Himoinsa - Apolo Compact Standard (Brugervejledning ENG)

OPERATING AND MAINTENANCE
MANUAL
LIGHTING TOWER | COMPACT SERIES
STANDARD
HEAVY DUTY
ECO
CONTENTS
3 1. Introduction
4 2. Safety regulations
8 3. Generic description
12 4. Commissioning
17 5. Operations to be performed once the activity has been completed
19 6. Maintenance
21 7. Trouble shooting
21 8. Hydraulic diagram
22 9. Wiring diagram
45 10. Warranty conditions
| PAGE 2
1. INTRODUCTION
Through this manual, we intend to provide information and basic instructions for
a correct installation and use of your lighting tower. It is essential that you read
all the safety rules and warnings before, during and after the commissioning of
your lighting tower. Only in this way can we ensure an optimal service under
totally reliable and secure conditions.
HIMOINSA, S.L. considers that it should note in all honesty that the information
described in this manual is valid on the date on which such information is issued,
given that aspects such as technological advances and updates of current
regulations oblige us to make modifications without prior notice.
This manual and other documents of reference are part of the lighting tower that
you have acquired and should be preserved and protected against any agent that
can damage them during the life cycle of the tower. This documentation must
accompany the equipment when it is transferred to another user or to a new
owner.
You must always keep the manual close for reference in case of doubt. Although
the information given in this manual has been verified to the detail, HIMOINSA
refuses any responsibility arising from any handwriting errors, typographical, or
transcription.
In accordance with European Directives concerning the Protection of Consumers
and Users, HIMOINSA is excluded from any liability resulting from the defective
installation and/or the improper use of the machine or from failure to comply
with the rules contained in this manual.
INTRODUCTION | PAGE 3
2. SAFETY REGULATIONS
Before using this equipment read carefully the indicated safety regulations and
find out about the local safety requirements.
The installation, operation, maintenance and repairs shall be carried out only by
authorized and competent staff.
The owner is responsible for the maintenance of the lighting tower in conditions
of security. Parts and accessories must be replaced if they are not in operating
conditions.
As a premise to the content of this manual, you will find a detailed description of
the basic criteria that you for your own and that of third parties security, must pay
a close attention.
2.1 GENERAL SAFETY PRECAUTIONS
•• It is necessary before any use, to know how to stop the equipment

quickly in case of emergency, and fully understand the operation and
all the controls of your lighting tower.
•• Carry out all the relevant checks of the gens-set and the tower, before
putting them into operation, in order to avoid possible accidents, both
personal and to the equipment itself.
•• Never allow other people to use the lighting tower unless you have
previously given them the necessary instructions for its proper and
safe use.
•• Do not allow its use to minors without the supervision of and adult
who is familiar with the use of the lighting tower.
•• Avoid the access of children or pets to the operation area of the
lighting tower, to prevent, to the extent possible, that they may be
injured with any component of the equipment.
•• Stop and disconnect the gen-set immediately, as soon as there is any
abnormal situation during operation. Identify and correct the problem
before starting it again.
•• Make sure the correct location of the lighting tower on a surface
completely level and stable to ensure a proper operation and get a
perfect stability against the untimely action of the wind.
SAFETY REGULATIONS | PAG. 4

•• Lower the mast if strong winds (more than 80km/h) or thunderstorms 2.3 SAFETY AGAINST THE DANGER OF FIRE
are expected in the area.
•• Always refuel the tank of the gen-set, in a ventilated area with the
•• The tower extends up to 9 m. Make sure area above it is open and
engine completely switched off.
clear of overhead wires and obstructions.
•• Do not fill the fuel tank of the gen-set when it is running or with the
•• If for any reason any part of the mast hangs up or the winch cable
engine hot.
develops slack while raising or lowering the tower, STOP immediately
and contact with the Technical Department at HIMOINSA. •• Fill the fuel tank to a maximum 90% of its total capacity. Make sure
that the cap of the tank is perfectly closed.
•• Make sure that chains, hooks, ramps, jacks and any other type of
lifting devices are attached securely and have enough counterweight •• Check that no fuel has been spilt on the gen-set. If this happens, you
to lift and hold the equipment safely. Remain aware of the position of must clean it and let it dry well, before starting the equipment. The
other people around you when lifting the mast. leftover fuel could ignite.
•• NEVER remove the safety lock or pull the locking pin while the mast •• Diesel is flammable and its vapours explosive. It is forbidden to
is up. spoke, use a naked flame or produce sparks while refuelling or using
the equipment.
•• NEVER adjust the mast when the unit is in operation.
•• Do not place flammable objects or materials close to the engine
•• NEVER turn on the lights without the protection glass cover placed or
while running and refuel.
with a cracked or damaged glass.
•• Do not place anything on the air inlet /outlet area and on the exhaust
outlet as this could cause the overheating of the engine and may
IMPORTANT create a fire hazard.
Always put the support skids for achieving a secure and perfect stability of the •• Do not place anything on the spotlight immediately after use,
lighting tower with the help of the spirit level. because they come to reach very high temperatures.
2.2 SAFETY AGAINST THE DANGER OF ELECTROCUTION 2.4 SAFETY AGAINST BURNS
•• Never handle the lighting tower and its gen-set with wet hands of feet. •• Never touch the engine or the gen-set exhaust while is running or
If the tower is stored outside, check that the engine and alternator some minutes after its stop, it can cause severe burns. Before
are dry. Dry them if they are wet. handling and maintenance service, let the engine cools down.
•• Never touch bare wires or disconnections. Keep electrical wires and •• Never touch the halogen lamps during 20-25 minutes after its use,
connections in good condition. can cause severe burns.
•• Always use the suitable plugs for the outlet bases provided on
the generator set. Never use zinc or cables without a plug or with
stripped ends. Introducing these cables directly into the outlet socket 2.5 SAFETY IN THE TOWING
could create a high risk of electrocution.
•• As soon as you notice any cable in a poor condition, replace it and Towing a lighting tower requires care. Both trailer and vehicle must be in good
make sure it is in perfect condition before switching on the lighting conditions, and securely fastened to reduce the possibility of accidents. Some
tower again. countries, requires the trailer be registered and licensed. Contact the Traffic

Agency of your country to check the necessary licenses for your particular unit. Picture Location Information
•• Check that the hitch and coupling on the towing vehicle are rated Located on the connections
equal to, or greater than the trailer’s “gross vehicle weight rating” They warn of the danger in case an alien
from the alternator to the
object collides with the timing belts or
(GVWR). engine. Whenever there are
with the components in motion that they
timing belts or transmission
•• Check the state of the tire on trailer, inflation and tread wear. shafts.
connect.
•• Check the hitch and coupling for wear or damage. DO NOT tow the
lighting tower using defective parts. Make sure that the hitch and Located on the parts of the They indicate those areas which must not
coupling are compatible. Make sure that the coupling is securely genset that heat up during be touched while the set is in operation or
fastened to the vehicle. operation. shortly after having stopped.
•• Check that directional and brake light on the trailer are well
connected and working properly.
They warn of the precautionary measures
•• The maximum recommended speed for road towing is 80km/h. Placed on the coolant tank to be taken when opening this cap. The
Recommended off-road towing speed is not to exceed 15km/h cap. liquid is hot and may spout and cause
scald.
depending on terrain.
•• Always maintain an extra safety space between vehicles and avoid
verges, curbs and sudden lane changes. If you have not pulling Located on the bonnet and It indicates the point by which the set
a trailer before, practice turns, stops and the reverse in a traffic-free next to the lifting eye. must be lifted in order to move it.
area.
•• A film of grease on the coupling will extend its life. Wipe the coupler
Located next to the fuel cap.
and apply fresh grease each time the trailer is towed. Depending on the model, it can Indicates the location of the fuel tank and
•• ALWAYS lower the mast before removing the hand brake. be either on the bedplate or the filler cap.
next to the engine.
•• Before moving the tower, make sure ALWAYS that the mast is fully
folded and with the safety lock.
•• Make sure that the spotlights are folded and locked in the transport Located on both sides of the It indicates the advisable area to move
position. bedplate skids. the set by means of a forklift truck.
•• Make sure that the stabilizers are fully gathered and fastened.
IMPORTANT Located next to the oil fill Indicates the location of the oil fill
dipstick and oil fill cap. dipstick.
NEVER move the lighting tower with the mast unfolded.
They are the parts by means of which

2.6 SAFETY STICKERS AND INFORMATION Next to the derivations of the
the genset is protected against possible
grounding protections.
electric shocks.
There are some safety stickers and information all over the gen-set. Following
Next to the protective ther-
you can find a brief explanation of their location and information on each of them. They protect the genset against possible
mal-magnetic switches of the
overcurrent that may occur during charge.
genset.
It indicates the location of the emergency

On the emergency stop. stop button which allows the simultane-
ous stop of the genset.

Picture Location Information
Located on the control panel. They warn of electric shock hazard.
Always located on the ther- They indicate the prohibition of manipulat-

mal-magnetic switch. ing the genset when the switch is on.

3. GENERIC DESCRIPTION
3.1 COMPONENTS OF THE LIGHTING TOWER
HIMOINSA lighting towers have been made with top quality materials, and with
the effort of our technical and production team, without sparing resources to
achieve high-performance and versatile operation lighting towers. They are
composed of a tower kit and a gen-set, all in a compact and well-balanced trailer.
1. The lighting tower kit is composed of:
•• Manual lift mast and 9 expansions, to reach a total working height of
9 metres with a 360º manual rotation of the light beam.
•• Support for 4 floodlights (IP65) with 1000w metal halide lamps
and 100,000 lumens each (standard for COMPACT STANDARD and
COMPACT HEAVY DUTY models). Lamps prepared to work in ambient
temperatures of -20 to 45ºC.
•• As an optional support for 4 LED 350W floodlights and with 47,955
lumens each (Standard for COMPACT ECO). Lamps prepared to work
in ambient temperatures of -20 to 45ºC.
2. To highlight in between the other components of the lighting tower:
•• Soundproofed generator set driven by a YANMAR diesel engine of
high reliability, for model 3TNV76 - GGEH (STANDARD and HEAVY
DUTY) and model L100N5 (50Hz) L100N6 (60Hz) (ECO), cooled by
water and with a very low fuel consumption.
•• Sealed control panel for protection and manoeuver. The control
panel incorporates the M7 controller, circuit breakers for the
protection of the spotlights and auxiliary sockets.
•• 2 auxiliary power outlets. The tower has two auxiliary sockets of
16 amps, for the supply of power to auxiliary equipment.
•• Double safety lock in mast. Ensures the blockage of the mast and
prevents involuntary turns during the transport. It is necessary to
unlock it for the rotation and orientation of the floodlight.
•• Emergency stop.
•• Wide access for maintenance and control.
GENERIC DESCRIPTION | PAG. 8

•• 4 levelling jacks, two of them extensible to ensure the perfect 3.2 TECHNICAL DATA STANDARD HEAVY DUTY ECO
stability of the tower in any working surface. It cancels the risk of 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz
overturn in adverse environmental conditions. LIGHTING TOWER
•• Spirit level, located in the upper part of the set, to ensure a perfect Tower Model
APOLO
COMPACT
APOLO
COMPACT
APOLO
COMPACT
APOLO
COMPACT
APOLO
COMPACT
APOLO
COMPACT
levelling of the tower. STD M5 STD M6 HD M5 HD M6 ECO M5 ECO M6
Power (P.R.P.) kVA 6,4 7,2 6,4 7,2 4,5 5,2
•• Exhaust outlet.
Voltage (3P + N + T) V 230 240 230 240 230 240
•• Light Sensor, located on the bonnet of the generator set (OPTIONAL). Maximum dimensions -
(LxWxH) 2,425 x 2,634 x 9,219 2,457 x 2,645 x 9,298 2,425 x 2,634 x 9,219
mm. (in working position)
•• Inclination of lights, using a servo motor, with possibility of turning by
Minimum dimensions -
up to 30ºC (OPTIONAL). mm. (in transport mode)
(LxWxH) 2,425 x 1,340 x 2,033 2,457 x 1,340 x 2,155 2,425 x 1,340 x 2,033
Weight Kg 911 911 749

3. Mobile equipment:
Type of fuel Diesel Diesel Diesel
•• Transportation kit, the tower is ready for road transport. Including Tank capacity L 100 100 100
as standard: jockey wheel, straight drawbar with ball coupling and Filling of the tank External External External
connections for signalling lights (brake lights, indicators), as well as Running time Hr 63 54 63 54 166
position and handbrake reflectors. As optional we have swan neck Noise level (power - at 90LWA- 92LWA- 90LWA- 92LWA- 90LWA- 92LWA-
7m) 65dB(A) 67dB(A) 65dB(A) 67dB(A) 65dB(A) 67dB(A)
and adjustable drawbars available, as well as the ring type hitches
ENGINE
(See Fig. 1, 2 and 3). YANMAR YANMAR YANMAR YANMAR
YANMAR - YANMAR -
•• Includes forklift pockets to move it with a forklift. Model - 3TNV76 - - 3TNV76 - - 3TNV76 - - 3TNV76 -
L100N6 L100N6
GGEH GGEH GGEH GGEH
•• Fixing rings for the transport that ensure a perfect immobilization Cylinders 3L 3L 1
avoiding possible damage during the transport. Aspiration Natural Natural Natural
Operating regime r.p.m. 1500 1,800 1500 1,800 3.000 3.600
Cooling system Liquid Coolant Liquid Coolant Air
Fuel consumption (only
L/Hr 1,59 1,84 1,59 1,84 0,4 - 0,7
the lights)
Governor Mechanical Mechanical Mechanical
ALTERNATOR
Poles Nº 4 4 2
Type Brushless Brushless Brushless
Voltage governor AVR (electronic) AVR (electronic) AVR (electronic)
Insulation Class H Class H Class H
Bearings 1 1 1
Coupling SAE5-7.5” SAE5-7.5” SAE J609a B/6
Fig. 1 Fig.2 Fig.3
Swan neck type drawbar Adjustable type drawbar Ring type hitch MAST
Mast type Hydraulic Hydraulic Hydraulic
Mast sections 9 9 9
Rotation 360º manual 360º manual 360º manual
Double safety block Standard Standard Standard
Spotlights Nº 4 x 1000 W 4 x 1000 W 4 x 350 W
Type of spotlights Metal Halide Metal Halide LED
Total lumens lm 4 x 100,000 = 400,000 4 x 100,000 = 400,000 4 x 47,955 = 191,820
Light field 33,000 m2 33,000 m2 16,000 m2
Remaining power 2.3 kW 3.2 kW 2.3 kW 3.2 kW 3.06 kW 3.76 kW

STANDARD HEAVY DUTY ECO
50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz
CANOPY
2033 mm (Standard and Eco)

Soundproof hood Standard Standard Standard
2155 mm (Heavy Duty)

Auxiliary power outlets 2 x 16 Amp. 2 x 16 Amp. 2 x 16 Amp.
Auxiliary supply input 1 x 32 Amp. 1 x 32 Amp. 1 x 32 Amp.
Lifting hook Standard Standard Standard
CHASSIS
Chassis traction kit Standard Standard Standard
Stabilisers 4 4 4
Signalling lights Standard Standard Standard
Wheels 2 x 165R13 2 x 165R13 2 x 165R13
A fork carriage Standard Standard Standard
CONTROL PANEL
2033 mm MIN / 9219 mm MAX (Standard y Eco)

Control and protection
M7 manual control unit M7 manual control unit M7 manual control unit
2155 mm MIN / 9298 mm MAX (Heavy Duty)

unit 2425 mm (Standard and Eco)
Thermal-magnetic circuit 2457 mm (Heavy Duty)
breaker to protect the
Standard Standard Standard
spotlights and the auxilia-
ry outlets
Manoeuvring pushbuttons 2 (1 up, 1 down) 2 (1 up, 1 down) 2 (1 up, 1 down)
1340 mm MIN / 2634 mm MAX

(Standard and Eco)
1340 mm MIN / 2654 mm MAX (Heavy Duty)

3.3 PACKING PLAN
13.5 mt
9 units per trailer
20’ 40’
4 units per container 9 units per container
Fig. 5
Apolo Eco
UNIDADES POR
CONTENEDOR
Fig. 4 Fig. 6
Apolo Compact Standard Apolo Heavy Duty

4. COMMISSIONING
Before starting the lighting tower check its correct location on a firm and totally
levelled ground, to ensure a proper operation and stability in case of a strong
wind.
NOTE
Do not raise the mast if strong winds (more than 80km/h) or thunderstorms are expected
in the area.
4.1 CHECK LEVELS OF THE EQUIPMENT
Check engine oil, fuel and coolant levels as well as air filter condition (ref. engine
manual).
Check the hydraulic oil level of the tower (Ref. 6 Maintenance).
4.2 ANCHORAGE
Once carried out these important and simple checks to ensure the proper
operation of the tower and the gen-set, we will proceed to the correct anchorage
of the APOLO COMPACT lighting tower. You must follow the following steps
accurately:
•• Turn the handle clockwise to raise the trailer hitch on the tow vehicle.
•• Pull up the locking pin (A) and extend the outriggers (B) until the spring
pin snaps back into place.
A
B
Fig. 1
COMMISSIONING | PAGE 12
•• Turn the jack handle clockwise to start levelling the trailer until it is in
firm contact with the ground and the trailer is as level as possible.
Fig. 4 Fig. 5
Fig. 2 4.3 ADJUSTMENT OF THE SPOTLIGHTS

•• Only the legs are removed from the front, the rear legs are fixed and
are easily adjusted with the corresponding pins. Before raising the tower it may be necessary to adjust the lamps.
The spotlights are already installed in the tower and can be oriented easily
thanks to small levers that allow easy mobility through 180º.
Fig. 3
•• Once the 4 support legs have been adjusted and the tower is level
with the help of the sprit level, lower the jockey wheel until it rests on
Fig. 6
the working surface.
4.4 RAISING THE TOWER
The trailer must be levelled with the outriggers extended before raising the tower
mast and must remain extended while the tower is up. Failure to level the trailer or
extend the outriggers will severely reduce the stability of the unit and could allow PULL PULL
the tower to tip and fall. LOCK RELEASE
Do not start the unit if the insulation on the electrical cord is cut or worn through.
Bare wires in contact with the mast or frame may energize the trailer and cause
electrocution. Repair or replace cord immediately. Fig. 8
•• Proceed to raise the mast by pressing the up button located on the
IMPORTANT control panel.
In order to proceed with the raising of the mast it is essential to first apply the
handbrake. If the handbrake is not engaged, for safety reasons, the mast will not
rise.
Fig. 9
•• The mast has a lock which fixes the orientation of the spotlights.
Whenever you want to change the orientation you must remove the
Fig. 7 lock by moving the lever to the RELEASE position, turning the mast to
•• Check the mast cables for excessive wear and tear or damage. Check the desired position and then fixing the mast with the lever, putting it
the electrical cord for damage. into the LOCK position.
•• Make sure the area behind the unit is clear before raising the mast to
the vertical position.
•• Make sure the mast is in the locked position.
PULL PULL
LOCK RELEASE
Fig. 10
•• To return the spotlights to their original position, you must set the 4.5 GENSET STARTING
lever to the RELEASE position, turn the mast to the original position
and secure it again (LOCK).
•• For safety reasons, once the work is finished, it is always recommend- VERY IMPORTANT
ed that the mast is kept in the original locking position that was given Never start the gen-set with load, that is, check that all the circuit breakers are
at the factory, thus avoiding damage to the machine. switched off.
Before starting the engine:
•• Check the fuel level.
•• Check theCCAC16AB20002-R0
oil level.
1 2 3 4 5 6 7 8 9 10 11 12 13 14
•• Check the coolant level.

PULL PULL
LOCK RELEASE
•• Make sure that the main circuit breaker is OFF.
CUADRO MANUAL PARA TORRE DE ILUMINAC

ESQUEMA ELÉCTRICO DE CONTROL "M7
Y PROTECCIÓN MAGNETOTÉRMICA
Fig.11 DE 10 AMPERIOS
IMPORTANT
LIGHTING TOWER MANUAL START CONTROL
Whenever the brake is deactivated, the mast, for security reasons, will descend
"M7" CONTROL AND THERMAL MAGNETI
automatically. PROTECTION ELECTRIC DIAGRAM
FROM 10 AMPERES
Fig.12
*WARNING*
MAKE SURE ALL THE POWER UNITS ARE O
BEFORE START THE GENSET!!
Once the above has been verified you can now start the gen-set.
DATE: NAME: SIGNATURE OLD CODE: DESCRIPATION:
NEW CODE:
(A) Manual start

DESIGN: 1/17/2014
REVISED/ Nº P.:
1/17/2014 Miguel Utrillas
APPROVED: CTRA.MURCIA-SAN JAVIER KM 23.600 C.P. 30730 - MURCIA - ESPAÑA
CODE:
REVISION:
(B) Free voltage contact start

www.himoinsa.com
A B
Fig.13
CCAC16AB20002-R0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
4.6 SWITCHING ON THE SPOTLIGHTS
Finally, it will only be necessary to operate the switches located on the control
panel
CUADRO MANUAL PARA TORRE DE ILUMINACION
ESQUEMA ELÉCTRICO DE CONTROL "M7"
DE 10 AMPERIOS
LIGHTING TOWER MANUAL START CONTROL PANEL

"M7" CONTROL AND THERMAL MAGNETIC
PROTECTION ELECTRIC DIAGRAM
FROM 10 AMPERES
Fig.14 *WARNING*
MAKE SURE ALL THE POWER UNITS ARE OFF

VERY IMPORTANT BEFORE START THE GENSET!!
The spotlights must be always switched off when raising/lowing or aiming.

DESIGN: 1/17/2014 NEW CODE:
REVISED/ Nº P.:
CODE:
REVISION: 03
mm SCALE:
www.himoinsa.com Telf. 968 191 128
5. OPERATIONS TO BE PERFORMED ONCE THE
ACTIVITY HAS BEEN COMPLETED
CCAC16AB20002-R0
1 2 3 4 5 6 7 8 9 10 11 12
5.1 SWITCHING OFF THE SPOTLIGHTS
Switch off the spotlights switches and stop the gen-set (see control unit manual).
CUADRO MANUAL PARA TORRE DE
ESQUEMA ELÉCTRICO DE CON
Y PROTECCIÓN MAGNETOT
DE 10 AMPERIOS
LIGHTING TOWER MANUAL START

"M7" CONTROL AND THERMAL
PROTECTION ELECTRIC D
FROM 10 AMPERE
Fig.1 *WARNING*
MAKE SURE ALL THE POWER UN
5.2 LOWERING THE MAST BEFORE START THE GE
We advise you to wait between 20-25 minutes before lowering the tower. Due to the
DESIGN:
DATE:
1/17/2014
NAME: SIGNATURE OLD CODE:
NEW CODE:
DESCRIPATION:
high temperatures that the filaments of the spotlights reach, they are very vulnerable
REVISED/
APPROVED:
CTRA.MURCIA-SAN JAVIER KM 23.600 C.P. 30730 - MURCIA - ESPAÑA
to the slight vibrations that inevitably occur when the mast is being lowered.
www.himoinsa.com
•• Press the down button installed on the control panel
Fig.2
OPERATIONS TO BE PERFORMED ONCE THE ACTIVITY HAS BEEN COMPLETED | PAGE 17

5.3 RETRACT TELESCOPIC LEGS 5.4 ROAD TRAVEL
Wind the jockey wheel up for road travel.

IMPORTANT
To proceed with the retraction of the telescopic legs make sure that the jockey NOTE
wheel is lowered and fixed to the surface. Fig. 3 & 4.
Make sure when raising the jockey wheel that fits perfectly, this will avoid turns
during the transport which could cause damage to the machine. Fig. 7 & 8.
Place the hitch ball positioned with the towing vehicle.
ATTENTION!
Fig. 3 Fig. 4
Fig. 7 Fig. 8
Then raise, retract and stow the legs in travel position, with the locking pins
facing upwards. Fig. 5 & 6. Place the hitch ball positioned with the vehicle.
When you see a green mark on the safety button the anchoring will be perfect.
Fig. 5 Fig. 6 Fig. 9
OPERATIONS TO BE PERFORMED ONCE THE ACTIVITY HAS BEEN COMPLETED | PAGE 18

6. MAINTENANCE
6.1 GENSET MAINTENANCE
General maintenance (refer to the gen-set manual)
6.2 LIGHTING TOWER
One might well say that thanks to the simple nature of the system and to the
quality of the materials used during the manufacturing process, the tower itself
does not actually require exhaustive maintenance.
Be that as it may, we should perform the following operations:
1. Regular cleaning of the machine is recommended in order to prevent any
deposits of dirt that could compromise its efficiency. The frequency of this
operation depends on its place of use.
2. To lubricate the pulleys use the grease recommended for low temperature and
very high speed applications. It is recommended to use SKF LGLT 2 grease, a top
quality lithium soap product with a 100 % synthetic base oil. If using another
lubricant, this must still be characterised by a base oil viscosity of 18 mm²/s
at 40°C and 4.5 mm²/s at 100°C.
3. To grease the telescopic columns, use a WD40 type lubricant spray. Apply the
spray to the metal parts to facilitate the sliding of the various sections during the
operations to raise and lower the tower. In case of frequent use, carry out this
operation every three months.
4. Were a halogen bulb to blow, we recommend you use gloves or a cloth when
replacing it.
5. Do not touch the bulbs directly with your fingers.
6. If the lighting tower is working in a damp, dusty place, it must be cleaned and
dried frequently.
7. To change or check the battery, access through the right side of the lighting
tower.
MAINTENANCE | PAGE 19
8. Steel cables and pulley sets: Lamp specifications:
•• Carry out periodic checks of the cables state, every 100 hours or •• Name: single ended halide
once a month. •• Base Designation: MOG(E39)
•• When the steel cable decreases by 10% of the rated diameter due to •• Bulb Designation: BT37
corrosion or abrasion, it must be replaced immediately.
•• Lamp Wattage (W): 1000 W
•• Check the cables. If a steel cable has broken, replace it as soon as
possible. •• Operating Voltage (V): 263 V
•• If there is any manner of deformation (a loop, a knot or crushing), •• Operating Current (Amps): 4.1 A
replace the cable immediately. 10. Hydraulic-oil unit.
•• Important: always use the Steel cables indicated by the manufacturer •• Check the hydraulic-oil unit and hydraulic oil level every 300 hours
of the lighting tower (type 6x37 +1). or 3 months of work. Fill up with the same oil if necessary, always
•• Lubricate galvanized cables with oil when operating in high corrosion eliminating any oil leakage that may exist.
conditions every 300 hours or 3 months. •• If the hydraulic cylinder rises unevenly or intermittently, check the
9. Replacing the light bulbs and glasses. hydraulic oil level.
•• Change of hydraulic oil every 2400 hours or 2 years of work or
The metal halide bulbs used in the column lights provide more powerful lighting when it loses its properties or in the case that it is contaminated by
than ordinary halogen bulbs, for a lower consumption, with a very high service life another product.
of approximately 8,000 hours. •• Each time the hydraulic oil change is performed, the filter is changed
Metal halide bulbs are discharge bulbs that operate using the emission of and the tank cleaned.
electromagnetic rays by an ionized gas plasma. The gas is ionized using an •• In the event that the electrovalve does not work or another problem
electric discharge (hence the name) through the gas itself. prevents the mast from descending automatically, this operation is
carried out by loosening the electrovalve screw. To lower the mast it is
Metal halide lamps are derived from high pressure sodium vapour lamps, with important that the electro-valve screw is well tightened.
additives (thallium, indium, dysprosium, holmium, caesium, thulium) which •• Perform a revision of the hydraulic-oil unit if hydraulic oil is detected
improve the colour rendering of sodium lamps, giving them a very high colour on the ground.
temperature (4,000-5,600 K). Their chromatic performance makes them
particularly useful when perfectly white light is required. They require special Electro-valve screw
igniters and injectors to light and these produce pulses of start-up voltage of Oil filler cap
between 0.75 and 5 kV. During the lighting phase, it takes several minutes to
reach the maximum light output.
To replace the light bulb or glass, follow the procedure below:
•• Unfix the screw of the clamp (M5) with a star-shaped screwdriver and
place the clamp and the glass on a safe place.
•• Replace the bulb or glass.
Oil drain cap
•• Place the glass on the clamp and then both of these in the body of
the lamp. Check that the clamp has been set in place properly and
Fig. 1
tighten the screw.
NOTE
If in doubt, contact our technical service.
MAINTENANCE | PAGE 20
6.3 MOBILE EQUIPMENT
8. HYDRAULIC DIAGRAM
Maintenance of mobile equipment (ref. Manual of head, inertia coupling and
shaft of the mobile kit)
7. TROUBLE SHOOTING Cylinder
Due to the simplicity of the system, breakdowns are practically none. However, in
the event of any failure, please contact with our after-sales service.
Valve
Tube
Pressure relay
Valve
1 mm
Valve
Valve
Valve
DC engine Gear group
Filter Filter
Oil tank
TROUBLESHOOTING AND HYDRAULIC DIAGRAM| PAGE 21

9. WIRING DIAGRAM
9.1 ELECTRICAL CONTROL DIAGRAM “M7” - 230V / 4 METAL HALIDE SPOTLIGHTS
CCAC16AB20017-R0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
CUADRO MANUAL PARA TORRE DE ILUMINACION APOLO

DE 16 A 63 AMPERIOS
PARA SINCRO ALTERNATOR
LIGHTING TOWER MANUAL START CONTROL PANEL APOLO

FROM 16 TO 63AMPERES
FOR SINCRO ALTERNATOR
*WARNING*

REVISED/ Nº P.:
05/12/16 Diego Molina
CODE:
REVISION: 00
mm SCALE:
WIRING DIAGRAM | PAGE 22
CCAC16AB20017-R0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
FRONT VIEW BACK VIEW

1 12 13 8 J1 9 J2
10 J3
14
11 J5
J4 7
3 4 5 6
Nº DESCRIPCIÓN - DESCRIPTION CODIGO-CODE Nº DESCRIPCIÓN - DESCRIPTION CODIGO-CODE

1 PUSH BUTTON 3000--- 8 CONECTOR MALE 10 POLOS - 10 POLES MALE CONECTOR 3000---
2 KEY START CONTROL PANEL GOVERNOR ( M7R ) 3036581 9 CONECTOR FEMALE 16 POLOS - 16 POLES FEMALE CONECTOR 3000---
3 2 PSOSITION SWITCH 3000--- 10 CONECTOR FEMALE 4 POLOS - 4 POLES FENALE CONECTOR 3000---
4 CIRCUIT BREAKER OSMC32N1P B10A FOR BASE 3000--- 11 CONECTOR FEMALE 4 POLOS - 4 POLES FENALE CONECTOR 3000---
5 CIRCUIT BREAKER OSMC32N1P B10A FOR BASE 3000--- 12 HORN 12/24 2600033
*4 CIRCUIT BREAKER CSMB1B10 1P B10A FOR BASE 3000--- 13 PLASTIC COVER APSAK4-10 8000580
*5 CIRCUIT BREAKER CSMB1B10 1P B10A FOR BASE 3000--- 14 SELECTOR 3 POSITION THUMBED SWITCH 8008978
6 EARTHLEAKAGE RELAY ID 25A 2P 30MA 3000---

7 CONECTOR MALE 6 POLOS - 6 POLES MALE CONECTOR 3000---
* OPCIÓN BAJO PEDIDO

* OPTION UNDER REQUEST

REVISED/ Nº P.:
CODE:
REVISION: 00
mm SCALE:

CCAC16AB20017-R0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Nº DESCRIPCIÓN - DESCRIPTION CODIGO-CODE

1 PUSH BUTTON 8001888
2 CONTROLLER ( M7 ) 3033055
FRONT VIEW BACK VIEW 3 2 PSOSITION SWITCH

CIRCUIT BREAKER OSMC32N1P B10A FOR BASE
8002106
4 8016017
5 CIRCUIT BREAKER OSMC32N1P B10A FOR LAMPS 8016017
1 12 13 8 J1 9 J2 *4 CIRCUIT BREAKER CSMB1B10 1P B10A FOR BASE 3029146

*5 CIRCUIT BREAKER CSMB1B10 1P B10A FOR LAMPS 3029146
6 EARTHLEAKAGE RELAY ID 63A 2P 30MA 3000372
7 CONECTOR MALE 6 POLOS - 6 POLES MALE CONECTOR 8002011
8 CONECTOR MALE 10 POLOS - 10 POLES MALE CONECTOR 8042338
9 CONECTOR FEMALE 16 POLOS - 16 POLES FEMALE CONECTOR 8042350
10 CONECTOR FEMALE 4 POLOS - 4 POLES FENALE CONECTOR 8042334

2 11 CONECTOR FEMALE 4 POLOS - 4 POLES FENALE CONECTOR 8042333
12 HORN 12/24 2600033

13 SELECTOR 2 POSITION THUMBED SWITCH 8001046
10 J3 14 SELECTOR 3 POSITION THUMBED SWITCH 8008978

14
* OPCIÓN BAJO PEDIDO
11 J5 * OPTION UNDER REQUEST
NOTE:
J4 7
B1 = LAMP 1
B2 = LAMP 2
B3 = LAMP 3
B4 = LAMP 4
3 4 5 6
B1 B2 B3 B4

REVISED/ Nº P.:
CODE:
REVISION: 00
mm SCALE:
CCAC16AB20017-R0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
ALTA ENTRADA
CARGA BAJA PRESION TEMPERATURA ENTRADA NIVEL ARRANQUE PARADA ACTIVACION ENTRADA ENTRADA
POSITIVO NEGATIVO POSITIVO BOMBA MANDO PRE ALARMA
COMBUSTIBLE CONTACTOR GENERADOR MANDO SUBIDA MANDO BAJADA SOLOR SWTICH
BATERIA ACEITE AGUA EXTERNO EMERGEN CURRENT BATERIA BATERIA BATERIA INYECCION PARADA CALENTAMIENTO ACUSTICA
HIGH POSITIVE
BATTERY LOW OIL TEMPERATURE FUEL LEVEL START EMERGEN CONTACTOR CURRENT GENERATOR BATTERY BATTERY BATTERY INJECTION STOP PRE ACUSTIC
CHARGER PRESSURE GAUGE EXTERNAL STOP ACTIVATION INPUT INPUT NEGATIVE POSITIVE PUMP CONTROL HEATING ALARM UP CONTROL DOWN CONTROL SOLOR SWTICH
WATER INPUT
1 2 3
J5 CONNECTOR
1 3
1 2 N1 L
D+ RC MA AE
G
RC SVE ATA BPA
M7
START
8 - 36 vdc
D+ BPA ATA NC PD AE PEM CON IG1 IGN VG1 VGN + BAT - + PC ARR PR ENT1 MC MNA
5 6 7 16 09 19 18 30 0 033 46 2 1 20 4 3 11 12 12 002
30
(4.14) (4.11)
0
033 20 20 (4.10)
20
46
(5.2)
2 2 2 2
19 K3 4.0 mm 4.0 mm 2.5 mm 4.0 mm
K3 20
1 20
NO NC * S1
(4.2)
(5.2) +
1 H01
- 020
017
1 1 1 1
002
09
01 01 01
01 01 01 01
20 1 020 09
F1 P1 P2
4A 017 001 017 002 (5.12)
017
2 2
J1 CONNECTOR
01 001 002
1 2 3
5 6 7 8 1 2 4 3 10 J3 CONNECTOR
1 3
1 2 3 4 5 2
6 7 8 9 10
+B +B
D+ M M
G RT
W P T
NC SQ
D+ BPA ATA BT M ARR
J2 CONNECTOR
230V 50HZ 11
*S1 ----OPCIÓN BAJO PEDIDO
1 2 3 4 5 6 7 8
SINGLE PHASE
9 10 11 12 13 14 15 16
*S1 ----OPTIONAL UNDER REQUEST

REVISED/ Nº P.:
CODE:
REVISION: 00
mm SCALE:
CCAC16AB20017-R0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
ESQUEMA DE FUERZA
PROTECCIÓN DIFERENCIAL
LAS TENSIONES DE: LAMPARAS BASES
DIAGRAM FOR THE FOLLOWING PART OF POWER (EXTERNAL)
VOLTAGES: DIFFERENTIAL PROTECTION
LAMPS SOCKETS
220-230-240V MONOFÁSICO
SINGLE PHASE
N1 N1 N1 N1
L L L L L L L L L
*TR1 ----OPCIÓN BAJO PEDIDO
*TR1 ----OPTIONAL UNDER REQUEST
K4 K3
(4.11) (3.6)
(3.16) ID 2P 30mA ( 3.1)
62
Q1 Q2 Q3 Q4 Q5 Q6 033 46
30 *TR1
( 3.1) 0
F2
2A
133 033
46 46
A1 A2 A3 A4 D1 D2
EXTERNAL GENSET
6 8 2 4
A1 A2 A3 A4 (5.9) AVR DSR
KM A2
5 7
1 3
K4 8 7 2 1
A1 S1 P 230V K4
33 46
N1 B1 B2 B3 B4 NO NC
(4.2)
Yellow
Green
Black
Blue
(3.12) (5.4) N2
C1 C2 C3 C4
J2 CONNECTOR J4 CONNECTOR
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6
PE
1 2 3
9 10 11 12 13 14 15 16 4 5 6
1 4
SALIDA A LUCES
OUTPUT TO LIGHTS
SALIDA A BASES
OUTPUT TO SOCKETS
ENTRADA POTENCIA EXTERNA
EXTERNAL POWER INPUT 3
G
2
35 uF

REVISED/ Nº P.:
CODE:
REVISION: 00
mm SCALE:
CCAC16AB20017-R0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
ROTATION MOTOR SOLAR SENSOR
J2 CONNECTOR
M 020
1 2 3 4 5 6 7 8 12 13
9 10 11 12 13 14 15 16
13 14
020 1
3 4
+ IN -
10
C
13 14 13 14 11 SENSOR
D
1 2
S2 09 1
1
1 20 20 1
20 20 20
(3.9)
09 1 020
1 1 J2 CONNECTOR 10 11
(3.8) 9 10
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16
(3.15)
*OPCION BAJO PEDIDO

OPTION UNDER REQUEST

REVISED/ Nº P.:
CODE:
REVISION: 00
mm SCALE:
CCAC16AB20017-R0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
13 PIN
4 4
13
11
13
12
5 3
11
5
6
2
4 earth
10
6
1 1
7 9
8
5
* OPCION BAJO PEDIDO
6
1 5 4
7
L1 Fog light
2 1 5 8
Black
Black
Black
Black
Blue
L2 Left-hand indicator
L2 L3 6 6 L6 L7 L3 Left-hand side and tail light
L1 L4 L5 L8
L4,L5 Stop light
L6 Right-hand side and tail light
L7 Ritht-hand indicator
L8 Reversing light
REVISED/ Nº P.:
CODE:
REVISION: 00
mm SCALE:

CCAC16AB20017-R0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
PLUSRITE RECTIFIER LAMP
PLUSRITE RECTIFIER LAMP
SALIDA A BALASTROS 14
14
BORNES X2
OUTPUT FROM CONTROL PANEL
13
13
J2 CONNECTOR
1 2 3 4 5 9 10 11 12 13 11 YELLOW-GREEN
ROTATION
DC MOTOR
1 2 3 4 5 6 7 8
12
M
9 10 11 12 13 14 15 16
11 YELLOW
11
10
N 11
10 GREEN
B1 B2 B3 B4
10
TO THE HYDRAULIC PUMP

BORNES X1 1 2 3 4
01 01
10 YELLOW-GREEN BLACK
12
BLACK
BLACK
BLACK
BLACK
15
Sensor
S
9 BLACK
1 1 9
9
YELLOW-GREEN
PLUSRITE PE PE
IN
GREEN
8 BLUE
8 N
YELLOW-GREEN
OUT LAMP
RED 7 7 BROW L
8 7
PLUSRITE
IN B LP N
GREEN
BLUE IGNITOR
6
6 N
YELLOW-GREEN
OUT LAMP
RED 5 5 BROW
7 5 L
BORNES X1
PLUSRITE
B LP N
IN IGNITOR
GREEN
4 BLUE
4 N
YELLOW-GREEN
OUT LAMP
RED 3 3 BROW
6 3 L
PLUSRITE
IN B LP N
GREEN
BLUE IGNITOR
2
2 N
YELLOW-GREEN
OUT LAMP
RED 1 1 BROW
5 1 L
B LP N
IGNITOR

REVISED/ Nº P.:
CODE:
REVISION: 00
mm SCALE:
CCAC16AB20017-R0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
ROTATION
DC MOTOR Sensor
M S OIL PUMP FOR

MAST DOWN
M
B1
B2
B3
B4
1 3 5 7
01
10
11
1
9
6 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
PE
8 4
LAMP y/g
LAMP blue blue
yellow
black
black
green
y/g
blue
blue
blue
blue
red
red
red
red
y/g y/g
blue blue
1 2 3 4 5 6 7 8 9 10 11 12
PE
y/g y/g
black
black
black
black
red
red
red
red
01
10
11
13
14
1
LAMP LAMP
y/g
1 2 3 4 5 6 7 8 9 10 11
LS1
J2 CONNECTOR
1 2 3 4 5 6 7 8
1 2 3 4 5 9 10 11 12 13
9 10 11 12 13 14 15 16
CONTROL PANEL
PLUSRITE PLUSRITE PLUSRITE PLUSRITE

RECTIFIER RECTIFIER RECTIFIER RECTIFIER

REVISED/ Nº P.:
CODE:
REVISION: 00
mm SCALE:
CCAC16AB20017-R0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
ENTRADA ALIMENTACIÓN 230V CARGA BATERÍA AUTOMÁTICA

SUPPLY 230V INPUT AUTOMATIC BATTERY CHARGER
N1
L N1
L N1
230V 0
3/5 A 12Vcc
3/5 A 24Vcc
- +
2 2
2.5 mm 2.5 mm
N1 L 1 2
2 3 1 1 3
J5 CONNECTOR
*OPCION BAJO PEDIDO


REVISED/ Nº P.:
CODE:
REVISION: 00
mm SCALE:

9.2 ELECTRICAL CONTROL DIAGRAM “M7” - 230V / 4 LED SPOTLIGHTS (OPTIONAL)
CCAC16AB20019-R0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

DE 16 A 63 AMPERIOS

*WARNING*

REVISED/ Nº P.:
CODE:
REVISION: 00
mm SCALE:
CCAC16AB20019-R0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

DE 16 A 63 AMPERIOS

*WARNING*

REVISED/ Nº P.:
CODE:
REVISION: 00
mm SCALE:
CCAC16AB20019-R0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 12 13 8 J1 9 J2
10 J3
14
11 J5
J4 7
3 4 5 6

5 CIRCUIT BREAKER OSMC32N1P B2A FOR LEDS 3000--- 12 HORN 12/24 2600033
*5 CIRCUIT BREAKER CSMB1B2 1P B2A FOR LEDS 8000--- 14 SELECTOR 3 POSITION THUMBED SWITCH 8008978



REVISED/ Nº P.:
CODE:
REVISION: 00
mm SCALE:
CCAC16AB20019-R0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 12 13 8 J1 9 J2
10 J3
14
11 J5
J4 7
3 4 5 6

5 CIRCUIT BREAKER OSMC32N1P B2A FOR LEDS 3000--- 12 HORN 10CM/80DB DC12V 0.8W 15-20MA 8046349
*5 CIRCUIT BREAKER CSMB1B2 1P B2A FOR LEDS 8000--- 14 SELECTOR 3 POSITION THUMBED SWITCH 8008978



REVISED/ Nº P.:
CODE:
REVISION: 00
mm SCALE:
CCAC16AB20019-R0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Nº
1 PUSH BUTTON
DESCRIPCIÓ N - DESCRIPTION CODIG O-CO DE
8001888
1 12 13 8 J1 9 J2
3 2 PSO SITIO N SWITCH 8002106
4 CIRCUIT BREAKER O SMC32N1P B10A FOR BASE 8016017

5 CIRCUIT BREAKER O SMC32N1P B2A FOR LEDS 8028505
*4 CIRCUIT BREAKER CSMB1B10 1P B10A FOR BASE 3029146

*5 CIRCUIT BREAKER CSMB1B2 1P B2A FOR LEDS 8000----
6 EARTHLEAKAG E RELAY ID 63A 2P 30MA 3000372
7 CO NECTO R MALE 6 PO LO S - 6 PO LES MALE CONECTOR 8002011

2 8 CO NECTO R MALE 10 PO LO S - 10 PO LES MALE CONECTOR 8042338
9 CO NECTO R FEMALE 16 PO LO S - 16 PO LES FEMALE CONECTOR 8042350
10 CO NECTO R FEMALE 4 PO LO S - 4 PO LES FENALE CONECTOR 8042334

14 10 J3 12 HO RN 10CM/80DB DC12V 0.8W 15-20MA 8046349
13 SELECTO R 2 PO SITIO N THUMBED SWITCH 8001046
11 J5 14 SELECTO R 3 PO SITIO N THUMBED SWITCH 8008978

J4 7 * OPTION UNDER REQUEST
NOTE:
1 = LAMP 1 LED 350W
2 = LAMP 2 LED 350W
3 = LAMP 3 LED 350W
4 = LAMP 4 LED 350W
3 4 5 6
4 2
1 2 4 2
1 2
3 1
3 1

REVISED/ Nº P.:
CODE:
REVISION: 00
mm SCALE:
CCAC16AB20019-R0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Nº
1 PUSH BUTTON
DESCRIPCIÓ N - DESCRIPTION CODIG O-CO DE
8001888
1 12 13 8 J1 9 J2
3 2 PSO SITIO N SWITCH 8002106
4 CIRCUIT BREAKER O SMC32N1P B10A FOR BASE 8016017

5 CIRCUIT BREAKER O SMC32N1P B2A FOR LEDS 8028505
*4 CIRCUIT BREAKER CSMB1B10 1P B10A FOR BASE 3029146

*5 CIRCUIT BREAKER CSMB1B2 1P B2A FOR LEDS 8000----
6 EARTHLEAKAG E RELAY ID 63A 2P 30MA 3000372
7 CO NECTO R MALE 6 PO LO S - 6 PO LES MALE CONECTOR 8002011

2 8 CO NECTO R MALE 10 PO LO S - 10 PO LES MALE CONECTOR 8042338
9 CO NECTO R FEMALE 16 PO LO S - 16 PO LES FEMALE CONECTOR 8042350

14 10 J3 12 HO RN 12/24 2600033
13 SELECTO R 2 PO SITIO N THUMBED SWITCH 8001046
11 J5 14 SELECTO R 3 PO SITIO N THUMBED SWITCH 8008978

J4 7 * OPTION UNDER REQUEST
NOTE:
1 = LAMP 1 LED 350W
2 = LAMP 2 LED 350W
3 = LAMP 3 LED 350W
3 4 = LAMP 4 LED 350W
4 5 6
4 2
1 2 4 2
1 2
3 1
3 1

REVISED/ Nº P.:
CODE:
REVISION: 00
mm SCALE:
CCAC16AB20019-R0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
ALTA BOMBA ENTRADA BOMBA
CARGA BAJA PRESION TEMPERATURA ENTRADA NIVEL INYECCION ARRANQUE PARADA ACTIVACION ENTRADA ENTRADA
POSITIVO NEGATIVO POSITIVO MANDO PRE ALARMA MANDO SUBIDA MANDO BAJADA
BATERIA ACEITE COMBUSTIBLE EXTERNO EMERGEN CONTACTOR CURRENT GENERADOR BATERIA BATERIA INYECCION PARADA CALENTAMIENTO ACUSTICA SOLOR SWTICH
AGUA HOLD BATERIA JALE
HIGH INJECTION POSITIVE INJECTION
BATTERY LOW OIL TEMPERATURE FUEL LEVEL PUMP START EMERGEN CONTACTOR CURRENT GENERATOR BATTERY BATTERY BATTERY PUMP STOP PRE ACUSTIC
UP CONTROL DOWN CONTROL SOLOR SWTICH
CHARGER PRESSURE WATER GAUGE HOLD EXTERNAL STOP ACTIVATION INPUT INPUT INPUT NEGATIVE POSITIVE PULL CONTROL HEATING ALARM
1 2 3
J5 CONNECTOR
1 3
1 22 N1 L
D+ RC MA AE SVE
G
RC ATA BPA
M7
START
8 - 36 vdc
D+ BPA A TA NC PD AE P EM CON IG1 IGN VG1 V GN + B AT - + PC A RR PR E NT1 MC MNA
30 5 6 7 16 4 09 19 18 30 0 033 46 22 1 20 00 3 11 12 12 002
(4.14) (4.11)
0
033 20 20 (4.10)
20
46
(5.2)
2 2 2 2
19 K3 4.0 mm 4.0 mm 2.5 mm 4.0 mm
K3 20
NO NC 1 20
* S1
(4.2)
(5.2) +
1 H01
22 - 020
017
2
2.5 mm 1 1 1 1
002
09
22 01 01 01
K0 K0 F0
40A
NO NC K0
(3.7) 4 2
01 01 01 01
20 1 020 09
F1 P1 P2
4A 017 001 017 002 (5.12)
017
2
J1 CONNECTOR
01 001 002
1 2 3
5 6 7 8 1 2 9 3 10 J3 CONNECTOR
1 3
1 2 3 4 5
4
2
6 7 8 9 10
M M
680ohm
HOLD
PULL
SQ
+B +B
D+
G RT
W P T
NC
D+ BPA ATA BT M ARR
PR
*S1 ----OPCION BAJO PEDIDO

230 11
1 2 3 4 5 6 7 8 *S1 ----OPTIONAL UNDER REQUEST
SINGLE PHASE J2 CONNECTOR 9 10 11 12 13 14 15 16

REVISED/ Nº P.:
CODE:
REVISION: 00
mm SCALE:
CCAC16AB20019-R0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
ESQUEMA DE FUERZA
PROTECCIÓN DIFERENCIAL
LAS TENSIONES DE: LAMPARAS BASES
DIAGRAM FOR THE FOLLOWING PART OF POWER (EXTERNAL)
VOLTAGES: DIFFERENTIAL PROTECTION
LAMPS SOCKETS
MONOFÁSICO
220-230-240V
SINGLE PHASE
N1 N1 N1 N1
L L L L L L L L L
*TR1 ----OPCION BAJO PEDIDO
*TR1 ----OPTIONAL UNDER REQUEST
K4 K3
(4.11) (3.6)
(3.16) ID 2P 30mA ( 3.1)
62
Q1 Q2 Q3 Q4 Q5 Q6 033 46
30 *TR1
( 3.1) 0
F2
2A
133 033
46 46
A1 A2 A3 A4 D1 D2
EXTERNAL GENSET
6 8 2 4
A1 A2 A3 A4 (5.9) AVR DSR
KM A2 7
5
1 3
K4 8 7 2 1
A1 S1 P 230V K4
33 46
N1 B1 B2 B3 B4 NO NC
(4.2)
Yellow
Green
Black
Blue
(3.12) (5.4) N2
C1 C2 C3 C4
J2 CONNECTOR J4 CONNECTOR
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6
PE
1 2 3
9 10 11 12 13 14 15 16 4 5 6
1 4
SALIDA A LUCES
OUTPUT TO LIGHTS
SALIDA A BASES
OUTPUT TO SOCKETS
ENTRADA POTENCIA EXTERNA
EXTERNAL POWER INPUT 3
G
2

REVISED/ Nº P.:
CODE:
REVISION: 00
mm SCALE:
CCAC16AB20019-R0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
ROTATION MOTOR SOLAR SENSOR
J2 CONNECTOR
M 020
1 2 3 4 5 6 7 8 12 13
9 10 11 12 13 14 15 16
13 14
020 1
3 4
+ IN -
10
C
13 14 13 14 11 SENSOR
D
1 2
* S2 09 1
1
1 20 20 1
20 20 20
(3.9)
J2 CONNECTOR 10 09 1 020
1 1 11
(3.8) 9 10
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16
(3.15)
*OPCION BAJO PEDIDO


REVISED/ Nº P.:
CODE:
REVISION: 00
mm SCALE:
CCAC16AB20019-R0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
13 PIN
4 4
13
11
13
12
5 3
11
5
6
2
4 earth
10
6
1 1
7 9
8
5
6
1 5 4
7
L1 Fog light
2 1 5 8
Black
Black
Black
Black
Blue
L2 Left-hand indicator
L2 L3 6 6 L6 L7 L3 Left-hand side and tail light
L1 L4 L5 L8
L4,L5 Stop light
L6 Right-hand side and tail light
L7 Ritht-hand indicator
L8 Reversing light
REVISED/ Nº P.:
CODE:
REVISION: 00
mm SCALE:

CCAC16AB20019-R0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
ROTATION
DC MOTOR Sensor OIL PUMP FOR
MAST DOWN
M S
M
B1
B2
B3
B4
1 3 5 7
01
10
11
1
9
6 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
PE
8 4
LAMP y/g
LAMP blue blue
yellow
black
black
y/g green
blue
blue
blue
blue
red
red
red
red
y/g y/g
blue blue
1 2 3 4 5 6 7 8 9 10 11 12
PE
y/g y/g
black
black
black
black
001
red
red
red
red
01
10
11
13
14
1
LAMP LAMP
y/g
1 2 3 4 5 6 7 8 9 10 11
LS1
J2 CONNECTOR
1 2 3 4 5 6 7 8
1 2 3 4 5 9 10 11 12 13
9 10 11 12 13 14 15 16
CONTROL PANEL

REVISED/ Nº P.:
CODE:
REVISION: 00
mm SCALE:
CCAC16AB20019-R0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
ENTRADA ALIMENTACIÓN 230V CARGA BATERÍA AUTOMÁTICA

SUPPLY 230V INPUT AUTOMATIC BATTERY CHARGER
N1
L N1
L N1
230V 0
3/5 A 12Vcc
3/5 A 24Vcc
- +
2 2
2.5 mm 2.5 mm
N1 L 1 2
2 3 1 1 3
J5 CONNECTOR
*OPCION BAJO PEDIDO


REVISED/ Nº P.:
CODE:
REVISION: 00
mm SCALE:
10. WARRANTY CONDITIONS
10.1 LIMITED WARRANTY PERIODS
PROFESSIONAL USE (commercial) (whichever is first)

4,000 working hours
24 months from the date of the sale
30 months after leaving the factory
RESIDENTIAL USE (private) (whichever is first)

1,000 working hours
24 months from the date of the sale
30 months after leaving the factory
The coverage of this warranty is ONLY applicable to the end user of the equipment
recognized by Himoinsa. In the case of generator sets, it is only applicable to
those generator sets that operate together with a manual or automated control
panel manufactured and/or installed by HIMOINSA.
10.2 COMPANY RESPONSIBILITIES
•• In those countries where HIMOINSA has an authorized technical

assistance network (information available at www.himoinsa.com) the
warranty consists of the replacement or repair of the damaged parts
once it has been ascertained that the damage is due to defective
material at origin or during the manufacturing or the assembly
process. The warranty therefore covers both the replaced parts
as well as the manpower used during normal working hours. The
customer shall be charged with shipping costs to the premises of the
authorized distributor, where the repairs shall be carried out.
•• The warranty for the rest of the world consists of free supply on
premises San Javier (Murcia, Spain), of the non-usable parts due to
defective material at origin, manufacturing or/and assembly. If the
WARRANTY CONDITIONS | PAGE 45

equipment is sent to our premises, all necessary repair tasks will be to the responsibility offered by the company for its equipment.
carried out free of charge. •• All claims to do with the fuel injection system or parts of it, will be
•• In this case, the shipping costs, both sending and return, will be referred by HIMOINSA to the manufacturer of the injection system,
chargeable to the customer. or to its authorized agent. The manufacturer or authorized agent’s
•• The warranty will only be given after the technical study of the report ON THE FAILURE will be binding for both parties: Himoinsa
defective parts. Any part sent or service carried out before the and purchaser.
acceptance of the warranty will be billed. All replaced parts have to
be returned to Himoinsa and will become of its property.
•• In case of defects in the engine or the alternator, HIMOINSA informs 10.3 USER RESPONSIBILITIES
that the assistance covered by the warranty will be provided by the
official technical services of the manufacturer of the alternator or the
The user is responsible for:
engine, who will determine the scope of the warranty.
•• Installing and operating the product in accordance with the
•• The defect shall appear during the normal use of the product and
operation and instruction manual provided, and in its case with the
within the warranty period. The company will supply the necessary
assistance of qualified technical personnel and in accordance with
spare parts for the repair as soon as possible but shall not be
the current regulations.
deemed responsible for any losses for not having the equipment
during this period. •• Carrying out a proper maintenance of the equipment (including the
use of appropriate fuel, oil, antifreeze, and lubricant), as well as to
•• All claims made based on this warranty, must be processed through
replace of the parts and components due to the normal use of the
your authorized seller or area distributor, who will process the claim
equipment.
and the scope of the warranty.
•• Returning the warranty register form properly filled in within
•• This warranty does not cover failures or defects that are the
10 days after the commissioning of the product, or a month after
consequence of normal use or wear, inappropriate use (including
the date of the sale, whichever is first.
overload and overvoltage), negligence, accidental damages, non-
authorized modifications; lack of maintenance or inappropriate •• Sending written notification to the company or to the authorized
maintenance or connections, (inappropriate storage, transportation technical assistance service in his or her country, of the failures of
or installation); any kind of use of the equipment over and above the material and the justification thereof, within seven days after
the capacity and limits established by the manufacturer or under the failure were to appear and in any case before the expiration
conditions that differ from those recommended; failures caused after of the warranty. Otherwise, the purchaser may lose his or her
another failure or defect had or should have been detected; damage warranty rights.
to batteries, lamps and fuses; damages due to the use of parts not •• If the repair of the defect requires the participation of other
supplied or manufactured by the manufacturer. The Warranty also equipment not manufactured by HIMOINSA, the purchaser will be
does not cover the rental costs of substitution equipments during solely responsible for the resultant work and costs. Furthermore,
repair period nor connection costs and/or connection works of the he or she must also provide full access to the products that were
product with other equipments of the customer. manufactured by HIMOINSA S.L.
•• The repaired or replaced parts have a (6) six-month warranty, this will •• Accepting the technical report about the existence or non-
not modify the warranty of the other elements. existence of defects in the material or the assembly.
•• Equipment or components not manufactured by the company. The •• The manpower costs, except for those stated in the section
company will provide a warranty equal to the one supplier, and limited “COMPANY RESPONSIBILITIES”, including those ones derived from
the assembly and disassembly of the equipment.
•• The costs and risks from transportation or shipping of the
equipment, and any other costs associated with the replacement
of the components.

•• Any cost that may exceed the purchasing price of the product. HIMOINSA informs the user that he or she is obliged to follow the Maintenance
•• Any other cost, including transport and trips, accommodation, taxes and Use Manual and to keep it together with the rest of the technical
and fees, communication expenses, extra hours among others; documentation of the equipment in observance with safety in the workplace
except for those stated in section "Company responsibilities". regulations. And also that they are advised to install specific protections that
•• Payment of the total price of the machine, spare parts and related prevent overvoltage and overload from the main electrical line, and to protect the
services related with the product under warranty. equipment by seeking the advice of an authorized installer.
•• The attendance of sales or technical personnel at commissioning
or performance demonstrations of the equipment will not mean that
this warranty may be extended to the installation or the assembly.
Performance is expressly excluded from this warranty. Nor does
it imply acceptance or understanding of the correct technical
installation, assembly or connection of the machine, carried out by
the purchaser or by a third party unrelated to Himoinsa, nor of the
dimensioning of the purchased equipment with regard to the real
power supply needs of the purchaser.
The present warranty will not be applicable to the following cases:
•• When the documentation (warranty, purchasing invoice, maintenance
and use manual) may have been altered in any way or may be
illegible.
•• If the model and serial number of the generating set have been
altered, erased, removed or are illegible.
HIMOINSA shall not be deemed contractually or extra contractually responsible
for any material or immaterial, direct nor indirect damages; consecutive or non-
consecutive to the damage on the material covered by the warranty, such as
operating losses, expenses and costs due to not having the product, neither for
damages to third parties or to other equipment or products.
This Warranty does not limit any other rights that as a consumer, the purchaser
may have according to the current legislation. This warranty replaces any other
express or implied warranty, including, without limitation any merchantability
warranty of the equipment or its suitability for a particular purpose. All claims not
covered by the above stipulations will not be accepted by the company.

© HIMOINSA - May 2017
FACTORIES
SPAIN • FRANCE • INDIA • CHINA • USA • BRAZIL • ARGENTINA
SUBSIDIARIES
PORTUGAL | SINGAPORE | POLAND | UAE | PANAMÁ | GERMANY
ARGENTINA | ANGOLA | UK | DOMINICAN REP. | SOUTH AFRICA
HEADQUARTERS
Ctra. Murcia - San Javier, km 23.6
30730 SAN JAVIER (Murcia) SPAIN
Tel.: +34 968 19 11 28 | +34 902 19 11 28
Fax: +34 968 19 12 17 | Fax - Exports: +34 968 33 43 03
www.himoinsa.com
Himoinsa reserves the right to change any feature without prior notice. The
illustrations may include optional equipment and/or accessories.
Not contractual images. The technical indications described in this manual
correspond to the information available at the moment of printing.
HIMOINSA ® - 2017 © All rights reserved.

Himoinsa - Apolo Compact Standard (Brugervejledning ENG)

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OPERATING AND MAINTENANCE

LIGHTING TOWER | COMPACT SERIES

2.1 GENERAL SAFETY PRECAUTIONS

•• It is necessary before any use, to know how to stop the equipment

SAFETY REGULATIONS | PAG. 4

SAFETY REGULATIONS | PAG. 5

They are the parts by means of which

It indicates the location of the emergency

SAFETY REGULATIONS | PAG. 6

Located on the control panel. They warn of electric shock hazard.

Always located on the ther- They indicate the prohibition of manipulat-

SAFETY REGULATIONS | PAG. 7

GENERIC DESCRIPTION | PAG. 8

Weight Kg 911 911 749

GENERIC DESCRIPTION | PAG. 9

2033 mm (Standard and Eco)

2155 mm (Heavy Duty)

2033 mm MIN / 9219 mm MAX (Standard y Eco)

2155 mm MIN / 9298 mm MAX (Heavy Duty)

1340 mm MIN / 2634 mm MAX

GENERIC DESCRIPTION | PAG. 10

9 units per trailer

GENERIC DESCRIPTION | PAG. 11

4.1 CHECK LEVELS OF THE EQUIPMENT

Fig. 2 4.3 ADJUSTMENT OF THE SPOTLIGHTS

•• Check the coolant level.

CUADRO MANUAL PARA TORRE DE ILUMINAC

(A) Manual start

(B) Free voltage contact start

LIGHTING TOWER MANUAL START CONTROL PANEL

MAKE SURE ALL THE POWER UNITS ARE OFF

The spotlights must be always switched off when raising/lowing or aiming.

www.himoinsa.com Telf. 968 191 128

5.1 SWITCHING OFF THE SPOTLIGHTS

LIGHTING TOWER MANUAL START

OPERATIONS TO BE PERFORMED ONCE THE ACTIVITY HAS BEEN COMPLETED | PAGE 17

Wind the jockey wheel up for road travel.

Fig. 5 Fig. 6 Fig. 9

OPERATIONS TO BE PERFORMED ONCE THE ACTIVITY HAS BEEN COMPLETED | PAGE 18

6.1 GENSET MAINTENANCE

General maintenance (refer to the gen-set manual)

6.2 LIGHTING TOWER

7. TROUBLE SHOOTING Cylinder

DC engine Gear group

TROUBLESHOOTING AND HYDRAULIC DIAGRAM| PAGE 21

CUADRO MANUAL PARA TORRE DE ILUMINACION APOLO

LIGHTING TOWER MANUAL START CONTROL PANEL APOLO

DATE: NAME: SIGNATURE OLD CODE: DESCRIPATION:

FRONT VIEW BACK VIEW

Nº DESCRIPCIÓN - DESCRIPTION CODIGO-CODE Nº DESCRIPCIÓN - DESCRIPTION CODIGO-CODE

6 EARTHLEAKAGE RELAY ID 25A 2P 30MA 3000---

* OPCIÓN BAJO PEDIDO

DATE: NAME: SIGNATURE OLD CODE: DESCRIPATION:

www.himoinsa.com Telf. 968 191 128

Nº DESCRIPCIÓN - DESCRIPTION CODIGO-CODE

FRONT VIEW BACK VIEW 3 2 PSOSITION SWITCH

1 12 13 8 J1 9 J2 *4 CIRCUIT BREAKER CSMB1B10 1P B10A FOR BASE 3029146

9 CONECTOR FEMALE 16 POLOS - 16 POLES FEMALE CONECTOR 8042350

10 CONECTOR FEMALE 4 POLOS - 4 POLES FENALE CONECTOR 8042334