TE 135 Service Manual

SY14-9B002
Applicable Lot
Lot No. 0607 –
Prepared in Feb., 2007
Table of Contents
1. General
2. Specifications
Book for 3. Special-purpose Jigs and Tools and Measuring Instruments Needed
Beginner 4. Description of Various Modes
Engineers 5. Operating Principles
6. Maintenance and Inspection
7. Replacing Procedures
8. Troubleshooting
8.1 Troubleshooting table by symptoms
8.2 Alarms and error messages
Books for 9. Maintenance Parts List
Senior
Engineers 9.1 Maintenance parts list
10. Disassembly, Reassembly, and Adjustment Procedure
10.1 Disassembly procedure
10.2 Reassembly and adjustment procedure
Note) Books for Senior Engineers are distributed to those who have been trained and passed
exams. Consequently, only qualified engineers are allowed to carry out repairs,
troubleshooting, etc. of the TERUFUSION Infusion Pump.
SY14-9B002
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1. General
This Service Manual is written to provide the engineer with the on-the-spot maintenance and
servicing of TERUFUSION Infusion Pump (TE-135).
In the event that any complaints including failure and others are received from customers, in
principle, take actions in compliance with the following procedures.
(1) Before setting out to customers for emergency maintenance, carefully re-read the operating
instructions as well as this Manual and be thoroughly familiar with their content.
(2) Make sure that the customer uses and handles the apparatus strictly in compliance with the
operating instructions of the present apparatus.
(3) In the event that abnormal conditions result from erroneous handling, remove the causes,
and then, re-teach the customer how to correctly handle the apparatus and allow the
customer to be thoroughly familiar with the usage.
(4) Before undertaking emergency maintenance, reconfirm the content of customer complaints
and gain a correct understanding of abnormal conditions to start troubleshooting.
(5) In the event that the apparatus exhibits abnormal behavior even though the apparatus is
properly handled, be sure to carry out fault diagnosis strictly in compliance with the present
Manual.
(6) In the event that the apparatus is unable to be repaired by the use of this Manual, the
apparatus must be repaired at plant. State the trouble content and what have been done
for cures, and send back the apparatus to the plant.
(7) Disinfect as much as possible the replaced defective parts and others which came in contact
with patients’ bodily fluids, etc. and are returned to the plant. Hermetically seal and attach
a note of caution when any article is returned to the plant without disinfection.
(General precautions)
(1) Do not remove or insert connectors, printed circuit boards, and others with power supply
turned ON.
(2) First of all, visually check any sign of disconnection, short-circuiting, loose connectors, parts
breakage, and others, and at the same time, check for any abnormal noise and abnormal
smell (burning smell of resistors, etc.).
(3) Upon completion of inspection and repair, make sure all the switches are set to the specified
condition. Clean the apparatus and the vicinity, and report the results to the person in
charge.
(4) In the event that semiconductors, particularly, MOS-IC, are handled, take utmost care to
electrostatic discharge damage, etc.
* Ground human body, soldering iron, etc. via 1 MΩ resistance (this does not apply to
insulation type soldering irons but be sure to confirm insulation conditions.)
* When IC and printed circuit boards are transported, keep them in electrically conductive
containers or wrap them with sheets (aluminum foil, etc.).
(Avoid using plastics such as vinyl, styro-pads, etc.)
(5) In the event that printed circuit boards are replaced and trouble is corrected, return the
original boards and make sure whether or not the same trouble occurs. If the same trouble
does not occur, contact failure or others may be suspected. Further investigation is
required.
* In this Service Manual, the following SI units [the international System of Units, SI (System
International d’Unites in French)] are adopted.
SI units
Quantity
Name Symbol Remarks
Force Newton N 1 Kgf = 9.80665 N
2
Pressure Pascal Pa 1 Kgf/cm = 98066.5 Pa
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2. Specifications
For TE-135 / TE-135C
Product name TERUFUSION Infusion Pump TE-135
Model TE-135
Product code TE*135CW2, TE*135CW3,TE*135CX1

TE*135NW2, TE*135NW3,TE*135NX1
Pumping system Peristaltic finger method
IV set Specified sterilized IV set for pump (In-house product)
Control method Volumetric control
Setting range of delivery STANDARD mode: 1 to 999 mL/h (1 mL/h step)

rate When turning on the pump, 0 is displayed.
MICRO mode: 0.1 to 99.9 mL/h (0.1 mL/h step)
When turning on the pump, 0.0 is displayed.
Setting range of delivery 1 to 9999 mL (1 mL step) or Free

limit When turning on the pump, 0 is displayed.
Display range of volume STANDARD mode: 0 to 9999 mL (1 mL step)

delivered MICRO mode: 0.0 to 99.9 mL (0.1 mL step)
100 to 9999 mL (1 mL step)
Accuracy of delivery Within ±10 % : IV set (Specified IV set for pump)

rate With a specified IV set and water or saline, measured at one hour from start-up and
subsequent every hour (Delivery rate: 1.0mL/h and more, ambient temperature: approximately
25ºC)
Occlusion detection Adjustable between 30 and 140 kPa (0.30 - 1.43 kgf/cm2)
pressure (Ambient temperature : approximately 25ºC)
Purging rate Approximately 500 mL/h
Alarms Battery, Air-in-line, Occlusion, Door, Infusion Completion(Keep Open Rate function),
Repeat(activated if the cause of the initial alarm remains for about 2 minutes),
Start Reminder(activated if about 2 minutes is wasted after infusion becomes available),
Battery Error, and D.Rate / D.Limit Comparison alarms; Empty, Flow error (free flow).
(An alarm during infusion is recognized by the relevant alarm indicator or display, the
Operation indicator, a buzzer, etc. The pump is stopped by any alarm other than the Battery
(except Shutdown and Infusion Completion alarms.)
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Safety functions y Panel Lock:

Disables the user to change the D.rate, D.Limit values while the door is opened.
y Tube Clamp:
Automatically presses and shuts the IV tube when the door is opened.
y Key Lock:
Disables the switches except [START], [KEY LOCK], and [POWER]. This function is
deactivated when any alarm is occurred.
y Air-in-line Detection Sensitivity:
Adjusts the sensitivity of the air-in-line detection in 2 steps. (Low/High; default : LOW)
y Occlusion Detection Sensitivity:
Adjusts the sensitivity of the occlusion detector in 10 steps. (Default: 5)
y Maintenance Timer:
Turns on the [MEINTENANCE TIMER] indicator after a specified time passes.
y Upper Limit of D.Rate:
Limits the maximum D.Rate value within the predefined range.
Additional functions y Volume Delivered Clear:

Resets the volume delivered value to “0” when pressed [VOLUME DELIVERED] switch for
2 seconds.
y Alarm Volume:
Adjusts the alarm volume in four step. (Small/ Medium/ Large/ Step (escalating); default:
Medium)
y Shutdown:
Turns the pump off after alarming if the internal battery voltage lowers to a certain level
during operation on the battery.
y History:
Activates the History mode to display the past operation record.
y Stand-by:
Deactivates the Start Reminder alarm for 20 minutes with a long press of the
[STOP/SILENCE] switch.
y Infusion Mode Switch:
Use the switch on the rear of the pump to select the infusion mode.
(MICRO or STANDARD)
y Cable Disconnection Detection:
Detects the power cable disconnection and sounds a buzzer.
y Buzzer Sound Option
Switches the alarm buzzer to a continuous sound.
y Infusion mode limit:
Disables the user to change to MICRO mode.
Operating conditions Temperature: 5 to 40°C

Humidity: 20 to 90%RH (with no condensation)
Storage conditions Temperature: -20 to 45°C

Transport conditions Temperature: -20 to 60°C

Power supply AC100 to 120V / 100 to 240V 50/60 Hz

DC12 to 15V
Internal battery(Ni-MH battery)
Operating time: approx. 3 hours (delivery at 25 mL/h with a new battery fully charged;
temperature 25°C)
Changing time: approx. 12 hours or more (with the AC power supply; pump turned off)
Power consumption 24VA(AC 100 to 120V), 28VA(AC 100 to 240VA), 11W(DC power)
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Classification Class 1 and internal power supply

Type CF IPX1 Continuous operation
Dimensions 100 mm (W) × 201 mm (H) × 187 mm (D) (incl. projections)
Weight Approx 1.7 kg
Accessories (1) AC power cable 1 pc.

(2) Time lag fuse 2 pcs.
(3) Pole clamp 1 unit
(4) Instruction Manual 1 copy
Optional y DC power code

y Drip sensor (TE*975)
For TE-135C only
Nurse call output Connectable with nurse call via the computer interface / nurse call connector.
Contact capacity: DC12V, 1A
Computer interface Data output available via RS-232C or RS-485
Accessories Computer Interface protocol
Units available
Reorder number Voltage Plug type Socket Computer interface
type
TE*135NX1 100 to 120V American type -
TE*135NW2 100 to 240V UK type -
TE*135NW3 100 to 240V European type -
TE*135CX1 100 to 120V American type Yes
TE*135CW2 100 to 240V UK type Yes
TE*135CW3 100 to 240V European type Yes
Conformity standard
IEC 60601: 1988, Amd.1 : 1991, Amd.2 : 1995
IEC 60601-1-1: 2000
IEC 60601-1-2: 2001
IEC 60601-2-24: 1998
MEDICAL DEVICE DIRECTIVE 93/42/EEC: 1993
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3. Special-purpose Jigs and Tools and Measuring Instruments Needed
Designation Specifications
1) Digital volt-meter Voltage range: 20 V; Resistance range: 1Ω
2) Synchroscope Frequency range 500 kHz
3) TERUFUSION infusion set for pump TS*PA200L, TS*PA300L
4) Small-size syringe (MYJECTOR)
5) Pressure gauge Pressure range: 0 – 294.2 kPa (0-3.0 Kgf/cm2)
6) Occlusion adjusting jig 1.8 mm, 2.8 mm
7) Standard tool set
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4. Description of Various Modes
4.1 Setting change-over method and display

The present apparatus can carry out “selecting the infusion mode” by DIP SW on the bottom of the
main body and “change over of occlusion detection pressure” by Rotary SW. In addition, the main body
case unit is detached, and using DIP SW (DIPSW2) on the main substrate, each mode of “self diagnosis
mode” is chosen and confirmed.
“Main body bottom”
Rotary SW
DIPSW(DS2)
DIPSW(DS1)
“Operation panel”
ＴＴＥＲＵＭＯ
AIR EMPTY FLOW ERR.
OCCLUSION BATTERY DOOR
MICRO COMPLETION
F STANDARD
( CLEAR
2 sec. ) “Volume delivered/Delivery limit” display
D.LIMIT Σ mL
INPUT
Σ mL
D.LIMIT
mL
D.RATE
INPUT “Flow rate” display
mL/h
PURGE STOP/
START
SILENCE
POWER
F E
･
･
AC/DC BATTERY
TERUFUSION INFUSION PUMP TE-135
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4.2 Setting of various modes

4.2.1 Special function setting
Functions Display Description

Standby function [Operation indicator] y To extend Start-reminder alarm from 2 minutes to 20 minutes.
[Green] and [red] blink y In the stop condition in which apparatus is ready to start (alarm
alternately. does not come on), keeping “Stop-buzzer silence” switch
depressed until buzzer comes on enters the standby mode.
During standby mode, start-reminder alarm does not work.
y When any of “Start” switch, “PURGE” switch, or “Infusion set”
switch is pressed:
y When flow rate or delivery limit is changed:
y When start-reminder alarm comes on after 20 minutes passed:
y When any alarm comes on:
the mode is cleared.
Key lock function Key lock lamp blinks and y To invalidate panel operation after completion of setting.
goes off. y Keeping “Key lock” switch depressed until buzzer comes on brings
the key lock mode.
Keeping “Key lock” switch depressed again until buzzer comes on
cancels key lock mode.
y During key lock mode, “Start” switch, “Power” switch, and “Key lock”
switch are operable but apparatus cannot be stopped with
“Stop/Silence” switch.
Key lock is automatically cancelled when alarm is issued during key
lock mode, infusion reached the delivery limit or power is turned
OFF.
Change of alarm Small [ ] y To set alarm buzzer sound level during alarm condition.
sound level Middle [ ] y Setting can be changed during alarm condition.
Large [ ] y Continue to press “Flow rate setting” switch and “Delivery-limit
setting” switch in that order. Every time “UP” (lowest) switch is
pressed, sound level is changed over in four stages
“Middle→Large→Step→Small→Middle.”
y Default: [ ]
Setting of Display of number of y To set period before maintenance timer display is lighted.
maintenance timer months y Setting can be changed during alarm condition.
y Continue to press “Flow rate setting” switch, “Delivery-limit setting”
switch, and [ ] switch in that order; buzzer comes on and
[ ] is displayed on “Volume-delivered/Delivery-limit”
display; then, press “UP”-“DOWN” (lowest) switch to change over
from “0” to “12.”
y Pressing “Start” switch fixes the setting and the mode returns to
normal mode.
y Pressing “Stop-buzzer silence” switch cancels the setting changed
and causes the setting to return to the original state.
y Default: “0 (no setting)”
Air-in-line detection Sensitivity display y To set air bubble detection sensitivity.
sensitivity y Setting can be changed during alarm condition.
change-over y Continue to press “Flow rate setting” switch and “Delivery-limit
function setting” switch. Every time [ ] switch is pressed, sensitivity can
be changed over to “5” and then “10.”
y Default: [10 (sensitivity: low)]
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Setting of date and Display of date y In order to allow history function to record time accurately, check
time year/date/time before use without fail when the apparatus is used
for the first time or when the apparatus is not used for a long time.
If time is not correct, put the clock right.
y Setting can be changed while the apparatus is stopped.
switch, and [ ] switch in that order, and when [ ] is
displayed on the flow rate display, release the finger. Within 5
seconds, check the date of “Volume-delivered/Delivery-limit”
display. Correct date by the use of “UP”-“DOWN” switch.
y Press “Flow rate setting” switch, check the year of
“Volume-delivered/Delivery-limit” display. Correct year by the use
of “UP”-“DOWN” switch.
y Mode can be cancelled [1] when apparatus is left as it is (5 seconds
after last switch operation), [2] when “Flow rate setting” switch,
“Delivery-limit setting” switch, and [ ] switch are pressed in that
order.
y Year can be set from 2000 through 2099.
Display of time y Setting can be changed while the apparatus is stopped.
switch, and [ ] switch in that order, and when [ ] is displayed
on the flow rate display, release the finger. Within 5 seconds,
check the hour and minute of “Volume-delivered/Delivery-limit”
display. Correct hour by the use of “UP”-“DOWN” switch.
y Mode can be cancelled [1] when apparatus is left as it is (5 seconds
after last switch operation), [2] when “Flow rate setting” switch,
“Delivery-limit setting” switch, and [ ] switch are pressed in that
order.
Setting of upper Display of upper flow rate y With “Flow rate setting” switch and “Start” switch depressed, turn
flow rate limit limit ON power supply. Set upper flow rate limit by “Setting” switch and
store the setting in memory by “PURGE” switch.
y When power supply is turned OFF without storing the setting in
memory, the setting is not stored and operation terminates.
y Even if setting exceeding the flow rate range prescribed in “2.
Specifications” is instructed, the upper limit setting in the flow rate
range is given.
y Default: [999]
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History function Display of operation y Infusion start/stop/alarm/time/flow rate/delivery limit, and other
history operation history can be confirmed (about 500 events).
In the event that about 500 events are exceeded, records are
deleted according to antiquity of records.
y While pump is stopped with power ON, continuing to press
“Delivery-limit setting” and “Stop-buzzer silence” switches puts the
apparatus into history mode.
Carrying out procedure to enter history mode again cancels the
mode.
y During history mode, events can be verified by the following key
operations.
Verification of history
Illustration of operation panel

State Action indicator
Start Green
Quick delivery Green

ＴＴＥＲＵＭＯ
AIR EMPTY FLOW ERR.
OCCLUSION BATTERY DOOR To go back history:
MICRO COMPLETION Go back (past)

F STANDARD
( CLEAR
2 sec. )
Σ mL Reverse direction (present)
D.LIMIT Σ mL
INPUT
D.LIMIT
mL History can be verified by:

y History No.
D.RATE y Date
INPUT
y Time
mL/h
Date/time
Date is displayed.
Time is displayed only while “Function” switch is
held depressed.
PURGE STOP/
START
SILENCE
History No.
POWER History No. is displayed only while “PURGE”
F E
･
･ switch is held depressed.
AC/DC BATTERY
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Verification of history (continued)
Illustration of operation panel (state check)

State Action indicator
Green blinks.
Start
(“Start” indicator lamp blinks.)
While quick Green blinks.

ＴＴＥＲＵＭＯ delivery (“Start” indicator lamp goes out.)
AIR EMPTY FLOW ERR.
OCCLUSION BATTERY DOOR
Alarm
COMPLETION
Applicable display
MICRO
F STANDARD
blinks/goes on.
( CLEAR
2 sec. )
D.LIMIT
INPUT
Σ mL
Σ mL [Probe]
D.LIMIT
display
mL
D.RATE y Delivery-limit
INPUT
Displayed only while “Delivery-limit setting” switch is held
mL/h
depressed.
(“Delivery-limit” display goes on.)
y Volume-delivered
Displayed only while “Volume-delivered” switch is held
depressed.
(“Volume-delivered” display goes on.)
PURGE STOP/
START
SILENCE
y Flow rate
POWER y Others
F E
･
･ Error displays, etc.
AC/DC BATTERY
Start-reminder alarm ( )
Shock detection ( )
Shutdown ( )
Start/Stop Power switch operation ( ), ( )
Applicable lamp blinks.
(Goes out during quick delivery.)
Verification of operating time
y Displayed while “Start” switch is held depressed.
Power supply (History is not displayed during this period (lamp goes out).)
Goes on while AC or DC is being used. (Ex. in the case of 123,456 hours)
(Goes out when battery is used.) “Delivery-limit” display: ( )
“Flow rate” display: ( )
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4.2.2 Setting by main-body bottom DIP switch
Mode DIP SW(DS-1) Caution

Selecting the （Standard setting at the time of shipment）
infusion ON
y Whenever DIP SW is changed for adjustment, etc., be sure to return to
mode OFF 1 2 3 4 5 6 7 8 standard setting.
1 8
(Switching to the MICRO mode)

y With power supply turned OFF, turn DIP-switch SW-4 ON on the bottom of
the main body.
y After setting the DIP SW, select infusion mode using the
[MICRO/STANDARD] switch on the back of the main body. (MICRO or
STANDARD)
y After selecting infusion mode, turn power supply ON.
Switch Description
MICRO MICRO MODE
0.1 to 99.9mL/h (0.1mL/h step)
STANDARD STANDARD MODE
1 to 999mL/h (1mL/h step)
y With DIP-switch DS1-4 OFF, the infusion mode cannot be switched to the
ON MICRO mode.
OFF 1 2 3 4 5 6 7 8
1 8
Change-over Occlusion detection pressure can be subtly adjusted in 10 stages by rotary switch
of occlusion on the main-body bottom.
detection
pressure
4 56
Alarm becomes Alarm becomes
2 3
7 8
easy to be issued. 9 difficult to be issued.

1
When TERUMO infusion set dedicated to TERUMO

pump are used:
Typical setting Occlusion detection pressure range
0 30 to 90 kPa
5 60 to 120 kPa (at the factory)
9 80 to 140 kPa
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4.3 Setting of self-diagnosis mode

When power supply is turned on with DIP-switch (DS2-4) turned ON, the pump enters the
self-diagnosis mode after self-checking.
Volume
Mode DIP-SW(DS2) Flow rate display DIP-SW(DS2-4): ON DIP-SW: OFF
delivered display
Self-diagnosis Self-diagnosis check Regular mode
check mode OFF mode (standard
y When power is setting)
1 2 3 4
ON turned on, software
1 4 checking processing
is carried out. In
such event, regular
product software is
not affected.
(Default)
OFF
y The mode is not shut
down even when the
ON 1 2 3 4 pump is operated on
battery.
1 4
y Check mode is
changed over by
“Flow Rate Setting”
switch.
With “Flow Rate Setting” switch, following steps are implemented.
Delivery-limit/
Check and
Step Volume Flow rate display Description and operation
change items
delivered display
Initial display Step 0 Initial value y Start/stop operation is effective at each
display step.
Battery voltage Step 1 Battery voltage y Software is displayed in decimal
A/D value A/D value notation at last three digits of
(decimal notation) Delivery-limit/Volume delivered display.
(Ver 2.1 as of 2006.6.30)
＊＊．＊ y Battery voltage A/D value is displayed in
decimal notation.
y Normal value:
With AC connected: 165-185
With battery connected: 100-140
Occlusion Step 2 Occlusion sensor y Output voltage A/D value of occlusion
sensor A/D voltage A/D value sensor voltage is displayed in decimal
value (decimal notation) notation.
y Output value: 70-110 (water-filled tube)
Air-in-line Step 3 Occlusion sensor y Output voltage A/D value of air-in-line
sensor A/D voltage A/D value sensor voltage is displayed in decimal
value (decimal notation) notation.
y Output value: 100 or more
(water-filled tube)
Temperature Step 4 Temperature y DIP-SW setting is displayed in
sensor A/D sensor voltage hexadecimal notation at last three digits
value A/D value (***) of Delivery-limit/Volume delivered
＊＊＊ (decimal notation) display.
y Output voltage A/D value of temperature
sensor is displayed in decimal notation.
y Normal value: 40-65
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Delivery-limit/
Check and
change items
delivered display
Total rotating Step 5 Total rotating y Total rotating count of cam shaft is
count of drive count display displayed (last three digits).
(low-order) y Last three digits of 0-999999 rotations
(decimal notation) are displayed.
Step 6 Total rotating y Total rotating count of cam shaft is
count display displayed (middle three digits).
(mid-order) y Middle three digits of 0-999999 rotations
Step 7 Total rotating y Total rotating count of cam shaft is
count display displayed (first three digits).
(high-order) y First three digits of 0-999999 rotations
Operating time Step 8 Operating time y Total operating time of drive is displayed
(low-order) (last three digits).
(decimal notation)
Step 9 Operating time y Total operating time of drive is displayed
(high-order) (first three digits).
(decimal notation)
Number of Step 10 Number of times y Number of times data is written to
times data is data is written to EEPROM is displayed (last 3 digits).
written to EEPROM
EEPROM (low-order)
(decimal notation)
Step 11 Number of times y Number of times data is written to
data is written to EEPROM is displayed (middle 3 digits).
EEPROM
(middle-order)
(decimal notation)
Step 12 Number of times y Number of times data is written to
data is written to EEPROM is displayed (first 3 digits).
EEPROM
(high-order)
(decimal notation)
EEPROM data Step 13 EEPROM data y EEPROM address is displayed in
(hexadecimal Delivery-limit/Volume delivered display
notation) (hexadecimal notation).
y Last two digits (**) of designated
address data are displaced at flow rate
display (hexadecimal notation).
＊＊ y First two digits (**) of designated
address data are displaced at number of
drops display (hexadecimal notation).
<Change of address by operation of
setting switches>
y Confirmation of EEPROM data.
Key entry data Step 14 Switch entry code y Pressed switch other than “Flow rate
setting” switch is displayed (decimal
notation).
y State of infusion set display selector
switch and rotary switch is displayed at
number of drops display.
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Delivery-limit/
Check and
change items
delivered display
Communication Step 15 Communication y Setting related to communication is
setting setting results made.
y Setting of blinking digit can be changed
by operating [UP] / [DOWN] switches
(low-order).
Baud rate: 2 ...19200
1 ... 9600 (default value)
0 ... 4800
Parity: 2 ... Even
1 ... Odd
0 ... None (default value)
Stop bit: 1 ... 1 bit
0 ... 2 bits (default value)
y Operating [UP]/[DOWN] switches
(high-order), set items (digits) can be
changed. (Blinking digits are
changed.)
y Pressing “PURGE” switch stores the
setting currently displayed (3 digits). In
such event, a buzzer comes on for 1
second.
y Pressing “Flow rate setting” switch
moves operation to the next step.
y In the event that operation is moved to
the next step without carrying out
storage operation, settings are not
changed.
Step 16 Last three digits of y Setting related to communication is
apparatus made.
address (decimal y Setting of blinking digit can be changed
notation) by operating [UP]/[DOWN] switches
y When moved (low-order).
from last y Operating [UP]/[DOWN] switches
three digit (high-order), set digits can be changed.
display to (Blinking digits are changed.)
middle digits: Low-order digit high-order digit:
[1] [2] [3]
High-order digit low-order digit:
y When moved [3] [2] [1]
from middle y Pressing “PURGE” switch stores 8-digit
three digit setting of first 2 digits, middle 3 digits,
display to and last 3 digits which have been set.
high-order In such event, a buzzer comes on for 1
digits. second.
changed.
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Delivery-limit/
Check and
change items
delivered display
System Step 17 y Pressing “FUNCTION” switch changes
reservation Delivery-limit/Volume delivered display
． to “b000 b001 b002 b003
b000 ...”
y Make sure all are [1.00].
Air-in-line Step 18 y To display the value set at “4.2.1
detection Air-in-line detection sensitivity
sensitivity change-over function.”
setting y Make sure either [5] or [10] is displayed.
Buzzer sound Step 19
y Selection of buzzer sound (setting can
selection
be changed).
1: Continuous sound
0: Intermittent chords (default)
0: (default) Do not change.
The unit digit y Operating [UP]/[DOWN] switches

displayed blinks (low-order), settings of blinking digits
(1 Hz). can be changed.
y Pressing “PURGE” switch stores the
setting currently displayed.
In such event, a buzzer comes on for 1
second.
changed.
System Step 20
reservation
Make sure [000] is displayed.

The unit digit
displayed blinks
(1 Hz).
System Step 21
reservation

The unit digit
displayed blinks
(1 Hz).
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Delivery-limit/
Check and
change items
delivered display
System Step 22
reservation

The unit digit
displayed blinks
(1 Hz).
System Step 23
reservation

Upper flow Step 24 y Make sure the value set at “4.2.1
rate limit Setting of upper flow rate limit” is
setting displayed.
Refresh Step 25 y Pressing “PURGE” switch blinks [dIS].
discharge [For 10 seconds; cycle: 1S]
y Pressing “PURGE” switch
again while blinking brings the
Refresh Discharge Mode .
If there is no key entry, [dIS] resumes
steady lighting.
[Refresh discharge mode]

y All LEDs go on.
y All alarms are ignored (buzzer
does not come on).
y All key entries other than power
switch are invalidated.
y Shutdown process remains
effective (with no buzzer
sound).
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Lot No. 0607 –
5. Operating Principles
5.1 Block diagram
Motor rotation
detection circuit
Drip sensor CPU monitor circuit
Air-in-line detection
Reinforced insulation circuit Motor drive circuit Motor
Occlusion detection
circuit Buzzer sound circuit Buzzer
Door open-close Control

detection circuit Display control circuit LED indicator
circuit
Emission Operation switch
/ circuit
receiver
circuit ＊1
Power switch circuit Nurse call circuit＊2
＊2
External communication ＊3
Drip sensor circuit
circuit＊2
＊1
DC power supply input

Battery
＊1
Basic insulation
Charge circuit
AC power supply input
Power
supply
Power supply circuit Main unit
Protective earth terminal Reinforced insulation（Exterior#）

Detachable power cord
# treat IV line attached to main unit as attached part. (Specified in JIS T 1653(1991)8.2(1))
*1 These terminals are not touchable.

*2 Applicable only to the special model.
*3 Exterior of terminal (Touchable metal part) is protective earth.

In addition, this pump does not have the protective equipment specified in JIS T 0601-1(IEC 60601-1) 56.6 (Protective
equipment).
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Applicable Lot
Lot No. 0607 –
5.2 Electrical and software systems

5.2.1 Configuration
1. Main board Power-supply unit/Power ON/OFF circuit

Backup power supply circuit
Battery charge monitor circuit
Battery charge circuit
Fail-safe circuit
Motor drive circuit
Buzzer circuit
Shock detection circuit
Drip detection circuit
Main CPU
2. Display board Display drive circuit (LED)
Switch
3. Occlusion/temperature sensor board Occlusion detection circuit
Temperature detection circuit
4. Air-in-line sensor board Air-in-line detection circuit
5. Motor-rotation sensor board Motor-rotation detection circuit
6. Door sensor board Door open detection sensor
7. Communication board RS-232C/485 transmitter-receiver circuit
Nurse call output circuit
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5.2.2 Description on operation

5.2.2.1 Power supply unit
(1) Power input
There are following three kinds of power input supplied to the main body.
1. Power supplied from AC power supply (NX/CX:AC100V to 120 V, NW/CW:AC100V to 240 V,)
to main body via internal switching power supply.
2. Power supplied from external DC power supply (12 V-15 V).
3. Power supplied from built-in battery (9.6 V).
* Power is constantly supplied to power switch circuit/backup power supply circuit, etc.
* Avoid simultaneous use of AC power supply and external DC power supply.
1. AC power input AC inlet Switching

with fuse regulator
Adjust to
Noise L + 13.7V to 14 V
filter FG
board N -
AC100 to 240 GND
FG
50·60 Hz
2. External DC power input
External DC power supply +12 V to 15 V
+12 V to 15 V GND
3. Built-in battery power input

+9.6 V
9.6 V 1000 mAh
GND
Main board
(2) Power supply to circuits
Power is supplied to circuits via FET by the power input section (switching power supply, external
DC, and battery). Power supply to control circuits is further stepped down to +5 V by a DC/DC
converter.
Reference power supply Main power Motor power

+4.5 V supply supply
OUT IN FET Q30

DC/DC FU2
3-terminal +
converter Battery monitor IC Battery
regulator -
Charge/discharge
current detection
RS
+5 V Switching
+ Switching
circuit
regulator
-
3-terminal regulator AC/battery
RTC (realtime clock) discrimination FU1
backup Noise
OUT IN filter +
Memory backup External
Battery monitor IC - DC
Main board
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Lot No. 0607 –
5.2.2.2 Power ON/OFF circuit

By holding the power switch on the display panel depressed for about 1 second, electric charges
accumulated in the capacitor (Q30) is discharged from R86.R87, 1 pulse clock is allowed to enter IC20,
FET (Q30) is made conductive, and power is supplied to the control circuit.
In such event, R87 is simultaneously disconnected, and when the power supply is turned OFF,
power is discharged only from R86. Consequently, the circuit is configured to prevent the power supply
from being turned OFF unless the power switch is held depressed for a long time.
The circuit is designed to cut off power by main CPU signals when power supply is turned OFF or
when the apparatus is shut down. With CPU runaway, etc. taken into account, the circuit is configured
to turn off the switch in the hardware manner when the switch is held depressed for about 5 seconds.
By turning ON the power supply, main power supply +5V and reference power supply +4.5 V are
supplied to the circuit.
+5 V (Normally supplied)
Main CPU
Reference Main power +9.6V to 15 V Power

power supply supply Motor power switch
Input power
+5 V supply +5 V
+4.5 V supply
R86
DC/DC Q30
3-terminal +5 V
regulator converter
+5 V R87
Q D
CK
Q
IC20 C64
R S
Main CPU Q10

Main board
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Lot No. 0607 –
5.2.2.3 Backup power supply circuit

Because history data and timer time must be held with the power supply turned OFF, power is
normally supplied to SRAM and RTC.
As a backup battery, a lithium battery is mounted to the main board, but when AC/DC power
supply and the battery are connected, the circuit is configured to stop power supply from the lithium
battery.
* Maintenance parts are shipped from the factory with CN11 turned OFF. When CN11 is kept in
the ON state on the main board alone, the lithium battery lasts for about 8 years.
* Backup by the lithium battery is carried out only when connector CN3 is connected or CN11 is
short-circuited on the ON side. To retain the clock or history data when the main board is
detached, make sure CN11 is connected to the ON side and then, detach CN3.
* When the main board is replaced and mounted, turn ON CN11 and connect CN3, and then,
turn ON the power supply to start up CPU once.
+5V (+5 V is generated when power SW is turned ON.)
IC39
3-terminal Battery
OUT IN regulator
When power SW GND

is turned ON. Switching power supply
SRAM External DC power supply
RTC
CN1 CN1
Lithium
battery 3.2 V (1) (1)
CN11 CN3 CN11 CN3
OFF state ON state

1 2 3 11
CN11 CN3
Main Board
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Lot No. 0607 –
5.2.2.4 Battery charge monitor circuit

The battery charge monitor circuit detects the battery residual power and charged rate by battery
monitor IC40.
Because the power must be constantly supplied to the memory inside IC40, the battery constantly
supplies power to the memory even when the main body power supply is turned OFF.
Note) Data stored in IC40 may be cleared by mounting or removal of a battery connector such as battery
replacement, etc. or voltage drop caused by non-use of battery for a long time (self-discharge). In such
event, inspection set forth in Section 6, Maintenance and Inspection is required in order to allow the
accurate display of battery residual power to function.
The battery charge/discharge current is detected by the battery charge/discharge current (IBAT)
converted from battery voltage by dividing resistors to R155 as well as R156 and R157 and voltage
generated in R154 (VBAT).
AC/DC
R12 IC1
Load
R13
IC40
Charge Constant- Vcc Communication
circuit voltage circuit
Main
Display control CPU
R155, R156 GND
Battery
COM
Battery voltage
detection
R157
80%
Current 40%
detection 0%
I Main
BAT V
BAT
CPU
R154
Main and display board
IC40 has a function to learn the capability of battery capacity, and when the battery capacity drops
due to battery deterioration, all three battery residual power lamps may not go on even when the battery
is fully charged. When battery connectors are mounted or detached for battery replacement, etc.,
inspection set forth in Section 6, Maintenance and Inspection is required for accurate residual power
indication, because it is indicated on the basis of “nominal capacity” of the battery.
CPU carries out the following operations by communication with IC40.
[1] Battery trouble detection: When following conditions are detected, CPU allows three
“Battery” lamps to blink simultaneously.
y Abnormal charging current
y Short-circuited cell
y Battery life
Buzzer sound: none
[2] Low battery detection: When residual battery capacity is detected to be about 15% or
less, CPU activates the low battery alarm.
Indication: “BATTERY” blinks.
Buzzer sound: Changes from intermittent sound to continuous
sound in about 10 minutes.
[3] Shutdown detection: When voltage per one battery is detected to be not more than 1.05
V (1.00-1.10 V), CPU activates the shutdown alarm.
Indication: [S-d] goes on.
Buzzer sound: After the buzzer continues sounding for 3 minutes
at maximum, CPU shuts down the infusion pump.
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5.2.2.5 Battery charging circuit

The built-in battery is constantly charged while AC power supply or external DC power supply is
turned ON and the charging current is changed over in two stages. A low-current circuit configuration is
adopted, in which about 150 mA charging current from the point that external power supply is connected
until battery residual power exceeds 60% and thereafter about 60 mA is allowed to flow. This has been
able to shorten charging time to 8 hours. In addition, for safety measures when battery monitor IC fails
or battery life is reached, charging is forcibly changed over to 60mA charging when the battery is not
charged 60% even after 8 hours pass. For the battery, 1.2 V × 8 (1000 mAh) heat-resistant batteries
are used.
Switching power supply

External DC power supply
Constant current
Constant current
charging circuit
charging circuit
I1 I2
Timer
Battery monitor IC
Trickle-charging current: I 1
Regular charging current: I 1 + I 2

9.6 V
1000 mAh
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5.2.2.6 Fail-safe circuit

The main CPU outputs a runaway stop signal when it detects any trouble in the apparatus. In
addition, since watchdog timer circuits are added to the main CPU, even if the CPU should go down, the
watchdog function is activated to achieve the runaway stopped condition.
Memory
Motor
drive IC
History
Time is up.
Watchdog “time’s Watchdog Periodic Reset

up” signal circuit IC
Reset
Pulse
Main CPU
runaway signal Main CPU
Main Board
Watchdog “time’s
up” signal
Nurse call relay ON signal

Main CPU runaway
stop signal Buzzer ON signal
Motor voltage OFF signal
Motor pulse OFF signal
Action indicator RED ON
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5.2.2.7 Motor driving circuit

(1) Power supply unit
For a pump power source, a stepping motor is used.
The motor drive current is varied depending on flow-rate settings (constant current drive) and the
voltage that corresponds to the flow rate is outputted from the main CPU. This voltage is used as a
reference voltage of motor drive IC and controls the current supplied to the motor. To the motor drive
section, a circuit to stop supplying motor power at an event of any runaway error is added.
(2) Pulse output section

By inputting the pulse output section that determines motor rotation from main CPU to pulse
generating IC, the motor drive pulse is produced. The motor drive pulse is entered from pulse
generating IC to motor drive IC.
The drive pulse can be stopped by stopping pulses to pulse generating IC and entering a reset
signal.
Motor command voltage (D/A)

+9.6V to 15 V
Watchdog “time’s up” signal
Motor drive IC Pulse generating IC
Motor drive pulse
Reset
Motor
Main CPU
IC30 IC29
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Lot No. 0607 –
5.2.2.8 Nurse-call output circuit (TE-135C only)

For the nurse-call output terminal, there are two systems of output which are normally open and
normally closed.
To control nurse call relays, there are 3 signal lines, which are turned ON or OFF by the main CPU
under the normal conditions.
When any alarm is generated, the nurse call output terminal is brought to short-circuited (or open)
conditions for about 5 seconds. When any error occurs, relays are kept activated and the nurse call
output terminals go into a short-circuited (or open) condition.
* The relay contact capacity is 1 A at DC12 V. Take utmost care to prevent relays from
exceeding the capacity when they are connected to any external loads.
+5 V
1
4
RY1
Main CPU control Nurse call
6 output
signal under
normal condition 9
CN2
Main CPU
runaway stop
signal
Main CPU
Watchdog “time’s
up” signal
Main board Communication board
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5.2.2.9 Buzzer circuit

In the buzzer circuit, buzzer ON/OFF, sound volume, and frequency are set by two control signals
from the main CPU. The audible alarm is activated only when the two control signals are in the output
condition.
The sound volume is adjusted by varying the buzzer voltage in accordance with the duty ratio of
“H” level of volume control clock, which is a PWM signal from the main CPU. The volume control clock
is generated at the PWM timer incorporated in the CPU and the duty ratio is varied in three stages of the
buzzer volume setting.
A musical interval is changed by varying the output frequency from the main CPU.
Sound volume Buzzer voltage

b-1 about 1 V
b-2 about 2 V
b-3 about 4 V
In addition, in the event that runaway stop/watchdog “time’s up” signal occur irrespective of main
CPU condition,
buzzer drive voltage is fixed to +5 V and
drive frequency to 3.9 KHz, and
the buzzer sounds.
Motor power supply
Main CPU sound volume

control clock
Main CPU runaway stop signal Q13
Watchdog “time’s up” signal

+ R100
C70
Q14 BZ
Buzzer oscillation clock

(when CPU is normal)
Buzzer circuit
3.9 KHz
(Oscillation circuit when Main CPU runs away)
Main Board
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5.2.2.10 Communication (TE-135C only)

* See external communication function specifications. In addition, carry out setting of communication
conditions (baud rate, parity, stop bit) in accordance with Section 4.3 Self-diagnosis Mode of the
present Manual.
y It is possible to confirm operating conditions, various alarm conditions, and others by the use of
external communication (RS-232C or RS-485).
y The pump is connected with external medical monitors by a 3-conductor system comprising
two data wires and one ground wire, and there is no control signal.
Data
Infusion Data External medical

pump monitor
Ground
y The pump does not transmit data unless a command is provided from the outside.
y For data reliability and safety, a “reverse nibble format” is adopted to carry out data check for
each byte (nibble means 4 bits).
y When multiple infusion pumps are used or TERUFUSION infusion pump is used with other
apparatus, the individual pieces can be identified by setting ID number (apparatus No.: 2 digits;
serial No.: 8 digits).
* Apparatus No. of 2 digits become a fixed value that represents TE-135.
y In the event that no suitable connection cables are commercially available, they must be
fabricated to order by cable manufacturers, medical monitor manufacturers, and others.
In the event that operation is confirmed on an experimental level, commercially available cables
may be modified to connect.
y In the event that multi-drops (RS-485) are carried out, for example, wire as follows:
To pump
Communication cable
KSP-3104
External
medical
monitor, etc.
Distributor (used with RS-485)
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By setting DIP-switch DS1 on the communication board, either RS-232C or RS-485 can be
chosen for communication specifications.
DS1
1 2 3 4 5 6 7 8
RS232C ON ON ON OFF OFF OFF OFF OFF
RS485
OFF OFF OFF ON ON ON OFF OFF
(with no terminating resistor)
RS485
↑ ↑ ↑ ↑ ↑ ↑ ↑ ON
(with terminating resistor)
*1. The 8th switch of DS1 is turned ON when terminating resistor is used at RS-485.
*2. To choose RS-232 or 485, change over DS1 by a small flat-head screwdriver or a hex key.
<RS-232C specification>
DS1 RS-232C driver CN2
1 Rin 1 Vcc
1
RXD 2
2
Tout Tin 2
TXD 3 3 RXD
3
4 Rout 4 TXD
4
GND 5 5 RE DE
5
6 6 GND
6
7
7
8
8
9
Communication connector
<RS-485 specification>
DS1 RS-485C driver CN2
1 1 Vcc
1
Transmission and
2 2
reception + 2 D1
Transmission and
3 3 RXD
reception - 3
4 A RE 4 TXD
4
GND 5 5 RE DE
5 B DE
6 6 GND
6
7
7
Ro
8
8
Terminating
9 resistor
Communication
connector Communication board
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5.2.2.11 LED driving circuit

The indicator LED is lighted by the use of a dynamic system.
The dynamic lighting system is a system to choose a 7-segment LED to be lighted by scan signals
and to light the LED by the use of a shared data line.
Dynamic lighting method (7SEG, various LEDs, etc.)
+5V
8 data lines L
7 scan lines L
Goes Goes Goes
ON OUT OUT
5.2.2.12 Key switch/sensor inputs

Signals of operating switches disposed on the door panel surface are all connected to the main
board via flexible cable.
Display board Main Board
CPU
Sensor input
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5.2.2.13 Shock detection circuit

When the main body is subject to any shock, voltage is generated from the shock sensor. This
voltage is amplified by IC8 (1) and IC8 (2), and entered on the comparator side of IC19.
When this voltage becomes bigger than the reference voltage on the negative side of IC19,
flip-flop IC20 output becomes low and retained, and taken into CPU.
IC20 is reset by the sensor reset signals of main CPU.
* The shock sensor is intended to function when the main body falls from altitude about 1-meter
high. In the event that the shock sensor detects any shock, no audible alarm is activated but
the history can be checked in the history mode (see Section 4.2.1 for history function).
+5 V
(normally entered)
+5 V
+5 V (normally entered)
(normally entered)
-
-
- +
+
+ IC18
IC19 IC18 (1)
(2)
S
Main CPU Q IC20
R
Shock
sensor reset
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5.2.2.14 Drip detection circuit

The near-infrared light emitting/receiving elements in the drip detection probe detect droplets
inside a drip chamber and empty container, abnormal flow rate, and other alarms come on.
Light-emitting elements are pulse-driven, light-receiving AMP system carries out periodic sampling, and
the droplet passage is determined from level variations. In order to prevent faulty detection caused by
bouncing of droplets, wave is shaped by a one-shot circuit. VR1 is used for adjusting the sensitivity of
detection unit.
[Light receiving sides 1, 2 (parallel)] with drops
5V >1.8 V
0V 0V
0V 0V
AMP
One- - G=100 G=8
shot + Light receiving
element
Reference voltage
Comparator
Sample/hold circuit
Light
emitting
element
generation
Pulse
978 Hz
31.25 KHz
160 µs
Drip detection LED

DROP LED01 - 2.5 ms
Drop detection LED drive pulse
[Light emitting side]
5V
DROP PROBE01
Connection check signal
Main Board Drip sensor
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5.2.2.15 Occlusion/temperature detection circuit

(1)Occlusion detection circuit
The occlusion detection circuit detects expansion of tube associated with rise of tube inside
pressure and the detection mechanism is placed with a pump unit between clamp units. The occlusion
plunger with magnet added detects positional changes by tube expansion with a Hall effect element.
By the output voltage change characteristics of tube inner pressure and Hall effect element, threshold
values are established and pressure is detected. The volume (VR1) on the occlusion board is used for
correcting sensitivity variations at the detection unit.
voltage circuit
Constant-
Tube
Differential
AMP
+
-
Buffer IC2
Main CPU
Occlusion
Hall effect plunger
element
Sensor output
characteristics Occlusion board
Output
voltage
Occlusion sensor
Plunger position
(2)Temperature detection circuit

The temperature sensor is mounted on the same board as the occlusion detection circuit in order
to measure ambient temperature and is fixed to the occlusion body close to the main body cover.
Temperature
sensor
Vcc
To Main CPU
OUT
Temperature
detection
GND
Main Board Occlusion/temperature sensor board
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5.2.2.16 Air-in-line detection circuit

For detection of air bubbles, an ultrasonic sensor is used. The detection unit comprises one each
of transmission element and reception element, and the reception element is set to prevent detection of
microscopic air bubbles.
[Transmission unit]
The frequency from a 3.2-MHz oscillation circuit is divided into 1.6 MHz and supplied to the
transmission element.
[Reception unit]
In order to correct sensitivity variations of the reception element, a volume is set. From control
signals from the main CPU, signals are amplified and converted to DC voltage, and entered
into an A/D converter of main CPU.
Oscillation
circuit Waveshaping 1/2 division
3.2 MHz Door unit
Transmission
Tube
Reception
Smoothing
circuit Air-in-line sensor unit
AMP
Main CPU VR1
Air-in-line sensor board
5.2.2.17 Rotation detection circuit

For the rotation detection sensor, two reflecting type of photo-interrupters are used, and one is
used for monitoring speed and the other for detecting high-speed rotation range.
The reflector plate is positioned and fitted to the cam unit pulley.
Signals received by combinations of detection elements and reflectors mounted to the rotation
sensor board are waveshaped and then, entered into ports of the main CPU.
Monitoring speed of
rotation
To main CPU Photo interrupter
Detecting
high-speed rotation Photo interrupter
To main CPU
Reflector
Main Board Rotation sensor board
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5.2.2.18 Door open detection circuit

(1) Door open detection circuit
By the magnet embedded in a crescent hook of the door and Hall-effect IC on the detection board,
the door open condition is detected.
With the door open, “Door-open” alarm is activated by drop of detection voltage by the magnet and
Hall-effect IC and the indicator lamp is blinked.
The door open detection signal is entered in ports of the main CPU.
Hall effect IC
Vcc
To Main CPU OUT
Door open
detection
GND
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5.3 Internal Mechanical System

5.3.1 Configuration
Designation Configuration General functions
Drive unit Infusion pump chassis
Infusion pump cover unit
Motor unit y Power generation
Pump unit
Door body unit y Solution delivery
Occlusion unit, etc. y Occlusion pressure detection,
temperature detection
Tubing clamp module Tubing clamp unit y Automatic clamping of tube when door is open.
y Automatic unclamping when door is closed.
Rotation detection Rotation sensor board y Rotation speed monitoring of drive unit
module y High-speed rotation timing detection
Door open detection Door sensor board y Door open/close detection
module
5.3.2 Description on operation

5.3.2.1 Drive unit
The Drive unit comprises a main body chassis unit, motor unit, pump unit, door body unit,
occlusion unit, and others.
(1) Infusion pump chassis (see Section 9, Parts List.)
This is a base to which a pump unit, tubing clamp unit, motor unit, and others are mounted.
(2) Infusion pump cover unit (see Section 9, Parts List.)
This is a base to which air-in-line sensor and occlusion unit are mounted.
(3) Motor unit (see Section 9, Parts List)
Motor rotations are transmitted to a pulley (large) and cam via a pulley (small) and timing
belt mounted to a motor shaft, and drive fingers.
(4) Pump unit (see Section 9, Parts List)
The pump unit comprises fingers for clamping the tube and delivering solution, pump body
to hold the fingers, and others, and feeds solution in the tube by pressing a tube of a
specified volume located between fingers at a specified rate.
(5) Door body unit (see Section 9, Parts List)
The door body unit comprises a buffer plate, occlusion plate, clamp stand, and others, and
during driving, the buffer plate holds and occludes a tube with the pump unit to feed the
chemical solution inside the tube.
(6) Occlusion unit (see Section 9, Parts List)
The occluded condition of the downstream tube of drive unit is detected by converting the
displacement of tube outside diameter to changes of magnetic field.
5.3.2.2 Tubing clamp module

When the door is opened, the tubing clamp module automatically clamps the tube to prevent free
flow. When the door is closed, the tubing clamp module unclamps the tube to feed the solution.
5.3.2.3 Rotation detection module

The rotation sensor board is fixed to the infusion pump chassis, optically detects cam rotation via
the encoder board, monitors the rotating speed of the drive unit and detects high-speed rotation timing.
5.3.2.4 Door open detection module

The door sensor board is fixed between the main body chassis and the main body cover, detects
changes of the magnetic field between the Hall effect IC mounted to the board and magnet embedded in
a crescent hook, and detects door opening and closing.
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6. Maintenance and Inspection
This section describes maintenance and inspection of TE-135. You are urged to periodically
carry out the matters to be set forth hereunder and to detect trouble early and take corrective actions.
6.1 Maintenance
6.1.1 Infusion set used for maintenance and inspection
Caution y When maintenance and inspection is undertaken, use TERUFUSION infusion sets for pump.
y To prevent danger of infections, etc., use sterilized infusion sets and others. In addition, do not
reuse infusion sets but use them only once because reused infusion sets would affect the
measurement accuracy, too.
6.1.2 When fall and impact are applied to the infusion pump:
Caution Even if no abnormality is observed in main body appearance and operation, immediately stop using
the infusion pump, inspect in accordance with Section 6.2 Periodical Inspection, and ensure the
safety.
6.1.3 Periodically replaced parts

Periodically replaced parts are parts which are gradually deteriorated and worn out from the start
of use and need replacement to maintain the accuracy and capabilities of the apparatus. The following
parts must be replaced in accordance with the number of years elapsed from the start of use.
Number of years
Parts name Reasons for replacement
elapsed
Battery 1.0 to 1.5 years y Persistent “Battery” alarms blink and audible alarms are
activated in a short time despite repeated full charges.
(Good-rule-of-thumb of next replacement time is affixed
to the main body.)
Motor unit 2 to 3 years y Flow rate trouble occurs and abnormal noise is
generated during operation.
Pole clamp 2 to 3 years y Discoloration and damaged portions by solution are
found.
y Infusion pump is unable to be securely fixed to the pole.
Door seal rubber 2 to 3 years y Breakage and deformation are present.
Drip sensor unit 2 to 3 years y Flow rate trouble occurs.
y The unit is unable to be securely mounted to the drip
chamber.
* The replacement time varies depending on use frequency and use environment of each unit.
6.1.4 Fuse replacement

I prepare two time-lag fuses (250V, 0.5A) attached to this product. About an exchange method,
please refer to a clause of "exchange of a fuse" of "7.1 exchange procedures".
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6.2 Periodical inspection

Now, the periodical inspection method and items are shown. For each inspection to be carried
out in this section, prepare a checksheet later shown, and record and retain the data. The inspection
cycle is shown in parentheses of each inspection item.
6.2.1 What must be prepared

Before undertaking inspection (excluding inspection before use), prepare the items set forth in the
table below.
1 Graduated cylinder (50 mL) * Graduated in 0.5 mL

2 Stopwatch
3 TERUFUSION infusion set for pump (TS*PA200L, TS*PA300L)
4 Water
5 Empty containers(IV solution bag, etc.)
6 Needle cannula
7 Pressure gauge (0-3 kgf/cm2) (with water-containing tube connected)
* Other infusion sets may be used for inspections of items other than occlusion detection, flow rate accuracy,
and air-in-line sensor.
6.2.2 Preparation for infusion set

Using items 3 through 6 in the table above, prepare water-containing containers and infusion lines
by the following procedure.
1. Cut a part of an empty infusion bag with a retractable knife and pour 200 mL of water into the
bag.
2. Mount the water-containing bag to the infusion stand.
3. Close the roller clamp of the infusion set with a needle cannula connected; then, insert the
cap spike very far into the insertion port.
4. Gradually unclamp to allow the water to prime through the entire infusion set and close the
roller clamp. In such event, make sure there is no air bubble in the tube. If any air bubble
is present, unclamp and continue discharging water to remove air bubbles.
6-2
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Applicable Lot
Lot No. 0607 –
6.2.3 Inspection method before use (Every time before use)

Before each use, confirm the following.
[Inspection procedure]
1. Make sure main body exterior, drip sensor (TE*975), pole clamp, and AC power cord are
free of any breakage and others.
2. Make sure the infusion pump can be operated on battery power supply.
3. Turning ON power supply with the door open causes the infusion pump to carry out the
following self-check operations.
y All the displays blink three times and fingers slightly move.
y [Door], [Air], and [Occlusion] indicator lamps blink.
4. When AC power cord is connected, the “AC/DC” lamp does not go on with the power switch
not turned ON.
5. When the infusion pump is operated on AC power supply, “AC/DC” lamp goes on.
6. When the tube clamp is released and the door is closed and opened, the tube clamp unit is
closed.
7. “Start” switch and “Stop/Buzzer Silence” switch can be operated.
6.2.4 Tube clamp function inspection method (Once in every two months)
Once every two months, inspect tube clamp functions in compliance with the following procedure.
1. Mount the prepared infusion set to the infusion pump, close the door, and open the roller
clamp.
2. Turn on power supply and carry out quick-delivery until water comes out from the tip end of
the infusion set (priming).
3. When fingers are released from the “quick-delivery” switch, make sure no water trickles at
the tip end of the infusion set and drip chamber.
4. When the door is opened, make sure no water trickles from the tip end of infusion set and
from the nozzle of the drip chamber.
6-3
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Lot No. 0607 –
6.2.5 Occlusion inspection method (Once in every two months)

Carry out inspection on occlusion detection in compliance with the following procedure once every
two months.
1. Make sure the rotary SW on the main body bottom is set to “5.” If it is not “5,” after
recording the number once set, rotate the rotary SW to change the number to “5.”
2. Turn on power supply.
3. Mount the pressure gauge with a water containing tube connected to the main body in such
a manner that the pressure gauge comes about 100 cm below the main body, and close the
door.
4. Set the flow rate to 100 [mL/h] and the delivery limit to “...” (no setting), press the “start”
switch, and operate the infusion pump until the “occlusion” lamp blinks, the buzzer comes on,
and the pump operation is stopped.
5. Make sure the detected pressure value is included within the judgment value of the table
below when the “occlusion” lamp blinks, the buzzer comes on, and the pump operation is
stopped, and record the result. In the event that the detected pressure value is not
included in the judgment value at one try, change the tube clipping position or replace the
tube, and carry out the inspection several times, and make sure the reproducibility of
detected pressure value is obtained.
Occlusion detection
Flow rate setting Delivery-limit pressure value
2
kPa ([Kgf/cm ])
“----” 60 to 120
100 mL/h
No setting (0.61 to 1.22)
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6.2.6 Inspection method of flow rate accuracy (Once in every two months)
Inspect the flow rate accuracy in compliance with the following procedure once every two months.
1. Turn on the power supply.
2. Mount a prepared infusion set to the infusion pump.
3. Attach a needle cannula to the infusion set tube end.
4. Close the door and loosen the roller clamp.
5. Deliver until water comes out from the head end for priming.
6. Press the “Volume delivered” switch to set the volume delivered to “0” and set the flow rate
to 120 [mL/h] and delivery-limit to 20 [mL].
7. Place the head end of the infusion set into a graduated cylinder, press the “START” switch to
start infusion, and at the same time, start the stopwach.
8. Upon completion of infusion, measure the volume of water in the graduated cylinder.
50 to 70 cm
50 to 70 cm
Measurement
Flow rate setting Delivery-limit Rated value
time
120 mL/h 20 mL 10 minutes 18 to 22 mL
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6.2.7 Inspection method of air-in-line sensor (Once in every two months)

Inspect the air-in-line sensor in compliance with the following procedure once every two months.
1. Mix about 15 mm air bubbles in the prepared infusion set.
2. Loosen the roller clamp.
4. Set the flow rate to 300 mL/h, and delivery-limit to “---.”
5. Press the “START” switch to operate the pump.
6. Make sure the audible “Air bubble” alarm is activated. In addition, open the door and make
sure air bubbles are present in the vicinity of the air-in-line sensor.
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Lot No. 0607 –
6.2.8 Battery inspection method (Once in every month)

TERUFUSION infusion Pump incorporates a battery as an auxiliary power supply. Because the
built-in battery degrades irrespective of the use or non-use of the battery, inspection and replacement
are required.
The time of battery replacement varies depending on the use environment and use frequency of
the infusion pump.
1. With the power supply turned off, connect an AC power cord to the infusion pump (in such
event, make sure the “AC/DC” lamp goes on) and charge the battery for at least 15 hours.
2. Mount the prepared infusion set to the infusion pump, set the drip sensor, close the door,
and loosen the tubing clamp.
4. Set the flow rate to 25 mL/h, and delivery-limit to “----,” and press the “START” switch to start
infusion.
5. Make sure the infusion pump operates for not less than 120 minutes after the AC power cord
is disconnected. Thereafter, let it stand until the power supply is turned off, and when the
power supply is turned off, connect the AC power cord again, charge the battery for more
than 15 hours, and use the infusion pump. When the operating time before the power
supply is turned off is 120 minutes or less, replace the battery.
Flow rate setting Delivery-limit Rated value

25 mL/h ---- 120 min or more
6-7
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6.2.9 Inspection method of drip sensor (Once in every two months)

Inspect the drip sensor in compliance with the following procedure once every two months.
1. Make sure the drip sensor is not contaminated with solutions, etc., and if contaminated, wipe
away stains with gauze, etc. immersed with lukewarm water.
2. Mount a prepared infusion set to the infusion pump and close the door.
3. Set the drip sensor to the drip chamber of the infusion set and loosen the roller clamp.
4. Set the “[MICRO/STANDARD] switch to “STANDARD,” flow rate to 100 mL/h, and
delivery-limit to “---.”
5. Make sure the solution drips in the drip chamber and every time the solution drips, the green
lamp of drip sensor blinks.
6. Make sure [FLOW ERR.] alarm blinks, buzzer comes on, and the pump stops when the drip
sensor connector is connected or disconnected during operation.
6.2.10 Periodical inspection
Note) For safer and longer use of the infusion pump, carry out periodical inspection once a year as a
good-rule-of-thumb. When periodical inspection is carried out, check and replace periodically replaced
parts.
6-8
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Lot No. 0607 –
6.3 Cleaning
Caution Before cleaning, be sure to turn off the “Power” switch and unplug the AC power cord.
6.3.1 Cleaning of the infusion pump

In the event that the infusion pump is splashed with solution or is excessively contaminated,
quickly wipe away contaminants with gauze, etc. soaked with water or lukewarm water.
Caution y Do not wipe with organic solvents such as alcohol, thinner, etc.
y Before undertaking cleaning, be sure to turn off the power supply and detach AC power cord.
6.3.2 Troubles and cleaning of AC power cord

y Make sure vinyl coating is not broken and the inside is not exposed.
y Make sure the connector (3P unit) is free of deformation, breakage, or adhesion of solution.
y Make sure the plug-in connector unit is free of infiltration of solution. If marks of infiltration are
excessive, replace with a new connector.
6.3.3 Cleaning of occlusion and air-in-line detectors

When solution and contaminants adhere to occlusion detector and air-in-line detector, lightly wipe
away with cotton swab.
Caution Never attempt to rub with something hard or sharp, such as forceps made of metal, etc.
6-9
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6.3.4 Cleaning of drip sensor

In the event that the drip sensor window is stained, wipe away with gauze, etc. soaked with water
or lukewarm water.
[Cleaning method]
In the event that the outer slide case drags or is excessively contaminated, disassemble and clean
the drip sensor. To detach the drip sensor outer case unit from the drip sensor unit, disengage fixing
pawls while pressing the slide case with fingers from right and left (for the detail, see Section 7.1
Replacement Procedure).
Wipe the drip sensor main unit with gauze, etc. soaked with lukewarm water. Wash the slide
case and drip sensor spring and thoroughly dry, and then, reassemble. For reassembly, set the drip
sensor spring in the slide case and push the slide case until the main body stopper fits into the slide case
groove.
* The slide case can be removed by allowing the stopper portion to suspend while pressing the slide
case from right and left without using a screwdriver.
[To remove while pressing with fingers]

While pressing both sides of the slide case with
fingers, allow the stopper portion to suspend and
remove the slide case.
Flat-head screwdriver
y After protecting the case with soft cloth, gauze, y Since this rib serves as a stopper, lift the slide
etc., lift it up with a screwdriver. case in such a manner as to detach this.
6.3.4 Cleaning of AC inlet

In the event that the AC inlet inside and the fuse box inside are stained, wipe away by the use of
cotton swab, etc.
Wipe away with a

cotton swab.
6-10
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Lot No. 0607 –
6.3.5 Disinfection of infusion pump

To prevent infection, periodically disinfect the infusion pump. Immerse gauze, etc. in the
disinfectants shown below, lightly wring, and lightly wipe the infusion pump. By the way, with respect to
the dilution ratio, follow the directions of cautions of the chemical. Thereafter, wipe the infusion pump
again with gauze immerse d in lukewarm water, etc. and lightly wrung.
Example of available disinfectants

Ingredients
Chlorhexidine gluconate
Benzalkonium chloride
* In using the disinfectant, follow the package insert (dilution concentration, etc.) of each disinfectant.
6-11
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TE-135 Check List
Serial No.: Inspected on: Inspected by:
Check items
Inspection before use (each time)
1 Is there any breakage or other trouble in infusion pump main unit or pole clamp? OK NG
2 Does the infusion pump operate on battery power supply? OK NG
3 Does the infusion pump properly self-check when power switch is turned on? OK NG
4 When AC power cable is connected, does “AC/DC” lamp go on even with power OK NG
switch not turned ON?
5 With power supply turned on by AC power, does “AC/DC” lamp go on? OK NG
6 When the door is closed and opened once, is the tube clamp closed? OK NG
7 Are “START” switch and “STOP/BUZZER SILENCE” switch able to be operated? OK NG
Inspection of tube clamp function (once every two months)
8 Is the tube securely clamped? OK NG
Inspection of occlusion detection (once every two months)
9 Is “Occlusion” audible alarm activated within the specified range? OK NG
Inspection of flow rate accuracy (once every two months)
10 Is flow rate accuracy within the specified range? OK NG
Inspection of air-in-line sensor (once every two months)
11 Does air-in-line sensor properly operate? OK NG
Inspection of battery (once every two months)
12 Is infusion pump able to be operated for at least 120 minutes with battery (for nor OK NG
less than 120 minutes at flow rate of 25 mL/h)?
Inspection of drip sensor (once every two months)
13 Does drip sensor properly operate? OK NG
Overall results (repair is required if even one NG is found.)
Remarks
Warning: Should any abnormality be found, immediately stop using the infusion pump.
6-12
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7. Replacing Procedures
This section describes the procedures concerning replacement of TE-135.

For designations of parts, see “Maintenance Parts List (abstract version)” shown below. In
addition, the number before a part name set forth in the text indicates the parts list number of the
following maintenance parts.
Caution When the following maintenance parts are replaced, adjustment is required. Be sure to carry out
adjustment in compliance with the specified procedure.
7.1 Replacing procedures

In this part of the section, disassembly procedures of TE-135 is described. Carry out the
operation in compliance with the following operation flow chart in such event.
In the event that anything that might damage the appearance is handled in carrying out the
operation, spread cloth or other soft material below the parts, and carry forward the operation with
utmost care to prevent damage to the parts.
(Operation flow chart)

Infusion pump main body
Replacement of drip sensor unit (option) 7.1.1
Replacement of outer case unit of drip sensor 7.1.2
Replacement of fuse 7.1.3
Replacement of battery 7.1.4
List of maintenance parts (abstract version)

Maintenance parts revision history
No. Article name Number of Other parts included Q’ty
Parts code Applicable lot
revisions
24 Battery --- 06LA551 Lot No. 0609 1
32 Fuse --- 05PB32 Lot No. 0609 1
36 Drip sensor outer case unit --- 06PC536 Lot No. 0609 1
for TE-975
Caution The detailed maintenance parts list will be distributed when senior engineer training is completed.
Unless you are qualified for senior engineer, you are not allowed to procure maintenance parts and
distribute manuals of disassembly, reassembly, adjustment procedures, and others related to
maintenance parts.
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7.1.1 Replacement of drip sensor (TE*975)

1. Hold the connector section and remove drip sensor connected to the back surface of the infusion
pump.
Caution Remove the drip sensor with the connector held.
2. After replacement, connect the drip sensor to the drip sensor connector on the back surface of the
infusion pump.
7-1-(1)
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7.1.2 Replacement of drip sensor outer case unit for TE*975

1. Detach [36] drip sensor outer case unit from the drip sensor unit by sliding the outer case while
suspending pawls that fix the outer case to the drip sensor main body.
Caution When the slide case of drip sensor is removed, take utmost care to prevent missing of the drip
sensor spring.
[36] Drip sensor outer case
Note) When the drip sensor outer case is

removed, take utmost care to prevent
damage to the drip sensor main body.
2. Set the drip sensor spring to the drip sensor spring fixing section located inside the new outer case,
insert the drip sensor main body with care to prevent the spring from collapsing, and fix with the
pawl of the drip sensor main body.
* Method to remove the drip sensor outer case unit without using a screwdriver
TE-135 drip sensor can be removed without using a screwdriver.
Press the outer case from right and left with fingers and pull out the slide case while slightly
twisting the outer case so that it suspends at the pawl portion of the main body.
[1] Press with finger.
[2] Detach from the pawl portion while twisting

the outer case.
[3] Slide to remove.

[1] Press with finger.
7-1-(2)
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7.1.3 Replacement of fuse

1. Remove the fuse mounted to the AC inlet on the back surface of the infusion pump by the use of a
flat head screwdriver with a narrow blade.
Note) When the fuse holder is removed, take

utmost care to prevent damage to the
infusion pump.
Caution When the fuse holder is removed, take utmost care to prevent damage to the fuse holder, infusion
pump, and others.
2. Take out the fuse from the fuse holder and check for any sign of disconnection.
3. If disconnection is suspected, replace with two new [32] fuses.
4. Mount the fuse holder to the AC inlet, press the “POWER” switch after connecting the AC power
cable to the infusion pump, and make sure the power is turned on.
Caution When the fuse holder is mounted, make sure the fuse holder is securely locked (prevent pawls from
being suspended).
7-1-(3)
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Lot No. 0607 –
7.1.4 Replacement of battery

1. Detach [7] battery cover unit fixing screws (Cross recessed head screws with captive spring
washer and plain washer M3-L8) and remove the battery cover unit from the infusion pump.
Battery cover
unit [7]
Fixing screw
(Cross recessed head screws with captive spring
washer and plain washer Bolt M3-L8)
Screw tightening torque : 60 to 69 cN.m
2. Take out [24] battery set in the infusion pump battery housing, release the connector, and replace
with a new battery.
Battery connector Battery [24]
Caution y After replacing the battery, be sure to fully charge the battery (charge for more than 15 hours with
the power supply tuned OFF) after complete discharging.
y When the battery is replaced, be sure to replace the battery replacement recommendation label,
too. When the battery is replaced, peel off the battery replacement recommendation label
affixed before replacement and affix a new battery replacement recommendation label.
7-1-(4)
8. Troubleshooting
8.1 Troubleshooting table by symptoms
* Numerals in brackets indicate maintenance parts No.

Operation/check Symptoms Possible causes Determining method Remedial method
1 Operate crescent hook to • Door cannot be opened or 1. Breakage of crescent hook 1. Visual 1. Replace [11] crescent hook
open and close the door. closed. unit.
2. Breakage of crescent hook 2. Visual 2. Replace [11] crescent hook
receiver unit.
3. Deformation of pump main 3. Visual 3. Replace [3] door unit and
body [54] pump unit.
4. Abnormal door hinge 4. Visual 4. Replace [3] door unit.
2 Open door and check buffer • Buffer plate does not 1. Malfunction by fixation of 1. Visually check buffer plate 1. If solution adheres, wipe
plate for proper movement. move. solution section. away with cloth soaked
with water or lukewarm
water.
If malfunction is unable to
8-1
be cured by wiping away

solution, replace [3] door
unit.
3 Move occlusion plunger with • Plunger does not move 1. Foreign matter caught in 1. Visual 1. Remove foreign matter.
fingers. smoothly. occlusion plunger
operating section
2. Sticking of infusion solution 2. Visual 2. Replace [10] occlusion
sensor cover.
4 Operate tube clamp release • Tube clamp is not 1. Defective tube clamp unit 1. Visually check tube clamp 1. Replace [13] tube clamp
lever. released. section. unit.
2. Malfunction due to sticking 2. Visual 2. Replace [13] tube clamp
of solution or foreign unit.
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matter

5 Check infusion pump for • Handle, case and/or 1. Breakage due to fall, 1. Visual 1. Replace any of the
proper appearance. infusion pump main body shock, or aging • Confirm with history following:
show abnormality. function. [1] Infusion pump case
If shock is present, unit
[SHc] is indicated. [2] Drive unit
[3] Door unit
[7] Battery cover unit
[8] Drip-proof cap
[11] Crescent hook unit
[14] Infusion pump cover
unit
[27] Door seal rubber
[33] Pole clamp.
6 Connect AC power supply • Power is not turned on. 1. Defective power switch 1. Defective when connector 1. Replace [5] display board.
and press power switch with CN1-5P of display board
door open. does not achieve [L] level
even when power switch is
pressed or CN1-5P is in [L]
8-2
level from the beginning.

2. Disconnection of flexible 2. Defective when connector 2. Replace [9] flexible cable
cable, connection failure of CN1-5P of main board unit.
connector does not achieve [L] level
even when power switch is
pressed or CN1-5P is in [L]
level from the beginning.
3. Defective switch circuit 3. Defective if [H] level signal 3. Replace [6] main board.
is outputted to 1P of switch
circuit IC20 or 4, 6P of
IC17 are in [L] level, or
about 14V (in the case of
AC power supply) voltage
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is not outputted across
drain and GND of

FET(Q30).
4. Defective if there is no +5V 4. Replace [6] main board.
output in main board
IC39-3P.
7 • Er2 is displayed. 1. Faulty ROM/RAM of main 1. Er2 is displayed. 1. Replace [6] main board.
CPU
8 Connect AC power supply • Er3 is displayed. 1. Defective main board 1. Defective if no pulse is 1. Replace [6] main board.
and press power switch with CPU. generated in IC1-26P of
door open. main board or defective if
there is no pulse
generation and pulse is
entered in IC1-18, 19P of
main board.
2. Disconnection of rotation 2. Check for continuity. 2. Replace lead wire
sensor board relay cable assembly (3).
3. Defective rotation sensor 3. Defective if no pulse is 3. Replace [25] rotation
board outputted to CN1-2, 3P of sensor board.
rotation sensor board when
motor is rotated.
4. Defective motor 4. Defective if motor does not 4. Replace [15] motor unit.
rotate though pulse is
generated at CN7-1, 3, 4,
6P of main board.
5. Defective motor drive 5. Defective if no pulse is 5. Replace [6] main board.
circuit generated at CN7-1, 3, 4,
8-3
6P of main board.
6. Breakage or dislocation of 6. Visual 6. Replace [26] timing belt.
timing belt
9 • Er5 is displayed. 1. Trouble of EEPROM 1. Er5 is displayed. 1. Replace [6] main board.
10 • Er7 is displayed. 1. Runaway of main CPU 1. Er7 is displayed. 1. Turn on power supply
again or replace [6] main
board.
11 • Er8 is displayed. • If [01] through [14] are not
displayed in response to
the switch when switch is
pressed in self-diagnosis
mode [9000], confirm the
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following:

1. Defective tact switch 1. Check continuity (display 1. Replace [5] display board.
boards CN1-6 through
13P)
2. Disconnection or 2. Check continuity of flexible 2. Replace [9] flexible cable
connection failure of cable or reconnect cable. unit.
flexible cable
3. Other than the above. 3. Other than the above. 3. Replace [6] main board.
12 Connect AC power supply • ErA is displayed. 1. Communication trouble 1. Err.A is displayed. 1. Replace [6] main board.
and press power switch with with battery monitor IC. * However, this failure may
door open. sometimes occur when
battery discharge
advances.
13 • Erb is displayed. • If 100 or larger value is not
displayed in self-diagnosis
mode [3000] with water
tube mounted, carry out
following checks.
1. Defective air-in-line sensor 1. Defective when air-in-line 1. Replace [18] air-in-line
unit sensor board CN2-4P sensor (door) unit or [19]
exceeds 4.2 V. air-in-line sensor board, or
lead wire assembly (4).
2. Defective main board 2. Defective if voltage 2. Replace [6] main board.
exceeds about 4.2 V when
CN2-4P voltage is
confirmed with CN2 of
main board disconnected.
8-4
14 • ErC is displayed. • Confirm the following if the

value of room temperature
+ about 30 is not displayed
in self-diagnosis mode
[40**].
1. Occlusion / temperature 1. Defective when main 1. Replace [23] occlusion
sensor board board CN3-3P exceeds /temperature sensor board
about 1.5 V. or occlusion/temperature/
door harness.
2. Defective main board 2. Defective when CN3-3P 2. Replace [6] main board.
exceeds about 1.5 V with
CN2 of main board
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disconnected.

15 Connect AC power supply • Erd is displayed. • If value from 70 to 110 is
and press power switch with not displayed in
door open. self-diagnosis mode [2000]
with water tube mounted,
carry out following checks.
1. Occlusion unit trouble 1. Defective when 1. Replace [21] occlusion
occlusion/temperature unit.
detection board CN1-2P
exceeds 3.5 V.
2. Defective main board 2. Defective if CN3-2P 2. Replace [6] main board.
exceeds 3.5 V with CN3 of
main board disconnected.
16 • ErF is displayed. 1. Power supply is not 1. --- 1. Turn on the power supply
properly turned off. again.
2. Defective main board 2. Check appearance or 2. Wipe away stains, etc. and
confirm continuity of power carry out cleaning. If
supply line. problem is not solved,
（*However, this failure replace [6] main board.
8-5
may sometimes occur

when battery is inserted or
removed.）
17 • All LEDs do not blink three 1. Defective LED 1. Visual (check for reverse 1. Replace [5] display board.
times. mounting, etc.)
2. Disconnection of flexible 2. Check flexible cable for 2. Replace [9] flexible cable
cable, connection failure of continuity or reconnect unit.
connector cable.
3. Other than the above. 3. Other than the above. 3. Replace [5] display board
or [6] main board.
18 • Finger does not function. 1. Pulley idles. 1. Defective when pulley 1. Replace [55] cam unit.
rotates but cam shaft does
not rotate.
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2. In the case of other than 2. In the case of other than 2. In the case of other than

the above, see Section (8). the above, see Section (8). the above, see Section (8).
19 Connect AC power supply and • [AC/DC] lamp does not go 1. Defective display board 1. Visual (check for reverse 1. Replace [5] display
press power switch with door on. mounting, etc.) board.
open.
2. Defective main board 2. Defective if main board 2. Replace [6] main board.
IC1-73P is not “L.”
3. Disconnection of flexible 3. Check flexible cable for 3. Replace [9] flexible
cable and connector continuity or reconnect cable unit or reconnect.
connection failure cable.
20 Operate [D.RATE INPUT] • Flow rate does not blink. 1. Defective tact switch 1. Check continuity (display 1. Replace [5] display
switch. boards CN1-9, 13P) board.
2. Disconnection of flexible 2. Check continuity of flexible 2. Replace [9] flexible
cable and connector cable or reconnect cable. cable unit or reconnect
connection failure
3. Defective main board 3. Defective if nothing is 3. Replace [6] main board.
changed when main board
IC1-76P terminal operates
switch.
21 Operate [D.LIMIT INPUT] • Delivery limit does not blink. 1. Defective tact switch 1. Check continuity (display 1. Replace [5] display
8-6
switch. boards CN1-9, 10P) board.

cable and connector cable or reconnect cable. cable unit or reconnect
connection failure
IC1-79P terminal operates
switch.
22 Display delivery limit and • One-shot buzzer goes on • If [10] is not displayed when
operate “Volume Delivered” and volume delivered and switch is pressed in
switch. delivery-limit are not self-diagnosis mode [9000],
changed over. confirm the following:
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Lot No. 0607 –
Applicable Lot
1. Defective tact switch 1. Check continuity (display 1. Replace [5] display
boards CN1-9, 11P) board.

cable and connector cable or reconnect cable. cable unit or reconnect.
connection failure
3. Defective main board 3. Other than the above. 3. Replace [6] main board.
23 Using “value selector” switch, • Flow rate and delivery limit • If [04], [05], [06], [07], [08],
set flow rate to 100 mL/h and are unable to be set. [09] are not displayed when
delivery-limit to 9999 mL. switch is pressed in
self-diagnosis mode [9000],
confirm the following:
boards CN1-7, 8, 10, 11, board.
12P)
connection failure
3. Defective main board 3. Other than the above. 3. Replace [6] main board.
24 Press [UP] switch of low-order • [b-2][b-3][StP][b-1] 1. Defective tact switch 1. Check continuity (display 1. Replace [5] display
position four times with are not displayed on flow boards CN1-8, 9, 11, 12, board.
[D.RATE INPUT] / [D. LIMIT rate display unit. 13P)
INPUT] switch held
depressed.
8-7

connection failure
IC1-1, 94P terminal
operates switch.
• Buzzer does not come on. 1. Defective main board CPU 1. Defective if no pulse is 1. Replace [6] main board.
Buzzer volume does not provided from main board
change. IC1-3, 24P.
2. Defective buzzer voltage 2. Defective if voltage of main 2. Replace [6] main board.
generator circuit board Q13 emitter is
changed.
SY14-9B002
Lot No. 0607 –
Applicable Lot
25 Set flow rate to 120 mL/h and • Does not start. • If [03] is not displayed when
delivery-limit to 20 mL, and switch is pressed in
hold “START” switch self-diagnosis mode [9000],
depressed. confirm the following:

cable and connector cable or reconnect cable. cable unit.
connection failure
3. If other than the above, see 3. If other than the above, see 3. If other than the above,
Section (8). Section (8). see Section (8).
26 Set flow rate to 120 mL/h and • Flow rate accuracy for 10 1. Defective pump unit or 1. Check buffer plate for 1. Replace [3] door unit.
delivery-limit to 20 mL, and min. exceeds 20 mL±10%. buffer plate. smooth movement.
hold “START” switch Make sure free-flow occurs.
depressed. 2. Designated tube is not 2. Check tube. 2. Replace with designated
used. tube and re-measure.
3. Volume delivered was not 3. Check operation. 3. Operate the “Volume
8-8
cleared before starting Delivered” switch and

infusion pump. restart.
4. Other than the above. 4. Other than the above. 4. Replace [2] drive unit
and [3] door unit.
27 Press “Purge” switch. • Dose not purge. • If [13] is not displayed when
(When End alarm is blinking, switch is pressed in
hold “Volume Delivered” self-diagnosis mode [9000],
switch depressed.) confirm the following:
connection failure
SY14-9B002
Lot No. 0607 –
Applicable Lot

Section (8). Section (8). see Section (8).
28 With the pump stopped, open • Door alarm is not activated. 1. Defective door sensor 1. Defective if main board 1. Replace [23] door
the door. CN3-6P signal is not varied sensor board.
when door is opened or
closed.
2. Defective main board door 2. Defective if main board 2. Replace [6] main board.
signal processing circuit IC42-4P signal is not varied
when door is opened or
closed.
3. Disconnection of flexible 3. Check flexible cable for 3. Replace [9] flexible
cable and connector continuity or reconnect cable unit or reconnect.
connection failure cable.
29 Inject about 12 mm air bubbles • Air-in-line alarm is not 1. Defective display board 1. Defective if 1.6 MHz pulse 1. Replace [6] main board.
into primed tube and start the activated. oscillation pulse output unit is not outputted to display
pump. board CN2-1P.
2. Defective air-in-line sensor 2. •Defective if voltage more 2. • Replace [18] air-in-line
unit than about 0.2V is not detection (door) unit or
outputted even air-in-line replace [19] air-in-line
detection board CN2-4P is sensor board.
in an empty tube state.
8-9
• Defective if voltage is not • Replace [18] air-in-line

more than about 1.6V even detection (door) unit or
when air-in-line detection replace [19] air-in-line
board CN2-4P is in the detection board.
water tube state.
• Defective air-in-line • Replace [18] air-in-line
detection unit if alarm is detection (door) unit or
activated when main board replace [19] air-in-line
connector CN2 is removed. detection board.
3. Defective main board 3. Defective if voltage of main 3. Replace [6] main board.
board IC1-97P is not more
than about 1.6V for water
SY14-9B002
Lot No. 0607 –
Applicable Lot
tube and nor less than
about 0.2V for empty tube

with connector CN2
connected.
30 Set pressure gauge • Outside occlusion detection 1. Malfunction due to solution 1. Visual. 1. In the case of solution
downstream pump main body pressure range (when stuck to occlusion plunger sticking, wipe away with
and allow it to operate. setting dial 5 set to: 60-120 or entry of foreign matter. cloth soaked with water
kPa). or lukewarm water and
clean. In the case of
foreign matter, remove
the foreign matter.
2. Faulty adjustment of 2. See “Section 10.2.25 2. Readjust.
occlusion detector. Adjustment of occlusion
sensor” and readjust.
3. Defective main board 3. Defective if occlusion alarm 3. Replace [6] main board.
is not activated when main
board CN3 is removed.
section (15). section (15). see section (15).
31 Press “Stop/Silence” switch • Buzzer is unable to be • If [12] is not displayed when
while buzzer is sounding silenced. switch is pressed in
during alarm generation. self-diagnosis mode [9000],
8-10
confirm the following:

connection failure
3. Defective buzzer drive 3. Defective if pulse is not 3. Replace [6] main board.
circuit. stopped from CN1-24P
when switch is pressed.
32 Press “D.limit INPUT” and • History is not displayed. 1. Defective tact switch 1. Check continuity (display 1. Replace [6] main board.
“Stop/Silence” switches. boards CN1-6, 9, 10, 11P)
2. Defective main board 2. Defective if no change 2. Replace [6] main board.
occurs when main board
SY14-9B002
Lot No. 0607 –
Applicable Lot
IC1-78, 79, 80, 91P

terminals are operated.
connection failure
4. Defective display board 4. Other than the above 4. Replace [5] display
board.
33 Connect nurse call cable and • Cable terminals are not 1. Defective communication 1. Defective if nurse call relay 1. Replace [34]
activate alarm. shorted. board. (RY1) is not shorted when communication board.
(TE-135C only) alarm is activated.
2. Defective nurse call cable. 2. Check for continuity. 2. Replace nurse call
cable.
3. Other than the above. 3. Other than the above 3. Replace [6] main board.
34 Connect drip sensor, start • Empty alarm is not 1. Defective drip sensor 1. Drop LED goes on, though 1. Turn on the power by
without drip sensor mounted to activated. there is no trickling. reconnection or replace
a drip chamber. drip sensor.
2. Defective main board 2. Defective if alarm is not 2. Replace [6] main board.
activated when there is no
pulse output at main board
IC27-2P.
35 Mount drip sensor to a drip • Drop detection LED does 1. • Defective drip sensor 1. • Defective probe if drop 1.Replace drip sensor.
chamber and start operation. not blink. detection LED blinks after
connecting other drip
sensor and checking for
proper operation.
8-11
2. Defective main board 2. Defective if no pulse is 2. Replace [6] main board.

outputted from IC27-2P or
CN8-3P does not change
signals when droplets fall.
36 (TE-135C only) • Data is unable to be read. 1. Faulty communication 1. Check communication 1. Turn on the power again
Connect communication setting setting. by communication
connector to data reading setting.
monitor by communication 2. Broken communication 2. Visual 2. Replace [34]
cable, and transmit data board communication board.
request command from
monitor. 3. Disconnection of 3. Check continuity 3. Replace lead wire
communication relay assembly(5).
harness
SY14-9B002
Lot No. 0607 –
Applicable Lot
4. Broken main board 4. Defective if no data IO is 4. Replace [6] main board.

provided at main board
CN9-3, 4P.
37 Turn off power, charge battery • Infusion pump does not 1. Battery life 1. Shutdown within 3 hours 1.Replace [24] battery.
for 15 hours, and set operate for at least 3 hours.
flow rate: 25 mL/h and
delivery-limit: “----“, and
start infusion.
2. Defective switching 2. Defective if DC12V-15V 2. Replace [20] switching
regulator or external DC voltage is not inputted to regulator or check
power supply main board CN5-1P or external DC power
CN6-1P supply.
3. Defective battery charging 3. Defective when battery 3. Replace [6] main board.
circuit charging current is not from
100 to 250 mA.
4. Fuse blown out (in AC inlet, 4. Check for continuity (main 4. Replace fuse.
battery line) board, FU 1, time-lag fuse)
38 Allow infusion pump to operate • No more than two battery 1. Battery life 1. When power supply is 1. Replace [24] battery.
until it shuts down and charge LEDs do not go on. turned on, three battery
for 15 hours. LEDs begin blinking.
8-12
2. Defective battery charging 2. Defective when battery 2 Replace [6] main board.
circuit charging current is not from
100 to 250 mA.
3. Reset of battery monitor IC 3. When power supply is 3. Charge battery for 15
turned on, three battery hours in compliance with
LEDs blink. “Section 6.
Maintenance,
Inspection, and
Cleaning.”
SY14-9B002
Lot No. 0607 –
Applicable Lot
SY14-9B002
Applicable Lot
Lot No. 0609 –
Prepared in Nov., 2006
8.2 Alarms and error messages

When any error conditions as shown below occur, see operating instructions, external
communication functional specifications, and paragraphs set forth in Section 8.1 Troubleshooting table
by symptoms.
8.2.1 Alarms
Alarms Description
End of infusion y Alarm is activated when volume delivered exceeds delivery-limit.
Alarm is automatically deactivated when delivery-limit exceeds volume delivered.
Air-in-line alarm y Alarm is activated when air bubble that passes the sensor is detected by air-in-line sensor.
Occlusion alarm y Alarm is activated when increase of inner tube pressure on the downstream side of pump
is detected when solution is being delivered by “START” or “Quick Delivery.”
Door alarm y Opening or closure of door is detected by the door sensor, and alarm is activated when the
door is held open.
Flow error alarm(*) y Alarm is activated when flow error (free-flow, empty container) is detected by the drip
Empty container alarm(*) sensor.
y The condition in which trickling is detected while the pump is stopped is judged as
“free-flow.”
y The condition in which no flow of solution drops is detected during start is judged as
“empty container.”
y Following conditions are exhibited when alarm is activated.
Alarm indication Alarm sound Operation indicator

Free flow “Flow-error” goes on. Continuous Red lamp blinks.
Empty
“Empty container” goes on. Intermittent or continuous Red lamp blinks.
container
Low battery alarm y As the internal battery charge decreases, “BATTERY” display blinks and the audible alarm
is activated. The audible alarm sound changes from intermittent to continuous as time
passes. In addition, the operation indicator does not show any change.
(*)Alarm when using drip sensor (option).
8.2.2 Error messages
Error No. Description Error No. Description
Main CPU ROM/RAM error Battery monitor IC communication error
Motor rotation error Air-in-line sensor error
EEPROM error Temperature sensor error
Signal in apparatus error Occlusion sensor error
Key short-circuited Internal electronic circuit error
8-13
9. Maintenance Parts List
This section shows a table of parts that compose TE-135/135C. When maintenance is carried out, see the following table and “Section 10.
Disassembly, Reassembly, and Adjustment Procedure,” and take appropriate measures.
* “No.” on the left side in the table coincides with “No.” in “Section 10. Disassembly, Reassembly, and Adjustment Procedure.”
y TE-135/TE-135C infusion pump

Service parts revision history
No. Article name Other parts included Q’ty Remarks
No. of revision Parts code Applicable lot
1 Case unit － 06PC501W 0607 lots － • Warning label Communication function: no

(for TE-135: 100-240V)
Case unit － 06PC501CW 0607 lots － Communication function: yes
(for TE-135C: 100-240V)
1
Case unit － 06PC501 0607 lots － Communication function: no
(for TE-135: 100-120V)
Case unit － 06PC501C 0607 lots － Communication function: yes
9-1
(for TE-135C: 100-120V)

2 Drive unit (for TE-135) － 06PC502 0607 lots － • Occlusion sensor cover [10]
• Tube clamp unit [13]
• Infusion pump cover [14]

unit
• Motor unit [15]
• Infusion pump chassis [16]

1
• Door hook unit [17]
• Occlusion unit [21]
SY14-9B002
Lot No. 0607 –
Applicable Lot
• Door sensor board [23]

• Timing belt [26]
• Pump unit [54]
• Cam unit [55]

3 Door unit (for TE-135) － 06PC503 0607 lots － • Door case unit [4]
• Display board [5]
• Flexible cable unit [9]
• Crescent hook unit [11]
1
• Air-in-line sensor unit [18]
• Door seal rubber [27]
• Door body unit [51]
• Buffer plate unit [53]
4 Door case unit (for TE-135) － 06PC504 0607 lots － • Switch spacer [56]
1
• Front panel [57]
5 Display board － 05PB05 0607 lots － 1
6 Main board (for TE-135) － 06PC506 0607 lots － 1

9-2
7 Battery cover unit (for TE-135) － 06PC507 0607 lots － 1
8 Drip-proof cap － 05PB08 0607 lots － 1
9 Flexible cable unit － 06PC509 0607 lots － 1

(for TE-135)
10 Occlusion sensor cover － 05PF10 0607 lots － 1
11 Crescent hook unit － 05PB11 0607 lots － • Crescent hook (B) [12] 1
12 Door lever － 05PB12 0607 lots － 1
13 Tube clamp unit － 05PB13 0607 lots － 1
SY14-9B002
Lot No. 0607 –
Applicable Lot
14 Infusion pump cover unit － 06PC514 0607 lots － • Door seal rubber [27] 1

(for TE-135)
15 Motor unit 05PB151 0607 lots － • Stepping motor mount [28] 1 Rubber cushion (stepping motor
－
mount) used
16 Infusion pump chassis － 06PC516 0607 lots － 1
(for TE-135)
17 Door hook unit － 05LM17 0607 lots － 1
18 Air-in-line sensor (door) unit － 05PB18 0607 lots － 1
19 Air-in line sensor board － 05PB19 0607 lots － 1
20 Switching regulator － 06PC520 0607 lots － 1

(for TE-135)
21 Occlusion unit (for TE-135) － 05PF52 0607 lots － 1
22 AC inlet unit (for TE-135) 06PC522 0607 lots － 1

23 Door sensor board － 06PC523 0607 lots － 1
(for TE-135)
24 Battery － 06LA550 0607 lots － 1 TE-331/332 in common(Ni-MH)
25 Rotation sensor board － 05PB25 0607 lots － 1
26 Timing belt － 05PB26 0607 lots － 1
27 Door seal rubber － 05PB27 0607 lots － 1

9-3
29 Cam shaft retainer set － 05PB29 0607 lots － 1 Two in one set
30 Bearing set － 05PB30 0607 lots － 1 Two in one set
32 Fuse － 05PB32 0607 lots － 1 TE-112/171/172 in common

Two in one set
33 Pole clamp － 05LD33 0607 lots － 1 TE-171/172 in common
34 Communication board － 06PC534 0607 lots － 1

(for TE-135)
35 Dsub cover － 05PB35 0607 lots － 1
SY14-9B002
Lot No. 0607 –
Applicable Lot
37 Drip sensor outer case unit － 06PC536 0607 lots － • Outer case 1 Dedicated for TE*975

(for TE-135) • Drip sensor spring
38 Battery relay harness － 05PB38 0607 lots － 1
51 Door body unit － 05PB51 0607 lots － • Door seal rubber [27] 1
52 Door hinge － 05PB52 0607 lots － 1
53 Buffer plate unit － 05PB53 0607 lots － 1
54 Pump unit － 05PB54 0607 lots － 1
55 Cam unit － 05PB55 0607 lots － 1
56 Switch spacer － 05PB56 0607 lots － 1
57 Front panel (for TE-135) － 06PC557 0607 lots － 1
58 Connector for main board － 05LD58 0607 lots － • Connector for flexible 1 TE-171/172 in common
flexible cable cable For flexible cable
(on main board side)
59 Connector for display board － 05LD59 0607 lots － • Connector for flexible 1 TE-171/172 in common
9-4
flexible cable cable For flexible cable

(on display board side)
60 Stepping motor mount － 05PB60 0607 lots － 1
y Jig for adjustment

-- Occlusion sensor adjustment jig － 05PB39 0607 lots － 1
SY14-9B002
Lot No. 0607 –
Applicable Lot
-- Pressure gauge － 05LD371 0607 lots － 1 TE-171/172 in common

y Common parts
-- AC power cable － 06LA532□ 0607 lots － 1 In common with

TE-311/312
□=A:American type
BF: UK type
C: European type
-- Grease － 05LJ12 0607 lots － 1
-- Silicon adhesive － 05LL33 0607 lots － 1

9-5
SY14-9B002
Lot No. 0607 –
Applicable Lot
SY14-9B002
Applicable Lot
Lot No. 0607 –
10. Disassembly, Reassembly, and Adjustment Procedure
10.1 Disassembly procedure

Infusion Pump
Removal of case unit 10.1.1
Removal of communication board 10.1.2
Removal of rotation sensor board 10.1.3
Removal of main board 10.1.4
Removal of switching regulator 10.1.5
Removal of AC inlet unit 10.1.6
Removal of door unit 10.1.7
Removal of door lever 10.1.8
Removal of air-in-line sensor unit 10.1.9
Separation of door case unit and door body unit 10.1.10
Removal of crescent hook unit 10.1.11
Removal of door hinge 10.1.12
Removal of flexible cable unit 10.1.13
Removal of buffer plate unit 10.1.14
Removal of display board 10.1.15
Removal of motor unit 10.1.16
Removal of door hook unit 10.1.17
Removal of pump unit 10.1.18
Removal of occlusion sensor cover 10.1.19
Removal of infusion pump cover unit 10.1.20
Removal of occlusion unit 10.1.21
Removal of air-in-line sensor board 10.1.22
Removal of cam unit 10.1.23
Removal of tube clamp unit 10.1.24
10-1
SY14-9B002
Applicable Lot
Lot No. 0607 –
10.1.1 Removal of case unit

1. Remove fixing screws (Cross recessed head screws with captive spring washer and plain washer
M3-L8, 3 pcs.) and detach the [1] case unit by sliding it to the infusion pump back surface side.
Fixing screw Case unit [1]

(Cross recessed head screws with captive
spring washer and plain washer M3-L8, 3 pcs.)
2. Then, detach [8] drip-proof cap from the fixing pawl inside the case unit, and remove the drip-proof
cap from the case unit.
Caution When the drip-proof cap is detached, take utmost care to prevent damage to the drip-proof cap.
Fixing pawl Drip-proof cap [8]
10-1-1 (1)
SY14-9B002
Applicable Lot
Lot No. 0607 –
10.1.2 Removal of communication board (TE-135C only)

1. Remove screws (Cross-recessed head tapping screws, nominal 3-L10 × 2 pcs.; inner clip washer
× 2 pcs.) which fix GND wire from main board, etc. and [34] communication board.
Fixing screw
(Cross-recessed head tapping screws, nominal
3-L10 × 2 pcs., inner clip washer × 2 pcs.)
2. Detach the connector (CN2) on the communication board side and remove from the infusion pump
chassis.
Communication
board [34]
10-1-2 (1)
SY14-9B002
Applicable Lot
Lot No. 0607 –
10.1.3 Removal of rotation sensor board

1. After removing the connector (CN1) connected to [25] rotation sensor board, remove fixing screws
(P-TITE, nominal 3-L6 × 1 pc.; Cross recessed head screws with captive spring washer and plain
washer M3-L5 × 1 pc.).
Fixing screw
spring washer and plain washer M3-L5)
Fixing screw
(Cross-recessed head tapping screws,
nominal 3-L6)
Rotation sensor
board [25]
10-1-3 (1)
SY14-9B002
Applicable Lot
Lot No. 0607 –
10.1.4 Removal of main board

1. Remove harness connector (CN2, 7, 9) and flexible cable (CN1) connected to [6] main board.
Connector
(CN2, 7, 9) Connector
(CN1)
2. Detach screws (Cross-recessed head tapping screws, nominal 3-L6 × 2 pcs.) that fix [6] main
board.
Fixing screw
nominal 3-L6 × 2 pcs.)
10-1-4 (1)
SY14-9B002
Applicable Lot
Lot No. 0607 –
3. Slide [6] main board to the upper side of infusion pump and lightly lift up, and detach harness
connectors (CN3, 4, 5) connected to remove the main board.
[6] main board
10-1-4 (2)
SY14-9B002
Applicable Lot
Lot No. 0607 –
10.1.5 Removal of switching regulator

1. Remove harness connector (CN1, 2) connected between [20] switching regulator AC inlet units.
Connector (CN1)
2. After detaching screws (Cross-recessed head tapping screws, nominal 3-L5, nominal 3-L6) that fix
the switching regulator, lift up and remove.
Cross-recessed head
tapping screws Connector
(nominal 3-L5) (CN1, 2)
Cross-recessed head tapping [20] Switching regulator

screws
(nominal 3-L6)
10-1-5 (1)
SY14-9B002
Applicable Lot
Lot No. 0607 –
10.1.6 Removal of AC inlet unit

1. Remove harness connector (CN 2) connected between [22] AC inlet unit switching regulator.
Connector
(CN2)
2. Remove screws (flat countersunk head screw M3-L6 × 2 pcs.) that fix [22] AC inlet unit.
Fixing screw
(flat countersunk head
screw M3-L6 2 pcs.)
10-1-6 (1)
SY14-9B002
Applicable Lot
Lot No. 0607 –
3. After lightly lifting [22] AC inlet unit to the infusion pump chassis back surface side, pull in the
lateral direction (main board fixing side) to remove.
Removing direction
10-1-6 (2)
SY14-9B002
Applicable Lot
Lot No. 0607 –
10.1.7 Removal of door unit

1. Remove retainer plate fixing screws (Cross-recessed head tapping screws, nominal 3-L8 × 2 pcs.)
of [9] flexible cable unit mounted to the infusion pump chassis.
Fixing screw
(Cross-recessed head tapping
screws, nominal 3-L8 × 2 pcs.)
2. Open the door and remove screws (Cross recessed head screws with captive spring washer and
plain washer M4-L16 × 2 pcs.) that fix [4] door unit.
Fixing screw
washer and plain washer M4-L16 2 pcs.)
10-1-7 (1)
SY14-9B002
Applicable Lot
Lot No. 0607 –
10.1.8 Removal of door lever

1. Remove the screw (Cross recessed head screws with captive spring washer and plain washer
M3−L10) that fixes [12] door lever and pull the door lever towards the infusion pump bottom side to
detach.
Fixing screw
spring washer and plain washer M3 × L10)
Door lever [12]
10-1-8 (1)
SY14-9B002
Applicable Lot
Lot No. 0607 –
10.1.9 Removal of air-in-line sensor unit

1. Remove the screws (Cross-recessed head tapping screws, nominal 3-L8 × 2 pcs.) that fix [18]
air-in-line sensor unit.
Fixing screw
(Cross-recessed head tapping
screws, nominal 3-L8 × 2 pcs.)
2. Lightly lift [18] air-in-line sensor unit, disconnect air-in-line sensor unit connector (CN1), and
detach the unit from the door body.
Air-in-line sensor unit [18]
* [18] air-in-line sensor unit can be removed even after the door case is separated from the door body.
The procedure after separating the door case and the door body is described in Section 7.2.10
Separation of door case and door body.”
Caution When the air-in-line sensor unit is removed, take thoroughgoing care to disconnect connected
harness.
10-1-9 (1)
SY14-9B002
Applicable Lot
Lot No. 0607 –
10.1.10 Separation of door case unit and door body unit

1. Remove the screws that fix the clamp stand (Cross-recessed head tapping screws, nominal 3-L8,
Cross recessed head screws with captive spring washer and plain washer M3-L16) and occlusion
retainer fixing screw (Cross-recessed head tapping screws, nominal 3-L6).
Fixing screw
nominal 3-L8, Cross recessed head screws
with spring and plain washer M3-L16)
Fixing screw
nominal 3-L6)
2. Remove the screws that fix the door case unit to the door body unit (Cross recessed head screws
with captive spring washer and plain washer M3-L8 × 3 pcs.).
Fixing screw
(Cross recessed head screws with spring and
plain washer M3-L8 × 3 pcs.)
10-1-10 (1)
SY14-9B002
Applicable Lot
Lot No. 0607 –
3. Remove [9] flexible cable unit that is connected to the display board from the connector (CN1).
Connector
(CN1)
10-1-10 (2)
SY14-9B002
Applicable Lot
Lot No. 0607 –
10.1.11 Removal of crescent hook unit

1. Press out [11] crescent hook unit fixing pin with something with a thin blade and remove the
crescent hook unit from the door body.
Caution To detach, take utmost care to prevent missing of wave washer.
Fixing screws
Crescent hook unit [11]
10-1-11 (1)
SY14-9B002
Applicable Lot
Lot No. 0607 –
10.1.12 Removal of door hinge unit

1. Pull out [52] door hinge unit fixing pin to the upper side of infusion pump or the lower side of
infusion pump and remove the door hinge unit from the door body.
Caution To detach, take utmost care to prevent missing of washer because the washer is mounted to the
upper-side door hinge only.
Fixing pin
Door hinge unit [52]
10-1-12 (1)
SY14-9B002
Applicable Lot
Lot No. 0607 –
10.1.13 Removal of flexible cable unit

1. Remove [9] flexible cable unit fixing screws (Cross-recessed head tapping screws, nominal 3-L6 ×
2 pcs.).
Fixing screws
3-L6 × 2 pcs.)
Flexible cable unit [9]
10-1-13 (1)
SY14-9B002
Applicable Lot
Lot No. 0607 –
10.1.14 Removal of buffer plate unit

1. Remove [53] buffer plate unit by detaching fixing screws (Cross recessed head screws with
captive spring washer and plain washer M3-L6 × 2 pcs.) while lightly pressing from above with a
finger.
Caution To detach, take utmost care to prevent missing of buffer spring.
Fixing screws
washer and plain washer M3-L6 × 2 pcs.)
Buffer plate unit [53]
10-1-14 (1)
SY14-9B002
Applicable Lot
Lot No. 0607 –
10.1.15 Removal of display board

1. Remove [5] display board fixing screws (Cross-recessed head tapping screws, nominal 3-L8 × 6
pcs.).
Fixing screw
2. Lift up [5] display board to detach from the door case unit and remove [56] switch spacers (2
places) mounted to [4] door case unit.
Switch spacer [56]
Display board [5]
Door case unit [4]
10-1-15 (1)
SY14-9B002
Applicable Lot
Lot No. 0607 –
10.1.16 Removal of motor unit
1. Remove [15] motor unit fixing screws (Cross recessed head screws with captive spring washer
and plain washer M3-L10 × 2 pcs.), and after detaching [26] timing belt mounted, remove the
motor unit.
Fixing screw
2. Remove [60] stepping motor mount mounted to [15] motor unit by removing fixing screws (Cross
recessed head screws with captive spring washer and plain washer M3-L6 × 2 pcs.).
Stepping motor mount [60]
Fixing screw
10-1-16 (1)
SY14-9B002
Applicable Lot
Lot No. 0607 –
10.1.17 Removal of door hook unit

1. Remove [17] door hook unit fixing screws (flat countersunk head screw M3-L6 × 2 pcs.), and
remove the door hook unit.
Fixing screw
(flat countersunk head screw
M3-L6 × 2 pcs.)
Door hook unit [17]
10-1-17 (1)
SY14-9B002
Applicable Lot
Lot No. 0607 –
10.1.18 Removal of pump unit

1. Remove [54] pump unit fixing screws (Cross recessed head screws with captive spring washer
and plain washer M3-L12 × 4 pcs.), and remove the pump unit.
Fixing screw
Pump unit [54]
10-1-18 (1)
SY14-9B002
Applicable Lot
Lot No. 0607 –
10.1.19 Removal of occlusion sensor cover

1. Remove [10] occlusion sensor cover fixing screws (Cross recessed head screws with captive
spring washer and plain washer M3-L8 × 2 pcs.), and remove the occlusion sensor cover.
Caution To detach, take utmost care to prevent missing of spring mounted to occlusion
plunger.
Fixing screw
Occlusion sensor
cover [10]
10-1-19 (1)
SY14-9B002
Applicable Lot
Lot No. 0607 –
10.1.20 Removal of infusion pump cover unit

1. Remove screws (Cross recessed head screws with captive spring washer and plain washer M3-L8
× 2 pcs.) that fix [14] infusion pump cover unit located at the tube clamp unit on the infusion pump
bottom surface and the upper part of the chassis.
Infusion Infusion
pump bottom pump top
surface side surface side
Fixing screw Fixing screw

(Cross recessed head screws (Cross recessed head screws with
with captive spring washer captive spring washer and plain
and plain washer M3-L8) washer M3-L8)
2. After removing pawls (a total of 3 places) that fix [14] infusion pump cover unit to the infusion pump
chassis and detaching the infusion pump cover unit, remove [23] door sensor board mounted to
the infusion pump chassis and remove the connected connector (CN1).
Caution When door sensor board is removed, take utmost care to missing of O-ring for fixing boards, and
mount the O-ring to the door/temperature sensor board mounted section of the infusion pump
chassis as required after the board is removed.
Fixing pawl Door sensor board [23]
10-1-20 (1)
SY14-9B002
Applicable Lot
Lot No. 0607 –
10.1.21 Removal of occlusion unit

1. Remove [21] occlusion unit fixing screws (Cross recessed head screws with captive spring washer
and plain washer M3-L8 × 2 pcs.), and remove the occlusion unit.
Fixing screw
(Cross recessed head screws with
captive spring washer and plain washer
M3-L8 × 2 pcs.)
Occlusion unit [21]
10-1-21 (1)
SY14-9B002
Applicable Lot
Lot No. 0607 –
10.1.22 Removal of air-in-line sensor board

1. Remove [19] air-in-line sensor board fixing screws (Cross-recessed head tapping screws, nominal
3-L14 × 2 pcs.), and remove the air-in-line sensor board from the infusion pump cover unit.
Fixing screw
3-L14 × 2 pcs.)
Air-in-line sensor
board [19]
10-1-22 (1)
SY14-9B002
Applicable Lot
Lot No. 0607 –
10.1.23 Removal of cam unit

1. After removing the screws (Cross recessed head screws with captive spring washer and plain
washer M3-L10 × 4 pcs.) that fix the cam shaft retainer to the infusion pump chassis and detaching
[61] cam shaft retainer set, lift [55] cam unit towards the upper part of the infusion pump chassis
and remove the cam unit.
Fixing screw
spring washer and plain washer M3-L10 × 4 [55] cam unit
pcs.)
2. Remove the timing pulley mounted to [55] cam unit by removing the fixing screws (Cross recessed
head screws with captive spring washer and plain washer M3-L5).
Fixing screw Cam shaft retainer

(Cross recessed head screws with captive set [61]
10-1-23 (1)
SY14-9B002
Applicable Lot
Lot No. 0607 –
10.1.24 Removal of tube clamp unit

1. Remove [13] tube clamp unit fixing screws (Cross recessed head screws with captive spring
washer and plain washer M3-L8 × 2 pcs.), and remove the tube clamp unit from [16] infusion pump
chassis.
Fixing screw
Tube clamp
unit [13]
10-1-24 (1)
SY14-9B002
Applicable Lot
Lot No. 0607 –
10.2 Reassembly and adjustment procedure

In this part of the section, a reassembly and adjustment procedures of TE-135 are described.
Carry out the operations in compliance with the following operation flow chart in such event.
In the event that anything that might damage the appearance is handled in carrying out the
operation, spread cloth or other soft material below the parts, and carry forward the operation with
utmost care to prevent damage to the parts.

Installation of tube clamp unit 10.2.1
Installation of cam unit 10.2.2
Installation of air-in-line sensor board 10.2.3
Installation of occlusion unit 10.2.4
Installation of infusion pump cover unit 10.2.5
Installation of occlusion sensor cover 10.2.6
Installation of pump unit 10.2.7
Installation of door hook unit 10.2.8
Installation of motor unit 10.2.9
Installation of display board 10.2.10
Installation of buffer plate unit 10.2.11
Installation of door hinge 10.2.12
Installation of crescent hook unit 10.2.13
Installation of flexible cable unit 10.2.14
Installation of door case unit and door body unit 10.2.15
Installation of air-in-line unit 10.2.16
Installation of door lever 10.2.17
Assembly of door unit and drive unit 10.2.18
Installation of switching regulator 10.2.19
Installation of AC inlet unit 10.2.20
Installation of main board 10.2.21
Installation of rotation detection board 10.2.22
Installation of communication board 10.2.23
Voltage adjustment of switching regulator 10.2.24
Adjustment of occlusion sensor 10.2.25
Confirmation of air-in-line sensor 10.2.26
Confirmation of temperature sensor 10.2.27
Installation of case unit 10.2.28
Infusion pump
* See “Section 7.1 Replacement procedure” for battery installation and drip sensor installation methods.
10-2
SY14-9B002
Applicable Lot
Lot No. 0607 –
10.2.1 Installation of tube clamp unit

1. Install [13] tube clamp unit to [16] infusion pump chassis by fixing screws (Cross recessed head
screws with captive spring washer and plain washer M3-L8 × 2 pcs.). After screwing, fix (2
places) screws by screw lock (blue).
Tube clamp unit [13]
Fixing screws
Screw tightening torque : 60 to 69 cN･m
10-2-1 (1)
SY14-9B002
Applicable Lot
Lot No. 0607 –
10.2.2 Installation of cam unit

1. Mount [55] cam unit to [16] infusion pump chassis. If the timing pulley is removed from the cam
unit, apply a small amount of screw lock (blue) (1 place) to the screw hole section of cam shaft,
and then, mount fixing screws (Cross recessed head screws with captive spring washer and plain
washer M3-L5). When the cam unit is installed, first, mount a bearing to the cam shaft and then,
mount the timing pulley. Install a bearing to the lower part in the same manner, insert the cam
unit from above the infusion pump chassis, and mount to the mounting position.
Fixing screw (Cross recessed head screws with captive

Screw tightening torque : 40 cN･m
Cam unit [55]
2. After fixing [55] cam unit, mount the cam unit with [29] cam shaft retainer set and fixing screws
(Cross recessed head screws with captive spring washer and plain washer M3-L10 × 4 pcs.).
Fixing screws
Fixing screws
(Cross recessed head screws with captive spring washer
and plain washer M3-L10 × 2 pcs.)
Caution After fixing cam unit, never fail to apply grease to the cam portion.
10-2-2 (1)
SY14-9B002
Applicable Lot
Lot No. 0607 –
10.2.3 Installation of air-in-line sensor board

1. Mount [19] air-in-line sensor board. Before mounting, apply silicon adhesive to the groove of the
air-in-line sensor board mounting section of [14] infusion pump cover unit. After applying the
silicon adhesive, fix the air-in-line sensor board with fixing screws (Cross-recessed head tapping
screws, nominal 3-L14 × 2 pcs.), and be sure to wipe away the adhesive that overflows at the time
of mounting. After fixing the air-in-line sensor board with screws, apply a small amount of screw
lock (blue) to prevent screws from loosening (2 places).
Air-in-line sensor
board [19]
Fixing screws
3-L14 × 2 pcs.)
10-2-3 (1)
SY14-9B002
Applicable Lot
Lot No. 0607 –
10.2.4 Installation of occlusion unit

1. Mount [21] occlusion unit to [14] infusion pump cover unit by fixing screws (Cross recessed head
screws with captive spring washer and plain washer M3-L8 × 2 pcs.). Before mounting, apply
silicon adhesive to the infusion pump cover unit mounting section. When the occlusion unit is
mounted, mount in such a manner that the board of occlusion unit comes above (upper side of the
infusion pump). After fixing the occlusion unit with screws, apply a small amount of screw lock
(blue) to prevent screws from loosening (2 places).
Caution If occlusion board is mounted at lower side, volume adjustment cannot be carried out on the occasion of
“10.2.26 Adjustment of occlusion sensor”. Make sure to mount it in correct direction.
Occlusion unit [21]
Fixing screws
10-2-4 (1)
SY14-9B002
Applicable Lot
Lot No. 0607 –
10.2.5 Installation of infusion pump cover unit

1. First of all, mount [23] door sensor board to the door sensor mounting section of [16] infusion
pump chassis. In the event that a door sensor fixing O-ring is mounted to the chassis to prevent
the O-ring from missing at the time of disassembly, remove the O-ring from the chassis and mount
it to the door sensor board, and then, fix with the O-ring. Upon completion of fixing the sensor
board with the O-ring, connect the lead wire assembly to the connector (CN1) on the door sensor
board.
Caution The lead wire assembly may have been mounted to the occlusion unit on the occasion of “10.2.5
Installation of occlusion unit.” In such event, detach the lead wire assembly from the occlusion
unit and connect the assembly to the door sensor board in advance. After the infusion pump
cover unit is mounted, the assembly is unable to be mounted to the door sensor board.
Door sensor board [23]
2. Mount [14] infusion pump cover unit to the infusion pump chassis. Allow the occlusion unit board
mounted to the infusion pump cover unit to fit into the groove of the infusion pump chassis. In
addition, allow the lead wire assembly from the door sensor board to come out from the groove
where the occlusion unit is fitted into the infusion pump chassis side surface (main board mounting
side), and make sure the lead wire assembly has come out, and fix the infusion pump cover unit
securely to the infusion pump chassis with the infusion pump cover unit fixing pawls (a total of 3
places).
Fixing pawls
10-2-5 (1)
SY14-9B002
Applicable Lot
Lot No. 0607 –
3. After making sure the infusion pump cover unit is securely fixed with fixing pawls, fix the infusion
pump top side and infusion pump bottom side tube clamp unit with the infusion pump cover unit
fixing screws (Cross recessed head screws with captive spring washer and plain washer M3-L8 ×
2 pcs.). After fixing with screws, apply a small amount of screw lock (blue) to prevent screws
from loosening (2 places).
Fixing screws
10-2-5 (2)
SY14-9B002
Applicable Lot
Lot No. 0607 –
10.2.6 Installation of occlusion sensor cover

1. Make sure the occlusion spring is attached to the occlusion plunger, put on the occlusion cover in
such a manner that the occlusion plunger magnet comes above, and after applying a small
amount of screw lock (blue) to the insert sections (2 places), mount [10] occlusion sensor cover
with fixing screws (Cross recessed head screws with captive spring washer and plain washer
M3-L8 × 2 piece). On the occasion of mounting, fix the occlusion cover by bringing it closer to the
infusion pump bottom side.
Caution On the occasion of mounting, take utmost care to prevent missing of the spring attached to the
occlusion plunger.
Occlusion sensor
cover [10]
Fixing screws
Caution y Before mounting occlusion

cover with fixing screws, be
sure to apply a small amount
of screw lock (blue).
Caution y Mount occlusion cover by

bringing it closer to the
infusion pump bottom side.
10-2-6 (1)
SY14-9B002
Applicable Lot
Lot No. 0607 –
10.2.7 Installation of pump unit

1. Fix [54] pump unit with fixing screws (Cross recessed head screws with captive spring washer and
plain washer M3-L12 × 4 pcs.) with the pump unit positioned closer to the upper side on your left
after applying a small amount of screw lock (blue) to insert sections (4 places).
Pump unit [54]
Fixing screws
Caution Position pump unit to the upper left

side, apply a small amount of screw
lock (blue), and fix with screws.
Fixing screws
Caution y Take utmost care to prevent overtightening so that [54] pump unit would not deform.
10-2-7 (1)
SY14-9B002
Applicable Lot
Lot No. 0607 –
10.2.8 Installation of door hook unit

1. Mount [17] door hook unit to the door hook unit fixing section with fixing screws (flat countersunk
head M3-L6 × 2 pcs.) after applying a small amount of screw lock (blue) to insert sections (2
places).
Door hook unit [17]
Fixing screws
(flat countersunk head M3-L6 × 2 pcs.)
Caution Apply a small amount of screw

lock (blue) to insert sections
and fix with fixing screws.
10-2-8 (1)
SY14-9B002
Applicable Lot
Lot No. 0607 –
10.2.9 Installation of motor unit
1. Mount [60] stepping motor mount to a motor with fixing screws (Cross recessed head screws with
captive spring washer and plain washer M3-L6 × 2 pcs.).
Stepping motor
mount [60]
Fixing screws
2. Upon completion of mounting [60] stepping motor mount, mount [26] timing belt between [15]
motor unit and [55] cam unit. After positioning the timing belt by the condition not to provide
over-tension, mount the motor unit with fixing screws (Cross recessed head screws with captive
spring washer and plain washer M3-L10 × 2 pcs.). After fixing screws, fix with screw lock (blue).
Fixing screws
10-2-9 (1)
SY14-9B002
Applicable Lot
Lot No. 0607 –
10.2.10 Installation of display board

1. Mount [56] switch spacers (2 places) and seal packing at the specified position of [4] door case
unit.
Caution Make sure the seal packing is securely mounted to the door case unit.
Seal packing
Switch spacer [56]
Door case unit [4] Display board [5]
2. Upon completion of mounting [56] switch spacers (2 places) and seal packing, mount [5] display
board with fixing screws (Cross-recessed head tapping screws, nominal 3-L8 × 6 pcs.).
Caution When the display board is fixed with screws, first of all, with the display board hand-tightened,
make sure LED and switch can be definitely pressed from the operation panel side, and then, carry
out final tightening.
Fixing screws
Fixing screws
3-L8 × 3 pcs.)
10-2-10 (1)
SY14-9B002
Applicable Lot
Lot No. 0607 –
10.2.11 Installation of buffer plate unit

1. After applying grease to buffer spring, mount the buffer spring to [51] door body unit.
Caution When the buffer plate is mounted, be sure to apply grease to the buffer spring.
When grease is applied, take utmost care to prevent missing of the buffer spring.
Buffer plate unit [53]
Caution Apply a small amount of screw lock

(blue) to insert sections (2 places) to
prevent loosening before mounting
screws.
2. After applying a small amount of screw lock (blue) for prevention of screw loosening to insert
sections (2 places), cover the buffer plate unit over the spring with care not to fly or bring down,
lightly pressing from above with a finger, mount fixing screws (Cross recessed head screws with
captive spring washer and plain washer M3-L6 × 2 pcs.).
Caution When buffer plate is mounted, take utmost care not to lose buffer springs.
Fixing screws
(Cross recessed head screws with spring
10-2-11 (1)
SY14-9B002
Applicable Lot
Lot No. 0607 –
10.2.12 Installation of door hinge

1. Mount [52] door hinge. First of all, mount the hinges on the infusion pump upper side. Mount
the hinges on the infusion pump upper side only together with washers. When they are mounted,
fix the door hinges to the door body unit with fixing pins. Similarly, mount the door hinges on the
infusion pump lower side with fixing pins.
Caution y When upper-side hinges or lower-side hinges are mounted, take utmost care to prevent fixing pins
from missing due to fall.
y Never fail to make sure O-rings are securely mounted to hinges.
y Make sure grease is surely applied to sliding portions.
Door hinge [52]
Fixing pins
10-2-12 (1)
SY14-9B002
Applicable Lot
Lot No. 0607 –
10.2.13 Installation of crescent hook unit

1. Mount [11] crescent hook unit to the door body unit. Mount the crescent hook unit together with a
wave washer with no door lever [12] attached (to be attached after the door case is put on) and fix
with fixing pins.
Caution y When the crescent hook unit is mounted, take utmost care not to forget to fit a wave washer.
y Apply grease when fixing pins are attached.
Crescent hook unit [11]
Door lever [12]
Fixing pins
Wave washer
mounting place
10-2-13 (1)
SY14-9B002
Applicable Lot
Lot No. 0607 –
10.2.14 Installation of flexible cable unit

1. Mount [9] flexible cable unit to the door body unit by fixing screws (Cross-recessed head tapping
screws, nominal 3-L6 × 2 pcs.).
Caution When the flexible cable unit is mounted, take utmost care to mount it in the correct direction.
Flexible cable unit [9]
Fixing screw
10-2-14 (1)
SY14-9B002
Applicable Lot
Lot No. 0607 –
10.2.15 Installation of door case unit and door body unit

1. First of all, mount the harness for [18] air-in-line sensor unit to the connector (CN2) on the display
board. In addition, connect the flexible cable to the connector (CN1) on the display board in the
similar manner.
* In the event that it is difficult to connect the flexible cable unit to the connector, connect the connector
after removing the display board temporarily.
Connector (CN1)
2. Mount the door case unit and the door body unit. When the door case unit and the door body
unit are mounted, install [27] door seal rubber to the upper part of the door body unit and at the
same time, assemble the flexible cable while adjusting its length, and after applying screw lock
(blue) to prevent screws from loosening to insert sections (3 places), fix them with fixing screws
(Cross recessed head screws with captive spring washer and plain washer M3-L8 x 3 pcs.).
When the door case unit and the door body unit are fixed, allow the air-in-line sensor harness
connected to the display board to pass through the hole of the upper air-in-line sensor unit
mounting section.
Caution After applying screw lock (blue)

to prevent screws from
loosening to insert sections (3
places), tighten screws.
Fixing screw
spring washer and plain washer M3-L8 × 3 pcs.)
10-2-15 (1)
SY14-9B002
Applicable Lot
Lot No. 0607 –
3. Fix the occlusion retainer plate and clamp stand to the door body unit with fixing screws (occlusion
retainer plate: Cross-recessed head tapping screws, nominal 3-L6; clamp stand: Cross-recessed
head tapping screws, nominal 3-L8, Cross recessed head screws with captive spring washer and
plain washer M3-L16). Arrange to allow the clamp stand fixing screws Cross recessed head
screws with captive spring washer and plain washer M3-L16 to come to the right side and
Cross-recessed head tapping screws, nominal 3-L8 to the left side.
Caution In the event that Cross recessed head screws with captive spring washer and plain washer M3-L16
section is mounted with the clamp stand fixing screw, apply screw lock (blue) to prevent screws
from loosening to insert sections (3 places) and fix with fixing screws.
Fixing screw
3-L8 , Cross recessed head screws with captive
Fixing screw
(Cross-recessed head tapping screws, nominal 3-L6)
10-2-15 (2)
SY14-9B002
Applicable Lot
Lot No. 0607 –
10.2.16 Installation of air-in-line sensor unit

1. Connect the air-in-line sensor harness to the connector (CN1) for [18] air-in-line sensor unit.
Air-in-line unit sensor [18]
2. Apply silicon adhesive to the air-in-line sensor unit mounting section of door body unit and mount
[18] air-in-line sensor unit with fixing screws (Cross-recessed head tapping screws, nominal 3-L8 ×
2 pcs.). After mounting the air-in-line sensor unit, wipe away excess adhesive.
Caution y When air-in-line sensor unit is mounted, take utmost care to prevent air-in-line harness from being
caught.
y Take utmost care to prevent damage to the head end section of the air-in-line sensor unit.
Fixing screw
10-2-16 (1)
SY14-9B002
Applicable Lot
Lot No. 0607 –
10.2.17 Installation of door lever

1. Mount [12] door lever to the crescent hook mounted to the door body unit, and after applying a
small amount of screw lock (blue) to prevent screws from loosening to the insert section, fix the
door lever with a fixing screw (Cross recessed head screws with captive spring washer and plain
washer M3-L10).
Door lever [12]
Caution Apply a small amount of screw

lock (blue) to prevent screws
from loosening to the insert
section.
Fixing screw
10-2-17 (1)
SY14-9B002
Applicable Lot
Lot No. 0607 –
10.2.18 Assembly of door unit and drive unit

1. Mount the door unit to [3] door unit mounting section of [2] drive unit with fixing screws (Cross
recessed head screws with captive spring washer and plain washer M4-L16 × 2 pcs.). In
mounting, first insert the flexible cable into the groove of the drive unit and then, fix with screws.
Fixing screw
2. After fixing [3] door unit, fix the retainer plate of [9] flexible cable unit to infusion pump chassis with
fixing screws (Cross-recessed head tapping screws, nominal 3-L8 × 2 pcs.). Do not fully tighten
the fixing screw in this event but keep them hand-tightened (after the main board is mounted, the
flexible cable length must be adjusted while monitoring the door opening amount).
Fixing screw
10-2-18 (1)
SY14-9B002
Applicable Lot
Lot No. 0607 –
10.2.19 Installation of AC inlet unit

1. Mount the AC inlet unit to [22] AC inlet unit mount section from [16] infusion pump chassis side
(main board mounting side) while sliding it to [22] AC inlet unit mounting section, and fix with fixing
screws (flat countersunk head M3-L6 × 2 pcs.).
Caution The female screw part should

be appled a bit of the screw
lock (blue) before tighten a
screw.
(Prevent the screw loosened.)
Mounting direction
Fixing screw (flat countersunk head M3-L6 × 2 pcs.)

10-2-19 (1)
SY14-9B002
Applicable Lot
Lot No. 0607 –
10.2.20 Installation of switching regulator

1. Fix the switching regulator to [20] switching regulator mounting section of [16] infusion pump
chassis side (opposite to the main board) with fixing screws (Cross-recessed head tapping screws,
nominal 3-L5 and nominal 3-L6).
Cross-recessed head tapping screw,

(nominal 3-L5)
Cross-recessed head tapping screw,

(nominal 3-L6)
2. Then, mount [38] battery relay harness to the battery box section of [16] infusion pump chassis.
After fixing, connect the inlet harness to the connector (CN1) of [20] switching regulator and the
battery relay harness to the connector (CN2). If these are connected, this operation is not
required.
Connector (CN1) Battery relay harness [38]
10-2-20 (1)
SY14-9B002
Applicable Lot
Lot No. 0607 –
3. Connect the inlet harness to the connector (CN1) of AC inlet unit from the infusion pump bottom
side.
Connector (CN1)
Wiring
(infusion pump
side surface)
Wiring
(infusion pump
bottom side)
10-2-20 (2)
SY14-9B002
Applicable Lot
Lot No. 0607 –
10.2.21 Installation of main board

1. Connect connectors to [6] main board connectors (CN3, 4, 5). While sliding [6] main board from
the upper side of infusion pump, mount the main board to the main board fixing pawls (2 places) of
infusion pump chassis, fix the main board with fixing screws (Cross-recessed head tapping screws,
nominal 3-L6 × 2 pcs.), and apply a small amount of screw lock (blue) to prevent screws from
loosening after fixing.
Main board
fixing pawl
Fixing screw
Fixing pawl for

main board
2. Connect connectors (CN2, 7, 9) from each sensor, etc. of main board [6].
Connectors (CN2, 7, 9)
10-2-21 (1)
SY14-9B002
Applicable Lot
Lot No. 0607 –
3. To connect the flexible cable, connect the flexible cable to the flexible cable connector (CN-1) with
the door open, and fully tighten the flexible cable retainer plate fixing screws (Cross-recessed
head tapping screws, nominal 3-L8 × 2 pcs.) with the flexible cable flexed between main board and
space on the door side. After fully tightening, open and close the door once or twice, and make
sure the door is smoothly opened and closed without problem. After making sure, apply a small
amount of screw lock (blue) to prevent screws from loosening to fixing screws.
Fixing screw
3-L8 × 2 pcs.)
Connectors
(CN1)
10-2-21 (2)
SY14-9B002
Applicable Lot
Lot No. 0607 –
10.2.22 Installation of rotation sensor board

1. Mount [25] rotation sensor board to the mounting section on the infusion pump chassis, top of the
timing pulley. In addition, connect the air-in-line/rotation sensor harnesses from the air-in-line
sensor board to the connector (CN1) on the rotation sensor board.
Connectors
(CN1)
2. Mount [25] rotation sensor board to the infusion pump chassis by fixing screws (Cross-recessed
head tapping screws, nominal 3-L6, Cross recessed head screws with captive spring washer and
plain washer M3-L5). After mounting the board, apply a small amount of screw lock (blue) to
prevent screws from loosening to fixing screws.
Fixing screw
washer and plain washer M3-L5)
Fixing screw
(Cross-recessed head tapping screws, nominal 3-L6)
10-2-22 (1)
SY14-9B002
Applicable Lot
Lot No. 0607 –
10.2.23 Installation of communication board

1. Mount [34] communication board to the infusion pump chassis. After connecting the connector
(CN2) from the main board, mount the left-side screw mounting section of communication board
with fixing screws (CROSS-RECESSED HEAD TAPPING SCREWS, nominal 3-L10 × 2 pcs.;
inner clip washer × 2 pcs.). After fixing screws, fix the screws with screw lock (blue).
Fixing screws
(Cross-recessed head tapping screws, nominal 3-L10
× 2 pcs.; inner clip washer × 2 pcs.)
Caution When mounting GND conductor, take utmost care to prevent failure to mount inner clip washers.
10-2-23 (1)
SY14-9B002
Applicable Lot
Lot No. 0607 –
10.2.24 Voltage adjustment of switching regulator

1. Adjust voltage of [20] switching regulator mounted to the infusion pump. After connecting the AC
power cable to the infusion pump, connect to the AC outlet. Touch (CN2) the switching regulator
with a tester, etc. and make sure the voltage value ranges from 13.7 to 13.8 V. If the voltage is
not included in the range, rotate the volume located on the left side of the connector (CN2) to bring
the voltage to be included in the range.
Rotate the volume to be adjusted to

13.7 to 13.8 V.
10-2-24 (1)
SY14-9B002
Applicable Lot
Lot No. 0607 –
10.2.25 Adjustment of occlusion sensor

Adjust and check the occlusion sensor in the following procedure.
* In the self-diagnosis mode, setting of occlusion detection sensitivity is unable to be changed.

Set the rotary switch on the infusion pump bottom to “5” which was set at the time of shipment
from the factory. In such event, record the number (0-9) of the rotary switch, which has been
set.
When the self-diagnosis mode is achieved and adjustments are carried out:
1. Set the infusion pump to the self-diagnosis mode (turn ON DIPSW2-4P) and turn on the power
supply.
2. Upon completion of self-check, press the “flow rate selector” switch twice and make sure [2000] is
displayed on the delivery-limit/volume delivered display and A/D value [***] on the flow rate
display.
3. Rotate VR1 of the occlusion detection board from the infusion pump bottom, and set the A/D value
of the flow rate display to “135 to 175” (this operation is shown only for a good-rule-of-thumb).
Bottom side of
infusion pump
VR1
Press the occlusion plungers with jigs (1.8 mm/2.8 mm), measure them three times, respectively,
and calculate the mean value.
y 1.8 mm jig: AVG1 (mean value of three measurements)
y 2.8 mm jig: AVG2 (mean value of three measurements)
In such event, [51] ≤ (AVG1 - AVG2) ≤ [57]
• When the value exceeds [57], rotate VR1 clockwise to decrease the excess of the reading.
• When the value does not reach [51], rotate VR1 counterclockwise to increase the shortfall of
the reading.
4. When adjustment of the occlusion A/D value is completed, open the door, turn on the power
supply at no load (condition in which no load is applied to the occlusion plunger), and hold the
“Quick-delivery” switch depressed for about 3 seconds. The occlusion A/D value (at no load) is
stored in memory.
10-2-25 (1)
SY14-9B002
Applicable Lot
Lot No. 0607 –
Record the A/D value when

Occlusion sensor the plunger is pressed by an
adjustment jig occlusion adjustment jig.
5. See “Section 6.2.5 Occlusion inspection method, set the occlusion inspection jig to the pump main
body, and press the “START” switch.
6. Make sure the pressure is detected in the range from 60 to 120 kPa (0.61 to 1.22 kgf/cm2). In
addition, make sure the A/D value varies more than “95” when the plunger is pressed to the
extreme end of the stroke.
7. When the occlusion pressure was detected without acceptable range, return to Paragraph 3 and
carry out readjustment. In addition, make sure the plunger operates smoothly.
8. After adjustment, return the rotary switch setting (0-9) to the original setting after the infusion pump
returns to the normal mode.
Rotary switch No. Occlusion detection pressure

0 30 to 90 kPa
5 60 to 120 kPa
9 80 to 140 kPa
10-2-25 (2)
SY14-9B002
Applicable Lot
Lot No. 0607 –
10.2.26 Confirmation of air-in-line sensor

supply.
2. Upon completion of self-check, press the “flow rate selector” switch three times and make sure
[3000] is displayed on the volume delivered display and A/D value [***] on the flow rate display.
3. Using TERUFUSION infusion set for pump (TS*PA200L), prepare one as a tube filled with water
(about 1 m) and the other as an empty tube.
4. First of all, set the water-filled tube to the infusion pump, close the door, and make sure the A/D
value displayed on the flow rate display is not less than “100.”
5. Then, set the empty tube to the infusion pump, close the door, and make sure the A/D value
displayed on the flow rate display is “10” or less.
6. Carry out the checks of Paragraphs 4 and 5 three times with the infusion set position varied.
If the reading is not included in the above-mentioned range, replace the air-in-line sensor (door)
unit or air-in-line sensor board.
A/D value with water tube mounted A/D value with empty tube mounted
10-2-26 (1)
SY14-9B002
Applicable Lot
Lot No. 0607 –
10.2.27 Confirmation of temperature sensor

supply.
2. Upon completion of self-check, press the “flow rate selector” switch four times and make sure
[4000] is displayed on the volume delivered display and A/D value [***] on the flow rate display.
3. Make sure the A/D value displayed at the flow rate display is room temperature(℃) + about 30
(value of room temperature + about 40 would be achieved when the infusion pump is warmed up).
If the reading is not included in the above-mentioned range, replace the occlusion unit.
Make sure the A/D value of temperature

sensor is room temperature(℃) + about 30.
10-2-27 (1)
SY14-9B002
Applicable Lot
Lot No. 0607 –
10.2.28 Installation of case unit

1. Mount [8] drip-proof cap to [1] case unit. First of all, insert the drip-proof cap to the slit of the
drip-proof cap mounting section on the case unit back surface, hook it to the fixing pawl on the
case unit inside, and fix.
Caution When mounting, take utmost care to prevent breakage of drip-proof cap.
Fixing pawl
2. Put [1] case unit on the chassis from the back side and fix with fixing screws (Cross recessed head
screws with captive spring washer and plain washer M3-L8 × 3 pcs.).
Fixing screws
* See “Section 7.1 Replacement procedure” for the method of mounting the battery and installing the
drip-sensor.
10-2-28 (1)

TE 135 Service Manual

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TE 135 Service Manual

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SY14-9B002

For TE-135 / TE-135C

Product name TERUFUSION Infusion Pump TE-135

Product code TE*135CW2, TE*135CW3,TE*135CX1

Pumping system Peristaltic finger method

IV set Specified sterilized IV set for pump (In-house product)

Control method Volumetric control

Setting range of delivery STANDARD mode: 1 to 999 mL/h (1 mL/h step)

Setting range of delivery 1 to 9999 mL (1 mL step) or Free

Display range of volume STANDARD mode: 0 to 9999 mL (1 mL step)

Accuracy of delivery Within ±10 % : IV set (Specified IV set for pump)

Purging rate Approximately 500 mL/h

Safety functions y Panel Lock:

Additional functions y Volume Delivered Clear:

Operating conditions Temperature: 5 to 40°C

Storage conditions Temperature: -20 to 45°C

Transport conditions Temperature: -20 to 60°C

Power supply AC100 to 120V / 100 to 240V 50/60 Hz

Classification Class 1 and internal power supply

Dimensions 100 mm (W) × 201 mm (H) × 187 mm (D) (incl. projections)

Weight Approx 1.7 kg

Accessories (1) AC power cable 1 pc.

Optional y DC power code

For TE-135C only

Computer interface Data output available via RS-232C or RS-485

Accessories Computer Interface protocol

3. Special-purpose Jigs and Tools and Measuring Instruments Needed

4. Description of Various Modes

4.1 Setting change-over method and display

“Main body bottom”

TERUFUSION INFUSION PUMP TE-135

4.2 Setting of various modes

Functions Display Description

Functions Display Description

Functions Display Description

Illustration of operation panel

Quick delivery Green

MICRO COMPLETION Go back (past)

mL History can be verified by:

TERUFUSION INFUSION PUMP TE-135

Functions Display Description

Verification of history (continued)

Illustration of operation panel (state check)

While quick Green blinks.

4.2.2 Setting by main-body bottom DIP switch

Mode DIP SW(DS-1) Caution

(Switching to the MICRO mode)

easy to be issued. 9 difficult to be issued.

When TERUMO infusion set dedicated to TERUMO

4.3 Setting of self-diagnosis mode

0: (default) Do not change.

0: (default) Do not change.

The unit digit y Operating [UP]/[DOWN] switches

0: (default) Do not change.

0: (default) Do not change.

Make sure [000] is displayed.

0: (default) Do not change.

0: (default) Do not change.

Make sure [000] is displayed.

0: (default) Do not change.

0: (default) Do not change.

Make sure [000] is displayed.

0: (default) Do not change.

Product code TE135CW2, TE135CW3,TE*135CX1