous if the fuses
Table 4: Altitude Corrections from ANSI C37.40-1993, Section 2.3
are arbitrarily paralleled as the
probability is great that the fuse Altitude (above sea level) Correction Factor
elements of paralleled expulsion Interrupting Continuous

Rating Current
fuses will not melt at the same Feet Meters Times Times
instant. An occurrence of this
nature creates a situation in which 3,300 1,000 1.00 1.00
4,000 1,200 .98 .99
the progress of the spring 5,000 1,500 .95 .99
accelerating arcing rod of each of 6,000 1,800 .92 .98
7,000 2,100 .89 .98
the fuses in parallel will not be 8,000 2,400 .86 .97
uniform. Such a situation could 9,000 2,700 .83 .96
cause a restrike in one of the fuses 10,000 3,000 .80 .96
12,000 3,600 .75 .95
with the total arcing energy in that 14,000 4,300 .70 .93
fuse exceeding the design level and 16,000 4,900 .65 .92
resulting in a failure to clear the 18,000 5,500 .61 .91
20,000 6,100 .56 .90
circuit. Under no circumstances
should fuses be paralleled unless
the paralleling is the extensively
tested Cutler Hammer design or the C37.40-1993, Section 2.3. Coordination
specific application receives
engineering approval from the Remember that under no In addition to selecting a fuse that
Technical Center. circumstances must the continuous meets the voltage, interrupting and
rating be less than the continuous continuous current ratings, it is
Corrections for applying expulsion load current and that ‘E’ rated fuses important to examine the melting
fuses above 3300 feet apply to the may not provide protection for and total clearing time-current
continuous current rating as well as currents in the range of one or two characteristics of the fuse. The
the interrupting rating. Refer to times the continuous current rating. melting characteristics are
Table (4) in this section for expressed as time-current
correction factors for different relationships. These relationships
altitudes as listed in IEEE/ANSI are designated as minimum melt

Technical Data 9
May 2002
curves and as total clearing curves. give the maximum amount of time circumstances.
The minimum melt curve gives the in seconds to complete interruption
minimum amount of time in of the circuit at a particular value of Properly coordinating power fuses
seconds required to melt the fuse symmetrical current under specified is basically a problem of keeping
elements at a particular value of conditions. Arcing time is defined the fuse minimum melting curve
symmetrical current under specified as the amount of time in cycles above the total clearing curve of
conditions. Total clearing curves elapsing from the melting of the any downstream overcurrent
fusible element to the final protective device, and keeping the
Figure 2: Overload Characteristics for interruption of the circuit. It is total clearing curve beneath the
Cutler-Hammer Expulsion Fuses important to examine these minimum melting curve of any
characteristics to assure proper upstream protective device.
protection and selectivity with other Manufacturer’s published time-
Hours
overcurrent protective devices. current curves are based on
6
These curves are located in each standard conditions and do not
fuse section of this catalog. allow for such variables as
4 preloading or ambient temperature.
The minimum melt curve of all ‘E’ For this reason, it is recommended
rated fuses must lie within the that a safety zone be used when
3 range defined in ANSI C37.46-1981 coordinating power fuses so proper
at either the 300 or 600 second coordination is maintained even
point, but there are no limitations when there are shifts in the curves
2 placed on the melting time at high due to changes in the above
currents. To take advantage of this, mentioned variables. There are two
Cutler Hammer increases the approaches used to achieve this
applicability of their fuses by safety zone and both produce
producing a ‘fast’ or ‘standard’ fuse similar results. One approach
and a ‘slow’ or ‘time-lag’ fuse. The employs a 25 percent safety zone in
1 curves for the ‘time-lag’ fuse are time for a given value of current
less inverse and allow for more of a and the other uses a 10 percent
time delay at high currents. safety zone in current for a given
Above 100 Amps value of time. Cutler Hammer uses
Low currents below the 300 or 600 the second method as it allows the
second melting current are termed safety band to be published on the
1/2 overload currents. Overload left-hand side of all the time-current
currents are discussed in the curves. Coordination is then
section on continuous current achieved by overlaying curves and
100 Amps or Less rating where Figure (2) gives the shifting one by the width of the
Seconds
fuse overload characteristics that published safety zone.
1000 should not be exceeded under any
Figure 3: Preloading Adjustment Factor for Power Fuses
600
F
Current Characteristic Curve
Average
of Time Shown on Time -
Melting Time in Percent
Melting Curves 100

300
Fuses Above 100 Amps
Fuses 100 Amps and Less

50
100
1 2 3 0
0 50 100 150 200 250 P
100% of Fuse Rating Load Current in Percent of Fuse Ampere Rating

10 Application Data
May 2002
When discussing coordination and the aid of the coordination chart Transformer Application
time-current curves, it should be found on page 16, Figure (7). This
pointed out that IEEE/ANSI curve is explained under the One of the more common
Standards C37.46-1981, Section Repetitive Fault Section of this applications of power fuses is to
3.1.1 allows the total clearing catalog section. protect the primary of transformers.
curves to be drawn at a distance When selecting a fuse to be
corresponding to 20 percent on the Application installed at the primary terminals of
scale to the right of the minimum a transformer, all application rules
melting curve. Cutler Hammer uses When applying expulsion fuses, concerning voltage rating and
this 20 percent figure in its physical as well as electrical interrupting rating as mentioned in
published curves but testing has properties must be considered. By previous sections should be
verified that a 10 percent tolerance their nature, expulsion fuses emit followed. This section is concerned
is more than sufficient for all gases from the bottom of the fuse. primarily with the selection of the
currents less than that which Care should also be given to fuse continuous current rating.
causes melting in .5 seconds for a maintaining minimum phase-to- Details discussed in this section will
given fuse rating. phase and phase-to-ground spacing be general. A more detailed
when mounting the fuse. Indoor discussion of how the fuse
If desired or if unusual conditions fuses employ either a discharge continuous current rating should be
exist, shifts in the time-current filter, muffler or a condenser, but determined is given in Appendix 1.
curve due to pre-loading may be specified clearances must still be
examined individually. Cutler maintained. Outdoor fuses are Fuses at the primary of a
Hammer time-current vented and thus have a high noise transformer should not blow on
characteristics are derived from level and expel a greater amount of transformer magnetizing or in-rush
tests on fuses in an ambient of 25 gas making clearance from ground current, nor should they blow or
degrees C and no initial loading as an important consideration. When deteriorate under long duration
specified in IEEE/ANSI C37.46-1981. applying outdoor fuses, space must overloads to which the transformer
Fuses subject to conditions other be allowed for the arc the fuse is subjected in normal service and
than the above will experience swings through during dropout. in cases of emergency. On the
shifts in the time-current curves. Table (6) gives the minimum other hand, they must protect the
Figure (3) gives the adjusting factor clearance to ground and the transformer against short circuits.
for preloaded fuses. These minimum phase spacing. These considerations usually
adjusting factors are valid only for determine the upper and lower limit
Cutler Hammer power fuses. Outdoor fuses, as mentioned above of the fuse rating. Coordination
are vented. The venting of the hot with other protective devices on the
Figure (4) gives an example of gases resembles a cylindrical system, such as secondary
tightly coordinated fuse application. column in nature. Height above the breakers, often places further
The figure shows a standard speed minimum ground clearance is not restrictions on the fuse to be
RBA fuse protecting the primary of really a factor except as related to selected. In general, however, a
a 1000 KVA transformer with Cutler rebounding from the ground of hot knowledge of transformer type
Hammer type DS low voltage, air particles and gases. Figure (5) allows the fuse continuous current
circuit breakers protecting the shows the nature of the discharge rating to be chosen on the basis of
secondary equipment. and allows the user to suggest a multiple of full load current.
specific safety zones for each
Coordination with reclosing circuit
particular application.
breakers may be performed with
Table 5: Continuous Current Ratings Available in Cutler-Hammer Expulsion Fuses
Max Design RBA-RDB-200 RBT-200 RBA-RDB-400 RBT-400 DBU DBU DBU DBA-1, 2
kV Standard Time Lag Standard1 Time Lag Standard Slow K-Rated Standard
2.75 10E to 200E 20E to 200E 0.5E to 400E1 20E to 400E1

5.50 10E to 200E 20E to 200E 0.5E to 400E1 20E to 400E1
8.25 10E to 200E 20E to 200E 0.5E to 400E1 20E to 400E1 0.5E to 200E
14.40 10E to 200E 20E to 200E 0.5E to 400E1 20E to 400E1 5E to 200E 15E to 200E 3K to 200K 0.5E to 200E
1 Using the 2 paralleled 800 fuse design, which has a 10% derating factor, ratings of 450, 540 and 720 are available.

Application Data 11
May 2002
Figure 4: Typical Fuse Coordination questions, then refer to the

appropriate time-current curves
1000 1000
800
600
800
600
4.8 KV and check to see that the inrush,
C B A
400 Minimum Total 400 magnitude and duration never
Melt Clearing cross the fuses’ minimum melting
200 200
curve.
100 100
80 80 RBA Remember that a fuse must not be
60
40
60
40
A 200E applied where it can realize a
20 20 continuous current greater than its
1000 KVA rating and that the fuse may not
10 10
8
6
8
6 provide protection for currents in
480 V
Time in Seconds
4 4 the range of one or two times the

DS-416 continuous current rating. Refer to
2 2
B 1200 LSI the continuous current section or
1 1
.8 .8 Appendix 1 for further information.
.6 .6
.4 .4
Capacitor Application
.2 .2
DS-206 Another common use of power

.1
.08
.06
.1
.08
.06
C C C 400 LI fuses is for the protection of
.04 .04
capacitor banks. This application is
.02 .02 unique in that the protected
.01 .01
LD LD SD SD I equipment, capacitors, are
Breaker Amp PU T PU T PU
4000
6000
10000
8000
2000
600
800
1000
60
80
100
200
400
40
designed with a zero minus

Scale x 10 = Secondary Current in Amperes BDS-416 1200 IX 4 Sec 4X .18 Sec 12X tolerance and some value of
CCDS-206 400 IX 20 Sec … …… 9X
positive tolerance. For this reason
a ratio of 1.65:1 fuse rating to full
In the routine process of applying It should be remembered that the load current is suggested for all
fuses on the basis of transformer 1.4:1 ratio is a general value, which single bank protection. If two or
KVA rating, it is assumed that may be varied, in specific cases. more banks are paralleled with
adequate secondary protection is Dry type transformers, for instance, automatic switching, refer to the
provided. The ordinary procedure have a smaller overload capacity Technical Center for fusing
then is to employ a fuse rating such and permit fusing closer to the full information.
that overheating due to inrush or load rating while distribution
permissible overloads does not transformers are traditionally Repetitive Faults
damage the fuse. Assuming the overloaded more severely and
transformer to be protected is self- could require a fusing ratio as large It is often desirable to determine
cooled and that the maximum 1.5 as 2:1. Further, if provisions are the performance of fuses under
hour overload on the transformer made by thermal relays or repetitive faults such as produced
would not exceed 200 percent of otherwise to limit transformer by the operation of reclosing circuit
the transformer rating, then the overloads to a lower range, the breakers. This performance is
minimum ratio of fuse current ratio can be reduced. If a determined by graphically
rating to transformer full load transformer has provisions for simulating the fuses’ heating and
current should be 1.2:1. forced cooling, then the application cooling characteristics, which are
ratio should be 1.2:1 for the fuse found in and expressed by the
Thus, a fuse rating is chosen by melting time-current curves. The
rating to the forced cooled rating.
multiplying the transformer full theory behind the above
load rating by 1.4 and then Magnetizing inrush is the other implications is available upon
selecting the fuse which has a factor the fuse must be able to request, but in this section only the
continuous current rating of that withstand without damage. The practical use of those implications
value. If there is no fuse rated magnitude of inrush may vary but, will be discussed.
exactly 1.4 times the transformers in general, is of magnitude 12 times
full load rating, the next larger the transformer full load rating for a Conventional ‘E’ rated fuses can with
rated fuse should be selected. 1/10 of a second duration. Inrush good approximation be regarded as
should not present a problem for bodies whose heating and cooling
Tables (7A) and (7B) give suggested properties are described by the basic
any applications using a ratio as
fuse ratings for single phase and exponential curves A and B as
low as 1:1. If, however, there are
three-phase power transformers shown in Figure (6). Except for
any extenuating circumstances or
based on the 1.4:1 ratio given above.

12 Application Data
May 2002
being inverted, the cooling curve is temperature, as it is sufficient to

the same as the heating curve as know its relation to the peaks. A
both have the same time constant. similar temperature Tn can be found
Each fuse has a specific time using the total clearing time for the
constant which can be calculated specific fault current. What we
with sufficient accuracy by the have then are two temperatures
formula θ = .1S2 where S is the where we can state that any time
melting current at .1 seconds the fuse Curve C intersects line Tm,
divided by the melting current at the fuse could blow and any time it
300 or 600 seconds. The 300 intersects line Tn, the fuse will
seconds applies for fuses rated 100 definitely blow. The gap between
amperes or less and the 600 Tm and Tn indicates the tolerance
seconds for fuses rated above 100 range as set forth in ANSI and
amperes. NEMA standards where ‘E’ rated
fuses are defined.
The time constant of a specific fuse,
having been obtained in terms of If the fuse is not to blow, Curve C
seconds, gives to the general must remain below the level Tm by
heating and cooling curves of a safe margin. It is common
Figure (6) a specific time scale. In practice to provide such a safety
enables us to plot the course of the margin by coordinating the breaker
fuse temperature (in percent with a fuse curve whose time
values) if we know the sequence ordinates are 75 percent of those of
and duration of the open and the melting curve. Line Ts
closed periods of the recloser. This represents this temperature on
is illustrated by Curve C that is Figure (6).
formed by piecing together the
proper sections of Curves A and B. Although the construction of the
temperature diagram as outlined
Next we must determine the above basically offers no
temperature at which the fuse will difficulties, the manipulation is
melt. Here we refer to the standard made easier and more accurate by
time-current curves and find the putting the graph on semi-log
melting time M for a specific value coordinates as shown in Figure (7).
of fault current. The melting On these coordinates the cooling
temperature Tm lies where the curve B becomes a straight line.
ordinate to the time M intersects
Curve A. It is not necessary to
know the absolute value of this
Figure 5: Nature of Expulsion Fuse Discharge
Vent
End
of
Fuse
Intense
Discharge
Up To
3 Ft.
Innocuous
Clouds Of Water Vapor
Innocuous
Gases Up To 6 Ft. Gases
Vapor Clouds
May Rebound From Ground
Extending To 10 Feet

Appendix 1 13
May 2002
APPENDIX 1 ■ Protect the transformer against prevent fuse damage or fuse

bolted secondary faults. interruption during normal or
Transformer Application emergency overload situations.
■ Protect the transformer against Remembering the above
This appendix is to supplement the higher impedance secondary restrictions, the fuse rating must
information presented in the faults to whatever extent is also be small enough to provide the
“Transformer Application” section possible. protection listed in the purpose
of this catalog. If general hierarchy. Inrush, overloading and
The selection process involves
information is all that is required, suggested minimum and maximum
choosing the proper voltage,
then the section in the body of the ratings will be the topic of the
interrupting and continuous current
“Transformer Application Data” remainder of the appendix.
ratings for the fuse. Application
should be sufficient. This appendix rules pertaining to voltage and Fuses on the primary side of
is an extension of that section and interrupting rating are transformers should not blow on
is more specific and detailed. straightforward and are sufficiently transformer magnetizing or inrush
When selecting fuses to be installed covered in their respective sections. current. The magnitude of the first
at the primary terminals of a Selecting the fuse continuous loop of inrush current and the rate at
transformer, an understanding of current rating, which best fulfills which the peaks of subsequent loops
the purpose of the fuse will aid in the purpose hierarchy listed above decay is a function of many factors.
understanding the selection can be more involved and will be They are transformer design, residual
process. The purposes of the fuse discussed in detail in this section, flux in the core at the instant of
in the order of their importance are due to faults in or beyond the energization, the point on the voltage
as follows: transformer. wave at which the transformer is
energized and the characteristics of
■ Protect the system on the source There are two major areas of
the source supplying the transformer.
side of the fuses from an outage concern when selecting a
When energizing, the heating effect
due to faults in or beyond the continuous current rating for the
of the inrush current in an expulsion
transformer. fuse, which is to protect a
fuse can be considered equal to 12
transformer. The rating must be
times the transformer full load
■ Override (coordinate with) large enough to prevent false or
current flowing for 1/10 of a second.
protection on the low-voltage premature fuse interruption from
Thus, when selecting the current
side of the transformer. magnetizing or inrush currents and
rating for fuses used at the primary
it must also be large enough to
side of a transformer, the fuse
Table 6: Recommended Spacings
A - Recommended phase to phase centerline spacing without barriers in inches
Max. RBA Disconnect RBA Non-Disconnect RDB
Design DBU DBA
kV 200/400 800 200/400 800 200/400 800
Typical Single Fuse Unit
2.75 11.75 27.51 11.16 19.92 18.0 26.76 17.0 17.0
A
4.80 11.75 27.51 11.16 19.92 18.0 26.75 17.0 17.0
5.50 11.75 27.51 11.16 19.92 18.0 26.75 17.0 17.0
Typical
Paralleled 8.25 13.25 29.01 12.56 21.32 18.0 26.76 17.0 17.0
Fuse Unit 14.40 14.75 30.51 13.06 21.82 24.0 32.76 19.0 19.0
With Standard 15.50 16.25 32.01 15.56 24.32 24.0 32.76 19.0 19.0
Cutler-Hammer 25.50 20.25 … 19.56 … 30.0 38.76 23.0 23.0
Mounting 38.00 25.25 … 24.56 … 36.0 44.76 30.0 30.0
400 800 A = Minimum 48.30 … … … … … … … 33.0
B
Clearance 72.50 … … … … … … … 44.0
to Ground
Typical Filter or Condenser
B - Minimum clearance to ground in inches
A
Max. Design kV RBA Filter RBA RDB-200, DBU & DBA-1 RDB-400, 800 & DBA-2
B = Recommended Condenser Vented Vented
Phase to Phase
Centerline 2.75 7.5 3.0 17.5 22.0
Spacing Without
Barriers 4.80 7.5 3.0 17.5 22.0
400 800 5.50 8.5 4.0 17.5 22.0
B 8.25 8.5 4.0 17.5 22.0
14.40 11.5 6.0 21.0 26.0
15.40 11.5 6.0 21.0 26.0
25.50 15.0 8.5 26.0 32.0
Typical Vented
38.00 19.5 12.0 33.0 42.0
48.30 (DBA only) …… …… 40.0 54.0
72.50 (DBA only) …… …… 54.0 84.0

14 Appendix 1
May 2002
minimum-melting curve must lie Table 7A - Suggested Minimum Expulsion Fuse Current Ratings for Self-Cooled
above and to the right of the point on 2.4 to 12.0 kV Power Transformer Applications
the time-current curve corresponding
to 12 times full load current and 0.1 Nom. kV 2.4 4.16 4.8 7.2 12.0
seconds. The fuse whose minimum
melting curve lies just above and to Fuse Max. kV 8.3 8.3 8.3 8.3 15.5
the right of this point is the lowest
Transformer Full Fuse Full Fuse Full Fuse Full Fuse Full Fuse
rated fuse, which can be used at the
Full Load E-Ampere Load E-Ampere Load E-Ampere Load E-Ampere Load E-Ampere
primary terminals. This criterion is kVA Rating Current Rating Current Rating Current Rating Current Rating Current Rating
usually satisfied for all Cutler- Self-Cooled Amps Amps Amps Amps Amps
Hammer expulsion fuses if the fuse
current rating is equal to or greater Three Phase Transformers
than the transformer self-cooled full 9 2.16 3E 1.25 3E 1.10 3E 0.72 3E 0.43 3E
load current. Thus, a fusing ratio as 15 3.60 5E 2.08 3E 1.80 3E 1.20 3E 0.72 3E
30 7.20 10E 4.20 7E 3.60 5E 2.40 5E 1.44 3E
low as 1:1 could be used in selecting 45 10.80 15E 6.20 10E 5.40 10E 3.60 5E 2.16 3E
primary side fuses if inrush or 75 18.00 25E 10.40 15E 9.00 15E 6.00 10E 3.60 5E
magnetizing current were the only
112 27.00 40E 15.60 25E 13.60 20E 9.00 15E 5.40 10E
concern. 150 36.00 50E 20.80 30E 18.00 25E 12.00 20E 7.20 10E
225 54.00 80E 31.30 50E 27.20 40E 18.00 25E 10.80 15E
It is common practice for most 300 72.00 100E 41.60 65E 36.00 50E 24.00 40E 14.40 20E
system operators to overload their 500 120.00 200E 69.40 100E 60.00 100E 40.00 65E 24.10 40E
transformers for short periods of 750 180.00 250E 104.00 150E 90.00 125E 60.00 100E 36.10 50E
time during normal and emergency 1,000 241.00 400E 140.00 200E 120.00 200E 80.00 125E 48.10 80E
situations. To allow this flexibility, it is 1,500 360.00 540E1 208.00 300E 180.00 250E 120.00 200E 72.00 100E
2,000 481.00 720E2 278.00 400E 241.00 400E 160.00 250E 496.20 150E
necessary to select a fuse that can 2,500 600.00 … 346.00 540E1 301.00 450E3 200.00 300E 120.00 200E
carry the overload without being 3,750 … … … … … … … … 180.00 250E
5,000 … … … … … … … … 241.00 400E
damaged. When this is taken into
account, a fusing ratio higher than Single Phase Transformers
1:1 is almost always required when
5 2.08 3E 1.20 3E 1.04 3E 0.69 3E 0.416 3E
applying fuses for transformer 10 4.17 7E 2.40 5E 2.08 3E 1.39 3E 0.832 3E
protection. The fuse emergency 15 6.25 10E 3.60 5E 3.13 5E 2.08 3E 1.25 3E
overload curve (Figure 2 in the 25 10.40 15E 6.00 10E 5.20 10E 3.47 5E 2.08 3E
37 15.60 25E 9.00 15E 7.80 15E 5.21 10E 3.12 5E
Technical Section) along with a
knowledge of the extent to which 50 20.80 30E 12.00 20E 10.40 15E 6.95 10E 4.16 7E
75 31.30 50E 18.00 25E 15.60 25E 10.40 15E 6.25 10E
the transformer will be overloaded 100 41.70 65E 24.00 40E 20.80 30E 13.90 20E 8.32 15E
is used as a basis for determining 167 70.00 100E 40.00 65E 35.00 65E 23.20 40E 13.90 20E
the smallest fuse which can be 250 104.00 150E 60.00 100E 52.00 80E 34.80 50E 20.80 30E
applied. The fuse rating is 333 139.00 200E 80.00 125E 69.50 100E 46.30 65E 27.70 40E
determined by using the duration of 500 208.00 300E 120.00 200E 104.00 150E 69.60 100E 41.60 65E
the transformer overload on the 667 278.00 400E 160.00 250E 139.00 200E 92.60 150E 55.40 80E
833 347.00 540E1 200.00 300E 173.00 250E 115.50 200E 69.40 100E
overload curve (ordinate value) to 1,250 521.00 720E2 300.00 540E1 260.00 400E 174.00 250E 104.00 150E
obtain a multiple of current rating,
1 Two (2) 300 E Ampere fuse refills used in parallel with 10% derating factor.
which should not be exceeded. If 2 Two (2) 400 E Ampere fuse refills used in parallel with 10% derating factor.
the transformer overload current is 3 Two (2) 250 E Ampere fuse refills used in parallel with 10% derating factor.
then divided by the multiple
obtained from the overload curve. (7A) and (7B) which are found in duration transformer overloads are
The result is the minimum fuse this Appendix. These tables were to be permitted, a fuse with a
current rating. Select the fuse based on the premise that the higher continuous current rating
rating which equals or, is just larger maximum 1.5-hour overload on the may be required. The procedure
than, this value. The allowable transformer would not exceed 200 described in the previous
time duration of the current in the percent of the transformer rating. paragraph should then be used to
primary side fuses during This overload condition requires find the smallest permissible fuse
transformer overload should never that the minimum ratio of fuse size.
exceed the values shown by the current rating to transformer full
fuse overload curve in Figure 2. load current is 1.4:1. Fuse sizes If provisions are made, by thermal
listed in Tables (7A) and (7B) are or other protective devices, to limit
Suggested minimum fuse sizes for transformer overloads to a lower
those which are just higher than 1.4
protection of self-cooled range, the ratio of fuse current to
times the transformer full load
transformers are given in Tables transformer full load current can be
current. If higher or longer

Appendix 1 15
May 2002
Table 7B - Suggested Minimum Expulsion Fuse Current Ratings for Self-Cooled

13.2 to 34.5 kV Power Transformer Applications
System
13.2 13.8 14.4 22.9 23.9 24.9 34.5 Nom. kV
15.5 15.5 15.5 25.5 25.5 25.5 38.0 Fuse Max. kV
Full Fuse Full Fuse Full Fuse Full Fuse Full Fuse Full Fuse Full Fuse Transformer
Load E-Ampere Load E-Ampere Load Ampere Load Ampere Load Ampere Load Ampere Load Ampere kVA Rating
Current Rating Current Rating Current Rating Current Rating Current Rating Current Rating Current Rating Self-Cooled
Amps Amps Amps Amps Amps Amps Amps
Three Phase Transformers
0.40 3E 0.38 3E 0.36 1⁄2E 0.22 1⁄2E 0.21 1⁄2E 0.20 1⁄2E 0.15 1⁄2E 9
0.66 3E 0.62 3E 0.60 3E 0.38 3E 0.36 1⁄2E 0.35 1⁄2E 0.25 1⁄2E 15
1.32 3E 1.25 3E 1.20 3E 0.75 3E 0.72 3E 0.69 3E 0.50 3E 30
1.98 3E 1.88 3E 1.80 3E 1.14 3E 1.09 3E 1.04 3E 0.75 3E 45
3.30 5E 3.10 5E 3.00 5E 1.89 3E 1.81 3E 1.74 3E 1.25 3E 75
4.95 7E 4.70 7E 4.51 7E 2.84 5E 2.72 5E 2.60 5E 1.88 3E 112.5

6.56 10E 6.20 10E 6.01 10E 3.78 7E 3.62 5E 3.47 5E 2.51 5E 150
9.90 15E 9.40 15E 9.02 15E 5.68 10E 5.44 10E 5.21 10E 3.77 7E 225
13.10 20E 12.50 20E 12.00 20E 7.58 15E 7.25 10E 6.94 10E 5.02 7E 300
21.90 30E 21.00 30E 20.10 30E 12.60 20E 12.10 20E 11.60 20E 8.37 15E 500
32.80 50E 31.00 50E 30.10 50E 18.90 30E 18.10 25E 17.40 25E 12.60 20E 750
43.70 65E 42.00 65E 40.10 65E 25.30 40E 24.20 40E 23.10 40E 16.70 25E 1000
65.60 100E 62.00 100E 60.10 65E 37.90 65E 36.20 50E 34.70 50E 25.10 40E 1500
87.50 125E 84.00 125E 80.20 125E 50.50 80E 48.30 80E 46.30 65E 33.50 50E 2000
109.00 150E 104.00 150E 100.00 150E 63.10 100E 60.40 100E 57.90 80E 41.80 65E 2500
165.00 250E 156.00 250E 150.00 250E 94.70 150E 90.60 150E 86.60 125E 62.80 100E 3750
218.00 300E 210.00 300E 200.00 300E 126.00 200E 121.00 200E 116.00 200E 83.70 125E 5000
Single Phase Transformers
0.38 3E 0.362 3E 0.35 1⁄2E 0.22 1⁄2E 0.21 1⁄2E 0.20 1⁄2E 0.14 1⁄2E 5
0.76 3E 0.724 3E 0.69 3E 0.44 3E 0.42 3E 0.40 3E 0.29 1⁄2E 10
1.14 3E 1.085 3E 1.64 3E 0.66 3E 0.63 3E 0.60 3E 0.43 3E 15
1.90 3E 1.81 3E 1.74 3E 1.09 3E 1.05 3E 1.00 3E 0.72 3E 25
2.84 5E 2.71 5E 2.60 5E 1.64 3E 1.57 3E 1.50 3E 1.09 3E 37.5
3.80 7E 3.62 5E 3.47 5E 2.19 3E 2.09 3E 2.00 3E 1.45 3E 50

5.70 10E 5.43 10E 5.21 10E 3.28 5E 3.14 5E 3.01 5E 2.17 3E 75
7.60 15E 7.24 10E 6.94 10E 4.37 7E 4.18 7E 4.01 7E 2.90 5E 100
12.70 20E 12.10 20E 11.60 20E 7.31 10E 6.99 10E 6.70 10E 4.84 7E 167
19.00 30E 18.10 25E 17.40 25E 10.90 15E 10.50 15E 10.00 15E 7.25 10E 250
27.70 40E 25.20 40E 23.10 40E 14.60 20E 13.90 20E 13.40 20E 9.65 15E 333
38.00 65E 36.20 50E 34.70 50E 21.90 30E 20.90 30E 20.10 30E 14.50 20E 500
50.50 80E 48.20 80E 46.30 65E 29.20 40E 27.90 40E 26.80 40E 19.30 30E 667
63.50 100E 60.40 100E 57.90 80E 36.40 50E 34.90 50E 33.40 50E 24.10 40E 833
95.00 150E 90.60 125E 86.80 125E 54.70 80E 52.30 80E 50.10 80E 36.20 50E 1250
less than 1.4:1. To find the amount might not provide protection of with the lower limit of continuous
of reduction permissible without currents between one and two current rating, which can be safely
damage to the fuse, the procedure times the continuous current rating applied. Equal concern should be
using the overload curve should be of the fuse. That is, for currents in given to the upper limit of
employed. this range which exceed the time continuous current rating, which
limits shown by the fuse overload will provide protection for the
When the transformer has forced curve in Figure (2), the fuse may be transformer. The extent to which
cooling, the minimum fuse size, damaged before the fusible the fuses are to protect the
which can be applied, should be element melts. In order to provide transformer against secondary
based on the transformer top rating dependable overload protection for faults is one of several factors,
and the extent to which the the transformer, protection must be which determines the upper limit.
transformer will be overloaded applied on the secondary side of Increasing the primary fuse size to
beyond the top rating. the transformer. allow for higher overloads
It should be remembered that an ‘E’ decreases the protection afforded
Up to now the discussion of fuses the transformer and vice-versa.
rated expulsion fuse applied at the applied at the primary terminals of
primary terminals of a transformer Usually thru-fault protection is
a transformer has been concerned provided to the transformer by a

16 Appendix 1
May 2002
Figure 6: Temperature Cycle of a Fuse

N During Recloser Operation
M
.75M 1 2 3 4 Curve A -Basic fuse heating curve: T=Tf (l-3-t/q)
100%
Curve B -Basic fuse cooling curve: T=Tf x e-t/q
Curve C -Temperature rise curve of fuse

80%
A subjected to recloser cycle.
M -Melting time of fuse at a given fault current.

Tn
N - Total clearing time of fuse at same fault
Percent Temperature Rise T%
60% current.
Tm
Tm Tn - Levels of melting temperature of fastest and of
slowest fuse 1
Ts
40% Ts - Safe temperature level, considering service
variables.
C Tf - Hypothetical steady state temperature level

(100%) attained if the fuse element did not open when
20% melting temperature was reached but continued to be
a resistance of constant value.
B
1 The absolute temperature at which the
elements of the fastest and of the slowest fuse
0 melt is the same since both fuses are made of
p1 p2 1 2 3 4
the same material. However, Tn and Tm are
Unit Time t = Time in Seconds different if measured by the final temperature
Constant Relative Time t/θ θ = Time Constant of Fuse level Tf reached at a given current.
QM M N Figure 7: Reclosing Circuit Breaker - Fuse

100
80 A Coordinaton Chart
Heating
60
40 Recloser data: 400 PR 100 (cycling code A1-3CH3)

Tn Fuse type and rating: RBA/RDB 400 - 150E standard
Tm speed.
20 Ts
C Fuse speed ratio, S-2200/340=6.5
Thermal time constant, q =.10 S2, 4.2 seconds.
10 Fault current 800 amps.
8 B
6 Period Recloser Timing Total Relative Resulting
Cooling No. t Secs. Time Time % Temp-
4 Closed Open t t/q erature
8 11 .054 .054 .013 1.31

Percent Temperature Rise T%
2 2 .5 .554 .13
P-4 P-5 3 .8 1.354 .32
4 3.0 4.354 1.04
1
5 .8 5.154 1.23
.8 6 3.0 8.154 1.23
.6 7 .8 8.954 2.13 28
Normal melting time 1.2 M=.29 Tm=26
.4
q2 x M .218 Tf=20.5
Total clearing time 1.8 N=.43 Tn=35.5
.2
1 The first period may be so short that the
intersection with curve A may be difficult to pinpoint.
.1 It should, therefore, be noted that, in Fig. 6, the initial
.5 1 1.5 2 2.5 3 portion of curve A coincides with the tangent which
Relative Time t/θ t = Time in Seconds intersects the 100% level at the unit time constant.
θ = Time Constant of Fuse Consequently, the temperature level attained within
such short times is determined simply by the formula
T% = 100 x t/q.
main secondary breaker or breakers are not fast enough to prevent
2 “q” is the coordination factor to take care of
and the main purpose of the extensive damage to the service variables. It is commonly estimated to
primary fuses is to isolate a faulted transformer. be .75.
transformer from the primary
When a main secondary breaker is
system. Although the primary
not used, the primary fuses may be
fuses will isolate a transformer with
the only devices which provide
an internal fault from the primary
thru-fault protection for the
system, expulsion fuses generally
transformer. In these

Appendix 1 17
May 2002
circumstances the fuse should to the transformer. Thus a fuse Figure 8: Transformer Heat Curves 1
operate before the transformer connected to the terminal of a wye- 10000
8000
windings are damaged due to the connected winding will see the 6000
heavy currents. The capability of same current that is in the winding 4000
transformer windings to carry these for all faults external to the
thru-fault or heavy currents varies transformer. This is not the case 2000
from one transformer design to when the transformer has a delta-

another. When specific information connected winding. With delta- 1000
800
applicable to individual connected windings the current in 600
transformers is not available, the the lines (fuses) supplying the delta 400
transformer ‘heat curves’ given in winding and currents in the delta

200
Figure (8) can be used to evaluate windings generally are not equal,
the thru-fault protection offered the and of greater importance, the ratio 100
transformer by the fuses. The of line (fuse) current to winding 80
60
curve labeled N = 1 is drawn current varies with the type of fault
40 N=2/ 3
through the points defined in IEEE/ on the external system.
N=1
ANSI Appendix C57.92, Section 92- Consequently, a fuse connected to 20
Time in Seconds
N= 3/2
06.200 such that the curve has the the terminal of a delta-connected
N=1/ 3
same shape as shown in Figure 1 of winding will offer a degree of 10
8
IEEE publication 273 titled, ‘Guide protection, which is a function of 6
for Protective Relay Application to the type of fault on the external 4
Power Transformers’. This curve system.

applies to single-phase 2
Transformer Adjusted
transformers and to three-phase The relationship between rated line Full Load Heat Curves
Inrush Current
faults on three-phase transformer (fuse) current and rated winding .6 .8 1 2 4 6 8 10 20 40 60 80 100
banks. Curves for values of N other current (referred to, as the ‘base Line Current in Multiples of Transformer Full Load (Rated) Line Current
than 1 apply to unsymmetrical current of the winding’ in IEEE/ANSI

faults on three-phase transformers C57.12.00 is 1 for wye connected 1 Heat Curve for N = I drawn thru points listed in
and three-phase transformer banks, primaries and divided by √3 for ANSI C57.92-06.200 and as shown in IEEE No.
delta-connected primaries. IEEE/ 273, Guide For Protective Relay Applications To
which have at least one delta- Power Transformers.
connected winding. Ideally, the ANSI C57.12.00 also indicates that
total clearing time-current of the the transformer winding shall be
primary fuse would lie below the capable of withstanding 25 times
‘heat curve’ for all values of current rated winding current for 2 seconds faults for various transformer
up to 25 times the transformer and smaller multiples of rated windings. This table leads us back
rated current. However, as winding current for longer periods to the transformer ‘heat curves’
discussed earlier in this appendix, of time. However, transformer shown on Figure (8) where it can be
this is not usually possible as the overloads and faults are generally verified that the curve N = 1 passes
fuse has minimum limitations expressed in terms of line and not through the point 25 times full load
placed on the rating due to long winding current. This could present line current at 2 seconds. The
time overload impressed on the a problem for fault conditions curves for other than N = 1 are for
transformer and the fact that ‘E’ where the type of fault changes the unsymmetrical faults as can be
rated expulsion fuses do not relationship between the line and seen from Table (8).
generally provide protection for winding current. Table (8) gives a
multiplier, which will translate the Coordination diagrams employ the
currents between one and two transformer ‘heat curves’ and fuse
times their continuous current line current in multiples of the
winding current for different type time-current curves to determine
rating. In spite of these lower
limitations, primary side fuses
should protect the transformer for
Table 8: Multiples of Primary Line Current for Fixed Secondary Winding Current
bolted secondary faults and higher
impedance secondary faults to Transformer Connection N
All Neutrals Grounded ( N times secondary winding current gives
whatever extent is possible. multiples of primary line current )
Wye-connected transformer Primary Secondary 3 Phase Phase-To-Ground Phase-To-Phase

Fault Fault Fault
windings, regardless of whether the
neutral is or is not grounded or tied Y Y 1 1 1
to the system neutral, have line Y D 1 …… 1
D Y 1 1/ √3 2/ √3
currents which are equal to the D D 1 …… √3/2
winding currents for faults external

18 Appendix 1
May 2002
which fuse rating may be safely are considered to obtain proper For all the coordination diagrams
applied. These diagrams are the coordination. discussed above, the vertical
tools used to apply the information distance between the total clearing
previously cited. The most Regardless of whether a primary or
curve and the safe ‘heat curve’
straightforward diagram involves secondary current abscissa is
indicates the margin of protection
fuses applied at the terminals of employed, a coordination diagram
offered for different types of faults.
transformers with wye primary for a delta-wye transformer shows
It should be remembered, however,
windings. Table (8) shows that the that the primary side fuses do not
that the transformer ‘heat curves’
fuse current is the same as the protect the transformer for high-
illustrated in this application data
winding current for all faults impedance secondary faults and
are drawn from the reference
external to the transformer. This overloads. This type of protection
previously cited and they may not
means the coordination diagram can be obtained through the
apply to all transformer designs.
consists simply of the direct application of secondary side
reading of the fuse time-current breakers. If a secondary breaker The first part of this appendix
curves and the transformer ‘heat were used it would be added to the pertained to the minimum fuse
curve’ N = 1 for coordination coordination diagram by plotting rating, which should be employed
diagrams where the abscissa is the breaker phase and ground trip while the latter part was concerned
labeled in amperes in the primary characteristics. Selective with the maximum permissible
system. To coordinate with the coordination would exist if the rating. In practicality, it is not
abscissa labeled in secondary breaker phase trip characteristic always possible to select a fuse
amperes the same two curves are curve lies below the fuse large enough to allow for all the
shifted to allow for the ratio characteristic for a phase-to-phase over-loading required and still
between primary and secondary fault and the ‘heating curve’, and provide complete protection for the
amperes. the breaker ground trip transformer. In these cases, the
characteristic for a single line-to- user should decide where his
When fuses are employed at the ground fault and the ‘heating priorities lie and trade off
terminals of a delta-wye curve’. overloading ability for transformer
transformer the coordination protection.
diagram becomes a bit more The proceeding pertains to
involved. In this instance Table (8) diagrams using secondary
shows that the fuse current varies amperes. If the breaker
in relation to the winding current characteristic is to be translated to
depending on the nature of the primary amperes, its characteristics
fault. Thus, when the coordination must lie beneath the fuse
is with respect to primary amperes, characteristic and the ‘heating
the diagram consists of one direct curve’ for N=1. For unsymmetrical
reading fuse time-current curve and faults the breaker characteristic will
one or more transformer ‘heat shift by the same multiple as the
curves’. The number of ‘heat ‘heating curve’. If further
curves’ included would be secondary protection is translated
determined by the types of to the primary, the characteristic
secondary faults considered. Table must lie beneath the secondary
(8) gives the N curve to be used for breaker characteristic for the
the different faults to be different types of faults considered.
considered. When the coordination Fuses used at the terminals of a
is with respect to secondary delta-delta transformer require:
amperes the diagram consists of 1. fuse time-current and
one transformer ‘heating curve’ 2. ‘heating curves’
(N=1) and up to three fuse time if both three phase and phase-to-
current curves. The three time- phase faults are to be considered.
current curves are again dependent This agrees with information
on the possible faults to be presented in Table (8). When the
considered. Table (8) shows that abscissa is in primary amperes the
after the curve is translated to curves are read directly. An
secondary amperes it must be abscissa in secondary amperes
shifted 1/ √3 when phase-to- uses the same curves but shifts
ground faults are considered and them from primary to secondary
2/ √3 when phase-to-phase faults amperes.

RBA Medium Voltage Expulsion Fuses 19
May 2002
RBA Fuses

20
May 2002

RBA Introduction 21
May 2002
Introduction An RBA is basically a vented ■ Load Interrupter Switchgear

electromechanical device designed
The Cutler-Hammer RBA (Refillable for many different power ■ Power Transformers
Boric Acid) Power Fuse is a vented, applications. The RBA Power Fuse
expulsion type power fuse designed is most effective for higher ■ High Voltage Capacitors
for indoor or weatherproof operational voltage and higher
■ Pad Mounted Transformers
enclosure applications. The RBA is a continuous current requirements.
renewable (refillable) design. As the The RBA expulsion type fuse, not The RBA can also be installed in
word renewable implies, the entire unlike other similar devices, does fuse cabinets for both indoor and
fuse unit is not discarded after it not limit the magnitude of fault outdoor use.
interrupts a fault. Usually, only one current during operation. It limits
portion of the fuse, the refill, is the duration of the fault on the RBA Power Fuses applied in a
replaced after an interruption. For electrical system. series combination with load break
this reason, RBA fuses provide an interrupter switches provide for
economical approach to the RBA expulsion fuses are available reliable switching and fault
protection of distribution system in a wide range of ratings to protection. This type of equipment,
equipment rated up to a maximum simplify the selection process. They commonly referred to as load
of 38 kV. They are especially well offer continuous current ratings of interrupter switchgear, is an
suited for large industrial load 1/2 through 720 amperes, integrated assembly of switches,
fusing needs. maximum voltages of 8.3 through bus and fuses that are coordinated
38 kV, and symmetrical interrupting electrically and mechanically for
capabilities of 19,000 through effective circuit protection.
37,500 amperes. In addition, the
RBA offers two operating time Another common application for
configurations, standard speed and RBA Power fuses is power
time lag (delay). This feature, when transformer protection. Depending
combined with the wide range of upon the transformer size and/or
ratings, permits customers to location, the RBA could be used to
maximize both coordination and provide protection for the
protection. transformer’s primary. Fuses
applied here must be selected so as
Since RBA Power Fuses can be not to blow on such things as
used with either disconnect or non- transformer inrush current while
disconnect mountings, fitting the still providing protection against
fuse to the equipment type and short circuits.
layout restrictions is a simplified
process. The RBA is an easy to The RBA can also be used to
install design and even easier to protect capacitor banks. Capacitors
maintain. require protection from fault
currents which could cause a
Applications capacitor to rupture.
In general, an electrical system Protective equipment is also

consists of three major parts: applied to the primary of pad
generation, transmission and mounted transformers to protect
distribution. The distribution area the upstream system from faults
offers an especially significant which occur in or beyond the
potential for RBA Power Fuse transformer. Selection of the fuse
applications. This distribution type is dependent on many factors
system potential could be with the including: user or supplier
utility, an industrial or commercial preference, cost, and system
user, or the manufacturer of coordination to mention a few. If
electrical equipment. the required voltage and
continuous current ratings are high
Since the RBA Power Fuse is and downstream coordination is
refillable (renewable), it is critical, RBA Power Fuses can
economical for use in a variety of provide very effective protection.
indoor distribution system
applications. Primarily, the RBA is
designed for use on:

22 RBA Features May 2002
Operation and Features to retard, to varying degrees, the

gases and noise associated with an
In general, a complete renewable expulsion type fuse.
(refillable) indoor boric acid
expulsion type fuse unit consists of When the fuse element melts inside
the following major components: the refill, an arc is initiated and
elongated. The heat of the arc
■ Boric Acid Refill decomposes the boric acid
producing water vapor and boric
■ Fuse Holder anhydride. These two by-products
extinguish the arc by blasting
■ Mounting
through it and exit from the bottom
■ Optional Discharge Suppressor of the fuse. The gases are usually
assisted with the interruption
The boric acid refill is a part of the process by a spring loaded
fuse unit which is discarded after mechanical device located inside
an interruption. It contains the the fuse holder. In addition to the
fusible element which melts and a exhaust produced during
boric acid liner which assists with interruption, a significant amount
the interruption. of noise also results. At this point,
the previously mentioned
A boric acid refill is contained suppressor is often used to limit
inside a tube called the fuse holder. this discharge and noise. What type
The fuse holder holds the refill and of suppressor is installed depends
provides electrical contact between upon the requirements at the point
the refill on the inside and the line/ of application.
load connections on the outside.
Everything required to safely mount Typical Boric Acid Fuse Operation

a fuse at its point of application is
provided by the mounting. A fuse
mounting consists of a metal base
to which a number of other items
are attached, such as insulators and
current carrying parts. Mountings
are usually available in non-
disconnect and disconnect
configurations. A non-disconnect
mounting permanently mounts the
fuse holder containing the refill
with tension type fuse clips or
bolted connections until it is
completely removed. The
disconnect mounting permits a fuse
to be opened, closed or even lifted
out of the mounting once it is
opened. An insulated stick with a
hook on the end of it is used to
perform the opening and closing
functions in a disconnect mounting.
This insulated stick is referred to as
a hookstick. Thus the frequently
heard phrase - hookstick operated.
Depending upon the point of

Typical Boric Acid Fuse with Muffler application, it is often necessary to
attach a discharge suppressor
(filter, condenser or muffler) to the
fuse unit. This metallic device acts

RBA Features 23
May 2002
RBA Details a strain element, and a solid boric and amounts of time, a particular
acid liner which assists with the current magnitude experienced by
The Cutler-Hammer renewable RBA interruption. One end of the fuse the fuse is indicated on the specific
fuse unit is not totally discarded element is attached to the end cap time-current characteristic curve for
after it interrupts a fault. This of the refill tube and the other end a particular fuse. RBA fuse
makes the RBA quite economical to is brazed to the main arcing rod. All elements are available in standard
use over time. Normally, only the of these components are contained and time-lag configurations. The
fuse refill is discarded with the RBA within a separate fiberglass tube. standard element is made of silver
design. The fiberglass tube has an end cap and the time-lag of tin.
on one end with a blow-out disk
The RBA Power Fuse provides which permits exhaust to exit The heavy copper cylindrical arcing
performance characteristics during interruption. The other end rod is contained within the main
especially intended for distribution of the tube permits one end of the bore of the boric acid liner and
system protection up to an arcing rod, which is threaded, to performs two functions. Under
operational voltage of 34.5 kV. exit the refill tube. That end of the normal operating conditions, it
Because the RBA is available in a tube is sealed around the arcing rod carries the continuous rated current
wide range of continuous current where it exits from the refill tube. of the fuse. When the fuse element
ratings and time-current melts during a fault condition, the
characteristics, close fusing can be The calibrated fuse element arcing rod draws and lengthens the
achieved, maximizing the determines the operational time- arc as it moves back into the boric
protection and overall coordination. current characteristics of the RBA acid liner. This backward movement
The quality and accuracy of the fuse unit. It is sensitive to the heat is made possible because the
RBA design and manufacturing produced by the amount of current arcing rod is under spring tension
process ensures accurate initial and flowing. How, when, or if it melts from the outside of the refill. The
ongoing melting time-current for different magnitudes of current device causing the spring tension
characteristics. The proven RBA will be covered next in the RBA
Power fuse performs as intended. It holder discussion.
operates exactly when and how it
should, and does not operate when A nichrome wire, called the strain
it should not operate. This is a element, parallels the fuse element
subtle but important point. and relieves the fuse element of
any strain put on it by the spring
Each individual RBA fuse loaded arcing rod. This high
component, which is part of the resistance wire shunts the fuse
total fuse package, is discussed element and vaporizes immediately
individually. Its makeup and unique after the fuse element melts.
role in the protection process are
also discussed. An auxiliary arcing wire is
contained within the small bore of
RBA Refill the boric acid liner. It plays a role in
It is difficult to call one fuse the proper operation of the fuse
component more important than under all fault conditions. No load
another component, since all current is carried by the auxiliary
components must be combined in a wire.
coordinated package to function
properly. If such a designation had
RBA Refill Operation
to made, however, the refill would Under fault conditions, the fuse
have to be called the most element melts, the strain element
important component. The term melts, the arcing rod and arc are
renewable is attributed to the refill, pulled back through the boric acid
since it is the part of the fuse cylinder. Intense heat from the arc
package that is replaced after an decomposes the dry boric acid. On
interruption. This replacement decomposition, the boric acid forms
renews the fuse to its original state water vapor and inert boric
of protective readiness. anhydride which extinguishes the
An RBA refill is comprised primarily arc by blasting through it and de-
of a conducting fuse element, an ionizing the arc. The exhaust
arcing rod, an auxiliary arcing wire, caused by the interruption exits
from the bottom of the fuse

through the blow-out disk. This

prevents the arc from re-striking
after a current zero. Spring Attaches Here
RBA refills are designed to interrupt

short circuit currents within 1/2 Pin
cycle at current zero. Two different Plug
chambers in parallel within the
solid boric acid liner provide for Gasket
selective operation and interruption
for both low current and high
current faults utilizing the principles
of De-Ionization. Washer
Low Current Fault Operation

Non-Expellable
When a low current fault occurs, Filament
Dry Boric
the main fuse and strain elements Wound Glass
Acid Blocks
blow. The auxiliary wire shorts out Epoxy Tube
the main fuse and the arc is
extinguished in the small bore of
the boric acid liner. The arcing rod,
drawing no arc, moves back to an Auxiliary Bore
open position because of the spring
tension.
High Current Fault Operation

Arcing Rod
A high fault current blows the main
fuse and strain element and
transfers to the auxiliary fuse wire.
In the small bore, the arc creates a Strain Element
high voltage so it restrikes in the Auxililary Wire
main bore. The arcing rod then
draws the arc through the main Fuse Element Chamber
bore where it is quickly
extinguished.
RBA Refill Ratings

RBA fuse refills are ANSI/IEEE “E”
Inner Contact
rated. The “E” rating is a current
response definition that was End Cap
intended to produce a degree of
electrical interchangeability among
fuse manufacturers. Rather than Blow-Out Disk
having just a pure current rating for
a fuse, the refill has its ampere
rating stated in terms of a number
followed by the capital letter E,
100E for example. A 100E fuse
carries 100 amperes or below
continuously and will melt in a
defined amount of time for a
defined range of current above the
fuse’s continuous current
magnitude. This performance
would be the same for all
manufacturers with the “E”
designation.

RBA Features 25
May 2002
RBA Holder pulled by the spring during RBA Mountings

operation.
An RBA fuse holder is a glass epoxy Non-disconnect and disconnect
tube which encloses and supports Holder Contacts and Hardware mountings are both available for an
the fuse refill. It also includes a RBA Power Fuse. A mounting
The upper and lower contacts of the
spring and shunt assembly, provides everything necessary to
fuse holder provide the means for
provides for electrical connections, safely mount a compatible RBA
making electrical connections
and includes the required hardware fuse unit to or in the applicable
between the fuse refill and the
for use with a non-disconnect or a equipment. The mounting base is
mounting. They are often referred
disconnect mounting. The holder the metal support to which all the
to as end fittings, since they attach
delivers excellent dielectric strength mounting parts attach. Porcelain or
to each end of the fuse holder. The
as well as mechanical strength for glass polyester insulators are
hardware is made of silver plated
support purposes. The RBA holder attached to the base and insulate
cast bronze ensuring good electrical
is not suitable for use in outdoor the live fuse unit and any other live
contact between the mounting and
applications. part from the mounting base and
fuse itself. In addition, the electrical
everything beyond the base. Live
After a fuse unit performs its contacts also function to dissipate
parts, which are attached to the
function by operating, the fuse heat while the fuse is conducting
insulators, hold the fuse unit in
holder is removed from the electricity.
place in the mounting, provide a
mounting, opened, and only the place to make line and load
fuse refill is replaced. The fuse unit connections, and are hot once
can then be once again put back electricity is flowing.
into operation.
Live parts are available without the
insulators or mounting base. Some
applications have unique mounting
situations or the customer may just
choose to add additional value by
supplying the insulators and base.
Spring and Shunt Assembly It is still necessary to mount the live
A spring and shunt assembly is parts in a manner similar to that
comprised of a helical spring which used with complete mountings. It is
encloses a flexible, braided copper the customer’s responsibility to
wire called the shunt. This make sure that all mounting
assembly attaches on one end to requirements are met when using
the threaded end of the refill just just the live parts.
discussed, and on the other end to
the top contact of the holder. Once
the spring and shunt assembly are
properly attached and enclosed in
the holder, the refill’s arcing rod is
put under spring tension and ready The only difference between non-
to operate by providing the disconnect and disconnect type
required force to move the rod fuse holders is the type of electrical
inside the refill up into the boric contacts attached to the fuse
acid liner. holder. Disconnect electrical
hardware permits the fuse to be
The flexible wire shunt inside the hookstick-operated in a compatible
spring is an excellent conductor disconnect type mounting. A
that completes the current path hookeye is provided at each end of
between the arcing rod and the top the fuse holder’s disconnect
contact of the holder. Shunting or hardware to accommodate the
bypassing the helical shaped spring hook end of a hookstick opening
so the spring does not have to carry and removal device. Non-
current requires the wire shunt to disconnect electrical hardware
be very flexible. This flexibility is requires the fuse unit to be held in
required to avoid any entanglement a permanent position until
between the wire shunt and the completely removed from a
spring which could impede compatible mounting.
movement of the arcing rod being

RBA non-disconnect mountings can by-products of internal combustion.

be supplied in one of two
configurations. RBA 200 and RBA In cases where installation
400 mountings use upper and lower clearances are small, a condenser
fuse clips to hold the fuse unit in or a discharge filter can be
position under tension. The clips threaded to the bottom of an RBA
securely attach to both ends of the fuse holder to minimize the noise
fuse holder. RBA 800 mountings and exhaust while containing the
hold the fuse unit in place by arc within the fuse during
solidly bolting it into position. The interruption. Both devices are
type of non-disconnect mounting to metallic containers with copper
be used depends upon the size and screen inside to absorb and
configuration of the fuse unit. dissipate arc heat and to condense
steam to water. Although the inner
The RBA disconnect mounting is and outer metals of the condenser
hookstick-operable which simplifies and discharge filter are similar, the
opening, closing, and fuse internal designs and venting
replacement. Not only is the methods are different.
hookstick used to open the fuse, it
is used to lift the fuse from its The condenser’s design fully
mounting. This keeps the operator restricts the expulsion process,
well clear of any live parts during which requires the interrupting
fuse removal. One end of the rating (kA) of the fuse to be reduced
mounting is the hinged end and when it is used with the RBA. Use
one is the latched end. They work in of the discharge filter does not
conjunction with compatible restrict the expulsion process
disconnect parts attached to the enough to affect the interrupting
fuse holder. Positive electrical rating of the fuse. A view of the
connections are maintained at both bottom of both devices would
ends of the mounting through the easily identify which was the
use of cadmium chromium copper condenser and which was the
spring fingers at the hinge end and discharge filter. The bottom end of
clip type contacts on the break the condenser is almost totally
(latch) end. The spring fingers are closed with one small weep hole for
compressed on closing in of the the release of water. On the other
fuse holder. The current path is hand, the discharge filter has a
then made directly from the number of larger holes. The
terminal pad to the fingers and the application and installation location
fuse holder. This upper end of the usually determines which device is
fuse holder is locked into position selected.
in the fuse holder by a stainless
steel latch.
Condenser Discharge Filter
RBA Accessories
Optional accessory devices are
often used with indoor expulsion
fuses, like the RBA, to retard the
gases and noise associated with
this type of fuse during operation.
Cutler-Hammer offers two devices
called the condenser and the
discharge filter. Other
manufacturers might refer to such
devices as suppressors or silencers.
All of these devices act to retard, in
varying degrees, the by-products of
an interruption, much the same as
an automobile muffler restricts the

RBA Features 27
May 2002
RBA Interruption and acid liner inside the refill producing insulation levels of power class
water vapor and boric anhydride equipment, thus the name power
Protection which helps to de-ionize the arc. fuse. Maximum voltage ratings for
Up to this point, discussions have These by-products extinguish the RBA Power Fuses are: 8.3, 15.5,
concentrated on the individual arc at a natural current zero by 25.5 and 38.0 kV.
items that make up an RBA Power blasting through it and exiting out
the bottom of the fuse. The exhaust No fuse, including the RBA Power
Fuse unit. Now the discussion will Fuse, should ever be applied where
center around the complete RBA and noise produced during the
interruption process are limited by the available fault current exceeds
Power Fuse unit. the interrupting rating of the fuse.
a condenser or discharge filter
Together, the individual attached to the bottom of the The rated interrupting capacity of
components discussed comprise a holder. The RBA fuse unit, in most the RBA is the rms value of the
complete indoor RBA Power Fuse instances, is put back into operation symmetrical component (AC
unit which provides effective after an interruption by removing component) of the highest current
protection for circuits and the fuse unit from its mounting, which the RBA is able to
equipment which operate on replacing the refill inside the holder, successfully interrupt under any
voltages from 2400 through 34,500 and putting the fuse unit back into condition of asymmetry. In short,
volts. its mounting. Although the entire the interrupting rating must be
process is a bit more involved than equal to or greater than the
The RBA Power Fuse has a long just described, this should provide maximum symmetrical fault current
and enviable reputation for a general understanding of how the at the point where the fuse is
outstanding protection and RBA Power Fuse works to provide applied. The RBA has interrupting
reliability, broad selection outstanding and economical capabilities from 19,000 through
possibilities, ease of installation protection with limited down time. 37,500 amperes symmetrical.
and economy over time. At this
point, it would be beneficial to During the interrupting process, The continuous current rating of an
briefly review the overall operation current continues to flow in the RBA Power Fuse should equal or
of an entire RBA Power Fuse unit. circuit and in the fuse until a exceed the maximum load current
current zero is reached. When the where the fuse is applied. They are
An RBA Power Fuse unit, when arc is stopped at current zero, the designed to carry their rated
mounted in a non-disconnect or voltage will do its best to reignite continuous current without
disconnect mounting at its point of the arc. The voltage across the fuse exceeding the temperature rise
application, is positioned to terminals builds dramatically and is outlined in NEMA and ANSI
perform its protective function as referred to as the transient recovery standards.
current flows through the voltage (TRV). The TRV is the most
mounting’s line and load The RBA is available with
severe waveform the fuse will have continuous current ratings up to
connectors. The RBA fuse holder to withstand. This voltage build up
makes the electrical connection 720 amperes. The current ratings
puts a great deal of potentially carry an “E” designation previously
with the mounting through its destructive stress on the fuse unit
mounting hardware on each end of discussed and defined by ANSI and
and the system itself. Whether or NEMA. For example, the current
the holder. The holder’s flexible not extinguishing of the arc is
shunt provides a current path to the responsive element rated 100E
successful depends, in general, on amperes or below shall melt in 300
refill which is enclosed by the the dielectric strength between the
holder. A spring loaded arcing rod, seconds at an rms current within
fuse terminals. In short, the the range of 200 to 240 percent of
attached to the flexible shunt, dielectric strength between the fuse
carries the normal continuous the continuous current rating.
terminals must be greater than the Above 100E amperes, melting takes
current through the refill, and the voltage trying to reignite the arc for
circuit is operational. Under normal place in 600 seconds at an rms
a successful interruption to occur. current within the range of 220 to
conditions, the fusible element’s When properly applied, an RBA
temperature rise is below its 264 percent of the continuous
Power Fuse has a dielectric current rating.
melting temperature and does not recovery that is more than a match
melt. When a fault occurs that is for the TRV, regardless of the fault
large enough to melt the fuse current
element inside the refill, an arc is
initiated and elongated by the The maximum voltage rating of the
holder’s helical spring pulling the RBA Power Fuse is the highest rms
arcing rod up into the boric acid voltage at which the fuse is
interrupting media. The heat designed to operate. Its dielectric
produced decomposes the boric withstand level corresponds to

Coordination considerations must the fault is cleared. The time- Finally, low currents, usually
be made to help determine what current characteristic associated referred to as overload currents,
type of fuse is applied. The RBA with an RBA has a rather gradual must also be considered. The RBA
Power Fuse interrupts at a natural slope making it easier to coordinate and other expulsion fuses have a
current zero in the current wave with downstream equipment. In rather low thermal capacity and
and allows a minimum of a half addition, the RBA is ideal for higher cannot carry overloads of the same
cycle of fault current to flow before voltage (through 38 kV) and higher magnitude and duration as motors
current applications (through 720 and transformers of equal
amperes). Besides the voltage, continuous currents. For this reason
interrupting current and continuous the fuse must be sized with the full
current considerations, it is load current in mind. This
Hours important to examine the minimum consideration should be made so
6 melting and total clearing time- the fuse does not blow on
current characteristics of the otherwise acceptable overloads and
4 particular fuse. inrush conditions.
The melting time is the time in The Cutler-Hammer RBA family of
3 seconds required to melt the fuse power fuses is broad and
element. This curve indicates when comprehensive. Refer to the RBA
or even if the element of the fuse Ratings Chart to review the ratings
will melt for different symmetrical available for most conceivable
2
current magnitudes. application requirements. Keep in
mind that the final selection
The total clearing time is the total
process includes the selection of a
amount of time it takes to clear a
refill, a holder, a mounting and any
fault once the element has melted.
required accessories.
The total clearing time is really the
1 sum of the melting time and the
time the fuse arcs during the
clearing process.
Above 100 Amps
The RBA Power Fuse is offered in
two configurations for use with
1/2 high currents: standard (fast) and
time-lag (slow). The curves for the
time-lag fuse are less inverse and
100 Amps or Less
allow for more of a time delay at
Seconds high currents.
1000
600 F
Current Characteristic Curve
Average
of Time Shown on Time -
Melting Time in Percent
Melting Curves 100

300
Fuses Above 100 Amps
Fuses 100 Amps and Less

50
100
0
1 2 3 0 50 100 150 200 250 P
100% of Fuse Rating Load Current in Percent of Fuse Ampere Rating

RBA Rating and Selection Information 29
May 2002
Ratings and Selection series offers current ratings of 1/2E accessory devices (discharge filter
to 400E. Both of these RBA fuses or condenser), it requires a special
The primary selection ratings, are single barrel fuses. In other mounting capable of holding this
previously discussed, associated words, one fuse holder with one larger and heavier fuse. The
with an RBA expulsion type fuse fuse refill inside the holder is used. mounting is often called a
are: piggyback mounting since it holds
The RBA-800 series offers current two fuses that are attached back-to-
■ Continuous Current Rating ratings of 450, 540 and 720 back.
amperes. It parallels two RBA-400
■ Maximum Voltage Rating fuses, one fuse on the back of the Each RBA current class is available
other, to accomplish the higher in an operational voltage range
■ Maximum Interrupting Current
continuous current ratings. This from 2400 to 34,500 volts, with
Rating
configuration is often referred to as symmetrical interrupting ratings
Cutler-Hammer RBA Power Fuses a double barrel fuse. When two from 19,000 to 37,500 amperes.
have three continuous current RBA-400 fuses are in parallel, the Refer to the RBA Ratings Chart for
classes: 200A, 400A and 800A. They total continuous current rating is the wide range of selection
are designated the RBA-200, RBA- derated by 10 percent. For example, possibilities.
400 and RBA-800. In addition, the when two 400 ampere fuses are
RBA is available with specific paralleled and the 10 percent factor Dimensional Details
standard time or time lag current applied, the result is the 720
amperes available as an RBA-800. To determine exact dimensions,
characteristics for more precise phase spacing and minimum
coordination. An RBA-800 series fuse is not only a clearances, refer to the appropriate
The RBA-200 series offers current double barrel fuse utilizing two fuse dimensional tables and outline
ratings of 10E to 200E. The RBA-400 holders, two fuse refills and two drawings for the RBA fuse units
selected.
RBA Power Fuse Ratings
RBA 200 - with Discharge Filter
Maximum Design Voltage 8.3kV 15.5kV 25.5kV 38kV
Nominal Voltage 2.4kV 4.8kV 7.2kV 13.8kV 14.4kV 23.0kV 34.5kV

Symmetrical 19000A 19000A 16600A 14400A 14400A 10500A 6900A
Asymmetrical 30000A 30000A 26500A 23000A 23000A 16800A 11000A
Maximum X/R Ratio 15 15 15 15 15 15 15
Continuous Current-Std Speed 10 to 200A 10 to 200A 10 to 200A 10 to 200A 10 to 200A 10 to 200A 10 to 200A
Continuous Current-Time Lag 20 to 200A 10 to 200A 20 to 200A 20 to 200A 20 to 200A 20 to 200A 20 to 200A
RBA 200 - with Condenser


Maximum X/R Ratio 15 15 15 15 15 15 15
Continuous Current-Std Speed 10 to 200A 10 to 200A 10 to 200A 10 to 200A 10 to 200A 10 to 200A 10 to 200A
Continuous Current-Time Lag 20 to 200A 20 to 200A 20 to 200A 20 to 200A 20 to 200A 20 to 200A 20 to 200A
RBA 400 / RBA 800 - with Discharge Filter


Maximum X/R Ratio 15 15 15 15 15 15 15
Continuous Current-Std Speed RBA 400 1/2 to 400A 1/2 to 400A 1/2 to 400A 1/2 to 400A 1/2 to 400A 1/2 to 400A 1/2 to 400A
Continuous Current-Time Lag RBA 400 20 to 400A 20 to 400A 20 to 400A 20 to 400A 20 to 400A 20 to 400A 20 to 400A
Continuous Current-Std & Time Lag RBA 800 450 to 720A 450 to 720A 450 to 720A 450 to 720A 450 to 720A 450 to 720A 450 to 720A
RBA 400 / RBA 800 - with Condenser


Maximum X/R Ratio 15 15 15 15 15 15 15
Continuous Current-Std Speed RBA 400 1/2 to 400A 1/2 to 400A 1/2 to 400A 1/2 to 400A 1/2 to 400A 1/2 to 400A 1/2 to 400A

30 RBA Dimensional Details May 2002
RBA Fuse Mountings - RBA 200,400 Disconnect Mountng - 4.8 to 34.5 kV
.62 DIA. HOLES (4)

.56 DIA. HOLES (4)
G
1.75
C K
.75
3.56 E
3.56
D
A I
F J
N
45° OPENING
1.75
.88
.75
L
.75 .75
M
Fuse Holder
B
H
W - Minimum P
Clearance to Ground
R
A-20 Insulators Used on 4.8 to 14.4 kV .61
A-30 Insulators Used on 23.0 and 34.5 kV Fuse Refill
Dimensions in Inches
Catalog
Number kV W Recom-
BIL A B C D E F G H I J K L M N P R mended
With With Phase
Con- Dis- Spacing
denser charge 1
5RBA2 60 22.62 7.00 7.50 3.50 5.87 14.25 27.19 3.34 18.69 18.81 9.25 1.56 10.12 1.64 1.50 7.50 3.00 7.50 11.50
8RBA2 75 22.62 7.00 10.00 6.00 5.87 14.25 29.69 6.34 18.69 18.81 9.25 1.56 10.12 1.64 1.50 7.50 4.00 8.50 13.00
14RBA2 95 22.62 7.00 10.00 6.00 2.62 17.62 32.12 6.34 22.06 22.19 9.25 1.56 10.12 1.64 1.50 8.75 6.00 11.50 14.50
15RBA2 110 22.62 7.00 11.50 7.50 2.62 17.62 33.62 7.84 22.06 22.19 9.25 1.56 10.12 1.64 1.50 8.75 6.00 11.50 16.00
25RBA2 150 33.88 8.00 12.00 10.50 2.50 22.25 37.69 11.71 26.69 26.81 9.25 1.56 10.12 1.64 1.50 10.50 8.50 15.00 20.00
38RBA2 150 33.88 8.00 12.00 10.50 2.50 29.25 42.62 11.71 33.69 33.81 9.25 1.56 10.12 1.64 1.50 13.12 12.00 19.50 25.00
5RBA4 60 22.25 7.00 7.50 3.50 5.94 13.81 27.40 3.03 19.69 20.00 9.25 2.63 11.75 2.17 2.20 7.62 3.00 7.50 11.75
8RBA4 75 22.25 7.00 10.00 6.00 5.94 13.81 29.90 5.53 19.69 20.00 9.25 2.63 11.75 2.17 2.20 7.62 4.00 8.50 13.25
14RBA4 95 22.25 7.00 10.00 6.00 2.56 17.19 32.81 5.53 23.69 23.38 9.25 2.63 11.75 2.17 2.20 8.88 6.00 11.50 14.75
15RBA4 110 22.25 7.00 11.50 7.50 2.56 17.19 34.31 7.03 23.69 23.38 9.25 2.63 11.75 2.17 2.20 8.88 6.00 11.50 16.25
25RBA4 150 33.81 8.00 13.50 10.50 2.50 21.81 39.56 9.03 27.69 28.00 9.25 2.63 11.75 2.17 2.20 11.38 8.50 15.00 20.25
38RBA4 150 33.81 8.00 13.50 10.50 2.50 28.81 44.50 9.03 34.69 35.00 9.25 2.63 11.75 2.17 2.20 13.62 12.00 19.50 25.25
1 Phase-to-phase center spacing, without barriers.

RBA Dimensional Details 31
May 2002
RBA-200 RBA-400 and RBA 800 (Piggy Back Type) - Non-Disconnect Mounting 4.8 to 34.5 kV
H
C
.62 6.00 C B .66
B
1.00
5.87 6.12
1.75
G G
E A A
F F
1.75
5.87 6.12
1.00 D D
.44 DIA.
4.25 HOLES (8)
.62
W - Minimum W - Minimum
Clearance to Ground Clearance to Ground
R .41 DIA.
K HOLES (2) R .41 DIA.
J HOLES (2)
Fuse Holder RBA-200,400 Fuse Holder RBA-800
Dimensions in Inches
Catalog kV
Number BIL A B C D E F G H J K R W Recom-
2 With With mended
Con- Dis- Phase
denser charge Spacing 2
5RBA2 60 15.62 4.62 11.43 8.62 15.62 7.50 1.32 7.50 18.25 1.64 3.00 7.50 11.16
8RBA2 75 15.62 7.12 13.93 8.62 15.62 7.50 1.32 7.50 18.25 1.64 4.00 8.50 12.56
14RBA2 95 19.00 7.12 13.93 8.62 19.00 7.50 1.32 7.50 21.63 1.64 6.00 11.50 13.06
15RBA2 110 19.00 8.62 15.43 8.62 19.00 7.50 1.32 7.50 21.63 1.64 6.00 11.50 15.56
25RBA2 150 26.43 12.12 18.93 7.25 29.43 8.50 2.50 8.50 26.25 1.64 8.50 15.00 19.56
38RBA2 150 33.43 12.12 18.93 7.25 36.43 8.50 2.50 8.50 33.25 1.64 12.00 19.50 24.56
5RBA4 60 16.56 4.62 12.31 8.75 16.56 7.50 1.32 7.50 19.52 2.17 3.00 7.50 11.16
8RBA4 75 16.56 7.12 14.81 8.75 16.56 7.50 1.32 7.50 19.52 2.17 4.00 8.50 12.56
14RBA4 95 19.94 7.12 14.81 8.75 19.94 7.50 1.32 7.50 22.90 2.17 6.00 11.50 13.06
15RBA4 110 19.94 8.62 16.31 8.75 19.94 7.50 2.50 7.50 22.90 2.17 6.00 11.50 15.56
25RBA4 150 27.37 12.12 19.81 7.37 30.37 8.50 1.32 8.50 22.90 2.17 8.50 15.00 19.56
38RBA4 150 34.37 12.12 19.81 7.37 37.37 8.50 2.50 8.50 34.52 2.17 12.00 19.50 24.56
5RBA8 60 16.31 4.50 12.85 9.31 17.56 3.50 1.62 3.50 16.31 2.17 3.00 7.50 11.00
8RBA8 75 16.31 7.00 15.35 9.31 17.56 6.00 1.62 6.00 16.31 2.17 4.00 8.50 12.50
14RBA8 95 19.81 7.00 15.35 9.31 21.06 6.00 1.62 6.00 19.81 2.17 6.00 11.50 14.00
15RBA8 110 19.81 8.50 16.85 9.31 21.06 7.50 1.62 7.50 19.81 2.17 6.00 11.50 15.50
25RBA8 150 24.50 11.50 19.85 9.31 27.50 10.50 2.50 10.50 24.50 2.17 6.00 15.00 19.50
38RBA8 150 31.50 11.50 19.85 9.31 34.50 10.50 2.50 10.50 31.50 2.17 12.00 19.50 24.50
1 Phase-to-phase center spacing, without barriers.

2 Approximate dimensions.

32 RBA Testing and Performance May 2002
Testing and Performance Testing
■ Standards RBA Power Fuse unit design testing

was performed on standard
■ Testing production fuses, holders,
mountings and accessories.
■ Quality Standards Demanding tests were performed at
the Cutler-Hammer Technical
Cutler-Hammer does not Center and also at recognized
compromise when performance, independent power testing
quality and safety are involved.
laboratories. Thermal and
Exacting standards have been
interrupting testing was conducted
established relative to the design,
at 8.3, 15.5, 25.5 and 38kV levels.
testing and application of expulsion
type power fuses. Compliance with The entire series of tests was
these standards ensures the best conducted in a specific sequence as
selection and performance. stipulated by governing standards
without any maintenance being
Type RBA Power Fuses are performed. All test results are
designed and tested to applicable verified by laboratory tabulations
portions of ANSI standards as well and oscillogram plots.
as other industry standards. The
ANSI standards are Consensus Quality
Standards jointly formulated by Every effort is made to ensure the
IEEE and NEMA.
delivery of quality fuse units and
IEEE (Institute of Electrical and customer satisfaction. All Cutler-
Electronic Engineers) is an Hammer fuses are completely
objective technical organization inspected at each manufacturing
made up of manufacturers, users stage.
and other general interest parties.
NEMA (National Electrical In addition to ongoing quality
Manufacturers Association) is an control inspections, testing is
electrical equipment manufacturer- performed prior to shipment. A
only organization with members Micro-Ohm Resistance Test is
like Cutler-Hammer. ANSI performed on each fuse to assure
(American National Standards proper element construction,
Institute) is a non-profit, privately alignment and tightness of
funded membership organization electrical connections. Construction
that coordinates the development integrity testing is also performed
of U.S. voluntary national on every unit.
standards. It is also the U.S.
member body to the non-treaty Each RBA fuse unit is checked to
international standards bodies, ensure that all items are supplied in
such as International Organization keeping with manufacturing
for Standardization (ISO) and the drawings. Individual fuses are
International Electrotechnical packed in a plastic bag and then put
Commission (IEC). into individual cartons. In addition,
fuses are overpacked in a shipping
The specific standards associated carton to prevent shipping damage.
with RBA Power Fuses are: Finally, mountings are packaged in
■ ANSI C37.40 - Service Conditions heavy cardboard containers with
and Definitions reinforced wooden bases.
■ ANSI C37.41 - Power Fuse Design
and Testing
■ ANSI C37.46 - Power Fuse
Ratings and Specifications
Application, Operation &
Maintenance

RBA Installation 33
May 2002
Installation and Use Fuse mountings are completely Fuse Holder Installation
assembled and gauged before
Since some fuse units can be rather
■ Receiving shipment. This helps to simplify the
heavy, especially when equipped
installation and ensure correct
■ Mounting Installation with surge suppressors or of a
operation. Prior to installation,
■ Refill and Discharge Suppressor piggyback configuration, it may be
check the mounting and the
Installation advisable to have assistance when
operation of its compatible fuse
removing or replacing certain fuse
■ Fuse Holder Installation holder in the mounting.
units. This is especially applicable
Receiving When mounting the base, bolt it to to fuse units in non-disconnect type
Large orders of fuse mountings and the supporting structure utilizing mountings.
fuses could be shipped securely the mounting holes provided. Use
RBA Disconnect: The RBA
attached to a pallet. Although the shims to prevent base distortion
disconnect mounting is not
use of a forklift to lift a pallet is not when bolting to an uneven surface.
intended to be a loadbreak device
recommended, forklift provisions Connect conductors to the
and should not be opened under
are provided. If a forklift is used, the terminals so that stress is not put
load. RBA disconnect fuse holders
forks must be extended through the on the insulators. Proper torque
are designed to be opened or
skid to avoid damaging the should be maintained for the size of
closed and removed or replaced
equipment. the bolts used. Once the mounting
using a standard live-line tool. The
is installed, it should be rechecked
During receiving and installation of hook on the end of the tool is
in the same way it was checked
the equipment, care should be inserted into the hookeye on the
before installation.
exercised so as to prevent damage latch end and pulled sharply to
and insure proper operation. If live parts above the insulator are open or pushed sharply to close
Porcelain mounting insulators, for being mounted instead of a and latch. Once in the open
example, are quite strong but can complete Cutler-Hammer mounting, position, the hook is connected to
be broken producing sharp edges it is the customer’s responsibility to the hookeye on the hinged end and
that could compromise the verify that the installation meets all used to lift the fuse unit upward
electrical characteristics of the electrical requirements and is and out of its mounting. Similarly,
insulator. installed properly. the fuse unit can be placed into its
mounting and closed by reversing
Inspect each item carefully for any Refill and Discharge Suppressor the removal procedure.
signs of shipping damage. Check all Installation
items against the manifest to RBA Non-Disconnect: Removal or
The Cutler-Hammer RBA Power
ensure that the correct items and replacement of an RBA fuse unit
Fuse is a replaceable design. After using a non-disconnect mounting is
quantities are received. Keep in the fuse holder has been removed
mind that refill instructions and a only performed after it has been de-
from the circuit or before it has
refill tool are provided with each energized and properly grounded in
been installed in a new installation, accordance with good electrical
fuse unit. Note any shortages or a new refill must be installed. Any
damage and file a claim safety practices and all applicable
discharge suppressors (discharge
immediately. local procedures.
filter or condenser) which will be
used must also be installed. If the mounting uses tension type
If any fuse, mounting or accessory
is not intended for immediate use, mounting clips to hold the fuse
Whether installing a fuse refill or a
it should remain in its original unit, pull the fuse unit firmly from
discharge suppressor for the first the clips for removal. Reverse the
protective container and stored in a time during an initial installation or
clean, dry place. procedure to mount a new fuse.
replacing components after an
interruption, the installation When the mounting uses bolted
Mounting Installation
procedures are very similar. connections to hold the fuse unit,
RBA disconnect mountings, non- Remember a new refill is supplied unbolt the mounting hardware and
disconnect mountings or other complete with instructions and a carefully lift the fuse from its
mounting hardware, such as live refill tool. The refill tool is threaded mounting. Reverse the procedure to
parts, should be securely mounted at both ends to accommodate RBA- mount a new fuse.
in keeping with instructions 200 and RBA-400 refills.
provided and the requirements of
applicable standards and local Simple step-by-step instructions are
codes. Good safety practices and provided for removing and
electrical requirements should be replacing a used refill or installing a
strictly observed to insure a safe refill at a new installation.
and functional installation.

34 RBA Refill Replacement May 2002
Refill Replacement
Cutler-Hammer RBA Power Fuses utilize a replaceable design. After the
fuse holder has been removed from the circuit, the fuse can be recharged
by replacement with a new refill unit.
To refill a fuse:
1. Loosen the cap nut with a wrench

and remove it from the top of the
fuse holder.
2. Unscrew the discharge filter or

condenser from the bottom of the
fuse holder.
3. Remove the spring and shunt

assembly. Unscrew and remove
the used fuse refill.
4. Remove the thin plastic disc from

the bottom of the new fuse refill
unit. Screw the refill into the
bottom of the spring and shunt
assembly, and hand tighten. Do
not use any type of tool to tighten
the refill. Screw the refill tool into
top of spring and shunt assembly
then slide the complete unit into
the fuse holder.
5. Grasp the refill tool and pull

upward to stretch the spring. Turn
the assembly to the right or left to
align the pin at the top of the
shunt assembly with the slot
provided at the tip of the fuse
holder. Remove the tool and screw
the cap nut on then tighten with a
wrench.
6. Screw the discharge filter or

condenser into the coupler on the
bottom of the fuse holder until it is
tight against the fuse refill.

RBA Fuse Curves 35
May 2002
10000
9000
8000
7000
6000
5000
4000
3000 10E
2000 15E
20E
1000
900 25E
800
700
600 30E
500
400 40E
300
50E
200
65E
80E
100
90
80 100E
70
60
50
125E
40
150E
30
200E
20
10
9
8
7
6
5
TIME IN SECONDS
1
.9
.8
.7
.6
.5
.4
.3
.2
.1
.09
.08 Curves are based on tests starting with fuse unit at ambient temperature of 25 C
.07 and without initial load. Curves are plotted to minimum test points so all
variations should be positive.For coordination with another protective device on the load
.06
side of the fuse, the melting characteristic of the fuse must be separated from the
.05 operating char-
acteristic of the other device by an appropriate safety zone.
.04 When added at the left side of any melt-ing curve, the safety band shown covers
the ordinary service variables including preloading.
.03 In the direct comparison of performance charts, placing the RH and LH borders of
the chart of the other device on the safety zone limits of this curve sheet is
equivalent to adding the safety band to all melting curves.
.02
.01
100
200
300
400
500
600
700
800
900
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
20000
30000
40000
50000
60000
70000
80000
90000
100000
60
70
80
90
5 6 7 8 9 10 20 30 40 50
CURRENT IN AMPERES
Type RBA-RDB-200 Refill Power Fuses - Standard Speed Refills CURVE 36-635 # 1
Minimum Melting Time-Current Characteristics - 2.4 to 34.5 kV April 1999
Reference # 628823
Curves are based on tests starting with fuse unit at ambient temperature of 25°C and without initial load.
Curves are plotted to minimum test points so all variations should be positive.

36 RBA Fuse Curves
May 2002
10000
9000
8000
7000
6000
5000
4000
3000 10E
2000 15E
20E
1000
900 25E
800
700
600 30E
500
400 40E
300
50E
200
65E
80E
100
90
80 100E
70
60
50
125E
40
150E
30
200E
20
10
9
8
7
6
5
TIME IN SECONDS
1
.9
.8
.7
.6
.5
.4
.3
.2
.1
.09
.08
.07
.06
.05
.04
.03
.02
.01
100
200
300
400
500
600
700
800
900
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
20000
30000
40000
50000
60000
70000
80000
90000
100000
60
70
80
90
5 6 7 8 9 10 20 30 40 50
CURRENT IN AMPERES
Total Clearing Time-Current Characteristics - 2.4 to 34.5 kV April 1999
Reference # 667014
Curves are based on tests starting with fuse unit at ambient temperature of 25 C and without initial load.
Curves are plotted to maximum test points so all variations should be negative.

RBA Fuse Curves 37
May 2002
10000
9000
8000
7000
6000
5000
4000
3000
2000
20E
1000
900 25E
800
700
600 30E
500
400 40E
300
50E
200
65E
80E
100
90
80 100E
70
60
50
125E
40
150E
30
200E
20
10
9
8
7
6
5
TIME IN SECONDS
1
.9
.8
.7
.6
.5
.4
.3
.2
.1
.09 Characteristics - 2.4 to 34.5 kVFor coordination with
.08 another protective device on the load side of the fuse,
.07 the melting characteristic of the fuse must be separated
.06 from the operating characteristic of the other device
.05 by an appropriate safety zone.
.04 When added at the left side of any melt-ing curve,

the safety band shown covers the ordinary service
variables including preloading.
.03
In the direct comparison of performance charts,
placing the RH and LH borders of the chart of the other
.02 device on the safety zone limits of this curve sheet is
.01
100
200
300
400
500
600
700
800
900
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
20000
30000
40000
50000
60000
70000
80000
90000
100000
60
70
80
90
5 6 7 8 9 10 20 30 40 50
CURRENT IN AMPERES
Type RBA-RDB-200 Refill Power Fuses - Time Lag Refills CURVE 36-635 # 3
Reference # 628863

38 RBA Fuse Curves
May 2002
10000
9000
8000
7000
6000
5000
4000
3000
2000
20E
1000
900 25E
800
700
600 30E
500
400 40E
300
50E
200
65E
80E
100
90
80 100E
70
60
50
125E
40
150E
30
200E
20
10
9
8
7
6
5
TIME IN SECONDS
1
.9
.8
.7
.6
.5
.4
.3
.2
.1
.09
.08
.07
.06
.05
.04
.03
.02
.01
100
200
300
400
500
600
700
800
900
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
20000
30000
40000
50000
60000
70000
80000
90000
100000
60
70
80
90
5 6 7 8 9 10 20 30 40 50
CURRENT IN AMPERES
Reference # 667013
Curves are based on tests starting with fuse unit at ambient temperature of 25 C and without initial load.

RBA Fuse Curves 39
May 2002
10000
9000
8000
7000
6000
5000 3E
4000
3000 5E
2000 7E
10E
1000
900 15E
800
700
600 20E
500
400 25E
300
30E
200
40E
50E
100
90
80 65E
70
60
50
80E
40
100E
30
125E
20
150E
200E
10
9
8
7 250E
6
5 300E
TIME IN SECONDS
3
400E
1
.9
.8
.7
.6
.5
.4
.3
.2
.1
.09 Characteristics - 2.4 to 34.5 kVFor coordination with
.08 another protective device on the load side of the fuse,
.07 the melting characteristic of the fuse must be separated
.06 from the operating characteristic of the other device
.05 by an appropriate safety zone.
.04 When added at the left side of any melt-ing curve,

the safety band shown covers the ordinary service
variables including preloading.
.03
In the direct comparison of performance charts,
placing the RH and LH borders of the chart of the other
.02 device on the safety zone limits of this curve sheet is
.01
100
200
300
400
500
600
700
800
900
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
20000
30000
40000
50000
60000
70000
80000
90000
100000
60
70
80
90
5 6 7 8 9 10 20 30 40 50
CURRENT IN AMPERES
Reference # 628861

40 RBA Fuse Curves
May 2002
10000
9000
8000
7000
6000
5000 3E
4000
3000 5E
2000 7E
10E
1000
900 15E
800
700
600 20E
500
400 25E
300
30E
200
40E
50E
100
90
80 65E
70
60
50
80E
40
100E
30
125E
20
150E
200E
10
9
8
7 250E
6
5 300E
TIME IN SECONDS
3
400E
1
.9
.8
.7
.6
.5
.4
.3
.2
.1
.09
.08
.07
.06
.05
.04
.03
.02
.01
100
200
300
400
500
600
700
800
900
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
20000
30000
40000
50000
60000
70000
80000
90000
100000
60
70
80
90
5 6 7 8 9 10 20 30 40 50
CURRENT IN AMPERES
Reference # 667015

RBA Fuse Curves 41
May 2002
10000
9000
8000
7000
6000
5000
4000
3000
2000
1000
900
800
700
600 20E
500
400 25E
300
30E
200
40E
50E
100
90
80 65E
70
60
50
80E
40
100E
30
125E
20
150E
200E
10
9
8
7
6
5
TIME IN SECONDS
1
.9
.8
.7
.6
.5
.4
.3
.2
.1
.09
Curves are based on tests starting with fuse unit at ambient temperature of
.08 25 C and without initial load. Curves are plotted to minimum test points so all
.07 variations should be positive.For coordination with another protective device
on the load side of the fuse, the melting characteristic of the fuse must be
.06 separated from the operating characteristic of the other device by an
appropriate safety zone.
.05
When added at the left side of any melt-ing curve, the safety band shown covers
the ordinary service variables including preloading.
.04
In the direct comparison of performance charts, placing the RH and LH borders
of the chart of the other device on the safety zone limits of this curve sheet is
.03 equivalent to adding the safety band to all melting curves.
.02
.01
100
200
300
400
500
600
700
800
900
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
20000
30000
40000
50000
60000
70000
80000
90000
100000
60
70
80
90
5 6 7 8 9 10 20 30 40 50
CURRENT IN AMPERES
Reference # 628865

42 RBA Fuse Curves
May 2002
10000
9000
8000
7000
6000
5000
4000
3000
2000
1000
900
800
700
600 20E
500
400 25E
300
30E
200
40E
50E
100
90
80 65E
70
60
50
80E
40
100E
30
125E
20
150E
200E
10
9
8
7
6
5
TIME IN SECONDS
1
.9
.8
.7
.6
.5
.4
.3
.2
.1
.09
.08
.07
.06
.05
.04
.03
.02
.01
100
200
300
400
500
600
700
800
900
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
20000
30000
40000
50000
60000
70000
80000
90000
100000
60
70
80
90
5 6 7 8 9 10 20 30 40 50
CURRENT IN AMPERES
Reference # 667012

RBA Fuse Curves 43
May 2002
10000
9000
8000
7000
6000
5000
4000
3000
2000
1000
900
800
700
600 250E
500
400 300E
300
400E
200
100
90
80
70
60
50
40
30
20
10
9
8
7
6
5
TIME IN SECONDS
1
.9
.8
.7
.6
.5
.4
.3
.2
.1
.09
.08
.07
.06
.05
.04
.03
.02
.01
100
200
300
400
500
600
700
800
900
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
20000
30000
40000
50000
60000
70000
80000
90000
100000
60
70
80
90
5 6 7 8 9 10 20 30 40 50
CURRENT IN AMPERES
Reference # 639435

44 RBA Fuse Curves
May 2002
10000
9000
8000
7000
6000
5000
4000
3000
2000
1000
900
800
700
600 250E
500
400 300E
300
400E
200
100
90
80
70
60
50
40
30
20
10
9
8
7
6
5
TIME IN SECONDS
1
.9
.8
.7
.6
.5
.4
.3
.2
.1
.09
.08
.07
.06
.05
.04
.03
.02
.01
100
200
300
400
500
600
700
800
900
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
20000
30000
40000
50000
60000
70000
80000
90000
100000
60
70
80
90
5 6 7 8 9 10 20 30 40 50
CURRENT IN AMPERES
Reference # 667011

RBA Fuse Curves 45
May 2002
10000
9000
8000
7000
6000
5000
4000
3000
2000
1000
900
800
700
600 2 x 250E
500
400 2 x 300E
300
2 x 400E
200
100
90
80
70
60
50
40
30
20
10
9
8
7
6
5
TIME IN SECONDS
1
.9
.8
.7
.6
.5
.4
.3
.2
.1
.09
.08
.07
.06
.05
.04
.03
.02
.01
100
200
300
400
500
600
700
800
900
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
20000
30000
40000
50000
60000
70000
80000
90000
100000
60
70
80
90
5 6 7 8 9 10 20 30 40 50
CURRENT IN AMPERES
Reference # 628861

46 RBA Fuse Curves
May 2002
10000
9000
8000
7000
6000
5000
4000
3000
2000
1000
900
800
700
600 2 x 250E
500
400 2 x 300E
300
2 x 400E
200
100
90
80
70
60
50
40
30
20
10
9
8
7
6
5
TIME IN SECONDS
1
.9
.8
.7
.6
.5
.4
.3
.2
.1
.09
.08
.07
.06
.05
.04
.03
.02
.01
100
200
300
400
500
600
700
800
900
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
20000
30000
40000
50000
60000
70000
80000
90000
100000
60
70
80
90
5 6 7 8 9 10 20 30 40 50
CURRENT IN AMPERES
Reference # 667010

RBA Fuse Curves 47
May 2002
10000
9000
8000
7000
6000
5000
4000
3000
2000
1000
900
800
700
600 2 x 250E
500
400 2 x 300E
300
2 x 400E
200
100
90
80
70
60
50
40
30
20
10
9
8
7
6
5
TIME IN SECONDS
1
.9
.8
.7
.6
.5
.4
.3
.2
.1
.09
.08
.07
.06
.05
.04
.03
.02
.01
100
200
300
400
500
600
700
800
900
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
20000
30000
40000
50000
60000
70000
80000
90000
100000
60
70
80
90
5 6 7 8 9 10 20 30 40 50
CURRENT IN AMPERES
Reference # 639435

48 RBA Fuse Curves
May 2002
10000
9000
8000
7000
6000
5000
4000
3000
2000
1000
900
800
700
600 2 x 250E
500
400 2 x 300E
300
2 x 400E
200
100
90
80
70
60
50
40
30
20
10
9
8
7
6
5
TIME IN SECONDS
1
.9
.8
.7
.6
.5
.4
.3
.2
.1
.09
.08
.07
.06
.05
.04
.03
.02
.01
100
200
300
400
500
600
700
800
900
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
20000
30000
40000
50000
60000
70000
80000
90000
100000
60
70
80
90
5 6 7 8 9 10 20 30 40 50
CURRENT IN AMPERES
Reference # 667009

RBA Catalog Numbers and Information 49
May 2002
Type RBA Expulsion Fuses for Use Indoors or in an Enclosure

Standard Speed Time-Lag Fuseholder Mounting (including Live Parts Fuse Filters Spring and
Approx. Shipping Wt.

Voltage (kV)
(Fuse Refills) (Fuse Refills) Live Parts less Holder) Shunt
and
Condensers Assembly
Curve Reference
Curve Reference Non- Porcelain Glass
Style Indicating
Ampere Rating
Ampere Rating
Indicating Insulator Polyester
Mounting
Nominal
Number
Number
Number
Number
Number
Number
Number
Number
Catalog
Catalog
Catalog
Catalog
Catalog
Catalog
Catalog
Number
Catalog
Catalog
36-635
36-635
Style
Max
Fuse
BIL
RBA/RBT Refill Units RBA Fuseholders, Mountings and Hardware (For Use with RBA/RBT Refills)
8.3 kV Max (7.2 kV Nominal) 8.3 kV Max (7.2 kV Nominal)
200 Amp 200 Amp
10E 8RBA2-10E
15E 8RBA2-15E
20E 8RBA2-20E 8RBT2-20E 4.8 5.5 60 5RBA2-PNM 5RBA2-GNM 15RBA2-NL
25E 8RBA2-25E 8RBT2-25E 10E Non 8RBA2-NH 8RBA2-INH 7.2 8.3 75 8RBA2-PNM 8RBA2-GNM
30E 8RBA2-30E 8RBT2-30E Non
40E 8RBA2-40E 8RBT2-40E Disconnect Disconnect RBA2-FLTR 8RBA2-SHNT
50E 8RBA2-50E (1,2) 8RBT2-50E (3,4) 1.0 to RBA2-COND
65E 8RBA2-65E 8RBT2-65E 4.8 5.5 60 5RBA2-PDM 5RBA2-GDM 14RBA2-DL
80E 8RBA2-80E 8RBT2-80E 8RBA2-DH 7.2 8.3 75 8RBA2-PDM 8RBA2-GDM
100E 8RBA2-100E 8RBT2-100E 200E
125E 8RBA2-125E 8RBT2-125E
150E 8RBA2-150E 8RBT2-150E
200E 8RBA2-200E 8RBT2-200E Disconnect Disconnect

400 Amp 400 Amp
.5E 8RBA4-.5E
3E 8RBA4-3E
5E 8RBA4-5E
7E 8RBA4-7E
10E 8RBA4-10E
15E 8RBA4-15E
20E 8RBA4-20E 8RBT4-20E (7,8) 4.8 5.5 60 5RBA4-PNM 5RBA4-GNM 15RBA4-NL
25E 8RBA4-25E 8RBT4-25E (7,8) .5E Non 8RBA4-NH 8RBA4-INH Non 7.2 8.3 75 8RBA4-PNM 8RBA4-GNM
30E 8RBA4-30E 8RBT4-30E (7,8) Disconnect Disconnect
40E 8RBA4-40E 8RBT4-40E (7,8) RBA4-FLTR 8RBA4-SHNT
50E 8RBA4-50E (5,6) 8RBT4-50E (7,8) 2.1 to RBA4-COND
65E 8RBA4-65E 8RBT4-65E (7,8) 8RBA4-DH 4.8 5.5 60 5RBA4-PDM 5RBA4-GDM 15RBA4-DL
80E 8RBA4-80E 8RBT4-80E (7,8) 7.2 8.3 75 8RBA4-PDM 8RBA4-GDM
100E 8RBA4-100E 8RBT4-100E (7,8) 400E
125E 8RBA4-125E 8RBT4-125E (7,8)
150E 8RBA4-150E 8RBT4-150E (7,8)
200E 8RBA4-200E 8RBT4-200E (7,8)
250E 8RBA4-250E 8RBT4-250E (10,11)
400E 8RBA4-400E 8RBT4-400E (10,11)

800 Amp 800 Amp
450E (2)8RBA4-250E (2)8RBT4-250E 1 450E

540E (2)8RBA4-300E (9) (2)8RBT4-300E (12) 1 to Non 8RBA8-NH 8RBA8-INH Non 4.8 5.5 60 5RBA8-PNM 5RBA8-GNM 15RBA8-NL (2)RBA4-FLTR2 8RBA4SHNT
720E (2)8RBA4-400E (2)8RBT4-400E 1 720E Disconnect Disconnect 7.2 8.3 75 8RBA8-PNM 8RBA8-GNM (2)RBA4-COND2
1 Requires two fuse refills as shown. Price each refill individually. Example: To order refill units for a 720E, 8.3kV fuse, order 2 pieces of an 8RBA4-400E.
2 Two filters or condensers required.
For new installation: Order one refill (Standard Speed or Time Lag), one fuseholder, one mounting, and one filter or condenser per phase.
Live parts can be substituted for the mounting if user is supplying base support and insulators.

50 RBA Catalog Numbers and Information
May 2002

Standard Speed Time-Lag Mounting (including

(Fuse Refills) (Fuse Refills) Fuseholder Voltage (kV) Live Parts less Holder) Fuse Filters Spring and
Live Parts and Shunt
Curve Reference
Curve Reference
Non- Porcelain Glass Condensers Assembly
Style
Ampere Rating
Indicating
Ampere Rating
Mounting
Nominal
Number
Number
Number
Number
Number
Number
Number
Number
Catalog
Catalog
Catalog
Catalog
Catalog
Catalog
Catalog
Catalog
Number
Catalog
36-635
36-635
Style
Max
Fuse
BIL

200 Amp 200 Amp
10E 15RBA2-10E (1,2)

15E 15RBA2-15E (1,2)
20E 15RBA2-20E (1,2) 15RBT2-20E (3,4)
25E 15RBA2-25E (1,2) 15RBT2-25E (3,4) 10E 15RBA2-NH 15RBA2-INH 13.8 15.5 95 14RBA2-PNM 14RBA2-GNM 15RBA2-NL
30E 15RBA2-30E (1,2) 15RBT2-30E (3,4) 13.8 15.5 110 15RBA2-PNM
40E 15RBA2-40E (1,2) 15RBT2-40E (3,4) Non Non
50E 15RBA2-50E (1,2) 15RBT2-50E (3,4) 1.1 to Disconnect Disconnect RBA2-FLTR 15RBA2-SHNT
65E 15RBA2-65E (1,2) 15RBT2-65E (3,4) RBA2-COND
80E 15RBA2-80E (1,2) 15RBT2-80E (3,4)
100E 15RBA2-100E (1,2) 15RBT2-100E (3,4) 200E 15RBA2-DH 3.8 15.5 95 14RBA2-PDM 14RBA2-GDM 38RBA2-DL
125E 15RBA2-125E (1,2) 15RBT2-125E (3,4) 13.8 15.5 110 15RBA2-PDM
150E 15RBA2-150E (1,2) 15RBT2-150E (3,4)
200E 15RBA2-200E (1,2) 15RBT2-200E (3,4) Disconnect Disconnect

400 Amp 400 Amp
.5E 15RBA4-.5E (5,6)

3E 15RBA4-3E (5,6)
5E 15RBA4-5E (5,6)
7E 15RBA4-7E (5,6)
10E 15RBA4-10E (5,6)
15E 15RBA4-15E (5,6) 13.8 15.5 95 14RBA4-PNM 14RBA4-GNM 15RBA4-NL
20E 15RBA4-20E (5,6) 15RBT4-20E (7,8) 15RBA4-NH 15RBA4-INH 13.8 15.5 110 15RBA4-PNM
25E 15RBA4-25E (5,6) 15RBT4-25E (7,8) .5E Non Non
30E 15RBA4-30E (5,6) 15RBT4-30E (7,8) Disconnect Disconnect
40E 15RBA4-40E (5,6) 15RBT4-40E (7,8) to RBA4-FLTR 15RBA4-SHNT
50E 15RBA4-50E (5,6) 15RBT4-50E (7,8) 2.3 RBA4-COND
65E 15RBA4-65E (5,6) 15RBT4-65E (7,8) 400E
80E 15RBA4-80E (5,6) 15RBT4-80E (7,8) 15RBA4-DH 13.8 15.5 95 14RBA4-PDM 14RBA4-GDM 15RBA4-DL
100E 15RBA4-100E (5,6) 15RBT4-100E (7,8) 13.8 15.5 110 15RBA4-PDM
125E 15RBA4-125E (5,6) 15RBT4-125E (7,8)
150E 15RBA4-150E (5,6) 15RBT4-150E (7,8)
200E 15RBA4-200E (5,6) 15RBT4-200E (7,8)
250E 15RBA4-250E (5,6) 15RBT4-250E (10,11) Disconnect
300E 15RBA4-300E (5,6) 15RBT4-300E (10,11) Disconnect
400E 15RBA4-400E (5,6) 15RBT4-400E (10,11)

800 Amp 800 Amp
450E (2)15RBA4-250E (9) (2)15RBT4-250E (12) 1 450E

540E (2)15RBA4-300E (9) (2)15RBT4-300E (12) 1 to 15RBA8-NH 15RBA8-INH 13.8 15.5 95 14RBA8-PNM 14RBA8-GNM 15RBA8-NL (2)RBA4-FLTR2 15RBA4-SHNT
720E (2)15RBA4-400E (9) (2)15RBT4-400E (12) 1 720E Non Non 13.8 15.5 110 15RBA8-PNM (2)RBA4-COND2
Disconnect Disconnect
1 Requires two fuse refills as shown. Price each refill individually. Example: To order refill units for a 720E, 15 kV fuse, order 2 pieces of an 15RBA4-400E.

May 2002


Fuseholder Voltage (kV) Fuse Filters Spring and
(Fuse Refills) (Fuse Refills) Live Parts less Holder) Live Parts
and Shunt
Curve Reference
Curve Reference
Non- Porcelain Glass Condensers Assembly
Style Indicating Indicating
Ampere Rating
Ampere Rating
Insulator Polyester
Mounting
Nominal
Number
Number
Number
Number
Number
Number
Catalog
Catalog
Number
Number
Catalog
Catalog
Catalog
Catalog
Catalog
Catalog
Number
Catalog
36-635
36-635
Style
Max
Fuse
BIL
200Amp 200 Amp
10E 25RBA2-10E
15E 25RBA2-15E
20E 25RBA2-20E 25RBT2-20E
25E 25RBA2-25E 25RBT2-25E
30E 25RBA2-30E 25RBT2-30E 10E 25RBA2-NH 25RBA2-INH 23.0 25.5 150 25RBA2-PNM 38RBA2-NL
40E 25RBA2-40E 25RBT2-40E Non Non
65E 25RBA2-65E 25RBT2-65E RBA2-COND
80E 25RBA2-80E 25RBT2-80E 200E
100E 25RBA2-100E 25RBT2-100E 25RBA2-DH 23.0 25.5 150 25RBA2-PDM 38RBA2-DL
125E 25RBA2-125E 25RBT2-125E
150E 25RBA2-150E 25RBT2-150E

400 Amp 400 Amp
.5E 25RBA4-.5E
3E 25RBA4-3E
5E 25RBA4-5E
7E 25RBA4-7E
10E 25RBA4-10E
15E 25RBA4-15E
20E 25RBA4-20E 25RBT4-20E (7,8)
25E 25RBA4-25E 25RBT4-25E (7,8) .5E Non 25RBA4-NH 25RBA4-INH Non 23.0 25.5 150 25RBA4-PNM 38RBA4-NL
40E 25RBA4-40E 25RBT4-40E (7,8) to RBA4-FLTR 25RBA4-SHNT
50E 25RBA4-50E (5,6) 25RBT4-50E (7,8) 2.7 RBA4-COND
65E 25RBA4-65E 25RBT4-65E (7,8) 300E
80E 25RBA4-80E 25RBT4-80E (7,8) 25RBA4-DH 23.0 25.5 150 25RBA4-PDM 38RBA4-DL
100E 25RBA4-100E 25RBT4-100E (7,8)
125E 25RBA4-125E 25RBT4-125E (7,8)
150E 25RBA4-150E 25RBT4-150E (7,8)
200E 25RBA4-200E 25RBT4-200E (7,8)
300E 25RBA4-300E 25RBT4-300E (10,11)

800 Amp 800 Amp
450E (2)25RBA4-250E (9) (2)25RBT4-250E (12) 1 450E

540E (2)25RBA4-300E (9) (2)25RBT4-300E (12) 1 to 25RBA8-NH 25RBA8-INH 23.0 25.5 150 25RBA8-PNM 38RBA8-NL (2)RBA4-FLTR2
540E Non Non (2)RBA4-COND2

May 2002


Fuseholder Voltage (kV) Fuse Filters Spring and
(Fuse Refills) (Fuse Refills) Live Parts less Holder)
Live Parts and Shunt
Curve Reference
Curve Reference
Style Non- Indicating Porcelain Glass Condensers Assembly
Ampere Rating
Ampere Rating
Mounting
Nominal
Number
Number
Number
Number
Catalog
Number
Number
Number
Number
Catalog
Catalog
Catalog
Catalog
Catalog
Catalog
Catalog
Number
Catalog
36-635
36-635
Style
Max
Fuse
BIL
200Amp 200 Amp
10E 38RBA2-10E
15E 38RBA2-15E
20E 38RBA2-20E 38RBT2-20E
25E 38RBA2-25E 38RBT2-25E
30E 38RBA2-30E 38RBT2-30E 10E
40E 38RBA2-40E 38RBT2-40E Non 38RBA2-NH 38RBA2-INH Non 34.5 38.0 150 38RBA2-PNM 38RBA2-NL
65E 38RBA2-65E 38RBT2-65E RBA2-COND
80E 38RBA2-80E 38RBT2-80E 200E 38RBA2-DH 34.5 38.0 150 38RBA2-PDM 38RBA2-DL
100E 38RBA2-100E 38RBT2-100E
125E 38RBA2-125E 38RBT2-125E
150E 38RBA2-150E 38RBT2-150E

400 Amp 400 Amp
.5E 38RBA4-.5E
3E 38RBA4-3E
5E 38RBA4-5E
7E 38RBA4-7E
10E 38RBA4-10E
15E 38RBA4-15E
20E 38RBA4-20E 38RBT4-20E (7,8) .5E Non Non
25E 38RBA4-25E 38RBT4-25E (7,8) 3.1 Disconnect 38RBA4-NH 38RBA4-INH Disconnect 34.5 38.0 150 38RBA4-PNM 38RBA4-NL
30E 38RBA4-30E (5,6) 38RBT4-30E (7,8) to RBA4-FLTR 38RBA4-SHNT
40E 38RBA4-40E 38RBT4-40E (7,8) RBA4-COND
50E 38RBA4-50E 38RBT4-50E (7,8) 300E 38RBA4-DH 34.5 38.0 150 38RBA4-PDM 38RBA4-DL
65E 38RBA4-65E 38RBT4-65E (7,8)
80E 38RBA4-80E 38RBT4-80E (7,8)
100E 38RBA4-100E 38RBT4-100E (7,8)
125E 38RBA4-125E 38RBT4-125E (7,8)
150E 38RBA4-150E 38RBT4-150E (7,8)
200E 38RBA4-200E 38RBT4-200E (7,8)
300E 38RBA4-300E 38RBT4-300E (10,11)

800 Amp 800 Amp
450E (2)38RBA4-250E (9) (2)38RBT4-250E (12) 1 450E

540E (2)38RBA4-300E (9) (2)38RBT4-300E (12) 1 to 38RBA8-NH 38RBA8-INH 34.5 38.0 150 38RBA8-PNM 38RBA8-NL (2)RBA4-FLTR2 38RBA4-SHNT
540E Non Non (2)RBA4-COND2

May 2002
Type RDB Expulsion Fuses for Use Outdoors

Standard Speed Time-Lag Mounting

Fuseholder Voltage (kV) Live Parts
(Fuse Refills) (Fuse Refills) (including Live Parts less Holder) Spring and
Vertical Underhung Shunt
Curve Reference
Curve Reference
Ampere Rating
Ampere Rating
(180°) (90°) Vertical Underhung Assembly

Mounting Mounting
Nominal
Number
Number
Number
Number
Number
Catalog
Number
Number
Catalog
Number
Catalog
Catalog
Catalog
Catalog
Catalog
Catalog
36-635
36-635
Max
Style
BIL
RBA/RBT Refill Units RDB Fuseholders, Mountings and Hardware (For Use with RBA/RBT Refills)
200 Amp 200 Amp
10E 8RBA2-10E
15E 8RBA2-15E
20E 8RBA2-20E 8RBT2-20E
25E 8RBA2-25E 8RBT2-25E
30E 8RBA2-30E 8RBT2-30E 10E
40E 8RBA2-40E 8RBT2-40E 7.2 8.3 95 8RDB2-VM 8RDB2-UM
50E 8RBA2-50E (1,2) 8RBT2-50E (3,4) 1.0 to 8RDB2-DH RDB2-VL RDB2-UL 8RDB2-SHNT
65E 8RBA2-65E 8RBT2-65E Disconnect 7.2 8.3 110 8RDB2-HVM 8RDB2-HUM
80E 8RBA2-80E 8RBT2-80E 200E
100E 8RBA2-100E 8RBT2-100E
125E 8RBA2-125E 8RBT2-125
150E 8RBA2-150E 8RBT2-150E
200E 8RBA2-200E 8RBT2-200E

400 Amp 400 Amp
.5E 8RBA4-.5E
3E 8RBA4-3E
5E 8RBA4-5E
7E 8RBA4-7E
10E 8RBA4-10E
15E 8RBA4-15E
20E 8RBA4-20E 8RBT4-20E (7,8)
25E 8RBA4-25E 8RBT4-25E (7,8) .5E
30E 8RBA4-30E 8RBT4-30E (7,8) 7.2 8.3 95 8RDB4-VM 8RDB4-UM
40E 8RBA4-40E 8RBT4-40E (7,8) to 8RDB4-DH RDB4-VL RDB4-UL 8RDB4-SHNT
50E 8RBA4-50E (5,6) 8RBT4-50E (7,8) 2.1 Disconnect 7.2 8.3 110 8RDB4-HVM 8RDB4-HUM
65E 8RBA4-65E 8RBT4-65E (7,8) 400E
80E 8RBA4-80E 8RBT4-80E (7,8)
100E 8RBA4-100E 8RBT4-100E (7,8)
125E 8RBA4-125E 8RBT4-125E (7,8)
150E 8RBA4-150E 8RBT4-150E (7,8)
200E 8RBA4-200E 8RBT4-200E (7,8)
250E 8RBA4-250E 8RBT4-250E (10,11)
300E 8RBA4-300E 8RBT4-300E (10,11)
400E 8RBA4-400E 8RBT4-400E (10,11)

800 Amp 800 Amp
450E (2)8RBA4-250E (9) (2)8RBT4-250E (12) 1 450E 7.2 8.3 95 8RDB8-VM 8RDB8-UM
540E (2)8RBA4-300E (9) (2)8RBT4-300E (12) 1 540E (2)8RDB4-DH RDB8-VL RDB8-UL 8RDB4-SHNT
720E (2)8RBA4-400E (9) (2)8RBT4-400E (12) 1 720E 7.2 8.3 110 8RDB8-HVM 8RDB8-HUM
Disconnect
1 Requires two fuse refills as shown. Price each refill individually.

May 2002

Standard Speed Time-Lag Voltage (kV) Mounting
Fuseholder

(Fuse Refills) (including Live Parts less Holder) Live Parts Spring and
(Fuse Refills)
Curve Reference
Curve Reference
Assembly
Ampere Rating
Ampere Rating
(180°) (90°) Vertical Underhung
Mounting Mounting
Nominal
Number
Number
Number
Number
Number
Number
Catalog
Catalog
Catalog
Catalog
Catalog
Catalog
Number
Number
Catalog
Catalog
36-635
36-635
Max
Style
BIL
RBA/RBT Refill Units RDB Fuseholders, Mountings and Hardware (For Use with RBA/RBT Refills)Holders)
200Amp 200 Amp
10E 15RBA2-10E
15E 15RBA2-15E
20E 15RBA2-20E 15RBT2-20E
25E 15RBA2-25E 15RBT2-25E
30E 15RBA2-30E 15RBT2-30E 10E
65E 15RBA2-65E 15RBT2-65E 13.8 15.5 150 15RDB2-HVM 15RDB2-HUM
80E 15RBA2-80E 15RBT2-80E 200E Disconnect
100E 15RBA2-100E 15RBT2-100E
125E 15RBA2-125E 15RBT2-125E
150E 15RBA2-150E 15RBT2-150E
200E 15RBA2-200E 15RBT2-200E

400 Amp 400 Amp
.5E 15RBA4-.5E
3E 15RBA4-3E
5E 15RBA4-5E
7E 15RBA4-7E
10E 15RBA4-10E
15E 15RBA4-15E
20E 15RBA4-20E 15RBT4-20E (7,8)
25E 15RBA4-25E 15RBT4-25E (7,8) .5E
50E 15RBA4-50E 15RBT4-50E (7,8) 13.8 15.5 150 15RDB4-HVM 15RDB4-HUM
65E 15RBA4-65E (5,6) 15RBT4-65E (7,8) 2.3 400E Disconnect
80E 15RBA4-80E 15RBT4-80E (7,8)
100E 15RBA4-100E 15RBT4-100E (7,8)
125E 15RBA4-125E 15RBT4-125E (7,8)
150E 15RBA4-150E 15RBT4-150E (7,8)
200E 15RBA4-200E 15RBT4-200E (7,8)
250E 15RBA4-250E 15RBT4-250E (10,11)
300E 15RBA4-300E 15RBT4-300E (10,11)
400E 15RBA4-400E 15RBT4-400E (10,11)

800 Amp 800 Amp
450E (2)15RBA4-250E (9) (2)15RBT4-250E 1 450E 13.8 15.5 110 15RDB8-VM 15RDB8-UM
540E (2)15RBA4-300E (9) (2)15RBT4-300E (12) 1 540E (2)15RDB4-DH RDB8-VL RDB8-UL 15RDB4-SHNT
720E (2)15RBA4-400E (9) (2)15RBT4-400E 1 720E 1 13.8 15.5 150 15RDB8-HVM 15RDB8-HUM
Disconnect

May 2002


Fuseholder (including Live Parts less Holder) Live Parts
(Fuse Refills) (Fuse Refills) Spring and
Curve Reference Vertical Underhung Shunt
Curve Reference
Ampere Rating
Ampere Rating
Mounting Mounting
Nominal
Number
Number
Number
Number
Catalog
Catalog
Catalog
Number
Number
Number
Catalog
Catalog
Catalog
Catalog
Number
Catalog
36-635
36-635
Max
Style
BIL
RBA/RBT Refill Units RDB Fuseholders, Mountings and Hardware (For Use with RBA/RBT Refills)Ho
200 Amp 200 Amp
10E 25RBA2-10E
15E 25RBA2-15E
20E 25RBA2-20E 25RBT2-20E
25E 25RBA2-25E 25RBT2-25E
30E 25RBA2-30E 25RBT2-30E 10E
65E 25RBA2-65E 25RBT2-65E
80E 25RBA2-80E 25RBT2-80E 200E Disconnect 23.0 25.5 200 25RDB2-HVM 25RDB2-HUM
100E 25RBA2-100E 25RBT2-100E
125E 25RBA2-125E 25RBT2-125E
150E 25RBA2-150E 25RBT2-150E
200E 25RBA2-200E 25RBT2-200E

400 Amp 400 Amp
.5E 25RBA4-.5E
3E 25RBA4-3E
5E 25RBA4-5E
7E 25RBA4-7E
10E 25RBA4-10E
15E 25RBA4-15E
20E 25RBA4-20E 25RBT4-20E (7,8)
25E 25RBA4-25E 25RBT4-25E (7,8) .5E
65E 25RBA4-65E (5,6) 25RBT4-65E (7,8) 2.7 300E Disconnect
80E 25RBA4-80E 25RBT4-80E (7,8)
100E 25RBA4-100E 25RBT4-100E (7,8)
125E 25RBA4-125E 25RBT4-125E (7,8)
150E 25RBA4-150E 25RBT4-150E (7,8)
200E 25RBA4-200E 25RBT4-200E (7,8)
250E 25RBA4-250E 25RBT4-250E (10,11)
300E 25RBA4-300E 25RBT4-300E (10,11)

800 Amp 800 Amp
540E (2)25RBA4-300E (9) (2)25RBT4-300E (12) 1 to (2)25RDB4-DH RDB8-VL RDB8-UL 25RDB4-SHNT
540E 1 23.0 25.5 200 25RDB8-HVM 25RDB8-HUM
Disconnect

56
May 2002


(Fuse Refills) Fuseholder (including Live Parts less Holder) Live Parts
(Fuse Refills) Spring and
Curve Reference
Curve Reference
Ampere Rating
Ampere Rating
Mounting Mounting
Nominal
Number
Number
Number
Catalog
Catalog
Catalog
Number
Number
Number
Number
Number
Catalog
Catalog
Catalog
Catalog
Catalog
36-635
36-635
Max
Style
BIL
RBA/RBT Refill Units RDB Fuseholders, Mountings and Hardware (For Use with RBA/RBT Refills)
200 Amp 200 Amp
10E 38RBA2-10E
15E 38RBA2-15E
20E 38RBA2-20E 38RBT2-20E
25E 38RBA2-25E 38RBT2-25E
30E 38RBA2-30E 38RBT2-30E 20E
65E 38RBA2-65E 38RBT2-65E 34.5 38.0 250 38RDB2-HVM 38RDB2-HUM
80E 38RBA2-80E 38RBT2-80E 200E Disconnect
100E 38RBA2-100E 38RBT2-100E
125E 38RBA2-125E 38RBT2-125E
150E 38RBA2-150E 38RBT2-150E
200E 38RBA2-200E 38RBT2-200E

400 Amp 400 Amp
.5E 38RBA4-.5E
3E 38RBA4-3E
5E 38RBA4-5E
7E 38RBA4-7E
10E 38RBA4-10E
15E 38RBA4-15E
20E 38RBA4-20E 38RBT4-20E (7,8)
25E 38RBA4-25E 38RBT4-25E (7,8) .5E
30E 38RBA4-30E 38RBT4-30E (7,8)
80E 38RBA4-80E 38RBT4-80E (7,8) Disconnect
100E 38RBA4-100E 38RBT4-100E (7,8) 300E
125E 38RBA4-125E 38RBT4-125E (7,8)
150E 38RBA4-150E 38RBT4-150E (7,8)
200E 38RBA4-200E 38RBT4-200E (7,8)
250E 38RBA4-250E 38RBT4-250E (10,11)
300E 38RBA4-300E 38RBT4-300E (10,11)

800 Amp 800 Amp
540E (2)38RBA4-300E (9) (2)38RBT4-300E (12) 1 to 38RDB4-NH RDB8-VL RDB8-UL 38RDB4-SHNT
720E Disconnect (2) 34.5 38.0 250 38RDB8-HVM 38RDB8-HUM

DBU Medium Voltage Fuses 57
May 2002
DBU Fuses

58
May 2002

DBU Introduction 59
May 2002
Introduction Construction with a sliding tulip contact. A

durable weatherproof label is
The Cutler-Hammer DBU P ower In terms of application, the located on each fuse which
Fuse is a Boric Acid, expulsion-style complete fuse consists of the fuse provides ratings and manufacturer
fuse unit. Suitable for both indoor unit, end fittings, and a mounting. information.
and outdoor applications, the DBU
provides a low initial cost Principle parts of the replaceable Operation
alternative to refillable fuses. DBU fuse unit are shown in the
cross section view of Fig. 9. Main DBU Expulsion Fuses utilize the
operating parts are the silver proven performance of boric acid to
element, arcing rod, boric acid create the de-ionizing action
cylinder, and spring. To prevent needed to interrupt the current.
warping under outdoor conditions Fault interruption is achieved by the
and assure adequate strength to action of an arcing rod and a
contain the force of the arc charged spring, elongating the arc
interruption, a glass epoxy tube through a boric acid chamber upon
encloses the assembly. release by the fuse element.
The use of a pure silver element

and Nichrome wire strain element
makes the DBU less susceptible to
outages caused by vibration,
corona corrosion, and aging of the
fuse elements. It is not damaged
by transient faults or overloads
which approach the minimum melt
point.
New DBU with End Fittings

In comparison to the conventional
distribution cutout that utilizes the
fiber tube and fuse link design for
fault interruption, the DBU far
exceeds the cutout in interrupting
rating, and considerably reduces
the hazards and noise of the violent
exhaust common to cutouts under Element Rod withdraws, Vapor
fault interrupting conditions. The Melts elongating arc quenches
and vaporizing arc at first
DBU fuse employing the use of Boric Acid current zero
calibrated silver elements, boric
At high temperatures, boric acid
acid for its interrupting media, and
decomposes producing a blast of
the mechanical utilization of the
water vapor and inert boric
spring and rod mechanism, creates
anhydride. Electrical interruption is
a technique which gives a low arc
caused by the steam extinguishing
and mild exhaust fault interruption.
the arc, as the arc is being
DBU Expulsion Fuses are available elongated through the cylinder.
in 3 maximum voltage classes:
Higher particle turbulence of the
17kV, 27kV, and 38kV. The
boric acid causes the rate of de-
replaceable fuse unit comes in 3
ionization in the cylinder to exceed
speed variations: Standard “E”,
the ionization of the electrical arc.
Slow “E”, and “K”. Amperage Figure 9: DBU Fuse Construction Both high and low current faults are
sizes range from 3 Amps through
The components are housed in a interrupted in the same manner
200 Amps.
fiberglass reinforced resin tube with no foreign material other than
with plated copper contacts. the boric acid required. This
Positive connection is maintained enables the fuse to interrupt short
between the arcing rod and contact circuits within one-half cycle and

60 DBU Features May 2002
prevents the arc from restriking Application Regarding upstream system

after a current zero. protection, the DBU operates
The DBU Power Fuse provides promptly to limit the stress on
After interruption, the gases are electrical systems due to short
effective protection for circuits and
expelled from the bottom of the circuits. It provides isolation for the
equipment which operate on
fuse. The arcing rod is prevented faulted circuit, limiting the amount
voltage systems up to 34,50 0V.
from falling back into its original of interruption to the service.
They can be used on both electric
position by a friction stop at the top Downstream equipment is equally
utility and industrial distribution
of the fuse unit. protected. The DBU acts rapidly to
systems and all fuses are designed
for use on the following: take transformer and feeder circuits
When the fuse operates, the
off-line before damage can become
upward motion of the spring forces
■ Power Transformers widespread. It provides excellent
the top of the arcing rod to
isolation for capacitors as well in
penetrate the upper seal, striking ■ Feeder Circuits the event of a fault condition.
the latch mechanism. On indoor
applications, this action caused the ■ Distribution Transformers When installed on the primary side
blown fuse indicator to actuate. of substation power transformers,
■ Potential Transformers DBU fuses provide protection
On outdoor installations, the latch
against small, medium or large
releases the fuse unit allowing the ■ Station Service Transformers
faults. Regardless of the nature of
ejector spring to move the
■ Metal-enclosed Switchgear the fault, full protection is provided
assembly outward and swing
even down to minimum melt
through a 180 degree arc into a
■ Pad Mount Switches current.
dropout position. This dropout
action provides immediate visual DBU Fuse units can be used in DBU Details
indication that the fuse has outdoor or indoor applications, and
operated. When the fuse is blown can be used to directly replace The Cutler-Hammer DBU pro vides
and the dropout action completed, competitive equivalent units. superior performance especially
the entire unit is removed with a intended for distribution system
hookstick. protection up to an operational
voltage of 34.5KV. Because the
DBU is available in various current
ratings and time-current
characteristics, close fusing can be
achieved to maximize protection
and overall coordination. The
quality of the DBU design and
manufacturing process ensures
repeatable accuracy and ongoing
time-current protection.
DBU Fuse Unit

A DBU fuse unit is comprised of an
arcing rod, an auxiliary arcing wire,
a strain element, and a solid boric
acid liner which assists with the
interruption. All of these
Outdoor dropout action. components are contained within a
separate fiberglass tube. The
fiberglass tube has an end cap on
When replacing the blown fuse, the one end with a blowout disk which
end fittings should be removed permits exhaust to exit during
from the operated fuse unit, and if interruption. The fuse element
undamaged, clamped onto the new determines the operational time-
fuse unit. WLI gear w/ Fuses
current characteristics of the DBU
Since the DBU Fuse Unit has fuse unit. How the fuse reacts for
superb, reliable performance different magnitudes of current and
characteristics, it can be used on amounts of time is indicated on the
upstream as well as downstream specific time-current characteristic
applications. curve. The DBU is available in

DBU Features 61
May 2002
Standard “E”, “K”, and Slow “E” anhydride which by blasting indicator located on the top end
configurations. through it, extinguishes and de- fitting, provides visual indication of
ionizes the arc. a faulted fuse unit.
The heavy copper cylindrical arcing
rod is contained within the main bore The exhaust caused by the Outdoor Fittings
of the boric acid liner and performs interruption exits from the bottom Outdoor end fittings are made of a
two functions. Under normal of the fuse through the blowout cast-copper plated alloy. A large
conditions, it conducts the disk. This prevents the arc from hookeye on the upper fitting allows
continuous rated current of the fuse. restriking after a current zero. for easy installation into pole-top
A nichrome wire, called the strain The replaceable DBU fuse unit is mountings with a hookstick. The
element, parallels the fuse element discarded after it interrupts a fault. pivotal design of this hookeye
and relieves the fuse element of provides for proper engagement of
any strain put on it by the spring DBU End Fittings the upper live part. The positive
loaded arcing rod. The high locking action of the latch
resistance wire shunts the fuse End Fittings are required to mechanism prevents detachment
element and vaporizes immediately complete the electrical connection from the mounting due to shock or
after the fuse element melts. between the fuse unit and the live vibration. In the event of a fault,
parts and mounting. the arcing rod will penetrate
When the fuse element melts through the upper end of the fuse
during a fault condition, the arcing End fittings are positioned on the unit, and cause the latch to release.
rod draws and lengthens the arc as top and bottom of the fuse unit. Once released, the fuse will rotate
it moves up through the boric acid They can be used over again if they down into the drop-out position to
liner. This movement is caused by remain undamaged. indicate a blown-fuse condition.
spring tension placed on the arcing End Fittings are available in 2
rod by the attached charged spring. The lower end fitting has two
versions: indoor and outdoor. cylindrical posts that insert into the
Intense heat from the arc The indoor fittings accept a Muffler lower live part of the mounting.
decomposes the dry boric acid. On attachment to limit noise and These posts allow the fuse to rotate
decomposition, the boric acid forms contamination to indoor into the proper engaged position,
water vapor and inert boric equipment. The blown fuse and suspend the fuse during a
blown, drop-out condition.
Indoor DBU Fuse Fittings Outdoor DBU Fuse Fittings

62 DBU Features
May 2002
Indoor Fittings available in 17KV, 27KV, and 38KV right side of the mountings.
class designs. Loadbreak units have both left and
The indoor end fittings are composed right side mountings available for
of high-impact plastic and high- These mountings will readily proper installation spacing. All bus
conducting copper alloy. The blown accommodate all DBU class fuses connections are plated copper for
fuse indicator located on the top end as well as other equivalent improved conductivity and
fitting, provides visual indication of a manufacturers. endurance.
faulted fuse unit. The silver-plated
contact rod insures positive All mountings are applicable for All loadbreak units have a 3 time
conductivity between the fuse unit indoor applications of pad-mount fault close rating. These fuse
and the live parts of the mounting. and switchgear designs. mountings can withstand a fuse
assembly being closed into a fault of
The spring-loaded plastic mounting Units have a maximum current
the magnitude specified three times
handle actuates the latch mechanism rating up to 200A, with a maximum
when closed briskly without
when engaged into the mounting. It interrupt rating of 14kA. The
hesitation, and remain operable and
readily accepts a hookstick to install following lists the BIL rating of each
able to carry and interrupt the
or remove the assembled fuse unit. voltage class:
continuous current.
A locating pin in the upper fitting ■ 17KV - 95 BIL
All live parts are constructed of silver-
assures proper alignment and plated copper to ensure maximum
engagement with the fuse unit. ■ 27KV - 125 BIL
and sustained conductivity.
The cast bottom indoor fitting has a ■ 38KV - 150 BIL
Live parts can be purchased as
locating slot on the inside bore. This Loadbreak units have a maximum separate kits without mountings.
slot aligns with a locating pin on the 3-time fault close ASYM of 22,400A
lower section of the fuse unit to RMS. Refer to the catalog number DBU Interruption and
provide proper alignment with the
fuse unit and the mounting. Two
section for exact ratings per unit. Protection
pivotal slots are formed into the
Discussions have concentrated on
fitting for mechanical insertion into
the individual components that make
the mounting.
up a DBU Power Fuse. This section
The bottom indoor fitting is threaded will center around the operation of
to accept a Muffler attachment for the complete fuse assembly.
limiting noise and contamination to
When completely assembled, the
indoor equipment. The Muffler is Non-Loadbreak Mounting DBU Power Fuse will provide
constructed of a plated steel housing,
effective protection for circuits and
containing copper mesh screening.
equipment which operates on
This copper mesh acts to absorb and
voltages from 2400 Volts through
contain the noise and exhaust
34,500 Volts. At this point, it would be
materials of the fuse during a fault
beneficial to briefly review the overall
condition. The Muffler prevents
operation of the entire DBU Power
contamination of indoor components
Fuse.
and mechanisms located within the
switchgear. This containment action The DBU assembly, whether
also prevents accidental flash-over Loadbreak Mounting disconnect or non-disconnect, is
from phase-to-phase or phase-to- positioned to perform its protective
Mountings are constructed of rigid
ground by limiting foreign airborne function as current flows through the
particles and gases. steel bases. Non-load break units are
mounting’s line and load connectors.
galvanized while loadbreak styles are
The DBU fuse unit makes the
All end fittings are re-usable if epoxy coated. Bases are supplied
electrical connection with the
undamaged. They are completely with preformed mounting holes for
mounting through its end fittings
interchangeable with other easy installation.
when properly engaged. A spring-
manufacturers’ equivalent fuse units
Isolators are molded of cycloaliphatic loaded arcing rod carries the normal
and mountings.
material for superior insulating continuous current through the unit
Mountings & Live Parts characteristics. Live parts are rigidly when the circuit is operational.
secured to the isolators with Under normal conditions, the fusible
Cutler-Hammer of fers a full line of element’s temperature is below its
standard mounting hardware.
loadbreak and non-loadbreak melting temperature and does not
mountings and live parts for the Bus for cable terminations for non- melt. When a fault occurs that is
DBU fuse family . Mountings are loadbreak units are located on the

DBU Features 63
May 2002
large enough to melt the fuse The maximum voltage rating of the value of the symmetrical
element, an arc is initiated and DBU fuse is the highest rms voltage component (AC component) of the
elongated by the units spring, pulling at which the fuse is designed to highest current which the DBU is
the arcing rod up into the boric acid operate. Its dielectric withstand level able to successfully interrupt under
interrupting media. The heat corresponds to insulation levels of any conditions of asymmetry. In
produced decomposes the boric acid power class equipment, thus the short, the interrupting rating must
liner inside producing water vapor name “power fuse”. Maximum be equal to or greater than the
and boric anhydride which helps to voltage ratings for DBU Power Fuses maximum symmetrical fault current
de-ionize the arc. The by-products are: 17KV, 27KV, and 38KV. at the point where the fuse is
extinguish the arc at a natural current applied. The DBU has interrupting
zero by blasting through it and No fuse should ever be applied capabilities from 10,000 to 14,000
exiting out the bottom of the fuse. where the available fault current amperes symmetrical.
When installed indoors, the exhaust exceeds the interrupting rating of
and noise produced during the the fuse. The rated interrupting The continuous current rating of a
interruption process are limited by capacity of the DBU is the rms DBU Power Fuse should equal or
the muffler attached to the lower end
fitting. The DBU fuse unit is then
discarded, and replaced with a new
Table 1: TRV Characteristics
unit, re-using the end fittings if
undamaged. Primary Faults Secondary Faults
This assembly is then re-engaged Test Circuit - Test Circuit -

into the live parts and mounting. Fuse Rating Normal TRV TRV Normal TRV TRV
kV Normal Frequency Natural Amplitude Frequency Natural Amplitude
Although the process is more Recovery Frequency, Factor Recovery Frequency, Factor
involved than just described, this Voltage, Kc Voltage, Kc
should provide a general kV rms kV rms
understanding of how the DBU 14.4 17.1 5.5 1.6 14.4 17 1.7
Power Fuse works to provide 25 27 5.5 1.6 27 13 1.7
outstanding and economical 34.5 38 3.9 1.6 38 6.5 1.7
protection with limited down time.
During the interrupting process, Table 2: DBU Power Fuse Short-Circuit Interrupting Ratings
current continues to flow in the
kV, Nominal Amperes, Interrupting MVA, Interrupting
circuit and in the fuse until a current (Three-Phase
zero is reached. When the arc is Symmetrical)
stopped at current zero, the voltage
will attempt to re-ignite the arc. The Symmetrical Where
voltage across the fuse terminals DBU System based on Asymmetrical X/R = 15
X/R = 15
builds dramatically and is referred to
as the Transient Recovery Voltage 7.2 175
(TRV). The TRV is the most severe 4.8 / 8.32Y 200
waveform the fuse will have to 7.2 / 12.47Y 300
17 7.62 / 13.2Y 14000 22400 320
withstand. This voltage build-up 13.8 335
puts a great deal of potentially 14.4 350
16.5 400
destructive force on the fuse units
and the system in total. Whether or 7.2 / 12.47Y 270
not extinguishing of the arc is 7.62 / 13.2Y 285
13.8 300
successful depends, in general, on 14.4 310
the dielectric strength between the 27 16.5 12500 20000 365
fuse terminals. In short, the dielectric 23.0 500
14.4 / 24.9Y 540
strength between the fuse terminals 20 / 34.5Y 1 ...
must be greater than the voltage
23.0 ...
trying to re-ignite the arc for a 14.4 / 24.9Y ...
successful interruption to occur. 38 27.6 10000 16000 475
When properly applied, the DBU 20 / 34.5Y 600
34.5 600
Power Fuse has a dielectric recovery
that is greater than the TRV,
regardless of the fault current. 1 Applies to 23kV Single-Insulator Style only, for Protection of single-phase-to-neutral circuits (line or
transformers) and three-phase transformers or banks with solidly grounded neutral connections.
(Refer to Table 1)

64 DBU Features
May 2002
exceed the maximum load cur rent and the time the fuse arcs during
where the fuse is applied. They are the clearing process.
designed to carry their rated
continuous current without The DBU Power Fuse is offered in 3
exceeding the temperature rise configurations for use with high
outlined in NEMA and ANSI currents: “E” (Standard), “K” (Fast)
standards. and “SE” (Slow). The curves for the
“SE” are less inverse and allow for
The DBU is available with more of a time delay at high currents.
continuous current ratings up to
200 amperes. The current ratings Finally, low currents, usually
carry an “E” designation as defined referred to as overload currents,
by ANSI and NEMA. For example, must also be considered. The DBU
the current responsive element and other expulsion fuses have a
rated 100E amperes or below shall rather low thermal capacity and
melt in 300 seconds at an rms cannot carry overloads of the same
current within the range of 200 to magnitude and duration as motors
240 percent of the continuous and transformers of equal
current ratings. Above 100E continuous currents. For this
amperes, melting takes place in 600 reason, the fuse must be sized with
seconds at an rms current within the full load current in mind. This
the range of 220 to 264 percent of consideration should be made so
the continuous current rating. Slow the fuse does not blow on
“E”and “K” speeds are also otherwise acceptable overloads and
available. inrush conditions.
Coordination Consideration The Cutler-Hammer DBU family of

power fuses is broad and
Coordination considerations must comprehensive. Refer to the DBU
be made to help determine what Ratings Table 2 to review the
type of fuse is applied. The DBU ratings available for most
Power Fuse interrupts at a natural application requirements. The final
current zero in the current wave selection process for new
and allows a minimum of a half applications will include the fuse
cycle of fault current to flow before unit, end fittings, and a mounting.
the fault is cleared. The time-
current characteristics associated
with a DBU has a rather gradual
slope making it easier to coordinate
with downstream equipment. In
addition, the DBU is ideal for higher
voltage (up to 38 kV) and high
current applications (thru 200
Amps). It is important to examine
the minimum melting and total
clearing time-current characteristics
of this particular fuse.
The melting time is the time in

seconds required to melt the fuse
element. This curve indicates when
or even if the element of the fuse
will melt for different symmetrical
current magnitudes.
The total clearing time is the

total amount of time it takes to
clear a fault once the element has
melted. The total clearing time is
really the sum of the melting time

DBU Dimensional Details 65
May 2002
Non-Loadbreak Mounting Indoor DBU Fuse Fittings
2.0
1.0
D
E
0.75
0.63
F 0.63
2.03 K
0.56 DIA.
NEMA (2)
1.0
0.50
0.50
0.56 DIA.
B
Side View
1.69
3.38
Front View
(fuse removed)
kV Fuse Mounting (Dimensions in Inches) kV Fuse Unit Fittings

Max. Catalog kV Max.
Number* BIL B D E F K A B C
17 DBU17-GNM 95 17.75 17.63 12.63 9.50 3.0 17 19.08 27.19 28.82
27 DBU27-GNM 95 22.25 19.19 14.44 11.06 3.0 27 22.58 30.69 32.32
38 DBU38-GNM 150 28.25 22.0 17.25 13.63 3.0 38 28.76 36.87 38.50
* Bus for cable termination on right side of mounting.
Loadbreak Mounting Outdoor DBU Fuse Fittings
6.50 C
3.0 D
0.5 5.50 1.50 E
0.75 F
2.03
K 2.03
0.56 DIA.
0.50 x 0.75
Mtg. Slots
(4)
B A G
B
43°
M
L
1.88
3.50 H
Mounting Base Detail
Side View J
Front View
(fuse removed)
Fuse Mounting (Dimensions in Inches) Fuse Unit Fittings

kV Catalog kV kV
Max. Number BIL A B C D E F G H J K L M Max. A B
17 DBU17-GDML** 95 22.50 18.44 30.50 19.25 14.25 9.25 18.44 9.44 11.50 3.0 9.50 3.75 17 19.08 19.41
17 DBU17-GDMR* 95 22.50 18.44 30.50 19.25 14.25 9.25 18.44 9.44 11.50 3.0 9.50 3.75 27 22.58 22.91
27 DBU17-GDML** 125 26.75 22.69 34.63 21.38 16.75 11.56 22.69 11.75 13.50 3.0 9.50 3.75 38 28.76 29.09
27 DBU17-GDMR* 125 26.75 22.69 34.63 21.38 16.75 11.56 22.69 11.75 13.50 3.0 9.50 3.75
38 … … … … … … … … … … … … … …
* Bus for cable termination on right side of mounting.

* Bus for cable termination on left side of mounting.

66 DBU Testing and Performance
May 2002
Testing and Performance ■ ANSI C37.48 - Power Fuse

Application, Operation and
■ Standards Maintenance
■ Testing Testing
■ Quality Standards DBU Power Fuse unit design testing
Cutler-Hammer does not was performed on standard
compromise when performance, production fuses, holders,
quality and safety are involved. mountings and accessories.
Exacting standards have been Demanding tests were performed at
established relative to the design, the Cutler-Hammer Technical
testing and application of Center and also at recognized
expulsion type power fuses. independent power testing
Compliance with these standards laboratories. Thermal and
ensures the best selection and interrupting testing was conducted
performance. at 17, 27, and 38kV levels. The
entire series of tests was conducted
Type DBU P ower Fuses are in a specific sequence as stipulated
designed and tested to applicable by governing standards without
portions of ANSI standards as well any maintenance being performed.
as other industry standards. The All test results are verified by
ANSI standards are Consensus laboratory tabulations and
Standards jointly formulated by oscillogram plots.
IEEE and NEMA.
Quality
IEEE (Institute of Electrical and Every effort is made to ensure the
Electronic Engineers) is an delivery of quality fuse units and
objective technical organization customer satisfaction. All Cutler-
made up of manufacturers, users Hammer fuses are completely
and other general interest parties. inspected at each manufacturing
NEMA (National Electrical stage.
Manufacturers Association) is an
electrical equipment manufacturer In addition to ongoing quality
only organization with members control inspections, testing is
like Cutler-Hammer . ANSI performed prior to shipment. A
(American National Standards Micro-Ohm R esistance Test is
Institute) is a nonprofit, privately performed on each fuse to assure
funded membership organization proper element construction,
that coordinates the development alignment and tightness of
of U.S. voluntary national electrical connections. Construction
standards. It is also the U.S. integrity testing is also performed
member body to the non-treaty on every unit.
international standards bodies,
such as International Organization Each DBU fuse unit is checked to
for Standardization (ISO) and the ensure that all items are supplied in
International Electrotechnical keeping with manufacturing
Commission (IEC). drawings. Individual fuses are
packed in a plastic bag and then put
The specific standards associated into individual cartons. In addition,
with DBU Power Fuses are: fuses are overpacked in a shipping
carton to prevent shipping damage.
■ ANSI C37.40 - Service Conditions Finally, mountings are packaged in
and Definitions heavy cardboard containers with
■ ANSI C37.41 - Power Fuse reinforced wooden bases.
Design and Testing
■ ANSI C37.42 - Distribution Fuse
Ratings and Specification
Ratings and Specifications

DBU Installation 67
May 2002
1. Installation for New DBU 1.1.2 Re-used Fuse-Unit End pin (inside the upper end fitting)
Applications Fittings with the locating slot in the Fuse
Remove the existing coating of Unit and seat the upper end
1.1 Installation (Fusing) in Pad- oxidation-inhibiting grease, and dirt fitting firmly against the upper
Mount/Indoor Applications with from the contact rod using a end of the Fuse Unit. Tighten the
Exhaust Control Device nontoxic, nonflammable solvent. clamp screw firmly . Do not
Inspect the contact rod for evidence remove the blue outer cap from
Attach fuse-unit end fittings (Fig. the bottom of the Fuse Unit.
10) as follows: of pitting. If pitting has occurred,
file down any projections, abrade
1.2.1 Unused Fuse-Unit End Fittings
A. The lower end fitting must be the surface, until smooth with an
attached first. Remove and abrasive cloth or scratch brush, and A coating of oxidation-inhibiting
discard the blue cap located on wipe clean. Apply a new coating of grease was applied to the contact
the lower end of the fuse unit. oxidation-inhibiting grease, to the rod at the factory. Verify the
Next, slip the lower end fitting contact rod. If the contact has been presence of this oxidation-
over the upper end of the fuse burned, the contact and its mating inhibiting grease, and that it is still
unit and slide it down until the part should be replaced. free of (from) contaminants. If
locating slot is seated on the necessary, clean the contact rod
locating pin of the lower ferrule. with a nontoxic, nonflammable
Then thread the Exhaust Control solvent and apply a coating of
Device onto the lower end fitting oxidation-inhibiting grease. End
and screw it on firmly. The final Fittings should be stored in the
fractional turn should be made original shipping package (if
with a bar or wrench handle. possible) in an area free from
excessive moisture. End Fittings
B. Slip the upper end fitting over should only be attached
the fuse unit. Align the locating immediately prior to installation.
pin (inside the upper end fitting)
with the locating slot in the Fuse 1.2.2 Re-used Fuse-Unit End
Unit and seat the upper end Fittings
firmly against the upper end of Remove the existing coating of
the Fuse Unit. Tighten the oxidation-inhibiting grease, and dirt
clamp screw firmly . from the contact rod using a
nontoxic, nonflammable solvent.
CAUTION
Inspect the contact rod for evidence
ANY AND ALL APPLICABLE SAFETY of pitting. If pitting has occurred,
REGULATIONS MUST BE STRICTLY file down any projections, abrade
ADHERED TO CONCERNING THE the surface, until smooth with an
CLOSURE OR POSSIBLE CLOSURE OF abrasive cloth or scratch brush, and
Figure 10: Indoor DBU Fuse Fittings
DBU FUSE UNITS ONTO “LIVE” wipe clean. Apply a new coating of
CIRCUITS. oxidation-inhibiting grease, to the
1.2 Installation (Fusing) in Outdoor contact rod. If the contact has been
1.1.1 Unused Fuse-Unit End
Mountings burned, the contact and its mating
Fittings
Attach the fuse-unit end fittings part should be replaced.
A coating of oxidation-inhibiting
(Fig. 11) as follows:
grease was applied to the contact 2. Replacement of existing
rod at the factory. Verify the A. The lower end fitting must be
presence of the oxidation-
Applications
attached first. Slip the lower end
inhibiting grease, and that it is still fitting over the upper end of the 2.1 Replacement (Refusing) in
free of (from) contaminants. If fuse unit and slide it down until Pad-Mount/Indoor Applications
necessary, clean the contact rod the locating slot seats on the with Exhaust Control Device
with a nontoxic, nonflammable locating pin of the lower Fuse
solvent and apply a coating of Unit ferrule. Next, back off the A. When the fuse operates, the fuse
oxidation-inhibiting grease. End locknut on the clamp screw and unit does not swing open but the
Fittings should be stored in the tighten the clamp screw firmly; blown-fuse indicator moves to
original shipping package (if secure it with the locknut. the extended position, providing
possible) in an area free from visual evidence that the Fuse Unit
excessive moisture. End Fittings B. Slip the upper end fitting over has operated. Move the Fuse
should only be attached the fuse unit. Align the locating Unit to the open position and
immediately prior to installation. then remove it from the

68 DBU Installation May 2002
mounting. Note: Non-loadbreak B. Loosen the upper and lower end oxidation-inhibiting grease. End
mountings do not incorporate a fitting clamp screws (pry the Fittings should be stored in the
live switching device. Hence, an upper end fitting clamp apart original shipping package (if
unblown DBU Fuse Unit in such slightly with a screwdriver), and possible) in an area free from
mountings must not be moved to slide both end fittings off the excessive moisture. End Fitting
the open position without first upper end of the Fuse Unit. should only be attached
opening an upstream series immediately prior to installation.
interrupting and isolating switch C. Next, attach the end fittings to a
or loadbreak elbow. new Fuse Unit, following the 2.2.2 Re-used Fuse-Unit End
instructions given above. A Fuse Fittings
B. Loosen the upper end fitting Unit that has operated cannot be
Remove the existing coating of
clamp screw, and pry the clamp salvaged. Discard it.
oxidation-inhibiting grease, and any
apart slightly using a screwdriver.
D. To avoid delay due to dirt from the contact rod using a
Slide the upper end fitting off the
transferring of end fittings, spare nontoxic, nonflammable solvent.
upper end of the Fuse Unit. Then
sets of end fittings may be kept Inspect the contact rod for evidence
unscrew and remove the Exhaust
on hand for attachment to new of pitting. If pitting has occurred,
Control Device. Slide the lower
Fuse Units immediately before re- file down any projections, abrade
end fitting off the upper end of
fusing is to be performed. the surface, until smooth with an
the Fuse Unit. (Refer to Figure
abrasive cloth or scratch brush, and
10.)
2.2.1 Unused Fuse-Unit End Fittings wipe clean. Apply a new coating of
C. Attach the end fittings and oxidation-inhibiting grease, to the
A coating of oxidation-inhibiting
muffler to a new Fuse Unit, contact rod. If the contact has been
grease was applied to the contact
following the instructions given burned, the contact and its mating
rod at the factory. Verify the
above. A Fuse Unit that has part should be replaced.
presence of this oxidation-
operated cannot be salvaged. inhibiting grease, and that it is still
Discard it. free of (from) contaminants. If
necessary, clean the contact rod
D. To avoid delay due to with a nontoxic, nonflammable
transferring of end fittings, spare solvent and apply a coating of
sets of end fittings and exhaust
control devices may be kept on
hand for attachment to new Fuse
Units immediately before re-
fusing is to be performed.
The use of a pure silver element

and Nichrome strain element
makes the DBU less susceptible to
outages caused by vibration,
corona corrosion, and aging of the
fuse elements, nor is it damaged
by transient faults or overloads
which approach the minimum
melting point.
2.2 Replacement (Refusing) in

Outdoor Mountings
A. When the fuse operates, the Fuse
Unit swings to the open position.
Remove it from the mounting,
using a universal pole equipped
with a suitable fuse handling
attachment. Examine the end of
the fuse unit to determine that
the actuating pin (see Figure 11)
extends through the upper seal,
indicating that the fuse unit has
operated. Figure 11: Outdoor DBU Fuse Fittings

DBU Fuse Curves 69
May 2002
10000
9000
8000
7000
6000
5000
4000
3000
2000
1000
900
800
700
600
500 15 SE
400
20 SE
300
25 SE
200
30 SE
100 40 SE
90
80
70 50 SE
60
50
65 SE
40
30 80 SE
20 100 SE
125 SE
10
9 150 SE
8
7
6 175 SE
5
TIME IN SECONDS
4 200 SE
3
1
.9
.8
.7
.6
.5
.4
.3
.2
.1
.09
.08
.07
.06
.05
.04
.03
.02
.01
100
200
300
400
500
600
700
800
900
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
20000
30000
40000
50000
60000
70000
80000
90000
100000
60
70
80
90
5 6 7 8 9 10 20 30 40 50
CURRENT IN AMPERES
Type DBU Slow E Speed Fuses CURVE 36-643 # 10

Minimum Melting Time-Current Characteristics - 17.1 - 38 kV July 21, 1999
Reference # 667026

70 DBU Fuse Curves
May 2002
10000
9000
8000
7000
6000
5000
4000 3E
3000
5E
2000
7E
10 E
1000
900
800 13 E
700
600
500 15 E
400
20 E
300
25 E
200
30 E
100 40 E
90
80
70 50 E
60
50
65 E
40
30 80 E
20 100 E
125 E
10
9 150 E
8
7
6 175 E
5
TIME IN SECONDS
4 200 E
3
1
.9
.8
.7
.6
.5
.4
.3
.2
.1
.09
.08
.07
.06
.05
.04
.03
.02
.01
5 6 7 8 9 10 20 30 40 50
60
70
80
90
100
200
300
400
500
600
700
800
900
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
20000
30000
40000
50000
60000
70000
80000
90000
100000
CURRENT IN AMPERES
Type DBU Standard E Speed Fuses CURVE 36-643 # 11

Reference # 667027

DBU Fuse Curves 71
May 2002
10000
9000
8000
7000
6000
5000
4000 3K
3000
6K
2000
8K
10 K
1000
900
800 12 K
700
600
500 15 K
400
20 K
300
25 K
200
30 K
100 40 K
90
80
70 50 K
60
50
65 K
40
30 80 K
20 100 K
140 K
10
9 200 K
8
7
6
5
TIME IN SECONDS
1
.9
.8
.7
.6
.5
.4
.3
.2
.1
.09
.08
.07
.06
.05
.04
.03
.02
.01
5 6 7 8 9 10 20 30 40 50
60
70
80
90
100
200
300
400
500
600
700
800
900
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
20000
30000
40000
50000
60000
70000
80000
90000
100000
CURRENT IN AMPERES
Type DBU Standard K Speed Fuses CURVE 36-643 # 12

Reference # 667028

72 DBU Fuse Curves
May 2002
10000
9000
8000
7000
6000
5000
4000
3000
2000
1000
900
800
700
600
15SE
500
400
20SE
300
25SE
200
30SE
40SE
100
90
80
70 50SE
60
50 65SE
40
80SE
30
100SE
20
125SE
10
9
150SE
8
7
6
175SE
5
200SE
TIME IN SECONDS
1
.9
.8
.7
.6
.5
.4
.3
.2
.1
.09
.08
.07
.06
.05
.04
.03
.02
.01
5 6 7 8 9 10 20 30 40 50
60
70
80
90
100
200
300
400
500
600
700
800
900
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
20000
30000
40000
50000
60000
70000
80000
90000
100000
CURRENT IN AMPERES

Total Clearing Time-Current Characteristics - 17.1 kV July 21, 1999
Reference # 667029

DBU Fuse Curves 73
May 2002
10000
9000
8000
7000
6000
5000
4000
3000
2000
1000
900
800
700
600
5E
500
400
7E
300
10E
200
13E
100
15E
90
80
70 20E
60
50 25E
40
30
30E
20
40E
50E
10 65E
9
8
7
6 80E
5
100E
TIME IN SECONDS
3
125E
2
150E
175E
1
.9
.8 200E
.7
.6
.5
.4
.3
.2
.1
.09
.08
.07
.06
.05
.04
.03
.02
.01
5 6 7 8 9 10 20 30 40 50
60
70
80
90
100
200
300
400
500
600
700
800
900
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
20000
30000
40000
50000
60000
70000
80000
90000
100000
CURRENT IN AMPERES

Total Clearing Time-Current Characteristics - 17.1 kV July 21, 1999
Reference # 667030

74 DBU Fuse Curves
May 2002
10000
9000
8000
7000
6000
5000
4000
3000
2000
1000
900
800
700
600
500 3K
400
6K
300
8K
200
10K
100 12K
90
80
70 15K
60
50
20K
40
30 25K
20 30K
40K
10
9 50K
8
7
6 65K
5
TIME IN SECONDS
4 80K
3
100K
2
140K
200K
1
.9
.8
.7
.6
.5
.4
.3
.2
.1
.09
.08
.07
.06
.05
.04
.03
.02
.01
5 6 7 8 9 10 20 30 40 50
60
70
80
90
100
200
300
400
500
600
700
800
900
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
20000
30000
40000
50000
60000
70000
80000
90000
100000
CURRENT IN AMPERES

Total Clearing Time-Current Characteristics - 17.1 kV July 21,
Reference # 667031

DBU Fuse Curves 75
May 2002
10000
9000
8000
7000
6000
5000
4000
3000
2000
1000
900
800
700
600
500 15SE
400
20SE
300
25SE
200
30SE
100 40SE
90
80
70 50SE
60
50
65SE
40
30 80SE
20 100SE
125SE
10
9 150SE
8
7
6 175SE
5
TIME IN SECONDS
4 200SE
3
1
.9
.8
.7
.6
.5
.4
.3
.2
.1
.09
.08
.07
.06
.05
.04
.03
.02
.01
5 6 7 8 9 10 20 30 40 50
60
70
80
90
100
200
300
400
500
600
700
800
900
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
20000
30000
40000
50000
60000
70000
80000
90000
100000
CURRENT IN AMPERES

Total Clearing Time-Current Characteristics - 27 and 38 kV January 5, 2000
Reference # 667038

76 DBU Fuse Curves
May 2002
10000
9000
8000
7000
6000
5000
4000
3000
2000
1000
900
800
700
600
500 5E
400
7E
300
10E
200
13E
100 15E
90
80
70 20E
60
50
25E
40
30 30E
20 40E
50E
10
9 65E
8
7
6 80E
5
TIME IN SECONDS
4 100E
3
125E
2
150E
175E
1
.9
.8 200E
.7
.6
.5
.4
.3
.2
.1
.09
.08
.07
.06
.05
.04
.03
.02
.01
5 6 7 8 9 10 20 30 40 50
60
70
80
90
100
200
300
400
500
600
700
800
900
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
20000
30000
40000
50000
60000
70000
80000
90000
100000
CURRENT IN AMPERES

Reference # 667039

DBU Fuse Curves 77
May 2002
10000
9000
8000
7000
6000
5000
4000
3000
2000
1000
900
800
700
600
500 3K
400
6K
300
8K
200
10K
100 12K
90
80
70 15K
60
50
20K
40
30 25K
20 30K
40K
10
9 50K
8
7
6 65K
5
TIME IN SECONDS
4 80K
3
100K
2
140K
200K
1
.9
.8
.7
.6
.5
.4
.3
.2
.1
.09
.08
.07
.06
.05
.04
.03
.02
.01
5 6 7 8 9 10 20 30 40 50
60
70
80
90
100
200
300
400
500
600
700
800
900
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
20000
30000
40000
50000
60000
70000
80000
90000
100000
CURRENT IN AMPERES

Reference # 667040

78 DBU Catalog Numbers and Information
May 2002
Type DBU Expulsion Fuses for Use Indoors or Outdoors

Indoor Outdoor

Voltage (kV) Catalog Number Voltage (kV)
Max. Int. kA Sym
Curve Reference
Catalog Number
Rating Amperes
Catalog Number
Catalog Number
Live Parts only
Ampere Rating
Fuse Mounting
Ampere Rating
Fuse Mounting
End Fittings
End Fittings
Disconnect
Live Parts)
Mountings
(Includes
Nominal
Nominal
Number
Catalog
36-643
Style
Style
Max
Max
BIL
BIL
3K DBU17-3K 14.4 17.0 95
6K DBU17-6K
Non-Loadbreak
8K DBU17-8K
DBU17-GNM
DBU17-NL
10K DBU17-10K
12K DBU17-12K
15K DBU17-15K
DBU-EFOD
3K to 200K
3K to 200K
DBU-EFID
20K DBU17-20K 12, 15 14 2.1

25K DBU17-25K
30K DBU17-30K 14.4 17.0 95
40K DBU17-40K
DBU17-GDM*
DBU17-DL*
Loadbreak
50K DBU17-50K
65K DBU17-65K
80K DBU17-80K
100K DBU17-100K
140K DBU17-140K
200K DBU17-200K
5E DBU17-5E 14.4 17.0 95

7E DBU17-7E
Non-Loadbreak
10E DBU17-10E
DBU17-GNM
13E DBU17-13E DBU17-NL

15E DBU17-15E
20E DBU17-20E
25E DBU17-25E
30E DBU17-30E 11, 14 14 2.1
DBU-EFOD
5E to 200E
5E to 200E
DBU-EFID
40E DBU17-40E
50E DBU17-50E 14.4 17.0 95
65E DBU17-65E
80E DBU17-80E
DBU17-GDM*
DBU17-DL*
Loadbreak
100E DBU17-100E
125E DBU17-125E
150E DBU17-150E
175E DBU17-175E
200E DBU17-200E
15E DBU17-15SE 14.4 17 95

20E DBU17-20SE
Non-Loadbreak
25E DBU17-25SE
DBU17-GNM
DBU17-NL
30E DBU17-30SE
40E DBU17-40SE
15SE to 200SE
15SE to 200SE
DBU-EFOD
DBU-EFID
50E DBU17-50SE
65E DBU17-65SE 10,13 14 2.1
80E DBU17-80SE 14.4 17 95
100E DBU17-100SE
DBU17-GDM*
DBU17-DL*
Loadbreak
125E DBU17-125SE
150E DBU17-150SE
175E DBU17-175SE
200E DBU17-200SE
Note: Muffler can be ordered separately. Order Catalog number DBU-MFLR.

* To complete the Catalog Number, specify “R” for right side cable termination or “L” for left side cable termination.

DBU Catalog Numbers and Information 79
May 2002

Indoor Outdoor

Max. Int. kA Sym

Curve Reference
Disconnect Fuse
Catalog Number
Catalog Number
Rating Amperes
Catalog Number
Live Parts only
Ampere Rating
Fuse Mounting
Ampere Rating
End Fittings
End Fittings
Live Parts)
Mountings
(Includes
Mounting
Nominal
Nominal
Number
Catalog
36-643
Style
Style
Max
Max
BIL
BIL
3K DBU27-3K 25 27.0 125
6K DBU27-6K
Non-Loadbreak
DBU27-GNM
8K DBU27-8K
DBU27-NL
10K DBU27-10K
12K DBU27-12K
15K DBU27-15K 3K to 200K
3K to 200K
DBU-EFOD
DBU-EFID
20K DBU27-20K
25K DBU27-25K
30K DBU27-30K 12, 18 12.5 2.1 25 27.0 125
40K DBU27-40K
DBU27-GDM*
50K DBU27-50K
DBU27-DL*
65K DBU27-65K Loadbreak
80K DBU27-80K
100K DBU27-100K
140K DBU27-140K
200K DBU27-200K
5E DBU27-5E 25 27.0 125

7E DBU27-7E
10E DBU27-10E
Non-Loadbreak
DBU27-GNM
13E DBU27-13E
DBU27-NL
15E DBU27-15E
20E DBU27-20E
25E DBU27-25E
5E to 200E
5E to 200E
DBU-EFOD
DBU-EFID
30E DBU27-30E
40E DBU27-40E
50E DBU27-50E 11, 17 12.5 2.1 25 27.0 125
65E DBU27-65E
80E DBU27-80E
DBU27-GDM*
DBU27-DL*
100E DBU27-100E
Loadbreak
125E DBU27-125E
150E DBU27-150E
175E DBU27-175E
200E DBU27-200E
15E DBU27-15SE 25 27.0 125

Non-Loadbreak
20E DBU27-20SE
DBU27-GNM
25E DBU27-25SE
DBU27-NL
30E DBU27-30SE
40E DBU27-40SE
15SE to 200SE
15SE to 200SE
DBU-EFOD
DBU-EFID
50E DBU27-50SE
65E DBU27-65SE
80E DBU27-80SE 10, 16 12.5 2.1 25 27.0 125
DBU27-GDM*
100E DBU27-100SE
DBU27-DL*
Loadbreak
125E DBU27-125SE
150E DBU27-150SE
175E DBU27-175SE
200E DBU27-200SE
Note: Muffler can be ordered separately. Order Catalog number DBU-MFLR.

* To complete the Catalog Number, specify “R” for right side cable termination or “L” for left side cable termination.

80 DBU Catalog Numbers and Information
May 2002

Indoor Outdoor

Max. Int. kA Sym
Curve Reference
Catalog Number
Catalog Number
Rating Amperes
Catalog Number
Live Parts only
Ampere Rating
Fuse Mounting
Ampere Rating
Fuse Mounting
End Fittings
End Fittings
Disconnect
Live Parts)
Mountings
(Includes
Nominal
Nominal
Number
Catalog
36-643
Style
Style
Max
Max
BIL
BIL
3K DBU38-3K 2.8 34.5 38.0 150
Non-Loadbreak
6K DBU38-6K
DBU38-GNM
DBU38-NL
8K DBU38-8K
10K DBU38-10K
12K DBU38-12K
3K to 200K
3K to 200K
DBU-EFOD
DBU-EFID
15K DBU38-15K
20K DBU38-20K 12, 18 10 2.8
30K DBU38-30K
40K DBU38-40K
50K DBU38-50K
Loadbreak
65K DBU38-65K NA
80K DBU38-80K
100K DBU38-100K
140K DBU38-140K
200K DBU38-200K
5E DBU38-5E 34.5 38.0 150

7E DBU38-7E
10E DBU38-10E
Non-Loadbreak
13E DBU38-13E
DBU38-GNM
DBU38-NL
15E DBU38-15E
20E DBU38-20E
25E DBU38-25E
30E DBU38-30E
5E to 200E
5E to 200E
DBU-EFOD
DBU-EFID
40E DBU38-40E
50E DBU38-50E 11, 17 10 2.8
65E DBU38-65E
80E DBU38-80E
100E DBU38-100E NA
Loadbreak
125E DBU38-125E
150E DBU38-150E
175E DBU38-175E
200E DBU38-200E
15E DBU38-15SE 34.5 38.0 150

20E DBU38-20SE
Non-Loadbreak
25E DBU38-25SE
DBU38-GNM
DBU38-NL
30E DBU38-30SE
40E DBU38-40SE
15SE to 200SE
15SE to 200SE
50E DBU38-50SE
DBU-EFOD
DBU-EFID
65E DBU38-65SE
80E DBU38-80SE 10, 16 10 2.8
100E DBU38-100SE
125E DBU38-125SE
Loadbreak
NA
150E DBU38-150SE
175E DBU38-175SE
200E DBU38-200SE
*Note: Muffler can be ordered separately. Order Catalog number DBU-MFLR.

DBA Medium Voltage Fuses 81
May 2002
DBA Fuses

82
May 2002

DBA Introduction 83
May 2002
The Type DBA (dropout, boric spring. When the fuse element is forms water vapor and inert boric
blown, the arcing rod is pulled
acid) high voltage expulsion upward drawing the arc into the
acid. The electrical interruption is
caused by the steam de-ionizing the
fuse is an E-rated, vented boric acid cylinder. The spring arc as it is drawn through the
device designed for power shunt contact fingers close in on cylinder by action of the spring and
applications. the rod to maintain the electrical rod.
path. Intense heat from the arc, as it
strikes, decomposes the The arcing rod is prevented from
Introduction falling back into the fuse until after
compressed boric acid powder.
interruption by a friction stop as
The DBA Power Fuse provides Decomposition of the dry boric acid
shown just inside the top ferrule.
double protection for circuits and
equipment which operate on Figure 12: DBA Fuse Construction
voltages from 7.2 to 145 kV. The Retaining Ring DBA fuses are available as replacement
fuse has instant acting De-ion fuse units only for existing applications.
Top Ferrule
circuit interruption and almost
simultaneously, a mechanical drop-
out action gives a 180˚ air break.
The fuse unit is of the replaceable
type rather than the renewable
Micarta Tube
type, resulting in light weight for
Type DBA-1
ease in handling.
7.2 to 69 kV
Construction 1/2E to200E Amps
Nom. Fuse Dim. Approx.

De-ion arc interruption permits
Copper Tube Spacing Fuse Inches Wt.
application of the Type DBA power Shunt Voltage T lbs.
fuse over a wide range of system
voltages. This line of dropout fuses Arcing Rod End
carries the boric acid principle of 7.2 13 1/2 2
circuit protection to higher voltage 15.0 17 3

Helical Spring
ratings, and at the same time 23.0 21 1/2 4
provides at lower cost short circuit 34.5 28 1/2 5
protection for systems of moderate 46.0 34 6
capacity. 69.0 43 7/8 7
Principle parts of the DBA fuse unit

are shown in the cross section Compressed Boric
Figure 12. Main operating parts are Acid Powder
the fusible element, arcing rod,
helical spring, and dry boric acid
cylinder. To prevent warping under
outdoor conditions, a heavy Arcing Rod
Micarta tube encloses the entire
assembly. This Micarta tube also Type DBA-2
assures adequate strength to 92 to 138 kV
contain the force of the arc 1/2E to 200E Amps
interruption.
Nom. Fuse Dim. Approx.
Within the fuse unit, the current Fuse Inches Wt.
path is maintained by tight Voltage T lbs.
electrical connections. From the top
ferrule, the path is to the copper 92 52 19
tube spring shunt; then to the 115 62 22
arcing rod collar and the arcing
138 72 25
rod, on through the fusible element Bottom Ferrule
which is bridged by the strain
Strain Element
element, and into the bottom
ferrule. The copper spring shunt Fusible Element
and the arcing rod collar are firmly
held together by the contact finger

84 DBA Features May 2002
Operation Application In an alternating current circuit

containing inductance, a sudden
The DBA type fuse unit is of the The DBA fuse is applicable in utility change in the AC current is
replaceable type rather than the and industrial high voltage power accompanied by a transient DC
renewable type. When fuse is systems for protecting: component which is a function of
blown and drop-out completed, the the AC current before and after the
■ Power transformers
entire unit is removed with a change and the point on the cycle
hookstick. After replacement of the ■ Feeder circuit sectionalizing at which the change occurs. The
blown unit, it is closed back into decrement of the transient is a
place with the hookstick. ■ Distribution transformers function of the inductance and
resistance or losses of the circuit.
In replacing the blown fuse, the end ■ Potential transformers
fittings are removed and clamped If a short is suddenly established on
on a new fuse. End fittings consist a circuit, the DC component can
of an operating eye at the top and have a maximum peak value equal
Maximum Type DBA-1 Type DBA-2
hinge lifting eye at the bottom. The to the crest of the 60 cycle short
two fittings have different shapes Design Interrupting Interrupting circuit current of the system. This
and are keyed with different maximum transient is obtained if
Voltage (kV) Ratings Rms Ratings Rms
projections. Fittings are simple to the fault occurs at voltage zero. Due
remove or replace, and cannot be Amps (Sym.) Amps (Sym.) to the system losses, this DC
reversed since the keys insure component will die out to a low
quick, correct alignment. 8.3 6300 ... value in a few cycles. However , a
15.5 6300 ... fuse normally interrupts a short
De-ion circuit interruption by action circuit in 1/2 cycle, and this DC
25.5 6300 ...
of the boric acid fuse unit is followed component of current must be
38.0 5000 12,500
simultaneously by a mechanical taken into consideration in rating
48.3 4000 12,500
drop-out action. When closing the the fuse. If the decrement of DC
72.5 2500 10,000
fuse unit with the hookstick, the component in this half cycle is
92.0 ... 6,300
ejector casting located under the neglected, the rms value of current
sleet hood, compresses the ejector 121 ... 5,000
for the totally asymmetrical
spring. Under fault conditions the 145 ... 4,000
condition would be 1.73 times the
fuse element melts, the helical spring rms symmetrical value of the 60
pulls the arcing rod and arc through cycle component.
the cylinder. The upper end of the
arcing rod drives through a small Experience has shown that there is
hole in the top of the ferrule of the
Ratings some decrement in this first half
fuse unit and strikes the trigger- ■ 8.3 to 145 kV cycle and also that the current is
releasing ejector. The trigger limited somewhat by the arc drop
operates and causes the ejector ■ .5E to 200E Amperes in the fuse. For this reason, a ratio
spring to force the ejector casting of 1.6 has been selected between
against the fuse assembly forcing it The Power Fuse is an inherently the rms asymmetrical current the
outward to swing through a 180° arc fast circuit-interrupting device. This fuse must be designed to interrupt,
into a drop-out position. Drop-out must be taken into account when and the rms short circuit of the
action provides immediate visual determining the required short system on which the fuse is to be
indication that the particular circuit in circuit interrupting rating of a fuse. used. This instantaneous rms
which the fuse is connected has been assymetrical value of short circuit
The boric acid power fuse will current, which the fuse must be
interrupted. The additional drop-out
interrupt currents of short circuit designed to interrupt, is often
break insulates the fault from the
magnitude in approximately 1/2 referred to as the rms symmetrical
feeders with an air gap of at least 1
cycle measured from the instant of value including the DC component.
foot on lower voltage system and up
short circuit. During this 1/2 cycle, The asymmetrical value is obtained
to 6 feet on higher voltage systems.
the short circuit current may be by multiplying the symmetrical
This air break eliminates any much higher than the sustained value by 1.6. The symmetrical value
possibility of carbonized fuse parts rms short circuit current of the of short circuit current on a 3 phase
breaking down to allow leakage or system at that point. The fuse must system is determined by dividing
another fault. Since drop-out action be capable of safely interrupting the available 3 phase, short circuit
takes place after current interruption this transient current which might kVA by the product of the system
within the boric acid cylinder, exist at the instant the fuse voltage and √3.
burning or arcing at the contact operates.
surfaces is eliminated.

DBA Installation 85
May 2002
Instructions for Type DBA Prior to installation, it is advisable holes (Fig. 16).
to check the functioning of the
Fuse Units 8.3 kV to 145 kV mounting as follows: 3. Put the suitable fuse unit
equipped with fittings in the
Installation of Replacement Fuses 1. Remove fuse fittings from hinge mounting. Check operation of
DBA Fuse units are available in two casting (Fig. 15) and mount on a latch assembly by closing and
classifications, DBA-1 and DBA-2 suitable fuse unit as shown opening the fuse as shown
and are used for utility-type in Fig. 13. in Fig. 17.
applications from 8.3 kV through
145 kV. 2. Check gauging distance “S” DBA-1 fuses up to 69 kV as well as
between center of guide pin in DBA-2 fuses up to 46 kV can be
Remove fuses from all three phases latch housing and bottom of lifted into the hinge casting by
and replace with new or tested socket in hinge casting as means of conventional all-purpose
units. Fuses having been involved illustrated in Fig. 14. Dimension hooksticks. For lifting heavier fuses
in a fault but not blown should be “S” must measure the same on into the hinge, a hookstick about
tested by resistance measurements both sides of the mounting. If one foot shorter than the distance
to ascertain that they are suitable dimension “S” is found to be from ground level to the fuse hinge
for continued service. Resistance incorrect, adjust it by utilizing the is recommended. This hookstick
limits are available on request. clearances provided in the bolt should be held approximately
vertical as shown in Fig. 17. For the
closing-in or disconnecting
Figure 13: Fuse Unit with Fittings operation, a hookstick of at least
four foot greater length should be
employed. Insert the hookstick pin
into the eye of the fuse fitting from
the right-hand side and have it form
an angle of at least 35º with the
LOCATING fuse.
PIN
CLAMP Fuse should be closed in with a
RING sharp thrust. A similar impact-like
UPPER pull is required to open the fuse.
EYE After the latch contacts have
CASTING
parted, the fuse may be allowed to
NAMEPLATE
disengage itself from the hookstick
and drop out in a normal manner.
Maintenance
General maintenance instructions
are published in the IEEE Standard
FUSE C-37.48-1973. Inspection of the
UNIT A fuse mounting should include
LOWER checking the gauge distance “S”
EYE (Fig. 14) and the operation of the
CASTING
latch mechanism.
kV DBA-1 DBA-2
7.2 13.5 ...

15 17 ...
23 21.5 ...
34.5 28.5 28.13
46 34 3363
69 43.88 43.63
LOCATING
PIN 92 ... 52
115 ... 62
138 ... 72

86 DBA Installation
May 2002
Figure 14: Insulator Spacing
7.2 to 46 kV 69 kV 92 to 138 kV
Type Dimensions Voltage Rating (K.V.)
7.2 15 23 34.5 46 69 92 115 138

DBA-1 C 13.63 17.13 21.63 28.63 34.13 44 __ __ __
S 15.25 18.75 23.25 30.25 35.75 45.63 __ __ __
DBA-2 C __ __ __ 27.88 33.38 43.38 51.75 61.75 71.75
Figure 15: Hinge Assembly
(B) DBA-2 (C) DBA-2

34.5 to 69 kV 92 to 138 kV

DBA Installation 87
May 2002
Figure 16: Spacer Adjustment
Figure 17: Hookstick Operation

88
May 2002

DBA Fuse Curves 89
May 2002
10000
9000
8000
7000
6000
5000 Safety Zone Limit Safety Zone Limit
4000
3000
2000
1000
900
800
700
600
500
400
300
200
100
90
80
70
60
50 Safety Band Safety Band
40
30 30 E
20 40 E
50 E
10
9 65 E
8
7
6 80 E
5
100 E
TIME IN SECONDS
3
125 E
0.5 A
2
150 E
3A
200 E
1
.9
5E
.8
.7
.6
7E
.5
.4
10 E
.3 15 E
.2 20 E
25 E
.1
.09 For coordination with another protective
.08 device on the load side of the fuse, the
.07 melting characteristic of the fuse must be
.06 separated from the operating char-
acteristic of the other device by an
.05
appropriate safety zone.
.04 When added at the left side of any melt-
ing curve, the safety band shown covers
the ordinary service variables including
.03
preloading.
In the direct comparison of performance
charts, placing the RH and LH borders of
.02 the chart of the other device on the
safety zone limits of this curve sheet is
equivalent to adding the safety band to
all melting curves.
.01
5 6 7 8 9 10 20 30 40 50
60
70
80
90
100
200
300
400
500
600
700
800
900
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
20000
30000
40000
50000
60000
70000
80000
90000
100000
CURRENT IN AMPERES
Type DBA-1 and -2 Dropout Power - Standard Speed Fuse Elements CURVE 36-623 # 10
Minimum Melting Time-Current Characteristics July 2000
Reference # 459351

90 DBA Fuse Curves
May 2002
10000
9000
8000
7000
6000
5000
4000
3000
2000
1000
900
800
700
600
500
400
300
200
100
90
80
70
60
50
40
30 30 E
20 40 E
50 E
10
9 65 E
8
7
6 80 E
5
100 E
TIME IN SECONDS
3
125 E
0.5 A
2
150 E
3A
200 E
1 5E
.9
.8
.7
.6
7E
.5
.4
10 E
.3 15 E
.2 20 E
25 E
.1
.09
.08
.07
.06
.05
.04
.03
.02
.01
5 6 7 8 9 10 20 30 40 50
60
70
80
90
100
200
300
400
500
600
700
800
900
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
20000
30000
40000
50000
60000
70000
80000
90000
100000
CURRENT IN AMPERES
Type DBA-1 Dropout Power - Standard Speed Fuse Elements CURVE 36-623 # 11
Total Clearing Time-Current Characteristics - 2.4 to 23 kV July 2000
Reference # 459352

DBA Fuse Curves 91
May 2002
10000
9000
8000
7000
6000
5000
4000
3000
2000
1000
900
800
700
600
500
400
300
200
100
90
80
70
60
50
40
30 30 E
20 40 E
50 E
10
9 65 E
8
7
6 80 E
5
100 E
TIME IN SECONDS
3
125 E
0.5 A
2
150 E
3A
200 E
1 5E
.9
.8
.7
.6
7E
.5
.4
10 E
.3 15 E
.2 20 E
25 E
.1
.09
.08
.07
.06
.05
.04
.03
.02
.01
5 6 7 8 9 10 20 30 40 50
60
70
80
90
100
200
300
400
500
600
700
800
900
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
20000
30000
40000
50000
60000
70000
80000
90000
100000
CURRENT IN AMPERES
Type DBA-1 and -2 Dropout Power - Standard Speed Fuse Elements CURVE 36-623 # 12
Total Clearing Time-Current Characteristics - 34.5 to 69 kV July 2000
Reference # 459353

92 DBA Fuse Curves
May 2002
10000
9000
8000
7000
6000
5000
4000
3000
2000
1000
900
800
700
600
500
400
300
200
100
90
80
70
60
50
40
30 30 E
20 40 E
50 E
10
9 65 E
8
7
6 80 E
5
100 E
TIME IN SECONDS
3
125 E
2
150 E
200 E
1 5E
.9
.8
.7
.6
7E
.5
.4
10 E
.3 15 E
.2 20 E
25 E
.1
.09
.08
.07
.06
.05
.04
.03
.02
.01
5 6 7 8 9 10 20 30 40 50
60
70
80
90
100
200
300
400
500
600
700
800
900
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
20000
30000
40000
50000
60000
70000
80000
90000
100000
CURRENT IN AMPERES
Type DBA- -2 Dropout Power - Standard Speed Fuse Elements CURVE 36-623 # 13
Total Clearing Time-Current Characteristics - 92 to 138 kV July 2000
Reference # 459354

DBA Catalog Numbers and Information 93
May 2002
Type DBA Expulsion Fuses for Use Indoors or Outdoors

DBA - 1 Fuse Units DBA - 1 Fuse Units
Rating Amperes
Rating Amperes
Approximate
Approximate
Reference
Reference
Shipping
Shipping
Number
Catalog
Number
Catalog
Weight
Weight
36-623
36-623
Curve
Curve
Type DBA-1 Fuse Refills Type DBA-1 Fuse Refills
8.3 kV Max (7.2 kV Nominal) 38 kV Max (34.5 kV Nominal)
0.5E 8DBA1-.5E 0.5E 38DBA1-.5E

3E 8DBA1-3E 3E 38DBA1-3E
10E 8DBA1-10E 10E 38DBA1-10E
15E 8DBA1-15E 15E 38DBA1-15E
20E 8DBA1-20E 20E 38DBA1-20E
25E 8DBA1-25E 25E 38DBA1-25E
30E 8DBA1-30E (10, 11) 2.1 30E 38DBA1-30E (10, 12) 4.2
40E 8DBA1-40E 40E 38DBA1-40E
50E 8DBA1-50E 50E 38DBA1-50E
65E 8DBA1-65E 65E 38DBA1-65E
80E 8DBA1-80E 80E 38DBA1-80E
100E 8DBA1-100E 100E 38DBA1-100E
125E 8DBA1-125E 125E 38DBA1-125E
150E 8DBA1-150E 150E 38DBA1-150E
200E 8DBA1-200E 200E 38DBA1-200E
15.5 kV Max (14.4 kV Nominal) 48 kV Max (46 kV Nominal)
0.5E 15DBA1-.5E 0.5E 48DBA1-.5E

10E 15DBA1-10E 10E 48DBA1-10E
15E 15DBA1-15E 15E 48DBA1-15E
20E 15DBA1-20E 20E 48DBA1-20E
25E 15DBA1-25E 25E 48DBA1-25E
30E 15DBA1-30E (10, 11) 2.1 30E 48DBA1-30E (10, 12) 6.5
40E 15DBA1-40E 40E 48DBA1-40E
50E 15DBA1-50E 50E 48DBA1-50E
65E 15DBA1-65E 65E 48DBA1-65E
80E 15DBA1-80E 80E 48DBA1-80E
100E 15DBA1-100E 100E 48DBA1-100E
125E 15DBA1-125E 125E 48DBA1-125E
150E 15DBA1-150E 150E 48DBA1-150E
200E 15DBA1-200E 200E 48DBA1-200E
25 kV Max (23 kV Nominal) 72 kV Max (69 kV Nominal)
0.5E 25DBA1-.5E
3E 25DBA1-3E 0.5E 72DBA1-.5E
10E 25DBA1-10E 7E 72DBA1-7E
15E 25DBA1-15E 10E 72DBA1-10E
20E 25DBA1-20E 15E 72DBA1-15E
25E 25DBA1-25E 20E 72DBA1-20E
30E 25DBA1-30E (10, 11) 3.1 25E 72DBA1-25E
40E 25DBA1-40E 30E 72DBA1-30E (10, 12) 7.1
50E 25DBA1-50E 40E 72DBA1-40E
65E 25DBA1-65E 50E 72DBA1-50E
80E 25DBA1-80E 65E 72DBA1-65E
100E 25DBA1-100E 80E 72DBA1-80E
125E 25DBA1-125E 100E 72DBA1-100E`
150E 25DBA1-150E 125E 72DBA1-125E
200E 25DBA1-200E 150E 72DBA1-150E
200E 72DBA1-200E

94 DBA Catalog Numbers and Information
May 2002
Type DBA Expulsion Fuses for Use Indoors or Outdoors

DBA - 2 Fuse Units DBA - 2 Fuse Units
Rating Amperes
Rating Amperes
Approximate
Approximate
Reference
Reference
Shipping
Shipping
Number
Number
Catalog
Catalog
Weight
Weight
36-623
36-623
Curve
Curve
Type DBA-2 Fuse Refills Type DBA-2 Fuse Refills
38 kV Max (34.5 kV Nominal) 92 kV Max (92 kV Nominal)
0.5E 38DBA2-.5E 3E 92DBA2-3E

7E 38DBA2-7E 10E 92DBA2-10E
10E 38DBA2-10E 15E 92DBA2-15E
15E 38DBA2-15E 20E 92DBA2-20E
20E 38DBA2-20E 25E 92DBA2-25E
25E 38DBA2-25E 30E 92DBA2-30E
30E 38DBA2-30E (10,12) 8.0 40E 92DBA2-40E (10, 13) 16.0
40E 38DBA2-40E 50E 92DBA2-50E
50E 38DBA2-50E 65E 92DBA2-65E
65E 38DBA2-65E 80E 92DBA2-80E
80E 38DBA2-80E 100E 92DBA2-100E
100E 38DBA2-100E 125E 92DBA2-125E
125E 38DBA2-125E 150E 92DBA2-150E
150E 38DBA2-150E 200E 92DBA2-200E
200E 38DBA2-200E
0.5E 48DBA2-.5E 3E 121DBA2-3E

3E 48DBA2-3E 5E 121DBA2-5E
5E 48DBA2-5E 7E 121DBA2-7E
7E 48DBA2-7E 10E 121DBA2-10E
10E 48DBA2-10E 15E 121DBA2-15E
15E 48DBA2-15E 20E 121DBA2-20E
20E 48DBA2-20E 25E 121DBA2-25E
25E 48DBA2-25E 30E 121DBA2-30E
30E 48DBA2-30E (10, 12) 8.0 40E 121DBA2-40E (10, 13) 15.0
40E 48DBA2-40E 50E 121DBA2-50E
50E 48DBA2-50E 65E 121DBA2-65E
65E 48DBA2-65E 80E 121DBA2-80E
80E 48DBA2-80E 100E 121DBA2-100E
100E 48DBA2-100E 125E 121DBA2-125E
125E 48DBA2-125E 150E 121DBA2-150E
150E 48DBA2-150E 200E 121DBA2-200E
200E 48DBA2-200E
0.5E 72DBA2-.5E
3E 72DBA2-3E 3E 145DBA2-3E
5E 72DBA2-5E 5E 145DBA2-5E
7E 72DBA2-7E 7E 145DBA2-7E
10E 72DBA2-10E 10E 145DBA2-10E
15E 72DBA2-15E 15E 145DBA2-15E
20E 72DBA2-20E 20E 145DBA2-20E
25E 72DBA2-25E 25E 145DBA2-25E
30E 72DBA2-30E (10, 12) 16.0 30E 145DBA2-30E (10, 13) 14.0
40E 72DBA2-40E 40E 145DBA2-40E
50E 72DBA2-50E 50E 145DBA2-50E
65E 72DBA2-65E 65E 145DBA2-65E
80E 72DBA2-80E 80E 145DBA2-80E
100E 72DBA2-100E 100E 145DBA2-100E
125E 72DBA2-125E 125E 145DBA2-125E
150E 72DBA2-150E 150E 145DBA2-150E
200E 72DBA2-200E 200 145DBA2-200E

Cross Reference Guides 95
May 2002
Cross
Reference
Guide

96
May 2002

Catalog To Style Number Cross Reference 97
May 2002
Catalog Style List Catalog Style List Catalog Style List

Number Number Price Number Number Price Number Number Price
14RBA2-DL 9078A26A01 $366.00 15RBA2-50E 423D814A31 $262.00 15RBT4-200E 449D672A43 $515.00

14RBA2-GDM 9078A25G04 $510.00 15RBA2-65E 423D814A32 $262.00 15RBT4-250E 449D672A44 $515.00
14RBA2-PNM 9078A33G03 $540.00 15RBA2-80E 423D814A33 $262.00 15RBT4-300E 449D672A45 $515.00
14RBA4-GDM 9078A19G04 $720.00 15RBA2-DH 309C558G02 $635.00 15RDB4-DH 310C131G02 $1,000.00
14RBA4-GNM 9078A33G21 $283.00 15RBA2-IDH 5981C50G02 $710.00 15RDB4-VM 140D341G12 $1,565.00
14RBA4-PDM 9078A19G03 $1,000.00 15RBA2-INH 5981C51G02 $580.00 25BA4-125E 116D977A54 $665.00
14RBA4-PNM 9078A33G08 $555.00 15RBA2-NH 677C370G02 $510.00 25DBA1-100E 5980C16G14 $850.00
14RBA8-GNM 9078A33G24 $345.00 15RBA2-NL 9078A30A01 $146.00 25DBA1-125E 5980C16G15 $850.00
14RBA8-PNM 9078A33G13 $555.00 15RBA2-SHNT 309C548G06 $165.00 25DBA1-150E 5980C16G16 $850.00
15BA2-100E 117D123A29 $476.00 15RBA4-100E 423D815A39 $338.00 25DBA1-200E 5980C16G17 $850.00
15BA2-125E 117D123A30 $514.00 15RBA4-125E 423D815A40 $338.00 25RBA2-100E 423D814A54 $336.00
15BA2-NH 310C198G02 $1,172.00 15RBA4-300E 423D815A45 $343.00 25RBA2-DH 309C558G03 $685.00
15BA4-.5E 116D977A21 $637.00 15RBA4-30E 423D815A34 $338.00 25RBA2-INH 5981C51G03 $650.00
15BA4-100E 116D977A33 $637.00 15RBA4-400E 423D815A47 $343.00 25RBA2-NH 677C370G03 $635.00
15BA4-80E 116D977A32 $637.00 15RBA4-DH 309C797G02 $870.00 25RBA4-250E 423D815A69 $373.00
15BA4-NH 310C196G02 $2,119.00 15RBA4-DL 9078A20A01 $575.00 25RBA4-300E 423D815A70 $373.00
15DBA1-125E 5980C15G35 $785.00 15RBA4-IDH 5981C52G02 $1,020.00 25RBA4-30E 423D815A59 $373.00
15DBA1-15E 5980C15G26 $785.00 15RBA4-INH 5981C53G02 $930.00 25RBA4-40E 423D815A60 $373.00
15RBA2-100E 423D814A34 $262.00 15RBA4-NH 677C371G02 $870.00 25RBA4-50E 423D815A61 $373.00
15RBA2-10E 423D814A25 $262.00 15RBA4-NL 9078A30A03 $146.00 25RBA4-65E 423D815A62 $373.00
15RBA2-125E 423D814A35 $276.00 15RBA4-PNM 9078A33G26 $665.00 25RBA4-80E 423D815A63 $373.00
15RBA2-150E 423D814A36 $276.00 15RBA4-SHNT 678C283G02 $174.00 25RBA4-DH 309C797G03 $1,090.00
15RBA2-15E 423D814A26 $262.00 15RBA8-INH 5981C54G02 $1,765.00 25RBA4-INH 5981C53G03 $1,145.00
15RBA2-200E 423D814A38 $276.00 15RBA8-NH 5980C74G02 $1,700.00 25RBA4-NH 677C371G03 $1,085.00
15RBA2-20E 423D814A27 $262.00 15RBA8-NL 9078A30A05 $209.00 25RBA4-SHNT 678C283G03 $174.00
15RBA2-25E 423D814A28 $262.00 15RBA8-PNM 9078A33G27 $585.00 25RBA8-NH 5980C74G03 $1,795.00
15RBA2-30E 423D814A29 $262.00 15RBT2-100E 449D671A34 $426.00 25RDB2-DH 309C558G07 $950.00
15RBA2-40E 423D814A30 $262.00 15RBT2-65E 449D671A32 $426.00 25RDB2-VM 140D340G13 $1,565.00

98 Catalog To Style Number Cross Reference
May 2002

25RDB4-DH 310C131G03 $1,090.00 38RBA4-40E 423D815A85 $399.00 72DBA1-50E 5980C17G31 $1,125.00

38BA4-.5E 116D977A61 $680.00 38RBA4-50E 423D815A86 $399.00 72DBA1-5E 5980C17G23 $1,125.00
38BA4-200E 116D977A76 $715.00 38RBA4-5E 423D815A78 $399.00 72DBA1-65E 5980C17G32 $1,125.00
38BA4-40E 116D977A69 $680.00 38RBA4-65E 423D815A87 $399.00 72DBA2-.5E 22A6782G06 $2,825.00
38DBA1-100E 5980C16G34 $915.00 38RBA4-80E 423D815A88 $399.00 72DBA2-15E 11A8127G05 $2,825.00
38DBA1-10E 5980C16G25 $915.00 38RBA4-DH 309C797G04 $1,210.00 72DBA2-65E 11A8127G11 $2,825.00
38DBA1-125E 5980C16G35 $915.00 38RBA4-DL 9078A20A02 $535.00 8BA2-100E 117D123A13 $437.00
38DBA1-150E 5980C16G36 $915.00 38RBA4-INH 5981C53G04 $1,275.00 8BA2-125E 117D123A14 $476.00
38DBA1-200E 5980C16G37 $915.00 38RBA4-NH 677C371G04 $1,210.00 8BA2-150E 117D123A15 $476.00
38DBA1-3E 505D420G04 $915.00 38RBA4-NL 9078A30A04 $230.00 8BA2-15E 117D123A05 $437.00
38DBA1-5E 5980C16G23 $915.00 38RBA4-PDM 9078A19G07 $1,450.00 8BA2-200E 117D123A16 $476.00
38DBA1-7E 5980C16G24 $915.00 38RBA4-PNM 9078A33G10 $1,105.00 8BA2-25E 117D123A07 $437.00
38DBA1-80E 5980C16G33 $915.00 38RBA8-INH 5981C54G04 $1,945.00 8BA2-30E 117D123A08 $437.00
38DBA2-125E 18A7330G25 $2,185.00 38RBA8-NH 5980C74G04 $1,880.00 8BA2-50E 117D123A10 $437.00
38DBA2-150E 18A7330G26 $2,185.00 38RBA8-NL 9078A30A06 $241.00 8BA2-5E 117D123A02 $437.00
38DBA2-3E 505D420G07 $2,185.00 38RBT4-100E 449D672A89 $680.00 8BA2-65E 117D123A11 $437.00
38DBA2-5E 18A7330G13 $2,185.00 38RBT4-125E 449D672A90 $680.00 8BA2-80E 117D123A12 $437.00
38RBA2-100E 423D814A74 $362.00 38RBT4-150E 449D672A91 $301.24 8BA2-MDH 117D122G01 $963.00
38RBA2-125E 423D814A75 $362.00 38RDB4-DH 310C131G04 $1,210.00 8BA4-200E 116D977A16 $637.00
38RBA2-15E 423D814A66 $362.00 38RDB4-SHNT 678C284G04 $371.00 8BA4-250E 116D977A17 $637.00
38RBA2-200E 423D814A78 $362.00 38RDB4-VM 140D341G14 $1,900.00 8BA4-300E 116D977A18 $637.00
38RBA2-20E 423D814A67 $362.00 48DBA1-.5E 5980C17G01 $1,040.00 8BA4-400E 116D977A19 $637.00
38RBA2-40E 423D814A70 $362.00 48DBA1-100E 5980C17G14 $1,040.00 8BA4-65E 116D977A11 $599.00
38RBA2-50E 423D814A71 $362.00 48DBA1-25E 5980C17G08 $1,040.00 8BA4-80E 116D977A12 $599.00
38RBA2-65E 423D814A72 $362.00 48DBA1-40E 5980C17G10 $1,040.00 8BA4-DH 676C880G01 $1,573.00
38RBA2-80E 423D814A73 $362.00 48DBA1-50E 5980C17G11 $1,040.00 8BA8-NH 677C605G01 $2,964.00
38RBA2-DH 309C558G04 $685.00 48DBA1-65E 5980C17G12 $1,040.00 8RBA2-100E 423D814A14 $250.00
38RBA2-DL 9078A26A02 $385.00 48DBA2-100E 18A7330G44 $2,480.00 8RBA2-125E 423D814A15 $262.00
38RBA2-INH 5981C51G04 $735.00 48DBA2-150E 18A7330G46 “$2,480.00 8RBA2-150E 423D814A16 $262.00
38RBA2-NH 677C370G04 $675.00 48DBA2-200E 18A7330G47 $2,480.00 8RBA2-200E 423D814A18 $262.00
38RBA2-NL 9078A30A02 $230.00 48DBA2-80E 18A7330G43 $2,480.00 8RBA2-30E 423D814A09 $250.00
38RBA2-PNM 9078A33G05 $1,105.00 5RBA2-PNM 9078A33G01 $463.00 8RBA2-40E 423D814A10 $250.00
38RBA4-100E 423D815A89 $399.00 5RBA4-GDM 9078A19G02 $700.00 8RBA2-50E 423D814A11 $250.00
38RBA4-125E 423D815A90 $399.00 72DBA1-.5E 5980C17G21 $1,125.00 8RBA2-65E 423D814A12 $250.00
38RBA4-150E 423D815A91 $399.00 72DBA1-100E 5980C17G34 $1,125.00 8RBA2-80E 423D814A13 $250.00
38RBA4-200E 423D815A93 $399.00 72DBA1-15E 5980C17G26 $1,125.00 8RBA2-DH 309C558G01 $635.00
38RBA4-20E 423D815A82 $399.00 72DBA1-20E 5980C17G27 $1,125.00 8RBA2-GDM 9078A25G09 $510.00
38RBA4-250E 423D815A94 $399.00 72DBA1-30E 5980C17G29 $1,125.00 8RBA2-GNM 9078A33G17 $292.00
38RBA4-300E 423D815A95 $399.00 72DBA1-40E 5980C17G30 $1,125.00 8RBA2-INH 5981C51G01 $550.00

Catalog To Style Number Cross Reference 99
May 2002

8RBA2-NH 677C370G01 $417.00 DBU17-7E 5981C76G02 $90.00 DBU27-50K 5981C85G11 $93.50

8RBA4-100E 423D815A14 $336.00 DBU17-10E 5981C76G03 $90.00 DBU27-65K 5981C85G12 $93.50
8RBA4-300E 423D815A20 $336.00 DBU17-30E 5981C76G08 $90.00 DBU27-5E 5981C86G01 $93.50
8RBA4-DH 309C797G01 $835.00 DBU17-100E 5981C76G13 $90.00 DBU27-20E 5981C86G06 $93.50
8RBA4-GDM 9078A19G09 $720.00 DBU17-125E 5981C76G14 $90.00 DBU27-25E 5981C86G07 $93.50
8RBA4-IDH 5981C52G01 $900.00 DBU17-150E 5981C76G15 $90.00 DBU27-30E 5981C86G08 $93.50
8RBA4-INH 5981C53G01 $715.00 DBU17-175E 5981C76G16 $90.00 DBU27-40E 5981C86G09 $93.50
8RBA4-NH 677C371G01 $650.00 DBU17-200E 5981C76G17 $90.00 DBU27-50E 5981C86G10 $93.50
8RBA8-INH 5981C54G01 $1,675.00 DBU17-15SE 5981C77G01 $90.00 DBU27-65E 5981C86G11 $93.50
8RBA8-NH 5980C74G01 $1,615.00 DBU17-20SE 5981C77G02 $90.00 DBU27-80E 5981C86G12 $93.50
8RBT4-400E 449D672A21 $500.00 DBU17-25SE 5981C77G03 $90.00 DBU27-100E 5981C86G13 $93.50
8RDB4-DH 310C131G01 $995.00 DBU17-30SE 5981C77G04 $90.00 DBU27-125E 5981C86G14 $93.50
8RDB4-SHNT 678C284G01 $371.00 DBU17-40SE 5981C77G05 $90.00 DBU27-150E 5981C86G15 $93.50
8RDB4-VM 140D341G11 $1,545.00 DBU17-50SE 5981C77G06 $90.00 DBU27-175E 5981C86G16 $93.50
DBU17-3K 5981C75G01 $90.00 DBU17-65SE 5981C77G07 $90.00 DBU27-200E 5981C86G17 $93.50
DBU17-6K 5981C75G02 $90.00 DBU17-80SE 5981C77G08 $90.00 DBU27-15SE 5981C87G01 $93.50
DBU17-25K 5981C75G08 $90.00 DBU27-3K 5981C85G01 $93.50 DBU27-65SE 5981C87G07 $93.50
DBU17-140K 5981C75G15 $90.00 DBU27-25K 5981C85G08 $93.50 DBU38-3K 5981C95G01 $102.50
DBU17-200K 5981C75G16 $90.00 DBU27-30K 5981C85G09 $93.50 DBU38-6K 5981C95G02 $102.50
DBU17-5E 5981C76G01 $90.00 DBU27-40K 5981C85G10 $93.50 DBU38-8K 5981C95G03 $102.50

100 Catalog To Style Number Cross Reference
May 2002
Catalog Style List Catalog Style List

Number Number Price Number Number Price
DBU38-10K 5981C95G04 $102.50 DBU38-125SE 5981C97G10 $102.50

DBU38-12K 5981C95G05 $102.50 DBU38-150SE 5981C97G11 $102.50
DBU38-15K 5981C95G06 $102.50 DBU38-175SE 5981C97G12 $102.50
DBU38-20K 5981C95G07 $102.50 DBU38-200SE 5981C97G13 $102.50
DBU38-25K 5981C95G08 $102.50 DBU-EFID 7187A11G01 $182.35
DBU38-30K 5981C95G09 $102.50 DBU-EFOD 7187A11G02 $66.55
DBU38-40K 5981C95G10 $102.50 DBU-MFLR 5981C69G01 $126.70
DBU38-50K 5981C95G11 $102.50 RBA2-COND 310C197G03 $198.00
DBU38-65K 5981C95G12 $102.50 RBA2-FLTR 309C024G03 $194.00
DBU38-80K 5981C95G13 $102.50 RBA4-COND 310C197G04 $333.00
DBU38-100K 5981C95G14 $102.50 RBA4-FLTR 591C607G01 $286.00
DBU38-140K 5981C95G15 $102.50 RBA4-FLTR-HC 591C607G02 $481.00
DBU38-200K 5981C95G16 $102.50 RBA4-IND 5980C29G02 $163.00
DBU38-5E 5981C96G01 $102.50
DBU38-7E 5981C96G02 $102.50
DBU38-10E 5981C96G03 $102.50
DBU38-13E 5981C96G04 $102.50
DBU38-15E 5981C96G05 $102.50
DBU38-20E 5981C96G06 $102.50
DBU38-25E 5981C96G07 $102.50
DBU38-30E 5981C96G08 $102.50
DBU38-40E 5981C96G09 $102.50
DBU38-50E 5981C96G10 $102.50
DBU38-65E 5981C96G11 $102.50
DBU38-80E 5981C96G12 $102.50
DBU38-100E 5981C96G13 $102.50
DBU38-125E 5981C96G14 $102.50
DBU38-150E 5981C96G15 $102.50
DBU38-175E 5981C96G16 $102.50
DBU38-200E 5981C96G17 $102.50
DBU38-15SE 5981C97G01 $102.50
DBU38-20SE 5981C97G02 $102.50
DBU38-25SE 5981C97G03 $102.50
DBU38-30SE 5981C97G04 $102.50
DBU38-40SE 5981C97G05 $102.50
DBU38-50SE 5981C97G06 $102.50
DBU38-65SE 5981C97G07 $102.50
DBU38-80SE 5981C97G08 $102.50
DBU38-100SE 5981C97G09 $102.50

Style to Catalog Number Cross Reference 101
May 2002
Style Catalog List Style Catalog List Style Catalog List

116D977A11 8BA4-65E $599.00 11A8127G11 72DBA2-65E $2,825.00 423D814A16 8RBA2-150E $262.00

116D977A12 8BA4-80E $599.00 140D340G13 25RDB2-VM $1,565.00 423D814A18 8RBA2-200E $262.00
116D977A21 15BA4-.5E $637.00 18A7330G25 38DBA2-125E $2,185.00 423D814A29 15RBA2-30E $262.00
116D977A35 15BA4-150E $642.00 22A6782G06 72DBA2-.5E $2,825.00 423D814A35 15RBA2-125E $276.00
116D977A36 15BA4-200E $642.00 309C024G03 RBA2-FLTR $194.00 423D814A36 15RBA2-150E $276.00
116D977A38 15BA4-300E $642.00 309C548G06 15RBA2-SHNT $165.00 423D814A38 15RBA2-200E $276.00
116D977A54 25BA4-125E $665.00 309C558G01 8RBA2-DH $635.00 423D814A52 25RBA2-65E $336.00
116D977A61 38BA4-.5E $680.00 309C558G02 15RBA2-DH $635.00 423D814A53 25RBA2-80E $336.00
117D122G01 8BA2-MDH $963.00 309C558G07 25RDB2-DH $950.00 423D814A56 25RBA2-150E $336.00
117D123A07 8BA2-25E $437.00 309C797G03 25RBA4-DH $1,090.00 423D814A67 38RBA2-20E $362.00
117D123A08 8BA2-30E $437.00 309C797G04 38RBA4-DH $1,210.00 423D814A70 38RBA2-40E $362.00
117D123A10 8BA2-50E $437.00 310C131G01 8RDB4-DH $995.00 423D814A71 38RBA2-50E $362.00
117D123A11 8BA2-65E $437.00 310C131G02 15RDB4-DH $1,000.00 423D814A72 38RBA2-65E $362.00
117D123A14 8BA2-125E $476.00 310C196G02 15BA4-NH $2,119.00 423D814A75 38RBA2-125E $362.00
117D123A15 8BA2-150E $476.00 310C197G03 RBA2-COND $198.00 423D814A78 38RBA2-200E $362.00
117D123A16 8BA2-200E $476.00 310C197G04 RBA4-COND $333.00 423D815A10 8RBA4-40E $336.00
117D123A22 15BA2-20E $476.00 310C198G02 15BA2-NH $1,172.00 423D815A11 8RBA4-50E $336.00
117D123A24 15BA2-30E $476.00 423D814A09 8RBA2-30E $250.00 423D815A13 8RBA4-80E $336.00
11A8127G05 72DBA2-15E $2,825.00 423D814A15 8RBA2-125E $262.00 423D815A20 8RBA4-300E $336.00

102 Style to Catalog Number Cross Reference
May 2002

423D815A22 8RBA4-400E $336.00 423D815A93 38RBA4-200E $399.00 5980C17G27 72DBA1-20E $1,125.00

423D815A31 15RBA4-15E $338.00 449D671A32 15RBT2-65E $426.00 5980C17G31 72DBA1-50E $1,125.00
423D815A35 15RBA4-40E $338.00 449D672A43 15RBT4-200E $515.00 5980C29G02 RBA4-IND $163.00
423D815A36 15RBA4-50E $338.00 449D672A44 15RBT4-250E $515.00 5980C74G01 8RBA8-NH $1,615.00
423D815A40 15RBA4-125E $338.00 449D672A91 38RBT4-150E $301.24 5981C50G02 15RBA2-IDH $710.00
423D815A41 15RBA4-150E $338.00 505D420G04 38DBA1-3E $915.00 5981C51G01 8RBA2-INH $550.00
423D815A43 15RBA4-200E $343.00 505D420G07 38DBA2-3E $2,185.00 5981C51G02 15RBA2-INH $580.00
423D815A44 15RBA4-250E $343.00 591C607G01 RBA4-FLTR $286.00 5981C51G03 25RBA2-INH $650.00
423D815A45 15RBA4-300E $343.00 591C607G02 RBA4-FLTR-HC $481.00 5981C51G04 38RBA2-INH $735.00
423D815A47 15RBA4-400E $343.00 5980C15G26 15DBA1-15E $785.00 5981C52G01 8RBA4-IDH $900.00
423D815A56 25RBA4-15E $373.00 5980C15G35 15DBA1-125E $785.00 5981C52G02 15RBA4-IDH $1,020.00
423D815A57 25RBA4-20E $373.00 5980C16G14 25DBA1-100E $850.00 5981C53G01 8RBA4-INH $715.00
423D815A59 25RBA4-30E $373.00 5980C16G15 25DBA1-125E $850.00 5981C53G02 15RBA4-INH $930.00
423D815A60 25RBA4-40E $373.00 5980C16G16 25DBA1-150E $850.00 5981C53G03 25RBA4-INH $1,145.00
423D815A65 25RBA4-125E $373.00 5980C16G33 38DBA1-80E $915.00 5981C69G01 DBU-MFLR $126.70
423D815A66 25RBA4-150E $373.00 5980C16G34 38DBA1-100E $915.00 5981C75G01 DBU17-3K $90.00
423D815A78 38RBA4-5E $399.00 5980C17G01 48DBA1-.5E $1,040.00 5981C75G05 DBU17-12K $90.00
423D815A82 38RBA4-20E $399.00 5980C17G08 48DBA1-25E $1,040.00 5981C75G06 DBU17-15K $90.00
423D815A89 38RBA4-100E $399.00 5980C17G21 72DBA1-.5E $1,125.00 5981C75G11 DBU17-50K $90.00

Style to Catalog Number Cross Reference 103
May 2002

5981C75G14 DBU17-100K $90.00 5981C85G07 DBU27-20K $93.50 5981C87G13 DBU27-200SE $93.50

5981C75G15 DBU17-140K $90.00 5981C85G08 DBU27-25K $93.50 5981C95G01 DBU38-3K $102.50
5981C75G16 DBU17-200K $90.00 5981C85G09 DBU27-30K $93.50 5981C95G02 DBU38-6K $102.50
5981C76G01 DBU17-5E $90.00 5981C85G10 DBU27-40K $93.50 5981C95G03 DBU38-8K $102.50
5981C76G08 DBU17-30E $90.00 5981C86G01 DBU27-5E $93.50 5981C95G10 DBU38-40K $102.50
5981C76G15 DBU17-150E $90.00 5981C86G08 DBU27-30E $93.50 5981C96G01 DBU38-5E $102.50
5981C77G01 DBU17-15SE $90.00 5981C86G11 DBU27-65E $93.50 5981C96G04 DBU38-13E $102.50
5981C77G08 DBU17-80SE $90.00 5981C87G01 DBU27-15SE $93.50 5981C96G11 DBU38-65E $102.50
5981C85G01 DBU27-3K $93.50 5981C87G07 DBU27-65SE $93.50 5981C96G17 DBU38-200E $102.50
5981C85G02 DBU27-6K $93.50 5981C87G08 DBU27-80SE $93.50 5981C97G01 DBU38-15SE $102.50

104 Style to Catalog Number Cross Reference
May 2002
Style Catalog List Style Catalog List

Number Number Price Number Number Price
5981C97G06 DBU38-50SE $102.50 9078A30A05 15RBA8-NL $209.00

5981C97G07 DBU38-65SE $102.50 9078A30A06 38RBA8-NL $241.00
5981C97G08 DBU38-80SE $102.50 9078A33G01 5RBA2-PNM $463.00
5981C97G10 DBU38-125SE $102.50 9078A33G05 38RBA2-PNM $1,105.00
5981C97G12 DBU38-175SE $102.50 9078A33G10 38RBA4-PNM $1,105.00
676C880G01 8BA4-DH $1,573.00 9078A33G17 8RBA2-GNM $292.00
677C370G01 8RBA2-NH $417.00 9078A33G21 14RBA4-GNM $283.00
677C370G02 15RBA2-NH $510.00 9078A33G24 14RBA8-GNM $345.00
677C370G03 25RBA2-NH $635.00 9078A33G26 15RBA4-PNM $665.00
677C370G04 38RBA2-NH $675.00 9078A33G27 15RBA8-PNM $585.00
677C371G01 8RBA4-NH $650.00
677C371G02 15RBA4-NH $870.00
677C371G03 25RBA4-NH $1,085.00
677C371G04 38RBA4-NH $1,210.00
677C605G01 8BA8-NH $2,964.00
678C283G02 15RBA4-SHNT $174.00
678C283G03 25RBA4-SHNT $174.00
678C284G01 8RDB4-SHNT $371.00
678C284G04 38RDB4-SHNT $371.00
7187A11G01 DBU-EFID $182.35
7187A11G02 DBU-EFOD $66.55
9078A19G02 5RBA4-GDM $700.00
9078A19G03 14RBA4-PDM $1,000.00
9078A19G04 14RBA4-GDM $720.00
9078A19G07 38RBA4-PDM $1,450.00
9078A19G09 8RBA4-GDM $720.00
9078A20A01 15RBA4-DL $575.00
9078A20A02 38RBA4-DL $535.00
9078A25G04 14RBA2-GDM $510.00
9078A25G09 8RBA2-GDM $510.00
9078A26A01 14RBA2-DL $366.00
9078A26A02 38RBA2-DL $385.00
9078A30A01 15RBA2-NL $146.00
9078A30A02 38RBA2-NL $230.00
9078A30A03 15RBA4-NL $146.00
9078A30A04 38RBA4-NL $230.00

Company Information
Eaton’s Cutler-Hammer business is a worldwide leader providing customer-driven solutions. From power
distribution and electrical control products to industrial automation, the Cutler-Hammer business utilizes
advanced product development, world-class manufacturing, and offers global engineering services and
support. To learn more about Eaton’s innovative Cutler-Hammer products and solutions call 1-800-525-2000,
for engineering services call 1-800-498-2678, or visit www.cutler-hammer.eaton.com.
Eaton is a global $7.3 billion diversified industrial manufacturer that is a leader in fluid power systems;
electrical power quality, distribution and control; automotive engine air management and fuel economy;
and intelligent truck systems for fuel economy and safety. Eaton has 49,000 employees and sells products
in more than 50 countries. For more information, visit www.eaton.com.
Eaton Corporation
Cutler-Hammer business unit
1000 Cherrington Parkway
Moon Township, PA 15108
United States
tel: 1-800-525-2000
www.cutler-hammer.eaton.com
© 2002 Eaton Corporation

All Rights Reserved
Printed in USA
CA01303001E / CSS18743
March 2002

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Medium Voltage Expulsion Fuses

Product Focus Indoor and Outdoor

DBU Expulsion Fuses ........................... 57-80

CA01303001E For more information visit: www.cutler-hammer.eaton.com

Figure 1 - General High Voltage Fuse Comparison

Figure 2 - Fuse Types Protection Range

Different Time/Current Different Time/Current

For more information visit: www.cutler-hammer.eaton.com CA01303001E

CATALOG NUMBERS Expulsion Fuse Units and Refills

numbers are easy to remember, 8 -.5 -E

■ In the back of this ordering 15 RBA2 - P NM - C

Insulator DIA Size

8RBA2-10E 8.3 max. kV, -C 2" Single Barrel

NM Nondisconnect COND Condenser

CA01303001E For more information visit: www.cutler-hammer.eaton.com

For outdoor application of the RDB,

Cutler-Hammer expulsion fuses

For more information visit: www.cutler-hammer.eaton.com CA01303001E

CA01303001E For more information visit: www.cutler-hammer.eaton.com

For more information visit: www.cutler-hammer.eaton.com CA01303001E

Continuous Current Rating Table 1: Expulsion Fuse Interrupting Ratings

CA01303001E For more information visit: www.cutler-hammer.eaton.com

As mentioned above, expulsion Table 2: Derating Factors for 25 Hz

At times it is desirable to have a 4.80 5.50 9.0 1.6 26.0 1.6

elements of paralleled expulsion Interrupting Continuous

For more information visit: www.cutler-hammer.eaton.com CA01303001E

Figure 3: Preloading Adjustment Factor for Power Fuses

Melting Curves 100

Fuses 100 Amps and Less

CA01303001E For more information visit: www.cutler-hammer.eaton.com

Table 5: Continuous Current Ratings Available in Cutler-Hammer Expulsion Fuses

2.75 10E to 200E 20E to 200E 0.5E to 400E1 20E to 400E1

For more information visit: www.cutler-hammer.eaton.com CA01303001E

Figure 4: Typical Fuse Coordination questions, then refer to the

4 4 the range of one or two times the

DS-206 Another common use of power

designed with a zero minus

CA01303001E For more information visit: www.cutler-hammer.eaton.com

being inverted, the cooling curve is temperature, as it is sufficient to

Figure 5: Nature of Expulsion Fuse Discharge

For more information visit: www.cutler-hammer.eaton.com CA01303001E

APPENDIX 1 ■ Protect the transformer against prevent fuse damage or fuse

CA01303001E For more information visit: www.cutler-hammer.eaton.com

For more information visit: www.cutler-hammer.eaton.com CA01303001E

Table 7B - Suggested Minimum Expulsion Fuse Current Ratings for Self-Cooled

15.5 15.5 15.5 25.5 25.5 25.5 38.0 Fuse Max. kV

Three Phase Transformers

4.95 7E 4.70 7E 4.51 7E 2.84 5E 2.72 5E 2.60 5E 1.88 3E 112.5

Single Phase Transformers

3.80 7E 3.62 5E 3.47 5E 2.19 3E 2.09 3E 2.00 3E 1.45 3E 50

CA01303001E For more information visit: www.cutler-hammer.eaton.com

Figure 6: Temperature Cycle of a Fuse

Curve C -Temperature rise curve of fuse

M -Melting time of fuse at a given fault current.

C Tf - Hypothetical steady state temperature level

QM M N Figure 7: Reclosing Circuit Breaker - Fuse

40 Recloser data: 400 PR 100 (cycling code A1-3CH3)

8 11 .054 .054 .013 1.31

For more information visit: www.cutler-hammer.eaton.com CA01303001E

from one transformer design to when the transformer has a delta-