ROTARY METER SERIES

FMR
Introduction Typical metrological characteristics 2

1.5

The FMG series of rotary gas meters are designed to meet the highest demands of reliable and accurate measurement Accuracy Qt to Qmax: ± 1% or better
1

0.5
of gas flow. The meters are MID approved (MID 2014/32/EU) and fully comply with EN12480:2002, EN12480:2015 Accuracy Qmin to QT: ± 2% or better 0

and OIML R137 1&2 (2014). The compact exchangeable aluminum cartridge allows local repair and on-site cleaning. Repeatability: better than 0.1% -0.5
0 10 20 30 40 50 60 70 80 90 100

The robust design of the casing and the cartridge make the meter less sensitive to installation stresses caused by -1

the connecting piping. A significant amount of misalignment of the connecting piping/flanges can be tolerated -1.5

by the meter without affecting the meter performance by jamming the impellers. -2 Atmospheric air 16 barg nat. gas

Pressure Loss
The aluminum casing of the FMR (body and front plate) is designed for working pressures up to 20 barg with a
safety factor of 4. The square impellers and the improved position of the main bearings and shafts, make the The average pressure loss (see tables pages 6-7) of the FMR rotary meter using atmospheric natural gas with a
meter less sensitive to overload and pressure shocks. The aluminum index and the protection of the LF pulsers relative density of 0.6 is measured at one (1) diameter upstream to one (1) diameter downstream of the meter
with the associated magnets, make the meter less sensitive for manipulation by externally applied magnets or on straight pipe of the same size as the meter. The pressure loss across the FMR rotary meter for various gases
other external forces. Tampering of meters with strong neodymium magnets is one of the major concerns of utility and other operating pressures may be approximated from the pressure loss equation:
companies, as this kind of manipulation is very difficult to detect or prove. In order to be prepared for the “smart
Pressure loss
grid”, the index can also be equipped with an intelligent encoder.

The unique proprietary oiling system, where the oil is distributed

directly to the timing gears by means of a disc, eliminates oil
loss at high rotor speeds and will lubricate the timing gears at
very low loads. All plugs and oil sight glasses are in the front of
the meter, allowing the meter to be installed in very compact ∆P2 = Pressure drop at P and Qmax Qmax = Max. Flow rate in m3/h
∆P1 = Pressure drop at Qmax (See tables pages 6 and 7) Qmin = Min. Flow rate at atmospheric pressure in m3/h
installations. P = Operating pressure of the meter in bar absolute d = Relative density of the gas (air = 1)
Patm = Atmospheric pressure in bar absolute (1.01325 bara)
Q = Instantaneous flow in m3/h
Principle
The FMG rotary gas meter is a displacement type gas meter. The
actual measurement is performed by two figure 8-shaped impel- Main Features
lers (rotors) rotating within a measurement chamber. During a full
• Flow range 0.2 – 1000 m3/h
revolution of the rotors a fixed volume is displaced from the inlet
to the outlet of the meter. The number of revolutions represents • Diameters DN25 – DN200 (1” – 8”)
the amount of volume passed. The volume is displayed on a direct • Pressure rates PN 10 – 100, ANSI 150 – 600
read counter type index. Several low and high frequency pulsers • Compliant with EN12480:2002
can be used for flow computing or control purposes.
• Compliant with EN12480:2015
• Compliant with OIML R137 1&2 (2014)
Applications • Compliant with MID 2014/32/EU
• MID temperature range -40 to +70ºC
The FMR series of rotary meters is suitable for custody transfer gas measurement of all non-corrosive gases such as
natural gas, propane, butane, air, hydrogen, etc. Typical applications are: • Large rangeability > 1:160
• Cartridge design
• Gas distribution in low, medium or high pressure networks • Robust construction
• Industrial applications
• Multi position
• Master meters for test benches
• Square impeller technique
Special constructions can be supplied for use under extreme conditions like higher temperatures and corrosive gases. • Compact installation
• Easy local repair
• On-site cleaning
Accuracy • Tamper proof exchangeable index
• Seals according EN 549 (seals for gas
Each FMR rotary meter is tested with atmospheric air to traceable (Dutch NMi) calibrated references. It has been
appliances and gas equipment)
proven – as part of the type approval testing - that the difference between the accuracy at atmospheric air and at
high pressure natural gas is negligible.
 Robust Construction
Cartridge Design
In the new cartridge FMR design, the impellers, timing gears and bearings are fixed and positioned by a synchroplate.
All FMR meters consist of an aluminum cartridge inserted in a meter body. Since this synchroplate is machined in one operation, the tolerances can be controlled and maintained at a very
The cartridge can be removed and inserted with the body remaining high level. As a consequence, the clearance between the impellers and the meter body is equally divided and as
installed This allows local repairs such as replacement of the main bearings such maximized, making the meters less sensitive to dirt and debris. The short impeller and high strength shaft
and on-site cleaning to be carried out without removing the meter body. connecting the timing gear to the impeller overcomes flexing or bending of the impellers, hence the meters are
Particular owners of older networks, suffering from dirt and/or condensate, less sensitive to flow and pressure shocks. Severe intermittent on/off applications are typically handled without
will benefit from the ability to remove the cartridge. FMG has a cartridge damage. Temporarily overloading the meter up to 50% of the maximum capacity will not cause any degradation
exchange program to replace older cartridges with new calibrated ones. of the metrological quality.

Superior Metrological Performance

Basic Index (Standard)
Starting with the G40, all meters are approved according to EN12480:2002,
The basic index consists of a UV-resistant polycarbonate cover glued to an
EN12480:2015 and OIML R137 1&2 (2014) for rangeabilities up to 1:160
aluminum frame. The aluminum frame will give strength to the index and as
and as such can, on request, be designated as Class 1.5 meters. In situations
such sufficient protection against mechanical interference (Tampering). The
where the installation or gas conditions are severe, the risk of rejection
index is 100% sealed (IP67) by multiple layers of glue. The index can be rotated
is greater when recalibration is done against in-service tolerances. The
over 350° for flow directions right-left, left–right and top-down. The index
designation of class 1.5 (instead of 1.0), while still maintaining the class
is equipped with multiple LF switches and normally closed tamper contacts.
1.0 accuracy limits, could be of interest since the in-service tolerances
of a class 1.5 meter are significantly larger than the class 1.0 tolerances.

Universal Index
Square Impeller Technique
The extremely strong double walled, aluminum, index is designed to withstand
The use of square impellers not only makes the meter very robust any external interference. To protect against large forces applied to the index
and short, but also improves the accuracy and rangeability. The window, an additional glass window is mounted beneath the polycarbonate
unregistered leakage causing an error at minimum capacity, thus window. This glass window will break in case excessive force is applied
limiting the rangeability, is significantly smaller for square impellers to the index. On request the index can be sealed up to IP67. Four slots in the
(shorter profile) compared to the traditional long impellers. outer extrusion can be used for various add-ons such as multiple connectors,
additional outgoing shafts, marking plates with bar codes, etc. The use of
slots makes the index multifunctional and as such “prepared for the future”.
Prepared for the future
The FMR series use a fix gear ratio in the index (no adjustment gears in the index). The index is connected to
the meter body by means of a special bayonet connection. After removing the main seal (allowed under Instrument Drive / Side reading
supervision of the local authorities or accredited laboratory), the index (and as such the functionality of the
meter, like number and type of sensors, magnetic protection, smart communication, electronic display, etc.) can The instrument drive plate can be used to
be changed in a matter of minutes. This unique feature makes the FMR series of rotary meters future proof. mount auxiliary equipment like chart recorders
or mechanically driven volume correctors. The
rotation of the outgoing shaft is equal to one m3
or CF or (sub) multiple thereof. A single or double
counter can be added to the instrument drive. The
instrument drive can be rotated over 350°, hence
allowing both horizontal and vertical installation.
The instrument drive can be equipped with low
frequency pulsers, an encoder as well as a reverse
flow lock, preventing meters from registering
backwards as a result of tampering. On request
the index can be supplied as side reading (without
instrument drive) allowing the meter to be installed
in an extremely high or low position. The rotating
direction of the output shaft can be changed on site.
Options for Indexes and Instrument Drive Installation
The index or instrument drive can be equipped with several options making the meter prepared for the future: Installation of FMG rotary meters can be horizontal or
vertical. Since the meter is designed for multi position,
Magnetic Field Protection: Tampering of meters with strong neodymium magnets is one of the major concerns consideration need only be given to the arrows showing
of utility companies, as this kind of manipulation is very difficult to detect and / or prove. The LF pulsers and its the flow direction. After the meter is installed, the index
driving magnet can be shielded to overcome tampering with an externally applied magnetic field. Magnetic fields can be rotated to the correct position. The index can be
up to 500 mT will not have an effect on the pulse counting. rotated over 350º. FMG rotary meters can be metrological
sealed to suit various conditions from total flexibility to
Reverse Flow Lock: In order to avoid tampering by reverse flow, the index or instrument drive can be equipped highly tamper proof.
with a Reverse Flow Lock.
The FMR DN50 meters are also available with a length of
Wiegand Pulsers: the Index can be equipped with multiple Wiegand pulsers. The Wiegand pulsers have significant 150mm to exchange for DN50 (2”) turbine meters.
advantages over the traditionally used Reed contacts. Wiegand sensors do not face “bouncing” problems and the
actual live time is not limited as much as the traditional Reed contacts. Maintenance
Intelligent Index/Encoder: the index can be equipped with FMG rotary gas meters have a rotating disc for distributing the oil directly to the
an intelligent encoder. The encoder sends out the total volume timing gears. The mechanism is designed to prevent oil loss at high loads or
with an interval of 400 msec. The encoder uses a standard NAMUR from pressure variations and maintains sufficient oiling at low flows. Since the
serial data format, and can be modified to special applications oil system operates between 40% and 120% of the maximum flow, sizing of
on request. The encoder is powered by one AA cell battery the installation is no longer critical. The oil supplied with the meter is suitable
guaranteed for 12 years of operation. On request two AA cells can for 10 years of operation under normal conditions.
be installed for a guaranteed life time of 20 years. The encoder
is equipped with a special Hall sensor to detect and register
interferences from external magnets. Several programmable
inputs/outputs are available for advanced anti-fraud functions. Cleaning / Easy repair
After removing the front cover of the meter, the entire cartridge can removed for cleaning. During this
High Frequency Pulsers cleaning process, the meter body can remain in line. For cleaning purposes the seals of the front cover have
to be removed. The construction of the FMG rotary gas meters allows local repair or replacement of all the
FMG rotary meters can be equipped with a high frequency sensor. Unique is the fact that the high frequency sensor
main bearings without special tools. If the main bearings are to be replaced, the critical timing of the impellers
generates two independent phase shifted signals and as such the flow direction can be monitored.
will be maintained. It is recommended that replacement of the main bearings (mounted in the synchroplate)
is performed by a skilled technician in a clean environment. The rear bearings can be replaced with the
Tamper Proof meter body on site. In a situation where a meter is locked by dirt, the cartridge can be removed for cleaning.

All plugs, sensors and oil sight glasses can be sealed (wire) and as such the meter is not vulnerable to tampering.
If, for example, the oil compartment was accessible, the metrological performance could be changed (increasing
or decreasing mechanical friction) by changing oil properties. In addition to the mechanical precautions, the index
can be equipped with an intelligent encoder, recording time stamping of all attempts of unauthorized access or
manipulation, such as magnetic interference, reverse flows, etc.

Double Integrated Thermowells

FMG rotary meters can be equipped (optional) with two integrated thermo wells.
Having two thermowells, the verification of Electronic Volume Conversion Devices
(when built on to the meter) can be done on site and online without interruption of
the operation. By comparing the reading of EVCD temperature sensor with a calibrated
temperature sensor or one of known accuracy placed in the second thermowell, the
EVCD can be verified.
Improved thermowell

The use of a cartridge (pre-calibrated) and the accessibility of the front and rear bearings without the need for removing
Classic thermowell the timing gears, make the FMG series of rotary meter unique in terms of repair. Any repair shop can repair or re-condition
the meters without special skills and tools. When regulation permits, a new, calibrated cartridge can be installed.
EVCD mounting Integrated Bypass (Security of Supply)
FMG rotary meters can be equipped (optional) with two thermo wells and two pressure tapping points. Therefore Rotary meters are used in a wide variety of industrial applications due to their reliability and accuracy over an
the rotary meters can be supplied with an Electronic Volume Conversion Device (EVCD). FMG offers a large variaty in extremely large range. Unlike other meter types such as turbine meters and ultrasonic meters, a rotary meter is
conversion devices so all required data can be provided and the best solution for every project can be assembled. always accurate unless the rotors become jammed. In reality,
the rotary meter is a digital device, it runs and is accurate or
Refer to the special brochure for more information about the Electronic Volume Conversion Devices FMG is able to it stops. The only drawback of a rotary meter is that when it
supply or contact a local supplier. stops (locks up), the gas flow is interrupted. As such, there is
no security of supply unless precautions are taken.

The most convenient and reliable precaution is to have an

automatic bypass valve integrated in the meter. This provides
security of supply as the bypass opens automatically when the
differential pressure over the meter reaches a certain pre-set
level (various springs for different set points are available).

The FMG series of rotary meters can be equipped with an

automatic bypass (MID approved). The bypass operates as a “reverse” safety shut-off valve, whereby the bypass
valve is triggered by an accurate spring loaded diaphragm. When operated, the opened bore allows the full flow
of gas to bypass the locked impellers with a significantly lower pressure loss compared to spring loaded bypass
systems.

Bypass closed Bypass open

Technical Specification
Metrological approvals: Compliant with EN12480:2002
Compliant with EN12480:2015
Compliant with OIML R137 1&2 (2014)
Compliant with MID 2014/32/EU
ATEX approvals: Sensors compliant with Ex ia IIC T4... T6 Gb (-40ºC ≤ Ta +70ºC)
Encoder compliant with Ex ib IIB T3... T6 Gb (-25ºC ≤ Ta +55ºC)

Flow rates: 0.2 m3/h up to 1000 m3/h

Nominal diameters: From DN25 to DN200 mm (1” to 8”). The mechanism in the bypass works on a high force level (large diaphragm and strong springs) and as such, the
Mounting position: Horizontally or vertically bypass is very reliable over its expected life time. With two reed switches (one normally closed, one normally open)
Body Compliant to Pressure Equipment Directive 2014/68/EU the status of the valve can be monitored (e.g. by an EVCD). It occasionally happens that an operator will open the
Temperature Range: ATEX: -25°C to +70°C inlet or outlet valves too fast and activate the bypass. In such a case, the bypass can be re-set onsite. A removable
plug provides access to the reset mechanism. Note: In some countries local authorities require this plug to be sealed.
MID: -25°C to +70°C (lower temperatures on request)
PED: -20°C to +70°C (lower temperatures on request)
Technical Data Bypass
Materials: Materials:
Pressure containing parts: Anodized aluminum
Body: Aluminum Shafts: Stainless steel Others: Stainless steel
Impellers: Aluminum Gears: Delrin Diaphragm: NBR
Cartridge Aluminum Index frame: Aluminum
Timing gears: Carbon steel Index cover: PolycarbonateECI Available springs (set point): 150 mbar, 300 mbar and 450 mbar
Bearings: Carbon steel / stainless steel
Available Connectors : Neumueller (other on request)
 G100 160 0.4 8 50 or 80 21 190 861.8609 171 202 320 303 92 228 211 14
G160 250 0.65 12.5 50 or 80 12 460 861.8609 171 202 320 303 92 228 211 14

Technical Specification
1.45036 G65
G100
100
160
0.6
0.6
5
8
80 or 100
80 or 100
21
21
94
240
689.4840
689.4840
171/241
171/241
202
202
371
371
354
354
118
118
253
253
236
236
15
15 Dimensions
G160 250 0.6 12.5 80 or 100 21 635 689.4840 171/241 202 371 354 118 253 236 15
1.80867 G65 100 0.6 5 3HUIRUPDQFH
80 or 100 21 29 552.8925 171 202 396 379 130 266
'LPHQVLRQV/RZ3UHVVXUH$/8 249 19
Volume G100
G-value 160
4PD[ 0.6*
4PLQ 8
4W 80 or 100
Diameter 21
3PD[ ¨3**
74 552.8925
Basic 171
L 202
H 396 A 379 130
B 266 C 249 19
Weight
V G160 250 0.6Air
Atm. 12.5
Atm. Air 80 or
D 100 21 180 Transfer***
552.8925 171 202 396
Univ. 379
Basic 130 266
Univ. 249
Basic 19
(kg)
(dm3) (-)
G250 (m400
3
/h) (m31/h) (m20
3
/h) 80(mm)
or 100 (bar)
12 3D
460 (rev-m
552.8925
3
) (mm)
171 (mm)
202 (mm)
396 (mm)
379 (mm)
130 (mm)
266 (mm)
249 ALU
19
0.24973 G6 10 0.25 0.5Performance
Threaded 21 8 4004.325 150/171 163 Dimensions
234 Low
182 Pressure
33 (ALU)
166 149 5
1.98191
Volume G100
G-value
G10 160
Qmax
16 1*
Qmin
0.25 8
Qt
0.8 80 or 100
Diameter
Threaded 21
Pmax
21 78
P20** 504.5638
Basic
4004.325 241/260
L
150/171 288
H
163 334 A 182
234 317 126
B
33 208 C
166 191
149 32
Weight
5
V G160
G16 250
25 Atm. 1Air
0.25 12.5
Atm.
1.25 Air 80 or D 100
Threaded 21
21 190
48 Transfer
4004.325***
504.5638 241/260
150/171 288
163 334
Univ.
234 317
Basic
182 126
33 208
Univ.
166 191
Basic
149 (kg)
32
5 C B
(dm 3) (-)
G250 (m 3
400/h) (m 3
2.5/h) (m20
3
/h) (mm)
80 or 100 (bar)
12 (Pa)
460 (rev-m 3)
504.5638 (mm)
241/260 (mm)
288 (mm)
334 (mm)
317 (mm)
126 (mm)
208 (mm)
191 ALU
32
G25 40 0.25 2 Threaded 21 120 4004.325 150/171 163 234 182 33 166 149 5
0.24973 G25 40 0.5 2 1 1/2” BSP 21 120 4004.325 150 163 234 182 33 166 149 5 A
3.17106
0.38846 G160
G10 250
16 1.6
0.25 12.5
0.8 Thr.80/ or
40100
or 50 21
21 90
12 315.3520
2574.268 241/260
121/150/171 288
163 403
229/259 386 160
212/242 68 243
161/191 226
144/174 38/41
7
0.61044 G65
G250 100
400 1
1.6 5
20 80 50
or 100 21
21 400
230 1638.163
315.3520 171
241/260 163
288 259
403 242
386 68
160 191
243 174
226 7.5
38/41
G16 25 0.25 1.25 40 or 50 21 28 2574.268 121/150/171 163 229/259 212/242 68 161/191 144/174 7
1.16028 G100 160 1 8 80 21 190 861.8609 171 202 320 303 92 228 211 14
G400
G25 650
40 2.5
0.25 32
2 80
40 or
or 100
50 12
21 607
72 315.3520
2574.268 241/260
121/150/171 288
163 403
229/259 386 160
212/242 68 243
161/191 226
144/174 38/41
7
1.45036
5.15298 G160
G250 250
400 1.6
2.6 12.5
20 100 100
or 50
150 21
21 635
106 689.4840
194.0625 241
241/260 202
288 371
518 354
501 118
218 253
300 236
283 15
48/51
G40 65 0.25 3.2 40 or 21 190 2574.268 121/150/171 163 229/259 212/242 68 161/191 144/174 7
5.15298 G400 650 4 32 150 21 280 194.0625 260 288 518 501 218 300 283 48
0.61044 G400
G16 650
25 2.6
0.25 32
1.25 100
40 oror 50
150 21
21 280
25 194.0625
1638.163 241/260
150/171 288
163 518
259 501
242 218
68 300
191 283
174 48/51
7.5
Other G-values and
G650
G25 Volumes are1000
available on 0.25
40 request
6.25 50
2 100 or 50
40 or 150 12
21 662
64 194.0625
1638.163 241/260
150/171 288
163 518
259 501
242 218
68 300
191 283
174 48/51
7.5

H
*. 7KLV4PLQLVQRWVWDQGDUGDQGFDQRQO\EHVXSSOLHGRQUHTXHVW
G40 65 0.25 3.2 40 or 50 21 170 1638.163 150/171 163 259 242 68 191 174 7.5
**. ¨31 is measured under atmospheric conditions with natural gas with relative density of 0.6 (air = 1)
***. 9DOXHVPD\YDU\GXHWRPDFKLQLQJWROHUDQFHV
G65 100 0.25 5 40 or 50 21 400 1638.163 150/171 163 259 242 68 191 174 7.5
0.97671 G25 40 1 2 50 or 80 21 17 1023.851 150/171 215 336 319 90 246 90 12
G40 65 1 3.2 50 or 80 21 43 1023.851 150/171 215 336 319 90 246 90 12
G65 100 1 5 50 or 80 21 100 1023.851 150/171 215 336 319 90 246 90 12
G100 160 1 8 50 or 80 21 258 1023.851 150/171 215 336 319 90 246 90 12

0.72518 G16 25 0.2 1.25 40 or 50 21 13 1378.968 171 202 268 251 72 196 179 12
L
G25 40 0.2 2 40 or 50 21 32 1378.968 171 202 268 251 72 196 179 12
G40 65 0.2 3.2 40 or 50 21 85 1378.968 171 202 268 251 72 196 179 12
G65 100 0.2 5 40 or 50 21 200 1378.968 171 202 268 251 72 196 179 12
G100 160 0.2 8 50 or 80 12 512 1378.968 171 202 268 251 72 196 179 12
1.16028 G40 65 0.4 3.2 50 or 80 21 23 861.8609 171 202 320 303 92 228 211 14
G65 100 0.4 5 50 or 80 21 74 861.8609 171 202 320 303 92 228 211 14
G100 160 0.4 8 50 or 80 21 190 861.8609 171 202 320 303 92 228 211 14
G160 250 0.65 12.5 50 or 80 12 460 861.8609 171 202 320 303 92 228 211 14
1.45036 G65 100 0.6 5 80 or 100 21 94 689.4840 171/241 202 371 354 118 253 236 15
G100 160 0.6 8 80 or 100 21 240 689.4840 171/241 202 371 354 118 253 236 15
G160 250 0.6 12.5 80 or 100 21 635 689.4840 171/241 202 371 354 118 253 236 15
1.80867 G65 100 0.6 5 80 or 100 21 29 552.8925 171 202 396 379 130 266 249 19
G100 160 0.6 8 80 or 100 21 74 552.8925 171 202 396 379 130 266 249 19
G160 250 0.6 12.5 80 or 100 21 180 552.8925 171 202 396 379 130 266 249 19
G250 400 1 20 80 or 100 12 460 552.8925 171 202 396 379 130 266 249 19

1.98191 G100 160 1 8 80 or 100 21 78 504.5638 241/260 288 334 317 126 208 191 32
G160 250 1 12.5 80 or 100 21 190 504.5638 241/260 288 334 317 126 208 191 32
C B
G250 400 2.5 20 80 or 100 12 460 504.5638 241/260 288 334 317 126 208 191 32
A
3.17106 G160 250 1.6 12.5 80 or 100 21 90 315.3520 241/260 288 403 386 160 243 226 38/41
G250 400 1.6 20 80 or 100 21 230 315.3520 241/260 288 403 386 160 243 226 38/41
G400 650 2.5 32 80 or 100 12 607 315.3520 241/260 288 403 386 160 243 226 38/41
5.15298 G250 400 2.6 20 100 or 150 21 106 194.0625 241/260 288 518 501 218 300 283 48/51
G400 650 2.6 32 100 or 150 21 280 194.0625 241/260 288 518 501 218 300 283 48/51
G650 1000 6.25 50 100 or 150 12 662 194.0625 241/260 288 518 501 218 300 283 48/51
*. 7KLV4PLQLVQRWVWDQGDUGDQGFDQRQO\EHVXSSOLHGRQUHTXHVW
**. ¨31 is measured under atmospheric conditions with natural gas with relative density of 0.6 (air = 1)
***. 9DOXHVPD\YDU\GXHWRPDFKLQLQJWROHUDQFHV